Service Manual
325/328 Compact Excavator
325 S/N AAC511001 & Above
m
325 S/N A9K011001 & Above
328 S/N A9K111001 & Above
co
s.
l og
ta
ca
ep
6986940 (10-09) Printed in U.S.A. © Bobcat Company 2009
ep
ca
ta
log
s.
co
m
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT CORRECT CORRECT
P-90216 B-19964 B-19959
Never service the Bobcat Excavator Use the correct procedure to lift Cleaning and maintenance are
without instructions. and support the excavator. required daily.
m
WRONG co WRONG WRONG
s.
B-19965 B-19960 B-19966
og
Have good ventilation when Vent exhaust to outside when Always lower the bucket and
welding or grinding painted parts. engine must be run for service. blade to the ground before doing
Wear dust mask when grinding Exhaust system must be tightly any maintenance.
painted parts. Toxic dust and gas sealed. Exhaust fumes can kill Never modify equipment or add
l
can be produced. without warning. attachments not approved by
ta
Bobcat Company.
WRONG WRONG WRONG
ca
ep
B-19962 B-19958 B-19798
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, electrical flammable and explosive gases.
checking fluids. contact, hot parts and exhaust. Keep arcs, sparks, flames and
Never service or adjust machine Wear eye protection to guard from lighted tobacco away from
with the engine running unless battery acid, compressed springs, batteries.
instructed to do so in the fluids under pressure and flying Batteries contain acid which
manual. debris when engines are running burns eyes or skin on contact.
Avoid contact with leaking or tools are used. Use eye Wear protective clothing. If acid
hydraulic fluid or diesel fuel protections approved for type of contacts body, flush well with
under pressure. It can penetrate welding. water. For eye contact flush well
the skin or eyes. Keep tailgate closed except for and get immediate medical
Never fill fuel tank with engine service. Close and latch tailgate attention.
running, while smoking, or when before operating the excavator.
near open flame.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW28-0409
ep
ca
ta
log
s.
co
m
ALPHABETICAL INDEX
AIR CLEANER ............................................. 10-01, 60-01 FUEL TANK .............................................................40-01
AIR CLEANER SERVICE ....................................... 10-01 HEATER AIR FILTER (WITH CAB OPTION ONLY)
ALTERNATOR ....................................................... 50-01 .................................................................................10-01
ARM ........................................................................ 40-01 HEATER COIL .........................................................70-01
ARM CYLINDER ..................................................... 20-01 HEATER FAN ..........................................................70-01
HEATER UNIT .........................................................70-01
BATTERY................................................................ 50-01 HEATER VALVE ......................................................70-01
BLADE ................................................................... 30-01 HORN .....................................................................40-01
BLADE CONTROL.................................................. 40-01 HYDRAULIC CONTROL VALVE .............................20-01
BLADE CYLINDER ................................................. 20-01 HYDRAULIC CONNECTION SPECS ............... SPEC-01
BOOM ..................................................................... 40-01 HYDRAULIC FLUID SPECIFICATIONS............ SPEC-01
BOOM CYLINDER .................................................. 20-01 HYDRAULIC FILTER MOUNT.................................20-01
BOOM SWING CYLINDER..................................... 20-01 HYDRAULIC PUMP ................................................20-01
BUCKET ................................................................. 40-01 HYDRAULIC PUMP START-UP ..............................20-01
BUCKET CYLINDER .............................................. 20-01 HYDRAULIC RESERVOIR......................................20-01
BUILD UP VALVE ................................................... 20-01 HYDRAULIC SYSTEM ............................................10-01
HYDRAULIC SYSTEM INFORMATION .................20-01
CAB......................................................................... 40-01
m
CASE DRAIN FILTER ............................................ 20-01 LEFT CONTROL LEVER (JOYSTICK) ...................20-01
CLAMP.................................................................... 40-01 LEFT CONSOLE .....................................................40-01
CLAMP CYLINDER ................................................ 20-01 LIFTING AND BLOCKING THE EXCAVATOR ........10-01
CONVERSIONS ...............................................SPEC-01
co LIFTING THE EXCAVATOR ....................................10-01
CONTROL PATTERN SELECTOR VALVE ............20-01 LIGHTS....................................................................50-01
COOLING SYSTEM................................................ 10-01 LUBRICATION OF THE HYDRAULIC EXCAVATOR
s.
CROSS PORT RELIEF VALVES ........................... 20-01 .................................................................................10-01
DELUXE INSTRUMENT PANEL SETUP................ 50-01 MAIN RELIEF VALVES............................................20-01
og
DIAGNOSTICS SERVICE CODE ........................... 50-01 MANIFOLD ASSEMBLY/ACCUMULATOR .............20-01
DIRECT TO TANK VALVE ...................................... 20-01 MUFFLER................................................................60-01
l
ELECTRICAL SYSTEM INFORMATION ................ 50-01 OIL COOLER...........................................................20-01
ta
ENGINE .................................................................. 60-01 OPERATOR CAB (ROPS/TOPS) ............................10-01
ENGINE ACCESSORY DRIVE BELT .................... 10-01
ENGINE COMPONENTS AND TESTING .............. 60-01 PORT RELIEF VALVES...........................................20-01
ca
ENGINE FLYWHEEL .............................................. 60-01 PRESSURE REDUCING VALVE.............................20-01
ENGINE LUBRICATION SYSTEM.......................... 10-01
ENGINE SPECIFICATIONS...............................SPEC-01 RADIATOR ..............................................................60-01
ep
ENGINE SPEED CONTROL .................................. 40-01 RECONDITIONING THE ENGINE .........................60-01
RIGHT CONTROL LEVER (JOYSTICK) .................20-01
FLOOR MAT AND FLOOR PLATE ......................... 40-01 RIGHT CONSOLE ...................................................40-01
FUEL, COOLANT AND LUBRICANTS .............SPEC-01 RIGHT PEDAL AND LINKAGE ...............................40-01
FUEL LEVEL SENDER........................................... 50-01 RIGHT SIDE COVER ..................................10-01, 40-01
FUEL SYSTEM ....................................................... 10-01 ROPS CANOPY.......................................................40-01
Continued On Next Page
325/328 Service Manual
Buy now
Bobcat 325/328 Compact Excavator Service Manual PDF
With Instant Download
