EAGLE TUGS

OPERATIONS MANUAL

VEHICLE TYPES: ALL TT MODELS

 Safety Warning 0-1

Read this manual in it’s entirety before putting

your Eagle tow tractor into service. This manual
contains important safety instructions. Improper
usage or a failure to follow the safety require-
ments listed in this manual could result in severe
injury or death.
1-1 Table of Contents

0-1 Safety Warning

1-1 Table of Contents
2-1 Revision Sheet
3 Introduction
3-1 Welcome
3-2 Contact Info
3-3 Warranty
3-4 Proper Use
3-5 Vehicle Weights, Performance, and Specifications
4 Putting the Tow Tractor Into Service
4-1 Unpacking/Setting Up
4-2 Fuel Requirements
5 Instructions for Safe Use
5-1 General Safety Guidelines
5-2 Operator Requirements
5-2 Operator Workstation
5-3 Pre-Operation Inspection
5-4 H30 Display Panel
5-5 Instrumentation
5-6 Controls
5-7 Starting/Shutdown
5-8 Transmission
5-8 Braking
5-9 Parking
6 Instructions for safe towing/pushing a load
6-1 Towing
6-1 Pushing
7 Instructions for safe handling
7-1 Emergency Towing
7-2 Tie-Down Procedure
 Table of Contents 1-1

8 Instructions for safe maintenance

8-1 Maintenance Operator Requirements
8-2 General Safety Guidelines
8-3 Daily operator responsibilities
Proper Fluid Checks
8-4 Filter Guide
8-5 Preventative Maintenance Schedules
2-1 Revision Sheet

Revision History

Affected
Rev Number Description Date
Section(s)
R00 Initial Release All 1/11/09
 Introduction 3-1

Welcome
Welcome to the growing family of EAGLE tractor operators. The tractor was built with
the operator's safety, comfort and ease of operation in mind. We hope you agree and
enjoy your EAGLE experience.

Purpose & Use of Manual

This manual is designed as a quick guide to familiarize you with the correct and safe
operation of your Eagle vehicle as well as to inform you of the preventative mainte-
nance and servicing recommendations of the manufacturer.

Your EAGLE vehicle was designed to do very specific tasks. For that reason, it will
look, feel, drive and function differently than over-the-road trucks and automobiles, as
well as various other types of vocational vehicles. It is the operator’s responsibility to
operate this equipment in a safe and prudent (good sound judgment) manner. Be alert,
your and other’s safety is involved.

The descriptions and specifications contained in this manual were in effect at the time
the manual was printed. EAGLE INDUSTRIAL TRUCK, LLC. Reserves the right to dis-
continue models at any time and/or to change specifications, designs or components
used without notice and without incurring obligations.
3-2 Introduction

Contact Information

Corporate Offices
Sales, Support, Customer Service
Eagle Industrial Truck
26111 Northline Rd
Taylor, MI 48180
USA
(734) 442-1000 — (800) 671-0431

Global Sales Office

Sales
Maple House
High Street
Potters Bar
Herts, EN6 5BS
UK
+44 (0) 208 363 9528

Web-Site
www.eagletugs.com contains useful sales and service information. Please refer to this
website for the latest revision of this and all other manuals.

Email Addresses
Customer Service [email protected]
Parts Department [email protected]
Technical Support [email protected]
Sales Department [email protected]
 Introduction 3-3

Warranty

Please read warranty information carefully.

Before contacting Eagle Industrial Truck for any warranty issue please have the following
information ready: 

Truck Model

Truck Serial Number

Engine Type

Engine Make

Engine Serial Number

Hours Reading

All information can be found on the data plate located beside the driver seat with the
Exception of the hours which can be read using the H30 display or the hour meter on the
dash.
 
3-3 Introduction

Warranty Registration
Vehicles powered by a Yanmar engine should register the engine by entering the required
information into the Customer registration screen found on Yanmar’s website at
http://www.yanmar.co.jp. Vehicles powered by a Wisconsin Motors TME27 engine should
contact Eagle directly if prior to warranty work being performed for information on the nearest
Wisconsin Motors distributor in your area. Warranty registration for your Eagle tractor is
completed by either the distributor or directly at the factory prior to shipment of your new unit.

Tires
For pneumatic tires, contact your nearest Power King (Kelly-Springfield) brand dealer who will
adjust your claim based on the remaining tread wear as a percent of total new tread.
For solid tires, contact Eagle directly.

Battery
In the U.S. and Canada, call 1-888-823-0954 or 1-877-255-2287

Warranty

Threeagle Warranty Information*

SM

The Threeagle Warranty covers only Eagle TT-series aircraft tractors manufactured after
SM

October 1, 2006. Eagle Tugs (EAGLE) warrants that the Eagle TT-series tow tractors will be
free from defects in material and workmanship for a period of 3 years or 3,000 operating
hours, (except for the electrical and cooling systems which are 3 months or 500 hours), from
date of delivery to the first customer (or first use), whichever comes first. Written notice of any
claimed defect must be given to EAGLE within the warranty period and within thirty (30) days
after such defect is discovered. Liability under this warranty is limited to either replacing or re-
pairing, at EAGLE's election, any part or parts deemed defective after examination by EAGLE
or an Authorized Service Representative. Any EAGLE machine or any of its parts returned by
customer to EAGLE or an Authorized Service Representative via prepaid transportation, and
which is found to be defective, will be repaired or replaced and returned to customer prepaid.
On the other hand, should a part be found not defective, inspection and handling charges may
be charged to the customer or Authorized Service Representative by EAGLE.

This warranty does not extend to the tires and batteries as these are warranted directly to the
user by their respective manufacturer and not by EAGLE or the Authorized Service
Representative.
 Introduction 3-3

This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been
subjected to misuse, accident or improper handling, maintenance or application; nor does it
extend to the EAGLE machine and/or parts which have been repaired or altered outside of
EAGLE's plant or the facility of an Authorized Service Representative.

This warranty does not apply to routine maintenance, ignition components, or wearable parts
of the EAGLE machine such as filters, seals, plugs, hoses, belts, brake pads, light bulbs, fuses
or similar items. Moreover, this warranty does not extend beyond its original term for any
EAGLE machine or part replaced or repaired under warranty.

EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTA-

TIONS, INDEMNITIES AND GUARANTEES, EXPRESS OR IMPLIED, WHETHER ARISING
BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE
BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR,
DEALER OR ANY REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED,
AND NO LIABILITY SHALL ATTACH TO EAGLE, EITHER IN CONTRACT OR IN TORT, OR
STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS,
DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDI-
RECT, CONSEQUENTIAL OR OTHERWISE, WHICH ARISE OUT OF OR IN CONNECTION
WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUPPLY OF SERVICES.

SUBJECT TO CHANGE WITHOUT NOTICE

*Note - The Threeagle Warranty covers only TT-series tow tractors manufactured after
SM

October 1, 2006. All TT-series manufactured prior to the date above, and all other Eagle Tugs
models, are covered under our Standard Warranty of 1 Year or 2,000 hours. Eagle Bob Tails
are covered under Ford Motor Company's Standard Warranty for each respective Ford truck
model.
3-4 Introduction

Proper Use of TT Series Tow Tractors

The TT line of tow tractors is designed to be an aircraft tow tractor. When used prop-
erly in this application, the TT line of tow tractors will provide years of safe operation.
The following activities fall within the approved and anticipated usage:
• Aircraft Towing
• Aircraft Push-back
• Travel on improved surfaces with minimal slope

Never misuse the tow tractor. The tractor has been designed with aircraft towing as the
intended usage. Never do any of the following with the tow tractor:
• “Horseplay”
• Racing
• Turn at excessive speed
• Off-road travel or travel on unimproved surfaces
• Drive crossways on a slope or turn on a slope
 Introduction 3-5

Vehicle Weights and Performance

Year of Rated Draw Bar Pull, Rated Vertical Hitch

Model Number Mass (lb/N)
Manuf. DBP (lb/N) Load (lb/N)
TT4 2008 6,700 29,800 4,000 17,800 500 2,200
TT4 AWD 2008 4,500 20,000 4,000 17,800 500 2,200
TT5 2008 8,300 36,900 5,000 22,200 500 2,200
TT5 AWD 2008 5,600 24,900 5,000 22,200 500 2,200
TT6 2008 10,000 44,500 6,000 26,700 500 2,200
TT6 AWD 2008 6,700 29,800 6,000 26,700 500 2,200
TT8 AWD 2008 8,900 39,600 8,000 35,600 500 2,200
TT10 AWD 2008 11,100 49,400 10,000 44,500 500 2,200
TT12 AWD 2008 13,300 59,200 12,000 53,400 500 2,200
             
               
Engine Power (hp/kW) Torque (ft-lb/Nm)  
Wiscon TME27 Gas 80 60 162 220  

Wiscon TME27 LPG 80 60 162 220  

Yanmar 4TNV98 Diesel 67 50 186 252  

Yanmar 4TNV98T Diesel 83 62 234 317

*Note: Engine Models Below No Longer Used In Productions

Engine Power (hp/kW) Torque (ft-lb/Nm)  

Wiscon TMD27 Diesel 66.5 49.6 116 158  

Wiscon TMDT27 Diesel 80 60 140 190  

Isuzu 4JG1 Diesel 62 46 144 195  

Isuzu 4JB1 Diesel 70 52 132 179  

Isuzu 4JG1T Diesel 83 61 192 260  

Chrysler H153 Gas 96 72 119 162  

Mitsubishi 6G72 Gas 141 105 172 233  

Ford LRG425 Gas 63 47 104 141  

Ford ESG642 Gas 125 93 206 279
3-5 Introduction

Operator Vibration Level Data

The operator interface vibration levels on the TT-series tug were tested by ISO / IEC
17025 accredited testing lab Kolano and Saha Engineers, Inc. of Waterford, MI, USA.
 Introduction 3-5

Sound Level Data

The TT-series tow tractor emits the following sound levels:

Peak dBA at Workstation

Model Cycling Throttle while
Full Throttle Moving
Stationary

Yanmar 4TNV98 and 4TNV98T 95 94

The sound level test was performed in a open area on a flat asphalt surface. Readings
were taken at the operator workstation, approximate ear height. The following are the
test conditions:
SPL Meter: Tandy, model 33-2055
Ambient Environment: 67 dbA
Temperature: 50°F / 10°C
Dewpoint: 37°F / 2°C
Humidity: 63%
Barometer: 30.28 in / 1025 hPa

EMC Data
Electromagnetic radiation and immunity were tested by Jacobs Engineering, at the
Milford Proving Ground facility in Milford, MI, USA.

Electromagnetic Immunity:
Vehicle was subjected to a 60V/m electromagnetic field from 30MHz to
1000MHz. No affects were observed on the functionality or operation of the
vehicle. This is in conformance with harmonized standard EN 12895:2000.

Electromagnetic Radiation:
The vehicle electromagnetic radiation was measured in accordance with harmo-
nized standard EN 12895:2000 at frequencies from 30MHz to 1000MHz. All
data was within limits deemed acceptable for use by Eagle Tugs in a ground
support equipment application.
4-1 Putting the Tow Tractor Into Service

Unpacking and Setting Up

The following directions specify the correct steps that should be taken once you
receive delivery of your TT series tow tractor. These steps will ensure that the tow
tractor will operate safely.

1. Read this entire manual, paying close attention to the safety requirements laid out
in it.
2. During the unloading of your Tractor, you should have noted any shipping damage
and reported it to Eagle Tugs and the shipping company. Verify that all components
appear to be in order and undamaged.
3. Remove any documentation (including this manual) from where it is secured to the
seat. Dispose of the zip ties.
4. Verify correct tire pressure on all tires
5. Fuel the tractor with the correct fuel as specified in section 4-2 of this manual.
6. Your Tow Tractor (if equipped) was shipped with two (TT4-8) or four (TT10-12) re-
movable tie-down rings, If necessary, these rings can be removed using the follow-
ing directions. Note: you will lose the ability to transport the tractor by removing the
tie-down rings.
• TT4 thru TT8 tractors; The rings can be removed by removing the four bolts/
nuts that secure the hitch and tie-down ring bracket in place. The hitch then
needs to be re-secured using the same bolts and torqued to a value of
85/115 ft-lbs/Nm.
• TT10 thru TT12 tractors; The rings can be removed by removing the four
bolts/nuts that secure the tie-down bracket in place. The hardware does not
need to be reinstalled.

TT10-12 Tie-Down TT4-8 Tie-Down

Ring Location Ring Location
 Putting the Tow Tractor Into Service 4-2

Fuel Requirements
Only use the fuels specified below. Failure to use the indicated fuels could lead to poor
performance or unwarranted damage to engine components. As fuel capabilities are
subject to change, please refer to www.eagletugs.com for the latest up-to-date notices
regarding fuels.

Engine Fuel
Wiscon TME27 Gas 87 Octage Gasoline
Wiscon TME27 LPG LPG
Yanmar 4TNV98 Tier2 No. 2 Diesel
Yanmar 4TNV98T Tier2 No. 2 Diesel
Yanmar 4TNV98 Tier3/Stage3A Low Sulfur No. 2 Diesel
Yanmar 4TNV98T Tier3/Stage3A Low Sulfur No. 2 Diesel
Isuzu 4JB1 No. 2 Diesel
Isuzu 4JG1 No. 2 Diesel
Isuzu 4JG1T No. 2 Diesel
Ford LRG425 87 Octage Gasoline
Ford ESG642 87 Octage Gasoline
Chrylser H153 Gas 87 Octage Gasoline
Mitsubishi G672 87 Octage Gasoline
Wiscon TMDT27 Diesel No. 2 Diesel
Wiscon TMD27 Diesel No. 2 Diesel
5-1 General Usage

General Safety
The following safety recommendations are not intended to address every possible
safety aspect of operating this vehicle, but rather serve as a guide. Eagle has taken
extensive measures to make sure the ALL vehicles are designed and tested to be safe
when they leave the factory. Modifications made to the vehicle after it leaves the fac-
tory can cause the vehicle to be unsafe. In any situation, common sense and caution
should always be applied and is ultimately the owner/operator’s responsibility.

This tractor is a designed to be a dedicated "WORKING" vehicle. It is not designed for

or intended to be used for recreational activities, racing or general "horse play activi-
ties". Use for any of these inappropriate activities could result in injury, death or dam-
age to the tractor and surrounding objects.

Warning: Failure to comply with the following safety precautions

can result in serious injury or death as well as equipment damage. 

• Follow all company, facility and OSHA Safety Rules. If you don't have a copy of
these, request a copy from your facility management and review them carefully.
• Review carefully and understand the appropriate sections of this manual before
endeavoring to start or operate this tractor.
• Be sure that the tractor is equipped with fully functional safety equipment re-
quired in the areas it will be operated. Such items as rotating beacons, back-up
alarms, etc. are available from EAGLE's Factory or your local EAGLE distribu-
tor.  

Warning: All internal combustion engines give off various fumes

and gases when running. Do not start or run the engine in a
closed or poorly ventilated building where the exhaust gases can
accumulate. Avoid breathing these gases as they may contain poi-
sonous carbon monoxide, which can endanger your health or life
if inhaled steadily for even a few minutes. 

• Always do the "PRE-OPERATION INSPECTION" before using the tractor (See

"CHECKLIST" following this section of the manual).
• Do not begin to operate the tractor if it should have defective lights, horn,
brakes, steering or tires. Report irregularities immediately to your supervisor
and/or the proper maintenance personnel.
• Never start the tractor's engine while standing on the ground. Start the engine
from the operator's seat with the transmission in neutral or park and the parking
brake in the "on" position.
 General Usage 5-1

• Your tractor's seat/s are equipped with retractable seat belts for your safety.
Fasten your seat belt and adjust the seat before starting the engine. Be sure
the seat belt is fitted snugly around the hips, not around the waist as failure to
do so may cause injury in the event of a collision.
• If your tractor is equipped with a passenger seat, and if it is occupied, be sure
that the passenger does not distract you from the safe operation of the tractor.
BE ALERT!
• You (and any passenger) must always keep your arms and legs within the
perimeter of the tractor's frame to avoid injury.
• Keep your foot ON the brake pedal and OFF the accelerator and release the
parking brake before shifting the transmission into gear.
• Before shifting from forward to reverse or reverse to forward, bring the vehicle
to a complete stop. Do not shift into gear except when the engine is at idle
speed and your foot is on the brake pedal.
• Before dismounting from the tractor, place the transmission in "PARK" and
apply the parking brake.
• If you have not operated this equipment previously, practice driving and operat-
ing it in a safe and clear (not congested) area until you are familiar with all
aspects of its operation.
• Keep hands and feet away from moving mechanical parts including tires.
• Avoid wearing loose clothing that might get caught in moving parts.
• Check your path of intended motion for personnel and/or possible obstructions,
before proceeding.
• When operating the tractor, be particularly cautious when in congested areas.
Be alert near blind corners and always anticipate other equipment and person-
nel movements. Sound the horn when approaching corners.
• Use particular care to operate the vehicle at a safe speed, commensurate with
conditions. Speed should always be reduced when entering a turn to assure
complete control of the vehicle and any towed loads. Take all corners wide,
especially if towing trailers.
• Speed should always be adjusted to allow for a safe and controlled stop, con-
sidering the space available for stopping and the weight of the load being
moved. Avoid sudden stops.
• Reduce speed when approaching speed bumps.
• Do not tamper with the engine speed governor.
• Never drive crossways on a slope.
• Avoid operating on bumpy, soft surfaces. Avoid potholes when present.
• Keep clear of the edge of loading docks. 
5-2 General Usage

Operator Requirements

The TT series tow tractor is a piece of industrial equipment and has inherent safety
risks. As such, the operator of the tow tractor is expected to have a fork truck or
similar license, or be otherwise trained in the usage of material handling equipment.

The operator should read this manual fully before operating the tow tractor.

The operator should be familiar with all aspects of the tow tractor before operating
it.

Operator Workstation
Your TT series tow tractor features an ergonomically designed operator’s work-
station. This is the only operator workstation on the tractor. Do not sit on or stand
on the tractor outside of this area.

The operator should be seated with the seatbelt secured when starting or moving
the tractor.

The operator (and any passengers) should keep all extremities within the perimeter
of the tractor’s frame to avoid injury.

The only time it is appropriate to leave the operator’s compartment when the tractor
engine is running is while the tractor is stopped, the transmission gear selector is in
park, and the parking brake is applied.
 General Usage 5-3

Pre-Operation Inspection Checklist

The following inspections should be conducted each day prior to the first operation of
the tractor. Additional inspections may be required due to unusual operating conditions

Walk-A-Round Inspection
- Look for evidence around and under tractor for oil, water or fuel leaks.
- Check that fuel cap is securely in place.
- Check tire rims and wheel stud nuts for possible damage.
- Check tires for under inflation, cuts, breaks or excessive wear and remove any
objects stuck in treads.
- Wipe clean, if necessary, all lights, mirrors and reflectors.
- Open engine compartment hood and check;
•Oil and coolant levels.
•Condition of all drive belts (for cracks or fraying).
•Condition of all wiring, hoses and tubing for leaks, kinks or excessive wear.
•If tractor is diesel powered, visually check fuel filters and drain the water if nec-
essary

Inside Drivers Compartment

- With the transmission in PARK and the hand brake set, start the engine.
- Check oil pressure and voltage gauges to be sure they are indicate a reading in
the normal range.
- Check fuel gauge to determine if fuel should be added.
- Sound the horn and test for excessive play in the steering wheel.
- Turn on all lights and flashers. Then exit tractor to verify they are operating prop-
erly. If the tractor is equipped with a rotating beacon, check if it is functioning.

Warning: Keep hands and clothing away from fans, belts, and any
moving parts.
5-3 General Usage

Cab Inspection
If the tractor is equipped with a cab:
- Check that all mirrors are properly adjusted and clean.
- Test windshield wiper .
- Check all windows for cracks or chips. Be sure windows are clean for best visibility
- Check that heater and heater fan are functioning correctly.
- Check defrost fan for proper operation.

Warning: Any problems noted during inspection should be cor-

rected as soon as possible. Failure to attend to problems promptly
could compromise safety and/or the tractor’s performance. Do not
attempt to make repairs. Contact a qualified mechanic.
 General Usage 5-4

TT Digital Control Panel:

 
The TT line of tow tractors equipped with Yanmar 4TNV98 engines also feature an
H30 digital control panel provided by Houston Street Technologies. The H30 panel
provides many useful features and benefits to the operator. Below, you will find
standard operating instructions for the H30.

LED Indicators
Display Screen

Up Button

Down Button

Power Button
Enter Button

Left Button Right Button

Starting the unit:

Starting the truck is done with the H30 panel. Be

sure the transmission is in Park or Neutral and
engauge the parking brake. Pressing the red
Power button will power up the H30 and put the
truck in a ready to start mode. On keyed ignition
trucks, turning the ignition key will provide power
to the H30. It can then be powered up as de-
scribed above.

The H30 once powered up will prompt the user to

start the engine by holding the Enter button.
Holding the button down for roughly two seconds
will start the engine.
5-4 General Usage

Operation Screen:

The Operation Screen is the main screen and provides

gauge and other engine/truck operating information. The
Operation Screen is set by default to show the Fuel level
(large center gauge), Oil Pressure (upper right), and Coolant
Temperature (upper left) as the three large analog gauges.
Supplemental gauges are shown as text at the bottom of the
display in the gauge strip (battery voltage, engine rpm, and
engine hours as shown). The visible supplemental gauges,
as well as several additional ones can be cycled through by
using the Right and Left buttons. The priority and display of
gauges can be modified by the user, please see the customi-
zation section for details.

The Operation Screen will also show fault codes and warning and informational
messages.

Main Menu:

The Main Menu can be accessed by pushing the Enter button once either
when the engine is running or before starting the engine. The Main Menu will
give you some control over how information is displayed on the H30.

1) View Active Faults:

Engine fault codes are displayed on the H30 Operation
Screen, as well as stored in memory and accessible through
this menu option. In the rare event that you experience an
engine fault, providing these codes to Eagle and/or Yanmar
technical support will speed up the resolution.

2) View Stored Faults:

You can store faults for later viewing. They are accessible
through this menu option.

3) Eagle Tugs Setup:

This menu is for Eagle Tugs configuration of the display unit and provides no
functionality to the user.
 General Usage 5-4

4) Operation Screen Setup:

The Operation Screen setup menu allows the user to
change the display of the gauges on the Operation Screen.
The Large Gauge, Upper Left, and Upper Right can be se-
lected by using the Up and Down buttons and changed us-
ing the Right and Left buttons to any of the available
gauges.

Changing the values for each gauge listed under the Scroll-
ing Display Order allows the user to change the order and
inclusion of the supplemental gauges shown at the bottom
of the Operation Screen. The values are set with the Up/
Down, Left/Right buttons similar to the main gauges. A
blank value means that the gauge will not be displayed.

5) Analog Input Setup:

This menu is for Eagle Tugs configuration of the display unit and provides
no functionality to the user.

6) Utilities:
The Utilities menu provides some additional configuration
options.

1) Configuration Security
Controls access to configuration options. Eagle Tugs
limits access to prevent unintentional modification of
the controller settings.

2) Startup Security
This enables the user to set a 4 digit code that needs
to be entered every time the H30 is powered up.
5-4 General Usage

3) Controller Settings
Auto Contrast adjust the contrast based on tempera-
ture conditions.
Contrast allows the user to set their own contrast
level. This can help in circumstance where the display
is difficult to read.
Power Save turns off the H30 after a period of inactiv-
ity.
Language changes the display language of the unit to
other supported languages.
Temperature/Pressure/Fuel Usage allows the user
to select alternative units to display
Starter Protections limits starter engagement time
and frequency to provide protection to the starter. This should always be
enabled.

4) Controller Info
This option temporarily displays the hardware and software version of
the display. This can be useful in diagnosing any issues.

Shutting Down the Unit:

Shutting down the unit is as simple as pushing the Power button while the en-
gine is running. If your model features a keyed ignition, also turn off the ignition
key.

Instrumentation
Familiarize yourself with all instruments on the tractor. Many are designed to alert you
to conditions that must be addressed. When operating the tractor, frequently check
gauges to insure everything is functioning as it should be and in the normal range.
 General Usage 5-5

Oil Pressure Gauge

The gauge will vary within the normal operating range of 10-50 psi (69-345 kPa) for
gasoline engines (TME27, H153, 6G72, LRG725 and ESG642) and 20-60 psi (138-
414 kPa) for Diesel engines (4TNV98, 4TNV98T, TMD27, TMDT27, 4JB1, 4JG1 and
4JG1T. If the value drops below the normal range when the engine is running, there is
a loss of pressure. If this occurs, stop the tractor as soon as possible, shut off the en-
gine and check the oil level. Add oil as necessary. Check for possible causes (leaks)
for the low oil pressure. If low oil pressure should reoccur, follow the above directions
and contact equipment maintenance personnel to determine cause of recurring low oil
pressure.

Caution: Do not continue to operate the tractor as long as the oil

pressure is below the normal operating range. Continued opera-
tion may cause severe internal engine damage.

Hour Meter
The hour meter indicates the amount of running time on the engine. It is used as a
guide as to when preventative maintenance procedures should be done. (See
"Preventative Maintenance Schedules" following this section of the manual).

Voltage Gauge
This gauge indicates the battery voltage available (normally 12-14 volts). After starting
the engine, the value should be about 14 volts, which indicates the alternator is work-
ing. If the value falls below 12 volts with no accessories operating and the engine run-
ning, have the electrical system checked by maintenance personnel. The value may
fall below 12 volts at engine idle and accessories operating--shut off all accessories to
check that pointer returns to 12 volts or higher while the engine is running. Also by
adding a little throttle to increase engine speed, the value should climb back into the
correct voltage position.

Fuel Gauge
The fuel gauge indicates the approximate fuel level in the fuel tank. The reading may
fluctuate during starting up, cornering and stopping. It is recommended that the fuel
supply be kept at 1/4 or higher levels to prevent any water condensation in the fuel
tank from entering the fuel lines.
5-5 General Usage

Temperature Gauge
This gauge indicates the temperature of the engine coolant. The temperature will rise
to the normal range as the engine warms. If the value moves above the normal range
of 225°F (107°C), the engine is overheating. Check for proper airflow through the ra-
diator and that there is not a coolant leak. Running the engine while overheating can
cause engine damage.

Caution: If the engine continues to overheat, have the cooling

system checked.
 General Usage 5-6

Controls

Ignition Switch (All models without H30)

Your tractor is equipped with either a keyless or keyed ignition switch. Both switches
are three-position switches-OFF, ON and START (Crank). 
 
• ON POSITION - The fuel pump, electrical system, accessories and fuel-
temperature-voltage gauges are activated. The oil pressure gauge will not fully
activate until the engine is started.
• START POSITION – This is used to start the engine. The engine will crank until
you release the ignition switch. When the ignition switch is released in the start
position, you must turn the switch to the "OFF" position first before returning to
the start position. This is to prevent trying to start the engine when it is already
running (anti-restart protection).
• OFF POSITION - This is used to shut down the engine and turn all electrical
power off (including accessories). Never leave the tractor unattended with the
engine running or the ignition switch in the "ON" position, as this can result in a
run-down battery.

Ignition Switch (4TNV98 Engines)

Your tractor is equipped with either a keyed or no ignition switch. The switch provides
power to the H30 which is used to start the engine. If the case that there is no ignition
switch, the H30 is always connected to a power supply.

Headlight switch
The headlight switch is an on/off type. There is no hi/low beam control position.

Heat Temperature Control (Option)

The heat temperature control is a push/pull control cable and is used to adjust the air
temperature from the heater in a cab. Pull up to set at desired temperature. Push
down to turn heat off. 
 
Heater Fan Control Switch (Option) 
The heater fan switch has three positions, OFF, LOW and HIGH.

Windshield Wiper Switch (Option)

The windshield wiper switch (located on the wiper motor) has an on/off position. The
wiper has only one speed.
 
Defrost Fan Control (Option) 
The defrost fan motor has a switch built in. The switch has three positions-OFF, LOW
and HIGH.
5-7 General Usage

Starting & Shut-Down Procedures

Never start the tractor's engine while standing on the ground. Start the engine from the
operator's seat with the transmission in neutral or park and the parking brake in the
"on" position.

Your tractor's seat(s) is/are equipped with retractable seat belts for your safety. Fasten
your seat belt and adjust the seat before starting the engine. Be sure seat belt is fitted
snugly around the hips, not around the waist as failure to do so may cause injury in the
event of a collision.

Warning: Seat belts may not offer the operator protection in the
event of a rollover. The known incidents of a rollover are ex-
tremely rare and may occur in situations of operator misuse. Uses
of any vocational equipment should be strictly limited to it’s in-
tended operation.

Your tractor may be equipped with an operator's seat containing a safety pressure
switch and/or an operator floor mat containing a safety pressure switch (depending on
model and options). If it is, it will automatically shut the engine down anytime the trans-
mission is in gear and the operator is not present in the operator’s workstation.

Gasoline/LP Tractors
Be sure that the transmission is in "Park" or "Neutral".
1. Turn ignition switch to the "ON" position.
2. Depress accelerator pedal once and release.
3. Turn ignition to the "crank" (Start) position to activate the starter motor. Do
not crank the engine more than 10 seconds if it doesn't start. If engine does
not start, turn ignition switch off. Turn ignition switch to “on” position.
Depress accelerator pedal twice and release. Turn ignition to the "crank"
position to activate the starter motor.
4. As soon as the engine starts, release the ignition switch and allow it to return
to the “on” position to avoid damage to the starter and/or flywheel gear teeth.
5. Allow the engine to warm up for a minute or two.
6. Read all instrument panel gauges to verify they are all within the normal
operating ranges defined previously under "Instrumentation".
 General Usage 5-7

Diesel Engine (4TNV98)

Be sure the transmission is in "Park" or "Neutral".
1. Turn ignition switch (if equipped) to the "ON" position.
2. See “Starting the Unit” in section 5.6.
3. Allow the engine to run at idle speed approximately 6 minutes (1/10 of an hour
on the hour meter) to circulate and warm engine oil to a safe operating tem-
perature.
4. To shut down the engine, reduce engine speed to idle if the engine is hot. Allow
the engine to idle for several minutes to cool to below 195 degrees. Then turn
off the H30 display and turn off the key switch (if equipped).

Diesel Engine (With Dash Mounted Glow Plug)

Be sure the transmission is in "Park" or "Neutral".
1. Turn ignition switch to the "ON" position.
2. Push the Red or Black Rubber button labeled “Glow Plug” on the instrument
panel. Hold down for the recommended length of time shown on the chart next
to the button, them release.
3. Turn the ignition to the “Crank” position to activate the starter motor. Do not
crank the engine more that 10 seconds. If the engine does not start, turn the ig-
nition switch to the “Off” position and repeat the steps above.
4. Allow the engine to run at idle speed approximately 6 minutes (1/10 of an hour
on the hour meter) to circulate and warm engine oil to a safe operating tem-
perature.
5. To shut down the engine, reduce engine speed to idle if the engine is hot. Allow
the engine to idle for several minutes to cool to below 195 degrees. Then turn
off the H30 display and turn off the key switch (if equipped).

Note: Diesel Tugs powered by a TMD, TMD27, 4JB1, 4JG1, or 4JG1T engine that
are equipped with “Low Oil / Hi Temp Shutdown System” must follow the above
start procedure as the system will recognize low oil pressure after 10 to 15 seconds
of ignition “On” position before the starter engages. The ignition must be put back
into the “Off” position to reset the timer or the engine will not attempt to restart.

Warning: External starting fluids should not be used in a diesel

engine air intake system. The use of these fluids will cause severe
internal engine damage.
5-8 General Usage

Transmission Operation
The transmission is controlled by a "lever type" gearshift located in the instrument
panel or console. The control has six selector positions- P (Park), R (Reverse), N
(Neutral), D (Drive), 2 (Second) and 1 (First). In entering or leaving a gear position, the
lever must be moved past a gate. To do this, place the palm of your hand on the top of
the selector lever and reach under with your fingers and grip the release mechanism
and pull up (or squeeze). Shift to the desired position and release the selector.
1. Keep your foot ON the brake pedal and OFF the accelerator and release the
parking brake before shifting the transmission into gear.
2. Before shifting from forward to reverse or reverse to forward, bring the
vehicle to a complete stop. Do not shift into gear except when the engine is
at idle speed.
3. Before dismounting from the tractor, place the transmission in "PARK" and
apply the parking brake.

Parking Brake
The parking brake is operated by hand lever action. By pulling back on the lever, you
activate and set the brake. Pushing forward will release the brake. The brake is
adjustable for braking pressure by rotating the knob on the end of the handle lever. A
clockwise direction is used to increase the brake holding pressure and counter
clockwise to reduce the pressure.

All trucks feature a safety system to protect the parking brake from accidental misuse.
Depending on engine type, either the accelerator pedal will not respond when the park-
ing brake is engaged, or the engine will shut off when both the parking brake is en-
gauged and the truck is shifted out of Park or Neutral.

Foot Brake
The foot brake is power assisted and should be applied with a steady and firm down-
ward pressure. If the power assist should fail, the brakes will still operate mechanically
but will require increased foot pressure. Always anticipate that you may have to stop
unexpectedly.
Speed should always be adjusted to allow for a safe and controlled stop. Adjust your
speed based on the surface conditions, the space available for stopping and the
weight of the load being moved. Be aware of your surroundings. Always be prepared
to stop and avoid sudden stops.

Caution: If driving on wet or slippery surfaces, lower speed and

allow for more stopping distance. Do not spin the wheels when
starting up as this may cause damage to the drive mechanisms.
 General Usage 5-9

Your tractor is equipped with both front and rear wheel brakes. The front and rear
brakes operate on a dual system-- if one set should fail the operation of the other set
will continue. The system has an emergency back up of up to three hard applications
of the brakes should both systems fail.

Parking
Every time you park, apply the hand brake, turn the engine off, turn the ignition switch
to "off" (if equipped) and return the transmission shift lever to neutral or park position.

Do not park where you may block other vehicles paths or movement by emergency
vehicles. 
6-1 Instructions for Safe Towing/Pushing Load

Moving Loads
Maximum capacity towing or pushing of loads shall be done with the transmission
selector lever in 1(first) or REV (reverse) gears.  

Caution: Pushing or towing loads in D (Drive) can cause

transmission failure

Load Towing Safety

If towing a load, check to see that:
• The towed load is securely connected to the hitch of the tractor. Be sure hitch is
locked/fastened into the closed position.
• The towed cargo load is secure and within the exterior frame of the vehicle that is
carrying the load.
• For maximum tractor and load control and stability, as well as towing power, be
sure the tongue of the trailer is parallel to the ground when connected to the
tractor's hitch.
• Watch the trailer's rear swing clears any obstructions when cornering. 

Load Pushing Safety

If pushing a load:
• Be sure the tractor is designed for and intended to be used to push the load.
• If using the tractor for "pushback" of an aircraft, be sure the tow bar is securely
fastened to both the aircraft and the tractor and the tractor hitch is in the locked
position. 
 Handling 7-1

Emergency Towing
If it should be necessary to tow the tractor to a location for maintenance service, be
sure the following procedures are followed:
• Make sure the parking brake is released and the transmission gearshift lever is in
the "N" (Neutral) position.
• "ALL WHEEL DRIVE" tractors must have the drive shafts removed before towing.
Plug the drive shaft openings to minimize loss of fluid. 
• "REAR DRIVE ONLY" tractors, the rear wheels can be raised and it can be towed
on its front wheels. If it is to be flat towed, the drive shaft must be removed.
• "ANY TRACTOR" towed on its front wheels must have the steering wheel clamped
in the straight ahead position.

Caution: Replace lost transmission fluid after reinstalling the

drive shafts that were removed for towing.

Warning: Before working underneath the tractor, be sure jack

stands are secure and positioned correctly (perpendicular to the
floor) with no tilt.

Warning: If you will be working under the tractor, never do so

when alone. Be sure someone else is close by in case of an
emergency.

Warning: If using a hydraulic or air operated lift, always check the

safety support or lock is in position before going underneath the
tractor.
7-2 Handling

Tie Down Procedure

For long distance travel, the TT-series tow tractor can be transported by trailer. When
transporting the tow tractor, please use the following tie-down procedure. This will
ensure that the tractor is securely fastened and will prevent damage to the tractor.

1) Position tractor on trailer, put transmission selector in Park and set Parking Brake.
2) Use correctly sized load chains to secure the tractor to the trailer side tie downs -
Do not use load straps.
3) Run chain though the tie-down rings (if equipped) located behind the E-hitches.
4) Take both ends of the chain out and down away from the tractor and tighten as
required to secure the tractor.
5) Note: chains must not touch front or rear of tractor. Chain contact with the tractor is
with the tie-down rings only.
6) Do not top load anything on the tractor.
7) Do not run straps or chain across the top of the tractor.
 Maintenance 8-1

Maintenance Operator Requirements

Only trained and qualified mechanics familiar with ground support equipment should
undertake repairs on the TT series tow tractor.

The maintenance operator should read the operator’s manual and the service manual
fully before performing maintenance on the tow tractor.

Repairs Safety
ONLY a trained and qualified mechanic for this type of equipment should undertake
repairs to this tractor. Before undertaking any repair, the mechanic MUST read and
understand the "SAFETY" and "OPERATING PROCEDURES" sections of this manual.
All safety recommendations and rules MUST be followed.
8-2 Maintenance

General Safety Guidelines

• Always stop the tractor, turn the engine off, put in "Park" and apply the parking
brake when making any adjustments or servicing the unit.
• Never refuel the tractor when the engine is running.
• DO NOT SMOKE WHEN REFUELING.
• Do not over fill the fuel tank. Do not fill beyond bottom of fuel filler screen. Clean off
any spilled fuel immediately.
• Keep fuel stored well away from open flames, possible sparks or sources of exces-
sively high temperatures.
• Do not ever remove the radiator cap when the engine is hot, as serious burns may
result. Always check coolant level and add coolant at the overflow reservoir.
• Avoid touching a hot engine, exhaust, coolant pipes or hydraulic components as
serious burns may occur.
• This tractor comes factory equipped with a sealed "maintenance free" battery. Do
not endeavor to service the battery.
• When connecting or disconnecting battery cables, always first remove the cable on
the negative terminal (-) and when reconnecting, replace it last. This will prevent
sparks from accidental grounding.
• PREVENT BATTERY EXPLOSIONS. Do not smoke near the battery. Fumes from
batteries are explosive. Keep away from all sparks, open flames etc... Remove
bracelets; watch bands etc. prior to installing, removing or servicing a battery. Do
not short the battery terminals.
• AVOID ACID BURNS. The battery acid is poisonous and is strong enough to burn
skin, eat holes in clothing and cause blindness if splashed in the eyes. If battery
acid is spilled or splashed, always immediately wash your skin and clothing. Apply
lime or baking soda to help neutralize the acid. Seek medical assistance.

 
 Maintenance 8-2

Important Safety Notice

Appropriate service methods and proper repair procedures are essential for the safe,
reliable operation of all industrial engines as well as the personal safety of the individ-
ual performing the work. This Service Manual provides general directions for accom-
plishing service and repair work with tested and effective techniques. Following them
will help assure reliability.

There are numerous variations in procedures, techniques, tools and parts for servicing
equipment, as well as in the skill of the individual doing the work. This Manual cannot
possibly anticipate all such variations and provide advice or cautions as to each.
Accordingly, anyone who departs from the instructions provided in this Manual must
first establish he compromises his/her personal safety, and/or the equipment integrity
by his/her choice of methods, tools or parts.

Warnings
The following list contains some general WARNINGS that you should follow when you
work on equipment:
• Always wear safety glasses for eye protection.
• Use safety stands whenever a procedure requires you to be under the equipment.
• Be sure that the battery is disconnected from the truck using the battery discon-
nect, unless otherwise required by the procedure.
• Set the parking brake when working on the equipment. Place wood blocks (4” x 4”
or larger) to the front and rear surfaces of the tires to provide further restraint from
inadvertent equipment movement.
• Operate the engine only in a well-ventilated area to avoid the danger of carbon
monoxide.
• Keep yourself and your clothing away from moving parts when the engine is run-
ning, especially the fan and belts.
• To prevent serious burns, avoid contact with hot metal parts such as the radiator,
exhaust manifold, tail pipe, catalytic converter and muffler.
• Do not smoke while working on the equipment.
• To avoid injury, always remove rings, watches, loose hanging jewelry, and loose
clothing before beginning to work on the equipment. Tie long hair securely behind
the head.
• Keep hands and other objects clear of the radiator and blades. Electric cooling
fan(s) can start to operate at any time by an increase in under hood temperatures,
even though the ignition is in the OFF position. Therefore, care should be taken to
ensure the electric cooling fan(s) are completely disconnected when working under
the hood.
8-3 Maintenance

Daily Operator Responsibilities

Proper Fluid Checks

Engine Oil
Check engine oil with the unit on a level surface, the key in the “OFF” position (if
equipped), the H30 display off (if equipped), the shifter position in “PARK” and parking
brake applied. Open side access door or hood depending on engine configuration.
Remove dipstick from crankcase, wipe it with a cloth. Insert it fully and take out it gently
again. Check the oil level by the marks on the dipstick. The oil level must be between
the “Max” level and the “Min” level. DO NOT OVERFILL.

Coolant
DO NOT remove recovery tank cap or check coolant level while engine is hot! With
engine cool, the key in the “OFF” position (if equipped), the H30 display off (if
equipped), the shifter position in “PARK” and the parking brake applied, open hood, set
hood prop and look at left side of recovery tank. The reservoir tank is translucent, so
the fluid is readily visible without removing the cap. Fluid level should be at the “Cold fill
level”.

Transmission Fluid
With unit in park and parking brake set in the “ON” position, start engine. Open side
access door. Remove dipstick from transmission case, wipe it with a cloth. Insert it fully
and take it out gently again. Check the fluid level by the marks on the dipstick. The
transmission fluid level must be between the “Max” level and the “Min” level on the
dipstick. DO NOT OVERFILL.

Brake Fluid
Check brake fluid with the unit on a level surface, the key in the “OFF” position (if
equipped), the H30 display off (if equipped), the shifter position in “PARK” and parking
brake applied. Open hood, set hood prop and locate master cylinder reservoir. Re-
move spring clips and take off lid. Brake fluid level should be at the top of reservoir.

Power Steering Fluid

Check power steering fluid with key in “OFF” position (if equipped), the H30 display off
(if equipped), the shifter position in “PARK” and the parking brake applied. Open hood,
set hood prop remove cap from power steering reservoir. Fluid level should be be-
tween the arrows on the indicator stick. DO NOT OVERFILL.
 8-4

Filter Guide

Power 
Fuel/Water           Lubricity  Transmission Steering 
Engine Type Oil Filter Fuel Filter Seperater Filter Filter Air Filter  Filter & Gasket  Filter
Yanmar 4TNV98 129150‐35153 119802‐55801 129242‐55730 FS20000 P601437 85705 N/A
Yanmar 4TNV98T 129150‐35153 123907‐55801 129242‐55730 FS20000 P601437 85705 N/A
Wiscon TME27 2006 TM27L00213 F8JL9A011AA N/A N/A P549271 85705 N/A
Wiscon TME27 2007 TM27L00213 TM27F00339 N/A N/A P549271 85705 N/A
P14‐8966 or
Isuzu 4JB1 8‐94430‐983‐1 8‐94414‐796‐3 N/A N/A P549271 85705 N/A
P14‐8966 or
Isuzu 4JG1 8‐94430‐983‐1 897213‐4720 N/A FS20000 P549271 85705 N/A
P14‐8966 or
Isuzu 4JG1T 8‐94430‐983‐1 8‐94414‐796‐3 N/A FS20000 P549271 85705 N/A
P14‐8966 or
Ford LRG425 D9AZ6731A F8JL9A011AA N/A N/A P549271 85705 BE‐10‐18
Ford ESG642 E4FZ6731AB F8JL9A011AA N/A N/A P14‐8966   85705 N/A
Chrysler H153 85085 A‐TT4‐00278 N/A N/A P14‐8966   85705 N/A
Mitsubishi 6G72 PH‐977A A‐TT4‐00278 N/A N/A P14‐8966   85705 N/A
Wiscon TMD27 85452 TMD27F00400 R20P N/A P14‐8966   85705 BE‐10‐18
Wiscon TMDT27 85452 TMD20F00287 R20P N/A P14‐8966   85705 BE‐10‐18
8-5 Maintenance

Preventative Maintenance Schedule

Diesel Engine (Yanmar 4TNV98)

Description of Check/Service  Operational Hours
X‐Check       *  Requires Service                
System **Contact your local Yanmar distributor or 
dealer Daily 50 250 500 750 1000 1250 1500 2000
Engine Oil Engine Oil and filter *first 50 and 
every 250 hours  thereafter X * * * * * * * *
Transmission Transmission Fluid  X *
Steering
Power Steering Fluid X
Steering Linkage X X X X
Coolant Level Check X Flush * X * *
Cooling  Check & Clean Radiator Fins*every 50 hours *
System
Coolant Hoses X X X X X X X *
Belts X X X X X X X X
Fuel System Leak Check X X X X X X X X
Fuel Filter *every 500 hours * * * *
Fuel System Drain Water/Fuel Seperator *every 50 hours X *
Clean Water/Fuel Filter *every 250 hours * * * * * * *
Lubricity Filter *every 250 hours * * * * * * *
Air Cleaner Air Cleaner Element *every 500 hours * * * *
Engine Rubber Mounts X X X X X X X X
Lap Intake/Exhaust Valve Seats **
Adjust Intake/Exhaust Valve Clearance **
Engine  Check & Adjust Governor Lever & Engine 
Compartment Speed Control *every 250 hours X X X X X X X X
Inspect  Crankcase Breather System 
Valve Cleaning **
Inspect,Clean &Check Injection Nozzles **
Electrical Wires and Connections X X X X X X X X
Electrical Battery Cables X
Throttle  Throttle Controls X X X X X X X X
 Maintenance 8-5

Preventative Maintenance Schedule

Diesel Engine (Yanmar 4TNV98) continued

Description of Check/Service  Operational Hours
X‐ Check       *  Requires Service                
System **Contact your local Yanmar distributor or 
dealer Daily 50 250 500 750 1000 1250 1500 2000
Brake Fluid X
Brake System Brake Pads (Front) X X X X
Drum Brake Lining (Rear) X X X X
Brake Lines and Hoses X X X X
Suspension U‐Bolts 110‐120 FT LBS *
Drive Axles * * * *
Suspension
Axle Shaft U‐joint * * * *
Driveshaft * * * * * * *
Tires Rotate Tires *every 500 hours * * * *

This section below has been added to for your record keeping convenience

Date Service Performed
Tug Serial Number
Tug Hours
Technician
8-5 Maintenance

Preventative Maintenance Schedule

Gasoline Engine (Wiscon TME27)

Description of Check/Service  Operational Hours

System
X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Engine Oil Engine Oil and filter *first 50 and 
every 250 hours  thereafter X * * * * * * *
Transmission Transmission Fluid  X *
Steering Power Steering Fluid X
Steering Linkage X X X X
Coolant Level Check X Flush * X * * * *
Cooling  Check & Clean Radiator Fins*every 50 hours *
System
Coolant Hoses X X X X X X *
Belts X X X X X X X
Fuel System Leak Check X X X X X X X
Fuel System
Fuel Filter *every 500 hours * * * *
Air Cleaner Air Cleaner Element *every 500 hours * * * *
Engine Rubber Mounts X X X X X X X
Adjust  Valve Tappet Clearance * *
 Engine   Remove and Inspect PCV Valve * *
Compartment Replace O2 Sensor
* *
Replace Spark Plug * *
Electrical Wires and Connections X X X X X X X
Electrical
Battery Cables X
Throttle  Throttle Controls X X X X X X X
Brake Fluid X
Brake Pads (Front) X X X X
Brake System
Drum Brake Lining (Rear) X X X X
Brake Lines and Hoses X X X X
 Maintenance 8-5

Preventative Maintenance Schedule

Gasoline Engine (Wiscon TME27) continued

Description of Check/Service  Operational Hours

System
X ‐ Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Suspension U‐Bolts 110‐120 FT LBS *
Drive Axles * * * *
Suspension
Axle Shaft U‐joint * * * *
Driveshaft * * * * * *
Tires Rotate Tires *every 500 hours * * * *

This section below has been added to for your record keeping convenience 

Date Service Performed
Tug Serial Number
Tug Hours
Technician
8-5 Maintenance

Preventative Maintenance Schedule

Diesel Engine (Isuzu 4JB1, 4JG1, 4JG1T)

Description of Check/Service  Operational Hours

System X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1250 1500 2000
Engine Oil Engine Oil and filter *first 50 and 
every 100 hours  thereafter X * * * * * * * *
Transmission Transmission Fluid  X *
Steering
Power Steering Fluid X
Steering Linkage X X X X
Cooling  Coolant Level Check X Flush * X * * * *
System
Coolant Hoses X *
Belts X
Fuel System Leak Check X
Fuel System Fuel Filter *every 500 hours * * * *
Clean Water/Fuel Filter *every 250 hours * * * * * * *
Lubricity Filter *every 250 hours * * * * * * *
Air Cleaner Air Cleaner Element *every 500 hours * * * *
Engine Rubber Mounts X X X X X X X X
Lap Intake/Exhaust Valve Seats **
Engine 
Adjust Intake/Exhaust Valve Clearance X X
Compartment
Check Cylinder Compression Pressure X X
Inspect  PCV Valve X
Inspect,Clean &Check Injection Nozzles X X X X
Electrical Wires and Connections X X X X X X X X
Electrical Battery Cables X
Throttle  Throttle Controls X X X X X X X X
 Maintenance 8-5

Preventative Maintenance Schedule

Diesel Engine (Isuzu 4JB1, 4JG1, 4JG1T) continued

Description of Check/Service  Operational Hours

System X‐ Check       *  Requires Service                
Daily 50 250 500 750 1000 1250 1500 2000
Brake Fluid X
Brake System Brake Pads (Front) X X X X
Drum Brake Lining (Rear) X X X X
Brake Lines and Hoses X X X X
Suspension U‐Bolts 110‐120 FT LBS *
Drive Axles * * * *
Suspension
Axle Shaft U‐joint * * * *
Driveshaft * * * * * * *
Tires Rotate Tires *every 500 hours * * * *

This section below has been added to for your record keeping convenience 

Date Service Performed
Tug Serial Number
Tug Hours
Technician
8-5 Maintenance

Preventative Maintenance Schedule

Gasoline Engine (Ford LRG425, Ford ESG642)

Description of Check/Service  Operational Hours

System
X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Engine Oil Engine Oil and filter *first 50 and 
every 250 hours  thereafter X * * * * * * *
Transmission Transmission Fluid  X *
Steering
Power Steering Fluid X
Steering Linkage X X X X
Coolant Level Check X Flush * X * * * *
Cooling  Check & Clean Radiator Fins*every 50 hours *
System
Coolant Hoses X X X X X X *
Belts X X X X X X X
Fuel System Leak Check X X X X X X X
Fuel System
Fuel Filter *every 500 hours * * * *
Air Cleaner Air Cleaner Element *every 500 hours * * * *
 Engine   Engine Rubber Mounts X X X X X X X
Compartment Remove and Inspect PCV Valve
* *
Replace Spark Plug * *
Electrical Wires and Connections X X X X X X X
Electrical
Battery Cables X
Throttle  Throttle Controls X X X X X X X
Brake Fluid X
Brake Pads (Front) X X X X
Brake System
Drum Brake Lining (Rear) X X X X
Brake Lines and Hoses X X X X
 Maintenance 8-5

Preventative Maintenance Schedule

Gasoline Engine (Ford LRG425, Ford ESG642) continued

Description of Check/Service  Operational Hours

System
X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Suspension U‐Bolts 110‐120 FT LBS *
Drive Axles * * * *
Suspension
Axle Shaft U‐joint * * * *
Driveshaft * * * * * *
Tires Rotate Tires *every 500 hours * * * *

This section below has been added to for your record keeping convenience 

Date Service Performed
Tug Serial Number
Tug Hours
Technician
8-5 Maintenance

Preventative Maintenance Schedule

Gasoline Engine (Chrysler H153 & Mitsubishi 6G72)

Description of Check/Service  Operational Hours

System
X‐ Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Engine Oil Engine Oil and filter *first 50 and 
every 250 hours  thereafter X * * * * * * *
Transmission Transmission Fluid  X *
Steering
Power Steering Fluid X
Steering Linkage X X X X
Coolant Level Check X  Flush * X * * * *
Cooling  Check & Clean Radiator Fins*every 50 hours *
System
Coolant Hoses X X X X X X *
Belts X X X X X X X
Fuel System Leak Check X X X X X X X
Fuel System
Fuel Filter *every 500 hours * * * *
Air Cleaner Air Cleaner Element *every 500 hours * * * *
Engine Rubber Mounts X X X X X X X
 Engine   Remove and Inspect PCV Valve * *
Compartment
Inspect Distributor cap, rotor & wires X X X X X X
Replace Spark Plug * *
Electrical Wires and Connections X X X X X X X
Electrical
Battery Cables X
Throttle  Throttle Controls X X X X X X X
Brake Fluid X
Brake Pads (Front) X X X X
Brake System
Drum Brake Lining (Rear) X X X X
Brake Lines and Hoses X X X X
 Maintenance 8-5

Preventative Maintenance Schedule

Gasoline Engine (Chrysler H153, Mitsubishi 6G72) continued

Description of Check/Service  Operational Hours

System
X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Suspension U‐Bolts 110‐120 FT LBS *
Drive Axles * * * *
Suspension
Axle Shaft U‐joint * * * *
Driveshaft * * * * * *
Tires Rotate Tires *every 500 hours * * * *

This section below has been added to for your record keeping convenience 

Date Service Performed
Tug Serial Number
Tug Hours
Technician
8-5 Maintenance

Preventative Maintenance Schedule

Diesel Engine (Wiscon TMD27, Wiscon TMDT27 )

Description of Check/Service  Operational Hours

System
X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Engine Oil Engine Oil and filter *first 50 and 
every 250 hours  thereafter X * * * * * * *
Transmission Transmission Fluid  X *
Steering
Power Steering Fluid X
Steering Linkage X X X X
Coolant Level Check X Flush * X * * * *
Cooling  Check & Clean Radiator Fins*every 50 hours *
System
Coolant Hoses X X X X X X *
Belts X X X X X X X
Fuel System Leak Check X X X X X X X
Fuel System
Fuel Filter(s) *every 500 hours * * * *
Air Cleaner Air Cleaner Element *every 500 hours * * * *
 Engine   Engine Rubber Mounts X X X X X X X
Compartment Inspect Valve Cover Gasket
X
Inspect Inlet & Exhaust pipe to manifold X
Electrical Wires and Connections X X X X X X X
Electrical
Battery Cables X
Throttle  Throttle Controls X X X X X X X
Brake Fluid X
Brake Pads (Front) X X X X
Brake System
Drum Brake Lining (Rear) X X X X
Brake Lines and Hoses X X X X
 Maintenance 8-5

Preventative Maintenance Schedule

Diesel Engine (Wiscon TMD27, Wiscon TMDT27) continued

Description of Check/Service  Operational Hours

System
X‐Check       *  Requires Service                
Daily 50 250 500 750 1000 1500 2000
Suspension U‐Bolts 110‐120 FT LBS *
Drive Axles * * * *
Suspension
Axle Shaft U‐joint * * * *
Driveshaft * * * * * *
Tires Rotate Tires *every 500 hours * * * *

This section below has been added to for your record keeping convenience 

Date Service Performed
Tug Serial Number
Tug Hours
Technician