General Programming using the RLD Editor

Table of Contents

Contents
1. Introduction ............................................................................................... 3
1.1 What's New in Version 4.X ............................................................ 3
1.2 Multi-Rack Changes ..................................................................... 4
2. Computer/Controller Requirements .......................................................... 4
2.1 The Computer ............................................................................... 4
2.2 The Controller ............................................................................... 4
3. Installation ............................................................................................... 6
3.1 Changing the Editor's Directory .................................................... 7
4. Logic Control Relays ................................................................................. 7
4.1 General ......................................................................................... 7
4.2 Control Relay Listing ..................................................................... 7
4.3 Application Specific Modfiles ........................................................ 7
4.4 Multi-Chassis Addressing .............................................................. 8
5. General Programming ............................................................................. 10
6. Running the Program .............................................................................. 11
6.1 The Configuration Menu ............................................................. 12
6.1.1 Logic Files Directory ............................................................ 12
6.1.2 Copy/cut Capture Directory ................................................. 12
6.1.3 MACO Compiler Version Entry ............................................ 13
6.1.4 Output Designator Entry ...................................................... 15
6.1.5 Transfer Options .................................................................. 15
7. The Label Editor ...................................................................................... 16
7.1 Creating a Labels File ................................................................. 16
7.2 Editing a Labels File .................................................................... 20
7.3 Outputting a Labels File .............................................................. 22
7.3.1 Using Output to CRT or Printer ............................................ 22
7.3.2 Using Output to File ............................................................. 24
7.3.3 Printing using the LABEL.PRN File ..................................... 26
8. The Logic (RLD) Editor ........................................................................... 27
8.1 Introduction ................................................................................. 27
8.2 Creating a Relay Ladder Diagram ............................................... 27
8.3 Editing a Relay Ladder Dlagram ................................................. 31
8.4 The RLD Text Editor (F6) ............................................................ 33
8.5 Compiling the RLD ...................................................................... 34
9. Outputting the RLD ................................................................................. 37
9.1 Using Output to CRT or Printer ................................................... 37
9.2 Using Output to File .................................................................... 39
9.3 Printing using the LOGIC.PRN File ............................................. 40
10. Transferring (Downloading) to the Controller .......................................... 44
10.1 General ....................................................................................... 44
10.2 Procedure .................................................................................... 44
11. Transferring (Downloading) to a Cartridge .............................................. 44
12. Transferring (Downloading) to a Multi-rack System (Alpha Systems) ..... 45

Figures
Figure 1. A System Overview ....................................................................... 5
Figure 2. The Chexedir Menu Screen .......................................................... 6
Figure 3.1 Counting Instructions .................................................................. 10
Figure 3.2 The Main Menu ........................................................................... 11

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 1 of 48

 General Programming using the RLD Editor
Figures (continued)
Figure 4. The Configuration Menu Screen ................................................. 12
Figure 5. The Version 02 Compiler Screen ................................................ 13
Figure 6. The Version 03 Compiler Screen ................................................ 13
Figure 7. The Version 03A Compiler Screen ............................................. 14
Figure 8. The MACO 8000 Compiler Screen ............................................. 14
Figure 9. Labels Editor Screen ................................................................... 17
Figure 10.1 Labels Editor Symbols (Test Instructions) .................................. 18
Figure10.2 Labels Editor Symbols (Coils) ..................................................... 19
Figure 11. Labels File Printout (using Output Designator "1") ...................... 25
Figure 12. Two Rungs Cannot Share the Same Line .................................. 29
Figure 13. Logic Can Only Run Left to Right through Contacts ................... 30
Figure 14. Text Editor Screen ...................................................................... 34
Figure 15. Sample RLD with Text ................................................................ 41
Figure 16. Cross Reference File Printout ..................................................... 42
Figure 17. MACO 4000/5000/6000 Series Transfer Screens ...................... 43
Figure 18. MACO 8000 Series Transfer Screens ......................................... 43
Figure 19. Communications Cable Assemblies ........................................... 46
Figure 20. Downloading the Sequence Logic Program ................................ 47

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 2 of 48

 General Programming using the RLD Editor
1. Introduction
The RLD (Relay Ladder Diagram) Editor and the OptiGrafix™ Screen Editor are
the "tools" used to create a custom control system utilizing MACO products. The
RLD editor is used to create the sequence logic used by the controller. The screen
editor is used to create the screens used by the machine operator.

Sequence logic is the means by which information is passed from card to card and
control is achieved. Sequence logic programming is performed using a personal
computer and this program. The program was developed specifically for MACO
sequence logic and contains all of the subsidiary programs necessary to create,
edit, compile, and transfer the logic to the control system.

1.1 What's New in Version 4.X

The MACO RLD Editor Version 4.X was introduced in order to add new features
and support multi-chassis RLD editing. The new features include:

Install program - all software files are now installed onto the system hard drive via
the RLD enhanced editor installation program.

Harddisk residency - the program now installs onto the system hard disk drive.

Color Display - numerous screens within the program are now displayed in color.

Configuration Menu - addition of a menu enabling the user to modify the logic files
(RLD) directory, the copy/cut files directory, the controller type, and the destination
of any output created (note that any directories to be used must first be created
using DOS).

Change Executable Directory Utility - change the directory specification pointing

to where the executable files reside on the system hard disk (used when installing
to other than the default (MACOSYS) directory.

Logic Editor modifications - modifications to the logic editor portion of the program
are as follows:

• Auto Energize Coil Insert - allows the user to automatically enter an energize coil
at the last position of the current rung.

• Select Logic - by utilizing the F7 function key, the user identifies the logic rungs
to be manipulated.

• Full Function copy to buffer/copy to file - once the desired logic rungs are
selected using the F7 function key, the user will then have the option of copying
the selected logic to a data buffer or to a file whose name is defined by the user.

• Full Function cut to buffer/cut to file - once the desired logic rungs are selected
using the F7 function key, the user will then have the option of copying the
selected logic to a data buffer or to a file whose name is defined by the user.

• Full Function paste from buffer/paste from file - once the user defines the area
in the relay ladder diagram using the F7 function key, the user will then have the
option of pasting previously copied or cut logic into the current logic rung position
from either a data buffer or from a file named by the user.

• Force full logic rung manipulation - through the use of the logic rung selection
process (function key F7), the user is forced by the software to perform opera-
tions on only full rungs of logic.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 3 of 48

 General Programming using the RLD Editor
• Warn of Multiple Device Outputs on a Logic Rung - force only one device output
to be present on any single logic rung.

• Multi-page Editor Operations - the user can perform cut/copy/paste operations

across several display screens of RLD logic.

• Multi Controller Type Compiler Support - program supports the entire line of
MACO™ controllers and their compilation processes.

• Precompilation Logic Validity Checking - prior to the compilation process, a

validity check is performed on all logic devices in the relay ladder diagram.

• Warn of Multiple Energize Coils at Compilation - prior to compilation, a check for

multiple (same address) energize coils in the RLD is performed.

• Additional Timer Support in V2 - version two compiler now supports an additional

16 sequence timers.

• Printout Modification - hard copy output format modifications in several areas.

• File output of defined label table - labels now output to a file format.

• Support for the Accel/Decel (EZ PRO) board (RLD V4.7).

1.2 Multi-Rack Changes

Some menu items have been changed in order to make it easier to identify exactly
which version of the "compiler" to use when compiling RLD. Changes were made
to the configuration menu, which now contains a more definite means of identifying
the compiler to be used, and text screens were added which explain each of the
different compilers available.

2. Computer/Controller Requirements

2.1 The Computer

The program software is designed to operate on a DOS based computer. The

minimum requirements are:

• 3-1/2" Disk Drive

• MS DOS 5.0 or greater (The RLD Editor has NOT been thoroughly tested
with Windows. We suggest running the RLD Editor from DOS.)
• 640K Memory
• Color Graphics Monitor Adapter (not applicable for "Notebooks")
• Asynchronous Communications Adapter (RS-232C Interface)
• Printer Adapter Card (Parallel Port)
• Color Display (not applicable for "Notebooks")
• Graphics Printer (Epson FX with Downloadable Character Set or compatible)
• Minimum of 5M bytes of Hard Disk space available

2.2 The Controller

The controller must have a communications card with an RS232 port in order to
download the program into the controller. In addition, an RS232 cable is needed
to connect the computer to the controller.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 4 of 48

 General Programming using the RLD Editor

Screen RLD
Editor Editor

Used to create the screens used by the machine operator. Used to define the conditions that must be met in order for
The screen editor package contains editor routines used to the machine to advance from one state to another. The
write messages, create math functions, draw sprites, de- labels editor is used to assign a device symbol and label to
fine machine function keys, create graphs, and define and a control relay address. The logic editor is used to construct
display control functions contained in the "modfiles" a relay ladder diagram using the devices defined in the
(setpoints, values, control relays, system commands, mod- labels editor. The "compiler" is then used to check for
ule displayable messages, module ASCII string). Once errors and create a set of files which can be transferred to
defined, these items are "placed" on screens and "linked." the data handler (or a memory cartridge).
"Linking" is the process that combines the various screen
elements into a set of files which can be transferred to the Labels Editor
operator station. Labels
Control Relay Addresses
Setpoints Setpoints Devices
Values Values States
Control Relays Control Relays Comments
Messages Messages
System Commands System Commands
Paths Paths
Graphs
Math Functions Logic Editor
SPC Selections

(Compiler)
User Screens System Screens

(Transfer)
(Linker) (Linker)

User Screen Set System Screen Set

(Transfer)

Output
Output
Output Output
Output Input
Input
Output Output Input
Input
Output Input
Input
Output Output Input
Output Input
Output Output Input
Output Input
Output Output Input
Input
Output Input
Output Input
Output Input
Output Input
Output Output Input
Input
Output Input
Output Input
Output Input
Output Input
Input
Output Output Input
Output Input
Output Input
Output Input
Output Input
Input
Output Output Input
Input
Output Input
Output Output Input
Output Input
Input
Output Output Input
Input
Output Input
Output Output Input
Input
Output Input
Output Output Input
Input
Output Input
Output Input
Input
Input
Input

Power

Barber-Colm
an
MACO ®

to system (data handler EEPROM) or to cartridge (32K cartridge in operator station) or to Sequence EEPROM

Figure 1. A System Overview

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 5 of 48

 General Programming using the RLD Editor
3. Installation
IMPORTANT: Before beginning the installation procedure, make a backup copy
of the program disk ("XCOPY") and store it in an appropriate place.

For the sake of this description, the hard drive will always be simply the "C" drive
and the floppy drive will always be the "A" drive. Insert the program disk into Drive
A. Access Drive A and then type:

INSTALL (return)

The install routine will create a subdirectory named "MACOSYS" on the hard drive
and install the program files in that subdirectory.

Note that only one program (the major files are LABELS.IN, TEXT.IN,
LABELCMT.IN, and LOGIC.IN) can be stored in a single subdirectory. If additional
programs are created, they must be stored in separate subdirectories. If multiple
programs do exist, it will be necessary to change the logic files directory (see
"Configuration" under "Running the Program") each time a different program is to
be edited.

Once the install routine is executed, the computer will return to the MACOSYS
directory. If this directory is satisfactory, the editor is now ready for operation.

PROGRAM FILE DIRECTORY MODIFICATION MENU

Current program files directory C:\macosys\

To edit:
– use the left and right arrow keys to position the cursor
– use the home key to locate cursor at the start of the string
– use the backspace key to delete previous character
– use the end key to delete from cursor to end of string

HIT F1 KEY TO UPDATE DIRECTORY INFORMATION, ESC KEY TO EXIT

Figure 2. The Chexedir Menu Screen

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 6 of 48

 General Programming using the RLD Editor
3.1 Changing the Editor's Directory
Note that if the editor is to be operated from the MACOSYS directory (as
installed), it is NOT necessary to use this routine.

If the default installation (or directory name) is not acceptable, consult your DOS
manual for renaming or relocating the directory. Once the directory has been
renamed or moved, the "CHEXEDIR" routine must be used to redefine the "path"
to the executable files.

From the directory containing the installed files, type:

CHEXEDIR (return)

The menu in Figure 2 will appear. Follow the directions given on the screen and
make certain the entire path (from the root directory to the editor) is shown. Once
the proper directory has been entered, press "F1" to exit and save the changes.

4. Logic Control Relays

4.1 General
Sequence logic is contained in EEPROM (ElectricalIy Erasable Programmable
Read Only Memory). The logic contains the conditions that must be met in order
for the machine to advance from one state to another. The program is an electronic
version of a relay ladder diagram, including contacts, timers, switches, counters.

This stored, fixed program is continuously compared to the actual state of inputs,
outputs, timers, etc., and decisions are made based on the comparisons. In order
to build the logic to make the comparisons, it must be possible to communicate with
specific addressable locations. "Addressable locations" means that each location
is assigned a specific function and location number.

These locations mimic the function of electromechanical control relays. Like

electromechanical relays, they are either on or off. Unlike electromechanical
relays, they can assume an infinite number of contacts, which means they can be
used in the logic program as many times as necessary in either the on or off state.
The on or off state of each individual control relay is controlled by the state of an
input, an operator panel function, the logic program, or process conditions.

4.2 Control Relay Listing

Each subsection of this manual contains a listing of the control relays within that
function, along with a detailed description of their operation and use. In addition,
at the end of this manual, there is a complete list of all control relays and their
system addresses.

4.3 Application Specific Modfiles

With the addition of MACO 5000 Series controllers (for extrusion), it became
helpful to rename many of the control functions originally included in the hydraulic
modfile. These renamed functions are more generic in nature and are aimed at
extrusion and blow molding applications. This more generic version of the
hydraulic modfile is labeled the "Analog I/O" modfile and should be used in place
of the hydraulic modfile for extrusion and blow molding applications. When
choosing modfiles (from the OptiGrafix™ Screen Editor program), choose the
modfiles directory that corresponds with the application type, i.e., "INJMOD" for
injection; "EXTMOD" for extrusion; and "BLOWMOD" for blow molding.

Refer to the Alternative Modfile Description column in the Control Relay Tables.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 7 of 48

 General Programming using the RLD Editor
4.4 Multi-Chassis Addressing
Each controller of a multi-chassis system has its own set of control relay system
addresses as follows:

Controller No. 1 ("Primary") 1 to 10,000

Controller No. 2 10,001 to 20,000
Controller No. 3 20,001 to 30,000
Controller No. 4 30,001 to 40,000

The addresses referred to in this manual are those of a primary controller.

Depending on which "secondary" controller is being programmed, just add 10,000
(20,000 or 30,000) to the primary controller address. Almost all control relays
repeat in a multi-chassis system. The few exceptions relate to recipes or some
SPC items (data handler modfile), print CR's or switch LED CR's (sequence
modfile), as well as the status CR's from the display processor, data handler, RS-
232 communications, and RS-485 communications modfiles.

Refer to the control relay tables for a complete list of control relays. The table
contains a column headed "Multi-Chassis Addressing?" Those control relays
which have a "yes" entry in that column can be written into the RLD if a multi-
chassis system is being utilized. With the exception of control relay addressing,
multi-chassis operation is transparent to the RLD. All downloading and recipe
storage is to Controller 1. "Enabling" relays which relate to system operation
(recipe saving and reading, setpoint change, etc.) are in Controller 1.

IMPORTANT: There is a group of sequence control relays (addresses 604-607)

relating to the number of digital I/O cards in a controller and high density I/O cards
which must be properly energized for each controller of a multi-rack system. These
CR's must be energized for EACH of the controllers (the addresses for Controller
No. 2 would be 10604-10607, etc.). Note that the controllers in a multi-rack system
do NOT have to be all of the same type (e.g., 12-Slot and 16-Slot systems can be
combined; different numbers of digital I/O can be combined; high density systems
and low density systems can be combined).

The "Other Racks are Optional" control relay (data handler modfile, system
address 658) is used in multi-rack systems to allow a rack to operate independently
of others. If this control relay is off, the other racks in the system are required. If this
control relay is on, the other racks in the system are optional. The control relay can
be applied to either the primary or secondary racks of a multi-chassis system.
When used in a primary rack, it denotes whether the secondary racks are required.
When used in a secondary rack, it denotes whether the primary rack is required.
These CR's would be used in the circumstance where all of the functions
necessary to run the machine were in Controller No. 1 and all of the optional
features were located in the other rack (e.g., extra mold temperature control). In
this case, CR 658 would be turned on so that the machine could cycle without the
second rack being present. A controller can thus continue to operate even if there
is a critical failure in the other controller. For example, if there was a failure in the
communications between racks or a failure of one of the racks, the status CR's
passed from one controller to the other would not change, but would remain at their
last transferred status.

If it is necessary for functions and I/O for machine motion to be in both Controller
No. 1 and Controller No. 2, the machine would not be able to function without the
second controller. In this case, CR 658 would not be turned on. The system would
be disabled (timeslot would go down) if the system is powered up without the
second controller. Both controllers will go down if there is a critical failure in either
controller.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 8 of 48

 General Programming using the RLD Editor
The "Racks Not Present" control relay (data handler modfile, system address 819)
is used to indicate the multi-rack link status. It will be off if the multi-rack link is
operating and will be on if the multi-rack link is not operating. This CR can be
applied to both primary and secondary racks and can be used in the sequence logic
to disable/enable portions of the logic that might be interrelated with the logic in a
particular rack.

Control relay 10819 (and 20819 and 30819) will be turned on at powerup. They will
remain on until the primary controller comes up. Once Rack-to-Rack (RTR)
timeslot communication is established, CR 10819 (and 20819 and 30819) will turn
off. If communication with the primary controller is lost or if there is a critical failure
in the primary and timeslot goes down, this CR will turn on within one (1) second.

Note: When counting boards in multi-rack systems (for switch settings, RLD/
screen programming) count each control rack separately. For example, if a multi-
rack system consisted of two control racks, each with two temperature boards,
EACH controller would have a Temperature Board #1 and a Temperature Board
#2. The same numbering scheme holds true for all types of boards (including Input
and Output boards).

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 9 of 48

 General Programming using the RLD Editor
5. General Programming
The program is divided into two parts, a Label Editor and a Logic Editor. The Label
Editor is used to enter every control relay address that is to be used in the logic,
define its logic symbol (relay coil or contact, timer, switch, etc.) and give it a name.
The Logic Editor is used to draw the relay ladder diagram (RLD) using the devices
defined in the Label Editor.

While using the Logic Editor to draw the logic diagram, type in the assigned label,
press enter and the appropriate symbol will appear. The symbol can then be
changed to represent a normally open or normally closed contact. In addition to the
Logic file and Labels file, there is a label comments file and a text file to assist in
documenting the logic.

The maximum RLD size will depend on the controller (check the model number):

12-slot Injection (40BX) 4000 instructions

12-slot Injection (42XX) 2000 or 4000 instructions
16-slot Injection (45XX) 4000 or more instructions
12-slot Extrusion (50BX) 1000 or 2000 instructions
16-slot Extrusion (55XX) 4000 or more instructions
16-slot Blowmolding (65XX) 4000 or more instructions

Each device (including OR nodes) in a path across a rung of logic counts as an

instruction (see Figure 3.1).

Note that because of differences in individual RLD files, it is not possible to

determine EXACTLY how many instructions are possible for a given system.

For Version 2 and 3 Compilers multiply the above number by eight and add 96.
The result will approximately equal the maximum file size (for example, with 4000
instructions, the maximum file size would be approximately 32,096 bytes).

For Version 3A and later Compilers multiply the above number by six (for
example, 5333 instructions would result in a file size of approximately 31,998
bytes, still less than the maximum of 32,096 bytes).

1 2 3

4 6

Count each device in each path across a rung of logic, as well as any
OR nodes. Read the sample above as:

No.1 and No. 2 turn on No. 3; OR (No. 4) No.5 turns on No. 6.

Figure 3.1 Counting Instructions

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 10 of 48

 General Programming using the RLD Editor
6. Running the Program
From the directory in which the program is stored, type:

MACORLD (return)

Checksum verifications are performed at powerup. During this process a screen

is displayed that provides the serial number and software numbers for the disk.
Refer to these numbers when communicating with Barber-Colman personnel. If
the checksum test fails, it indicates that 1) the CHEXEDIR is not set to the correct
path to the executable files directory, 2) there is a file that is corrupted, or 3) a file
is incorrect or missing. Check the CHEXEDIR for the proper subdirectory
containing the executable program files or contact your local Barber-Colman
representative for repair or replacement of the faulty disk. Once the checksum is
successfully performed, the main menu will appear.

Use the up and down arrows to move the cursor and use the page down or return
key to activate the selection. "Exit" returns the computer to DOS.

Before any other work is performed, check the Configuration to see that both the
logic files directory and MACO Series Controller setting are properly set (the
current settings are displayed in the lower left corner of the main menu pictured
above). Configuration also needs to be checked to see whether the output setting
goes to File or Printer (see next page).

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

Figure 3.2 The Main Menu

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 11 of 48

 General Programming using the RLD Editor
The following comprises the options currently in
effect for the RLD editor program:

Logic files (RLD) directory: C:\macosys\logic\

Copy/cut file capture directory: C:\macosys\cut\

MACO Compiler Version (see help): 1 Output Designator: 1 Transfer Options: 2

Valid MACO Compiler Versions Valid Output Designators

1 – Version 02 Compiler 1 – logic / label output to CRT/printer
2 – Version 03 Compiler 2 – logic / label output to file
3 – Compiler for 8000 controllers Valid Transfer Options
4 – Version 03A Compiler 1 – select timeout delay
2 – utilize auto timeout delay

To edit: RETURN (or ENTER) key to move to the next field, left/right arrow keys
position the cursor, HOME key to go to start of the string, END key to delete
from cursor to end of string, BACKSPACE to delete the previous character

PRESS F1 KEY TO UPDATE CONFIGURATION INFORMATION

PRESS F2 KEY TO DISPLAY HELP FOR MACO CONTROLLER SELECTION
PRESS ESC KEY TO EXIT

Figure 4. The Configuration Menu Screen

IMPORTANT: before opening, editing, or saving a file, make certain the logic file
directory setting is pointing to the correct sub-directory.

6.1 The Configuration Menu

From the main menu, use the arrow keys to position the reverse video cursor over
"Configuration" and press return. The screen shown in Figure 4 will appear.

6.1.1 Logic Files Directory

At installation, the path to the (potential) logic file is defaulted to the path created
by the install routine. Do not put Logic files in the same sub-directory as the
executable files. Use DOS to create a subdirectory and then configure for that
sub-directory. If more than one logic file is needed (which is probably the case),
then each of the logic files will require its own sub-directory.

IMPORTANT: If multiple logic files exist, before opening, editing, or saving a file,
make certain the logic file directory setting is pointing
to the correct sub-directory.

When opening an RLD file, the logic files (RLD) directory setting determines which
RLD file will be opened. When saving, the logic files (RLD) directory setting
determines the directory to which the file will be saved. Follow the directions on the
screen and make certain the entire path (from the root directory to the file) is shown.

6.1.2 Copy/cut Capture Directory

This setting determines the directory setting for the copy/cut function described in
"Editing a Relay Ladder Diagram." The default setting is the path created by the
install routine (in most cases it should be left to match the logic files directory path).
Follow the directions on the screen and make certain the entire path (from the root
directory to the file) is shown.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 12 of 48

 General Programming using the RLD Editor
6.1.3 MACO Compiler Version Entry
The MACO compiler version entry determines which version of the executable file
is used to create the logic. In most cases this entry can be set and forgotten.

Press F2 from the Configuration Menu to bring up the Compiler Menu. From the
Compiler Menu, a Help screen is available for each compiler. Examine the screens
carefully to determine which compiler to use and then return to the Configuration
Menu and enter the number of the correct choice (refer to Figures 5-8).

VERSION 02 COMPILER
Typical Uses
All 11 slot chassis
12 slot chassis without math or high density temperature cards for
injection/extrusion

Supported
Up to 2 standard density temperature cards
1 sequence card
Data Handler Version V02.xx
Sequence Version V02.xx
Single chassis - 12 slots

Not supported
Parison
High density temperature cards or more than 3 standard density
temperature cards
RS485 SPI
RS485 PC Host
Multiple chassis, 16 slots
16 additional timers residing at addresses 1585-1616

PRESS ANY KEY TO RETURN TO SELECTION MENU

Figure 5. The Version 02 Compiler Screen

VERSION 03 – 16 SLOT COMPILER

Typical Uses
All 16 slot single chassis systems
12 slot chassis systems for blow molding
12 slot chassis systems for injection/extrusion with math

Supported
Up to 6 standard density or up to 3 high density temperature cards
1 Parison card
Data Handler Version V20.x2
Sequence Version V03.43
Hydraulic Version V03.00
Single chassis - 12 or 16 slots
16 additional timers residing at addresses 1585-1616

Not supported
Greater than 6 standard density temperature cards
RS485 SPI
RS485 PC Host
Multiple chassis
Sequence to sequence control relays residing at addresses 2889-3368
16 additional pressure flow setpoints
PRESS ANY KEY TO RETURN TO SELECTION MENU

Figure 6. The Version 03 Compiler Screen

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 13 of 48

 General Programming using the RLD Editor
VERSION 03A – MULTI-CHASSIS COMPILER
Typical Uses
All 12 and 16 slot multi-chassis systems

Supported
1 - 3 Chassis
Up to 6 standard density or 6 high density temperature cards
2 Sequence Cards
Parison Card 1-4
Sequence Version V03.44 or higher
Data Handler Version V20.x4 or higher
Hydraulic Version V03.03 or higher
Sequence to sequence control relays residing at addresses 2889-3368
16 additional pressure flow setpoints
192 inputs/192 outputs

PRESS ANY KEY TO RETURN TO SELECTION MENU

Figure 7. The Version 03A Compiler Screen

VERSION FOR 8000 SERIES CONTROLLERS

Typical Uses
All MACO 8000 Series products for injection/extrusion/ blow molding

PRESS ANY KEY TO RETURN TO SELECTION MENU

Figure 8. The MACO 8000 Compiler Screen

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 14 of 48

 General Programming using the RLD Editor
6.1.4 Output Designator Entry
The output designator allows the user to output the labels and logic to an ASCII file
which can then be edited using common editors or word processing programs and
then printed using a wide variety of printers. This entry determines where the files
will output.

Use "1" to examine the file on the CRT or to print the file using a printer that utilizes
downloadable fonts. This setting is comparable to "old" versions of the editor.

Use "2" to write the logic file and label file to two respective text files (LOGIC.PRN
and LABEL.PRN) which can then be edited using common text editors and then
archived or printed on a wide variety of printers.

Note that the logic CANNOT be edited in this manner (there is no means of
re-converting this text file into a workable logic file).

Once the directory, controller type and output designator have been entered, press
"F1" to exit and save the changes. The changes will be stored in an MCP.OPT file
(the file is stored both in the program directory where the executable files are stored
and in the sub-directory where the logic files will be). The program will exit to DOS.
As prompted, type MACORLD (return) to re-enter the program.

6.1.5 Transfer Options

The transfer options selection was added in Version 4.7 of the editor and allows
the user either to set the timeout delay manually (as in older versions of the editor)
or to have it set automatically (the new default). The only reason for using the old
method is if for some reason the new auto timeout causes problems.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 15 of 48

 General Programming using the RLD Editor
7. The Label Editor

7.1 Creating a Labels File

From the main menu select EDITOR and press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

The editor menu will appear. Select EDIT LABELS and press return.

SELECT EDITOR TO BE EXECUTED

EDIT LOGIC

EDIT LABELS

EXIT

NOTE: If this is the initial Labels file, EXISTING LABELS will not appear.

IMPORTANT: Selecting BLANK FILE when a Labels file or Logic file already
exists will DELETE those files and the existing work will be lost!

SELECT THE LABEL SOURCE FILE

EXISTING LABELS

BLANK FILE

ABORT EDIT

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 16 of 48

 General Programming using the RLD Editor
Make the proper selection and press return. The screen shown in Figure 9 will
appear. This is the screen that is used to define Labels, Addresses, Device
symbols and State symbols. They will appear as defined when the logic diagram
is drawn. The top of the screen shows the logic symbols which can be assigned.
The columns on the lower portion are where data is to be entered.

The following reference material is needed in order to make the definitions: a)

control relay address tables, b) definition of the logic symbols, and c) a sketch of
the machine logic or other written documentation showing the logic configuration.
An explanation of the data entry is provided in the following paragraphs. To save
time creating the Labels file, either mark up an existing logic diagram with the
appropriate addresses or write out the Label file to be entered.

LABEL

When a Blank File is first opened, the Label Editor will be in the "insert" mode
(INSERT ON will be displayed in th elower right corner). A seven character
maximum label can be entered. The first character must be a letter. (If a number
is used, the compiler will use that number as the address, regardless of the alpha
characters following the number.) The rest of the characters can be a combination
of letters (case sensitive) and numbers. Type in the desired label and press the
return key. The brackets will shift to the address column.

If there is a typing error, make the corrections prior to pressing the return key. The
F1 and F2 keys move the cursor and the F3 and F4 keys are used to insert and
delete characters. If the return key has already been pressed and the brackets
have moved to the next column, continue on and make alI corrections when the
table is edited. If a previously defined label is entered, when the return key is

Figure 9. Labels Editor Screen

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 17 of 48

 General Programming using the RLD Editor

Limit Limit Limit Limit Rotary Rotary Float Float Float Float
Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch

Solenoid Output On-Delay On-Delay Off-Delay Off-Delay Input Input Push Push
Timer Timer Timer Timer Button Button

Temp Temp Blank Indicator Lights Timer Event

Switch Switch Symbol Timer

Event Counter Counter Up Up Down Down Horn Vacuum Vacuum

Timer Counter Counter Counter Counter Switch Switch
N.C. = Normally Closed
N.O. = Normally Open
H.C. = Held Closed
All Coils CAN BE used as Test Instructions,
but Test Instructions CANNOT be used as coils.

Figure 10.1 Labels Editor Symbols (Test Instructions)

pressed the computer will beep and the message "Error: This device is already
defined" will appear. Press the return key and the brackets will move to the address
column. Press the return key again and the brackets will move back to the label
column. Key in the correct label.

ADDRESS

Addresses are Iisted in the control relay tables as "system addresses." Key in the
address and press the return key. The brackets will shift to the device column.
Addresses can be changed prior to pressing the return key or when a final edit is
made. Even though it is possible to use the same address for different labels, the
practice should be avoided.

DEVICE

This column is used to assign a graphic symbol to the device. The graphic symbol
choices are shown at the top of the screen. An explanation of each choice is
provided in Figures 10.1 and 10.2. A device should be thought of as either a "Test
Instruction" or a "Coil." All Coils CAN BE used as Test Instructions, but Test
Instructions CANNOT be used as coils.

CAUTION: For safety reasons, use ONLY the Normally Open (N.O.) symbol when
entering the device. The Normally Closed (N.C.) symbol will be available in the
logic editor.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 18 of 48

 General Programming using the RLD Editor

Solenoid Output On-Delay On-Delay Off-Delay Off-Delay Input Input Push Push
Timer Timer Timer Timer Button Button

Temp Temp Indicator Lights Timer Event

Switch Switch Timer

Event Counter Counter Up Up Down Down Horn Vacuum Vacuum

Timer Counter Counter Counter Counter Switch Switch

All Coils CAN BE used as Test Instructions,

but Test Instructions CANNOT be used as coils.

Figure10.2 Labels Editor Symbols (Coils)

IMPORTANT: It is the address of the coil which determines where a particular rung
of logic is stored. If a coil with an address contained in Sequence Card 2 is found
in the logic file (during compiling), a second RLD file will automatically be created.

Logic from the first sequence card will be in a file named RLD_SEQ_.M1. If a coil
or address from the second sequence card is found, the logic for the second
sequence card will be stored in a file named RLD_SEQ.M2. The first sequence in
the second rack will cause RLD_SEQ.M3 to be created, and so on, until Rack 4,
Sequence 2 is reached and RLD_SEQ.M8 is created.

Use the F5 (Up) and F6 (Down) function keys to position the upper brackets to the
row containing the appropriate symbol and then use the numeric keys (1 through
9 and 0) to make the selection. Press the return key and the brackets will shift one
or two columns to the right. Symbols can be changed or corrected prior to pressing
the return key or when a final edit is made.

STATE

The state column is only used when one of the multi-position selector switch
symbols (row 1, selections 5 and 6) has been selected. Each selector switch is
allowed to have a maximum of 4 on or off states or positions. Entering a 1 (or X)
denotes the on state and entering a zero (or O) denotes the off state. Enter the
desired status and press the return key. The brackets will move to the Comments
column. States can be changed or corrected prior to pressing the return key or
when a final edit is made. States are only used on the printout and have no effect
on the compilation of logic.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 19 of 48

 General Programming using the RLD Editor
COMMENTS

A forty character comment can be written for each device. When a printout of the
logic diagram is made, the comments will be placed above the device. Comments
are entered by typing in the desired information. They should be kept as short as
possible as they will expand the printout of the logic diagram. After the comments
are keyed in, press the return key to enter them and press the page down key to
move the cursor to the label column for the next entry.

7.2 Editing a Labels File

After the labels file is created it should be edited for accuracy and correctness.
Come out of the Insert mode by pressing page down and then the escape key. The
screen will show the labels file sorted in alphanumeric order (not the order in which
it was entered). Note that it is not possible to sort by address or symbol, only by
label. Go through the file to make corrections and changes as necessary. The
following list describes the use of the special function keys used when editing.

Cursor Keypad Arrows

When not in the insert mode, these keys allow the user to position the lower
brackets in any existing field of the label file. Hold down either the up or down arrow
to scroll through the entire file. Page Up and Page Down also work for scanning
through the labels.

Escape Key
Generally the escape key will remove the user from the mode or routine being
used. It is also used to exit the Label Editor.

Insert Key
The insert key allows the user to insert new labels into an existing labels file. A new
file is automatically put into the insert mode. To return from the insert mode first
press page down and then press escape. The entered labels are automatically
sorted in alphanumeric order.

Delete Key
The delete key deletes an entire label entry. The position of the lower brackets is
the determining factor in the selection of the removed entry. The brackets can be
in any field of the entry targeted for deletion. After the delete key is pressed, a
message on how to continue will appear at the bottom of the screen.

Function 1 (F1) Key

When the lower brackets are in the label, address, state, or comment field, the F1
key repositions the editing cursor one space to the left within the border of the field
pointed to by the lower bracket.

Function 2 (F2) Key

When the lower brackets are in the label, address, state, or comment field, the F2
key repositions the cursor one space to the right within the border of the field
pointed to by the lower bracket.

Function 3 (F3) Key

When the lower brackets are in the label, address, state, or comment field, the F3
key inserts a character in the text of the field at the location of the editing cursor.

Function 4 (F4) Key

When the lower brackets are in the label, address, state, or comment field, the F4
key deletes a character in the text of the field at the location of the editing cursor.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 20 of 48

 General Programming using the RLD Editor
Function 5 (F5) Key
Moves the device selection brackets up one line.

Function 6 (F6) Key

Moves the device selection brackets down one line.

Function 7 (F7) Key

The F7 key activates the "find" function. The cursor brackets will appear at the
bottom of the screen under the label heading. Type in the label or address to be
found and press the return key and then the page down key. If the label or address
is in the file, it will appear at the top of the column along with the six subsequent
labels or addresses.

Function 10 (F10) Key

The F10 key exits the label editor and goes directly to the logic (RLD) editor without
using menus. Entered data is automatically saved when the F10 key is pressed.

Return Key
When changes are made in the label, address, or comments fields, the return key
must be pressed in order to enter the data and unlock the cursor keypad. If the
return key has not been pressed, when it is attempted to move the cursor, the
computer will beep and the brackets will stay where they are.

After the labels file is completely edited, the file must be saved. Press the escape
key to exit the edit mode. The following menu will appear.

SELECT AN EXIT PROCEDURE:

RETURN – to editor

BACKUP – labels

EXIT – and save labels

ABORT – editor

Cursor to "EXIT - and save labels" and press return. The labels will be saved and
the main menu will appear.

NOTE: During the process of making and editing labels, they should be periodi-
cally saved to avoid the possibility of someone inadvertently removing power from
the computer or pressing keys which would not save the entered data.

To save the data in the middle of an editing session, press the escape key and then
select Backup labels from the menu.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 21 of 48

 General Programming using the RLD Editor

SELECT AN EXIT PROCEDURE:

RETURN – to editor

BACKUP – labels

EXIT – and save labels

ABORT – editor

Whatever has been entered up to then will be saved and the program will return
to the point where it was exited.

7.3 Outputting a Labels File

To aid in drawing the sequence logic diagram, a hardcopy of the labels file should
be made. Depending on the output designation choice made in Configuration, the
label file will output to the CRT or printer (an Output Designator of "1" on the Config
menu), or to an output file (LABEL.PRN - a "2" on the Config menu). Using the
output file (a "2") allows the data format to be manipulated so that the file can then
be saved and stored for reference or printed on a variety of printers. Using the CRT
or printer (a "1") is comparable to using previous versions of the editor - it requires
a specific printer which utilizes downloadable fonts.

7.3.1 Using Output to CRT or Printer

This routine was used in previous versions of the editor. If printing, make certain
the printer is connected and turned on before entering the Output routine (in order
to download the character set to the printer).

On the main menu, cursor to OUTPUT and press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 22 of 48

 General Programming using the RLD Editor
The following menu will appear. Cursor to RLD LABEL and press return.

SELECT THE FILE TO BE LISTED

RLD LOGIC

RLD LABEL

COMPILER ERRORS

EXIT listing

The following menu will appear.

SELECT THE DESTINATION DEVICE

CRT SCREEN

LINE PRINTER

If CRT Screen is selected as the destination device, the labels file will appear on
the screen and begin scrolling by. Press any key to stop/start scrolling. Press Esc
to return to the List Menu. If Line Printer is selected as the destination device, the
following screen will appear

NORMAL MODE

DOUBLE STRIKE MODE

EMPHASIZED MODE

DOUBLE STRIKE AND EMPHASIZED MODE

Select the desired print mode and press return. The following screen will appear.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 23 of 48

 General Programming using the RLD Editor

Enter the header to be displayed on each page of the listing.

Press the 'RETURN' key when complete.

Type in a header and press return. The label file will print out with the header
appearing on each page. A sample printout of a label file is shown in Figure 11.

7.3.2 Using Output to File

This is an updated method of outputting which was new with version 4.0 of the
editor. No "printer setup" is required at this time. Move the cursor to OUTPUT and
press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

The following screen will appear.

This file output operation will create files which may exceed 1 megabyte in size

RECOMMENDED PROCEDURE

Utilize a directory on the system hard drive as the defined logic

(RLD) directory-use CONFIGURATION option from main menu to modify path

Do you wish to terminate the file output operation (Y or N) ? N

Warning screens were included (beginning with version 4.4) as a precaution in

order to inform users that the files being created are of significant size and probably

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 24 of 48

 General Programming using the RLD Editor
Injection Molding Machine . . . . . . . . . . . . . . . . Label
. Table . . . . . . . . . . . . . . . . .
01 JUN 1993 10:33:31.67 page 1

- - - LABEL - - - - ADDRESS - - - DEVICE - -- STATE - - - - - - - - - - - - - - - COMMENT - - - - - - - - - - - - - -

A-119 258 CTR 2 ENABLE

CTRE
A-114TR 195 3TR COOLING CURING TIMER #3
TMR
A-115TR 196 4TR DECOMPRESSION TIMER #4
TMR
A-116TR 197 5TR CLAMP OPEN TIMER #5
TMR
A-120TR 198 6TR MOLD PROTECT TIMER #6
TMR
A-121TR 199 MS 1&8 DELAY TIMER #7
TMR
A-122TR 200 MS 4&6 DELAY TIMER #8
TMR
A-123TR 201 MS 7 DELAY TIMER #9
TMR
A-126TR 202 W SOL EXTENDER TIMER #10

B-113TR 1052 2TR HOLD TIMEOUT

B-114TR 219 3TR COOLING/CURlNG TIMEOUT #3

B-115TR 220 4TR DECOMPRESSION TIMEOUT #4

B-116TR 221 5TR CLAMP OPEN TIMEOUT #5

B-120TR 222 6TR MOLD PROTECTION TIMEOUT #6

B-121TR 223 MS 1&8 DELAY TIMEOUT #7

B-122TR 224 MS 4&6 DELAY TIMEOUT #8

B-123TR 225 MS 7 DELAY TIMEOUT #9

B-126TR 226 W SOL EXTENDER TIMEOUT #10

CO128 124 A SOL CLAMP CLOSE (SEQ OUT 28)

CO129 126 XOO E SOL INJECT FRWRD (SEQ OUT 30)

CO130 120 MANUAL (10LTA)(SEQ OUT 24)

CO131 128 W SOL DIVERT (SEQ OUT 32)

CO132 1013 J SOLENOID INJ HIGH (BOOST)

CO133 1015 O SOL SCREW ROTATE

RED

Figure 11. Labels File Printout (using Output Designator "1")

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 25 of 48

 General Programming using the RLD Editor
will NOT fit on a floppy disk. Determine whether or not to continue (press return)
or abort (type "Y" and return) the operation and modify the path (in Configuration).

Processing output files

Output contained in LOGIC.PRN and LABEL.PRN

in the designated logic file (RLD) directory

Building LABEL.PRN file

Once processing is complete (at the prompt), press any key to return to the main
menu.

7.3.3 Printing using the LABEL.PRN File

The output contained in the ".PRN" files (logic and labels) is formatted to be 125
columns wide, in order to accommodate the logic device text and rung comments.
If the file is to be printed in an 80 column format (the most common), the data
contained in the file will need to be reformatted using a word processing program
or standard editor. The following example is a description of using Microsoft Word
for Windows Version 2.0 to perform the formatting. It should be noted that
numerous other software programs can be utilized.

1.Open Microsoft Word for Windows.

2.Import LABEL.PRN from the label file directory.

3.From the pull-down menus at the top of the command bar, select "Edit" and then
"Select All."

4.From the font command bar, select "Courier New."

5.From the font size bar, select size "7."

6.From the pull-down menus at the top of the command bar, select "Format" and
then "Page Setup."

7.Select definition of margins. Set the margins to the following values:

Top 0.2 inches

Bottom 0.2 inches
Left 0.5 inches
Right 0.5 inches
Gutter 0.0 inches

8.Select size and orientation. Set the orientation to "Landscape."

The printout is now formatted for an 80 column output. The same procedure can
be used for the logic file. Note that 7-point Courier New "works" well in this example.
For other programs, it may be necessary to experiment with different type faces
and sizes in order to achieve the best results.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 26 of 48

 General Programming using the RLD Editor
8. The Logic (RLD) Editor

8.1 Introduction
The RLD Editor allows the programmer to build a sequence logic diagram using
graphic symbols. Once the Labels file has been created and saved, the logic editor
can be used to create the logic program.

8.2 Creating a Relay Ladder Diagram

From the main menu select EDITOR and press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

The editor menu will appear.

SELECT EDITOR TO BE EXECUTED

EDIT LOGIC

EDIT LABELS

EXIT

Select EDIT LOGIC and press return. The following menu will appear.

SELECT THE RLD SOURCE FILE

EXISTING RLD

BLANK FILE

ABORT EDIT

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 27 of 48

 General Programming using the RLD Editor
IMPORTANT: Selecting BLANK FILE when a Labels file or Logic file already
exists will DELETE those files and the existing work will be lost!

Assuming that no file exists, select BLANK FILE and press return. (The first time
through, the menu will not display EXISTING RLD.) The screen will now display
a pair of movable brackets in the upper left-hand corner and function key codes at
the bottom.

The brackets are a movable cursor indicating where a symbol or wire is to be

inserted. To initialize the function press the return key. The screen should now
display two short vertical lines placed on either side of the screen and the number
1. The two vertical lines represent L1 and L2, between which the rung is going to
be constructed. The number indicates Rung 1.

The cursor keypad and the function keys are used to do the actual editing.

F1 – Will insert a normally open contact within the bracketed area.

F2 – Will insert a normally closed contact within the bracketed area.

F3 – Will insert a coil or output device at the end of the logic rung.

F4 – Is used to draw the connecting wires.

F5 – (Find) Takes the editor to a specific location in the logic diagram without
scrolling line by line or page by page. Used mainly in the editing mode, not in the
initial programming mode.

F6 – (Text) Allows access to the RLD Text Editor. The Text Editor provides a
means to add text to a rung of logic. Up to 20 lines (80 characters each) of text
can be used per rung to be entered. The text will not appear on the computer
display of the RLD. It is, however, printed out in the correct position.

See the RLD Text Editor section for additional details.

F7 – (Select) Allows selection of entire rungs of logic which can then either be cut,
copied or pasted to a buffer (for temporary storage) or to a file (for more permanent
storage); or can be discarded.

F10 – The F10 key exits the Logic Editor and goes to the Label Editor without
using menus. Entered data is automatically saved when the F10 key is pressed.

Cursor Keypad – The up/down and left/right keys move the brackets to the
desired position.

Insert Key – Used to insert new lines of logic.

Delete Key – Used to delete logic.

To place the labels created in the Label Editor into the relay ladder diagram,
position the brackets to the appropriate place on the screen and type in the label
assigned to the device. Press return and the appropriate symbol will appear. The
F1 and F2 keys can be used to change between normally open and normally
closed contacts and the F3 key will define the device as an output.

For example, in the label file CR1 was defined as an output control relay. When the
logic diagram is built and "CR1" is typed in, when return is pressed a normally open

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 28 of 48

 General Programming using the RLD Editor
relay contact will appear. The symbol can be changed to a normally closed contact
by pressing the F2 key, or to an output coil by pressing the F3 key.

To establish a new line of logic, first enter the "insert" mode by pressing the Insert
key ( "Insert On" appears on the screen), then move the brackets to the left side
of the screen and press return. A new line number will appear.

Certain rules must be followed:

• There can be a maximum of nine devices per line.

• There can be only one output device per rung.

• Two different ladder rungs cannot share the same line (see Figure 12).

• Logic can only flow from left to right through contacts (see Figure 13).

• A rung cannot exceed 20 lines.

• A rung cannot have more than 40 contacts.

NOTE: During the course of creating the logic diagram, periodically save the
created portions on disk. Storing portions at a time will eliminate the possibility of
someone inadvertently removing power from the computer or pressing keys which
would not save the program.

123 456 789

1

OUT 1
2

234 467 OUT 2

Figure 12. Two Rungs Cannot Share the Same Line

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 29 of 48

 General Programming using the RLD Editor
A B C

E D

F G

INCORRECT

A B C

D E F G

CORRECT

Figure 13. Logic Can Only Run Left to Right through Contacts

To save the data in the middle of an editing session, press the escape key (twice
if in the insert mode) and then select Backup logic from the menu.

SELECT AN EXIT PROCEDURE:

RETURN – to editor

BACKUP – logic

EXIT – and save logic

ABORT – editor

Whatever has been entered will be saved and the program will return to the point
where it was exited.

During the course of entering the program this symbol (>) may appear on the
screen after a label has been typed in and entered. This means that a label that
is not in the label file has been entered, or was not entered exactly as it appears
in the label file (wrong case, a space may have been put in or left out, letters or
numbers transposed, etc.). An undefined or incorrectly entered label may also not
give the correct logic symbol (a normally open relay contact will be used).

If what was entered was indeed what was wanted and is either missing or
incorrectly entered in the label file, just continue on with the editor. Go back and
correct the label file after the RLD is completed. When the label file is corrected,
the appropriate symbol will appear.

After the complete sequence logic diagram has been entered, exit the RLD editor
(press escape and do an "EXIT - and save logic"). The RLD will be saved and the
program will return to the main menu.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 30 of 48

 General Programming using the RLD Editor
8.3 Editing a Relay Ladder Dlagram
After the ladder diagram is created, examine each and every rung for correctness.
In all probability there will be some errors to correct or some changes to be made.
The following is a listing of the keys used when editing sequence logic.

Cursor Keypad Arrows

Use the cursor arrows to position the brackets to any column of a defined line for
the purpose of indicating the symbol or wire to be edited.

Escape Key
Generally, used to remove the user from the mode or routine being used. It is also
used to exit the editor.

Insert Key
The insert key allows the user to insert new lines of logic to an existing logic file.
A new file is automatically put in the insert mode. Upon return from the insert mode,
the entered logic can then be edited. The insert key acts as an on/off toggle. Press
this key to enter/exit the insert mode. To enter a new line or lines of logic, position
the brackets at the left of the line where the logic is to be inserted, press the insert
key, and press return. The logic on that line will be pushed down to make room for
the new logic. Press return a second time to push it down another line and so on.

Delete Key
The delete key deletes a single symbol, a line of symbols, or an entire page of logic.
The amount of logic deleted is dependent upon the width and position of the
brackets. Press the delete key to place the editor in the delete mode. The cursor
keypad arrows then control the right bracket. Position the right bracket to include
as much or as little logic as desired. Press the delete key a second time and press
"Y" to remove the logic.

Function 1 (F1) Key

Inserts a normally open contact in the bracketed area.

Function 2 (F2) Key

Inserts a normally closed contact in the bracketed area.

Function 3 (F3) Key

Inserts a coil or output device at the end of the logic rung.

Function 4 (F4) Key

The "wire" mode. Connects all of the devices to L1 and L2. Once in the "wire" mode,
moving the brackets will lay a wire behind the brackets, until the wire hits an existing
symbol or F4 is toggled again.

Function 5 (F5) Key

The "find" mode. Allows the user to locate any previously entered label by keying
in the variable name of any device symbol. The editor jumps to that position in the

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 31 of 48

 General Programming using the RLD Editor
file. There is a choice of five finding procedures, selectable from a standard menu
and the cursor keypad. The types of variables are:

REPEAT LAST FIND COMMAND

EC (Energize Coil)

TEST INSTRUCTION

FIRST OCCURENCE

UNDEFINED LABEL

SCROLL TO RUNG #

quit flnd

Once a category is selected, the editor will ask the name of the label being
searched for (except in the flrst case. Once the name is entered, press return (the
backspace key will allow the choice to be edited).

Scroll To Rung #
Another screen will appear asking for the rung number. Type in the number and
press return. The rung number entered will appear with the cursor brackets. If an
invalid rung number is entered, the message "Invalid Rung #" will appear. Press
any key to escape.

Function 7 (F7) Key

The "select" mode. Use the arrow keys to position the brackets to the left end of
the first line to be selected and press F7. Then cursor to the right end of the last
line to be selected and press F7 again. Up to 25 lines can be selected at once. Only
complete lines can be selected. Once the selection is made it disappears from the
screen and three new functions appear on the screen:

F1: copy to either a buffer or file.

Copy to the buffer for temporary storage within the program. Then relocate the
brackets (even change logic files), use F7 to select a new position and paste
from the buffer.

Copy to a file for more permanent storage in a DOS file. If copy to file is selected,
a prompt for a valid DOS filename appears. Type in up to eight characters and
press return. Then relocate the brackets (even change logic files), use F7 to
select a new position and paste from the file. Note that you must know the
filename in order to retrieve it – record it when you create it.

Note that if an invalid filename is used, the logic will be copied to a file titled
NONAME.BUF.

Once the selected logic is copied to either the buffer or a file, the selection returns
to the screen.

F2: cut to either a buffer or file.

Cut to the buffer for temporary storage within theprogram. Then relocate the
brackets (even change logic files), use F7 to select a new position and paste
from the buffer.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 32 of 48

 General Programming using the RLD Editor
Cut to a file for more permanent storage in a DOS file. If cut to file is selected,
a prompt for a valid DOS filename appears. Type in up to eight characters and
press return. Then relocate the brackets (even change logic files), use F7 to
select a new position and paste from the file. Note that you must know the
filename in order to retrieve it – record it when you create it.

Note that if an invalid filename is used, the logic will be copied to a file titled
NONAME.BUF. Once the selected logic is cut, it will disappear permanently
from the present program screen.

F3 paste from either buffer or file.

The complementary function of cut or copy. Use F7 to select an area for the paste
to occur and then paste either from the buffer or from a file. Note that you must
know the filename in order to retrieve it – record it when you create it.

F4 discard the selected rungs (equivalent to deleting the selection).

Backspace Key
Allows the user to edit any entered variable name (provided the return key has not
been pressed).

Page Up Key
Scrolls the logic file up 6 lines at a time.

Page Down Key

During the edit mode, the page down key scrolls the logic file down 6 lines.

After the sequence logic is completely edited, the revised logic must be saved.
Press escape to exit the editor and then cursor to the "EXIT - and save logic"
selection and press return.

8.4 The RLD Text Editor (F6)

The RLD Text Editor provides a means for adding descriptive or explanatory text
to a rung or group of rungs of logic. Each text entry may contain up to 20 lines (80
characters per line) of text. The Text Editor function is keyed to output devices
(EC's - Energize Coils) which means that the bracketed cursor must be positioned
on an output device when the F6 key is pressed. If the EC is moved, the text will
move with it. If the EC is deleted, the text will not be displayed.

If the cursor is not on an output when F6 is pressed, an error message (ERROR;

Cursor is not positioned over an ECed Output) will be displayed. Press return to
escape, move the cursor over an output and press F6. The screen shown in Figure
14 will be displayed.

At the top of the screen is the label and the address for the output selected. The
text is entered between the horizontal lines. A small blinking cursor shows the
location on the screen. The cursor keypad controls the position of the cursor. The
return key moves the cursor to the left margin and down a line. Press the insert key
to put the editor in the insert mode. Characters can then be inserted at the cursor.
Editing is accomplished by moving the cursor and correcting the mistake. The
space bar will remove characters.

To delete the entire text entry, press the F8 key. To save the text, press the F7 key.
To delete segments of the text use the delete key and the cursor control to bracket
the desired area. Press the delete key again and the area to be deleted will be
covered by the cursor. Press the "Y" key and the segment will be deleted. Text after

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 33 of 48

 General Programming using the RLD Editor

RLD TEXT EDITOR

LABEL: labname ADDRESS: 9999
=========================================

Text is entered between the

horizontal lines. 80 characters
per line - 20 lines maximum.

=========================================
F7: SAVE F8: DELETE

Figure 14. Text Editor Screen

the deleted area will be repositioned into the vacated area. A sample of a printout
of a logic program using the text editor is shown in Figure 15. The text editor copy
is in the middle of the printout above the ladder rung.

8.5 Compiling the RLD

The COMPILER portion of the RLD Editor package is the next step in the process
of creating a relay ladder diagram and transferring to the controller. The RLD
compiler package is a debugging tool and a communication interpreter for
interfacing with the controller.

From the main menu, cursor to COMPILER and press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

The compiler has a syntactical error handling program. It is the first of three steps
in the compiling process and is used to correct the relay logic. The following error
messages are displayed on the CRT after the error processing is completed:

• Iabel error - label not defined in table

• range error - oversized or overlapping function(s)
• range error - invalid symbol address

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 34 of 48

 General Programming using the RLD Editor
• range error - error limit exceeded
• termination error - invalid termination not an EC (Energize Coil)
• connection error - function not connected to L1
• connection error - function not connected to L2
• connection error - wire with open connections
• connection error - symbol with open connections

The error messages are accompanied by the appropriate line and column number
associated with the detected error message. It is quite possible that numerous
errors may occur, necessitating the capability to review the list of errors without
rerunning the program; therefore, a file of the current errors from the present run
is built concurrent with program execution. This also facilitates an error dump to
the printer.

In addition, there are two unrecoverable errors that can occur during processing.
The following errors print directly on the screen and result in premature termination
of the RLD compiler. They are:

• RELAY LADDER DIAGRAM HAD NOT BEEN PROGRAMMED CORRECTLY

• NOT ENOUGH ROOM ON DISK TO FlNISH PROGRAM

These result from problems with files. Error 1 is the result of not finding the
necessary files to run the error handling program. This is due to not starting or
finishing the RLD editor program.

Error 2 is the result of large quantities of disk memory being taken up by oversize
RLD programs. It may be necessary to be more conservative in programming.
These unrecoverable errors have highest priority and will not allow lower priority
errors to be displayed.

After the error processing routines have tested the logic file, they will end with one
of three messages. They are:

• PROCESSING FINISHED, CORRECT ERRORS BEFORE PROCEEDING

• PROCESSING FINlSHED, UNRECOVERABLE ERRORS ENCOUNTERED

• PROCESSING FINlSHED, NO ERRORS ENCOUNTERED

All errors must be corrected and checked with the error processing program before
continuing. If errors occur, the program must be re-edited with the proper editor.

The second step in the RLD compiler is referred to as "pseudo-transIation." The

pseudo-translator follows the rungs of logic from beginning to end, converts the
logic into a series of T.S.O.’s (Test Switch Open), T.S.C.’s (Test Switch Closed),
and E.C.’s (Energize Coil). The pseudo-translator also catches many of the subtle
errors possible with a rung of relay ladder logic. These are:

• Too many errors encountered

• Problems with files (probable bad disk)
• Problems with translator (rerun RLD compiler)
• Problems reading file for translator (rerun RLD compiler)
• Potential improper device structure
• Rung of logic too long
• Rung of logic has too many energize coils
• Rung of logic has too many nodal branches

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 35 of 48

 General Programming using the RLD Editor
• Rung of logic is too deeply nested
• Rung of logic has a branch which points to too many branches
• Rung of logic has improper output(s) from a branch
• Rung of logic has an illegal test

As with the error handling program, the pseudo-translator terminates the execu-
tion of the RLD compiler for serious infractions. The actual errors will be accom-
panied by the line numbers to assist in debugging.

The final step in the RLD compiler is to actually convert the instruction into a
machine language code which can be understood by the MACO. This compiling
routine, like the others, has resident error messages. They are:

• Error due to input flle not found (rerun RLD compiler)

• Error due to incorrect information in input file (rerun RLD compiler)
• Error due to exceeding the maximum number of instructions
• Error due to exceeding system sequence-to-module byte limit
• Error due to exceeding system module-to-sequence byte limit
• Error due to exceeding system sequence-to-sequence byte limit
• Invalid mix of digital boards

Note that in MACO 4000, 5000 and 6000 series controllers with the advent of multi-
rack systems and systems containing 2 sequence cards, the sequence-to-
sequence byte limit can be a nuisance. Follow the suggestions outlined below to
avoid STS problems.

Sequence to Sequence in a Single Rack containing 2 Sequence Cards

Up to 30 bytes of STS can be passed from Seq 1 to Seq 2.

Up to 30 bytes of STS can be passed from Seq 2 to Seq 1.

If you use the CR addresses that are automatically copied form one sequence card
to another, NO STS bits will be used:

Addresses 2889 - 3128 EC in Seq 1 and are copied to Seq 2

7889 - 8128 Reserved (do not use in RLD)

Addresses 8129 - 8368 EC in Seq 2 and are copied to Seq 1

3129 - 3368 Reserved (do not use in RLD)

For example:

1 2 3 2889
NO STS bits are used

2889 5193

If you do it this way:

3 STS bits are used
1 2 3 5193

Sequence to Sequence in a Multi-rack System

Each RACK can pass a total of 30 bytes of STS. In the event that you have 2
sequence cards in a rack, remember that any STS bytes used to pass STS
between Seq 1 and Seq 2 (of that rack) are part of that 30 byte total above. Use

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 36 of 48

 General Programming using the RLD Editor
the method previously outlined to reduce or eliminate STS between two sequence
cards in the same rack and follow the example below to minimize STS form rack
to rack. To save STS, use a temporary CR in the rack you are coming FROM and
then test that temporary CR in the rack in which it goes.

For example:
3 STS bits are used
1 2 3 10193

If you do it this way:

1 2 3 305
1 STS bit is used

305 10193

9. Outputting the RLD

After the sequence logic program has been edited and errors corrected as much
as possible, print a copy for final review. The printed copy makes final corrections
easier. The labels and RLD printouts are important tools for troubleshooting
machine operation, while examining the compiler errors is a necessity for correct-
ing the errors found while compiling.

Depending on the output designation choice made in Config, the logic file will
output to the CRT or printer (a "1" on the Config menu), or to an output file
(LOGIC.PRN - a "2" on the Config menu). Using the output file (a "2") allows the
data format to be manipulated so that the file can then be saved and stored for
reference or printed on a variety of printers. Using the output to CRT or printer (a
"1") is comparable to using previous versions of the editor - it requires a specific
printer which utilizes downloadable fonts.

9.1 Using Output to CRT or Printer

This routine was used in previous versions of the editor. If printing, make certain
the printer is connected and turned on before entering the Output routine (in order
to download the character set to the printer). On the main menu, cursor to OUTPUT
and press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 37 of 48

 General Programming using the RLD Editor
The following menu wil appear.

SELECT THE FILE TO BE LISTED

RLD LOGIC

RLD LABEL

COMPILER ERRORS

EXIT listing

Choose the item to be output. Selecting RLD LABELS or COMPILER ERRORS

takes the program to a menu with a destination choice - CRT Screen or Printer.
Select Line Printer for a hardcopy printout. The computer will then download the
file or list to the printer.

If RLD LOGIC is selected, the following menu appears.

SELECT THE DESTINATION DEVICE

LOGIC TO SCREEN

LOGIC TO PRlNTER

LOGIC w/COMMENTS TO PRINTER

SELECTED LOGIC w/COMMENTS TO PRINTER

LOGIC w/ COMMENTS & CROSS REFERENCE TO PRINTER

CROSS REFERENCE ONLY TO PRINTER

LOGIC TO SCREEN
Displays RLD on the computer CRT. Toggling the return key stops and starts
scrolling of the logic program. Press escape to return to the list menu (there is no
escape from the destination device menu – use this as a back door).

LOGIC TO PRlNTER
Prints the RLD logic program without comments.

LOGlC w/COMMENTS TO PRlNTER

Prints the RLD logic program along with comments.

SELECTED LOGlC w/COMMENTS TO PRINTER

Prints a selected portion of the logic program along with comments. The following
screen will appear:

Enter the number of the first rung to be Iisted. DEFAULT = 1

Enter the number of the last rung to be listed. DEFAULT = 32767

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 38 of 48

 General Programming using the RLD Editor
The blinking cursor will appear beneath the 1. Enter the rung (line) number at which
to start printing and then press return. The cursor will appear beneath 32767. Enter
the rung (line) number of the last rung to be printed and press return. Press "Y"
(Yes) to execute.

LOGIC w/COMMENTS & CROSS REFERENCE TO PRINTER

Prints the RLD logic program with comments and a cross reference listing (Figure
16). The cross reference listing is sorted numerically by control relay addresses.
The listing also gives all the line numbers where the device is used in the program.
The inverse state is indicated by an underline. For output devices, the symbol
(<xxxx>) indicates the line number of the coil.

CROSS REFERENCE ONLY TO PRINTER

Prints the cross reference listing only. The message, "WARNING: The cross
reference listing may not match your last logic listing" wlll appear at the top of the
printout. If changes have been made to the RLD, the cross reference listing will
reflect the latest changes but the RLD printout will not. It is recommended to always
print the logic and the cross reference at the same time.

9.2 Using Output to File

Note that the logic CANNOT be edited in this manner (there is no means of re-
converting this text file into a workable logic file).

This is an updated method of outputting which was new with version 4.0 of the
editor. No "printer setup" is required at this time. Move the cursor to OUTPUT and
press return.

SELECT A ROUTINE TO EXECUTE

CONFIGURATION

EDITOR

COMPILER

OUTPUT

TRANSFER

EXIT

MACO COMPILER DESIGNATOR: VERSION 02

PROGRAM DIR: PATHNAME
RLD FILE DIR: PATHNAME

The following screen will appear.

This file output operation will create files which may exceed 1 megabyte in size

RECOMMENDED PROCEDURE

Utilize a directory on the system hard drive as the defined logic

(RLD) directory-use CONFIGURATION option from main menu to modify path

Do you wish to terminate the file output operation (Y or N) ? N

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 39 of 48

 General Programming using the RLD Editor
Warning screens were included (beginning with version 4.4) as a precaution in
order to inform users that the files being created are of significant size and probably
will NOT fit on a floppy disk. Determine whether or not to continue (press return)
or abort (type "Y" and return) the operation and modify the path (in Configuration).

Processing output files

Output contained in LOGIC.PRN and LABEL.PRN

in the designated logic file (RLD) directory

Building LOGIC.PRN file

Once processing is complete (at the prompt), press any key to return to the main
menu.

9.3 Printing using the LOGIC.PRN File

The output contained in the ".PRN" files (logic and labels) is formatted to be 125
columns wide, in order to accommodate the logic device text and rung comments.
If the file is to be printed in an 80 column format (the most common), the data
contained in the file will need to be reformatted using a word processing program
or standard editor. The following example is a description of using Microsoft Word
for Windows Version 2.0 to perform the formatting. It should be noted that
numerous other software programs can be utilized.

1.Open Microsoft Word for Windows.

2.Import LOGIC.PRN from the logic file directory.

3.From the pull-down menus at the top of the command bar, select "Edit" and then
"Select All."

4.From the font command bar, select "Courier New."

5.From the font size bar, select size "7."

6.From the pull-down menus at the top of the command bar, select "Format" and
then "Page Setup."

7.Select definition of margins. Set the margins to the following values:

Top 0.2 inches

Bottom 0.2 inches
Left 0.5 inches
Right 0.5 inches
Gutter 0.0 inches

8.Select size and orientation. Set the orientation to "Landscape."

The printout is now formatted for an 80 column output. The same procedure can
be used for the label file. Note that 7-point Courier New "works" well in this
example. For other programs, it may be necessary to experiment with different
type faces and sizes in order to achieve the best results.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 40 of 48

 General Programming using the RLD Editor

50 ************************** CLAMP–SLOW SPEED (UNDER HYDRAULIC CONTROL) **************************

WHEN IN – MACHINE!! – MANUAL CONTROL.

TEMP CR CLAMP SETS

STORAGE COND VELOCITY MOD #2 PROCESS INJECTION LOW
SET FOR CLAMP CHANGE SET CONTROL OUTPUT
CLOS POINT REF. CALIBRATE ALLOCATION-HY

51

TCR#22 :2021 P2.LP 1:3372 P2 CAL :3349 P2.INL :3325

52

MOLD KISS SETS

CONDITIONS POSITION INJECTION
SET FOR CLAMP BEFORE HIGH OUTPUT Text Editor
OPEN TONNAGE APPL. ALLOCATION–HD

53

TCR#23 :2022 P2.LP 2:3373 P2.INH :3324

54
MOLD FULLY MOLD PROX
OPEN POSITION SWITCH–FULLY
(MAX) OPEN POSITION

55

P2.LP 4:3375 SEQ2103:23

************************** CLAMP–FAST SPEED (UNDER HYDRAULIC CONTROL) **************************

WHEN IN – MACHINE!! – MANUAL CONTROL.

TEMP CR CLAMP SETS

STORAGE COND VELOCITY MOD #2 PROCESS INJECTION LOW
SET FOR CLAMP CHANGE SET CONTROL OUTPUT
CLOS POINT REF. CALIBRATE ALLOCATION-HY

56

TCR#22 :2021 P2.LP 1:3372 P2 CAL :3349 P2.INH :3324

Figure 15. Sample RLD with Text

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 41 of 48

 General Programming using the RLD Editor

30 APR 1993 11:06:15.62 Page 1

CR 1: 171 172 177 179 180 187 210
212 243 246
CR 2: 241 243 246 277
CR 3: 241 242 242
CR 4: 248 62
CR 5: 61 62 57
CR 6: 56 57 192 203
CR 7: 87 192
CR 8: 88
CR 9: 89 157
CR 10: 250 150
CR 11: 162 52
CR 12: 166 248
CR 13: 172 157 217
CR 14: 171 150 52
CR 15: 131 52 162 141 145
CR 16: 124 166
48 217 172 119 140 147 148 149
CR 17: 150 52 61 62
CR 321: 130 162 106 87 88 89
34 166 171 249 259 107 124 131
57 172 131 195 162 166 169
CR 322: <241> 56 105 274 206 233 239
CR 323: <247> 96 192
CR 324: 46 171 150 133 176 232
CR 325: 32 131 187 88 175 160 177 187

Figure 16. Cross Reference File Printout

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 42 of 48

 General Programming using the RLD Editor

SELECT TRANSFER BAUD RATE SELECT EXISTING SERIAL PORT

* 9600 Baud COM 1:

4800 Baud
* COM 2:
2400 Baud COM 3:
1200 Baud COM 4:
Return to Menu Return to Menu

SELECT ACTION TO BE TAKEN (V03.XX)

Write Timeslot & RLD files to System

Write User Screen files to System
Write System Screen files to System
SELECT COMPUTER CLOCK SPEED
Write Timeslot & RLD files to Cartridge
Clock speed of 4.77 Mhz (IBM PC) Write User Screen files to Cartridge
Clock speed of 6.0 Mhz Write System Screen files to Cartridge
Clock speed of 8.0 Mhz (IBM AT)
Clock speed of 10.0 Mhz Write RLD individual files
Clock speed of 12.0 Mhz Write User individual files
Clock speed of 16.0 Mhz Write System individual files
Clock speed of 20.0 Mhz
Clock speed of 25.0 Mhz
Clock speed of 33.0 Mhz (80386)
* Clock speed of 50.0 Mhz Select COM port
Clock speed of 66.0 Mhz Set Timeout Delay
Return to Menu Select Baud Rate
Return

Figure 17. MACO 4000/5000/6000 Series Transfer Screens

Note that the choice for "Set Timeout Delay" as well as the Clock Speed menu will not appear if the auto timeout delay
function has been selected on the Configuration screen.

SELECT EXISTING SERIAL PORT

COM1:
COM2:
COM3:
COM4:
RETURN TO TRANSFER MENU

SELECT COMPUTER'S CLOCK SPEED SELECT ACTION TO BE TAKEN

CLOCK SPEED OF 4.77 MHZ (IBM PC)

CLOCK SPEED OF 6.00 MHZ WRITE RLD TO MACO8000
CLOCK SPEED OF 8.00 MHZ (IBM AT) WRITE RLD TO CARTRIDGE
CLOCK SPEED OF 10.0 MHZ SET RLD TIMEOUT DELAY
CLOCK SPEED OF 12.0 MHZ SELECT THE SERIAL PORT
CLOCK SPEED OF 16.0 MHZ RETURN TO MAIN MENU
CLOCK SPEED OF 20.0 MHZ (80386)
RETURN TO TRANSFER MENU

Figure 18. MACO 8000 Series Transfer Screens

Note that the choice for "Set RLD Timeout Delay" as well as the Clock Speed menu will not appear if the auto timeout
delay function has been selected on the Configuration screen.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 43 of 48

 General Programming using the RLD Editor
10. Transferring (Downloading) to the Controller

10.1 General
The last step of this process is to transfer the RLD to the controller where it is stored
in EEPROM. The controller and computer must be connected to one another and
the controller must have an operator station connected to it. The controller requires
a cable with a DB9 connector at one end (the MACO 8000 requires a DB25
connector). The serial port of the computer dictates the connector at the other end.
Refer to the figures showing cable pinouts at the end of this section.

10.2 Procedure
At the Controller Operator Station:

• From the SYSTEM CONTROL screen, turn off timeslot.

At the Computer:

• From the main menu, select TRANSFER.

• Cursor to "Select COM port" and press return. The currently selected commu
nications port will be asterisked. Use the arrow keys to position the reverse
video cursor over the proper communications port and press return. The
program will return to the transfer menu.

• Cursor to "Select Baud Rate" and press return. The currently selected baud rate
will be asterisked. A baud rate of 9600 generally works best, but make certain
the computer and controller agree. Use the arrow keys to position the reverse
video cursor over the proper baud rate and press return. The program will return
to the transfer menu.

• Cursor to "Set Timeout Delay" and press return (note that if the auto timeout
delay function has been selected on the configuration screen, "Set Timeout
Delay" does not appear here). The currently selected timeout delay will be
asterisked. For the timeout delay, if uncertain of the clockspeed, choose a higher
clockspeed from the menu. Use the arrow keys to position the reverse video cursor
over the proper clockspeed and press return. The program will return to the
transfer menu.

• From TRANSFER, select WRITE RLD & TIMESLOT TO MACO.

At this point the computer should start downloading the data. The MACO operator
station and the computer CRT will display the data being sent. The file TIMESLOT
will be ransferred to the Insta-Set module in the MACO 8000 or the Data Handler
board on an Alpha system. The other files (SEQ_RLD_.M?) will be transferred to
the various sequence control modules or sequence cards in a system. On
completion of transmission, the computer will exit the transfer routine and return
to the transfer menu.

Note that replacement of the Insta-Set module or the Sequence module in a MACO
8000 or the Data Handler board or Sequence board in an Alpha system will require
reloading the RLD.

11. Transferring (Downloading) to a Cartridge

The sequence logic program may also be downloaded from the computer and
stored in a memory cartridge. Insert an Insta-Set cartridge into the operator station
and follow the previous procedure except select WRITE RLD TO CARTRIDGE.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 44 of 48

 General Programming using the RLD Editor
12. Transferring (Downloading) to a Multi-rack System (Alpha Systems)
Transferring RLD to a multirack system is no different than transferring to a single
rack system if a complete set of files is being transferred. Follow the steps outlined
in the Procedure subsection for preparing the controller and computer, and from
the "Select Action to be Taken" menu, choose "Write Timeslot & RLD Files to
System." Individual files for multiple racks will automatically be directed to the
correct controller (and sequence card).

In order to transfer a single RLD file, from the "Select Action to be Taken" menu,
choose "Write RLD individual files" and press return. A menu like the one shown
below will appear. Note that care should be taken when transferring single RLD
files. All headers must match in order for timeslot to start. If a file from a different
RLD is transferred, a "Sequence RLD Header Mismatch" will occur and timeslot
will not start.

SELECT SINGLE FILE TO BE SENT

Write RLD Files to Controller

Write Timeslot to Controller

Write RLD file to Controller
Write RLD file #2 to Controller

Write Timeslot to Cartridge

Write RLD file to Cartridge
Write RLD file #2 to Cartridge

Select Controller
Return to Menu

Controller #1

Make certain the correct controller is displayed in the lower left corner of this
screen. If the controller number needs to be changed, cursor to "Select Controller"
and press return. Once the correct controller is selected, return to the screen above
and choose the individual file to be transferred. Note that the first line choice (Write
RLD Files to Controller) will transfer RLD #1, RLD #2 (if it exists) and Timeslot to
the chosen controller.

Continue the transfer as necessary. Note that RLD #2 will exist only if an output
device with an address contained in a second sequence card (in an individual rack)
is used in RLD. It is the address of the OUTPUT DEVICE in a particular rung of logic
that determines where (RLD #1 or RLD #2) that particular logic is stored.

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 45 of 48

 General Programming using the RLD Editor
DB9
Shield
1 DCD Black
Female DB9 to Unterminated 2 RXD White
3 TXD Red
4 DTR Green
5 SG Brown
6 DSR Blue
7 RTS Orange
8 CTS Yellow
9 RI Purple
PC to MACO
DB9 DB9
Shield
1 DCD Black DCD 1
Female DB9 to Female DB9 2 RXD White TXD 3
3 TXD Red RXD 2
4 DTR Green DSR 6
5 SG Brown SG 5
6 DSR Blue DTR 4
7 RTS Orange CTS 8
8 CTS Yellow RTS 7
9 RI Purple RI 9
PC to MACO
DB9 DB25
Shield Chassis Gnd 1
1 DCD Black DCD 8
Female DB9 to Female DB25 2 RXD White TXD 2
3 TXD Red RXD 3
4 DTR Green DSR 6
5 SG Brown SG 7
6 DSR Blue DTR 20
7 RTS Orange CTS 5
8 CTS Yellow RTS 4
9 RI Purple RI 22
MACO to Printer
DB9 6 Pin DIN
Shield Chassis Gnd 6
Female DB9 to Male 6 Pin DIN 1 DCD
(Epson Printer) Stub these
2 RXD Black TXD 1 Wires:
3 TXD White RXD 3 Brown
5 1
6 4 DTR Blue
5 SG Red Signal Gnd 5 Orange
2 6 DSR Green DTR 2 Yellow
4
7 RTS Not Used 4 Purple
3
8 CTS
Solder Pad View 9 RI
MACO to Epson Printer
DB9 DB25
Shield Chassis Gnd 1
Female DB9 to Male DB25 1 DCD
(Serial to Parallel Converter) 2 RXD
3 TXD Red RXD 3
4 DTR
5 SG Black SG 7
6 DSR Green DTR 20
7 RTS
8 CTS
9 RI

Figure 19. Communications Cable Assemblies

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 46 of 48

 General Programming using the RLD Editor

Ground Connection RS232 for To

Should be as close Downloading Communications
as practical to Screens & RLD/DACC Daughter Board
Host Computer

Figure 20. Downloading the Sequence Logic Program

1640-IN-032-R-09 Eurotherm/Barber-Colman Page 47 of 48

Barber-Colman Company / Eurotherm Controls, Inc.
741-F Miller Drive, Leesburg, VA 20175
Phone: 703-443-0000
Fax: 703-669-1300
http://www.barber-colman.com http://www.eurotherm.com

An Invensys Company Copyright © 2001 Barber-Colman Company.