D-I HYDRAULIC STEERING SYSTEMS

HYDRAULIC
STEERING SYSTEMS

www.d-i.co.kr
 D-I INDUSTRIAL CO., LTD.

➔
SUMMARY

Summary
1. Address : 13, Namgangro1367, Jinju, Gyeongnam, Republic of Korea (52781)
2. Home page : www.d-i.co.kr
3. Foundation : 14th May. 1990
4. Product : Marine transmissions, Marine steering systems, PTOs(Power take off ), Integral shaft supporters.
5. Capacity of production : 6,000 units /year
6. Number of staffs : 90

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 D-I INDUSTRIAL CO., LTD.
➔

BUSINESS FIELDS
Business Fields
Marine Transmissions, PTOs(Power Take Offs), Hydraulic Steering Systems,
Integral Shaft Supporters, Flexible Couplings, etc.

D-I INDUSTRIAL CO., LTD supports safe and convenient marine activities
by supplying the quality products of Total Maritime Solutions.

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 ENJOY
HYDRAULIC STEERING SYSTEMS

YOUR BEST SAILING !!

➔

Rudder Torque Calculation

The hydraulic steering system can be selected from the rudder torque value.
The formula for calculating rudder torque is

Rudder Torque (kgf • m) = Pn x r

Pn = 31.2 x A x v2 x sinG
"Pn" is the pressure value put on the rudder
"sinG" is the value of the maximum rudder angle from the
starboard to the center or from port to center
(sin35° = 0.5736, sin40° = 0.6458)
A = a x b(m2)
"A" is the total surface area of the rudder in m2
V = Maximum speed of the vessel in knots
r = (0.195 + 0.305 x sin© -e) x a
"r" is the distance from the rudder stem to the center
point where the pressure is put
e = (c x b) / (a x b)
"e" is the area of balance section divided by the total
area of rudder
※Above calculation is made at rudder angle 35°
Please choose a steering system whose cylinder torque is larger than
the calculated rudder torque.

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 HYDRAULIC STEERING SYSTEMS
STEERING SYSTEM SELECTIONS

MANUAL STEERING SYSTEM

Number of turns MAX.Torque Steering Cylinder
Model HP
lock to lock(74°) (kgf • m) Wheel Unit Unit
➔

MANUAL & POWER STEERING SYSTEM

DMS 090S 6.3 100 90.5 DHM 035 S5015
Hydraulic Manual Steering

DMS 100R 6.9 110 119.5 DHM 035 R75

DMS 120S 7.9 180 112.2 DHM 035 S5019
System

DMS200S 8.1 300 208.4 DHP 063 S6024

DMS350S 8.9 400 356.7 DHP 098 S9020
DMS 500S 10.2 550 497.2 DHP 119 S9028
DMS 240T 9.5 350 245.3 DHP 063 T5019
DMS461T 9.5 500 461.3 DHP 119 T6024

POWER STEERING SYSTEM

Number of MAX.Torque Steering
Model turns lock to HP Cylinder Unit Pump Unit Oil Tank
lock(74°) (kgf • m) Wheel Unit
DPS 130S 4.3 180 128.2 DHO 051 S 5015 HVTM42-6 DOT 20
DPS 160S 5.1 250 158.9 DHO 051 S 5019 HVTM42-6 DOT 20
DPS 160R 4.7 250 169.4 DHO 051 R 75 HVTM42-6 DOT 20
DPS 300S 6.4 350 295.3 DHO 080 S 6024 HVTM42-6 DOT 20
DPS 500S 5.5 550 505.3 DHO 160 S 9020 DP-V20F-8 DOT 40
DPS 700S 7.6 650 704.4 DHO 160 S 9028 DP-V20F-8 DOT 40
DPS 351T 5 400 347.5 DHO 120 T 5019 HVTM42-6 DOT 20
Hydraulic Power Steering System

DPS 651T 7.1 600 653.5 DHO 160 T 6024 DP-V20F-8 DOT 40
DPS 1200T 8.2 1000 1236.2 DHO 277 T 9020 DP-V20F-11 DOT 60
DPS 1600T 9.3 1200 1723.1 DHO 277 T 9028 DP-V20F-11 DOT 60
DPS 2000T 11.5 1800 2135.1 DHO 277 T 10028 DP-V20F-11 DOT 60
DPS 3500T - - 3503 - T12034 - -
DPS 7000T - - 7006 - - - -
DPS 130SW 4.3 90 x 2 128 DHO 051 S 5015 HVTM42-6 DOT 20
DPS 300SW 6.4 175 x 2 295 DHO 080 S 6024 HVTM42-6 DOT 20
DPS 500SW 5.5 275 x 2 505 DHO 120 S 9020 DP-V20F-8 DOT 40
DPS 700SW 7.6 325 x 2 704 DHO 160 S 9028 DP-V20F-8 DOT 40
DPS 351TW 5 200 x 2 347.5 DHO 120 TW 5019 HVTM42-6 DOT 20
DPS 651TW 7.1 300 x 2 653.5 DHO 160 TW 6024 DP-V20F-8 DOT 40
DPS 1200TW 8.2 500 x 2 1236.2 DHO 277 TW 9020 DP-V20F-11 DOT 60
DPS 1600TW 9.3 600 x 2 1723.1 DHO 277 TW 9028 DP-V20F-11 DOT 60
DPS 2000TW 11.5 900 x 2 2135.1 DHO 277 TW 10028 DP-V20F-11 DOT 60
DPS 3500TW - - 3503 - T12034 - - 05
 CYLINDERS
HYDRAULIC STEERING SYSTEMS

FOR STEERING SYSTEM

➔ ●One Straight Cylinders Cylinder Torque

Installation
Cylinder Manual Steering PowerSteering
CYLINDERS FOR STEERING SYSTEM

Model Dimension
Diameter (60 kg/cm2) (8 5 kg/cm2)
(LxWxH . cm)
kgf.m N.m kgf.m N.m
S 3218 Ø32 46 450 65 637 944 x 286 x 150
S 5015 Ø50 90 886 128 1,254 844 x 288 x 150
S 5019 Ø50 112 1,099 158 1,557 914 x 288 x 150
S 6024 Ø60 208 2,042 295 2,893 1150 x 351 x 167
S 9020 Ø90 356 3,495 505 4,951 1099 x 358 x2 17
S 9028 Ø90 497 4,872 704 6,903 1332 x 410 x 217

●Twin Straight Cylinders T 5019 Ø50 245 2,403 347 3,405 810 x 440 x 128
T 6024 Ø60 461 4,520 653 6,404 924 x 484 x 151
T 9020 Ø90 872 8,551 1,236 12,114 968 x 474 x 195
T 9028 Ø90 1,216 11,919 1,723 16,886 1,125 x 584 x 180
T 10028 Ø100 1,507 14,769 2,135 20,923 1,125 x 584 x 180
T 12034 Ø120 2,473 24,235 3,503 34,329 1410 x 755 x 230

●Rotary Cylinder

R75 Ø75 119 1,171 169 1,660 675 x 328 x 265

●Twin Straight Cylinders for Two Rudder application

TW 5019 Ø50 245 2,403 347 3,405 810 x 440 x 128
TW 6024 Ø60 461 4,520 653 6,404 924 x 484 x 151
TW 9020 Ø90 872 8,551 1,236 12,114 968 x 474 x 195
TW9028 Ø90 1,216 11,919 1,723 16,886 1,125 x 584 x 180
TW 10028 Ø100 1,507 14,769 2,135 20,923
TW 7000 Ø120 4,945 48,470 7,006 68,666 1,125 x 584 x 180

OPTIONS

06 ●Rudder Angle Sensor and Indicator for Manual Steering System ●Remote Control Components : Sol Block, Hand Switch, Joystick
STEERING WHEEL UNITS

HYDRAULIC STEERING SYSTEMS

FOR STEERING SYSTEM

●Power Steering Wheel units Model Displacement Remarks

DHO 051 51cc/rev ➔

STEERING WHEEL UNITS FOR STEERING SYSTEM

DHO 080 80cc/rev
DHO 120 120cc/rev
DHO 160 160cc/rev Steering Wheel with
DHO 200 200cc/rev Orbitrol
DHO 240 240cc/rev
DHO 277 277cc/rev
DHO 320 320cc/rev

●Manual Steering Wheel units Model Displacement Remarks

DHM 026 26 cc/rev
Helm pump with
DHM 035 35 cc/rev
Steering wheel
DHM 044 44 cc/rev
DHP 050 50 cc/rev
DHP 063 63 cc/rev
Helm pump only
DHP 077 77 cc/rev
Optional Steering wheel
DHP 098 98 cc/rev
DHP 119 119 cc/rev
DHM DHP

Steering Wheel Units with optional supplying

Auto Al case Auto STS case Normal STS Flange type A Flange type B Flange type C
Al case STS case
(for APS) case

MODEL
DH0 051 ADH0 051 LSHO 051 ASH0 051 GSH0 051 DHN051 DHF051 DHR051
051-320 051-320 051-369 051-369 051-369 051-369 051-369 051-369
Standard type. Type for APS Stainless steel Stainless steel Stainless steel No orbitrol No orbitrol No orbitrol
handle case in handle case in handle case case case case
Option: delux type. delux type for in normal
joystick for the APS type. Available to Available to Available to
SOLV/V insert inside insert inside insert inside
application Option: the wall the wall the wall
Rudder angle
indicator

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 HYDRAULIC PUMP UNITS
HYDRAULIC STEERING SYSTEMS

FOR STEERING SYSTEM

●Helm Pumps for Manual Steering

Model CC/Rev Wheel Application Handle Shaft
➔ NSH026 26 420mm Taper 019
HYDRAULIC PUMP UNITS FOR STEERING SYSTEM

NSH035 35 420mm Taper 019

NSH044 44 420mm Taper 019
NSH DHP050 50 800mm Taper 019
DHP063 63 800mm Taper 019
DHP077 77 800mm Straight 1"
DHP098 98 1000mm Straight 1"
DHP119 119 1000mm Straight 1"
DHP

●Pump Units for Power Steering

Displacement Flow Maximum Minimum Maximum Pulley
Model
cc/rev ℓ/min Pressure Speed Speed Application
Standard 8"
HVTM42-6 19.3 19 85 kg/cm2 600 rpm 3,000 rpm
Option 6", 7"
DP-V20F-6 19.5 19 85 kg/cm2 650 rpm 3,400 rpm
DP-V20F-7 22.8 19 85 kg/cm2 650 rpm 3,000 rpm Standard 7"
V20F DP-V20F-8 26.5 30.3 85 kg/cm2 650 rpm 2,800 rpm Option 6", 8"
DP-V20F-11 36.4 30.3 85 kg/cm2 650 rpm 2,500 rpm

HYDRAULIC OIL TANK

Model Part No. Volume
DOT 20 98065401 AS 20ℓ
DOT 40 98167401 AS 40ℓ
DOT 60 98150401 AS 60ℓ

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POWER STEERING

HYDRAULIC STEERING SYSTEMS

APPLICATION DIAGRAM

POWER STEERING APPLICATION DIAGRAM

●Single Rudder Application with ●Two Rudder Application with one ●Single Rudder Application with ●Single Rudder Application with
one straight cyl. straight cyl. Rotary Cyl. Twin straight cyl.

●Two Rudder Application with ●Catamaran Application ●Hand Switch / Joy Stick Remote ●Power Unit Application
Twin Cyl. control application

RUDDER ANGLE
SENSOR
Emphysema No. Cylinder type
DRSM 505 98600003 S Type
DRSM 512 98600004 R Type
DRSS 5K1 98600005 S5015, S5019, S3218
DRSS 5K2 98600009 T5019
General
DRSS 5K3 98600016 S6024, S9020, T9020
DRSS 5K4 98600018 T9028, T11028
DRSS 5K5 98600021 R 75
DRSS 5K6 98600025 T6024
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 POWER UNITS
HYDRAULIC STEERING SYSTEMS

FOR HYDRAULIC SYSTEMS

SP 22 3 BR 3.7 M1
M1 : Motor 1EA
M2 : Moter 2EA

Motor Capacity : 2.2, 3.7,5.5

➔ BR : Orbitrol+Remote control
POWER PACKS FOR HYDRAULIC SYSTEMS

EH : Electric Helm Pump only

Applied Pump Number

Voltage

Type

SP223BR3.7M1
M1 TYPE M2 TYPE SP - Single Power unit
22 - 220V only
3 - No.3 Vane pump
BR - Orbitrol+Remote control
3.7 - 3.7 Kw Motor
M1 - Motor 1EA
●Single Power unit[ 60Hz]
Model Application (AC220V) (AC380V) (AC400V) (AC440V) Flow Rate(l/min) Motor(KW)
Orbitrol,Remote control SP223BR3.7M1 SP383BR3.7M1 SP403BR3.7M1 SP443BR3.7M1 14.6 3.7
DPS351T
Electric Helm Pump only SP222EH2.2M1 SP382EH2.2M1 SP402EH2.2M1 SP442EH2.2M1 10.6 2.2
Orbitrol,Remote control SP224BR3.7M1 SP384BR3.7M1 SP404BR3.7M1 SP444BR3.7M1 19.5 3.7
DPS651T
Electric Helm Pump only SP222EH2.2M1 SP382EH2.2M1 SP402EH2.2M1 SP442EH2.2M1 10.6 2.2
Orbitrol,Remote control SP226BR5.5M1 SP386BR5.5M1 SP406BR5.5M1 SP446BR5.5M1 22.0 5.5
DPS1200T
Electric Helm Pump only SP224EH3.7M1 SP384EH3.7M1 SP404EH3.7M1 SP444EH3.7M1 23.0 3.7
Orbitrol,Remote control SP226BR5.5M1 SP386BR5.5M1 SP406BR5.5M1 SP446BR5.5M1 32.0 5.5
DPS1600T
Electric Helm Pump only SP224EH3.7M1 SP384EH3.7M1 SP404EH3.7M1 SP444EH3.7M1 21.9 3.7
Orbitrol,Remote control SP226BR5.5M1 SP386BR5.5M1 SP406BR5.5M1 SP446BR5.5M1 32.0 5.5
DPS2000T
Electric Helm Pump only SP224EH3.7M1 SP384EH3.7M1 SP404EH3.7M1 SP444EH3.7M1 30.0 3.7
Orbitrol,Remote control SP227BR5.5M1 SP387BR5.5M1 SP407BR5.5M1 SP447BR5.5M1 32.0 5.5
DPS3500T
Electric Helm Pump only SP225EH5.5M1 SP3825EH5.5M1 SP405EH5.5M1 SP445EH5.5M1 22.0 5.5
DPS7000T Electric Helm Pump only SP227EH5.5M1 SP387EH5.5M1 SP407EH5.5M1 SP447EH5.5M1 33.9 5.5

●Single Power unit[ 50Hz]

Model Application (AC220V) (AC380V) (AC400V) (AC440V) Flow Rate(l/min) Motor(KW)
Orbitrol,Remote control SP224BR3.7M1 SP384BR3.7M1 SP404BR3.7M1 SP444BR3.7M1 17 3.7
DPS351T
Electric Helm Pump only SP223EH3.7M1 SP383EH3.7M1 SP403EH3.7M1 SP443EH3.7M1 8.13 3.7
Orbitrol,Remote control SP225BR3.7M1 SP385BR3.7M1 SP405BR3.7M1 SP445BR3.7M1 21.0 3.7
DPS651T
Electric Helm Pump only SP223EH3.7M1 SP383EH3.7M1 SP403EH3.7M1 SP443EH3.7M1 12.3 3.7
Orbitrol,Remote control SP226BR5.5M1 SP386BR5.5M1 SP406BR5.5M1 SP446BR5.5M1 32.0 5.5
DPS1200T
Electric Helm Pump only SP223EH3.7M1 SP383EH3.7M1 SP403EH3.7M1 SP443EH3.7M1 12.3 3.7
Orbitrol,Remote control SP226BR5.5M1 SP386BR5.5M1 SP406BR5.5M1 SP446BR5.5M1 32.0 5.5
DPS1600T
Electric Helm Pump only SP224EH3.7M1 SP384EH3.7M1 SP404EH3.7M1 SP444EH3.7M1 17 3.7
Orbitrol,Remote control SP226BR5.5M1 SP386BR5.5M1 SP406BR5.5M1 SP446BR5.5M1 32.0 5.5
DPS2000T
Electric Helm Pump only SP224EH3.7M1 SP384EH3.7M1 SP404EH3.7M1 SP444EH3.7M1 17 3.7
Orbitrol,Remote control SP227BR5.5M1 SP387BR5.5M1 SP407BR5.5M1 SP447BR5.5M1 32.0 5.5
DPS3500T
Electric Helm Pump only SP225EH5.5M1 SP385EH5.5M1 SP405EH5.5M1 SP445EH5.5M1 17 5.5
DPS7000T Electric Helm Pump only SP227EH5.5M1 SP387EH5.5M1 SP407EH5.5M1 SP447EH5.5M1 27.6 5.5
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