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Industrial Butterfly Valves Guide

This document summarizes Eccentric Butterfly Valves from Merxtrade B.V.: 1) The valves are manufactured to ISO 9001 standards and can handle pressures up to PN10/16 and ANSI 150 with soft seat, metal seat, and fire-safe seat designs. 2) They have a double eccentric offset shaft for low torque operation and an easy to replace liner system. 3) The valves are tested according to international standards and suitable for a wide range of industrial applications like oil, chemical, and other processes.
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
75 views13 pages

Industrial Butterfly Valves Guide

This document summarizes Eccentric Butterfly Valves from Merxtrade B.V.: 1) The valves are manufactured to ISO 9001 standards and can handle pressures up to PN10/16 and ANSI 150 with soft seat, metal seat, and fire-safe seat designs. 2) They have a double eccentric offset shaft for low torque operation and an easy to replace liner system. 3) The valves are tested according to international standards and suitable for a wide range of industrial applications like oil, chemical, and other processes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

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Merxtrade B.V.

A
X

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ECCENTRIC BUTTERFLY VALVES
ER

E
HIGH PERFORMANCE

D
X
M

A
R

R
E

XT
M

A D
R
E

R
E
D

XT
M
A

R
TR

E
D

T
M

X
A

R
R

E
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M
A
ER

Soft seat, metal seat and fire-safe seat HIGH PERFORMANCE butterfly valves. The valves are manufactured according ISO
R

9001 Quality Assurance and is designed and tested to meet or exceed the most general industrial standards and are a result
T

of a long time experience in the design and manufacturing of valves.


AD
X

M
Wafer-Lug and Double flange design for bi-directional dead-end service The one piece stem design gives higher strengh and lower valve torque.
ER

acc PN10/16 and Ansi 150 ratings.


R

The V-Packing are designed to give max. resistance to pressure both low
E

The double eccentric offset assure a low operation torque and and high pressures. Special packings like Grafoil are available for high
XT

easy replaceable liner system without bolts. The S96, S97 and temperature applications and are standard on our fire safe design valves
M

AD

S98 valves have a Disc stopper to prevent Disc over travel. and on our metal to metal valves.

The Disc design gives a maximum flow and minimum resistance and cre- All valves are tested according Internaltional standards like API 598-MSS
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ates max, Cv values. The outside diameter of the Disc is polished for SP 61-BS 6755 and Ansi B 16.104.
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max. valve life time.


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1 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
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Merxtrade B.V.

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X

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M

A
R

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HIGH PERFORMANCE BUTTERFLY VALVE
E

• Soft Seat Design E

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• Metal Seat Design
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• Fire-Safe Seat Design

A
FEATURES

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• A wide range of applications from vacuum
E

R
to very high pressure service, and from low
E
to very high temperature service. Suitable
D

for any severe process

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M
• Excellent control characteristics
• Bubble-tight shut-off capability
A

APPLICATION

R
R

• Oil refining
E

• Petrochemical process
E
T

• Chemical process
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T
• Pulp and paper process
M
• Suger refining

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A

• Coal and mining process


• Power plants

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R

• Steel plants
E

• Desalination process
E
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• Marine service
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M
MANUAL OPERATORS
A

• Levers type HP-1


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• ALFA Gearboxes in Ductile Cast Iron GGG40


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• ALFA Gearboxes in Stainless Steel 316


E

E
T

PNEUMATIC ACTUATORS
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• Double Acting type DA and Spring


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M
Return Actuators type SR
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ELECTRIC ACTUATORS
• Series from 160 Nm to max. 9000 Nm.
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E
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AD
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2 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
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Merxtrade B.V.

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ER

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E

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VALVE SIZE FACE TO FACE
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D
From DN 50 (2”) up to DN 400 (16”) EN 558-1
Larger sizes on request ISO 5752
API 609 A

A
END CONNECTION BS 5155

R
Wafer
Lug TOPFLANGE
E

R
Double Flange ISO 5211
E
D

FLANGES TIGHTNESS

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JIS B 2211-5K and BB 2212-10K PTFE-R Seat - DIN 3230-BO (Rate 1)
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ANSI B 16.5 - Class 150 and 300 Inconel Seat - DIN 3230-BN (Rate 1)
A

DIN 2501 PN-10 and 16


DIFFERENTIAL PRESSURE
DN 50 until DN 400 max. 25 bar

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VACUUM
0 bar absolute
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T

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TEMPERATURE
M
From -50°C up to +450 °C

X
A

MAX W.P
PN10 / PN16 and Class 150 / PN 20

R
R

JIS 10K / 16K


E

MAX FLUIS VELOCITY AT MAX W.P


E
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4 m/s for liquids


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50 m/s for clean gases


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A
R

R
E

E
T

AD
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M
ER

E
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SOFT SEAT FIRE SAFE SEAT METAL SEAT


M

AD

Elasticity of the PFTE After a fire when the PTFE This version offers very high
or PTFE(R) seat and fluid seat has burned away, sealing capability with an
pressure assures perfect the supplementary metal unusually low leakage rate.
“bubble tight” sealing. sealing seat activates auto-
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matically and prevent from


E

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excessive flop.
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3 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
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Merxtrade B.V.

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ER

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MATERIALS

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A
12

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ITEM DESCRIPTION 13
NO. MATERIAL NO. MATERIAL ASTM

R
01 BODY
14
E

Ductile Cast Iron


E
GGG40 0,704 A536 6

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Carbon Steel GS-C25N 1,0619 A216WCB
M

D
Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M

02 SEAT CLAMPING RING


7

A
Steel St37-2 10.037 283-C

R
Stainless Steel X5CrNiMo 17-12-2 1,4401 316
E

R
03 DISC 4
Stainless Steel E G-X5CrNiMo19-1102 1,4408 CF8M
D

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04 SHAFT
M
Stainless Steel X4CrNiMo 16-5-1 1,4418
A

05 BUSH BOARING

Stainless Steel X5CrNiMo 17-12-2 1,4401/PTFE 316 19

R
R

06 GLAND SLEEVE 9
E

Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M 10


E 11
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07 GASKET GLAND
D

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Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M
2
M
08 TAPER PIN

X
A

Stainless Steel X4CrNiMo 16-5-1 1,4418

09 SEALING SEAT

R
R

PTFE-R PTFE Compound


E

Inconel Inconel 625

10 GASKET
E
XT

PTFE-R
M
Graphite

11 GASKET RING 3
A
R

Stainless Steel X4CrNiMo 16-5-1 1,4418

12 GLAND BOLT
8
R

Stainless steel A4-70 A2-70 1,4301


E

13 SPRING WASHER
T

Stainless steel A4-70 A2-70 1,4301 1


AD

14 NUT
X

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Stainless steel A4-70 A2-70 1,4301

15 LOCK RING 5
ER

Stainless Steel X4CrNiMo 16-5-1 1,4418


R

16 DISTANCE RING
16
E

Stainless Steel X4CrNiMo 16-5-1 1,4418


XT

17 SEALING RING 17
M

AD

PTFE-R
18
Graphite

18 BOTTUM PLUG
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Stainless Steel
E

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19 LOCK PIN

Stainless Steel X4CrNiMo 16-5-1 1,4418


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4 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
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Merxtrade B.V.

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ER

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TORQUE - HIGH-PERFORMANCE BUTTERFLY VALVE

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A
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E

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SOFT SEAT (N.M) FIRE SAFE SEAT (N.M) METAL SEAT (N.M)
M

D
DN 10 BAR 16 BAR 25 BAR 10 BAR 16 BAR 25 BAR 10 BAR 16 BAR 25 BAR
50 17 20 23 22 26 38 28 34 48

A
65 27 30 33 32 39 55 35 44 61

R
80 28 35 42 36 46 71 44 52 72
E

R
100 40 48 63 60 70 90 72 80 96

125 53
E 63 75 70 95 145 90 115 176
D

XT
150 85 95 125 90 100 180 136 160 240
M
200 180 220 240 200 280 340 280 344 404
A

250 290 350 430 350 465 660 404 496 688

300 384 500 660 540 770 980 592 800 1024

R
R

350 550 670 920 710 830 1080 790 1050 1150
E

400 900 1050 1350 1100 1250 1700 1224 1792 2320
E
T

T
M

X
A

R
R

E
XT

M
A
R

R
E

E
T

AD
X

M
ER

E
XT
M

AD
ER
E

TR
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5 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
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Merxtrade B.V.

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ER

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Kv -VALUES - HIGH-PERFORMANCE BUTTERFLY VALVE

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X
M

A
R

R
E

PRESSURE / TEMPERATURE DIAGRAME

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bar
M

D
40

35

A
R
30
E

R
25 E
D

XT
20
M
A

15
Pressure control line for
GS-C25 body material

R
R

10
and mettal seat
E

5
Pressure control line for
E
T

1.4408 body material


D

T
and metal seat
-10 50 100 150 200 250 300 350 400 450 °C
M
Pressure control line for

X
A

R-PTFE- seat

R
R

E
XT

OPENING ANGLE
D

DN (mm) Size (in) 20 º 30 º 40 º 50 º 60 º 70 º 80 º 90 º


M
50 2 1,3 6 15 18 19 21 22 23
A
R

65 2,5 1,5 7 18 22 23 24 25 25

80 3 7 30 50 68 82 97 113 115
R

100 4 22 60 97 119 164 199 223 251


E

125 5 45 100 152 195 256 346 452 493


T

150 6 63 109 162 250 391 588 814 845


AD

200 8 96 168 301 509 742 1107 1581 1747


X

M
250 10 264 458 682 980 1421 2083 2882 2889

300 12 397 625 956 1368 1938 2778 3794 3940


ER

350 14 460 720 1100 1650 2500 3400 4800 5400


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400 16 550 870 1250 2000 3200 4800 6800 8080


E
XT
M

AD
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E

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6 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
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Merxtrade B.V.

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X

R
S96-2 DN250
ER

E
G Bracket

T
WAFER I
nx O

D
X
M

A
R

R
E

E
E

XT
M

D
J

A
D

R
E

R
E
D

XT
H

M
G
C

I
A

nx O
A

R
R

E
L

E
T

T
M

X
A
B

R J
R

D
E

E
XT

K
D

M
H
A

C
R

BARE SHAFT
R

DN A B C D E F G H K I J L Weight ± kg A
E

50 269 91 108 45 12 70 90 153 43 F05-F07 25 44 4,7


T

65 294 101 123 45 12 70 90 168 46 F05-F07 25 61 5,6


AD

80 310 107 133 45 12 70 90 178 46 F05-F07 25 74 6,2


X

M
100 340 115 155 45 12 70 90 200 52 F05-F07 25 93 7,7

125 398 155 173 45 17 100 110 218 56 F07-F10 25 119 12


ER

150 417 164 183 45 17 100 110 228 56 F07-F10 25 138 14,5
R

200 503 195 218 55 19 120 140 273 60 F12 35 190 23


E

250 568 230 253 55 22 120 140 303 68 F12 35 239 34


XT

300 638 260 278 60 27 140 160 338 78 F10-F12-F14 40 277 51


M

AD

350 731 308 318 60 30 140 160 378 92 F10-F12-F14 45 330 72

400 808 354 354 60 30 140 160 394 102 F10-F12-F14 60 374 109
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7 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
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Merxtrade B.V.
S96-2 DN250

A
X
Bracket + Wormkast

R
ER

E
F

WAFER TYPE GEARBOX

T
L

D
X
J
M

A
R

R
I
E

XT
M

A D
R
D

E
E

R
E
D

XT
H

M
A

L
R

G
E

E
T

J
D

T
M
I

X
A
B

R
R

K
E
XT

M
E
A
R

GEARBOX
H
R

DN A B C D E F G H K I J L Weight ± kg
E

50 326 91 108 110 77 115 100 218 43 141 88 45 7,7


A
T

65 351 101 123 110 77 115 100 233 46 141 88 45 8,6


AD

80 367 107 133 110 77 115 100 240 46 141 88 45 9,2


X

M
100 397 115 155 110 77 115 100 265 52 141 88 45 10,7

125 480 155 173 110 77 115 150 283 56 151 88 45 16


ER

150 499 164 183 110 77 115 150 293 56 151 88 45 18,5
R

200 629 195 218 129 91 148 250 347 60 200 110 55 28
E
B

250 699 230 253 129 91 148 250 382 68 200 110 55 39
XT

300 796 260 278 156 108 200 300 434 78 273 148 71 63
M

AD

350 884 308 318 156 108 200 300 474 92 273 148 71 84

400 1019 354 354 164 111 241 400 518 102 271 110 86 129
ER
E

TR
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8 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
T
Merxtrade B.V.

A
X

R
ER

E
G S97-2 DN250

T
LUG TYPE I

D
nx O
Bracket

X
M

A
R

R
E

E E

XT
J
M

D
J

A
D

R
E

R
E
D

XT
H

M
G
C

I nx O
A

R
R

E
L

E
T

T
E
M
B

X
A

R J
R

D
E

E
XT

M
H
A

C
R

BARE SHAFT A
E

DN A B C D E F G H K I J L Weight ± kg L
T

50 269 91 108 45 12 70 90 153 43 F05-F07 25 44 6,5


AD

65 294 101 123 45 12 70 90 168 46 F05-F07 25 61 7


X

M
80 310 107 133 45 12 70 90 178 46 F05-F07 25 74 8,7
B

100 340 115 155 45 12 70 90 200 52 F05-F07 25 93 10,5


ER

125 398 155 173 45 17 100 110 218 56 F07-F10 25 119 15


R

150 417 164 183 45 17 100 110 228 56 F07-F10 25 138 18


E

200 503 195 218 55 19 120 140 273 60 F12 35 190 26


XT

250 568 230 253 55 22 120 140 303 68 F12 35 239 44


M

AD

300 638 260 278 60 27 140 160 338 78 F10-F12-F14 40 277 68

350 731 308 318 60 30 140 160 378 92 F10-F12-F14 45 330 98

400 808 354 354 60 30 140 160 394 102 F10-F12-F14 60 374 125
ER
E

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D

9 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
T
Merxtrade B.V.

A
X
S97-2 DN250-Bracket
Bracket + Wormkast

R
ER

E
T
LUG TYPE

D
F

L
X G
M

A
R
J

R
E

XT
M

A D
R
D
E

R
E

E
D

XT
M
H
A

C
A

R
R

L
E

G
E
T

T
M

X
A
B

R
R

K
E
XT

M
E
A
R

H
R

GEARBOX
E

DN A B C D E F G H K I J L Weight ± kg
C
A
T

50 326 91 108 110 77 115 100 218 43 141 88 45 9,5


AD

65 351 101 123 110 77 115 100 233 46 141 88 45 10


X

M
80 367 107 133 110 77 115 100 240 46 141 88 45 11,7

100 397 115 155 110 77 115 100 265 52 141 88 45 13,5
ER

125 480 155 173 110 77 115 150 283 56 151 88 45 19


R

150 499 164 183 110 77 115 150 293 56 151 88 45 22


E
B

200 629 195 218 129 91 148 250 347 60 200 110 55 31
XT

250 699 230 253 129 91 148 250 382 68 200 110 55 49
M

AD

300 796 260 278 156 108 200 300 434 78 273 148 71 80

350 884 308 318 156 108 200 300 474 92 273 148 71 110

400 1019 354 354 164 111 241 400 518 102 271 110 86 145
ER
E

TR
D

10 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
T
Merxtrade B.V.

A
X
G
S98-2 DN250
I nx O

R
Bracket
ER

E
T
DOUBLE FLANGED TYPE

D
X
M

A
R

R
E

E F

XT
M

D
J

A
D

R
E

R
E G
H

XT
I nx O
C

M
A

R
R

L
E

E
T

D
B

T
M

X
A

R
R

J
E

E
XT

D
D

M
A

H
R

C
R

BARE SHAFT
E

DN A B C D E F G H K I J L Weight ± kg A
T

50 269 91 108 45 12 70 90 153 108 F05-F07 25 29 11


AD

65 294 101 123 45 12 70 90 168 112 F05-F07 25 50 13


X

M
80 310 107 133 45 12 70 90 178 114 F05-F07 25 67 15

100 340 115 155 45 12 70 90 200 127 F05-F07 25 87 18


ER

125 398 155 173 45 17 100 110 218 140 F07-F10 25 111 23
R

150 417 164 183 45 17 100 110 228 140 F07-F10 25 132 29
E

200 503 195 218 55 19 120 140 273 152 F12 35 183 39
XT

250 568 230 253 55 22 120 140 303 165 F12 35 230 57
M

AD

300 638 260 278 60 27 140 160 338 178 F10-F12-F14 40 270 81

350 731 308 318 60 30 140 160 378 190 F10-F12-F14 45 318 113

400 808 354 354 60 30 140 160 394 216 F10-F12-F14 60 360 150
ER
E

TR
D

11 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
T
Merxtrade B.V.

A
X
S98-2 DN250

R
Bracket + Workast
ER

E
T
DOUBLE FLANGED TYPE
F

D
L

X
M

A
R
J

R
E

XT
M

A D
R
E

R
D

E
D

XT
M
H
A

R
R

L
E

G
E
T

T
J
M
B

X
A

R
R

E
XT

M
D

E
A
R

GEARBOX
E

DN A B C D E F G H K I J L Weight ± kg
C

A
T

50 326 91 108 110 77 115 100 218 108 141 88 45 13


AD

65 351 101 123 110 77 115 100 233 112 141 88 45 15


X

M
80 367 107 133 110 77 115 100 240 114 141 88 45 17

100 397 115 155 110 77 115 100 265 127 141 88 45 20
ER

125 480 155 173 110 77 115 150 283 140 151 88 45 26
R

150 499 164 183 110 77 115 150 293 140 151 88 45 32
B
E

200 629 195 218 129 91 148 250 347 152 200 110 55 44
XT

250 699 230 253 129 91 148 250 382 165 200 110 55 62
M

AD

300 796 260 278 156 108 200 300 434 178 273 148 71 99

350 884 308 318 156 108 200 300 474 190 273 148 71 131

400 1019 354 354 164 111 241 400 518 216 271 110 86 186
ER
E

TR
D

12 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.
D
T
Merxtrade B.V.

A
X

R
ER

E
T
HANDLEVERS - SERIES HP

D
X
M

A
R

R
E

E DN E F L A N H1 L LEVER TYPE

XT
M

D
40 12 25 280 115,5 70 HP 1-100 43 90

50 12 25 280 115,5 70 HP 1-100 46 90

65 12 25 280 115,5 70 HP 1-100 46 90

A
R
80 12 25 280 115,5 70 HP 1-100 52 90

100 12 25 280 115,5 70 HP 1-100 56 125


E

R
E
D

XT
M
A

R
R

APPROVALS - QA
E

E
T

Quality assurance system


D

T
The butterfly valves are designed and manufactured in accordance with ISO 9001/EN 29001 and module H of the European legislation for Pressure
M
Equipment Directive.

X
A

Type approvals

R
R

The butterfly valves are approved for applications in a number of market areas by international classifications societies. The most important ones
E

are listed in the following table.


E
XT

M
TYPE APPROVALS
Lloyds RS
A
R

American Bureau of Shipping


According API 607 5th edition
R

EN 593
E

API 609
T

AD
X

M
Material inspection certificates
Valve parts, eg body, disc, can be supplied on request with inspection certificates of the material supplier (foundry) according EN 10204, 3.1
ER

subject to material type. Other specifications are possible.


R

Testing inspection certificates


XT

All valves are pressure and functional tested after assembly according to internal quality procedures which comply with international standards.
M

AD

Inspection certificates according EN 10204, 3.1, 3.2 can be submitted on request.


ER
E

TR
D

13 van 13
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www.merxtrade.com
Information provided as an indication and subject to possible modification.Colours and details can be different then shown in data sheets or pictures.
Merxtrade BV has no liability for any damages by use off any information displayed on these pages.

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