0% found this document useful (0 votes)
354 views115 pages

PCS 7 Water Templates V902 en

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
354 views115 pages

PCS 7 Water Templates V902 en

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 115

Standard PCS 7 Water

Templates for the


Water Industry

SIMATIC PCS 7 V9.0 SP2 / PCS 7 APL V9.0 SP3 /


PCS 7 Industry Library V9.0 Upd1/ SITRANS Library
Siemens
V9.2 / PCS 7 Power Control Library Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/78604785 Support
Legal information

Legal information
Use of application examples
Application examples illustrate the solution of automation tasks through an interaction of several
components in the form of text, graphics and/or software modules. The application examples are
a free service by Siemens AG and/or a subsidiary of Siemens AG ("Siemens"). They are
non-binding and make no claim to completeness or functionality regarding configuration and
equipment. The application examples merely offer help with typical tasks; they do not constitute
customer-specific solutions. You yourself are responsible for the proper and safe operation of the
products in accordance with applicable regulations and must also check the function of the
respective application example and customize it for your system.
Siemens grants you the non-exclusive, non-sublicensable and non-transferable right to have the
application examples used by technically trained personnel. Any change to the application
examples is your responsibility. Sharing the application examples with third parties or copying the
application examples or excerpts thereof is permitted only in combination with your own products.
The application examples are not required to undergo the customary tests and quality inspections
of a chargeable product; they may have functional and performance defects as well as errors. It is
your responsibility to use them in such a manner that any malfunctions that may occur do not
result in property damage or injury to persons.

Disclaimer of liability
Siemens shall not assume any liability, for any legal reason whatsoever, including, without
limitation, liability for the usability, availability, completeness and freedom from defects of the
application examples as well as for related information, configuration and performance data and
any damage caused thereby. This shall not apply in cases of mandatory liability, for example
under the German Product Liability Act, or in cases of intent, gross negligence, or culpable loss of
life, bodily injury or damage to health, non-compliance with a guarantee, fraudulent
non-disclosure of a defect, or culpable breach of material contractual obligations. Claims for
damages arising from a breach of material contractual obligations shall however be limited to the
© Siemens AG 2020 All rights reserved

foreseeable damage typical of the type of agreement, unless liability arises from intent or gross
negligence or is based on loss of life, bodily injury or damage to health. The foregoing provisions
do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens
against existing or future claims of third parties in this connection except where Siemens is
mandatorily liable.
By using the application examples you acknowledge that Siemens cannot be held liable for any
damage beyond the liability provisions described.

Other information
Siemens reserves the right to make changes to the application examples at any time without
notice. In case of discrepancies between the suggestions in the application examples and other
Siemens publications such as catalogs, the content of the other documentation shall have
precedence.
The Siemens terms of use (https://support.industry.siemens.com) shall also apply.

Security information
Siemens provides products and solutions with Industrial Security functions that support the secure
operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary
to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept.
Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines
and networks. Such systems, machines and components should only be connected to an
enterprise network or the Internet if and to the extent such a connection is necessary and only
when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed
at: https://www.siemens.com/industrialsecurity.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 2
Table of contents

Table of contents
Legal information ......................................................................................................... 2
1 Overview of the PCS 7 Water Templates ......................................................... 5
1.1 Use ....................................................................................................... 5
1.2 Requirements ....................................................................................... 6
1.3 System requirement ............................................................................. 7
1.4 Concept structure ................................................................................. 8
1.4.1 Standardized engineering templates in process control ...................... 8
1.4.2 Water Engineering Templates in the water industry ............................ 9
1.4.3 Definition of "water-specific" ............................................................... 10
1.4.4 Water-specific process tag types ....................................................... 10
1.4.5 Water-specific control module types .................................................. 11
1.4.6 Water-specific Equipment Module Types ........................................... 11
1.4.7 Water-specific Unit Template (WUT) ................................................. 12
1.4.8 Structure of the PCS 7 Water Templates ........................................... 13
1.4.9 Messaging in Water Templates .......................................................... 14
1.5 Complete overview ............................................................................. 17
1.5.1 Definition of names and terms ........................................................... 18
1.5.2 Overview of PCS 7 WCMT ................................................................. 20
1.5.3 Overview of PCS 7 WEMT ................................................................. 22
1.5.4 Engineering with Control Module (CM) Technology .......................... 23
1.6 Solution for energy management ....................................................... 25
1.7 Solutions for 24V power supply .......................................................... 26
© Siemens AG 2020 All rights reserved

1.8 Solutions with Modbus/TCP ............................................................... 29


1.9 Solutions for Package Unit connection .............................................. 31
1.10 Solutions with Process Online Analysis ............................................. 32
2 Water-specific control module types ............................................................. 33
2.1 WCMT_MotLean_FbCom Template .................................................. 35
2.1.1 CFC subplan A/sheet 1 ...................................................................... 35
2.1.2 CFC subplan A/sheet 2 ...................................................................... 36
2.1.3 CFC subplan A/sheet 3 ...................................................................... 44
2.1.4 CFC subplan A/sheet 4 ...................................................................... 46
2.1.5 CFC subplan A/sheet 5 ...................................................................... 48
2.1.6 CFC subplan A/sheet 6 ...................................................................... 50
2.1.7 WCMT_MotLean_FbCom OS faceplates and icons .......................... 52
2.1.8 WCMT_MotLean_FbCom panel faceplates/icons ............................. 53
2.2 WCMT_MotLean_FbMMS02 Template ............................................. 54
2.2.1 CFC subplan A sheet 1 ...................................................................... 56
2.2.2 CFC subplan A sheet 2 ...................................................................... 57
2.2.3 CFC subplan A sheet 3 ...................................................................... 59
2.2.4 CFC subplan A sheet 4 ...................................................................... 59
2.2.5 CFC subplan A sheet 5 ...................................................................... 60
2.2.6 CFC- subplan A sheet 6 ..................................................................... 60
2.2.7 Use of SIMOCODE in connection with Package Units ...................... 61
2.2.8 Drive parameter assignment with SIMOCODE ES (TIA Portal) ......... 61
2.2.9 Activation of local/remote switching with SIMOCODE ES (TIA
Portal) ................................................................................................. 68
2.2.10 SIMOCODE ES (TIA Portal) drive parameter entry ........................... 68
2.2.11 Parameterization of bus monitoring with SIMOCODE ES (TIA
Portal) ................................................................................................. 69
2.2.12 Circuit diagram for SIMOCODE pro V / (PN) with PROFIBUS /
(PROFINET) ....................................................................................... 70
2.2.13 WCMT_MotLean_FbMMS02 OS faceplates and icons ..................... 71
2.2.14 WCMT_MotLean_FbMMS02 Panel faceplates/icon .......................... 71
2.3 WCMT_MotSpdCon_FbDrv02 Template ........................................... 72

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 3
Table of contents

2.3.1 CFC subplan A sheet 1 ...................................................................... 77


2.3.2 CFC subplan A sheet 2 ...................................................................... 81
2.3.3 CFC subplan A sheet 3 ...................................................................... 83
2.3.4 CFC subplan A sheet 4 ...................................................................... 84
2.3.5 CFC subplan A sheet 5 ...................................................................... 84
2.3.6 CFC subplan A sheet 6 ...................................................................... 85
2.3.7 WCMT_MotSpdCon_FbDrv02 OS faceplates and icons ................... 86
2.3.8 WCMT_MotSpdCon_FbDrv02 Panel faceplates/icons ...................... 86
2.4 WCMT_SitrMAG6000_Fb Template .................................................. 87
2.4.1 CFC subplan A sheet 1 ...................................................................... 88
2.4.2 CFC subplan A sheet 2 ...................................................................... 89
2.4.3 CFC subplan A sheet 3 ...................................................................... 89
2.4.4 CFC subplan A sheet 4 ...................................................................... 89
2.4.5 CFC subplan A sheet 5 ...................................................................... 90
2.4.6 CFC subplan A sheet 6 ...................................................................... 90
2.4.7 WCMT_SitrMAG6000_Fb OS faceplates and icons .......................... 91
2.4.8 WCMT_SitrMAG6000_Fb panel faceplates/icons ............................. 91
2.5 WCMT use with PCS 7/PCS 7 Plant Automation
Accelerator/COMOS ........................................................................... 92
2.5.1 New WCMT features in PCS 7 V9.0 SP2 .......................................... 92
2.5.2 Using the PCS 7 Plant Automation Accelerator/COMOS .................. 93
3 WCMT / (WEMT) profiles ................................................................................. 94
3.1 Functional description ........................................................................ 94
3.1.1 Introduction ......................................................................................... 95
© Siemens AG 2020 All rights reserved

3.1.2 Variants list ......................................................................................... 95


3.1.3 States ................................................................................................. 96
3.1.4 Command modes ............................................................................... 96
3.1.5 Exceptional situations ......................................................................... 97
3.1.6 Startup characteristics ........................................................................ 97
3.1.7 Interlock .............................................................................................. 97
3.2 Design specification ........................................................................... 98
3.2.1 Parameters ......................................................................................... 98
3.2.2 Inputs .................................................................................................. 99
3.2.3 Outputs ............................................................................................. 100
3.2.4 Interface to other modules................................................................ 100
3.2.5 Messages ......................................................................................... 101
3.2.6 Visualization ..................................................................................... 102
3.3 CFCs ................................................................................................ 104
4 Circuit Diagrams ............................................................................................ 105
5 Installation ...................................................................................................... 106
5.1 Installed software ............................................................................. 106
5.2 Dearchiving in SIMATIC Manager .................................................... 109
6 Appendix (attachments) ................................................................................ 111
6.1 Glossary ........................................................................................... 111
6.2 Service and support ......................................................................... 113
6.3 Links and literature ........................................................................... 114
6.4 Change documentation .................................................................... 115

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 4
1 Overview of the PCS 7 Water Templates

1 Overview of the PCS 7 Water Templates


1.1 Use
The use of standard PCS 7 Water Templates focuses on the focal points of the
water industry with municipal or private plant operators for:

• Drinking water
• Wastewater
• Desalination
• Water transport (pipelines, water distribution)

These standardized PCS 7 Water Templates can also be used in the following
areas:

• Irrigation
• Pumping stations
• Wastewater services
• Industrial water
• Water purification
© Siemens AG 2020 All rights reserved

• Dams
• Weirs
• Waterways/locks
• Dyke systems/flood protection
• Other branches

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 5
1 Overview of the PCS 7 Water Templates

1.2 Requirements
The water industry is closely connected to our environment. In addition to process
engineering, it also sets technical, economic and environmental requirements.
Cost reduction in planning, engineering, maintenance and repair times, as well as
employee training are just as much a part of this as the total costs of all
investments incurred over the entire life cycle (Total Cost of Ownership = TCO).
The technical requirements focus on scalable solutions with SIMATIC S7-300/
S7-400 hardware, tailor-made from the smallest plant to complex large-scale
plants. High availability must always be guaranteed at all levels (plant
management, operation and monitoring, automation, field and process levels). This
also includes the problem-free integration of process instrumentation, power
distribution, drive solutions such as engines, gate valves, valves and frequency
converters.

Figure 1-1
© Siemens AG 2020 All rights reserved

In particular, the connection of decentralized structures such as pumping stations,


sewer networks, water reservoirs and storage channels via telecontrol is another
important aspect within the framework of technical requirements in the water
industry.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 6
1 Overview of the PCS 7 Water Templates

1.3 System requirement


The PCS 7 Water Templates are based on the following components, some are
subject to licensing:

• SIMATIC PCS 7 Advanced Process Library (APL)


• SIMATIC PCS 7 Add-On Industry Library (IL)
• SIMATIC PCS 7 Add-On Power Control APL Library (PC)
• SITRANS Library (SL) – Free
• SITOP Library – Free
• SIMATIC Modbus/TCP

The use in your configuration environment or in process operation obliges you to


purchase the engineering and runtime licenses for the Industry Library, possibly
also for the Power Control add-on, if these blocks and functions are used.
The SITRANS Library and the SITOP Library are available free of charge in the
Online Support.
Commissioning of Modbus/TCP, SIMOCODE pro V- or SINAMICS devices require
the engineering license SIMOCODE ES V14.1 (TIA Portal) or the STARTER
license.
© Siemens AG 2020 All rights reserved

In the following table you will find the links to the ordering information or the free
downloads of the products used:

Table 1-1
Product Link
PCS 7 Industry https://support.industry.siemens.com/cs/ww/en/view/109750720
Library (IL)
PCS 7 Power Control https://support.industry.siemens.com/cs/ww/en/view/109759919
(PC)
PCS 7 SITRANS https://support.industry.siemens.com/cs/ww/en/view/65741624
Library (SL) Free
PCS 7 SITOP Library https://support.industry.siemens.com/cs/ww/en/view/109476154
Free
SIMOCODE ES https://support.industry.siemens.com/cs/ww/en/view/28368485
V14.1 (TIA Portal)

STARTER https://support.industry.siemens.com/cs/ww/en/view/109757244

Modbus/TCP https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10165502

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 7
1 Overview of the PCS 7 Water Templates

1.4 Concept structure


1.4.1 Standardized engineering templates in process control

The use of standardized engineering templates increases the economic benefit in


project engineering, for example in:

• Cost reduction for application development and basic engineering


• Standardization through unified program structures
• Safe operation and monitoring with uniform look & feel
• Life cycle guarantee with short maintenance and servicing times

Engineering Templates are based on the physical model of the standards


NAMUR NE33 and ISA S88.01 (ANSI/ISA-88.01-1995) and designed as follows:

Fig. 1-2
© Siemens AG 2020 All rights reserved

Templates
Templates consist of clustered function blocks typified as:

• Process Tag Type (PTT)


• Single control unit types = Control Module Type (CMT)

and contain:

• Input/output signals
• Technological functions (e.g. engine)
• Panel and local controls
• Monitoring functions and recording of operating hours.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 8
1 Overview of the PCS 7 Water Templates

Equipment module templates


Equipment Module Templates consist of clustered templates of various types,
which are grouped into a technical equipment / process control operation unit, e.g.
multi-user control, 8/16 aggregate switching, Package Units, dosing control.

Unit Templates
Unit Templates consist of templates and Equipment Module Templates with
hierarchical structures, which are connected to a plant section (e.g. storage
channel).

Process Cell, Area, Site, Enterprise


Further components of the physical model taken from ISA -88.01, such as Process
Cell (higher-level plant unit), Area (production plant), site (plant) and Enterprise
(company) are not considered in this document.

1.4.2 Water Engineering Templates in the water industry

In the water industry, Engineering Templates are ideally used with water-specific
functionalities and industry-specific properties. These Water Templates consist of
three groups:

Water Templates
Table 1-2
© Siemens AG 2020 All rights reserved

Abbreviatio Explanation of term


n
WPTT Water Process Tag Type
water-specific process tag type
WCMT Water Control Module Type
A water-specific control module type

Water Equipment Modules


Table 1-3
Abbreviation Explanation of term
WEMT Water Equipment Module Type
Water-specific devices / process control operation unit

Water Unit Template (WUT)


Table 1-4
Abbreviation Explanation of term
WUT Water Unit Type
A water-specific plant unit

Note This document describes primarily the design and use of PCS 7 Water Control
Module Types. In the following descriptions, the term "PCS 7 Water Template(s)"
is primarily used.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 9
1 Overview of the PCS 7 Water Templates

1.4.3 Definition of "water-specific"

The term "water-specific" considers the legal requirements and guidelines for water
or wastewater treatment plant operators, which have to be adhered to in their
construction, operation, maintenance and care.
The most important water-specific requirement is to ensure plant operation in case
of partial/complete failure of the process control, remote data and/or automation
technology.

Standardized solutions are available in the PCS 7 Water Templates with


CPU 410/400 hardware for this and other requirements:

• Simple multi-user control 1 out of 8 control locations


• Integrated Panel operation (optional mosaic panel connection)
• Integrated local controls (HW) without automation (AS)
• Integrated local controls (SW) with automation
• Unit switchover for 8/16 drives
• 96 turning points with 15 minutes setpoint curve specifications
• Configurable and controllable polygon with 8 turning points
• Monitoring of measured values with up to 8 limit values
• Time-driven controller for simple process operations
© Siemens AG 2020 All rights reserved

• Simple integration of Package Units solutions with S7-300 / IM151-8 /


S7-1500 / S7-410S / S7-410H in process control technology
• Example drive solutions for AUMA © actuators via PROFIBUS connection
• Complete drive solutions (pumps, agitators, etc.) via PROFIBUS
DP/PROFINET with SIMOCODE pro V (incl. HW engineering)
• Complete drive solutions (dosing pumps, blowers, etc.) with SINAMICS
G120P/X with or without field bus connection (incl. HW engineering)
• Integrated solution with SITRANS F, SITRANS L, SITRANS P and SITRANS T
process instrument solutions with or without field bus connection (PROFIBUS
DP/PA)
• Integrated solution for SITOP 24V DC monitoring with or without field bus
connection (PROFINET).
• Integrated energy technology solutions for low-voltage and medium-voltage
distribution systems compliant with IEC 61850 with or without field bus
connection (PROFIBUS/PROFINET).

1.4.4 Water-specific process tag types

A water-specific process tag type (WPTT) is a template of project-specific


interconnections of CFC blocks. It is based primarily on the PCS 7 APL, the
PCS 7 IL and the PCS 7 Power Control Library. A WPPT can also contain function
blocks from the SITRANS Library and/or the SITOP Library.
The process tag types can be edited in PCS 7 with the PCS 7 Plant Automation
Accelerator/COMOS.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 10
1 Overview of the PCS 7 Water Templates

Note From SIMATIC PCS 7 V8.2 onwards, the WPTTs are omitted, to be fully
replaced by WCMTs.

1.4.5 Water-specific control module types

The control module types (WCMTs) are flexible process tag types with particular
advantages for variant creation, connection to sub control modules, in
synchronization of types and in measurement data engineering with COMOS or
with PCS 7 Plant Automation Accelerator (PAA):

• Instance-specific changes to the instance of the control module are not lost
during synchronization between type and instance.
• It is also possible to create different instances from a single control module
type. In addition to this, optional blocks are also configured in WCMT. Before
creating the instances, it is possible to determine in COMOS/PCS 7 Plant
Automation Accelerator whether to activate the optional blocks in the
corresponding instance. For this purpose, the additional view "Technological
Connections" has been introduced in the CFC Editor from PCS 7 V8.0 SP2
Upd 9 onwards.

It is stored as a central technology object in a PCS 7 master data library and


consists of:
© Siemens AG 2020 All rights reserved

• a CFC chart
• a PCS 7 OS block icon
• a PCS 7 APL faceplate.

The WCMTs are preset to the essential water-specific functions and can be
adapted to the operational requirements by the user within the master data library
at any time, project specifically. The Water Templates do not lose their
standardization character.

1.4.6 Water-specific Equipment Module Types

Water Specific Equipment Modules Types (WEMT) are technical units which can
be composed of controls, valves, sensors, devices/actuators and/or mechanical
components. The individual WEMTs are grouped from various PCS 7 Water
Templates (WCMT) or consist of separate control system operation units. The
WEMTs for control system operations (e.g. multi-user selection, aggregate
switching, Package Unit connection) are stored as CFCs. Feedback controls, such
as the split-range controls, are created in the form of a sample solution.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 11
1 Overview of the PCS 7 Water Templates

WEMTs are stored in a PCS 7 master data library, consisting of:


• a CFC chart
• a PCS 7 OS block icon
• a PCS 7 APL faceplate.

Processing via mass data engineering can also be done with COMOS/PCS 7 Plant
Automation Accelerator.
All PCS 7 Water Templates can only be used in conjunction with the standard
PCS 7 hardware components. We recommend efficient measurement data
engineering combined with the PCS 7 Water Templates in COMOS/PCS 7
Automation Base ("Integrated Engineering").

1.4.7 Water-specific Unit Template (WUT)

Water-specific unit templates are available for technical subsystems on the basis of
standardization. They are made up of the APL standard libraries, Industry Library
and SITRANS Library, WCMTs as well as WEMTs.

You can find the following ready-made Unit Templates for the water industry:

Table 1-5
© Siemens AG 2020 All rights reserved

No PCS 7 Water Unit Template


/1/ Control of Biological Stage of a Wastewater Treatment Plant with Upstream
Denitrification:
https://support.industry.siemens.com/cs/ww/en/view/109478073
/2/ Control of Biological Stage of a Wastewater Treatment Plant with Intermittent
Operation:
https://support.industry.siemens.com/cs/ww/en/view/109485916
/3/ External Pump Station of a Wastewater Treatment Plant:
https://support.industry.siemens.com/cs/ww/en/view/109481486
/4/ Efficient Management of Storm Water Tank
https://support.industry.siemens.com/cs/ww/en/view/109481487

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 12
1 Overview of the PCS 7 Water Templates

1.4.8 Structure of the PCS 7 Water Templates

The PCS 7 Water Templates are collected in the PCS 7 library "SWL PCS7WCMT
V901". In the plant view, the water-specific CMTs are structured hierarchically as
follows:

Figure 1-3

2
© Siemens AG 2020 All rights reserved

(1) Library
(2) Water-specific control module types (WCMT)

The classification of the PCS 7 Water Templates is based on the standardized


PCS 7 library structures.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 13
1 Overview of the PCS 7 Water Templates

1.4.9 Messaging in Water Templates

A unified messaging procedure with predefined message texts has been


implemented in the Water Templates

Figure 1-4
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 14
1 Overview of the PCS 7 Water Templates

Motor controls
The following messaging applies to the MotLean, MotRev, Mot2Spd, MotSpdC
templates:

Table 1-6
Bit EventTS1 Message class Prio- Info Acknowledge-
rity text ment

1 Motor on (right) Status message - AS1 0 


2 Motor off Status message - AS1 0 
3 Motor off (left) Status message - AS1 0 
4 Repair switch off Status message - AS1 0 
5 External reset Status message - AS1 0 
6 Operating mode General operation 0 
preselection: remote message
7 Operating mode General operation 0 
preselection message
Off/Zero/Blocked
8 Operating mode General operation 0 
preselection: local message
9 Engine protection AS process control system 0 
triggered alarm message
© Siemens AG 2020 All rights reserved

10 Control fuse triggered AS process control system 0 


alarm message
11 Temperature rise / AS process control system 0 
thermistor protection alarm message
triggered
12 Mechanical protection AS process control system 0 
alarm message
13 Dry-run protection AS process control system 0 
triggered alarm message
14 Differential AS process control system 0 
pressure/membrane alarm message
monitoring triggered
15 Bypass active Process message with 0 
acknowledgment
16 Emergency stop/Stop AS process control system 0 
alarm message

 without message acknowledgement


 with message acknowledgement

Message block "EventTS2" enables an optional plant-oriented expansion of the


possible messages. Inputs 1-8 are for operation messages that do not need to be
acknowledged, while inputs 9-16 are for alarm messages that do have to be
acknowledged. Message block "EventTS2" deactivated by default, in order to save
CPU storage space and process objects.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 15
1 Overview of the PCS 7 Water Templates

Slide/flap/valve controls
The following messaging applies to the VlvL, VlvMotL, VlvAnalog, VlvPosL
templates:

Table 1-7
Bit EventTS1 Message class Prio- Info Acknowledge-
rity text ment

1 Slider/flap/valve open Status message - AS1 0 


2 Slider/flap/valve Stop Status message - AS1 0 
above
3 Slider/flap/valve closed Status message - AS1 0 
4 Repair switch off Status message - AS1 0 
5 External reset Status message - AS1 0 
6 Operating mode General operation 0 
preselection: remote message
7 Operating mode General operation 0 
preselection message
Off/Zero/Blocked
8 Operating mode General operation 0 
preselection: local message
9 Engine protection triggered AS process control 0 
© Siemens AG 2020 All rights reserved

system alarm message


10 Control fuse triggered AS process control 0 
system alarm message
11 Temperature rise / AS process control 0 
thermistor protection system alarm message
triggered
12 Torque open triggered AS process control 0 
system alarm message
13 Torque closed triggered AS process control 0 
system alarm message
14 Differential AS process control 0 
pressure/membrane system alarm message
monitoring triggered
15 Bypass active Process message with 0 
acknowledgment
16 Emergency stop/Stop AS process control 0 
system alarm message

 without message acknowledgement


 with message acknowledgement

1 As of SIMATIC PCS 7 V8.2, the message class "Status message AS" must be set for all operating
messages; the message class "general control message" must be set for all on-site operator actions.
These message classes only support the signal change 0->1 (incoming). Signal change 1-> 0 (outgoing) is
not recognized or supported. To ensure that the messages "motor off" or "slide stop" are archived
correctly, these signals must also be interconnected at EventTS. With these message variants, all system
states can be swiftly and unambiguously filtered and visualized from the archive (if long-term archiving is
activated).

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 16
1 Overview of the PCS 7 Water Templates

1.5 Complete overview


The following example describes the structural design and the standardized
content of the PCS 7 Water Templates.
In order to work with the Water Templates, the user should have previous practical
experience in the PCS 7 engineering environment and possess process
technology-related knowledge of the water industry.
All PCS 7 Water templates are limited to the essential functional content and the
water-specific applications.
Additional information can be found in the following README files:
Table 1-8
No. Link
/1/ SIMATIC PCS 7 V9.0 SP2
https://support.industry.siemens.com/cs/ww/en/view/109760505
/2/ PCS 7 Advanced Process Library (APL) V9.0 SP3 Update 1
https://support.industry.siemens.com/cs/ww/en/view/109773079
/3/ PCS 7 Industry Library (IL) V9.0 Update 1
https://support.industry.siemens.com/cs/ww/en/view/109772277
/4/ SITRANS Library (SL) V9.2
https://support.industry.siemens.com/cs/ww/en/view/109769432
© Siemens AG 2020 All rights reserved

/5/ SITOP Library V3.3 for PCS 7


https://support.industry.siemens.com/cs/ww/en/view/109476154

The separate engineering tool TIA Portal V14 SP1 Upd6 incl. SIMOCODE ES
and/or StartDrive is used for the integration of the IPC/Comfort Panel, SIMOCODE
pro V and SINAMICS G120P. It is only possible to implement engineering of
SINAMICS G120X via a SMART ACCESS module interface or the associated IOP.
After the IBS, the SINAMICS G120X can be worked on for maintenance and
servicing purposes via PDM V9.1 with an associated FDI file from PCS 7. For
further details, refer to the manual for SINAMICS G120X.

Note A complete overview of the installed software can be found in the chapter:
5.1 Installed software

Also available are S7 Water Templates for use in PCS 7 from


CPU 31x(C)-2PN/DP and/or IM151-8(F) hardware.

Note For further information about the integration of S7-300 with the Industry Library in
PCS 7 (with or without telecontrol technology), refer to the following article:
https://support.industry.siemens.com/cs/ww/en/view/73133562

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 17
1 Overview of the PCS 7 Water Templates

1.5.1 Definition of names and terms

The PCS 7 Water Templates for WCMTs, WEMTs and WUTs and contain uniform
name and term definitions to enable quick assignment of tasks and recognition of
functions.
They are composed of three criteria:

1. Template Type (WCMT, WEMT, WUT)


2. Template function (name = technology block name from APL, IL or SITRANS
Library)
3. Signal connection (without text / _FbCom / _FbMMS / _FbMMS02 / _FbDrv /
_FbDrv02)

Templates that contain no text for the signal connection represent all CFCs with
analog/digital input/output drivers.
Figure 1-5: WCMT drive with 1 direction of rotation and 1 speed

WCMT_MotLean

Signal connection:
Signals via I/O periphery
Template Function:
© Siemens AG 2020 All rights reserved

Motor with 1 direction of rotation + 1 speed


Template Type:
Water-specific Control module

Templates whose signal connections contain "Fb" mark CFC plans with fieldbus
drivers for PROFIBUS DP / PA or PROFINET.

Figure 1-6: WCMT SitrMAG600_Fb with field bus coupling

WCMT_SitrMAG6000_Fb

Signal connection:
Signal connection via field bus* communication
S7 Template Function:
Analog monitoring
S7 Template Type:
Water-specific Control Module Type
*PROFIBUS / PROFINET

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 18
1 Overview of the PCS 7 Water Templates

Templates whose signal connections contain "FbCom" mark CFC plans with
fieldbus drivers for PROFIBUS DP / PA or PROFINET. Moreover, these Water
Templates contain a simple and newly organized on-site control station, which is a
functional equivalent of the first generation (<=PCS 7 V9.0 SP1). This WCMT type
also contains an integrated and standardized Package Unit connection with
Connector blocks.
Figure 1-7

WCMT_MotLean_FbCom

Signal connection:
Signal connection via field bus* communication
Signal connection Package Unit via Connector
blocks
Template Function:
Motor with 1 direction of rotation + 1 speed
Template Type:
*PROFIBUS / PROFINET Water-specific Control Module Type

Templates that contain the signal connection "FbMMS**" mark CFC plans for
SIMOCODE pro V with fieldbus drivers for PROFIBUS DP.
** WCMTs with the identifier "_FbMMS" are typicals of the first generation for
SIMOCODE pro V with PB and PN.
Typicals from the second generation of SIMOCODE pro V are designated with the
identifier "_FbMMS02" in cases where changes have been made to them at the on-
© Siemens AG 2020 All rights reserved

site control stations that are functional equivalents of the first generation (<= PCS 7
V9.0 SP1).
A combination of both SIMOCODE generations in one CPU is thus ensured.
Figure 1-8: WCMT SIMOCODE 1 direction of rotation-1 speed and field bus connection

WCMT_MotLean_FbMMS02

Signal connection:
Signal connection via field bus* communication
MMS = Motor Management System
SIMOCODE pro V
Template Function:
Motor with 1 direction of rotation + 1 speed

Template Type:
Water-specific Control Module Type

*PROFIBUS / PROFINET

Unrestricted

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 19
1 Overview of the PCS 7 Water Templates

Templates that contain the signal connection "FbDrv**" mark CFC plans for
SINAMICS G120 with fieldbus drivers for PROFIBUS DP.
** WCMTs with the identifier _FbDrv are typicals of the first generation for
SINAMICS G120 P/X connections with PB and PN.
The typicals from the second generation for the new SINAMICS G120 P/X are
designated with the identifier "_FbDrv02" if changes have been made to them at
the on-site control stations.
A combination of both SINAMICS generations in one CPU is thus ensured.

Figure 1-9: WCMT SINAMICS frequency converter with 2 directions of rotation and field bus
connection

WMCT_MotSpdCon_FbDrv02

Signal connection:
Signal connection via field bus* communication
Drv = Drive for SINAMICS G120
Template Function:
Motor with 2 directions of rotation + stepless
speed change (frequency converter)

Template Type:
© Siemens AG 2020 All rights reserved

Water-specific Process tag type

*PROFIBUS / PROFINET

1.5.2 Overview of PCS 7 WCMT

A total of 54 PCS 7 Water Templates of "control module type" are available to you.
The following table shows all templates in alphabetical order:

Table 1-9
Name Function
WCMT_AccuS Derivation of a weighted accumulated value,
which can consist either of a count value or a
constant measured value
WCMT_Aggr08 Unit switchover for up to 8 drives
WCMT_Aggr16 Unit switchover for up to 16 drives
WCMT_AUMAVx_FbCom Control of AUMA actuators
WCMT_CommRedSingle The block coordinates telegrams (SEND/REV)
between a redundant and non-redundant AS
via S7 communication
WCMT_Communication Connection of Package Units via PUT and GET
communication blocks
WCMT_HachLange [NEW] Monitoring of Hach-Lange sensors
WCMT_MODBUS_TCP_CP_RED [NEW] Communication via Modbus
WCMT_MonAnalog Analog monitoring for flow rate, level,
temperature, pressure
WCMT_MonAnalog_FbCFU Analog monitoring with field bus connection

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 20
1 Overview of the PCS 7 Water Templates

Name Function
for flow, level, temperature, pressure, etc.
WCMT_MonAnalog08 Analog monitoring with 8 limits for flow,
level, temperature, pressure, etc.
WCMT_MonDigital Digital monitoring
WCMT_MonDigital08 Digital monitoring with 8 binary inputs
WCMT_Mot2Spd_FbCom Motor with two speeds and one direction of
rotation
WCMT_Mot2Spd_FbMMS02 Motor with two speeds and one direction of
rotation with field bus connection to
SIMOCODE pro V
WCMT_MotLean_FbCom Motor with one speed and one direction of
rotation
WCMT_MotLean_FbMMS02 SIMOCODE pro V motor with one speed and
one direction of rotation with field bus
connection
WCMT_MotRev_FbCom Motor with one speed and two directions of
rotation
WCMT_MotRev_FbMMS02 Motor with one speed and two directions of
rotation with field bus connection to
SIMOCODE pro V
© Siemens AG 2020 All rights reserved

WCMT_MotSpdCon_FbCom Motor via frequency converter with infinitely


adjustable speed and two directions of
rotation
WCMT_MotSpdCon_FbDrv02 Motor via frequency converter with infinitely
adjustable speed and two directions of
rotation with field bus connection to
SINAMICS G120
WCMT_OpAn Operation of an analog value via
interconnection or faceplate operation
(setpoint)
WCMT_OpD Operation of a digital value via
interconnection or faceplate operation
(command)
WCMT_OpTrig Operation of a digital value via
interconnection or faceplate operation as a
pulse signal (ON button)
WCMT_PAC Monitoring and acquisition of data from
SENTRON PAC devices
WCMT_PC_BusBar PCS 7 Power Control BusBar
WCMT_PC_Feeder PCS 7 Power Control Feeder
WCMT_PC_Feeder_2CB PCS 7 Power Control Feeder 2CB
WCMT_PC_Line PCS 7 Power Control Line
WCMT_PC_MEAS PCS 7 Power Control Measuring Point
WCMT_PC_Sync PCS 7 Power Control Device Synchronization
WCMT_PC_Trafo PCS 7 Power Control Transformer
WCMT_PIDConL Continuous PID controller
WCMT_PIDStepConL PID step controller

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 21
1 Overview of the PCS 7 Water Templates

Name Function
WCMT_Polygon Operable polygon with 8 turning points
WCMT_SITOP_PSU8600_1x0 Monitoring of the PSU 8600 power supply
system with one output
WCMT_SITOP_PSU8600_4x0 Monitoring of the PSU 8600 power supply
system with four outputs
WCMT_SITOP24V_Modular Monitoring of SITOP 24 V power supplies.
Redundancy, selectivity, buffering
WCMT_SitrHR200_Fb SITRANS HR200 Level measurement
(ultrasonic)
WCMT_SitrLR2xx_Fb SITRANS LR2xx Level measurement (pulse
radar)
WCMT_SitrMAG6000_Fb SITRANS MAG6000 flow measurement
WCMT_SitrP_Fb SITRANS P Pressure Transmitter
WCMT_SitrTH_Fb SITRANS TH Measuring transducer
WCMT_SPCurve Setpoint curve block, programmable up to 96
turning points
WCMT_SplitrangeControl Controls up to four drives or motorized
sluices via a PID controller
WCMT_TimeScheduling Weekly switch timer with 8 switching points
WCMT_UsrM Multi-user block across 8 control levels with a
© Siemens AG 2020 All rights reserved

control command "1 of n"


WCMT_VlvAnalog_FbCom Valve with analog actuating signal
WCMT_VlvLean_FbCom Valve with two end positions and no
intermediate position
WCMT_VlvLean_FbMMS02 Valve with two end positions and no
intermediate position, with field bus
connection to SIMOCODE pro V
WCMT_VlvMotor_FbCom Motorized sluice
WCMT_VlvMotor_FbMMS02 Motorized sluice with field bus connection to
SIMOCODE pro V
WCMT_VlvPos_FbCom Motorized sluice with analog position
monitoring
WCMT_VoteAnL Mean value calculation from up to 8
measured values with plausibility check and
determination of the minimum and
maximum valid values

1.5.3 Overview of PCS 7 WEMT

Water-specific Water Equipment Modules are in early stages.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 22
1 Overview of the PCS 7 Water Templates

1.5.4 Engineering with Control Module (CM) Technology

With the use of water-specific control module types, in this example WCMT,
different types of instances can be created in the project. An instance is a copy of
the type and is adjusted to the specific requirements through the activation of
optional blocks. Necessary changes, such as the extension by additional message
or channel modules, are not carried out at every instance, but centrally at the type
(template) in the master data library.

Note The application example "Control Module (CM) Technology - Efficient


Engineering in PCS 7" gives you a general overview of how a CMT is created,
extended and instantiated. The application example is available under the
following link: https://support.industry.siemens.com/cs/ww/en/view/109475748
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 23
1 Overview of the PCS 7 Water Templates

Selecting a variant
By default, the "Optional" attribute of all the blocks is deactivated in a variant, that
is, the required blocks must be connected in a project- and task-specific way. This
reduces the memory requirements and the required CPU project objects.
A variant and the options necessary for solving the automation task are determined
in the instance. For this purpose:
(1) The technological connections are displayed in the CFC.
(2) The available variants are displayed in the context menu.
(3) The functionality required for the automation task is determined by selecting
the options.
Figure 1-10
1

3
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 24
1 Overview of the PCS 7 Water Templates

1.6 Solution for energy management


With Totally Integrated Power, Siemens offers innovative and interface-optimized
products and systems for electrical energy distribution. These are optimally
matched to each other and enable easy integration into plants within the water
industry. The connection to the automation system is established via
communication and software modules.
The Siemens portfolio includes planning tools and matching hardware: from
medium voltage switchgear and distribution systems to transformers, switching and
protection devices, low voltage busbar systems as well as small distribution boards
and sockets. Both maintenance-free medium voltage and low-voltage switchgear
as well as their specific busbar interfaces are type-tested.

Figure 1-11

Plant bus

S7-4xx SENTRON WL
© Siemens AG 2020 All rights reserved

PROFIBUS DP

PROFIBUS DP
protective devices

Switchgears

The SIVACON S8 switchboard and the 8PS busbar trunking system are used at
the low voltage level. The SIVACON systems ensure safe operation with high plant
and operator protection. Furthermore, the SIVACON LR busbar trunking system is
proven to provide optimized and safe power conveyance in aggressive wastewater
atmospheres, offering high short-circuit resistance and modular outlet boxes.
Whenever economical, safe and reliable low-voltage power distribution is required,
the SENTRON family offers intelligent circuit breakers, proven load breaker
switches and innovative multifunction measuring devices. SENTRON products
come with an extensive range of accessories and are modularly designed for high
versatility and flexibility.
SIPROTEC is the standard for protection, automation and monitoring of your
network at the medium-voltage level. The SIPROTEC 4 device families implement
protective, control, measurement and automation functions in one integrated
device. The connection can be established via PROFIBUS DP.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 25
1 Overview of the PCS 7 Water Templates

With the SIPROTEC 5 version, you get access to a new, highly modular and
therefore flexible generation of intelligent, digital field devices. SIPROTEC 5 offers
a comprehensive product range with modular elements for every application and
requirement. The connection can be established via PROFINET.

1.7 Solutions for 24V power supply


SITOP modular
The following schematic diagram shows the base 24V power supply until the
uninterruptable redundant 24V power supply:

Figure 1-12
PSU8200

DC 24V

PROFINET
© Siemens AG 2020 All rights reserved

PSU8200 UPS1600 / 1100 PSE202U PSU8200 UPS1600 / 1100

DC 24V (buffered) DC 24V (buffered)

DC 24V (buffered and redundant)

SITOP modular is the power supply series for the lower power range that has an
extremely slim, space-saving design, making it particularly suitable for integration
in distributed applications such as inside switch boxes or in a control cabinet. There
is a suitable power supply with optional expansion modules for every application,
such as:
• SITOP PSU8200: 1 and 3-phase 24 V power supplies
• SITOP PSE202U: Redundancy module for decoupling SITOP PSU8200
• SITOP PSE200U: Selectivity module for monitoring 24 V feeders
• SITOP UPS1600: Uninterruptible DC power supply (DC-UPS) with signaling
contact
• SITOP UPS1600: Uninterruptible DC power supply (DC-UPS) with
Ethernet/PROFINET

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 26
1 Overview of the PCS 7 Water Templates

SITOP PSU6200
The following schematic diagram shows the 1- or 3-phase do-it-all SITOP
PSU6200 power supply with redundancy and selectivity.
Figure 1-13
PSU6200 / RED1200 / PSU6200 / SEL1200

DC 24V (8x)

DC 24V

SITOP PSU6200 is the do-it-all power supply.


• PSU6200: the 1- or 3-phase power supply with a wide range of use cases and
currents, from 12V/2A to 24V/20A
• RED1200: The redundancy module for decoupling two SITOP 6200 power
supplies
• SEL1200/1400: Selectivity module with 8 feeders and switching or limiting
© Siemens AG 2020 All rights reserved

characteristic

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 27
1 Overview of the PCS 7 Water Templates

SITOP PSU8600 power supply system


The following schematic diagram shows the 3-phase scalable 24V SITOP
PSU8600 power supply system with selectivity and buffering:

Figure 1-14

PSU8600 / CNX8600 / BUF8600

DC 24V (4x)

DC 24V (4x)

PROFINET

PSU8600 / CNX8600 (4x) / BUF8600 (2x)


© Siemens AG 2020 All rights reserved

DC 24V (4x)

DC 24V (4x)

DC 24V (4x)

DC 24V (4x)

DC 24V (4x)

PROFINET

SITOP PSU8600 is the power supply system with PROFINET.


• PSU8600: the 3-phase power supply with 20A or 40A and 1 or 4 selective
feeders
• CNX8600: the expansion module with 4 selective feeders each
• BUF8600: the buffer module for bridging short to moderate power outages
• UPS8600: the UPS module for bridging moderate grid outages on the order of
minutes to hours at full system power
• BAT8600: the battery buffer module in the event of grid outage

Note The used faceplates and icons of the WCMT_SITOP templates are described in
the profile. The profiles are part of this application example and you can obtain
them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 28
1 Overview of the PCS 7 Water Templates

Further information, application examples and libraries can be found at the links in
the following table:

Table 1-10
No. Article
/1/ Integration and Simulation of a SITOP 24 V Power Supply in SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/en/view/109481908
/2/ SITOP UPS1600: Faceplates and communication blocks (TIA Portal, STEP 7 and
WinCC)
https://support.industry.siemens.com/cs/ww/en/view/78817848
/3/ SITOP PSU8600: Faceplates and communication blocks (TIA Portal, STEP 7 and
WinCC)
https://support.industry.siemens.com/cs/ww/en/view/102379345
/4/ All Application Examples
https://support.industry.siemens.com/cs/ww/en/ps/18018/ae

1.8 Solutions with Modbus/TCP


Modbus is a communication protocol that is used worldwide, is open
to all users and supported by many manufacturers.
© Siemens AG 2020 All rights reserved

The requirement of connecting external systems to SIMATIC PCS 7 via Modbus


comes into play particularly when:
• Expanding or upgrading existing systems
• Coupling controllers and systems of different manufacturers (also in the course
of constructing new systems)

Figure 1-15

Modbus is based on a client-/server architecture (also known as master/slave


architecture) that can be realized within PCS 7 in multiple different ways.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 29
1 Overview of the PCS 7 Water Templates

The implementation is done with a Modbus/TCP library, available in different


variants, and with which you can integrate external systems via Modbus/TCP into
PCS 7.
In doing so, you can significantly reduce your engineering effort as well as increase
performance. You can use this solution for both new configurations as well as for
integration into existing projects. The required hardware and software products are
all made by Siemens and guarantee the accustomed compatibility, up-to-dateness
and upgrade options. Not only the PCS 7 standard but also the Modbus standard
are accounted for without exception.

When using the Modbus library you also get the following benefits:
• Easy connection of systems of different manufacturers to PCS 7 via Industrial
Ethernet
• Gradual and therefore low-cost expansion or modernization of existing systems
over the entire system life cycle
• Assured Siemens support
• No specific Modbus knowledge required
• Engineering in the accustomed PCS 7 environment
• Function block library with online help in German and English
© Siemens AG 2020 All rights reserved

Note You can find additional information on Modbus/TCP in the following articles:
Modbus/TCP-standardized and redundant communication of SIMATIC PCS 7
with third-party systems
https://support.industry.siemens.com/cs/ww/en/view/75867147

Add-on modules for Modbus/TCP communication


https://support.industry.siemens.com/cs/ww/en/view/62830463

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 30
1 Overview of the PCS 7 Water Templates

1.9 Solutions for Package Unit connection


Corresponding interfaces are required for conventional communication with
Package Units. The associated signals and parameters must be interconnected
with one another laboriously and transmitted by means of a connection method
(MPI, PROFIBUS, PROFINET, Industrial Ethernet, Modbus/TCP).

With the extended WCMTs, you have access to prefabricated interfaces for the first
time, which you can simple modify to suit your requirements or which you can take
over directly. You also minimize the engineering effort with them. Here, it does not
matter which connection method the user chooses. This ensures that a continuous
standardized interconnect is established from Package Unit communication, via the
send/receive field of the coupling method and up until the respective PCS 7 V9.0.2
instance.
Figure 1-16 Communications interface with the Package Unit
WCMT_MotLean_FbCom

In Bit 01 WCMT_MotLean_FbCom\N\FbkFwd
Bit 02 Reserve
Bit 03 Reserve
ComStrucOut_FromPLC_Bit 01-06
Bit 04 Reserve
Bit 05 WCMT_MotLean_FbCom\N\RstLi
Bit 06 WCMT_MotLean_FbCom\N\MS_RelOp (Maint)
In Bit 07 WCMT_MotLean_FbCom\N\LocalFwd
Bit 08 WCMT_MotLean_FbCom\N\LocalStop
Bit 09 Reserve
ComStrucOut_FromPLC_Bit 07-12
Bit 10 WCMT_MotLean_FbCom\Local_0_Pos_Act\In01 (RemoteHW)
© Siemens AG 2020 All rights reserved

Bit 11 WCMT_MotLean_FbCom\Local_0_Pos_Act\In02 (LocalHW)


Bit 12 WCMT_MotLean_FbCom\Local_0_Pos_Act\In05 (RemoteSW)
In Bit 13 WCMT_MotLean_FbCom\Local_0_Pos_Act\In06 (LocalSW)
Bit 14 Reserve
Bit 15 Reserve
ComStrucOut_FromPLC_Bit 13-18
Bit 16 Reserve
Bit 17 WCMT_MotLean_FbCom\Protect16\In01 (TripMMS)
Bit 18 WCMT_MotLean_FbCom\Protect16\In02 (TripCF)
In Bit 19 WCMT_MotLean_FbCom\Protect16\In03 (TripOverTemp)
Bit 20 WCMT_MotLean_FbCom\Protect16\In04 (Mech_Prot_AH)
Bit 21 WCMT_MotLean_FbCom\Protect16\In05 (PpProt_AL)
ComStrucOut_FromPLC_Bit 19-24
Bit 22 WCMT_MotLean_FbCom\Interlock16\In03 (ProcProtect)
Bit 23 WCMT_MotLean_FbCom\Interlock16\In04 (NetPower_AL)
Bit 24 WCMT_MotLean_FbCom\Interlock16\In05 (EmergStop)
In Bit 25 Reserve
Bit 26 Reserve
Bit 27 Reserve
ComStrucOut_FromPLC_Bit 25-30
Bit 28 Reserve
Bit 29 Reserve
Bit 30 Reserve
Bit 31
Bit 32

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 31
1 Overview of the PCS 7 Water Templates

1.10 Solutions with Process Online Analysis


The SC controllers with sensors from the Hach product range provide you with the
world's largest range of online analyzes for water and wastewater.

The following parameters are covered:


• pH, redox potential, conductivity (conductive), conductivity (inductive)
• Oxygen (LDO), oxygen (galvanic), ozone
• Chlorine (free), chlorine dioxide
• Superfine clouding, clouding, solids, sludge concentration, sludge level
• Ammonium, nitrate
• Phosphate (ortho), phosphate (total)
• SAK, TOC
• mA inputs, digital inputs

SC controllers are available with various features and can be flexibly configured
according to your specifications and requirements.
The SC 1000 multichannel controller is extensible up to 8 sensors on a measuring
station and can be extended in the network up to max. 32 sensors. It also allows
the integration of PROFIBUS DP communication including existing 0 / 4-20mA
© Siemens AG 2020 All rights reserved

signals via digital inputs / outputs on a SIMATIC CPU S7-1500, S7-300, S7-IM
151-8, S7-400 or PA CPU 410.

NOTE Further information of the integration of HACH SC 1000 controllers with PCS 7
can be found in the download area on the following website:
https://www.hach.com/

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 32
2 Water-specific control module types

2 Water-specific control module types


The function blocks from the libraries: Advanced Process Library (APL), Industry
Library (IL) and SITRANS Library were placed in the WCMTs in a CFC subplan A
on sheet 1 to sheet 6. This structure represents a clear solution and can always be
custom adjusted and changed by the user.

Figure 2-1

1 4

2 5
© Siemens AG 2020 All rights reserved

3 6

Table 2-1
Subplan A Function blocks
Sheet 1 Technological block with input/output/field bus drivers or diagnostic monitoring
Sheet 2 Panel operation with prepared shortcut to the UsrM block (WCMT) and local control
selection with/without PLC
Sheet 3 Locking and protection monitoring for Permit, Protect and Interlock as well as EventTS
blocks for operation and alarm messages
Sheet 4 Faceplate for jump distributor, recording of operating cycles/hours and
maintenance/diagnostics monitoring
Sheet 5 Drive monitoring (engine protection, control fuse, torque monitoring, chain monitoring, belt
monitoring, filter monitoring and/or other special functions) and engine current recording
with zero point suppression
Sheet 6 Communication (cross data traffic, serial couplings, I slave, Package Units, etc.)

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 33
2 Water-specific control module types

As an example, the following chapters describe four variants of the type WCMT of
the PCS 7 Water Templates.

• WCMT_MotLean_FbCom
– describes the content and functions with analog/digital input/output drivers
• WCMT_MotLean_FbMMS02
– describes the contents and functions of SIMOCODE pro V via field bus
driver connection to PROFIBUS DP
• WCMT_MotSpdC_FbDrv02
– describes contents and functions of SINAMICS G120 via field bus driver
connection to PROFIBUS DP
• WCMT_SitrMAG6000_Fb
– describes contents and functions of the MA6000 flowmeter via field bus
drive connection to PROFIBUS DP
• WCMT_SITOP24V_Modular / WCMT_SITOP_PSU8600_1x0/4x0
– describes contents and functions of 1-/3-phase DC24V power supplies,
power supply redundancy, uninterruptible power supply and selectivity with
and without fieldbus connection (PROFINET).
• WCMT_PC_...
– describes contents and functions of low- and medium-voltage distribution
© Siemens AG 2020 All rights reserved

systems for trunk lines, circuit breakers, disconnect switches, transformers,


mains synchronization and measured value monitoring with and without
fieldbus connection (PROFIBUS/PROFINET).

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 34
2 Water-specific control module types

2.1 WCMT_MotLean_FbCom Template


2.1.1 CFC subplan A/sheet 1

Figure 2-2
© Siemens AG 2020 All rights reserved

In subplan A sheet 1, WCMT_MotLean_FbCom provides a drive function with one


direction of rotation and one speed. The core technological functions are
implemented by the APL block MotL. In subplan A sheet 1, the following signal is
connected to MotL via the input driver PCS7DiIn by default:

• HW: Contact (sheet 1) -> "FbkRun" 1/0 = Feedback actuator on/off


The ON/OFF control commands from MotL are passed on to the output module via
the output driver PCS7DiOu OutStart.
Drive operation is prepared for integration with the multi-user concept (MUC,
German: MWK) via the WCMT_UsrM solution. The implementation takes place on
subplan A/sheet 2 of the CFC.

By default, the WCMT_MotLean_FbCom sample chart accounts for the following


controls of various control locations typically used in the water industry:
• PCS 7 operation via the faceplate (Automatic, Manual, Out of service)
• Button operation via input module with PLC (local software)
• Keyboard operation without PLC incl. follow-up mode on PCS 7 OS (local
hardware)
• Panel operation via the faceplate (Automatic, Manual)
Frei verwendbar
• Seamless switchover during change of operating mode from "Local" or
"Manual" to "Auto"
• Seamless switchover during change of operating mode from "Auto" to "Local"
or "Manual"

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 35
2 Water-specific control module types

In the PCS 7 OS, the "Out of service" mode can be activated from the MotL
faceplate. The activation is output via the interconnectable output parameters
"OosAct_Out =1" of MotL. The status display in the faceplate gives feedback via
the retrospective linking of all associated channel blocks (feedback signals, engine
protection, etc.) to the input tag "OosActLi" of MotL.
All the blocks with the fault message "Bad" are also grouped and connected to the
terminal "CSF" of the MotL engine block.
The connections "UserAna1" and "UserAna2" are available in the standard view of
MotL for the connection of two analog values, with display as auxiliary value 1 and
2. The "UserAna1" connection is connected to the engine current by default, while
the "UserAna2" connection serves as a reserve for further project- and task-
specific extensions.
Additional information for operating hours and operating cycles is available via the
"SelFp1" port. The "SelFp2" port serves as a reserve for project-specific
extensions.
In addition to this, MotL also gives three external messages in
WCMT_MotLean_FbCom. This is the activation of the PCS7 OS operation "Bypass
active" of the Interlock, Permission and/or Protect block.
The messages "external message 1" and "external message 3" are available to the
user as a reserve for project-specific extensions.

Figure 2-3
© Siemens AG 2020 All rights reserved

For data archiving, the technology block MotL does not have any tags activated for
the short- or long-term archive; where applicable, you can make project-specific
modifications here.

2.1.2 CFC subplan A/sheet 2

WCMT_MotLean_FbCom provides various local controls in subplan A sheet 2.


These include the PMotL panel module from the Industry Library with data interface
to the IPC/Comfort Panel via PROFIBUS DP/PROFINET as well as the switchable
local on-site controls, with and without automation connection for drive control.

Local operation of control stations


The user can choose all three local controls, or more variants, e.g. panel control +
local control (hardware) without automation. Moreover, there are two options for
on-site or remote switchover:

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 36
2 Water-specific control module types

1. Two-point operation
Direct switchover between local and remote (after activation via a key-operated
switch), without neutral intermediate position (local - remote). This is the case
if the signal "0" is present at the "Sel_In2" input of the Local_0_Pos_Act block.
This variant is preferably used for bumpless drive switching between local and
remote locations.
2. Three-point operation
Direct switchover between local and remote with neutral intermediate position
(Local – 0 – Remote). This is the case if the signal "1" is present at the
"Sel_In2" input of the Local_0_Pos_Act block. This variant is preferably used in
combination with a repair switch as an additional drive switch-off (emergency
stop).

Data exchange
In the AS, the tag "BlockConnector" (Panel) is connected to the MotL output
"OpSt_Out" to enable data exchange between MotL and PMotL. All values
(parameters, messages, commands) are read and written via this connection. An
output tag IDBNR on PMotL links the AS with the icons and the corresponding
faceplates on the IPC/Comfort Panel via not less than one instance DB with
resource-dependent "structure". The IDBNR is the communications interface
between devices. The data exchange on the IPC/Comfort Panel in the TIA Portal is
done with symbolic addressing.

Figure 2-4 First-generation local control stations


© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 37
2 Water-specific control module types

With the PCS 7 Water Template Library V9.0.2, the second generation replaces
the first generation of local control station with LocalHW and LocalSW, including 2-
and 3-position switches for local/remote switchover. This new second generation
contains all functions of the first generation.

Figure 2-5 Second-generation local control stations


© Siemens AG 2020 All rights reserved

In addition, the laborious Boolean logic of the first generation has been
manageably streamlined with the new Industry Library block "Ick 4x3". At the same
time, the new local control station solution has been extended with the optional
possibility of an additional standardized local control station via a Package Unit
communication.
Here, it does not matter which connection method the user chooses (MPI,
PROFIBUS, PROFINET, Industrial Ethernet, Modbus). This ensures that a
continuous standardized interconnect is established from the Package Unit
communication send/receive field up until the respective PCS 7 V9.0.2 instance.
The Package Unit data are connected with 2 to 3 connections per instance via
Connector blocks with the send/receive data area of the respective coupling
method. For further details, please refer to chapter 2.1.6 CFC subplan A/sheet 6

Panel operation
The following schematic picture shows the communication between automation,
Comfort Panel and PCS 7 OS.
The panel block always has a direct link to the PCS 7 technology block. If the panel
block PMotL and the technology block MotL are connected to WCMT_UsrM, the
result is the integration of a multi-user concept (MUC) with the PCS 7 OS servers.
Figure 2-6

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 38
2 Water-specific control module types

Control Room OS
IPC/Panel

1 2

MotL PMotL

UsrM
3

PROFINET
© Siemens AG 2020 All rights reserved

S7-400

(1) Technology block


(2) Panel interface module
(3) Block for selecting the control room
The multi-user concept can manage up to 8 different control locations (OS server
and/or Panel). The term "operator location" is to be classified locally, e.g. local
control room or panel. Each control location receives a switching permission
number (PERM = permission), which is created in the PCS 7 project under "Global
declarations/enumerations" and connected to WCMT_UsrM. The prepared
enumerations can be copied from the IL into the project.
Figure 2-7

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 39
2 Water-specific control module types

Each control location receives an additional switching permission number (PERM)


on the OS Server page, which is stored in the internal tag management of WinCC
Explorer. The local operating release is performed by comparing the value of these
internal tags "@APLOpStation" with the value at the connection "OpSt_In" in the
block instance of the panel block.
If they are identical, the operator receives access rights to the related process
objects on the respective operator station. If they are not identical, it will only be
possible to monitor the process. The parameters for the communication links
needed between AS and Comfort Panel/IPC must be assigned in the HW Config
and NetPro. In addition, the configuration must likewise be entered depending on
the panel type (IPC/Comfort Panel) from SIMOCODE ES V14 SP1 Upd6 onward
(TIA Portal).

Fig. 2-8
© Siemens AG 2020 All rights reserved

Note For further information and configuring aids regarding the multi-user concept and
the Panel integration, please refer to the following item

"Integration of Comfort Panels, Operator Panels and S7-300 Package Units in


SIMATIC PCS 7 with PCS 7 Industry Library"
https://support.industry.siemens.com/cs/ww/en/view/50708061

or in the manual, chapter 2.4 "Multi-station control concept" of the Industry


Library for PCS 7
https://support.industry.siemens.com/cs/ww/en/view/109750809/65599501963

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 40
2 Water-specific control module types

In addition to the Panel controls, subplan A sheet 2 also provides local controls
with hardware and software-based connectivity. Especially in the water industry,
both variants may be used together or individually. A typical variant is local control
from the low-voltage switchgear with software-based control via digital inputs of the
automation system.
When the local software switch is set to "LocalSW = 1" (see key switch "-S4"), the
“LocalSW” signal is forwarded to the “Local_0_Pos_Event” via the “PCS7DiIn”
input driver.

The switch to "LocalSetting = 1" is automatically preset at "LocalSW = 1".


The preselected operating mode on the LocalSetting block is transferred directly to
the input "LocalSetting" of MotL.
At the same time, the Local block enables permission for the external local control
at MotL.
The "Start“ and "Stop“ pushbuttons are connected with input drivers PCS7DiIn
LocalStart and LocalStop (see pushbuttons "-S12" and "-S13"). These signals are
transmitted directly to MotL.
The local on-site operation from the field (LocalHW/RemoteHW = -K21/-K22) is
purely hardware-based and provides an independent emergency operating level, in
the case of an automation or communication breakdowns.

Figure 2-9: Two-point operation


© Siemens AG 2020 All rights reserved

If the local switch (-K21) is set to the input (E1.0) "LocalHW=1", the signal is
transmitted to the Local CFC block. At the CFC block "LocalSetting" the
preselection takes place "2" = follow-up operation without any AS controlling. The
preselected operating mode „2“ is forwarded by the block LocalSetting via output
“Out" directly to the input "LocalSetting" of MotL

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 41
2 Water-specific control module types

Additional the Local CFC block enables over the output "Out" the permission of the
external local control via the input "LocalLi" of MotL In this operating mode, the
drive feedback "FbkRun" is transmitted to MotL via the driver block PCS7DiIn in
subplan A, sheet 1 and the reported faults from CFC-Plan 3 and 5 are tracked.
Figure 2-10: Three-point operation
© Siemens AG 2020 All rights reserved

The hardware solution shown above is activated by re-parameterization in CFC


chart 2 of WCMT_MotLean_FbCom at the "Local_0_Pos_Act of parameter IN1
from 0> 1" block.
After activation by a key switch, the local on-site operation considers a switchover
between on-site, remote and a neutral intermediate position (local - 0 - remote).
With the simultaneous use of both variants of local control (LocalSW + LocalHW),
the hardware-based control (LocalHW) has more often priority over the software-
based control (LocalSW).

Exceptional case
Independent from the local switch position "LocalHW", if you put the the local on-site operation
"LocalSW" switch to the neutral intermediate position "(0-Pos) = drive lock", the drive lock get
automatically the higher operator authorization.

Important safety warning:


That the previously described the drive lock "LocalSW = 0" takes effect in the
hardware control circuit of the drive, it must be locked via a digital output
WARNING
PCS7DiOut (Local Locked = partial plan 1) with the relay contact or alternatively
with an additional auxiliary relay.
If this is not taken into account, it is possible to operate the drive via LocalHW
using the on/off buttons in the control circuit despite the pending LocalSW drive
lock.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 42
2 Water-specific control module types

Figure 2-11
© Siemens AG 2020 All rights reserved

Note Thanks to the integration of different operation modes, including an emergency


mode, the PCS 7 Water Templates fulfill one of the main water-specific
requirements in the water industry.

Frei verwendbar

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 43
2 Water-specific control module types

2.1.3 CFC subplan A/sheet 3

Subplan A sheet 3 takes into account the permission, protection, and locking
function of WCMT_MotLean_FbCom. Three Interlock16- blocks from the APL
provide sufficient protection capacity for the MotL drive and are connected to the
inputs "Permit", "Protect" and "Interlock" of MotL. The interlock blocks have their
own faceplates that can be selected via a separate button in the standard view of
MotL. The bypass functions of Permit16, Protect16 or Interlock16 give the operator
the opportunity to bridge the drive interlock and to maintain mandatory process
sequences. This only applies in OS mode.

Figure 2-12
© Siemens AG 2020 All rights reserved

The reporting behavior was realized with two EventTS blocks. The EventTS blocks
receive the operating and fault messages from the input drivers for drive monitoring
in Sheet 5.
The locking function Interlock is conceptually similar to the LOCK connection type
of older PCS 7 versions.
When the locking conditions are fulfilled, the drive goes into the safety position. If
the locking conditions are no longer met, the drive can be restarted without
resetting the interlock. A logical "1" at the inputs IN1...IN16 means the good state.
Logical "0" means that interlocking is active.
The ON permission ("Permit = 1") enables the safety position of a drive to be exited
through operator control or CFC/SFC interconnections at MotL. If the block is not in
the safety position, the ON permission has no effect. The compulsory "Switch off"
function is performed through an interlocking condition ("Protect = 0") via the
interlocking type Protect. After restoring the interlocking conditions ("Protect = 1"),
a restart must be performed in the MANUAL mode at MotL (see MotL Feature
Bit 31 = "1"). Resetting is also done with the Status Feature Bit 9 = "0" via the
standard view of the MotL operating block or via the interconnectable input
parameter in the CFC ("RstLi=1").

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 44
2 Water-specific control module types

Protect16
All the input signals at Protect16 block are in a "good" status with signal "1" . If one
of the input signals falls off ("0"), the drive is software-locked and at the same time
the power output of the drive is enabled in hardware. The drive interlock only
terminates when all the input signals are reset ("1") and after the lock is reset in the
MotL standard view.

Motor protection
Engine protection (subplan A/Sheet 5) is connected to the input "In01" of the
Protect16 via the PCS7DiIn input driver "TripMMS".

Control fuse
The control fuse of the local control without AS (subplan A/Sheet 5) is connected to
the input "In02" of Protect16 via the PCS7DiIn input driver "TripCF".

Overheating / thermistor protection


Temperature rise/thermistor protection (subplan A/Sheet 5) is connected to input
"In03" of Protect16 via the PCS7DiIn input driver OverTempProt_AH .

Torque /chain / belt monitoring


The torque /chain / belt monitoring (subplan A/sheet 5) is connected via the
PCS7DiIn input drive Mech_Prot_AL with the INPUT "In04" of Protect16.
© Siemens AG 2020 All rights reserved

Dry-run protection
The dry-run protection (subplan A/sheet 5) is connected via the PCS7DiIn input
drive PpProt_AL with the input "In05" of Protect16.

Interlock16
All the input signals at Protect16 block are in status good with signal "1". If one of
the input signals falls off ("0"), the drive is software-locked and at the same time the
power output of the drive is enabled in hardware. The drive interlock only
terminates when all the input signals are present ("1") without reset of the lock in
the MotL standard view.

Differential pressure / membrane monitoring


The differential pressure/membrane monitoring (subplan A / Sheet 5) is connected
to the input "In03" of Interlock16 via the PCS7DiIn input driver ProcProtect_AH.

Mains voltage monitoring


The mains voltage monitoring (subplan A / Sheet 5) is interconnected to the "In04"
input of Interlock16 via the PCS7DiIn input driver NetPower_AL.

Emergency stop button


The emergency stop switch (subplan A / Sheet 5) is connected to the input "In05"
of Interlock16 via the PCS7DiIn input driver EmergStop.

Local drive lock


The local drive lock (subplan A / sheet 3) is connected to the input "In06" of
Interlock16 via the OR block Local_0_Pos_Event.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 45
2 Water-specific control module types

Motor overcurrent
The engine overcurrent (subplan A / sheet 5) is connected to the input "UserAna1"
of the engine module MotL via the AV block.

Permit16
The Permit16 block is available for project- and task-specific release locks and
must be optionally interconnected and switched on.

CAUTION Safety relevant regulations according to VDE 0100 /0105 or DGUV


regulation 3 (German Statutory Accident Insurance) must not be
invalidated with these functions described here. This must be always taken
into consideration when creating the software.

Note Further information can be found in chapter 8 "Interlock blocks" of the function
manual Process control system PCS 7 Advanced Process Library:
https://support.industry.siemens.com/cs/ww/en/view/109760968/73974323339

2.1.4 CFC subplan A/sheet 4


© Siemens AG 2020 All rights reserved

Subplan A sheet 4 of WCMT_MotLean_FbCom provides a faceplate jump


distributer, a block with operating hours count and a block for operating cycles
count.

Figure 2-13

The output "SwitchPe" of SelFp (jump distributor) is connected to the input


"SelFp1" on the MotL block. The SelFp block originates from the IL and, in addition
to the uptime and number of start processes, provides the user with three
additional selection options (drive functions and/or additional measurements) on
MotL. The user can access the faceplate SelFp from the MotL standard view with
the "Additional functions" button.
A benefit of this variant is the functional grouping of process technology-related
components (e.g. pressure, flow, level and temperature measurements) and

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 46
2 Water-specific control module types

energy components (e.g. effective energy, effective power, apparent power,


reactive power, cos phi, lead voltage) with equivalent AKS identification.
In addition, a block icon is eliminated for each function. This makes the process
images clearer and increases system safety during operator input and monitoring
of the process.

Note The text for the button "Additional function" can be customized. This is done in
the CFC at the MotL block under the properties of the connections "SelFp1" and
"SelFp2" at the parameter "OS Additional Text". The same approach also applies
to text changes in the SelFp block. Changed texts can only take effect and be
displayed after the entire project has been compiled in MotL or the SelFp
faceplate.

Figure 2-14
© Siemens AG 2020 All rights reserved

The AccuS (OperHour) operating hours counter from the APL records the
operating time of MotL in two time intervals, e.g.:
• A day counter (use within the last 24 hours)
• Long-term counter (use since start of first use)

Via the button "Operating hours" of the preview view of the MotL, the user reaches
the parameters for operating and monitoring the operating hours.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 47
2 Water-specific control module types

The operating cycles counter has been implemented with the AccuS (NboStart)
block.
It detects every position change of the motors and valves.

Figure 2-15

2.1.5 CFC subplan A/sheet 5

The drive monitoring (motor protection, control fuse, torque monitoring, chain and
belt monitoring, filter monitoring and/or other special functions) including motor
current recording with zero point suppression are implemented in subplan A sheet
5 of WCMT_MotLean_FbCom

Figure 2-16
© Siemens AG 2020 All rights reserved

Zero point suppression


In order to prevent a fluctuating engine current in the switched-off state, a zeropoint
suppression is generated at the input driver PCS7DiIn block over a standard
solution "LowCut" (FeatureBit = 1).
If the input value falls below 0.5, an offset = 0.0 = 0.0 ampere is applied. If the
motor current exceeds at least 1.0 ampere (hysteresis = 1), the real value of the
motor current is released again. Zero suppression can be deactivated as required
via (FeatureBit 5 = 0).
The Wire break monitoring at the driver block is always active.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 48
2 Water-specific control module types

Engine current monitoring


The downstream AV module extends MotL standard functions with the limit value
view in the faceplate. The operator has the possibility to use additional operating
and monitoring conditions for the engine current from the faceplate directly. The
motor overcurrent is reported to the MotL block and interlocks the drive via the
Interlock16 interlock block .

Table 2-2
Contact Block name Function
HW: Contact Maint 1/0 = maintenance switch ON/Maintenance_Service
HW: Contact TripMMS 1/0 = engine protection ON/triggered
HW: Contact TripCF 1/0 = Control fuse triggered
HW: Contact EmergStop 1/0 = Emergency Stop not tripped/Emergency Stop tripped
HW: Contact NetPower_AL 1/0 = Supply voltage OK/Supply fault in low-/medium-voltage
distribution system
HW: Contact Mech_Prot_AH 1/0 = Torque /Chain/Belt monitoring i.o./triggered
HW: Contact PpProt_AL 1/0 = Dry-run protection i.o./triggered
HW: Contact OverTempProt_AH 1/0 = temperature rise/thermistor protection i.o./triggered
HW: Contact ProcProtect_AH 1/0 = Differential pressure/membrane monitoring i.o./triggered
Analog value MotorCurrent Limit value monitoring (>19mA): Engine overcurrent triggered
© Siemens AG 2020 All rights reserved

The signal from the channel driver Maint (maintenance/service) is connected via
OR blocks to the "OosLi" connection of engine block MotL (sheet 1). In an fault-free
state the signal delivers a "1" signal. When the repair switch is tripped, the MotL
block switches off the drive and signals that it is out of operation. Incoming
warnings, faults and operating messages are suppressed in this operating mode.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 49
2 Water-specific control module types

2.1.6 CFC subplan A/sheet 6

The PCS 7 Water Templates keep the area in all subplans A sheet 6 for further
communications expansions ready. In its design, this subplan is ready for local
data exchange, serial connections, telecontrol or Package Units.
Figure 2-17
© Siemens AG 2020 All rights reserved

For PCS 7 Water Templates with the "_FbCom" designation, the Control Module is
extended by one additional standardized local control station via a Package Unit
communication.
With the help of the connector block "ComStruIn" and "ComStruOut", all signals
from the Control Module relevant for communication are grouped in a structure, or
they are disassembled back into individual tags. The structures can then be
interconnected via the "Out" output or the "In" input with the send/receive field of
the communication method, for example Modbus/TCP.

Information for the connection to the package unit can be found in chapter:
1.9 Solutions for Package Unit connection

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 50
2 Water-specific control module types

Figure 2-18 Communication interface with the package unit


WCMT_MotLean_FbCom

In Bit 01 WCMT_MotLean_FbCom\N\FbkFwd
Bit 02 Reserve
Bit 03 Reserve
ComStrucOut_FromPLC_Bit 01-06
Bit 04 Reserve
Bit 05 WCMT_MotLean_FbCom\N\RstLi
Bit 06 WCMT_MotLean_FbCom\N\MS_RelOp (Maint)
In Bit 07 WCMT_MotLean_FbCom\N\LocalFwd
Bit 08 WCMT_MotLean_FbCom\N\LocalStop
Bit 09 Reserve
ComStrucOut_FromPLC_Bit 07-12
Bit 10 WCMT_MotLean_FbCom\Local_0_Pos_Act\In01 (RemoteHW)
Bit 11 WCMT_MotLean_FbCom\Local_0_Pos_Act\In02 (LocalHW)
Bit 12 WCMT_MotLean_FbCom\Local_0_Pos_Act\In05 (RemoteSW)
In Bit 13 WCMT_MotLean_FbCom\Local_0_Pos_Act\In06 (LocalSW)
Bit 14 Reserve
Bit 15 Reserve
ComStrucOut_FromPLC_Bit 13-18
Bit 16 Reserve
Bit 17 WCMT_MotLean_FbCom\Protect16\In01 (TripMMS)
Bit 18 WCMT_MotLean_FbCom\Protect16\In02 (TripCF)
In Bit 19 WCMT_MotLean_FbCom\Protect16\In03 (TripOverTemp)
Bit 20 WCMT_MotLean_FbCom\Protect16\In04 (Mech_Prot_AH)
Bit 21 WCMT_MotLean_FbCom\Protect16\In05 (PpProt_AL)
ComStrucOut_FromPLC_Bit 19-24
Bit 22 WCMT_MotLean_FbCom\Interlock16\In03 (ProcProtect)
Bit 23 WCMT_MotLean_FbCom\Interlock16\In04 (NetPower_AL)
Bit 24 WCMT_MotLean_FbCom\Interlock16\In05 (EmergStop)
In Bit 25 Reserve
Bit 26 Reserve
Bit 27 Reserve
ComStrucOut_FromPLC_Bit 25-30
Bit 28 Reserve
Bit 29 Reserve
Bit 30 Reserve
Bit 31
Bit 32

WCMT_MotLean_FbCom\N\Start Bit 01 In
Reserve Bit 02
© Siemens AG 2020 All rights reserved

Reserve Bit 03
ComStrucIn_ToPLC_Bit 01-06
Reserve Bit 04
Reserve Bit 05
Reserve Bit 06
Reserve Bit 07 In
Reserve Bit 08
Reserve Bit 09
ComStrucIn_ToPLC_Bit 07-12
Reserve Bit 10
Reserve Bit 11
Reserve Bit 12
Reserve Bit 13 In
Reserve Bit 14
Reserve Bit 15
ComStrucIn_ToPLC_Bit 13-18
Reserve Bit 16
Reserve Bit 17
Reserve Bit 18

Frei verwendbar

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 51
2 Water-specific control module types

2.1.7 WCMT_MotLean_FbCom OS faceplates and icons

Each control module type (WCMT) of the PCS 7 Water Templates receives only
one icon on the OS for the technological core function, including the associated
Panel icon if necessary (the latter is missing if the block is deselected or
unavailable). The standard APL faceplates of MotL are used in WCMT_MotLean
without changes. This pre-configured variant can be extended at any time to suit
the specific task.

Figure 2-19
© Siemens AG 2020 All rights reserved

Note The used faceplates and icons of WCMT_MotLean_FbCom are described in the
corresponding profile. The profiles are part of this application example and you
can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
Further information on the standard PCS 7 OS faceplates and OS icons can be
found in the function manual Process Control System PCS 7 Advanced Process
Library:
https://support.industry.siemens.com/cs/ww/en/view/109750809

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 52
2 Water-specific control module types

2.1.8 WCMT_MotLean_FbCom panel faceplates/icons

The panel icons and faceplates form part of the PCS 7 Industry Library and unlike
the PCS 7 OS, they are not provided automatically for the Control Module Types
(WCMTs) of the PCS 7 Water templates.
The user creates the plant-specific images for the Panel/IPC operator input and
monitoring separately via TIA Portal V14 SP1 Upd6 onward.

Note The used faceplates and icons of WCMT_MotLean_FbCom are described in the
corresponding profile. The profiles are part of this application example and you
can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
For further information and configuration aids relating to Panel integration, refer
to the article: "Integration of Operator Panels in SIMATIC PCS 7 with the Industry
Library"
https://support.industry.siemens.com/cs/ww/en/view/50708061
or the Industry Library manual for PCS 7:
https://support.industry.siemens.com/cs/ww/en/view/109750809
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 53
2 Water-specific control module types

2.2 WCMT_MotLean_FbMMS02 Template


The WCMT_MotLean_FbMMS02 example describes the water-specific functions of
a SIMOCODE pro V with field bus connection (PROFIBUS DP) via the APL driver
block FbSwtMMS for a drive function with one direction of rotation and one speed.
The example is applicable to all further templates with a signal connection of the
same "_FbMMS02" name, and also applies in principle for the field bus connection
with PROFINET.
The Function Manual SIMOCODE pro - Communication describes in detail the
communications configuration for a SIMOCODE pro V (PN) with PROFINET.
https://support.industry.siemens.com/cs/ww/en/view/109743960

This PCS 7 Water Template only differs from the previously described
WCMT_MotLean_FbCom template in subplan A sheet 1 and sheet 5. This chapter
describes those differences in detail. WCMT_MotLean_FbMMS02 uses the base
type 3 (telegram type) between SIMOCODE pro V PN and the automation via
PROFINET
Base types 1 and 2 are supported by SIMOCODE, but are only used in the context
of the WCMT_MotLean_FbMMS02 example with PROFIBUS DP. The following
figure shows the standard hardware catalog in the HW config. The SIMOCODE Pro
V with base type 2 is connected to the AS at the PROFIBUS DP Master System.
© Siemens AG 2020 All rights reserved

In the telegram structure of base type 2, the SIMOCODE Pro V contains four bytes
of input data and two bytes of output data. These are used as an interface to the
channel block FbSwtMMS.

Figure 2-20

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 54
2 Water-specific control module types

In the hardware configuration, the communications integration of SIMOCODE pro V


(PN) should be carried out for PROFIBUS DP and PROFINET with GSD(L).
For SIMOCODE pro V PN with PROFINET, only base type 3 is used in the Water
Templates. With 20 bytes of input data and 6 bytes of output data, the maximum
cyclical data exchange is utilized. In the first 4 bytes of input data and 2 bytes of
output data, base types 2 and 3 are identical. Starting from byte 5 until byte 19,
base type 3 provides the following information, supplemental to the FbSwtMMS
channel block, via peripheral addressing:
• Motor temperature in [°C]
• cos phi
• Active power in [W]
• Apparent power in [VA]
• Effective energy in [kWh]

The SIMOCODE measured values provided have been created for the SIMOCODE
WCMT as an example and can be modified project-specifically. For instance, you
can swap out the effective energy parameter for the operating hours parameter.
In addition, you must modify the included SIMOCODE device parameters and the
WCMT.
The following figure gives a schematic description of the input/output interfaces of
SIMOCODE pro V ES and the channel block FbSwtMMS. SIMOCODE pro V
© Siemens AG 2020 All rights reserved

contains the telegram structure of the "base type 2" with 4 bytes of input and 2
bytes of output data.

Fig. 2-21

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 55
2 Water-specific control module types

Note A detailed description of the interface for the standard block FbSwtMMS can be
found in chapter 15.7 of the PCS 7 Advanced Process Library (APL) manual:
https://support.industry.siemens.com/cs/ww/en/view/109760968/73974323339

For further information on the connection with PROFIBUS DP, please refer to
chapter 12, "Communication" of the "SIMOCODE pro V PB" manual:
https://support.industry.siemens.com/cs/ww/en/view/20017780

2.2.1 CFC subplan A sheet 1

Figure 2-22
© Siemens AG 2020 All rights reserved

In subplan A sheet 1, WCMT_MotLean_FbMMS02 provides a SIMOCODE pro V


drive function with one direction of rotation and one rotation speed via the field bus
driver block FbSwtMMS of the APL. In doing so, the driver block FbSwtMMS
supplies/removes the MotL cyclically with the SIMOCODE pro V input/output
peripherals via Send and Receive Telegrams.
The technological core functions of WCMT_MotLean_FbMMS02 are identical to
the template WCMT_MotLean_FbCom except for two details:
1. The first difference to the template WCMT_MotLean_FbCom chapter 1.5
subplan A sheet 1 is the field bus driver block FbSwtMMS.
2. The additional provision of engine current (Imax) in [%] or [A] from SIMOCODE
pro V to the automation system. This analog value is described in detail as a
special function in WCMT_MotLean_FbMMS02 subplan A sheet 5. The
conversion from percent to Amperes is carried out using a two-point equation
with the Exchange block. The user must parameterize via LowScale and
HighScale each measurement start and end value and also parameterize the
respective unit via the SelUnit block.

Frei verwendbar

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 56
2 Water-specific control module types

2.2.2 CFC subplan A sheet 2

The configuration matches that of WCMT_MotLean_FbCom. Further information


can be found in chapter: 2.1.2 CFC subplan A/sheet 2

Figure 2-23 First-generation local control stations


© Siemens AG 2020 All rights reserved

Figure 2-24 Second-generation local control stations

After activation by a key switch, the local on-site operation considers a switchover
between on-site, remote and a neutral intermediate position (local - 0 - remote).
With the simultaneous use of both variants of local control (LocalSW + LocalHW),
the hardware-based control (LocalHW) has more often priority over the software-
based control (LocalSW).

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 57
2 Water-specific control module types

Exceptional case
Independent from the local switch position "LocalHW", if you put the the local on-
site operation "LocalSW" switch to the neutral intermediate position "(0-Pos) =
drive lock", the drive lock get automatically the higher operator authorization.

Important safety warning:


In order that the previously described drive lock "LocalSW = 0-Pos" to be
effective in hardware-based control circuit of the drive, it must be additionally
WARNING
locked via a digital output on the SIMOCODE (Local Locked) by a relay contact
on the basic unit (GG) or alternatively with an auxiliary relay. (see examples on
pages 60 and 68). If this is not taken into account, it is possible to operate the
drive via LocalHW with the on/off buttons in the control circuit despite the
upcoming LocalSW drive lock.
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 58
2 Water-specific control module types

2.2.3 CFC subplan A sheet 3

The description matches the description of WCMT_MotLean_FbCom. Further


information can be found in chapter: 2.1.3 CFC subplan A/sheet 3

Figure 2-25
© Siemens AG 2020 All rights reserved

2.2.4 CFC subplan A sheet 4

The description matches the description of WCMT_MotLean_FbCom. Further


information can be found in chapter: 2.1.4 CFC subplan A/sheet 4

Figure 2-26

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 59
2 Water-specific control module types

2.2.5 CFC subplan A sheet 5

In subplan A sheet 5 of WCMT_MotLean_FbMMS02, the transmitted analog value


"Motor current" is provided in the Exchange block either in [%] (SIMOCODE
default) or in a scalable measuring range, e.g. 0-10A, via a two-point equation. The
two-point equation can be programmed and must be adapted to a measuring range
for specific projects.

Figure 2-27
© Siemens AG 2020 All rights reserved

A programmable delay time suppresses an alarm in the event Imax is briefly


exceeded (chatter suppression). If this time is exceeded and the value is still > I max,
an alarm message is generated.
An additional zero point suppression can also be activated as an offset (0.0 A). The
offset suppresses a measured-value drift < 0.0 A.
If the connected transmitter (4...20mA) falls below the value of <3.8mA, an alarm
message "wire break" is still generated for the analog channel, despite the
activated offset. This function is optional and can be configured according to the
plant or removed in the WCMT.
In WCMT_MotLean_FbMMS02 subplan A sheet 1, the motor current (Imax) is
interconnected with MotL via "AV". An additional Limit View is also provided for it in
MotL.
Depending on the programmable pre-selection in the Exchange block, the unit [%]
or [A], including the measuring range start/end and four configurable limits are
displayed for the motor current (Imax).

2.2.6 CFC- subplan A sheet 6

There is no interconnection included in subplan A sheet 6 of


WCMT_MotLean_FbMMS02. This subplan can be used for communication or for
special functions.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 60
2 Water-specific control module types

2.2.7 Use of SIMOCODE in connection with Package Units

In connection with a Package Unit, a SIMOCODE drive is always connected to the


Package Unit as a field bus subscriber (PB or PN).
This communication method always ensures a high availability via the Package
Unit CPU, even in emergency mode. If the Package Unit has a data connection
with the PCS 7 CPU, the WCMTs with the "_FbCom" designation carry out data
provision/removal for the respective instance and not via the WCMTs with the
identifier "_FbMMS 02".

2.2.8 Drive parameter assignment with SIMOCODE ES (TIA Portal)

The functional diagram of the SIMOCODE pro V gives an overview of the final
drive parameter assignment with interfaces for hardware and software.
The SIMOCODE is hardware-connected via the inputs of the digital modules DM1
and DM2. The power contactor for the drive is switched via the function block (FB)
SIMOCODE basic unit (GG) outputs. The drive status messages are output to the
signal LED via the output of the DM1 digital module.
An extension of the SIMOCODE with a SIMOCODE operating panel and/or a OPC
UA is possible at any time. For this, the SIMOCODE device parameterization must
also be adapted.
In terms of software, the function block Cycl.Control 0 in SIMOCODE pro V
© Siemens AG 2020 All rights reserved

receives the control commands from the PCS 7 driver block FbSwtMMS via the
communications connection.

Table 2-3
Input tag FbSwtMMS Communication SIMOCODE Cycl.Control 0
Rev ➔ Command Rev/Close/Fwd>>
Off ➔ Command Off/Stop
Fwd ➔ Command Fwd/Open/Fwd>
StartTest ➔ Command StartTest
StartEmerg ➔ Command StartEmerg
Auto ➔ Command Remote
ResetTrip ➔ Command ResetTrip
Ctrl7 ➔ Command Local

Conversely, the most important drive signals or motor current (Imax) of the
SIMOCODE are transmitted via the function blocks Cycl.Control 0...3 to the PCS 7
driver block FbSwtMMS.

Note For additional information, please refer to the SIMOCODE manual collection:
https://support.industry.siemens.com/cs/ww/en/view/109743951

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 61
2 Water-specific control module types

Figure 2-28 Direct starter PROFIBUS DP

1
© Siemens AG 2020 All rights reserved

1* Example: Integration of relay contact GG Out3 "Local Locked", only when using
"LocalSW-0-Pos" via PCS 7 control command Crtl7 = cycl. Control 0, bit 7
For more details see:
Circuit diagram for SIMOCODE pro V / (PN) with PROFIBUS / (PROFINET)
Chapter: 2.2.12

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 62
2 Water-specific control module types

Figure 2-29 Direct starter PROFIBUS DP


© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 63
2 Water-specific control module types

Figure 2-30 Direct starter PROFINET


© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 64
2 Water-specific control module types

Figure 2-31 Direct starter PROFINET


© Siemens AG 2020 All rights reserved

The local control point (three-point operation) on the SIMOCODE is activated via a
switch with normally open contact (location 0 = remote).

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 65
2 Water-specific control module types

The signals are transmitted to the SIMOCODE via the inputs of digital module 1
(DM1) IN1 and IN2. After internal further processing in the logic of the SIMOCODE,
the signals RemoteHW and LocalHW are transmitted via the communication blocks
"Cycle". Report 0/1" sent to PCS 7. Cyclically updated output occurs at the output
signals "FbkAuto" and "STATUS8" of the APL interface block FbSwtMMS.

Table 2-4
SIMOCODE Cycl. MSG 0 Communication FbSwtMMS
output variable
FbkRev ➔ FbkRes/FbkClosed/Fwd>>

FbkOff ➔ FbkOff/Stop
FbkFwd ➔ FbkFwd/FbkOpen/Fwd>
OverIAct ➔ OverIAct
LockTmAct ➔ LockTmAct
RemoteHW ➔ FbkAuto
MMSErrAct ➔ ErrAct
InternalWarnAct ➔ WarnAct

Table 2-5
SIMOCODE Cycl. MSG 1 Communication FbSwtMMS
© Siemens AG 2020 All rights reserved

output variable
LocalHW ➔ Status08
External reset ➔ Status09
TripDiff.Preas 2 ➔ ManSpec05
TripEmergStop ➔ ManSpec06
TripMMS ➔ ManSpec01
TripCF ➔ ManSpec02
TripRepSwtOff ➔ ManSpec03
TripDryRun 3 ➔ ManSpec04

2 For Vlv and VlvMot, replaced by Torque monitoring off


3 For Vlv and VlvMot, replaced by Torque monitoring on

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 66
2 Water-specific control module types

Table 2-6
SIMCOCODE Internal
Channel diagnostics PB OoS_Act

Channel diagnostics PB ModErr

1. The activation of the maintenance switch on SIMOCODE is also carried out via
a switch with NO contact (maintenance switch ON/maintenance switch OFF ->
Maintenance = 1/0). The signal is transferred to the "GG inputs" software
module via the hardware connection IN3 on the SIMOCODE. The output
"Maint" from GG inputs is interconnected with SIMOCODE ES and the
communication block "Cycl. Report 1" with input variable "TripRepSwtOff". The
standard telegram provides this external signal cyclically at the PCS 7 driver
FbSwtMMS via the output tag "ManSpec03".

2. The integrated RESET button on the SIMOCODE is activated via a normally


open contact (RESET ON/RESET OFF = 1/0). The signal is transferred to the
"GG inputs" software module via the internal IN5 connector on the
SIMOCODE. The output "Test/Reset" of "GG inputs" of the SIMOCODE is
connected via the internal logic with the communication block "Cycle Signal 1"
with the input variable "ext.Reset". The standard telegram provides this signal
cyclically at the PCS 7 APL driver block FbSwtMMS via the output tag
© Siemens AG 2020 All rights reserved

"Status09".

Optionally, the controls and the associated feedback messages can also be done
by means of pushbuttons/switches or indicator lights. However, this requires a re-
parameterization with SIMOCODE ES V14 SP1 Upd6 (TIA Portal) or higher
(license required). The "ON/OFF" connections from the function block "Control
points" to the function block "BB keys" are deleted and connected to the I/Os of the
function block "GG inputs". The feedback signals QLE/QLA of the function block
"Protect/Control" must be interconnected from the function block "BB-LED" to the
function block "GG outputs" or to an additional SIMOCODE output module.

Note You can access a trial version of SIMOCODE ES V14 SP 1 (TIA Portal) in the
following article:
https://support.industry.siemens.com/cs/ww/en/view/109745869

Project planning of direct starters with the APL channel block "FbSwtMMS" in
SIMATIC PCS 7:
https://support.industry.siemens.com/cs/ww/en/view/64182525

SIMOCODE pro System Manual:


https://support.industry.siemens.com/cs/ww/en/view/109743957

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 67
2 Water-specific control module types

2.2.9 Activation of local/remote switching with SIMOCODE ES (TIA Portal)

The parameterization of the local control station switchover S1/S2 at control station
FB (HW Local/0/ Remote) is carried out with the engineering tool SIMOCODE ES
V14 SP1 Upd6 (TIA Portal).

2.2.10 SIMOCODE ES (TIA Portal) drive parameter entry

The PCS 7 Water Templates also provide the suitable drive parameterizations for
SIMOCODE ES V14 SP1 Upd6 (TIA Portal) for each template with SIMOCODE
Pro V connection.
The project files for SIMOCODE ES are stored in the folders
"…\Swl_Adv901p7\Simocode\Library\PROFIBUS\" and
"…\Swl_Adv901p7\Simocode\Library\PROFINET\". Parameters are entered for the
drives MotL, Mot2Spd, MotRev, Vlv und VlvMot.

Figure 2-32
© Siemens AG 2020 All rights reserved

Note Previously configured SIMOCODE projects, e.g. those with SIMOCODE ES


2007 Upd9, can also be converted with system support using SIMOCODE ES
V14 SP1 Upd6 (TIA Portal) or higher. Additional detail can be found in the
following articles:
https://support.industry.siemens.com/cs/ww/en/view/109753966

https://support.industry.siemens.com/cs/ww/en/view/109753874

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 68
2 Water-specific control module types

2.2.11 Parameterization of bus monitoring with SIMOCODE ES (TIA Portal)

For active communication monitoring between AS and SIMOCODE via


PROFIBUS DP, the parameterization must be observed as shown in the following
figure.

Figure 2-33
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 69
2 Water-specific control module types

2.2.12 Circuit diagram for SIMOCODE pro V / (PN) with PROFIBUS /


(PROFINET)

The circuit diagram below shows the hardware connection of the local on-site
operation with PROFIBUS/PROFINET.

Figure 2-34
© Siemens AG 2020 All rights reserved

1 * Integration of the additional relay contact GG Out3 in the control circuit when
using "Local Locked"

Local operation is activated via the key switch (-S1 pos.2). For maintenance and
service work on the engine, the repair switch is handed over to the MotL as a Maint
function to enable the drive.
The local operation, after activation by a key switch (-S1), takes into account a
switchover between local, drive inhibit and remote (local / 0 / remote).
The actuator is switched on or off by hardware via the connected pilot control point
of the SIMOCODE. If a fault occurs, SIMOCODE locks the drive. As soon as the
fault is remedied and acknowledged, the drive interlock is released and the drive is
ready to be switched on again.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 70
2 Water-specific control module types

2.2.13 WCMT_MotLean_FbMMS02 OS faceplates and icons

Each control module type (WCMT) of the PCS 7 Water Templates receives only
one icon on the OS for the technological core function, including the associated
Panel icon if necessary (the latter is missing if the block is deselected or
unavailable). The standard APL faceplates of MotL are used in
WCMT_MotLean_FbMMS02 without changes.

Note The used faceplates and icons of WCMT_MotLean_FbMMS02 are described in


the corresponding profile. The profiles are part of this application example and
you can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
Further information on the standard PCS 7 OS faceplates and OS icons can be
found in the function manual Process Control System PCS 7 Advanced Process
Library:
https://support.industry.siemens.com/cs/ww/en/view/109750809

2.2.14 WCMT_MotLean_FbMMS02 Panel faceplates/icon

The Panel icons and faceplates form part of the PCS 7 Industry Library and unlike
© Siemens AG 2020 All rights reserved

the PCS 7 OS, they are not provided automatically for the Control Module types
(WCMTs) of the PCS 7 Water Templates. The user creates the plant-specific
images for IPC/panel operation and monitoring separately via TIA Portal V14 SP1
Upd6 or higher.

Note The used faceplates and icons of WCMT_MotLean_FbMMS02 are described in


the corresponding profile. The profiles are part of this application example and
you can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
For further information and configuration aids relating to Panel integration, refer
to the article: "Integration of Comfort Panels, Operator Panels and S7-300
Package Units in SIMATIC PCS 7 with PCS 7 Industry Library":
https://support.industry.siemens.com/cs/ww/en/view/50708061
or the Industry Library manual for PCS 7:
https://support.industry.siemens.com/cs/ww/en/view/109750809

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 71
2 Water-specific control module types

2.3 WCMT_MotSpdCon_FbDrv02 Template


The WCMT_MotSpdCon_FbDrv02 describes the connection between the
SINAMICS G120 P/X frequency converter and the automation system with field
bus connection (PROFIBUS DP / PROFINET). Send/receive telegrams in the
automation system are processed via the driver block FbDrive from the APL.
When comparing the templates WCMT_MotSpdCon_FbDrv02 and
WCMT_MotLean_FbCom from chapter 1.5, the CFCs only differ in sheet 1, sheet 4
and sheet 5. The blocks and links in sheet 2 and sheet 3 are functionally identical.
The specific contents of WCMT_MotSpdCon_FbDrv02 are explained in detail in
this chapter.
The standard hardware catalog in the HW config provides the various device
connections for SINAMICS G120 P and SINAMICS G120 X (telegram types 1 and
20) for connecting via PROFIBUS DP or PROFINET for both types of frequency
converter. To achieve the best use of default data for the template
WCMT_MotSpdCon_FbDrv02 it is advisable to select only telegram type 20. This
telegram type is reserved by default for SINAMICS G120 P/X in the HW catalog of
SIMATIC Manager. Telegram type 1 is not further described in connection with the
WCMT_MotSpdCon_FbDrv02 templates.
The following function manuals describe the configuration of PROFIBUS DP /
PROFINET communication with a SINAMICS G120 P/X:
SINAMICS G120P:
https://support.industry.siemens.com/cs/ww/en/view/109757195
© Siemens AG 2020 All rights reserved

SINAMICS G120X:
https://support.industry.siemens.com/cs/ww/en/view/109769350

The use of WCMT_MotSpdCon_FbDrv02 for SINAMICS G120 P/X is the same


whether communicating via PROFIBUS DP or PROFINET. In hardware terms,
these differ for SINAMICS G120 P only in the model CU230P-2 DP or CU230P-2
PN:
• CU230P-2 DP → PROFIBUS DP
• CU230P-2 PN → PROFINET

and in the case of SINAMICS G120 X, only in its dimensions, which directly
impacts the effective electrical power:
• CU type with the size FSA…FSJ
• Order no. (item number)

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 72
2 Water-specific control module types

Figure 2-35

The following figure gives a schematic description of the input/output interfaces of


SINAMICS G120 (P) and the channel block FbDrive. The telegram type 20
© Siemens AG 2020 All rights reserved

contains 6 input words and 2 output words, which are represented at the channel
block FbDrive by the inputs "PZDIn1" to "PZDIn6" and the outputs "PZDOut1" and
"PZDOut2".

Input words:
• Input word "PZDIn1" = binary status messages from the frequency converter
• Input word "PZDIn2" = analog value for speed from the frequency converter (by
default, %)
• Input word "PZDIn3" = analog value for motor current from the frequency
converter (by default, %)
• Input word "PZDIn4" = analog value for torque from the frequency converter
(by default, %)
• Input word "PZDIn5" = analog value for total active power from the frequency
converter (by default, %)
• Input word "PZDIn6" = freely selectable analog value/digital input periphery
D0...D5 or Namur messages from frequency converter

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 73
2 Water-specific control module types

Fig. 2-36

By programming Feature Bit 28 at the FbDrive driver block, "PZDIn6" can be used
either for the transmission of Namur messages or for the transmission of an
additional freely selectable analog value/digital input values D0...D5. The selection
© Siemens AG 2020 All rights reserved

is made via feature bit 28 (signal = 0) on the driver block FbDrive. Refer to the
table below for Feature Bit settings:

Table 2-7
Feature bit Settings Comment
Bit = 0: Messages are freely configurable and read as PV
Feature.Bit28 0
Bit = 1: Messages are read as MsgNamur
Bit = 0: No transmission of information
Feature.Bit29 1 Bit = 1: Transmission and message to the primary
diagnostics block
Bit = 0: If an input parameter has the simulation value 16#60,
the value 16#0000 is given out at the output parameter
Feature.Bit30 1 "PZDOut1".
Bit = 1: If an input parameter has the simulation value 16#60,
the value is written to the field device.
Italics = default setting

The table shows the arrangement of NAMUR messages in the input word PZDIn6:

Table 2-8
Bit Signal name 0 signal 1 signal
Fault in the frequency converter information
00 No Yes
electronics/SW error
01 Power system fault No Yes
02 DC-link overvoltage No Yes
03 Inverter power electronics fault No Yes
04 Power inverter temperature rise No Yes
05 Ground fault No Yes
06 Engine overload No Yes

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 74
2 Water-specific control module types

Bit Signal name 0 signal 1 signal


07 Bus fault No Yes
08 External safety shutdown No Yes
09 Error engine encoder No Yes
10 Internal communication fault No Yes
11 Incoming unit fault No Yes
15 Other faults/errors No Yes

Note If the additional NAMUR messages in FbDrive (Feature Bit 28 = 1) are used, the
messages provided must be retroactively given further interconnections by the
user at the conversion block "MsgNamur" (W_BO).

The tables show the configuration of a freely selectable analog value, for example
of a motor temperature or external wiring of the digital input periphery DI0...DI5, for
a hardware-level local control point with input word PZDIn6:

Table 2-9
WORD Signal name Measuring Unit
range
© Siemens AG 2020 All rights reserved

PIW Motor temperature 0.0 … 150.0 °C

Table 2-10
Bit Signal name 0 signal 1 signal
0 D0 = repair switch Off On
1 D1 = Local HW Off On
2 D2 = Remote HW Off On
3 D3 = Motor stop button Bad Good
4 D4 = Feedback signal (Fwd >) Off On
5 D5 = Motor protection tripped or Emergency Bad Good
Stop
6 Not used - -
7 Not used - -

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 75
2 Water-specific control module types

To further manipulate the digital input periphery of the SINAMICS G120 (P) using
the STARTER tool or of the SINAMICS G120 X/P using the IOP-24 or alternatively
via WLAN with the Smart Access Module (optional), program the Index "r722" in
the field bus range for telegram 20 /PZE 6.

Figure 2-37
© Siemens AG 2020 All rights reserved

4 IOP-2 = Intelligent Operator Panel - 2nd generation

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 76
2 Water-specific control module types

Binary commands are forwarded via the output values "PZDOut1" and "PZDOut2"
and analog setpoint values are forwarded from the automation system to
SINAMICS.
Output words:
• Output word "PZDOut1“ = binary commands to the frequency converter
• Output word "PZDOut2“ = rotational speed setpoint value specification to the
frequency converter

Note For further information about the configuration of frequency converters, refer to
the following links:
Configuration with the APL Channel Block "FbDrive" in SIMATIC PCS 7:
https://support.industry.siemens.com/cs/ww/en/view/64181993
Configuration of SINAMICS / MICROMASTER Drives with Drive ES in SIMATIC
PCS 7
https://support.industry.siemens.com/cs/ww/en/view/58007228
Getting Started SINAMICS G120 Control Units CU230P-2; CU240B-2;
CU240E-2:
https://support.industry.siemens.com/cs/ww/en/view/94003665

SINAMICS G120 converters with CU240B-2 and CU240E-2 Control Units


https://support.industry.siemens.com/cs/ww/en/view/109757230
© Siemens AG 2020 All rights reserved

2.3.1 CFC subplan A sheet 1

Figure 2-38

In subplan A sheet 1, WCMT_MotSpdCon_FbDrv02 provides a SINAMICS G120


P/X frequency converter with two directions of rotation via an FbDrive APL field bus
driver block. Here, the driver block supplies/removes the MotSpdCL cyclically via
Send and Receive telegrams with SINAMICS G120 P/X
The template WCMT_MotSpdCon_FbDrv02 differs from WCMT_MotLean_FbCom
in multiple aspects:

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 77
2 Water-specific control module types

1. Technological core functions, including field bus connection


(PROFIBUS DP/PROFINET)
2. Operating hours counter based on the direction of rotation
3. Frequency converter general fault consisting of
a. Motor protection
b. Overtemperature,
c. Overload
rather than specific classified faults
4. Conversion of motor current from % to Amperes
5. Pre-configured coupling to WCMT_Aggr08

The FbDrive provided in PCS 7 automatically connects to the device type


configured in the HW Config during the compiling process. This requires the
activation of the compiler option "Generate with block drivers".

Note It is crucial to program the same peripheral number for PIW and PAW (e.g.
PIW 512 und PAW 512) when entering addresses in the HW config for automatic
interconnection of the peripheral address in the CFC.
© Siemens AG 2020 All rights reserved

With telegram type 20, FbDrive provides four analog values from the frequency
converter via the FbDrive outputs. The analog value "RPM feedback" is output via
the "SpeedLi" output. This is connected directly to the "Fkb" input of MotSpdCL.
FbDrive relays the motor current to the "CurrentLi" output of the Exchange block in
subplan A sheet 5. Further processing is functionally the same, as described in
detail in chapter 2.2.5 CFC subplan A sheet 5.
The torque and active power of the frequency converter are transferred directly
from the PCS 7 driver block FbDrive via the outputs "Power1Li" or "Power2Li" to
"UserAna1" or "UserAna2" of MotSpdCL. Both values, including units, are provided
in the PCS 7 OS, in the standard view of MotSpdCL.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 78
2 Water-specific control module types

Figure 2-39 Figure for SINAMICS G120 P with PROFIBUS DP

1
© Siemens AG 2020 All rights reserved

1* Integration of relay contact DO1 "Local Locked" only when using "LocalSW-0-
Ps" via PCS 7 control command Ctrl 12 = Bit12 from PZDOut 1.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 79
2 Water-specific control module types

Figure 2-40 Figure for SINAMICS G120 X with PROFINET and PROFIBUS
© Siemens AG 2020 All rights reserved

1* Integration of relay contact DO1 "Local Locked" only when using "LocalSW-0-
Pos" via PCS 7 control command Ctrl 12 = bit 12 of PZDOut 1.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 80
2 Water-specific control module types

You can find additional information on SINAMICS G120 X in the following


Note
articles:

Product note: New types of communication! Sales release for


SINAMICS G120X - FSA to FSJ
https://support.industry.siemens.com/cs/ww/en/view/109762168

Compact Hardware Installation Instructions


https://support.industry.siemens.com/cs/ww/en/view/109769421

Manual:
https://support.industry.siemens.com/cs/ww/en/view/109769350

GSDL file:
https://support.industry.siemens.com/cs/ww/en/view/109763250

Firmware:
https://support.industry.siemens.com/cs/ww/en/view/109771049

The operator functions for Automatic, Manual and Local Control (Local SW and
LocalHW) have the exact same software as those in the CFC in chapters 2.2.1 and
2.2.2.
The external local control on the SINAMICS G120 differs from the scheme in
© Siemens AG 2020 All rights reserved

chapter 2.1.2 in that the frequency converter, when in "Local SW" mode, provides
the buttons START, STOP and Direction of Rotation Right/Left via the control panel
(IOP).
In the "Remote SW" mode, the IOP transfers control of the frequency converters to
PCS 7. Hardware-level local/remote switching is possible in the "Local HW / Local
Remote" mode. The local control point should be wired to the digital input periphery
as per the example table 2.10.

2.3.2 CFC subplan A sheet 2

The description matches the description of WCMT_MotLean_FbCom. Further


information can be found in chapter: 2.1.2 CFC subplan A/sheet 2

Figure 2-41 First-generation local control stations

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 81
2 Water-specific control module types

Figure 2-42 Second-generation local control stations


© Siemens AG 2020 All rights reserved

After activation by a key switch, the local on-site operation considers a switchover
between on-site, remote and a neutral intermediate position (local - 0 - remote).
With the simultaneous use of both variants of local control (LocalSW + LocalHW),
the hardware-based control (LocalHW) has more often priority over the software-
based control (LocalSW).

Exceptional case
Independent from the local switch position "LocalHW", if you put the the local on-
site operation "LocalSW" switch to the neutral intermediate position "(0-Pos) =
drive lock", the drive lock get automatically the higher operator authorization.

Important safety warning:


In order for the previously described drive lock "LocalSW = 0-Pos" to be effective
in the hardware-based control circuit of the drive, it must be additionally locked
WARNING
via a digital output on the SINAMICS (Local Locked) by a relay contact on the
basic unit or alternatively via the extension module output (only G120X). (see
examples on page 77 or 78). If this is not taken into account, it is possible to
operate the drive via "LocalHW"; with the on/off buttons in the control circuit
despite the upcoming LocalSW drive lock.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 82
2 Water-specific control module types

2.3.3 CFC subplan A sheet 3

The description corresponds to that of the WCMT_MotLean. Further information


can be found in chapter: 2.1.3 CFC subplan A/sheet 3

Figure 2-43
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 83
2 Water-specific control module types

2.3.4 CFC subplan A sheet 4

The description corresponds to that of the WCMT_MotLean. Further information


can be found in chapter: 2.1.4 CFC subplan A/sheet 4

Figure 2-44
© Siemens AG 2020 All rights reserved

2.3.5 CFC subplan A sheet 5

In subplan A sheet 5 of WCMT_MotSpdCL_FbDrv02, the interconnected "Motor


current" is further processed by the PCS 7 FbDrive in the Exchange block.

Figure 2-45

A programmable delay time suppresses an alarm message in case of a short-term


exceeding of Imax (chatter suppression). If this time is exceeded and the value is
still > Imax, an alarm message is generated.
An additional zero point suppression can also be activated as an offset (0.0 A). The
offset suppresses a measured-value drift < 0.0 A. This function is optional and can
be configured according to the plant or removed in the WCMT.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 84
2 Water-specific control module types

In the WCMT_MotSpdCL_FbDrv02 subplan A sheet 1, the motor current is


interconnected with MotSpdCL via "AV". An additional Limit View is provided in
MotSpdCL on the PCS 7 OS. Measuring range start/finish and four configurable
limits are additionally available to enable the user to perform operation and
monitoring of the engine current.

2.3.6 CFC subplan A sheet 6

The PCS 7 Water Templates keep the range ready for further communication
enhancements in all subplans A sheet 6. This subplan is conceptually ready for
local data exchange, serial connections or remote control technology.
For controller and motorized sluice blocks as well as frequency converters,
prefabricated switching blocks are provided which can be swiftly and customizably
interconnected with one connection (plug and coupling). This pre-packaged variant
can be extended at any time to suit the project; it is designed for rapid configuration
with WCMT_Aggr08.

Figure 2-46
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 85
2 Water-specific control module types

2.3.7 WCMT_MotSpdCon_FbDrv02 OS faceplates and icons

Each control module type (WCMT) of the PCS 7 Water Templates receives only
one icon on the OS for the technological core function, including the associated
Panel icon if necessary (the latter is missing if the block is deselected or
unavailable). The standard APL faceplates from MotSpdC are used in
WCMT_MotSpdCon_FbDrv02 without changes.

Note The used faceplates and icons of WCMT_MotSpdCon_FbDrv02 are described in


the corresponding profile. The profiles are part of this application example and
you can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
Further information on the standard PCS 7 OS faceplates and OS icons can be
found in the function manual Process Control System PCS 7 Advanced Process
Library:
https://support.industry.siemens.com/cs/ww/en/view/109750809

2.3.8 WCMT_MotSpdCon_FbDrv02 Panel faceplates/icons

The panel icons and faceplates form part of the PCS 7 Industry Library and unlike
© Siemens AG 2020 All rights reserved

the PCS 7 OS, they are not provided automatically for the Control Module Types
(WCMTs) of the PCS 7 Water templates. The user creates the plant-specific
images for Panel/IPC operation and monitoring separately via TIA Portal V14 SP1
Upd6.

Note The used faceplates and icons of WCMT_MotSpdCon_FbDrv02 are described in


the corresponding profile. The profiles are part of this application example and
you can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
For further information and configuration aids relating to Panel integration, refer
to the article: "Integration of Comfort Panels, Operator Panels and S7-300
Package Units in SIMATIC PCS 7 with PCS 7 Industry Library":
https://support.industry.siemens.com/cs/ww/en/view/50708061
or the Industry Library manual for PCS 7:
https://support.industry.siemens.com/cs/ww/en/view/109750809

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 86
2 Water-specific control module types

2.4 WCMT_SitrMAG6000_Fb Template


The PCS 7 Water Template WCMT_SitrMAG6000_Fb provides descriptions of a
flow transmitter, type SITRANS MAG 6000 with field bus connection. Measuring
transducers are connected with the automation system (AS) via PROFIBUS DP.
The Data supply / deletion is carried out in the automation system by means of an
APL-conformant block FbMag6T from the SITRANS Library.
When compared to the above-described basic concept of
WCMT_MotLean_FbMMS02, the WCMT_SitrMAG6000_Fb differs in some points
in the subplan A sheet 1..4.

The following figure shows the standard hardware catalog in the HW config. The
path shown identifies the device selection for connecting the MAG6000 via
PROFIBUS DP to the AS
Cyclic data is configured in the HW config. These determine simultaneously the
type of CFC function block and associated faceplate.

Figure 2-47
© Siemens AG 2020 All rights reserved

(1) Address for addressing in the CFC


(2) Configuration of cyclic data (flow, counter 1, dosing, counter 2)

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 87
2 Water-specific control module types

2.4.1 CFC subplan A sheet 1

The FbMag6T SITRANS Library unites the driver block and analog monitoring into
one block. The assignment of Feature Bit parameters enables the user to select
the desired function, e.g. flow rate with two independent counters or flow with a
single counter and a single dosing.
The interconnection of the blocks has been prepared as an example in the
template WCMT_SitrMAG6000_Fb. In the project, the user only specifies the
functions depending on the specific task. Once a PCS 7 OS compilation is carried
out at a later stage, the faceplates will be available, ready for operator control and
monitoring, depending on the above mentioned function selection. Cyclic and
acyclic data is transmitted in the WCMT_SitrMAG6000_Fb template between the
MAG6000 flowmeter and the automation system via PROFIBUS DP. APL
compliant representations of FbMag6T are also available:

1. Operating modes
- in progress/out of service
- Automatic/Manual
2. APL or IL based multi-user concept (with Panel connection, if required)
3. Startup characteristics after system start, e.g.
– Exit active dosing: Yes/No
– Re-read configuration data (e.g. units, limit values): Yes/No
© Siemens AG 2020 All rights reserved

4. Resetting of interlocks
5. Message suppression

Figure 2-48

Note Additional information is available in the SITRANS Library manual at the


following link
https://support.industry.siemens.com/cs/ww/en/view/109769432

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 88
2 Water-specific control module types

2.4.2 CFC subplan A sheet 2

The following subplan A sheet 2 provides you with the additional panel control for
local on-site monitoring with software-level connection.

Figure 2-49
© Siemens AG 2020 All rights reserved

2.4.3 CFC subplan A sheet 3

The newly implemented messaging behavior is realized in the following subplan A


sheet 3 with an EventTS block. The EventTS blocks receive the operating and fault
messages from the input drivers for sensor monitoring in sheet 5.

Figure 2-50

2.4.4 CFC subplan A sheet 4

The jump distributor SelFp is identical to the solution from


WCMT_MotLean_FbCom. Further information can be found in chapter: 2.1.4 CFC
subplan A/sheet 4

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 89
2 Water-specific control module types

Figure 2-51

2.4.5 CFC subplan A sheet 5

Sensor monitoring has been realized in subplan sheet 5 below.


Figure 2-52
© Siemens AG 2020 All rights reserved

2.4.6 CFC subplan A sheet 6

The CFC chart sheet 6 is available to the user as a reserve.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 90
2 Water-specific control module types

2.4.7 WCMT_SitrMAG6000_Fb OS faceplates and icons

Each control module type (WCMT) of the PCS 7 Water Templates receives only
one icon on the OS for the technological core function, including the associated
Panel icon if necessary (the latter is missing if the block is deselected or
unavailable). The standard APL faceplates of SitrMAG6000 are used in
WCMT_SitrMAG6000_Fb without changes.

Note The used faceplates and icons of WCMT_SitrMAG6000_Fb are described in the
corresponding profile. The profiles are part of this application example and you
can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
Further information on the standard PCS 7 OS faceplates and OS icons can be
found in the function manual Process Control System PCS 7 Advanced Process
Library:
https://support.industry.siemens.com/cs/ww/en/view/109750809

2.4.8 WCMT_SitrMAG6000_Fb panel faceplates/icons

The panel icons and faceplates form part of the PCS 7 Industry Library and unlike
© Siemens AG 2020 All rights reserved

the PCS 7 OS, they are not provided automatically for the Control Module Types
(WCMTs) of the PCS 7 Water templates. The user creates the plant-specific
images for Panel/IPC operation and monitoring separately via TIA Portal V14 SP1
Upd6.

Note The used faceplates and icons of WCMT_SitrMAG6000_Fb are described in the
corresponding profile. The profiles are part of this application example and you
can obtain them from your regional sales partner.
In the chapter entitled 3 WCMT / (WEMT) profiles you will find the description of
a profile using an example.
For further information and configuration aids relating to Panel integration, refer
to the article: "Integration of Operator Panels in SIMATIC PCS 7 with the Industry
Library"
https://support.industry.siemens.com/cs/ww/en/view/50708061
or the Industry Library manual for PCS 7:
https://support.industry.siemens.com/cs/ww/en/view/109750809

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 91
2 Water-specific control module types

2.5 WCMT use with PCS 7/PCS 7 Plant Automation


Accelerator/COMOS
The Water Control Module Types (WCMTs) are suitable for use with PCS 7,
PCS 7 Plant Automation Accelerator or COMOS. The optional connection and
disconnection of the variants in the respective instanced WCMTs is made via the
technological connections. At the same time, data exchange and the matching of
data with the PCS 7 Plant Automation Accelerator or COMOS takes place via this
interface.

Figure 2-53
© Siemens AG 2020 All rights reserved

In the corresponding WCMT profiles you will find tables describing which blocks
are used in the WCMT and which blocks are optional.

2.5.1 New WCMT features in PCS 7 V9.0 SP2

Tag extension in the technological I/O editor


With the new CMT functionalities in PCS 7 V9.0 SP2, engineers have access to
efficient and time-saving aids. To make the most use of these in the new WCMTs,
all PCS 7 WCMT input/output tags with characteristics relevant to configuration
(parameters, signals, limit values, etc.) have been carried over into the
technological I/O editor. Thanks to this feature, these parameters can be imported
into the PCS 7 project from a project EXCEL list via the Plant Automation
Accelerator (PAA).

Support for type-instance behavior


This new CMT function, too, has been introduced with PCS 7 V9.0 SP2. In the
function, it is activated by default with a check mark under "Support type-instance
behavior" and ensures data synchronization between the WCMT in the master data
library and the instance in the project.
If the check mark is removed in the corresponding instance, this instance will no
longer be compared against the WCMT from the master data library and thereby
loses the continuous synchronization from an imported EXCEL list in
PAA/COMOS.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 92
2 Water-specific control module types

This instance has the status of a process tag type. The input/output tags will
behave exactly like I/Os marked in gray.

Note Further information can be found in the following articles:

Control Module (CM) Technology - Efficient Engineering in SIMATIC PCS 7


https://support.industry.siemens.com/cs/ww/en/view/109475748

Engineering efficiency in the interaction of SIMATIC PCS 7 Plant Automation


Accelerator, SIMATIC PCS 7 and SIMIT Simulation
https://support.industry.siemens.com/cs/ww/en/view/109770538

SIMATIC PCS 7 Plant Automation Accelerator (PAA) using a practical example:


https://support.industry.siemens.com/cs/ww/en/view/109742154

How do you import signals, parameters, Control Modules and Hardware into the
Plant Automation Accelerator (PAA) with Excel Import?
https://support.industry.siemens.com/cs/ww/en/view/109761468

2.5.2 Using the PCS 7 Plant Automation Accelerator/COMOS

For further information about use with PCS 7 Automation Accelerator


© Siemens AG 2020 All rights reserved

(PAA/COMOS), please refer to the manuals for the PCS 7 Plant Automation
Accelerator/COMOS planning tools.
You can also find application examples and further articles on the respective
overview pages for PCS 7 Plant Automation Accelerator and/or COMOS.
COMOS overview page:
https://support.industry.siemens.com/cs/document/109739837/comos-
overview?dti=0&lc=en-WW
PAA overview page:
https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10326822#

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 93
3 WCMT / (WEMT) profiles

3 WCMT / (WEMT) profiles

Note The WCMT profiles were created with PCS 7 V9.0 SP1 and are also valid for
PCS 7 V9.0 SP2.

WCMT and WEMT profiles perform a variety of functions and tasks in the
description of the PCS 7 Water Templates. The profiles contain the following
information on the associated WCMT and WEMT, which are structured in the
following sections:
1. Functional description
(Function, Variants, Statuses, Command types, …)
2. Design specification
(parameters, inputs, outputs, messages, ...)
3. CFCs
4. Circuit Diagrams

You can use the profiles for various applications such as invitations to tender,
specification sheets, requirements sheets, system documentation or for
commissioning.
© Siemens AG 2020 All rights reserved

You will find all profiles for the individual control module types in the Zip archive
"Water_Templates_PCS7_Steckbriefe_V902_en.zip". The profiles are available in
"PDF" file format. Your regional Siemens sales partner will provide you with the
profiles at no charge.
https://w3.siemens.com/aspa_app/?lang=en

In the following, the profiles are explained using the example of


"WCMT_MotLean_FbMMS_V901".

3.1 Functional description


Chapter 1 of the profile, "FUNCTIONAL DESCRIPTION", describes the following
topics in the respective sub-chapters:

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 94
3 WCMT / (WEMT) profiles

3.1.1 Introduction

The introduction contains a short description of how to use the WCMT.

Figure 3-1: "WCMT_MotLean_FbMMS02" profile - Chapter 1.1 Introduction

3.1.2 Variants list

Variant formation is no longer applicable with PCS 7 V9.0 SP2. There is only one
variant which describes the high-end expansion. You can still assemble variants
yourself according to the PCS 7 CMT technology.
Figure 3-2
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 95
3 WCMT / (WEMT) profiles

Note The variants of S7_WCMT were stored in COMOS/PAA and generated


automatically during instantiation in PCS 7. To configure the WCMT variants
without COMOS/PAA in PCS 7, you must activate/deactivate all optional
connections of the desired variant in the technology connections for each
instance. Use the configuration table from the profiles to do this. In addition, you
can create your own project-related variants from the WCMT by activating or
deactivating further options.

3.1.3 States

This chapter describes the principal states of the technology block.

Figure 3-3
© Siemens AG 2020 All rights reserved

Further information regarding the states of the technology blocks can be found in
the manual "SIMATIC Process Control System PCS 7 Advanced Process Library
(V9.0 SP2)":
https://support.industry.siemens.com/cs/ww/en/view/109760968

3.1.4 Command modes

This chapter describes the operating modes of the WCMT.

Figure 3-4

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 96
3 WCMT / (WEMT) profiles

3.1.5 Exceptional situations

This chapter deals with states in the event of an error. You may refer to the
subchapters "Error behavior" and "Restart after error".

Figure 3-5

3.1.6 Startup characteristics

This section contains information on the startup behavior of the technology block.
© Siemens AG 2020 All rights reserved

Figure 3-6

3.1.7 Interlock

The section "Miscellaneous" contains information on which process values and


process signals are connected via digital or analog driver blocks, as well as an
overview of the interlocks (with and without acknowledgement) for the PROTECT
and INTERLOCK blocks.

Figure 3-7

Note The interlocks connected to the "PROTECT" and "INTERLOCK" blocks are
exemplary and can be adapted project-specifically in the master data library of
the WCMT.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 97
3 WCMT / (WEMT) profiles

3.2 Design specification


In the section "Design Specification" of the profile all parameters, inputs, outputs,
interfaces and messages of the single control module type are listed. The
presentation is in tabular form. The chapter is divided into the following sub-
chapters:
Figure 3-8

3.2.1 Parameters
© Siemens AG 2020 All rights reserved

Any existing parameters are listed in this section.

Figure 3-9

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 98
3 WCMT / (WEMT) profiles

3.2.2 Inputs

All input connections of the WCMT and their assignment to the individual variants
are described in this section.

Figure 3-10
© Siemens AG 2020 All rights reserved

Note The WCMT variants were stored in COMOS/PAA and automatically generated
during instantiation in PCS 7. To configure the WCMT variants without
COMOS/PAA in PCS 7, you must activate/deactivate all optional connections of
the desired variant in the technology connections for each instance. Use the
configuration table from the profiles to do this. In addition, you can create your
own project-related variants from the WCMT by activating or deactivating further
options.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 99
3 WCMT / (WEMT) profiles

3.2.3 Outputs

If there are output connections on the WCMT, these and their assignment to the
individual variants are described in this chapter.

Figure 3-11
© Siemens AG 2020 All rights reserved

3.2.4 Interface to other modules

Any existing interfaces are listed in this chapter.

Figure 3-12

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 100
3 WCMT / (WEMT) profiles

3.2.5 Messages

This section has a tabular list of all operating and fault messages that can be
triggered from the WCMT messaging blocks (depending on the variant selected).

Figure 3-13
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 101
3 WCMT / (WEMT) profiles

3.2.6 Visualization

In the section "Visualization" you will find an overview of symbols and faceplates
(image modules) of the technological module for display on the operator station or
a Comfort Panel.

Icons
The subsection "Icons" lists the configurable block icons and the optional panel
icon.

Figure 3-14
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 102
3 WCMT / (WEMT) profiles

Faceplates
The subsection "Faceplates" shows the user interfaces for Operator Station and
optional Comfort Panel with their technical and technological functions.

Figure 3-15
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 103
3 WCMT / (WEMT) profiles

3.3 CFCs
As an extension of the profile, the CFC plan is shown with all modules and
connections.

Figure 3-16: "WCMT_PCS7MotLean_FbMMS02" profile – CFC overview


© Siemens AG 2020 All rights reserved

Note All associated individual plans are shown in the S7_WCMT profile following the
CFC overview.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 104
4 Circuit Diagrams

4 Circuit Diagrams
Various electrical connection diagrams are available for the SIMOCODE pro V
motor management system and for general-purpose drives. Your regional Siemens
sales partner will provide you with the circuit diagrams at no charge.
https://w3.siemens.com/aspa_app/?lang=en

Figure 4-1
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 105
5 Installation

5 Installation
5.1 Installed software
The following table provides a unified overview of the use of all software packages,
including version statuses. Apart from the standard PCS 7 installation, the licensed
ES software packages for Industry Library, TIA Portal, SITRANS Library,
SIMOCODE ES (TIA Portal) and STARTER can be added as needed. It is also
possible to use the PCS 7 Water Templates without these software packages. In
such case, the templates do not contain additional functions, such as Panel blocks
from the Industry Library.

Table 5-1
Name Version Release Status
WinCC Advanced Process V7.4 SP1 Upd12 V07.04.20.12_02.06.00.01 K7.4.1.12
Control
CFC V9.0 SP3 Upd3 09.00.03.03_01.12.00.03 K9.0.3.3
DBA Faceplates V9.0 09.00.00.00_03.01.00.05 V9.0.0.0
DOCPRO V9.0 SP3 09.00.03.00_01.40.00.10 K9.0.3.0
IEAPO V9.0 SP3 Upd3 09.00.03.03_01.12.00.03 K9.0.3.3
SIMATIC IS-Ready 2014 SP3 V14.00.03.03_00.00.00.47 K14.0.3.3
© Siemens AG 2020 All rights reserved

Update 3
Automation License Manager V6.0 SP3 06.00.03.00_01.01.00.09 K6.0.3.0
PCS 7 PowerControl V9.0 SP1 09.00.01.00_03.01.00.13 K9.0.1.0
Faceplates
SIMATIC PCS 7 Library V7.1 SP3 Upd4 K07.01.03.04_01.06.00.01 K7.1.3.4
SIMATIC PCS 7 PID Tuner V8.0 SP1 Upd2 K08.00.01.02_01.03.00.02 K8.0.1.2
SIMATIC PCS 7 Basis V9.0 SP3 09.00.03.00_04.02.00.04 K9.0.3.0
Faceplates
SIMATIC PCS 7 Advanced V9.0 SP3 09.00.03.00_06.03.00.01 K9.0.3.0
Process Faceplates
SIMATIC PCS 7 Advanced V9.0 SP3 Upd1 09.00.03.01_01.01.00.01 K9.0.3.1
Process Library
SIMATIC PCS 7 Basis Library V9.0 SP3 Upd1 09.00.03.01_01.07.00.01 K9.0.3.1
PCS7MPC V8.1 V08.01.00.00_01.16.00.01 V8.1.0.0
DBA Common Basis V9.0 Upd2 09.00.00.02_01.01.00.06 K9.0.0.2
PCS 7 System Documentation V9.0 SP1 V09.00.01.00_01.01.00.23 K9.0.1.0
ES
SIMATIC PCS 7 HSP V9.0 SP2 V09.00.02.00_29.01.00.01 V09.00.02.0
0
__SIMATIC PCS 7 EU__ V9.0 SP2 V09.00.02.00_29.01.00.01 ---
PCS 7 System Documentation V9.0 SP1 V09.00.01.00_01.01.00.23 K9.0.1.0
Runtime
SIMATIC PCS 7 Tools V9.0 SP2 09.00.02.00_29.01.00.01 K9.0.2.0
PCS 7 PowerControl Library V9.0 SP1 09.00.01.00_03.01.00.13 K9.0.1.0
PCS 7 PowerControl Profibus V9.0 SP1 09.00.01.00_03.01.00.13 K9.0.1.0
Driver
PCS 7 PowerControl Profinet V9.0 SP1 09.00.01.00_03.01.00.13 K9.0.1.0

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 106
5 Installation

Name Version Release Status


Driver
SIMATIC PDM FF Option V9.1 Upd4 09.01.00.04_01.06.00.01 K9.1.0.4
S7-PLCSIM V5.4 SP8 V05.04.08.01_01.24.00.01 K5.4.8.1
PCS 7 PowerControl V9.0 SP1 09.00.01.00_03.01.00.13 V9.0.1.0
PCS 7 PowerControl Licenses V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
PCS 7 PowerControl DBA V9.0 09.00.00.00_04.01.00.05 V9.0.0.0
Licenses
PCS 7 PowerControl Docs V9.0 SP1 09.00.01.00_03.01.00.13 K9.0.1.0
PUDManager - Help Viewer V1.1 Upd1 V01.01.00.01_01.00.00.18 K1.1.0.1
PV InsInfo-Server V9.0 SP3 09.00.03.00_01.40.00.10 K9.0.3.0
DBA Runtime Extension V9.0 Upd1 09.00.00.01_01.01.00.06 K9.0.0.1
Framework
DBA Script Engine V9.0 Upd1 09.00.00.01_01.01.00.06 K9.0.0.1
DBA Runtime Extension V9.0 09.00.00.00_03.01.00.04 V9.0.0.0
Framework Support
SIMATIC Remote Publisher V7.4 SP1 Upd12 V07.04.20.12_02.06.00.01 K7.4.1.12
AS-OS-Engineering V9.0 SP3 Upd3 09.00.03.03_01.12.00.03 K9.0.3.3
SIMATIC Modbus/TCP CP 3.0.0 R3.0.0.0 V3.0.0.0
Redundant
© Siemens AG 2020 All rights reserved

SIMATIC S7-SCL V5.6 HF1 K5.6.0.1_2.1.0.1 K5.6.0.1


SIMATIC SFC V9.0 SP3 Upd1 09.00.03.01_01.15.00.07 K9.0.3.1
SIMATIC SFC Visualization V9.0 SP3 Upd3 09.00.03.03_01.12.00.03 K9.0.3.3
(SFV)
SIMATIC IL PCS 7 Faceplates V9.0 Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
for PCS7 OS
SIMATIC IL PCS 7 Function V9.0 Upd1 09.00.00.01_02.07.00.02 K9.0.0.1
Blocks as addition for APL
SIMATIC NET PC Software V14 SP1 Upd11 14.00.01.11_51.36.00.01 14.0.1.11
SIMATIC PDM V9.1 Upd5 09.01.00.05_01.02.00.01 K9.1.0.5
SITOP PCS 7 Application V3.3 V03.03.00.00_01.00.00.37 V3.3.0.0
Example (AS)
SITOP PCS 7 Application V3.3 V03.03.00.00_01.00.00.37 V3.3.0.0
Example (OS)
SL V9.0 SP1 Upd2: PCS 7 V9.0 SP1 Upd2 09.00.01.02_01.01.00.30 V9.0.1.2
Faceplates for PCS7 OS
SL V9.0 SP1 Upd2: PCS 7 V9.0 SP1 Upd2 09.00.01.02_01.01.00.30 V9.0.1.2
Function Blocks
SL V9.0 SP1 Upd2: PCS 7 V9.0 SP1 Upd2 09.00.01.02_01.01.00.30 V9.0.1.2
Drivers
SIMATIC Management Agent V9.0 SP1 09.00.01.00_00.01.00.11 K9.0.1.0
SIMATIC NET PC Software Doc V14.0 SP1 V14.00.01.00_51.25.00.01 V14.0.1.0
STEP 7 V5.6 SP1 HF5 K5.6.1.5_7.1.0.1 K5.6.1.5
DBA Channel V9.0 Upd2 09.00.00.02_01.01.00.03 K9.0.0.2
DBA Base Faceplates V9.0 Upd1 09.00.00.01_01.01.00.05 K9.0.0.1
TH V9.0 SP3 Upd1 09.00.03.01_01.15.00.07 K9.0.3.1
Version Cross Manager (VXM) V9.0 SP3 09.00.03.00_01.40.00.10 K9.0.3.0

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 107
5 Installation

Name Version Release Status


WinCC Runtime V7.4 SP1 Upd12 V07.04.20.12_02.06.00.01 K7.4.1.12
WinCC Configuration V7.4 SP1 Upd12 V07.04.20.12_02.06.00.01 K7.4.1.12
WinCC OPC Server V3.9 SP7 Upd5 03.09.07.05_01.01.00.01 K3.9.7.5
WinCC OPC-UA Client V1.0 SP1 Upd9 01.00.01.09_01.01.00.01 K1.0.1.9
SIMATIC WinCC Smart Tools V7.4 SP1 V07.04.20.00_01.32.00.02 K7.4.1.0
XML TRANSFER V9.0 SP3 Upd3 09.00.03.03_01.12.00.03 K9.0.3.3
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 108
5 Installation

5.2 Dearchiving in SIMATIC Manager


The libraries of the PCS 7 Water Templates, from this application example, can be
obtained from your regional contact.
https://www.automation.siemens.com/aspa_app/?lang=de
Dearchive the libraries with the standard function "Dearchive" in SIMATIC
Manager.
Make sure you read the project settings below:
Figure 5-1

2 3 4
5
© Siemens AG 2020 All rights reserved

(1) Open the SIMATIC Manager project settings


(2) Wizard: Activate the wizard for PCS 7
(3) Message numbers: Select the "Always assign CPU-oriented unique message
numbers" as the default setting for new projects or libraries.
(4) Archive PCS 7 projects: Choose an archiving program and the storage location
for the archived projects.
(5) Language: Select the language for the user interface of SIMATIC Manager and
the project display.
(6) Storage location of the PCS 7 Water Templates with the name
"Swl_Adv902p7" is stored by default in C:\SIEMENS\Step7\S7lib.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 109
5 Installation

Note The global settings listed above apply for each PCS 7 project that opens with
SIMATIC Manager. To accept these settings, the SIMATIC Manager must be
closed and restarted.
© Siemens AG 2020 All rights reserved

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 110
6 Appendix (attachments)

6 Appendix (attachments)
6.1 Glossary
Table 6-1
Term Explanation

AdvES Advanced Engineering System

Advanced Process Library (individual control module type library)


The PCS 7 AP Library V9.0 SP1 basically contains all blocks and
APL functionalities of the PCS 7 Library V9.0 SP1 and offers additional
functionalities as well as completely new blocks. All parameters of the APL
blocks are subject to a new naming convention.

With Totally Integrated Automation™, Siemens offers a universal range of


TIA products and systems for the efficient automation of plants in the water
industry – whether in water, wastewater, irrigation or desalination.

Totally Integrated Power™ stands for integrated electrical energy


TIP
distribution plants for infrastructure, buildings and industry.
Since the PCS 7 Library V9.0 and the PCS 7 AP Library V9.0 can be
installed either individually or together, the blocks needed together have
© Siemens AG 2020 All rights reserved

Base line library


been moved to the PCS 7 Basic Library V9.0. This consists largely of
driver blocks.

Standard Library The PCS 7 Library V9.0 corresponds to the PCS 7 Library V8.2.

Continuous Function Chart


CFC A higher graphic language with function blocks for configuring continuous
control systems.
The document in which the automation functions can be created with the
Chart
CFC Editor or the SFC Editor.

Comma Separated Value


CSV
ASCII text format for storing table data.

Standard operating screen


A graphic element on the screen of the operator station which represents,
Faceplate
for instance, an analogue control instrument, a hardwired pushbutton or a
switch and enables the operator to monitor and operate the device.

Function block A control module as defined in IEC 1131-3. See also "Block".

A copy of a function block, which is reused for the control configuration of


Instance
a similar application.
The hardware and software for the transmission and reception of analogue
Communication connection and digital information via a communication system such as, for instance,
a bus.
A group of interconnected components that constitute a recognizable
device, instrument or equipment item. An assembly can be switched off,
Module (assembly, block) removed as a complete unit and replaced with a spare part. It has
definable performance characteristics which permit its examination as a
unit.
Operating condition of control modules such as Manual, Automatic or
Mode/operating mode
Cascade.

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 111
6 Appendix (attachments)

Term Explanation

Electronic equipment that carries the man-machine interface, which


includes at least a monitor, a keyboard and a pointing device and is used
Operator Station (OS)
by at least one operator to monitor and operate the assigned process or
the manufacturing units assigned to him.

PROFIBUS (Process Field Field bus according to EN 50170 Vol. 2 PROFIBUS (DIN 19245; bus
Bus) system for industrial application based on PROFIBUS).

The ability of hardware devices to identify themselves automatically to the


Plug and play system. If the device is switched on, it is automatically assigned a unique
identifier, without the need for DIP switches to be set.

A collection of tags and parameters that runs a controller/function module


Process object (PO) (e.g. engine, check valve, PID controller), which may consist of more than
one I/O point.
Output of information in normalized representation; e.g. as a print-out, a
Protocols
screen display or a file.
A system/subsystem with two modules that perform an automatic
Redundant switchover (alternate circuit) without loss of system function when an error
occurs.
The functions of process measurement, execution of control algorithms
Control (regulatory control) and control of a device actuator which enable the automatic control of a
plant process.
© Siemens AG 2020 All rights reserved

System access control by means of a key lock, password, electronic card


Security
or equivalent method.
Sequential Function Chart
SFC A higher graphical configuration language for sequential control
applications.
Programmable Logic Controller
PLC Used for discrete and continuous control in processing and manufacturing
facilities.
The network, used for communication between controllers and HMI
System bus
Servers.

A collection of attributes that specifies a control loop, a process tag, a


Tag measured input, a calculated value or a combination thereof, as well as all
its control/closed-loop control and output algorithms. Each tag is unique.

The unique alphanumeric code assigned to inputs, outputs, device


Tag ID positions and control modules. The tag ID can contain the plant area
identifier
Terminal bus The network for communication between HMI clients and HMI servers.
The probability that a system can perform an intended function when
Availability
required.
The probability that the system or component fulfills its intended use for a
Reliability defined period, usually measured as "Mean Time Between Failures"
(MTBF).

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 112
6 Appendix (attachments)

6.2 Service and support


Industry Online Support
Do you have any questions or need assistance?
Siemens Industry Online Support offers round the clock access to our entire
service and support know-how and portfolio.
The Industry Online Support is the central address for information about our
products, solutions and services.
Product information, manuals, downloads, FAQs, application examples and videos
– all information is accessible with just a few mouse clicks:
support.industry.siemens.com

Technical Support
The Technical Support of Siemens Industry provides you fast and competent
support regarding all technical queries with numerous tailor-made offers
– ranging from basic support to individual support contracts. Please send queries
to Technical Support via Web form:
www.siemens.com/industry/supportrequest

SITRAIN – Training for Industry


© Siemens AG 2020 All rights reserved

We support you with our globally available training courses for industry with
practical experience, innovative learning methods and a concept that’s tailored to
the customer’s specific needs.
For more information on our offered trainings and courses, as well as their
locations and dates, refer to our web page:
www.siemens.com/sitrain

Service offer
Our range of services includes the following:
• Plant data services
• Spare parts services
• Repair services
• On-site and maintenance services
• Retrofitting and modernization services
• Service programs and contracts
You can find detailed information on our range of services in the service catalog
web page:
support.industry.siemens.com/cs/sc

Industry Online Support app


You will receive optimum support wherever you are with the "Siemens Industry
Online Support" app. The app is available for Apple iOS, Android and Windows
Phone:
support.industry.siemens.com/cs/ww/en/sc/2067

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 113
6 Appendix (attachments)

6.3 Links and literature


Table 6-2
No. Subject
\1\ Siemens Industry Online Support
https://support.industry.siemens.com
\2\ Link to the article page of the Application Example
https://support.industry.siemens.com/cs/ww/en/view/78604785
\3\ SIMATIC PCS 7 V9.0 – Room for new perspectives
https://new.siemens.com/global/en/products/automation/distributed-control-
system/simatic-pcs-7.html
\4\ SIMATIC PCS 7 technical documentation
https://new.siemens.com/global/en/products/automation/distributed-control-
system/simatic-pcs-7/technical-documentation.html
\5\ SIMATIC PCS 7 Online Support (Overview)
https://support.industry.siemens.com/cs/ww/en/view/63481413
\6\ SIMATIC PCS 7 V9.0 SP1 – Licenses and quantity structures
https://support.industry.siemens.com/cs/ww/en/view/109754986
\7\ ProTime offer tool - Calculation for a PCS 7 system
https://new.siemens.com/global/en.html#ProTime
\8\ SIMATIC Process control system PCS 7 Advanced Process Library Readme V9.0
SP1 Update 2 (Online)
© Siemens AG 2020 All rights reserved

https://support.industry.siemens.com/cs/ww/en/view/109757947
\9\ SIMATIC PCS 7 Library V7.1 SP3 Upd4
https://support.industry.siemens.com/cs/ww/en/view/109756832
\10\ Sales and Delivery Release: SIMATIC PCS 7 Industry Library V9.0
https://support.industry.siemens.com/cs/ww/en/view/109750720
\11\ Manual for SIMATIC PCS 7 Industry Library V9.0
https://support.industry.siemens.com/cs/de/en/view/109738716
\12\ SIMATIC PCS 7 Condition Monitoring Library V9.0
https://support.industry.siemens.com/cs/de/en/view/109751047
\13\ Sales and Delivery Release: SIMATIC PCS 7 TeleControl V9.0
https://support.industry.siemens.com/cs/ww/en/view/109750089
\14\ Integrated engineering based on COMOS with SIMATIC PCS 7 and SIMIT
simulation
https://support.industry.siemens.com/cs/ww/en/view/56731718
\15\ SITRANS Library
https://w3.siemens.com/mcms/sensor-systems/de/messumformer/kommunikation-
und-software/Seiten/SITRANS-Library.aspx
\16\ Project planning of frequency converters with the APL channel module "FbDrive" in
SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/en/view/64181993
\17\ Configuration of Direct Starters with the APL Channel Block "FbSwtMMS" in
SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/en/view/64182525
\18\ Manual Collection - SIMOCODE pro
https://support.industry.siemens.com/cs/ww/en/view/109743951
\19\ MAG 5000/6000 Operating Instructions
https://support.industry.siemens.com/cs/ww/en/view/85671888

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 114
6 Appendix (attachments)

No. Subject
\20\ Configuration of SINAMICS and MICROMASTER drives with Drive ES in PCS 7
https://support.industry.siemens.com/cs/ww/en/view/58007228
\22\ All-round protection with Industrial Security - Plant Security
https://support.industry.siemens.com/cs/ww/en/view/50203404
\24\ Application Description for 3-way control via SIMOCODE
https://support.industry.siemens.com/cs/ww/en/view/61026729
\25\ Working Templates for Specifying Technical Functions with SFC Types in SIMATIC
PCS 7
https://support.industry.siemens.com/cs/ww/en/view/33412955
\26\ Integration of Comfort Panels, Operator Panels and S7-300 Package Units in
SIMATIC PCS 7 with PCS 7 Industry Library
https://support.industry.siemens.com/cs/ww/en/view/50708061
\27\ Software for integration of the SITRANS product family in SIMATIC
https://support.industry.siemens.com/cs/ww/en/view/65741624
\28\ System libraries
http://w3.siemens.com/mcms/process-control-systems/en/simatic-pcs-7/simatic-pcs-
7-systemkomponenten/Systembibliotheken/Pages/Systembibliotheken.aspx
\29\ PROFIBUS PA/DP Communication Modules Operating Instructions
https://support.industry.siemens.com/cs/ww/en/view/109739262
\30\ Automating with STEP 7 in AWL and SCL
Author: Hans Berger
© Siemens AG 2020 All rights reserved

Publicis MCD Publisher ISBN: 978-3-89578-397-5


\31\ Process Control System Engineering
Author: Leon Urbas
Oldenburg Industrial publishing house ISBN: 978-3-8356-3198-4

6.4 Change documentation


Table 6-3
Version Date Modifications
V1.0 11/2017 First edition
V2.0 10/2018 Update to SIMATIC PCS 7 V9.0 SP1
V3.0 05/2020 Update to SIMATIC PCS 7 V9.0 SP2

Standard PCS 7 Water Templates


Entry ID: 78604785, V3.0, 02/2020 115

You might also like