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Circular Chart Recorder / Controller: C1900 Series

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0% found this document useful (0 votes)
74 views12 pages

Circular Chart Recorder / Controller: C1900 Series

Uploaded by

David Molero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Data sheet DS/C1900RC–EN Rev.

C1900 Series
Circular Chart Recorder / Controller

C1900 – dependable recording


and full PID control united in a
rugged, functional instrument

1 to 4 pen recording 20 programmable ramp/soak profiles


— full application flexibility — multiple recipe capability

1 or 2 controllers NEMA 4X/IP66 construction


— integrated control and recording — hose-down protection

Analog, relay outputs, digital inputs and transmitter power 0.1 % measurement accuracy
supply as standard — precise process information
— range of inputs and outputs built-in
RS485 MODBUS serial communications
PID autotune on demand — open system compatibility
— optimum loop control
C1900 Series
Circular Chart Recorder / Controller

C1900 Straightforward Operation


The C1900 is a fully programmable circular chart The clearly-labelled tactile keypads permit operator adjustments
recorder/controller combining two PID control loops with 4-pen and configuration programming without the need to open the
recording. The C1900's straightforward operator controls and recorder's door. Separate operator panels for each controller
robust construction make it suitable for a variety of industrial provide a direct route for accessing individual control loops.
environments. Excellent standard facilities are complemented by Clear text prompts on the digital displays guide the user around
a powerful range of options to give the flexibility to match your the various menus. A password-protected security system
application. prevents unauthorized access to configuration adjustment
menus.
Comprehensive Process Information
The C1900 lets you see the status of your process at a glance:
Flexibility to Solve Problems
high visibility 6-digit LED displays provide a clear indication of all The C1900 offers seamless integration of loop functionality to
process signals. Dedicated operator stations for each controller solve process problems, eliminating the need for auxiliary
give continuous displays of set points, measured values and devices.
high-visibility deviation bargraphs. Active alarms are signalled by
flashing LEDs below the main displays. Totalizers, Math, Logic and Timers
Integrating fluid flow to calculate total volume is performed by
the built-in totalizers, available for each channel. Relays can be
assigned to increment or reset external counters to match the
recorder's totalizer values.

Annunciator
Timer 1

Relay

Logic Equation
4-pen Recording Channel 1
AND
Alarm
The chart is easily set up to show the information you need in
the way you want. Pen ranges are individually set to give the
best resolution for each signal; additionally, a true-time event pen
Alarm annunciation enabled during night hours only
facility enables one pen to be set up as a 3-position event
marker on the same time line as Pen 1.
User configurable math functions, mass flow calculations, RH
tables and logic equations are all fully supported. The C1900
also offers two event timers driven by the recorder's real-time
clock.

MODBUS RS485 Communications


Communications with PCs or PLCs are achieved via the RS485
serial communications link. Using MODBUS RTU protocol, all
process inputs and other variables can be continuously read by
a host PC running any of a wide variety of standard SCADA
packages.

2 DS/C1900RC–EN Rev. Z
C1900 Series
Circular Chart Recorder / Controller

Versatile Process Control Extensive Ramp/Soak Programming


The C1900 provides full PID control of one or two process loops Full control of temperature profiles is provided by 10 program
in addition to its powerful recording facilities. The control loops recipes for each controller. A total of 99 ramp/soak segments
can operate independently or be soft-linked together to are available for allocation to these programs. Segment events
implement Cascade or Master/Slave control strategies. Each can be incorporated into the recipes to perform specific
loop has a dedicated 1/4 DIN-style operator panel for ease of functions (e.g. operate relays) at predefined points within the
operation and clarity of display. program.

Analog, Relay or Valve Positioning Output


The control output is selectable to fit any application with a
choice of analog, time proportioning or valve positioning relays;
use of a feedback potentiometer to ensure precise valve control
is fully supported. Heat/cool operation is available on both
loops.

Autotune
Operation of the autotune function on either loop instigates a
tuning routine which allows the C1900 to calculate the optimum
PID parameters for that particular loop. Following the
completion of autotune, the PID values are automatically Ramp/Soak Program with Time Event Relay Sequences
updated.
Remote Program Selection
Auto/Manual and Local/Remote
External panel switches can be connected to the C1900's
Dedicated membrane keys on each operator panel enable digital inputs to allow remote selection of stored profiles and to
one-touch operation for selection between manual and initiate ramp/soak programs.
automatic loop control and for switching from local to remote
set point.

Programmed process warm-up triggered by real-time clock

DS/C1900RC–EN Rev. Z 3
C1900 Series
Circular Chart Recorder / Controller

Built to Meet Your Needs Designed to Survive


The C1900's modular architecture gives a high level of hardware NEMA 4X protection ensures the C1900 can survive in the
choice: up to five I/O modules can be added to the basic harshest environments and makes the recorder ideal for use in
instrument. panels which are regularly hosed down. The tough,
acid-resistant case and secure cable-entry glands maintain the
The standard input/output module supplied with every pen
NEMA 4X rating for wall-mounted or pipe-mounted instruments.
comes complete with a fully isolated analog input, a relay
output, transmitter power supply, isolated analog output and
Noise Immunity
two digital inputs. Further input and output capability is provided
by a range of plug-in modules: Recording accuracy is maintained in noisy industrial
environments due to the advanced EMC shielding within the
 Analog input and relay – remote set point
recorder. The power supply has been designed to give excellent
 Four relays – channel alarm outputs protection from power spikes and brownouts and all
configuration and status information is held in nonvolatile
 Eight digital inputs – linked using logic equations
memory to ensure rapid recovery after a power failure.
 Eight digital outputs – TTL level alarm outputs
 MODBUS RS485 communications – interfaces with PCs
Easy to Install
A choice of mounting options enables simple installation of the
Expandable for the Future recorder in a panel, on a wall or on a pipe. Detachable terminal
blocks allow for trouble-free connection of input and output
The C1900 may be quickly upgraded to meet your changing
wiring, with mains isolation provided by an optional power
process requirements.
switch within the instrument.
Additional recording channels, math capability or input and
output functions can be retrofitted on-site using plug-in cards
and easily fitted pen arms. Input calibration data is stored on
each card, allowing quick changes to input cards without the
need for recalibration.
Changes to input sensors or recording procedures are
accommodated by reconfiguration using the main keypad.
Wall-mounting

Pipe-mounting
Panel-mounting

Minimal Maintenance
Excellent long-term stability keeps recalibration to a minimum,
cutting the costs of ownership. User-selectable chart speeds
and long-life pens combine to limit usage of consumables.

Built-in Quality
The C1900 is designed, manufactured and tested to the highest
quality standards, including ISO 9001, and is guaranteed by a 2
year parts and labour warranty.

4 DS/C1900RC–EN Rev. Z
C1900 Series
Circular Chart Recorder / Controller

Specification
Summary
1, 2, 3 or 4 pens
1 or 2 PID control loops
10 in. Chart size
Standard I/O with each pen includes:
Analog input, analog output, transmitter power supply, relay output and 2 digital inputs.

General Specification
Construction Operation and Configuration
Size 386.8 x 382.0 x 141.5 mm Programming method Via front panel keys
(15.23 in. [h] x 15.04 in. [w] x 5.57 in.[d]) Security Password protected menus
Weight 8.2 kg (18 lb)
Safety
Case material Glassfiber-filled reinforced polyester
General safety IEC348
Window Material Polycarbonate
Isolation 500 V DC (channel/channel)
Door latch High-compression with optional lock 2 kV DC (channel/ground)
Environmental Memory protection Nonvolatile EEPROM
Operational temperature range 0 ... 55 °C (32 ... 130 °F) Approvals CSA
Operational humidity range 5 ... 95 % RH (non-condensing) UL
5 ... 80 % RH (chart only) CSA/FM Class 1 Div. 2
CE
Case sealing NEMA 4X (IP66)
Fast transients IEC 801-4 Level 3 Power Supply
Voltage 100 ... 240 V AC ± 10 %
Installation (90 V min. ... 264 V max. AC), 50/60 Hz
Mounting options Panel, wall or pipe
Consumption < 30 VA (typical for full spec. unit)
Terminal type Screw
Line interruption Up to 60 ms
Wire size (max.) 14 AWG (I/O), 12 AWG (power)

Analog Input Performance


Type Range Lo Range Hi Min. Span Accuracy
mV 0 150 5 ± 0.1 % reading or 10 µV
V 0 5 0.1 ± 0.1 % reading or 20 mV
mA 0 50 1 ± 0.2 % reading or 0.2 µA
 (high) 0 10 k 400 ± 0.5 % reading or 0.1 
 (low) 0 10 k 400 ± 0.5 % reading or 10

°C °F
Type Range Lo Range Hi Min. Span Range Lo Range Hi Min. Span Accuracy (excl. CJC)
B –18 1800 1278 0 3270 710 ± 2 °C (above 200 °C) (3.6 °F above 434 °F)
E –100 900 81 –140 1650 45 ± 0.5 °C (± 0.9 °F)
J –100 900 90 –140 1650 50 ± 0.5 °C (± 0.9 °F)
K –100 1300 117 –140 2350 65 ± 0.5 °C (± 0.9 °F)
N –200 1300 162 –325 2350 90 ± 0.5 °C (± 0.9 °F)
R –18 1700 576 0 3000 320 ± 1 °C (above 300 °C) (1.8 °F above 572 °F)
S –18 1700 576 0 3000 320 ± 1 °C (above 200 °C) 1.8 °F above 572 °F)
T –250 300 108 –400 550 60 ± 0.5 °C (± 0.9 °F)
PT100 –200 600 45 –325 1100 25 ± 0.5 °C (± 0.9 °F)

DS/C1900RC–EN Rev. Z 5
C1900 Series
Circular Chart Recorder / Controller

Process Inputs and Outputs


General Serial Communications
Noise Rejection Common mode Connections RS485, 4-wire
> 120 dB at 50/60 Hz Protocol MODBUS RTU
Normal (series) mode
> 60 dB at 50/60 Hz
CJC rejection ratio 0.05 °C/°C Recording System
Sensor break protection Upscale or downscale drive Pens
Out of range detection 0 ... 100 % of engineering span Number 1, 2, 3, or 4 (red, blue, green, black)
Temperature stability < 0.02 % of reading/°C or 1 µ V/°C Response 7 s (full scale)
Long-term drift < 0.01 % of reading 10 µV annually Resolution 0.1 % steps
Input impedance > 10 M (mV and V inputs) Pen lift Motor-driven, with optional auto-drop
39  (mA inputs) Event Pens
Analog Inputs Standard 3-position event recording on any channel
Signal types mV, V, mA,  Real time 3-position event recording on the
Thermocouple types B, E, J, K, N, R, S, T same time line as Pen 1
Resistance Thermometer Pt100 Chart
1/2, 3/2, 5/2,
Other linearizations x x x linear Chart size Approx. 254 mm (10 in.) diameter.
Sample interval 250 ms per channel Chart speed 1 ... 167 hours or 7 ... 32 days per revolution
Isolation 500 V DC channel/channel Rotation accuracy <0.5% of rotation time
Digital Filter 0 ... 60 s programmable

2-Wire Transmitter Power Supply Display and Operator Panels


Number 1 per channel Displays
Voltage 24 V DC nominal Number Dual display for process value and set point
Drive Up to 25 mA for each controller, plus individual display for
each record-only channel
Isolation 500 V DC channel/channel
Type 6-digit red LED, 14 mm (0.56 in.) high
Analog Outputs
Status indicators Indicate channel number on display
Type 4 ... 20mA (on record-only channel)
Accuracy ± 0.1 % Indicate remote set point, autotune or
Maximum load 750 manual operation
Isolation 500 V DC Alarm indicators Indicate channels with active alarms

Relay Outputs Panel keys


Type SPDT Function Programming access, increment/decrement,
Rating auto/manual, pen lift and user-defined
(with non-inductive load) 5 A at 115/230 V AC function key.

Digital Inputs
Type TTL or volt-free
Minimum pulse 250 ms
Isolation 500 V DC between modules,
no isolation within module

Digital Outputs
Type 5 V TTL
Rating 5 mA per output
Isolation 500 V DC between modules,
no isolation within module

6 DS/C1900RC–EN Rev. Z
C1900 Series
Circular Chart Recorder / Controller

Alarms and Logic Advanced Software Functions


Alarms Totalizers
Number 4 per channel Number 1 per pen
Type High/low process, fast/slow rate of change, Size 99999999 max.
deviation high/low, output high/low, high/low Output External counter driver, 'wrap' pulse signal
process time delay
Math
Adjustments Hysteresis, time delay
Number of eqns. 4
Logic Equations
Type +, –, x, ÷, low & high select, max., min.,
Number 8 average, mass flow, RH
Function OR, AND
Timers
Inputs Alarm states, digital inputs, totalizers, logic
Number 2
Outputs Relays, digital outputs, chart stop,
Size Real-time clock driven event, adjustable
alarm acknowledge
duration
Output Relay, digital output, logic equation
EMC PID Control
Design & Manufacturing Standards
No. of loops 1 or 2
CSA General Safety Approved
Control outputs Relay, logic or DC analog
UL General Safety Approved
Control types Time-proportioning, analog
CSA/FM Class 1 Div. 2 Approved
Control action PID, on/off, motorized valve position,
Emissions and Immunity boundless
Meets requirements of: Autotune On demand, at start-up or at set point
EN 50081-1
Option Modules
EN 50082-2
IEC 61326 for an Industrial Environment Number 5 plus 1 x standard input/output module
CE Mark Connection Plug-in cards with detachable connection
blocks
General
All modules isolated from each other 500 V DC
Module specific
Analog O/P isolated from all other I/Ps and O/Ps
Common of digital I/Ps not isolated from –ve of PV I/P.

Option Module Types

I/O per module


Max. no. per
Option Module Types Analog Analog Digital Digital instrument
Trans. PSU Relays Comms.
I/P O/P I/P O/P

Standard I/O 1 1 1 1 2 3

Analog I/P + relay 1 1 5

4 relays 4 2

8 digital I/P 8 3

8 digital O/P 8 3

RS485 communications 1 1

DS/C1900RC–EN Rev. Z 7
C1900 Series
Circular Chart Recorder / Controller

Overall Dimensions

Dimensions in mm (in.)

8 DS/C1900RC–EN Rev. Z
C1900 Series
Circular Chart Recorder / Controller

Electrical Connections

DS/C1900RC–EN Rev. Z 9
C1900 Series
Circular Chart Recorder / Controller

Ordering Information
PART 1
C1900 Recorder/Controller 19 XX X X X X X X X X X X X XXX
One Control Unit, One Pen (Red) 11
One Control Unit, Two Pens (Red, Green) 12
One Control Unit, Three Pens (Red, Green, Blue) 13
Recorder /
One Control Unit, Four Pens (Red, Green, Blue, Black) 14
Controllers *
Two Control Units, Two Pens (Red, Green) 22
Two Control Units, Three Pens (Red, Green, Blue) 23
Two Control Units, Four Pens (Red, Green, Blue, Black) 24
Taylor ER/C charts R
Chart Type KPC 105 PX and PXR type charts S
Chessell Brand charts D
Standard A
CSA approved B
Electrical Code
UL approved U
CSA/FM Class 1 Div. 2 approval F
None 0
Option Module
Additional Modules – Complete PART 2 A
None 0
Totalizer 3
Ramp/Soak Profile 5
Options
Math & Timer A
Totalizer, Math & Timer B
Totalizer, Ramp/Soak Profile, Math & Timer C
Not Fitted 1
Door Lock
Fitted 2
115 V AC 1
230 V AC 2
Power Supply
115 V AC with On/Off Switch 4
230 V AC with On/Off Switch 5
PART 2
Additional Modules Module Type
Module Position 2/Channel 2 Input* 0 1 2
Module Position 3/Channel 3 Input* 0 1 2
Module Position 4/Channel 4 Input* 0 1 2 3 4 5 6
Module Position 5 0 2 3 4 5
Module Position 6 0 2 4 5 8
Standard STD
Custom configuration (customer to complete and supply C1900RC custom configuration sheet – INF08/031) CUS
Special Settings
Special SXX
Engineered configuration (customer to supply configuration details required) ENG
* Each pen fitted has an associated standard Input/Output module comprising Analog Input, Analog Output, Relay, Transmitter Power Supply and
Two Digital Inputs.
Additional Input/Output modules may be fitted in the unused Module Positions as required. These additional modules should be specified in PART 2
of the Ordering Guide.

Accessories
Case-to-panel gasket C1900/0149
Wall-mount kit C1900/1712
Pipe-mount kit C1900/0712
Pack of Red Pens C1900/0121
Pack of Green Pens C1900/0122
Pack of Blue Pens C1900/0120
Pack of Black Pens C1900/0119
Pack of Purple Pens C1900/0123
After-sales engineered configuration service ENG/CON

10 DS/C1900RC–EN Rev. Z
C1900 Series
Circular Chart Recorder / Controller

Key to Module Types


0 No module fitted/Pen input channel *
1 Standard Input/Output
2 Analog Input (Remote set point) + Relay
3 Four Relays
4 Eight Digital Inputs
5 Eight Digital Outputs
6 True Time Event Pen (Violet)
8 MODBUS RS485 Communications
* On 2, 3 or 4 pen instruments a standard I/O module is always
fitted in the corresponding module position (enter '0' in the
corresponding order code field).

Example. 1 9 2 2 R A A 0 1 1 0 2 3 0 0 STD
2 control, 2 pen

Module Positions Remote set point + Relay


4 relays

DS/C1900RC–EN Rev. Z 11
Contact us

ABB Limited

02.2014
Note
Process Automation We reserve the right to make technical changes or
modify the contents of this document without prior
Howard Road

DS/C1900RC–EN Rev. Z
notice. With regard to purchase orders, the agreed
St. Neots particulars shall prevail. ABB does not accept any
Cambridgeshire PE19 8EU responsibility whatsoever for potential errors or
UK possible lack of information in this document.

Tel: +44 (0)1480 475321


We reserve all rights in this document and in the
Fax: +44 (0)1480 217948 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts – is
forbidden without prior written consent of ABB.
ABB Inc.
Process Automation
125 E. County Line Road
Copyright© 2014 ABB
Warminster
All rights reserved3KXR200104R1001
PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

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