Foreword

Dear Customer,
Congratulations on becoming the proud owner of a “DTS-i powered Bajaj Discover” motorcycle,
one of the finest motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
paid services as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Vehicle Dealers or Authorised Service Centers.
Your “Bajaj Discover” comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier
from the date of sale. For details please refer to “Warranty : Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers only.
They are well equipped with all necessary facilities / genuine parts / oil and trained manpower will
ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us
on our toll free no. / e-mail mentioned on front cover inner page of this manual.
Thank you for choosing a Bajaj Discover and wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED

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 Table of Contents
Description Safety and Warning information :
1. Technical Specifications 1
2. Identification Data 4 Warning : This indicates that a potential
3. Location of Parts 5 hazard or injury to you or other persons &
4. Steering cum Ignition lock 6 to the vehicle can happen if advice
5. Fuel Tank Cap / Fuel Tap 7 provided is not followed.
6. Speedometer Details 8
7. Control Switches 9 Caution : This indicates that a potential
8. Removal & Fitment of Side Covers 11 hazard that could result in vehicle
9. Battery / Tool kit 13 damage. Follow the Advice provided with
10. Removal & Fitment Seat 14
the caution.
11. How to ride your Bike 15
12. Safe Riding Tips 19 Notice:
13. Engine Oil 21 The description and illustration in this booklet
14. Wheels - Tyre 22 are not to be taken as binding on the
15. Periodic Maintenance Information 23 manufacturers. The essential features of the
16. Free Service Guidelines 26 type described and illustrated herein remaining
17. Periodic Maintenance & Lubrication Chart 27 unaltered. Bajaj Auto Limited reserves the
18. Non Use Maintenance 32
right to carry out at any moment without
being obliged to bring this booklet upto-date
19. Delivery Certificate 33
& to do modifications on the vehicle, parts or
20. Warranty Scope & Limit 34 accessories as may be convenient and
21. Battery Warranty Card necessary.

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 Technical Specifications
Discover 100 Discover 125
Engine 4 stroke, 4 stroke,
Natural air cooled Natural air cooled
Bore x Stroke 47 mm x 54.4 mm 54 mm x 54.4 mm
Displacement 94.38 cc 124.6 cc
Idling Speed 1400 + 100 rpm 1400 + 100 rpm
Max. Net Power 7.7 PS @ 7500 rpm 11 PS @ 8000 rpm
Max. Net Torque 7.85 Nm @ 5000 rpm 10.80 Nm @ 5500 rpm
Ignition System DC CDI (5 Speed) DC, Digital CDI
AC CDI (4 Speed)
Spark Plug Champion PRZ9HC or Champion PRZ9HC or
(2 Nos.) BOSCH UR4AC BOSCH UR4AC
Spark Plug Gap 0.7 to 0.8 mm 0.7 to 0.8 mm
Transmission 5 speed/4 speed (All down) 5 speed (All down)
Front Brake Drum Drum Brake /
Disc Brake
Rear Brake Drum Drum

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 Technical Specifications
Discover 100 Discover 125
Fuel Tank
Capacity
Full 8 liters 8 liters
Reserve 2.3 liters 2.3 liters
Usable Reserve 1.5 liters 1.5 liters
Dimensions
Length 2040 mm 2035 mm
Width 682 mm 760 mm
Height 1087 mm 1086 mm
Wheel Base 1305 mm 1305 mm
Ground Clearance 162 mm 165 mm
Tyre Size
Front 2.75 x 17, 41 P 2.75 x 17, 41 P
Rear 3.00 x 17, 50 P 3.00 x 17, 50 P or
100/90-17 x 17, 55 P
Tyre Pressure
Front 1.75 Kg/cm2 (25 PSI) 1.75 Kg/cm2 (25 PSI)
Rear (Solo) 2.00 Kg/cm2 (28.5 PSI) 2.00 Kg/cm2 (28.5 PSI)
Rear (with Pillion) 2.25 Kg/cm2 (32 PSI) 2.25 Kg/cm2 (32 PSI)

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 Technical Specifications
Discover 100 Discover 125
Electrical System 12V DC (5 Speed) 12V DC
12V AC DC (4 Speed)
Head Lamp 12V, 35W 12V, 35/35 W
Position Lamp 12V, 3W (2 nos.) 12V, 3W (2 nos.)
Neutral 1.7W 1.7W
Tail / Stop Lamp 5/21W Bulb 5/21W Bulb
Turn Signal Indicator 1.7W 1.7W
Side Indicator Lamp 12V, 10W (4 nos.) 12V, 10W (4 nos.)
Hi Beam Indicator 1.7W 1.7W
Speedo Lamp 2W (2 nos.) 2W (2 nos.)
Horn 12V DC 12V DC
Low Battery Indicator 1.7W (5 Speed) 1.7W
Rear No. Plate Lamp 12V, 5 W 12V, 5 W
Vehicle Kerb Weight 115.0 Kg (ES) 120 Kg
112.5 Kg (KS)
114.5 Kg (4 Speed)
Gross Vehicle Weight 245.0 Kg (ES) 250 Kg
242.5 Kg (KS)
244.5 Kg (4 Speed)
Note: All dimensions are under UNLADEN condition. Above information is subject to change without any notice.

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 Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Frame Number Location

On LH Side of Steering Tube
(Alpha-Numeric - 17 Digits)

Engine Number Location

On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)

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 Location of Parts

Grab Handle EVAP compatible Speedometer

Fuel Tank

Nitrox Rear Carburettor with

Shock Absorber Manual choke

Tail
Lamp
Front Fork

Pillion
Foot
Rest

Engine Oil Gear Change

Inspection Lever
Window
This photograph is of Discover 125 m/c. 5

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 Steering Cum Ignition Lock

Steering cum Ignition Lock : To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Turn
It has three positions.
the key to “LOCK” position and remove the
key.
LOCK : Steering locked. Ignition OFF.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
OFF : Steering unlock. Ignition OFF. turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
ON : Steering unlock. Ignition ON. cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover lock’.

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 Petrol Tank Cap & Fuel Tap

Fuel Tank
Cap Fuel Tap

Fuel Tap
Fuel Tank Cap
Fuel tap lever has following positions.
• To open the fuel tank cap, insert the key
in the lock and turn it clockwise and lift
fuel tank cap.
ON : When fuel level is above
• ‘Fuel Tank Cap’ is locked when pushed / reserve position.
pressed back into the place.
RES : When fuel level is below
reserve position.
OFF : When fuel supply is to be
cut off.

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 Speedometer Details

1 7

3
8 Green
4
9 Red
N
Green 5
Blue 6 10

1. Odometer : It shows the total distance that the 7. Fuel Level Indicator : It shows available fuel in fuel
vehicle has been ridden. tank.
2. Speedometer : The Speedometer pointer shows the 8. Neutral Indicator : It illuminates when transmission
speed of the vehicle.
3. Trip Meter Reset Button : Push the button down to is in Neutral & Ignition switch is ‘ON’.
reset Trip Meter reading to ‘zero’. 9. Low Battery Indicator : It gets ‘ON’ when Ignition
4. Trip Meter : Trip meter shows the distance traveled switch is ‘ON’. Once engine is started, it goes ‘OFF’
since it was last reset to zero. which means battery & charging system is OK. If it
5. Turn Signal Indicator (LH & RH) : When Turn signal glows during running, this means low battery or
switch is turned to Left or Right, Turn pilot indicator malfunctioning in charging system.
LH or RH will flash.
6. Hi Beam Indicator : When Headlight is ‘ON’ & Hi 10. Steering cum Ignition Switch : Key operated switch
beam is selected with engine running, Hi beam for Ignition ‘ON’/‘OFF’ & locking handle bar.
indicator will glow.
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 Control Switches

A
C

Left Handle Bar Switches signal to vehicles coming from opposite

side while overtaking.
A. Dipper Switch : When headlight is ON,
High or Low beam can be selected with C. Turn Signal Switch : When the turn signal
the dipper switch. Hi beam indicator light switch is turned to Left ( ) or Right ( ),
located on Speedo console will light up corresponding turn signals flash on & off.
when high beam is selected. To stop flashing, push the switch in &
: High Beam : Low beam release.
D. Horn Button : ( ) Press horn button
B. Pass Switch : ( )Press the switch to for sounding horn.
flash the head light. It is used to give

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 Control Switches

AHO Feature
AHO (Automatic Headlight ON) feature is
provided.
There is no ‘Light switch’ on RH control
switch.

Ignition switch ‘ON’ Speedometer lamp

E
Engine ‘OFF’ Tail lamp, Number
Plate Lamp, Pilot
Lamp in Headlamp
will get ‘ON’.
Right Handle Bar Switch
E. Starter Button : It operates the electric Ignition switch ‘ON’ Headlamp will get
starter when clutch lever is depressed Engine Running ‘ON’ as per Low/High
with transmission in any gear. It is Beam selector switch
recommended to start engine with position.
transmission in neutral. : Hi Beam

: Low Beam

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 Removal & Fitment of Side Cover

C
B

Removal of Side Cover LH Fitment of Side Cover LH

• Insert the key into the cover lock (A) and • Match the Lug provided on rear side (C) of
turn the key clockwise. ‘Side Cover’ with the hole located on
chassis & press ‘Side Cover’.
• Hold the cover with both hands and pull
front side (B) first & rear side (C) later. • Match Lug provided on front side (B) of
Take out ‘Side cover’. ‘Side Cover’ with hole provided on ‘Fuel
Tank’ and press ‘Side Cover’ inside.
CAUTION : Remove cover as described • Match the ‘Side Cover’ properly with
above, otherwise cover lugs may break. bracket provided on ‘Chassis’ & rotate the
key in anticlockwise direction to lock it.

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 Removal & Fitment of Side Cover

C B

Removal of Side Cover RH Fitment of Side Cover RH

• Remove the screw (A) given on ‘Side • Match rear side (C) of ‘Side Cover’ lug with
Cover’. hole located on chassis & press the cover.
• Match the Lug provided on front side (B) of
• Hold the cover with both hands and pull
‘Side Cover’ with hole provided on ‘Fuel
front side (B) first & rear side (C) later. Tank’ & press ‘Side Cover’ inside.
Take out ‘Side cover’.
• Match ‘Side Cover’ properly with bracket
CAUTION : Remove cover as described provided on ‘Chassis’ & fix it with Screw (A).
above, otherwise the lugs may break.
CAUTION : Fit cover as described
above to ensure proper fitment.

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 Battery & Tool Kit

Tool Kit Location

Make of Battery may differ from vehicle to vehicle

Battery Tool Kit Location
• It is located inside the ‘Side Cover’ LH. • It is located below the seat on rear
• Always maintain electrolyte level in each mudguard.
cell between Max. & Min. level marks.
• A rubber strap is provided to hold tool kit.
CAUTION : Do not drive/run vehicle in
battery disconnected condition. It may lead CAUTION : Always fit rubber strap to hold
to damage of electronic components. the tool kit securely.
CAUTION : Do not keep head lamp ‘ON’ Loose tool kit would cause rattling noise.
without the engine running

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 Removal & Fitment of Seat

1 3

A 2 4

A : Seat Release Cable Fig. B Fig. C

Removal of Seat Fitment of Seat

• Remove ‘Side Cover’ LH. • Match & insert the bracket ('1' of Fig. 'B')
• Pull the ‘Seat Release Cable’ (A) to release of seat with slot ('2' of Fig. 'B') provided
seat lock. Keeping cable pulled, lift the below fuel tank rear mounting on chassis.
seat from rear end and slide it towards tail • Push seat towards fuel tank and align lock
lamp to remove seat assembly. rod ('3’ of Fig. ‘C') & seat lock ('4' of Fig.
‘C'). Then press the rear portion of seat
from top to lock the seat.

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 How to Ride Your Bike
Starting The Engine : Note : Do not let the engine idle longer than 3
• Turn the fuel tap knob to ‘ ’ or ‘ ’ position.
minuets otherwise it will overheat.
Caution : Do not operate the starter
• Turn ignition switch key to ‘ ’ position.
continuously for more than 5 seconds
• Confirm that transmission is in neutral / otherwise battery would get discharged.
press the clutch lever. Wait 15 sec. between each operation of
• Keep throttle completely closed, press the starter which will facilitate battery to
starter button “ ” /apply kick to start the recover.
engine. Note : The motorcycle is equipped with a
• Release starter button / kick lever as soon as starter lockout switch. This switch
engine starts. ensures that engine does not start if the
transmission is in gear. However, the
• If the engine is cold or when starting for first
engine can be started in any gear if the
time, use choke ‘ ’for quick starting.
clutch lever is pressed.
Note : Before starting the engine, in ignition
OFF • When the engine is key off condition, press the clutch lever &
warmed up enough to
operate kick starter lever all the way down
idle without using
for 5-6 times. Then release the clutch lever.
choke, return the
choke to OFF This practice ensures lubrication of clutch
position. components for their longer life.
ON
Manual Choke

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 How to Ride Your Bike

Moving Off : Recommended Speed for Shifting Down

• Check that Center/Side stand is up. From 5th to 4th Gear 45 km/h
• Depress the clutch lever. From 4th to 3rd Gear 35 km/h
• Shift into 1st gear.
From 3rd to 2nd Gear 25 km/h
• Open the throttle and release the clutch
lever slowly and simultaneously. From 2 nd st
to 1 Gear 15 km/h
• As the clutch starts to engage, open the Warning : When shifting down to lower
throttle a little more, giving the engine just
gear, do not shift at such high speed that
enough rpm to keep it from stalling.
engine rpm jumps excessively. This may
Shifting Gears : cause engine damage, and rear wheel may
skid. Downshifting should be done at
• Close throttle & depress the clutch. recommended speeds as shown in table.
• Shift into next higher or lower gear.
Braking :
• Open the throttle and release the clutch • Close the throttle completely, leaving the
lever slowly and simultaneously. clutch engaged (except where shifting
gears) so that the engine braking will help
N
slow down the motorcycle.
1
2
• Shift down one gear at a time so that you
3 are in Neutral when you come to a
4
5 complete stop.
• When stopping, always apply both brakes
Gear shifting at the same time. De-clutch as necessary
pattern to avoid engine stalling.

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 How to Ride Your Bike
• Never lock the brakes, or it will cause the Running IN
tyres to skid. When cornering, use brakes Proper running-in is important for the better
judiciously and do not de-clutch. Reduce life and trouble free performance of the
your speed before you get into the corner. vehicle.
For emergency braking, disregard
• During first 2000 kms running-in period do
downshifting, and concentrate on applying
not exceed following speed limits.
brakes as hard as possible without
skidding. Kms 1st 2nd 3rd 4th 5th
Stopping the Vehicle : 0 - 1000 14 22 30 37 44
1000 - 2000 18 28 38 46 55
• Close the throttle completely.
• Shift the transmission into neutral. • Always keep the speed below the limits
mentioned in the table.
• Bring the vehicle to complete stop.
• Do not race the engine excessively.
• Turn the ignition switch off. • Do not start moving or race the engine
immediately after starting. Run the engine
Parking the Vehicle : for a minute at idle speed to give the oil a
• Support the motorcycle on a firm level chance to workup into the engine.
surface with the center or side stand.
• Lock the steering.
CAUTION : Do not park on a soft or
steeply inclined surface or the motorcycle
may fall over.

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 How to Ride Your Bike
Optimum Shifting Speeds for best mileage
Fuel Saving Tips :
1st gear : 0 km/h
A well maintained vehicle and good driving can 2nd gear : 14 ~ 17 km/h
contribute a lot to the saving of petrol. 3rd gear : 22 ~ 25 km/h
Following are a few simple fuel saving tips. 4th gear : 31 ~ 34 km/h
Good Riding Habits : 5th gear : 38 ~ 42 km/h
• Ride smoothly and steadily at an optimum Ensure following maintenance points to get
driving speed of 40 to 50 Km/h optimum fuel efficiency from your bike.
• Avoid harsh braking. Fuel Check fuel lines & connections
• Change the gear judiciously according to for leakage.
the speed and load requirement.
Spark plugs Inspect and clean spark plugs.
• Don’t overload the vehicle above the
Adjust electrode gap.
specified payload.
• Use the accelerator judiciously. Air filter Clean the air filter element
periodically.
• Cut off the engine if you want to stop for
more than two minutes. Engine oil Check level. Use recommended
How to check mileage (Fuel efficiency) grade and quantity.
Best way to calculate mileage is by following Brakes Ensure that the brakes are not
the full tank to full tank method. dragging / binding.
• Fill way tank full up to small mouth (brim). Clutch Ensure correct clutch lever play.
• Run the bike for say 100 km. Tyre Always maintain recommended
• Fill the tank full again in same fuel filling
Pressure. tyre pressure.
station, probably with same fuel dispenser.
• Devide kilometer run / fuel quantity filled. Carburettor Clean & adjust the carburettor.
Adjust idling speed.
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 Safe Riding Tips

Safe Riding Tips braking are important not only for safety
and low fuel consumption, but also for
• Always wear helmets while driving or
longer life of the vehicle.
riding. Your helmets should conform to
appropriate Indian • During monsoon drive the vehicle more
standards. cautiously. Remember vehicles skid more
easily during light showers..
• Read thoroughly the
instructions in this • Drive cautiously. Start early & reach your
manual and follow destination safely.
them carefully. • Always carry vehicle registration &
• Avoid unnecessary insurance papers, and a valid driving
accessories for the safety of both rider and licence with you.
other motorists. • Avoid driving on loose sand or stones
• Get familiar and follow traffic rules & where vehicle is likely to skid.
regulations in your states as well as • Properly wrap-up loose clothes while
general traffic signs. driving or riding to avoid entangling in
• Familiarise yourself well with starting, wheel or other objects on road.
acceleration and braking of the vehicle. • Always concentrate on riding for safety.
• When applying the brakes, use both front
and rear brakes simultaneously. Applying Daily Safety Checks :
only one brake may cause the vehicle to Before riding motorcycle be sure to check
loose control. following items. Please give proper importance
• Riding at proper speed and avoiding to these checks and perform all of them before
unnecessary acceleration and riding motorcycle.
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 Safe Riding Tips

If any irregularities are found during these • Smooth steering movement without
checks, refer to the Maintenance chapter & restriction
see your dealer for the action required to return • Both stands return to their fully up position.
the motorcycle to a safe operating condition. • Correct inflation pressure in both tyres
Warning : Failure to perform these checks Adequate tyre tread depth- no cracks / cuts.
every day before you ride may result in serious • Correct rear viewing span adjustment of
damage or severe accident. mirror.
• Enough fuel level for planned distance of
journey. No fuel leakage in fuel lines. Monsoon Care :
• Engine oil level (betn upper - lower level • It is suggested to customer to take
mark) appropriate care in area of heavy monsoon
or high rainfall area. The appropriate
• Throttle cable play of 2 - 3 mm. Smooth surface preventive coat to avoid rusting /
operation & positive return to closed poor surface finish on account of adverse
position, atmospheric conditions.
• Steering Lock lever not fouling. • Vehicle cleaning to be done with soft &
• Brake Pedal Play - 20 to 30 mm. clean wet cloth to avoid scratches on
• Wear lining Indicator within usable range. painted parts.
No brake dragging. • Clean & lubricate all the important parts as
detailed in a periodic maintenance chart.
• Drive Chain slack of 25 to 35 mm • Do not apply direct water jet on painted,
adequately lubricated. electrical / electronic parts.
• Function of all lights & horn • Do not obstruct engine cooling by adding
• Clutch lever play - 2 to 3 mm mud protection sheet from front.

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 Engine Oil
Recommended Engine Oil :

A
Always insist on
Bajaj Genuine Oil
for optimum engine
performance &
warranty benefits.
It is a specially
C formulated oil for
B
Bajaj Bikes.
D

A : Oil Filler Cap B : Oil Level Gauge Model Recommended eng. oil Grade
Engine Oil Level Checking : Discover 10W30
• Check engine oil level every day. Park 100
vehicle on level surface on center stand. Bajaj DTS-i 10000
• Check oil level through oil level gauge ‘B’. Discover 20W50
• Always maintain engine oil level between 125
upper (C) and lower (D) mark provided on
Cover RH. Top up with specified grade of
oil if the oil level is below lower level mark. • Engine oil Replacement Frequency : 1st service &
Engine Oil Capacity : then every 10,000 Kms.
• Refill at Servicing : 1000 ml. • Engine oil level top-up Frequency : Every 5000 kms.
• During engine overhaul : 1100 ml.
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 Wheels - Tyre

CAUTION : Motorcycle if fitted with spokes wheel ensure

spokes are always tight. Broken spoke should
• It is most important to adhere to
be replaced immediately.
recommended grade & frequency of oil
change for the purpose of long life of Tyre Pressure :
critical engine components. For details Keep appropriate tyre pressure as mentioned
refer periodic maintenance chart. below to increase life of the tyre & for better
• Do not reuse drained oil. fuel consumption.

Wheel Puncture : Front 1.75 Kg/cm2 (25 PSI)

Rear (Solo) 2.00 Kg/cm2 (28.5 PSI)
Rear (with Pillion) 2.25 Kg/cm2 (32 PSI)

Note : Incase the motorcycle is fitted with

imported tyres. Compliance to respective
indian standard & central motor vehicle rules
has been ensured.

Front Brake
Fluid Level :
Front brake fluid
Use the recommended levers while removing master cylinder
the Tyre / Tube for puncture work. This will reservoir is located Min. L
evel

avoid any damages to the edges / scratches near RH switch on

on paint of the wheel. handle bar.

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 Periodic Maintenance Information
• To check oil level, keep the vehicle on CAUTION : Tap water is not a substitute
Centre stand with handle bar in straight for distilled water and will shorten the life
ahead position. of the battery.
• Always ensure that brake fluid level is • When battery is found discharged, it is advised
above ‘MIN’ mark given on inspection to get it charged immediately.
window. • Environment care must be taken to
• Use only DOT 3 or DOT 4 brake fluid (from dispose off the used battery. It is always
sealed container) to top up if required.
recommended to hand over the same to
It is advisable that brake fluid should be
replenished at every 30,000 Kms or once in the Authorised battery / Bajaj dealer for
two years which ever occurs earlier. proper disposal of the same.
How to keep battery healthy ?
Battery Maintenance : • Switch ‘Off’ ignition when engine is not
Battery type : running.
12V 5Ah-Discover 100/125 • Get battery checked/ charged during periodic
Max 12V 2.5Ah-Discover 100 KS services.
Min
• Do not press starter button for more than 5
Battery Warranty sec. After 3 successive cranking, wait for 15-
Discover 100/125 : 18 months 20 sec. for battery to recover.
from date of purchase. • If vehicle is to be stored for more than 2
Discover 100 KS : 12 months from date of purchase. weeks disconnect battery to avoids self
discharge.
CAUTION :
• Add only distilled water to the battery if • Always disconnect -ve cable first.
battery electrolyte level is below min. level • While refitting always connect +ve cable first.
mark.

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 Periodic Maintenance Information

Spark Plug Drive Chain Slackness

• Remove spark plugs by using plug • Chain top edge to be kept between the
spanner. two marks during chain slackness
• Clean the spark plugs. adjustment.
• Adjust the gaps if incorrect by bending • Chain slackness will have to be adjusted
outer electrode carefully. whenever required.
Spark Plug Gap : 0.7 to 0.8 mm. • Std. Chain slackness 25 ~ 35 mm.
Spark Plug (2 Nos) : Champion PRZ9HC or • Marking on chain adjusters should be
Bosch UR4AC identically positioned on both sides.

Std. Chain
slackness : 25~35 mm

0.7 to
08 mm

Std.edge
Top Chain slackness :
20~25 mm

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 Periodic Maintenance Information

Thoroughly clean engine sprocket

Drive chain must be cleaned & lubricated as
per periodic maintenance schedule.
Drive Chain (Non sealed type)
• Non sealed type chain should be removed
& cleaned by Nylon brush & Kerosene /
diesel in chain cleaning stand.
• It should be lubricated by SAE 90 grade
oil.

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 Free Service Guidelines Customer ID :

Instruction to avail Free Service through

Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer
at the time of buying of new Bajaj Vehicle. 1st Free
Service 30~45 500~750
• In case of change in mobile number, please
update to Dealer / ASC. 2nd Free

whichever occurs earlier

• You will receive the Customer ID through SMS Service 240 4500~5000
at the time of buying of new vehicle. 3rd Free
• Please note the Customer ID in Owner’s Service 360 9500~10000
Manual for your reference.
1st Paid
• During Free Service, please provide your Service
Customer ID to Dealer / ASC workshop.
2nd Paid 120 Days Every
• When you are at Dealership / ASC workshop Service from 5000 Km
for Free Service, you will receive the ‘Unique
3rd Paid last Service after previous
Coupon Number’ (UCN) through SMS in your
mobile. Service service
• Please inform the UCN to Dealer / ASC at the 4th Paid
time of Free Service. Service

Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
1. Water wash & dry the vehicle Ensure to prevent water
completely        entry in Petrol tank,
Silencer & electrical
Parts. Use caustic free
detergent for washing.

2. Engine oil (Bajaj DTSi 10000 oil) C,R R Top R Top R Top R BGO DTSi 10W30 for
Up Up Up 100cc models.
BGO DTSi 20W50 for
Models above 125cc.

3. Engine oil filter C,R R R R R

4. Oil strainer CL CL CL CL CL

5. Body centrifugal filter** CL CL CL CL

6. Starter Clutch (Dry Type)** L L L L L L L Use recommended

Molycote grease.

7. Spark plug CL,A,R CL,A CL,A R

8. Air cleaner element *** CL,R CL CL CL R CL CL R

 Tick in the box   after replacing the periodic parts. 27

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
9. Air filter cover ‘O’ ring CL,R CL CL CL R CL CL R

10. In line paper filter R R R

11. Fuel cock paper filter. R R R

12. Fuel cock sediment bowl cleaning CL CL CL

13. Carburettor rubber duct C,R C,R

14. Fuel pipe C,R C C C R C C R

15. Valve tappet clearance C,A C,A C,A C,A C,A C,A C,A C,A

16. Non-Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
cleaning & lubrication

17. Sealed drive chain CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS
cleaning & lubrication chain lub spray at every
500 kms.

18. Engine air breather tube C C C C C C C C

19. Silencer drain hole cleaning CL CL CL CL CL CL CL

 Tick in the box   after replacing the periodic parts. 28

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
20. Silencer tail pipe cleaning** CL CL CL CL CL CL CL

21. Brake cam & brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R Use AP grease.

22. Brake lining or pad - C,R C,R C,R R C,R C,R R

Check wear indicator

23. Brake fluid level **- top up / replace C,A,R C,A R Use recommended
brake fluid
(DOT3/DOT4)

24. Disc brake assly -- Check functionality, C C C C

leakage or any other damage.

25. All cables & rear brake pedal-free play C,A C,A C,A C,A C,A C,A C,A C,A

26. Battery electrolyte level, specific gravity C,A C,A C,A C,A C,A C,A C,A C,A Not applicable for
VRLA battery

27. Wiring harness & Battery connections- C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.

28. Ignition switch barrel cleaning C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray

 Tick in the box   after replacing the periodic parts. 29

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
29. Handle bar control switches C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use WD40 spray
contacts cleaning

30. Steering play C,A C,A C,A C,A C,A C,A C,A C,A

31. Steering stem bearing*** & C,CL,L,R C,CL, C,CL, C,CL, Check & replace if
Cap steering bearing (Plastic)** L,R L,R L,R Damaged. Use HP
Lithon RR3 grease for
lubrication.

32. Main stand & side stand pin** CL,L CL,L CL,L CL,L Use AP grease.

33. Swing arm pivot pin L L L L L L L

(for non silent bush)**

34. All fasteners tightness C,T C,T C,T C,T C,T C,T C,T C,T

35. Engine foundation silent bushes** C C C

36. General lubrication-Clutch lever, L L L L L L L L Use AP grease.

front brake lever, kick lever.

37. Idle speed / CO% C,A C,A C,A C,A C,A C,A C,A C,A

 Tick in the box   after replacing the periodic parts. 30

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 Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
st nd rd
Servicing 1 Free 2 Free 3 Free Every Subsequent
No. 500 4500 9500 5000 Km after
Kms ~ ~ ~ Previous Service
750 5000 10000
38. Coolant level in expansion tank** C,A C,A C,A C,A C,A C,A C,A C,A Use recommended
'Ready to use coolant'.

39. Coolant hose damage/clamps/leakage** C C C C C C C

40. Radiator fins** C C C C C C C

41. Spoke tightening**-Front & Rear C,T C,T C,T C,T C,T C,T C,T C,T

42. Front fork dust seal & Rubber bellow CL CL CL CL CL CL CL

43. SAI, EVAP hoses - Check functionality, C,R C,R C,R C,R C,R C,R C,R C,R Replace if cut / damaged
leakage or any other damage**
44. EVAP drain tube cleaning** CL CL CL CL CL CL CL CL

 Tick in the box   after replacing the periodic parts.

** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’
rings / oil seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.

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 Non-Use Maintenance
Non-use maintenance is necessary if a vehicle • Do not apply oil on front brake disc, to
remains off road for a longer duration (more prevent rusting. If the front brake disc rusts
than 15 days**). The correct and careful non- during storage, do not attempt to clean it
use maintenance carried out before storing the with soap water. The rust will go off
vehicle will prevent the vehicle from rusting automatically during first few application of
and from such other non-operational damages brake.
like fire hazards.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Check and correct the electrolyte level and
over slowly a few times to coat cylinder apply petroleum jelly on terminals
wall with oil & install back spark plug. (applicable to certain models).
• Set the vehicle on a box or a stand so that
both wheels are raised off the ground. Preparation for regular use after storage :
• Spray oil on all unpainted metal surfaces to • Clean the vehicle
prevent rusting. Avoid getting oil on rubber • Make sure the spark plug is tight.
parts or brake liners. • Fill the fuel tank with fuel.
• Lubricate the control cables. • Change the engine oil.
• Cover entire vehicle neatly. Make sure that • Check all the points listed in the Daily
storage area is well ventilated & free from Safety Checks section.
any source of flames or spark. • Check and inflate tyres to proper tyre
• Fill 10% excess air pressure in both wheels. pressure.
Note : Above jobs are applicable as per Periodic Maintenance Schedule.
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 Delivery Certificate
FRAME NO. :

ENGINE NO. : Sold on.:

Customer’s Name Mr/Mrs/Miss :

Address : Contact No.:

I have taken possesion of motorcycle along with the following items.

1. Owner's Manual 5. Standard Accessories

2. 2 nos of key 6. Battery Make ___________ Sr. No. ____________
3. Set of tools 7. Tyre Fr Make ___________ Sr. No. ____________
4. First Aid Kit Rr Make ___________ Sr. No. ____________
The Vehicle has been delivered to my satisfaction & I have understood all terms and conditions of
warranty, service schedules & maintenance tips and shall abide by them.

Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :

Imp - "Do not detach this page from Owner's Manual"

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 Warranty : Scope & Limit
Bajaj Auto Limited gives the following warranty in respect replace them though their dealer will give full assistance
of the “Bajaj Discover 100 / 125” motorcycle in preferring such claims.
manufactured by them. Bajaj Auto Limited undertake no liability in the matter of
Every possible care and precaution has been taken to consequential loss or damage caused due to the failure
ensure quality in respect of the material & workmanship of the parts. Delay, if any, at the repairing workshop in
in the vehicles manufactured by us. Bajaj Auto Limited carrying out repair to vehicle shall not be a ground for
will repair or replace at their Authorised Workshops, free extending the warranty period, nor shall it give any right
of charge, part or parts there of as may be found, on to the customer for claiming any compensation for
examination, to have manufacturing defect within a period damages.
of 2 Years or 30,000 Kms., whichever occurs earlier from Bajaj Auto Limited reserves the right either to repair or
the date of sale subject to fulfillment of condition replace the defective parts.
stipulated in part A, B & C given here under Where a defective part can be replaced by part/s of
Warranty is applicable for only first owner of vehicle. alternative brand/s, which are normally used by Bajaj
Part A: Auto Limited in the course of manufacture, Bajaj Auto
Limited reserves the right to carry out the replacement
Warranty claims in respect of such items like shock
by a part or parts of any such alternative brand/s.
absorbers, speedometers etc. though claimed through us,
This warranty and any claim arising there from is subject
are subject to the acceptance of the respective
to Pune jurisdiction only.
manufacturers. In all such cases the decision of the
Part B:
respective manufacturer will be final and binding.
No claim for exchange or repair can be considered
Proprietory parts like tyres, tubes, battery and spark
unless the customer :
plugs are warranted by their respective manufacturers
a. Ensures that immediately upon detection of the
(Only one year warranty from the date of purchase/as
defect, he approaches any nearest Authorised Bajaj
applicable) and should be claimed on them directly by
Vehicle Dealers and Recommended Authorised
the customer. Bajaj Auto Limited shall not be Liable to
Service Centers with the concerned vehicle and

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 Warranty : Scope & Limit
enables him to remove and despatch the part/parts Part C :
attributing to the manufacturing defect to the Further this warranty is NOT applicable to :
Company. 1. Normal maintenance operations like brake & clutch
b. Produces the Owner's Manual, in original, to enable adjustments, cleaning of fuel system, engine tune-up
that dealer to verify the details. or such other adjustments.
It must be expressly understood that claims forwarded
directly to us by the owner / customers will not be 2. Parts subjected to normal wear & tear like Clutch
entertained at all and such defective part/parts thus Plates, Brake Shoes, Chain, Sprockets, Fork Oil
forwarded by them will lie at our factory at their own risk, Seal, Spark Plug, Control Cables, Brake Pads.
and this warranty shall not be enforceable. 3. Replacement of electrical items like self-start’s wear
To avail benefits of warranty, following are mandatory and tear items (if fitted), bulbs & rubber components
1. Availing of Initial 3 Free Services without lapse. like grommets, ‘O’ rings, bellows as well as filters,
2. Availing 4 paid services at every 5000 kms. or 120 packings, gaskets, fasteners etc.
days whichever occurs first without any lapse. 4. Painted parts. Only blistering or peeling off of paint
3. Availing of all above services at the Authorised film are covered under warranty. Any defect arising
Vehicle Dealers and Recommended Authorised out of external damages or due to usage of
Service Centers. protective covers / additional protective coatings
4. Maintaining all service records duly signed and adverse atmospheric condition etc. is not allow like
stamped by dealers. under warranty.
5. Usage of only recommended engine oil at specified 5. All consumables like Engine oil, Fork oil, Brake Oil,
frequency - “Bajaj DTS-i 10000” for drain interval of Grease etc. are chargeable to customer.
10,000 kms. & engine oil level top-up at 5000 kms. 6. Any defect arising due to above consumables not
6. Replacing mandatory periodic parts such as air filter, changed as per scheduled or if used other than the
oil filter etc. as per periodic maintenance schedule. recommended one.

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 Warranty : Scope & Limit
7. All chrome plated parts are prone to rust or corrosion 12. Vehicles which are not being serviced at
in coastal area or in acidic environment or due to recommended dealers as per the service schedule
neglected cleaning etc. However chrome film peeling described or which have not been operated or
is covered under warranty in general a t m o s p h e r i c maintained in accordance with the instructions
maintained in the Owner’s Manual.
conditions. Blue/ Yellow colouration of silencer near
exhaust port is permissible and hence not covered 13. Vehicles used for any competition or race and/or for
under warranty. attempting to set up any kind of record.
8. Oxidation of unpainted/painted crankcase, cylinder 14. Any failure arising due to use of adulterated or bad
block, cylinder head etc. in acidic environment or in a quality fuel.
coastal area. Parts affected due to bad fuel quality are not covered
9. Valve lapping (De-carbonizing) is to be carried out if Under warranty.
required. 15. If additional electrical accessories such as -
10. Parts of the vehicle that have been subjected to Remote, Bigger horn, Musical brake light etc. fitted on
vehicle.
misuse, accident, negligent treatment OR which have
been used in conjunction with parts & an equipment 16. If the vehicle has been used for commercial purpose
not manufactured or recommended for use by Bajaj like Taxi or any other means of commercial
transportation.
Auto Limited, if in the sole judgement of Bajaj Auto
Limited, such use prematurely affects the Bajaj Auto Limited reserves the right to make any changes in
design or to add any improvements on the vehicle at any
performance and reliability of the vehicle. time without incurring any obligation to install the same on a
11. Parts of the vehicle that have been altered and vehicle previously supplied and sold. Also, the conditions of
modified or replaced in unauthorised manner like use this warranty are subject to alteration without any notice.
of wider tyres, loud silencers etc and which in the This warranty is the entire written warranty given by Bajaj
sole judgement of the Bajaj Auto Limited affects its Auto Limited for “Bajaj Discover 100 / 125” motorcycle’
performance and reliability. and no other dealer or its or his agent or employee is
authorised to extend or enlarge this warranty.

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 BATTERY WARRANTY CARD
MAKE OF BATTERY : ........................ MFG. CODE OF BATTERY :
BATTERY SR. NO.: BATTERY CHARGING DATE :
TYPE OF BATTERY : VEHICLE SALE DATE :
NAME OF OWNER AND ADDRESS :

TYPE OF VEHICLE : REG. NO.:

FRAME NO.: ENGINE NO.:

SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.

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 TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________

Failure Mode (Please tick as applicable)

• Loose connection • Overcharge / Undercharge
• Internal Short • Reverse Charge
• Plate Shedding • High Specific Gravity Electrolyte
• Intercell Connection • Electrolyte Contamination
• Does not Hold Charge • Electrolyte Level not Maintained
• Wrong Assembly • Left Lying Idle
• Wrong Application
• Terminal Corroded

# Claim Accepted ## Claim Rejected

Details of Repair, if any____________________________________________________________________________

Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.

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