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Calculation Sheet: WT-CAL-CO2-003

This document contains wall thickness calculations for 2-inch, 3-inch, and 4-inch carbon dioxide injection pipelines designed for a maximum pressure of 320 bar. The minimum required wall thicknesses were calculated according to ASME B31.4 standards using a design factor of 0.6. For the 2-inch pipe, the minimum, nominal, and selected wall thicknesses were 3.57 mm, 6.57 mm, and 7.14 mm respectively. For the 3-inch pipe, the values were 5.27 mm, 8.27 mm, and 11.13 mm. For the 4-inch pipe, the values were 6.77 mm, 9.77 mm, and 11.13 mm. In

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328 views

Calculation Sheet: WT-CAL-CO2-003

This document contains wall thickness calculations for 2-inch, 3-inch, and 4-inch carbon dioxide injection pipelines designed for a maximum pressure of 320 bar. The minimum required wall thicknesses were calculated according to ASME B31.4 standards using a design factor of 0.6. For the 2-inch pipe, the minimum, nominal, and selected wall thicknesses were 3.57 mm, 6.57 mm, and 7.14 mm respectively. For the 3-inch pipe, the values were 5.27 mm, 8.27 mm, and 11.13 mm. For the 4-inch pipe, the values were 6.77 mm, 9.77 mm, and 11.13 mm. In

Uploaded by

babu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Calculation Sheet

Customer ALSA ENGINEERING&CONSTRUCTION CO LLC Proj No 403050-00338


Project Title EPC FOR RUMAITHA NORTH CO2 INJECTION PROJECT Calc No WT-CAL-CO2-003
Calculation Title Wall thickness calculation-ASME-31.4
2" CO2 INJ-DP-320 Bar DF=0.6
Rev Date By Check Rev Date By Check Rev Date By Checked
C 28-Aug-14 ALWS KUJF D 21-Nov-14 SHEV KASG 1 10/12/2014 SHEV KASG
Input - Pipeline Data References
Outside Diameter D 60.3 mm 2 3/8 Inch
Corrosion Allowance+allowance for
groves,threading A 3.0 mm 0.12 Inch
Steel Grade / Pipe Grade X65
Pipe Manufacturing Process Seamless
Specified Minimum Yield Strength (SMYS) SY 450 MPa
Design Factor F 0.60
Input - Design Data
Design Pressure P 320.000 Bar 4641.208 psi
Installation Temperature T1 21 °C 70 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) -20 °C -4 °F
Weld joint factor E 1.00 Table 403.2.1-1 of ASME B31.4
Diameter to wall thickness ratio)-D/t (Allowable) 96
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.60

Pressure design Wall Thickness tmin 3.57 mm 0.141 Inch

Nominal Wall Thickness tn= tmin+A 6.57 mm 0.26 Inch

Wall Thickness Considered t 7.14 mm 0.28 Inch Selected Wall Thickness


Diameter to wall thickness ratio(actual)-D/t (actual) 8.4488796
D/t (actual) < D/t Allowable OK

551440586.xls Page: 01 of 04
Calculation Sheet

Customer ALSA ENGINEERING&CONSTRUCTION CO LLC Proj No 403050-00338


Project Title EPC FOR RUMAITHA NORTH CO2 INJECTION PROJECT Calc No WT-CAL-CO2-003
Calculation Title Wall thickness calculation-ASME-31.4
3" CO2 INJ-DP-320 Bar DF=0.6
Rev Date By Check Rev Date By Check Rev Date By Checked
C 28-Aug-14 ALWS KUJF D 21-Nov-14 SHEV KASG 1 10/12/2014 SHEV KASG
Input - Pipeline Data References
Outside Diameter D 88.9 mm 3 1/2 Inch
Corrosion Allowance+allowance for
groves,threading A 3.0 mm 0.12 Inch
Steel Grade / Pipe Grade X65
Pipe Manufacturing Process Seamless
Specified Minimum Yield Strength (SMYS) SY 450 MPa
Design Factor F 0.60
Input - Design Data
Design Pressure P 320.000 Bar 4641.208 psi
Installation Temperature T1 21 °C 70 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) -20 °C -4 °F
Weld joint factor E 1.00 Table 403.2.1-1 of ASME B31.4
Diameter to wall thickness ratio)-D/t (Allowable) 96
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.60

Pressure design Wall Thickness tmin 5.27 mm 0.207 Inch

Nominal Wall Thickness tn= tmin+A 8.27 mm 0.33 Inch

Wall Thickness Considered t 11.13 mm 0.44 Inch Selected Wall Thickness


Diameter to wall thickness ratio(actual)-D/t (actual) 7.9874214
D/t (actual) < D/t Allowable OK

551440586.xls Page: 02 of 04
Calculation Sheet

Customer ALSA ENGINEERING&CONSTRUCTION CO LLC Proj No 403050-00338


Project Title EPC FOR RUMAITHA NORTH CO2 INJECTION PROJECT Calc No WT-CAL-CO2-003
Calculation Title Wall thickness calculation-ASME-31.4
4" CO2 INJ-DP-320 Bar DF=0.6
Rev Date By Check Rev Date By Check Rev Date By Checked
C 28-Aug-14 ALWS KUJF D 21-Nov-14 SHEV KASG 1 10/12/2014 SHEV KASG
Input - Pipeline Data References
Outside Diameter D 114.3 mm 4 1/2 Inch
Corrosion Allowance+allowance for
groves,threading A 3.0 mm 0.12 Inch
Steel Grade / Pipe Grade X65
Product Specification Level PSL 2
Pipe Manufacturing Process Seamless
Specified Minimum Yield Strength (SMYS) SY 450 MPa
Design Factor F 0.60
Input - Design Data
Design Pressure P 320.000 Bar 4641.208 psi
Installation Temperature T1 21 °C 70 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) -20 °C -4 °F
Weld joint factor E 1.00 Table 403.2.1-1 of ASME B31.4
Diameter to wall thickness ratio)-D/t (Allowable) 96
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.60

Pressure design Wall Thickness tmin 6.77 mm 0.267 Inch

Nominal Wall Thickness tn= tmin+A 9.77 mm 0.38 Inch

Wall Thickness Considered t 11.13 mm 0.44 Inch Selected Wall Thickness


Diameter to wall thickness ratio(actual)-D/t (actual) 10.269542
D/t (actual) < D/t Allowable OK

551440586.xls Page: 03 of 04
Calculation Sheet

Customer ALSA ENGINEERING&CONSTRUCTION CO LLC Proj No 403050-00338


Project Title EPC FOR RUMAITHA NORTH CO2 INJECTION PROJECT Calc No WT-CAL-CO2-003
Calculation Title Wall thickness calculation-ASME-31.4
6" CO2 INJ-DP-320 Bar DF=0.6
Rev Date By Check Rev Date By Check Rev Date By Checked
C 28-Aug-14 ALWS KUJF D 21-Nov-14 SHEV KASG 1 10/12/2014 SHEV KASG
Input - Pipeline Data References
Outside Diameter D 168.3 mm 6 5/8 Inch
Corrosion Allowance+allowance for
groves,threading A 3.0 mm 0.12 Inch
Steel Grade / Pipe Grade X65
Product Specification Level PSL 2
Pipe Manufacturing Process Seamless
Specified Minimum Yield Strength (SMYS) SY 450 MPa
Design Factor F 0.60
Input - Design Data
Design Pressure P 320.000 Bar 4641.208 psi
Installation Temperature T1 21 °C 70 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) -20 °C -4 °F
Weld joint factor E 1.00 Table 403.2.1-1 of ASME B31.4
Diameter to wall thickness ratio)-D/t (Allowable) 96
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.60

Pressure design Wall Thickness tmin 9.97 mm 0.393 Inch

Nominal Wall Thickness tn= tmin+A 12.97 mm 0.51 Inch

Wall Thickness Considered t 14.27 mm 0.56 Inch Selected Wall Thickness


Diameter to wall thickness ratio(actual)-D/t (actual) 11.792221
D/t (actual) < D/t Allowable OK

551440586.xls Page: 04 of 04

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