GB

96M16992 • When using the DC power input terminal of the KV-5500/5000/3000/1000/700  CPU Unit I/O circuitry diagram
Series, pass the power cable through the ferrite core twice. Specifications Input circuitry (R00000 to R00009)
• Use a shielded cable for the signal lines located outside of the conductive
 General specifications
enclosure (industrial control panel). The shielded cable must be grounded. Photocoupler insulation
R00000 ~ R00009
• Be sure to use the functional earthing terminal on the unit for grounding, if Item Specifications

Internal circuitry
IN
applicable. Power supply voltage DC 24V (±10%)
4.3 kΩ

5 V, 24 V
For more information, see the KV-5500/5000/3000 Series User's Manual
Surrounding air temperature 0 to +50 ºC (no freezing)*1*2 switching circuitry

Relative humidity 10 to 95% RH (no condensation)*1

Programmable controller Remarks:
These specifications do not give any guarantee that the end-product with this Voltage endurance
AC 1,500 V for 1 min. between power supply
terminal and input/output terminals, and between
COM0

KV-5500/5000/3000 product incorporated complies with the essential requirements of EMC Directive.
The manufacturer of the end-product is solely responsible for the compliance on the
all external terminals and case
50 M or more (DC 500 V mega between power
Input circuitry (R00010 to R00013)

KV-DR1 end-product itself according to EMC Directive.

 Low-voltage Directive (2006/95/EC)
Insulation resistance supply terminal and input/output terminals, and
between all external terminals and case) A(+24 V)/B(+24 V)
3.3 kΩ Photocoupler
insulation

Internal circuitry
100 Ω

Instruction Manual The Low-voltage Directive is applied to KV-U7, KV-B8RC, KV-B16RA and KV-
B16RC. It is not applicable to any other models.
Operating atmosphere
Altitude during operation
No excessive dust or corrosive gasses
2,000 m at maximum
A(+5 V)/B(+5 V)

910 Ω
Overvoltage category II (with KV-U7 in use)
• Applicable standard EN61131-2 (KV-B8RC/KV-B16RA/KV-B16RC)
EN60950-1 (KV-U7) Pollution degree 2 A-COM/B-COM
Introduction 100 Ω
• Overvoltage Category II *1 Guaranteed range as a system.
This manual describes handling, operation, and safety information for the KV-5500/ • Pollution degree 2 *2 Stipulated by temperature at bottom side of unit inside the control panel Input circuitry (R00014 and R00015)
5000/3000 Series and the KV-DR1.
Read this manual thoroughly in order to take full advantage of product performance, • When using a Keyence KV-U7 as the power supply of the KV-5500/5000/3000/  CPU general specifications 6.2 kΩ Photocoupler
Z(+24 V)
insulation
and use the product only after fully understanding its contents. Take care to store this 1000/700 Series, be sure to connect the protective earthing terminal located on 1.2 kΩ
Item Specifications Z(+5 V)

Internal circuitry
manual in a convenient location so that it is readily accessible for reference whenever the power supply input terminal to the protective earthing conductor in the
Internal power consumption
necessary. building installation because the KV-U7 is designed as a Class I equipment. KV-5500/5000 : 320 mA or less, 1 kΩ
(excluding current used to
Please take care that the personnel who will actually operate the product have access • When installing the KV-5500/5000/3000/1000/700 Series, it must be installed in an KV-3000 : 320 mA or less
power input circuits)
to this manual. enclosure (industrial control panel) with IP54 or higher. Z(-COM)
• The rated relay load of the KV-B16RA and KV-B16RC is 8A per common. In other KV-5500/5000 : approx. 320 g,
 For safe usage words, when all eight channels are used, the maximum load per channel is 1A, KV-3000 : approx. 300 g,
Weight
 This manual’s format and when four channels are used, the maximum load per channel is 2A. start unit : approx. 20 g,
Output circuity (R00500 to R00503)
This manual uses the following headings to make important sections easy to notice • The KV-B8RC is an independent contact and the rated relay load is 2A per end unit : approx. 30 g
and understand. Always read these sections. channel. Max number of mountable 16 units. 48 units when the extension units Insulated
+5V power output
I/O units connected. power supply
Indicates a hazardous situation which, if not avoided, will result in  UL Certificate +5V (S+5V)
R00500 ~ R00503
Input: 16, output: 8

Internal circuitry
DANGER
death or serious injury. The KV-5500/5000/3000 Series is an UL/C-UL Listed Product. L
CPU unit input/output Input common: 7 (000 to 009: 1, 010 to 015: 6)
UL-certified products display the UL mark on the label found on the side of each
Indicates a hazardous situation which, if not avoided, could result in Output common:1
WARNING product.
death or serious injury. COM1

• UL File No. E207185

 CPU Unit input specifications
Indicates a hazardous situation which, if not avoided, could result in
CAUTION R00000 to R00009 (general-purpose input, 10 points) Output circuity (R00504 to R00507)
minor or moderate injury. • Category NRAQ, NRAQ7
Indicates a situation which, if not avoided, could result in product Item DC 24 V input mode*1 DC 5 V input mode*1
NOTICE Be sure to consider the following specifications when using this product as an UL/
damage as well as property damage. Max. input voltage DC26.4V Insulated +5V power output
C-UL Listed product. *2)
power supply
(S+5V)
DC5 V(1 mA*2)

Internal circuitry
• When installing the KV-5500/5000/3000 Series, it must be installed in an enclosure Input rated voltage DC24 V(5.3 mA +5V
Important Indicates cautions and limitations that must be followed during
(Industrial control panel) with IP 54 or higher. Common method 10 points/1 common (2 terminals) R00504 ~ R00507
operation. L
• Supply power to the KV-5500/5000/3000 Series using either the exclusive
Keyence KV-U7 power supply, or a power supply that provides Class 2 output *1 Switch by input voltage selector switch.
Point Indicates additional information on proper operation.
defined in NFPA 70 (NEC: National Electrical Code). *2 Input current reference value
COM1
• When using a Keyence KV-U7 as the power supply of the KV-5500/5000/3000 R00010 to R00013 (high-speed A phase/B phase input, 2 channels, total 4 points)
 General precautions Series, be sure to connect the protective earthing terminal located on the input
DC 5 V input DC 24 V input
 CPU Unit +5V power output
• Verify that this device is operating normally in terms of functionality and terminal to the protective earthing conductor in the building installation wiring as Line driver S+5V (insulated 5 V service power supply)
Item (open (open
performance before the start of work and when operating the device. the KV-U7 is designed as a Class I equipment. input
collector) collector) Use this for connecting to 5 V interface devices such as motor drivers
• Provide a safety circuit that does not pass via the programmable controller to • For wiring to the power supply terminal block on KV-5500/5000/3000, use
enable failsafe operation of the entire system in the event that the programmable stranded copper wire having a gage of AWG#20 and temperature rating of 60°C Connection terminal number 7,10,27,30 Item Specifications
8,11,28,31(+5 V)
controller fails. or higher. The tightening torque is 0.5 N·m (4.4 lb-in). (voltage) (+24 V)
Voltage DC 5 V±10%
• Output circuit or internal circuit malfunctions sometimes prevent control from • For wiring to the terminal on the KV-DR1, use stranded copper wire having a gage Max. input voltage DC5.5 V DC26.4 V
Current Max. 100 mA
being performed normally. Be sure to provide a safety circuit in control systems of AWG#16 to #22 and temperature rating of 60°C or higher. The tightening torque DC5 V DC24V
Input rated voltage -
where circuit malfunction may lead to fire or other serious accidents. is 1.18 N·m (10.4 lb-in). (20 mA*1) (6.5 mA*1)  Error output unit KV-DR1 performance specifications
• Proceed with care when modifying the KV-5500/5000/3000 Series, or when using • The KV-5500/5000/3000 (CPU Unit) has a built-in replaceable lithium battery.
Common method Independent common
it in a manner that falls outside of the ranges indicated in its specifications, since When replacing the lithium battery, be sure to use the Replacement Lithium Item Specifications
KEYENCE is unable to guarantee device functionality or performance in such Battery (OP-51604) specified in this instruction manual. The lithium battery may *1 Input current reference value Output style Relay
situations. explode if mistreated. Explosion hazard. Never charge, dismantle or throw the Rated load 24VDC, 0.5A
R00014 and R00015 (high-speed Z phase input, 2 channels, total 2 points)
• Use this product in combination with other devices only after careful battery into fire.
ON resistance 50mΩ at maximum
consideration, since the KV-5500/5000/3000 Series may fail to satisfy its DC 5 V input DC 24 V input
Item Line driver (open (open Electrical life: 100,000 times at min. (20 times per
functionality and performance capabilities as a result of the conditions and input
environment in which it is used. collector) collector) Relay life minute)
• Do not use the KV-5500/5000/3000/1000/700 Series for the purpose to protect a
Precautions before applying power for the first time Connection terminal number Mechanical life: 20,000,000 times at min.
14,34(+5 V) 13,33(+24 V)
human body or a part of human body. Be sure to mount the battery to the CPU before applying power after unpackaged. (voltage) Relay replacement Not allowed
• The KV-5500/5000/3000/1000/700 Series is not intended for use as explosion- The battery is included in the package. Max. input voltage DC5.5 V DC26.4 V Internal power consumption 5 VDC 30 mA maximum (supplied via CPU)
proof product. Do not use this product in hazardous location and/or potentially
explosive atmosphere. 1 Insert the battery (with case) to the Input rated voltage -
DC5 V
(8.3 mA*1)
DC24V
(3.5 mA*1)
Weight Approx. 90 g

bottom of the CPU. Common method Independent common  Output circuit of error output unit
Precautions on Regulations and Standards *1 Input current reference value
 CE Marking 2 Fix it using a screw.
Keyence Corporation has confirmed that this product complies with the essential (Tightening torque: 0.2N•m(2kgf•cm)  CPU Unit output specifications Load

Internal circuit
requirements of the applicable EU Directive(s), based on the following R00500 to R00507 (output, 8 points)
specifications. Item Specifications
Be sure to consider the following specifications when using this product in the
Output configuration Transistor NPN output
Member States of European Union.
Rated load DC30 V 0.1 A
 EMC Directive (2004/108/EC) (1)
Peak load current 0.2 A
• Applicable standard EMI: EN61131-2, Class A EMS: EN61131-2 Common method 8 points/1 common Load power supply
• When installing the KV-5500/5000/3000/1000/700 Series, it must be installed in an (2)
conductive enclosure (industrial control panel) with IP54 or higher.
• When using a Keyence KV-U7 as the power supply for the KV-5500/5000/3000/
1000/700 Series, pass the power cable through the ferrite core twice.
• When using a Keyence KV-U7 as the power supply for the KV-5500/5000/3000/
1000/700 Series, be sure to connect the protective earthing terminal located on
the power supply input terminal to the protective earthing conductor in the
building installation.

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 CPU Unit I/O wiring diagram  Connecting wires to connectors
Connecting units
4 Fasten the battery in place with the screws. (tightening torque: 0.2N·m
(2kgf·cm))
Connection
terminal number
1 21
Open collector connection (phase A)
1 Attach the connector to the Attach screws
Be sure to follow these guidelines when connecting units. 5 Turn on the device and verify that no error messages are displayed in
2 22
Terminal No. Signal Name housing with its inserted • Always connect <<Start Units>>, <<Power Supply Units>>, <<Error Output
3 23 the access window.
4
5
24
25 7,27 A(+24V) contacts and attach the cover. Units>>, and <<Bluetooth Unit>> to the left of the <<CPU Unit>>..
6 26
7
8
27
28
8,28 A(+5V) • Always connect an <End Unit> to the right of the last connected unit.
9 29
10 30 9,29 A(-COM)
11 31
I/O connectors 12
13
14
32
33
34
Point Always make connections when the unit power supply is OFF. WARRANTIES AND DISCLAIMERS
15 35
16 36
(1) KEYENCE warrants the Products to be free of defects in materials and workmanship
Differential line driver connection  Assembling units
17 37
18 38
19 39 for a period of one (1) year from the date of shipment. If any models or samples
20 40 (phase A) Housing were shown to Buyer, such models or samples were used merely to illustrate the
Commonly used for
KV-5500/5000/3000 1 Release the lock levers on the top and bottom general type and quality of the Products and not to represent that the Products
Terminal No. Signal Name Align here
7,27 A(+24V) 2 Secure the wires with the tie of the right unit. would necessarily conform to said models or samples. Any Products found to be
defective must be shipped to KEYENCE with all shipping costs paid by Buyer or
8,28 A(+5V) band as shown in the diagram. offered to KEYENCE for inspection and examination. Upon examination by
9,29 A(-COM) KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair
Tie band
2 Connect the units by inserting the right unit’s
V V
24 24

* The same specifications apply to phases or replace at no charge any Products found to be defective. This warranty does not
apply to any defects resulting from any action of Buyer, including but not limited to
B and Z. lock lever into the left unit’s lock lever slot. improper installation, improper interfacing, improper repair, unauthorized
Terminal Line Driver Input Signal Name modification, misapplication and mishandling, such as exposure to excessive
No.
I/O Type
Compatibility
Relay
Interrupt High-speed Counter Positioning 3 Lock the lock levers on the top and bottom of current, heat, coldness, moisture, vibration or outdoors air. Components which wear
are not warranted.
1 I General-purpose – R00000 Interrupt – Stop sensor input
To remove the contact the right unit. KV
-B1
6X
A

(2) KEYENCE is pleased to offer suggestions on the use of its various Products. They
2 I General-purpose – R00002 Interrupt – Origin sensor input Press down
are only suggestions, and it is Buyer's responsibility to ascertain the fitness of the
3
4
I
I
General-purpose
General-purpose
–
–
R00004 Interrupt
R00006 Interrupt
–
–
X-axis limit switch CW
X-axis limit switch CCW DC24V/5V 1 Align the terminal to be Products for Buyer’s intended use. KEYENCE will not be responsible for any
5 I General-purpose – R00008 Interrupt High-speed counter 0 enable input – removed with the arrow on the damages that may result from the use of the Products.
6 I – – COM0 Input common (for R00000 to R00009) pressure connection tool’s Pull wire (3) The Products and any samples ("Products/Samples") supplied to Buyer are not to
7
High-speed High-speed counter 0
A(+24V) –
frame.
Mounting the units on a DIN track be used internally in humans, for human transportation, as safety devices or fail-
8 I TM R00010 – A(+5V) – safe systems, unless their written specifications state otherwise. Should any
9
10
A phase A phase
A(-COM)*1
B(+24V)
–
–
2 Pull out the wire while pressing Pin for removing contact 1 Latch the DIN track mount fastener on the top of each unit onto the Products/Samples be used in such a manner or misused in any way, KEYENCE
assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold
High-speed High-speed counter 0 See gown on the contact. groove on the top of the DIN track.
11 I TM R00012 – B(+5V) – KEYENCE harmless from any liability or damage whatsoever arising out of any
2 Insert the bottom of the DIN track into the DIN mount fastener on the
B phase B phase below
12 B(-COM)*1 – misuse of the Products/Samples.
13
High-speed
High-speed counter 0
Z phase
Z(+24V) Installation cautions bottom of each unit. (4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE
14 I TM R00014 – Z(+5V) X-axis Z phase PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS,
15
Z phase
(Preset) Z(-COM)*1  Installation environment 3 Check whether the bottom DIN track mount fastener is pushed in IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION,
16 O High-speed – R00500 – High-speed counter 0 comparator match output X-axis CW
Do not install KV-5500/5000/3000 Series devices in the following locations: (locked). THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR
17 O High-speed – R00502 – – Y-axis CW PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE
18 O General-purpose – R00504 – (High-speed counter 0 comparator match output) –
• Locations where series devices are exposed to direct sunlight.
EXPRESSLY DISCLAIMED.
19 O General-purpose – R00506 – – X-axis deviation counter clear • Locations where the surrounding air temperature range exceeds 0 to +50 °C.
IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO
20 – – – S+5V +5V power output • Locations where relative humidity exceeds 10 to 95% RH. ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL,
21 I General-purpose – R00001 Interrupt – Stop sensor input • Locations subject to condensation due to rapid change in temperature. PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT

LO
CK
22 I General-purpose – R00003 Interrupt – Origin sensor input • Locations where corrosive or flammable gasses are present. Fastener is LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS

LO
CK
23 I General-purpose – R00005 Interrupt – Y-axis limit switch CW • Locations where there is excessive dust, salt, iron powder, or soot. properly Fastener is INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA,
24 I General-purpose – R00007 Interrupt – Y-axis limit switch CCW • Locations where series devices are subject to direct vibrations or mechanical not locked.
locked. LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF
25 I General-purpose – R00009 Interrupt High-speed counter 1 enable input – Top fastener
shocks. SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY
26 I – – COM0 Input common (for R00000 to R00009)
• Locations where series devices are exposed to splashes of substances such as DIN track MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY
27 A(+24V) –
High-speed High-speed counter 1 water, oil, or chemical agents. TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED
28 I TM R00011 – A(+5V) –
A phase A phase
• Locations where strong magnetic or electrical fields are generated. ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR
29 A(-COM)*1 –
DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions,
30
High-speed High-speed counter 1
B(+24V) – • At altitude of 2,000 m at minimum. Removing the terminal block some of the foregoing warranty disclaimers or damage limitations may not apply.
See
31 I
B phase
TM R00013 –
B phase
B(+5V) –
below  Installation method
32 B(-COM)*1 –
When installing the KV-5500/5000/3000 Series in a control board, always orient the Point
BUYER'S TRANSFER OBLIGATIONS:
33 High-speed counter 1 Z(+24V) Be sure to turn the unit power OFF before removing the terminal block.
High-speed If the Products/Samples purchased by Buyer are to be resold or delivered to a third party,
34 I TM R00015 – Z phase Z(+5V) Y-axis Z phase KV-5500/5000/3000 CPU Unit so that its front panel and input/output connectors are
Z phase Buyer must provide such third party with a copy of this document, all specifications, manuals,
35
36 O High-speed – R00501 –
(Preset) Z(-COM)*1
High-speed counter 1 comparator match output X-axis CCW
accessible from the front.
Allow a space of at least 30 mm between the device and any walls or other 1 Open the terminal block cover on catalogs, leaflets and written information provided to Buyer pertaining to the Products/
the unit. Samples.
37 O High-speed – R00503 – – Y-axis CCW equipment surrounding it.
2 Turn the screw that holds the
A
38 O General-purpose – R00505 – (High-speed counter 1 comparator match output) – 24V
KV
-B1
6X

6X
A E 1101-3
5V -B1
KV

39 O General-purpose – R00507 – – Y-axis deviation counter clear 24V

5V

40 O – – COM1 Output common (for R00500 to R00507)*2 terminal block in place and remove
30mm
*1 Each of the A (-COM), B (-COM) and Z (-COM) terminals are independent. Load power the terminal block.
24V

5V

supply

3 Pull the terminal block forward and

K

LOCK
LOC

*2 Connected internally with the +5V power supply (S+5V) GND. KV-B
30mm
16XA

KV-C
32XA

24V
Series units Below
Allow 30 mm of space so that
5V

you can insert your finger and remove it.

30mm remove the lock lever.

Wiring Battery replacement

Space above and to left of device
 Precautions when wiring units Allow 30 mm of space for heat dissipation.
The lithium battery must be replaced as soon as [CPU Error No83] is displayed on the
 Precautions when wiring input/output devices access window.
Point When the temperature inside the control panel (temperature on bottom
Pay attention to the following when wiring input/output devices. surface of unit) exceeds the ambient operating temperature, lower the CR2306 is ON when a battery error is being generated.
• Separate the input and output lines when wiring. temperature, for example, by installing forced air cooling or providing Once a battery error has occurred, data can be held for a minimum of one week at
• Positioning input/output signal lines close to power lines may result in abnormal more space around the unit to improve ventilation. room temperature.
device operation due to the influence of high-voltage and large currents. Separate When the Extension Unit is used, allow at least 60 mm of space
input/output signal lines and power lines by at least 100 mm. between the units on the upper and lower racks to compensate the Purchase the following product for use as a replacement battery.
• Separate DC 24 V input/output lines from AC 100 V and AC 200 V lines. effect of heat.
• When using a duct to hold wires, verify that the duct is properly grounded. When using the protective cover, be sure to peel it off after installing Replacement Lithium battery for Model No.: OP-51604
 Connector assembly and wire connections the KV-5500/5000/3000 Series in a control panel.
 Precautions when connecting wires • Battery may explode if mistreated. Do not recharge, disassemble or
(OP-22184, OP-51404) dispose of in fire.
CAUTION
Pay attention to the following when connecting wires. • Replace Battery with keyence OP-51604 only. Use of another battery may
• Always use wires compatible with the following: present a risk of fire or explosion. See our manual for safety instruction.
Wire size: AWG24 to 22 (stranded wire) • The lifetime of the battery at +25°C is 5 years. Battery lifetime will
Cross-sectional area: 0.2 to 0.3 mm2 decrease when the battery is used at a temperature in excess of +25°C.
Insulation outside diameter: ø1.5 to ø1.1 • When using the device in a high-temperature environment (ambient
• Cut the tips of wires straight across so that they are flat. NOTICE temperature in excess of +40°C), replace the battery once every two
• Once connections have been made, verify that clamps completely surround wires years.
and that the wires are inserted as far as possible. • When using the device in a high-temperature environment (ambient
• Cut wires so that no strands remain (it is not necessary to strip the insulation from temperature in excess of +50°C), replace the battery once every year.
the wire).
• A connector (OP-30594) is available from Keyence for AWG28 to 26 wiring. (Use 1 Energize the device for at least ten minutes before replacing the battery,
in combination with OP-22184, OP-51404, etc.) and then turn off the device.
Wire size:
Cross-sectional area:
AWG28 to 26
0.08 to 0.14 mm2 2 Unscrew the screw for the backup battery and remove the old battery.
Insulation outside diameter: ø1.3 to ø1.1 • Complete battery replacement within 10 minutes.
3 Insert the new battery. Copyright (c) 2021 KEYENCE CORPORATION. All rights reserved.
• See "Precautions before applying power for the first time". 16992GB 2091-1 96M16992 Printed in Japan

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