eS TRANE™ Chilled Water Fan Coil Unit Airflow Range 200~1400CFM Installation Operation Maintenance CSGaraGo jus Witen working onthe equipment. observeal precautions inthe iterature and on the tags stoers, and labels that are attached to the equipment. 3520-0002-02 UNT-SVX11A-EN© mew Table of Contents General Information 2 General Motor Coll/ Drain Pan Figure t: General tlustration of Unit HFCF Model Designation 3 Installation 4 Receiving and Handing Installation Considerations Mounting Duct Connections Piping Electrical Connections Figure 2 Typical Installation Figure 3: Duct Work Dimension Data and Weight 7 Figure 4: HECF without Return Plenum Figute 5: HFCF wath Bottom Return Plenum Figute 6: HFCF with Rear Retum Plenum Wiring Diagram 8 Figure 7: Model HEGF Wiring Diagram Installation Checklist 9 Start Up/Operation 10 Maintenance 1" Figute 8: Fan Board Assembly Periodic Maintenance Checkist Maintenance Procedures Maintenance Contract TrainingThis service manual covers the instalation, ‘operation and maintenance ofthe Trane HFCF chilled water Fan Coll It should be read thoroughly before installing the fan coll unit General/ Motor /Coil /Drain Pan General + Fabricated wih a rigid galvanized steel casing + The DIDW centrifugal fans have balanced with state and dynamic test, galvanized steel, and foward curved blades. +The fan board andthe top ofolleasing were insulated with high-density non-lammable foam. + An optional retun air plenum is available to allow the connection diferent types offer, Motor + Motors are of permanent spt capactor type {or maximum effeieney and minimum noise with permanent lubrication, sealed ball bearings. + Fan motor shall be capable of providing at least 3 fan speeds| LOW-MEDIUM-HIGH) and Figure 1: General lllustration Of Unit © mwe General Information bultn with thermal eutout to prevent overloading al any speed and duly of the fans, + The motor eapactar is totally enclosed in @ metal shield, and attached to the motor. The ‘motor lead-out wires are enclosed by exible ‘metal conduit ta provide protection against damage, and factory installed junction box. coil ‘The col shallhave 2, 3 or 4 rows configuration wth seamless copper tubes mechanically bonded into blue aluminum tins and collars, + The col shall be designed with bettom accessible for ease of svtehing coll handsvater connections at jobste + Water inlet/outlet connections shall be with linch female pipe thread (GB/T'8001- 2000), Header assembly shall be one-piece brass casting which accepts sleel pipe diet 2 + Coll assembly shal be tested over 25kg/em" (360 psi, no obvious leakage under working pressure at18xglem’ (230 psi + Awater drain pan purge is located atthe bottom of the coll header. fin Pan + The drain pan shall be thermally insulated galvanzed steel, preteated with epoxy resin Coating at an inner surface + For maximum secury ftom leaks, ain pan shall be one-piece stamping wth no seam or jai. +The drain pan shall have galvanized steel male wth 34-inch connection + The drain pan shall be removaole and have @ slight fall towards the drain connection.S ewe HFCF Model Designation Digit7: Connection side Digits: Coll Rows Digits: Electric Heater (Size) Her) Digit 1: ree at Namal rot etry Sse pe Digit tt: VorageMHaPhase Digit 12: Factory Mounted Contra / Valve sistem ot = 2pm ony Ve 8160 Dit 1 ole oz iz te BIZ = pps mh ty abe s 8.2050 5+ Spe nh ey Pong aos & Retum Plenum’ iter wh Rear Phan Cn th Ree Plenary on No Fite b= wit Bote Ret Plum ony estan Digits: ANANNA Bo 1% 8 7 18 ‘Trane Digits Grie(TOG) 2 wt este artCAUTION: The installation must be ‘conducted by a qualified technician. Receiving and Handling TTane HFCF Fan Couns are packaged in indvdvateatons for maxinum protection during shipment, a wellas for easy handing and storage onthe ob ste. To protect against oss rom insranst damage, complete the following upon receipt ofthe unt Inspect individual pleces ofthe shipment before accepting it. Check or ates, bent ‘comers on cartons or ather visible indications of shipping damage. Ia carton has apparent damage, oper immediately and inspect the contents before accepting the unt Oo nat refuse the Shipment. Make specif notations concerning the damage on te feight bil ‘Check the unit easing, fan rotation, col, rain pan, fiters and all options Inspect the unit for concealed damage before it is stored and as soon as possible after delivery, Do nat remove damaged material fom the receiving location if possible Its the receiver's responsibilty to provide reasonable evidence that concealed damage vas not incurred after delivery. I concealed damage is discovered, stop unpacking the shipment. Retan al internal packing and cartons, Take phatos ofthe damaged materal i possible Notity the cara’ terminal ef damage immediately by phone and malif any damage is found, Request an immediate joint inspection of the damage by the carrier and consignee, Notify the Trane sales representative of the damage and arrange fr repai.Do not repair the unit yoursel, however, ut damage is inspected by the carer's representative Installation 6 mer Installation Considerations For proper installation and operation, check each ofthe folowing before mounting the uns: 1. Allow adequate space forthe unit and free air or service clearances reference Figure 2 ‘See Figures 4, and 8 for general unit dimensions, For servicing and routine maintenance, provide access to the unit through removable panes inthe celing Before instaling any unt make sure proper Preparation has been made at each unt Iocation for piping and electrical (Check thatthe supporting structure is strong enough to support unt weights, as given on Figures 4, Sand 6 4.Allunts must be mounted LEVEL to assure proper drainage ané operation Ducting connected to unts (where applicable) should not exceed the external state pressure rating ofthe unt 6. Condensate protection forthe chilled water valves and piping must be provided by installer. grain pan extension provided by installer should be located under the vahes or else the valies and piping should be thoroughly insulated, Units with valve package are equipped with long drain pan which ean cary the condensation from water valves. Insulation of vale package isnot required Mounting “The Tane model HECF unts are cesgnes to be suspended fom the ceilng on 38-18 threaded ods tunished by the instal. Holes ate provided at the top ofthe unit, see Figures 4,8 and 8 for cutout dimensions and lection. ‘To install the rane model HFCF. complete the fllwing 1. Install the suspension rods or other suspension devices which must be provided by the installer, Pat he upper War8 nuts and W3/ lock washers on suspension rods to prevent unit rom upward iting during unit operation oduct installation, a8 shown on Figure 2 Typical Installation Hoist the unitinto positon, See Figures 4, § and 6 for unt weights. Put onthe loner WaV8 lock washers and then WAY8 nuts to secure the unit, as shown on Figure 2 Typical Installation, Level tne unt easing to avoid poor condensate drainage by adjusting wer ruts upidown, and then tighten the upper ruts,S ewe Installation ‘Note: Level the unit by checking on the nit casing. Do not use the coil or drain ‘pan for leveling as they are pitched fo provide proper drainage, Duct Connections Minimum 24 gauge galvanized sheet metal ‘ut (supplied bythe instal) can be attached to duct collars provided atthe unt air outlet and inlet, see Figures 4, Sand 8 for duct colar dimensions. To attach, sip the uct over the outlet collar and fasten the duct and collar together with screws, Filed= supplied transtonfitings shouldbe used in Installations where unt duet cols do not rmateh eischarge ar-grilecolars (One approaches can be used to atach an ‘lr Supply Chamber and lexile duets, ‘The approach isto slp the duct ove the unit ‘outlet colar and then fasten the duct and colar together with screws or vets, as shawn on Figure 3 Duet Work A, ‘return duct can be attached tothe return air colar provided atthe unt. To attach, sli. the return duct over the return ar ella and fasten the duct and collar together with Piping Coll connections To completo piping connections suggest using the sot pipe forthe col connecon. Please do not above the maximum torque 205.8 Nm whon complete the piping connection is mare important, attach the \aler pong with 3Mnes MPT connecton to the col The water ines on the botlom and water outlet on the top ofthe col.Col connection size and callconnecon locations ate given on Figure 4.56. Water inlet? cutlet connections of unt wth valve package are 24sneh MPT, ach EPT union should be provied by installer Condensate Drain Connections: Ether PVC pipe or steel pipe wth 2/4nch FPT connection can be used asa drain line [Attach the drain Ine to the drain connection with tape-sealant to prevent leakage. A drain Ine pitch with @ minimum slope of 150s, recommended Electrical Connections For wiring and Installation, refer othe wiring diagram decals on each unt. Also see Figure 7 for wiring diagrams, ‘A grounding point, which must be property connected tothe bulling gtounding system, has been provided with a mark onthe vertical side ofthe int col {All electrical connections are to be made in accordance with local electrical codes and WARNING: Disconnect electrical power ‘source and secure in disconnected position before servicing the unit allure fo do so may result in personal injury or death from electrical shock. CAUTION: Use only copper conductors for wiring connections. Unit terminals are not designed to accept other types of wiring. Aluminum or other conductors ‘may cause overheating and unit damage. ‘Notice: The reserved space for power ‘supply cords is 20 mm in diameter. [Notice Table shows the range of the fan coil units with afferent heater options. Please refer tothe current and use the proper power supply cords.Installation Figure 2: Typical InstallationS ewe Dimension Data and Weight Figure 5:HECF with Bottom Plenum, Notes: 4. Dimension in mm, 2: Above shown with right hand coil connection, 3. Wiring connection is located at the same side as coil and drain connections. 4. Wiring and junction box will be supplied by Trane a oe ‘Wm Pur eng)Wiring Diagram Figure 7:Model HFCF Wiring Diagram. wie “Tea RED BLUE) se BLACK _(L waite “Tea BLACK) ‘ iz}< Only for 08,10,12,143 c POWER INPUT (c-Fan Capacitor HR-Heater Relay YWw-Water valve AJR-Auto Resot Tomp cutout Pease find the power supply ftom the nameplate Unit Wiring Fila Wiring A, Please cutoff the power before repairing or you wll cause severe electrical shock!S ewe Installation Checklist ‘The following checklists provided as an abbreviated guide to the detailed instalation procedures given inthis manual. This list Should be used by the installer to ensure that all necessary procedures have been completed, For more complete information, refer tothe appropiate sections inthis, manual WARNING: Disconnect electrical power source and secure in disconnected position before servicing the unit Fallure to do so may result in personal injury or death from electrical shock * Units are checked for shipping damage. * Unit location is prepares for weight leveling and service access. + Unit is mounted securely tothe celing suppor rods. * Ductwork connections are comple * Coll on tions are complete and tight. + Condensate drain pan connections are complete and tight + Electrical connections complete (fan switches, thermostats, heaters + Ground connection completed. Unit casing is level Motor-lower assembly rotates freely * Debris on the fan wheel and drain pan are cleared + Start-up preparation is complete and units inthe proper operating mode. + Owmer-operatri instructed on unt CAUTION: Use only copper conductors for wiring connections. Unit terminals aro not designed to accept other types of wiring. Aluminum or other conductors ‘may cause overheating and unit damage.6 me Start Up/Operation Preparation Before starting the unt complete the above mentioned INSTALLATION CHECKLIST to ‘ensure the proper sta-up preparation is completed. Operation Fan coll operation can be controled by @ simple motor speed switch or a thermostat, The wall-mounted thermostat unt usually Includes a motor speed switch, an onfff ‘teh anda thermostat. The enfoffsvteh tums the unit on and off and the motor speed svitch controls the fan speed. The thermostat controls the water valve and usually has @ dalto select an approximate setting temperature Itthe associated thermostat isnot used for contal the installer should choose other ‘ype of thermostat which complies wth the safety codes, ‘The simple motor speed switch, labeled Of. HiMed-Low, controls te fan col by turing the switch to diferent speed for adjusting the air ow, For the unit with electe heater option, a high temperature cutout with automatic reset is provided to de-energize electic heat in the event ofan overheat condition In addition the unit also equipped with a fuse which provide double protection fr electric heat operation. Coil Venting When water is fst intoduced into a eal air is sometimes trapped inthe coll tubing. This ‘rapped ai has a tendency to collect at the highest point inthe coil Therefore, e manual air vents instaled atthe highest point of the header. When there appears tobe ar rapped inthe col resutng in “bubbling” or ‘clanking’ noises within the un, release at frem the manual ait vent by rotting the knob. A pair of pers can be used ifthe knob i oo tight to turn by hand. Tum knob counter clockwise 1-2 tums and alow arto flow out ofthe air vent unl a steady steam of water appears. Then rtighten knob. Coil drainage ‘When ie cllneedtaairtonance, or protect the water tazen inte lw temperature conten, you sould tun the water vert for drainage the weary ‘he coll The operator ranners the same asthe arMaintenanceMaintenance 6 mer Periodic Maintenance Checklist The flowing checkistis provided as recommended maintenance schedule, Detaled instructions fr specif. maintenance procedures are given after the checklist WARNING: Disconnect electrical power source and secure in disconnected position before servicing the unit Failure to do 80 may result in personal injury cor death from electrical shock, Every month: * Inspec the unt air fier. Clean or replace clogged fit element + Check the drain pan to be sure that is clean and fee to cart the flow of condensate through te drain Ine. Every year: + Inspec the unt easing for corosion Clean or repairto provide unt protection. + Inspect the fan wheel and housing for damage. Rotate the fan wheel manually to be sure no obstructions block ts movement + Inspec the collfns for excessive dit or damage, Remove dit and straighten fns + Clean and tghten all elsctrcal + Drain and teat the whele system to control pipe scaling, CAUTION: The use of untreated or Improperly treated water in this ‘equipment may result in scaling, erosion, corrosion, algae or slime. The services of ‘8 qualified water troatment specialist ‘should be engaged fo determine what treatment if any, is advisable. The Trane Company assumes no liability for the results of the use of untreated or improperly treated water Maintenance Procedures CChange/Clean Fitters Change of clean air iters at least twice ayeat, Fite will require more frequent care under high load conditions or arty ait A clogged air ‘iter reduces ail, cooling capacty and increases energy usage, Permanent (cleanable) or replaceable mecia fiers are acceptable for allunts, ‘Ta change fites wth replaceable media: 4. Disconnect electical power source. 2 Loosen two screws and brackets atthe rear ofretum plenum, 3. Pullout the fiter and frame trom the return plenum, 4, Remove two sores fom the fame. 5 Replace media in the frame. 6 Follow the opposite procedure to re-install ‘the fiter ame 7, Re-connect the electrical power source. To lean permanent fiers, remove the fiter media and wash tin water to remove dust, dit and lint alow to dry thoroughly before re- instaling in the une. Change Entire Fan Board ‘The entre fan board ean be changed by completing the folaving stops: 1. Tum off the electial power source and then Aisconnect the motor wires. Allaw the rotating fan wheel to stop 2. Disconnect the grounding wite, Remove the retun plenum, applicable. 4, Loosen the seraws fastened on the keyholes at four corners of the fan board, as shown on Figure &1 Remove other screws from the upperside of the fan board, if applicable, as shown on Figure &2 4.Lif up the fan board about 14mm and then pullthe entre fan board from the unit through the keyhalesS ewe Maintenance CAUTION: Due tothe dimensions and weights of the fan board, atleast two installers is recommended to do this stop for safety 7. Follow the opposite procedures to rental the new fan board Clean up debris on the eal and the inside of unit casing before installing the fan board. Also check for Uebris onthe fan wheel before sta-up. Change Fan Housing/Fan Wheel ‘The fan housinglian wheel can be replaced, without Femoving the entire fan board from the un, completing the following steps 1. Tum off the slectical power source and then isconnect the motor wires, Allow the rotating fan wheel te stop 2, Remave the far and return plenum rom the unt if applicable 3. Loosen the bok, located inthe center ofthe fan ‘heel, which fastens the fan wheel and motor shaf together. 4, Remove the four screws that fasten the fan housing and fan board together, as shown on Figuie €3, 5. Unscrew the nuts fixing fan blade and motor shaft inthe middle of fan blade. 4, Pulloutthe fan hausing about 20mm from the fan board and then remove the fan housing and ‘eel from the motor shat. 7. Once the fan housing is separated from the fan board and motor shaft, the fan wheel can then be taken out ofthe fan housing by the folowing steps. + Remove two screws on top panel ofthe fan housing, as shawn on Figue & Lif up the flexible top panel and then remave the fan wheel out ofthe fan housing 8. After replacing the fan housing or fan whee, follow the opposite procedures to rental ‘When reassembling the fan housing, make sure the fan wheels balanced and centered in the fan housing and net rubbing on ether side Clean up debris onthe fan wheel before start- up. Change Motor ‘The Fan Coil ill not operate properly without functionally normal mater Ifthe metor falls order a replacement from the Trane Company. The mator shouldbe replaced by completing the following steps: 41.Turm off the electrical power souree and then alseonnect the mator wes, Allow the fotatng fan wneel to stop. Disconnect the grounding wite on mator shall For the mato with two fan, the fans must be removed fst before changing the motor, Follow the “Change Fan Housing/Fan \Wheet” steps to remove one fan out ofthe unit and moter shat Loosen the bol, onthe other fen wheel from the motor shaf. Loosen the serew and nut on te clamps hich hold the motor and motor seat together, as shown on Figure 85 & 6. [Open the clamps and then remove the clamps out of motor seats. as shawn on Figute &7. Hold the motor with one hang, ‘when removing the second clamp, to prevent the moto from dropping of Follow the opposite procedures to reinstall the new motor ‘Alter replacing the motor, make sure the fan \heelis balanced and centered inthe fan housing and not rubbing on ether side, Motor oi! Bearings are sealed frie and do not Fequite periodic hbictionMaintenance 6 mer Coil Reversing ‘Unscrew the bol fixing the drain pan and units, 2.Remove the drain pan 3.Unscrew the bolt fixing the bottom plate and units, 4.Remove the bottom plate. 5.Unscrew the bott fixing the coil and unis 6 Rotate the coil for 180°. 7.Reinstal the col onthe opposite procedure, Notes: Tho col reversing should be completed before hoisting Coil Cleaning Clogged or dirty coil will reduce the cooling capacity. Followings are the cleaning steps: 4 Disconnect the power and motor wire and stop the fan 2.Remove the whole fan seat and clean from the air inlet. 3.Clean the col fn using rigld nylon brush. 4.Clean with dust collector. 5.Clean with high-pressure nozzle if there is any compressed air. 6 Straighten the bended fin. 7-Connect he power again. No need clean the col ifthe fiter is used and periodically cleaned Drain Pan The drain pan should be cleaned to allow condensate flow If itis clogged steps should be taken to clear the debris so that condensate wil ow out easily Control Controls such a thermostats, control valves, and motor speed switch may be repaired locally, repair should be supervised by the control manufactures representative. Service Parts The replacement pats are available threugh the Trane Company ot local Sales Representative, When ordering pats, the service part number and description must be provided. Maintenance Contract itis strongly recommended that you sign @ ‘maintenance contract with your lal Trane Service Agency. This contact provides regular maintenance of your insalation by a specialist trained in servicing Trane equipment. Regular maintenance ensue that most malfunctions are detected and corrected in (g00d time, and minimizes the possibilty that serious damage will occur Regular maintenance ensure the maximum ‘operating Ife and efciency of your equpment Training ‘The equipment describes inthis manualis the est of many years of researeh and continuous development. To assist you in maintaining you equipment a peak peratng eels, Tan has operation traning avaible trough the cal Trane Sales Ofce. This training coud be provides at nominal charge. The principe aim ofthis is to ive operators and maintenance technicians a bottr knowledge of the equipment they are sing of thats under thar charge, For futher information, contact your nearest Trane Sales OffieG rane Trane optimizes the performance of homes and buildings around the world.A business of Ingersoll Rand.the leader in creating and sustaining sale, comfortable and energy efficient environments, Trane olfers a broad porto of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit \wow.Trane.com. ae =a GD ngerson nana