2017

JSC «THE URAL TURBINE WORKS»

18, Frontovykh Brigad st., 620017,
Ekaterinburg, Sverdlovsk region, Russia
tel.: +7 343 300-13-48; fax: +7 343 300-14-60
e-mail: [email protected] www.utz.ru
www.facebook.com/uralturbine
 CATALOG 1

Ural Turbine Works (ROTEC Holding, the Renova Group) was set up as successor of turbine manufacturing Turbomotor plant and is still carrying
on its glorious traditions. Turbines have been manufactured here since 1938. For eight decades, the plant’s team has created a number of unique
machines that have become the pride of Russian power engineering: the most powerful series cogeneration turbine T-295, the most common in the
former Soviet Union – turbine T-100, gas pumping units for Urengoy-Pomary-Uzhgorod route, various models of turbines for combined cycle and
others. More than half (in terms of power) of cogeneration turbine units being operated in the CIS countries are produced by Ural turbine engineers.
Moreover, turbines produced by TMW are installed in Eastern Europe, Italy, Egypt, Mongolia, China, Korea, India and Japan. Nowadays, the plant
exports its products to Kazakhstan, Belarus, Mongolia and Serbia.
Today, Ural Turbine Works develops and produces steam cogeneration turbines of medium and high capacity; condensing turbines; combined-
cycle plants; backpressure steam turbines; exhaust steam turbines; ship turbines, as well as providing services for maintenance and modernization
of energy equipment. Many years of experience in designing turbines, commercial production of a wide range of machines allow UTW to meet the
needs of each customer. When creating new and improving manufactured turbines, current trends of energy, gas industry development are taken into
account. However, despite the diversity of models produced, the plant uses well-tested fundamental solutions, standard design units and compo-
nents which provides sufficient batch production, improves reliability and makes the turbines easier to operate and repair.
Since 2006, UTW equips its turbines with new electro-hydraulic control and protection system (EHCPS), electric part of them holds modern
microprocessor controllers. The plant's products meet the highest standards: quality management system complies with ISO 9001:2015 and is
confirmed by the British Standards Institution (BSI) annually. Technological and institutional standards, competence of the plant’s personnel,
production and products (services) safety meet the requirements of «EnSERTIKO» voluntary certification system. UTW has a certificate of conformity
of the Customs Union that ensures the quality of the products to comply with all standards of TR TS 010/2011 technical regulations. UTW has licenses
of Nuclear Supervision of the Russian Federation for design and manufacture of equipment for nuclear power units installed at nuclear power plants,
ships and boats with nuclear reactors. The plant’s laboratories have undergone technical competence check in accordance with the requirements of
the Russian Maritime Register of Shipping. UTW is implementing an extensive investment program, which envisages radical renewal of production.

SOME FACTS

As of January 1, 2017, the plant has

delivered 898 steam turbines with total
capacity of about 64 ths. MW, including 827
turbines for power plants and 71 marine
turbines. In addition, the plant has delivered
573 drive, exhaust and power gas turbines
with total capacity of 5,051.5 MW to
domestic and foreign customers.
UTW has capabilities to produce power
equipment with total capacity up to 2.0 GW
per year.
Every year, UTW presents a new
project of steam turbines. Since 2004, it
has received 45 patents for inventions.
 2 CATALOG CATALOG 3
TABLE 1. BASIC CHARACTERISTICS OF STEAM TURBINES PRODUCED BY UTW

POWER, MW °С, Т/H EXTRACTION PRESSURE AD2 JUSTMENT COOLING W ATER

TURBINE LIVE STEAM PARAMETERS AND FLOW RATE, KGF/CM2, THERMAL LOAD RANGE, KGF/CM
TURBINE TYPE START OF FEED WATER
TRADE MARK PRODUCTION, PROCESS, Т/H HEATING GCAL/H PROCESS HEATING TEMPERATURE °С
NH NM NK Р0 t0/tnn DH DM DС FLOW RATE, Т/H TEMPERATURE, °C
YEAR GH GM QH QM UPPER LOWER
Т-60/65-130-2М 2004/2012 60 65 65 130 555 282 300 243 - - 100 105 - 0.6-2.5 0.5-2.0 8,000 20 232
Т-50/60-130-6М – 50 60 50 130 555 245 255 180 - - 90 90 - 0.6-2.5 0.5-2.0 8,000 20 232
Т-50/60-8,8* 2008 50 60 60 90 535 240 255 228 - - 97 101 - - 0.7-2.5 8,000 20 217
Т-60/65-8,8* 2014 60 65 65 90 500 319 345 274 40 - 132 - 20 - 0.7-2.5 8,000 30 232
Т-95/105-8,8* 2014 92 102.5 84.5 90 535 405 405 315 - - 115 120 - - 0.5-2.0 9,250 25 216
Тп-115/125-130-1МО 1992/2010 115 125 80 130 555 490 500 299 - - 180 - - 0.6-2.5 0.5-2.0 8,000 27 228
,
Тп-115/125-130-2МО – 115 125 125 130 555 490 500 466 - - 180 - - 0.6-2.5 0.5-2.0 13,500 27 228
Тп-115/125-130-3 – 115 125 125 130 555 490 500 467 - - 160 - - 0.6-2.5 0.5-2.0 13,500 20 228
WITH HEATING
Т-110/120-130-5МО 1984/- 110 120 120 130 555 480 485 432 - - 175 184 - 0.6-2.5 0.5-2.0 16,000 20 232
EXTRACTIONS - - -
Т-116/125-130-7МО 1991/- 116 125 125 130 555 505 510 450 184 193 0.6-2.5 0.5-2.0 16,000 20 234
Т-120/130-130-8МО 1996/2011 123 130 130 130 555 520 525 465 - - 188 197 - 0.6-2.5 0.5-2.0 16,000 20 236
_
Тп-185/220-130-2М 185 220 220 130 555 785 810 783 - - 280 290 - 0.6-3.0 0.5-2.0 27,000 20 232
_
Тп-185/215-130-4М 186 215 215 130 555 785 810 789 - - 280 290 - 0.6-2.5 0.5-2.0 27,000 27 232
Т-255/305-240-5М 1991/- 200 305 305 240 540/540 980 1,000 980 - - 360 370 - 0.6-2.0 0.5-1.5 28,500 20 234
Т-250/305-240-Д – 250 305 305 240 540/540 980 1,000 980 - - 350 415 - 0.6-4.0 0.5-3.5 28,500 20 234
Т-265/305-240-С – 265 305 305 240 540/540 980 1,000 980 - - 360 370 - 0.5-1.5 0.5-1.0 28,500 20 235
Т-250/305-240-ДБ – 250 305 305 240 540/540 980 1,000 980 - - 350 415 - 0.6-4.0 0.5-3.5 28,500 20 232
Т-295/335-23,5* 2015 295 335 335 240 565/565 1,007 1,030 980 - - 372 - - 0.6-2.0 0.5-1.5 28,000 20 272
ПТ-30/35-90/10-5М 2004/2008 30 35 30 90 535 190 240 119 83 160 63** 103** 8-13 - 0.7-2.5 5,000 20 206
ПТ-40/50-8,8/1,2* – 40 54 50 90 535 220 220 198 40 - 117.5 - 11-14 - 0.7-2.5 5,000 33 216
ПТ-50/60-130/7-2М – 50 60 50 130 555 280 300 188 118 160 40 60 5-10 0.6-2.5 0.5-2.0 7,000 20 230
WITH PROCESS ПТ-60-8,9/1,9* 2015 60 60 60 91 515 450 450 237 - - 35* - - - - 8,000 20 232
AND HEATING ПТ-65/75-130/13 2010 65 75 75 130 555 415 430 275 180 250 130 190 10-16 - 0.7-2.5 8,000 20 229
EXTRACTIONS ПТ-90/120-130/10-1М 1999/2007 90 120 80 130 555 490 500 299 200 365 80 120 8-15 0.6-2.5 0.5-2.0 8,000 27 228
ПТ-90/120-130/10-2М 2000/- 90 125 125 130 555 490 500 477 200 365 80 120 8-15 0.6-2.5 0.5-2.0 13,500 27 228
ПТ-140/165-130/15-2М 1984/- 142 167 120 130 555 788 810 446 335 500 115 140 12-21 0.6-2.5 0.4-1.2 13,500 20 232
ПТ-140/165-130/15-3М 1989/- 142 165 120 130 555 788 810 453 365 500 120 140 - 0.6-2.5 0.4-1.2 13,500 27 232
– _
WITH BACKPRESSURE, ТР-110-130 112 114 130 555 480 485 - - - 185 200 8-13 0.6-2.5 0.5-2.0 - - 232
– _
PROCESS AND HEATING ПТР-90/100-130/10 90 125 130 555 490 500 - 200 345 92.5 130 8-13 0.6-2.5 0.5-2.0 - - 228
– _ -
EXTRACTIONS ПР-30/35-90/10/1,2М 30 35 90 535 190 240 - 83 167 39 55 12-21 0.5-2.5 - - 206
_ 8-13 -
Р-102/107-130/15-2М 1984/- 102 107 130 555 782 810 - 670 - - - - - - 234
WITH _ 6-13 -
Рп-105/125-130/30/8 – 105 125 130 555 790 810 - 450 670 - - - - - 234
BACKPRESSURЕ – _
Рп-80-130/8-3 80 90 130 555 520 550 - 455 - - - - - - - - 228
Тп-35/40-8,8* 2012 35 40 40 90/6.1***** 500/210***** 150/51***** – 130/51***** **** - 150** - - - 0.5-2.5 8,000 20 -
Т-40/50-8,8* 2012 40.2 49.6 493.6 90/7.2***** 550/208***** 165/15.6***** – 158.6/13.1***** - - 65.5 - - - 0.5-2.5 8,000 20
Т-53/67-8,0* 2008 53 66.5 66.5 78.5 488 212.5 – - - - 136 - - 0.5-2.5 0.5-2.0 8,000 20 -
КТ-63/77* 2014 63.9 63.9 63.9 73/11.5 ***** 476/214***** 204/39***** – - - - 126 - - 0.6-2.5 0.5-2.0 13,500 24 -
FOR Т-63/76-8,8* 2012 63 75.5 75.5 89.8/14.25***** 502.8/296***** 237/35***** – 232.5/32.5***** - - 90 - - 0.6-2.5 0.5-2.0 13,500 20 -
COMBINED- К-80-7,5* – 80 80 80 7,5 516/213***** 231/55***** – 231/55***** - - - - - - - 17,400 25 -
CYCLE UNITS Т-113/145-12,4* 2010 113 145.7 145.7 126/4.8***** 556/551//257***** 317/54.1/37.1***** 317/54/37***** 308/559/250***** - - 220 220 - 0.6-2.5 0.5-2.0 27,000 12 -
К-150-7,6 –- 150 150 150 7,6 513/89***** 454/100***** – 454/100***** - - - - - - - 27,000 20 -
К-160-7,6 – 160 160 160 7,6 513/189***** 481/106***** – 481/106***** - - - - - - - 27,000 20 -
К-170-7,6 – 170 170 170 7,6 513/189***** 513/112***** – 513/112***** - - - - - - - 27,000 20 -
Т-70/110-1,6* – 70 110 110 16 285 593 645 – 300 - 260 270 0.5-2.5*** 27,000 20 -
– _ 280 - 260 270 0.5-2.5*** - - -
ТР-70-1,6* 70 70 16 285 593 645 –
Т-35/55-1,6* 2007 39 55 55 16 330 315 350 324 - - 100 120 0.6-2.5*** 8,000 27 -
– _ 285 - 100 120 0.6-2.5*** - - -
BOTTOM ТР-35-1,6* 35 35 16 285 325 325 –
К-110-1,6* 2009 110 110 110 16 285 645 645 – 285 - - - 27,000 20 -
К-55-1,6* – 55 55 55 16.3 285 325 330 325 - - - - - - 13,500 27 -
К-17-0,16* 2002 17 17 17 1.6 112.7 222 222 222 - - - - - - 8,000 20 -
К-63-8,8* 2009 63.5 63.5 63.5 90 535 257 247 247 - - - - - - 8,000 20 219
К-65-12,8* 2016 65 65 65 130 555 237 237 230 250 250 162** - 14-19 - 1.0-2.5 8,000 35 144
CONDENSING К-130-12,8 – 130 130 130 130 540/540 390 390 - - - - - 13,500 27 -
К-350-24,5 – 350 350 350 24,5 570/570 989 989 989 - - - - - - - 45,000 33 280

* Pressure is in MPa ** In t/h 2

*** Two-stage heating available **** Process steam extraction 45 t/h with pressure 0,78 МPа (8 kgf/сm ) is possible
 4 CATALOG
SERIES OF TURBINES Т-250/300-240 FOR SUPERCRITICAL STEAM PARAMETERS
The series includes the base turbine Т-255/305-240-5 and four of its
modifications:Т-285/335-240*,Т-265/305-240-С, Т-250/305-240-Д
and Т-250/305-240-ДБ.These turbines are intended for use at large
power plants, which supply heat and hot water to metropolises and
cities. They are highly efficient under heat-extraction conditions and
at the same time rather economical at purely condensing (summer)
conditions. The turbine type Т-265/305-240-С is designed for power
plants with a reduced (to 0.3) extraction factor (CHPP) (instead of
0.5-0.6 of the base model), that is appropriate for power plants
located within city boundaries.
For this purpose, the flow rate of the heating-system water through the
heating system heaters is increased and the extraction pressure is slightly
lowered. The maximum heating of the heating-system water is limited to
106 °C. The turbines type Т-250/305-240-Д and Т-250/305-240-ДБ are
designed for remote power plants located 30-35 km away from a
city. The heating-system water is heated in three stages to tempera-
ture of 150 °С (in case of the base model, in two stages to 117°С). The
turbine with «Д» index is installed in circuits with a deaerator of 7
kgf/cm2, while the turbine indexed «ДБ» is intended for deaerator-
free circuits where the continuous mixing low-pressure heater (LPH) installed in each flow of the LPC. If three-stage heating is used, the
No. 2 acts as the deaerator. All turbines of the series are designed as adjustment is realized with a regulating valve mounted in the third heating
single-shaft four-cylinder units. They vary in the design of the stage of the extraction pipeline. Currently, UTW is preparing to release an
second intermediate pressure cylinder (IPC-2). In case of one- and upgraded model of the turbine of T-250/300-240 series with increased
two-stage heating of the heating-system water, the pressure of the capacity and higher temperature of live steam and reheat steam.The turbine
steam delivered to the user is adjusted with regulating diaphragms will be marked T-295/335-23,5.

Basic flow diagram of turbine plant with Т-255/305-240-5М turbine

Longitudinal section view of Т-255/305-240-5М turbine

* Design temperature of live steam and intermediate superheating steam for the base turbine and three its modifications is 540OС, whereas for turbine
type Т-285/335-240 this temperature is 560OС.
For basic characteristics of the turbines comprising Т-250/300-240 series, see Table 2.
 CATALOG 5
TABLE 2. BASIC CHARACTERISTICS OF TURBINES OF Т-250/300-240 SERIES

MODIFICATION
PARAMETER
Т-255/305-240-5М Т-250/305-240-Д Т-265/305-240-С Т-250/305-240-ДБ Т-295/335-23,5

POWER, MW:
NOMINAL 260 250 265 250 295
MAXIMUM AT
CONDENSING 305 305 305 305 335
CONDITIONS
LIVE STEAM FLOW RATE, Т/H:
NOMINAL 980 980 980 980 1,007
MAXIMUM 1,000 1,000 1,000 1,000 1,030
AT MAXIMUM
CONDENSING 980 980 980 980 980
CONDITIONS
LIVE STEAM PARAMETERS:
PRESSURE, КGF/СM2 (МPА) 240 (23.5) 240 (23.5) 240 (23.5) 240 (23.5) 240 (23.5)
TEMPERATURE, ОС 540/540 540/540 540/540 540/540 565/565
THERMAL LOAD, GCAL/H:
NOMINAL 360 350 360 350 372
MAXIMUM 370 415 370 415
EXTRACTION PRESSURE
ADJUSTMENT RANGE, KGF/СM2
FIRST (LOWER)
HEATING 0.5-1.5 0.5-3.5 0.5-1.0 0.5-3.5 0.5-1.5
EXTRACTION
SECOND (UPPER)
HEATING 0.6-2.0 0.6-4.0 0.5-1.5 0.6-4.0 0.6-2.0
EXTRACTION
THIRD HEATING
– 3.0-8.5 – 3.0-8.5
EXTRACTION
LAST STAGE
940 940 940 940 940
BLADE LENGTH, ММ,
NUMBER OF STAGES:
HPC 12 12 12 12 13
IPC-1 10 10 10 10 9
IPC-2 6x2 5x2 6x2 5x2 6x2
LPC 3x2 3x2 3x2 3x2 3x2
COOLING WATER:
DESIGN
20 20 20 20 20
TEMPERATURE, ОС
DESIGN FLOW
RATE, М3/H 28,500 28,500 28,500 28,500 28,000
CONDENSER
COOLING 14,000 14,000 14,000 14,000 14,000
SURFACE AREA, M2
REGENERATIVE
SYSTEM
STRUCTURAL 3HPH+D+5LPH 3HPH+D+4LPH 3HPH+D+5LPH 2HPH+5LPH 3HPH+5LPH**
FORMULA
DESIGN
TEMPERATURE 265 265 265 265 272
OF FEED WATER, OC
MAXIMUM FLOW
RATE OF HEATING 8,000 8,000 16,000 8,000 8,000
SYSTEM WATER, M3/H

** Operation in deaerator-free circuit is available.

 6 CATALOG
SERIES OF TURBINES Тп-185/220-130
The series includes the base turbine Тп-185/220-130-2M* and its
modified version Тп-185/215-130-4M. The turbines of this series are
designed for power plants of large cities.

These turbines offer limited process steam extraction at pressure of

25-35, 12-18 and 8-12 kgf/cm2. On customer’s choice, either or any two
of these extractions can be used as well as non-extraction operation.
The pressure of steam supplied to the user from these extractions is
maintained with control valves in the extraction pipelines.
Both turbines of this series have two-stage heating of the heating-
system water. The extraction steam pressure is controlled with
regulating diaphragms mounted in each flow of the LPC.
The turbines are single-shaft three-cylinder units with a unified flow
passage. The turbines indexed «2» and «4» are equipped with exhaust
rotor blades 830 mm and 660 mm long and their design temperature of
cooling water is 20 °C and 27 °C respectively.

Basic flow diagram of turbine plant with Тп-185/220-130-2M turbine

Longitudinal section view of Тп-185/220-130-2M turbine

For the basic characteristics of the turbines type Tп-185/220-130 see Table 3.
 CATALOG 7
TABLE 3. BASIC CHARACTERISTICS OF TURBINES OF ТП-185/220-130 SERIES

MODIFICATION
PARAMETER
ТП-185/220-130-2M ТП-185/215-130-4M

POWER, MW:
NOMINAL 185 185
MAXIMUM 220 215
AT CONDENSING CONDITIONS 220 215
WITH HPH TURNED OFF
LIVE STEAM FLOW RATE, Т/H: 195 195
NOMINAL 785 785
MAXIMUM 810 810
AT MAXIMUM CONDENSING CONDITIONS 783 789
LIVE STEAM PARAMETERS:
PRESSURE, КGF/СМ2 (МPA) 130 (12.8) 130 (12.8)
TEMPERATURE, °С 555 555
THERMAL LOAD: PROCESS STEAM
EXTRACTION, Т/H:
DOWNSTREAM 7th STAGE OF HPC 90** 90**
DOWNSTREAM 11th STAGE OF HPC 100** 100**
DOWNSTREAM 13th STAGE OF HPC 100** 100**
HEATING STEAM EXTRACTION, GCAL/H:
NOMINAL 280 280
MAXIMUM 290 290
WITH HPH TURNED OFF 325 325
EXTRACTION PRESSURE ADJUSTMENT RANGE,
KGF/CM2: PROCESS STEAM EXTRACTION:
DOWNSTREAM 7th STAGE OF HPC 25-35 25-35
DOWNSTREAM 11th STAGE OF HPC 12-18 12-18
DOWNSTREAM 13th STAGE OF HPC 8-12 8-12
UPPER HEATING STEAM EXTRACTION 0.6-3.0 0.6-2.5
LOWER HEATING STEAM EXTRACTION 0.5-2.0 0.5-2.0
LAST STAGE BLADE LENGTH, ММ 830 660
NUMBER OF STAGES:
HPC 13 13
IPC 9 9
LPC 3x2 2x2
COOLING WATER:
DESIGN TEMPERATURE, °С 20 27
3
DESIGN FLOW RATE, М /H 27,000 27,000
2
CONDENSER COOLING SURFACE AREA, М 12,000 12,000
REGENERATIVE SYSTEM STRUCTURAL FORMULA 3HPH+D+4LPH 3HPH+D+4LPH
DESIGN TEMPERATURE OF FEED WATER, °C 232 232

*This turbine was designed as part of a group of turbines with live steam flow rate of approximately 800 ton per hour. The group includes turbines
Тп-185/220-130, ПТ-140/165-130/15 and Р-100-130/15; these turbines have identical HPCs, each turbine has two shut-off valves, and there are also some
other common conceptual and design solutions. .
** When process steam extractions are used, the heating thermal load and electrical power of the turbine decrease.
 8 CATALOG
SERIES OF TURBINES ПТ-140/165-130/15
The series consists of the base turbine ПТ-140/165-130/15-2М* and
three its modified versions: ПТ-140/165-130/15-3М, ПТ-150/165-
130/9-4 and ПТ-140/165-130/15-5. The turbines of this series are
installed at big industrial heating power stations working under large
process steam extraction load. The base turbine is outfitted with
exhaust blades 830 mm long and is designed for the cooling water
temperature of 20°С. The turbines indexed «3», «4» and «5» have
exhaust rotor blades 660 mm long, and their design cooling water
temperature is 27 °С. The turbine indexed «4» differs from the other two
turbines in the nominal pressure of the process steam extraction, which
equals 9 kgf/cm2 instead of 15 kgf/cm2. Therefore this turbine has a
different number of HPC and LPC stages. All the turbines are provided
with two heating steam extractions. A regulating diaphragm is installed
downstream each extraction, except for the turbine indexed «5». The
turbine indexed «5» is fitted with a single regulating diagram, which is
installed downstream the lower heating steam extraction. In case of
one- or two-stage heating of the heating-system water, the extraction
pressure is adjusted using one regulating diaphragm of the lower
extraction. If extraction serves other auxiliary power, the extraction
pressures can be separately controlled by both regulating diaphragms. provided. The pressure is maintained downstream the control valve in the
The pressure of the main process steam extraction from he HPC exhaust extraction line.
is maintained by control valves iat installed at the LPC inlet. An additi- The turbines are made as single-shaft two-cylinder units.
onal process steam extraction with the pressure of 25-35 kgf/cm2 is

Basic flow diagram of turbine plant with ПТ-140/165-130/15-2M turbine

Longitudinal section view of ПТ-140/165-130/15-2M turbine

Basic characteristics of the turbines type ПТ-140/165-130/15 are shown in Table 4.

 CATALOG 9
TABLE 4. BASIC CHARACTERISTICS OF TURBINES OF ПТ-140/165-130/15 SERIES

MODIFICATION
PARAMETER
ПТ-140/165-130/15-2М* ПТ-140/165-130/15-3М

POWER, MW:

NOMINAL 142 142

MAXIMUM 167 165

AT CONDENSING CONDITIONS 120 120

LIVE STEAM FLOW RATE, Т/H:

NOMINAL 788 788

MAXIMUM 810 810

AT MAXIMUM CONDENSING CONDITIONS 446 453

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 130 (12.8) 130 (12.8)

TEMPERATURE, °С 555 555

THERMAL LOAD PROCESS, T/H:

NOMINAL 335 335

MAXIMUM 500 500
HEATING, GCAL/H:

NOMINAL 115 120

MAXIMUM 140 140
EXTRACTION PRESSURE
2
ADJUSTMENT RANGE, КGF/СМ
PROCESS 12-21 12-21
UPPER HEATING 0.6-2.5** 0.6-2.5**

LOWER HEATING 0.4-1.2 0.4-1.2

LAST STAGE BLADE LENGTH, ММ 830 660

NUMBER OF STAGES:
HPC 13 13

LPC 12 11
COOLING WATER:
DESIGN TEMPERATURE, °С 20 27
3
DESIGN FLOW RATE, M /H 13,500 13,500
2
CONDENSER COOLING SURFACE AREA, М 6,000 6,000

REGENERATIVE SYSTEM STRUCTURAL FORMULA 3HPH+D+4LPH 3HPH+D+4LPH

DESIGN TEMPERATURE OF FEED WATER, °С 232 232

*This turbine was designed as part of a group of turbines with live steam flow rate of approximately 800 ton per hour. The group includes turbines
Тп-185/220-130, ПТ-140/165-130/15 and Р-100-130/15; these turbines have identical HPCs, each turbine has two shut-off valves, and there are also some
other common conceptual and design solutions. .
** In conditions of independent pressure adjustment in both heating steam extraction circuits, pressure in the upper heating steam extraction may vary
2
within the limits from 0.9 to 2.5 kgf/cm .
 10 CATALOG

SERIES OF BACK-PRESSURE TURBINES Р-100-130/15

The series includes the base turbine Р-102/107-130/15-2М* and its
two modified versions: Рп-105/125-130/30/8 and Рп-80-130/8-3. The
turbines of this series are installed at big industrial heating power
stations, which serve consumers of large amounts of process steam.
Turbine Рп-105 provides considerable extraction of process steam
with the pressure higher than that in back-pressure line. The second and
the third turbine models offer similar steam extraction, but in a limited
amount. The pressure of steam supplied to the consumer is maintained
with a valve installed in the extraction line.

Basic flow diagram of turbine plant with

Р-102/107-130/15-2 turbine

Longitudinal section view of Р-102/107-130/15-2 turbine

For the basic characteristics of the turbines type Р-100-130/15 refer to Table 5.
 CATALOG 11
TABLE 5. BASIC CHARACTERISTICS OF TURBINES OF Р-100-130/15 SERIES

MODIFICATION
PARAMETER
Р-102/107-130/15-2М Рп-105/125-130/30/8 Рп-80-130/8-3

POWER, MW:

NOMINAL 102 105 80

MAXIMUM 107 125 90

LIVE STEAM FLOW RATE, Т/H:

NOMINAL 782 790 520

MAXIMUM 810 810 550

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 130 (12.8) 130 (12.8) 130 (12.8)

TEMPERATURE, °С 555 555 555

THERMAL LOAD PROCESS, T/H:

STEAM EXTRACTION, Т/H:

NOMINAL – 200 –

MAXIMUM 90 270 60
BACK PRESSURE STEAM FLOW RATE, NOMINAL,
670 450/670** 455
Т/H
PRESSURE ADJUSTMENT RANGE, KGF/CM2:
PROCESS STEAM EXTRACTION – 25-35 _

BACKPRESSURE 12-21 8-13 6-13

REGENERATIVE SYSTEM STRUCTURAL FORMULA 3HPH 3HPH 3HPH

DESIGN TEMPERATURE OF FEED WATER, °С 234 234 228

*This turbine was designed as part of a group of turbines with live steam flow rate of approximately 800 ton per hour. The group includes turbines
Тп-185/220-130, ПТ-140/165-130/15 and Р-100/130/15; these turbines have identical HPCs, each turbine has two shut-off valves, and there are
also some other common conceptual and design solutions. .
** At zero process steam extraction. .
 12 CATALOG

SERIES OF TURBINES Т-120/130-130

The series consists of the base turbine Т-110/120-130-5М* and its
four modified versions: Т-116/125-130-7М, Т-120/130-130-8М,
Т-120/130-130-12,8 and ТР-110-130 (back-pressure). The turbines of
this series are intended for newly constructed or extended power
stations serving large or medium-size cities. Considering that the
thermal load of these power stations is often uncertain or is not provided
during initial years of operation, the T-100 turbine has been designed as
a partially universal one: it operates rather efficiently both under various
thermal loads and at straight-condensing conditions. The turbine can
run at thermal schedule regimes (with back-pressure) when the built-
in condenser banks are cooled with makeup or heating system water. It
has a rather developed low-potential section, a condenser group with an
optimal flow rate of cooling water, and a developed regenerative
system. Many advanced solutions worked out for extraction turbines
have been implemented in this turbine. It has been constantly improved
and has passed five modernizations (index «5»).
Thanks to the above merits, T-120/130-130 series have been
produced as a largest series ever known (over two hundred turbines).
The modified versions differ from the base turbine in the flow rate of
live steam and, therefore, in nominal power and thermal load. Besides, turbines operate in base-load conditions. The same solution can be
the turbine TP-110-130 has neither LPC nor condenser group. In the applicable to turbines Тп-115. All the four turbines of the series offer two-
currently produced turbines of the series, the double-row regulating stage heating of the heating-system water. The extraction steam pressure of
stage has been replaced with the single-row stage. Design of the HP the first three turbines is maintained with regulating diaphragms installed in
cylinder has been changed as well. Turbines with the single-row each flow of the LPC, while in the fourth turbine the pressure is controlled by
regulating stage bear the index «O» at the end of their designation. The moving control valves of the high-pressure section. The turbines are made
single-row regulating stage enhances efficiency of the turbines in as single-shaft three-cylinder units, except for ТР-110-130 that is made as a
operating conditions, which are close to design ones, i.e. when the single-shaft two-cylinder unit.

Basic flow diagram of turbine plant with Т-120/130-130 turbine

Longitudinal section view of Т-110/120-130-5M turbine

Basic characteristics of the turbines type Т-120/130-130 are shown in Table 6.

 CATALOG 13
TABLE 6. BASIC CHARACTERISTICS OF TURBINES OF Т-120/130-130 SERIES

MODIFICATION
PARAMETER
Т-110/120-130-5М Т-116/125-130-7М Т-120/130-130-8МO ТР-110-130

POWER, MW:

NOMINAL 110 116 123 112

MAXIMUM 120 125 130 114

AT CONDENSING CONDITIONS 120 125 130 –

LIVE STEAM FLOW RATE, Т/H:

NOMINAL 480 505 520 480

MAXIMUM 485 510 525 485

AT MAXIMUM CONDENSING CONDITIONS 432 450 465 –

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 130 (12.8) 130 (12.8) 130 (12.8) 130 (12.8)

TEMPERATURE, °С 555 555 555 555

THERMAL LOAD HEATING, GCAL/H:

NOMINAL 175 184 188 185

MAXIMUM 184 193 197 200

EXTRACTION PRESSURE
ADJUSTMENT RANGE, КGF/СМ2

UPPER HEATING STEAM EXTRACTION 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5

LOWER HEATING STEAM EXTRACTION 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0

LAST STAGE BLADE LENGTH, ММ 550 550 550 375

NUMBER OF STAGES:

HPC 9 9 9 9

IPC 14 14 14 14

LPC 2x2 2x2 2x2 –

COOLING WATER:

DESIGN TEMPERATURE, °С 20 20 20 –

DESIGN FLOW RATE, M3/H 16,000 16,000 16,000 –

CONDENSER GROUP COOLING SURFACE AREA, М2 6,180 6,180 6,180 –

REGENERATIVE SYSTEM STRUCTURAL FORMULA 3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+3LPH

DESIGN TEMPERATURE OF FEED WATER, °С 232 234 236 232

* This turbine was designed as part of a group of turbines with similar live steam flow rates and several other common conceptual and design solutions.
The group includes turbines Т-100-130, Т-50-130, ПТ-50-130/7, Р-40-130/31 and Т-50-130-6 (rotating speed of 3600 RPM). Note: Non-controlled
steam extraction of up to 50 ton per hour in addition to regeneration from the steam extraction pipeline to LPH No.3 is available in all the turbines.
 14 CATALOG

SERIES OF TURBINES Тп-115/125-130

This series is intended for technical re-equipment of power stations through their
extension or replacement of obsolete turbines rated at 25, 50 and 100 MW. The turbines
can be installed at newly constructed power stations as well. The series of turbines
Тп-115/125-130* has been developed on the basis of the turbine Т-110/120-130-5.
However, taking into account that the turbines of this series are installed in turbine halls
of existing power stations, they are have two-cylinder design and a simplified regenera-
tive system (one HPH and one LPH are removed), one condenser instead of two
condensers, and lower flow rate of cooling water. Since boiler equipment is usually
replaced later than turbines, the turbines of this series can continuously operate (if so
stated in the order) on live steam with p0= 90 kgf/cm 2 (8.8 MPa) and t0= 535 °C with
subsequent change-over to live steam with p0= 130 kgf/cm2 (12.8 MPa) and t0= 555°C
when required.
The series comprises three models: Тп-115/125-130-1М, Тп-115/125-130-2М, and
Тп-115/125-130-3. In addition to the main heating steam extractions, all the three
turbines provide limited auxiliary process steam extraction (indexed with small Russian
letter «п»).
If the turbines type Тп-115/120-130 are installed at operating power stations, thermal loads and under straight-condensing conditions. The
loads of the turbine are generally well-known and therefore the most suitable modifica- condensing power of the turbine «2» is 125 MW. The cooling
tion (model) of the turbine can be selected for particular power station conditions. water flow rate is 13,500 m3/h. When working under the
For example, the turbine indexed «1» having the last stage blades 550 mm long is thermal regime, only make-up water can be passed through
appropriate in case of large thermal loads (small steam flow rates in the condenser), the built-in condenser bank (system water is excluded).
which are preserved, to a certain extent, in summer period. Such usage is appropriate The design temperature of cooling water of the turbines
because this turbine is mostlefficient under large thermal loads (low losses at the blades «1» and «2» is 27 °C.The turbine indexed «3» is equipped
of the ow-pressure section): it requires only 8,000 m3/h cooling water and can operate with last stage blades 940 mm long. The turbine is fit for
under the thermal regime with the built-in condenser bank being cooled either with make- continuous operation under straight condensing conditions
up or heating-system water. when its efficiency approximates efficiency of turbines of
However, at low thermal load and, all the more so, under straight-condensing T-110-130 series. The design temperature of cooling water
conditions, this turbine is inferior to the other turbines in efficiency. It also has to be is 20 °C.Basic characteristics of turbines of Тп-115/125-130
considered that the condensing power of the turbine is limited to 115 MW. The turbine series are given in Table 7 and Table 8 for the steam pressure
indexed «2» has the last stage blades 660 mm long. It is less efficient than the turbine p0= 130 kgf/cm2 (12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa)
indexed «1» under full thermal load, but provides higher efficiency under small thermal respectively. See also the note for turbine Т-120/130-12,8.

Basic flow diagram of turbine plant with Тп-115/125-130 turbine

Longitudinal section view of Тп-115/125-130 turbine

* The turbine was designed as a part of turbine group which includes the series ПТ-90/120-130/10.
 CATALOG 15
TABLE 7. BASIC CHARACTERISTICS OF TURBINES OF Тп-115/125-130 SERIES

MODIFICATION
PARAMETER
Тп-115/125-130-1ТП Тп-115/125-130-2ТП Тп-115/125-130-3ТП

POWER, MW:

NOMINAL 115* 115* 115*

MAXIMUM 125 125 125

AT CONDENSING CONDITIONS 80 125 125

LIVE STEAM FLOW RATE, Т/H:

NOMINAL 490 490 490

MAXIMUM 500 500 500

AT MAXIMUM CONDENSING CONDITIONS 300 466 467

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 130 (12.8) 130 (12.8) 130 (12.8)

TEMPERATURE, °С 555 555 555

THERMAL LOAD, PROCESS, T/H:

NOMINAL 70 70 70

MAXIMUM 70 70 70

HEATING, GCAL/H: NOMINAL

NOMINAL 180 180 160

MAXIMUM 195** 195** 195**

DITTO, WITH HPHs TURNED OFF 220 220 220

EXTRACTION PRESSURE ADJUSTMENT RANGE, КGF/СМ2

PROCESS 12-18 12-18 12-18

UPPER HEATING 0.6-2.5 0.6-2.5 0.6-2.5

LOWER HEATING 0.5-2.0 0.5-2.0 0.5-2.0

LAST STAGE BLADE LENGTH, ММ 550 660 940

NUMBER OF STAGES:

HPC 9 9 9

LPC 16 16 17

COOLING WATER:

DESIGN TEMPERATURE, °С 27 27 20

DESIGN FLOW RATE, M3/H 8,000 13,500 13,500

CONDENSER COOLING SURFACE AREA, М2 3,090 6,010 6,010

REGENERATIVE SYSTEM STRUCTURAL FORMULA 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+4LPH

DESIGN TEMPERATURE OF FEED WATER, °С 228 228 228

* Nominal power is provided at rated heat load and zero process heat extraction.
** When using heat from steam entering the condenser .
 16 CATALOG
TABLE 8. BASIC CHARACTERISTICS OF TURBINES OF Тп-115/125-130 SERIES AND Т-95/105-88* TURBINE AT
2 O
OPERATION WITH LIVE STEAM WITH THE FOLLOWING PARAMETERS: РО=90 KGF/CM (8.8 MPA), TO=535 C
MODIFICATION
PARAMETER
Тп-100/110-8,8* Т-95/110-8,8*

POWER, MW:

NOMINAL 100 92

MAXIMUM 115 102.5

AT CONDENSING CONDITIONS 115 84.5

LIVE STEAM FLOW RATE, Т/H:

NOMINAL 440 405

MAXIMUM 460 405

AT MAXIMUM CONDENSING CONDITIONS 460 315

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 90 (8.8) 90 (8.8)

TEMPERATURE, °С 535 535

THERMAL LOAD, PROCESS, T/H:

NOMINAL 70

MAXIMUM 70

HEATING, GCAL/H: NOMINAL

NOMINAL 165 115

MAXIMUM 172 120**

DITTO, WITH HPHs TURNED OFF – –

EXTRACTION PRESSURE ADJUSTMENT RANGE, КGF/СМ2

PROCESS 12-18

UPPER HEATING 0.6-2.5

LOWER HEATING 0.5-2.0

LAST STAGE BLADE LENGTH, ММ 550 550

NUMBER OF STAGES:

HPC 9 9

LPC 16 16

COOLING WATER:

DESIGN TEMPERATURE, °С 20 25

DESIGN FLOW RATE, M3/H 8,000 9,250

CONDENSER COOLING SURFACE AREA, М2 3,090 3,090

REGENERATIVE SYSTEM STRUCTURAL FORMULA 2HPH+D+3LPH 2HPH+D+3LPH

DESIGN TEMPERATURE OF FEED WATER, °С 225 216

* Pressure is in MPa.
** Nominal power capacity is provided under the nominal thermal (heating) load and when process steam extraction is zero.
*** When the heat of the condenser steam is used.
 CATALOG 17
SERIES OF TURBINES ПТ-90/120-130/10
The series includes three turbines: ПТ-90/120-130/10-1*,
ПТ-90/125-130/10-2 and ПТР-90/100-130/10. Like other turbines of the
group, the turbines of this series are based on the turbine Т-110/120-130-5.
They can be used for technical re-equipment of existing power stations
or can be installed at newly constructed plants. All turbines have a
simplified regenerative system. The turbines ПТ-90/120-130/10-1 and
ПТ-90/125-130/10-2 feature reduced flow rate of cooling water and can
run, if so stated in the order, on live steam with p0= 90 kgf/cm2 (8.8 MPa)
and t0= 535 °C.
The turbines indexed «1» and «2» are equipped with last stage blades
550 mm and 660 mm long respectively. Therefore, when deciding which
model to order, consider the information presented in Section 6 for the
turbines Tп-115/125-130 indexed «1» and «2».
The turbine ПТР-90/100-130/10 has no condensing plant (con-
denser, circulating and condensate pumps) and does not require
circulating water supply. As a result, the thermal circuit of the power
plant is simplified, the cost is reduced, and the labor input to the
manufacture and installation of the turbine plant is lowered. However,
the turbine can operate continuously only if an all-year-round
thermal (heating) load is provided.
*The turbine was designed as a part of turbine group which includes the
series Тп-115/125-130

Basic flow diagram of turbine plant with ПТ-90/1120-130/10 turbine

Longitudinal section view of ПТ-90/120-130/10 turbine

Basic characteristics of ПТ-90/120-130/10 turbines series are shown in Table 9 and Table 10 for operation on steam
with p0= 130 kgf/cm2 (12.8 MPa) and p0=90 kgf/cm2 (8.8 MPa) respectively. See also the note for turbine Т-120/130-12,8.
 18 CATALOG
TABLE 9. BASIC CHARACTERISTICS OF TABLE 10. BASIC CHARACTERISTICS
OF TURBINES OF ПТ-90/120-130/10*
TURBINES OF ПТ-90/120-130/10 SERIES SERIES AT OPERATION WITH LIVE
STEAM WITH THE FOLLOWING
PARAMETERS P0= 90 кgf/сm2 (8.8 МPа),
t = 535 °С /

MODIFICATION MODIFICATION
PARAMETER
ПТ-90/120-130/10-1М ПТ-90/125-130/10-2М ПТР-90/100-130/10 ПТ-65/95-90/10-1М ПТ-65/95-90/10-2М

POWER, MW:
NOMINAL 90 90 90 65 65
MAXIMUM 120 125 100 95 100
AT CONDENSING CONDITIONS 80 125 – 75 100
LIVE STEAM FLOW RATE, Т/H:
NOMINAL 490 490 490 400 400
MAXIMUM 500 500 500 405 405
AT MAXIMUM CONDENSING CONDITIONS 301 477 – 294 393
LIVE STEAM PARAMETERS:
PRESSURE, КGF/СМ2(МPА) 130 (12.8) 130 (12.8) 130 (12.8) 90 (8.8) 90 (8.8)
TEMPERATURE, °С 555 555 555 535 535
THERMAL LOAD, PROCESS, T/H:
NOMINAL 200 200 200 170* 170*
MAXIMUM 365 365 300 300
HEATING, GCAL/H:
NOMINAL 80 80 92.5 65 65
MAXIMUM 120 120 130 120 120
DITTO, WITH HPH’S TURNED OFF 145 145 159 145 145

EXTRACTION PRESSURE ADJUSTMENT

RANGE, КGF/СМ2:

PROCESS 8-15 8-15 8-13 8-13 8-13

UPPER HEATING 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5
LOWER HEATING 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0
LAST STAGE BLADE LENGTH, ММ 550 660 375 550 660
NUMBER OF STAGES: 9 9 9 9 9
HPC 16 16 14 16 16
LPC
COOLING WATER: 27 27 – 27 27
DESIGN TEMPERATURE, °С 8,000 13,500 – 8,000 13,500
DESIGN FLOW RATE, M /H 3
3,100 6,000 – 3,100 6,000
CONDENSER COOLING SURFACE AREA, М 2
3,090 6,010 – 3,090 6,010
REGENERATIVE SYSTEM STRUCTURAL
2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH
FORMULA
DESIGN TEMPERATURE OF FEED WATER, °С 228 228 228 220 220

Note: Similar to the turbines Тп-115/125-130, the turbines ПТ-90/120-130/10-1 * Similar to the turbines Тп-115/125-130, the turbines
and ПТ-90/125-130/10-2 allow process steam extraction up to the 70 t/h at allow process steam extraction up to the 70 t/h at
pressure 12-18 kgf/cm2 pressure 12-18 kgf/cm2
 CATALOG 19
TURBINES RATED AT 30-60 MW
The turbines rated at 30-60 MW are installed at power plants of medium-
and small-size cities and towns. Turbine type Т-60/65-130, ПТ-50/60-130/7,
Т-50-130-6 (rotating speed 3600 RPM) and Р-40-130/31 together with
T-100-130 turbine comprise a single group united by common principal and
design solutions.
The turbines type T and ПТ have the two-stage heating of heating-
system water. The pressure of heating and process steam extractions is
maintained by means of revolving regulating diaphragms installed in the
LPC. The turbines types T and ПТ are of two-cylinder design. The turbine
type P is a single-cylinder unit. The turbine type P-40-130/31 has the
following parameters of the live steam: p0= 130 kgf/cm2 (12.8 MPa) and
t0= 555 °С. The maximum steam flow rate is 470 t/h, the nominal power
capacity is 40 MW, and the nominal back-pressure equals 31 kgf/cm2.
Turbine type ПТ-30/35-90/10 and its modification ПР-30/35-90/10/1,2
have been designed. They have single-cylinder design and the single-
stage heating of heating-system water. The pressure of heating and
process steam extractions is maintained by revolving regulating
diaphragms.
The turbine ПТ-30/35-90/10 can be installed on the existing foun-
dation to replace service life-expired turbines ВПТ-25-4 and ВПТ-25-3.

Basic flow diagram of turbine plant with

ПТ-30/35-90/10-5M turbine

Longitudinal section view of

ПТ-30/35-90/10-5M turbine

Basic characteristics of the turbines types Т, ПТ and ПР are given in Table 11.
 20 CATALOG

TABLE 11. BASIC CHARACTERISTICS OF TURBINES RATED AT 30-60 MW

MODIFICATION
PARAMETER
Т-50-130-6М Т-60/65-130-2M ПТ-50/60-130/7-2M Т-50/60-8,8 ПТ-30/35-90/10-5M ПР-30-90/10/1,3 ПТ-40/50-8,8/1,2 ПТ-65/75-130/13 Т-60/65-8,8 Т-60-8,9/1,9

POWER, MW:

NOMINAL 50 60 50 50 30 30 40 65 60 60

MAXIMUM 60 65 60 60 35 30 54 75 65 60

AT CONDENSING CONDITIONS 50 65 50 60 30 – 50 75 65 60

ROTOR SPEED, RPM 3,600 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000

LIVE STEAM FLOW RATE, Т/H:

NOMINAL 245 282 280 240 190 190 198 415 319 450

MAXIMUM 255 300 300 255 240 190 220 430 345 450
AT MAXIMUM CONDENSING CONDITIONS 180 243 188 228 119 – 202 275 274 230

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 130(12.8) 130 (12.8) 130 (12.8) 90 (8.8) 90 (8.8) 90 (8.8) 90 (8.8) 130 (12.8) 90 (8.8) 91 (8,9)

TEMPERATURE, °С 555 555 555 535 535 535 535 555 500 515

THERMAL LOAD, PROCESS, T/H:

NOMINAL – – 118 97 83 70 40 180 40 250

MAXIMUM – – 160 101 160 70 – 250 – 250

HEATING, GCAL/H: NOMINAL

NOMINAL 90 100 40 97 63* 86.5* 117.5 130 132.5 162

MAXIMUM 90 105 60 101 103* 130.5* – 190 – –

EXTRACTION PRESSURE ADJUSTMENT
RANGE, КGF/СМ2
PROCESS – – 5-10 – 8-13 8-13 11-14 10-16 20 14-19

UPPER HEATING 0.6-2.5 0.6-2.5 0.6-2.5 – – – – – – –

LOWER HEATING 0.5-2.0 0.5-2.0 0.5-2.0 0.7-2.5 0.7-2.5 0.5-2.5 0.7-2.5 0.7-2.5 0.7-2.5 1.0-2.5

LAST STAGE BLADE LENGTH, ММ 650 550 550 550 432 94 432 550 550 550

NUMBER OF STAGES:

HPC (HPS) 9 9 9 16 10 10 10 9+14 16 9

LPC (LPS) 13 16 15 2 8 5 4/3 2 2 16

COOLING WATER:

DESIGN TEMPERATURE, °С 20 20 20 20 20 – 33 20 30 35

DESIGN FLOW RATE, M3/H 8,000 8,000 7,000 8,000 5,000 – 5,000 8,000 8,000 8,000
CONDENSER COOLING SURFACE AREA, 3,300 3,090 3,000 3,090 1,700 – 1,700 3,090 3,090 3,090
М2
REGENERATIVE SYSTEM STRUCTURAL 3HPH+D+ 3HPH+D+ 3HPH+D+ 2HPH+D+ 2HPH+D+ 2HPH+D+ 2HPH+D+ 2HPH+D+ 2HPH+D+ D+3LPH
FORMULA 4LPH 4LPH 4LPH 3LPH 3LPH 1LPH 3LPH 3LPH 3LPH
DESIGN TEMPERATURE OF FEED WATER, 225 232 230 217 206 206 216 230 232 144
°С

* In Т/H
 CATALOG 21
STEAM TURBINES FOR COMBINED-CYCLE POWER PLANTS
Currently, issues concerning development of modern equipment
operating as part of combined-cycle power plants (CCPPs) are be-
coming more and more vital. Providing succession of UTW steam
turbine manufacture design solutions, the company has worked over
CCPP version with capacity 95 – 450 MW. The standard CCPP includes
one or two gas turbines, one or two waste-heat boilers and one steam
turbine with the appropriate number of generators.
For CCPPs with capacity of 90…115 MW, UTW offers single-shaft
co-generation steam turbine Т-40/50-8,8.
For two-circuit CCPPs with capacity of 170...230 MW, co-generation
steam turbines Т-53/67-8,0, Т-63/76-8,8 and Kт-63-7,7 (see the Table
below) are recommended. On the basis of this turbine, the plant can also
manufacture condensing turbines with capacity of 60…70 MW.
For three-circuit CCPPs with resuperheating and capacity of 400…450
MW, UTW offers co-generation steam turbine Т-113/145-2,4 (see the
Table below), which, with its design preserved, but depending on different
steam parameters, may also bear designations from Т-100/130-12,0 to
Т-125/150-12,6. On the basis of this turbine, the plant can also manufac-
ture condensing turbines with capacity of 130…150 MW.

Basic flow diagram of turbine plant with T-113/145-12,4 turbine PH SCVU

HP SCVU

PH SCVU – process heating

stop-control valves unit
HP SCVU – high pressure HP SCVU
stop-control valves unit
GH – gland heater
GE – gland ejector
to GH
to GE

to GH

to GH
to GE

to GE
ME – main ejector
CC – condensate cooling
DWH – district-heating
Condensers
water heaters
steam from deaerator
CGH – condensate gas heater reserve
steam input

PH HP IP LP direct
district water DWH-2 DWH-1

recovery boiler
CC GH GE ME

return
district water
Condenser
dilator
}
to atmospheric
drenage collector

Longitudinal section view of Т-63/76-8,8 turbine

Basic characteristics of the turbines for CCPPs are given in Table 12.
 22 CATALOG

TABLE 12. BASIC CHARACTERISTICS OF TURBINES FOR CCPP

MODIFICATION
PARAMETER
T-35/40-8.8 T-40/50-8.8 T-53/67-8.0 T-63/76-8.8** T-113/145-12.4** KT-63-7.7** K-80-7.5

POWER, MW: NOMINAL/MAXIMUM 35/40 40.2/49.6 53/66.5 63/75.5 113/145.7 63.9 75.5/80

AT CONDENSING CONDITIONS 40 49.6 66.5 75.5 145.7 63.9 80

HP STEAM FLOW RATE, Т/H: 150 165 212.5 237 317.3 204 231
NOMINAL/MAXIMUM
HP STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 90 (8.8) 90 (8.8) 78.5 (7.7) 89.8 (8.8) 126 (12.35) 73 (7.17) 76.5 (7.5)

TEMPERATURE, °С 500 550 488 502.8 556 476 516

LP STEAM FLOW RATE, Т/H:
51 15.6 57.2 35 37.1 39 55
NOMINAL/MAXIMUM
LP STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 6.12 (0.6) 7.2 (0.71) 7.14 (0.7) 14.25 (1.4) 4.8 (0.475) 11.5 (1.13) 6.22(0.61)

TEMPERATURE, °С 210 208.2 208 296 257 274 213

THERMAL LOAD, PROCESS, T/H:

NOMINAL/MAXIMUM 80 65.5 136 90 220 126 –

EXTRACTION PRESSURE ADJUSTMENT

RANGE, КGF/СМ2
FIRST (LOWER) 0.5-2.5 0.5-2.5 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0 –

SECOND (UPPER) – – 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5 –

LAST STAGE BLADE LENGTH, ММ 550 550 550 660 940 660 660

COOLING WATER:

DESIGN TEMPERATURE, °С

NOMINAL CONDITIONS 20 11 20 20 12 23.6 25

CONDENSING CONDITIONS 28.5 20 20 20 – 23.6 25

DESIGN FLOW RATE, M3/H 8,000 8,000 8,000 13,500 27,000 13,500 17,400
CONDENSER COOLING SURFACE AREA, 3,090 3,090 3,090 6,010 12,020 6,010 6,010
М2
NUMBER OF STAGES: 15/2 20/2 10/15 19/2 11/13/3x2 19/2 19/2
HPC/LPC (HPS/LPS)

DEVELOPED PROJECTS OF STEAM TURBINES FOR CCPPS

EXAMPLE OF IMPLEMENTATION OF THE STEAM
STEAM TURBINE MODEL CCPP MODEL
TURBINE PROJECT
Novobereznikovskaya CHPP (TGK-90)
T-40/50-8.8 CCPP-115 Construction transferred to Kazan CHPP-1
Supply from the header equipped with Novokuibyshevskaya CHPP-1 (in operation )
T-35/40-8.8
gas turbine plant
Izhevsk CHPP-1, Kirov CHPP-3 (TGK-5), Vladimir CHPP-2
T-63/76-8.8 CCPP-230
(TGK 6) (in operation), Yelabuga CHPP
Nizhneturinskaya State District PP (in operation ),
KT-63-7.7 CCPP-230
Akademicheskaya CHPP (TGK-9)
T-113/145-12.4 CCPP-410 Krasnodar CHPP (in operation )
T-53/67-8.0 CCPP-230 Minsk CHPP-3 (Belarus) (in operation)

* The turbine has 3 circuits and superheating function combined with IP circuit with the following parameter: p IP= 30.7 (3.0) kgf/сm2 (МPа); tIP= 554 °С;
flow rate – 63.7 T/H
** Upon the customer’ s request process steam extraction from the turbine can be provided (steam flow rate – up to 50 t/h pressure – about 13 kgf/cm2).
 CATALOG 23
THE SERIES OF TURBINE K-150-7.6 FOR CCPP
The series consists of the base turbine К-150-7,6 and its two
modified versions: К-160-7,6 and К-170-7,6. The turbines of this series
are intended for newly constructed or extended power stations serving
large or medium-size cities.
К-150-7,6 turbine series is designed for operation as part of a
combined cycle power plant with a total capacity from 350 to 520 MW,
depending on the types and modifications of its main equipment (gas
turbines and heat-recovery steam generator – HRSG) and can reach a
maximum electrical output of 170 MW.

Basic flow diagram of turbine plant with K-150-7.6

VB – valves block VB
GE – gland ejector
ME – main ejector
HP steam G
CCV – check-control valve
G – generator
to GE

to GE

to GE

to GE
to condenser

C – condenser
expander

LP steam CCV
Manifold
seal
C C

Auxillary manifold

from the boiler GE ME

to the condenser
to the boiler
to the atmospheric
drains collector
Recirculation
Longitudinal section view of K-150-7.6 turbine

Basic characteristics of the turbines for CCPPs are given in Table 13.
 24 CATALOG

TABLE 13. BASIC CHARACTERISTICS OF TURBINES K-150-7.6 SERIES

MODIFICATION
PARAMETER
К-150-7,6 К-160-7,6 К-170-7,6

POWER, MW:

NOMINAL 150/150 160/160 170/170

MAXIMUM

HP STEAM FLOW RATE, Т/H:

NOMINAL/ 454 481 513

HP STEAM PARAMETERS:

PRESSURE, КGF/СМ2 (МPА) 77,5 (7,6) 77,5 (7,6) 77,5 (7,6)

TEMPERATURE, °С 513 513 513

LP STEAM FLOW RATE, Т/H :

NOMINAL 100 106 112

LP STEAM PARAMETERS:

PRESSURE, КGF/СМ2 (MPA) 6,32 (0,62) 6,32 (0,62) 6,32 (0,62)

TEMPERATURE, °С 189 189 189

LAST STAGE BLADE

LENGTH, ММ 660 660 660

COOLING WATER:
DESIGN TEMPERATURE, °С

NOMINAL CONDITIONS 20 20 20

DESIGN FLOW RATE, М3 /H 27000 27000 27000

2
CONDENSER COOLING SURFACE AREA, M 12000 12000 12000
 CATALOG 25
CONDENSING STEAM TURBINES
If minor changes are introduced in the design of the turbines
manufactured at Ural Turbine Works, they can serve as a basis for
development of condensing steam turbines with the following
parameters:

1. Live steam at 90 kgf/cm2 (8.8 MPa) and 535 °C:

– rotating speed of 3,000 rpm and power capacity of 50-150 MW;
– rotating speed of 3,600 rpm and power capacity of 50-60 MW.

2. Live steam at 130 kgf/cm2 (12.8 MPa) and 555 °C:

– rotating speed of 3,000 rpm and power capacity of 50-220 MW;
– rotating speed of 3,600 rpm and power capacity of 50-60 MW.

3. For CCPP (see table 12).

4. For bottom turbines (see table 15).

TABLE 14. CONDENSING STEAM TUR BINES

MODIFICATION
PARAMETER К-63-8,8 К-130-12,8 К-65-12,8* К-350-24,5

POWER, MW: NOMINAL/MAXIMUM 63.5/63.5 130 65/65 350/350

LIVE STEAM FLOW RATE, Т/H:

NOMINAL/MAXIMUM 257 390/390 237 989/1018

LIVE STEAM PARAMETERS:

PRESSURE, КGF/СМ2(МPА) 90 (8.8) 130 (12.8) 130 (12.8) 90 (24.5)

TEMPERATURE, °С 535 540/540 555 570/570

LAST STAGE BLADE LENGTH, ММ 550 660 550 940

NUMBER OF STAGES: HPC/LPC 18/– 10/17 23 21/6*2
COOLING WATER:

DESIGN TEMPERATURE, °С ,
20/8.000 27/13.500 20/8,000 33/45.000
DESIGN FLOW RATE, M3/H

CONDENSER COOLING SURFACE AREA, М2 3.090 6.000 3.650 23.000

REGENERATIVE SYSTEM STRUCTURAL FORMULA 2HPH+D+3LPH 3HPH+D+4LPH 2HPH+D+3LPH 3HPH+D+3LPH

DESIGN TEMPERATURE OF FEED WATR, °С 219 232 232 280

* Non-controlled heating and process steam extraction are provided.

 26 CATALOG

BOTTOM TURBINES
For its customers the Ural Turbine Works also offers bottom type
turbines, which are operated from heating and process steam extraction
headers of turbine types ПР, ПТР, TР, P, ПТ, П and T, when they are not
loaded to its purpose. Steam extraction for heating is possible on the
turbines operated from the process header. Incomplete loading of
heating extraction can occur in spring-autumn period; during summer,
the loading can be zero. Process steam extraction may be reduced or
zero, when the number of process steam consumers is limited. Absence
of steam consumption from the exhaust of turbine type P leads to its
complete shutdown. Decrease of process steam extraction from turbine
types П, Т and P reduces the power capacity of the turbo-generator set.
In these cases installation of exhaust-steam turbines allows complete
loading of the existing turbines and provides their operation at the most
efficient design conditions. Besides, the electric power output of power
plants increases due to installation of new turbines with comparatively
low capital inputs, as installation of new power-generating boilers is not
required.

Basic flow diagram of turbine plant with K-110-1,6 turbine from the boiler

GE – gland ejector
ME – main ejector
C – condenser
to GE
H – heater to GE

to GE

Manifold
seal C C

Recirculation
H4 H3 H2 H1
to the boiler
GE ME

to the atmospheric
drainage collector

Longitudinal section view of K-110-1,6 turbine

Main characteristics of bottom turbines are shown in Table 15.

 CATALOG 27
Table 15. BASIC CHARACTERISTICS OF BOTTOM TURBINES

MODIFICATION
PARAMETER T-70/110-1,6 TP-70-1,6 T-35/55-1,6 TP-35-1,6 K-110-1,6 K-55-1,6 K-17-0,16

POWER, MW:

NOMINAL 70 70 39 35 110 55 17

MAXIMUM 110 70 55 35 110 55 17

AT CONDENSING CONDITIONS 110 – 55 – 110 55 17

EXHAUST STEAM FLOW RATE:

NOMINAL, T/H 593 593 315 325 645 325 222

AT MAXIMUM CONDENSING CONDITIONS 645 – 324 – 645 325 222

EXHAUST STEAM PARAMETERS :

PRESSURE, КGF/СМ2(МPА) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 1.6 (0.16)

TEMPERATURE, °С 285 285 330 285 285 285 112.7

THERMAL LOAD, PROCESS, T/H:

NOMINAL 260 260 100 100 – – –

EXTRACTION PRESSURE ADJUSTMENT
0.5-2.5 0.5-2.5 0.6-2.5 0.6-2.5 – – –
RANGE, КGF/СМ2
LAST STAGE BLADE LENGTH, ММ 660 375 660 305 660 660 550
NUMBER OF STAGES 9+2x2 7 11 9 9+2x2 11 3

COOLING WATER:

DESIGN TEMPERATURE, °С 20 – 27 – 20 27 20
DESIGN FLOW RATE, M /H 3
27,000 – 8,000 – 27,000 8,000 ,
8,000

* Two-stage heating is possible.

 28 CATALOG

SERVICING AND REPAIRS

1. Consultations concerning problems that may arise during operation or repairs.
2. Description of service maintenance procedures.
3. Development of special technical solutions:
– For repair;
– In connection with changes in operating conditions.
4. Engineering support of repairs carried out by local repair companies:
– Taking part in identification of defects and preparation of the technical solution;
– Supervision over repairs.
5. Formation of the scope of repair works in excess of the normal level.
6. Carrying out non-typical maintenance at UTW’s facilities or with the help of UTW’s service division at the customer.
7. Spare parts supply on the following basis:
– In-advance preparation of the typical set of the required spare parts for each repair;
– Prompt manufacturing of spare parts for emergency cases;
– Supplying spare parts from the company’s reserved stock.
8. Operational examination of the equipment (pre-repair, post-repair or post-modernization, in connection with any the identified problems).

RECONSTRUCTION OF T-100-130 STEAM TURBINE WITH INCREASED THERMAL AND

ELECTRICAL LOAD
Intermediate pressure cylinder
1. Complete replacement of the IPC
High pressure cylinder
with simultaneous reconstruction of Low pressure cylinder
the flow part 1. Modernization of dripping system in the LPS and in
1. Complete replacement of the HPC and the 2. Reconstruction of the flow part for bypass pipes
shut off valve the increased steam consumption in 2. Switching the turbine to the backressure mode using
2. Reconstraction of the flow part for the the existing housing LPspacer-rotor
increased steam consumption 3. Introduction of cellar steam seals 3. Sealing the regulatihg diaphragms
3. Reconstraction of the cammed distributing 4. Reconstruction of the 21-23 stages 4. Introduction of cellular end seals
system diaphragmes 5. Modernization of oil seas
4. Introduction of cellular steam seals
5. Introduction of axial-radial shroud seals
6. Reconstraction of the flange and stud
heating system
8. Replacement of steam-supply pipes
Thrust and radial bearing
1. Installation of thrust pads with increased
carrying strength
2. Installation of a bearing with a tangential
discharge and pads

HPC exhaust
Arranging additional steam
extraction for plants needs from
the HPC-IPC receiver with Modern turbine controls
installation of protective and
control valves assembly Equiping with modern tools of linear and angular movement
Thermal expansion system control, as well as vibration of the turbine elements with
warning and emergency alarms
Front bearing assembly (САР)
Replacement of the outdated turbine control system
with a newCAP designed based on modern hardware
components and control algorithms
 CATALOG 29
MODERNIZATION OF THE INSTALLED STEAM TURBINES
The UTW has developed modernization packages for the entire model range of turbines. Among them are such models as Т-250, Т-185, Т-100,
Т-50, ПТ-135, ПТ-50, ПТ-25-3(4), Р-100. The modernization packages allow extending service life of the turbines by 200 ths. hours.

The UTW offers a modernization package, which include:

– Feasibility study of modernizations and reconstructions;
– Project development;
– Carrying out modernizations and reconstructions;
– Delivery of units and parts for modernizations and reconstructions;
– Supervision over works, including commissioning tests.

RОТЕC-UTW: EXPERIENCE OF STEAM TURBINES MODERNIZATION

ПТ-60-130 ПТ-80-130
Power plant Year of modernization Power plant Year of modernization

Kazan CHPP-3 (TGK-16) 2014 Omsk CHPP-5 (TGK-11) 2014

Karaganda CHPP-2 Rostov CHPP-2, two power units

2015 (Lukoil-Energoengineering) 2015
(ArcelorMittal Temirtau JSC)

Т-100-130 ПТ-135/165-130/15
Power plant Year of modernization Power plant Year of modernization

Vyborg CHPP (TGK-1), st. No.4 2009 Omsk CHPP-4 (TGK-11) 2001

Toliatti CHPP (VolzhskayaTGK), st. No.7 2010 Novo-Sterlitamakskaya CHPP (BGK) 2004

Novosibirsk CHPP-4, st. No.8 (SIBEKO) 2011 Volgodonsk CHPP-2 (Lukoil-Rostovenergo) 2005
Avtovo CHPP (TGK-1) 2012 Karaganda CHPP-2 (Kazakhstan) 2005

Novosibirsk CHPP-4, st. No.7 (SIBEKO) 2012 Novi Sad CHPP (Serbia) 2005

Novosibirsk CHPP-3, st. No.12 (SIBEKO) 2013 Volgograd CHPP-3 2006

Ust-Kamenogorsk CHPP, st. No. 11 (Kazakhstan) 2013 Mozyrskaya CHPP (Belenergo) 2008

Pavlodar CHPP-3, st. No.5 (Kazakhstan) 2014 VAZ CHPP (Volzhskaya TGK) 2009

Pavlodar CHPP-3, st. No.4 (Kazakhstan) 2015 Cheboksary CHPP-2 (Volzhskaya TGK) 2011

Pavlodar CHPP-3, st. No.6 (Kazakhstan) 2015 Volzhsky CHPP-2 (Lukoil-Volgogradenergo) 2012

Novosibirsk CHPP-3. st. No.13 (SIBEKO) 2015 Ulyanovsk CHPP (Volzhskaya TGK) 2013

Тп-185/220-130 Krasnoyarsk CHPP-2 (Yeniseiskaya TGK (TGK-13)) 2013

Kirov CHPP-5, st. No. 2 2010 Mogilev CHPP-2 2016

 30 CATALOG

MAP OF SUPPLIES

ESTONIA RUSSIA
LATVIA
LITHUANIA
POLAND BELARUS
UKRAINE
MOLDOVA KAZAKHSTAN
ROMANIA MONGOLIA
GEORGIA
ITALY UZBEKISTAN
BULGARIA ARMENIA
TAJIKISISTAN
TURKEY AZERBAIJAN
TURKMENISTAN KOREA
CHINA JAPAN

EGYPT
INDIA

CONSUMER COUNTRY

RUSSIA 556 434

GEORGIA 1
CONSUMER COUNTRY;
ESTONIA 2
LITHUANIA 1
MOLDOVA 2 10
STEAM TURBINES;
TURKMENISTAN 1 10
TAJIKISTAN 4
SERBIA 2 GAZ TURBINES
CROATIA 1
AZERBAIJAN 3 As of January , 2017, the plant has delivered 827 steam
KYRGYSTAN 4 turbines for power plants all over the world.
LATVIA 3
MONGOLIA 4
ARMENIA 4
UZBEKISTAN 6 41
EGIPT 4
POLAND 10
BULGARIA 10
BELARUS 20
KOREA 14
ROMANIA 14
UKRAINE 44 53
KAZAKHSTAN 52 14
CHINA 65
ITALY 1
INDIA 2
JAPAN 5