Rev Description Name Date

Customer Document ID: Customer Document Title:

1 ollgun 09.05.2019 elilun 10.05.2019 matdie 10.05.2019 Issued for Basic Engineering
0 parlin 29.06.2018 elilun 02.07.2018 norpau 02.07.2018 First Issue - Lot 2
Name Date Name Date Name Date Revision Text
Rev
Prepared Checked Released
Status: Original Size:
ISSUED FOR APPROVAL A4
Customer: Project Lifecycle Phase: Site No.:
PT TIMAH Tbk IMPLEMENTATION 02 S-20065
Project Name: Customer Document ID:
TIMAH Ausmelt Smelter
Replaced by: Replaces: Language:
EN
Document Title:

ENGINEERING DATA SHEET

SMELTING PLANT
GAS HANDLING
EVAPORATIVE GAS COOLER

Equipment No: Item No:

SG01-CT001

Project ID: Plant Code: Plant Unit Code: Document Type: Running Number: Revision: Sheet of Sheets:

304113 PSP01 SG01 PDA03 00002 1

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU110140135
\Project\304113\PSP01\SG01\P\DA03\Oberursel Documentation\304113_PSP01_SG01_PDA03_00002_OU110140135_R1.xlsx

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 VESSEL
EVAPORATIVE GAS COOLER
ENGINEERING DATA SHEET
1 l Project Name: TIMAH Ausmelt Smelter Equip. No.: SG01-CT001
2 l Project No.: 304113 Location: Mentok, Bangka Indonesia Equip. Name: Evaporative Gas Cooler
3 l Ambient Pressure: kPa a 101,325 Elevation: m 7 Supplier: r Outotec Skelleftea
4 GENERAL DETAILS 1
5  Active Height mm 10.860 Gas inlet Diameter mm  See OU110144636
6  Total Height mm See OU110144636 Gas Outlet Diameter mm  See OU110144636
7  Hopper Height m³ See OU110144636
8  Hopper Length mm See OU110144636
9 OPERATING DATA 1
10 Gas to/from Cooler Case 1 Case 1 Case 2 Case 2 Case 3 Case 3
11 Design Design Smelting Smelting Reduction Reduction
12 Gas (In) Gas (Out) Gas (In) Gas (Out) Gas (In) Gas (Out)
l 1)
13 Flow Nm³/h, dry 21.024 15.709 17.121
l 1)
14 Nm³/h, wet 25.309 18.910 18.529
15 l m³/h 119.141 89.018 87.224
16 l kg/h 34.066 25.415 24.718
17
18 l Operating Temperature °C 1.000 180 1.000 180 1.000 180
19 l Equipment Design Temperature °C 1.000 250
20 l Sensible Heat GJ/h -4,00 -4,00 -1,00
21 l Operating Pressure kPa g -1,0 -1,0 -1,0
22 l Max. Operating Pressure kPa g -8/+1
l 1)
23 H2O in g/Nm³ g/Nm³ 164 164 66
24 l Density r kg/Nm³
1)
1,346 1,344 1,334
25 l Viscosity h mPa · s
26 l Max. Pressure Drop kPa
27
28 Gas Composition
29 l N2 vol.% 58,41 58,88 72,46
30 l O2 vol.% 1,50 1,00 4,60
31 l CO2 vol.% 22,93 22,93 15,30
32 l H2O vol.% 16,93 16,93 7,60
33 l SO2 vol.% 0,22 0,26 0,03
34 l SO3 vol.%
35 l Dust load kg/h 4.240 4.240 1.420
l 1)
36 H2SO4 mg/Nm³, dry
l 1)
37 HCl mg/Nm³, dry
38 l HF mg/Nm³, dry1)
39 l As fume kg/h 3,43 3,43 3,47
40
41 Dust Composition
42 l Cu wt.-%
43 l Pb wt.-% 0,61 0,61 0,64
44 l Sn wt.-% 74,65 74,65 70,85
45 l Fe wt.-% 1,13 1,13 1,46
46 l As wt.-% 0,49 0,49 2,79
47 l Bi wt.-%
48 l Sb wt.-% 0,06 0,06 0,34
49 l SiO2 wt.-% 0,69 0,69 1,00
50 l Al2O3 wt.-% 0,24 0,24 0,34
51 l CaO wt.-% 0,21 0,21 0,29
52 l Mg wt.-%
53 l Pb wt.-%
54 l Mn wt.-%
55 l Ti wt.-%
56 l K wt.-%
57 l Na wt.-%
58 l Others wt.-%
1) 2) 3)
59 Remarks: Normal temperature / pressure: 273.15 K / 101.325 kPa a Evaporative Gas Cooler shall be designed for max. Case 1 and 2
60
61
62
63 l Completed by purchaser / licensor (OTO) t Completed by purchaser / licensor (OTO) & amended by supplier
64 r Completed by supplier & checked during Engineering phase  Completed by supplier (Order: to be checked by Delivery / Engineering)
To be filled if no cover sheet is used: Prepared: - Date: - Checked: - Date: - Row modified at Rev.:

Project-ID: Plant Code: Plant Unit Code: Document Type: Running Number: Revision: Sheet of Sheets:
304113 PSP01 SG01 PDA03 00002 1 1 of 3
The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, transfer or Document ID:
distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited. OU110140135
 VESSEL
EVAPORATIVE GAS COOLER
ENGINEERING DATA SHEET
1 l Project Name: TIMAH Ausmelt Smelter Equip. No.: SG01-CT001
2 l Project No.: 304113 Location: Mentok, Bangka Indonesia Equip. Name: Evaporative Gas Cooler
3 l Ambient Pressure: kPa a 101,325 Elevation: m 7 Supplier: r Outotec Skelleftea
4 OPERATING DATA 1
5 Gas to/from Cooler Case 4 Case 4 Case 5 Case 5 Case 6 Case 6
6 Reduction Reduction Burner Hold Burner Hold Lance Hold Lance Hold
7 Gas (In) Gas (Out) Gas (In) Gas (Out) Gas (In) Gas (Out)
l 1)
8 Flow Nm³/h, dry 10.284 14.982 3.027
9 l Nm³/h, wet 1) 11.130 16.573 3.200
10 l m³/h 52.394 78.017 15.064
11 l kg/h 14.847 21.313 4.170
12
13 l Operating Temperature °C 1.000 180 1.000 180 1.000 180
14 l Design Temperature °C
15 l Sensible Heat GJ/h -1,00
16 l Operating Pressure kPa g -1,0 -1,0 -1,0
17 l Max. Operating Pressure kPa g
l 1)
18 H2O in g/Nm³ g/Nm³ 66 85 46
19 l Density r kg/Nm³1) 1,334 1,286 1,303
20 l Viscosity h mPa · s
21 l Max. Pressure Drop kPa
22
23 Gas Composition
24 l N2 vol.% 72,46 74,56 75,50
25 l O2 vol.% 4,60 6,41 9,80
26 l CO2 vol.% 15,30 9,42 8,30
27 l H2O vol.% 7,60 9,60 5,40
28 l SO2 vol.% 0,03 0,01
29 l SO3 vol.%
30 l Dust load kg/h 1.420
l 1)
31 H2SO4 mg/Nm³, dry
32 l HCl mg/Nm³, dry1)
33 l HF mg/Nm³, dry1)
34 l As fume kg/h 3,47
35
36 Dust Composition
37 l Cu wt.-%
38 l Pb wt.-% 0,64
39 l Sn wt.-% 70,85
40 l Fe wt.-% 1,46
41 l As wt.-% 2,79
42 l Bi wt.-%
43 l Sb wt.-% 0,34
44 l SiO2 wt.-% 1,00
45 l Al2O3 wt.-% 0,34
46 l CaO wt.-% 0,29
47 l Mg wt.-%
48 l Pb wt.-%
49 l Mn wt.-%
50 l Ti wt.-%
51 l K wt.-%
52 l Na wt.-%
53 l Others wt.-%
54
55
56
1)
57 Remarks: Normal temperature / pressure: 273.15 K / 101.325 kPa a
58
59
60
61
62
63 l Completed by purchaser / licensor (OTO) t Completed by purchaser / licensor (OTO) & amended by supplier
64 r Completed by supplier & checked during Engineering phase  Completed by supplier (Order: to be checked by Delivery / Engineering)
To be filled if no cover sheet is used: Prepared: - Date: - Checked: - Date: - Row modified at Rev.:

Project-ID: Plant Code: Plant Unit Code: Document Type: Running Number: Revision: Sheet of Sheets:
304113 PSP01 SG01 PDA03 00002 1 2 of 3
The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, transfer or Document ID:
distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited. OU110140135
 VESSEL
EVAPORATIVE GAS COOLER
ENGINEERING DATA SHEET
1 l Project Name: TIMAH Ausmelt Smelter Equip. No.: SG01-CT001
2 l Project No.: 304113 Location: Mentok, Bangka Indonesia Equip. Name: Evaporative Gas Cooler
3 l Ambient Pressure: kPa a 101,325 Elevation: m 7 Supplier: r Outotec Skelleftea
4 MECHANICAL DATA
5 l Water Pump Flowrate per Pump m³/h: OU110143591 No. of Pumps: Operating: 1 Spare: 1 Total: 2 1
6 l Type of Pumps: Power required kW: t
7 Spray Lances and Nozzles
8 l Number of Lances - see OU110143592 Water Flow per Lance m³/h l see OU110143592
9 l Number of Nozzles - see OU110143592 Water Flow per Nozzle m³/h l see OU110143592
10 Instrument Air Flow per Lance Nm³/h l see OU110143592
11 Instrument Air Flow per Nozzle Nm³/h l see OU110143592
12
13 Water Tank Hopper
14 l Usable Volume m³/h see OU110143596 Type of Dust Discharge Device -  Scraper Conveyor
15 l Total Volume m³/h see OU110143596 No. of Discharge Device - l 1
16 Capacity of kg/h l see OU110143594
17 Type of Dust Discharge Device -  Rotary vane Feeder
18 No. of Discharge Device - l 1
19 Capacity of kg/h l see OU110143595
20 MATERIAL OF CONSTRUCTION
21 Components Material Load / Weight [kg]
22  Casing EN 1.4436 or equivalant 19000 1
23  Refractory TBD 25000 1
24 
25 
26 
27 
28 
29 
30 
31 
32 
33 
34 
35
36 TABLE OF NOZZLES EVAPORATION COOLER
37 Item Standard Type PN Size Material Description Remarks
38 r
39 r
40 r
41 r
42 r
43 r
44 r
45 r
46
47
48
49
50
51
52
53
54
55
56
57
58 Remarks:
59
60
61
62
63 l Completed by purchaser / licensor (OTO) t Completed by purchaser / licensor (OTO) & amended by supplier
64 r Completed by supplier & checked during Engineering phase  Completed by supplier (Order: to be checked by Delivery / Engineering)
To be filled if no cover sheet is used: Prepared: - Date: - Checked: - Date: - Row modified at Rev.:

Project-ID: Plant Code: Plant Unit Code: Document Type: Running Number: Revision: Sheet of Sheets:
304113 PSP01 SG01 PDA03 00002 1 3 of 3
The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, transfer or Document ID:
distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited. OU110140135