PAGE

SECTION 1 : IMPORTANT INFORMATION 1-1

SECTION 2 : SPECIFICATIONS/COMPONENT IDENTIFICATION 2-1

A. TECHNICAL SPECIFICATION 2-2

SECTION 3 : INSTALLATION PROCEDURES 3-1

A. DIMENSION CLEARANCES 3-1

B. MACHINE FOUNDATION 3-2
C. MOUNTING BOLT INSTALLATION 3-4
D. DRAIN CONNECTION 3-5
E. ELECTRICAL INSTALLATION 3-6
F. WATER CONNECTION 3-8
G. STEAM CONNECTION 3-9
H. EXTERNAL CHEMICAL SUPPLIES 3-10
I. ELECTRICAL CONNECTIONS 3-11
J. CONTROL FUNCTION TEST 3-11
K. THEORY OF OPERATION 3-12

SECTION 4 : OPERATING INSTRUCTIONS 4-1

SECTION 5 : MAINTENANCE 5-1

SECTION 6 : DECOMMISSIONING 6-1

SECTION 7 : TROUBLE SHOOTING 7-1

SECTION 8 : PARTS LIST

PARAMETER
 Anyone operation or servicing this machine must follow the safety rules in this manual.
Particular attention must be paid to the DANGER, WARNING, and CAUTION blocks which
appear throughout the manual

Symbols Description

The lightening flash and arrowhead within the triangle is a

warning sign alerting you of the presence of dangerous.

The exclamation point within the triangle is a warning sign

alerting you of important instructions concerning the machine.

This warning symbol indicated the presence of hot surfaces

that could cause serious burns. Stainless steel and steam lines
can become extremely got and should not and should not be
touched.

Before servicing any equipment, make certain it is

disconnected from the electrical power source. Never allow
operation of the machine when any safety device is
malfunctioning. Never bypass safety devices.

This warning symbol alerts you to the presence of possible

dangerous drive mechanisms within the machine. Guards
should always be in place when the machine is in operation.

This warning symbol indicated the presence of possibly

dangerous chemicals. Proper precautions should be taken
when handling corrosive or caustic material.

This warning symbol indicates the presence of possible

dangerous pinch-points. Moving mechanical parts can crush
an/or sever body parts.
IMPORTANT INFORMATION

SECTION 1
IMPORTANT INFORMATION

HE-65B Washer-Extractors
The HE-65B line is the professional fixed mount washer-extractor series of machines from
Accurate Technologies Co.,Ltd. It is an open pocket washer-extractor with a large and unloading.
It has been developed for the in premise market, and is suitable for commercial laundries, hotel and
other places where laundry might be processed.

The design allows for top performance at lowest possible operation cost and investment.
The flexible electronic control center ensures that maximum productivity is obtained.

The HE-65B utilizes high quality material, such as 304 (18/8) stainless steel in vital parts in
contact with the wash solution. It has a stainless steel cabinet for long life with easily removable
panels.

The key advantages of this series are the simplicity of the microprocessor and the electronic
AC drive system, which utilizes only one motor. The system allows for washing and extraction at
suit any textile fiber used today and tomorrow. The high speed final extraction saves time and
energy in the finishing operation.

A single compartment supply dispenser for powder and liquid detergents is standard (three
compartment positional) and machine is designed to accept the connection of 4 chemical lines and
pumps.

SAFETY CHECK LIST

Before Initial start up of a washer – extractor perform the following safety check:

A. Make sure all electrical and plumbing connections have been made in accordance with
applicable codes and regulations.
B. Make sure the machine is grounded electrically.
C. Make sure the machine has flexible water fill and drain connections of the correct size,
length and type, with no kinks, and that they are securely attached and/or clamped.

Before machine is placed in operation, the door safety interlock must be checked for proper
operation as follows:

A. When the washer is energized electrically and in operation, the loading door must be
locked in the closed position. Verify this by attempting to open the loading door when the
machine is operating. If necessary, check the door safety interlock and sensors for proper
operation. Consult the service manual, or call a qualified service technician if necessary.

B. When the washers loading door is open, it should not be possible to start the machine.
Verify this by attempting to start the washer with the door open. Also, close the door
without locking it and verify

That it is not possible to start the machine with the door not locked. If necessary, check the
door lock sensors for proper operation. Consult the service manual, or call a qualified service
1-1
IMPORTANT INFORMATION

technician. If additional information is required, contact your local distributor or call the
manufacturer of the machine

Before servicing any equipment, make certain it is disconnected from the

electrical power source. Never allow operation of the machine when any safety
device is malfunctioning. Never bypass safety devices.

To provide personal safety and keep the machine in proper working order, follow all
maintenance and safety procedures presented in this manual. If questions regarding safety arise.
Contact the factory immediately.

Use factory authorized spare parts to avoid safety hazards.

Operator safety

Never insert hands or objects into basket until it has completely stopped. Doing
so could result in serious in fury.

To ensure the safety of machine operators the following maintenance checks must be
performed daily.

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing
or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine, see safety checklist.

3. Do not attempt to operate the machine if any of the flowing conditions are present.

3.1 The door does not remain securely locked during the entire cycle.

3.2 Excessively high water level is evident.

3.3 Machine is not connected to a properly grounded circuit.

Do not bypass any safety devices in the machine.

Never operate the machine with a bypassed or disconnected out-of-balance

switch. Operating the machine with severe out-of-balance loads could result in
personal injury and serious equipment damage.

1-2
IMPORTANT INFORMATION

Safe Operation Environment

Safe operation requires an appropriate operating environment for both the operator and the
machine. If questions regarding safety arise, contact the factory.

Environmental Conditions
1. Ambient temperature. Water in the machine will freeze at temperatures of32F (0C) or
below. Temperatures above 120 F (50C) will result in more frequent motor overheating and, in
some cases, malfunction or premature damage to solid state devices that are used in the machines.
Special cooling devices may be necessary.

2. Humidity. Relative humidity above 90% may cause the machine’s electronics or motors
to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some
metal components. If the relative humidity is below 30% belts and rubber hose leaks, with adjacent
electrical equipment.

3. Ventilation. The need for make-up air openings for such laundry room accessories as
dryers, ironers, water heaters, etc. must be evaluated periodically. Louvers, screens, or other
separating devices may reduce the available air opening significantly.

4. Radio Frequency Emissions. A filter is available for machines in installations where floor
space is shared with equipment sensitive to radio frequency emissions. All machined that are
shipped to CE countries are equipped with this filter and comply with the EMI regulations.

5. Elevation. If the machine is to be operated at elevations over 3280 feet (100 meter) above
sea level, pay special attention to water levels and electronic settings (particularly temperature) or
desired result may not be achieved.

6. Chemicals. Keep stainless steel surfaces free of chemical residues to avoid corrosion.

7. Water damage. Do not spray the machine with water. Short circuiting and serious damage
may result. Repair immediately all seepage due to faulty gaskets, etc.

Do not place volatile or flammable fluids in any machine. Do not clean the
machine with volatile or flammable fluids such as acetone, lacquer thinners,
Enamel reducers, carbon tetrachloride, carbon tetrachloride, gasoline, benzene,
naphtha, etc. Doing so could result in serious personal injury and/or damage to
the machine.

Machine Location
1. Foundation. The concrete floor must be of sufficient strength and thickness to handle the
floor loads generated by the machine at high extract speeds.

2. Service/Maintenance Space.
Provide sufficient space to allow comfortable performance of service procedures and routine
maintenance. This is especially important in connection with machine equipped with AC inverter
driver. Consult installation instructions for specific details.

Replace all panels that are removed to perform service to perform service and
maintenance procedures. Do not operate the machine with missing guards or with
broken or missing parts. Do not bypass any safety devices.
1-3
IMPORTANT INFORMATION

Input and output services

1. Water pressure. Best performance will be realized if water or provided at a pressure of 30-
85 psi (2.0-5.7 bar). Although the machine will function properly at lower pressure, increased fill
time will occur. Water pressure higher than 120 psi (8.0 bar) may result in damage to machine
plumbing. Components failure (s) and personal injuries.

2. Optional Steam heating pressure. Best performance will be realized if steam pressure is
provided at a pressure of 30-80 psi (2.0-5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may
result in steam components and may cause personal injuries. For machines equipped with optional
steam heat, install popping in accordance with approved commercial steam

3. Compressed Air. For machines requiring compressed air service, best performance will be
realized if air is provided at a pressure of 80-100 psi (5.4-6.7 bar). Large capacity machines could
experience door seal failures if compressed air service is interrupted.

4. Drainage System. Provide drain lines or trough large enough to accommodate the total
quantity of water that could be dumped if all machines on the site drained at the same time from the
highest attainable level. If drain troughs are used, they should be covered to support light foot
traffic.

5. Power. For personal safety and for proper operation, the machine must be grounded in
accordance with state and local codes. The ground connection must be to a proven earth ground, not
to conduits or water popes. An easy-access disconnect switch should be provided

Ensure that a ground wire from a proven earth ground. Is connected to the ground lag in the
electrical junction box on this machine. Without proper grounding personal injury form electrical
shock could occur and machine malfunctions may be evident. Computer-controlled machines must
have a proper ground to prevent computer malfunctions.

Always disconnect power and water supplies before a service technician performs
any service procedure. Where applicable, steam and/or compressed air supplies
should also be disconnected before service is performed

AC Inverter Drive
Machines equipped with AC drives require special attention with regard to the operating
environment.

1. An especially dusty or linty environment will require more frequent cleaning of the AC
drive cooling fan filter and pf the AC drive itself.

2. Power line fluctuations from sources such as an interruptible power supplies (UPS) can
adversely affect machines equipped with the AC drive. Proper suppression devices should be
utilized on the incoming power to the machine to avoid problems.

3. A clean power supply free from voltage spikes and surges is absolutely essential for
machines equipped with the AC drive. Nonlinear inconsistencies (peaks and valleys) in the power
can cause the AC drive to generate nuisance errors. If voltage is above 230V for 200V installations
or above 440V for 400V installations, a buck/boost transformer is recommended. If voltage is
above 240V or 480V, a buck/boost transformer is required unless the factory advises differently.
1-4
IMPORTANT INFORMATION

4. Sufficient space to perform service procedures and routine preventive maintenance is

especially important for machines equipped with AC drives.

Misuse
Even though this machine is an atmospheric vessel, never use it for any purpose other than
washing fabrics.

1. Never wash petroleum-soaked rags in the machine. This could result in an explosion

2. Never wash machine parts or automotive parts in the machine. This could result in serious
damage to the basket.

3. Never stone wash in the machine. It could wear the basket and serious damage might occur
to the machine.

4. Never use the machine for dying and with harsh chemicals that can cause corrosion and
other health hazards.

5. Never allow children to play on or around this machine become trapped in the machine.
Do not leave children unattended while the machine door is open. These cautions apply to
animals as well.

1-5
SPECIFICATION/COMPONENT IDENTIFICATION

SECTION 2
SPECIFICATIONS / COMPONENT IDENTIFICATION
Delivery inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping
damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident,
have the carrier note the condition on the shopping document before the shopping receipt is signed,
or advise the carrier of the conditions as soon as it is discovered.

Remove the crate and protective cover as soon after delivery as possible. If any damages
discovered upon removal of the crate and/or protective cover, advise the carrier and file a written
claim immediately.

A record of each machine is on file with the manufacturer. The serial number decal is located
at the rear of the machine. Always provide the machine’s serial number and model number when
ordering part or when seeking technical assistance.

NOTE: Keep the manuals, installation instruction and the wiring diagrams which accompany the
machine in a safe place for ready reference. They have been included with the machine at
no charge. Additional copies are available at a nominal charge.

2-1
SPECIFICATION/COMPONENT IDENTIFICATION

A. TECHNICAL SPECIFICATION
HE-20 Technical Specifications
Units
MODEL HE-20
Metric US
CAPACITY:
Loading factor 1:10 kg lbs 9.6 21.1
1:12 kg lbs 7.9 17.5
1:13 kg lbs 7.7 16.9
OVERALLDIMENSIONS:
A-Width mm inch 735 29.0
B-Height mm inch 1181 46.5
C-Depth mm inch 785 31.0
WEIGHT AND SHIPPING INFORMATION:
Net Weight kg lbs 250 550
Domestic shipping weight kg lbs 263 579
CYLINDER INFORMATION:
Diameter mm inch 612 24.1
Depth mm inch 325 12.8
Volume liters Cu ft 95.5 3.4
Perforation size mm inch 4.8 0.188
Perforation open area % 17
CYLINDER SPEEDS:
Wash rpm g 48.5 0.8
Distribution rpm g 76.5 2
Extract rpm g 540.8 100
Extract (Special) rpm g 662.3 150

2-2
SPECIFICATION/COMPONENT IDENTIFICATION

HE-20 Technical Specifications

Units
MODEL HE-20
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 365 14.4
Height of door bottom above floor mm inch 510 20
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 0.75 1
WATER INLETS
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in) 20 ¾
Average HOT water consumption/cycle liters gal 91 24
Average COLD water consumption/cycle liters gal 174 46
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 51 2
Drain capacity Liters/min gpm 113 30
STEAM INLET and COMSUMPTION:
Steam inlet size DN(mm) NPS(in) 13 ½
Required steam to heat bath 10F (5.55C) LOW kg lbs 0.5 1
Required steam to heat bath 10F (5.55C) HIGH kg lbs 0.6 1.5
Average Steam consumption per cycle kg BHP 11 0.7

2-3
SPECIFICATION/COMPONENT IDENTIFICATION

HE-30 Technical Specifications

Units
MODEL HE-30
Metric US
CAPACITY:
Loading factor 1:10 kg lbs 12.8 28.2
1:12 kg lbs 10.7 23.5
1:13 kg lbs 9.8 21.5
OVERALLDIMENSIONS:
A-Width mm inch 735 29.0
B-Height mm inch 1270 50
C-Depth mm inch 885 34.9
WEIGHT AND SHIPPING INFORMATION:
Net Weight kg lbs 292 642
Domestic shipping weight kg lbs 307 675
CYLINDER INFORMATION:
Diameter mm inch 612 24.1
Depth mm inch 435 17.13
Volume liters Cu ft 128 4.52
Perforation size mm inch 4.8 0.188
Perforation open area % 17
CYLINDER SPEEDS:
Wash rpm g 48.5 0.8
Distribution rpm g 76.5 2
Extract rpm g 540.8 100
Extract (Special) rpm g 662.3 150

2-4
SPECIFICATION/COMPONENT IDENTIFICATION

HE-30 Technical Specifications

Units
MODEL HE-30
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 365 14.4
Height of door bottom above floor mm inch 510 20
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 1.5 2
WATER INLETS
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in) 20 ¾
Average HOT water consumption/cycle liters gal 91 24
Average COLD water consumption/cycle liters gal 174 46
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 51 2
Drain capacity Liters/min gpm 113 30
STEAM INLET and COMSUMPTION:
Steam inlet size DN(mm) NPS(in) 13 ½
Required steam to heat bath 10F (5.55C) LOW kg lbs 0.5 1
Required steam to heat bath 10F (5.55C) HIGH kg lbs 0.6 1.5
Average Steam consumption per cycle kg BHP 11 0.7

2-5
SPECIFICATION/COMPONENT IDENTIFICATION

HE-40 Technical Specifications

Unit
MODEL HE-40
Metric US
CAPACITY:
Loading factor 1:10 kg lbs 18.7 41
1:12 kg lbs 15.6 34.3
1:13 kg lbs 14.4 31.7
OVERALL DIMENSIONS:
A-Width mm inch 838 33
B-Height mm inch 1397 55
C-Depth mm inch 1143 45
WEIGHT AND SPIPPING INFORMATION:
Net Weight kg lbs 462 1016
Domestic shipping weight kg lbs 479 1054
CYLINDER INFORMATION:
Diameter mm inch 680 26.8
Depth mm inch 515 20.3
Volume liters Cu ft 187 6.6
Perforation size mm in 4.8 0.188
Perforation open area % 19
CYLINDER SPEEDS:
Wash rpm g 46.0 0.8
Distribution rpm g 72.6 2
Extract rpm g 513.1 100
Extract (Special) rpm g 628.4 150

2-6
SPECIFICATION/COMPONENT IDENTIFICATION

HE-40 Technical Specifications

Unit
MODEL HE-40
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 400 15.7
Height of door bottom above floor mm inch 483 19
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 2.2 3
WATER INLETS
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in) 20 ¾
Average HOT water consumption/cycle liters gal 193 51
Average COLD water consumption/cycle liters gal 102 27
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 76.2 3
Drain capacity Liters/min gpm 159 42
STEAM INLET and COMSUMPTION:
Steam inlet size DN(mm) NPS(in) 13 ½
Required steam to heat bath 10F (5.55C) LOW kg lbs 2.4 5.3
Required steam to heat bath 10F (5.55C) HIGH kg lbs 3 6.6
Average Steam consumption per cycle kg BHP 23.5 1.5

2-7
SPECIFICATION/COMPONENT IDENTIFICATION

HE-65B Technical Specifications

Unit
MODEL HE-65B
Metric US
CAPACITY:
Loading factor 1:10 kg lbs 27.4 60
1:12 kg lbs 22.8 50.2
1:13 kg lbs 2.1 46.4
OVERALL DIMENSIONS:
A-Width mm inch 880 34.6
B-Height mm inch 1530 60.2
C-Depth mm inch 1155 45.5
WEIGHT AND SPIPPING INFORMATION:
Net Weight kg lbs 540 1188
Domestic shipping weight kg lbs 559 1230
CYLINDER INFORMATION:
Diameter mm inch 790 31.1
Depth mm inch 560 22
Volume liters Cu ft 274 9.7
Perforation size mm inch 4.8 0.188
Perforation open area % 23
CYLINDER SPEEDS:
Wash rpm g 42.6 0.8
Distribution rpm g 67.3 2
Extract rpm g 476.0 100
Extract (Special) rpm g 583.0 150

2-8
SPECIFICATION/COMPONENT IDENTIFICATION

HE-65B Technical Specifications

Unit
MODEL HE-65B
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 450 17.7
Height of door bottom above floor mm inch 569 22.4
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 3.7 5
WATER INLETS
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in) 20 ¾
Average HOT water consumption/cycle liters gal 223 59
Average COLD water consumption/cycle liters gal 106 28
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 76.2 3
Drain capacity Liters/min gpm 245 65
STEAM INLET and COMSUMPTION:
Steam inlet size DN(mm) NPS(in) 13 ½
Required steam to heat bath 10F (5.55C) LOW kg lbs 3.8 8.4
Required steam to heat bath 10F (5.55C) HIGH kg lbs 4.2 9.2
Average Steam consumption per cycle kg BHP 34.4 2.2

2-9
SPECIFICATION/COMPONENT IDENTIFICATION

HE-80 Technical Specifications

Unit
MODEL HE-80
Metric US
CAPACITY:
Loading factor 1:10 kg lbs 38.5 84.7
1:12 kg lbs 32.1 70.6
1:13 kg lbs 29.6 65.1
OVERALL DIMENSIONS:
A-Width mm inch 1049 41.3
B-Height mm inch 1753 69
C-Depth mm inch 1422 52
WEIGHT AND SPIPPING INFORMATION:
Net Weight kg lbs 768 1690
Domestic shipping weight kg lbs 788 1734
CYLINDER INFORMATION:
Diameter mm inch 940 37
Depth mm inch 690 27.2
Volume liters Cu ft 478 16.9
Perforation size mm inch 4.8 0.188
Perforation open area % 24
CYLINDER SPEEDS:
Wash rpm g 39.0 0.8
Distribution rpm g 61.7 2
Extract rpm g 436.4 100
Extract (Special) rpm g 534.4 150

2-10
SPECIFICATION/COMPONENT IDENTIFICATION

HE-80 Technical Specifications

Unit
MODEL HE-80
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 483 19
Height of door bottom above floor mm inch 635 25
DRIVE INFORMATION:
Number of motors Number
Size of motor kW Hp 5.5 7.5
WATER INLETS
Hot water size DN(mm) NPS(in) 25 1
Cold water size DN(mm) NPS(in) 25 1
Additional water Inlet DN(mm) NPS(in) 25 1
Average HOT water consumption/cycle liters gal 371 98
Average COLD water consumption/cycle liters gal 174 46
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 76.2 3
Drain capacity Liters/min gpm 473 125
STEAM INLET and COMSUMPTION:
Steam inlet size DN(mm) NPS(in) 20 ¾
Required steam to heat bath 10F (5.55C) LOW kg lbs 6.4 14
Required steam to heat bath 10F (5.55C) HIGH kg lbs 7.3 16.1
Average Steam consumption per cycle kg BHP 56.3 3.6

2-11
INSTALLATION PROCEDURES

SECTION 3
INSTALLATION PROCEDURES

A. DIMENSION CLEARANCES

When installing the washer-extractor, it is important to allow adequate clearance on all sides
of the machine. When multiple machines are installed, it is important to allow for the specified
minimum clearances between machines. The following table shows recommended minimum
clearances for the various freestanding models.

NOTE: The dimensions are approximate and subject to normal manufacturing tolerances. If exact
dimensions are required for construction purposes, re quest certified drawings from the
factory. We reserve the right to make changes at any time without notice.

UNTIS UNITS HE Series

Detail
Metric US Recommended Minimum
(A) Minimum rear clearance mm inch 760 30 305 12
(B) Minimum clearance between
mm inch 455 18 25 1
machine and wall
(C) Minimum clearance between
mm inch 455 18 25 1
machines
(D) Minimum font clearance mm inch 838 33 838 33

Figure.3-1 Dimensions for construction

3-1
INSTALLATION PROCEDURES

B. MACHINE FOUNDATION

A proper foundation is an absolute necessity when installing a fixed mount washes extractor.
Do not neglect details when doing foundation work. These details will ensure a stable installation,
reducing the possibility of excess vibration at high speeds.

The machine must be anchored to a smooth level surface so that the entire base of the
machine is supported and rests on the mounting surface.

NOTE: Do not support the machine at only four points.

A concrete base designed to elevate the washer-extractor to a more comfortable working

height may be used. Use care when designing a base, as the forces generated during extract are
extreme. The base must be adequately tied into existing floor.

Do not attempt to install this machine on wooden flooring of any kind, above
ground level, or over basements.

Installation must be slag on grade or equal.

Ensure that the machine is installed on a level floor of sufficient strength and that the
recommended clearances for inspection and maintenance are provided. Never allow the inspection
and maintenance space to be blocked.

Model Standard Metric Static Load Dynamic Load Dynamic Frequency

HE – 20 lbs kN 670 2.98 900 4 11.1
HE – 30 lbs kN 670 2.98 900 4 11.1
HE – 40 lbs kN 1055 407 1200 5.3 10.5
HE – 65B lbs kN 1300 2.8 1800 8.1 9.8
HE – 80 lbs kN 1950 8.7 2400 10.7 8.9

Figure.3-2 Table for machine foundation

3-2
INSTALLATION PROCEDURES

Figure.3-3 Foundation bolt hole location

Prepared Concrete Base

Existing Floor

Figure.3-4 Machine installation

3-3
INSTALLATION PROCEDURES

C. MOUNTING BOLT INSTALLATION

All Hal washer-extractors must be secured by the use of inlayed J-Bolt or similar Fixing
method. The anchors should be embedded in 3500 psi (24000 N/m2) reinforced concrete. See Figure
below. The following information is just an example A, B, C, D.

Nut
A B C D Spring Washer +
STD Washer
Heavy Duty Harden
Flat Washer
Machine Base
Plate

Prepare Cost Bolt in positions Prepare for Bolt Addition Bolting Down

Figure.3-5 Mounting bolt installation

(1) Concrete Base

A+B Prepared with Anchors Bolt precas in the concrete.
C Prepared with Cauity for J-Bolts to be inserted with concrete when the machine placed in
position.
D Prepare bolting down.
(2) Large n Hardened Flat Washer for placing over bolting down hold.
Place the machine adjacent to the foundation. Do not attempt to move it by pushing on the sides.
1. Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame
concrete base of the machine.
2. Carefully place the machine over the anchor bolts. Raise the machine and level it 1/2 inch
above the concrete base on four points, using spacers that can be removed easily.
3. Fill the spaces between the machine base and floor with machinery grout. Remove front
panel and rear panel to gain access to all frame members. Grout completely under all frame
members. Force grout under the machine base until all voids are filled.
4. Remove the spacers carefully, allowing the machine to settle into the wet grout.
5. Place the Large hardened flat washer over the Archer bolt. Erasure there is no grout in and
around the Archer bolt in the hole. If there is, clean it out so Lange flat washer makes
contact with the machine base plate upper surface.
6. Attached the mounting bolt washers and lock nuts to the anchor bolts after the grout has
hardened. Tighten the lock nuts by even increments-one after the other-until all are tightened
evenly and the machine is fastened securely to the floor. The nu1s should be tightened in a
diagonal fashion, which will help ensure equal tension at all anchor points.

Concrete

3-4
INSTALLATION PROCEDURES

Machine Base mounting Hole configuration

Below are the Standard Hole configurations for the He Series mounting.

MACHINE AREA
MACHINE AREA WASHER HE-40
WASHER HE-30

MACHINE AREA

WASHER HE-60 WASHER HE-80

MACHINE AREA

Figure.3-6 Mounting bolt installation

Mounting Bolt installation

- HE-20,30,40 through 65B use 5/8-11 x 8” (M 14) bolt/dimension.
- HE-80 uses 3/4 -10 x 8” (M 20) bolts.
Embed the bolts in 3500 psi reinforced concrete with a minimum of 12” thickness. The
threaded end of his bolt should extend 2 inches from the surface of the floor. As an option, a welded
bolt locating fixture is available (rebar frame). This rigid welded assembly is made of reinforcing rod
(rebar) and is designed to be encased in concrete.

D. DRAIN CONNECTION
A drain system of adequate capacity is essential to the machine performance. Ideally the
water should empty through a 4 inch vented pipe directly into a sump or floor drain. See figure.

A flexible connection must be made to a vented drain system to prevent an airlock or siphon
effect. If proper drain size is not available or practical, a surge tank is required. A surge tank in
conjunction with a sump pump should be used when gravity drainage is not possible, such as in
below-ground-level installations.

3-5
INSTALLATION PROCEDURES

Before any deviation from specified installation procedures is attempted, the customer or
installer should contact the manufacturer. Increasing the drain hose length, installing elbows, or
causing bends will decrease drain flow rate and increase drain time, impairing machine performance.
If the drain arrangement is inadequate, the machine will not extract and will not discharge water
properly.

See table below for specific drain information.

Units HE Series
Detail
Metric US HE-20 HE-30 HE-40 HE-65B HE-80
Drain connection Size mm. inch 50 2 50 2 76 3 76 3 76 3
Drain flow capacity liters/min gpm 117 31 50 31 581 150 581 150 581 150
Minimum drain it size liters gal 72 19 72 19 388 100 388 100 388 100

Figure.3-7 Table for drain size

Rear of machine
Rear of machine
Vent
Drain pipe
Drain pipe
Steel grate

Drain trough Waste line tub

Waste line
Strainer
Waste line

Figure.3-8 Drain installation

E. ELECTRICAL INSTALLATION

The AC drive requires a clean power supply free from voltage spikes and surges. A voltage
monitor should be sued to check incoming power. The customer’s local power company may provide
such a monitor.

The AC drive provides for an internal circuit breaker. A separate circuit breaker governs the
control circuit.

If input voltage measures above 230V for a 200V drive, or above 440V for a 400V drive,
either ask the power company if their representative can lower the voltage or install a step-down
transformer kit available from the manufacturer. Voltages above 250V and 490V require additional
measures. Contact the distributor or the manufacturer for assistance.

3-6
INSTALLATION PROCEDURES

This machine must be installed, adjusted, and serviced by qualified electrical

maintenance personnel familiar with the construction and operation of this
type of machinery. They must also be familiar with the potential hazards
involved. If this warning is not observed, personal injury or equipment damage
resulting in voiding the warranty may result.

When controlling the AC drive with a parameter unit, the machine’s computer
and its safety features are bypassed. This would allow the basket to rotate at
high speeds with the door open. When using a parameter unit to control the
AC drive, a large sign should be placed on the front of the machine warning
people of the imminent danger.

Never touch terminals or components of theca drive unless power is

disconnected and the “CHARGE” indicator LED is off. The AC drive retains
potential deadly voltage for some time after the power is disconnected. There
are no user-serviceable parts inside the AC drive. Tampering with the drive
will void the warranty.

Dangerous voltages are present in the electrical control boxes and at the motor
terminals. Only qualified personnel familiar with electrical test procedures test
equipment, and safety precautions should attempt adjustments and
troubleshooting. Disconnect power from form the machine before removing
the control box cover, and before attempting any service procedures.

Electrical Specification
Approx. Circuit
Wire Size
Amp Draw Breaker
Model Voltage Phase
Hot water, Hot water,
Elec. Hot water, Steam Elec. Elec.
Steam Steam
200-240 3 6.0 21.7 14AWG/2.5sq.mm. 10AWG/6sq.mm. 15 30
HE20
380-415 3 3.5 12.6 14AWG/2.5sq.mm. 12AWG/4sq.mm. 15 20
440-480 3 3.5 11.4 14AWG/2.5sq.mm 12AWG/4sq.mm. 15 20
200-240 1 6.0 - 14AWG/2.5sq.mm. - 15 -
200-240 3 6.0 31.0 14AWG/2.5sq.mm. 8AWG/10sq.mm. 15 50
HE30
380-415 3 3.5 17.2 14AWG/2.5sq.mm. 10AWG/6sq.mm. 15 30
440-480 3 3.5 15.3 14AWG/2.5sq.mm. 10AWG/6sq.mm. 15 25
200-240 1 6.0 - 14AWG/2.5sq.mm. - 15 -
200-240 3 9.0 42.3 14AWG/2.5sq.mm. 6AWG/16sq.mm. 15 60
HE40
380-415 3 4.7 22.9 14AWG/2.5sq.mm. 10AWG/6sq.mm. 15 40
440-480 3 4.7 20.4 14AWG/2.5sq.mm. 10AWG/6sq.mm. 15 30
200-240 1 11.0 - 12AWG/4sq.mm. - 20 -
200-240 3 12.0 62.0 12AWG/4sq.mm. 4AWG/25sq.mm. 20 80
HE65B
380-415 3 6.5 33.9 14AWG/2.5sq.mm. 8AWG/10sq.mm. 15 50
440-480 3 6.5 30.1 14AWG/2.5sq.mm. 8AWG/10sq.mm. 15 50
200-240 1 11.0 - 12AWG/4sq.mm. - 20 -
200-240 3 26.0 92.7 8AWG/10sq.mm. 2AWG/35sq.mm. 40 125
HE80 380-415 3 14.0 50.5 12AWG/4sq.mm. 6AWG/16sq.mm. 25 75
440-480 3 14.0 45.5 12AWG/4sq.mm. 6AWG/16sq.mm. 25 75

Figure.3-9 Table for breaker size

NOTE: For single phase (1Ø) operation, connect input power to L1 and L2, leaving the L3 terminal
open.

3-7
INSTALLATION PROCEDURES

The machine should be connected to an individual branch circuit not shared with lighting or
other equipment.

Because this is a vibrating machine, the use of cable or similar, with a twist-lock plug, to
connect the machine to main power is recommended. A shielded liquid tight or approved flexible
conduit with proper conductor of correct size installed in accordance with National Electric Code
(USA) or other applicable codes is also acceptable. The connection must be made by a qualified
electrician using the wiring diagram provided with the machine. See the electrical connection data
chart for correct wire sizes.

Use wire sizes indicated in the chart for runs up to 50 feet (15m). Use next larger size for runs
of 50 to 100 feet (15-30m). Use 2 sizes larger for runs greater than 100 feet (30m).
For personal safety and for proper operation, the machine must be grounded in accordance
with state and local codes and in the USA in accordance with the National Electric Code, article 250-
96.

The ground connection must be to a proven earth ground, not to conduit or water pipes.

Do not connect the system is used, the neutral (N) leg at the terminal strip.

F. WATER CONNECTION
Individual hot and cold plumbing lines with individual shut-off valves must be available to
the machine. Hot water should be minimum of 160F (70C). If lower temperature water is used the
machine should be equipped for steam heating to heat the wash solution to desired temperature. Best
performance will be realized if water is provided at a pressure of 30-85 psi (2-7 Bar). Although the
machine will function properly at lower pressures, increased fill times will occur.

Flush the water system for at least two minutes prior or initial use.

Use flexible hoses and install separate screen filters in the lines to keep rust and other foreign
particles out of the solenoid valves. Hang the hoses in a large loop. Do not allow the hoses to link.
The water connections to the machine should be supplied by a hot and cold water line of least the
sizes shown in the table below. Installation of additional machines will require proportional larger
water lines, see table.

To avoid eventual water hammer in the water line, suitable devices to reduce the water
hammer should be installed.

Pipe Size
NUMBER OF NACHINES HE Series
DN(mm) NPS(in)
1 25 1
2 25 1
3 40 1-1/2
4 40 1-1/2
5 50 2
6 50 2

Figure.3-10 Table for drain size

3-8
INSTALLATION PROCEDURES

G. STEAM CONNECTION

Never touch internal or external steam pipes, connections, or components. These

surfaces can be extremely hot and will cause severe burns. The steam must be
turned off and the pipe, connections, and components allowed to cool before the
pope can be touched

For machines equipped with optional steam heat, install piping in accordance with approved
commercial steam practices. Steam requirements are shown in the table below. Failure to install the
supplied steam filter may void the warranty.

STEAM INLET and CONSUMPTION: UNITS HE-20

Steam inlet size DN(mm) NPS(in) 13 1/2
Required steam to heat bath 10F (5.55C) LOW kg lbs 0.5 1
Required steam to heat bath 10F (5.55C) HIGH kg lbs 0.6 1.5
Average Steam consumption per cycle BTU/hr BHP 7 0.7

STEAM INLET and CONSUMPTION: UNITS HE-30

Steam inlet size DN(mm) NPS(in) 13 1/2
Required steam to heat bath 10F (5.55C) LOW kg lbs 0.5 1
Required steam to heat bath 10F (5.55C) HIGH kg lbs 0.6 1.5
Average Steam consumption per cycle BTU/hr BHP 7 0.7

STEAM INLET and CONSUMPTION: UNITS HE-40

Steam inlet size DN(mm) NPS(in) 13 1/2
Required steam to heat bath 10F (5.55C) LOW kg lbs 2.4 5.3
Required steam to heat bath 10F (5.55C) HIGH kg lbs 3 6.6
Average Steam consumption per cycle BTU/hr BHP 15 1.5

STEAM INLET and CONSUMPTION: UNITS HE-65B

Steam inlet size DN(mm) NPS(in) 13 1/2
Required steam to heat bath 10F (5.55C) LOW kg lbs 3.8 8.4
Required steam to heat bath 10F (5.55C) HIGH kg lbs 4.2 9.2
Average Steam consumption per cycle BTU/hr BHP 22 2.2

STEAM INLET and CONSUMPTION: UNITS HE-80

Steam inlet size DN(mm) NPS(in) 20 3/4
Required steam to heat bath 10F (5.55C) LOW kg lbs 6.4 14
Required steam to heat bath 10F (5.55C) HIGH kg lbs 7.3 16.1
Average Steam consumption per cycle BTU/hr BHP 35 3.6

3-9
INSTALLATION PROCEDURES

H. EXTERNAL CHEMICAL SUPPLIES

Wear Eye and hand protection when handling chemicals. Always avoid direct
contact with raw chemicals. Read the manufacturer's directions for accidental
contact before handling chemicals. Ensure that an eye-rinse facility and an
emergency shower are within easy reach. Check at regular intervals for chemical
leaks.

The following procedures must be observed when connecting any chemical injector to the
washer-extractor. See the figure for a typical supply injection system setup. Undiluted chemicals
dripping can damage the machine. Therefore, all chemicals supply dispenser pumps should be
mounted

Below the washer's injection point. All dispensers tubing should also run below the injection
point. Loops do not prevent drips if these instructions are not followed. Failure to follow these
instructions could damage the machine and void the warranty.

PVC Pipe

Figure.3-11 External chemical supply

The supply compartment on the HE models is located on the front of the machine. Supply
cups can be accessed by opening the dispenser lid. The supply cups can be removed and filled as
desired. Supply compartments are numbered 1, 2, 3 and 4 from the left of the machine to the right
External supply connections for the HE washer-extractors are located on rear of the machine. Hose
connections should be made via the threaded connectors. See figure.

1. Remove plug from base. Are assembled inside the tubing ring.
2. Install strain relief, included in the seal nut.
3. Insert tubes into the adapter.

For the plastic supply box, you must drill the nipples prior to use (max 1/4” bit). A 1/2 NPT
connection is also provided for flushing systems.

3-10
INSTALLATION PROCEDURES

I. ELECTRICAL CONNECTIONS
Connection terminals are located in the rear control box for output signals to the chemical
injection supply pump.

Terminals SUPPLY 1 through SUPPLY 4 provide contact closings for external chemical
supply pumps. The contact rating is maximum 3 amps at 24VAC 50/60Hz.

Do not attempt to increase fuse rating as this cause damage to the washer-extractor circuitry.

Any injection system pump, which requires 24VAC, must be powered by a separate external
power source.

Attempting to obtain power from the machine terminals may damage the machine
circuit and/or the chemical injection system. Consult the chemical injection supply
system instructions for operational details.

J. CONTROL FUNCTION TEST

The machine should be cleaned after the installation is complete. A function test should then
be executed on the unloaded machine as follows:

1. Check the proper supply for such characteristics as correct voltage, phase, and cycles to be
certain they are correct for the machine.

2. Open manual shut-off water valves to the machine.

3. Press Emergency Stop button.

4. Apply power to the machine.

5. Release the Emergency button.

6. Check the door interlock before starting the machine.

a. Attempt to star the machine with the door open. The machine should not start with
the door open.
b. Close the door without locking it and attempt to start the machine. The washer should
not star with the door unlocked.
c. Close and lock the door and start a cycle. Attempt to open the door while the cycle is
in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

7. For standard processing, select program 30 by pressing key 3 and key 0 on the keypad. Then
press enter and the Start key. Run the complete program, checking operation of water inlet
valves, drain, and extract functions. Program 30 is a test program that goes through most
machine functions.
8. Cylinder rotation must be counter clockwise in the extract step. If rotation is not correct,
disconnect the power to the machine. A qualified technician must reverse any two leads
between the AC drive and the motor.

3-11
INSTALLATION PROCEDURES

K. THEORY OF OPERATION
The HE models use a single-speed motor to drive the cylinder is supported via V-belts in all
speeds. The cylinder is supported by two spherical roller bearings located in a bearing housing made
of cast iron.

The motor is controlled by the computer control located in the front and the AC inverter drive
located in the rear panel. Any speed can be programmed for any wash cycle. Some speed ranges are
blocked out for programming due to safety reasons. This speed range is not important and normally
speeds for wash or extraction are not selected within this range. Any wash speed in the range of 10-
50 RPM and extraction speeds 150-Maximum RPM can be programmed. Further any reversing
action can be programmed. Normal reversing action is 18 seconds forward, pause for 3 seconds, and
18 seconds reverse. Any temperature between 70F to 200F (20-95C) can be programmed. Any water
level in the range of the machine parameters can be programmed is centimeters. The computers will
automatically provide safety levels for steam injection and door operations.

Water entry into the machine is through electromagnetic water valves controlled by the
computer. The computer also controls the drain, supply dispenser, any external liquid supplied, steam
injection and any other vital functions of the wash program. The computers can even record cycles
and data of importance that could be used for maintenance purpose.

The steam, if installed is injected in the bottom of the shell via a steam injector. The steam is
controlled by a steam valve that is programmed by the micro computer.

The cylinder is perforated, allowing water to pass through and drain from within during drain
and extract steps. Lifting ribs inside the cylinder lift the load from the wash solution and allow the
load to tumble and falling back into the solution when the load from the wash solution and allow the
load to tumble and falling back into the solution when the load reaches the approximate 10-1 o’clock
or 1-2 o’clock positions. This mechanical action removes soil from the fabric. Furthermore, the
lifters are perforated on the top so that water can cascade over the goods and wet them quickly.

This reduces water consumption as water is picked up at the cylinder’s lowest point and lifted
and splashed over the goods at the highest point as the cylinder rotates.

A stainless steel door is provided for loading and unloading. A door lock system prevents
operation of the machine when the door is open. The door is locked during operation utilizing an air
cylinder and a manual latch for safety reasons. The door lock is provided with magnetic sensor to
indicate that the machine is locked and provide for start of the machine when the door is closed and
locked.

The AC drive, contractor, circuit overload protectors, input power supply connections,
external supply connection, and control transformer are behind a cover of the rear of the machine.

The supply dispenser is mounted on the front of the machine and is accessed by unlatching
the cover door. Supplies, both liquid and powder; may be added by pulling the dispenser cups out
and placing the appropriate supply in each. Supplies are flushed into the machine at the proper time
in the cycle, controlled by the microcomputer.

Holes are provided at the rear of the machine for connection to an external, central liquid
supply unit. Electrical connections are provided for the liquid supply unit on a terminal strip inside
the rear control module.

3-12
OPERATING INSTRUCTIONS

SECTION 4
OPERATING INSTRUCTIONS

Image WC 02 Controller
The Image WC 02 controller is a powerful and versatile soled state control. Up to 30
programs can be stores and executed. The computer comes standard with 12 pre-programmed
cycles, which are discussed later in the manual (see table of contents for locations).

NOTE: Do not power off the machine while the mode switch is in Program position. Doing this
will result in program data corruption, requiring a reprogramming of some or all of the
cycles. Always move the Program switch into the Run position before powering down the
equipment.

Keypad
The user interface for the Image WC 02 control is a four pushbutton keypad with an LED
(Light Emitting Diode) display. This interface is located on the front of the machine. In Run mode,
the keys function as follows:

Used to stop cycle in progress

Used to start a cycle

Used in cycle selection:

Pressing this key increments
The cycle up by one.

Used in cycle selection:

Pressing this key decrement Stop Start Cycle Cycle
the cycle down by one. Up Down

Figure.4-1 Keypad main controller

4-1
OPERATING INSTRUCTIONS

Cycle Selection
Press the up or sown key until the desired cycle number is showing on the display. Press the
keys just hard enough to activate them. Pressing harder will cause undue wear on the keypad. After
you arrive at the desired cycle, ensure the goods are loaded, and the door is closed. Then press Start.
If the doors is not properly closed and locked, the display will read door until the door is properly
closed and locked. After the door is closed, press start.

Cycle execution
A cycle can be aborted at any time by pressing the stop key. The machine will enter the stop
routine after witch the door may be unlocked (display reads donE).

To display the temperature of the wash solution during a cycle, press the up key. To display
the cycle number currently in process, press the start key.

Display Indications
The following table lists the displays the Image WC 02 is capable of and their meanings.
Familiarize yourself with these displays and their meanings.

Display Meaning Display Meaning

504 Rom code. Example only FLUS Overflow prewash selected
hold Wait – machine just powered up cFlL Cold Fill
cy Cycle number (followed by 2 digits) bFlL Warm Fill (both hot and cold)
chEc /
Test Cycle hFlL Hot Fill
cYc
FRr Degrees Fahrenheit LoLE Low water level
cEL Degrees Celsius hlLE High water level
PrE Prewash segment (1st of 8 segments) SUP 1 Supply 1
URSh Wash segment (2nd of 8 segments) SUP 2 Supply 2
FlL 1 First rinse (3rd of 8 segments) SUP 3 Supply 3
FlL 2 Second Rinse (4th of 8 segments) SUP 4 Supply 4
FlL 3 Third Rinse (5th of 8 segments) SUP 5 Supply 5 (Supply 1 & 2)
FlL 4 Fourth Rinse (6th of 8 segments) SUP 6 Supply 6 (Supply 2 & 3)
FlL 5 Fifth Rinse (7th of 8 segments) SUP 7 Supply 7 (Supply 3 & 4)
FlL 6 Sixth Rinse (8th of 8 segments) StoP Stop Routine
Sr ln Spray Rinse SdLy Spin coast down delay
Dr ln Dilution Rinse donE Cycle complete, open the door
PrEu Normal Prewash selected door Door not closed and locked
SP ln / Reads “spin” for one second, then FlLL / Programmed water level not
lnE “time” followed by the spin time StoP reached after 30 minutes
Water level is detected when
Temperature sensor failure or
tSFL FULL none should be present. Can
temperature out of range.
indicate a clogged drain.

Each of the 30 cycles consists of 8 segments. A typical cycle has Prewash, Wash, and
Rinses (up to six are available. Upon the completion of the last rinse, a final spin occurs. Following
is a description of each cycle segment.

4-2
OPERATING INSTRUCTIONS

Fill
After the start key is pressed, the drain is closed and the machine begins filling to the
appropriate water level. Each wash segment begins with a fill. After the water level is reached, the
cycle time begins to count down (the cycle timer is paused during fill, heat and drain steps). If a
supply is programmed during the segment, the dispenser will be flushed during the fill.

If the machine is connected to an external chemical supply system, the programmed supply
will begin 10 seconds into the programmed water level is reached, or sixty seconds have elapsed. If
the water level is not reached after 30 minutes, the display will flash STOP and FILL The onboard
beeper will also sound for 10 seconds. The machine will then enter the stop routine.

Wash
Standard Wash
As soon as the programmed water level is reached (and any programmed temperature is
reached) the display begins to count down the remaining time left in the cycle.

All except three cycles use the standard agitation profile. This agitation profile is active
during prewash, wash, and rinses. The standard sequence is:

¾ 12 seconds counterclockwise at wash speed

¾ 3 second pause
¾ 12 seconds clockwise at wash speed
¾ 3 second pause

Gentle Wash
Cycles 8, 16, and 24 use a gentle agitation profile. This profile is used in the prewash, wash,
and rinse steps. The gentle wash agitation profile is:

¾ 3 seconds counterclockwise at wash speed

¾ 12 second pause
¾ 3 seconds clockwise at wash speed
¾ 12 second pause

Heat
If a wash segment contains a heat step, the heating elements will begin to heat the wash
solution after the programmed level has been reached. If the water does not reach the desired
temperature after 30 minutes, the machine will progress to the next step.

Selection Advance
Advance Mode
This setup selection advance to next routine in segment.
● Water level to be reached before advance is possible
- Fill routine (Heater start) to wash routine
- Wash routine to drain routine
- Spin routine to step routine

● Selection advance; 0 – Disable

1 – Enable
Press together for advance step in this program.

4-3
OPERATING INSTRUCTIONS

Drain
At the conclusion of a prewash, wash, or rinse segment, the drain valve opens and the wash
cylinder turns clockwise at wash speed. The machine should drain in less than 30 seconds. If
draining takes longer than this, a clogged drain hose is usually to blame. Contact a qualified service
technician.

After the water level has fallen below the low level, there is a fifteen second delay, during
which the computer monitors the water level. If water is sensed, the computer waits until both high
and low level inputs show that there is no water in the wash cylinder. Assuming no water is
detected, the drain sequence concludes, and the computer proceeds to the next segment.

Spin
After the drain sequence, the machine progresses to spin speed if the spin time is not zero.
The displayed time will continue counting down. After the programmed spin time has elapsed, the
next segment of the wash cycle begins or the stop routine begins, if the spin was the final spin of the
wash cycle.

Stop Routine
When the final spin of the wash cycle is complete, the stop routine is activates. The stop
routine sequence looks like this:

¾ All inputs are turned off

¾ A forty second coast down timer is activated (after a spin)
¾ 12 seconds clockwise at wash (if no spin)
¾ 3 seconds pause (if no spin)
¾ 12 seconds counterclockwise at wash
¾ 5 second pause
¾ The display shows done

Once the display shows donE, the door can be opened. Once the door is opened, the display
reverts to the cycle number of the cycle just completed. The machine is now ready to run another
wash program.

WARNING

Never insert any part of your body or any object into the wash cylinder until it has
completely stopped. Doing so could result in serious injury.

NOTE: If the display shows donE and the wash cylinder continues to rotate for an abnormally long
time, this means that the water failed to completely drain, or the water level switch is
faulty. The door will not until the problem is corrected.

The computer board is located inside the control module. In the middle of the board is a
small toggle switch used to change from Run mode to Program mode (see illustration).

4-4
OPERATING INSTRUCTIONS

WARNING!

Dangerous voltages can be present inside the control module. Only qualified
service technicians with specific knowledge of test procedures and safety precautions
should attempt troubleshooting and repair. Disconnect power before removing
panels and covers, and before attempting service procedures.

The Run/Program switch is normally in the up position (Run mode) position. To enter
program mode, flip the switch to the down position (Program mode). The display changes to show
the current temperature in the wash cylinder. See the next section for key functions while in
program mode.

Key Functions in program Mode

The Stop key saves all data and terminates the programming procedure. If you press
this key first when entering program mode, the computer will enter Setup. If the stop
key is pressed again, you will exit Setup mode and return to Program mode.

The Start key is the Enter command while in Program mode. Pressing this key enters
the data, and moves to the next programming function in the cycle.

The Down key is used to decrease cycle numbers and other numerical values, like time
and temperature, when creating wash formulae.

The Up key is used to increase cycle numbers and other numerical values, like time
and temperature, when creating wash formulae.

Figure.4-2 Main board controller

4-5
OPERATING INSTRUCTIONS

Setup Mode
The setup options are programmable options that are in operation during all wash cycles.
The options are:

¾ Temperature displayed in degrees Celsius or Fahrenheit.

¾ Spray Rinse and Supply 4 enabled
¾ Auxiliary heat and Spray Rinse enabled
¾ Auxiliary heat and Supply 4 enabled

Take note that these options can only be changed while in Setup mode.

Temperature Display
This setup option affects the display and programming of all temperatures. CEL selects
programming/display in degrees Celsius, while FRr selects degrees Fahrenheit. The Up and Down
keys toggle between the two settings. The Start key accepts the selection and moves you to the next
setup option.

Spray Rinse, Supply 4, and Auxiliary Heading

This setup option allows you to select among the following options:

¾ Spray Rinse and Supply 4 enabled

¾ Auxiliary heat and Spray Rinse enables
¾ Auxiliary heat and Supply 4 enables

To enable Spray Rinse and Supply 4, use the up and down key to see Srin. When this
option is selected, Spray Rinse and Supply 4 are enabled, as well as Supply 7 (Supply 3 and Supply
4 combined). This is the default setting. When this option is selected, no further programming in
Setup is possible. Press the Stop key to exit Setup.

To enable Spray Rinse and Auxiliary Heating, use the up or down key to see heat instead
of Srin, as above. Now press the Start key (enter). Now use the up or down key to see Srin. Press
the start key (enter). No

Further Setup programming is possible. Press the Stop key exit Setup.

To enable Auxiliary Heat and Supply 4, press the Up or Down key to see hEAt. Press the
start key (enter). Now press the Up or Down key to see SUP4. Press the Start key to select, and
press the Stop key to save and exit Setup mode. This is the default mode for machines without
Spray Rinse.

Cycle Count
To display the current cycle count, press the Start key after entering Program mode (the
display will show the current temperature in the wash cylinder). The display will show a 2 digit
number indicating how many cycles have been completed (cycles interrupted are not counted).
Press the Start key again to return to program mode without resetting the count. Press the Up or
Down key to reset the count to zero and return program mode.

Cycle Programming
To edit an existing cycle, or create a new one, press the Up key while the wash cylinder
temperature is displayed. The display will change to show cY01. Press the up or down key until the
cycle number you wish to change/create is displayed. Now press the Start key to begin editing your
cycle. Please note that the test cycle cannot be displayed or altered.
4-6
OPERATING INSTRUCTIONS

All programmed cycles follow a certain routine, consisting of eight program segments,
displayed in the table below.

Cycle Segments
Segment Display Segment Display
Prewash PrE Fill3 FIL3
Wash URSh Fill4 FIL4
Fill1 FIL1 Fill5 FIL5
Fill2 FIL2 Fill6 FIL6

When modifying a cycle time, a time must be entered for each segment. To skip a segment
or spin, enter 00 for the time and press the Start key. The following table shows the range of tine
allowed for each segment and spins, as well as the allowed temperature range for machines
equipped with auxiliary heat.

Time and Temperature Parameters

Function Minimum 30 minutes
Prewash 2 minutes 20 minutes
Wash 2 minutes 15 minutes
Fill1 2 minutes 15 minutes
Fill2 2 minutes 15 minutes
Fill3 2 minutes 15 minutes
Fill4 2 minutes 15 minutes
Fill5 2 minutes 15 minutes
Fill6 2 minutes 15 minutes
Intermediate Spin 30 secouds 102 secouds
Final Spin 1 minutes 10 minutes
Tem perature 75F/25C 200F/93C

Note that spin times are programmed in seconds for in seconds for intermediate spins
following Prewash, Wash, and Fills 1 through 5. The final spin, following Fill 6 is programmed in
minutes.

To begin programming, press the Up key shows the segment to be edited, and then press the
Start Key.

For the Prewash segment, you can select either PrEU (normal Prewash) or FLUS (overflow
fill Prewash). If Overflow Prewash is selected, the fill valves will remain on for the duration of the
Prewash step. Press the Start key to make your selection.

If the Spray Rinse option is enable in Setup, you have the option of Spray Rinse or Dilution
Rinse during Fill 1 through Fill 5. The display shows Srin for spray rinse or drin for dilution rinse.

Use the Up and Down keys to select the fill temperature. The following table shows the
available options.

4-7
OPERATING INSTRUCTIONS

Fill Temperature Options

Display Fill Type
hFIL Hot Fill
cFIL Cold Fill
bFIL Warm Fill

After you have selected the appropriate fill temperature, press the Start key.

Now you can select the Fill level by using the Up or Down key. Select your Fill level
according to the following to the following table.

Fill Level Options

Display Fill Level
LoLE Low Level
∏dLE Medium Level
hILE High Level

Note that if you selected FLUS for the Prewash segment, this selection is skipped. After
your Fill level selection, press the Start Key.

Next select the desired Supply option. See the table.

Supply Options
Display Supply
SUP0 No Supply
SUP1 Supply 1
SUP2 Supply 2
SUP3 Supply 3
SUP4 Supply 4
SUP5 Supply 1 & 2
SUP6 Supply 2 & 3
SUP7 Supply 3 & 4
Supply 4 & 7 are only available if is Supply
4 was enabled in Setup

After selecting your desired supply option, press the Start key.

If your machine is equipped with Auxiliary heating, and it was enabled during Set up
programming, you may use the up or down key to select the target temperature for the segment. To
disable Auxiliary heat for the segment, set the value to zero. If the machine does not have
temperature here. If you program a target temperature that the machine is unable to achieve, the
machine will try for 30 minutes during the segment. It is also important not to flush fill. After you
have selected the temperature, press the Start key.

Now select the spin time for the segment. If you wish to skip the spin, set the value to zero.
After you have set the spin time, press the Start key, the display will now show the name of the next
program segment and what the display indicates for each.

4-8
OPERATING INSTRUCTIONS

Cycle Segment Charts

Prewash Segment
Details
Display
Use Up or Down to change. Start key is enter or advance
PrE
PrE or FLUS Select Regular prewash or Flush
00 or 02 - 30 Segment time: 00 to skip,or any time between 0 and 30 minutes
HFIL cFIL bFIL Fill temperature: Hot, Cold, or Warm (both fill)
SUP0 – SUO7 Select Supply 0-7 (0 for no supply during the step)
00, 75 - 200 Enter temperature: 75-200 deg F, 25-93 deg C. 00 for no heat Select 00
00, 25 – 93 if you have programmed a Flushing Prewash
SPIn flases for 1 sec
TIrE flases for 1 sec
00 or 30 - 120 Select time for spin: 30-120 seconds. 00 for no spin
NOTE: Supply 4 and 7 are only available if enabled in Setup
NOTE: Heat is only available if enabled in Setup

Wash Segment
Details
Display
Use Up or Down to change. Start key is enter or advance
URSh
00 or 02 - 30 Segment time: 00 to skip,or any time between 0 and 30 minutes
HFIL cFIL bFIL Fill temperature: Hot, Cold, or Warm (both fill)
LoLE or hILE Select Fill level, Low or High
SUP0 – SUO7 Select Supply 0-7 (0 for no supply during the step)
00, 75 - 200 Enter temperature: 75-200 deg F, 25-93 deg C. 00 for no heat Select 00
00, 25 – 93 if you have programmed a Flushing Prewash
SPIn flases for 1 sec
TIrE flases for 1 sec
00 or 30 - 120 Select time for spin: 30-120 seconds. 00 for no spin
NOTE: Supply 4 and 7 are only available if enabled in Setup
NOTE: Heat is only available if enabled in Setup

Fill Segment (Fill 1 through Fill 5)

Details
Display
Use Up or Down to change. Start key is enter or advance
FIL 1 FIL 2 FIL 3 FIL 4 FIL 5
dr In or Srin (1) Select Rinse Method: Dilution Rinse or Spray Rinse
00 or 02 - 30 (2) Segment time: 00 to skip, or any time between 0 and 30 min
HFIL cFIL bFIL (3) Fill temperature: Hot, Cold, or Warm (both fill)
LoLE or hILE (4) Select Fill level, Low or High
SUP0 – SUP7 (5) Select Supply 0-7 (0 for no supply during the step)
00, 75 - 200 (6) Enter temperature: 75-200 deg F, 25-93 deg C, 00 for no heat. Select
00, 25 - 93 00 if you have programmed a Flushing Prewash
SPIn flases for 1 sec
tIrE flases for 1 sec
00 or 30 - 120 (7) Select time for spin: 30 – 120 seconds. 00 for no spin
NOTE: Supply 4 and 7 are only available if enabled in Setup
NOTE: Heat is only available if enabled in Setup
NOTE: If Spray Rinse is selected for the segment, steps 3 to 6 are skipped.

4-9
OPERATING INSTRUCTIONS

Fill 6 Segment
Details
Display
Use Up or Down to change. Start key is enter or advance
FIL 6
00 or 02 - 30 Segment time: 00 to skip,or any time between 0 and 30 minutes
HFIL cFIL bFIL Fill temperature: Hot, Cold, or Warm (both fill)
LoLE or hILE Select Fill level, Low or High
SUP0 – SUO7 Select Supply 0-7 (0 for no supply during the step)
00, 75 - 200 Enter temperature: 75-200 deg F, 25-93 deg C. 00 for no heat Select 00
00, 25 – 93 if you have programmed a Flushing Prewash
SPIn flases for 1 sec
TIrE flases for 1 sec
00 or 30 - 120 Select time for spin: 30-120 seconds. 00 for no spin
NOTE: Supply 4 and 7 are only available if enabled in Setup
NOTE: Heat is only available if enabled in Setup

4-10
MAINTENANCE

SECTION 5
MAINTENANCE

Routine Maintenance
Routine maintenance maximizes operating efficiency and minimizes downtime. The
maintenance procedures described below will prolong the life of the machine and help prevent
accidents.

Daily, weekly, monthly, and quarterly checklists are provided at the end of this section.
Laminate the checklists to preserve them for repeated copying. Operators and technicians are
encouraged to add checks specific to their machine’s particular application. When possible, space is
provided on the checklists for this purpose.

The following maintenance procedures must be performed regularly at the required intervals.

Install all panels that are removed to perform service and maintenance procedures.

Do not operate the machine with missing guards or with broken or missing
parts. Do not bypass any safety devices!

Daily

1. Inspect water inlet valve hose connections on the back of the machine for leaks.
2. Inspect steam hose connections for leaks, where applicable.
3. Verify that insulation is intact on all external wires and that all Connections are secured. If
bare wire is evident, call a service technician.
4. Check door interlock before starting operation:
a. Attempt to start the washer with the door open. The washer should not start with the
door open.
b. Close the door without locking it and attempt to start the machine. The machine
should not start with the door open.
c. Close and lock the door and start a cycle. Attempt to open the door while the cycle is
in progress. The door should not open. If manual latch is moved out of position the
machine should stop.
If the door lock and interlock are not functioning properly, call a service technician.

End of the day

1. Clean the door gasket of residual detergent and foreign matters.

2. Clean the automatic supply dispenser and the lid inside and out with mild detergent. Rinse
with clean water.
3. Clean the washer’s top, front and side panels with mild detergent. Rinse with clean water.
4. Leave loading door open at the end of each day to allow moisture to evaporate.

NOTE: Leave loading door open at end of each complete cycle to allow moisture to evaporate.
Unload the machine promptly after each completed cycle to prevent moisture build up.

5-1
MAINTENANCE

Weekly
1. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gaskets do not leak.
c. Verify that the drain valve is operating. If water does not leak or during the prewash
segment, drain valve is closed and functioning properly.

2. Clean the AC drive box air filters.

a. Snap off the external plastic cover which contains the filter. Remove the foam filter
from the cover.
b. Wash the filter in a mild soap solution or vacuum it clean.

Monthly

NOTE: Disconnect power to the machine at its source before performing the monthly maintenance
procedures.

1. Each month or after every 200 hours of operation, lubricate bearing and seals. See instructions
on the machine.
a. Use premium grade lithium based #2 grease, never mix two types of grease, such as
petroleum and silicone.
b. Pump the grease gun slowly, permitting only the following number of strokes:
Do not pump the grease gun if grease comes out of the bearing housing. This can result in over
lubrication, causing damage to bearings and seals.

2. If the machine is provided with automatic lubricators, check that they are injecting grease.
Normally they last for approximately one year. Mark new lubricators with installation date.

3. Clean the AC drive fins:

a. Remove the AC drive box cover.
b. Blow the fins clean using compressed air at a pressure of 60-90 psi (4-6 Bar) or by
using canned compressed air. Use care to avoid damaging cooling fan or other
components.

NOTE: No amount of visible foreign matter should be allowed to accumulate on fins or the finger
guard.

4. Use the following procedures to determine if v-belts require replacement or adjustment. Call
a qualified service technician in either case.
a. Check V- belts for uneven wear and frayed edges.
b. After disconnecting power to the machine and removing all panels necessary for
access to the drive belts, use the following method to verify that the V-belts are
properly tensioned. Belt tensioning is straight forward, and accomplished by
loosening the tension adjusting bolts and adjusting the belts to the proper tension.
Then the bolts should be tightened. See figure.
c. Verify that V-belts are properly aligned by checking pulley alignment. Place a straight
edge across both pulley faces. The straight edge should make contact with pulleys in
four places. See figure.

5-2
MAINTENANCE

Figure.5-1 Straight edge the V-belt

5. Remove back panel and check overflow hose and drain hose for leaks.
6. Unlock the hinged lid and check the supply dispenser hoses and hose connections.
7. Clean inlet hose filter screen:
a. Turn water off and allow valve to cool, if necessary.

b. Unscrew inlet hose and remove filter screen.

c. Clean with compressed air and reinstall. Replace if worn or damage.

8. Tighten motor mounting bolt lock nuts and bearing bolt lock nuts, if necessary.
9. Use compressed air to clean lint from motor.
10. Clean external water and steam filters.

Quarterly

NOTE: Disconnect power to the machine before performing the quarterly maintenance procedures.

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.
3. Check all painted surfaces for bare metal (matching paint is available from the manufacturer.)
a. If bare metal is showing, paint with primer or solvent-based paint.
b. If rust appears, remove it with sandpaper or chemical means. Then paint with primer
or solvent-based paint.

5-3
MAINTENANCE

4. Clean steam filter, where applicable. See picture of steam filter.

1. Turn off steam supply and allow time for the
value to cool if necessary.
2. Unscrew nut.
3. Remove element and clean.
4. Replace element and nut.

Care of stainless steel

Maintain the natural beauty of stainless steel and prolong its service lift by following these
steps.

1. Ordinary deposits if dirt and grease can be remove with detergent and water. The metal
should be thoroughly rinsed and dried after washing. Periodic cleaning will help to maintain
the bright surface appearance and prevent corrosion.

2. Contact with dissimilar metal should be avoided whenever possible. This will help prevent
galvanic corrosion when salty or acidic solutions are present.

3. Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel. They
may cause corrosion. Ensure that the stainless steel is wiped clean of acidic solution residues.

4. Deposits that adhere to the stainless steel should be removed, especially from crevices and
corners. When using abrasive cleaners, always rub in the direction of the polish lines or grain
of the stainless steel to avoid scratch marks. Never use ordinary steel wool or steel brushes on
the stainless steel. Use stainless steel wool or soft non-metal bristle brushes.

5. If the stainless appears to be rusting the source of the rust may actually be an iron or steel part
not made of stainless steel, such as a nail or screw. One remedy is to paint all carbon steel
parts with a heavy protective coating. Stainless steel fasteners should be used when possible.

6. Discoloration or heat tint from overheating may be removed by scouring with powder or by
employing special chemical solutions.

7. Sanitizes or sterilizing solution should not be left in stainless steel equipment for prolonged
periods of time. They often contain chlorine, which may cause corrosion. The stainless steel
should be cleaned and rinsed thoroughly of any solution containing chlorine.

8. When an external chemical supply system is used, make certain that no siphoning of
chemicals occurs when the washer-extractor is not in use. Highly concentrated chemicals can
cause severe damage to stainless steel and other components within the machine. Damage of
this kind is not covered by the manufacturer warranty. Locate the pump below the washer’s
injection point to prevent siphoning of chemicals into the machine.

AC Drive maintenance
Perform daily and periodic inspection to avoid trouble and keep reliable operation for a long
time. Take care of the following during work.

5-4
MAINTENANCE

WARNING
The electric charge in the DC bus capacitor may be being charged even after the power is
turned off. Therefore, it may take a long time until the DC link circuit voltage reaches a safety
potential. Do not open the control circuit terminal block cover within 5 minutes after the power ha
been turned off. Then remove the control circuit and main circuit terminal block covers. Check that
the DE link circuit voltage between main circuit terminals P (+) and N (-) does not exceed the safety
voltage (+25 VDC) with a multimeter and start the maintenance and inspection.

Electric shock may occur.

• Maintenance, inspection, and parts replacement should be mace only by authorized persons.
• Take off the watch, rings and other metallic matter before starting work.
• Use insulates tools.
• Never remodel
Electric shock or injuries could occur.

Daily Inspection
Visually inspect errors in the state of operation from the outside without removing the covers
while the inverter operates or while it is turned on.

- Check if the expected performance (satisfying the standard specification) is obtained.

- Check if the surrounding environment satisfies “Operating Environment.”
- Check that the LED monitor displays normally.
- Check for abnormal noise, odor, or excessive vibration.
- Check for traces of overheats discoloration and other defects.

Judgment of service life using maintenance information

Menu#5 “Maintenance information” in Programming mode can be used to display data for
the judgment of replacement of “DC bus capacitor,” “electrolytic capacitor on the printed circuit
board”and“cooling fan” as a guide.

If the replacement data is out of the judgement level for early warning, an early warning
signal is output to an external device through terminal (Y1) (function code E20). (When any
replacement data is out of the judgement level, terminal (Y1) outputs ON signal.)

Part Replacement Judgement with Menu#5 “Maintenance Information”

Parts to be replaced Judgement level

85% or lower of the capacitance than that of the factory
DC bus capacitor
setting
Electrolytic capacitor on the printed circuit
61,000 hours or longer as accumulated run time
board.
Cooling fan 61,000 hours or longer as accumulated run time (Assumed
(Applicable motor rating: 1.5 to 3.7 kW). life of cooling fan at ambient inverter temperature of 40ºC).

1. DC bus capacitor

Measure the capacitance of the DC bus capacitor as follows:

The capacitance is displayed in the reduction ratio (%) of the initial value written in the
inverter memory before shipment.

5-5
MAINTENANCE

Capacitance measurement procedure

1. Remove the RS485 communications card (option) from the inverter if it is mounted.
Disconnect the DC bus link circuit to other inverters from terminals P (+) and N (-) of the
main circuit if any. A DC reactor (option) and braking resistor (option) may not be
disconnected. Keep the ambient temperature at 25 + 10°C.
2. Turn off the digital inputs (FWD, REV, and X1 to X3) at the control terminals.
- If an external potentiometer is connected, to terminal (13), remove it.
- Set the data of function codes E20 and E27 as the transistor output (Y1) or relay
output (30A, B, C) does not come on while the inverter power is turned off. E.g.
recommended settings are to assign normal logic signal (RUN) and (ALM) to
terminals (Y1) and (30A, B, C,) respectively.
3. Turn the inverter power on.
4. Check that the cooling fan rotates and the inverter is on halt.
5. Turn the main power supply off. Start measuring the capacitance of the DC bus capacitor.
6. After the LED monitor is unlit completely, turn the main power supply on again.
7. Select Menu#5 “Maintenance Information” in Programming mode, and check the reduction
ratio (%) of the capacitance of the DC bus capacitor.

2. Electrolytic capacitor on the printed circuit board

The inverter keeps an accumulative total of the number of hours that power has been applied
to the control circuit and displays it on the LED monitor. Use this to determine when the capacitor
should be replaced. The display is in units of 1000 hours.

3. Cooling fan
The inverter accumulates hours for which the cooling fan has run. The display is in units of
1000 hours.

The accumulated time should be used just a guide since the actual service life will be
significantly affected by the temperature and operation environment.

5-6
DECOMMISSIONING

SECTION 6
DECOMMISSIONING

In the event that the machine must be decommissioned, follow the following steps:
1. Remove the chemical injection supply system, if applicable.

a. Have a qualified electrician disconnect power to the chemical infection supply

system and the re-circulation pump at their source.

b. Using the manufacturer’s instructions, carefully remove the chemical injection

supply system from the machine. Make certain that no chemicals come in contact
with or clothing.

2. Clean interior of machine, both basket and shell.

a. Flush supply dispenser with water.

b. Run a short rinse cycle to clean chemical residues from the interior of the machine.

3. Disconnect electrical power.

a. Shut of main power supply at the breaker box or main control panel.

b. Do not attempt to disconnect power supply wires from power supply.

c. Have a qualified electrician disconnect power to machine at is source.

4. Disconnect hoses.

a. Disconnect drain hose from sump. Gutter or drain.

b. Turn off water supply. Disconnect individual hot and cold water inlet hoses from the
machine.

c. Disconnect the compressed air supply to the machine.

d. Allow time for residual water in the machine to drain.

e. Then disconnect drain hoses from the machine.

f. Disconnect necessary plumbing on the re-circulation system, if applicable.

5. Disconnect steam hoses, if applicable

a. Turn off steam supply and allow time for the valve to cool.

b. Disconnect steam hose from machine.

6-1
DECOMMISSIONING

6. Remove the machine from its foundation pad.

a. Keep all panels in place to provide stability when moving the machine.

b. Verify that door is closed and secure.

c. Loosen and remove anchor bolts holding the machine base to the floor.

d. Break the grout seal at each corner of the machine, using a crowbar.

e. Place the machine on skid and bolt the frame to the skid. This will facilitate the
removal of the machine, on to a truck.

7. Recycle.

The manufacturer uses the highest quality material in their products so that those materials
may be recycled at the end of the product’s service life.

6-2
TROUBLE SHOOTING

SECTION 7
TROUBLE SHOOTING

Before Proceeding with Troubleshooting

WARNING
If any of the protective functions have been activated, first remove the cause. Then, after
checking that the all run commands are set to off, reset the alarm. Note that if the alarm is reset
while any run commands are set to on, the inverter any supply the power to the motor which may
cause the motor to rotate.

Injury may occur.

- Even though the inverter has interrupted power to the motor, if the voltage is applied to the
main circuit power input terminals L1/R, L2/S and L2/T (L1/L and L2/N for single-phase
voltage input), voltage may be output to inverter output terminals U, V, and W.

- Some electric charge may remain in the DC bus capacitor even after the power is turned off.
Therefore, it may take some time until the DC link circuit voltage reaches a safe level.
Before touching the circuit, wait for at least five minutes after the power has been turned
off and check that the DC voltage between main circuit terminals P (+) and N(-) is less than
+25 VDC using a multimeter.
Electric shock may occur.

Follow the procedure below to solve problems.

1. First, check that the inverter is correctly wired, referring “Wiring for Main Circuit Terminals
and Grounding Terminals”
2. Check whether an alarm code is displayed on the LED monitor. If no alarm code appears on
the LED monitor

If any problems persist after the above recovery procedure, contact the shop where
you bought the inverter or your local Fuji branch office.

7-1
TROUBLE SHOOTING

Quick reference table of alarm codes

Alarm Refer Alarm Refer
Name Name
code to code to
PTC thermister for motor
OC1 OH4 P.7-10
protection
Overheat protection for
OC2 Over current protection P.7-7 dbH P.7-11
braking resistor
Electronic thermal overload
OC3 OL1 P.7-12
relay
OU1 OLU Overload protection P.7-12
OU2 Er1 Memory error P.7-13
Over voltage protection P.7-8
Remote keypad
OU3 Er2 P.7-13
communications error
LU Under voltage protection P.7-8 Er3 CPU error P.7-13
L in Input phase loss protection P.7-9 Er6 Operation protection P.7-14
OPL Output phase loss protection P.7-9 Er8 RS485 communications error P.7-14
Overheat protection for heat
OH1 P.7-10 Data save error during under
sink ErF P.7-15
voltage
OH2 External alarm input P.7-10

If no alarm code appears on the LED monitor

Motor is running abnormally

1. The motor does not rotate.

Possible Causes What to Check and Suggested Measures
Check the input voltage, output voltage and inter phase voltage unbalance.
→ Turn on a molded case circuit breaker, an earth leakage circuit breaker
1. No power supplied to the (with the exception of those exclusively designed for protection from
inverter. ground faults) or a magnetic contactor.
→ Check for voltage drop, phase loss, poor connections, or poor contacts,
and fix them if necessary.
Check the input status of the forward/reverse command with menu#4 “I/O
checking” using the keypad.
2. No forward/reverse
→ Input a run command.
operation command was
→ Set either the forward or reverse operation command to off if both
inputted, or both the
commands are being inputted.
commands were inputted
→ Correct the assignment of commands (FWD) and (REV) to function
simultaneously (external
codes E98 and E99.
signal operation).
→ Connect the external circuit wires to control circuit terminals (FWD)
and (REV) correctly.
Check the input status of the forward/reverse rotation direction command
3. No indication of rotation with Menu#4 “I/O Checking” using the keypad.
direction (keypad operation). → Input the rotation direction (F02=0), or select the keypad operation with
which the rotation direction is fixed (F02=2 or 3)
4. The inverter could not
accept any run commands Check which operation mode the inverter is in, using the keypad.
from the keypad since it was → Shift the operation mode to Running mode.
not in Running mode.
While referring to the block diagram of the drive command generator check
5. A run command with the higher priority run command with Menu#2 “Data checking: and Menu#4
higher priority than the one “I/O checking” using the keypad.
attempted was active, and the Refer to the FRENIC-Mini User’s Manual (MEH446),
run command was stopped. → Correct any incorrect function code data settings (e.g. cancel the higher
priority run command).

7-2
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check that a frequency command has been entered, with Menu#4 “I/O
checking” using the keypad.
→ Set her value of the set frequency to the same of higher than that of the
6. The set frequency was set
starting or stop frequency (F23 of F25).
to the same or lowers than the
→ Reconsider the starting and stop frequencies (F23 and F25), and if
value of the starting or stops
necessary, change them to lower values.
frequency.
→ Inspect the frequency command devices, signal converters, switches or
relay contacts. Replace any ones that are faulty.
→ Connect the external circuit wires correctly to terminals (13), (12), (11)
and (C1).
Check the higher priority run command with Menu#2 “Data
7. A frequency command checking” and Menu#4 “I/O checking” using the keypad, referring to
with higher priority than the block diagram of the drive command generator.
the one attempted was Refer the FRENIC-Mini User’s Manual (MEH446),
active. → Correct any incorrect function code data settings (e.g. cancel the
higher priority run command).
8. The peak and bottom
Check the data of function codes F15 and F16.
frequencies for the
→ Change the peak and bottom frequencies (F15 and F16) the
frequency limiters were set
correct ones.
incorrectly.
Check the data of function codes E01, E02, E03, E98 and E99 with
9. The coast-to-stop Menu#2 “Data Checking” and the input signal status with Menu#4
command was effective. “I/O checking” using the keypad.
→ Release the coast-to-stop command setting.
10. Broken wire, incorrect
Check if the output current and connection are correct.
connection or poor contact
→ Repair the wires to the motor, or replace them.
with the motor.
Check that the output current is not too large.
11. Overload
→ Lighten the load (e.g. operate the mechanical brake correctly).
Check that the motor starts running if the value of torque boost (F09)
is increased.
12. Torque generated by
→ Increase the value of torque boost (F09) and try to run the motor
the motor was insufficient.
Check the data of function codes F04, F05, H50, and H51.
→ Change the V/f pattern to match the motor’s characteristics.

2. The motor rotates, but the speed does not increase.

Possible Causes What to Check and Suggested Measures
1. The maximum frequency Check the data of function code F03.
was set to too low a value. → Correct the data of the maximum frequency (F03).
2. The peak frequency of the
Check the data of function code F15.
frequency limiter was set to
→ Correct the data of the peak frequency of the frequency limiter (F15).
too low a value.
Check the signals for the set frequency from the control circuit terminals
with Menu#4 “I/O checking” using the keypad.
→ Increase the set frequency.
3. The set frequency was set → If an external potentiometer for fre3quency command, signal
to too low a value. converter, switches, or relay contacts are malfunctioning, replace
them.
→ Connect the external circuit wires to terminals (13), (12), (11), and
(C1) correctly.

7-3
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

4. A frequency command with
Check the higher priority run command with Menu#2 “Data checking” and
higher priority than the one
Menu#4 “I/O checking” using the keypad, referring to the block diagram of
attempted (e.g. multistep
the drive command generator.
frequency, communications or
Refer to the FRENIC-Mini User’s Manual (MEH446)
jogging operation, etc.) was
→ Correct any incorrect function code data settings (e.g. cancel the
active and the set frequency
higher priority run command, etc).
was set to too low a value.
5. The
Check the data of function code F07, F08, E10, E11 and H54.
acceleration/deceleration time
→ Change the acceleration/deceleration time to match the load.
was too long.
Measure the output current.
6. Overload
→ Lighten the load (e.g. operate the mechanical brake correctly).
Check whether current limiting is active or not with Menu#3 “Drive
monitoring” and check the current limiting level (F44) using the keypad.
→ Change the level of the current limiting (F44) to an appropriate value.
7. The current limiting
Decrease the value of torque boost (F09), then turn the power off and back
operation did not increase the
on again and check if the speed increases.
output frequency.
→ A
Check the data of function codes F18, C50, C32, C34, C37 and C39
→ Change the bias and gain to correct values.
8. Bias and grain set Check the data of function codes F18, C50, C32, C34, C37 and C39
incorrectly. → Change the bias and gain to correct values.

3. The motor runs in the opposite direction to the command.

Possible Causes What to Check and Suggested Measures
1. Wiring had been Check the wiring to the motor.
connected to the motor → Connect terminals U, V, and W of the inverter to the respective U, V,
incorrectly and W terminals of the motor.
2. Incorrect connection and
Check the data of function codes E98 and E99 and the connection to
settings for run commands
terminals (FWD) and (REV).
and rotation direction
→ Correct the data of the function codes and the connection.
command (FWD) and (REV)
3. The setting for the rotation Check the data of function code F02.
direction via keypad → Change the data of function code F02 to 2 (forward rotation) or 3
operation is incorrect. (reverse rotation).

4. If the speed variation and current vibration (such as hunting) occur at the regular speed.
Possible Causes What to Check and Suggested Measures
Check the signals for the frequency command with Menu#4 “I/O
1. The frequency checking” using the keypad.
command fluctuated. → Increase the filter constants (C33 and C38) for the frequency
command.
Check that there is no noise in the control signal wires from external
sources.
2. The external frequency
→ Isolate the control signal wires from the main circuit wires as far
command device was used.
as possible.
→ Use shielded or twisted wires for the control signal.

7-4
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

3. The slip compensation Check that the motor vibration is absorbed if the slip compensation
gain was too large. (P09) is cancelled.
→ Correct or cancel the slip compensation (P09) data.
Cancel the automatic control system (automatic torque boost, slip
compensation, energy saving operation, overload prevention control,
current limiting) and check that the motor vibration is suppressed
4. The vibration system (F37, P09, H70, and F43).
having low stiffness in a → Cancel the functions causing the vibration.
load caused hunting or the → Readjust the data of the oscillation suppression gain (H80)
current is irregular due to currently set.
special motor constants. Check that the motor vibration is Suppressed if you decrease the
carrier frequency (F26) or set the sound tune to level 0 (F27=0).
→ Decrease the carrier frequency (F26) or set the sound tune level 0
(F27=0).

5. If grating sound can be hard

Possible Causes What to Check and Suggested Measures
Check the data of function codes F26 and F27.
1. The carrier frequency was
→ Increase the carrier frequency (F26).
set too low.
→ Select the optimal value to the selection function (F27).

6. If grating sound can be hard

Possible Causes What to Check and Suggested Measures
1. The inverter ran the
Check the data of function code H07.
motor by S-curve or
→ Select the linear pattern.
curvilinear pattern.
Check that current limiting is enabled with Menu#3 “Drive
monitoring” and check the current limiting level (F44) using the
2. The current limiting
keypad.
prevented the output
→ Change the current limiting level (F44) to a correct value.
frequency from increasing.
→ Increase the acceleration and deceleration time (F07, F08, E10,
and E11).
Check the data of function code H69.
3. The automatic
→ Consider the use of a braking resistor.
deceleration was active.
→ Increase the deceleration time (F08 and E11).
Measure the output current.
4. Overload
→ Lighten the load.
Check that the motor starts running if the value of the torque boost
5. Torque generated by the
(F09) is increased.
motor was insufficient.
→ Increase the value of the torque boost (F09).
Check that the there is no noise in the external signal wires.
6. An external frequency
→ Isolate the control signal wires from the main circuit wires as far
command device is being
as possible.
used.
→ Use shielded wire or twisted wire for the control signal wires.

7-5
TROUBLE SHOOTING

7. Even if the power recovers after an instantaneous power failure, the motor does not restart.
Possible Causes What to Check and Suggested Measures
1. The setting of function
code F14 did not make the
Check if an under voltage trip occurs.
motor restart even if the
→ Change the data of function code F14 to 4 or 5.
power recovered after an
instantaneous power failure.
Check the input signal with Menu#4 “I/O checking” using the keypad.
2. The run command stayed
→ Check the power recovery sequence with an external circuit. If
off even after the power
necessary, consider the use of a relay that can keep the run command
recovered.
on.

Problems with inverter settings

1. If the data of function codes cannot be changed
Possible Causes What to Check and Suggested Measures
1. An attempt was made to Check if the inverter is running with Menu#3 “Drive monitoring” using the
change function code data keypad and then confirm whether the data of the function codes can be
that cannot be changed when changed when the motor is running by referring to the function code tables.
the inverter is running. → Stop the motor then change the data of the function cades.
2. The data of the function Check the data of function code F00
codes is protected. → Disable data protection of function codes.
3. The WE-KP command
(“Enable editing of function Check the data of function code E01, E02, E03, E98 and E99 and the input
codes data from keypad”) is signals with Menu#4 “I/O checking” using the keypad.
not input though it has been → Cancel data protection of the function codes or turn on the “Enable
assigned to a digital input editing of function codes data from keypad” command.
terminal.
4. DC link circuit voltage Check the DC link circuit voltage with Menu #5 “Maintenance information”
was below the under voltage and measure the input voltage using the keypad.
detection level. → Supply power to match the inverter’s input rating and change the data
of the function codes.

2. The desired menu is not displayed.

Possible Causes What to Check and Suggested Measures
1. The limiting menus
Check the data of function code E52.
function was not selected
→ Change the data of function code E52 to display the desired menu.
appropriately.

3. Nothing appears on the LED monitor.

Possible Causes What to Check and Suggested Measures
Check the input voltage, output voltage and inter phase voltage unbalance.
→ Connect a molded case circuit breaker, an earth leakage circuit breaker
1. No power supplied to the (with the exception of those exclusively designed for protection from
inverter. ground faults) or a magnetic contactor.
→ Check for voltage drop, phase loss, poor connections, or poor contacts,
and fix them if necessary.
Check if the jumper bar has been removed between terminals P1 and (+) or
2. The power for the control if there is poor contact between the jumper bar and the terminals.
circuit did not reach a high → Connect the jumper bar to terminals P1 and P (+) or tighten the screws.
enough level. Or connect a DC reactor.
→ Replace the inverter if it is malfunctioning.

7-6
TROUBLE SHOOTING

If an alarm code appears pm the LED monitor

1. “OCn” Overcurrent protection
Problem The inverter output current momentarily exceeded the over current level.
OC1 Overcurrent occurred during acceleration.
OC2 Overcurrent occurred during deceleration.
OC3 Overcurrent occurred when running at a constant speed.

Possible Causes What to Check and Suggested Measures

Remove the wires connected to the inverter output terminals (U, V,
and W) and measure the inter phase resistance. Check if the
1. The inverter output terminals were
resistance is too low.
short circuited.
→ Remove the part that short-circuited (including replacement of
the wires, relay terminals and motor).
Remove the wires connected to the inverter output terminals (U, V,
2. Ground faults occurred and W) and perform a Mugger test.
At the inverter output terminals. → Remove the part that short-circuited (including replacement of
the wires, relay terminals and motor).
Measure the motor current with a measuring device, and to trace the
current trend. Therefore, use this information to judge if the trend
is over the calculated load value for your system design.
→ If the load is too heavy, decrease it or raise the inverter
capacity.
3. Loads were too heavy.
Trace the current trend and check if there are any sudden changes in
the current.
→ If there are any sudden changes, make the load variation
smaller or raise the inverter capacity.
→ Enable current limiting (H12)
4. The value set for torque boost Check that the output current decreases and that the motor does not
(F09) was too large. F37 = 0, 1, 3, or come to stall if you set a lower value than the current one for F09.
4) → Lower the value for torque boost (F09) if the motor is not
going to stall.
Check that the motor generates enough torque required during
acceleration/deceleration. That torque is calculated from the
moment of inertia for the load and the
5. The acceleration/deceleration acceleration/deceleration time.
time was too short. → Increase the acceleration/deceleration time (F07, F08,
E10, E11, and H54).
→ Enable current limiting (F43).
→ Raise the inverter capacity.
Check if noise control measures are appropriate (e.g. correct
grounding and routing of control and main circuit wires).
6. Malfunction caused by noise.
→ Implement noise control measures.
→ Enable the auto-reset function (H04).

7-7
TROUBLE SHOOTING

2. “OUn” Overvoltage protection

Problem The DC link circuit voltage was over the detection level of overvoltage.
OU1 Overvoltage occurs during the acceleration.
OU2 Overvoltage occurs during the deceleration.
OU3 Overvoltage occurs during running at constant speed.

Possible Causes What to Check and Suggested Measures

1. The power supply voltage
Measure the input voltage.
was over the range of the
→ Decrease the voltage to within that of the specifications.
inverter’s specifications.
Check if the overvoltage alarm occurs after sudden acceleration.
2. The acceleration time was → Increase the acceleration time (F07, E10, and H54).
too short. → Select the S-curve pattern (H07).
→ Consider the use of a braking resistor.
Recalculate the deceleration torque from the moment of inertia for load and
the deceleration time.
→ Increase the deceleration time (F08, E11, and H54).
3. The deceleration time was → Enable automatic deceleration (H69=1) so that when the DC link circuit
too short for the moment of voltage exceeds the over voltage suppression level, the inverter changes
inertia for load. the deceleration time to three times longer than the set value.
→ Set the rated voltage (at base frequency) (F05) to 0 to improve braking
ability.
→ Consider the use of a braking resistor.
4. Loads were suddenly
removed.
Check if the alarm occurs when loads are suddenly removed.
5. Braking load was too → Check if the inverter operation suddenly changes from driving operation
heavy. to braking operation.
→ Consider the use of a braking resistor.
Check if the DC link circuit voltage was below the protective level
6. Malfunction caused by when the alarm occurred.
noise. → Improve noise control.
→ Enable the auto-reset function (H04).

3. “LU” Under voltage protection

Problem DC link circuit voltage was below the under voltage detection level.
Possible Causes What to Check and Suggested Measures
1. An instantaneous power Reset the alarm.
failure occurred. → If you want to restart running the motor without making the alarm
occur, set 4 or 5 to F14 depending on load.
Check that you switch the inverter on after the power for the control circuit
2. The power inverter was had reached an appropriate level. This can be checked using the display on
switched back on too soon the LED monitor.
(with F14=1) → Wait for a longer time than the last time before switching the inverter
on.
3. The power supply voltage
Measure the input voltage.
did not reach the range of the
→ Increase the voltage to within that of the specifications.
inverter’s specifications.
4. Peripheral equipment for Measure the input voltage to find where the peripheral equipment
the power circuit malfunctioned or which connection is incorrect.
malfunctioned, or the → Replace any faulty peripheral equipment, or correct any incorrect
connection was incorrect. connections.

7-8
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

5. Other loads were
connected to the same power
system and required a large Measure the input voltage and check the voltage variation.
current to start running to the → Reconsider the power system configuration.
extent that it caused a
temporary voltage drop.
6. Inrush current caused the Check if the alarm occurs when you switch on a molded case circuit breaker,
power voltage drop because an earth leakage circuit breaker (with the exception of those exclusively
power transformer capacity designed for protection from ground faults) or a magnetic contactor.
was insufficient. → Reconsider the capacity of the power transformer.

4. “Lin” Input phase loss protection

Problem Input phase loss occurred, or interphase voltage unbalance rate was large.
Possible Causes What to Check and Suggested Measures
1. Main circuit power input Measure the input voltage.
wires broken. → Repair or replace the wires.
2. The terminal screws for
Check if the terminal screws have become loose.
the main circuit power input
→ Tighten the terminal screws to the recommended torque.
were not tight enough.
3. Interphase unbalance rate Measure the input voltage.
of three-phase voltage was → Connect an AC reactor (ACR) or a DC reactor (DCR) to lower the rate.
too large. → Raise the inverter capacity.
4. Overload cyclically Measure ripple wave of DC link circuit voltage.
occurred. → If the ripple is large, raise the inverter capacity.
5. Single-phase voltage was
inputted to the inverter Check the inverter type.
instead of three-phase voltage → Change the inverter to one for single-phase voltage input.
input.

5. “OPL” Output phase loss protection

Problem Output phase loss occurred.

Possible Causes What to Check and Suggested Measures
1. Inverter output wires are Measure the output current.
broken → Replace the output wires.
2. Wire for motor winding Measure the output current.
are broken → Replace the motor.
3. The terminal screws for
Check if any terminal screws have become loose.
inverter output were not tight
→ Tighten the terminal screws to the recommended torque.
enough.
4. A single-phase motor has Single-phase motor cannot be used. Note that the FRENIC-Mini only drives
been connected three-phase induction motors.

7-9
TROUBLE SHOOTING

6. “OH1” Overheat protection for heat sink

Problem Temperature around heat sink rose.

Possible Causes What to Check and Suggested Measures
Measure the temperature around the inverter.
1. Temperature around the
→ Lower the temperature around the inverter (e.g. ventilate the enclosure
inverter exceeded that of
well).
inverter specifications.
→ Lighten the load.
2. Accumulated running time Check the accumulated running time (E52=2). Refer to “Reading
of the cooling fan exceeded Maintenance Information”.
the standard period for → Replace the cooling fan.
replacement, or the cooling Visually check that the cooling fan rotates normally.
fan malfunctioned → Replace the cooling fan.
Check if there is sufficient clearance around the inverter.
→ Increase the clearance.
3. Air vent is blocked.
Check if the heat sink is clogged.
→ Clean the heat sink.
Measure the output current.
→ Lighten the load (e.g. lighten the load before the overload protection
4. Load was too heavy. occurs using the overload early warning (E34).
→ Decease the carrier frequency (F26).
→ Enable the overload protection control (H70).

7. “OH2” External alarm input

Problem External alarm was inputted (THR).

Possible Causes What to Check and Suggested Measures
1. An alarm function of the
Inspect external equipment operation.
external equipment was
→ Remove the cause of the alarm that occurred.
activated.
Check if the wire for the external alarm signal is correctly connected to the
2. Connection ha been
terminal to which the “Alarm from external equipment” has been assigned.
performed incorrectly.
→ Connect the wire for the alarm signal correctly.
Check if the “Alarm from external equipment” has been assigned to an
3. Incorrect settings. unassigned terminal.
→ Correct the assignment.

8. “OH4” PTC thermistor for motor protection

Problem Temperature of the motor rose abnormally.

Possible Causes What to Check and Suggested Measures
1. Temperature around the Measure the temperature around the motor.
motor exceeded that of motor → Decrease the temperature.
specifications. → Lighten the load.
2. Cooling system for the Check if the cooling system is operating normally.
motor malfunctioned. → Repair or replace the cooling system.
Measure the output current.
→ Lighten the load (e.g. lighten the load before overload occurs using the
3. Load was too heavy. overload early warning (E34) function).
→ Decrease the temperature around the motor.
→ Increase the carrier frequency (F26).

7-10
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

4. The set activation level
(H27) of the PTC thermistor Check the thermistor specifications and recalculate the detection voltage.
for motor overheat protection → Reconsider the data of function code H27.
was inadequate.
5. A PTC thermistor and
pull-up resistor were Check the connections and resistance.
connected incorrectly or their → Correct the connections and resistance.
resistance was inadequate.
6. The value set for the Check the data of function code F09 and readjust the data so that the motor
torque boost (F09) was too does not stall even if you set the data to a lower value.
high. → Change the data of the function code.
Check if the base frequency (F04) and rated voltage (at base frequency)
7. The V/f pattern did not (F05) match the values on the nameplate on the motor.
match the motor. → Match the function code data to the values on the nameplate of the
motor.

9. “dbH” Overheat protection for barking resistor

Problem Thermal protection for braking resistor activated.

Possible Causes What to Check and Suggested Measures
Recalculate the relation between the braking load and braking capacity.
1. Braking load was too → Lighten the braking load..
heavy. → Reconsider the braking resistor in order to improve braking ability.
Resetting the data of function codes F50 and F51 is also required.
Recalculate the required deceleration torque and time from the moment of
inertia for the load and the deceleration time.
2. The deceleration time was
→ Increase the deceleration time (F08, E11, and H54).
too short.
→ Reconsider the braking resistor in order to improve the braking ability.
Resetting the data of function codes F50 and F51 is also required.
3. Incorrect values have been
Check the braking resistor specifications.
set for the data of function
→ Reconsider and change the data of function codes F50 and F51.
codes F50 and F51.

NOTE: The inverter does not detect the overheating alarm of a braking resistor by
monitoring its surface temperature, but by monitoring its load magnitude.
Therefore, even if the surface temperature itself does not rise, the alarm may be
detected if the resistor is used more frequently than the set data of function codes
F50 and F51. If you use the resistor to the limit of its capacity, you must adjust the
data of function codes F50 and F51 while checking the surface temperature of the
resistor.

7-11
TROUBLE SHOOTING

10. “OL1” Electronic thermal overload relay

Problem Electronic thermal function for motor overload detection activated.

Possible Causes What to Check and Suggested Measures
Measure the output current.
1. Load was too heavy. → Lighten the load (e.g. lighten the load before overload occurs using the
overload early warning (E34).
Check that the motor generates enough torque for acceleration/deceleration,
2. The This torque is calculated from the moment of inertia for the load and the
acceleration/deceleration time acceleration/deceleration time.
was too short. → Increase the acceleration/deceleration time (F07, F08, E10, E11 and
H54).
3. The characteristics of
Check the motor characteristics.
electronic thermal did not
→ Reconsider the data of function codes P99, F10 and F12.
match those of the motor
→ Use an external thermal relay.
overload.
4. Activation level for the
Check the continuous allowable current of the motor.
electronic thermal relay was
→ Reconsider and change the data of function code F11.
inadequate.

11. “OLU” Overload protection

Problem Temperature inside inverter rose abnormally.

Possible Causes What to Check and Suggested Measures
1. Temperature around the Measure the temperature around the inverter.
inverter exceeded that of → Lower the temperature (e.g. ventilate the enclosure well).
inverter specifications. → Lighten the load.
Check the accumulated running time of cooling fan (E52=2).
2. The service life of the
Refer to “Reading Maintenance Information”.
cooling fan has expired or the
→ Replace the cooling fan.
cooling fan malfunctioned.
Visually check that the cooling fan rotates normally.
→ Replace the cooling fan.
Check if there is sufficient clearance around the inverter.
→ Increase the clearance.
3. Air vent is blocked.
Check if the heat sink is clogged.
→ Clean the heat sink.
Measure the output current.
→ Lighten the load (e.g. lighten the load before overload occurs using the
4. Load was too heavy.
overload early warning (E34).
→ Decrease the carrier frequency (F26).
→ Enable overload protection control (H70).
Recalculate the required acceleration/deceleration torque and time from the
5. The
moment of inertia for the load and the deceleration time.
acceleration/deceleration time
→ Increase the acceleration/deceleration time (F07, F08, E10, E11 and
was too short.
H54).
6. The wires to the motor are
too long and caused a large Measure the leak current.
amount of current to leak → Connect an output circuit filter (OFL).
from them.

7-12
TROUBLE SHOOTING

12. “Er1” Memory error

Problem Error occurred in writing the data to the memory in the inverter.
Possible Causes What to Check and Suggested Measures
1. The power supply was
turned off when the inverter
Check if pressing the PRG/RESET key resets the alarm after the function
was writing data (especially
code data are initialized by setting the data of H03 to 1.
initializing data), and the
→ Return the initialized function code data to their previous settings, and
remaining control circuit
then restart the operation.
voltage was not high enough
to enable writing of data.
Check if appropriate noise control measures have been implemented (e.g.
2. A high intensity noise was
correct grounding and routing of control and main circuit wires).
given to the inverter while
Alternatively, perform the same check as described in (1) above.
data (especially initializing
→ Improve noise control. Alternatively, return the initialized function code
data) was being written.
data to their previous settings, and then restart the operation.
Initialize the function code data by setting H03 to 1, and then reset the alarm
3. The CPU did not operate by pressing the PRG/RESET key and check that the alarm goes on.
normally. → This problem was caused by a printed circuit board (PCB) (including
the CPU) malfunction, so it is necessary to replace the PCB.

13. “Er2” Remote keypad communications error

Problem a communications error occurred between the remote keypad and the inverter.
Possible Causes What to Check and Suggested Measures
1. Break in the
Check continuity of the cable, contacts and connections.
communications cable or
→ Replace the cable.
poor contact.
Check if appropriate noise control measures have been implemented (e.g.
2. A high intensity noise was
correct grounding and routing of control and main circuit wires).
given to the inverter.
→ Improve noise control.
Check that alarm Er2 does not occur if you connect another remote keypad
3. The remote keypad
to the inverter.
malfunctioned.
→ Replace the remote keypad.
4. The RS485 Check that alarm Er2 does not occur even if you connect another remote
communications card keypad to the inverter.
malfunctioned. → Replace the card.

14. “Er3” CPU error.

Problem a CPU error (e.g. erratic CPU operation) occurred.

Possible Causes What to Check and Suggested Measures
Check if appropriate noise control measures have been implemented (e.g.
1. A high intensity noise
correct grounding and routing of control and main circuit wires).
was given to the inverter.
→ Improve noise control.
2. The printed control circuit
board in the inverter → Replace the board.
malfunctioned.

7-13
TROUBLE SHOOTING

15. “Er6” Operation protection

Problem An error occurred due to incorrect operation of the motor.

Possible Causes What to Check and Suggested Measures
1. The STOP key was → Change the setting for H96 so that the STOP key priority function is
pressed when H96 = 1 or 3. invalid to ensure that the inverter does not operate unexpectedly.
Check that Er6 occurs when:
- The power is switched on
- An alarm is released (by pressing the PRG/RESET key or
turning reset alarm (RST) on).
2. The start check function
- The link command (LE) has switched the inverter operations.
was activated when H96 = 2
→ Reconsider the running sequence to avoid input of the run command
or 3.
when Er6 has occurred.
→ Change the setting for H96 so that the STOP key priority function is
invalid to ensure the inverter does not operate unexpectedly.
(To reset the alarm, turn the run command off.)

16. “Er8” RS485 communications error

Problem a communications error occurred during RS485 communications.

Possible Causes What to Check and Suggested Measures
1. Host controllers
(e.g. PLCs and personal
computers) did not operate Check the controllers.
due to incorrect settings → Remove the cause of the controller error.
and/ordefective
software/hardware.
2. Relay converters (e.g.
RS232C/RS485 converter)
Check the converter (e.g. check for poor contact).
did not operate due to
→ Change the various converter settings, reconnect the wires, or replace
incorrect connections and
hardware (such as recommended devices) as appropriate.
settings, and defective
hardware.
3. Broken communications Check continuity of the cable, contacts and connections.
cable or poor contact. → Replace the cable.
4. Even though no response
Check the host controllers.
error detection time (y08) has
→ Change the settings of host controller software, or make the no response
been set, communications did
error detection time invalid (y08=0).
not occur cyclically.
Check if appropriate noise control measures have been implemented (e.g.
correct grounding and routing of control and main circuit wires).
5. A high intensity noise was
→ Improve noise control.
given to the inverter.
→ Improve measures against noise from host controllers.
→ Replace the relay converter with a recommended insulated converter.
6. Conditions for
Compare the settings of the y codes (y01to y10) with those of the host
communications differ
controllers.
between the inverter and host
→ Correct any settings which differ.
controllers.
7. The RS485
communications card → Replace the card.
malfunctioned.

7-14
TROUBLE SHOOTING

17. “ErF” Data save error during under voltage

Problem The inverter was unable to save data such as the frequency commands, timer, and PID
process commands set through the keypad when the power was switched off.
Possible Causes What to Check and Suggested Measures
1. The control circuit
Check how long it takes for the DC link circuit voltage to drop to the preset
voltage dropped suddenly
voltage when the power is turned off.
while the data was being
→ Remove whatever is causing the rapid discharge of the electric charge.
saved when the power was
After pressing the PRG/RESET key and releasing the alarm, reset the
turned off, because the
data (such as the frequency commands, timer, and PID process
electric charge in the DC bus
commands) set with the keypad to the correct settings and then restart
capacitor was rapidly
the motor.
discharged.
Check if appropriate noise control measures have been implemented (e.g.
2. A high intensity noise was correct grounding and routing of control and main circuit wires).
given to the inverter while → Improve noise control. Press the PRG/RESET key to release the alarm,
data was being written when then reset the data (e.g. frequency commands, timer, and PID process
the power was turned off. commands) set through the keypad to the correct settings. Restart the
motor.
Check if ErF occurs each time the power is switched off.
3. The CPU did not operate
→ This problem was caused by a printed circuit board (PCB) (including
normally.
the CPU) malfunction, so it is necessary to replace the PCB.

7-15
PARTS LIST

SECTION 8

PARTS LIST

ORDERING SPARE PARTS

In case spare parts are needed, please include the following information with your order:

1. Model and serial number of the equipment (located on the name plate).
2. Part number, part name, and quantity required. Use this manual to facilitate ordering.
3. When ordering electrical motors, please include complete name plate data, motor
manufacturer, and wiring diagram number.

Our service and spare parts department consists of specially trained personnel to assist you
with your needs. Please do not hesitate to call if we can be of any assistance to you.
 Section 8 Part List : Front Side Machine Assembly Page 1

6 2 2 6
7 9

6 2 6
2

3 3

5 5

1 1

8 4
4

Part No.
Item Qty. Description
HE20 HE 30 HE 40 HE 65B HE 80
1 A1-S202-024 A1-S302-024 A1-S402-024 A1-S652-024 A1-S802-024 1 Base machine
A1-S202-001 A1-S302-001 A1-S402-001 A1-S652-001 A1-S802-001 1 Panel, Front top 3 Cup (SUS)
A1-S202-033 A1-S302-033 A1-S402-033 A1-S652-033 A1-S802-033 1 Panel, Front top 4 Cup (SUS)
2
- - - A1-S652-043 A1-S802-043 1 Panel, Front top 4 Cup (Plastic)
- - - A1-S802-037 A1-S802-037 1 Panel, Front top 5 Cup (SUS)
3 A1-S202-002 A1-S302-002 A1-S402-002 A1-S652-002 A1-S802-002 1 Panel, Front middle
4 A1-S202-003 A1-S302-003 A1-S402-003 A1-S652-003 A1-S802-003 1 Panel, Front lower
A1-S202-004 A1-S302-004 A1-S402-004 A1-S652-004 A1-S802-004 1 Left+ Right panel assembly (Painted)
5
A1-S202-005 A1-S302-005 A1-S402-005 A1-S652-005 A1-S802-005 1 Left+ Right panel assembly (SUS)
6 A1-S202-025 A1-S302-025 A1-S402-025 A1-S652-025 A1-S802-025 1 Top panel assembly
7 A0-A086-003 A0-A086-003 A0-A086-003 - - 1 Plastic knob screw
8 A0-A068-013 A0-A068-013 A0-A068-013 A0-A068-013 A0-A068-013 - Screw stainless
A1-SHE1-007 A1-SHE1-007 A1-SHE1-007 - - 1 Lid, Chemical dispenser 3 Cup (SUS)
9
A1-SHE1-009 A1-SHE1-009 A1-SHE1-009 - - 1 Lid, Chemical dispenser 4 Cup (SUS)
 Section 8 Part List : Rear Side Machine Assembly Page 2

9 5 9 5

2 3 3
2

4
6 6
10

7 11 7 11

1
1

8
8

HE 65B 9 HE 80
5
3
2

11 6

HE 20, 30, 40

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
1 A1-S202-008 A1-S302-008 A1-S402-008 A1-S652-008 A1-S802-008 1 Rear panel assembly
2 A1-S202-007 A1-S302-007 A1-S402-007 A1-S652-007 A1-S802-007 1 Rear panel assembly, Top
3 A1-S202-013 A1-S302-013 A1-S402-013 A1-S652-013 A1-S802-006 1 Service panel assembly
4 A0-A105-011 A0-A105-011 A0-A105-011 A0-A105-011 A0-A105-011 1,6 Plug PVC.
A0-E012-006 A0-E012-006 A0-E012-006 A0-E012-006 A0-E012-006 1 Fan, Cooling
5 A0-TSEN01-053 A0-TSEN01-053 A0-TSEN01-053 A0-TSEN01-053 A0-TSEN01-053 1 Fan, Cooling "SINWAN"
A0-E012-009 A0-E012-009 A0-E012-009 A0-E012-009 A0-E012-009 1 Filter for fan
6 A0-A028-003 A0-A028-003 A0-A028-003 A0-A028-002 A0-A028-003 1 Electrical connection (Main power)
7 - - - A0-A028-002 A0-A028-002 1 Electrical connection (Chemical)
8 A0-E041-004 A0-E041-004 A0-E041-004 A0-E041-002 A0-E041-002 1 Drain valve
9 A1-SSP2-001 A1-SSP2-001 A1-SSP2-001 A1-SSP2-001 A1-SSP2-001 2 Pipe, water inlet
10 - - - - A0-A024-002 3 Grease fitting
Electric service mounting plate
A1-SHE1-013 A1-SHE1-013 A1-SHE1-013 A1-ST01-001 A1-ST01-003 1
(Steam, Hot water Model)
11
Electric service mounting plate
A1-SHE1-013 A1-SHE1-013 A1-SHE1-013 A1-ST01-002 A1-ST01-004 1
(Electric Model)
 Section 8 Part List : Main Door Assembly Page 3

2 12
10
13
14
3
7

5 6

9
4
11

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
A1-SHE1-002 A1-SHE1-002 A1-SHE1-002 A1-S652-010 A1-S802-010 1 Glass retainer ring
1
A0-A001-040 A0-A001-040 A0-A001-040 A0-A001-041 A0-A001-042 1 Gasket, Door glass
2 A1-SHE2-001 A1-SHE2-001 A1-SHE2-001 A1-S652-011 A1-S802-011 1 Door tub
3 A1-S202-012 A1-S302-012 A1-S402-012 A1-S652-012 A1-S802-012 1 Front panel tub
4 A1-ST00-002 A1-ST00-002 A1-ST00-002 A1-ST00-002 A1-ST00-002 1 Door lock assembly complete set
Assembly door handle and brackets
5 A1-S202-050 A1-ST00-001 A1-ST00-001 A1-ST00-001 A1-ST00-001 1
complete set
6 A1-SHE2-002 A1-SHE2-002 A1-SHE2-002 A1-S652-015 A1-S802-015 1 Door hinge
A0-A081-066 A0-A081-066 A0-A081-066 A0-A081-066 A0-A081-066 4 Cap nut
7
A0-A057-003 A0-A057-003 A0-A057-003 A0-A057-003 A0-A057-003 4 Bolt studs stainless
A0-A057-002 A0-A057-002 A0-A057-002 A0-A057-002 A0-A057-002 12 Bolt studs stainless
8
A0-A081-005 A0-A081-005 A0-A081-005 A0-A081-005 A0-A081-005 12 Cap Hex. Nut
9 A0-A003-025 A0-A003-025 A0-A003-025 A0-A003-005 A0-A003-004 1 Door glass
10 A0-A001-004 A0-A001-004 A0-A001-004 A0-A001-004 A0-A001-004 1 Rim protection gasket
11 A1-SHE2-003 A1-SHE2-003 A1-SHE2-003 A1-S601-029 A1-S802-029 1 Door hinge bracket
12 A0-A033-002 A0-A033-002 A0-A033-002 A0-A033-002 A0-A033-002 1 Door hinge bushing
13 A0-A033-003 A0-A033-003 A0-A033-003 A0-A033-003 A0-A033-003 1 Bolt, Shoulder, Door hinge
14 A1-SSP2-005 A1-SSP2-005 A1-SSP2-005 A1-SSP2-005 A1-SSP2-005 1 Door hinge washer
 Section 8 Part List : Door Lock Assembly Page 4

5 3
4

6
1

12
7

2
9
11

10

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
1 A1-ST00-002 A1-ST00-002 A1-ST00-002 A1-ST00-002 A1-ST00-002 1 Door lock assembly complete set
2 A1-ST00-002-02 A1-ST00-002-02 A1-ST00-002-02 A1-ST00-002-02 A1-ST00-002-02 1 Door lock cover
3 A0-A001-011 A0-A001-011 A0-A001-011 A0-A001-012 A0-A001-012 1 Door gasket silicone orange
4 A1-S202-018 A1-S302-018 A1-S402-018 A1-S652-018 A1-S802-018 1 Basket stainless steel
5 A0-A013-009 A0-A013-009 A0-A013-009 A0-A013-009 A0-A013-009 1 Door lock block
Magnet actuator for magnetic reed
6 A0-A036-001 A0-A036-001 A0-A036-001 A0-A036-001 A0-A036-001 1 Switch (White)
7 A0-A008-120 A0-A008-120 A0-A008-120 A0-A008-120 A0-A008-120 1 Spring, Solenoid lock
8 A0-E015-024 A0-E015-024 A0-E015-024 A0-E015-024 A0-E015-024 1 Solenoid door lock (for DC)
9 A0-E014-004 A0-E014-004 A0-E014-004 A0-E014-004 A0-E014-004 2 Micro switch
10 A0-E014-007 A0-E014-007 A0-E014-007 A0-E014-007 A0-E014-007 2 Switch, Magnet reed
11 A1-ST00-002-01 A1-ST00-002-01 A1-ST00-002-01 A1-ST00-002-01 A1-ST00-002-01 1 Base box with Guides
12 A0-A033-014 A0-A033-014 A0-A033-014 A0-A033-014 A0-A033-014 1 Locking Pin, Head.(for DC)
 Section 8 Part List : Microprocessor Panel Page 5

16 16 16 16
15 15

4 4
3 3

9 9
2
1

11 12 10
10 13

5 6 7 14

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
A0-E007-018 A0-E007-018 A0-E007-018 A0-E007-018 A0-E007-018 1 Output board (B-Com)
1
A0-E055-008 A0-E055-008 A0-E055-008 A0-E055-008 A0-E055-008 1 Connector 4P (B-Com)
2 A0-E007-058 A0-E007-058 A0-E007-058 A0-E007-058 A0-E007-058 1 Output board (A-Com)
3 A0-E009-017 A0-E009-017 A0-E009-017 A0-E009-017 A0-E009-017 4 Relay
4 A0-E049-002 A0-E049-002 A0-E049-003 A0-E049-003 A0-E049-003 1 Pressure switch, Water level
5 A0-E007-010 A0-E007-010 A0-E007-010 A0-E007-010 A0-E007-010 1 Controller (B-Com)
6 A0-E007-057 A0-E007-057 A0-E007-057 A0-E007-057 A0-E007-057 1 Controller (A-Com)
7 A0-E007-012 A0-E007-012 A0-E007-012 A0-E007-012 A0-E007-012 1 Key pad
A0-E032-022 A0-E032-022 A0-E032-022 A0-E032-022 A0-E032-022 1 Emergency stop button, (Head)
8 A0-E032-023 A0-E032-023 A0-E032-023 A0-E032-023 A0-E032-023 1 Connector base
A0-E032-024 A0-E032-024 A0-E032-024 A0-E032-024 A0-E032-024 1 Contact block
9 A0-E015-026 A0-E015-026 A0-E015-026 A0-E015-026 A0-E015-026 1 Board PCB, Door lock
10 A0-E007-015 A0-E007-015 A0-E007-015 A0-E007-015 A0-E007-015 1 Cable ribbon
11 A0-E007-027 A0-E007-027 A0-E007-027 A0-E007-027 A0-E007-027 1 Ribbon adapter (B-Com)
12 A0-E007-060 A0-E007-060 A0-E007-060 A0-E007-060 A0-E007-060 1 Ribbon adapter (A-Com)
13 A0-E015-015 A0-E015-015 A0-E015-015 A0-E015-015 A0-E015-015 1 Vibration switch
14 A0-A090-055 A0-A090-055 A0-A090-055 A0-A090-055 A0-A090-055 1 Sticker decal “Image” Logo
15 A1-SHE1-015 A1-SHE1-015 A1-SHE1-015 A1-SHE1-015 A1-SHE1-015 1 Electric enclosure, Upper
16 A1-S302-046 A1-S302-046 A1-S402-046 A1-S652-046 A1-S802-046 2 Upper support rail
 Section 8 Part List : Main Drive Panel Page 6

15

3 14
9

7
4
1

6
2
5 11

12 10
13
16

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
A0-E008-207 A0-E008-223 A0-E008-222 A0-E008-221 A0-E008-220 1 Motor “TECO”
1
- A0-E008-300 A0-E008-301 A0-E008-302 A0-E008-303 1 Motor “BEIJING”
A0-M008-068 A0-M008-068 A0-M008-118 A0-M008-118 A0-M008-018 1 Motor pulley
A0-M009-076 A0-M009-076 A0-M009-084 A0-M009-084 A0-M009-022 1 Motor pulley bushing
2
- - A0-M009-191 A0-M009-191 - 1 Motor pulley bushing taper
A0-A079-036 A0-A079-036 A0-A079-036 A0-A079-036 A0-A079-036 3 Hex. bolt
A0-M008-067 A0-M008-067 A0-M008-071 A0-M008-117 A0-M008-017 1 Basket pulley
3
A0-M009-075 A0-M009-075 A0-M009-014 A0-M009-080 A0-M009-021 1 Basket pulley bushing
A0-A002-098 A0-A002-098 A0-A002-054 A0-A002-048 A0-A002-117 1,2 V- Belt “Optibelt”
4
A0-A002-172 A0-A002-172 A0-A002-171 A0-A002-169 A0-A002-173 1,2 V- Belt “Good year”
5 A0-A052-011 A0-A052-011 A0-A052-011 A0-A052-011 A0-A052-011 6 Hose clamp
6 A0-A018-072 A0-A018-072 A0-A018-072 A0-A018-071 A0-A018-070 1 Drain hose
7 A0-A018-080 A0-A018-080 A0-A018-080 A0-A018-078 A0-A018-076 1 Overflow, Hose
8 A0-A018-069 A0-A018-069 A0-A018-082 A0-A018-068 A0-A018-066 1 Fill hose
9 A0-A074-703 A0-A074-703 A0-A074-852 A0-A074-852 A0-A074-852 1 Hex. Bolt
10 A0-TSA01-604 A0-TSA01-604 A0-TSA01-604 A0-TSA01-604 - 1 Spring tension
11 A1-SHE1-014 A1-SHE1-014 A1-SHE1-014 A1-SHE1-011 - 1 Tension spring mounting plate
12 A0-E041-004 A0-E041-004 A0-E041-004 A0-E041-002 A0-E041-002 1 Drain valve assembly
Cover box and mounting drain
A0-E041-250 A0-E041-250 A0-E041-250 A0-E041-250 A0-E041-250 1
valve motor
13
A0-E041-020 A0-E041-020 A0-E041-020 A0-E041-020 A0-E041-020 1 Drain valve stator coil 24V
A0-E041-211 A0-E041-211 A0-E041-211 A0-E041-211 A0-E041-211 1 Drain valve motor 24V
14 A0-A007-016 A0-A007-016 A0-A007-013 A0-A007-013 A0-A007-012 1 Housing bearing
15 A1-S202-044 A1-S302-044 A1-S402-044 A1-S652-044 A1-S802-044 1 Main frame
16 A1-S202-045 A1-S302-045 A1-S402-045 A1-S652-045 A1-S802-045 1 Motor support
 Section 8 Part List : Housing Assembly Page 7

10
12 9
4
3
3
2 7

1
11 6
5
13

14
14

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
1 A0-A004-067 A0-A004-067 A0-A004-111 A0-A004-111 A0-A004-001 1 Ball bearing Rear (Outboard)
2 A0-A004-110 A0-A004-110 A0-A004-112 A0-A004-112 A0-A004-011 1 Ball bearing, Front (Inboard)
3 A0-A005-025 A0-A005-025 A0-A005-027 A0-A005-027 A0-A005-015 1, 2 Seal
- - - - A0-A005-101 1 Seal, V-ring,
4
A0-A005-104 A0-A005-104 A0-A005-105 A0-A005-105 A0-A005-103 1 Seal, V-ring
5 - - - - A0-A006-016 1 Lock nut
6 - - - - A0-A006-017 1 Lock washer
7 A0-A006-018 A0-A006-018 A0-A006-024 A0-A006-024 A0-A006-023 1 Shaft collar
8 A0-A007-016 A0-A007-016 A0-A007-013 A0-A007-013 A0-A007-012 1 Housing bearing
9 - - - - A0-A005-149 1 Seal, O-Ring
10 - - - - A1-S802-031 1 Seal plate, Front
11 - - - - A1-S802-035 1 Seal plate, Rear
12 A1-S302-036 A1-S302-036 A1-S402-036 A1-S652-036 A1-S802-036 1 Seal plate, Flat front
13 A0-A041-011 A0-A041-011 A0-A041-021 A0-A041-021 - 1 Cir clip
14 - - - - A0-A005-148 2 Seal, O-Ring
 Section 8 Part List : Dispenser Valve Assembly Page 8

3
8

3
6
12 2

7
4

7
1
1
5

HE20, 30, 40, 60 HE80

10 8 9

7 7

10
12
11

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
1 A0-A018-016 A0-A018-016 A0-A018-016 A0-A018-016 A0-A018-016 3,4 Hose, Water supply flush hose
2 A0-A018-075 A0-A018-075 A0-A018-074 A0-A018-074 A0-A018-074 1 Hose, Water detergent
3 A0-A018-005 A0-A018-005 A0-A018-005 A0-A018-005 A0-A018-005 3 Hose, Water supply
4 A1-S302-021 A1-S302-021 A1-S402-021 A1-S652-021 A1-S802-021 1 Shell assembly
5 A1-S302-022 A1-S302-022 A1-S402-022 A1-S652-022 A1-S802-022 1 Shell Ring
A1-S302-023 A1-S302-023 A1-S402-023 A1-S652-023 A1-S802-023 1 Shell assembly ring
6
A0-A001-003 A0-A001-003 A0-A001-003 A0-A001-003 A0-A001-003 1 Gasket front panel tub
Solenoid valve, Water supply
7 A0-E040-028 A0-E040-028 A0-E040-028 A0-E040-028 A0-E040-011 2
(Hot, Cold)
Solenoid valve, Water dispenser
8 A0-E040-001 A0-E040-001 A0-E040-001 A0-E040-001 A0-E040-001 1
2 Way (Chemical)
Solenoid valve, Water dispenser
9 A0-E040-002 A0-E040-002 A0-E040-002 A0-E040-002 A0-E040-002 1,2
3 Way (Chemical)
10 A0-E047-076 A0-E047-076 A0-E047-076 A0-E047-076 A0-E047-076 1 Solenoid valve, Steam
11 A0-A017-045 A0-A017-045 A0-A017-045 A0-A017-045 A0-A017-012 1 Flexible steam pipe
12 A0-A127-001 A0-A127-001 A0-A127-002 A0-A127-002 A0-A127-002 1 Vacuum breaker
 Section 8 Part List : Supply Dispenser Page 9
Plastic Dispenser 4 compartments SUS Dispenser 4 compartments SUS Dispenser 3 compartments

6 8
4

9
5 7

10 12 12

11 13 13

14 14
1

15 15

2 3

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
Set, Chemical dispenser 4
1 - - - A0-A095-062 A0-A095-062 1
compartments (Plastic)
Set, Chemical dispenser 4
2 A1-SHE1-021 A1-SHE1-021 A1-SHE1-021 A1-SHE1-022 A1-SHE1-022 1
compartments (SUS)
Set, Chemical dispenser 3
3 A1-SHE1-019 A1-SHE1-019 A1-SHE1-019 A1-SHE1-020 A1-SHE1-020 1
compartments (SUS)
Lid, Chemical dispenser 4
4 - - - A0-A095-062-02 A0-A095-062-02 1
compartments (Plastic)
Body, Chemical dispenser 4
5 - - - A0-A095-062-01 A0-A095-062-01 1
compartments (Plastic)
Lid, Chemical dispenser 4
6 A1-SHE1-005 A1-SHE1-005 A1-SHE1-005 A1-SHE1-006 A1-SHE1-006 1
compartments (SUS)
Body, Chemical dispenser 4
7 A1-SHE1-003 A1-SHE1-003 A1-SHE1-003 A1-SHE1-004 A1-SHE1-004 1
compartments (SUS)
Lid, Chemical dispenser 3
8 A1-SHE1-007 A1-SHE1-007 A1-SHE1-007 A1-SHE1-008 A1-SHE1-008 1
compartments (SUS)
Body, Chemical dispenser 3
9 A1-SHE1-003 A1-SHE1-003 A1-SHE1-003 A1-SHE1-004 A1-SHE1-004 1
compartments (SUS)
10 - - - A0-A030-006 A0-A030-006 4 Plastic cups (Plastic dispenser)
11 - - - A0-A095-060 A0-A095-060 4 Nozzle, (Plastic dispenser)
12 A0-A030-004 A0-A030-004 A0-A030-004 A0-A030-001 A0-A030-001 3,4 Plastic cups (SUS dispenser)
13 A0-A095-002 A0-A095-002 A0-A095-002 A0-A095-002 A0-A095-002 3,4 Nozzle, (SUS dispenser)
14 A0-A029-001 A0-A029-001 A0-A029-001 A0-A029-001 A0-A029-001 2 Plastic hinge (SUS dispenser)
15 A0-A086-003 A0-A086-003 A0-A086-003 A0-A086-003 A0-A086-003 1 Plastic knob screw
 Section 8 Part List : Heating Panel Page 10

7 1

1
3

6
5
5

7
3

2 7
6

2
5
6

4 6 5

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
1 A0-TSE01-340 A0-E005-002 A0-E005-002 A0-E005-002 A0-E005-001 3,6 Heater (For type electrical)
2 A0-A018-090 A0-A018-090 A0-A018-090 A0-A018-090 A0-A018-090 1 Hose water level
A0-E027-011 A0-E027-011 A0-E027-011 A0-E027-011 A0-E027-011 1 Temperature probe (B-Com)
3
A0-E007-059 A0-E007-059 A0-E007-059 A0-E007-059 A0-E007-059 1 Temperature probe (A-Com)
4 A0-A001-035 A0-A001-035 A0-A001-035 A0-A001-034 A0-A001-034 1 Reuse, Drain plug
5 A0-A018-072 A0-A018-072 A0-A018-072 A0-A018-071 A0-A018-070 1 Drain hose
6 A0-A052-004 A0-A052-004 A0-A052-004 A0-A052-006 A0-A052-006 2 Hose clamp
7 A0-A052-010 A0-A052-010 A0-A052-010 A0-A052-010 A0-A052-010 1 Hose clamp
 Section 8 Part List : Electrical Control Unit Page 11

1
1
2 2

3 3
9 9

10

5 4 6 8 5 4 8
7

11 12 13 14

15

Part No.
Item Qty. Description
HE 20 HE 30 HE 40 HE 65B HE 80
A0-E001-130 A0-E001-130 A0-E001-131 A0-E001-081 A0-E001-137 1 Inverter "Fuji" 230V.
1 A0-E001-132 A0-E001-132 A0-E001-133 A0-E001-055 A0-E001-147 1 Inverter "Fuji" 430V.
- - - A0-E001-146 - 1 Inverter "Fuji" 430V.
2 A0-E006-029 A0-E006-029 A0-E006-029 A0-E006-029 A0-E006-031 1 Transformer
3 A0-E050-002 A0-E050-002 A0-E050-002 A0-E050-002 A0-E050-002 1 Bridge rectifier
A0-E010-031 A0-E010-031 A0-E010-031 A0-E010-031 A0-E010-031 2 Circuit breaker 1A
- - - - A0-E010-035 2 Circuit breaker 2A
4
A0-E010-034 A0-E010-034 A0-E010-034 A0-E010-034 - 1 Circuit breaker 3A
- - - - A0-E010-029 1 Circuit breaker 6A
5 A0-E021-039 A0-E021-039 A0-E021-039 A0-E021-039 A0-E021-039 1 Block, Terminal
6 A0-E021-031/1 A0-E021-031/1 A0-E021-031/1 A0-E021-031/1 A0-E021-031/1 1 Block, Terminal 3 Pole
7 A0-E021-031/2 A0-E021-031/2 A0-E021-031/2 A0-E021-031/2 A0-E021-031/2 1 Block, Terminal 4 Pole
8 A0-E055-001 A0-E055-001 A0-E055-001 A0-E055-001 A0-E055-001 1 Connector, Ground Lug
9 A0-E004-069 A0-E004-069 A0-E004-069 A0-E004-069 A0-E004-070 1,2,3 Magnetic Contactor
10 A1-ST01-005 A1-ST01-005 A1-ST01-005 A1-ST01-006 A1-ST01-007 1 Electric enclosure, Rear
A0-E012-006 A0-E012-006 A0-E012-006 A0-E012-006 A0-E012-006 1 Fan, Cooling
11
A0-TSEN01-053 A0-TSEN01-053 A0-TSEN01-053 A0-TSEN01-053 A0-TSEN01-053 1 Fan, Cooling "SINWAN"
12 A0-E012-009 A0-E012-009 A0-E012-009 A0-E012-009 A0-E012-009 1 Filter, Cooling fan
13 A0-E042-002 A0-E042-002 A0-E042-002 A0-E042-002 A0-E042-002 1 Buzzer (Optional)
14 A0-E010-024 A0-E010-024 A0-E010-024 A0-E010-024 A0-E010-024 1 Phase protection (Optional)
15 - A0-E003-001 - - - 1 EMI-Filter (Optional)
Section 8 Part List : Main Door Assembly Page 12

12

8
3

1
2
7
3
9
11
16 5
4
8 5 11

17 6 13

10
6 14

17
15 10
18
10

15 16

Item Part No. Qty. Description

- A1-ST00-001 Kit Assembly Door Handle and Brackets complete set
1 A0-TSJ01-215 1 External cir clip-6
2 A0-A083-003 1 Flat SUS Washer
3 A0-TSA01-496 1 Door Handle Pivot Spring
4 A1-ST00-001-01 1 Door Handle Upper hinge bracket-B
5 A0-A068-023 2 Truss head screw 6-10
6 A0-A033-016 2 Door handle hinge Bush,
7 A1-ST00-001-04 1 Door Handle- B body
8 A0-A033-005 1 Door Latch Shoulder Bolt
9 A0-A033-004 1 Door Handle latch Bush
10 A0-A071-015 3 Hexagon Nylock Nut-6
11 A0-A068-004 2 Truss head screw 4-10
12 A1-S202-049 1 Door Handle-B Grip (HE 20)
13 A1-ST00-001-03 1 Door Handle-B Grip (HE 30, 40, 60, 80)
14 A0-A071-004 1 Hexagon Nylock Nut-4
15 A0-A068-011 2 Truss head screw 6-15
16 A1-ST00-001-02 1 Door handle Lower hinge Bracket-B
17 A1-ST00-001-05 1 Door Lock Tongue (Square)
18 A0-A033-014 1 Recessed Lock Pin for (DC) Solenoid
 PROGRAM WASHER EXTRACTOR(A-Com)
Program 1 : LIGHT SOIL-WHITE
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 4.00 2.00 2.00 0.00 0.00 0.00 3.00 Total : 11.00
Water - bFIL bFIL bFIL - - - cFIL
Level - MdLe HILE HILE - - - HILE
Supply - S1 - - - - - S2
Temp ° C - - - - - - - -
Spin - 0.40 0.60 0.60 - - - 5.00 Total : 7.40
Program 2 : LIGHT SOIL-COLORED
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 3.00 2.00 2.00 0.00 0.00 0.00 3.00 Total : 10.00
Water - cFIL cFIL cFIL - - - cFIL
Level - MdLe HILE HILE - - - HILE
Supply - S1 - - - - - S2
Temp ° C - - - - - - - -
Spin - 0.40 0.60 0.60 - - - 5.00 Total : 7.40
Program 3 : MEDIUM SOIL-WHITE
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 2.00 5.00 3.00 3.00 3.00 0.00 0.00 4.00 Total : 20.00
Water cFIL bFIL bFIL bFIL bFIL - - cFIL
Level HILE MdLe HILE HILE HILE - - HILE
Supply - S1 - - - - - S2
Temp ° C - 60 ºC - - - - - -
Spin 0.60 0.60 0.60 0.60 0.60 - - 6.00 Total : 11.00
Program 4 : MEDIUM SOIL-COLORED
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 2.00 4.00 3.00 3.00 3.00 0.00 0.00 3.00 Total : 18.00
Water cFIL bFIL bFIL bFIL cFIL - - cFIL
Level HILE MdLe HILE HILE HILE - - HILE
Supply - S1 - - - - - S2
Temp ° C - - - - - - - -
Spin 0.60 0.60 0.60 0.60 0.60 - - 5.00 Total : 10.00
Program 5 : HEAVY SOIL-WHITE
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 3.00 10.00 3.00 3.00 3.00 3.00 3.00 5.00 Total : 33.00
Water cFIL bFIL bFIL bFIL bFIL bFIL cFIL cFIL
Level HILE MdLe HILE HILE HILE HILE HILE HILE
Supply - S1 - - - - - S2
Temp ° C - 60 ºC - - - - - -
Spin 0.60 0.70 0.70 0.60 0.60 0.60 0.60 6.00 Total : 13.20
Program 6 : HEAVY SOIL-COLORED
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 2.00 7.00 3.00 3.00 3.00 3.00 0.00 4.00 Total : 25.00
Water cFIL bFIL bFIL bFIL bFIL cFIL - cFIL
Level HILE MdLe HILE HILE HILE HILE - HILE
Supply - S1 - - - - - S2
Temp ° C - 45 ºC - - - - - -
Spin 0.60 0.70 0.70 0.60 0.60 0.60 - 6.00 Total : 12.20
Program 7 : PERMANENT PRESS-VISA
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 4.00 3.00 3.00 0.00 0.00 0.00 3.00 Total : 13.00
Water - bFIL bFIL cFIL - - - cFIL
Level - MdLe HILE HILE - - - HILE
Supply - S1 - - - - - S2
Temp ° C - 45 ºC - - - - - -
Spin - 0.60 0.60 0.60 - - - 5.00 Total : 8.00
Program 8 : GENTLE DELICATE-WOOL
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 3.00 2.00 2.00 0.00 0.00 0.00 3.00 Total : 10.00
Water - cFIL cFIL cFIL - - - cFIL
Level - MdLe HILE HILE - - - HILE
Supply - S1 - - - - - S2
Temp ° C - - - - - - - -
Spin - 0.40 0.60 0.60 - - - 5.00 Total : 7.40
Program 9 : PREWASH DESTAINING
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 4.00 3.00 3.00 3.00 0.00 0.00 4.00 Total : 17.00
Water - bFIL bFIL bFIL cFIL - - cFIL
Level - MdLe HILE HILE HILE - - HILE
Supply - S1 - - - - - S2
Temp ° C - 45 ºC - - - - - -
Spin - 0.60 0.60 0.60 0.60 - - 5.00 Total : 9.00
Program 10 : HEAVY SOIL-FLUSH
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 3.00 10.00 4.00 3.00 3.00 3.00 3.00 5.00 Total : 34.00
Water cFIL bFIL bFIL bFIL bFIL bFIL cFIL cFIL
Level HILE MdLe HILE HILE HILE HILE HILE HILE
Supply - S1 - - - - - S2
Temp ° C - 60 ºC - - - - - -
Spin 0.60 0.70 0.70 0.60 0.60 0.60 0.60 6.00 Total : 13.20
Program 11 : RINSE SPIN
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5.00 Total : 5.00
Water - - - - - - - cFIL
Level - - - - - - - HILE
Supply - - - - - - - S2
Temp ° C - - - - - - - -
Spin - - - - - - - 5.00 Total : 5.00
Program 12 : PERSONAL STARCH
Description Pre Wash Wash Fill 1 Fill 2 Fill 3 Fill 4 Fill 5 Fill 6
Time (m) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 10.00 Total : 10.00
Water - - - - - - - bFIL
Level - - - - - - - MdLe
Supply - - - - - - - -
Temp ° C - - - - - - - 60 ºC
Spin - - - - - - - 4.00 Total : 4.00