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YMZ-530 Diesel Engines Overview

The document discusses the YMZ-530 family of diesel engines produced by GAZ, the leading diesel engine manufacturer in Russia. The YMZ-530 family includes 4-cylinder and 6-cylinder engines that range from 100-243 kW, meet Euro 5 emission standards, and are suitable for trucks, buses, construction equipment, generators and more. The engines offer modern design, high reliability, low emissions and operating costs, and are produced at GAZ's advanced manufacturing facilities.
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0% found this document useful (0 votes)
134 views24 pages

YMZ-530 Diesel Engines Overview

The document discusses the YMZ-530 family of diesel engines produced by GAZ, the leading diesel engine manufacturer in Russia. The YMZ-530 family includes 4-cylinder and 6-cylinder engines that range from 100-243 kW, meet Euro 5 emission standards, and are suitable for trucks, buses, construction equipment, generators and more. The engines offer modern design, high reliability, low emissions and operating costs, and are produced at GAZ's advanced manufacturing facilities.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGINE FAMILY

YMZ-530
GAZ IS THE LEADING DIESEL ENGINE
AND FUEL INJECTION SYSTEM MANUFACTURER IN RUSSIA

2
YMZ-530 – INNOVATIVE SOLUTIONS
FROM THE RUSSIAN ENGINE
MANUFACTURING INDUSTRY
Advanced medium in-line diesel YMZ-530 family engines
are characterized by high technical performance, matching
world-leading analogues in efficiency, environmental requirements
and service life. The modern 4- and 6-cylinder engine designs
were developed by Avtodizel (Yaroslavl Motor Plant), together with
AVL, a global leader in engineering.

The new generation of multi-purpose engines from Yaroslavl offers


a wide range of configurations, with power rating from 100 to 243
kW (136–330 hp). Engines from this family are suitable for
a variety of uses: trucks and buses, special equipment, railway
machinery, tractors, combines, excavators, motor graders,
loaders, diesel-generator sets, shipboard and pump units.

YMZ-530 engines are certified in order to conform to Euro 5


emission class.

The YMZ-530 engine family is constantly being developed via: YMZ-53441


• extension of applicability for prospective and designed
machinery,
• lineup of natural-gas engines (CNG) modifications on
the basis of diesel engines models,
• increase of displacement and power performance of
basic L4 and L6 designs,
• development of high-powered engine versions for
machinery intending to work in extreme conditions,
• integration of updated base of components supplied
by Russian manufacturers.

YMZ-5342

3
ADVANTAGES

The YMZ-530 engines offer the following advantages:


• modern design ensures technical and economical
characteristics of fuel and oil consumption at the level
of the best world-leading analogues;
• high failure-free performance and life time up to 1 million km;
• service interval up to 50 thousand km (vehicle versions);
• optimal performance data and 420–1370 Nm torque range
ensure increased tractive and dynamic characteristics of
vehicles for operation in different working modes, including
off-road vehicles;
• low noise level of not more than 92 db and minimal vibration;
• compliance with high environmental standards in order
to conform to Euro 5 emission class, possibility to be
developed to Euro 6 with high unification;
• application of EGR system in order to achieve Euro 4
and Euro 5 (for L4) emission class;
• high repairability;
• low cost of ownership, spare parts and maintenance
YMZ-53602 availability;
• unique reliability proved by successful participation of GAZ
vehicles equipped with high-powered YMZ-530 engines
in world-renowned rallies;
• reliable operation in extreme conditions from -50 °С to
+50 °С: operation in cold temperatures due to improved
start abilities, operation in hot temperatures due to strong
thermodynamic performance and mechanical characteristics
of engines components;
• online documentation system based on 3D animation,
with possibility to receive the information concerning
engines operation, repair and service in online mode.

YMZ-536111

4
MODERN PRODUCTION
FACILITIES

YMZ-530 engine production is organized at the modern


production site of Avtodizel Yaroslavl Motor Plant. Site
construction and development follow the most advanced
methods and environmental requirements:
• modern production equipment of world leading producers
ensure machining of cylinder block and cylinder head,
crankshaft and flywheel, aluminium and cast-iron parts;
assembly, engine tests and painting, all quality control
operations;
• 90% automated production;
• quality system management of medium in-line engines
conforms to ISO 9001, ISO/TS 16949;
• 100% incoming control for all components;
• start of serial production – December 2012.

5
SPECIAL DESIGN
FEATURES
EFFICIENCY AND WIDE COMPATIBILITY Advanced design solutions for organisation of the working
process, structural configuration, management and main
DESIGNED-IN systems work are realized in the YMZ-530 engine family:
• housing parts and basic parts are able to endure combustion
pressure of 210 bar,
• cooling and oil supply systems guarantee power-to-volume
ratio up to 40 kW/l with high forcing potential,
• gear engine accessories drive on the side of flywheel
ensures low noise level,
• closed crankcase ventilation system is integrated into
cylinder head cover; no maintenance required.
Small size and weight of YMZ-530 engines facilitates mounting
into engine compartment and application on different products
including urban and intercity transport, commercial vehicles
and special machinery.
Compliance with high environmental standards up to Euro 5
level is possible due to efficient upgraded fuel and air supply
systems produced with components of Russian suppliers.

OPTIONS
Some options which are the most important for modern
vehicles and machinery can be installed on the engines:
• pneumatic brake compressor with output up to 350 l/min
and up to 500 l/min,
• steering booster pump,
• air conditioner compressor,
• starting preheater and cabin preheater,
• retarder cooling system.
Engines may be equipped with clutches and gearboxes:
L4 – according to SAE 2, 3 standards,
L6 – according to SAE 1, 2 standards.

YMZ-5340

6
YMZ-530 FAMILY
DIESEL ENGINES LINEUP

The YMZ-530 family diesel engines lineup includes COMPLIANCE WITH ENVIRONMENTAL REQUIREMENTS
4-cylinder diesel engines of 100–176 kW (136–240 hp) power range, • Euro 5: UN Regulations No 49-05G (В2), No 24-03;
displacement 4.43 l and • Euro 4: UN Regulations No 49-05C (В1),
6-cylinder diesel engines of 129–242 kW (175–330 hp) power range, No 49-04В1, No 24-03;
displacement 6.65 l. • UN Regulations No 96-02, No 24-03;
The engines are 4-stroke, in-line, liquid-cooled, turbocharged • Shipboard engine versions meet the requirements
and equipped with air-to-air intercoolers. of the Technical Regulations on Safety of Inland Water
Bore and stroke=105х128 mm. Transports Objects, the Regulations of Russian River
Compression ratio 17.5. Register.

YMZ-53443 YMZ-53613

7
4-CYLINDER DIESEL ENGINES YMZ-530

TECHNICAL DATA

YMZ-53403 YMZ-53443

UN REGULATIONS No 49-05G (B2) – EURO 5


Speed Engine Dimensions,
Model, Power, Max torque, at max torque, Weight,
kW (hp) rpm Nm (kgf∙m) lifetime, mm Application
configuration rpm thousand km kg l/w/h

YMZ-53403 154.4 (210) 2300 780 (79.5) 1200–1600 900 500 886/708/970 Urban medium buses, weight up to 16 t

Urban and intercity medium buses,


YMZ-53423 125 (170) 2300 664 (67.7) 1200–1600 600 480 890/717/961 weight up to 12 t

YMZ-53423-60 125 (170) 2300 664 (67.7) 1200–1600 800 480 920/728/966 Medium duty trucks

Medium duty trucks, small buses,


YMZ-53443 110 (150) 2300 493 (50.3) 1200–2100 700 480 941/715/976 weight up to 10 t

8
4-CYLINDER DIESEL ENGINES YMZ-530
UN REGULATIONS NO 49-05G (B2) – EURO 5

PERFORMANCE

APPLICATION

9
4-CYLINDER DIESEL ENGINES YMZ-530

TECHNICAL DATA

YMZ-53411 YMZ-53421 YMZ-53441

UN REGULATIONS No 49-05С (В1, EOBD) – EURO 4


Speed Engine Dimensions,
Model, Power, rpm Max torque, at max torque, lifetime, Weight, mm
configuration kW (hp) Nm (kgf∙m) kg Application
rpm thousand km l/w/h

YMZ-53411 125 (170) 2300 664 (67.1) 1300–1600 600 480 886/717/940 Buses, weight up to 11 t
YMZ-53421 110 (150) 2300 585 (59.6) 1300–1600 600 480 890/717/961 Buses, weight up to 11 t
YMZ-53431 100 (136) 2300 420 (42.8) 1200–2100 600 480 890/717/961 Buses, weight up to 8 t
YMZ-53441 110 (150) 2300 490 (50) 1200–2100 700 480 941/715/976 Medium duty trucks
Urban and intercity medium buses,
YMZ-5346 125 (170) 2300 590 (60) 1300–1600 600 480 886/708/940
weight up to 12 t

UN REGULATIONS No 49-04B1 – EURO 4


YMZ-5340 140 (190) 2300 710 (72,5) 1300–1600 600 480 886/708/970 Buses
YMZ-5341 125 (170) 2300 670 (68) 1300–1600 600 475 886/717/940 Buses, weight up to 11 t
YMZ-5342 110 (150) 2300 590 (60) 1300–1600 600 475 886/708/970 Buses, weight up to 11 t
YMZ-5344 100 (136) 2300 422 (43) 1200–2100 600 470 886/708/970 Buses, weight up to 8 t
YMZ-5344-10 100 (136) 2300 422 (43) 1200–2100 800 470 941/715/976 Medium duty trucks

10
4-CYLINDER DIESEL ENGINES YMZ-530
UN REGULATIONS NO 49-05С (В1, EOBD), NO 49-04B1 – ЕURO 4

PERFORMANCE

APPLICATION

11
4-CYLINDER DIESEL ENGINES YMZ-530

TECHNICAL DATA

YMZ-53402 YMZ-53412 YMZ-53416 YMZ-5348-10

UN REGULATIONS No 96-02
Speed Engine Dimensions,
Model, rpm Max torque, at max torque, lifetime, Weight, mm
configuration Power, Nm (kgf∙m) kg Application
rpm thousand km l/w/h
kW (hp)

YMZ-53402 140 (190) 2300 710 (72.5) 1300–1600 350 460 940/708/976 Trucks, weight up to 13 t
Tracked snow and slough going vehicles,
YMZ-53402-10 140 (190) 2300 710 (72.5) 1300–1600 8000 h 460 940/708/976 weight up to 10 t
YMZ-53405 140 (190) 2200 710 (72.5) 1300–1600 7200 h 460 1037/756/980 Grain-, forage combines
YMZ-53406 140 (190) 2300 755 (77) 1300–1600 12000 h 460 862/787/970 Front loaders
YMZ-53412 125 (170) 2200 670 (68) 1300–1600 8000 h 450 1000/715/977 Motor boats
YMZ-53415 140 (190) 2200 710 (72.5) 1300–1600 12000 h 520 1037/756/976 Agricultural tractors
YMZ-53416 132 (179.5) 1900 755 (77) 1300–1600 12000 h 460 940/708/976 Motor graders
YMZ-53416-10 132 (179.5) 1900 755 (77) 1300–1600 12000 h 460 940/708/976 Tracked excavators
YMZ-53425 117.6 (160) 2200 670 (68.3) 1300–1600 7200 h 460 1037/756/980 Grain-, forage combines
YMZ-53442 100 (136) 2300 422 (43) 1200–2100 350 460 941/708/976 Medium duty trucks
YMZ-5345 176 (240) 2600 784 (80) 1400–1700 8000 h 470 1000/715/977 Air cushion vehicles
YMZ-53452 158 (215) 2300 735 (75) 1400–1700 350 460 1024/717/961 Multipurpose vehicles
Diesel electric generating sets
YMZ-5348-10 126 (171) 1500 - - 15000 h 400 1038/716/976 up to 100 kW

12
4-CYLINDER DIESEL ENGINES YMZ-530
UN REGULATIONS NO 96-02

PERFORMANCE

APPLICATION

13
6-CYLINDER DIESEL ENGINES YMZ-530

TECHNICAL DATA

YMZ-53613 YMZ-53633

UN REGULATIONS No 49-05G (B2) – EURO 5


Speed Engine Dimensions,
Model, Max torque, at max torque, lifetime, Weight,
Power, rpm Nm (kgf∙m) mm Application
configuration rpm thousand km kg l/w/h
kW (hp)
Trucks, weight up to 36 t, road trains
YMZ-53603 242.6 (330) 2300 1275 (130) 1300–1600 1000 640 1298/759/972
up to 44 t
Trucks, weight up to 26 t, road trains
YMZ-53613 229 (312) 2300 1226 (125) 1300–1600 800–1000 640 1298/759/972 up to 38 t
Trucks, weight up to 30 t, road trains
YMZ-53623 202 (275) 2300 1177 (120) 1300–1600 1000 640 1298/759/972
up to 36 t
Urban and intercity buses, weight
YMZ-53633 203 (276.4) 2300 1255 (128) 1300–1600 900 640 1154/762/880
up to 18 t
Trucks, weight up to 26 t, road trains
YMZ-53653 176.5 (240) 2300 1049 (107) 1300–1600 800–1000 640 1298/759/972
up to 32 t
Urban and intercity buses, weight
YMZ-53663 181 (246.3) 2300 900 (92) 1300–1600 900 640 1154/762/880
up to 18 t
Trucks, weight up to 36 t, road trains
YMZ-53673 242.6 (330) 2300 1370 (140) 1300–1600 800–1000 640 1298/759/972 up to 44 t

14
6-CYLINDER DIESEL ENGINES YMZ-530
UN REGULATIONS NO 49-05G (B2) – EURO 5

PERFORMANCE

APPLICATION

15
6-CYLINDER DIESEL ENGINES YMZ-530

TECHNICAL DATA

YMZ-53601 YMZ-5362
UN REGULATIONS No 49-05С (В1, EOBD) – EURO 4
Speed Engine Dimensions,
Model, Max torque, at max torque, lifetime, Weight,
Power, rpm Nm (kgf∙m) mm Application
configuration rpm thousand km kg l/w/h
kW (hp)

Trucks, weight up to 36 t, road trains


YMZ-53601 229 (312) 2300 1226 (125) 1300–1600 1000 640 1298/759/972
up to 44 t
Urban and intercity buses, weight
YMZ-53601-40 229 (312) 2300 1226 (125) 1300–1600 900 640 1154/762/880
up to 28 t
Trucks, weight up to 30 t, road trains
YMZ-53611 198.5 (270) 2300 1166 (119) 1300–1600 1000 640 1298/759/972
up to 36 t
Urban and intercity buses, weight
YMZ-536111-40 203 (276.4) 2300 1255 (128) 1300–1600 900 640 1154/762/880
up to 18 t
Urban and intercity buses, weight
YMZ-53621 181 (246.3) 2300 900 (92) 1300–1600 900 640 1154/762/880
up to 18 t

YMZ-53631 176.5 (240) 2300 1049 (107) 1300–1600 1000 640 1298/759/972 Trucks, weight up to 26 t, road trains
up to 32 t

UN REGULATIONS No 49-04В1 – EURO 4


Trucks, weight up to 38 t, road trains
YMZ-536 229 (312) 2300 1226 (125) 1300–1600 1000 640 1298/759/971
up to 44 t

YMZ-536-40 229 (312) 2300 1226 (125) 1300–1600 1000 635 1154/762/880 Urban and intercity buses, weight
up to 28 t

YMZ-5361 198.5 (270) 2300 1166 (119) 1300–1600 1000 640 1298/759/972 Trucks, weight up to 30 t, road trains
up to 36 t
176.5–184 Urban and intercity buses, weight
YMZ-5362 (240–250) 2300 900 (92) 1300–1600 900 630 1154/762/880
up to 18 t

YMZ-5363 176.5 (240) 2300 1049 (107) 1300–1600 1000 640 1298/759/972 Trucks, weight up to 26 t, road trains
up to 32 t

16
6-CYLINDER DIESEL ENGINES YMZ-530
UN REGULATIONS NO 49-05С (В1, EOBD), NO 49-04В1 – EURO 4

PERFORMANCE

APPLICATION

17
6-CYLINDER DIESEL ENGINES YMZ-530

TECHNICAL DATA

YMZ-53602-70 YMZ-53642 YMZ-53646


UN REGULATIONS No 96-02
Speed Engine Dimensions,
Model, Max torque, at max torque, lifetime, Weight,
Power, rpm Nm (kgf∙m) mm Application
configuration rpm thousand km kg l/w/h
kW (hp)
Trucks, weight up to 38 t, road trains
YMZ-53602 229 (312) 2300 1226 (125) 1300–1600 600 620 1298/759/971 up to 44 t

YMZ-53602-70 229 (312) 2300 1226 (125) 1300–1600 8000 h 620 1133/762/940 Motor boats
YMZ-5362-50 176.5 (240) 2300 900 (92) 1300–1600 12000 h 640 1298/759/972 Motor graders
Trucks, weight up to 26 t, road trains
YMZ-53622 176.5 (240) 2300 900 (92) 1300–1600 600 620 1298/759/971
up to 32 t
YMZ-53625 176.5 (240) 2300 900 (92) 1300–1600 600 620 1298/728/932 Wheel-type tractors
Trucks, weight up to 36 t, road trains
YMZ-53642 210 (285) 2300 1130 (115) 1300–1600 600 620 1298/759/971
up to 44 t
YMZ-53642-20 200 (272) 2000 1130 (115) 1300–1600 12000 h 640 1298/759/972 Railway drawbar units
YMZ-53645 184 (250) 2200 700 (71) 1300–1600 12000 h 650 1253/729/971 Agricultural wheel-type tractors
YMZ-53646 149 (202.6) 1900 935 (95) 1000–1400 12000 h 620 1116/787/971 Wheel-type excavators
YMZ-5364-01 235 (320) 2100 1226 (125) 1300–1600 12000 h 620 1298/759/972 Pump units
YMZ-53656 170 (231) 1900 985 (100) 1200–1600 12000 h 620 1116/787/971 Wheel-type excavators
YMZ-5366 192.5 (262) 1900 1100 (112) 1000–1500 12000 h 620 1255/730/970 Motor graders
YMZ-53662 161 (219) 1900 985 (100.5) 1200–1500 12000 h 620 1255/730/970 Motor graders
YMZ-5368 129 (175) 1500 700 (71) 1300–1600 25000 h 620 1308/759/963 Diesel generating sets 100 kW
YMZ-53682-10 242 (330) 2000 1550 (158) 1300–1600 8000 h 620 1298/738/971 Motor boats

18
6-CYLINDER DIESEL ENGINES YMZ-530
UN REGULATIONS NO 96-02

PERFORMANCE

APPLICATION

19
YMZ-530 CNG ENGINES

THE ENTERPRISE PRODUCES RANGE OF


MODERN, HIGH-TECHNOLOGY GAS-POWER
YMZ ENGINES FOR INSTALLATION ON ADVANTAGES
ADVANCED MOTOR TRANSPORT MACHINERY
COMPLYING WITH EURO 5 LEVEL • ORIGINAL DESIGN WITHIN THE COLLABORATION
WITH WESTPORT, WORLD-LEADING COMPANY
4- and 6-cylinder YMZ-530 CNG models are designed
in collaboration with Westport – world known leading
company in the industry of gas-power engines design
for commercial vehicles

• ADVANCED DESIGN ENSURES THE HIGHEST


EFFICIENCY OF VEHICLE OPERATION
Gas-power engines are produced on the basis of
prospective medium in-line YMZ-530 family diesel
engines, successfully applied to wide range
of products

• HIGH TECHNICAL AND ECONOMIC PERFORMANCE


AT THE LEVEL OF THE BEST FOREIGN ANALOGUES
YMZ-530 CNG engines are comparable with
the best world-known analogues with respect to
technical performance and customer appeal and
ensure compliance with Euro 5 level

YMZ-53604

20
YMZ-530 CNG ENGINES
ADVANTAGES

• SIGNIFICANT UNIFICATION WITH DIESEL


VERSIONS, MAINTENANCE COST SAVING
Production of YMZ-530 CNG gas-power engines
is realized at the modern medium in-line engines
production site by flow system together with diesel
versions which meets the world quality level

• UNIQUE GAS ACCESSORIES COMPONENTS


FROM LEADING FIELD-ORIENTED SUPPLIERS
CNG components of the following biggest
world-known producers: Westport, Federal-Mogul,
Bosch, Nikki

• SIGNIFICANT ECONOMY WHILE OPERATION


- service life up to 1 million km
- service interval up to 50 thousand km
- up to 40% reduction in operating costs

YMZ-53444

21
YMZ-530 CNG ENGINES

TECHNICAL DATA

4- and 6-cylinder gas-power YMZ-530 CNG


family engines, 4-stroke, in-line, water-cooled,
turbocharged, air-to-air cooling.
Compression ratio 12.

YMZ-53444 YMZ-53604

UN REGULATIONS No 49-05G (B2) – EURO 5


Speed Engine
Model, Max torque, at max torque, lifetime, Weight,
Power, rpm Nm (kgf∙m) Application
configuration rpm thousand km kg
kW (hp)
Buses, weight up to 14 t,
YMZ-53414 125 (170) 2300 590 (60) 1200–1800 700–900 460 medium duty trucks

YMZ-53424 110 (150) 2300 590 (60) 1200–1800 700 460 Buses, weight up to 11 t

YMZ-53444 110 (150) 2300 493 (50,3) 1200–2100 700 460 Medium duty trucks

YMZ-53604 229.4 (312) 2300 1236.1 (126) 1200–1600 900–1000 640 Buses, trucks, weight up to 32 t

YMZ-53624 211 (287) 2300 1047.8 (117) 1100–1600 900–1000 640 Buses, trucks, weight up to 30 t

YMZ-53644 191 (260) 2300 1098.7 (112) 1100–1600 900–1000 640 Buses, trucks, weight up to 26 t

22
YMZ-530 CNG ENGINES
UN REGULATIONS No 49-05G (B2) – EURO 5

PERFORMANCE

APPLICATION

23
GAZ International LLC
Prospekt Lenina 88
Nizhny Novgorod, 603004 Russia After releasing this publication the manufacturer reserves the right to modification of the base configuration, specifications, available
+7 831 280 92 00 paint colors, and options without any prior notice. The pictures may show optional parts not included in the standard scope of supply.
[email protected] Possible variations in color reproduction may be due to printing features. For further information on the product please contact the
www.gazglobal.com manufacturer or authorized dealer in your area.

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