Config 600 Configuration Software User Manual en 132292
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August 2021
Config600™ Configuration Software
User Manual
Remote Automation Solutions
Config600 Configuration Software User Manual
System Training
A well-trained workforce is critical to the success of your operation. Knowing how to
correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment
provides your engineers and technicians with the skills and confidence to optimize your
investment. Remote Automation Solutions offers a variety of ways for your personnel to
acquire essential system expertise. Our full-time professional instructors can conduct
classroom training at several of our corporate offices, at your site, or even at your regional
Emerson office. You can also receive the same quality training via our live, interactive
Emerson Virtual Classroom and save on travel costs. For our complete schedule and further
information, contact the Remote Automation Solutions Training Department at +1-800-338-
8158 or email us at [email protected].
Config600 Configuration Software User Manual
Contents
Chapter 1 – Introduction 1-1
1.1 Enhancements ................................................................................................................. 1-1
1.2 Configuration Updates ..................................................................................................... 1-2
1.3 Scope of Manual .............................................................................................................. 1-2
1.4 Software Basics ............................................................................................................... 1-4
1.5 Installing Config600 .......................................................................................................... 1-5
1.6 Accessing Config600 ....................................................................................................... 1-9
1.7 Activating Config600 ...................................................................................................... 1-10
1.8 Additional Technical Information .................................................................................... 1-12
Chapter 2 – PCSetup Editor 2-1
2.1 Create a New Configuration ............................................................................................. 2-1
2.1.1 Name the Configuration (Step 1 of 6) ................................................................ 2-2
2.1.2 Select Measurement Units (Step 2 of 6) ............................................................ 2-3
2.1.3 Specify Modules (Step 3 of 6) ............................................................................ 2-4
2.1.4 Specify Stations (Step 4 of 6) ............................................................................ 2-5
2.1.5 Define Streams (Step 5 of 6) ............................................................................. 2-8
2.1.6 Select Communications (Step 6 of 6) .............................................................. 2-15
2.2 Analyse a Configuration (System Graphic) .................................................................... 2-17
2.3 Open an Existing Configuration (PCSetup Editor) ......................................................... 2-23
2.3.1 Navigating the PCSetup Editor ........................................................................ 2-25
2.3.2 The Icon Bar .................................................................................................... 2-26
2.4 The Menu Bar ................................................................................................................ 2-27
2.5 Managing Configurations ............................................................................................... 2-28
2.5.1 Save a Configuration ....................................................................................... 2-28
2.5.2 Regenerate a Configuration ............................................................................. 2-28
2.6 Display Editor ................................................................................................................. 2-29
2.7 Config Transfer Utility ..................................................................................................... 2-29
2.8 Config Organiser Utility .................................................................................................. 2-29
Chapter 3 – System Setup 3-1
3.1 Versions ........................................................................................................................... 3-2
3.2 Units ................................................................................................................................. 3-3
3.2.1 Supported Units ................................................................................................. 3-4
3.3 Reports ............................................................................................................................. 3-6
3.3.1 General Reports ................................................................................................. 3-7
3.3.2 Base Time Reports ............................................................................................ 3-8
3.3.3 Default Reports .................................................................................................. 3-9
3.3.4 Report History .................................................................................................... 3-9
3.3.5 Adding a General Report to a Configuration ..................................................... 3-9
3.3.6 User Reports .................................................................................................... 3-11
3.3.7 Adding a Base Time Report to a Configuration ............................................... 3-11
3.3.8 Managing Configuration Reports ..................................................................... 3-13
3.4 Totalisations ................................................................................................................... 3-14
3.5 Time ............................................................................................................................... 3-16
Chapter 4 – I/O and Comms Configuration 4-1
4.1 Discrete (Digital) Inputs (DI) ............................................................................................. 4-2
4.1.1 Assigning Discrete (Digital) Inputs ..................................................................... 4-2
4.1.2 Editing Discrete (Digital) Inputs ......................................................................... 4-3
4.1.3 Adding Discrete (Digital) Inputs ......................................................................... 4-4
4.2 Discrete (Digital) Outputs (DO) ........................................................................................ 4-5
4.2.1 Assigning Discrete (Digital) Outputs .................................................................. 4-5
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4.3 Analog Inputs (AI) ............................................................................................................ 4-6
4.3.1 Assigning Analog Inputs (AI) ............................................................................. 4-6
4.3.2 Editing Analog Inputs (AI) .................................................................................. 4-7
4.3.3 Adding a New I/O Point.................................................................................... 4-15
4.4 Analog Outputs (AO) ...................................................................................................... 4-15
4.4.1 Editing Analog Outputs .................................................................................... 4-15
4.5 Density Inputs ................................................................................................................ 4-17
4.5.1 Assigning Density Input ................................................................................... 4-17
4.5.2 Editing Density Inputs ...................................................................................... 4-18
4.6 Turbine Inputs ................................................................................................................ 4-19
4.6.1 Assigning Turbine Inputs ................................................................................. 4-19
4.6.2 Editing Turbine Inputs ...................................................................................... 4-21
4.7 Pulse Outputs ................................................................................................................. 4-21
4.7.1 Assigning Pulse Outputs .................................................................................. 4-22
4.8 HART Modules ............................................................................................................... 4-22
4.8.1 Editing HART Settings ..................................................................................... 4-23
4.9 PID Loop Settings .......................................................................................................... 4-23
4.9.1 Assigning PID Loops........................................................................................ 4-24
4.9.2 Proportional Plus Integral and Derivative Action ............................................. 4-28
4.10 Communications Port ..................................................................................................... 4-30
4.10.1 Editing a Communications Task ...................................................................... 4-30
4.10.2 Setting Up Peer-to-peer Options ..................................................................... 4-35
Chapter 5 – Station Configuration 5-1
5.1 Station Flowrate Limits ..................................................................................................... 5-2
5.2 Station Averaging Temperature & Pressure .................................................................... 5-4
5.3 Station Secondary Units Setup ........................................................................................ 5-6
5.4 Station Flow Switching ..................................................................................................... 5-8
5.5 Station Gas Composition ............................................................................................... 5-10
5.6 Sampling ........................................................................................................................ 5-14
5.7 Prover Configuration Screens ........................................................................................ 5-17
5.7.1 Flow Balance Setup ......................................................................................... 5-18
5.7.2 Prover – Ball (Bi-Directional) (Liquid Only) ...................................................... 5-19
5.7.3 Prover – Compact (Liquid Only) ...................................................................... 5-32
5.7.4 Prover – Master Meter (Gas and Liquid) ......................................................... 5-44
Chapter 6 – Stream Configuration 6-1
6.1 Initial Configurations ......................................................................................................... 6-2
6.2 Common Stream Settings ................................................................................................ 6-4
6.2.1 General Settings ................................................................................................ 6-4
6.2.2 Flowrate ............................................................................................................. 6-5
6.2.3 Stream Secondary Units Setup ......................................................................... 6-7
6.2.4 Stream Flow Switching Setup .......................................................................... 6-10
6.2.5 Gas Component Flow Weighted Averaging (GC FWA) ................................... 6-11
6.2.6 Density Measurement ...................................................................................... 6-13
6.2.7 Block Valves .................................................................................................... 6-16
6.2.8 Time & Flow Weighted Averaging Methods..................................................... 6-18
6.3 Gas – Coriolis ................................................................................................................. 6-22
6.3.1 AGA8 (Compressibility).................................................................................... 6-22
6.3.2 Gas CV (ISO6976 or GPA2172/ASTM D3588) ............................................... 6-25
6.3.3 Gas CV (AGA5) ............................................................................................... 6-30
6.3.4 Stream Gas Composition ................................................................................. 6-31
6.3.5 Gas Properties ................................................................................................. 6-35
6.3.6 Ethylene ........................................................................................................... 6-39
6.3.7 Linearisation ..................................................................................................... 6-40
6.3.8 Sampling .......................................................................................................... 6-42
6.3.9 Coriolis ............................................................................................................. 6-45
6.4 Gas – DP ........................................................................................................................ 6-49
6.4.1 Downstream/Upstream Correction .................................................................. 6-49
6.4.2 Pipe Correction ................................................................................................ 6-52
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6.4.3 AGA8 (Compressibility).................................................................................... 6-55
6.4.4 ISO5167 (Mass Flowrate) ................................................................................ 6-58
6.4.5 ISOTR9464 ...................................................................................................... 6-61
6.4.6 V-Cone (Mass Flowrate) .................................................................................. 6-63
6.4.7 Annubar (Mass Flowrate) ................................................................................ 6-64
6.4.8 Pure Gas Air .................................................................................................... 6-66
6.4.9 Gas CV (ISO6976 or GPA2172/ASTM D3588) ............................................... 6-68
6.4.10 SGERG (Compressibility) ................................................................................ 6-73
6.4.11 NX19 (Compressibility) .................................................................................... 6-75
6.4.12 PTZ (Compressibility) ...................................................................................... 6-77
6.4.13 AGA3 (Volume or Mass Flowrate) ................................................................... 6-79
6.4.14 Stream Gas Composition ................................................................................. 6-81
6.4.15 Z Steam (Compressibility) ............................................................................... 6-85
6.4.16 GOST CV ......................................................................................................... 6-87
6.4.17 GOST Flow ...................................................................................................... 6-88
6.4.18 Gas Properties ................................................................................................. 6-91
6.4.19 DP Cell Input Conditioning ............................................................................... 6-93
6.5 Gas – Turbine .............................................................................................................. 6-111
6.5.1 AGA8 (Compressibility).................................................................................. 6-111
6.5.2 Gas CV (ISO6976 or GPA2172/ASTM D3588) ............................................. 6-113
6.5.3 AGA7 (Gross Volume Flowrate) .................................................................... 6-118
6.5.4 Stream Gas Composition ............................................................................... 6-120
6.5.5 Gas Properties ............................................................................................... 6-125
6.5.6 Linearisation ................................................................................................... 6-127
6.6 Gas – Ultrasonic ........................................................................................................... 6-129
6.6.1 AGA8 (Compressibility).................................................................................. 6-129
6.6.2 Gas CV (ISO6976 or GPA2172/ASTM D3588) ............................................. 6-132
6.6.3 AGA7 (Gross Volume Flowrate) .................................................................... 6-137
6.6.4 Stream Gas Composition (Gas Ultrasonic).................................................... 6-138
6.6.5 Linearisation ................................................................................................... 6-143
6.6.6 Gas Properties (Gas Ultrasonic) .................................................................... 6-145
6.6.7 Ultrasonic Flow Setup .................................................................................... 6-148
6.6.8 Ultrasonic Control .......................................................................................... 6-151
6.6.9 QSonic Interface ............................................................................................ 6-153
6.6.10 SICK Control .................................................................................................. 6-154
6.7 Liquid – Coriolis ............................................................................................................ 6-157
6.7.1 Local Units ..................................................................................................... 6-157
6.7.2 Linearisation ................................................................................................... 6-158
6.7.3 Sampling ........................................................................................................ 6-160
6.7.4 Observed Density Correction ......................................................................... 6-163
6.7.5 Standard Density Correction .......................................................................... 6-171
6.7.6 Base Sediment and Water (BSW) ................................................................. 6-178
6.7.7 Coriolis ........................................................................................................... 6-179
6.8 Liquid – Turbine ........................................................................................................... 6-182
6.8.1 Local Units ..................................................................................................... 6-182
6.8.2 Linearisation ................................................................................................... 6-183
6.8.3 Observed Density Correction ......................................................................... 6-187
6.8.4 Standard Density Correction .......................................................................... 6-195
6.8.5 Base Sediment and Water (BSW) ................................................................. 6-201
6.9 Liquid - Ultrasonic ........................................................................................................ 6-203
6.9.1 Local Units ..................................................................................................... 6-203
6.9.2 Linearisation ................................................................................................... 6-204
6.9.3 Observed Density Correction ......................................................................... 6-207
6.9.4 Standard Density Correction .......................................................................... 6-214
6.9.5 Base Sediment and Water (BSW) ................................................................. 6-220
6.9.6 Daniel Liquid Ultrasonic ................................................................................. 6-222
6.10 Modes of Operation ...................................................................................................... 6-224
6.10.1 Density Failure Modes ................................................................................... 6-225
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Chapter 7 – Advanced Setup Configuration 7-1
7.1 Conversions/Constants .................................................................................................... 7-1
7.1.1 Editing Conversions/Constants .......................................................................... 7-1
7.2 Totals Descriptions ........................................................................................................... 7-2
7.2.1 Editing Totals Descriptors .................................................................................. 7-3
7.3 Alarms .............................................................................................................................. 7-3
7.3.1 Editing Alarms .................................................................................................... 7-4
7.3.2 Alarm Descriptions ............................................................................................. 7-6
7.4 Security .......................................................................................................................... 7-14
7.4.1 Editing Security ................................................................................................ 7-14
7.4.2 Editing/Deleting Passwords ............................................................................. 7-16
7.4.3 Data Item Security ........................................................................................... 7-17
7.4.4 PCSetup Editor Login ...................................................................................... 7-19
7.5 Displays/Webserver ....................................................................................................... 7-20
7.5.1 Editing Displays/Webserver ............................................................................. 7-21
7.6 Calc Explorer .................................................................................................................. 7-22
7.6.1 Calc Explorer Options ...................................................................................... 7-23
7.6.2 Adding an Item ................................................................................................. 7-24
7.6.3 Adding All Inputs .............................................................................................. 7-26
7.6.4 Adding All Outputs ........................................................................................... 7-27
7.6.5 Deleting Items .................................................................................................. 7-28
7.6.6 Saving as Bitmaps ........................................................................................... 7-29
Chapter 8 – System Editor 8-1
8.1 Accessing the System Editor ........................................................................................... 8-2
8.2 The S600+ Database ....................................................................................................... 8-3
8.2.1 Objects ............................................................................................................... 8-4
8.2.2 Tables ................................................................................................................ 8-5
8.3 Navigating the System Editor ........................................................................................... 8-5
8.3.1 Finding Objects .................................................................................................. 8-6
8.3.2 The System Editor Icon Bar ............................................................................... 8-6
8.3.3 Special Edit ........................................................................................................ 8-7
8.3.4 Edit Dialog .......................................................................................................... 8-8
8.3.5 Asterisks/No Asterisks ....................................................................................... 8-9
8.4 General Guidelines ........................................................................................................ 8-10
Chapter 9 – Config Transfer 9-1
9.1 Connecting to the S600+ ................................................................................................. 9-2
9.1.1 Connecting via Serial Cable .............................................................................. 9-2
9.1.2 Connecting via TCP/IP....................................................................................... 9-2
9.1.3 Enabling the PC Setup Link ............................................................................... 9-2
9.1.4 Checksum Security ............................................................................................ 9-3
9.2 Accessing Config Transfer ............................................................................................... 9-3
9.3 Communications Settings for Transfer ............................................................................. 9-4
9.3.1 Setting Communication Parameters .................................................................. 9-4
9.4 Send Configuration .......................................................................................................... 9-6
9.4.1 Sending a Configuration .................................................................................... 9-6
9.4.2 Manually Adding a Configuration File to be Transferred ................................... 9-7
9.5 Receive Configuration ...................................................................................................... 9-8
9.5.1 Receiving a Configuration .................................................................................. 9-8
9.6 Log Transfers ................................................................................................................... 9-9
9.6.1 Logging a Transfer ............................................................................................. 9-9
9.7 CFX Licensing ................................................................................................................ 9-10
9.7.1 Transferring a License ..................................................................................... 9-10
9.7.2 Removing a License ........................................................................................ 9-12
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Chapter 10 – Remote Front Panel 10-1
10.1 Configuring Your PC without a Native Serial Comm Port .............................................. 10-1
10.1.1 Changing the Port on Your USB Communications Port .................................. 10-2
10.2 Configuring Your PC with a Native Serial Comm Port ................................................... 10-3
10.3 Configuring the S600+ to Use the Remote Front Panel ................................................ 10-4
10.4 Accessing the Remote Front Panel ............................................................................... 10-7
10.4.1 Remote Front Panel Startup Menu .................................................................. 10-7
10.4.2 Disabling the Remote Front Panel ................................................................... 10-8
10.4.3 Restoring the Remote Front Panel .................................................................. 10-9
Chapter 11 – Remote Archive Uploader 11-1
11.1 Accessing the Remote Archive Uploader ...................................................................... 11-2
11.2 Automatic Archive Polling .............................................................................................. 11-2
11.2.1 Configure Automatic Polling ............................................................................ 11-2
11.2.2 Add or Edit an Automatic Poll .......................................................................... 11-4
11.2.3 Enable Automatic Polling ................................................................................. 11-6
11.3 Manual Archive Polling................................................................................................... 11-6
11.3.1 Configuring Config600 Communications ......................................................... 11-7
11.3.2 Reload Tree ..................................................................................................... 11-8
11.3.3 Upload All Reports / Upload New Reports..................................................... 11-10
11.4 Viewing Reports ........................................................................................................... 11-11
11.4.1 Report Archive ............................................................................................... 11-11
11.5 Saving .......................................................................................................................... 11-12
11.5.1 Directory Settings (File Locations) ................................................................. 11-12
11.5.2 File Settings ................................................................................................... 11-13
11.5.3 Save As .......................................................................................................... 11-14
11.5.4 Folder Formats ............................................................................................... 11-15
11.5.5 Data Integrity .................................................................................................. 11-17
11.6 Printing the Report ....................................................................................................... 11-18
11.6.1 Print ................................................................................................................ 11-18
11.6.2 Print Preview .................................................................................................. 11-18
11.6.3 Print Setup ..................................................................................................... 11-19
11.7 Abort Transfer .............................................................................................................. 11-20
Chapter 12 – Report Editor 12-1
12.1 Accessing the Report Editor........................................................................................... 12-2
12.1.1 Via PCSetup .................................................................................................... 12-2
12.1.2 Via Report Editor.............................................................................................. 12-3
12.1.3 Report Names .................................................................................................. 12-5
12.2 Using the Report Editor .................................................................................................. 12-6
12.2.1 Adding a Data Point ......................................................................................... 12-7
12.2.2 Editing a Data Point ......................................................................................... 12-9
12.2.3 Adding Report Lines ........................................................................................ 12-9
12.2.4 Deleting Report Lines .................................................................................... 12-10
Chapter 13 – Display Editor 13-1
13.1 Accessing the Display Editor.......................................................................................... 13-1
13.2 Navigating the Display Editor ......................................................................................... 13-2
13.3 Editing the Display Editor ............................................................................................... 13-3
13.3.1 Insert Menu ...................................................................................................... 13-5
13.3.2 Insert/Append Page ......................................................................................... 13-5
13.3.3 Edit Line ........................................................................................................... 13-5
13.3.4 Translate .......................................................................................................... 13-7
13.3.5 Save ................................................................................................................. 13-8
13.3.6 Menu/Page Clipboard ...................................................................................... 13-8
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13.4 Regenerating Displays ................................................................................................... 13-8
Chapter 14 – Modbus Editor 14-1
14.1 Supported Function Codes ............................................................................................ 14-1
14.2 Accessing the Modbus Editor......................................................................................... 14-2
14.3 Using the Modbus Editor ................................................................................................ 14-2
14.4 Map Properties ............................................................................................................... 14-3
14.4.1 Insert a Data Point ........................................................................................... 14-5
14.4.2 Quick Insert ...................................................................................................... 14-6
14.4.3 Insert Special ................................................................................................... 14-6
14.4.4 Insert Special ................................................................................................... 14-7
14.4.5 Delete a Data Point .......................................................................................... 14-8
14.4.6 Edit Modbus Format......................................................................................... 14-8
14.4.7 Insert a Message ........................................................................................... 14-10
14.4.8 Insert a Slave ................................................................................................. 14-12
14.5 Regenerating Maps ...................................................................................................... 14-12
Chapter 15 – LogiCalc Editor 15-1
15.1 Accessing the LogiCalc Editor ....................................................................................... 15-2
15.1.1 LogiCalc Tips ................................................................................................... 15-4
15.1.2 Starting a LogiCalc ........................................................................................... 15-5
15.2 Creating a LogiCalc ........................................................................................................ 15-5
15.2.1 Variables .......................................................................................................... 15-6
15.2.2 LogiCalc Loops ................................................................................................ 15-7
15.2.3 LogiCalc Constants .......................................................................................... 15-8
15.2.4 Connecting to Data Items ................................................................................ 15-9
15.2.5 If/Then/Endif ................................................................................................... 15-11
15.2.6 Special Functions ........................................................................................... 15-12
15.2.7 Saving and Compiling a LogiCalc .................................................................. 15-13
15.2.8 Running a LogiCalc in Simulation Mode ........................................................ 15-14
15.3 Installing a LogiCalc on the S600+ .............................................................................. 15-15
15.3.1 Remotely Debugging a LogiCalc ................................................................... 15-16
15.4 LogiCalc Examples ...................................................................................................... 15-16
15.4.1 Perform PTZ Calculations .............................................................................. 15-17
15.4.2 Convert Temperature Units ........................................................................... 15-18
15.4.3 Convert Density Units to Kgm3 ...................................................................... 15-18
15.4.4 Convert Density Units from Kgm3 ................................................................. 15-19
15.4.5 Perform PTZ Calculations and Convert Units ................................................ 15-20
15.4.6 Perform PTZ Calculations on All Streams ..................................................... 15-22
15.5 LogiCalc Lanuage Specifications ................................................................................. 15-23
15.5.1 LogiCalc Statements ...................................................................................... 15-23
15.5.2 Built-In Functions ........................................................................................... 15-26
15.5.3 Alarms ............................................................................................................ 15-28
Appendix A – Glossary A-1
Appendix B – Proving B-1
B.1 Bi-Directional (Ball) Prover – Liquid Only ......................................................................... B-2
B.1.1 Inputs/Outputs .................................................................................................... B-3
B.1.2 Communications ................................................................................................ B-3
B.1.3 Pulse Measurement ........................................................................................... B-4
B.1.4 Sphere Switch Interface ..................................................................................... B-5
B.1.5 Valve Interface ................................................................................................... B-8
B.1.6 Prove Sequence and Control ............................................................................. B-9
B.1.7 Prover Run Control Stages .............................................................................. B-20
B.1.8 Prove/Stream Data .......................................................................................... B-28
B.1.9 Prove Reports .................................................................................................. B-30
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B.1.10 Proving Calculations ........................................................................................ B-31
B.2 Compact Prover – Liquid Only ....................................................................................... B-39
B.2.1 Inputs/Outputs .................................................................................................. B-40
B.2.2 Communications .............................................................................................. B-41
B.2.3 Pulse Measurement ......................................................................................... B-42
B.2.4 Proving Control Signal Timing ......................................................................... B-42
B.2.5 Prove Sequence and Control ........................................................................... B-44
B.2.6 Prover Run Control Stages .............................................................................. B-54
B.2.7 Run Stage Abort Index..................................................................................... B-60
B.2.8 Run Stage Calculation Index ........................................................................... B-61
B.2.9 Prove/Stream Data .......................................................................................... B-61
B.2.10 Prove Reports .................................................................................................. B-63
B.2.11 Proving Calculations ........................................................................................ B-64
B.3 Master Meter Prover – Gas and Liquid .......................................................................... B-73
B.3.1 Master Meter/Stream combinations ................................................................. B-75
B.3.2 Inputs/Outputs .................................................................................................. B-76
B.3.3 Communications .............................................................................................. B-76
B.3.4 Pulse Measurement ......................................................................................... B-76
B.3.5 Prove Sequence and Control ........................................................................... B-77
B.3.6 Prover Run Control Stages .............................................................................. B-86
B.3.7 Prove/Stream Data .......................................................................................... B-92
B.3.8 Prove Reports .................................................................................................. B-93
B.3.9 Proving Calculations ........................................................................................ B-95
Appendix C – Batching C-1
C.1 Batching Overview ........................................................................................................... C-2
C.1.1 Product Table ..................................................................................................... C-2
C.1.2 Station Batch Setup ........................................................................................... C-8
C.1.3 Product Interface Detection .............................................................................C-14
C.1.4 Slops Handling Examples ................................................................................C-17
C.2 Batch Sequence and Control .........................................................................................C-18
C.2.1 Batch Sequence Stages ..................................................................................C-19
C.2.2 Retrospective Batch Totals ..............................................................................C-28
C.2.3 Batch Alarms ....................................................................................................C-29
C.2.4 Batch Ticket .....................................................................................................C-29
C.3 Batch Recalculation .......................................................................................................C-31
C.3.1 Displays ...........................................................................................................C-31
C.3.2 Batch Ticket .....................................................................................................C-35
C.3.3 Recalculating Batches .....................................................................................C-37
C.4 Flow Switching ...............................................................................................................C-46
C.4.1 Station Flow Switching Setup ..........................................................................C-46
C.4.2 Stream Flow Switching Setup ..........................................................................C-48
C.4.3 Flow Switching Algorithms ...............................................................................C-49
C.4.4 Alarms ..............................................................................................................C-52
C.5 Batch Stack ....................................................................................................................C-52
C.5.1 Configuring the Batch Stack Through the PCSetup Editor ..............................C-53
C.5.2 Configuring the Batch Stack with the System Editor .......................................C-55
C.5.3 Configuring the Batch Stack through the Front Panel Display ........................C-57
C.5.4 Slot Edit Commands (Front Panel Display) .....................................................C-58
C.5.5 Configuring the Batch Stack from the Webserver ...........................................C-63
C.5.6 Slot Edit Commands (Webserver) ...................................................................C-64
C.6 Basic Batching Setup .....................................................................................................C-68
Appendix D – Field Calibration D-1
D.1 Analogue Input Calibration ............................................................................................... D-1
D.1.1 Calibration Control Requirements ...................................................................... D-2
D.1.2 Linear Two-point ADC Device Calibration .........................................................D-3
D.1.3 Non-linear Three-point Curve-fit ADC Device Calibration .................................D-6
D.1.4 Non-linear Three-point Curve Calibration Control Mechanism ..........................D-7
D.1.5 Offset PRT Device Calibration ........................................................................... D-8
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D.1.6 Linear Two-point Device PRT Calibration..........................................................D-8
D.1.7 Non-linear Three-point Curve-Fit PRT Device Calibration ................................D-9
D.2 Analogue Output Calibration ..........................................................................................D-10
D.2.1 Calibration Control Requirements ....................................................................D-10
D.2.2 DAC Device Calibration ...................................................................................D-11
Appendix E – S600+ Database Objects and Fields E-1
E.1 Database Objects ............................................................................................................. E-2
E.1.1 ADC.................................................................................................................... E-2
E.1.2 ALARM ............................................................................................................... E-3
E.1.3 ALARMHIST ...................................................................................................... E-3
E.1.4 ARRTXT ............................................................................................................. E-3
E.1.5 CALCALMITEM ................................................................................................. E-4
E.1.6 CALCTAB .......................................................................................................... E-5
E.1.7 CONFTAB .......................................................................................................... E-6
E.1.8 CUMTOT ............................................................................................................ E-6
E.1.9 DACOUT ............................................................................................................ E-6
E.1.10 DIGIO ................................................................................................................. E-6
E.1.11 DOSETUP .......................................................................................................... E-7
E.1.12 DPCELL ............................................................................................................. E-7
E.1.13 EVENTHIST ....................................................................................................... E-8
E.1.14 FREQT ............................................................................................................... E-8
E.1.15 HART ................................................................................................................. E-8
E.1.16 HARTTAB ........................................................................................................ E-10
E.1.17 IOASSIGN ........................................................................................................ E-10
E.1.18 KPINT............................................................................................................... E-10
E.1.19 KPINTARR ....................................................................................................... E-10
E.1.20 KPREAL ........................................................................................................... E-12
E.1.21 KPREALARR ................................................................................................... E-12
E.1.22 KPSTRING ....................................................................................................... E-13
E.1.23 LOG.................................................................................................................. E-13
E.1.24 MULTI .............................................................................................................. E-14
E.1.25 PID ................................................................................................................... E-14
E.1.26 PIP ................................................................................................................... E-14
E.1.27 POP.................................................................................................................. E-14
E.1.28 PRDTOT .......................................................................................................... E-14
E.1.29 PRT .................................................................................................................. E-15
E.1.30 PRV_CTL ......................................................................................................... E-16
E.1.31 REP00 – REP39 .............................................................................................. E-17
E.1.32 SECURITY ....................................................................................................... E-17
E.1.33 SYSOBJ ........................................................................................................... E-17
E.1.34 TASK ................................................................................................................ E-17
E.1.35 TOTTAB ........................................................................................................... E-17
E.2 Database Fields ............................................................................................................. E-18
E.2.1 Alarm Text Tables ............................................................................................ E-19
E.2.2 Batching/Totalisation........................................................................................ E-19
E.2.3 DIGIO Setup Table .......................................................................................... E-19
E.2.4 DP Stack Type ................................................................................................. E-19
E.2.5 DP Live/Check Mode Selection ....................................................................... E-19
E.2.6 DP Cut Off Mode.............................................................................................. E-19
E.2.7 Event History Type........................................................................................... E-19
E.2.8 HART Poll Format ............................................................................................ E-20
E.2.9 HART Master Mode ......................................................................................... E-20
E.2.10 I/O (P144) PID Type ........................................................................................ E-20
E.2.11 Prover (P154) Dual Chronometry Switch Pair ................................................. E-20
E.2.12 Prover (P154) Type.......................................................................................... E-21
E.2.13 Password Tables ............................................................................................. E-21
E.2.14 Truth Tables ..................................................................................................... E-21
E.2.15 Turbine Meter Setup Tables ............................................................................ E-21
E.3 Mode Tables .................................................................................................................. E-21
E.3.1 ADC/PRT/HART Modes (MODE TAB PLANTI/O) ........................................... E-21
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E.3.2 CALC/ALM Auto Switch Modes ....................................................................... E-22
E.3.3 CALC/ALM modes (MODE TAB CALC) .......................................................... E-22
E.3.4 Density Transducer Modes (MODE TAB DENS IP) ........................................ E-22
E.3.5 DP Modes (MODE TAB DP STACK) ............................................................... E-22
E.3.6 HART Modes (MODE TAB PLANTI/O)............................................................ E-23
Appendix F – Peer-to-Peer Link Communications F-1
F.1 Peer-to-Peer Link Input Functionality ............................................................................... F-1
F.2 Enabling the Peer-to-Peer Link ........................................................................................ F-3
F.2.1 Configuring the Peer-to-Peer Link ..................................................................... F-4
F.3 Critical Data ...................................................................................................................... F-9
F.3.1 Passing an Object from the Duty to the Standby S600+ ................................. F-13
F.3.2 Period Object Transfer ..................................................................................... F-16
F.4 Automatic Failover ......................................................................................................... F-16
F.4.1 Configuring the S600+ for Automatic Failover ................................................. F-18
F.5 External / Custom Failover Modes ................................................................................. F-24
F.6 Displays .......................................................................................................................... F-26
F.6.1 Control Displays ............................................................................................... F-26
F.6.2 Feed-back Displays ......................................................................................... F-27
F.6.3 Option Displays ................................................................................................ F-28
F.7 Downloading and Verifying the Peer to Peer Link ......................................................... F-28
Appendix G – Firewall G-1
G.1 Rules File ........................................................................................................................ G-1
G.1.1 *Filter Keyword .................................................................................................. G-2
G.1.2 Default Policies ................................................................................................. G-2
G.1.3 User Defined Chains ......................................................................................... G-2
G.2 Adding Rules to the Chain .............................................................................................. G-3
G.2.1 Applying a Rule to a Range of IPs .................................................................... G-3
G.2.2 Inverting a Rule ................................................................................................. G-3
G.2.3 After Checking the Rules .................................................................................. G-3
G.2.4 Committing the Rules........................................................................................ G-3
G.3 Operational Behaviour .................................................................................................... G-3
Appendix H – CFX Reporting H-1
H.1 Adding CFX Report Functionality to a Configuration File ................................................H-1
H.2 Enabling CFX at the Stream Level ................................................................................... H-3
H.3 Changing CFX Settings from Config600 .......................................................................... H-4
H.4 Regenerating the CFX Report Template ......................................................................... H-5
H.5 Generating a CFX Report from the Web Browser ...........................................................H-5
H.6 Understanding the CFX File Structure ............................................................................. H-8
Appendix I – Network Printing I-1
I.1 Overview ........................................................................................................................... I-1
I.1.1 Supported Printers .............................................................................................. I-2
I.1.2 Supported Paper Sizes ....................................................................................... I-2
I.2 Configuring Printers from PCSetup ................................................................................... I-2
I.3 Configuring Printers from the S600+................................................................................. I-4
I.3.1 Configuring at Runtime ....................................................................................... I-4
I.3.2 Printer Options .................................................................................................... I-4
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I.4 Printing Retries .................................................................................................................. I-5
I.5 Editing Report Line Lengths .............................................................................................. I-5
I.6 Network Printing Alarms .................................................................................................... I-8
Appendix J – Sampling J-1
J.1 Overview .......................................................................................................................... J-1
J.2 Input / Outputs .................................................................................................................. J-1
J.2.1 Sampler Output .................................................................................................. J-2
J.2.2 Sampler Can Select Output ............................................................................... J-2
J.3 Sampling Options ............................................................................................................. J-2
J.3.1 Sampler Method ................................................................................................. J-2
J.3.2 Sampler Mode .................................................................................................... J-3
J.3.3 Can Fill Indicator ................................................................................................ J-4
J.3.4 Auto Disable ....................................................................................................... J-4
J.3.5 Auto Restart ....................................................................................................... J-4
J.4 Sampling Sequence ......................................................................................................... J-5
J.5 Sampling Alarms ............................................................................................................ J-10
J.6 Sampling Displays .......................................................................................................... J-11
J.7 Sampling – System Editor .............................................................................................. J-13
Appendix K – Chromatographs K-1
K.1 Station/Stream Assignment.............................................................................................. K-2
K.1.1 Single Metering Stream with No Station ............................................................ K-2
K.1.2 Multiple Metering Streams Assigned to a Common Station .............................. K-2
K.1.3 Individual Metering Streams Assigned to a Chromatograph ............................. K-2
K.1.4 Multiple Metering Streams Separately Assigned to a Stream ........................... K-3
K.1.5 Multiple S600+s Connected to a Single Chromatograph .................................. K-3
K.2 Inputs and Outputs ........................................................................................................... K-3
K.2.1 Main Setup Parameters ..................................................................................... K-4
K.2.2 Component Set Selection Inputs ....................................................................... K-4
K.2.3 Component Set Selection Outputs .................................................................... K-4
K.2.4 Telemetry Configuration Parameters ................................................................. K-4
K.2.5 Telemetry Outputs ............................................................................................. K-5
K.3 Configuration Type: Keypad Mole Percentage Set Only ................................................. K-6
K.4 Configuration Type: 2551/2350 Euro ............................................................................... K-7
K.4.1 Telemetry Stages ............................................................................................... K-7
K.4.2 Determining the Mole Percentage Set ............................................................. K-11
K.4.3 Handling Operator Commands ........................................................................ K-11
K.5 Configuration Type: 2251/2350 USA ............................................................................. K-11
K.5.1 Telemetry Stages ............................................................................................. K-12
K.5.2 Determining the Mole Percentage Set ............................................................. K-13
K.5.3 Handling Operator Commands ........................................................................ K-14
K.6 Configuration Type: Siemens ......................................................................................... K-14
K.6.1 Telemetry Stages ............................................................................................. K-14
K.6.2 Determining the Mole Percentage Set ............................................................. K-16
K.6.3 Handling Operator Commands ........................................................................ K-17
K.7 Configuration Type: Generic .......................................................................................... K-17
K.7.1 Telemetry Stages ............................................................................................. K-17
K.7.2 Determining the Mole Percentage Set ............................................................. K-19
K.7.3 Handling Operator Commands ........................................................................ K-20
K.8 Configuration Type: Download from Supervisory System ............................................. K-20
K.9 Normalisation, Additionals, and C+6 Handling .............................................................. K-20
K.9.1 Normalisation ................................................................................................... K-20
K.9.2 Application of Additionals ................................................................................. K-21
K.9.3 C6+ Handling ................................................................................................... K-21
K.9.4 C6+ Handling (SIM 2251 Method) ................................................................... K-21
K.9.5 C7+ Handling ................................................................................................... K-22
K.9.6 No C6+ or C7+ Handling ................................................................................. K-23
K.10 Alarms, Displays, Reports, and Maps ............................................................................ K-23
K.10.1 Alarms .............................................................................................................. K-23
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K.10.2 Displays ........................................................................................................... K-23
K.10.3 Reports ............................................................................................................ K-24
K.10.4 Modbus Maps .................................................................................................. K-27
Index Index-1
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Chapter 1 – Introduction
In This Chapter
1.1 Enhancements in this Version ............................................................ 1-1
1.2 Configuration Updates ........................................................................ 1-2
1.3 Scope of Manual ................................................................................. 1-2
1.4 Software Basics .................................................................................. 1-4
1.5 Installing Config600 ............................................................................ 1-5
1.6 Accessing Config600 .......................................................................... 1-9
1.7 Activating Config600 ......................................................................... 1-10
1.8 Additional Technical Information ...................................................... 1-12
This manual describes how to use the Config600™ configuration
software suite of editors (referred to as “Config600”) to configure the
FloBoss™ S600+ Flow Computer (referred to as “S600+”). The
software runs on a personal computer (PC) running Microsoft®
Windows® 2000 with Service Pack 2, XP, Vista®, Windows 7 (32-bit
or 64-bit), Windows 10 (32-bit or 64-bit), or Server 2003. Refer to the
technical specification Config™ 600 Configuration Software
(Config600).
This manual discusses configuring S600+ options, including
calculations; input/output (I/O); communications; Proportional,
Integral, and Derivative (PID) loops; stations; streams; displays;
Modbus maps; LogiCalc programming; and reports.
Use this manual in conjunction with the FloBoss S600+ Flow Manager
Instruction Manual (part D301150X412).
Caution When implementing control using this product, observe best industry
practices as suggested by applicable and appropriate environmental,
health, and safety organizations.
This chapter details the structure of this manual and provides an
overview of the Config600 software.
1.1 Enhancements
Version 3.3 Enhancements for version 3.3 include:
Support for AGA8 2017 Part 1 and Part 2.
Support for ISO 6976:2016.
Support for Serial / Pulse selection for Ultrasonic.
Support for Dual Gas Chromatograph.
Support for Dual (or Secondary) Engineering Units.
Support for ISO 17089.
Note: Current implementation of the ISO 17089 standard is only
applicable to Daniel™ JuniorSonic™ Two-Path Gas
Ultrasonic Flow Meters.
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Config600 Configuration Software User Manual
1.2 Configuration Updates
The S600+ CPU module has also been enhanced and now contains an
upgraded version of firmware. You can download existing
configurations from earlier versions of Config600 without change.
However, if you use the latest version of Config600 to modify an old
configuration, the configuration file upgrades and will work only with
version 8 and above. That means you can no longer use old versions of
Config600 to edit that configuration.
When you open an older configuration in the current version of
Config600, the following dialog box displays:
Figure 1-1. Config Upgrade dialog
If you click OK to upgrade, you cannot then use this configuration on
an S600+ which has firmware less that version 0.6.05. If you need to
use this configuration on older S600+ flow computers, click Close ( )
to end this process. We suggest you then re-create this configuration
using the most current version of Config600 or create a copy of the old
configuration.
1.3 Scope of Manual
This manual contains the following chapters:
Chapter Description
Chapter 1 Defines the scope of the document, provides an
Introduction overview of the Config600 software, and details how to
install the software.
Chapter 2 Describes the PCSetup Editor interface, the
PCSetup Editor configuration generator, how to save configurations,
and the System Graphic utility.
Chapter 3 Describes the System Setup screens (Versions, Units,
System Setup Reports, and Totalisation) in the PCSetup Editor, and
Configuration the configuration wizard.
Chapter 4 Describes the Input/Output (I/O) assignment screens,
I/O and Comms the PID loop settings screens, and the communication
Configuration task settings screen in the PCSetup Editor.
Chapter 5 Describes the Station Settings screens in the PCSetup
Station Configuration Editor.
Chapter 6 Describes the Stream Settings screens in the PCSetup
Stream Configuration Editor.
Chapter 7 Describes the Advanced Setup screens (Conversions,
Advanced Setup Totals Descriptors, Alarms, Security, and
Configuration Displays/Webserver) in the PCSetup Editor and the
Calc Explorer utility.
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Chapter Description
Chapter 8 Describes the advanced configuration editor, the
PRO System Editor System Editor (which includes Station Mapping).
Note: This utility is available only with Config600 Pro.
Chapter 9 Describes the configuration transfer utility. Use this
Config Transfer utility to send new or modified files to the S600+ over
either a dedicated serial port or a TCP/IP connection.
Config Transfer also enables you to retrieve
configuration files from the host PC to the S600+.
Chapter 10 Describes how to set up the Remote Front Panel to
Remote Front Panel configure your S600+ and perform certain functions
from your PC.
Note: The Remote Front Panel requires part
S600+EXT (the licence key for Remote Front
Panel)
Chapter 11 Describes how to automatically upload all reports and
Remote Archive alarms in the historical archive in the S600+ flow
Uploader computer.
Chapter 12
Describes the report format editor.
Report Editor
Chapter 13 Describes the editor you use to customize the front
Display Editor panel and webserver displays of the S600+.
Chapter 14
Describes the Modbus map editor.
Modbus Editor
Chapter 15 Describes the editing tool for the LogiCalc programming
PRO LogiCalc Editor language.
Note: This tool is available only with Config600 Pro.
Appendix A: Glossary Provides definitions of acronyms and terms.
Appendix B: Proving Provides a description of the three proving methods
Confi600 supports: bi-directional (and uni-directional),
compact, and master meter.
Appendix C: Batching Describes the type of batch method you can use for
non-permanent flows or “start-stop” batching.
Appendix D: Field Describes hardware calibration you perform after
Calibration production to determine the relationship between
analogue converter counts and current.
Appendix E: S600+ Provides an alphabetic listing of the database objects
Database Objects and you can access through the Connect Wizard (which is
Fields part of the Report Editor, Modbus Editor, LogiCalc
Editor, Display Editor, and System Editor).
Appendix F: Peer-to- Describes the bi-directional communications link
Peer Communications between the A and B computers allowing the duty
S600+ to update the standby S600+ with any operator
changes made locally at the duty S600+ keypad or
through the supervisory system.
Appendix G: Firewall Provides information detailing the S600+ firewall to
keep out unwanted incoming network connections.
Appendix H: CFX Provides information on creating Common File
eXchange (CFX) reports.
Appendix I: Network Provides information on network printing options for the
Printing S600+.
Index Provides an alphabetic listing of items and topics
contained in this manual.
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Config600 Configuration Software User Manual
1.4 Software Basics
Config600 software is a Microsoft Windows-based suite of tools that
enables you to configure and communicate with the S600+ using a host
PC. The software has three versions:
Config600 Lite, which provides a basic set of tools designed to
help you modify existing configurations.
Config600 Lite Plus, which adds a tool to create configurations to
Config600 Lite.
Config600 Pro, which provides a more powerful set of tools to
help you create and manage configurations.
Note: If you are new to the S600+, review Chapter 2, PCSetup
Editor. This section describes the basic steps involved in
configuring your S600+ for your application. You can then use
the PCSetup Editor (available in Config600 Pro) to edit
existing configurations.
Table 1-1 compares the tools available in each version.
Table 1-1. Config600 Tools
Tool Config600 Lite Config600 Lite Plus Config600 Pro
PCSetup X X X
Config Transfer X X X
Report Editor X X X
Modbus Editor X X X
Display Editor X X X
LogiCalc Editor X
System Editor X
Config Generator X X
Remote Archive Uploader1 X X X
Remote Front Panel1 X X X
Version History X X X
1Remote Archive Uploader and Remote Front Panel are extended functions of Config600 which you must
license separately to use. Contact your sales representative for further information.
Using the PCSetup Editor in Config600, you define the initial S600+
configuration settings for gas, liquid, or prover applications. These
initial configurations include system setup, Input/Output (I/O) setup,
stations, and streams. You save these configurations to a configuration
directory on the host PC. Using the Config Transfer utility, you send
(“download”) the configuration to the S600+ through a serial or
Ethernet communications port. The download also stores the sent
configuration permanently in the S600+’s memory.
With Config600 Pro software, you can:
Use the Config Generator Wizard to create new configurations.
Use the Config Transfer utility to send or receive the
configuration to the S600+ through a serial or Ethernet
communications port. The exchange also stores the send
configuration permanently in the S600+’s memory.
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Config600 Configuration Software User Manual
Use the Display Editor to configure front panel/webserver
displays.
Use the LogiCalc Editor to configure LogiCalc applications.
Use the Modbus Editor to configure Modbus communications.
Use the PCSetup Editor to define the initial S600+ configuration
settings for gas, liquid, or prover applications. These initial
configurations include system setup, Input/Output setup, stations,
and streams. You save these configurations to a configuration
directory on the host PC.
Use the Remote Archive Uploader to automatically upload all
reports in the historical archive in the S600+ and manually upload
other types of files.
Use the Remote Front Panel to configure the S600+ to run from
the PC.
Use the Report Editor to generate system reports.
Use the System Editor to configure the S600+ database.
Use the Version History text file to view a change history
document that explains changes and updates to the Config600 and
S600+.
Note: To get help on a specific screen, press F1 or click Help. You
can also modify the size of the Config600 editor window by
clicking and dragging the lower right corner of the window.
When configuration panes have scroll bars, modify the window
size to make sure you can view all the configuration settings.
1.5 Installing Config600
Remote Automation Solutions distributes Config600 software either on
a CD-ROM or as a downloadable zipped file. You can install
Config600 software on a PC running Windows 2000 with Service Pack
2, XP, Vista®, Windows 7 (32-bit or 64-bit), Windows 10 (32-bit or
64-bit), or Server 2003.
Note: Refer to the product data sheets S600+ and Config600
(available https://www.emerson.com/en-us/catalog/emerson-
floboss-s600) for complete product requirements and
specifications.
To install Config600:
1. Place the Config600 installation CD-ROM in your PC’s CD or
DVD drive. The installation should begin automatically.
2. If the CD-ROM does not run automatically, click Start > Run.
When the Run dialog box opens, click Browse, navigate to the CD-
ROM drive, and select setup.exe. Click Open. The system
completes the file location. Click OK in the Run dialog box.
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Config600 Configuration Software User Manual
Note: If you are using a zipped executable file, download the file
to a temporary location (the installation program installs the
file in (C:\Users\<<USERNAME>>\Config600 3.3). Unzip
the file and click setup.exe.
The Installation Wizard screen displays, and determines whether
you have previously installed Config600.
3. If this is a new installation, the Config600 Welcome screen
displays, followed by a License Agreement screen.
Figure 1-2. License Agreement
4. Review the license agreement and click I Agree to continue. A
Choose Components screen displays.
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Config600 Configuration Software User Manual
Figure 1-3. Choose Components
Note: Config600 Pro activation codes/licences are issued only to
those who successfully complete the RA901 Advanced
Config600 training course.
5. Select to install the version of Config600 you have purchased and
click Next. The installation wizard identifies the default destination
folder (C:\Users\<<USERNAME>>\Config600 3.3).
Note: Attendance at the Config600 Pro training class is required
to use Config600 Pro.
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Config600 Configuration Software User Manual
Figure 1-4. Install Location
6. Click Browse to select an alternative installation folder.
7. Click Install. As the installation proceeds, the installation wizard
displays a screen showing the progress of the installation.
Figure 1-5. Installation Progress
8. When the installation completes, the wizard displays a completion
screen.
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Config600 Configuration Software User Manual
Figure 1-6. Installation Complete
9. Click Close to end the installation.
Note: You may need to restart your PC to complete the
installation.
1.6 Accessing Config600
After you successfully install the Config600 software, you can access
the application suite either of two ways.
Create application–specific shortcut icons your desktop.
Select Start > All Programs > Config600 3.3 and select an
application from the menu.
Note: If you have installed the Lite or Lite Plus version, that
option appears in the selection menu.
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Config600 Configuration Software User Manual
Figure 1-7. Config600 Menu
Which method you choose depends on personal preference. Proceed to
Chapter 2, PCSetup Editor, for further information on the PCSetup
utility.
1.7 Activating Config600
After you successfully install the software, you must next activate it.
The activation screen (see Figure 1-8) displays when you attempt to
open any of the Config600 component tools:
Note:
Remote Archive Uploader can be used for a 30-day trial period
after which an activation license must be obtained.
There is no trial period available for Lite / Lite+ / Pro – an
activation license must be obtained before use.
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Config600 Configuration Software User Manual
Figure 1-8. Config600 Activation Screen
Click Email Codes to send a request to
[email protected] for an activation code. The email
automatically captures your Site Code and Machine ID.
Note: Each installation of Config600 is unique. Each copy of
Config600 you install requires its own activation code.
Once you obtain an activation code, select Unlock application, enter
the code in the Activation Code field, and click Continue. The
Config600 utility you select opens.
Note: Config600 Pro activation codes/licences are issued only to
those who successfully complete the RA901 Advanced
Config600 training course.
Re-installing If you need to move your copy of Config600 to a new PC, un-install
Config600 the software using PCSetup. The process generates a code you send to
[email protected]. You still need to provide the unique
site code and machine ID.
Use the authorization code you receive in return to re-activate
Config600.
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Config600 Configuration Software User Manual
Changing the If you manually reset the clock on your PC, it is possible that
PC Clock Config600 may stop working and require you to re-authorize the
software. This is not a problem if you allow the PC software to
automatically accommodate changes for daylight saving time.
1.8 Additional Technical Information
Refer to the following technical documentation (available at
www.EmersonProcess.com/Remote) for additional and most-current
information.
Table 1-2. Additional Technical Information
Document Name Form Number Part Number
FloBoss™ S600+ Flow Computer Instruction Manual A6115 D301150X412
FloBoss™ S600+ Flow Computer Product Data Sheet S600+ D301151X012
Config™ 600 Configuration Software Product Data Sheet Config600 D301164X012
FloBoss™ S600+ Field Upgrade Guide A6299 D301668X412
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Config600 Configuration Software User Manual
Chapter 2 – PCSetup Editor
In This Chapter
2.1 Create a New Configuration ............................................................... 2-1
2.1.1 Name the Configuration (Step 1 of 6) .................................... 2-2
2.1.2 Select Measurement Units (Step 2 of 6)................................ 2-3
2.1.3 Specify I/O (Step 3 of 6) ........................................................ 2-4
2.1.4 Specify Stations (Step 4 of 6) ................................................ 2-5
2.1.5 Define Streams (Step 5 of 6) ................................................. 2-8
2.1.6 Select Communications (Step 6 of 6) .................................. 2-15
2.2 Analyse a Configuration (System Graphic) ...................................... 2-17
2.3 Open an Existing Configuration (PCSetup Editor) ........................... 2-23
2.3.1 Navigating the PCSetup Editor ............................................ 2-25
2.3.2 The Icon Bar ........................................................................ 2-26
2.4 The Menu Bar ................................................................................... 2-27
2.5 Managing Configurations .................................................................. 2-28
2.5.1 Save a Configuration ........................................................... 2-28
2.5.2 Regenerate a Configuration ................................................ 2-28
2.6 Display Editor .................................................................................... 2-29
2.7 Config Transfer Utility ....................................................................... 2-29
2.8 Config Organiser Utility ..................................................................... 2-29
When you start Config600 Pro, the Welcome to Config600 screen
displays (see Figure 2-1). Using this screen, you can create a new
S600+ configuration, open an existing configuration, transfer data
between a PC and the S600+, access on-line help, or control whether
the Welcome screen displays when you start the software.
Figure 2-1. Config600 Welcome
2.1 Create a New Configuration
The Configuration Wizard provides several ways for you to create a
new configuration:
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Config600 Configuration Software User Manual
Click the New icon on the PCSetup Editor’s toolbar.
Click Start > All Programs > Config600 3.3 > Config
Generator.
Click the icon next to the Create a new configuration option
from the PCSetup Editor’s Welcome to Config600 Screen (View >
Startup Screen).
Note: You can also start the Configuration Generator by selecting
File > New from the PCSetup screen. The Configuration
Generator is included in both the Config600 Pro and Config600
Lite Plus software suites.
The Configuration Generator is a wizard-based software assistant that
asks a series of questions to simplify the six-step process of creating a
new S600+ configuration file. The wizard also validates your
selections to prevent errors. Once you finish, the wizard saves the
configuration settings to a file. You can modify the configuration and
then send the configuration to the S600+.
2.1.1 Name the Configuration (Step 1 of 6)
Note: All screens in this section are examples intended to show all
possible options and do not represent actual configurations.
Use the first screen in the wizard (Figure 2-2) to provide a name and
brief description for the configuration file.
Figure 2-2. Configuration Generator, Step 1
1. Enter a name for the configuration. Keep the name short (up to 20
alphanumeric characters) for easy identification.
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Config600 Configuration Software User Manual
Note: This step is mandatory.
2. Enter a description for the configuration.
Note: The Configuration Generator displays the name you give
the file on the running configuration. This optional
description is for your information only.
3. Click Next.
2.1.2 Select Measurement Units (Step 2 of 6)
Use the second screen in the wizard (Figure 2-3) to set the units of
measurement for the configuration.
Figure 2-3. Configuration Generator, Step 2
1. Select the units of measurement the S600+ uses. Valid values are
Metric or Imperial. The default is Metric. Click to display
more values.
Caution This choice affects how Config600 handles a number of options,
including the default ADC and PRT modes, maintenance mode
interlock, alarm latch mode, and others.
Note: You can modify this initial setting after you complete the
wizard.
2. Click Next.
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2.1.3 Specify Modules (Step 3 of 6)
Use the third screen in the wizard (Figure 2-4) to indicate the number
of I/O, optional HART, and optional prover modules installed in the
S600+ for this configuration.
Figure 2-4. Configuration Generator, Step 3
1. Click and to indicate the number and kinds of modules
physically installed in the S600+. The S600+ chassis can house up
to three modules:
Module Description
I/O Module (P144) Each I/O module can handle up to two streams
and include both analog and digital I/O.
Note: You must include at least one I/O
module in each configuration.
HART Module (P188) This module enables the S600+ to
communicate with HART® devices using the
HART protocol. Each HART module has 12
channels, and each channel can accept up to
eight devices. However, you cannot have more
than 50 devices attached to any one HART
module.
Prover Module The Prover module provides the functions
(P154) required for liquid prover applications. It is
mandatory if you select a prover as part of this
configuration.
Note: You can include only one Prover module
in any configuration.
2. Click Next.
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2.1.4 Specify Stations (Step 4 of 6)
Use the fourth screen in the wizard (Figure 2-5) to indicate the number
(up to two) and type (gas or liquid) of stations in the configuration. The
wizard defaults to one gas station.
You can define a maximum of two provers (ball, compact, or master
meter), one for each station.
Figure 2-5. Configuration Generator, Step 4
1. Indicate the number of stations (to a maximum of two) for this
configuration. Click or to add or delete stations.
2. Indicate whether the station handles Gas or Liquid. Click to
display additional values. The default value is Gas.
3. Click Options to display a list of default values for each type of
station. The station options for gas and liquid differ.
Note: As you modify these options, Config600 displays a
summary of the options you select.
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Summary of
selected options
Figure 2-6. Gas Station Options Summary
For a Gas station, select the appropriate options. Config600
initially highlights default values.
Option Description
Densitometer/ Performs calculations using densitometer input at
No Densitometer the station.
Single Chromat/ Performs calculations using chromatograph
Dual Chromat/ input(s) at the station.
No Chromat
MM Prover/ Uses a Master Meter Prover.
No Prover Note:
This option requires an associated metering
stream.
Only MM volume v Stream volume is
supported.
Batching/ Performs station batch handling. Enable batch
No Batching reports and totals.
Flow Switching/ Balances the station flow by opening and closing
No Flow Switching streams.
Sampling/ Performs single or twin can sampling.
No Sampling
Note: As you select options, the Additional Options Selected
frame (at bottom of the Options screen) summarizes your
selections (see Figure 2-7).
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Summary
of selected
options
Figure 2-7. Gas Station Options Summarized
For a Liquid station, select the appropriate options. Config600
initially highlights default values.
Figure 2-8. Liquid Station Options Summary screens
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Option Description
Option1 Performs no liquid volume calculations at the
station. Station standard density is available as a
keypad input.
Option2 Measures header density but performs no liquid
volume calculations at the station.
Option3 Calculates station standard density using header
density with header temperature and pressure at
all station inputs.
Ball Prover Uses a bi-directional or uni-directional prover.
Note: Ball provers are also known as “pipe
provers.”
Compact Prover Uses a Daniels® Compact Prover™
MM Prover Uses a master meter prover.
Note:
This option requires an associated metering
stream.
The following combinations are supported:
MM volume v Stream volume, MM volume v
Stream Mass and MM Mass v Stream Mass.
No Prover Indicates this station does not perform prover
runs.
Batching Indicates if the station performs batch handling.
No Batching Enable batch reports and totals.
Flow Switching Indicates if the station balances station flow by
No Flow Switching opening and closing streams.
Sampling Indicates if the station performs no sampling or
No Sampling twin can sampling.
Product Table Permits multiple product selection for pipeline
No Product Table batching applications. Select No Product Table
to use a single product for continuous flow
metering.
Note: As you select options, the graphic in the screen changes and
the Additional Options Selected frame (at the bottom of the
Options screen) summarizes your selections.
4. Click Additionals to include any optional calculations in the
configuration. Config600 opens a text box you use to record the
additional calculations.
5. Click OK when you finish adding optional calculations.
6. Click Next.
2.1.5 Define Streams (Step 5 of 6)
Use the fifth screen in the wizard (Figure 2-9) to associate streams
and stations. You indicate the number of streams, the type of
stream (gas, liquid, or RTU), link the stream to a station, and select
stream options.
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Notes:
For station summation of stream flowrates to work correctly, all
stations must have at least one stream configured.
Although you can define up to 10 streams, a standard S600+
chassis can hold only three I/O modules. Each I/O module only
has two dual-pulse inputs (2 turbines), so a standard S600+ can
support only six dual-pulse turbine streams. However, it could
support up to 10 single-pulse or 10 single-cell gas DPs.
Config600 uses the options you selected up to this point to
determine operational values, including stream flow rate, density,
flow weighted averages, and other specific values, for each type of
stream (gas, liquid, or RTU).
Note: The Graphic Preview button that appears on this screen
provides a graphic representation of your configuration.
Figure 2-9. Configuration Generator, Step 5
1. Click or to add and delete streams (up to six dual-pulse or ten
single-pulse). The screen initially displays only one stream.
Note: If you are configuring a prover application and require
remote streams, then set the number of streams to 0 and
select Next. You will then be prompted to select the
number of remote streams you require (up to 10).
2. Click to select a type (gas, liquid, or RTU) for each stream.
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Note: So that S600+ flow computers can share information, you
must group similar types of streams together (that is, gas
with gas and liquid with liquid) and assign streams to
stations. Config600 displays a warning message at the
bottom of the screen and disables Next and Graphic
Preview. Until you resolve these errors you cannot
complete the configuration.
3. Click to select a meter to associate with each stream type.
Stream Type Options
Gas Coriolis, DP, Turbine, Ultrasonic
Liquid Coriolis, Turbine, Ultrasonic
RTU Standard (only option)
4. Click to select a station for each stream-and-meter combination.
Notes:
The RTU stream type essentially collects data for additional
I/O handling and has no metering function. Consequently, you
cannot associate an RTU stream with a specific metering
station. No Station is the appropriate selection.
If you defined two stations on screen 4, the wizard reflects
those definitions in the choices at this step on screen 5.
5. Click Options to select the processing options for the first stream
(in this example, gas). Config600 displays an Options summary
screen with default values.
Note: The Options summary screens are different for gas, liquid,
and RTU streams.
Figure 2-10. Gas Stream Options Summary
For a Gas stream, select the appropriate options:
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Note: The Options summary screens are different for each gas
combination. This is a general list of all options; some
options may not be available for your selected
configuration.
Option Description
Option 1 GOST Determines GOST DP using SGERG
calculations.
Option 2 GOST Determines GOST DP using VNIC calculations.
Option 3 PUREGAS Determines DP using standard PUREGAS
calculations.
Station Measures density at station and transfers density
Densitometer to dependent stream. You must configure a
station.
Stream Measures density at stream.
Densitometer
No Densitometer Does not measure density at stream or station.
This is a default.
Moles from Station Uses selectively distributed (from station)
Chromat analysis data telemetered from the
chromatograph to streams with matching cycle
number. Uses individual keypad sets.
Moles from Station Uses station’s in-use moles directly (that is, the
Only station’s common set). Does not use local
stream moles.
Moles at Individual Uses stream moles directly (independently of
Stream local). This is the default.
Flowrate AGA3 Determines volume flowrate using AGA3
Volume calculations.
Flowrate AGA3 Determines mass flowrate using AGA3
Mass calculations.
Flowrate ISO5167 Determines flowrate using ISO5167 calculations.
This is a default.
Flowrate ISO5167 Determines flowrate using ISO5167 calculations
Wet Gas for wet gas.
Flowrate Annubar Determines flowrate using Annubar calculations.
Flowrate VCone Determines flowrate using McCrometer V-Cone®
calculations.
Flowrate VCone Wet Determines flowrate using McCrometer V-Cone
Gas calculations for wet gas.
Flowrate Daniel Receives flowrate from a Daniel Junior or Senior
sonic meter.
Flowrate QSonic Receives flowrate from a QSonic meter.
Flowrate SICK Receives flowrate from a SICK meter.
CV AGA5 Performs the AGA5 calorific calculation.
CV GOST Performs the GOST calorific calculation.
CV ISO6976 Performs the ISO6976 calorific calculation. This
is the default.
CV GPA2172-ASTM Performs the GPA2172-ASTM D3588 calorific
D3588 calculation.
Z AGA8 Performs the AGA8 compressibility calculation
using DETAIL, GROSS 0, GROSS 1, GROSS 2,
or VNIC methods. This is the default.
Z NX19 Performs the NX19 compressibility calculation.
Z SGERG Performs the SGERG compressibility calculation.
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Option Description
Z PUREGAS Performs the pure gas compressibility
calculation.
Z Ethylene Performs ethylene and propylene compressibility
calculation.
Z Steam Performs compressibility calculation using steam
tables.
JT ISOTR9464 Calculates the Joule-Thompson coefficient
according to ISO/PDTR 9464 2005 section
5.1.5.4.4.
Valves Indicates whether the stream monitors and
No Valves optionally drives valves. No Valves is the
default.
Batching Indicates whether the stream performs batch
No Batching monitoring and control. You need to configure
batch reporting to include batch totals objects.
No Batching is the default.
Sampling Indicates whether the stream performs twin can
No Sampling sampling. No Sampling is the default.
TFWA x 4 Indicates whether the stream calculates four
time- and flow-weighted averages. This is the
default.
TFWA x 8 Indicates whether the stream calculates eight
time- and flow-weighted averages.
PID with Overrides Indicates a single or dual PID control loop with
override.
Note: As you select options, the Additional Options Selected
frame (at the bottom of the Options screen) summarises
your selections (this screen shows a variety of options).
You may need to scroll down the summary to view all the
summarised values.
Figure 2-11. Gas Stream Options Summarized
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Figure 2-12. Liquid Stream Options Summary
For a Liquid stream, select the appropriate options:
Option Description
Option1 Calculates standard density using header density
(from station input) with header temperature and
pressure (from stream inputs). Calculates meter
density using standard density with meter
temperature and pressure.
Option2 Calculates meter density using station standard
density and meter temperature and pressure.
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Option Description
Option3 Calculates standard density using header density
(from stream inputs) with header temperature
and pressure (from stream inputs). Calculates
meter density using standard density with meter
temperature and pressure.
Option4 Calculates standard using meter density (from
stream inputs) with meter temperature and
pressure.
Option5 Calculates meter density using stream standard
density with meter temperature and pressure
inputs. This is the default.
Valves Indicates whether the stream monitors and
No Valves optionally drives valves. Valves is the default.
Batching Indicates whether the stream performs batch
No Batching monitoring and control and configures batch
reporting to include batch totals objects. No
Batching is the default.
Sampling Indicates whether the stream performs twin can
No Sampling sampling. No Sampling is the default.
Product Table with Selects meter factor history and multiple
History products for batching applications with product-
specific meter factor and K-factor curves for each
product.
Note: You must select Product Table with
History in order to use the Prover MF
Deviation Check stage.
Product Table Selects multiple products (manual only) for
Advanced pipeline batching applications with product-
specific meter factor and K-factor curves for each
product.
Product Table Basic Selects multiple products (manual only) for
pipeline batching applications with non-product-
specific meter factor and K-factor curves.
No Product Table Selects a single product for continuous flow
metering applications. This is the default.
TFWA x 4 Indicates whether the stream calculates four
time- and flow-weighted averages. This is the
default.
TFWA x 8 Indicates whether the stream calculates eight
time- and flow-weighted averages.
PID with Override Indicates a single or dual PID control loop with
override.
Note: As you select options, the graphic in the centre of the page
changes (as shown in Figure 2-12), and the Additional
Options Selected frame (at the bottom of the Options
screen) summarises your selections. You may need to scroll
down the summary to view all the summarised values (see
Figure 2-13).
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Summary of Additional
selected options summarized
options
Figure 2-13. Liquid Stream Options Summarized
For an RTU stream, the only valid station/stream combination
is Standard and No Station.
6. Click Next.
Note: As you select options, Config600 checks to make sure your
selections are valid and displays appropriate messages at
the bottom of the screen (see Figure 2-9). If an error
message displays, Config600 also greys out the Next button
to prevent you from finalising an invalid configuration. You
must resolve the configuration error before you can finalise
your configuration in Step 6.
2.1.6 Select Communications (Step 6 of 6)
Use the sixth screen in the wizard (Figure 2-14) to indicate the external
communications for the S600+. The selections depend on the defined
stream and station types.
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Figure 2-14. Configuration Generator, Step 6
1. Select the check boxes to include an optional Modbus slave link
and Peer to Peer link in the configuration.
Note: The wizard displays only those options relevant to the
configuration you have defined in the previous five screens.
Valid port options (based on the configuration) include
Modbus Slave, Peer to Peer, Chromatograph, Ultrasonic,
Coriolis, and Prover.
2. Indicate the addresses for up to 10 prover remote streams.
Notes:
This option appears if you define a single liquid station with a
prover option (in Step 4) and no streams (in Step 5).
Alternately, if you define a master meter (MM) prover in Step
4, that selection requires you to define one stream for data (Step
5).
If you define stream 1 and stream 2 in the same S600+, enter
the same Modbus address for each stream. If the streams are in
separate S600+s, enter unique addresses.
Prover remote streams enable you to define Modbus links to
other S600+s. You can then use the station prover defined in
this configuration to prove up to 10 other S600+s.
3. Click Finish to complete the configuration process. (This may take
several seconds to complete.) As the wizard creates the
configuration and saves it to the Configs folder, a dialog box
displays indicating progress:
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Figure 2-15. Generating Config dialog box
Note: The configuration generator can only create a new
configuration where all of the metering streams are in the same
unit as the prover or where all the metering streams are in
different S600+ flow computers than the prover application. If
you need to create a configuration where some metering
streams are in a different S600+ and some streams are in the
S600+ that houses the prover application, contact technical
support.
4. When the process completes, the S600 PCSetup screen redisplays,
showing a graphic representation of your configuration. (Figure 2-
16 is an example graphic):
Figure 2-16. Example System Graphic
2.2 Analyse a Configuration (System Graphic)
System Graphic is the top-most option in the hierarchy menu located
on the left side of the S600 PCSetup screen. This is also the default
view whenever you open a configuration (see Section 2.3, Open an
Existing Configuration).
The System Graphic provides a graphically based analysis of the
configuration file you’ve created or selected. Using the graphic, you
can quickly review station or stream settings or correct any errors in
the configuration.
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Note: For further information on selecting and assigning input
options, refer to Chapter 5, Station Configuration or Chapter 6,
Stream Configuration.
Figure 2-17. System Graphic (Stations and Streams)
In the figure above, note the black rectangles labeled Station1
Calculations and Stream1 Calculations. When you move the cursor
over one of these blocks, Config600 expands that block to show all the
values defined for that stream or station:
Figure 2-18. Stream Values (expanded)
If necessary, you can click on a value in the expanded block (such as
Gas Properties) to display the Config600 screen that defines those
values:
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Figure 2-19. Value selection (expanded)
Red circles in the System Graphic alert you to unassigned inputs.
When you click on a red circle, Config600 displays a screen within the
system hierarchy you can use to assign those inputs.
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Figure 2-20. Input Values (expanded)
Once you assign inputs, you can reselect System Graphic. Config600
removes the red alerting circles (as in the case of the analogue meters):
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Figure 2-21. Input Values (assigned)
In addition to alerting you to inputs you may need to assign, the
System Graphic also provides other icons you can select. When you
move the cursor over a selectable icon, the cursor changes to the image
of a hand. For example, double-clicking the communication icon
accesses the Communications screen:
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Figure 2-22. Selectable icons
Once you are familiar with system components, you can use the
System Graphic to review and modify the components of your
configuration file.
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2.3 Open an Existing Configuration (PCSetup Editor)
Using the Configuration wizard you can quickly create a basic
configuration file. You can then use the PCSetup Editor to edit and
customize the basic settings in an existing configuration file to meet an
application’s specific requirements.
Note: While you cannot edit a configuration file that resides and is
active (online) on the S600+, it is possible to change the
configuration using the Front Panel or Webserver.
Editing a configuration includes changing the default values and
setting alternative I/O configurations, screen definitions, report
formats, and external communications links. You can:
Change measurement units.
Configure reports.
Assign and re-assign I/O.
Configure communications links.
Enable/disable alarms.
Change cold start values (such as densitometer constants).
Change descriptors.
Configure existing calculations.
Change passwords.
Note: You cannot add new calculations to a configuration using the
PCSetup Editor.
To edit an existing configuration file:
1. Open a configuration file in one of several ways:
Click the Open icon on the PCSetup Editor’s toolbar.
Click File > Open in the PCSetup Editor.
Click the icon next to the Open an existing configuration
option on the Welcome to Config600 screen (Figure 2-1) to
open a previously created configuration file.
The Select Config screen displays:
Figure 2-23. Select Config…
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2. Click the name of a configuration file in the left-hand pane. Note
that the OK and Delete buttons in the right-hand pane become
active, and the software completes the following fields:
Field Description
Description Displays the description you assigned to this
configuration in Step 1 of the configuration
wizard.
Config Version Indicates the number of times the configuration
file has been edited and saved since its creation.
The system increments this number only when
you save a configuration.
Last Edited Indicates the date the configuration was last
saved.
Config Format Identifies the template version number used to
generate the configuration file.
Min Firmware Identifies the minimum version of firmware that
supports the configuration file.
OK Click to open the selected configuration file.
Cancel Click to cancel the action and close this window.
Delete Click to delete this configuration from the Config
folder.
3. Click OK. The system opens a configuration-specific S600
PCSetup screen (note the change in the heading for the screen),
displaying a graphic representation of that configuration:
Figure 2-24. Configuration-specific System Graphic
Refer to Section 2.2 for further information on using the System
Graphic.
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Note: By default, PCSetup logs you in at Security Level 1(as shown
in the lower right-hand corner of the screen). Level 1 has the
greatest access to software features and functions; level 9 has
the most restrictions. Refer to Security in Chapter 7, Advanced
Setup Configuration, for further information on defining
security levels.
2.3.1 Navigating the PCSetup Editor
The PCSetup Editor window consists of two panes: a hierarchy menu
in the left-hand pane and various configuration screens that appear in
the right-hand pane. Figure 2-25 shows a sample screen.
Menu bar
Icon bar
Configuration Screen
Hierarchy Menu
Figure 2-25. PCSetup Editor
Located on the left-hand side of the screen, the hierarchy menu
displays the major configuration components: System Graphic, System
Setup, I/O Setup, Station(s), Stream(s), and Advanced Setup. Clicking
on an item in the hierarchy menu displays a sub-menu. Each submenu
has an associated configuration screen.
Refer to the following for information on each configuration
component:
System Graphic: Section 2.2 of Chapter 2
System Setup Configuration: Chapter 3.
I/O and Communications: Chapter 4.
Stations: Chapter 5.
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Streams: Chapter 6.
Advanced Setup: Chapter 7.
The configuration screens on the right-hand side of the screen contain
parameter fields, check boxes, and buttons. Fields allow you to type
characters and numbers or to select from drop-down lists. Check boxes
enable you to select specific options. Buttons link to dialog boxes that
allow you to configure a data point or parameter.
Located at the top of the PCSetup Editor screen, the menu bar and icon
bar have the customary Windows-based software options, plus
additional menu selections and icons specific to Config600.
2.3.2 The Icon Bar
The icon bar, located immediately below the menu bar at the top of the
screen, provides icons for the following actions or shortcuts:
Table 2-1. Config600 Icon Bar
Icon Meaning
New Configuration. Click this icon to open the Config600
Configuration Generation screen sequence.
Note: This applies only to the Config600 Pro software.
Open Configuration. Click this icon to open the Select Config
dialog box.
Save Configuration. Click this icon to save the current
configuration with the current configuration file name.
Cut, Copy and Paste. These clipboard icons are available if not
greyed out. Click Cut to remove the selection from the clipboard.
Click Copy to store the selection to the clipboard. Click Paste to
insert the contents of the clipboard at the cursor’s location.
Login. Click this icon to open the Login dialog box.
Note: This applies only if Level 1 security has been enabled.
Edit Security. Click this icon to open the Edit Security dialog box.
Assignment. Click this icon to open the Edit Assignments dialog
box for the selected data point.
Settings. Click this icon to open the Edit Settings dialog box for
the selected data point.
Calc Explorer. Click this icon to open the Calc Explorer utility,
and examine calculation relationships between system
components.
Config Organiser. Click this icon to display a Config Organiser
and add, clone, delete, rename, or reorder components of a
configuration.
Displays. Click this icon to open the Display Editor (see Chapter
13, Display Editor).
Config Transfer. Click this icon to open the Config Transfer utility.
(see Chapter 9).
Print. Click this icon to open the Print dialog box. Use this icon to
print the relevant pane selection to a host printer.
About Config600. Click this icon to open the About Config600
dialog box that displays copyright and version information.
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2.4 The Menu Bar
The menu bar, located immediately above the icon bar at the top of the
screen, provides the following actions or shortcuts:
Table 2-2. Config600 Menu Bar
Menu Meaning
File Menu Use these menu options to print, open, close, and save configuration files.
New Creates a new configuration file.
Open Opens an existing configuration file.
Close Closes an open configuration file.
Save Saves the selected configuration file.
Save As Saves the selected configuration file with a different name.
Login Login to the PCSetup Editor.
Print Prints the selected configuration file.
Print Preview Opens the selected configuration file in the print preview window.
Print Setup Opens the Windows Print Setup window to configure your default
printer.
Recent File Opens or view recently edited configuration files.
Regenerate Regenerates the selected configuration file to overwrites all
modifications to displays and Modbus maps with the standard
displays and Modbus maps as generated at the build time of the
configuration.
Note: To regenerate a report, delete the report and add the
report using PCSetup Editor > System Setup >
Reports.
Exit Closes the PCSetup Editor.
Edit Menu Use these menu options to open the Config Organiser, Assignment, and Settings
screens.
Undo, Cut, Copy, These functions are disabled in the PCSetup Editor.
& Paste
Config Organiser Launches the Config Organiser to arrange the priority of
configurations so a certain I/O is read before another, rename or
clone I/O modules, streams or stations, and delete I/O modules.
Security Restricts access to authorised system users and determines
which data items system users can enter or modify.
Assignment Opens the Edit Assignments dialog box for the selected data
point.
Settings Opens the Edit Settings dialog box for the selected data point.
View Menu Use these menu options to view the Tool bar, Status bar, change the frame sizes, and
open the Startup Screen.
Tool Bar Views or hides the Tool Bar.
Status Bar Views or hides the Status Bar.
Split Changes the frame sizes.
Startup Screen Launches the initial Startup Screen.
Tools Menu Use this menu to open the Display Editor or the Config Transfer utility.
Edit Displays Opens the Display Editor.
Transfer Opens the Config Transfer utility.
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Menu Meaning
Windows Menu Use these menu options to configure how your screens display, clone a configuration,
arrange icons, and view or select open configurations.
New Window Opens a second instance of the configuration file in a new
window to view a different screen.
Cascade Displays all open configuration windows in a Cascade view.
Tile Displays all open configuration windows in a Tile view.
Arrange Icons Arranges icons according to a grid pattern.
Open Opens active configurations.
Configurations
Help Menu Use these menu options to access the online help system and view the About PCSetup
information screen.
Contents Accesses the online help system.
About PCSetup Displays the About PCSetup dialog box, which contains
information about the software (including the version number).
2.5 Managing Configurations
This section discusses how to save and regenerate a configuration.
2.5.1 Save a Configuration
To avoid losing any work as you develop your configuration, it is a
good practice to save the configuration file after you make any
changes.
Config600 creates a separate folder in your computer’s Config600
folder for each unique configuration. At your request, Config600 saves
the configuration files in your computer’s Configs folder using the file
extension “.cfg” for the master configuration file. Other components
have individual sub-folders:
Reports: Contains the report format files.
Modbus: Contains the Modbus configuration files.
Logicalcs: Contains the custom written files that allow user-
defined functions.
Extras: Stores user-defined look-up tables and configuration
backup files.
To save the configuration file, select File > Save or File > Save As
while in any screen in the PCSetup Editor. To save the configuration
file with a new name, select File > Save As and then select “<new>”
from the list of file names.
2.5.2 Regenerate a Configuration
In the PCSetup Editor, you can edit displays, reports, or Modbus maps
using the Display, Report, or Modbus editors. Use the PCSetup Editor
to edit assignments, values, and modes of data points. Config600 saves
any file modifications in the Config folder and overwrites any previous
modifications.
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Note: To regenerate reports, delete the report and add the report using
PCSetup Editor > System Setup > Reports.
The File > Regenerate command overwrites all modifications to
displays and Modbus maps with the standard displays and Modbus
maps as generated at the build time of the configuration. Modifications
to the settings and assignments in the configuration file (extension
.cfg) are reflected in the regenerated files.
Use the Regenerate command to force configuration setting
modifications to the displays and Modbus maps.
Regenerating a configuration file results in the loss of any custom
Caution displays or Modbus maps.
2.6 Display Editor
Click the Edit Displays icon on the PCSetup tool bar to open the
Display Editor. Use it to customize the appearance of displays on the
front panel of the S600+. Refer to Chapter 13, Display Editor, for
complete instructions on using this utility.
Note: You can also access this utility either by selecting Tools >
Display Editor from the PCSetup menu bar or by selecting
Start > Config600 3.3 > Display Editor.
2.7 Config Transfer Utility
Click the Config Transfer icon on the PCSetup tool bar to open the
Config Transfer utility. Use it to send new or modified configuration
files to the S600+ using either a dedicated serial port or a TCP/IP
connection. Config Transfer also enables you to retrieve configuration
files from the host PC to the S600+. Refer to Chapter 9, Config
Transfer, for complete instructions on using this utility.
Note: You can also access this utility either by selecting Tools >
Transfer from the PCSetup menu bar or by selecting Start >
Config600 3.3 > Config Transfer.
2.8 Config Organiser Utility
Use the Config Organiser to arrange the priority of configurations so a
certain I/O is read before another, rename or clone I/O modules,
streams or stations, and delete I/O modules.
ALWAYS create a backup of your configuration file before using the
Caution Config Organiser. The Config Organiser does not automatically update
any LogiCalcs, displays, reports, or Modbus maps.
1. To open the Config Organiser, either:
Click the Config Organiser icon on the PCSetup Editor’s tool
bar.
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Select Edit > Config Organiser from the PCSetup Editor’s
menu bar.
The Config Organiser screen displays:
Figure 2-26. Config Organiser
2. Click a button to manage the displayed configuration files
Button Description
Move Up Selects an I/O module and moves it to a
higher priority in the configuration so a
certain I/O is read before another.
Move Down Selects an I/O module and moves it to a
lower priority in the configuration so a
certain I/O is read before another.
Clone Duplicates an I/O module, stream, or station
file within the configuration.
Rename Renames an I/O module, stream, or station
to rename that file within the configuration.
Delete Deletes an I/O module from the
configuration.
OK Applies the indicated changes to the
configuration file.
Note: Config600 displays a verification dialog
box. You must answer Yes to finalise
your changes.
Cancel Cancels the action and closes this window.
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Chapter 3 – System Setup
In This Chapter
3.1 Versions .............................................................................................. 3-2
3.2 Units .................................................................................................... 3-3
3.2.1 Supported Units ........................................................................ 3-4
3.3 Reports ................................................................................................ 3-6
3.3.1 General Reports ....................................................................... 3-7
3.3.2 Base Time Reports ................................................................... 3-8
3.3.3 Default Reports ......................................................................... 3-9
3.3.4 Report History ........................................................................... 3-9
3.3.5 Adding a General Report to a Configuration ............................ 3-9
3.3.6 User Reports ........................................................................... 3-11
3.3.7 Adding a Base Time Report to a Configuration ...................... 3-11
3.3.8 Managing Configuration Reports ............................................ 3-13
3.4 Totalisations ...................................................................................... 3-14
3.5 Time .................................................................................................. 3-16
System Setup is the second option in the hierarchy pane on the S600
PCSetup screen. System settings include company details, units of
measurement, required reports, and totals. While you define these
during the initial configuration process, you can use the System Setup
option to edit these values when necessary.
System
Setup
Hierarchy
Menu
Hierarchy
Pane
Figure 3-1. System Setup screen
When you double-click System Setup, the hierarchy opens to display
the sub-options: Versions, Units, Reports, Totalisations, and Time.
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3.1 Versions
Versions include details of your company and the flow computer being
used. Config600 uses this information in webserver access windows.
Config Format 8 As shown in Figure 3-2, Version 3.3 of Config600 uses Config
Format 8 for its configuration files. Config Format 8 is designed to
work with Release 5.0 of the CPU module (P152).
Note: Older configuration files (for release 4.0 or earlier of the CPU
module) use Config Format 7. We cannot guarantee that
configurations you create using Config Format 8 will work
with older releases (4.0 or earlier) of the CPU module.
Figure 3-2. Versions screen
When you click Versions, Config600 displays a configuration screen
in the right-hand pane. Unless otherwise indicated, you can edit the
following fields:
Field Description
Machine Name Provides a tag number or stream name, up to four
characters in length. Config600 uses this tag (such as
“S600”) on all printed alarms and events.
Company Name Provides a short description (up to ten alphanumeric
characters) for the company.
Address 1 through Provides up to five 30-alphanumeric character fields
Address 5 you use to enter your company’s address.
Telephone Provides up to 30 alphanumeric characters for your
company’s telephone number.
Fax Provides up to 30 alphanumeric characters for your
company’s fax number.
Config Version This read-only field shows the number of times this
configuration has been saved since it was created.
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Field Description
Config Created This read-only field shows the date and time the
configuration was originally created.
Config Last Edited This read-only field displays the date and time the
configuration was last saved.
Config Format This read-only field shows the version number of the
template used to create the configuration.
Note: Configuration templates are based on the CPU
version. Earlier versions (4 or prior) of the CPU
module use configuration templates version 7 or
earlier; the version 5 CPU module uses the
version 8 configuration template. Configurations
based on earlier templates function with the new
CPU module. However, configurations
developed for the new CPU do not work with
older CPUs.
Note: If you change any values on this screen and try to exit,
Config600 displays a dialog box asking to save those changes
to your configuration file.
Click Yes to apply the changes to your configuration file.
3.2 Units
Using the Units options, you define the default standard units of
measurement used throughout the configuration. Config600 performs
all calculations using units, which conform to the appropriate
international standards. However, should the requirements of your
application vary, you can change the displayed units of measurement.
When you change unit values, the PCSetup Editor automatically
performs unit conversions.
You can also override a number of units (such as K-factor) at the
stream level.
Note: Click Conversions/Constants to switch between the Units
screen and the Conversions/Constants option in Advanced
Setup.
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Figure 3-3. Units screen
Each process quantity has a predefined list of selectable units. Click
to select the units preferred for your application. Config600 removes
any units not used in this configuration.
Note: If you change any values on this screen and try to exit,
Config600 displays a dialog box asking to save those changes
to your configuration file.
Click Yes to apply the changes to your configuration file.
3.2.1 Supported Units
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Table 3-1 lists the standard units of measurement Config600 supports.
Table 3-1. Standard Measurement Units
Unit Category Supported Units
Mass kg, lbs, M.lbs, MM.lbs, tonne, UK.ton, US.ton
Mass Flow Rate kg/d, kg/h, kg/m, kg/s, lbs/d, lbs/h, M.lbs/d,
M.lbs/h, MM.lbs/d, MM.lbs/h, t/d, t/h, UK.t/d,
UK.t/h, US.t/d, US.t/h
Uncorrected Vol bbl, CF, kL, km3, L, m3, MCF, MMCF, US
gal
Uncorrected Vol Flow Rate bbl/d, bbl/h, CF/d, CF/h, kL/d, kL/h, km3/d,
km3/h, L/d, L/h, L/m, m3/d, m3/h, MCF/d,
MCF/h, MMCF/d, MMCF/h, US.gal/d,
US.gal/h
Corrected Vol MMSCF, MSCF, Sbbl, SCF, SkL, Skm3, SL,
Sm3, US.Sgal
Corrected Vol Flow Rate MMSCF/d, MMSCF/h, MSCF/d, MSCF/h,
Sbbl/d, Sbbl/h, SCF/d, SCF/h, SkL/d, SkL/h,
Skm3/d, Skm3/h, SL/d, SL/h, SL/m, Sm3/d,
Sm3/h, US.Sgal/d, US.Sgal/hr
Energy Btu, Gcal, GJ, Kkcal, KJ, kW.h, mcal, MJ,
MMBtu, MMMBtu, TJ
Energy Flow Rate Btu/h, Gcal/d, Gcal/h, GJ/d, GJ/h, Kcal/d,
Kcal/h, KJ/d, KJ/h, kW.h/d, kW.h/h, MBTu/d,
Mcal/d, Mcal/h, MJ/d, MJ/h, MMBtu/d,
MMBtu/h, MMMBtu/d, MMMBtu/h, TJ/d, TJ/h
Liquid Alternative Vol MMSCF, MSCF, Sbbl, SCF, SkL, Skm3, SL,
Sm3, US.Sgal
Notes:
Only used in batching configurations.
The conversion between units also
compensates for the difference in metric
and imperial ‘standard’ conditions (i.e.
m3 @ 15’C / 0 barg is converted to bbl
@ 60F / 0 psig) as per the Aramco
standard.
Liquid Alternative Mass kg, lbs, M.lbs, MM.lbs, tonne, UK.ton, US.ton
Note: Only used in batching configurations.
TEMP UNITS Deg.C, Deg.F, K
(Temperature)
PRESS UNITS bara, barg, kgf/cm2a, kgf/cm2g, kPa.a,
(Pressure) kPa.g, mmH2O, mmHg, Mpaa, MPag, psia,
psig
DP UNITS barg, inH2O, Kg/cm2, kPa, mbar, Mpa, psig
(Differential Pressure)
DENS UNITS API, gm/cc, kg/L, kg.m3, kg/Sm3, lbs/bbl,
(Density) lbs/CF, SG
ROC TEMP UNITS Deg.C/s, Deg.F/s, Deg.K/s
(Rate of Change,
Temperature)
ROC PRESSURE UNITS bar/s, kPa/s, psi/s
(Rate of Change, Pressure)
CV VOL Units BTU/lb, BTU/SCF, GJ/kg, GJ/Sm3, kcal/m3,
(Calorific Value) kW.h/m3, MJ/kg, MJ/Sm3
DYN VISC UNITS cP, lbm/ft.s, mPa.s, Pa.s, uPa.s
(Dynamic Viscosity)
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Unit Category Supported Units
DIAM UNITS cm, ft, in, m, mm, yd
(Diameter)
LENGTH UNITS cm, ft, in, m, mm, yd
VEL UNITS ft/s , m/s
(Velocity)
K factor pls/bbl, pls/CF, pls/kg, pls/L, pls/lbs,
pls/M.lbs, pls/MM.lbs, pls/m3, pls/tonne,
pls/US.gal, pls/US.ton
3.3 Reports
Click the Reports option to display a screen identifying the reports
currently associated with your configuration (Figure 3-4). Config600
provides two report categories, General and Base Time.
Figure 3-4. Reports screen
Field Description
General Reports Displays the general reports available for selection.
Add Click to add a new report.
Configure Click to configure the selected report.
Edit Click to edit the selected report using the
Report Editor.
Delete Click to delete the selected report.
Maintenance Mode Enables the system to access turbine mode, DP mode,
Interlock and densitometer information regardless of the
Maintenance Mode status. By default, Config600
selects this option for imperial-based configurations but
does not select this option for metric configurations.
Time Editor Click to display the System Setup > Time screen you
use to configure time and data parameters for the
selected report.
Totals Click to display the the Advanced Setup > Total
Descriptions Descriptions screen you use to configure descriptions
for the selected report.
Base Time Click ▲ or ▼ to select the base time for which you
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Field Description
want to add a report.
Note: Although you can define three sets of base time
reports, Config600 reserves the Hourly and
Dailyl reports in base time 2 for Electronic Flow
Management (EFM) reports (if an EFM Modbus
module link is included in the software). You can
overwrite these values, but it may eliminate your
abiltity to generate EFM reports.
Hours after Sets the beginning hour for the specified base time. 6
midnight is the default hour.
Multi-day periods Selects how many days a report should cover. Click ▼
to display valid values. 1 is the default.
Note: Once you set this value, the system uses this
as a fixed period across all three Base Times.
For example, you cannot then change a period
of 10 days to a period of 5 days for Base Time
2.
Part hour period Indicates how many minutes apart you want reports to
generate. Click ▼ to display valid values. 1 is the
default.
Note: Once you set this value, the system uses this
as a fixed period across all three Base Times.
For examle, you cannot then change a period
of 10 minutes to a period of 5 minutes for Base
Time 2.
Report Periods Displays the current report periods associated with the
report you select in the General Reports pane.
Add Click to add a new report period.
Configure Click to configure the selected report
period.
Note: This button does not display until
you select a report period.
Edit Click to edit the report period you
selected in the Reports Editor.
Note: This button does not display until
you select a report period.
Delete Click to configure the selected report.
Note: This button does not display until
you select a report period.
Start of Indicates when the report period starts.
Week Indicates the weekday on which the
report period starts. Click ▼ to display
valid values. The default is Sunday.
Month Indicates the day of the month on which
the report period starts. Valid values are
Last Day and First Day. The default is
First Day.
3.3.1 General Reports
General reports, which generate as a result of some exception event,
include:
Report Name Definition
Batch Shows totals at the start and end of the batch.
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Current Shows the current flow rate and cumulative totals.
Note: You can request this report from the S600+ front
panel or webserver.
Maint Shows totals as you enter and exit maintenance mode.
STN01 Prv Vol Reserved for prover configurations; summarises trial
and STN02 Prv runs and final volume data for a prove run.
Vol
STN01 Prv Mass Reserved for prover configurations; summarises trial
and STN02 Prv runs and final mass data for a prove run.
Mass
CHR D/Load Generates when the chromatograph download data
changes or when a timeout or mode change occurs.
CHR Telemetry Generates on the receipt of a new analysis from the
chromatograph.
Batch Ticket Shows totals and batch details at the start and end of
the batch. It also generates if a batch recalculation
occurs.
Note: This report replaces the Batch report.
User-defined 15 reports with content you define.
Note: If you import older configuration files into Config600, the
Compact Hourly report option may appear on this listing. This
report, a system-generated base time Hourly report, is available
but no longer supported.
3.3.2 Base Time Reports
Base time reports provide system data as of a particular hour (base
time) you define. Base time reports include:
Time Definition
Hourly Shows throughput for the previous hour.
2 Hourly Shows throughput for the previous two hours.
3 Hourly Shows throughput for the previous three hours.
4 Hourly Shows throughput for the previous four hours.
6 Hourly Shows throughput for the previous six hours.
8 Hourly Shows throughput for the previous eight hours.
12 Hourly Shows throughput for the previous twelve hours.
Daily Shows throughput for the previous day.
Weekly Shows throughput for the previous week.
Monthly Shows throughput for the previous month.
Batch Hourly Shows, for each hour during a batch, the batch hourly
total and the batch total.
Note: Config600 generates this report only during
batches. If a batch finishes midway through an
hour, Config600 does not generate the batch
hourly value for that hour but does generate the
end-of-batch value that contains totals for that
batch.
Multi Day Shows throughput for the previous multi-day period, as
defined in the Multi-day period field.
Note: Once you set this value, the system uses this
as a fixed period across all three Base Times.
For example, you cannot then change a period
of 10 days to a period of 5 days for Base Time
2.
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Time Definition
Part Hour Shows throughput for previous part-hour period, as
defined in the Part hour period field.
Note: Once you set this value, the system uses this
as a fixed period across all three Base Times.
For examle, you cannot then change a period
of 10 minutes to a period of 5 minutes for Base
Time 2.
Note: Although Config600 provides up to three base time categories
for reports, Config600 reserves base time 2 for Electronic Flow
Measurement (EFM) reports, which typically do not print.
Refer to Chapter 14, Modbus Editor, for further information.
3.3.3 Default Reports
Config600 provides five default reports:
General Reports: Current (set to print and store five instances).
Base Time 1 Reports:
• Hourly (set to print and store 24 instances of this report).
• Daily (set to print and store 35 instances of this report).
Base Time 2 Reports (reserved for EFM reports):
• Hourly (set to store 840 instances of this report).
• Daily (set to store 35 instances of this report).
3.3.4 Report History
The S600+ saves all periodic reports in circular buffers. For example,
you decide to save five instances of that report. After saving those five
reports and generating reports 6 and 7, the S600+ then overwrites the
data for reports 1 and 2. How many reports you can save is a function
of the available memory on the S600+. Refer to Section 3.3.5, Adding
a General Report to a Configuration for information on the total
number of reports you can save.
Note: If necessary, you can use the Report Editor to change the report
format. Any data existing in Config600 is available for
inclusion on a report, and you can change a report’s format at
any time.
3.3.5 Adding a General Report to a Configuration
Note: Refer to Appendix H, CFX Reporting, for more information on
CFX reports.
Use this procedure to add a General report to your configuration file.
1. Click Add in the General Reports pane. The Archive Configuration
dialog box displays:
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Figure 3-5. Archive Configuration dialog box
2. Complete the following values:
Field Description
Archive Indicates the General reports available for selection. Click
Period to display the reports for selection.
Note: When you select a report from this list and add it to
the configuration file, Config600 removes that report
name from this listing.
Number of Indicates the number of instances of this report to save.
reports to Click or to increase or decrease the displayed value.
save Note: The total number of reports you can save is a
function of the available storage on the S600+ after
you create a configuration file and cold start it.
Config600 also uses a “report buffer” to store
reports. If you select 5, Config600 overwrites the first
iteration of the generated report with the sixth.
Print when Indicates whether Config600 prints the report after
Generated generating it.
Web history Indicates whether the selected report appears as an option
in the Reports display on the S600+ Webserver.
Report Exports the report formatted as either a text file or a CSV
Export file to a location you specify.
Web Indicates whether Config600 includes report data “live” as
summary part of the webserver menu bar.
Preformatted Indicates whether Config600 uses its native HTML
HTML formatting when displaying webserver-based reports or
uses your HTML formatting. Select this option to use your
HTML formatting for reports.
Note: This is an advanced option. Contact Techical
Support for further information.
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3. Click OK when you are finished. The Archive Configuration
dialog box closes. Config600 adds your report to the General
Reports listing.
3.3.6 User Reports
S600+ also provides 22 user-defined reports (USER18 through
USER24) in the General Reports category. Use these reports when you
have developed special programs (such as a LogiCalc) to trigger report
conditions or desire to use them on the webserver. You can also use
these reports to add your own displays on the Webserver menu bar.
Note: The disable form feed function is not available with user
reports.
3.3.7 Adding a Base Time Report to a Configuration
Use this procedure to add a base time report to your configuration file.
1. Click or in the Base Time Reports pane of the Report screen
to select the base time for which you want to add a report.
Note: Although you can define three sets of base time reports,
Config600 reserves the Hourly and Daily reports in base
time 2 for Electronic Flow Management (EFM) reports (if
an EFM Modbus module link is included in the software).
You can overwrite these values, but it may eliminate your
ability to generate EFM reports.
2. Complete the hours after midnight field to indicate the beginning
hour for the selected base time.
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3. Click Add in the General Reports pane. The Archive Configuration
dialog box displays:
Figure 3-6. Archive Configuration
4. Complete the following values:
Field Description
Archive Displays the base time reports available for selection. Click
Period to display the reports you can select.
Note: When you select a report from this list and add it to
the configuration file, Config600 removes that report
name from this listing.
Number of Indicates the number of instances of this report to save.
reports to Note: The total number of reports you can save is a
save function of the available storage on the S600.
Config600 also uses a “report buffer” to store
reports. For example, if you select 5, Config600
overwrites the first iteration of the generated report
with the sixth.
Print when Indicates whether Config600 prints the report after
Generated generating it.
Web history Indicates whether the selected report appears as an option
in the Reports display on the Config600 webserver.
Report Exports the report formatted as either a text file or a CSV
Export file to a location you specify.
Web Indicates whether Config600 includes report data “live” as
summary part of the webserver menu bar.
Preformatted Indicates whether Config600 uses its native HTML
HTML formatting when displaying webserver-based reports or
your HTML formatting. Select this box to use your HTML
formatting for reports.
Note: This is an advanced option. Contact Techical
Support for further information.
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Field Description
CFX Stream Indicates whether Config600 generates a CFX report for
X this stream. For more information on CFX reports, refer to
Appendix H, CFX Reporting.
5. Click OK when you finish. The Archive Configuration dialog box
closes. Config600 adds your report to the Base Time Reports
listing.
6. Complete the following fields if you added these reports:
Report Field
Daily Indicates the beginning day of the week. Click or to
select a day. The default is Sunday.
Monthly Indicates whether the month “starts” on the last day of the
current month (Last Day or March 31) or the first day of the
next month (First Day or April 1). Click or to select a
value. The default is First Day.
3.3.8 Managing Configuration Reports
At any time you can manage—edit, delete, or reconfigure—the reports
you have added to your configuration file. Click on a report and
Config600 displays three additional buttons.
Click Configure to display the Archive Configuration dialog box.
Click Edit to access the Report Editor (Chapter 10).
Click Delete to remove the defined report from the configuration
file.
Figure 3-7. Managing Configurations
Note: If you change any values on this screen and try to exit,
Config600 displays a dialog box asking to save those changes
to your configuration file.
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Click Yes to apply the changes to your configuration file.
3.4 Totalisations
Click the Totalisation option on the hierarchy to display the
Totalisation screen (Figure 3-8). Use this screen to manage how the
system displays totals.
The Totalisation screen has three components: a Totals Resolutions
pane, a Total Rollover Digit field, and an Increment Cumulatives in
Maintenance Mode check box. Edit the Totals Resolution values using
a dialog (Figure 3-9). For example, if you set the Rollover value to 7
and the Decimal Place value to 3, rollover occurs at 9,999,999.999.
Similarly, if you set Rollover to 4 and Decimal Place to 2, rollover
occurs at 9,999.99.
Notes:
The main calculation routines always use full double-precision
accuracy for all totalisers and maintain accuracy internally, even if
you select a restricted number of decimal places for display and
reporting.
Base Sediment and Water volumes use Standard Volume Units.
This is true even when they are computed as gross volumes.
Figure 3-8. Totalisation
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To edit totals:
1. Double-click a Station/Stream line in the Totals Resolution pane.
The Totals Detail dialog displays:
Figure 3-9. Totals Detail dialog
2. Complete the following values:
Field Description
Largest Total This read-only field shows the total’s current format. The
system changes this display as you modify the Rollover
and Decimal Places values.
Note: No total can have more than 15 digits.
Rollover Indicates the maximum number of digits in the total before
it rolls over to zero. Valid values are 3 to 15. The default is
12. Click or to increase or decrease the total number
of digits.
Note: Set this value to ensure that when a stream flows at
its maximum possible flow rate, this limit would not
cause the total to roll over to zero within a 24-hour
period. Typically, leave the value at its default of 12
digits.
Decimal Indicates the number of decimal places in the total. Valid
Places values are 0 to 5. The default is 2. Click or to increase
or decrease the total number of decimal places.
3. Complete the Total Rollover digit field (see Figure 3-8) to
indicate the value at which rollover occurs. For example, if you
either leave this field at 0 (default) or set it to 9, rollover occurs at
9,999. If you set this field to 3, rollover occurs at 3,999, and so on.
4. Select the Increment Cumulatives in Maintenance Mode check
box (see Figure 3-8. Totalisation) to enable the S600+ to increment
all totals in maintenance mode. Otherwise the S600+ increments
only Maintenance Mode totals when in maintenance mode.
Note: If you change any values on this screen and try to exit,
Config600 displays a dialog asking to save those changes to
your configuration file.
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Click Yes to apply the changes to your configuration file.
3.5 Time
Click the Time option on the hierarchy to display the Date/Time
Parameters screen (Figure 3-10) and to manage how the system
formats dates and displays time. The FloBoss S600+ provides two
methods for time synchronisation: via NTP (refer to section 4.10
Communications Port) and via a supervisory system.
Figure 3-10. Date/Time Parameters
1. Review the Date Format, which S600+ uses when displaying
dates throughout the system. Click to display available format
options. The default format is DD MM YYYY.
2. Review the Time Accept value, which S600+ uses to perform time
synchronisation procedures for a supervisory system. Valid values
are:
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Disabled
No time synchronisation is performed via the supervisory
computer. The default is Disabled.
Automatic
Time synchronisation is automatically performed whenever
there is a change in the time or date downloaded from the
supervisory computer. This requires the configuration of the
SYSTEM KPINTARR TIME AND DATE (DLOAD fields) in
the supervisory Modbus Map. When a change is seen in any of
these fields (DLOAD YEAR, DLOAD MONTH, DLOAD
DAY, DLOAD HOUR, DLOAD MINUTE, DLOAD
SECOND), the FloBoss S600+ immediately sets its internal
clock to these values.
It is also possible to configure the FloBoss S600+ to
synchronize the time when requested to do so by the
supervisory computer. This method allows the supervisory
computer to download the new time / date before it is needed
(at least 30 seconds in advance) and the synchronization is then
triggered when required. This triggering is done by using the
SYSTEM KPINT DLOAD TIME ACCEPT parameter. When
this field is set to 1 the FloBoss S600+ immediately sets its
internal clock to the values previously defined in the DLOAD
YEAR, DLOAD MONTH, DLOAD DAY, DLOAD HOUR,
DLOAD MINUTE, DLOAD SECOND fields.
To compensate for any delays in the communications link, a
DLOAD OFFSET value is provided (in seconds). If this is non-
zero then the value is added to the required time (For example
if the DLOAD SECOND is set to 30 and the DLOAD OFFSET
is set to 10, then the FloBoss S600+ will set its seconds value
to 40).
More information on time synchronisation via Modbus can be
located in document ‟How To 61” (which can be obtained by
contacting Technical Support).
3. Select the Event Time Change option to raise an event whenever
you change the system time using Modbus.
4. Enter the Zone Hours and Zone Minutes in the Time Zone Offset
pane to set the local time. Local time in each time zone is GMT
plus the curent time zone offset (hours/minutes) for the location.
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Config600 Configuration Software User Manual
Note: If time synchronization is being performed by a public NTP
server, then the Zone Hours / Zone Minutes fields need to
be updated to reflect the time difference from UTC. This
ensures the flow computer time is correct for its location.
(Public NTP servers send their time as UTC and the
configured Zone Hours / Zone Minutes are added or
subtracted).
5. Click in the DST Mode field to select the type of Daylight
Savings Time to use. Valid values are:
Disabled
Uses Daylight Savings Time as set on your computer
User
Selects whether the date changes through the years. You
configure the DST dates in the System Editor. Contact
Technical Support for advice on how to configure the User
DST Mode.)
Europe
Calcuates DST as outlined in COM(2000)302 final,
2000/0140(COD), “Directive of the European Parliament and
of the Council on Summer Time Arrangements”
• For the purposes of this Directive “summer time period”
shall mean the period of the year during which clocks are
put forward by 60 minutes compared with the rest of the
year.
• From 2002 onwards, the summer time period shall begin, in
every Member State, at 1:00 a.m., Greenwich Mean Time,
on the last Sunday in March.
• From 2002 onwards, the summer time period shall end, in
every Member State, at 1:00 a.m., Greenwich Mean Time,
on the last Sunday in October.
6. It is possible to provide a Daylight Saving Time status flag which
indicates Winter Time (value = 0) or Summer Time (value = 1).
This is only possible by use of the System Editor. Please contact
Technical support for a ‘How To’ document if this feature is
required.
Note: System Editor is available only with the Config600 Pro
software.
7. Click Yes to apply the changes to your configuration file.
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Chapter 4 – I/O and Comms Configuration
In This Chapter
4.1
U UDiscrete (Digital) Inputs (DI) ............................................................... 4-2
U U
4.1.1 Assigning Discrete (Digital) Outputs ...................................... 4-2
U U U U
4.1.2 Editing Discrete (Digital) Outputs .......................................... 4-3
U U U U
4.1.3 Adding Discrete (Digital) Outputs .......................................... 4-4
U U U U
4.2 Discrete (Digital) Outputs (DO) ........................................................... 4-5
U U U U
4.2.1 Assigning Discrete (Digital) Outputs ...................................... 4-5
U
4.3 Analog Inputs (AI) ............................................................................... 4-6
U U U U
4.3.1 Assigning Analog Inputs (AI) ................................................. 4-6
U
4.3.2 Editing Analog Inputs (AI) ...................................................... 4-7
U
4.3.3 Adding a New I/O Point ....................................................... 4-15
U
4.4 Analog Outputs (AO) ........................................................................ 4-15
U
4.4.1 Editing Analog Outputs ........................................................ 4-15
U
4.5 Density Inputs ................................................................................... 4-17
U U U U
4.5.1 Assigning Density Input ....................................................... 4-17
U
4.5.2 Editing Density Inputs .......................................................... 4-18
U
4.6 Turbine Inputs ................................................................................... 4-19
U U U U
4.6.1 Assigning Turbine Inputs ..................................................... 4-19
U
4.6.2 Editing Turbine Inputs .......................................................... 4-21
U
4.7 Pulse Outputs ................................................................................... 4-21
U U U U
4.7.1 Assigning Pulse Outputs ..................................................... 4-22
U
4.8 HART Modules ................................................................................. 4-22
U U U U
4.8.1 Editing HART Settings ......................................................... 4-23
U
4.9 PID Loop Settings ............................................................................. 4-23
U U U U
4.9.1 Assigning PID Loops ........................................................... 4-24
U
4.9.2 Proportional Plus Integral and Derivative Action ................. 4-28
U
4.10 Communications Port ....................................................................... 4-30
U U U U
4.10.1 Editing a Communications Task .......................................... 4-30
U
4.10.2 Setting Up Peer-to-peer Options ......................................... 4-35
U
The configuration process assigns default I/O channels to all input and
output data items—including analog input and digital (discrete) input
signals, turbine inputs, Highway Addressable Remote Transducer
(HART®) transmitters, and communication tasks—the S600+ uses.
Using the I/O Setup option in PCSetup Editor, you can change an
assigned channel, unassign channels, and modify settings for your
configured channels. You can also modify the communication tasks,
including allocating communications links and defining serial port
settings. Refer to Figure 4-1 for a sample screen. Note that some items
X X
have already been assigned values.
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Figure 4-1. Typical I/O Setup Screen (Discrete Inputs Shown)
4.1 Discrete (Digital) Inputs (DI)
You can assign each of the data items to a specific digital
input channel on an available I/O module. You can also configure
additional user-defined inputs for extra signals, if required.
Each I/O module (P144 I/O) you install provides up to 16 digital input
channels. Each Prover module (P154 PRV) you install provides up to
32 digital input channels. Each HART (P188) module you install
provides up to 12 digital input channels. Finally, the CPU module
(CPU I/O) provides a DIGIN channel.
4.1.1 Assigning Discrete (Digital) Inputs
To assign or reassign digital input data items:
1. Select Digital Inputs from the hierarchy menu.
2. Double-click the digital input you desire to edit. The Digital Input
Selection dialog box displays.
Note: You can also click the Assignment icon on the toolbar
to display the dialog box.
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3. Select the I/O Board to assign the digital input or select
Unassigned to deselect the input. Config600 completes the I/O
Channel field with available channels:
Figure 4-2. Digital Input Selection dialog box
4. Select an I/O Channel.
5. Select the Sense for the digital input bit. The default is Normal.
Invert reverses the signal’s state.
6. Click OK to apply the new assignment. The PCSetup screen
displays showing your new assignment.
Note: The PCSetup Editor displays a warning message if you
assign the I/O channel to more than one digital input. Use
caution: the PCSetup Editor displays a message but does
not prevent you from assigning the input more than once.
4.1.2 Editing Discrete (Digital) Inputs
To edit the description for a digital input data item:
1. Right-click the data item. The system displays a shortcut menu.
Note: You can also click the Settings icon on the toolbar after
highlighting the data item to display the menu. However, if
this option is not available for this item, the system greys
out this icon.
2. Select Settings on the menu. The Edit Descriptions dialog box
displays:
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Figure 4-3. Edit Description dialog box
3. Edit the current description or enter a new description.
Note: The S600+ does not pass this value to the Config600
configuration or display. Use this process only to customize
or clarify the value on this screen.
4. Click OK to confirm the change. The PCSetup screen displays
showing the edited label.
4.1.3 Adding Discrete (Digital) Inputs
To add an additional data item:
Note: When you add a digital I/O point, the point is an object that is
capable of using 16 digital inputs to derive its value. This
means that a single object can have a value between 0 and
65535 as its decimal equivalent. This value shows as 16 bits in
the Digital Inputs list.
1. Right-click in the right pane. A shortcut menu displays.
2. Select New I/O Point from the shortcut menu. The Digital Input
Selection dialog box displays:
Figure 4-4. Digital Input Selection (New I/O Point)
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Note: The Description field on this screen contains USER,
indicating that this I/O point is user-defined.
3. Select the I/O Board to assign the digital input (or select
Unassigned to deselect the input).
4. Select an I/O Channel.
5. Select the Sense for the digital input bit. The default is Normal.
Invert reverses the signal’s state.
6. Click OK to apply the new assignment. The PCSetup screen
displays showing your new assignment.
4.2 Discrete (Digital) Outputs (DO)
You can assign each digital output channel to an individual data item.
Additionally, the S600+ allows you to assign data items to more than
one output, making a repeat signal available, if necessary.
Up to 12 digital output channels are available on each installed I/O
(P144) module, and up to 12 digital output channels are available on
each installed Prover (P154) module.
4.2.1 Assigning Discrete (Digital) Outputs
To assign or reassign a digital output data item:
1. Select Digital Outputs from the hierarchy menu.
2. Double-click on a digital output item to edit. The Digital Output
Selection dialog box displays.
3. Select the Item to assign the digital output or select Unassigned to
deselect the output. Config600 completes the Output field with
applicable values (such as Output or Open):
Figure 4-5. Digital Output Selection dialog box
4. Select an Output channel.
5. Select the Sense for the digital output. Valid values are Normal,
Invert, Pulse On, or Pulse Off. The default is Normal.
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Note: If you select either Pulse On or Pulse Off, you must also
provide a pulse width (a minimum of 1 second) in the
Pulse Width field.
6. Click OK to confirm the reassignment. The PCSetup screen
displays showing the reassigned values.
4.3 Analog Inputs (AI)
You can assign each displayed data item to a specific Analog or PRT
(Platinum Resistance Thermometer)/RTD (Resistance Temperature
Detector) input channel on the I/O module (P144) or the HART
module (P188).
Each installed I/O module provides up to 12 analog input channels and
three PRT/RTD input channels. The Prover module (P154) does not
have any available analog or PRT/RTD input channels. The HART
module supports up to 50 transmitters.
Note: If the densitometer also acts as the temperature element for the
meter, you assign both the Meter Temperature and
Densitometer Temperature to the same analog input. If the
prover has only one temperature element, you assign both inlet
and outlet temperature to the same analog input. This also
applies to the pressure transmitter.
4.3.1 Assigning Analog Inputs (AI)
To assign or reassign an Analog Input data item:
1. Select Analog Inputs from the hierarchy menu.
2. Double-click an Analog Input to edit. The Analog Input
Assignment dialog box displays.
Note: You can also click the Assignment icon on the toolbar
to display the dialog box.
Figure 4-6. Analog Input Assignment dialog box
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3. Select an input Type. Valid values are Analog Inputs, PRT/RTD
Inputs, or Unassigned. The default is Unassigned.
4. Select an I/O Channel to assign the Analog Input.
Note: This field lists only compatible channels which have either
not yet been assigned to a particular unit type or that have
already been assigned to inputs of the same unit type. For
example, to reassign a pressure input, you can only reassign
it to an input that is either currently unassigned or already
assigned to a pressure input. The HART transmitter and the
S600+ must use matching measurement units.
5. Click OK to apply the new assignment. The PCSetup screen
displays showing the new assignment.
4.3.2 Editing Analog Inputs (AI)
To edit operational settings for an analog input, a PRT/RTD, or a
HART input data item:
1. Right-click the desired data item. The system displays a shortcut
menu.
2. Select Settings on the menu. An input-specific dialog box displays:
Note: You can also click the Settings icon on the toolbar after
highlighting the data item to display the menu.
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Figure 4-7. Analog Input, PRT/RTD, and HART dialog boxes
3. Select an Initial Mode of operation. Valid values are:
Field Description
Measured Use the derived calculated value from the incoming
signal.
Keypad Use the keypad value in place of the calculated value.
Note: This is the default value.
Last Good Use the last valid value received from the incoming
signal.
Average Use the rolling average of the last two “good” readings
from the incoming signal.
Note: Analog inputs are considered valid if the
measured current is within Centigrade HI and
LO fail limits. PRT/RTD inputs are considered
valid while no integrity fail alarms are present.
HART inputs are considered valid when no
errors are present in the good comms and
second status byte indicates the device is
healthy.
Weighted Use the rolling time/flow weight average of the signal.
Note: This mode is valid only if you configure this
input in a time/flow weighted average
calculation table. Refer to Chapter 6, Section
6.2.8, Time & Flow Weighted Averaging.
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4. Select a Behaviour value. Valid values are:
Field Description
Disabled If the input has failed, continue to use this value.
Keypad Fail If the input has failed, change the value to use the
with Recovery Keypad value. When the input has recovered, the
system reverts to its previous mode. This mode
displays as KEYPAD-F on failure.
Average Fail If the input has failed, change the value to use the
with Recovery average value. When the input has recovered, the
system reverts to its previous mode. This mode
displays as AVERAGE-F on failure.
Last Good Fail If the input has failed, change the value to use the last
with Recovery valid value. When the input has recovered, the system
reverts to its previous mode. This mode displays as
LASTGOOD-F on failure.
Keypad Fail no If the input has failed, change the value to use the
Recovery Keypad value. When the input has recovered, the
system remains in Keypad mode until manually
changed. This mode displays as KEYPAD-F on failure.
Average Fail no If the input has failed, change the value to use the
Recovery Average value. When the input has recovered, the
system remains in Average mode until manually
changed. This mode displays as AVERAGE-F on
failure.
Last Good Fail If the input has failed, change the value to use the
no Recovery Lastgood value. When the input has recovered, the
system remains in Lastgood mode until manually
changed. This mode displays as LASTGOOD-F on
failure.
Weighted Fail If the input has failed, change the value to use the
no Recovery Time / Flow weighted value. When the input has
recovered, the system remains in Average mode until
manually changed. This mode displays as
WEIGHTED-F on failure
Weighted Fail If the input has failed, change the value to use the
with Recovery Time / Flow weighted value. When the input has
recovered, the system reverts to its previous mode
until manually changed. This mode displays as
WEIGHTED-F on failure.
5. Enter a Keypad value. The system uses this value either if the
Initial Mode is set to Keypad or the input has failed and the
Behaviour value is set to Keypad Fail (with or without recovery).
6. Enter an item Tag of up to 12 alphanumeric characters. The system
uses this on the front panel of the S600+.
7. Enter an item Description of up to 20 alphanumeric characters.
The system uses this description on reports, alarm printouts, and
displays.
8. Enter a Rate of Change (ROC) value. If, in one second, the input
variable changes by an amount greater than this value and you
have enabled alarms (Advanced Setup > Alarms), Config600
alarms the operator.
9. Enter values for Setpoint and Deviation. Config600 uses these
values if the operator is required to know when the input variable
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Config600 Configuration Software User Manual
has changed. The Setpoint field provides a check value, and the
Deviation field indicates the allowed variance.
Note: Config600 can raise an alarm only if you have previously
enabled Alarms in Advanced Setup.
10. Define Alarm Limits. If you enable an alarm, set a threshold value
for that alarm.
On the High and High High alarms, Config600 raises the alarm if
the in-use value rises above the entered threshold value. On the
Low and Low Low alarms, Config600 raises an alarm if the in-use
value falls below the entered threshold value.
11. Select a Conversion value:
If analog, click to select a valid Conversion value:
Value Description
0–20mA Use if you apply a current input directly to the I/O board.
4–20mA Use if you apply a current input directly to the I/O board.
0–5V Use if you apply a voltage signal directly to the I/O
board or if you place a current loop across a 250-ohm
resistor and apply the derived voltage to the I/O board.
1–5V Use if you apply a voltage signal directly to the I/O
board or if you place a current loop across a 250-ohm
resistor and apply the derived voltage to the I/O board.
0–20mA 2 Use if you apply a current input directly to the I/O
point eng board with on-line calibration when the transmitter
units has a straight-line response but an offset is
required.
Note: This option enables you to enter Low Scale,
High Scale, and Offset values on the S600+
front panel.
4–20mA 2 Use if you apply a current input directly to the I/O
point eng board with on-line calibration when the transmitter
units has a straight-line response but an offset is
required.
Note: This option enables you to enter Low Scale,
High Scale, and Offset values on the S600+
front panel.
0–5V 2 point Use if you apply a voltage signal directly to the I/O
eng units board or when you place a current loop across a 250-
ohm resistor and apply the derived voltage to the I/O
board with on-line calibration when the transmitter has a
straight-line response but an offset is required.
Note: This option enables you to enter Low Scale,
High Scale, and Offset values on the S600+
front panel.
1–5V 2 point Use if you apply a voltage signal directly to the I/O
eng units board or when you place a current loop across a 250-
ohm resistor and apply the derived voltage to the I/O
board with on-line calibration when the transmitter has a
straight-line response but an offset is required.
Note: This option enables you to enter Low Scale,
High Scale, and Offset values on the S600+
front panel.
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Value Description
0–20mA 3 Use if you apply a current input directly to the I/O board
point eng with on-line calibration when the transmitter does not
units have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
4–20mA 3 Use if you apply a current input directly to the I/O board
point eng with on-line calibration when the transmitter does not
units have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
0–5V 3 point Use if you apply a voltage signal directly to the I/O
eng units board or if you place a current loop across a 250-ohm
resistor and apply the derived voltage to the I/O board
with on-lline calibration when the transmitter does not
have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
1–5V 3 point Use if you apply a voltage signal directly to the I/O
eng units board or if you place a current loop across a 250-ohm
resistor and apply the derived voltage to the I/O board
with on-lline calibration when the transmitter does not
have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
0–20mA 2 Use if you apply a current input directly to the I/O board
point mA with on-line calibration when the transmitter has a
straight-line response but an offset is required.
Note: This option enables you to enter Low mA, High
mA, and Offset values on the S600+ front panel.
4–20mA 2 Use if you apply a current input directly to the I/O board
point mA with on-line calibration when the transmitter has a
straight-line response but an offset is required.
Note: This option enables you to enter Low mA, High
mA, and Offset values on the S600+ front panel.
0–5V 2 point Use if you apply a voltage signal directly to the I/O
mA board or when you place a current loop across a 250-
ohm resistor and apply the derived voltage to the I/O
board with on-lline calibration when the transmitter has
a straight-line response but an offset is required.
Note: This option enables you to enter Low mA, High
mA, and Offset values on the S600+ front panel.
1–5V 2 point Use if you apply a voltage signal directly to the I/O
mA board or when you place a current loop across a 250-
ohm resistor and apply the derived voltage to the I/O
board with on-lline calibration when the transmitter has
a straight-line response but an offset is required.
Note: This option enables you to enter Low mA, High
mA, and Offset values on the S600+ front panel.
0–20mA 3 Use if you apply a current input directly to the I/O board
point mA with on-lline calibration when the transmitter does not
have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
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Value Description
4–20mA 3 Use if you apply a current input directly to the I/O board
point mA with on-lline calibration when the transmitter does not
have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
0–5V 3 point Use if you apply a voltage signal directly to the I/O
mA board or if you place a current loop across a 250-ohm
resistor and apply the derived voltage to the I/O board
with on-line calibration when the transmitter does not
have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
1–5V 3 point Use if you apply a voltage signal directly to the I/O
mA board or if you place a current loop across a 250-ohm
resistor and apply the derived voltage to the I/O board
with on-line calibration when the transmitter does not
have a straight-line response.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
Note: Refer to Appendix D, Field Calibration for additional
information.
If PRT/RTD, click to select a valid Conversion value:
Value Description
DIN Converts the incoming resistance reading into
temperature using the standard DIN 43760 (using the
385 curve).
American Converts the incoming reading into temperature using
the standard IPTS-68 (using the 392 curve).
DIN Offset Converts the incoming resistance reading into
temperature using the standard DIN 43760 (using the
385 curve). Used for on-line calibration where the offset
is added to the measured temperature.
Note: This option enables you to enter an offset value
on the S600+ front panel or webserver.
American Converts the incoming reading into temperature using
Offset the standard IPTS-68 (using the 392 curve). Used for
on-line calibration where the offset is added to the
measured temperature.
Note: This option enables you to enter an offset value
on the S600+ front panel or webserver.
Linear Cal Converts the incoming resistance reading to
temperature using the American two-point calibration
constants.
Note: This option enables you to perform a two-point
field calibration on the S600+ front panel or
webserver.
Non Linear Converts the incoming resistance reading to
Cal temperature using the American three-point calibration
constants.
Note: This option enables you to perform a three-point
field calibration on the S600+ front panel or
webserver.
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Value Description
Calendar Van Converts incoming resistance to temperature using the
Dusen Calendar Van Dusen A, B, C, and R0 constants. Use
this option to select other tables (such as IEC) by
entering the A, B, C, or R0 constants.
Note: Select the Calendar Van Dusen option to
support other temperature curves (such as DIN
43760 1980 or IEC 60751 2008) when using
constants from those standards.
12. Complete any conversion-specific fields for the analog conversion
value you selected:
Note: Conversion settings in this section may require that you
change jumper (bit link) settings on the appropriate I/O
board. Refer to the FloBoss S600+ Flow Computer
Instruction Manual (Form A6115) for further details.
Value Description
High Scale Indicates, in mA or V (depending on the selected
conversion option), the high-range scaling value (5 V
or 20 mA).
Note: This field does not display for on-line
calibration.
Mid Scale Indicates, in mA or V (depending on the selected
conversion option), the middle-range scaling value (5
V or 20 mA).
Note: This field does not display for on-line
calibration.
Low Scale Indicates, in mA or V (depending on the selected
conversion option), the low-range scaling value (0 V,
1 V, 0 mA, or 4 mA).
Note: This field does not display for on-line
calibration.
High Fail In current modes, indicates the direct reading of the
Analog Input at which the transmitter has failed.
In voltage modes, indicates (in mA) the current
required to pass through a 250-ohm conditioning
resistor to achieve the required fail voltage.
Low Fail Indicates, in mA or V (depending on the selected
conversion option), the mid-range scaling value (5 V
or 20 mA).
13. Complete any required calibration-specific fields for the
conversion factor you selected.
If Analog:
Value Description
Low Scale Indicates, in mA or V (depending on the selected
conversion option), the low-range scaling value (0 V,
1 V, 0 mA, or 4 mA).
Note: This field does not display for on-line
calibration.
Mid Scale Indicates, in mA or V (depending on the selected
conversion option), the mid-range scaling value (5 V
or 20 mA).
Note: This field does not display for on-line
calibration.
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Value Description
High Scale Indicates, in mA or V (depending on the selected
conversion option), the high-range scaling value (5 V
or 20 mA).
Note: This field does not display for on-line
calibration.
If PRT/RTD:
Value Description
Low Scale Indicates, in degrees Centigrade, the low value for
calibration.
Note: This field displays only if you select the
Linear Cal or Non Linear Cal conversion
options.
Mid Scale Indicates, in degrees Centigrade, the mid value for
calibration.
Note: This field displays only if you selected the
Non Linear Cal conversion option.
High Scale Indicates, in degrees Centigrade, the high value for
calibration.
Note: This field displays only if you selected the
Linear Cal or Non Linear Cal conversion
options.
A Provides the A constant value for the Calendar Van
Dusen conversion.
Note: This field displays only if you selected the
Calendar Van Dusen conversion option.
B Provides the B constant value for the Calendar Van
Dusen conversion.
Note: This field displays only if you selected the
Calendar Van Dusen conversion option.
C Provides the C constant value for the Calendar Van
Dusen conversion.
Note: This field displays only if you selected the
Calendar Van Dusen conversion option.
R0 Provides the R0 constant value for the Calendar Van
Dusen conversion.
Note: This field displays only if you selected the
Calendar Van Dusen conversion option.
14. Complete any Alarm Limit values:
Value Description
High High Select the checkbox and enter a value to which the
input value must rise to generate a High High alarm.
High Select the checkbox and enter a value to which the
input value must rise to generate a High alarm.
Low Select the checkbox and enter a value to which the
input value must lower to generate a Low alarm.
Low Low Select the checkbox and enter a value to which the
input value must lower to generate a Low Low
alarm.
15. Click OK to apply the edits. The PCSetup screen displays.
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4.3.3 Adding a New I/O Point
To add either a new analog input or a new PRT/RTD I/O point:
1. Right-click in the right-hand pane of the PCSetup screen. The
system displays a shortcut menu.
2. Select New I/O Point on the shortcut menu. The system displays
the Analog Input Assignment dialog box.
Figure 4-8. Analog Input Assignment dialog box
3. Complete the Type, I/O Board, I/O Channel, and Units fields as
described in Editing Analog Inputs.
Note: Config600 highlights the default values for each field. You
can accept or change those defaults as necessary.
4. Select the type of Units.
5. Click OK to apply the new I/O point to your configuration. The
system redisplays the PCSetup screen with your new I/O point.
4.4 Analog Outputs (AO)
You can assign each analog output channel to an individual data item.
You can also assign individual data items to more than one output,
which allows you to create a repeat signal.
Each installed I/O module (P144) provides up to four analog output
channels. Neither the Prover module (P154) nor the HART module
(P188) provide any analog output channels.
4.4.1 Editing Analog Outputs
To edit an analog output data item:
1. Select Analog Outputs from the hierarchy menu. The system
displays all currently defined analog outputs in the right-hand pane.
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2. Double-click an analog output to edit. The Analog Output
Assignment dialog box displays.
3. Select the Item Type to assign the Analog Output (or select
Unassigned to deselect the output). Config600 completes the Item
field with available data items:
Figure 4-9. Analog Output Items
4. Select an item in the Item field to assign to the item type.
5. Define the output scales by entering values in the Low scale and
High scale fields. S600+ uses these values when converting the
raw value into a scaled analog output value. The default value for
the Low scale is 0; the default value for the High scale is
10000000. To invert the output, set the High scale lower than the
Low scale.
Note: Config600 changes the units associated with these fields
(kg/m3, t/h, m3/h, pls/m3, and such) based on the data item
you select.
6. Select a Conversion factor for the Low scale and High scale
values. Valid options are 0 to 20mA or 4 to 20mA. The default is 4
to 20mA. For example, if you select the 4 to 20mA option,
Config600 equates the Low scale value to 4 mA and the High scale
value to 20mA.
7. Click OK to apply your selections. The system redisplays the
PCSetup screen with your new assignments.
Note: Refer to Appendix D, Field Calibration, for additional
information.
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4.5 Density Inputs
Config600 supports either single or twin densitometers, which you
assign to each station or stream as you develop a configuration. You
can assign each densitometer frequency to a specific density input
channel on the I/O module.
Each installed I/O module (P144) provides three available density
input channels. Each installed Prover module (P154) provides two
channels.
Notes:
If the densitometer also acts as the temperature element for the
meter, assign the meter temperature, densitometer temperature, and
pressure transmitter to the same analog input.
Using the Streams option in the PCSetup Editor, you can switch a
frequency input to an analog signal. See Chapter 6, Stream
Configuration.
4.5.1 Assigning Density Input
To assign or reassign a density input data item:
1. Select Density Inputs from the hierarchy menu. The system
displays all currently defined density inputs in the right-hand pane.
2. Double-click a Density Input to edit. The Assign Input dialog box
displays.
Note: You can also click the Assignment icon on the toolbar
to display the dialog box.
3. Select the I/O Board to assign the density input (or select
Unassigned to deselect the input). Config600 lists available
channels in the I/O Channel field:
Figure 4-10. I/O Channels for Density Input
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4. Select the I/O Channel for the density input.
5. Click OK to apply the assignment. The system redisplays the
PCSetup screen with your new I/O assignment.
Notes:
Before displaying the PCSetup screen, Config600 may display
a reminder for you to enable the alarms for the new assignment.
When you assign a densitometer input, the station or stream
density configuration page displays.
Figure 4-11. Alarm Reminder
4.5.2 Editing Density Inputs
To edit the description for a density data item:
1. Select Density Inputs from the hierarchy menu. The system
displays all currently defined density inputs in the right-hand pane.
2. Right-click a data item to edit. The system displays a shortcut
menu.
3. Select Settings on the shortcut menu. The system displays the Edit
Description dialog box:
Figure 4-12. Edit Description dialog box
4. Edit the current item description, using no more than 20
alphanumeric characters.
5. Click OK to apply the new item description. The system redisplays
the PCSetup screen with your new item description.
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4.6 Turbine Inputs
A turbine or positive displacement meter provides inputs to the system
in the form of single-pulse or dual-pulse data. You assign the turbine
pulse inputs to an I/O channel on the I/O board.
Each installed I/O module (P144) or Prover module (P154) provides up
to four pulse input channels. You can define these channels as:
Four single-pulse inputs.
Two dual-pulse inputs.
Two single-pulse and one dual-pulse inputs.
The S600+ cannot count pulses unless the I/O module (P144) or Prover
Caution module (P154) is fitted with a dual-pulse P148 mezzanine board.
4.6.1 Assigning Turbine Inputs
To assign or reassign turbine input data items:
1. Select Turbine Inputs from the hierarchy menu. The system
displays all currently defined turbine inputs in the right-hand pane.
2. Double-click a turbine input to edit. The Pulse Input Assignment
dialog box displays.
Note: You can also click the Assignment icon on the toolbar
to display the dialog box.
Figure 4-13. Pulse Input Assignment dialog box
3. Select a pulse mode:
Field Description
Unassigned Select to un-assign a pulse input.
Single Select if only one pulse train is available from the
meter.
Dual Level A Select if the meter provides dual pulses at the same
frequency but out of phase.
Note: This option conforms to Level A interpolation in
accordance with ISO 6551 (IP252/76).
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Field Description
Dual Level B Select if the meter provides dual pulses at the same
frequency but out of phase.
Note: This option conforms to Level B interpolation in
accordance with ISO 6551 (IP252/76).
4. Select the I/O board for the pulse turbine input.
5. Select an I/O channel to use.
For dual-pulse input on the I/O (P144) module, select channels
1 & 2 or 3 & 4.
For dual-pulse input on the Prover (P154) module, select
channels 2 & 3 or 4 & 5 (Config600 reserves channel 1 for the
I/O board).
Four channels (1, 2, 3, and 4 for I/O modules or 2, 3, 4, and 5
for Prover modules) are available for single-pulse inputs.
6. Complete the Low Frequency Cutoff field using a Hertz value. If
the S600+ receives pulse frequencies below this value, it sets the
flow rate and input frequency to zero.
Note: Totalisation still occurs in Liquid Turbine applications, but
does not occur in Gas Turbine applications when the
frequency is below the Low Frequency Cutoff value.
7. Complete the fields in the Thresholds pane (which displays only if
you selected Dual Level A or B as a pulse mode).
Field Description
Reset Determines the number of consecutive valid pulses the
system must receive after the occurrence of the bad
pulse alarm before it clears the bad pulse alarm. The
default value is 200000.
Note: Config600 ignores all bad pulses that occur
below the value you enter in the Error Check
Frequency field.
Bad Pulse Indicates the number of bad pulses that need to
accumulate in the bad pulse buffer before the system
raises the bad pulse alarm. The default is 50.
8. Complete the fields in the Bad Pulse Configuration pane (which
displays only if you selected Dual Level A or B as a pulse mode).
Field Description
Bad Pulse Defines how the system manages the bad pulse
Reset Mode buffer. Valid values are Clear (clear the buffer when
the input frequency is below the error check frequency)
or Set (do not clear the buffer). The default value is
Clear.
Error Check Sets a threshold input frequency value. While
Frequency Config600 detects and records pulses below this
value, it does not include them in bad pulse checking.
9. Click OK to apply the assignments. The PCSetup screen displays
showing your new values.
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4.6.2 Editing Turbine Inputs
To edit the description for a pulse input data item:
1. Select Turbine Inputs from the hierarchy menu. The system
displays all defined turbine Inputs.
2. Right-click a data item to edit. The system displays a shortcut
menu.
3. Select Settings on the shortcut menu. The system displays the Edit
Description dialog box:
Note: You can also click the Settings icon on the toolbar after
highlighting the data item to display the menu.
Figure 4-14. Edit Description dialog box
4. Edit the current item Description, using no more than 25
alphanumeric characters.
5. Click OK to apply the new item Description. The system
redisplays the PCSetup screen with your new item Description.
4.7 Pulse Outputs
Use pulse outputs to derive cumulative totals for display on a counter,
a totaliser, or DCS system. You can assign each pulse output to a
specific pulse output channel on the I/O board.
Each installed I/O (P144) module provides five pulse output channels,
and each installed Prover (P154) module provides four channels.
Figure 4-15. Pulse Output Items
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4.7.1 Assigning Pulse Outputs
To assign or reassign Pulse Output data items:
1. Select Pulse Outputs from the hierarchy menu. The system
displays all defined pulse output data items.
2. Double-click a pulse output to edit. The Pulse Output Assignment
dialog box displays.
Figure 4-16. Pulse Output Items
3. Select Cumulative Totals in the Item Type pane. Config600
completes the Item field with available items.
4. Select an Item in the Item pane to associate with the Pulse Output.
5. Edit the Description associated with the item and item type.
Config600 uses this value only on screen displays and reports.
6. Complete the Frequency field using a Hertz value to indicate the
output’s pulse width. For example, a frequency of 5 Hz equates to a
200 millisecond pulse width with a 50/50 duty cycle. The default
value is 5.
7. Complete the Grab Size field to indicate the number of units per
pulse (the type of unit being dependent on the application)
Config600 accumulates before sending a pulse. For example, use a
Grab Size value of 10m3 to measure increments in the Cumulative
Volume Totals for each outputted pulse. The default is 10.
8. Click OK to apply the new assignment. The PCSetup screen
displays showing the new assignment.
4.8 HART Modules
Each Highway Addressable Remote Transducer (HART) module
supports 12 channels with up to 8 transmitters per channel. However,
the S600+ has an overall restriction of 50 transmitters.
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Note: You cannot add a HART module definition to an existing
configuration file. If you add a HART module to your S600+,
you must create an entirely new configuration file. Be sure to
assign the I/O module (P144) to address 1 and the HART
module (P188) to address 2.
The S600+ supports 12 channels, with up to 8 sensors multidropped
from each channel. Since each sensor takes approximately 0.5 second
of scan time, the more sensors you add to each channel, the slower the
I/O update time becomes for that channel. Also, the HART module
reads only the HART digital signal, not the channel’s analogue value.
If you require both, you must physically wire the HART signal to an
ADC and HART channel.
By default, the S600+ acts as the primary HART master. Ensure there
is no other primary master connected to the channel. For dual master
support or instructions on how to set the S600+ to secondary master,
contact Technical Support.
4.8.1 Editing HART Settings
To edit or reassign settings for the HART data items:
1. Select HART Boards from the hierarchy menu. The system
displays the HART Board configuration screen:
Figure 4-17. HART Module Configuration screen
2. Complete the screen based on the number of sensors associated
with each channel on the S600+. Click ▼ to display valid values.
4.9 PID Loop Settings
The PID control task provides primary control with secondary override
control (that is, two control loops, each with its own parameters). You
can either select the output according to criteria you can enter or allow
a status input to the task to select the output.
You can configure an individual PID task for each station and stream,
subject to the I/O providing sufficient analog outputs.
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Typically, a liquid application has flowrate primary control which
changes to pressure control if the pressure falls too low. A gas
application has a primary pressure control which is overridden by flow
control if the flowrate becomes too high.
4.9.1 Assigning PID Loops
To assign or reassign PID data items:
1. Select PID Loops from the hierarchy menu. The system hides the
setup fields until you assign an analog output to the PID loop (see
Figure 4-18).
Figure 4-18. PID Loop Enabled screen
2. Select Unassigned (or select the Analog Outputs from the
hierarchy menu) to identify the Analog Output values you desire to
associate with each PID control loop.
Figure 4-19. Analog Output Assignment screen
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3. Select PID Loops from the hierarchy menu. The system expands
the hierarchy to display the control loops defined for each I/O
module.
4. Select a control loop. Config600 displays the common data items
for this loop.
Figure 4-20. PID Loop Output Assigned screen
5. Assign the Primary Controlled Process Variable to enable the
primary controller.
6. Click PV Channel Settings. A Select Object dialog box displays.
Use it to assign the Analog Output value associated with this PID
control loop.
Figure 4-21. PID Loop Output Assigned screen
7. Assign – if required – the Override Controller process variable.
Config600 expands the screen content.
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Figure 4-22. PID Loop PV Assigned screen
8. Select the Control Method for the PID loop. Click ▼ to display all
valid process variable values.
Field Description
Disable The PID algorithm does not execute and the output
does not update
Dual Auto Selects Primary control with Secondary override
according to the settings defined in Switch Over Logic
field.
Primary Only Uses the primary control settings with no switching to
secondary control.
Secondary Uses the second control settings; does not switch to
Only primary control.
User Logic Uses a KPINT status input to select either primary or
secondary control. The status can be set by an
operator, a digital input, user logic in a LogiCalc, or
downloaded from a supervisory computer.
9. Complete the Auto/Manual field. Valid values are Manual (the
system forces the output to the Manual Position value) or Auto (the
system uses the calculated value from the PID algorithm to drive
the analog output). The default value is Manual.
10. Indicate an MV Max Rate Of Change as a percentage of the
output per second. This value controls the Manipulated Variable
output’s maximum rate of change (ROC). The default is 60 (60%
of output). For example, entering 20 in this field limits a full range
(0 to 100) change to a minimum of 5 seconds.
Note: Enter 0 in the MV Max Rate of Change field to override the
field.
11. Indicate an MV Clamping High Limit as a percentage of the
output. This value limits the Manipulated Variable output’s
maximum value. The default is 100.
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12. Indicate an MV Clamping Low Limit as a percentage of the
output. This value limits the Manipulated Variable output’s
minimum value. The default is 0.
13. PV Channel shows the measured input selected for the PID loop.
Note: The system grays out the Override Controller PV Channel
Settings button until you assign the Primary Controller PV
Channel.
14. Complete the Control Action field on the PID Loop screen. The
system uses this value to determine whether to increase or decrease
the output when the process variable exceeds the SP (Setpoint)
value. Valid values are Reverse (reduce the output when the
process variable is greater than the Setpoint value) or Forward
(increase the output when the process variable is greater than the
Setpoint value). The default is Reverse.
15. Define a Set Point value, which the system—when in Auto
mode—attempts to achieve by controlling the output. This is an
initial value that you can change through the S600+ front panel. It
must be in the same units as the Process Variable.
16. Complete the SP Rate Of Change field. The default is 0.
Config600 uses this value to control the rate of change (ROC) of
the setpoint. The value defines the maximum rate of change,
causing the setpoint to change as a percentage of the setpoint range
incrementally to the new entered Set Point value. Use this value as
a component of flow profiling, for example, at the start of a batch.
Note: Enter 0 to override the SP Rate of Change field.
Warning If you overrider this parameter, then the rate of change at the output
occurs as fast as the unit can react to a new setpoint value being
entered. This results in a step change of the output value rather than
a smooth transition from one point to another.
17. Select the SP Tracking checkbox to enable setpoint tracking. This
field works in conjunction with the value you enter in the
Auto/Manual field:
With SP Tracking enabled and in Auto mode, the system sets
the value in the Manual Position field equal to the current
output value.
With SP Tracking enabled and in Manual mode, the system
sets the value in the SP (Setpoint) field equal to the process
variable.
With SP Tracking disabled and in Auto mode, the value in the
Manual Position field remains unchanged.
With SP Tracking disabled and in Manual mode, the SP value
remains unchanged and the system sets the integral action field
to the value required to maintain the current position.
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18. Complete the Manual Position field. This value represents the
output value when the Auto/Manual mode is set to Manual.
19. Complete the PV Range field to identify the range for the process
variable measuring instrument. The value must be in the same units
as the Process Variable.
20. Complete the Prop Band (Proportional Bandwidth) field. This
value is a tuning parameter expressed as a percentage of the PV
Range. It makes a change to the output proportional to the current
error.
21. Complete the Integral Time field. This value, expressed in
seconds, is a tuning parameter. It makes a change to the output
based on the sum of previous errors.
Note: If the Integral Time is 0, the system sets the integral action
to zero.
22. Complete the Derivative Time field. This value, expressed in
seconds, is a tuning parameter. It makes a change to the output
based on the rate of change of the error.
Note: If the Derivative Action Time is 0, the system sets the
derivative action to zero.
23. The Dual Auto Control Method uses Switch Over Logic criteria to
decide whether to use the output produced by the primary control
loop or the output produced by the secondary override control
loop. The test compares the override process variable with an
entered limit, and can test for either lower (such as too low
pressure) or higher (such as too high flowrate).
Switch to override when override PV is less than the entered
value (to the right of this selection on the screen), and switch
back when PV reaches the entered value (to the right of this
selection on the screen).
Switch to override when override PV is greater than the
entered value (to the right of this selection on the screen), and
switch back when PV reaches the entered value (to the right
of this selection on the screen).
Note: The Switch Over Logic option displays only if you select
Dual Action in the Control Method field.
24. Click the hierarchy menu when finished. Config600 displays an
Apply Changes dialog box.
25. Click Yes to apply the changes to the configuration file. The
PCSetup screen redisplays.
4.9.2 Proportional Plus Integral and Derivative Action
The method for PID control is to calculate an error that is the
difference between the current measured value of the process variable
(usually flowrate or pressure) and a setpoint value required for the
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variable, and to convert the error to a correction which can be applied
to the output to reduce the error to zero.
Forward/Reverse action describes the direction in which correction is
applied to decrease the error. For flowrate control using a flow control
valve, when the process variable is greater than the setpoint, the output
needs to be reduced to close the valve slightly, and this is defined as
Reverse action. For pressure control in the same situation, the output
would need to be increased and this is defined as Forward acting.
The three components each provide a different type of correction to the
output and adjustment of the terms effectively changes the amount of
damping applied; the proportional component applies to the current
error, the integral component applies to the sum of previous errors over
a period and the derivative component applies to the rate of change of
the error.
PID Controller The PID controller output is calculated from the sum of the
proportional, integral, and derivative actions:
Output = P + I + D
Each term depends on the Error and Gain:
If the control action is Forward:
Error = Process Variable – Setpoint
If the control action is Reverse:
Error = Setpoint – Process Variable
If the proportional gain is applied to all three terms:
Gain = 1 / PV Range x 100 / Proportional Band x 100
If the algorithm is processes at regular intervals:
Delta Time = Current Time – Previous Time
Proportional The degree of proportional action (P) is directly proportional to the
Action (P) error and is calculated from the formula:
P = Error x Gain
A high proportional action produces a large change in the output for a
given change in the error, a low proportional action produces a small
change in the output, that is the action is less sensitive. If the
proportional gain is too high the system becomes unstable.
A suitable initial value for flowrate control is 200%.
Integral
Action (I) The degree of integral action (I) is calculated from the formula:
I (new) = I (previous) + (Error x Gain x Delta Time) / Integral Action Time
Integral action provides a cumulative offset that eliminates the residual
error.
A suitable initial value for flowrate control is 3.0 seconds.
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Derivative
Action (D) The degree of derivative action (D) is calculated from the formula:
D = (Error – (2 x Old Error) + Very Old Error) x Gain x Derivative Action Time / Delta Time
Derivative action responds to rate of change in successive errors. The
action is sensitive and anything greater than a small value of the
derivative action time can make the system unstable.
A suitable initial value for flowrate control is 0.01 seconds.
4.10 Communications Port
During the creation of a configuration, you specify the
communications ports. Once the configuration has been created, you
must configure the “tasks” for the communications port(s).
A communication “task” defines the communications links to any
devices connected to the S600+. The task defines the communications
or network port and communication parameters for the port. You can
define up to 20 communications tasks for the S600+ and assign each
task a specific function (such as Modbus Master, Modbus Slave, VWI,
or Printer). Each task must be allocated to a dedicated communications
port. If you configure a serial port, the task allows you to configure the
settings for the COM ports to the external devices.
The S600+ supports Modbus, Modbus Enron (Modbus with EFM
Extensions), Modbus encapsulated in TCP/IP, Modbus/TCP, and
Printing over Ethernet.
Notes:
EFM is Electronic Flow Metering or Measurement.
For Modbus encapsulated in TCP/IP and Modbus/TCP, the
maximum number of RTU’s that can be connected to a single Port
(501, 502, etc.) is 2.
S600+ supports:
Slave and master peer-to-peer.
Q.Sonic.
Slave and master functionality in Modbus.
Slave and master functionality in Modbus Enron (EFM).
Slave and master functionality in Modbus encapsulated in TCP/IP.
Slave functionality in Modbus/TCP.
Master TCP/IP communication.
Printer.
VWI.
Network Time Protocol (NTP)
4.10.1 Editing a Communications Task
To edit a communication task:
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1. Select Comms from the hierarchy menu. The system displays the
Communication Task configuration screen:
Figure 4-23. Example Communication Task Configurations
2. Select a value in the Comms Links field. Config600 displays the
values associated with that Comm Link type in the right-hand side
of the screen. The title of that values pane also changes to reflect
the selected Comm Link type.
3. Complete the values for the selected Comms Link:
Note: Not all fields display for each Comm Link option.
Field Description
Function Indicates all valid communication port functions.
Click to display all valid functions.
Protocol Select a protocol, if appropriate. Click to display all
valid protocols, which include Serial (ASCII), Serial
(RTU), Ethernet (ASCII), Ethernet (RTU),
Modbus/TCP, Printer (Serial), and Printer (Ethernet).
Note: RTU (Remote Transmission Unit) is the
preferred protocol for increased performance.
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Field Description
Port Sets the primary port for the communication task. If
available, click to display all valid ports. Click
Setup (if present) to display a Port Setup dialog that
you use to define communication options (baud rate,
data bits, stop bits, and parity values) for the port you
select. The port depends on the type of Comms link
you select.
Notes:
When set to 0, the NTP uses any available port
when communicating with a public NTP server.
For Modbus encapsulated in TCP/IP and
Modbus/TCP, the maximum number of RTU’s
that can be connected to a single Port (501, 502,
etc.) is 2.
Setup Click to display a Port Setup dialog box that you use
to define communication options for the selected port
type.
Note: The Comm Link type dictates which fields
selectively appear on this dialog box.
Baud Rate Indicates the serial transfer rate.
Click to display all valid values.
The default value is 38400.
Data Bits Indicates the number of data bits
the port uses. Click to display all
valid values. The default value is 8.
Stop Bits Indicates the period length. Click
to display all valid values. The
default value is 1.
Parity Indicates the type of parity used to
detect data corruption during
transmission. Click to display all
valid values. The default value is
None.
Hardware Sets RTS/CTS Handshaking.
Handshake When you select this checkbox, the
ready to send (RTS) line fluctuates
between on and off.
RTS On Sets, in milliseconds, the amount
Delay of time Config600 waits after
turning on the ready to send
(RTS) signal before beginning
transmission. The default is 0.
You can change this value to
optimise communications.
The default value should be
sufficient for dial-up modems and
EIA-232 (RS-232) connections.
For older radios, you may need
to set this value to 0.2 seconds.
For newer radios, 0.02 seconds
should be sufficient.
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Field Description
RTS Off Sets, in milliseconds, the amount
Delay of time Config600 waits after
transmitting a message before
turning off the ready to send
(RTS) signal. The default is 0.
You can change this value to
optimise communications.
The default value should be
sufficient for dial-up modems and
EIA-232 (RS-232) connections.
For radios, a value of 0.01 may
be appropriate.
Note: These variables may
change per your
situation. These are
general values that you
need to assess for each
circumstance.
Meter Port If you select the VWI function, click Setup to display
the Port Comm Setup dialog and configure the port
with which to communicate with the meter.
If you select the VWI Function and the Serial
protocol, you must also use the Meter Port field to
define a COM port for the ultrasonic meter. Although
the S600+ provides eight COM ports, ports 1, 2, and
8 are reserved for system use.
Address Map Identifies the Modbus file Config600 uses to map
data.
Click Edit (if present) to open the Modbus Editor and
edit the file (see Chapter 14, Modbus Editor for more
information).
IP Address If you select the Modbus (Master) function and the
Ethernet or Modbus protocols, enter a Slave IP
Address in addition to identifying the port.
Server Address Indicates the TC/IP address of the NTP server used
for time synchronisation.
Note: This option displays only when you select
NTP.
Slave Address If you select the Modbus (Slave) function, you must
also complete the Slave Address field. This is a
switch, not an IP address. Enter either a valid
Modbus address between 1 and 247 or enter 0. If
you enter 0, then the Modbus task uses the value
entered on the S600+ (refer to Chapter 7, Startup, in
the FloBoss S600+ Flow Manager Instruction
Manual, Form A6115). This is useful when multiple
streams with identical configurations require unique
slave addresses.
Update Interval Indicates how frequently the S600+ connects with
the NTP server and checks for time drift. Valid
values are Disabled (the default), Daily, or Weekly.
Click to display all values. This update occurs
between 10 and 50 seconds past the minute.
Note: This option displays only if you select NTP.
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Field Description
Max Time Drift Defines (in milliseconds) the threshold at which the
the S600+ resets its internal clock. This threshold is
the maximum point of difference between the NTP
server and the S600+. For example, if the difference
between the NTP server and the S600+ check
exceeds this value, the S600+ clock adjusts. Any
resynchronisations appear in the event log. The time
difference is in module (+/- Max time drift).
Note: This option displays only when you select
NTP.
Alarm Accept on Allows the S600+ to automatically acknowledge and
TX accept alarms locally when they are transmitted on
the Modbus link. With this option enabled, the S600+
accepts all alarms when polled for any data.
Read Only Prevents the Modbus link from writing data to the
S600+.
Secondary Link If you select the Modbus (Slave) function and the
Ethernet (RTU) or Modbus/TCP protocol, select
Secondary Link in Dual Ethernet Systems to indicate
that the slave unit is on the secondary Ethernet port.
Note: Modbus (Master) is not supported on the
second network card.
Setup Peer to Click to display the Peer Params Setup dialog, which
Peer Options you use to select options for peer-to-peer
networking.
Note: This option displays only when you select
the Peer Master Link or Peer Slave Link.
Link to Stream Assign streams in an ascending order to Comm
Assignment Links in an ascending order. For example, Streams
1 and 2 to Link 1; Streams 3 and 4 to Link 2; and
Streams 5, 6, and 7 to Link 3.
Note: This option displays only when you select
the GDUS Link 1 or Coriolis Link 1.
Stream Select the stream to which to link
the stream.
Address Enter the address to which to link
the stream.
Notes:
If you select the Modbus (Master) function and the Ethernet or
Modbus protocols, you must provide a slave IP address in addition
to identifying the port.
If you select the Modbus (Slave) function and the Ethernet or
Modbus protocol, a Secondary Link check box appears at the
bottom of the screen below the Address Map field. Select this
option to indicate that the slave unit is on the secondary Ethernet
port.
If you select the VWI function and the Serial protocol, you must
also use the Meter Port field to define a COM port for the
ultrasonic meter. Although the S600+ provides eight COM ports,
ports 1, 2, and 8 are reserved for system use.
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If you select the Printer function for multiple tasks, all the tasks can
have the Printer function.
4. Once you are done configuring communications, click on the
hierarchy menu. Config600 displays an Apply Changes dialog box.
5. Click Yes to apply the changes to the configuration file. The
PCSetup screen redisplays.
4.10.2 Setting Up Peer-to-peer Options
To set up peer-to-peer communication options, refer to Appendix F,
Peer-to-peer Link Communications.
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Chapter 5 – Station Configuration
In This Chapter
5.1 Station Flowrate Limits ........................................................................ 5-2
5.2 Station Averaging Temperature & Pressure ....................................... 5-4
5.3 Station Secondary Units Setup ........................................................... 5-6
5.4 Station Flow Switching ........................................................................ 5-8
5.5 Station Gas Composition .................................................................. 5-10
5.6 Sampling ........................................................................................... 5-14
5.7 Prover Configuration Screens ........................................................... 5-17
5.7.1 Flow Balance Setup ........................................................... 5-18
5.7.2 Prover – Ball (Bi-Directional) (Liquid Only) ........................ 5-19
5.7.3 Prover – Compact (Liquid Only)......................................... 5-32
5.7.4 Prover – Master Meter (Gas and Liquid) ........................... 5-44
Use Stations to provide functions, such as station totals, batching, flow
switching, and proving. They may also provide a common point for
chromatograph information, sampler output, header density
measurement and the corresponding liquid volume correction
calculations.
Streams can work stand alone, but you may also assign a stream to a
station together with other streams. For example, stations can provide
proving functions to streams you configure in other S600+ computers.
If you assigned streams to stations during the initial configuration
process, then up to two stations appear as choices in the hierarchy
menu in the left pane. The stations can be gas or liquid or one of each.
Notes:
For station summation of stream flowrates to work correctly, all
stations must have at least one stream configured.
Some station settings affect stream settings.
Stations
Figure 5-1. Stations on the Hierarchy Menu
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Station settings for the S600+ allow the configuration to be organised
according to the application’s operational requirements. The initial
configuration process assigns default values to the station settings.
Using the PCSetup Editor, you can define alarm limits for a maximum
of two stations in each configuration file.
To edit the station settings, select the required station from the left
pane (hierarchy menu) in the PCSetup Editor.
Note: You can also access and edit station settings through the
System Editor and the System Graphic.
Station settings include:
Common Station Settings Flow Rate Limits
Station Averaging
Secondary Units Station Setup
Gas Station Settings Flow Switching (Station)
Batching (Refer to Batching)
Density Measurement (Refer to Stream
Configuration)
Chromatograph Data
Liquid Station Settings Product Table (Refer to Batching)
Batching (Refer to Batching)
Proving (Refer to Proving)
Flow Switching (Station)
Density Measurement (Refer to Stream
Configuration)
Sampling
Liquid Volume Correction
Flow Balance Setup
5.1 Station Flowrate Limits
Flowrate settings define the alarm setpoints for each type of flowrate.
You can enable up to four types of alarms for each flowrate. The
settings enable or disable the alarms, and are system-activated when
the calculated result for the relevant flowrate is not within the limits
you specify.
Editing Flowrate To edit or activate flowrate alarm settings:
Alarms
1. Select the Flowrate component from the hierarchy menu. The
system displays the associated settings in the right-hand pane.
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Figure 5-2. Flowrate Options
2. Double-click the required flowrate object. The system displays a
Calculation Result dialog box.
Figure 5-3. Calculation Result dialog box
3. Select one or more alarms to enable. The system adds limit fields
and default values to the dialog box.
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Figure 5-4. Calculation Result (with limits)
4. Review and modify the limits for any alarms you have enabled.
5. Click OK to apply the changes to the configuration file. The
PCSetup screen displays your changes.
Figure 5-5. Flowrate Alarms with Limits
5.2 Station Averaging Temperature & Pressure
Use the Station Averaging settings to set the alarm limits of the
average temperature and pressure and define how the S600+ performs
averaging.
1. Select the Average Temp & Pres component from the hierarchy
menu. The system displays the associated settings in the right-hand
pane.
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Figure 5-6. Average Temp & Pressure
2. Select an averaging mode. Click to display all valid options:
Value Description
All Average the pressure and temperature of all streams,
regardless of status.
All Online Average the pressure and temperature of only those
streams currently on-line.
1st Online Use the pressure and temperature of the first stream
on-line as the average station pressure and
temperature.
3. Click STN TEMP or STN PRESS to display a Calculation Result
dialog box.
Figure 5-7. Calculation Result dialog box for Temp & Pressure
4. Select the appropriate alarms to enable and indicate the specific
values (temperatures and pressure in pre-defined units) for each
alarm.
5. Click OK to apply the changes. The PCSetup screen displays.
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5.3 Station Secondary Units Setup
The station secondary units setup allows for the configuration of
selected flow rates and totals in different units as selected in the unit’s
section.
1. Select the Secondary Units STN Setup component from the
hierarchy menu. The system displays the associated settings in the
right-hand pane.
Figure 5-8. Secondary Units STN Setup
2. Select the Gas STN Setup or Liquid STN Setup button to display
the Dual Units Setup dialog.
Note: The dialog box consists of two screens (Cumulative Totals and
Periodic Totals). You can switch between each screen by
selecting the To Periodic Totals/To Cumulative Totals
button.
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Figure 5-9. Dual Units Setup – Cumulative Totals dialog box
3. The Cumulative Totals screen consists of the following:
The first 4 slots are pre-defined and indicate the available flow
rates.
You can configure the next 8 slots as station cumulative totals.
The last slot is pre-defined and indicates which station is linked
to the selected Dual Units Setup instance.
To add a cumulative total, click on the Add button, and the first
available cumulative total appears. Use the button to change the
cumulative total for each slot.
Note: You should only configure Station Cumulative Totals.
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Figure 5-10. Dual Units Setup – Periodic Totals dialog box
4. Click the the To Periodic Totals button to view the Periodic Totals
screen. The Periodic Totals screen consists of the following:
Pre-defined Slot 1 is read-only and indicates the converted
flow rates and cumulative totals.
Pre-defined Slot 2 is read-only and indicates the converted
periodic totals.
You can configure the next 12 slots as periodic totals.
To add a periodic total, click on the Add button. Use the button
to select the required periodic total.
Note: You should only configure Periodic Totals belonging to the
selected station.
5. Click OK to apply the changes. The PCSetup screen displays.
5.4 Station Flow Switching
Flow Switching settings define the method and parameters that
determine which streams should open and close. You can set up flow
switching for a station and then disable it until you need this option.
1. Select Flow Switching from the hierarchy menu. The Flow
Switching screen displays.
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Figure 5-11. Flow Switching screen
2. Complete the following fields.
Field Description
Enabled Disables flow switching for the station. The default is
checked (flow switching is enabled).
Algorithm Sets the algorithm to open and close streams. The
default is 1.
Note: Refer to Appendix C, Batching, for algorithm
descriptions.
Flowrate Sets, if applicable, the required station flowrate.
Setpoint
Loading Units Identifies whether the measured flowrate is Mass (=1)
or Volume (=0) units. The default is Volume.
Auto Close Identifies whether to close highest priority stream first
First (checked) or to close lowest priority stream first.
Note: This does not apply to Algorithm 1.
Manually Open Select to open the first stream manually.
First
Manually Close Select to close the last stream manually.
Last
Deviation Time Sets the minimum time the flowrate must be above or
below the limit before automatically opening or closing
a stream.
Post Move Sets a delay time after opening or closing a valve
Time before moving to the monitor flow stage.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
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4. Click Yes to apply your changes. The PCSetup screen displays.
5.5 Station Gas Composition
Station Gas Composition settings define the processing and port
telemetry parameters for stations receiving data from the gas
chromatograph controller. The chromatograph controller measures the
individual component concentrations found in the line gas. The
chromatograph controller settings also allow you to define alarms. The
system activates these alarms when the calculated results for the
chromatograph data are not within specified limits.
1. Select Gas Composition from the hierarchy menu. The Gas
Composition screen displays.
Figure 5-12. Station Gas Composition screen
2. Complete the following fields.
Field Description
Type Indicates the chromatograph configuration. Click to
display all valid values.
KP ONLY Not controller-connected; uses
information entered via keypad. This
is the default.
Note: If you select KP ONLY, the
system hides a number of
fields on this screen.
CHROMAT A Controller connected; uses data
from Chromatograph A. If a fault is
detected on Chromatograph A, then
the system uses data from
Chromatograph B (if healthy) or
keypad data / last good data as
fallback.
CHROMAT B Controller connected; uses data
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Field Description
from Chromatograph B. If a fault is
detected on Chromatograph B, then
the system uses data from
Chromatograph A (if healthy) or
keypad data / last good data as
fallback.
CHROMAT Controller connected; uses data
AUTO from both Chromatographs based
on the new analysis flag (GC A →
GC B → GC A → GC B). If a fault is
detected on one of the
Chromatographs, then the data from
the other is used. If a fault is
detected on both Chromatographs,
then the keypad data / last good
data is used as fallback.
Initial Mode Indicates the operational mode for the in-use
composition data. Click to display all valid values.
KEYPAD Use data entered via keypad. This is
the default.
CHROMAT Use live data from the
chromatograph controller.
DOWNLOAD Download gas composition data
directly to each stream. Used only if
connected to a remote supervisory
computer.
USER Use customised program for gas
composition in S600+.
KEYPAD_F Start by using keypad-entered data
then switch to chromatograph data
when a good analysis is received.
Acceptance Indicates how the S600+ manages in-use data. Click
Type to display all valid values.
ACC/COPY Copy and normalise keypad data to
in-use data only after it is accepted.
This is the default.
ACC/NORM Copy normalised keypad data to in-
use data after it is accepted.
AUTO/NORM Automatically copy normalised
keypad data to in-use data.
Station Number Sets the station associated with this stream. The
default is 1.
Apply Splits Indicates the type of analyser connected to the S600+.
For a C6+ analyser, use the C6Plus option. Click to
display all valid values. The default is NO SPLITS.
If you select any value other than NO SPLITS, the
system displays the MOLE SPLITS button. Use it to
define the specific percentage splits for the gases.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
Revert to Last Continues using the last good composition in the event
Good after of failure. Otherwise, the system reverts to keypad
Failure data.
Check Critical Marks the received composition as failed if any critical
Alarms alarm is set (such as the pre-amp fail on the Danalyzer
for a Daniel 2551 Controller).
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Field Description
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
Check Non Marks the received composition as failed if any non-
Critical Alarms critical alarm is set (such as the pre-amp fail on the
Danalyzer for a Daniel 2551 Controller).
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
CHROMAT Click to display the Comm screen in I/O Setup.
COMMS
Initial Mode Identifies the chromatograph and any fallback
controllers. Currently, the only valid value is PAY,
which indicates one chromatograph and no fallback
controller.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
Type Indicates the type of chromatograph controller. Click
to display all valid values.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
2551 EURO S600+ is connected to a Daniel
2551 (European) controller. This is
the default.
2350 EURO S600+ is connected to a Daniel
2350 (European) controller set in
SIM_2251 mode.
2350 USA S600+ is connected to a Daniel
2350 (USA) controller set in
SIM_2251 mode.
2251 USA S600+ is connected to a Daniel
2251 controller.
Generic S600+ is connected to another type
of controller.
Siemens S600+ is connected to a Siemens
Advance Maxum via a Siemens
Network Access Unit (NAU).
MOLE ORDER Click this button to display a dialog box on which you
indicate the order in which the gas composition
information comes into the S600+ via telemetry. 0
indicates any component which is not included in the
Modbus map.
Note:
The Modbus map you create must be compatible
with the controller to which the S600+ is connected.
Refer to Chapter 14, Modbus Editor, for further
information.
This field displays only if you selected CHROMAT
A, CHROMAT B, or CHROMAT AUTO as the
chromatograph configuration type.
This is applicable only if you select Siemens or
Generic in the Type field.
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Field Description
Address Configures multi-drop chromatograph support. Do not
change unless advised to do so.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
Stream Sets the chromat analysis stream assigned to this
metering stream. The default is 0.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type. If you need to support more than one
stream, contact Technical Support.
Analysis Sets the maximum number of seconds the S600+
Timeout waits to receive a new composition from the
chromatograph controller before raising an alarm. The
default is 900.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
Download Sets the maximum number of minutes the S600+ waits
Timeout to receive a new composition from the supervisory
computer before raising a DL Timeout Alarm. The
default is 15.
Note:
A value of 0 disables the timeout.
This field displays only if you select KP ONLY in
the Type field.
KEYPAD Click to display a dialog box you use to define mole
MOLES percentage values for each gas component.
Note: The system assumes the keypad composition
adds to 100% (normalised) when the
Acceptance Type is ACC/COPY. If you select
ACC/NORM or AUTO/NORM, the system
automatically normalises the keypad
composition.
MOLE Click to display a dialog box you use to define mole
ADDITIONAL percentage values for gas components not analysed
by the Danalyzer. The system assumes any additional
components to be normalised values, so the analyser
components are re-normalised to (100 – sum of
additional components).
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
USER MOLES Click to display a dialog box you use to define mole
percentage values for each gas component. The
system assumes user moles to be normalised.
Note: The S600+ uses these values only if you set
the Initial Mode to USER. A Modbus
download from another computer may
overwrite these values on a running
configuration.
Check Limits Enables limit checking on each gas component. When
you select this check box, the MOLE LO LIMITS and
MOLE HI LIMITS buttons display.
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Field Description
MOLE LO Click to display a dialog box you use to define low
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note:
The system uses the values you enter through
these buttons only if you select the Check Limits
check box. The system applies this test to the
keypad, downloaded, user, additionals, and new
analysis components. When enabled, the system
applies the limit check against the high and low
limits. Limits are considered valid if the limit is
greater than zero (0). The system also applies the
check to the Total field. If you disable the limit
check, the keypad, downloaded, and user Total
field must lie within 0.1% and 150%. A sum of the
new analysis must be within 99.5% and 100.5%.
This field displays only if you place a check mark
in the Check Limits field.
MOLE HI Click to display a dialog box you use to define high
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: See note in description of Mole Lo Limits field.
Check Enables checking on the deviation from the last good
Deviations analysis for each component. When you select this
check box, the MOLE DEVN LIMITS button displays.
Note: This field displays only if you selected
CHROMAT A, CHROMAT B, or CHROMAT
AUTO as the chromatograph configuration
type.
MOLE DEVN Displays a dialog box you use to define the maximum
LIMITS deviation allowed for each gas component. Enter 0 in
any field to prevent the test for the selected
component.
Note: This field displays only if you place a check
mark in the Check Deviations field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
5.6 Sampling
Sampling defines the method and interval period for sampling product
from a flowing pipeline. By default, Config600 supports one sampler
per stream. Config600 uses the following stages during the sampling
process:
Stage Description
0 Idle
1 Monitor
2 Digout n
3 Min Intvl
4 Post Pulse
5 Stopped Manually
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Stage Description
6 Stopped Can Full
7 Stopped Low Flow
8 Initial Time
9 Check Flow Switch
10 Stopped Flow Switch
11 Stopped Press Switch
12 Stopped Initialise
13 Can Switch Over
1. Select Sampling from the hierarchy menu. The system displays the
associated settings in the right-hand pane.
Note: Batch auto-resets the sampler at the start of the batch.
Figure 5-13. Station Sampling
2. Complete the following fields:
Field Description
Sampler ID Provides an identifying label for the sampler. Each
stream or station must have a unique sampler ID. This
value, which must be greater than 0, is for identification
purposes only and is not used in any calculation.
Method Identifies a sampling method. Click to display valid
values.
Time Prop Divides the value in the Can Fill
Period field by the number of grabs
needed to fill the can (derived from
the Can Volume and Grab Volume
values) to determine a time interval
per pulse. This is the default.
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Field Description
Flow Prop1 Divides the value in the Expected
Volume/Mass field by the number of
grabs needed to fill the can (derived
from the Can Volume and Grab
Volume values) to determine a
volume throughput per pulse.
Flow Prop2 Uses the value in the Expected
Volume/Mass field as the volume
throughput per pulse.
Flow Prop3 Uses the value in the Expected
Volume/Mass field as the volume
throughput per pulse, but supports
low pressure digital input and pump
prime output.
Mode Indicates the sampling mode. Valid values are Single
(acquire sample in one can) or Dual (acquire sample
in two cans).The default value is Single.
Note: If you select Dual, the sampler switches to a
second can when the current can is full
(according to the twin can changeover mode).
Can Fill Determines when the sampling can is full. Click to
Indicator display valid values.
Grab Count Uses the number of pulses output to
the sample to determine when the
can is full. This is the default.
Dig I/P Uses a digital input to determine
when the can is full.
Analog I/P Uses an analog input to determine
when the can is full.
Auto Disable Indicates the event at which the system automatically
disables the sampling process. Select one of the check
boxes to identify the event.
On Can Full Disables the sampling process
when the can is full.
On Flowrate Disables the sampling process
Limit when the flowrate is less than the
value of the Flowrate Low Limit.
On Flow Disables the sampling process
Status when the flow status value is not on-
line.
Auto Restart Automatically restarts the sampling process following
an automatic disabling.
Expected Indicates, in cubic meters, the flow volume or mass
Volume / Mass during which the samples are to be taken. This is the
value the Flow Prop1 and Flow Prop2 sampling
methods use for their calculations. The default is 1000.
Can Fill Period Indicates, in hours, the amount of time required to fill
the sampling can. This is the value the Time Prop
sampling method uses for its calculations. The default
is 24.
Note: This field is required for the TIME PROP
sampling method.
Flowrate Low Indicates, in cubic meters, the flowrate limit for the Auto
Limit Disable on Flowrate option. The default is 0.
Note: This field is required if you select the On
Flowrate Limit check box for Auto Disable.
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Field Description
Minimum Indicates, in seconds, the minimum amount of time
Interval between grabs. This is the value the Time Prop
sampling method uses for its calculations. The default
is 30.
Note: If the sample exceeds this limit, the system sets
the overspeed alarm and increments the
overspeed counter.
Can Volume Indicates, in cubic meters, the volume of the sampling
can. The default is 0.5.
Grab Volume Indicates, in cubic meters, the volume of the sampling
grab. The default is 0.001.
Can Low Limit Indicates the low alarm value as a percentage of the
can volume. The default is 5.
Can High Limit Indicates the high alarm value as a percentage of the
can volume. The default is 90.
Can High High Indicates the high high alarm value as a percentage of
Limit the can volume. The default is 95.
Twin can Indicates whether the system automatically changes to
changeover a second sampling can. Click ▼ to display valid
mode values.
3. Click the hierarchy menu when finished. A confirmation dialog
box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
5.7 Prover Configuration Screens
This section provides an overview of the four S600+-supported
proving methods—bi-directional, uni-directional, compact, and master
meter—and their specifications and applications.
Note: Refer to Appendix B, Proving, for additional information.
The uni-directional prover differs from the bi-directional prover only
in the run control sequence described in Prover Run Control Stages.
Station Based With release 3.0 of Config600 software, proving is a station-based
function. Each S600+ can support two stations, and you can assign up
to 10 streams (depending on the complexity of the configured
streams) to each station. The provers do not need to be the same type.
However, the S600+ supports only one Prover (P154) module, which
means that you can perform only one prove sequence at a time.
You can configure the streams to be proved either internally (within
the same S600+) or externally in other S600+ flow computers (using a
Modbus communication link to transfer process data to the prover).
The S600+ does not provide an option supporting both internal and
external streams in one configuration.
You select the prover type when building the configuration with the
PCSetup Wizard.
Local or Remote The software also allows you to prove streams that are “local” (that is,
part of the same configuration) or prove streams that are “remote” (in
a separate configuration or separate S600+) to the prover.
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However, you cannot mix the two (for example, have a prover config
with three metering streams and prove a remote, separate stream). If
you require this feature, contact technical support.
5.7.1 Flow Balance Setup
Use flow balancing in conjunction with proving to regulate the flow
through the meters to maintain a set flowrate through the prover.
The objective is to distribute the flow evenly across available streams.
If the overall flowrate through the skid increases, flow balancing can
open another meter run, or if the flow reduces the flow balancing, it
can close a meter run to maintain an optimum flowrate through each
meter.
You can open and close meter runs by configuring the streams to open
and close valves.
1. Select Flow Balance Setup from the hierarchy menu. The system
displays Flow Balance settings in the right-hand pane.
Figure 5-14. Flow Balance Setup screen
2. Complete the following fields:
Field Description
Flow Rate Select the source of the proof flowrate. Valid values
are Preset (sets the proof flowrate to the Preset data
field value plus the Offset data field value) or
Snapshot (sets the proof flowrate to a snapshot of the
stream under prove flowrate plus the Offset data field
value). The default is Preset.
Preset Sets the proof flowrate.
O/P Sets the initial manual mode output position for the
Initialisation prover flow control valve. The default value is 50.
Tolerance Sets the tolerance for the deviation of the prover
Band flowrate and its setpoint during the prove. The prove
aborts if this value is exceeded. The default value is
60.
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Field Description
Offset Sets a flowrate to be added to the proof flowrate to
offset the change in flowrate between the prover and
the stream under prove. The default value is 0.
Wait Time Sets, in seconds, how long the S600+ waits for the
proof flowrate to achieve before moving to the hold
stability stage. The default value is 300.
Hold Time Sets, in seconds, how long the S600+ holds the proof
flowrate before starting prover runs. The default value
is 60.
Note: S600+ aborts the prover sequence if stability is
lost during the stability Hold Time.
Adj. Interval Sets a time interval between making successive
adjustments to the non-proving streams flowrate.
PID Loop Sets the PID loop you use to control the flowrate at the
prover. Click ▼ to display valid options. The default is
None.
Notes:
This field displays only if you have configured a PID
Control calctable or used the PRV01 CNTRL 1 and
PRV01 CNTRL 2 by changing type to PID Control.
You define flowrate band settings for each stream
on the Flowrate screen.
5.7.2 Prover – Ball (Bi-Directional) (Liquid Only)
Two components enable you to control the prove:
Prove sequence – Station-based function which sets up the prove
environment.
Run control – Prover-based function that drives the 4-way valve,
counts pulses, and performs the K-factor calculations.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount
of time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved but does not use the data until it is accepted either locally at
the S600+ or via a supervisory computer.
When the prove runs complete, you can either re-run the prove or
terminate, at which point (if so configured) the sequence restores the
valves to their pre-prove state.
Notes:
The prove sequence downloads both a K-factor and a meter factor.
Applications typically use the original K-factor from the meter
calibration report and update the meter factor, which may be either
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Config600 Configuration Software User Manual
a fixed value or derived from a linearisation process. Alternatively,
the meter factor can remain unchanged, and the K-factor (fixed or
linearised) updated.
The meter factor deviation tests and the historical meter factor
database are only supported for "local" streams (part of the same
configuration with the prover) if you configure the stream normal
flow rate to a value greater than zero.
You define a ticket as Official or Unofficial when you configure a
prove. This selection applies to both the Aramco-style and non-
Aramco-style linearisation.
Following an Official prove, the prove sequence is determined by
the Aramco / non-Aramco style linearisation selection.
Following the Unofficial prove, the prove sequence does not
download the prove results to the stream being proved. This is
typically used to determine an approximate K-Factor / Meter
Factor before an official prove takes place or when maintenance
activities are being performed on the site.
The Official/Unofficial selection displays in the report header.
Run Data Run Data settings allow you to define the prover stability check
variables, the number of prove runs from which the system can
calculate a K-factor/meter factor, and the tolerances allowed on the K-
factor/meter factor. Once the S600+ completes a prove and calculates
these values, you can select a new K-factor or meter factor to replace
the current K-factor or meter factor.
To edit the prover run data settings:
1. Select Run Data from the hierarchy menu. The Run Data screen
displays.
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Figure 5-15. Run Data screen (Ball Prover)
2. Complete the following fields.
Field Description
Override Disables temperature and pressure stability checking.
The default is unchecked (stability checking is
enabled).
Note: If you do not enable this option, you must
complete the Wait Time and Hold Time fields.
Wait Time Sets, in seconds, how long the S600+ waits for stability
before moving to the hold stability prover stage. The
default is 60.
Hold Time Sets, in seconds, how long the S600+ holds stability
before starting prover runs. The default is 10.
Note: The S600+ aborts the prover run if stability is
lost during the stability hold time.
Required Sets the required number of consecutive runs which
must be within the defined tolerance limits (typically, 5).
The default is 5.
Note: It is possible that the number of required runs
cannot be achieved before the maximum
number of runs reached. In this situation, the
user can either wait for the prove to abort
(once the maximum number of runs has been
reached) or perform a manual abort.
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Field Description
Maximum Sets the maximum number of runs to perform before
aborting the sequence (up to 12 for the S600+). The
default is 12.
Average Indicates the value to determine the repeatability and
Method to indicate whether the final K-factor and meter factor
are taken as the average of the run values, or are re-
calculated. Click ▼ to display valid values.
METER Use the run Meter Factors for
FACTOR repeatability and the average
Meter Factor as the final value.
The default is METER FACTOR.
K-FACTOR Use the run K-factors for
repeatability and the average K-
factor as the final value.
PULSES Use the run pulse counts for
repeatability. This option also
signifies to recalculate the final
K-factor and Meter Factor using
the average pulse count and
other average values. See API
Ch.12 Section 2 part 3.
Time Sets, in seconds, the amount of time either between
forward and reverse prover runs or between full prover
runs. The default is 5.
Tolerance Sets, as a percentage, the maximum deviation allowed
before a run is unacceptable. The default is 1.
Algorithm Indicates the algorithm the system uses to calculate
the K-factor tolerance. Click to display valid values.
API I API method: max deviation from
(Average – Run) / Average. This is
the default.
MX-MN/AVG (Max – Min) / Average
MX- (Max – Min) / ((Max + Min) / 2)
MN/MX+MN2
MX-MN/MN (Max – Min) / MIn
MX- (Max – Min) / (Max * Min)
MN/MX*MN
MX-AV/AV (Max – Average) / Average
AV-MN/AV (Average – Min) / Average
STATISTICAL Calculates the statistical k-factor
deviation using a Student-t table
distribution.
Conf. Level Sets the confidence level for a two-sided Student-t
table used in statistical proving. Click to display valid
values. For more information, see Appendix B,
Proving.
Note: This field displays only if you select
STATISTICAL in the Algorithm field.
Prover mode Indicates the prover mode. Click to display valid
values.
BIDI 4-WAY Bi-directional prover mode. This is
the default.
UNI ROTORK Uni-directional prover using a
ROTORK valve.
UNI TYPE 2 Uni-directional prover with no valve
driving and assumes an external
valve controller.
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Field Description
Enable User Enables Logicalc user stages. The default is
Stages unchecked (user stages are disabled).
User Student-t Indicates the Student-t table values for degrees of
Table freedom 1-40. For more information, see Appendix B,
Proving.
Note: These fields display only if you select
STATISTICAL in the Algorithm field and USER
in the Confidence Level field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Constants The Constants screen has two major areas. One area (consisting of the
Stability R.O.C, Stability Bands, and Base Volume panes) defines
stability checking parameters. The other area (consisting of the
Reference, Setup, and Misc panes) provides set-up information for the
prover, including reference conditions and physical properties.
1. Select Constants from the hierarchy menu. The Constants screen
displays.
Figure 5-16. Constants screen (Ball Prover)
2. Complete the following fields.
Field Description
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Config600 Configuration Software User Manual
Field Description
Temperature Sets, in seconds, the Rate of Change (ROC) threshold
limit for temperature, which the S600+ uses to check
the ROC between the inlet, the outlet, and the meter.
The default is 0.1.
Pressure Sets, in seconds, the Rate of Change (ROC) threshold
limit for pressure, which the S600+ uses to check the
ROC between the inlet, the outlet, and the meter. The
default is 0.5.
UVOL Sets, in seconds, the Rate of Change (ROC) threshold
limit for the stream uncorrected volume (UVOL)
flowrate. The default is 10.
Temperature Sets the maximum temperature difference between the
inlet, the outlet, and the meter. The default is 10.
Pressure Sets the maximum pressure difference between the
inlet, the outlet, and the meter. The default is 10.
Base Volume Sets the calibration volume (base volume) between the
1 through 4 relevant sphere switches. Valid values are:
1 Defines the calibration volume between sphere
switches 1 and 3. The default is 1.
2 Defines the calibration volume between sphere
switches 2 and 4.
3 Defines the calibration volume between sphere
switches 1 and 4.
4 Defines the calibration volume between sphere
switches 2 and 3.
Note: Click Initial to identify the required base
volume. These values are critical to the
calculations.
Pre Switch Sets the forward pre-run volume (that is, the volume
(Forward) before switch 1). The default is 0.
Note: Set this field to zero (0) to disable timeouts.
Pre Switch Sets the reverse pre-run volume (that is, the volume
(Reverse) before switch 1). The default is 0.
Note: Set this field to zero (0) to disable timeouts.
Cal Sets the reference temperature value for calculations
Temperature (typically 15°C in Europe). The default is 15.
Cal Pressure Sets the reference pressure value for calculations
(typically 0 barg in Europe). The default is 0.
CTL Sets the reference temperature for the correction of the
Temperature temperature of the liquid factor. The default is 15.
Density Units Indicates the density units Config600 uses for the
density correction calculations. Click to display all
valid values.
DEG.API Use degrees API.
KG/M3 Use kilograms per cubic meter. This
is the default.
S.G. Use specific gravity.
CH. 11 2004/7 Use API MPMS Chapter 11.1 2004,
CUST Addendum 1, 2007 Imperial Units.
CH. 11 2004/7 Use API MPMS Chapter 11.1 2004,
METRIC Addendum 1, 2007 Metric Units.
NORSOK Use Norsok I-105 Appendix D density
I-105 corrections.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values.
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Field Description
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.0/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The default files
hold values for the ASTM-IP
Petroleum Measurement Tables 1952
Tables 5 and 6.
A CRUDE If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1980
Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59A and 60A.
If Density Table Units = SG,
Petroleum Measurement Tables 1980
Tables 23A and 24A.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5A and 6A.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
This is the default.
B REFINED If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1980
Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59B and 60B.
If Density Table Units = SG,
Petroleum Measurement Tables 1980
Tables 23B and 24B.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5B and 6B.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
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Config600 Configuration Software User Manual
Field Description
C SPECIAL If Density Table Units = KG/M3,
Petroleum Measurement Tables 1980
Table 54C.
If Density Table Units = SG,
Petroleum Measurement Tables 1980
Tables 23C and 24C.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5C and 6C.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
D LUBE If Density Table Units = KG/M3 and
OILS reference temperature = 15 Deg C,
Petroleum Measurement Tables 1982
Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59D and 60D.
If Density Table Units = SG,
Petroleum Measurement Tables 1982
Tables 23D and 24D.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1982
Tables 5D and 6D.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and
54.
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Field Description
USER K0K1 If Density Table = KG/M3, Petroleum
Measurement Tables 1980 Tables
53A and 54A with user entered
values for K0 and K1.
If Density Table = SG, Petroleum
Measurement Tables 1980 Tables
23A and 24A with user entered
values for K0 and K1.
If Density Table = DEG API,
Petroleum Measurement Tables 1980
Tables 5A and 6A with user entered
values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
AROMATICS ASTM D1555-95 Table Lookup.
D1555-95
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555-08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
CPL Indicates the specific CPL calculation the S600+ uses
Calculation to calculate the liquid pressure correction factor. Click
▼ to display all valid values.
Note: This field does not display if you select Density
Table Units CH.11 2004 CUST or CH.11 2004
METRIC or a Gazprom Product Type because
these standards also specify the CPL
calculation.
OFF No CPL calculation. CPL value is set
to 1.0.
API1121 API MPMS Ch.11.2.1 1984.
API1121M API MPMS Ch.11.2.1M 1984. The
default is API1121M.
API1122 API MPMS Ch.11.2.2 1986.
API1122M API MPMS Ch.11.2.2M 1986. This is
the default.
CONSTANT Use a value you enter.
DOWNER Paper entitled Generation of New
Compressibility Tables for
International Use presented by L.
Downer 1979.
Rounding Enables or disables calculation rounding. Click to
display valid values.
OFF Rounding is disabled. The default is
OFF.
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Config600 Configuration Software User Manual
Field Description
NATIVE Rounding to the rules specified in the
selected calculation standard.
API Ch.12.2 Rounding to API MPMS Ch.12.2 Part
Part 2 2 – Measurement Tickets 1995.
API Ch.12.2 Rounding to API MPMS Ch.12.2 Part
Part 3 3 – Proving Reports 1998.
Flocheck Rounding to Emerson Flocheck
verification software package.
ASTM API MPMS Ch.11.1 2004 (ASTM
D1250-04 D1250-04) method to round to the
Ch. 11 Petroleum Measurement Tables 1980
Tables.
Pipe Diam Sets the internal pipe diameter of the prover loop. The
default is 500.
Elasticity Sets the value for Young’s modulus of elasticity
(expansion coefficient of tube steel), typically 2100000.
The default is 10000.
Wall Thick Sets the wall thickness of the prover loop. The default
is 5.
Tube Coeff Sets the tube temperature expansion coefficient,
typically 0.000033. The default is 0.01.
Density Factor Used in conjunction with METER (DF) to correct meter
density to prover density. The default is 1.
Location Used by volume v mass proving to select the location
of the prover density used to convert prover volume to
mass. Click ▼ to display valid values.
AT PROVER Read density at the prover. This is the
default value.
METER (C2) Use Meter Density * CTLp * CPLp /
(CTLm * CPLm), defined for proving a
Micro Motion Coriolis meter.
METER (DF) Use Meter Density * Density Factor
KNOWN Enter a value.
PRODUCT
Meter Factor Sets the maximum allowed deviation from the initial
Deviation 1 base meter factor. The default value is 0.25%. The
Limit system uses this value while performing the proved
meter factor deviation checks. Refer to Appendix B,
Proving for further information.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
Meter Factor Sets the maximum allowed deviation from the initial
Deviation 2 base meter factor. The default value is 0.1%. The
Limit system uses this value while performing the proved
meter factor deviation checks. Refer to Appendix B,
Proving for further information.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
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Field Description
Meter Factor Following a successful prove, this value specifies
Reject Timeout the time period before the current prove results are
automatically accepted and totals are adjusted
based on the current prove results. During this time
period, the current prove results can be manually
ACCEPTED (totals will be adjusted) or
ACCEPTED NO ADJUST (no totals adjustment).
The default is 40 seconds. Refer to Appendix B,
Proving for further information.
Note: This stage is performed only if you configure
the meter normal flow to a value greater
than zero (Aramco-style linearisation).
Figure 5-17. Two-switch Bi-directional Prover Loop
Figure 5-18. Four-switch Bi-directional Prover Loop
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Hardware Hardware settings relate to the Prover (P154) module. You use these
settings to define how the S600+ processes the raw pulse inputs to the
prover. Typically, when the pulse count is low (less than 10,000
pulses per round trip), the S600+ uses either “Phase Locked Loop” or
“Dual Chronometry” processing. This effectively divides each pulse
into smaller parts to maintain accuracy.
1. Select Hardware from the hierarchy menu. The Hardware screen
displays.
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Config600 Configuration Software User Manual
Figure 5-19. Hardware screen (Ball Prover)
2. Complete the following fields.
Field Description
Dual Enables dual chronometry. Dual chronometry
Chronometry determines meter pulses by counting a series of whole
meter pulses and then multiplying that value by the
ratio of the time between the detector switches and the
time required to accumulate the pulses. The default is
unchecked (disabled).
Phase Locked Enables the phase locked loop. A phased locked loop
Loop multiplies the number of actual turbine pulses by a
value (the Interpolation Factor) for greater accuracy.
The default is unchecked (disabled).
Note:
If you select this check box, you must also provide
an Interpolation Factor value.
If you select this check box, and are not using a
physical PIM module, the raw pulses need to be
wired into the PIMLOOP input on the P154 prover
board (inputs 8 and 20).
Dual Chronometry and PLL can be used
independently or together.
Interpolation Sets the interpolation factor value for the phase locked
Factor loops option, typically associated with the Pulse
Interpolation Module (PIM). The default is 1.
If using a physical PIM module, the scaling factors
should be set to 1 as the multiplication of the pulses is
done in the PIM.
Note:
This field displays only if you select the Phase
Locked Loop option.
If no physical PIM is used, the interpolation factor
should be set between 0 and 1 where 1 indicates
no interpolation (this value is used as a divider).
For example, a value of 0.1 will cause the actual
pulse count to be divided by 0.1 (in effect
multiplying the value by 10).
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Field Description
Number of Indicates the number of switches in the prover. Click
Switches to display valid values. Valid values are 1, 2, and 4; the
default is 2.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Alarm Limits The Alarm Limits screen sets the prover alarms. For a description of
the alarms, refer to Alarm Descriptions in Chapter 7, Advanced Setup
Configuration.
1. Select Alarm Limits from the hierarchy menu. The Alarm Limits
screen displays.
Figure 5-20. Alarm Limits screen (Ball Prover)
2. Click any of the following buttons to set alarm limits.
Button Description
RTRIP PULSES Click to display a Calculation Result dialog box you
use to define the specific alarm limits for round trip
(RTRIP) pulses.
Note: In a bi-directional (BIDI) prover, this value
reflects the sum of forward and reverse pulses.
RTRIP Click to display a Calculation Result dialog box you
K-FACTOR use to define the specific alarm limits for round trip K-
factors.
Note: In a uni-directional prover, this value reflects the
forward pulses.
RTRIP Click to display a Calculation Result dialog box you
M.FACTOR use to define the specific alarm limits for round trip
Meter Factors.
Note: In a uni-directional prover, this value reflects the
forward pulses.
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3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
5.7.3 Prover – Compact (Liquid Only)
Two components enable you to control the prove:
Prove sequence – Station-based function which sets up the prove
environment.
Run control – Prover-based function that drives the prover
hardware, counts pulses, and performs the K-factor calculations.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount
of time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved but does not use the data until it is accepted either locally at
the S600+ or via a supervisory computer.
When the prove runs complete, you can either re-run the prove or
terminate, at which point (if so configured) the sequence restores the
valves to their pre-prove state.
The compact prover has a small volume chamber so a proof run
consists of repeated proof passes (a default of 5, a maximum of 39).
The S600+ does not create a proof report, although you can add this
option through a user stage. Contact Technical Support.
Notes:
The prove sequence downloads both a K-factor and a meter factor.
Applications typically use the original K-factor from the meter
calibration report and update the meter factor, which may be either
a fixed value or derived from a linearisation process. Alternatively,
the meter factor can remain unchanged and the K-factor (fixed or
linearised) updated.
The meter factor deviation tests and the historical meter factor
database are only supported for "local" streams (part of the same
configuration with the prover), if you configure the stream normal
flow rate to a value greater than zero.
You define a ticket as Official or Unofficial when you configure a
prove. This selection applies to both the Aramco-style and non-
Aramco-style linearisation.
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Following an Official prove, the prove sequence is determined by
the Aramco / non-Aramco style linearisation selection.
Following the Unofficial prove, the prove sequence does not
download the prove results to the stream being proved. This is
typically used to determine an approximate K-Factor / Meter
Factor before an official prove takes place or when maintenance
activities are being performed on the site.
The Official/Unofficial selection displays in the report header.
Run Data Run Data settings allow you to define the prover stability check
variables, the number of prove runs from which the system can
calculate a K-factor/meter factor, and the tolerances allowed on a K-
factor/meter factor. Once the S600+ completes a prove and calculates
these values, you can select a new K-factor or meter factor to replace
the current K-factor or meter factor.
To edit the prover run data settings:
1. Select Run Data from the hierarchy menu. The Run Data screen
displays.
Figure 5-21. Run Data screen (Compact Prover)
2. Complete the following fields.
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Config600 Configuration Software User Manual
Field Description
Override Disables temperature and pressure stability checking.
The default is unchecked (stability checking is
enabled).
Note: If you do not select this option, you must
complete the Wait Time and Hold Time fields.
Wait Time Sets, in seconds, how long the S600+ waits for stability
before moving to the hold stability prover stage. The
default is 300.
Hold Time Sets, in seconds, how long the S600+ holds stability
before starting prover runs. The default is 10.
Runs Reqd Sets the required number of consecutive runs which
must be within the defined tolerance limits (typically, 5).
The default is 5.
Note: It is possible that the number of required runs
cannot be achieved before the maximum
number of runs reached. In this situation, the
user can either wait for the prove to abort (once
the maximum number of runs has been
reached) or perform a manual abort.
Passes Reqd Sets the number of passes per prover run, to a
maximum of 5. The default is 5.
Runs Max Sets the maximum number of runs to perform before
aborting the sequence (up to 12 for the S600+). The
default is 12.
Average Indicates the value to determine the repeatability and
Method to indicate whether the final K-factor and meter factor
are taken as the average of the run values, or are re-
calculated. Click ▼ to display valid values.
METER Use the run Meter Factors for
FACTOR repeatability and the average meter
factor as the final value. This is the
default.
K-FACTOR Use the run K-factors for
repeatability and the average K-
factor as the final value.
PULSES Use the run pulse counts for
repeatability. This option also
signifies to recalculate the final K-
factor and Meter Factor using the
average pulse count and other
average values. API Ch.12 Section
2 part 3.
Switch Delay Sets, in microseconds, the amount of time the S600+
waits before checking for switch 2. The default is 2.
Note: This parameter helps eliminate bounce on
single-switch prover applications.
Averages Reqd Sets the required number of pre-run average samples.
The default is 0.
Tolerance Sets, as a percentage, the maximum deviation allowed
before a run is unacceptable. The default is 1.
Algorithm Indicates the algorithm the system uses to calculate
the K-factor tolerance. Click to display valid values.
API 1 API method: max deviation from
(Average – Run) / Average. This is
the default.
MX-MN/AVG (Max – Min) / Average
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Field Description
MX- (Max – Min) / ((Max + Min) / 2)
MN/MX+MN2
MX-MN/MN (Max – Min) / MIn
MX- (Max – Min) / (Max * Min)
MN/MX*MN
MX-AV/AV (Max – Average) / Average
AV-MN/AV (Average – Min) / Average
STATISTICAL Calculates the statistical K-factor
deviation using a Student-t table
distribution.
Conf. Level Sets the confidence level for a two-sided Student-t
table used in statistical proving. Click to display valid
values. For more information, see Appendix B,
Proving.
Note: This field displays only if you select
STATISTICAL in the Algorithm field.
Ready Sets, in seconds, the maximum time the S600+ waits
for the ready signal. The default is 300.
Plenum Sets, in seconds, the maximum time the S600+ allows
for plenum control. The default is 0.
Note: To disable plenum control, set this value to
zero (0).
Launch Sets, in seconds, the maximum time the S600+ waits
for switch 1 after the launch command. The default is
300.
Flight Sets, in seconds, the maximum time the S600+ waits
for switches 1 and 2 after the launch command. The
default is 300.
Retrieve Sets, in seconds, the maximum time the S600+ waits
for an upstream signal. The default is 300.
Enable User Enables Logicalc user stages. The default is
Stages unchecked (user stages are disabled).
User Student-t Indicates the Student-t table values for degrees of
Table freedom 1-40. For more information, see Appendix B,
Proving.
Note: These fields display only if you select
STATISTICAL in the Algorithm field and USER
in the Confidence Level field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Constants The Constants screen has two major areas. One area (consisting of the
Stability R.O.C, Stability Bands, and Base Volume panes) defines
stability checking parameters. The other area (consisting of the
Reference, Setup, Plenum, and Misc panes) provides set-up
information for the prover, including reference conditions and
physical properties.
1. Select Constants from the hierarchy menu. The Constants screen
displays.
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Config600 Configuration Software User Manual
Figure 5-22. Constants screen (Compact Prover)
2. Complete the following fields.
Field Description
Temperature Sets the Rate of Change (ROC) threshold limit for
(Stability temperature, which the S600+ uses to check the ROC
R.O.C.) between the inlet, the outlet, and the meter. The default
is 0.1.
Pressure Sets the Rate of Change (ROC) threshold limit for
(Stability pressure, which the S600+ uses to check the ROC
R.O.C.) between the inlet, the outlet, and the meter. The default
is 0.05.
UVOL (Stability Sets the Rate of Change (ROC) threshold limit for the
R.O.C.) stream uncorrected volume (UVOL) flowrate. The
default is 10.
Temperature Sets the maximum temperature difference between the
(Stability inlet, the outlet, and the meter. The default is 10.
Bands)
Pressure Sets the maximum pressure difference between the
(Stability inlet, the outlet, and the meter. The default is 10.
Bands)
Temperature Sets the prover reference temperature used by the
(Reference) base volume correction calculation (CTSp). The default
is 15.
Pressure Sets the prover reference pressure used by the base
(Reference) volume correction calculation (CPSp).
Calibration Sets the base temperature used by the liquid volume
Temp correction calculations. The default is 15.
Pipe Diam Sets the internal pipe diameter of the prover loop. The
default is 500.
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Field Description
Elasticity Sets the value for Young’s modulus of elasticity
(expansion coefficient of tube steel), typically 2100000.
The default is 10000.
Wall Thick Sets the wall thickness of the prover loop. The default
is 5.
Tube Coeff Sets the tube temperature expansion coefficient. The
default is 1.5e-005.
Rod Coeff Sets the coefficient of linear expansion for the invar
rod. The default is 1e-005.
Base Volume Sets the calibrated cylinder volume between detector
1, 2, 3, 4 switch activation (base volume). The default is 1.
Density Units Indicates the density units the S600+ uses for the
density correction calculations. Click to display valid
values.
DEG.API Use degrees API.
KG/M3 Use kilograms per cubic meter. The
default is KG/M3.
S.G. Use specific gravity.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 CUST Addendum 1, 2007 Imperial Units.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 Addendum 1, 2007 Metric Units.
METRIC
NORSOK Use Norsok I-105 Appendix D density
I-105 corrections.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display valid values. The default
is A CRUDE.
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.0/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The default files
hold values for the ASTM-IP
Petroleum Measurement Tables 1952
Tables 5 and 6.
A CRUDE If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1980
Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59A and 60A.
If Density Table Units = SG,
Petroleum Measurement Tables 1980
Tables 23A and 24A.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5A and 6A.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
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Config600 Configuration Software User Manual
Field Description
B REFINED If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1980
Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59B and 60B.
If Density Table Units = SG,
Petroleum Measurement Tables 1980
Tables 23B and 24B.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5B and 6B.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
C SPECIAL If Density Table Units = KG/M3,
Petroleum Measurement Tables 1980
Table 54C.
If Density Table Units = SG,
Petroleum Measurement Tables 1980
Tables 23C and 24C.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5C and 6C.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
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Field Description
D LUBE If Density Table Units = KG/M3 and
OILS reference temperature = 15 Deg C,
Petroleum Measurement Tables 1982
Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59D and 60D.
If Density Table Units = SG,
Petroleum Measurement Tables 1982
Tables 23D and 24D.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1982
Tables 5D and 6D.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter 11
2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter 11
2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and
54.
USER K0K1 If Density Table = KG/M3, Petroleum
Measurement Tables 1980 Tables
53A and 54A with user entered
values for K0 and K1.
If Density Table = SG, Petroleum
Measurement Tables 1980 Tables
23A and 24A with user entered
values for K0 and K1.
If Density Table = DEG API,
Petroleum Measurement Tables 1980
Tables 5A and 6A with user entered
values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
AROMATICS ASTM D1555-95 Table Lookup.
D1555-95
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555-08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
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Config600 Configuration Software User Manual
Field Description
CPL Indicates the specific correction for the pressure of the
Calculation liquid (CPL) value the S600+ Uses. Click to display
valid values. The default is API1121M.
OFF No CPL calculation. CPL value is set
to 1.0.
API1121 API MPMS Ch.11.2.1 1984.
API1121M API MPMS Ch.11.2.1M 1984.
API1122 API MPMS Ch.11.2.2 1986.
API1122M API MPMS Ch.11.2.2M 1986.
CONSTANT Use a value you enter.
DOWNER Paper entitled Generation of New
Compressibility Tables for
International Use presented by L.
Downer 1979.
Rounding Enables or disables calculation rounding. Click to
display valid values. The default is OFF.
OFF Rounding is disabled.
NATIVE Rounding to the rules specified in the
selected calculation standard.
API Ch.12.2 Rounding to API MPMS Ch.12.2 Part
Part 2 2 – Measurement Tickets 1995.
API Ch.12.2 Rounding to API MPMS Ch.12.2 Part
Part 3 3 – Proving Reports 1998.
Flocheck Rounding to Emerson Flocheck
verification software package.
ASTM API MPMS Ch.11.1 2004 (ASTM
D1250-04 D1250-04) method to round to the
Ch. 11 Petroleum Measurement Tables 1980
Table.
Density Factor Used in conjunction with METER (DF) to correct meter
density to prover density. The default is 1.
Location Used by volume v mass proving to select the location
of the prover density used to convert prover volume to
mass. Click ▼ to display valid values. The default
value is AT PROVER.
AT PROVER Read density at the prover.
METER (C2) Use Meter Density * CTLp * CPLp /
(CTLm * CPLm), defined for proving a
Micro Motion Coriolis meter.
METER (DF) Use Meter Density * Density Factor
KNOWN Enter a value.
PRODUCT
R Sets the R constant value used in the plenum control
algorithm. The default is 3.5.
N2K Sets the N2K constant value used in the plenum
control algorithm. The default is 5.
Pos Limit Sets the positive plenum pressure tolerance. The
default is 0.5.
Neg Limit Sets the negative plenum pressure tolerance. The
default is 0.5.
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Field Description
Meter Factor Sets the maximum allowed deviation from the initial
Deviation 1 base meter factor. The default value is 0.25%. The
Limit system uses this value while performing the proved
meter factor deviation checks. Refer to Appendix B,
Proving for further information.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
Meter Factor Sets the maximum allowed deviation from the initial
Deviation 2 base meter factor. The default value is 0.1%. The
Limit system uses this value while performing the proved
meter factor deviation checks. Refer to Appendix B,
Proving for further information.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
Meter Factor Following a successful prove, this value specifies the
Reject Timeout time period before the current prove results are
automatically accepted and totals are adjusted based
on the current prove results. During this time period,
the current prove results can be manually ACCEPTED
(totals will be adjusted) or ACCEPTED NO ADJUST
(no totals adjustment). The default is 40 seconds.
Refer to Appendix B, Proving for further information.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Hardware Hardware settings relate to the Prover (P154) module. You use these
settings to define how the S600+ processes the raw pulse inputs to the
prover. Typically, when the pulse count is low (less than 10,000
pulses per round trip), the S600+ uses either “Phase Locked Loop” or
“Dual Chronometry” processing. This effectively divides each pulse
into smaller parts to ensure accuracy is maintained.
1. Select Hardware from the hierarchy menu. The Hardware screen
displays.
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Config600 Configuration Software User Manual
Figure 5-23. Hardware screen (Compact Prover)
2. Complete the following fields.
Field Description
Dual Enables dual chronometry. Dual chronometry
Chronometry determines meter pulses by counting a series of whole
meter pulses and then multiplying that value by the
ratio of the time between the detector switches and the
time required to accumulate the pulses. The default is
unchecked (disabled).
Phase Locked Enables phase locked loops. A phased locked loop
Loop multiplies the number of actual turbine pulses by a
value (the Interpolation Factor) for greater accuracy.
The default is unchecked (disabled).
Note:
If you select this check box, you must also
provide an Interpolation Factor value.
If you select this check box and are not
using a physical PIM module, the raw
pulses need to be wired into the PIMLOOP
input on the P154 prover board (inputs 8
and 20).
Dual Chronometry and PLL can be used
independently or together.
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Field Description
Interpolation Sets the interpolation factor value for the phase locked
Factor loops option, typically associated with the Pulse
Interpolation Module (PIM). The default is 1.
If using a physical PIM module, the scaling factors should
be set to 1 as the multiplication of the pulses is done
in the PIM.
Note:
This field displays only if you select the
Phase Locked Loop option.
If no physical PIM is used, the interpolation
factor should be set between 0 and 1 where
1 indicates no interpolation (this value is
used as a divider). For example, a value of
0.1 will cause the actual pulse count to be
divided by 0.1 (in effect multiplying the value
by 10).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Alarm Limits The Alarm Limits screen sets the prover alarms. For a description of
the alarms, refer to “Alarm Descriptions” in Chapter 7, Advanced
Setup Configuration.
1. Select Alarm Limits from the hierarchy menu. The Alarm Limits
screen displays.
Figure 5-24. Alarm Limits screen (Compact Prover)
2. Click any of the following buttons to set alarm limits:
Button Description
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Config600 Configuration Software User Manual
Button Description
PULSES Click to display a Calculation Result dialog box you
use to define the specific alarm limits for pulses.
Note: This value reflects the cumulative pulses over a
run, which consists of multiple passes. You set
the number of passes in the Run Data screen.
K FACTOR Click to display a Calculation Result dialog box you
use to define the specific alarm limits for K-factors.
MTR FACTOR Click to display a Calculation Result dialog box you
use to define the specific alarm limits for Meter
Factors.
3. Click in the hierarchy menu when you finish defining alarm limits.
A confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
5.7.4 Prover – Master Meter (Gas and Liquid)
The primary function of the Master Meter is to provide an accurate
“meter factor” value for the proving stream. The S600+ then uses this
value to calibrate all other meters.
The proving stream receives pulses from its meter and generates a
pulse train output, which represents the number of pulses received. The
Master Meter counts these pulses during a proof run and also counts
the pulses from its own meter (the master). When the proof run
completes, the S600+ calculates a meter factor for the stream, based on
the Master Meter’s meter factor and the ratio of the correct stream
output pulse count to the Master Meter’s turbine pulse count.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
Two components enable you to control the prove:
Prove sequence – Station-based function which sets up the prove
environment.
Run control – Prover-based function that drives the prover
hardware, counts pulses, and performs the K-factor calculations.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount
of time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved but does not use the data until it is accepted either locally at
the S600+ or via a supervisory computer.
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When the prove runs complete, you can either re-run the prove or
terminate, at which point (if so configured) the sequence restores the
valves to their pre-prove state.
Notes:
Aramco-style linearisation is only applicable to Liquid Master
Meter proving. Gas Master Meter proving always uses the non-
Aramco style linearisation.
The prove sequence downloads both a K-factor and a meter factor.
Applications typically use the original K-factor from the meter
calibration report and update the meter factor, which may be either
a fixed value or derived from a linearisation process. Alternatively
the meter factor can remain unchanged and the K-factor (fixed or
linearised) updated.
The meter factor deviation tests and the historical meter factor
database are only applicable to Liquid Master Meter proving.
The meter factor deviation tests and the historical meter factor
database are only supported for "local" streams (part of the same
configuration with the prover) if you configure the stream normal
flow rate to a value greater than zero and have selected “Product
Table with History” in PC Setup.
You define a ticket as Official or Unofficial when you configure a
prove. This selection applies to both the Aramco-style and non-
Aramco-style linearisation.
Following an Official prove, the prove sequence is determined by
the Aramco / non-Aramco style linearisation selection.
Following the Unofficial prove, the prove sequence does not
download the prove results to the stream being proved. This is
typically used to determine an approximate K-Factor / Meter
Factor before an official prove takes place or when maintenance
activities are being performed on the site.
The Official/Unofficial selection displays in the report header.
For a list of supported Master Meter/Stream combinations, refer to
Appendix B.3.1 Master Meter/Stream Combinations.
Run Data Run Data settings allow you to define the prover stability check
variables, the number of prove runs from which the system can
calculate a K-factor/meter factor, and the tolerances allowed on a K-
factor/meter factor. Once the S600+ completes a prove and calculates
these values, you can select a new K-factor or meter factor to replace
the current K-factor or meter factor.
To edit the prover run data settings:
1. Select Run Data from the hierarchy menu. The Run Data screen
displays.
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Config600 Configuration Software User Manual
Figure 5-25. Run Data (MMeter Prover)
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2. Complete the following fields.
Field Description
Override Disables temperature and pressure stability checking.
The default is unchecked (stability checking is
enabled).
Note: If you do not select this option, you must
complete the Wait Time and Hold Time fields.
Wait Time Sets, in seconds, how long the S600+ waits for stability
before moving to the hold stability prover stage. The
default is 60.
Hold Time Sets, in seconds, how long the S600+ holds stability
before starting prover runs. The default is 10.
Note: The S600+ aborts the prover run if stability is
lost during the stability hold time.
Required Sets the required number of consecutive runs which
must be within the defined tolerance limits (typically, 5).
The default is 5.
Note: It is possible that the number of required runs
cannot be achieved before the maximum
number of runs reached. In this situation, the
user can either wait for the prove to abort (once
the maximum number of runs has been
reached) or perform a manual abort.
Maximum Sets the maximum number of runs to perform before
aborting the sequence (up to 12 for the S600+). The
default is 12.
Method Indicates the method used to define a run. Click to
display valid values.
PULSE Run completes when the pulse count
equals the value defined in the Pulses
field. This is the default.
VOLUME Run completes when the flowed
volume equals the value defined in the
Volume field.
TIME Run completes when the time elapsed
equals the value defined in the Timeout
field.
MASS Run completes when the flowed mass
equals the value defined in the mass
field.
Average Indicates the value to determine the repeatability and
Method to indicate whether the final K-factor and meter factor
are taken as the average of the run values, or are re-
calculated. Click ▼ to display valid values.
METER Use the run Meter Factors for
FACTOR repeatability and the average
meter factor as the final value. This
is the default.
K- Use the run K-factors for
FACTOR repeatability and the average K-
factor as the final value.
PULSES Use the run pulse counts for
repeatability. This option also
signifies to recalculate the final K-
factor and meter factor using the
average pulse count and other
average values. API Ch.12 Section
2 part 3.
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Config600 Configuration Software User Manual
Field Description
Tolerance Identifies, as a percentage, the maximum deviation
allowed before a run is unacceptable. The default is 1.
Algorithm Indicates the algorithm the system uses to calculate
the K factor tolerance. Click to display valid values.
API 1 API method: max deviation from
(Average – Run) / Average. This is
the default.
MX-MN/AVG (Max – Min) / Average
MX- (Max – Min) / ((Max + Min) / 2)
MN/MX+MN2
MX-MN/MN (Max – Min) / MIn
MX- (Max – Min) / (Max * Min)
MN/MX*MN
MX-AV/AV (Max – Average) / Average
AV-MN/AV (Average – Min) / Average
STATISTICAL Calculates the statistical K-factor
deviation using a Student-t table
distribution.
Conf. Level Sets the confidence level for a two-sided Student-t
table used in statistical proving. Click ▼ to display valid
values. For more information, see Appendix B,
Proving.
Note: This field displays only if you select
STATISTICAL in the Algorithm field.
Pulses Defines the number of pulses required for one run. The
default is 10000.
Note: This field displays only if you select PULSE as
a Run Method.
Volume Defines the required volume for one run. The default is
50.
Note: This field displays only if you select VOLUME
as a Run Method.
Timeout Sets, in seconds, the maximum time for any prover
run. The default is 300.
Note: If you select TIME as a Run Method, this field
indicates the maximum duration for a run.
Nominated Sets the stream number to use as the master meter.
Master Meter
Stream
Enable User Enables Logicalc user stages. The default is
Stages unchecked (user stages are disabled).
User Student-t Indicates the Student-t table values for degrees of
Table freedom 1-40. For more information, see Appendix B,
Proving.
Note: These fields display only if you select
STATISTICAL in the Algorithm field and USER
in the Confidence Level field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Constants The Constants screen is split into two areas. One area (consisting of
the Stability R.O.C and Stability Bands panes) defines stability
checking parameters. The other area (consisting of the Reference,
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Master Meter, and Setup panes) provides set-up information for the
prover, including reference conditions and physical properties.
1. Select Constants from the hierarchy menu. The Constants screen
displays.
Figure 5-26. Constants screen (MMeter Prover)
2. Complete the following fields.
Field Description
Temperature Sets the Rate of Change (ROC) threshold limit for
(Stability temperature, which the S600+ uses to check the ROC
R.O.C) between the inlet, the outlet, and the meter. The default
is 0.1.
Pressure Sets the Rate of Change (ROC) threshold limit for
(Stability pressure, which the S600+ uses to check the ROC
R.O.C.) between the inlet, the outlet, and the meter. The default
is 0.05.
UVOL Sets the Rate of Change (ROC) threshold limit for the
(Stability stream uncorrected volume (UVOL) flowrate. The
R.O.C.) default is 10.
Temperature Sets the maximum temperature difference between the
(Stability inlet, the outlet, and the meter. The default is 10.
Bands)
Pressure Sets the maximum pressure difference between the
(Stability inlet, the outlet, and the meter. The default is 10.
Bands)
Temperature Sets the reference temperature value for calculations
(Reference) (typically 15°C in Europe). The default is 15.
Pressure Sets the reference pressure value for calculations
(Reference) (typically 0 barg in Europe). The default is 0.
Base K Factor Sets the base K-factor value for Master Meter
calculations.
Note: This may be a read-only field in some
applications.
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Config600 Configuration Software User Manual
Field Description
Density Units Indicates the density units the S600+ uses for the
density correction calculations. Click to display all
valid values.
Note: This selection is applicable only to Liquid Master
Meter proving.
DEG.API Use degrees API.
KG/M3 Use kilograms per cubic meter. This
is the default.
S.G. Use specific gravity.
CH. 11 2004/7 Use API MPMS Chapter 11.1 2004,
CUST Addendum 1, 2007 Imperial Units.
CH. 11 2004/7 Use API MPMS Chapter 11.1 2004,
METRIC Addendum 1, 2007 Metric Units.
NORSOK Use Norsok I-105 Appendix D
I-105 density corrections.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
Note: This selection is applicable only to Liquid Master
Meter proving.
TABLE S600+ reads values from a file in
LOOKUP the Config600 3.0/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The default files
hold values for the ASTM-IP
Petroleum Measurement Tables
1952 Tables 5 and 6.
A CRUDE If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If Density Table Units = SG,
Petroleum Measurement Tables
1980 Tables 23A and 24A.
If Density Table Units = DEG API,
Petroleum Measurement Tables
1980 Tables 5A and 6A.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter
11 2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter
11 2004.
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Field Description
B REFINED If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If Density Table Units = SG,
Petroleum Measurement Tables
1980 Tables 23B and 24B.
If Density Table Units = DEG API,
Petroleum Measurement Tables
1980 Tables 5B and 6B.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter
11 2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter
11 2004.
C SPECIAL If Density Table Units = KG/M3,
Petroleum Measurement Tables
1980 Table 54C.
If Density Table Units = SG,
Petroleum Measurement Tables
1980 Tables 23C and 24C.
If Density Table Units = DEG API,
Petroleum Measurement Tables
1980 Tables 5C and 6C.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter
11 2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter
11 2004.
Note: Table 53C is not
implemented as the
assumption is made that the
base density is already
known. This is because
Table 53C allows for a
keypad entry of Alpha, and if
this is known then the base
density would be known.
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Field Description
D LUBE OILS If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If Density Table Units = SG,
Petroleum Measurement Tables
1982 Tables 23D and 24D.
If Density Table Units = DEG API,
Petroleum Measurement Tables
1982 Tables 5D and 6D.
If Density Table Units = CH.11
2004/7, Cust API MPMS Chapter
11 2004.
If Density Table Units = CH.11
2004/7, Metric API MPMS Chapter
11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables
53 and 54.
ASTM IP 1952 ASTM-IP Petroleum Measurement
Tables 1952 Tables 23, 24, 53 and
54.
USER K0K1 If Density Table = KG/M3,
Petroleum Measurement Tables
1980 Tables 53A and 54A with user
entered values for K0 and K1.
If Density Table = SG, Petroleum
Measurement Tables 1980 Tables
23A and 24A with user entered
values for K0 and K1.
If Density Table = DEG API,
Petroleum Measurement Tables
1980 Tables 5A and 6A with user
entered values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
AROMATICS ASTM D1555-95 Table Lookup.
D1555-95
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555-08
STO5.9 08 B1 Gazprom STO-5.9 2008 Addendum
UGC B.1 Unstable Gas Condensate.
STO5.9 08 B2 Gazprom STO-5.9 2008 Addendum
SLH B.2 Stable Liquid Hydrocarbon.
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Field Description
STO5.9 08 B3 Gazprom STO-5.9 2008 Addendum
WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
CPL Indicates the specific CPL calculation the S600+ uses
Calculation to calculate the liquid pressure correction factor. Click
▼ to display all valid values.
Note: This selection is applicable only to Liquid Master
Meter proving.
OFF No CPL calculation. CPL value is
set to 1.0.
API1121 API MPMS Ch.11.2.1 1984.
API1121M API MPMS Ch.11.2.1M 1984. This
is the default.
API1122 API MPMS Ch.11.2.2 1986.
API1122M API MPMS Ch.11.2.2M 1986.
CONSTANT Use a value you enter.
DOWNER Paper entitled Generation of New
Compressibility Tables for
International Use presented by L.
Downer 1979.
Rounding Enables or disables calculation rounding. Click to
display valid values.
OFF Rounding is disabled. This is the
default.
NATIVE Rounding to the rules specified in
the selected calculation standard.
API Ch.12.2 Rounding to API MPMS Ch.12.2
Part 2 Part 2 – Measurement Tickets
1995.
API Ch.12.2 Rounding to API MPMS Ch.12.2
Part 3 Part 3 – Proving Reports 1998.
Flocheck Rounding to Emerson Flocheck
verification software package.
ASTM D1250- API MPMS Ch.11.1 2004 (ASTM
04 Ch. 11 D1250-04) method to round to the
Petroleum Measurement Tables
1980 Tables.
Density Factor Used in conjunction with METER (DF) to correct meter
density to prover density. The default is 1.
Note: This selection is applicable only to Liquid Master
Meter proving.
Location Used by volume v mass proving to select the location of
the prover density used to convert prover volume to
mass. Click ▼ to display valid values.
Note: This selection is applicable only to Liquid Master
Meter proving.
AT PROVER Read density at the prover. This is
the default.
METER (C2) Use Meter Density * CTLp * CPLp/
(CTLm * CPLm), defined for proving
a Micro Motion Coriolis meter.
METER (DF) Use Meter Density * Density Factor
KNOWN Enter a value.
PRODUCT
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Field Description
Meter Factor Sets the maximum allowed deviation from the initial
Deviation 1 base meter factor. The default value is 0.25%. The
Limit system uses this value while performing the proved
meter factor deviation checks. Refer to Appendix B,
Proving for further information.
Notes:
This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
This selection is applicable only to Liquid Master
Meter proving.
Meter Factor Sets the maximum allowed deviation from the initial
Deviation 2 base meter factor. The default value is 0.1%. The
Limit system uses this value while performing the proved
meter factor deviation checks. Refer to Appendix B,
Proving for further information.
Notes:
This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
This selection is applicable only to Liquid Master
Meter proving.
Meter Factor Following a successful prove, this value specifies the
Reject Timeout time period before the current prove results are
automatically accepted and totals are adjusted based
on the current prove results. During this time period, the
current prove results can be manually ACCEPTED
(totals will be adjusted) or ACCEPTED NO ADJUST
(no totals adjustment). The default is 40 seconds.
Refer to Appendix B, Proving for further information.
Notes:
This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
This selection is applicable only to Liquid Master
Meter proving.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Hardware Hardware settings relate to the Prover I/O module. You use these
settings to define how the S600+ processes the pulse inputs to the
prover. Typically, when the pulse count is low (less than 10,000
pulses per round trip), the S600+ uses "Phase Locked Loop"
processing. This effectively divides each pulse into smaller parts to
ensure accuracy is maintained.
1. Select Hardware from the hierarchy menu. The Hardware screen
displays.
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Figure 5-27. Hardware screen (MMeter Prover)
2. Complete the following fields.
Field Description
Phase Locked Enables phase locked loops. A phased locked loop
Loop multiplies the number of actual turbine pulses by a
value for greater accuracy. The default is unchecked
(disabled).
Master Meter Indicates the I/O channel to which the S600+ sends
Channel pulse I/O information for the Master Meter.
Proving Meter Indicates the I/O channel to which the S600+ sends
Channel pulse I/O information for the proving meter.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
Alarm Limits The Alarm Limits screen sets the prover alarms. For a description of
the alarms, refer to Alarm Descriptions in Chapter 7, Advanced Setup
Configuration.
1. Select Alarm Limits from the hierarchy menu. The Alarm Limits
screen displays.
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Figure 5-28. Alarm Limits screen (MMeter Prover)
2. Click any of the following buttons to set alarm limits:
Button Description
PRV PULSES Click to display a Calculation Result dialog box you
use to define the specific alarm limits for prover pulses.
MTR PULSES Click to display a Calculation Result dialog box you
use to define the specific alarm limits for meter pulses.
PROVED KF Click to display a Calculation Result dialog box you
use to define the specific alarm limits for the proved K-
factor.
PROVED MF Click to display a Calculation Result dialog box you
use to define the specific alarm limits for the proved
Meter Factor.
3. Click in the hierarchy menu when you finish defining alarm limits.
A confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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Chapter 6 – Stream Configuration
In This Chapter
6.1 Initial Configurations ........................................................................... 6-2
6.2 Common Stream Settings................................................................... 6-4
6.2.1 General Settings ................................................................. 6-4
6.2.2 Flowrate .............................................................................. 6-5
6.2.3 Stream Secondary Units Setup .......................................... 6-7
6.2.4 Stream Flow Switching Setup .......................................... 6-10
6.2.5 Gas Component Flow Weighted Averaging (GC FWA) ... 6-11
6.2.6 Density Measurement ...................................................... 6-13
6.2.7 Block Valves ..................................................................... 6-16
6.2.8 Time & Flow Weighted Averaging Methods ..................... 6-18
6.3 Gas – Coriolis ................................................................................... 6-22
6.3.1 AGA8 (Compressibility) .................................................... 6-22
6.3.2 Gas CV (ISO6976 or GPA2172/ASTM D3588) ................ 6-25
6.3.3 Gas CV (AGA5) ................................................................ 6-30
6.3.4 Stream Gas Composition ................................................ 6-31
6.3.5 Gas Properties.................................................................. 6-35
6.3.6 Ethylene ............................................................................ 6-39
6.3.7 Linearisation ..................................................................... 6-40
6.3.8 Sampling ........................................................................... 6-42
6.3.9 Coriolis .............................................................................. 6-45
6.4 Gas – DP .......................................................................................... 6-49
6.4.1 Downstream/Upstream Correction ................................... 6-49
6.4.2 Pipe Correction ................................................................. 6-52
6.4.3 AGA8 (Compressibility) .................................................... 6-55
6.4.4 ISO5167 (Mass Flowrate) ................................................ 6-58
6.4.5 ISOTR9464....................................................................... 6-61
6.4.6 V-Cone (Mass Flowrate) .................................................. 6-63
6.4.7 Annubar (Mass Flowrate) ................................................. 6-64
6.4.8 Pure Gas Air ..................................................................... 6-66
6.4.9 Gas CV (ISO6976 or GPA2172/ASTM D3588) ................ 6-68
6.4.10 SGERG (Compressibility) ................................................. 6-73
6.4.11 NX19 (Compressibility) ..................................................... 6-75
6.4.12 PTZ (Compressibility) ....................................................... 6-77
6.4.13 AGA3 (Volume or Mass Flowrate).................................... 6-79
6.4.14 Stream Gas Composition ................................................. 6-81
6.4.15 Z Steam (Compressibility) ................................................ 6-85
6.4.16 GOST CV ......................................................................... 6-87
6.4.17 GOST Flow ....................................................................... 6-88
6.4.18 Gas Properties.................................................................. 6-91
6.4.19 DP Cell Input Conditioning ............................................... 6-93
6.5 Gas – Turbine ................................................................................. 6-111
6.5.1 AGA8 (Compressibility) .................................................. 6-111
6.5.2 Gas CV (ISO6976 or GPA2172/ASTM D3588) .............. 6-113
6.5.3 AGA7 (Gross Volume Flowrate) ..................................... 6-118
6.5.4 Stream Gas Composition ............................................... 6-120
6.5.5 Gas Properties................................................................ 6-125
6.5.6 Linearisation ................................................................... 6-127
6.6 Gas – Ultrasonic ............................................................................. 6-129
6.6.1 AGA8 (Compressibility) .................................................. 6-129
6.6.2 Gas CV (ISO6976 or GPA2172/ASTM D3588) .............. 6-132
6.6.3 AGA7 (Gross Volume Flowrate) ..................................... 6-137
6.6.4 Stream Gas Composition (Gas Ultrasonic) .................... 6-138
6.6.5 Linearisation .................................................................. 6-143
6.6.6 Gas Properties (Gas Ultrasonic) .................................... 6-145
6.6.7 Ultrasonic Flow Setup .................................................... 6-148
6.6.8 Ultrasonic Control ........................................................... 6-151
6.6.9 QSonic Interface ............................................................. 6-153
6.6.10 SICK Control................................................................... 6-154
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6.7 Liquid – Coriolis .............................................................................. 6-157
6.7.1 Local Units ...................................................................... 6-157
6.7.2 Linearisation .................................................................. 6-158
6.7.3 Sampling ......................................................................... 6-160
6.7.4 Observed Density Correction ......................................... 6-163
6.7.5 Standard Density Correction .......................................... 6-171
6.7.6 Base Sediment and Water (BSW) .................................. 6-178
6.7.7 Coriolis ............................................................................ 6-179
6.8 Liquid – Turbine .............................................................................. 6-182
6.8.1 Local Units ...................................................................... 6-182
6.8.2 Linearisation ................................................................... 6-183
6.8.3 Observed Density Correction ......................................... 6-187
6.8.4 Standard Density Correction .......................................... 6-195
6.8.5 Base Sediment and Water (BSW) .................................. 6-201
6.9 Liquid - Ultrasonic ........................................................................... 6-203
6.9.1 Local Units ...................................................................... 6-203
6.9.2 Linearisation ................................................................... 6-204
6.9.3 Observed Density Correction ......................................... 6-207
6.9.4 Standard Density Correction .......................................... 6-214
6.9.5 Base Sediment and Water (BSW) .................................. 6-220
6.9.6 Daniel Liquid Ultrasonic .................................................. 6-222
6.10 Modes of Operation ........................................................................ 6-224
6.10.1 Density Failure Modes .................................................... 6-225
Stream settings define the calculation inputs and limits plus alarm
setpoints for the stream input data from gas, liquid, and prover
applications. Using these settings, the S600+ calculates operational
values—including flowrates, density, calorific values and flow-
weighted averages—which conform to AGA and ISO calculation
standards.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.1 Initial Configurations
The Configuration Generator assigns default settings to the streams in
your configuration file. To edit these settings, select the required
stream number from the left pane in the PCSetup Editor. Some stream
settings are common to all stream types and some are application-
specific.
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Figure 6-1. Stream Hierarchy screen
Stream settings include:
Common Stream Settings General
(applicable to gas and liquid) Flowrate
Sampling
Coriolis
Flow Switching
Block Valves
Time/Flow Weighted Averaging
Gas-Specific Stream Downstream/Upstream Correction
Settings Pipe Correction
Flowrate (for ISO5167, AGA3, Annubar, V-
Cone®, or AGA3 US Application)
Compressibility (for AGA8, NX-19, PTZ, and
SGERG)
Gas CV Calorific Value (ISO6976/GPA)
Calorific Value (AGA5)
GC FWA
Gas Composition (Gas Chromatograph)
DP Cell Input Conditioning
Gas Turbine (AGA7)
Linearisation
QSonic Interface
Ultrasonic Control
Ultrasonic Flowrate Setup
Z Ethylene
Z Stream
Liquid-Specific Stream Meter Correction
Settings Liquid Volume Correction
Linearisation
Local Units
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6.2 Common Stream Settings
Use the Stream settings to configure the Stream Type, Meter Location,
Manufacturer, Model, Serial No., Tag Number, Meter Size, Alarms,
Flow rate data, Batching options, Block Values, and Time & Flow
Weighted Averaging Techniques.
6.2.1 General Settings
Use the General settings screen to define the Meter Location name and
Stream Type, indicate various meter-specific values, manage alarms,
and configure the initial Maintenance mode setting..
1. Select General from the hierarchy menu. Config600 displays the
Stream Details settings in the right-hand pane.
Figure 6-2. General Settings
2. Provide Stream Type and Meter Location descriptions, defining up
to 30 alphanumeric characters for each.
3. Provide the Manufacturer, Module, Serial No., Tag Number, Meter
Size
Note: All the values on this screen appear on reports, although you
can define Manufacturer, Model, Serial No., Tag Number, and
Meter Size only for liquid type streams.
4. Select Maintenance Mode to force the stream to start up in
maintenance mode, in which current maintenance totals do
increment but normal totals do not.
Note: This is only the initial mode of operation. You can change the
mode on an operating S600+. You can also override this mode
by selecting the Increment Cumulatives in Maintenance Mode
check box in the Totalisation section of the PCSetup Editor. To
fully enable maintenance mode, you must first define a
maintenance mode report.
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5. Click Suppress alarms in Maintenance to suppress alarms in
maintenance mode. An Alarm Suppression dialog box displays.
Figure 6-3. Alarm Suppression dialog box
6. For each of the objects, select the alarms to suppress. Click Add or
Remove to select or de-select objects from the listing.
7. Click OK when you finish identifying alarms to suppress. The
PCSetup screen displays.
8. Click the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
9. Click Yes to apply your changes. The PCSetup screen displays.
6.2.2 Flowrate
Flowrate settings define the alarm setpoints for each type of flowrate.
You can define up to four types of alarms for each flowrate, and then
enable or disable each alarm. The system activates these alarms when
the calculated result for the relevant flowrate is not within the specified
limits.
1. Select Flowrate from the hierarchy menu. The Flowrate Settings
screen displays.
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Config600 Configuration Software User Manual
Figure 6-4. Flowrate Settings
2. Double-click a flowrate object in the Alarm Limits pane. A
Calculation Result dialog box displays.
Figure 6-5. Calculation Result dialog box
3. Select the alarms you want to enable and then verify or edit the
flowrate associated with that alarm.
4. Click OK to apply your changes. The Flowrate Settings screen
displays.
5. Complete the Low Flow Cutoff field to set a cutoff rate.
6. Click Alarms to Supress on Cutoff if you want to suppress alarms
while the flowrate is below the Low Flow Cutoff value. An Alarm
Suppression dialog box displays.
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Figure 6-6. Alarm Suppression dialog box
7. Select an object for alarm suppression, and then select the
appropriate check boxes. You can define up to 20 objects.
8. Click OK when you finish. The Flowrate Settings screen displays.
9. If you are editing a liquid stream, indicate values for the High
Band and Low Band fields. For flow switching, these values set
the stream’s allowable limits. For flow balancing, these values set
the highest and lowest flowrates within which flow balancing
functions.
10. Complete the PID Loop field to indicate the loop configured to
control the flowrate through the selected stream. Click to display
all valid values.
Note: Be sure to configure the PID.
11. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
12. Click Yes to apply your changes. The PCSetup screen displays.
6.2.3 Stream Secondary Units Setup
The stream secondary units setup allows for the configuration of
selected flow rates and totals in different units as selected in the unit’s
section.
1. Select the Secondary Units STR Setup component from the
hierarchy menu. The system displays the associated settings in the
right-hand pane.
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Config600 Configuration Software User Manual
Figure 6-7. Secondary Units STR Setup
2. Select the Gas STR Setup or Liquid STR Setup button to display
the Dual Units Setup dialog.
Note: The dialog box consists of two screens (Cumulative Totals and
Periodic Totals). You can switch between each screen by
selecting the To Periodic Totals/To Cumulative Totals
button.
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Figure 6-8. Dual Units Setup – Cumulative Totals dialog box
3. The Cumulative Totals screen consists of the following:
The first 4 slots are pre-defined and indicate the available flow
rates.
You can configure the next 8 slots as stream cumulative totals.
The last slot is pre-defined and indicates which stream is linked
to the selected Dual Units Setup instance.
To add a cumulative total, click on the Add button, and the first
available cumulative total appears. Use the button to change the
cumulative total for each slot.
Note: You should only configure Stream Cumulative Totals.
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Figure 6-9. Dual Units Setup – Periodic Totals dialog box
4. Click the To Periodic Totals button to view the Periodic Totals
screen. The Periodic Totals screen consists of the following:
Pre-defined Slot 1 is read-only and indicates the converted
flow rates and cumulative totals.
Pre-defined Slot 2 is read-only and indicates the converted
periodic totals.
You can configure the next 12 slots as periodic totals.
To add a periodic total, click on the Add button. Use the button
to select the required periodic total.
Note: You should only configure Periodic Totals belonging to the
selected stream.
5. Click OK to apply the changes. The PCSetup screen displays.
6.2.4 Stream Flow Switching Setup
Flow switching settings define the priorities and number of valves
present, as well as control loop specifics. You can set up flow
switching for a stream and then disable it until you need this option.
1. Select Flow Switching from the hierarchy menu. The Flow
Switching screen displays.
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Figure 6-10. Flow Switching screen
2. Complete the following fields.
Field Description
Priority Sets the priority of the stream. The higher the number,
the higher the stream’s priority. For example, 2 has
priority over 1, and 3 has priority over 2. The default is
1.
Number of Sets the number of values controlled on the selected
Values stream. The default is 2.
Disabled Disables flow switching for the selected stream. The
default is unchecked (flow switching is disabled).
Setpoint Sets, if applicable, the ideal flowrate required on the
selected stream.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.2.5 Gas Component Flow Weighted Averaging (GC FWA)
Gas Component Flow Weighted Averaging (GC FWA) defines how
the system averages gas components for a given period. For this option
you define two groups of settings, one group for forward flow and one
for reverse flow. Select TFWAx4 or TFWAx8 in the Options for
Stream screen to configure GC FWA.
1. Select GC FWA from the hierarchy menu.
2. Open the option so that you can see both the FWD (forward) and
REV (reverse) settings.
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Note: Forward and reverse settings are linked. Changes made to
settings for either direction are automatically reflected in
settings for both directions.
3. Select the FWD option. The Gas Component FWA screen
displays.
Figure 6-11. Gas Component Flow Weighted Averaging screen
4. Complete the following fields.
Field Description
Method Indicates the averaging method. Click to display all
options.
FWA Flow weighted averaging, calculated
with respect to the total. This is the
default value.
TWA Time weighted averaging, calculated
with respect to time and totals. The
system calculates this value only when
the flowrate is greater than zero.
TWA- Time weighted averaging, calculated
XFLOW with respect only to time. The system
calculates this value regardless of the
measured flowrate.
Period Indicates the period for the averaging. Click to
display all options. Select only one period. The default
is BASE PRD 1.
BASE PRD Bases averaging on the Base Period 1
1 time period. This is the default.
BATCH Bases averaging on the batch time
period.
HOURLY Bases averaging on the hourly time
period.
MAINT Based averaging on the time period in
maintenance mode.
Mol Flag Indicates how the system averages the component of
each value. Click to display all options.
GPA8173 Calculates the liquid equivalent volume
LIQ EQV for each gas component according to
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Field Description
VOL GPA8173-94.
MASS % Provides the proportion of each gas
component with respect to its molecular
mass. The option you select in the
Table field provides the component’s
molecular mass value. This is the
default.
MOL % Average based on the mol percentage
each component contributes.
TOTALS Determine component mass totals
based on the percentage mass each
component contributes. .
Normalisation Indicates whether the system normalises the output of
the components. Click to display all options. The
default is CLEAR (non-normalised).
Table Indicates the gas table the S600+ uses to provide gas
component molecular mass and liquid density values
for calculating the component liquid equivalent
volumes. Click to display all options.
ISO6976- Uses ISO6976 2016 gas component
1995 molecular mass values.
Note: ISO6976 does not provide
liquid density values; they
default to 0.0.
ISO6976- Uses ISO6976 gas component
2016 molecular gas values. This is the
default.
Note: ISO6976 does not provide
liquid density values; they
default to 0.0.
GPA2145- Uses GPA2145 2009 gas component
2009 molecular mass and liquid density
values.
GPA2145- Uses GPA2145-2003 gas component
2003 molecular gas values.
GPA2145- Uses GPA2145-1994 gas component
1994 molecular gas values.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.2.6 Density Measurement
Density Measurement settings define the constants and calculation
limits for densitometer inputs. This screen displays when you
configure the S600+ to use a densitometer.
1. Select Density Measurement from the hierarchy menu.
2. Select Common Data from the hierarchy menu. The Densitometer
screen displays.
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Figure 6-12. Density Measurement Calculation Limits screen
3. Click one of the buttons:
Button Description
OBSERVED Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for observed density.
SPECIFIC Click to display a Calculation Result dialog box you
GRAVITY(RD) use to define the mode, keypad value, and the specific
alarm limits for the specific gravity relative density
value.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes.
6. Select Density Measurement > DensitometerA or Densitometer
B from the hierarchy menu. The Density Measurement
Densitometer screen displays.
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Figure 6-13. Density Measurement Densitometer screen
7. Complete the following fields:
Field Description
DENS A TEMP/ Click to display the analog input configuration screen to
DENS B TEMP configure the density temperature input and associated
values.
DENS A Click to display the analog input configuration screen to
PRESS/ configure the density pressure input and associated
DENS B PRESS values.
Meter Type Indicates the meter associated with each
densitometer. Click to display all valid values:
MMI Micro Motion (formerly Solartron)
3096/98 SI 3096/98 metric units version.
MMI CDM Micro Motion (formerly Solartron)
7835 SI 7835/45/46 metric units version.
MMI GDM Micro Motion (formerly Solartron)
7812/28 SI 7812/28 metric units version.
Sarasota/ Sarasota/Peek FD/Anton Paar metric
Peek SI units version.
DENS Observed density from analogue input
ANIN (ADC)
RD ANIN Observed relative density from an
analogue input (ADC)
MMI Micro Motion (formerly Solartron)
3096/98 3096/98 Imperial units version.
IMP
MMI CDM Micro Motion (formerly Solartron)
7835 IMP 7835/45/46 Imperial units version.
MMI GDM Micro Motion (formerly Solartron)
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Field Description
7812/28 7812/28 Imperial units version.
IMP
Sarasota/ Sarasota/Peek FD/Anton Paar Imperial
Peek IMP units version.
MMI CDM Micro Motion (formerly Solartron) 7835
7835 DPT metric pressure-temperature coupling
SI version.
MMI GDM Micro Motion (formerly Solartron) 7835
7835 DPT imperial pressure-temperature coupling
IMP version.
Density Sets the value between 0.5 and 1.5 to scale the
correction calculated density at the densitometer. The default
factor (0.5 to value is 0.
1.5)
Densitometer Sets the limits of measured period value above which
high period fail the densitometer must reach before it fails. Default
value is 2000. Refer to Density Failure Modes.
Density low Sets the limits of measured period value below which
period fail the densitometer must reach before it fails. Default
value is 100. Refer to Density Failure Modes.
Specific meter Sets calibration constants for the selected
constants densitometer. Each densitometer type has its own
calibration constants.
Note: The meter manufacturer provides these
constants, which are mandatory for the
correct functioning of the density calculations.
8. Click in the hierarchy menu when you finish defining these
settings. A confirmation dialog box displays.
9. Click Yes to apply your changes.
6.2.7 Block Valves
Block valve settings define the type of valves used as well as any
associated settings and alarms. The system activates these alarms when
the relevant timers expire or when the status is different than expected.
1. Select Block Values from the hierarchy menu. The Block Valves
screen displays.
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Figure 6-14. Block Valves screen
2. Select a valve setup type.
Field Description
Type Indicates the valve setup type. Click to display all
valid values.
MOV Motorised valve that uses separate
opened and closed status inputs as
well as separate open and close
commands. This is the default.
SOLENOID Valve that uses separate opened
and closed status inputs and a
single open command.
PRV 4-WAY Four-way prover valve that uses
separate forward and reverse
(home) inputs and separate forward
and reverse commands.
Note: The PRV 4-WAY is the only
valid valve choice when the
configuration type is BiDi
Prover and for use with the
four-way valve.
3. Provide a Valve Timings value.
Field Description
Travel Sets, in seconds, the maximum allowed stroke time for
the valve to move from fully closed to fully open or from
fully open to fully closed before raising a timeout alarm.
Settle Sets, in seconds, the settling time allowed from the
valve reaching its closed limit (or any limit for a 4-way
valve) before the test seal is applied.
Note: Contact technical support to configure valve
seal checking or valve local remote selection.
Test Sets, in seconds, the seal test active time which starts
when the Settle time has elapsed.
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Note: Seal checking, which determines if a seal is leaking, is
performed only during test time.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.2.8 Time & Flow Weighted Averaging Methods
Time and Flow Weighted Averaging settings define the stream inputs
the system uses to calculate the time-weighted or flow-weighted
averages for a given reporting period. You can define a maximum of
four stream inputs.
Note: Use the System Editor to configure additional change FWA
calculations.
Figure 6-15. Time & Flow Weighted Averaging Example
Averaging Methods Config600 provides three methods to calculate the weighted average:
flow-weighted (FWA), time-weighted (TWA), and a combination
(TWA-XFLOW).
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Notes:
Depending on the method you select, Config600 also computes a
60-minute rolling average for each object. Refer to Chapter 4, I/O
and Comms Configuration.
The system requires sufficient accumulated flow in order to
calculate a flow-weighted average. If there is not enough
accumulated flow to calculate a flow-weighted average, the system
uses a flow-weighted average of 1.0.
Flow-Weighted Averaging (FWA)
For each period type, the algorithm multiples the elapsed total for the
period (that is, flowrate x time) by the present FWA value to give the
“weight” for the average. The latest measured value, when multiplied
by the elapsed total since the algorithm ran, provides the new “weight”
to be incorporated into the whole.
Delta = cumulative total – last snapshot of cumulative total
If Delta > 0.0 then invoke the flow weighted algorithm:
FWA = ((FWA period total*FWA )+(process var*delta)) / (FWA period total +
delta)
FWA period total = FWA period total + delta
Last snapshot of cumulative total = cumulative total
As an example, steady flowrate = 360 m3/hour, initial temperature = 15 deg.C,
increasing at 0.1 deg.C every second, present FWA = 15.0
At 00:00:00, cumulative total = 0.0, FWA period total = 0.0, t = 15.0, FWA=15.0
No action (FWA remains at 15.0)
At 00:00:01, cumulative total=0.1, FWA period total = 0.0, t = 15.1, FWA=15.0
Delta = 0.1 – 0.0 = 0.1
FWA = (0.0 * 15.0) + (15.1*0.1) /(0.0 + 0.1) = 15.1
FWA period total = 0.0 + 0.1 = 0.1
At 00:00:02, cumulative total= 0.2, FWA period total = 0.1, t = 15.2, FWA=15.1
Delta = 0.2 – 0.1 = 0.1
FWA = (0.1 * 15.1) + (15.2*0.1) /(0.1 + 0.1) = 15.15
FWA period total = 0.1 + 0.1 = 0.2
At 00:00:03, cumulative total= 0.3, FWA period total = 0.2, t = 15.3, FWA=15.15
Delta = 0.3 – 0.2 = 0.1
FWA = (0.2 * 15.15) + (15.3*0.1) /(0.2 + 0.1) = 15.2
FWA period total = 0.2 + 0.1 = 0.3
At 00:00:04, cumulative total= 0.4, FWA period total = 0.3, t = 15.4, FWA=15.2
Delta = 0.4 – 0.3 = 0.1
FWA = (0.3 * 15.2) + (15.4*0.1) /(0.3 + 0.1) = 15.25
FWA period total = 0.3 + 0.1 = 0.4
Time-Weighted Averaging (TWA)
The S600+ calculates TWA only when the flowrate is greater than
zero. For each period type, the algorithm multiplies the elapsed time
for the period by the present TWA value to give the “weight” for the
average. The latest measured value, when multiplied by the elapsed
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time since the algorithm ran, gives the new “weight” to be incorporated
into the whole.
Delta = time interval since task last run
If flowrate > 0.0 then
TWA = ((period time * TWA ) + (process var * delta)) / (period time +
delta)
period time = period time + delta
As an example, steady flowrate = 360 m3/hour, initial temperature = 15
deg.C, increasing at 0.1 deg.C every second, present TWA = 15.0
At 00:00:00, TWA period time = 0.0, t = 15.0, TWA=15.0
No action (TWA remains at 15.0)
At 00:00:01, TWA period time = 0.0, t = 15.1, TWA=15.0
Delta = 0.1 – 0.0 = 0.1
TWA = (0.0 * 15.0) + (15.1*0.1) /(0.0 + 0.1) = 15.1
TWA period time = 0.0 + 0.1 = 0.1
At 00:00:02, TWA period time = 0.1, t = 15.2, TWA=15.1
Delta = 0.2 – 0.1 = 0.1
TWA = (0.1 * 15.1) + (15.2*0.1) /(0.1 + 0.1) = 15.15
TWA period time = 0.1 + 0.1 = 0.2
At 00:00:03, TWA period time = 0.2, t = 15.3, TWA=15.15
Delta = 0.3 – 0.2 = 0.1
TWA = (0.2 * 15.15) + (15.3*0.1) /(0.2 + 0.1) = 15.2
TWA period time = 0.2 + 0.1 = 0.3
At 00:00:04, TWA period time = 0.3, t = 15.4, TWA=15.2
Delta = 0.4 – 0.3 = 0.1
TWA = (0.3 * 15.2) + (15.4*0.1) /(0.3 + 0.1) = 15.25
TWA period time = 0.3 + 0.1 = 0.4
Time-Weighted Averaging – XFLOW (TW-XFLOW)
The S600+ calculates TWA-XFLOW regardless of the measured
flowrate. The algorithm used is the same as that for TWA, with the
exception that the system does not check if the flowrate is greater than
zero. Refer to the TWA description for an example.
Note: The methods detailed for flow and time weighted averaging
should yield the same results as those specified for the linear
averaging as detailed in API (September 1993) Chapter 21,
Appendix B. The system supports formulas for both flow-
dependent time weighted linear average (B.1.1 a) and flow-
dependent flow weighted linear average (B.1.1.c).
Weighted Averaging To access this screen:
Screen
6. Select Time/Flow Weighted Averaging from the hierarchy menu.
7. Select a stream. The Weighted Averaging screen displays.
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Figure 6-16. Weighted Averaging screen
8. Complete the following field:
Field Description
Method Indicates the averaging method. Click to display all
valid values.
FWA Flow weighted averaging, calculated
with respect to the total. This is the
default value.
TWA Time weighted averaging, calculated
with respect to time and totals. The
system calculates this value only when
the flowrate is greater than zero.
TWA- Time weighted averaging, calculated
XFLOW with respect only to time. The system
calculates this value regardless of the
measured flowrate.
9. Click any of the following buttons to define variables:
Note: Forward and reverse settings are linked. Changes made to
settings for either direction are automatically reflected in
settings for both directions.
Button Description
METER Click to display a Select Object dialog box you use to
PRESSURE (Pf) review or re-associate an object type with an object for
meter pressure.
Note: The STR01 label changes based on the
selected stream.
METER TEMP Click to display a Select Object dialog box you use to
(Tf) review or re-associate an object type with an object for
meter temperature.
Note: The STR01 label changes based on the
selected stream/application type.
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Button Description
BASE DENS Displays a Select Object dialog box you use to review
or re-associate an object type with an object for base
density.
Note: The STR01 label changes based on the
selected stream.
MASS FR Displays a Select Object dialog box you use to review
or re-associate an object type with an object for mass
flowrate.
Note: The STR01 label changes based on the
selected stream.
Note: The system automatically applies any changes to TWFA
assignments to reports. Any unassigned average variables are
hidden on the live reports and displays.
10. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
11. Click Yes to apply your changes. The PCSetup screen displays.
6.3 Gas – Coriolis
These stream settings are specific to gas applications using a Coriolis
meter. When you initially create a configuration, the calculation
selections you make determine which calculation screens appear in the
hierarchy menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, settings are
demonstrated using a number of example configurations.
6.3.1 AGA8 (Compressibility)
Compressibility settings define the constants and calculation limits for
a range of parameters including pressure, temperature, density, and
compressibility factors. This screen displays when you configure the
S600+ to use the main AGA8 standard to calculate base
compressibility, standard compressibility, and flowing compressibility
for natural gases.
Note: Standard conditions are assumed as 14.73 psia and 60° F.
The compressibility settings also allow you to define alarms. The
system activates these when the calculated results are not within the
specified limits.
1. Select AGA8 from the hierarchy menu. The AGA8 screen
displays.
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Figure 6-17. AGA8 (Compressibility) screen
2. Complete the following fields.
Field Description
Status/Control Indicates the compressibility method. Click to
Method display all valid values.
DETAIL Uses 21 component values, temperature
and pressure in accordance with the 1994
standard. This is the default.
GROSS1 Uses SG, Heating Value, CO2,
temperature and pressure in accordance
with the 1991 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
GROSS2 Uses SG, N2, CO2, temperature and
pressure in accordance with the 1991
standard.
VNIC Uses 20 component values, temperature
and pressure in accordance with GOST
30319 1996.
MGERG Uses 19 component values (As indicated
in GERG Technical Monograph 2 1998) to
calculate compressibility of natural gas
mixtures based on a full compositional
analysis.
PT 1 Uses 21 component values, temperature
DETAIL and pressure in accordance with the 2017
2017 standard.
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Field Description
PT 1 Uses SG, Heating Value, CO2,
GROSS1 temperature and pressure in accordance
2017 with the 2017 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
PT 1 Uses SG, N2, CO2, temperature and
GROSS2 pressure in accordance with the 2017
2017 standard.
PT 1 Uses 21 component values, temperature
GROSS0 and pressure in accordance with the 2017
2017 standard.
PT 2 Uses 21 component values [as indicated
GERG in Table 1 AGA8 2017 Part 2 (GERG
2008 2008)] to calculate compressibility of
natural gas mixtures based on a full
compositional analysis.
Pressure Sets the pressure under standard conditions. The
(Standard) default is 0.
Temperature Sets the temperature under standard conditions. The
(Standard) default is 15.
Limit Check Disables the system’s calculation limit checking.
The default is On (enabled).
Note: Compressibilities and densities are less
accurate and calculations may fail when
operating outside the calculation limits.
Pressure Sets the current pressure used to calculate
(Inputs) compressibility and density at flowing conditions.
Note: On some streams this field may be read-only
as this reflects the pressure in use when the
flow computer is operational.
Temp (Inputs) Sets the current temperature used to calculate
compressibility and density at flowing conditions.
Note: On some streams this field may be read-only
as this reflects the pressure in use when the
flow computer is operational.
REAL RD (SG) Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the relative density.
GROSS HV Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the gross heating value (HV).
3. Click any of the following buttons to set calculation limits:
Button Description
METER Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the meter density.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for the upstream (flowing) compressibility.
MOLAR MASS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the molar mass.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound.
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Button Description
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the base density.
BASE Click to display a Calculation Result dialog box you
COMP(Zb) use to define the mode, keypad value, and the specific
alarm limits for the base compressibility.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the ideal relative density.
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the standard compressibility.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.3.2 Gas CV (ISO6976 or GPA2172/ASTM D3588)
Calorific Value (CV) settings define the constants and calculation
limits for the ideal and real calorific values. This screen displays when
you configure the S600+ to use either the ISO6976 or GPA2172/
ASTM D3588 standard (in step 5, Options, of the PCSetup Editor’s
Configuration Wizard) to calculate the calorific value (heating value)
of the gas mixture.
The calorific value settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select Gas CV from the hierarchy menu. The Calorific Value
screen displays.
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Figure 6-18. Gas CV screen
2. Complete the following fields.
Field Description
CV Table Indicates the specific type of GPA scenario calculation
the S600+ uses. Click to display all valid values.
Note: Change units and CV table if you want CV in
mass units.
ISO6976/ Calculates CV based on volume, using
1995 Vol the 1995 table. This is the default if you
choose CV ISO6976 as your initial
stream option.
Note: This option displays only if you
initially configure the stream to
use CV ISO6976.
ISO6976/ Calculates CV based on mass, using the
1995 Mass 1995 table.
Note: This option displays only if you
initially configure the stream to
use CV ISO6976.
ISO6976/ Calculates CV based on volume, using
1983 Vol the 1983 table.
Note: Support for the 1983 table is
limited to superior volumetric at
15/15. This option displays only
if you initially configure the
stream to use CV ISO6976.
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Field Description
ISO6976/ Calculates CV based on volume, using
2016 Vol the 2016 table.
Note: This option only displays if you
initially configure the stream to
use CV ISO6976.
ISO6976/ Calculates CV based on mass, using the
2016 Mass 2016 table.
Note: This option only displays if you
initially configure the stream to
use CV ISO6976.
GPA/2003 Calculates CV based on a base
AGA pressure of 14.75 psia. This is the
default if you choose CV GPA2172-
ASTMD3588 as your initial stream
option.
Note: This option displays only if you
initially configure the stream to
use CV GPA2172-ASTMD3588.
GPA/2003 Calculates CV based on a base
ISO pressure of 14.696 psia.
Note: This option displays only if you
initially configure the stream to
use CV GPA2172-ASTMD3588.
GPA/2000 Calculates CV based on a base
AGA pressure of 14.73.
Note: This option displays only if you
initially configure the stream to
use CV GPA2172-ASTMD3588.
GPA/2000 Calculates CV based on a base
ISO pressure of 14.696 psia.
Note: This option displays only if you
initially configure the stream to
use CV GPA2172-ASTMD3588.
GPA/1996 Calculates CV based on a base
AGA pressure of 14.73 psia.
Note: This option displays only if you
initially configure the stream to
use CV GPA2172-ASTMD3588.
GPA/1996 Calculates CV based on a base
ISO pressure of 14.696 psia.
Note: This option displays only if you
initially configure the stream to
use CV GPA2172-ASTMD3588.
Reference Indicates the t1/t2 value, where t1 is the calculation
Condition reference temperature for combustion and t2 is the
reference condition for metering. Click to display all
valid values. The default is 15/15 DEG C.
Note:
For ISO6976 1983 VOL selection, the 60/60F
and 15/15.55 Deg C selections are not
supported.
For ISO6976 1995 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection is not supported.
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Field Description
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
For ISO6976 2016 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection refers to a combustion temperature
(t1) of 15.55 Deg C (60 Deg F) and a metering
temperature (t2) of 15.55 Deg C (60 Deg F).
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
Method If you select CV ISO6976 in your initial
configuration and you select the 1995 standard,
you have the choice of Alternative or Definitive
methods (using table 4 Mass / table 5 volume) for
calculating the ideal, superior, and inferior CV
values. This selection is not applicable to the 1983
or 2016 standards.
If you select CV GPA2172-ASTMD3588 in your
initial configuration, you have the choice of the
Simple (using equation 7 from the GPA2172-
ASTMD3588-09 standard) or Rigorous (using
equations 8 & 9 from the GPA2172-ASTMD3588-
09 standard) methods for calculating the standard
compressibility.
Note: This option is valid only for configurations
created with Config600 version 3.1 or greater.
User Temp T2 Applicable to the ISO6976 2016 VOL and ISO6976
2016 MASS selections. Also applicable to the
ISO6976 1995 VOL and ISO6976 1995 MASS
selections when the Definitive method is selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
User Press P2 Applicable to the ISO6976 2016 VOL and ISO6976
1995 VOL selections when the Definitive method is
selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
Table Revision This replaces the above AGA and ISO selections in
the CV Table field for GPA 2172. You can select
the GPA2145 table revision from one of the
following:
1996
2000
2003
2009
Note: This option is valid only for configurations
created with Config600 version 3.1 or greater.
Base Comp(Zb) Click to supply an externally calculated base
compressibility from another calculation. The entered
value is used in GPA2172-ASTMD3588 calculations
instead of using its own internally calculated value
based on the composition input.
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Field Description
Composition Defines the composition input type. Valid options
Type are:
mass to energy using mole percent
mass to energy using mole fraction
volume to energy using mole percent
volume to energy using mole fraction
Note: This option is valid only for AGA5
configurations.
3. Click any of the following buttons to define calculation limits for
either the ISO6976 or GPA2172-ASTMD3588 standard.
Button Description
STD COMP (Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for standard compressibility (Zs).
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for ideal relative density.
Note: This field displays only if you initially configure
the stream to use CV ISO6976.
IDEAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for ideal density.
Note: This field displays only if you initially configure
the stream to use CV IS6976.
IDEAL CV Click to display a Calculation Result dialog box you
(SUP) use to define the mode, keypad value, and the specific
alarm limits for ideal calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either using the CV
object mode from the Front Panel display.
Gross HV Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for gross heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-ASTMD3588.
REAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real relative density.
Note: This field displays only if you initially configure
the stream to use CV ISO6976.
REAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real density.
Note: This field displays only if you initially configure
the stream to use CV ISO6976.
REAL CV (SUP) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the Front Panel display. This field
displays only if you initially configure the
stream to use ISO6976.
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Button Description
REAL VOL Click to display a Calculation Result dialog box you
IDEAL HV use to define the mode, keypad value, and the
specific alarm limits for the real volume ideal
heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-ASTMD3588.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.3.3 Gas CV (AGA5)
Calorific Value settings define the constants and calculation limits for
ideal and real calorific values. This screen displays when you
configure the S600+ to use the AGA5 (CVAGA5) standard to calculate
calorific value (heating value) for the gas mixture. )
The calorific value settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select Gas CV from the hierarchy menu. The Calorific Value
screen displays.
Figure 6-19. Calorific Value screen
2. Click either of the buttons to define calorific value parameters.
Button Description
MIXTURE SG Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for specific gravity.
ENERGY RATIO Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the actual calorific value.
Note: The energy ratio is equivalent to the real
calorific value or real heating value.
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3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.3.4 Stream Gas Composition
Stream Gas Composition settings define the processing and port
telemetry parameters for streams receiving data from the gas
chromatograph controller. The chromatograph controller measures the
individual component concentrations found in the line gas. The
chromatograph controller settings also allow you to define alarms. The
system activates these alarms when the calculated results for the
chromatograph data are not within specified limits.
1. Select Gas Composition from the hierarchy menu. The Gas
Composition screen displays.
Figure 6-20. Gas Composition screen
2. Complete the following fields.
Field Description
Type Indicates the chromatograph configuration. Click to
display all valid values.
CHROMAT A Controller-connected; uses keypad
data as fallback information.
KP ONLY Not controller-connected; uses
information entered via keypad. This
is the default.
Note: If you select KP ONLY, the system hides a
number of fields on this screen.
Initial Mode Indicates the operational mode for the in-use
composition data. Click to display all valid values.
KEYPAD Use data entered via keypad. This is
the default.
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Field Description
CHROMAT Use live data from the
chromatograph controller.
DOWNLOAD Download gas composition data
directly to each stream. Used only if
connected to a remote supervisory
computer.
USER Use customised program for gas
composition in S600+.
KEYPAD-F Start by using keypad-entered data
then switch to chromatograph data
when a good analysis is received.
Acceptance Indicates how the S600+ manages in-use data. Click
Type to display all valid values.
ACC/COPY Copy and normalise keypad data to
in-use data only after it is accepted.
This is the default.
ACC/NORM Copy normalised keypad data to in-
use data after it is accepted.
AUTO/NORM Automatically copy normalised
keypad data to in-use data.
Station Number Sets the station associated with this stream. The
default is 1.
Apply Splits Indicates the type of analyser connected to the S600+.
For a C6+ analyser, use the C6Plus option. Click to
display all valid values. The default is NO SPLITS.
If you select any value other than NO SPLITS, the
system displays the MOLE SPLITS button. Use it to
define the specific percentage splits for the gases.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
MOLE SPLITS Click to display a Gas Composition dialog box you use
to indicate the mole splits for hexane, heptane, octane,
nonane, and decane.
Note: This button displays only if you select any
value other than NO SPLITS in the Apply
Splits field.
Revert to Last Continues using the last good composition in the event
Good after of failure. Otherwise, the system reverts to keypad
Failure data.
Check Critical Marks the received composition as failed if any critical
Alarms alarm is set (such as the pre-amp fail on the Danalyzer
for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Check Non Marks the received composition as failed if any non-
Critical Alarms critical alarm is set (such as the pre-amp fail on the
Danalyzer for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
CHROMAT Click to display the Comm screen in I/O Setup.
COMMS
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Field Description
Initial Mode Identifies the chromatograph and any fallback
controllers. Currently, the only valid value is PAY,
which indicates one chromatograph and no fallback
controller.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Type Indicates the type of chromatograph controller. Click
to display all valid values.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
2551 EURO S600+ is connected to a Daniel
2551 (European) controller. This is
the default.
2350 EURO S600+ is connected to a Daniel
2350 (European) controller set in
SIM_2251 mode.
2350 USA S600+ is connected to a Daniel
2350 (USA) controller set in
SIM_2251 mode.
2251 USA S600+ is connected to a Daniel
2251 controller.
Generic S600+ is connected to another type
of controller.
Siemens S600+ is connected to a Siemens
Advance Maxum via a Siemens
Network Access Unit (NAU).
MOLE ORDER Click this button to display a dialog box on which you
indicate the order in which the gas composition
information comes into the S600+ via telemetry. 0
indicates any component which is not included in the
Modbus map.
Note:
The Modbus map you create must be compatible
with the controller to which the S600+ is connected.
Refer to Chapter 14, Modbus Editor, for further
information.
This field displays only if you select CHROMAT A
as the chromatograph configuration type.
This field is applicable only when selecting
Siemens or Generic in the Type field.
Address Configures multi-drop chromatograph support. Do not
change unless advised to do so.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Stream Sets the chromat analysis stream assigned to this
metering stream. The default is 0.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type. If you need to support
more than one stream, contact Technical
Support.
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Field Description
Analysis Sets the maximum number of seconds the S600+
Timeout waits to receive a new composition from the
chromatograph controller before raising an alarm. The
default is 900.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Download Sets the maximum number of minutes the S600+ waits
Timeout to receive a new composition from the supervisory
computer before raising a DL Timeout Alarm. The
default is 15.
Note:
A value of 0 disables the timeout.
This field displays only if you select KP ONLY in
the Type field.
KEYPAD Click to display a dialog box you use to define mole
MOLES percentage values for each gas component.
Note: The system assumes the keypad composition
adds to 100% (normalised) when the
Acceptance Type is ACC/COPY. If you select
ACC/NORM or AUTO/NORM, the system
automatically normalises the keypad
composition.
MOLE Click to display a dialog box you use to define mole
ADDITIONAL percentage values for gas components not analysed
by the Danalyzer. The system assumes any additional
components to be normalised values, so the analyser
components are re-normalised to (100 – sum of
additional components).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
USER MOLES Click to display a dialog box you use to define mole
percentage values for each gas component. The
system assumes user moles to be normalised.
Note: The S600+ uses these values only if you set
the Initial Mode to USER. A Modbus
download from another computer may
overwrite these values on a running
configuration.
Check Limits Enables limit checking on each gas component. When
you select this check box, the MOLE LO LIMITS and
MOLE HI LIMITS buttons display.
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Field Description
MOLE LO Click to display a dialog box you use to define low
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note:
The system uses the values you enter through
these buttons only if you select the Check Limits
check box. The system applies this test to the
keypad, downloaded, user, additionals, and new
analysis components. When enabled, the system
applies the limit check against the high and low
limits. Limits are considered valid if the limit is
greater than zero (0). The system also applies the
check to the Total field. If you disable the limit
check, the keypad, downloaded, and user Total
field must lie within 0.1% and 150%. A sum of the
new analysis must be within 99.5% and 100.5%.
This field displays only if you place a check mark
in the Check Limits field.
MOLE HI Click to display a dialog box you use to define high
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: See note in description of Mole Lo Limits field.
Check Enables checking on the deviation from the last good
Deviations analysis for each component. When you select this
check box, the MOLE DEVN LIMITS button displays.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
MOLE DEVN Displays a dialog box you use to define the maximum
LIMITS deviation allowed for each gas component. Enter 0 in
any field to prevent the test for the selected
component.
Note: This field displays only if you place a check
mark in the Check Deviations field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.3.5 Gas Properties
Gas Properties settings define methods the system uses to calculate
viscosity, isentropic exponent (also known as “specific heat ratio” or
“adiobatic exponent”), and the velocity of sound.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select Gas Properties from the hierarchy menu. The Gas
Properties screen displays.
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Figure 6-21. Gas Properties screen
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2. Complete the following fields.
Field Description
Viscosity @ Tn Sets the reference viscosity for the gas. The default is
0.010861.
Note: Used only by VDI/VDE.
Viscosity Tn Sets the reference viscosity temperature for the gas.
The default is 15.
Note: Used only by VDI/VDE.
Sutherland Sets the Sutherland constant for the gas. The default is
Constant 164 (Methane).
Note: Used only by VDI/VDE.
Viscosity Calc Indicates the method for calculating the viscosity of the
Type gas. Click to display all valid values.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires base density,
N2, and CO2 inputs.
VDI/VDE 2040 Uses calculations from VDI/VDE
1987 2040 Part 2 1987. Requires
viscosity @Tn, viscosity Tn, and
Sutherland Constant inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
Isentropic Indicates the method for calculating the isentropic
Exponent exponent of the gas. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
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Field Description
Speed of Indicates the method for calculating the speed of
Sound sound. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
3. Click any of the following buttons to display a dialog box you use
to set gas property outputs or variables:
Button Description
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound (VOS).
Note: AGA10 refers to VOS as “speed of sound.”
METER PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the meter pressure.
Note: This button may be disabled on some
applications.
METER TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the meter temperature.
Note: This button may be disabled on some
applications.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for base density.
INUSE Click to display a read-only table of gas compositions.
COMPOSITION This corresponds to the table defined through the Gas
Composition screen’s KEYPAD MOLES button.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
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6.3.6 Ethylene
This screen displays when you configure the S600+ to use the Ethylene
standards to calculate base compressibility, base density, flowing
compressibility and flowing density for ethylene. The S600+ also uses
it to calculate the flowing compressibility and flowing density for
Propylene.
The compressibility settings also allow you to define alarms. The
system activates these when the calculated results are not within the
specified limits.
1. Select Ethylene from the hierarchy menu. The Ethylene screen
displays.
Figure 6-22. Ethylene screen
2. Complete the following fields.
Field Description
Calculation Indicates the type of calculation to use. Click to
Type display all valid values.
IUPAC Uses IUPAC 1988 (Liquid and Gas
ETHYLENE Phase). This is the default.
API Uses API 11.3.2.1 1985 (Gas
ETHYLENE Phase).
NB5 1045 Uses NBS 1045 1981 (Liquid and
ETHYLENE Gas Phase)
API Uses API 11.3.3.2 1974 (Liquid
PROPYLENE phase).
Pressure (Base Sets the pressure under base conditions. The default
Conditions) is 0.
Temperature Sets the temperature under base conditions. The
(Base default is 15.
Conditions)
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Field Description
Pressure Sets the current flowing pressure to calculate
(Flowing compressibility and density.
Conditions) Note: On some streams this field may be read-only.
Temperature Sets the current flowing temperature to calculate
(Flowing compressibility and density.
Conditions) Note: On some streams this field may be read-only.
3. Click any of the following buttons to set calculation limits.
Button Description
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the base density
BASE Click to display a Calculation Result dialog box you
COMP(Zb) use to define the mode, keypad value, and the specific
alarm limits for the meter density.
METER Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the base compressibility.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for the upstream (flowing) compressibility.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.3.7 Linearisation
Linearisation settings define the constants and calculation limits for the
meter factor. The S600+ calculates a meter factor corresponding to the
frequency by interpolating the frequency between fixed points and then
cross-referencing the result against a lookup table. Linearisation
settings also allow you to define alarms. The system activates these
alarms when the calculated results for the Meter Factor are not within
specified limits.
Notes:
The linearisation curve for Gas Coriolis configurations uses
frequency as the default input for Meter Factor calculations. The
ability to change the default is available only with Config600 Pro
software.
Batching systems that employ meter factor linearisation with
retrospective meter factor adjustments assume that the adjusted
value has a “keypad” mode.
To prevent the live metering system from applying a double
correction, use either a calculated meter factor or a calculated K-
factor linearisation (that is, only one factor should have a
calculated mode).
1. Select Linearisation from the hierarchy menu. The Linearisation
screen displays.
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Figure 6-23. Linearisation screen
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2. Complete the following fields.
Field Description
Meter Factors Sets up to 20 flow rate and values for the meter
correction factors.
Flowrate/Freq Sets the flowrate and frequency for
each of the meter correction factors.
Value Sets the corresponding values for
each of the meter correction factors.
M-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
K-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
Meter Factor Selectable between METER FACTOR (values entered
Method as normal) and ERROR PERCENT (Meter Factor
entered as a percentage).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.3.8 Sampling
Sampling defines the method and interval period for sampling product
from a flowing pipeline. By default, Config600 supports one sampler
per stream. Config600 uses the following stages during the sampling
process:
Stage Description
0 Idle
1 Monitor
2 Digout n
3 Min Intvl
4 Post Pulse
5 Stopped Manually
6 Stopped Can Full
7 Stopped Low Flow
8 Initial Time
9 Check Flow Switch
10 Stopped Flow Switch
11 Stopped Press Switch
12 Stopped initialise
13 Can Switch Over
Note: Batch auto-resets the sampler at the start of the batch.
1. Select Sampling from the hierarchy menu. The Sampling screen
displays.
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Figure 6-24. Stream Sampling screen
2. Complete the following fields.
Field Description
Sampler ID Provides an identifying label for the sampler. Each
stream or station must have a unique sampler ID and
must be greater than zero.
Method Indicates the sampling method. Click to display all
valid values.
TIME PROP Divides the value in the Can Fill
Period field by the number of grabs
needed to fill the can (derived from
the Can Volume and Fill Volume
values) to determine a time interval
per pulse. This is the default.
FLOW PROP1 Divides the value in the Volume
field by the number of grabs
needed to fill the can (derived from
the Can Volume and Fill Volume
values) to determine a volume
throughput per pulse.
FLOW PROP2 Uses the value in the Volume field
as the volume throughput per
pulse.
FLOW PROP3 Uses the value in the Volume field
as the volume throughput per
pulse, but supports low pressure
digital input and pump prime
output.
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Field Description
Mode Indicates the sampling mode. Click to display all
valid values. The S600+ uses Can 1 or Can 2.
SINGLE Acquire sample in one trial. This is
the default.
DUAL Acquire samples in two trials.
Note: If you select Dual, the
sampler switches to a
second can when the
current can is full
(according to the two can
switchover mode).
Can Fill Indicates when the sampling can is full. Click to
Indicator display all valid values.
GRAB COUNT Uses the number of pulses output
to the sampler to determine when
the sample is full. This is the
default.
DIG I/P Uses a digital input to determine
when the sampler is full.
ANALOG I/P Uses an analog input to determine
when the sampler is full.
Auto Disable Indicates the event at which the system automatically
disables the sampling process. Select the appropriate
check box to identify the specific event.
On Can Full Disables the sampling process
when the can is full. This is the
default.
On Flowrate Disables the sampling process
Limit when the flowrate is less than the
value of the Flowrate Low Limit.
On Flow Status Disables the sampling process
when the flow status value is not
on-line.
Auto Restart Automatically restarts (if selected) sampling following
an automatic disabling.
Expected Indicates, in cubic meters, the expected flow volume or
Volume/Mass mass of the sampling can. This is the value the Flow
Prop1 and Flow Prop2 sampling methods use for
calculations. The default is 1000.
Can Fill Period Sets, in hours, the time required to fill the sampling
can. The default is 24.
Note: The Time Prop sampling method uses this
value for its calculations.
Flowrate Low Indicates flowrate low limit used by the Auto Disable
Limit on Flowrate Limit option. The default is 0.
Note: This field is required if you select the On
Flowrate Limit check box for Auto Disable.
Minimum Indicates, in seconds, the minimum amount of time
Interval between grabs. This is the value the Time Prop
sampling method uses for its calculations. The default
is 30.
Note: If the sample exceeds this limit, the system
sets the overspeed alarm and increments the
overspeed counter.
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Field Description
Volumes
Can Volume Indicates, in cubic meters, the
volume of the sampling can. The
default is 0.5.
Grab Volume Indicates, in cubic meters, the
volume of the sampling grab.
The default is 0.001.
Can Limits
Can Low Limit Indicates the low alarm value as
a percentage of the can volume.
The default is 5.
Can High Limit Indicates the high alarm value as
a percentage of the can volume.
The default is 90.
Can High High Indicates the high high alarm
Limit value as a percentage of the can
volume. The default is 95.
Twin Can Indicates whether the system automatically change to
Changeover a second sampling can. Click to display all valid
Mode values.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.3.9 Coriolis
Coriolis settings define the constants and calculation limits for a range
of parameters, including stream input sources and modes of operation.
The Coriolis settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within
specified limits.
Flow data is received from a Coriolis meter via Modbus serial
communications or a pulse input, or a combination of both. The S600+
generates its own totals incrementally from the comms or pulses.
1. Select Coriolis from the hierarchy menu. The Coriolis screen
displays.
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Figure 6-25. Coriolis screen
2. Complete the following fields.
Field Description
Flow Units Indicates the primary measurement for flow units.
Click to display all valid values. Select MASS
(configures the Coriolis meter for mass-based pulses)
or VOLUME (configures the meter for volume-based
pulses). The default is MASS.
Flow Data Indicates the source of flow data. Click to display
Source all valid values. Select SERIAL (enables the system
to take the primary variable from the serial mass or
volume flowrate) or PULSE I/P (calculates the
primary variable from the mass or volume pulse
input). The default is SERIAL.
Kdpf Sets a density correction factor value. The default is
0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
Density Calib Sets a density calibration pressure value. The default
Pressure is 0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
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Field Description
Ktpf1 Sets a pulse correction factor value. The default is 0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
Flow Calib Sets a flow calibration pressure value. The default is
Pressure 0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
Pressure Indicates the source of pressure I/O. Click to
display all valid values. Select CORIOLIS (use data
from the Coriolis serial link) or I/O (use data either
from the ADC/PRT/Density inputs [if correctly
configured] or from the Coriolis serial link [if
incorrectly configured]). The default is CORIOLIS.
Note: If you select I/O, remember to configure the
analogue inputs.
Temperature Indicates the source of temperature I/O. Click to
display all valid values. Select CORIOLIS (use data
from the Coriolis serial link) or I/O (uses data either
from the ADC/PRT/Density inputs [if correctly
configured] or from the Coriolis serial link [ff
incorrectly configured]). The default is CORIOLIS.
Note: If you select I/O, remember to configure the
analogue inputs.
Density Indicates the source of density I/O. Click to display
all valid values. Select CORIOLIS (use data from the
Coriolis serial link) or I/O (use data either from the
ADC/PRT/Density inputs [if correctly configured] or
from the Coriolis serial link [if incorrectly configured].
The default is CORIOLIS.
Note: If you select I/O, remember to configure the
densitometer.
Use 64 bit totals Indicates whether the S600+ uses the 64-bit totals
received from the Coriolis meter in its totalisation
routines.
NO Use the 32-bit totals received from the
Coriolis meter. This is the default.
YES Use the 64-bit totals received from the
Coriolis meter.
Use ext Indicates which serial temperature and pressure
temp/press values the S600+ uses in calculations.
Note: This is valid only if the temperature and
pressure I/O selections are set to
CORIOLIS.
NO Use the internally derived temperature and
pressure values. This is the default.
YES Use the external temperature and pressure
input values.
Max Acceptable Sets, in seconds, the maximum acceptable gap
Gap between successive polls. The default is 50. The
system’s incremental validation logic uses this value
to determine communication failures.
Flow Integral Sets the acceptance tolerance factor for comparing
Acceptance flowrate to elapsed totals. Used by the increment
Factor validation logic.The default is 20.
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Field Description
Max Meter Total Sets a maximum allowable increment in the received
total. Used by the increment validation logic.
Max Flowrate Sets a maximum allowable flowrate. Used by the
increment validation logic.The default is 160.
3. Click any of the following buttons to set meter variable limits:
Button Description
SERIAL PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for serial pressure.
SERIAL TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for serial temperature.
SERIAL Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for serial density.
I/O PRESSURE Click to display an Analog Input dialog box you use to
define various values for the analog input. For further
information, refer to Chapter 4, Section 4.3, Analog
Inputs.
I/O Click to display an Analog Input dialog box you use to
TEMPERATURE define various values for the analog input. For further
information, refer to Chapter 4, Section 4.3, Analog
Inputs.
I/O DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for I/O density.
Coriolis Click to access the I/O Setup screen in Comms.
Comms
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
Coriolis Validation The system supports logic to check whether the flowrate and totals
Logic values received across the serial link are in proportion and correspond
to data received on the previous poll.
The expressions in upper case are keypad entered values. The default
values are:
MAX POLL GAP = 50 seconds
FLOW INTEGRAL FACTOR = 20
MAX FLOWRATE = 2000 t/h
MAX INCREMENT = 9990000 tonne
The task runs approximately once per second, so delta_t would
normally be about 1 second.
proc validate_inc()
valid = FALSE
delta_t = current time – previous time
increment = current total – previous total
flow_inc = (current fr + previous fr) / 2 * delta_t
ifdelta_t < MAX POLL GAP then
if increment <= FLOW INTEGRAL FACTOR * flow_inc then
if increment < MAX FLOWRATE * delta_t then
if increment < MAX INCREMENT then
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valid = TRUE
endif
endif
endif
endif
return (valid)
endproc
6.4 Gas – DP
These stream settings are specific to gas applications using differential
pressure (DP) meters. When you initially create a configuration, the
calculation selections you make determine which calculation-specific
screens appear in the hierarchy menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.4.1 Downstream/Upstream Correction
Downstream and Upstream correction settings define the parameters
required to either correct upstream measurements to downstream
measurements or correct downstream measurements to upstream
measurements.
For gas, the system obtains pressure and density measurements from
either downstream or upstream of the orifice plate. DP flow
calculations require temperature, pressure, and density to be upstream
values.
These correction settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within the
specified limits.
1. Select Downstream Upstream Correction from the hierarchy
menu for the desired stream.
2. Select CORR T/P (to correct temperature and pressure) or CORR
DENS (to correct density). The system displays the
Downstream/Upstream Correction screen.
Note: For the purpose of explanation, we include two figures
(Figure 6-26 and Figure 6-27) that display all options.
Depending on your selections in the previous step,
Config600 displays only portions of these screens.
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Figure 6-26. Temperature/Pressure Correction screen
Figure 6-27. Density Correction screen
3. Click the appropriate button or complete the following fields.
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Field Description
Correction Indicates the correction methodology the S600+
Type applies to temperature and density corrections. Click
to display all valid values.
SIMPLE Upstream and downstream
temperatures are the same.
EXTENDED Calculates upstream temperature
from measured downstream
temperature and upstream density
from measured downstream density.
Calculation uses exponents
calculated from the isentropic
exponent. This is the default.
JT METHOD Calculates upstream temperature
from measured downstream
temperature using the Joule-
Thomson coefficient as described in
ISO5167-2003.
Note: This selection adds the JT
Coefficient button to the
screen.
METER PRESS Click to display an Analog Input dialog box you use to
define various values for the analog input.
Measurement Indicates the source of flow data for pressure
Point calculations. Click to display all valid values. The
(Pressure) default is UPSTREAM.
Note: This represents the physical measurement
point on the metering system.
DOWNSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for downstream density.
Note: This button displays only if you select the
CORR DENS component.
DENS EXP Click to display a Calculation Result dialog box you
CONSTANT use to define the mode, keypad value, and the specific
alarm limits for density expansion.
Note: This button displays only if you select the
CORR DENS component.
DENSITY Click to display a Calculation Result dialog box you
COMP(Zd) use to define the mode, keypad value, and the specific
alarm limits for densitometer compressibility (Zd).
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for upstream compressibility (Zf) at
upstream conditions.
METER TEMP Click to display an Analog Input dialog box you use to
define various values for the analog input.
Measurement Indicates the source of flow data for temperature
Point calculations. Click to display all valid values. The
(Temperature) default is DOWNSTREAM.
Note: This field, which represents the physical
measurement point on the metering system,
displays only if you select EXTENDED as a
Correction Type.
TEMP EXP Click to display a Calculation Result dialog box you
CONSTANT use to define the mode, keypad value, and the specific
alarm limits for temperature expansion.
Note: This button displays only if you select
EXTENDED as a Correction Type.
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Field Description
JT Displays a Calculation Result dialog box you use to
COEFFICIENT define the mode, keypad value, and the specific alarm
limits for density expansion.
Note: This button displays only if you select JT
COEFFICIENT as a Correction Type.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.2 Pipe Correction
Pipe Correction settings define the calibrated diameter, temperature,
and materials of manufacture for the pipe and orifice plate. Use these
settings to correct the calibrated pipe and orifice diameters to line
conditions.
The pipe correction settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select Pipe Correction from the hierarchy menu. The system
displays the Pipe Correction screen.
Figure 6-28. Pipe Correction screen
2. Complete the following fields.
Field Description
Pipe
Calib Diameter Sets, in mm, the calibrated diameter of the pipe. The
default is 300.
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Field Description
Calib Sets, in Deg C., the calibrated temperature of the pipe.
Temperature The default is 20.
Pipe Material Identifies the material for the pipe. Click to display all
valid values.
STAINLESS Uses a value of either 0.00000925
in/in°F or 0.0000167 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units. This is the default.
MONEL Uses a value of either 0.00000795
in/in°F or 0.0000143 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
CARBON ST Uses a value of either 0.00000620
in/in°F or 0.0000112 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
USER Uses the coefficient value entered in
the User Exp Coeff field.
GOST Calculates the expansion coefficient
8563.C1 from additional coefficients in GOST
COEFFS 8.563.1 (Table C.1).
Note: The GOST option displays
only if you select GOST1 or
GOST2 from PCSetup.
304/316 Uses a value of either 0.000000925
Stainless in/in°F or 0.0000167 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
304 Stainless Uses a value of either 0.000000961
in/in°F or 0.0000173 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
316 Stainless Uses a value of either 0.000000889
in/in°F or 0.0000160 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
Monel 400 Uses a value of either 0.000000772
in/in°F or 0.0000139 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
User Exp Coeff Sets a specific expansion coefficient the S600+ uses
for the pipe correction.
Note: This field displays only if you select USER for
Pipe Material.
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Field Description
Coefficient Sets the specific coefficients the S600+ uses for the
a, b, c orifice expansion correction.
Note: These fields display only if you select GOST
8563.C1 COEFFS for Pipe Material, which
supplies its own algorithm and coefficients to
calculate the pipe and orifice material
expansion coefficients.
Orifice
Calib Diameter Sets, in mm, the calibrated diameter of the orifice. The
default is 200.
Calib Sets, in Deg C., the calibrated temperature of the
Temperature orifice. The default is 15.
Orifice Material Identifies the material for the orifice. Click to display
all valid values.
STAINLESS Uses a value of either 0.00000925
in/in°F or 0.0000167 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units. This is the default.
MONEL Uses a value of either 0.00000795
in/in°F or 0.0000143 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
CARBON ST Uses a value of either 0.00000620
in/in°F or 0.0000112 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
USER Uses the coefficient value entered in
the User Exp Coeff field.
GOST Calculates the expansion coefficient
8563.C1 from additional coefficients in GOST
COEFFS 8.563.1 (Table C.1).
Note: The GOST option displays
only if you select GOST1 or
GOST2 from PCSetup.
304/316 Uses a value of either 0.000000925
Stainless in/in°F or 0.0000167 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
304 Stainless Uses a value of either 0.000000961
in/in°F or 0.0000173 mm/m°C. This is
the standard expansion coefficient for
a US application using Imperial or
metric units.
316 Stainless Uses a value of either 0.000000889
in/in°F or 0.0000160 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
Monel 400 Uses a value of either 0.000000772
in/in°F or 0.0000139 mm/mm°C. This
is the standard expansion coefficient
for a US application using Imperial or
metric units.
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Field Description
User Exp Coeff Sets a specific expansion coefficient the S600+ uses
for the orifice correction. The default is 1.6e-005.
Note: This field displays only if you select USER for
Pipe Material.
Coefficient Sets the specific coefficients the S600+ uses for the
a, b, c orifice expansion correction.
Note: These fields display only if you select GOST
8563.C1 COEFFS for Pipe Material, which
supplies its own algorithm and coefficients to
calculate the pipe and orifice material
expansion coefficients.
Note: GOST applications refer to stainless steel as 12X17, to
monel as 12X18H9T, and to carbon steel as 20. The
correction constants are taken from GOST 8.563.1.
3. Click any of the following buttons to set calculation limits.
Button Description
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for the upstream temperature.
CORRECTED Click to display a Calculation Result dialog box you
PIPE DIAM use to define the mode, keypad value, and the specific
alarm limits for the corrected pipe diameter.
CORRECTED Click to display a Calculation Result dialog box you
ORIF DIAM use to define the mode, keypad value, and the specific
alarm limits for the corrected orifice diameter.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.3 AGA8 (Compressibility)
Compressibility settings define the constants and calculation limits for
a range of parameters including pressure, temperature, density, and
compressibility factors. This screen displays when you configure the
S600+ to use the main AGA8 standard to calculate base
compressibility, standard compressibility, and flowing compressibility
for natural gases.
Note: “Standard conditions” are assumed as 14.73 psia and 60° F.
The compressibility settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select AGA8 from the hierarchy menu. The AGA8 screen
displays.
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Figure 6-29. AGA8 (Compressibility) screen
2. Complete the following fields.
Field Description
Method Indicates the compressibility method. Click to
display all valid values.
DETAIL Uses 21 component values, temperature
and pressure in accordance with the 1994
standard. This is the default.
GROSS1 Uses SG, Heating Value, CO2,
temperature and pressure in accordance
with the 1991 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
GROSS2 Uses SG, N2, CO2, temperature and
pressure in accordance with the 1991
standard.
VNIC Uses 20 component values, temperature
and pressure in accordance with GOST
30319 1996.
MGERG Uses 19 component values (As indicated
in GERG Technical Monograph 2 1998) to
calculate compressibility of natural gas
mixtures based on a full compositional
analysis.
PT 1 Uses 21 component values, temperature
DETAIL and pressure in accordance with the 2017
2017 standard.
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Field Description
PT 1 Uses SG, Heating Value, CO2,
GROSS1 temperature and pressure in accordance
2017 with the 2017 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
PT 1 Uses SG, N2, CO2, temperature and
GROSS2 pressure in accordance with the 2017
2017 standard.
PT 1 Uses 21 component values, temperature
GROSS0 and pressure in accordance with the 2017
2017 standard.
PT 2 Uses 21 component values [as indicated
GERG in Table 1 AGA8 2017 Part 2 (GERG
2008 2008)] to calculate compressibility of
natural gas mixtures based on a full
compositional analysis.
Pressure Sets the pressure at base conditions. The default is 0.
Temperature Sets the temperature at base conditions. The default is
15.
Limit Check Overrides the system’s calculation limit checking.
Click to select Off and disable limit checking.
The default is On.
Note: Compressibilities and densities are less
accurate and the calculation may fail
completely when operating outside the
calculation limits.
UPSTREAM Click to display a Calculation Result dialog box you use
PRESS to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you use
TEMP to define the mode, keypad value, and the specific
alarm limits for upstream temperature.
REAL RD (SG) Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for real relative density.
GROSS HV Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for gross heating value (HV).
DENSITY Click to display a Calculation Result dialog box you use
PRESS (P2) to define the mode, keypad value, and the specific
alarm limits for density pressure (P2).
DENSITY TEMP Click to display a Calculation Result dialog box you use
(T3) to define the mode, keypad value, and the specific
alarm limits for density temperature (T3).
3. Click one or more of the following buttons to define AGA8
calculation limits.
Button Description
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for upstream density.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for upstream compressibility (Zf).
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Button Description
MOLAR MASS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for molar mass.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for the velocity of sound.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for the base density.
BASE COMP(Zb) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for the base compressibility.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the
specific alarm limits for the isentropic exponent.
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for ideal relative density.
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for standard compressibility (Zs).
DENSITY COMP Click to display a Calculation Result dialog box you
(Zd) use to define the mode, keypad value, and the specific
alarm limits for the densitometer compressibility.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.4 ISO5167 (Mass Flowrate)
ISO5167 mass settings define the constants and calculation limits for a
range of parameters including pressure, density, flow coefficient, and
pressure loss. This screen displays when you configure the S600+ to
use the ISO5167 standard to calculate gas flow through the orifice
meter.
Mass flowrate settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within the
specified limits.
1. Select ISO5167 from the hierarchy menu. The ISO5167 screen
displays.
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Figure 6-30. ISO5167 (Mass Flowrate) screen
2. Complete the following fields.
Field Description
Calculation Indicates the specific version of the ISO5167
Version calculation. Click to display all valid versions. The
default is 1991.
Expansion Displays options for calculating the fluid expansion
Factor factor. Click ▼ to display all valid versions.
GAS Use the expansion factor formula as
ORIFICE defined by calculation you select in the
Calculation Version field. This is the
default.
LIQUID Use an Expansion Factor = 1.0 (no
ORIFICE expansion).
Limit Check Overrides the system’s calculation limit checking.
Click to select Off and disable limit checking.
The default is On.
Note: If you enable limit checking, ISO5167
validates the calculation inputs and outputs in
accordance with the following sections:
All tap types
Corner and D-D/2 taps
Flange taps
SA 1932 nozzles
Long radius nozzles
Venturi
Pressure taps
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Field Description
Forward In Premium Billing FLOW mode and Flow Direction
Premium Flow FORWARD, sets a flowrate limit above which the
Limit system increments forward premium totals
whenever the flowrate exceeds the keypad limit.
In Premium Billing TOTAL mode and Flow Direction
FORWARD, sets a total limit above which the system
increments forward premium totals whenever the
period total exceeds the keypad limit. The default is
100
Reverse In Premium Billing FLOW mode and Flow Direction
Premium Flow REVERSE, sets a flowrate limit above which the
Limit system increments reverse premium totals
whenever the flowrate exceeds the keypad limit.
In Premium Billing TOTAL mode and Flow Direction
REVERSE, sets a total limit above which the system
increments reverse premium totals whenever the
period total exceeds the keypad limit. The default is
100.
Premium Indicates the premium total mode, in which the system
Billing Mode increments premium totals at the end of a period only if
the period total exceeds the keypad limit. Click ▼ to
display all valid values. The default is FLOW.
Tap Type Indicates the position of the differential pressure tap on
the metering assembly. Click to display all valid
values. The default is FLANGE.
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
RSMT Dish Sets the discharge coefficient calibration factor for the
Calib Factor Rosemount 1595 conditioning orifice plate.
Note: This field displays only if you select
RSMT1595 2003 as the Calculation Version.
UPSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for upstream density.
DOWNSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for downstream pressure.
3. Click any of the following buttons to define ISO5167 calculation
result limits.
Button Description
MASS Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for mass
flowrate.
PRESSURE Click to display a Calculation Result dialog box you
LOSS use to define the mode, keypad value, and the specific
alarm limits for pressure loss.
BETA Click to display a Calculation Result dialog box you
use to define the specific alarm limits for the calculated
diameter ratio.
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Button Description
REYNOLDS Click to display a Calculation Result dialog box you
NUMBER use to define the specific alarm limits for the Reynolds
number.
EXPANSION Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the expansion factor.
DISCHARGE Click to display a Calculation Result dialog box you
COEFF use to define the specific alarm limits for the discharge
coefficient.
FLOW Click to display a Calculation Result dialog box you
COEFFICIENT use to define the mode, keypad value, and the specific
alarm limits for the flow coefficient.
VEL OF Click to display a Calculation Result dialog box you
APPROACH use to define the specific alarm limits for the velocity of
FAC approach coefficient.
4. For wet gas, complete the following values.
Field Description
Calc Type Click to set the specific type of wet gas calculation
the S600+ uses. Possible options are:
MURDOCK Uses Lockhart-Martinelli parameter.
This is the default.
CHISHOLM Uses Lockhart-Martinelli parameter
+Gas to Liquid Density Ratio.
DE-LEEUW Uses Lockhart-Martinelli parameter
+Gas to Liquid Density Ratio + Gas
Froude Number (de Leeuw
correlation).
STEVEN Uses Lockhart-Martinelli parameter
+Gas to Liquid Density Ratio + Gas
Froude Number (Steven correlation).
WET GAS Click to display a dialog box you use to define specific
INPUTS input values for wet gases.
REYNOLDS Click to display a dialog box you use to define the wet
NUMBERS gas Reynolds numbers for up to 30 fields.
DISCHARGE Click to display a dialog box you use to define the wet
COEFFICIENTS gas coefficients for up to 30 fields.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.4.5 ISOTR9464
ISOTR9464 settings provide a calculation of the Joule-Thomson
coefficient used in upstream temperature correction. The settings
define the upstream temperature and pressure input limits and the
Joule-Thomson coefficient output limits. This screen displays when
you configure the S600+ to use a DP method to calculate gas flow.
1. Select ISOTR9464 from the hierarchy menu. The ISOTR9464
screen displays.
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Figure 6-31. ISOTR9464 screen
2. Complete the following fields.
Field Description
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for upstream temperature.
UPSTREAM Click to display a Calculation Result dialog box you
PRESS use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
Limit Check Enables limit checking. The default is enabled.
With limit checking enabled, the system checks that
the temperature is between 0 °C and 100 °C, that the
pressure is between 100 and 200 bar, and that
methane is > than 80%. If any of these parameters are
out of range, the system sets the coefficient to zero,
which prevents the calculation of upstream
temperature correction.
JT Click to display a Calculation Result dialog box you
COEFFICIENT use to define the mode, keypad value, and the specific
alarm limits for the Joule-Thomson coefficient.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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6.4.6 V-Cone (Mass Flowrate)
V-Cone® mass flowrate settings define the constants and calculation
limits for a range of parameters including pressure, density, flow
coefficient, and pressure loss. This screen displays when you configure
the S600+ to use the V-Cone standard to calculate gas flow through the
orifice meter.
Mass flowrate settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within the
specified limits.
1. Select VCone from the hierarchy menu. The VCone screen
displays.
Figure 6-32. V-Cone (Mass Flowrate) screen
2. Complete the following fields.
Field Description
VISCOSITY Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you use
EXPONENT to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
FLOW Click to display a Calculation Result dialog box you use
COEFFICIENT to define the mode, keypad value, and the specific
alarm limits for the flow coefficient.
Gas Expansion Identifies the specific gas expansion calculation the
S600+ uses. Click ▼ to display all valid values.
VCONE 2.3 The S600+ uses the McCrometer 2.3
V-Cone Flowmeter / ISO5167 Gas
Expansion (Y) calculation.
VCONE 3.0 The S600+ uses the McCrometer 3.0
2001 2001 V-Cone Gas Expansion (Y)
calculation. This is the default.
WCONE 3.0 The S600+ uses the McCrometer 3.0
2001 2001 Wafer Cone Gas Expansion (Y)
calculation.
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Field Description
LIQUID The S600+ uses a value of 1.0 for the
2001 Gas Expansion Factor.
Thermal Identifies the specific type of thermal expansion
Expansion calculation the S600+ uses. Click ▼ to display all valid
values.
S500 Sets the Thermal Expansion factor to
LEGACY 1.
Note: This option appears only if you
select VCONE 2.3 in the Gas
Expansion field.
DIAMETERS The S600+ uses the calibrated
diameters in the thermal expansion
calculation. This is the default.
BETA The S600+ uses the beta ratio in the
RATIO thermal expansion calculation.
MASS Click to display a Calculation Result dialog box you use
FLOWRATE to define the specific alarm limits for the mass flowrate.
PRESSURE Click to display a Calculation Result dialog box you use
LOSS to define the mode, keypad value, and the specific
alarm limits for the pressure loss.
BETA Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the calculated diameter ratio.
REYNOLDS Click to display a Calculation Result dialog box you use
NUMBER to define the specific alarm limits for the Reynolds
number.
EXPANSION Click to display a Calculation Result dialog box you use
FACTOR to define the mode, keypad value, and the specific
alarm limits for the expansion factor.
UPSTREAM Click to display a Calculation Result dialog box you use
PRESSURE to define the mode, keypad value, and the specific
alarm limits for the upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for the upstream density.
Forward Sets the premium forward flow mode, in which the
Premium Flow system increments premium totals whenever the
Limit flowrate exceeds the keypad limit. The default is 100.
Reverse Sets the premium reversed flow mode, in which the
Premium Flow system increments premium totals whenever the
Limit flowrate exceeds the keypad limit. The default is 100.
Premium Indicates the premium total mode, in which the system
Billing Mode increments premium totals at the end of the hour only if
the hourly total exceeds the keypad limit. Click to
display all valid values. The default is FLOW.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.4.7 Annubar (Mass Flowrate)
Annubar mass flowrate settings define the constants and calculation
limits for a range of parameters including pressure, density, flow
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coefficient, and pressure loss. This screen displays when you configure
the S600+ to use the 1998 Dieterich Standard Annubar Diamond II+ to
calculate gas flow through the orifice meter.
Mass flowrate settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within the
specified limits.
1. Select Annubar from the hierarchy menu. The Annubar screen
displays.
Figure 6-33. Annubar (Mass Flowrate) screen
2. Complete the following fields.
Field Description
Annubar Base Sets the Annubar calibration temperature. The default
Temp is 15.
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
FLOW Click to display a Calculation Result dialog box you
COEFFICIENT use to define the mode, keypad value, and the specific
alarm limits for the flow coefficient.
Pipe Diameter Sets, in millimeters, the uncorrected internal pipe
diameter. The default is 300.
Probe Diameter Sets, in millimeters, the corrected internal probe
diameter. The default is 200.
Coefficient Sets the coefficient the S600+ uses for linear
Linear Exp expansion. The default is 1.59e-005.
UPSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for the upstream pressure.
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Field Description
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for the upstream temperature.
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the upstream density.
Calculation This read-only field shows the default calculation
Version Config600 uses for the Annubar settings, based on the
Annubar device in use.
Forward In Premium Billing FLOW mode and Flow Direction
Premium Flow FORWARD. sets a flowrate limit above which the
Limit system increments forward premium totals
whenever the flowrate exceeds the keypad limit.
In Premium Billing TOTAL mode and Flow Direction
FORWARD, sets a total limit above which the system
increments forward premium totals whenever the
period total exceeds the keypad limit. The default is
100.
Reverse In Premium Billing FLOW mode and Flow Direction
Premium Flow REVERSE, sets a flowrate limit above which the
Limit system increments reverse premium totals
whenever the flowrate exceeds the keypad limit.
In Premium Billing TOTAL mode and Flow Direction
REVERSE, sets a total limit above which the system
increments reverse premium totals whenever the
period total exceeds the keypad limit. The default is
100.
Premium Indicates the premium total mode, in which the system
Billing Mode increments premium totals at the end of a period only if
the period total exceeds the keypad limit. Click ▼ to
display all valid values.The default is FLOW.
MASS Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for the mass
flowrate.
PRESSURE Click to display a Calculation Result dialog box you
LOSS use to define the mode, keypad value, and the specific
alarm limits for the pressure loss.
THERMAL Click to display a Calculation Result dialog box you
EXPN FCTR use to define the mode, keypad value, and the specific
alarm limits for the thermal expansion factor.
GAS EXPN Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the gas expansion factor.
REYNOLDS Click to display a Calculation Result dialog box you
NUMBER use to define the specific alarm limits for the Reynolds
number.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.4.8 Pure Gas Air
Pure Gas Air mass flowrate settings define the constants and
calculation limits for a range of parameters including pressure, density,
flow coefficient, and pressure loss. This screen displays when you
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configure the S600+ to use the Pure Gas and Air standards to calculate
gas flow through the orifice meter. flowrate
Mass flowrate settings also allow you to define alarms. The system
actives these alarms when the calculated results are not within the
specified limits.
The calculations use ISO6976 tables for CV and Molar Mass.
1. Select Pure Gas/Air from the hierarchy menu. The Pure Gas/Air
screen displays.
Figure 6-34. Pure Gas/Air screen
2. Complete the following fields.
Field/Button Description
Calculation Indicates the specific type of Pure Gas or Air
Type calculation the S600+ uses. Click to display all valid
values. The default is PURE GAS (VIRIAL EQ).
Pure Gas The S600+ uses a Third Order Virial
(Virial Eq) Equation with derived constants to
calculate the virial coefficients.
Air (BIPM The S600+ uses the BIPM Equation
1981/91) for the Determination of Density of
Moist Air (1981/91) by R.S Davies.
Reference Indicates the reference conditions the S600+ uses for
Conditions the Pure Gas/Air calculation. Click to display all valid
values. The default is 15/15 DEG C.
GAS Click to display a dialog box you use to define the gas
COMPOSITION percentages of the mixture.
Relative Sets the relative humidity for air at base conditions.
Humidity The default is 0.
CO2 Content Sets the percentage of CO2 content at base
conditions. The default is 0.04.
Pressure Sets the pressure at base conditions. The default is 0.
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Field/Button Description
Temperature Sets the temperature at base conditions. The default is
15.
UPSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for the upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for the upstream temperature.
Base Viscosity Sets the base viscosity value the S600+ uses for
viscosity calculations. The default is 0.
Sutherland Sets the Sutherland constant the S600+ uses for
Constant viscosity calculations. The default is 0.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the base density
BASE Click to display a Calculation Result dialog box you
COMP(Zb) use to define the mode, keypad value, and the specific
alarm limits for the base compressibility (Zb).
ISENTROPIC Displays a Calculation Result dialog box you use to
EXPONENT define the mode, keypad value, and the specific alarm
limits for the Isentropic exponent.
METER Displays a Calculation Result dialog box you use to
DENSITY define the mode, keypad value, and the specific alarm
limits for the meter density.
UPSTR Displays a Calculation Result dialog box you use to
COMP(Zf) define the mode, keypad value, and the specific alarm
limits for the upstream compressibility (Zf).
FLOWING Displays a Calculation Result dialog box you use to
VISCOSITY define the mode, keypad value, and the specific alarm
limits for the flowing viscosity.
REAL RD Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the real relative density.
REAL CV Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the real calorific value (CV).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.4.9 Gas CV (ISO6976 or GPA2172/ASTM D3588)
Calorific Value (CV) settings define the constants and calculation
limits for ideal and real calorific values. This screen displays when you
configure the S600+ to use either the ISO6976 or GPA2172/ASTM
D3588 standard (defined in step 5, Options, of the PCSetup Editor’s
Configuration Wizard) to calculate the calorific value (heating value)
of the gas mixture.
Calorific value settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within the
specified limits.
1. Select Gas CV from the hierarchy menu. The Calorific Value
screen displays.
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Figure 6-35. Gas CV (ISO6976 or GPA2172/ASTM D3588) screen
2. Complete the following fields.
Field Description
CV Table Identifies the specific compressibility value the program
uses. Click to display all valid values. The default is
ISO6976/1995.
ISO6976/1995 Calculates CV based on volume,
Vol using the 1995 table. This is the
default if you choose CV ISO6976
as your initial stream option.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/1995 Calculates CV based on mass,
Mass using the 1995 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/1983 Calculates CV based on volume,
Vol using the 1983 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
Support for the 1983 table is
limited to superior volumetric
at 15/15.
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Field Description
ISO6976/2016 Calculates CV based on volume,
Vol using the 2016 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/2016 Calculates CV based on mass,
Mass using the 2016 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
GPA/2003 Calculates CV based on a base
AGA press of 14.73 psia. This is the
default if you choose CV
GPA2172-ASTMD3588 as your
initial stream option.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2003 Calculates CV based on a base
ISO press of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV GPA2172-
ASTMD3588.
GPA/2000 Calculates CV based on a base
AGA press of 14.73 psia.
Note: This option displays only if
you initially configure the
stream to use CV GPA2172-
ASTMD3588.
GPA/2000 Calculates CV based on a base
ISO press of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV GPA2172-
ASTMD3588.
GPA/1996 Calculates CV based on a base
AGA press of 14.73 psia.
Note: This option displays only if
you initially configure the
stream to use CV GPA2172-
ASTMD3588.
GPA/1996 Calculates CV based on a base
ISO press of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV GPA2172-
ASTMD3588.
Reference Indicates the t1/t2 value, where t1 is the calculation
Condition reference temperature for combustion and t2 is the
reference condition for metering. The default is 15/15
DEG C.
Note:
For ISO6976 1983 VOL selection, the 60/60F
and 15/15.55 Deg C selections are not
supported.
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Field Description
For ISO6976 1995 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection is not supported.
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
For ISO6976 2016 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection refers to a combustion temperature
(t1) of 15.55 Deg C (60 Deg F) and a metering
temperature (t2) of 15.55 Deg C (60 Deg F).
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
Method If you select CV ISO6976 in your initial
configuration and you select the 1995 standard,
you have the choice of Alternative or Definitive
methods (using table 4 Mass / table 5 volume) for
calculating the ideal, superior, and inferior CV
values. This selection is not applicable to the 1983
or 2016 standards.
If you select CV GPA2172-ASTMD3588 in your
initial configuration, you have the choice of the
Simple (using equation 7 from the GPA2172-
ASTMD3588-09 standard) or Rigorous (using
equations 8 & 9 from the GPA2172-ASTMD3588-
09 standard) methods for calculating the standard
compressibility.
Note: This option is valid only for configurations
created with Config600 version 3.1 or greater.
User Temp T2 Applicable to the ISO6976 2016 VOL and ISO6976
2016 MASS selections. Also applicable to the
ISO6976 1995 VOL and ISO6976 1995 MASS
selections when the Definitive method is selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
User Press P2 Applicable to the ISO6976 2016 VOL and ISO6976
1995 VOL selections when the Definitive method is
selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
Table Revision This replaces the above AGA and ISO selections in
the CV Table field for GPA 2172. You can select
the GPA2145 table revision from one of the
following:
1996
2000
2003
2009
Note: This option is valid only for configurations
created with Config600 version 3.1 or greater.
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Field Description
BASE Click to supply an externally calculated base
COMP(Zb) compressibility from another calculation. The system
uses the entered value in GPA2172-ASTMD3588
calculations instead of using its own internally
calculated value based on the composition input.
Composition Defines the composition input type. Valid options
Type are:
mass to energy using mole percent
mass to energy using mole fraction
volume to energy using mole percent
volume to energy using mole fraction
Note: This option is valid only for AGA5
configurations.
3. Click any of the following buttons to define calculation limits for
either the ISO6876 or GPA standard.
Button Description
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for standard compressibility (Zs).
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for ideal relative density.
IDEAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for ideal density.
IDEAL CV Click to display a Calculation Result dialog box you
(SUP) use to define the mode, keypad value, and the specific
alarm limits for ideal calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the S600+ front panel.
Gross HV Click to displays a Calculation Result dialog box
you use to define the mode, keypad value, and the
specific alarm limits for gross heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-ASTMD3588.
REAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real relative density.
REAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real density.
REAL CV (SUP) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the S600+ front panel.
RELA VOL Displays a Calculation Result dialog box you use
IDEAL HV to define the mode, keypad value, and the specific
alarm limits for the real volume ideal heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-ASTMD3588.
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4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.10 SGERG (Compressibility)
SGERG settings define the constants and calculation limits for ideal
and real calorific values. This screen displays when you configure the
S600+ to use the SGERG standard to calculate the compressibility of
the gas mixture.
SGERG settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select SGERG from the hierarchy menu. The SGERG screen
displays.
Figure 6-36. SGERG (Compressibility) screen
2. Complete the following fields.
Field Description
Type Indicates the specific type of SGERG calculation the
S600+ uses. Click to display all valid values.
SGERG Calculate SGERG from calorific
CV/RD/CO2 value, relative density, and CO2.
This is the default.
SGERG Calculate SGERG from calorific
CV/RD/CO2/H2 value, relative density, CO2, and
hydrogen.
ISO Calculate ISO 12213-3 from calorific
CV/RD/CO2 value, relative density, and CO2.
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Field Description
ISO Calculate ISO 12213-3 from calorific
CV/RD/CO2/H2 value, relative density, CO2, and
hydrogen.
SGERG Calculate SGERG from calorific
CV/CO2/N2 value, CO2, and nitrogen.
SGERG Calculate SGERG from calorific
CV/CO2/N2/H2 value, CO2, nitrogen, and hydrogen.
GOST Calculate GOST from base density,
BD/CO2/N2 CO2, and nitrogen.
SGERG Calculate SGERG from calorific
CV/RD/N2 value, relative density, and nitrogen.
SGERG Calculate SGERG from calorific
CV/RD/N2/H2 value, relative density, nitrogen, and
hydrogen.
SGERG Calculate SGERG from relative
RD/CO2/N2 density, CO2, and nitrogen.
SGERG Calculate SGERG from relative
RD/CO2/N2/H2 density, CO2, nitrogen, and
hydrogen.
Pressure Sets the pressure the S600+ uses to calculate
compressibility at base conditions. The default is 0.
Temperature Sets the temperature the S600+ uses to calculate
compressibility at base conditions. The default is 15.
Inputs Limit Performs limit checking on the inputs. The default is
Check checked (limit checking occurs).
3. Click any of the following buttons to define SGERG miscellaneous
values and calculation limits.
Button Description
RELATIVE Click to display a Calculation Result dialog box you
DENSITY (SG) use to define the mode, keypad value, and the specific
alarm limits for the relative density.
Note: Relative density is assumed to be at reference
0°C.
SUPERIOR CV Click to display a Calculation Result dialog box you
(25/0) use to define the mode, keypad value, and the specific
alarm limits for the calculated calorific value.
Note: Calorific value is assumed to be 25/0.
METER PRES Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the upstream meter pressure.
METER TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the upstream meter temperature.
DENSITY Click to display a Calculation Result dialog box you
PRESS (P2) use to define the mode, keypad value, and the specific
alarm limits for the density pressure (P2).
BASE Click to display a Calculation Result dialog box you
COMP(Zb) use to define the mode, keypad value, and the specific
alarm limits for the base compressibility (Zb).
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the standard compressibility (Zs).
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Button Description
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated base density.
UPSTR Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the upstream density.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for the upstream compressibility factor.
DENSITY Click to display a Calculation Result dialog box you
COMP(Zd) use to define the mode, keypad value, and the specific
alarm limits for the densitometer compressibility.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.11 NX19 (Compressibility)
NX19 settings define the constants and calculation limits for a range of
parameters including pressure, temperature, density, and
compressibility factors. This screen displays when you configure the
S600+ to use the NX19 standard to calculate base compressibility and
density, standard compressibility, flowing compressibility and density,
and compressibility at density conditions.
NX19 settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select NX19 from the hierarchy menu.
Figure 6-37. NX19 (Compressibility) screen
2. Complete the following fields.
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Field Description
UPSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for the upstream pressure.
Pseudo Critical Sets the pseudo-critical limits for pressure. The default
is 673.
UPSTREAM Click to display a Calculation Result dialog box you
TEMPERATURE use to define the mode, keypad value, and the specific
alarm limits for the upstream temperature.
Note: This button displays only if you select the
NX19 UPSTR component.
Pseudo Critical Sets the pseudo-critical limits for temperature. The
default is 344.
Calculation Indicates the calculation type the S600+ uses for the
Type specific gravity/relative density calculation. Click to
display all valid values.
1962 Use AGA manual, December 1962
to determine supercompressibility
factor for natural gas. Assumes
reference conditions at 60° F.
MODIFIED Use NX-19 (Mod). Assumes
reference condition at 0° C. This is
the default.
VDI/VDE 2040 Use VDI/VDE 2040. Assumes
reference condition at 0° C.
SG/RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the specific gravity/relative density.
DENSITY Click to display a Calculation Result dialog box you
PRESS (P2) use to define the mode, keypad value, and the specific
alarm limits for the density pressure (P2).
DENSITY TEMP Click to display a Calculation Result dialog box you
(T3) use to define the mode, keypad value, and the specific
alarm limits for the density temperature (T3).
UPSTR COMP Click to display a Calculation Result dialog box you
(Zf) use to define the mode, keypad value, and the specific
alarm limits for the upstream compressibility factor.
DENSITY COMP Click to display a Calculation Result dialog box you
(Zd) use to define the mode, keypad value, and the specific
alarm limits for the densitometer compressibility.
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the upstream density.
BASE Click to display a Calculation Result dialog box you
COMP(Zb) use to define the mode, keypad value, and the specific
alarm limits for upstream compressibility.
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for standard compressibility.
Note: This button displays only if you select the
NX19 STND component.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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6.4.12 PTZ (Compressibility)
PTZ settings take the pressure, temperature, and calculated values from
the NX19 compressibility calculations to calculate an upstream
density. This screen displays when you configure the S600+ to use the
PTZ calculation and is supported only by older configurations.
PTZ settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select PTZ from the hierarchy menu. The PTZ screen displays.
Figure 6-38. PTZ (Compressibility) screen
2. Complete the following fields.
Field Description
Pressure Sets pressure at base conditions. The default is 0.
Temperature Sets temperature at base conditions. The default is 15.
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the standard compressibility (Zs).
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the base density.
UPSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for the upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for the upstream temperature.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for the upstream compressibility (Zf).
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Field Description
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the upstream density.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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6.4.13 AGA3 (Volume or Mass Flowrate)
AGA3 settings define the constants and calculation limits for a range
of parameters including pressure, temperature, density, and
compressibility factors. This screen displays when you configure the
S600+ to use the AGA3 standard to calculate gas flow through the
orifice meter.
AGA3 settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
You select the AGA3 Volume or AGA3 Mass calculations during the
PCSetup Editor’s Configuration Wizard because the choice affect the
totalisation configuration.
1. Select AGA3 from the hierarchy menu. The AGA3 screen
displays.
Figure 6-39. AGA3 (Volume Flowrate) screen
2. Complete the following Inputs fields.
Field Description
Calc Type This read-only field shows the basis (volume or mass)
for the AGA3 calculation.
DP Cell Type Indicates the position of the differential pressure taps
on the metering assembly. Click to display all valid
values. The default is FLANGE.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
UPSTR PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
UPSTR Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for upstream density.
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Field Description
RSMT Dish Indicates the discharge coefficient calibration factor for
Calib Factor the Rosemount 1595 conditioning orifice plate.
Note: This field displays only if you select the AGA3
RSMT 1595 Calculation Version.
UPSTR TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for upstream temperature.
RELATIVE Click to display a Calculation Result dialog box you
DENSITY (SG) use to define the mode, keypad value, and the specific
alarm limits for the relative density.
3. Enter the base pressure under standard conditions.
4. Enter the base temperature under standard conditions.
5. Click any of the following buttons to define AGA3 calculation
limits.
Button Description
CVOL Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for the corrected
volume flowrate.
EXP FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the expansion factor.
VEL OF APP Click to display a Calculation Result dialog box you
FACTOR use to define the specific alarm limits for the velocity of
approach factor.
Note: This is a mathematical expression that
relates the velocity of flowing fluid in the
orifice meter house to the velocity in the
orifice plate bore.
UVOL Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for the
uncorrected volume flowrate.
BETA Click to display a Calculation Result dialog box you
use to define the specific alarm limits for the calculated
diameter ratio.
DISCHARGE Click to display a Calculation Result dialog box you
COEFF use to define the specific alarm limits for the calculated
orifice plate coefficient of discharge.
FLOW Click to display a Calculation Result dialog box you
EXTENSION use to define the mode, keypad value, and the specific
alarm limits for the flow extension.
6. Select a calculation option.
Field Description
Calculation Sets the version of calculation. Click ▼ to display all
Version valid values. The default is AGA3-1992.
Expansion Displays options for calculating the fluid expansion
Factor factor. Click ▼ to display all valid versions.
GAS Use the expansion factor formula as
ORIFICE defined by calculation you select in the
Calculation Version field. This is the
default.
LIQUID Use an Expansion Factor = 1.0 (no
ORIFICE expansion).
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Field Description
Limit Check Enables limit checking associated with the pipe
diameter values, orifice diameter values, and the beta
ratio. The default is On; select this field to disable limit
checking.
7. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
8. Click Yes to apply your changes. The PCSetup screen displays.
6.4.14 Stream Gas Composition
Stream Gas Composition settings define the processing and port
telemetry parameters for streams receiving data from the gas
chromatograph controller. The chromatograph controller measures the
individual component concentrations found in the line gas. The
chromatograph controller settings also allow you to define alarms. The
system activates these alarms when the calculated results for the
chromatograph data are not within specified limits.
1. Select Gas Composition from the hierarchy menu. The Gas
Composition screen displays.
Figure 6-40. Gas Composition screen
2. Complete the following fields.
Field Description
Type Indicates the chromatograph configuration. Click to
display all valid values.
CHROMAT A Controller-connected; uses keypad
data as fallback information.
KP ONLY Not controller-connected; uses
information entered via keypad. This
is the default.
Note: If you select KP ONLY, the
system hides a number of
fields on this screen.
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Field Description
Initial Mode Indicates the operational mode for the in-use
composition data. Click to display all valid values.
KEYPAD Use data entered via keypad. This
is the default.
CHROMAT Use live data from the
chromatograph controller.
DOWNLOAD Download gas composition data
directly to each stream. Used only if
connected to a remote supervisory
computer.
USER Use customised program for gas
composition in S600+.
KEYPAD_F Start by using keypad-entered data
then switch to chromatograph data
when a good analysis is received.
Acceptance Indicates how the S600+ manages in-use data. Click
Type to display all valid values.
ACC/COPY Copy and normalise keypad data to
in-use data only after it is accepted.
This is the default.
ACC/NORM Copy normalised keypad data to in-
use data after it is accepted.
AUTO/NORM Automatically copy normalised
keypad data to in-use data.
Station Sets the station associated with this stream. The
Number default is 1.
Apply Splits Indicates the type of analyser connected to the S600+.
For a C6+ analyser, use the C6Plus option. Click to
display all valid values. The default is NO SPLITS.
If you select any value other than NO SPLITS, the
system displays the MOLE SPLITS button. Use it to
define the specific percentage splits for the gases.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
MOLE SPLITS Click to display a Gas Composition dialog box you use
to indicate the mole splits for hexane, heptane, octane,
nonane, and decane.
Note: This button displays only if you select any
value other than NO SPLITS in the Apply
Splits field.
Revert to Last Continues using the last good composition in the event
Good after of failure. Otherwise the system reverts to keypad
Failure data.
Check Critical Marks the received composition as failed if any critical
Alarms alarm is set (such as the pre-amp fail on the Danalyzer
for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Check Non Marks the received composition as failed if any non-
Critical Alarms critical alarm is set (such as the pre-amp fail on the
Danalyzer for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
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Field Description
CHROMAT Click to display the Comm screen in I/O Setup (see
COMMS Chapter 4, Section 4.10).
Initial Mode Identifies the chromatograph and any fallback
controllers. Currently, the only valid value is PAY,
which indicates one chromatograph and no fallback
controller.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Type Indicates the type of chromatograph controller. Click
to display all valid values.
Note: This field displays only if you select CHROMAT
A as the chromatograph configuration type.
2551 EURO S600+ is connected to a Daniel
2551 (European) controller. This is
the default.
2350 EURO S600+ is connected to a Daniel
2350 (European) controller set in
SIM_2251 mode.
2350 USA S600+ is connected to a Daniel
2350 (USA) controller set in
SIM_2251 mode.
2251 USA S600+ is connected to a Daniel
2251 controller.
Generic S600+ is connected to another type
of controller.
Siemens S600+ is connected to a Siemens
Advance Maxum via a Siemens
Network Access Unit (NAU).
MOLE ORDER Click this button to display a dialog box on which you
indicate the order in which the gas composition
information comes into the S600+ via telemetry. 0
indicates any component which is not included in the
Modbus map.
Note:
The Modbus map you create must be compatible
with the controller to which the S600+ is
connected. Refer to Chapter 14, Modbus Editor,
for further information.
This field displays only if you select CHROMAT A
as the chromatograph configuration type.
This field is applicable only if you select Siemens
or Generic in the Type field.
Address Configures multi-drop chromatograph support. Do not
change unless advised to do so.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Stream Sets the chromat analysis stream assigned to this
metering stream. The default is 0.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type. If you need to support
more than one stream, contact Technical
Support.
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Field Description
Analysis Sets the maximum number of seconds the S600+
Timeout waits to receive a new composition from the
chromatograph controller before raising an alarm. The
default is 900.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Download Sets the maximum number of minutes the S600+ waits
Timeout to receive a new composition from the supervisory
computer before raising a DL Timeout Alarm. The
default is 15.
Note:
A value of 0 disables the timeout.
This field displays only if you select KP ONLY in
the Common Type field.
KEYPAD Click to display a dialog box you use to define mole
MOLES percentage values for each gas component.
Note: The system assumes the keypad composition
adds to 100% (normalised) when the
Acceptance Type is ACC/COPY. If you select
ACC/NORM or AUTO/NORM, the system
automatically normalises the keypad
composition.
MOLE Click to display a dialog box you use to define mole
ADDITIONAL percentage values for gas components not analysed
by the Danalyzer. The system assumes any additional
components to be normalised values, and the analyser
components are re-normalized (100 – sum of
additional components).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
USER MOLES Click to display a dialog box you use to define mole
percentage values for each gas component. The
system assumes user moles to be normalised.
Note: The S600+ uses these values only if you set
the Initial Mode to USER. A Modbus
download from another computer may
overwrite these values on a running
configuration.
Check Limits Enables limit checking on each gas component. When
you select this check box, the MOLE LO LIMITS and
MOLE HI LIMITS buttons display.
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Field Description
MOLE LO Click to display a dialog box you use to define low
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note:
The system uses the values you enter through
these buttons only if you select the Check Limits
check box. The system applies this test to the
keypad, downloaded, user, additionals, and new
analysis components. When enabled, the system
applies the limit check against the high and low
limits. Limits are considered valid if the limit is
greater than zero (0). The system also applies the
check to the Total field. If you disable the limit
check, the keypad, downloaded and user Total
field must lie within 0.1% and 150%. A sum of the
new analysis must be within 99.5% and 100.5%.
This field displays only if you place a check mark
in the Check Limits field.
MOLE HI Click to display a dialog box you use to define high
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: See note in description of Mole Lo Limits field.
Check Enables checking on the deviation from the last good
Deviations analysis for each component. When you select this
check box, the MOLE DEVN LIMITS button displays.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
MOLE DEVN Click to display a dialog box you use to define the
LIMITS maximum deviation allowed for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: This field displays only if you place a check
mark in the Check Deviations field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.4.15 Z Steam (Compressibility)
This screen displays when you configure the S600+ to use the Steam
standards to calculate flowing density and flowing enthalpy for steam.
The compressibility settings also allow you to define alarms. The
system activates these alarms when the device calculates results that
are not within the limits you configure.
Note: The S600+ only supports-mass based CV units
1. Select Steam from the hierarchy menu. The Z Steam screen
displays.
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Figure 6-41. Z Steam (Compressibility) screen
2. Complete the following fields.
Field Description
Type Indicates the compressibility method. Click to
display all valid values. Available calculation methods
are IFC 1967 and IAPWS-IF97.
Phase Option Indicates the phase calculation method. Click ▼ to
display all valid values.
Note: This option is available only if you select
IAPWS-IF97 in the Type field.
AUTO The S600+ automatically selects the
region to use based on the
temperature and pressure inputs. This
is the default.
STEAM The S600+ uses Region 2 for
calculations and raises an alarm if this
is not possible
WATER The S600+ uses Region 1 for
calculations and raises an alarm if this
is not possible
UPSTREAM Click to display a Calculation Result dialog box you
PRESS use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for upstream temperature.
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Field Description
METER Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for the meter density.
ENTHALPY(H) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for enthalpy(H).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.4.16 GOST CV
Calorific Value settings define the composition type, table to be used,
and calculation limits for a range of parameters including density,
relative density, and calorific value. This screen displays when you
configure the S600+ to use the GOST 30319.1-96 Section 7 standards
to calculate the calorific value (heating value) of the gas mixture.
The GOST CV settings also allow you to define alarms. The system
activates these alarms when the calculated results for the
chromatograph data are not within specified limits.
1. Select Gost CV from the hierarchy menu. The GOST CV screen
displays.
Figure 6-42. GOST CV screen
2. Click any of the following buttons to define GOST CV settings.
Button Description
INUSE COMP Click to display a dialog box you use to define the
specific percentages for all components of the gas
mixture.
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Button Description
BASE DENSITY Click to display a Calculation Result dialog box you
(RHOc) use to define the mode, keypad value, and the specific
alarm limits for the base density.
COMBUSION Click to display a Calculation Result dialog box you
HEAT (Hcb) use to define the mode, keypad value, and the specific
alarm limits for superior CV.
Note: This is the Superior Calorific value.
COMBUSION Click to display a Calculation Result dialog box you
HEAT (Hch) use to define the mode, keypad value, and the specific
alarm limits for inferior CV.
Note: This is the Inferior Calorific value.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.4.17 GOST Flow
GOST flow settings define the constants and calculation limits for a
range of parameters including pressure, density, flow coefficient, and
pressure loss. This screen displays when you configure the S600+ to
use the GOST 8563 standard to calculate gas flow through the orifice
meter.
The GOST Flow settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within
specified limits.
1. Select Gost Flow from the hierarchy menu. The GOST Flow
screen displays.
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Figure 6-43. GOST Flow screen
2. Complete the following fields.
Field Description
Calculation Indicates the version of the GOST calculation the
Version S600+ uses. Click ▼ to display all valid values.
GOST8586 The S600+ uses GOST 8.586-05 for
05 the flow rate calculation. This is the
default.
GOST8563 The S600+ uses GOST 8.563.2-97 for
97 the flow rate calculation
GOST8586 The S600+ uses GOST 8.586-05 for
RSMT1595 the flow rate calculation with the
specific discharge coefficient equations
for the Rosemount 1595 Conditioning
Orifice Plate
Expansion Displays options for calculating the fluid expansion
Factor factor. Click ▼ to display all valid versions.
GAS Use the expansion factor formula as
ORIFICE defined by calculation you select in the
Calculation Version field. This is the
default.
LIQUID Use an Expansion Factor = 1.0 (no
ORIFICE expansion).
Limit Check Activates calculation limit checking. Click to display
all valid values. The default is ON.
Note: If you activate limit checking, GOST validates
the calculation inputs and outputs in
accordance with section GOST 8.563.1 – 97.
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Field Description
Tap Type Indicates the position of the differential pressure tap on
the metering assembly. Click to display all valid
values. The default is FLANGE.
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the Isentropic exponent.
RSMT Dish Indicates the discharge coefficient calibration factor
Calib Factor added for the Rosemount 1595 conditioning orifice
plate.
Note: This field displays only if you select
RSMT1595-2003 as the Calculation Version.
Inlet Edge Sets the radius of the inlet edge. The default is 0.05.
Radius Note: The program uses this value as part of the
orifice dulling correction calculation.
Int Pipe Sets the pipe roughness factor. The default is 0.01.
Roughness Note: The program uses this value as part of the
roughness coefficient factor.
Inspection Sets, in whole non-fractional years, the inspection
Period period (or calibration span) for the inlet edge radius
used in the calculation of the orifice dulling correction
coefficient. The default is 1.
Note: You must enter a whole number. Fractions
are not allowed.
UPSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for upstream density.
DOWNSTREAM Click to display a Calculation Result dialog box you
PRESSURE use to define the mode, keypad value, and the specific
alarm limits for downstream pressure.
3. Click any of the following buttons to define GOST flow calculation
results limits.
Button Description
MASS Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for the mass
flowrate.
PRESSURE Click to display a Calculation Result dialog box you
LOSS use to define the mode, keypad value, and the specific
alarm limits for pressure loss.
BETA Click to display a Calculation Result dialog box you
use to define the specific alarm limits for the calculated
diameter ratio.
REYNOLDS Click to display a Calculation Result dialog box you
NUMBER use to define the specific alarm limits for the Reynolds
number.
EXPANSION Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the expansion factor.
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Button Description
DISCHARGE Click to display a Calculation Result dialog box you
COEFF use to define the specific alarm limits for the discharge
coefficient.
FLOW Click to display a Calculation Result dialog box you
COEFFICIENT use to define the mode, keypad value, and the specific
alarm limits for the flow coefficient.
VEL OF Click to display a Calculation Result dialog box you
APPROACH use to define the specific alarm limits for the velocity of
FAC approach factor.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.18 Gas Properties
Gas properties settings define methods the system uses to calculate
viscosity, isentropic exponent (also known as “specific heat ratio” or
“adiobatic exponent”), and the velocity of sound.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select Gas Properties from the hierarchy menu. The Gas
Properties screen displays.
Figure 6-44. Gas Properties screen
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2. Complete the following fields.
Field Description
Viscosity @ Tn Sets the reference viscosity for the gas. The default is
0.010861.
Note: Used only by VDI/VDE.
Viscosity Tn Sets the reference viscosity temperature for the gas.
The default is 15.
Note Used only by VDI/VDE.
Sutherland Sets the Sutherland constant for the gas. The default
Constant is 164.
Note Used only by VDI/VDE.
Viscosity Calc Indicates the method for calculating the viscosity of the
Type gas. Click to display all valid values.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires base
density, N2, and CO2 inputs.
VDI/VDE 2040 Uses calculations from VDI/VDE
1987 2040 Part 2 1987. Requires
viscosity @Tn, viscosity Tn, and
Sutherland Constant inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
Isentropic Indicates the method for calculating the isentropic
Exponent exponent of the gas. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
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Field Description
Speed of Sound Indicates the method for calculating the speed of
sound. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
3. Click any of the following buttons to set gas property outputs or
variables.
Button Description
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound (VOS).
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
UPSTREAM Click to display a Calculation Result dialog box you
PRESS use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
Note: This button may be disabled on some
applications.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for base density.
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for upstream temperature.
Note: This button may be disabled on some
applications.
INUSE Click to display a read-only table of gas compositions.
COMPOSITION This corresponds to the table defined using the Gas
Composition screen’s KEYPAD MOLES button.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.4.19 DP Cell Input Conditioning
Differential pressure (or DP) Cell Input Conditioning settings define
how the S600+ sequences (or “stacks”) input cell information and sets
calculation limits for differential pressure measurements.
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These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
Cell Input The Stack Type you select on the DP Cell Input Conditioning screen
Stacking (see Figure 6-67) defines how the S600+ sequences (or “stacks”)
differential pressure values. DP stack handling enables you to mark
each input cell as available under either of the following conditions:
Not available when the value is under-range, over-range, in
Keypad mode, or in a Failed mode (for example, Keypad-F).
Available when the value is within the low and high fail limits of
the analog input or in Measured mode.
The S600+ determines the value to use based on the stack types you
select, which include:
Single
Lo-Hi
Hi Hi
Lo Mid Hi
Lo Hi Hi
3 Identical
The switch up / switch down percentages are always calculated based
on the cell scaling - irrespective of any analogue conversion selection
that has been configured.
Additionally, enhanced error checking (an option you also select on the
DP Cell Input Conditioning screen) provides another stacking criteria.
Note: If you select Imperial units, enhanced error checking is
disabled by default. If you select metric units, enhanced error
checking is enabled by default.
The stack type, along with enhanced error checking, result in the
following.
Single Select Single when you connect to only a single input cell. This is the
default input stack value.
If you enable enhanced error checking and the input cell is
available, the S600+ uses its value. If the cell is unavailable, the
S600+ uses the value you define in the DP Keypad field.
If you disable enhanced error checking, the S600+ uses the single
cell’s In-Use value, regardless of operating mode, low or high fail
limits, or whether the input cell is available.
Lo-Hi Select Lo Hi when you connect two cells in a tier.
If you enable enhanced error checking, the S600+ first checks both
cells to ensure they are either within the low and high fail limits of
the analog input or in Measured mode. It then proceeds to perform
cell selection.
The cell selector compares the DP values returned from both cells
and changes range when one of the following occurs:
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o When using the Lo Cell, the DP value returned from the Lo
Cell is greater than the switch up percentage of the Lo Cell
range.
o When using the Hi Cell, the DP value returned from the Hi Cell
is less than the switch down percentage of the Lo Cell range.
To avoid too much switching between ranges, define switch-up and
switch-down percentage values using the Up and Down fields in
the DP Cell Input Condition screen’s Switching Points pane. The
S600+ uses the difference between the switch-up and switch-down
percentage as hysteresis. The normal value used is 5% hysteresis.
For example, the Lo Cell = 0–250 mbar and the Hi Cell = 0–500
mbar. If you define a Up value of 95 and a Down value of 90, then
the difference is 5%.
If the low range is in use and the differential pressure is rising, the
S600+ continues to use this range until it reaches point A (237.5
mbar). At that point, the S600+ switches to the high range, point B
(see Figure 6-45).
If the high range is in use and the differential pressure is falling, the
S600+ continues to use this range until it reaches point C (225.0
mbar). At that point, the S600+ switches to the low range, point D
(see Figure 6-45).
Figure 6-46 provides a flowchart of Lo Hi input cell handling.
22
Low Cell Hi Cell
20 A
18
Transducer Current (mA)
D
16
14
12
10 B
C
8
6
4
2
0
250 500 750 1000
Differential Pressure (mbar)
Figure 6-45. Lo Hi Cell Input Handling
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Enter
Is Lo Cell Available No Is Hi Cell Available No Fail to DP
Stack
Keypad Value
Yes Yes
Use Hi Cell
No
Is Hi Cell Available Use Lo Cell
Yes
Is Lo Cell Currently In No
Use
Yes
Is Hi Cell Currently In Yes
Use
No
Is Lo Cell < Lo Cell
Switch Up AND Hi Cell Yes
Use Lo Cell
< Hi Cell Switch Down
Is Lo Cell > Lo Cell No
Yes
Switch Up AND Hi Cell Use Hi Cell
> Hi Cell Switch Down
No
Use Lo Cell
If DP Value
< 0, Use 0
Exit
Figure 6-46. Lo Hi Cell Input Handling Flowchart
If you disable enhanced error checking, the S600+ automatically
uses the value of the In-Use cell (the one currently selected by the
switch-up or switch-down criterion). The switch-up and switch-
down points are based on the lower of the two available cells. The
cells are always available for selection, regardless of their
operating mode.
For example, if cell 1 is above its switch-up point, the stack
switches up to cell 2, regardless of cell 2’s value.
Hi-Hi Select Hi Hi when you connect two cells, both of which are ranged to
the same values and working in Duty-Standby mode. S600+
designates the cell currently being used as the “In Use” cell.
If you enable enhanced error checking, the S600+ first checks both
cells to ensure they are within the low and high fail limits of the
analog input or in Measured mode and that there are no
discrepancies between the Hi(1) and Hi(2) cells.
o If the Hi(1) range is in use, the S600+ continues to use the
Hi(1) range unless it becomes unavailable. At that point, the
S600+ switches to the Hi(2) cell.
o If the Hi(2) range is in use, the S600+ continue to use the Hi(2)
range unless it becomes unavailable. At that point, the
S600+switches to the Hi(1) cell.
o If neither cell is available, the S600+ uses the defined DP Stack
Keypad value and raises an alarm.
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If you disable enhanced error checking, the S600+ uses the
selected cell’s In-Use value, regardless of operating mode or low or
high fail limits.
Figure 6-47 shows Hi Hi cell handling.
Enter
Yes Yes
Is Hi(1) Cell In Use Is Hi(1) Cell Available Use Hi(1) Cell
No No
Yes
Is Hi(2) Cell Available Use Hi(2) Cell
No
Fail to DP
Stack
Keypad Value
Yes Yes
Is Hi(2) Cell In Use Is Hi(2) Cell Available Use Hi(2) Cell
No No
Yes
Is Hi(1) Cell Available Use Hi(1) Cell
No
Fail to DP
Stack
Keypad Value
Yes
Is Hi(1) Cell Available Use Hi(1) Cell
No
Yes
Is Hi(2) Cell Available Use Hi(2) Cell
No
Fail to DP
Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Figure 6-47. Hi Hi Cell Input Handling Flowchart
Lo-Mid-Hi Cell Select Lo Mid Hi when you connect three cells in a tier.
If you enable enhanced error checking, the S600+ designates the
cell currently being used as the “In Use” cell. The S600+ also
checks for sustained discrepancies between:
o Lo Cell and Mid Cell
o Lo Cell and Hi Cell
o Mid Cell and Hi Cell.
The cell selector compares the DP values returned from all three
cells and changes range when one of the following occurs:
When using the Lo Cell, the DP value returned from the Lo
Cell is greater than the switch up percentage of the Lo Cell
range.
When using the Mid Cell, the DP value returned from the Mid
Cell is greater than the switch up percentage of the Mid Cell
range.
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When using the Mid Cell, the DP value returned from the Mid
Cell is less than the switch down percentage of the Lo Cell
range.
When using the Hi Cell, the DP value returned from the Hi Cell
is less than the switch down percentage of the Mid Cell range.
To avoid too much switching between ranges, define switch up and
switch down percentage values using the Up and Down fields in
the DP Cell Input Condition screen’s Switching Points pane. The
S600+ uses the difference between the switch up and switch down
percentage as hysteresis. The normal value used is 5% hysteresis.
For example, the Lo Cell = 0–250 mbar and the Hi Cell = 0–500
mbar. If you define an Up value of 95 and a Down value of 90,
then the difference is 5%.
See Figure 6-48 for a graphical presentation of the following usage
situation.
If the low range is in use and the differential pressure is rising, the
S600+ continues to use this range until it reaches point A (237.5
mbar). At that point, the S600+ switches to the mid range, point B.
If the mid range is in use and the differential pressure is still
rising, the S600+ continues to use this range until it reaches point
E (475.0 mbar). At that point, the S600+ switches to the high
range, point F.
If the high range is in use and the differential pressure is falling,
the S600+ continues to use this range until it reaches point H
(450.0 mbar). At that point, the S600+ switches to the mid range,
point G.
If the mid range is in use and the differential pressure is still
falling, the S600+ continues to use this range until it reaches point
C (225.0 mbar). At that point, the S600+ switches to the low range,
point D.
22
Low Cell Mid Cell Hi Cell
20 A E
18
Transducer Current (mA)
D G
16
14
12
B
10 C H F
8
6
4
2
0
250 500 750 1000
Differential Pressure (mbar)
Figure 6-48. Lo Mid Hi Cell Input Handling
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Figure 6-49 through Figure 6-52 provide flowcharts showing how the
S600+ handles this.
Enter
Is Lo Cell Yes Is Lo Cell No Is Mid Cell No Is Hi Cell No Fail to DP Stack
In Use Available Available Available Keypad Value
No Yes Yes Yes
3
1
Is Mid Cell Yes Is Mid Cell No Is Lo Cell No Is Hi Cell No Fail to DP Stack
In Use Available Available Available Keypad Value
No Yes Yes Yes
3
2
Is Hi Cell Yes Is Hi Cell No Is Mid Cell No Is Lo Cell No Fail to DP Stack
In Use Available Available Available Keypad Value
No Yes Yes Yes
1
3
Is Lo Cell Yes
Available 1
No
Is Mid Cell Yes
Available 2
No
Is Hi Cell Yes
Available 3
No
Fail to DP Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Figure 6-49. Lo Mid Hi Cell Input Handling Flowchart (1)
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Enter
No
Is Lo Cell > Switch Up Use
Lo Cell
Yes
Is Mid Cell Available Yes
AND Use
Is Mid Cell > Switch Down Mid Cell
No
Is Hi Cell Available Yes
AND Use
Is Mid Cell > Switch Down Hi Cell
No
Use
Mid Cell
Return
Figure 6-50. Lo Mid Hi Cell Input Handling Flowchart (2)
Enter
No
Is Mid Cell < Switch Down
Yes No Use
Is Mid Cell > Switch Up Mid Cell
Yes
Is Hi Cell Available
AND Yes Use
Is Hi Cell > Switch Down Hi Cell
No
Use
Mid Cell
Is Lo Cell Available Yes
AND Use
Is Lo Cell < Switch Up Lo Cell
No
Use
Mid Cell
Return
Figure 6-51. Lo Mid Hi Cell Input Handling Flowchart (3)
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Enter
No
Is Hi Cell < Switch Down Use
Hi Cell
Yes
Is Mid Cell Available Yes
AND Use
Is Mid Cell < Switch Up Mid Cell
No
Is Lo Cell Available Yes
AND Use
Is Lo Cell < Switch Up Lo Cell
No
Use
Hi Cell
Return
Figure 6-52. Lo Mid Hi Cell Input Handling Flowchart (4)
If you disable enhanced error checking, the S600+ automatically
uses the value of the In-Use cell (the one currently selected by the
switch-up or switch-down criterion). The switch-up and switch-
down points are based on the lowest of the three available cells.
The cells are always available for selection, regardless of their
operating mode.
For example, if cell 2 is above its switch-up point, the stack
switches up to cell 3, regardless of the value of cell 3.
Lo-Hi-Hi Select Lo Hi Hi when you connect three cells, two of which are
ranged to the same value and work in a tier, but the Hi cells are
working in Duty-Standby mode. S600+ designates the cell currently
being used as the “In Use” cell. The S600+ also checks for sustained
discrepancies between the Lo cell and the Hi(1) cell, the Lo cell and
the Hi(2) cell, and the Hi(1) cell and the Hi(2) cell.
If you enable enhanced error checking, the cells must be within the
low and high fail limits of the analog input or in Measured mode.
If you disable enhanced error checking, the S600+ automatically
uses the value of the In-Use cell (the cell currently selected by the
switch-up or switch-down criterion). The switch-up and switch-
down points are based on the lowest of the three available cells.
The cells are always available for selection, regardless of the low
and high fail limits and their operating mode.
The cell selector compares the DP values returned from all three
cells and changes range when one of the following occurs:
o When using the Lo Cell, the DP value returned from the Lo
Cell is greater than the switch-up percentage of the Lo Cell
range.
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o When using the Hi(1) Cell, the DP value returned from the
Hi(1) Cell is less than the switch-down percentage of the Lo
Cell range.
o When using the Hi(2) Cell, the DP value returned from the
Hi(2) Cell is less than the switch-down percentage of the Lo
Cell range.
o When using the Lo Cell, the cell becomes unavailable.
o When using the Hi(1) Cell, the cell becomes unavailable.
o When using the Hi(2) Cell, the cell becomes unavailable.
To avoid too much switching between ranges, define switch-up and
switch-down percentage values using the Up and Down fields in
the DP Cell Input Conditioning screen’s Switching Points pane.
The S600+ uses the difference between the switch-up and switch-
down percentage as hysteresis. The normal value used is 5%
hysteresis.
For example, the Lo Cell = 0–250 mbar and the Hi Cell = 0–500
mbar. If you define a Up value of 95 and a Down value of 90, then
the difference is 5%.
See Figure 6-53 for a graphical presentation of the following usage
situation.
If the low range is in use and the differential pressure is rising, the
S600+ continues to use this range until it reaches point A (237.5
mbar). At that point, the S600+ switches to the Hi(1) or Hi(2)
range, point B.
If the Hi(1) or Hi(2) range is in use and the differential pressure is
still falling, the S600+ continues to use this range until it reaches
point C (225.0 mbar). At that point, the S600+ switches to the low
range, point D.
22
Low Cell Hi Cell 1 Hi Cell 2
20 A
18
Transducer Current (mA)
D
16
14
12
10 CB
8
6
4
2
0
250 500 750 1000
Differential Pressure (mbar)
Figure 6-53. Lo Hi Hi Cell Input Handling
Figure 6-54 through Figure 6-57 provide flowcharts illustrating how
the S600+ handles this.
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Enter
Is Lo Cell Yes Is Lo Cell No Is Hi(1) Cell No Is Hi(2) Cell No Fail to DP Stack
In Use Available Available Available Keypad Value
No Yes Yes Yes
3
1
Is Hi(1) Cell Yes Is Hi(1) Cell No Is Lo Cell No Is Hi(2) Cell No Fail to DP Stack
In Use Available Available Available Keypad Value
No Yes Yes Yes
3
2
Is Hi(2) Cell Yes Is Hi(2) Cell No Is Lo Cell No Is Hi(1) Cell No Fail to DP Stack
In Use Available Available Available Keypad Value
No Yes Yes Yes
2
3
Is Lo Cell Yes
Available 1
No
Is Hi(1) Cell Yes
Available 2
No
Is Hi(2) Cell Yes
Available 3
No
Fail to DP Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Figure 6-54. Lo Hi Hi Cell Input Handling Flowchart (1)
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Enter
No
Is Lo Cell > Switch Up Use
Lo Cell
Yes
Is Hi(1) Cell Available Yes
AND Use
Is Hi(1) Cell > Switch Down Hi(1) Cell
No
Is Hi(2) Cell Available Yes
AND Use
Is Hi(2) Cell > Switch Down Hi(2) Cell
No
Use
Lo Cell
Return
Figure 6-55. Lo Hi Hi Cell Input Handling Flowchart (2)
Enter
No Use
Is Hi(1) Cell < Switch Down Hi(1) Cell
Yes
Is Lo Cell Available Yes
AND Use
Is Lo Cell < Switch Up Lo Cell
No
Use
Hi(1) Cell
Return
Figure 6-56. Lo Hi Hi Cell Input Handling Flowchart (3)
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Enter
No
Is Hi(2) Cell < Switch Down Use
Hi(2) Cell
Yes
Is Lo Cell Available Yes
AND Use
Is Lo Cell < Switch Up Lo Cell
No
Use
Hi(2) Cell
Return
Figure 6-57. Lo Hi Hi Cell Input Handling Flowchart (4)
3 Identical The 3 Identical cell arrangement uses a voting scheme to select
which cells are to be averaged to yield the stack’s DP value.
Note: The mode is supported only when you enable enhanced error
checking.
If all three cells are available, the S600+ uses the instantaneous results
from discrepancy checking to determine which cells are within
tolerance of each other (where “ =” means “within discrepancy limits”
and “≠” means “not within discrepancy limits”):
If all are within tolerance, then use the average of the three.
If only two cells are outside tolerance (for example, cell1 = cell2,
cell1 = cell3, cell2 ≠ cell3), then choose the pair with the smallest
difference and take their average.
If only two cells are within tolerance (for example, cell1 = cell2,
cell1 ≠ cell3, cell2 ≠ cell3), then choose this pair and take their
average.
If all three cells are outside the discrepancy limits, select the
middle cell.
If only two cells are available, then take their average.
If only one cell is available, then use it.
Figure 6-58 through Figure 6-66 provide flowcharts showing how the
S600+ handles this scheme.
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Enter
In the decision and notes boxes;
'=' means within discrepancy limits, '≠' means outside discrepancy limits
Check Discrepancies
between available cells
(active or expired)
Are all 3 Cells Yes Yes Yes Yes
Available Hi(1) = Hi(2) Hi(1) = Hi(3) Hi(2) = Hi(3) 1
No No No No
2
Yes
Hi(2) = Hi(3) 3
No
4
Yes Yes
Hi(1) = Hi(3) Hi(2) = Hi(3) 5
No No
6
Yes
Hi(2) = Hi(3) 7
No
8
Are Hi(1) AND HI(2) Yes
Cells Available DP= [Hi(1) + Hi(2)] / 2
No
Are Hi(1) AND HI(3) Yes
Cells Available DP= [Hi(1) + Hi(3)] / 2
No
Are Hi(2) AND HI(3) Yes
Cells Available DP= [Hi(2) + Hi(3)] / 2
No
Is Hi(1) Cell Yes
Available DP = Hi(1) Cell
No
Is Hi(2) Cell Yes
Available DP = Hi(2) Cell
No
Is Hi(3) Cell Yes
Available DP = Hi(3) Cell
No
Fail to DP Stack
Keypad Value
If DP Value
< 0, Use 0
Exit
Figure 6-58. 3 Identical Cell Input Handling Flowchart (1)
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Enter
Note :-
DP = [Hi(1) + Hi(2) + Hi(3)] / 3 All Cells Agree
Return
Figure 6-59. 3 Identical Cell Input Handling Flowchart (2)
Enter
Difference (Hi(1), Hi(3)) Yes
< DP = [Hi(1) + Hi(3)] / 2
Difference (Hi(1), Hi(2))
No
DP = [Hi(1) + Hi(2)] / 2
Note :-
Hi(1) = Hi(2)
Hi(1) = Hi(3)
Hi(2) ≠ Hi(3)
Return
Figure 6-60. 3 Identical Cell Input Handling Flowchart (3)
Enter
Difference (Hi(2), Hi(3)) Yes
< DP = [Hi(2) + Hi(3)] / 2
Difference (Hi(1), Hi(2))
No
DP = [Hi(1) + Hi(2)] / 2
Note :-
Hi(1) = Hi(2)
Hi(1) ≠ Hi(3)
Hi(2) = Hi(3)
Return
Figure 6-61. 3 Identical Cell Input Handling Flowchart (4)
Enter
Note :-
DP = [Hi(1) + Hi(2)] / 2 Hi(1) = Hi(2)
Hi(1) ≠ Hi(3)
Hi(2) ≠ Hi(3)
Return
Figure 6-62. 3 Identical Cell Input Handling Flowchart (5)
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Enter
Difference (Hi(2), Hi(3)) Yes
< DP = [Hi(2) + Hi(3)] / 2
Difference (Hi(1), Hi(3))
No
DP = [Hi(1) + Hi(3)] / 2
Note :-
Hi(1) ≠ Hi(2)
Hi(1) = Hi(3)
Hi(2) = Hi(3)
Return
Figure 6-63. 3 Identical Cell Input Handling Flowchart (6)
Enter
Note :-
DP = [Hi(1) + Hi(3)] / 2 Hi(1) ≠ Hi(2)
Hi(1) = Hi(3)
Hi(2) ≠ Hi(3)
Return
Figure 6-64. 3 Identical Cell Input Handling Flowchart (7)
Enter
Note :-
DP = [Hi(2) + Hi(3)] / 2 Hi(1) ≠ Hi(2)
Hi(1) ≠ Hi(3)
Hi(2) = Hi(3)
Return
Figure 6-65. 3 Identical Cell Input Handling Flowchart (8)
Enter
Note :-
'Take the Middle Cell' No Two Cells
Are Within the
Discrepancy
Return Limits
Figure 6-66. 3 Identical Cell Input Handling Flowchart (9)
DP cell stack handling runs continuously. The S600+ immediately
Caution implements any changes you make.
Configure the MAXIMUM number of input cells you will EVER require.
This enables you to change Stack Type through a running S600+’s front
panel without the risk of triggering configuration alarms because of
insufficient input cells defined in the configuration file.
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DP Cell Input Conditioning Screen
To access this screen:
1. Select DP Cell Input Conditioning from the hierarchy menu. The
DP Cell Input Conditioning screen displays.
Figure 6-67. DP Cell Input Conditioning screen
2. Complete the following fields.
Field Description
Stack Type Indicates how the S600+ determines the DP value.
Click to display all valid values. The default is
Single.
Note: Refer to Cell Input Stacking for a description of
each stack type.
ASSIGNMENT Click to display an Analog Input Assignment dialog box
you use to assign AI to the selected stack type.
Once you select a Stack Type, Config600 displays the
associated input cell(s). If any items are unassigned,
use this button to assign AI to the cell.
SETTINGS Click to display an Analog Input Settings dialog box
you use to edit the input assignments for the input cell
with assigned AI.
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Field Description
Use enhanced Enables enhanced error checking in the S600+. The
error check default is checked (enabled).
Note: If you select metric as your measurement
units, the S600+ automatically enables
enhanced error checking. If you select
Imperial as your measurement units, the
S600+ automatically disables enhanced
error checking.
Value Sets the value below which the S600+ does not
totalise DP measurements. The default is 10.
Note: This value is valid only for Normal mode.
Mode Indicates the cell input mode of operation. Click to
display all valid values.
Normal Totalisation does not occur when the
measured DP is less than the value in the
Value field. This is the default.
Cats (Common Area Transmission System)
Totalisation does not occur when the
measured DP is less than the defined
Low Low Alarm Limit.
Up Sets the switch-up point between two input cells,
expressed as a percentage of the range of the lower
cell. The default is 95. The S600+ uses this value for
all cell ranges.
Down Sets the switch-down point between two input cells,
expressed as a percentage of the range of the lower
cell. The default is 90. The S600+ uses this value for
all cell ranges.
Value Sets the discrepancy allowed between the readings of
two active input cells in the operating range. The value
is defined as a percentage of the high scale value from
the lower of the two cells. The default is 10.
Note: The S600+ performs this test continuously.
Time-out Sets a period of time during which the S600+ ignores
the discrepancy between the readings of two available
transducers. The default is 5. When the duration of the
discrepancy exceeds this time limit, the S600+ raises
an alarm.
Startup Mode Indicates the S600+ startup mode. MEASURED is the
only currently valid value.
Keypad Sets a keypad value the S600+ uses as a default if it
cannot select a cell (for example, all are out of range).
The default is 100.
High High Enables and defines a high high alarm limit.
High Enables and defines a high alarm limit.
Low Enables and defines a low alarm limit.
Low Low Enables and defines a low low alarm limit.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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6.5 Gas – Turbine
These stream settings are specific to gas applications. When you
initially create a configuration, the calculation selections you make
determine which calculation-specific screens appear in the hierarchy
menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.5.1 AGA8 (Compressibility)
Compressibility settings define the constants and calculation limits for
a range of parameters including pressure, temperature, density, and
compressibility factors. This screen displays when you configure the
S600+ to use the main AGA8 standard to calculate base
compressibility and density, flowing compressibility and density, and
standard compressibility for natural gases.
Note: “Standard conditions” are assumed as 14.73 psia and 60°F.
The compressibility settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select AGA8 from the hierarchy menu. The AGA8 screen
displays.
Figure 6-68. AGA8 screen
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2. Complete the following fields.
Field Description
Method Indicates the compressibility calculation method. Click
to display all valid values.
Detail Uses 21 component values, temperature
and pressure in accordance with the 1994
standard. This is the default.
Gross1 Uses SG, Heating Value, CO2,
temperature and pressure in accordance
with the 1991 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
Gross2 Uses SG, N2, CO2, temperature and
pressure in accordance with the 1991
standard.
VNIC Uses 20 component values, temperature
and pressure in accordance with GOST
30319 1996.
MGERG Uses 19 component values (As indicated
in GERG Technical Monograph 2 1998) to
calculate compressibility of natural gas
mixtures based on a full compositional
analysis.
PT 1 Uses 21 component values, temperature
DETAIL and pressure in accordance with the 2017
2017 standard.
PT 1 Uses SG, Heating Value, CO2,
GROSS1 temperature and pressure in accordance
2017 with the 2017 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
PT 1 Uses SG, N2, CO2, temperature and
GROSS2 pressure in accordance with the 2017
2017 standard.
PT 1 Uses 21 component values, temperature
GROSS0 and pressure in accordance with the 2017
2017 standard.
PT 2 Uses 21 component values [as indicated
GERG in Table 1 AGA8 2017 Part 2 (GERG
2008 2008)] to calculate compressibility of
natural gas mixtures based on a full
compositional analysis.
Pressure Sets the pressure at base conditions. The default is 0.
Temperature Sets the temperature at base conditions. The default is
15.
Limit Check Click ▼ to select Off to disable the calculation limit
checking. The default is On.
Note: The compressibilities and densities will be less
accurate and the calculation may fail
completely when operating outside the
calculation limits.
METER Click to display a Calculation Result dialog box you use
PRESSURE to define the mode, keypad value, and the specific
alarm limits for meter pressure.
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Field Description
METER TEMP Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter temperature.
REAL RD (SG) Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for real relative density.
GROSS HV Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for gross heating value (HV).
3. Click any of the following buttons to define AGA8 calculation
limits.
Button Description
METER Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for meter density.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the specific
alarm limits for upstream (flowing) compressibility (Zf).
MOLAR MASS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for molar mass.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for base density.
BASE Click to display a Calculation Result dialog box you
(COMP(Zb) use to define the mode, keypad value, and the specific
alarm limits for base compressibility (Zb).
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for ideal relative density.
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for standard compressibility (Zs).
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.5.2 Gas CV (ISO6976 or GPA2172/ASTM D3588)
Calorific Value settings define the composition type, table to be used,
and calculation limits for a range of parameters including density,
relative density, and calorific value. This screen displays when you
configure the S600+ to use the ISO6976 or GPA2172/ASTM D3588
standard (in step 5, Options, of the PCSetup Editor’s Configuration
Wizard) to calculate the calorific value (heating value) of the gas
mixture.
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Calorific value settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within the
specified limits.
1. Select Gas CV from the hierarchy menu. The Calorific Value
screen displays.
Figure 6-69. Gas CV screen
2. Complete the following fields.
Field Description
CV Table Indicates the particular compressibility value the
program uses. Click to display all valid values.
ISO6976/1995 Calculates CV based on volume,
Vol using the 1995 table. This is the
default if you choose CV
ISO6976 as your initial stream
option.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/1995 Calculates CV based on mass,
Mass using the 1995 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
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Field Description
ISO6976/1983 Calculates CV based on volume,
using the 1983 table.
Note: Support for the 1983 table
is limited to superior
volumetric at 15/15. This
option displays only if you
initially configure the stream
to use CV ISO6976.
ISO6976/2016 Calculates CV based on volume,
Vol using the 2016 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/2016 Calculates CV based on mass,
Mass using the 2016 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
GPA/2003 Calculates CV based on a base
AGA pressure of 14.73 psia. This is the
default if you choose CV
GPA2172-ASTMD3588 as your
initial stream option.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2003 ISO Calculates CV based on a base
pressure of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2000 Calculates CV based on a base
AGA pressure of 14.73 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2000 ISO Calculates CV based on a base
pressure of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/1996 Calculates CV based on a base
AGA pressure of 14.73 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/1996 ISO Calculates CV based on a base
pressure of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
Reference Indicates the t1/t2 value, where t1 is the calculation
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Field Description
Condition reference temperature for combustion and t2 is the
reference condition for metering. The default is 15/15
DEG C.
Note:
For ISO6976 1983 VOL selection, the 60/60F
and 15/15.55 Deg C selections are not
supported.
For ISO6976 1995 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection is not supported.
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
For ISO6976 2016 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection refers to a combustion temperature
(t1) of 15.55 Deg C (60 Deg F) and a metering
temperature (t2) of 15.55 Deg C (60 Deg F).
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
Method If you select CV ISO6976 in your initial
configuration and you select the 1995 standard,
you have the choice of Alternative or Definitive
methods (using table 4 Mass / table 5 volume) for
calculating the ideal, superior, and inferior CV
values. This selection is not applicable to the 1983
or 2016 standards.
If you select CV GPA2172-ASTMD3588 in your
initial configuration, you have the choice of the
Simple (using equation 7 from the GPA2172-
ASTMD3588-09 standard) or Rigorous (using
equations 8 & 9 from the GPA2172-ASTMD3588-
09 standard) methods for calculating the standard
compressibility.
Note: This option is valid only for configurations
created with Config600 version 3.1 or greater.
User Temp T2 Applicable to the ISO6976 2016 VOL and ISO6976
2016 MASS selections. Also applicable to ISO6976
1995 VOL and ISO6976 1995 MASS selections
when the Definitive method is selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
User Press P2 Applicable to the ISO6976 2016 VOL and ISO6976
1995 VOL selections when the Definitive method is
selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
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Field Description
Table Revision Replaces the above AGA and ISO selections in the
CV Table field for GPA 2172. You can select the
GPA2145 table revision from one of the following:
1996
2000
2003
2009
Note: This option is valid only for configurations
created with Config600 version 3.1 or greater.
BASE Click to supply an externally calculated base
COMP(Zb) compressibility from another calculation. The entered
value is used in GPA2172-ASTMD3588 calculations
instead of using its own internally calculated value
based on the composition input.
Composition Defines the composition input type. Valid options
Type are:
mass to energy using mole percent
mass to energy using mole fraction
volume to energy using mole percent
volume to energy using mole fraction
Note: This option is valid only for AGA5
configurations.
3. Click any of the following buttons to compressibility calculation
limits.
Button Description
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated standard compressibility.
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated ideal relative density.
IDEAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated ideal density.
IDEAL CV Click to display a Calculation Result dialog box you
(SUP) use to define the mode, keypad value, and the specific
alarm limits for ideal calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the S600+ front panel.
Gross HV Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for gross heating value.
Note: This field displays only if you initially
configure the stream to use CV GPA2172-
ASTMD3588.
REAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real relative density.
REAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real density.
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Button Description
REAL CV (SUP) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the S600+ front panel.
REAL VOL Click to display a Calculation Result dialog box you
IDEAL HV use to define the mode, keypad value, and the
specific alarm limits for the real volume ideal
heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-
ASTMD3588.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.5.3 AGA7 (Gross Volume Flowrate)
The AGA7 settings define the constants and calculation limits for a
range of parameters including meter pressure, temperature, and
compressibility. This screen displays when you configure the S600+ to
use the AGA7 standards to calculate the gross volume flowrate from a
gas turbine.
The AGA7 settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within
specified limits.
1. Select AGA7 from the hierarchy menu. The AGA7 screen
displays.
Figure 6-70. AGA7 screen
2. Complete the following fields.
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Field Description
METER PRESS Click to display an Analog Inputs dialog box you use to
define the analog input values associated with this
stream, I/O module, and channel, as well as
conversion factors and alarm limits.
METER TEMP Click to display an Analog Inputs dialog box you use to
define the analog input values associated with this
stream, I/O module, and channel, as well as
conversion factors and alarm limits.
UPSTR Click to display a Calculation Result dialog box you use
COMP(Zf) to define the mode, keypad value, and the specific
alarm limits for the upstream compressibility (Zf).
BASE Click to display a Calculation Result dialog box you use
COMP(Zb) to define the mode, keypad value, and the specific
alarm limits for the base compressibility (Zb).
STREAM Click to display a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for the stream density.
BASE Click to display a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for the base density
REAL CV Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the real calorific value.
Premium Flow In Premium Billing FLOW mode. sets a flowrate
Limit limit above which the system increments forward
premium totals whenever the flowrate exceeds the
keypad limit.
In Premium Billing TOTAL mode, sets a total limit
above which the system increments forward premium
totals whenever the period total exceeds the keypad
limit. The default is 100.
Premium Indicates the premium total mode, in which the system
Billing Mode increments premium totals at the end of a period only if
the period total exceeds the keypad limit. Click ▼ to
display all valid values. The default is FLOW.
Pressure Sets pressure at base conditions. The default is 0.
Temperature Sets temperature at base conditions. The default is 15.
UVOL Fail Indicates the fault total option for the uncorrected
Mode volume. Click to display all valid values.
Note: If you define fault totals but do not use them,
the S600+ does not include them in reports
and displays at run time.
FAULT ONLY When fault condition is active,
only increment fault totals.
NORMAL ONLY When fault condition is active,
only increment normal totals.
NORMAL/FAULT When fault condition is active,
increment both normal and fault
totals. This is the default.
CVOL Fail Indicates the fault total option mode for the corrected
Mode volume. Click to display all valid values.
Note: If you define fault totals but do not use them,
the S600+ does not include them in reports
and displays at run time.
FAULT ONLY When fault condition is active,
only increment fault totals.
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Field Description
NORMAL ONLY When fault condition is active,
only increment normal totals.
NORMAL/FAULT When fault condition is active,
increment both normal and fault
totals. This is the default.
Mass Fail Indicates the fault total option for the mass fail mode.
Mode Click to display all valid values.
Note: If you define fault totals but do not use them,
the S600+ does not include them in reports
and displays at run time.
FAULT ONLY When fault condition is active,
only increment fault totals.
NORMAL ONLY When fault condition is active,
only increment normal totals.
NORMAL/FAULT When fault condition is active,
increment both normal and fault
totals. This is the default.
Energy Fail Indicates the fault total option for the energy fail mode.
Mode Click to display all valid values.
Note: If you define fault totals but do not use them,
the S600+ does not include them in reports
and displays at run time.
FAULT ONLY When fault condition is active,
only increment fault totals.
NORMAL ONLY When fault condition is active,
only increment normal totals.
NORMAL/FAULT When fault condition is active,
increment both normal and fault
totals. This is the default.
TURBINE Click to display the Turbine Inputs screen on the I/O
INPUT EDITOR Setup option.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.5.4 Stream Gas Composition
Stream Gas Composition settings define the processing and port
telemetry parameters for streams receiving data from the gas
chromatograph controller. The chromatograph controller measures the
individual component concentrations found in the line gas. The
chromatograph controller settings also allow you to define alarms. The
system activates these alarms when the calculated results for the
chromatograph data are not within specified limits.
1. Select Gas Composition from the hierarchy menu. The Gas
Composition screen displays.
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Figure 6-71. Gas Composition screen
2. Complete the following fields.
Field Description
Type Indicates the chromatograph configuration. Click to
display all valid values.
CHROMAT A Controller-connected; uses keypad
data as fallback information.
KP ONLY Not controller-connected; uses
information entered via keypad. This
is the default.
Note: If you select KP ONLY, the system hides a
number of fields on this screen.
Initial Mode Indicates the operational mode for the in-use
composition data. Click to display all valid values.
KEYPAD Use data entered via keypad. This is
the default.
CHROMAT Use live data from the
chromatograph controller.
DOWNLOAD Download gas composition data
directly to each stream. Used only if
connected to a remote supervisory
computer.
USER Use customised program for gas
composition in S600+.
KEYPAD_F Start by using keypad-entered data
then switch to chromatograph data
when a good analysis is received.
Acceptance Indicates how the S600+ manages in-use data. Click
Type to display all valid values.
ACC/COPY Copy and normalise keypad data to
in-use data only after it is accepted.
This is the default.
ACC/NORM Copy normalised keypad data to in-
use data after it is accepted.
AUTO/NORM Automatically copy normalised
keypad data to in-use data.
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Field Description
Station Number Sets the station associated with this stream. The
default is 1.
Apply Splits Indicates the type of analyser connected to the S600+.
For a C6+ analyser, use the C6Plus option. Click ▼ to
display all valid values. The default is NO SPLITS.
If you select any value other than NO SPLITS, the
system displays the MOLE SPLITS button. Use this
button to define the specific percentage splits for the
gases.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Revert to Last Continues using the last good composition in the event
Good after of failure. Otherwise the system reverts to keypad
Failure data.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Check Critical Marks the received composition as failed if any critical
Alarms alarm is set (such as the pre-amp fail on the Danalyzer
for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Check Non Marks the received composition as failed if any non-
Critical Alarms critical alarm is set (such as the pre-amp fail on the
Danalyzer for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
CHROMAT Click to display the Comm screen in I/O Setup (see
COMMS Chapter 4, Section 4.10).
Initial Mode Identifies the chromatograph and any fallback
controllers. Currently, the only valid value is PAY,
which indicates one chromatograph and no fallback
controller.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Type Indicates the type of chromatograph controller
connected to the S600+. Click to display all valid
values.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
2551 EURO S600+ is connected to a Daniel
2551 (European) controller. This is
the default.
2350 EURO S600+ is connected to a Daniel
2350 (European) controller set in
SIM_2251 mode.
2350 USA S600+ is connected to a Daniel
2350 (USA) controller set in
SIM_2251 mode.
2251 USA S600+ is connected to a Daniel
2251 controller.
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Field Description
Generic S600+ is connected to another type
of controller.
Siemens S600+ is connected to a Siemens
Advance Maxum via a Siemens
Network Access Unit (NAU).
MOLE ORDER Click this button to display a Gas Composition dialog
box on which you use to indicate the order in which the
gas composition information comes into the S600+ via
telemetry. 0 indicates any component which is not
included in the Modbus map.
Note:
The Modbus map you create must be compatible
with the controller to which the S600+ is
connected. Refer to Chapter 14, Modbus Editor,
for further information.
This field displays only if you select CHROMAT A
as the chromatograph configuration type.
This field is applicable only if you select Siemens
or Generic in the Type field.
Address Configures multi-drop chromatograph support. Do not
change unless advised to do so.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Stream Sets the chromat analysis stream assigned to this
metering stream. The default is 0.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type. If you need to support
more than one stream, contact Technical
Support.
Analysis Sets the maximum number of seconds the S600+
Timeout waits to receive a new composition from the
chromatograph controller before raising an alarm. The
default is 900.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Download Sets the maximum number of minutes the S600+ waits
Timeout to receive a new composition from the supervisory
computer before raising a DL Timeout Alarm. The
default is 15.
Note:
A value of 0 disables the timeout.
This field displays only if you select KP ONLY in
the Common Type field.
KEYPAD Click to display a dialog box you use to define mole
MOLES percentage values for each gas component.
Note: The system assumes the keypad composition
adds to 100% (normalised) when the
Acceptance Type is ACC/COPY. If you select
ACC/NORM or AUTO/NORM, the system
automatically normalises the keypad
composition.
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Field Description
MOLE Click to display a dialog box you use to define mole
ADDITIONAL percentage values for gas components not analysed
by the Danalyzer. The system assumes any additional
components to be normalised values, and the analyser
components are re-normalised (100 – sum of
additional components).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
USER MOLES Click to display a dialog box you use to define mole
percentage values for each gas component. The
system assumes user moles to be normalised.
Note: The S600+ uses these values only if you set
the Initial Mode to USER. A Modbus
download from another computer may
overwrite these values on a running
configuration.
Check Limits Enables limit checking on each gas component. When
you select this check box, the MOLE LO LIMITS and
MOLE HI LIMITS buttons display.
MOLE LO Click to display a dialog box you use to define low
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note:
The system uses the values you enter through
these buttons only if you select the Check Limits
check box. The system applies this test to the
keypad, downloaded, user, additionals, and new
analysis components. When enabled, the system
applies the limit check against the high and low
limits. Limits are considered valid if the limit is
greater than zero (0). The system also applies the
check to the Total field. If you disable the limit
check, the keypad, downloaded and user Total
field must lie within 0.1% and 150%. A sum of the
new analysis must be within 99.5% and 100.5%.
This field displays only if you place a check mark
in the Check Limits field.
MOLE HI Click to display a dialog box you use to define high
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: See note in description of Mole Lo Limits field.
Check Enables checking on the deviation from the last good
Deviations analysis for each component. When you select this
check box, the MOLE DEVN LIMITS button displays.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
MOLE DEVN Click to display a dialog box you use to define the
LIMITS maximum deviation allowed for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: This field displays only if you place a check
mark in the Check Deviations field.
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3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.5.5 Gas Properties
Gas Properties settings define methods the system uses to calculate
viscosity, isentropic exponent (also known as “specific heat ratio” or
“adiabatic exponent), and the velocity of sound. ”)
These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select Gas Properties from the hierarchy menu. The Gas
Properties screen displays.
Figure 6-72. Gas Properties screen
2. Complete the following fields.
Field Description
Viscosity @ Tn Sets the reference viscosity for the gas. The default is
0.010861.
Note: Used only by VDI/VDE.
Viscosity Tn Sets the reference viscosity temperature for the gas.
The default is 15.
Note: Used only by VDI/VDE.
Sutherland Sets the Sutherland constant for the gas. The default
Constant is 164.
Note: Used only by VDI/VDE.
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Field Description
Viscosity Calc Indicates the method for calculating the viscosity of the
Type gas. Click to display all valid values.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires base
density, N2, and CO2 inputs.
VDI/VDE 2040 Uses calculations from VDI/VDE
1987 2040 Part 2 1987. Requires
viscosity @Tn, viscosity Tn, and
Sutherland Constant inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
Isentropic Indicates the method for calculating the isentropic
Exponent exponent of the gas. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
Speed of Sound Indicates the method for calculating the speed of
sound. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
3. Click any of the following buttons to set gas property outputs or
variables.
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Button Description
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound.
Note: AGA10 refers to VOS as “speed of sound.”
UPSTREAM Click to display a Calculation Result dialog box you
PRESS use to define the mode, keypad value, and the specific
alarm limits for upstream pressure.
UPSTREAM Click to display a Calculation Result dialog box you
TEMP use to define the mode, keypad value, and the specific
alarm limits for upstream temperature.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for base density.
INUSE Click to display a read-only table of gas compositions.
COMPOSITION This corresponds to the table defined using the Gas
Composition screen’s KEYPAD MOLES button.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.5.6 Linearisation
Linearisation settings define the constants and calculation limits for the
meter factor and K-factor. The S600+ calculates a meter factor and K-
factor corresponding to the turbine frequency by interpolating the
frequency between fixed points and then cross-referencing the result
against a lookup table.
Linearisation settings also allow you to define alarms. The system
activates these alarms when the calculated results for the meter factor
and K factor are not within specified limits.
Flow meters produce pulses proportional to the total flow through the
meter, and the K-factor represents the number of pulses produced per
unit volume.
Notes:
The linearisation curve for Gas Turbine configurations uses
frequency as the default input for both K-factor and Meter Factor
calculations. The ability to change the defaults is available only
with Config600 Pro software.
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Batching systems that employ meter factor or K-factor linearisation
with retrospective meter factor/K-factor adjustments assume that
the adjusted value has a “keypad” mode.
To prevent the live metering system from applying a double
correction, use either a calculated meter factor or a calculated K-
factor linearisation (that is, only one factor should have a
calculated mode).
1. Select Linearisation from the hierarchy menu. The Linearisation
screen displays.
Figure 6-73. Linearisation screen
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2. Complete the following field.
Field Description
Meter Factors Sets up to 20 flow rate and values for the meter
corrector factors.
Flowrate/Freq Sets the flowrate and frequency for
each of the meter correction factors.
Value Sets the corresponding values for
each of the meter correction factors.
K-Factors Sets up to 20 flow rate and values for the K-factors.
Flowrate/Freq Sets the flowrate and frequency for
each of the K-factors.
Value Sets the corresponding values for
each of the K-factors.
METER Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
K-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
K Factor Selectable between K FACTOR (values entered as
Method normal) and ERROR PERCENT (K Factor entered
as a percentage).
Meter Factor Selectable between METER FACTOR (values
Method entered as normal) and ERROR PERCENT (Meter
Factor entered as a percentage).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.6 Gas – Ultrasonic
These stream settings are specific to gas ultrasonic applications. When
you initially create a configuration, the calculation selections you make
determine which calculation-specific screens appear in the hierarchy
menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.6.1 AGA8 (Compressibility)
Compressibility settings define the constants and calculation limits for
a range of parameters including pressure, temperature, density, and
compressibility factors. This screen displays when you configure the
S600+ to use the main AGA8 standard to calculate base
compressibility and density, flowing compressibility and density, and
standard compressibility for natural gases.
Note: “Standard conditions” are assumed as 14.73 psia and 60 °F.
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The compressibility settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select AGA8 from the hierarchy menu. The AGA8 screen
displays.
Figure 6-74. AGA8 screen
2. Complete the following fields.
Field Description
Method Indicates the compressibility method. Click to
display all valid values.
DETAIL Uses 21 component values, temperature
and pressure in accordance with the 1994
standard. This is the default.
GROSS1 Uses SG, Heating Value, CO2,
temperature and pressure in accordance
with the 1991 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
GROSS2 Uses SG, N2, CO2, temperature and
pressure in accordance with the 1991
standard.
VNIC Uses 20 component values, temperature
and pressure in accordance with GOST
30319 1996.
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Field Description
MGERG Uses 19 component values (As indicated
in GERG Technical Monograph 2 1998) to
calculate compressibility of natural gas
mixtures based on a full compositional
analysis.
PT 1 Uses 21 component values, temperature
DETAIL and pressure in accordance with the 2017
2017 standard.
PT 1 Uses SG, Heating Value, CO2,
GROSS1 temperature and pressure in accordance
2017 with the 2017 standard.
Note: Gross1 only supports volumetric
heating value and does not support
mass heating value.
PT 1 Uses SG, N2, CO2, temperature and
GROSS2 pressure in accordance with the 2017
2017 standard.
PT 1 Uses 21 component values, temperature
GROSS0 and pressure in accordance with the 2017
2017 standard.
PT 2 Uses 21 component values [as indicated
GERG in Table 1 AGA8 2017 Part 2 (GERG
2008 2008)] to calculate compressibility of
natural gas mixtures based on a full
compositional analysis.
Pressure Sets the pressure at base conditions. The default is 0.
Temperature Sets the temperature at base conditions. The default is
15.
Limit Check Click ▼ to select Off to disable the calculation limit
checking. The default is On.
Note: The compressibilities and densities will be less
accurate and the calculation may fail
completely when operating outside the
calculation limits.
METER PRESS Click to display an Analog Inputs dialog box you use to
define the analog input values associated with this
stream, I/O card, and channel, as well as conversion
factors and alarm limits.
METER TEMP Click to display an Analog Inputs dialog box you use to
define the analog input values associated with this
stream, I/O card, and channel, as well as conversion
factors and alarm limits.
REAL RD (SG) Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the real relative density.
GROSS HV Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the gross heating value (HV).
3. Click any of the following buttons to set calculation limits:
Button Description
UPSTREAM Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the
specific alarm limits for upstream density.
UPSTR Click to display a Calculation Result dialog box you
COMP(Zf) use to define the mode, keypad value, and the
specific alarm limits for upstream compressibility.
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Button Description
MOLAR MASS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for molar mass.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for the velocity of sound.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for base density.
BASE Click to display a Calculation Result dialog box you
COMP(Zb) use to define the mode, keypad value, and the
specific alarm limits for base compressibility.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the
specific alarm limits for the isentropic exponent.
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for ideal relative density.
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for standard compressibility.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.6.2 Gas CV (ISO6976 or GPA2172/ASTM D3588)
Calorific Value settings define the composition type, table to be used,
and calculation limits for a range of parameters including density,
relative density, and calorific value. This screen displays when you
configure the S600+ to use either the ISO6976 or GPA2172/ASTM
D3588 standards (defined in step 5 of the PCSetup Editor’s
Configuration Wizard) to calculate the calorific value (heating value)
of the gas mixture.
The calorific value settings also allow you to define alarms. The
system activates these alarms when the calculated results are not within
the specified limits.
1. Select Gas CV from the hierarchy menu. The Calorific Value
screen displays.
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Figure 6-75. Gas CV screen
2. Complete the following fields.
Field Description
CV Table Identifies the particular compressibility value the
program uses. Click to display all valid values.
ISO6976/1995 Calculates CV based on volume,
Vol using the 1995 table. This is the
default if you choose CV
ISO6976 as your initial stream
option.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/1995 Calculates CV based on mass,
Mass using the 1995 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/1983 Calculates CV based on mass,
Vol using the 1983 table.
Note: Support for the 1983 table
is limited to superior
volumetric at 15/15. This
option displays only if you
initially configure the stream
to use CV ISO6976.
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Field Description
ISO6976/2016 Calculates CV based on volume,
Vol using the 2016 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
ISO6976/2016 Calculates CV based on mass,
Mass using the 2016 table.
Note: This option displays only if
you initially configure the
stream to use CV ISO6976.
GPA/2003 Calculates CV based on a base
AGA pressure of 14.73 psia. This is the
default if you choose CV
GPA2172-ASTMD3588 as your
initial stream option.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2003 ISO Calculates CV based on a base
pressure of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2000 Calculates CV based on a base
AGA pressure of 14.73 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/2000 ISO Calculates CV based on a base
pressure of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/1996 Calculates CV based on a base
AGA pressure of 14.73 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
GPA/1996 ISO Calculates CV based on a base
pressure of 14.696 psia.
Note: This option displays only if
you initially configure the
stream to use CV
GPA2172-ASTMD3588.
Reference Indicates the t1/t2 value, where t1 is the calculation
Condition reference temperature for combustion and t2 is the
reference condition for metering. The default is 15/15
DEG C.
Note:
For ISO6976 1983 VOL selection, the 60/60F
and 15/15.55 Deg C selections are not
supported.
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Field Description
For ISO6976 1995 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection is not supported.
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
For ISO6976 2016 VOL and MASS selections,
the 60/60F selection refers to a combustion
temperature (t1) of 60 Deg F and a metering
temperature (t2) of 15 Deg C. The 15/15.55 Deg
C selection refers to a combustion temperature
(t1) of 15.55 Deg C (60 Deg F) and a metering
temperature (t2) of 15.55 Deg C (60 Deg F).
Note: For Binary.app versions prior to 06.30a,
the 60/60F selection refers to a combustion
temperature (t1) of 15 Deg C and a metering
temperature (t2) of 15 Deg C.
Method If you select CV ISO6976 in your initial
configuration and you select the 1995 standard,
you have the choice of Alternative or Definitive
methods (using table 4 Mass / table 5 volume) for
calculating the ideal, superior, and inferior CV
values. This selection is not applicable to the 1983
or 2016 standards.
If you select CV GPA2172-ASTMD3588 in your
initial configuration, you have the choice of the
Simple (using equation 7 from the GPA2172-
ASTMD3588-09 standard) or Rigorous (using
equations 8 & 9 from the GPA2172-ASTMD3588-
09 standard) methods for calculating the standard
compressibility.
Note: This option is valid only for configurations
created with Config600 version 3.1 or
greater.
User Temp T2 Applicable to the ISO6976 2016 VOL and ISO6976
2016 MASS selections. Also applicable to ISO6976
1995 VOL and ISO6976 1995 MASS selections
when the Definitive method is selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
User Press P2 Applicable to the ISO6976 2016 VOL and ISO6976
1995 VOL selections when the Definitive method is
selected.
Note: It may be necessary to add this item to a
display so that it can be correctly initialised.
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Field Description
Table Revision This replaces the above AGA and ISO selections in
the CV Table field for GPA 2172. You can select
the GPA2145 table revision from one of the
following:
1996
2000
2003
2009
Note: This option is valid only for configurations
created with Config600 version 3.1 or
greater.
BASE Click to supply an externally calculated base
COMP(Zb) compressibility from another calculation. The system
uses the entered value in GPA2172-ASTMD3588
calculations instead of using its own internally
calculated value based on the composition input.
Composition Defines the composition input type. Valid options
Type are:
mass to energy using mole percent
mass to energy using mole fraction
volume to energy using mole percent
volume to energy using mole fraction
Note: This option is valid only for AGA5
configurations.
3. Click any of the following buttons to define ISO6976 or GPA2172/
ASTM D3588 calculation limits.
Button Description
STD COMP(Zs) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated standard compressibility
(Zs).
IDEAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated ideal relative density.
IDEAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the calculated ideal density.
IDEAL CV Click to display a Calculation Result dialog box you
(SUP) use to define the mode, keypad value, and the specific
alarm limits for ideal calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the S600+ front panel.
Gross HV Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for gross heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-ASTMD3588.
REAL RD Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real relative density.
REAL DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real density.
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Button Description
REAL CV (SUP) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for real calorific value.
Note: The superior CV is output to calc field 1 of the
CV object and the inferior CV is output to calc
field 3. You can select either by the CV object
mode from the S600+ front panel.
REAL VOL Click to display a Calculation Result dialog box you
IDEAL HV use to define the mode, keypad value, and the
specific alarm limits for the real volume ideal
heating value.
Note: This field displays only if you initially configure
the stream to use CV GPA2172-ASTMD3588.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.6.3 AGA7 (Gross Volume Flowrate)
The AGA7 settings define the constants and calculation limits for a
range of parameters including meter pressure, temperature, and
compressibility. This screen displays when you configure the S600+ to
use the AGA7 standards to calculate the gross volume flowrate from a
gas turbine.
The AGA7 settings also allow you to define alarms. The system
activates these alarms when the calculated results are not within
specified limits.
1. Select AGA7 from the hierarchy menu. The AGA7 screen
displays.
Figure 6-76. AGA7 screen
2. Complete the following fields.
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Field Description
METER PRESS Click to display an Analog Inputs dialog box you use to
define the analog input values associated with this
stream, I/O module, and channel, as well as
conversion factors and alarm limits.
METER TEMP Click to display an Analog Inputs dialog box you use to
define the analog input values associated with this
stream, I/O module, and channel, as well as
conversion factors and alarm limits.
UPSTR Click to display a Calculation Result dialog box you use
COMP(Zf) to define the mode, keypad value, and the specific
alarm limits for the upstream compressibility (Zf).
BASE Click to display a Calculation Result dialog box you use
COMP(Zb) to define the mode, keypad value, and the specific
alarm limits for the base compressibility (Zb).
STREAM Click to display a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for the stream density.
BASE Click to display a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for the base density
REAL CV Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the real calorific value.
Premium Flow In Premium Billing FLOW mode. sets a flowrate
Limit limit above which the system increments forward
premium totals whenever the flowrate exceeds the
keypad limit.
In Premium Billing TOTAL mode, sets a total limit
above which the system increments forward premium
totals whenever the period total exceeds the keypad
limit. The default is 100.
Premium Indicates the premium total mode, in which the system
Billing Mode increments premium totals at the end of a period only if
the period total exceeds the keypad limit. Click ▼ to
display all valid values. The default is FLOW.
Pressure Sets pressure at base conditions. The default is 0.
Temperature Sets temperature at base conditions. The default is 15.
TURBINE Click to display the Turbine Inputs screen on the I/O
INPUT EDITOR Setup option.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.6.4 Stream Gas Composition (Gas Ultrasonic)
Stream Gas Composition settings define the processing and port
telemetry parameters for streams receiving data from the gas
chromatograph controller. The chromatograph controller measures the
individual component concentrations found in the line gas. The
chromatograph controller settings also allow you to define alarms. The
system activates these alarms when the calculated results for the
chromatograph data are not within specified limits.
1. Select Gas Composition from the hierarchy menu. The Gas
Composition screen displays.
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Figure 6-77. Gas Composition screen
2. Complete the following fields.
Field Description
Type Indicates the chromatograph configuration. Click to
display all valid values. The default is KP ONLY.
CHROMAT A Controller-connected; uses keypad
data as fallback information.
KP ONLY Not controller-connected; uses
information entered via keypad. This
is the default.
Note: If you select KP ONLY, the
system hides a number of
fields on this screen.
Initial Mode Indicates the operational mode for the in-use
composition data. Click to display all valid values.
KEYPAD Use data entered via keypad. This is
the default.
CHROMAT Use live data from the
chromatograph controller.
DOWNLOAD Download gas composition data
directly to each stream. Used only if
connected to a remote supervisory
computer.
USER Use customised program for gas
composition in S600+.
KEYPAD_F Start by using keypad-entered data
then switch to chromatograph data
when a good analysis is received.
Acceptance Indicates how the S600+ manages in-use data. Click
Type to display all valid values.
ACC/COPY Copy and normalise keypad data to
in-use data only after it is accepted.
This is the default.
ACC/NORM Copy normalised keypad data to in-
use data after it is accepted.
AUTO/NORM Automatically copy normalised
keypad data to in-use data.
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Field Description
Station Number Sets the station associated with this stream. The
default is 1.
Apply Splits Indicates the type of analyser connected to the S600+.
For a C6+ analyser, use the C6Plus option. Click to
display all valid values. The default is NO SPLITS.
If you select any value other than NO SPLITS, the
system displays the MOLE SPLITS button. Use it to
define the specific percentage splits for the gases.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
MOLE SPLITS Click to display a dialog box you use to define the
specific percentage splits for the gases.
Note: This button displays only if you select any
value other than NO SPLITS.
Revert to Last Continues using the last good composition in the event
Good after of failure. Otherwise the system reverts to keypad
Failure data.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Check Critical Marks the received composition as failed if any critical
Alarms alarm is set (such as the pre-amp fail on the Danalyzer
for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Check Non Marks the received composition as failed if any non-
Critical Alarms critical alarm is set (such as the pre-amp fail on the
Danalyzer for a Daniel 2551 Controller).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
CHROMAT Click to display the Comm screen in I/O Setup (see
COMMS Chapter 4, Section 4.10).
Initial Mode Identifies the chromatograph and any fallback
controllers. Currently, the only valid value is PAY,
which indicates one chromatograph and no fallback
controller.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Type Indicates the type of chromatograph controller. Click
to display all valid values.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
2551 EURO S600+ is connected to a Daniel
2551 (European) controller. This is
the default.
2350 EURO S600+ is connected to a Daniel
2350 (European) controller set in
SIM_2251 mode.
2350 USA S600+ is connected to a Daniel
2350 (USA) controller set in
SIM_2251 mode.
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Field Description
2251 USA S600+ is connected to a Daniel
2251 controller.
Generic S600+ is connected to another type
of controller.
Siemens S600+ is connected to a Siemens
Advance Maxum via a Siemens
Network Access Unit (NAU).
MOLE ORDER Click this button to display a dialog box on which you
indicate the order in which the gas composition
information comes into the S600+ via telemetry.
0 indicates any component which is not included in the
Modbus map.
Note:
This button displays only if you select Generic as
a Type. Additionally, The Modbus map you create
must be compatible with the controlled to which
the S600+ is connected. Refer to Chapter 14,
Modbus Editor, for further information.
This field displays only if you select CHROMAT A
as the chromatograph configuration type.
This field is applicable only if you select Siemens
or Generic in the Type field.
Address Configures multi-drop chromatograph support. Do not
change unless advised to do so.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Stream Sets the chromat analysis stream assigned to this
metering stream. The default is 0.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type. If you need to support
more than one stream, contact Technical
Support.
Analysis Sets the maximum number of seconds the S600+
Timeout waits to receive a new composition from the
chromatograph controller before raising an alarm. The
default is 900.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
Download Sets the maximum number of minutes the S600+ waits
Timeout to receive a new composition from the supervisory
computer before raising a DL Timeout Alarm. The
default is 15.
Note:
A value of 0 disables the timeout.
This field displays only if you select KP ONLY in
the Common Type field.
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Field Description
KEYPAD Click to display a dialog box you use to define mole
MOLES percentage values for each gas component.
Note: The system assumes the keypad composition
adds to 100% (normalised) when the
Acceptance Type is ACC/COPY. If you select
ACC/NORM or AUTO/NORM, the system
automatically normalises the keypad
composition.
MOLE Click to display a dialog box you use to define mole
ADDITIONAL percentage values for gas components not analysed
by the Danalyzer. The system assumes any additional
components to be normalised values, and the analyser
components are re-normalized (100 – sum of
additional components).
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
USER MOLES Click to display a dialog box you use to define mole
percentage values for each gas component. The
system assumes user moles to be normalised.
Note: The S600+ uses these values only if you set
the Initial Mode to USER. A Modbus
download from another computer may
overwrite these values on a running
configuration.
Check Limits Enables limit checking on each gas component. When
you select this check box, the MOLE LO LIMITS and
MOLE HI LIMITS buttons display.
MOLE LO Click to display a dialog box you use to define low
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note:
The system uses the values you enter through
these buttons only if you select the Check Limits
check box. The system applies this test to the
keypad, downloaded, user, additionals, and new
analysis components. When enabled, the system
applies the limit check against the high and low
limits. Limits are considered valid if the limit is
greater than zero (0). The system also applies the
check to the Total field. If you disable the limit
check, the keypad, downloaded and user Total
field must lie within 0.1% and 150%. A sum of the
new analysis must be within 99.5% and 100.5%.
This field displays only if you place a check mark
in the Check Limits field.
MOLE HI Click to display a dialog box you use to define high
LIMITS mole percentage limit values for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: See note in the description of the Mole Lo
Limits field.
Check Enables checking on the deviation from the last good
Deviations analysis for each component. When you select this
check box, the MOLE DEVN LIMITS button displays.
Note: This field displays only if you select
CHROMAT A as the chromatograph
configuration type.
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Field Description
MOLE DEVN Click to display a dialog box you use to define the
LIMITS maximum deviation allowed for each gas component.
Enter 0 in any field to prevent the test for the selected
component.
Note: This field displays only if you place a check
mark in the Check Deviations field.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.6.5 Linearisation
Linearisation settings define the constants and calculation limits for the
meter factor and K factor. The S600+ calculates a meter factor
corresponding to the frequency by interpolating the frequency between
fixed points and then cross-referencing the result against a lookup
table. Linearisation settings also allow you to define alarms. The
system activates these alarms when the calculated results for the meter
factor are not within specified limits.
Notes:
The linearisation curve for Gas Ultrasonic configurations uses
frequency as the default input for Meter Factor calculations. The
ability to change the default is available only with Config600 Pro
software.
Batching systems that employ meter factor with retrospective meter
factor assume that the adjusted value has a “keypad” mode.
To prevent the live metering system from applying a double
correction, use either a calculated meter factor or a calculated K-
factor linearisation (that is, only one factor should have a
calculated mode).
1. Select Linearisation from the hierarchy menu. The Linearisation
screen displays.
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Figure 6-78. Linearisation screen
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2. Complete the following field.
Field Description
Meter Factors Sets up to 10 flow rate and values for the meter
corrector factors.
Flowrate/Freq Sets the flowrate and frequency for
each of the meter correction factors.
Value Sets the corresponding values for
each of the meter correction factors.
M-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
K-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
Meter Factor Selectable between METER FACTOR (values
Method entered as normal) and ERROR PERCENT (Meter
Factor entered as a percentage).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.6.6 Gas Properties (Gas Ultrasonic)
Gas Properties settings define methods the system uses to calculate
viscosity, isentropic exponent (also known as “specific heat ratio” or
“adiabatic exponent”), and the velocity of sound.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within the specified
limits.
1. Select Gas Properties from the hierarchy menu. The Gas
Properties screen displays.
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Figure 6-79. Gas Properties screen
2. Complete the following fields.
Field Description
Viscosity @ Tn Sets the reference viscosity for the gas. The default is
0.010861.
Note: Used only by VDI/VDE.
Viscosity Tn Sets the reference viscosity temperature for the gas.
The default is 15.
Note: Used only by VDI/VDE.
Sutherland Sets the Sutherland constant for the gas. The default
Constant is 164.
Note: Used only by VDI/VDE.
Viscosity Calc Indicates the method for calculating the viscosity of the
Type gas. Click to display all valid values.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires base
density, N2, and CO2 inputs.
VDI/VDE 2040 Uses calculations from VDI/VDE
1987 2040 Part 2 1987. Requires
viscosity @Tn, viscosity Tn, and
Sutherland Constant inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
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Field Description
Isentropic Indicates the method for calculating the isentropic
Exponent exponent of the gas. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
Speed of Sound Indicates the method for calculating the speed of
sound. Click to display all valid values.
AGA10 2003 Uses calculations from AGA10
2003. Requires full gas composition
input.
Disabled Value not calculated; defaults to
keypad-entered value. This is the
default.
GRI 1991 Uses calculations from GRI 1991.
Requires full gas composition input.
SGERG GOST Uses calculations from GOST
30139-2015 30139-2015. Requires Base
Density, N2 and CO2 inputs.
VNIC GOST Uses calculations from GOST
30319-2015 30319-2015. Requires full gas
composition input.
3. Click any of the following buttons to define gas property outputs or
variables.
Button Description
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity.
ISENTROPIC Click to display a Calculation Result dialog box you
EXPONENT use to define the mode, keypad value, and the specific
alarm limits for the isentropic exponent.
VOS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound (VOS).
Note: AGA10 refers to VOS as “speed of sound.”
LINE PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for line pressure.
Note: This button may be disabled on some
applications.
LINE TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for line temperature.
Note: This button may be disabled on some
applications.
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Button Description
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for base density.
INUSE Click to display a read-only table of gas compositions.
COMPOSITION This corresponds to the table defined using the Gas
Composition screen’s KEYPAD MOLES button.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.6.7 Ultrasonic Flow Setup
The Ultrasonic flow meter settings define the primary inputs,
calculation limits, and spool values for flowrate data received from a
Daniels or an Instromet Q.Sonic ultrasonic meter.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results for the flowrates are not
within specified limits.
1. Select Ultrasonic Flow Setup from the hierarchy menu. The
Ultrasonic Flow Setup screen displays.
Figure 6-80. Ultrasonic Flow Setup screen
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2. Click any of the following buttons to define primary inputs and
calculation limits for the ultrasonic flow.
Button Description
GAS VELOCITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for gas velocity.
METER Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for meter density.
METER TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for meter temperature.
METER PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for meter pressure.
UVOL Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for uncorrected
volume flowrate.
REYNOLDS Click to display a Calculation Result dialog box you
NUMBER use to define the specific alarm limits for the Reynolds
Number.
CTSM FOR Click to display a Calculation Result dialog box you
SPOOL use to define the mode, keypad value, and the specific
alarm limits for the correction factor for the effects of
temperature on the spool.
CPSM FOR Click to display a Calculation Result dialog box you
SPOOL use to define the mode, keypad value, and the specific
alarm limits for the correction factor for the effects of
pressure on the spool.
VEL CORRN Click to display a Calculation Result dialog box you
FACTOR use to define the specific alarm limits for the velocity
correction factor.
Note: This value is used only for JuniorSonic
meters.
INUSE M- Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the in-use meter factor.
3. Complete the following fields.
Field Description
Velocity Indicates a velocity correction factor. Click to display
all valid values. The default is SET.
Note: This velocity correction factor applies only to
the JuniorSonic meters.
Meter Factor Indicates a meter correction factor. Click to display
all valid values. The default is CLEAR.
Note: This velocity correction factor applies only to
the JuniorSonic meters.
Flow Rate Sets up to 10 flow rate points for forward meter factor
Points linearisation.
(Forward MF)
Meter Factors Sets up to 10 meter factor values for forward meter
(Forward MF) factor linearisation.
Note: If the Meter Factor Method is ERROR
PERCENT, enter the meter factors as a
percentage.
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Field Description
VISCOSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for viscosity of the metered product.
Youngs Sets the value for the Youngs Modulus of the meter
Modulus spool. Default value is 220000000000.
Spool Wall Sets the value for the roughness of the spool wall.
Roughness Default is 1.6e-005.
Flow Rate Sets up to 10 flow rate points for reverse meter factor
Points linearisation.
(Reverse MF)
Meter Factors Sets up to 10 meter factor values for reverse meter
(Reverse MF) factor linearisation.
Note: If the Meter Factor Method is ERROR
PERCENT, enter the meter factors as a
percentage.
Forward In Premium Billing FLOW mode and Flow Direction
Premium Limit FORWARD. sets a flowrate limit above which the
system increments forward premium totals
whenever the flowrate exceeds the keypad limit.
In Premium Billing TOTAL mode and Flow Direction
FORWARD, sets a total limit above which the system
increments forward premium totals whenever the
period total exceeds the keypad limit. The default is
100.
Reverse In Premium Billing FLOW mode and Flow Direction
Premium Limit REVERSE, sets a flowrate limit above which the
system increments reverse premium totals
whenever the flowrate exceeds the keypad limit.
In Premium Billing TOTAL mode and Flow Direction
REVERSE, sets a total limit above which the system
increments reverse premium totals whenever the
period total exceeds the keypad limit. The default is
100.
Premium Indicates the premium total mode, in which the system
Billing Mode increments premium totals at the end of the hour only if
the hourly total exceeds the keypad limit. Click ▼ to
display all valid values.
FLOW In Premium Billing Flow mode, the
system increments premium totals
whenever the flowrate exceeds the
keypad limit. This is the default.
TOTAL In Premium Billing Total mode, the
system increments premium totals
whenever the period total exceeds
the keypad limit.
Meter Factor Indicates the method used to linearise the meter factor.
Method Click to display all valid values.
ERROR Interpolate between the two
PERCENT nearest percentage error values in
the linearisation table.
METER Interpolate between the two
FACTOR nearest Meter Factors in the
linearisation table. This is the
default.
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Field Description
FlowSource Indicates the source for generating flowtotals. Possible
options are:
SERIAL Use the serial communication link.
This is the default.
PULSE I/P Use the pulse input.
SERIAL + Use the serial communications link
PULSE I/P as default and switch to the pulse
input if a fault is detected.
Note: This option requires both a
serial interface and pulse
input to be configured.
Auto Switch to If selected, the S600+ will revert to using serial
Serial communications once available.
Note: This option is available only if you select
SERIAL + PULSE I/P in the Flow Source.
Internal Sets the internal diameter of the spool for calibration
calculations. The default is 300.
External Sets the external diameter of the spool for calibration
calculations. The default is 310.
Pressure Sets the spool pressure for calibration calculations.
(Spool The default is 15.
Calibration)
Temperature Sets the spool temperature for calibration calculations.
(Spool The default is 20.
Calibration)
Pressure Sets the exponent coefficients for pressure
(Spool calculations. The default is 5e-005.
Exponent) Note: This field is not used in Daniel calculations.
Temperature Sets the temperature coefficients for pressure
(Spool calculations. The default is 6e-005.
Exponent)
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.6.8 Ultrasonic Control
The Ultrasonic Control settings define the input parameters and
calculation limits for interfacing to the Daniels Gas ultrasonic meter.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within specified limits.
1. Select Ultrasonic Control from the hierarchy menu. The
Ultrasonic Control screen displays.
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Figure 6-81. Ultrasonic Control screen
2. Complete the following fields.
Field Description
Modbus Sets, in seconds, the amount of time the system waits
Timeout before triggering a Modbus timeout. The default is 30.
Note: If a timeout occurs, the system sets the gas
velocity to zero (0) and raises a timeout alarm.
3. Click any of the following buttons to define input parameters and
calculation limits for the ultrasonic flow.
Button Description
Ultrasonic Click to display the Comms screen in the I/O Setup
Comms screen, and focuses on the Daniel USonic link comm
settings.
GAS Click to display a Calculation Result dialog box you use
VELOCITY to define the mode, keypad value, and the specific
alarm limits for gas velocity.
Calc Type Sets which calculations the system uses with ultrasonic
meters. Click to display all valid calculations.
Daniel Use Daniel equations for ultrasonic
Equations meter calculations.
ISO17089 Use ISO 17089-1 Annex E
Equations (correction of meter geometry for
ultrasonic meter calculations).
Note: Current implementation of
the ISO 17089 standard is
only applicable to Daniel™
JuniorSonic™ Two-Path
Gas Ultrasonic Flow
Meters.
Transducer Enter the distance, in millimeters, between the first and
Separation second transducer.
Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
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Button Description
Number of Enter the number of reflections in the path between
Bounces transducers.
Set to 0 (For Daniel USM)
Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
Distance Enter the distance, in millimeters, between the inlet and
Between the outlet flanges of the meter body.
Flanges Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
Poisson Ratio Sets the Poisson’s Ratio value of the pipe. The default
is 0.3.
Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
VELOCITY OF Displays a Calculation Result dialog box you use to
SOUND define the mode, keypad value, and the specific alarm
limits for the velocity of sound.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.6.9 QSonic Interface
The QSonic Interface control settings define the input parameters and
calculation limits for the interface to the QSonic ultrasonic meter.
These settings allow you to define alarms. The system activates these
alarms when the calculated results for the gas velocity are not within
specified limits.
1. Select QSonic Interface from the hierarchy menu. The QSonic
Interface screen displays.
Figure 6-82. Qsonic Flow Setup screen
2. Complete the following fields to set up QSonic values.
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Button Description
Comms port Indicates the communication port to receive the
QSonic information. Click to display all valid values.
The default is PORT 5.
QSonic Comms Displays the Comms Link screen, which you use to
define the QSonic Link (see Chapter 4, Section 4.10).
3. Click any of the following buttons to define QSonic alarm limits.
Field Description
VELOCITY OF Displays a Calculation Result dialog box you use to
SOUND define the mode, keypad value, and specific alarm
limits for the velocity of sound.
GAS VELOCITY Displays a Calculation Result dialog box you use to
define the mode, keypad value, and specific alarm
limits for the gas velocity.
PRESS Displays a Calculation Result dialog box you use to
define the mode, keypad value, and specific alarm
limits for pressure.
TEMP Displays a Calculation Result dialog box you use to
define the mode, keypad value, and specific alarm
limits for temperature.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.6.10 SICK Control
The SICK Control settings define the primary inputs, calculations
limits, and spool values for flowrate data received from the SICK
ultrasonic meter.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results are not within specified limits.
1. Select Sick Control from the hierarchy menu. The Sick Control
screen displays.
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Figure 6-83. SICK Control screen
2. Click any of the following buttons to define alarm limits for the
ultrasonic flow.
Button Description
GAS VELOCITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for gas velocity.
VELOCITY OF Click to display a Calculation Result dialog box you
SOUND use to define the mode, keypad value, and the specific
alarm limits for the velocity of sound.
UVOL Click to display a Calculation Result dialog box you
FLOWRATE use to define the specific alarm limits for uncorrected
volume flowrate.
INUSE Click to display a Calculation Result dialog box you
MFACTOR use to define the mode, keypad value, and the specific
alarm limits for the in-use Meter factor.
3. Complete the following fields.
Field Description
Modbus Sets, in seconds, the amount of time the S600+
Timeout waits before triggering a Modbus timeout. The
default is 30.
SICK COMMS Click to display the Comm screen in I/O Setup.
Forward MF
Flow Rate Sets up to 10 flow rate points for forward meter
Points factor linearisation
Meter Factors Sets up to 10 meter factor values for forward
Meter Factor linearisation.
Note: If the Meter Factor Method is ERROR
PERCENT, enter the meter factors as
percentages.
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Field Description
Reverse MF
Flow Rate Sets up to 10 flow rate points for reverse meter
Points factor linearisation.
Meter Factors Sets up to 10 meter factor values for reverse
meter factor linearisation.
Note: If the Meter Factor Method is ERROR
PERCENT, enter the meter factors as
percentages.
Forward In Premium Billing FLOW mode and Flow
Premium Limit Direction FORWARD. sets a flowrate limit
above which the system increments forward
premium totals whenever the flowrate exceeds
the keypad limit.
In Premium Billing TOTAL mode and Flow
Direction FORWARD, sets a total limit above
which the system increments forward premium
totals whenever the period total exceeds the
keypad limit. The default is 100.
Reverse In Premium Billing FLOW mode and Flow
Premium Limit Direction REVERSE, sets a flowrate limit
above which the system increments reverse
premium totals whenever the flowrate exceeds
the keypad limit.
In Premium Billing TOTAL mode and Flow
Direction REVERSE, sets a total limit above
which the system increments reverse premium
totals whenever the period total exceeds the
keypad limit. The default is 100.
Premium Billing Indicates the premium total mode, in which the
Mode system increments premium totals at the end of
the hour only if the hourly total exceeds the
keypad limit. Click ▼ to display all valid values.
FLOW In Premium Billing Flow
mode, the system increments
premium totals whenever the
flowrate exceeds the keypad
limit. This is the default.
TOTAL In Premium Billing Total mode,
the system increments
premium totals whenever the
period total exceeds the
keypad limit.
Meter Factor Indicates the method used to calculate meter
Method factor. Click ▼ to display all valid values.
METER Interpolate between the two
FACTOR nearest meter factors in the
linearisation table. This is the
default.
ERROR Interpolate between the two
PERCENT nearest percentage error
values in the linearisation table
Limit Flow Cut Sets a low flow value at which point the meter
Off Limit sets the output flowrate to zero.
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Field Description
Flow Source Indicates the source for generating flow totals.
SERIAL Use the serial
communications link. This is
the default.
PULSE I/P Use the pulse input.
SERIAL + Use the serial
PULSE I/P communications link as
default and switch to the pulse
input if a fault is detected.
Note: This option requires
both a serial interface
and pulse input to be
configured.
Auto Switch to If selected, the S600+ will revert to using serial
Serial communications once available.
Note: This option is available only if you select
SERIAL + PULSE I/P in the Flow
Source.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.7 Liquid – Coriolis
These stream settings are specific to liquid applications using a
Coriolis meter. When you initially create a configuration, the
calculation selections you make determine which calculation-specific
screens appear in the hierarchy menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.7.1 Local Units
This option allows you to override the global K-factor unit, since a
liquid application may have more than one type of meter, each using
different K-factor units.
1. Select Local Units from the hierarchy menu. The Local Units
screen displays.
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Figure 6-84. Local Units screen
2. Complete the following field.
Field Description
K-Factor Units Indicates the type of units to use and override the
system K-factor units of measurement. Click ▼ to
display all valid values. The default is SYSTEM
UNITS.
Note: If you select System Units, the stream uses
the global default value.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.7.2 Linearisation
Linearisation settings define the constants and calculation limits for the
meter factor and K factor. The S600+ calculates a meter factor
corresponding to the frequency by interpolating the frequency between
fixed points and then cross-referencing the result against a lookup
table. Linearisation settings also allow you to define alarms. The
system activates these alarms when the calculated results for the Meter
Factor is not within specified limits.
Notes:
The linearisation curve for Liquid Coriolis configurations uses
Mass Flow Rate as the default input for Meter Factor calculations.
The ability to change the default is available only with Config600
Pro software.
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Batching systems that employ meter factor linearisation with
retrospective meter factor adjustments assume that the adjusted
value has a “keypad” mode.
To prevent the live metering system from applying a double
correction, use either a calculated meter factor or a calculated K-
factor linearisation (that is, only one factor should have a
calculated mode).
1. Select Linearisation from the hierarchy menu. The Linearisation
screen displays.
Figure 6-85. Linearisation screen
2. Complete the following fields.
Field Description
Meter Factors Sets up to 20 flow rate and values for the meter
correction factors.
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Field Description
Flowrate/Freq Set the flowrate and frequency for
each of the meter correction factors.
Value Set the corresponding values for
each of the meter factors.
METER Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
K- FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
Product Table It allows the selection of the “default” Product Table
(the in-use functionality) and the 16 other Product
Tables in order to set up to 10 flow rates and values
for the meter correction factors and K-factors for each
product type. When you select a specific product, the
meter factors and K-factors update accordingly.
Note: This field displays only if you enable the
Product Table when you create the
configuration.
Aramco Aramco-style linearisation is identical to normal
linearisation, but is only used to generate the first
meter factor – subsequent meter factors are
generated from proving.
Notes:
Ignore the fields in the Aramco frame unless
directed by technical support.
You must select Product Table with History when
you create your configuration in order to use the
Prover MF Deviation Check stage.
Normal Flow Set to zero for standard
Rate linearisation. Set to non-zero only
for Aramco-style linearisation.
Date of Initial Set the time stamp of the initial base
Base Meter meter factor.
Factor Note: This field displays only if you
enable the Product Table
with History when you
create the configuration.
Meter Factor Selectable between METER FACTOR (values entered
Method as normal) and ERROR PERCENT (Meter Factor
entered as a percentage).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.7.3 Sampling
Sampling settings define the method and interval period for sampling
product from a flowing pipeline. By default, the S600+ supports one
sampler per stream. If you require more than one sampler per stream,
contact Technical Support personnel. Config600 uses the following
stages during the sampling process:
Stage Description
0 Idle
1 Monitor
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Stage Description
2 Digout n
3 Min Intvl
4 Post Pulse
5 Stopped Manually
6 Stopped Can Full
7 Stopped Low Flow
8 Initial Time
9 Check Flow Switch
10 Stopped Flow Switch
11 Stopped Press Switch
12 Stopped initialise
13 Can Switch Over
Note: Batch auto-resets the sampler at the start of the batch.
1. Select Sampling from the hierarchy menu. The Sampling screen
displays.
Figure 6-86. Sampling screen
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2. Complete the following fields.
Field Description
Sampler ID Provides an identifying label for the sampler. Each
stream or station must have a unique sampler ID.
Method Indicates the sampling method. Click to display all
valid values.
TIME PROP Divides the value in the Can Fill
Period field by the number of grabs
needed to fill the can (derived from
the Can Volume and Fill Volume
values) to determine a time interval
per pulse. This is the default.
FLOW PROP1 Divides the value in the Volume
field by the number of grabs
needed to fill the can (derived from
the Can Volume and Fill Volume
values) to determine a volume
throughput per pulse.
FLOW PROP2 Uses the value in the Volume field
as the volume throughput per
pulse.
FLOW PROP3 Uses the value in the Volume field
as the volume throughput per
pulse, but supports low pressure
digital input and pump prime
output.
Mode Indicates the sampling mode. Click to display all
valid values. The default is SINGLE.
Can Fill Indicates how the S600+ determines when the
Indicator sampling can is full. Click to display all valid values.
The default is GRAB COUNT.
GRAB COUNT Uses the number of pulses output
during the sample to determine
when the can is full.
DIG I/P Uses a digital input to determine
when the can is full.
ANALOG I/P Uses an analog input to determine
when the can is full.
Auto Disable Indicates the event at which the system automatically
disables the sampling process. Select the appropriate
check box to identify the specific event.
Auto Restart Indicates whether the system automatically restarts
sampling after automatically disabling sampling.
Expected Sets the volume or mass of the sampling can. The
Volume/Mass default is 1000.
Can Fill Period Sets, in hours, the time required to fill the sampling
can. The default is 24.
Note: This field is required for the TIME PROP
sampling method.
Flowrate Low Sets the volume at which automatic disabling occurs.
Limit The default is 0.
Note: This field is required if you select the On
Flowrate Limit check box for Auto Disable.
Minimum Sets the minimum interval, in seconds, for sampling.
Interval The default is 30.
Note: If the sample exceeds this limit, the system
sets the overspeed alarm and increments the
overspeed counter.
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Field Description
Can Volume Sets the volume of the sampling can. The default is
0.5.
Grab Volume Sets the volume of each sampling grab. The default is
0.001.
Can Low Limit Sets the low limit alarm as a percentage of the Can
Volume. The default is 5.
Cam High Limit Sets the high limit alarm as a percentage of the Can
Volume. The default is 90.
Can High High Sets the high high alarm as a percentage of the Can
Limit Volume. The default is 95.
Twin Can Indicates the changeover method for twin can
Changeover sampling. Click to display all valid values.
Mode
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.7.4 Observed Density Correction
This option enables you to determine base density from measured
density. You can include density measurement from a densitometer or
from the Coriolis meter, as your needs demand.
You configure the Observed Density Correction according to the
densitometer location options you select at the station and stream when
you initially build the configuration. If you select the Use Standard
Density stream option then the observed density screen does not
display.
A Coriolis meter can measure density and so you may read density
from the Coriolis or density from a densitometer. SEL TO BASE is
only available for Coriolis applications.
The system uses base density, coordinated with the standard density
correction, to calculate correction values for the temperature of the
liquid at the meter (CTLm) and the pressure of the liquid at the meter
(CPLm). The system then uses the CTLm and CPLm values to correct
the metered volume to reference conditions.
Note: Depending on the configuration, you may need to define both
densitometer values (DT TO BASE) and selected meter
densities (SEL TO BASE) options. Although the following
screen examples do not show these options, descriptions of
these options (which occur in the Calculation Results and Live
Inputs buttons) are included in the field descriptions.
1. Select Observed Density Correction from the hierarchy menu.
2. Select the appropriate component of Observed Density Correction
(DT TO BASE or SEL TO BASE) from the hierarchy menu, if
necessary. The Observed Density Correction screen displays.
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Figure 6-87. Observed Density Correction screens
3. Complete the following fields.
Field Description
Density Table Indicates the density units the S600+ uses for the
Units density correction calculations. Click to display all
valid values.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 CUST Addendum 1, 2007 Imperial Units.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 Addendum 1, 2007 Metric Units.
METRIC
DEG API Use degrees API.
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Field Description
KG/M3 Use kilograms per cubic meter. This is
the default.
S.G. Use specific gravity.
KG/M3 Use kilograms per cubic meter. This is
the default.
NORSOK Use Norsok I-105 Appendix D density
I-105 correction.
Iteration Type Indicates the iteration type for the density correction
calculations. Valid values are ASTM (use the iterative
temperature and pressure correction as defined by
ASTM/API, Chapter 12) or IP2 (use the iterative
temperature and pressure correction as defined in IP 2
[ISO 91-1]). The default is ASTM.
Hydrometer Indicates whether the S600+ applies hydrometer
Correction correction values to the calculation. Valid values are
YES and NO; the default is NO.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
A CRUDE Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5A and 6A.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
B REFINED Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If SG = Petroleum Measurement
Tables 1980 Tables 23B and 24B.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5B and 6B.
If CH.11 2004/7 = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
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Field Description
C SPECIAL Selection is based on the value in
the Density Table Units field:
If KG/M3 =, Petroleum
Measurement Tables 1980 Table
54C.
If SG =,Petroleum Measurement
Tables 1980 Tables 23C and 24C.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5C and 6C.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
D LUBE Selection is based on the value in
OILS the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If SG = Petroleum Measurement
Tables 1982 Tables 23D and 24D.
If DEG API = Petroleum
Measurement Tables 1982 Tables
5D and 6D.
If CH.11 2004/7, Cust API = MPMS
Chapter 11 2004.
If CH.11 2004/7 = API MPMS Chapter
11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM-IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and
54.
Note: The output is based on the
relevant formula or look up
tables dependent on the
density input.
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Field Description
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.0/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The default files hold
values for the ASTM-IP Petroleum
Measurement Tables 1952 Tables 5
and 6.
USER K0K1 Selection is based on the value in
the Density Table Units field:
If KG/ = Petroleum Measurement
Tables 1980 Tables 53A and 54A
with user entered values for K0 and
K1.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A
with user entered values for K0 and
K1.
If DEG API = Petroleum Measurement
Tables 1980 Tables 5A and 6A with
user entered values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555-95 Table lookup.
D1555M-95
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555M-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555M-08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
CPL Indicates the specific CPL calculation the S600+ uses.
Calculation Click to display all valid values.
Note: This field does not display if you select CH.11
2004 CUST or CH.11 2004 METRIC as the
Density Table Units or one of the Gazprom
options as Product Type because these
standards also specify the CPL calculation.
OFF No CPL calculation.
API121 Use API MPMS Ch.11.2.1 1984.
API1121M Use API MPMS Ch. 11.2.1M 1984.
This is the default.
API122 Use API MPMS Ch.11.2.2 1986
API122M Use API MPMS Ch.11.2.2M 1986
CONSTANT Use a value you enter.
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Field Description
DOWNER Use calculations specified in L.
Downer’s 1979 paper Generation of
New Compressibility Tables for
International Use
Rounding Indicates whether the S600+ rounds the calculation
results. Click to display all valid values.
OFF No rounding occurs. This is the
default.
NATIVE Round to the rules specified in the
selected calculation standard.
API Ch.12.2 Round in accordance with API MPMS
Part 2 Ch.12.2 Part 2 – Measurement
Tickets 1995
API Ch.12.2 Round in accordance with API MPMS
Part 3 Ch.12.2 Part 3 – Proving Reports
1998
Flocheck Round in accordance with Emerson
Flowcheck verification software
package
ASTM Round in accordance with API MPMS
D1250-04 Ch.11.1 2004 (ASTM D1250-04)
Ch.11 method to round to the Petroleum
Measurement Table 1980 Tables
DECC 1980 DTI/DECC requirements for
Petroleum Measurement Tables 1980
Tables. No rounding occurs and an
iteration tolerance of 0.0001.
Reference Indicates, in degrees Centigrade, the reference
Temp temperature for the correction calculations. The default
is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The default is
0.
FFactor Sets the compressibility factor for the liquid (also
known as the beta factor). The default is 0.
PE Calculation Sets the option to calculate the fluid’s Equilibrium
Vapour Pressure. While this is normally assumed to be
0, you can use it for natural gas liquids (NGL) and
similar applications. Click to display all valid values.
OFF Do not calculate PE value. This
is the default.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 2 Equation 2
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 2 Equation 2
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 3 Equation 3
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 3 Equation 3
Aromatics Sets the type of aromatics product. Click to display
Type all valid values. The default is Benzene.
Aromatics CCF Sets the method for calculating a combined corrector
factory (CCF) for aromatics products. Valid values are
Density (calculate using a density you enter) or Table
1 (calculate use a density from an embedded table).
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Table 6-1. Observed Density Correction Product Selection
Product Type
Density ASTM-IP A B C D Light Light Light Table User
Units 1952 Crude Refined Special Lube Oils 1986 TP25 TP27 Lookup K0 K1
DEG API ASTM ASTM ASTM n/a ASTM n/a n/a n/a User ASTM
D1250 D1250-80 D1250-80 D1250-80 lookup D1250-80
(1952) Table 5A Table 5B Table 5D table Table 5A/
Table 5 User
K0,K1
S.G. ASTM ASTM ASTM n/a ASTM n/a GPA TP- GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 25/ 1988 27 Table lookup D1250-80
(1952) Table 23A Table 23B Table 23D Table 23E 23E table Table
Table 23 23A/ User
K0,K1
KG/M3 ASTM ASTM ASTM n/a ASTM ASTM–IP- n/a GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 API 27 Table lookup D1250-80
(1952) Table 53A Table 53B Table 53D Petroleum 53E table Table
Table 53 IP Paper 3 IP Paper 3 IP Paper 3 Measurement GPA TP- 53A/ User
(1988) (1988) (1988) tables for 27 Table K0,K1
Table 59A Table 59B Table 59D light 59E (20’C
(20’C (20’C (20’C hydrocarbon Reference
Reference Reference Reference liquids 1986 Temp)
Temp) Temp) Temp)
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
CUST
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
METRIC
NORSOK ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
I-105 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250- D1250-04
04
4. Click any of the following buttons to define calculation results for
the observed density correction calculations.
Button Description
BASE DEN Click to display a Calculation Result dialog box you
FROM MTR use to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
BASE DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
BASE DENS Click to display a Calculation Result dialog box you
(DT) use to define the mode, keypad value, and the specific
alarm limits for base density.
Note: This button displays only if you select the
densitometer (DT TO BASE) stream
component.
BASE DENS Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for base density.
Note: This button displays only if you select th meter
(SEL TO BASE) stream component.
METER CTL Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of the
liquid at the meter (CTLm).
Note: The label on this button changes depending
on the configuration.
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Button Description
METER CTL Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of the
liquid at the meter (CTLm).
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
METER CCF Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the combined correction factor at the
meter (CCFm).
Note: The label on this button changes depending
on the configuration
METER CCF Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for the combined correction factor at the
meter (CCFm).
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
METER CPL Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the correction of the pressure of the
liquid at the meter (CPLm).
Note: The label on this button changes depending
on the configuration.
METER CPL Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for the correction of the pressure of the
liquid at the meter (CPLm).
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
5. Click any of the following buttons to define live inputs for the
observed density correction calculations:
Button Description
MTR DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for meter density.
Note: The label on this button changes depending
on the configuration.
OBS DENS (DT) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for observed density.
Note: This button displays only if you select the
densitometer (DT TO BASE) stream
component.
MTR DENS Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for meter density.
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
MTR TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for meter temperature.
Note: The label on this button changes depending
on the configuration.
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Button Description
OBS TEMP (DT) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for observed temperature.
Note: This button displays only if you select the
densitometer (DT TO BASE) stream
component.
MTR TEMP Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for meter temperature.
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
MTR PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for meter pressure.
Note: The label on this button changes depending
on the configuration.
OBS PRESS Click to display a Calculation Result dialog box you
(DT) use to define the mode, keypad value, and the specific
alarm limits for observed pressure.
Note: This button displays only if you select the
densitometer (DT TO BASE) stream
component.
MTR PRESS Click to display a Calculation Result dialog box you
(SEL) use to define the mode, keypad value, and the specific
alarm limits for meter pressure.
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
MTR Pe Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for equilibrium vapour pressure (Pe).
Note: The label on this button changes depending
on the configuration.
Pe Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for observed equilibrium vapour pressure
(Pe).
Note: The label on this button changes depending
on the configuration.
Pe (DT) Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for observed equilibrium vapour pressure
(Pe).
Note: This button displays only if you select the
densitometer (DT TO BASE) stream
component.
6. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
7. Click Yes to apply your changes. The PCSetup screen displays.
6.7.5 Standard Density Correction
This calculation enables you to use base density to determine the
factors for the correction for temperature of the liquid at the meter
(CTLm) and the correction for the pressure of the liquid at the meter
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(CPLm). The system then uses the CTLm and CPLm values to correct
the metered volume to reference conditions.
1. Select Standard Density Correction from the hierarchy menu.
The Standard Density Correction screen displays.
Figure 6-88. Standard Density Correction screens
2. Complete the following fields.
Field Description
Density Table Indicates the density units the S600+ uses for the
Units density correction calculations. Click to display all
valid values.
CH. 11 2004/7 Use API MPMS Ch. 11.1 2004,
CUST Addendum 1, 2007 Imperial units.
CH. 11 2004/7 Use API MPMS Ch. 11.1 2004,
METRIC Addendum 1, 2007 Metric Units
DEG.API Use degrees API.
KG/M3 Use kilograms per cubic meter. This
is the default.
S.G. Use specific gravity.
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Field Description
NORSOK Use Norsok I-105 Appendix D
I-105 density correction.
Note: See Table 6-2 for product selection.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
A CRUDE Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5A and 6A.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
B REFINED Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If SG = Petroleum Measurement
Tables 1980 Tables 23B and 24B.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5B and 6B.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
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Field Description
C SPECIAL Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Table
54C.
If SG = Petroleum Measurement
Tables 1980 Tables 23C and 24C.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5C and 6C.
If CH.11 2004/7 Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/, Metric = API MPMS
Chapter 11 2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
D LUBE Selection is based on the value in
OILS the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If SG = Petroleum Measurement
Tables 1982 Tables 23D and 24D.
If DEG API = Petroleum
Measurement Tables 1982 Tables
5D and 6D.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM-IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and
54.
Note: The output is based on the
relevant formula or look up
tables dependent on the
density input.
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Field Description
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.0/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The default files hold
values for the ASTM-IP Petroleum
Measurement Tables 1952 Tables 5
and 6.
USER K0K1 Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Tables
53A and 54A with user entered
values for K0 and K1.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A
with user entered values for K0 and
K1.
If DEG API = Petroleum Measurement
Tables 1980 Tables 5A and 6A with
user entered values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATIC ASTM D1555-95 Table lookup.
S D1555M-
95
AROMATIC ASTM D1555M-00 Table Lookup.
S D1555M-
00
AROMATIC ASTM D1555-04a Calculation.
S D1555M-
04A
AROMATIC ASTM D1555M-08 Calculation.
S D1555M-
08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
CPL Indicates the specific CPL calculation the S600+ uses.
Calculation Click to display all valid values.
Note: This field does not display if you select CH.11
2004 CUST or CH.11 2004 METRIC as the
Density Table Units or one of the Gazprom
options as Product Type because these
standards also specify the CPL calculation.
OFF No CPL calculation.
API121 Use API MPMS Ch.11.2.1 1984.
API1121M Use API MPMS Ch. 11.2.1M 1984.
This is the default.
API122 Use API MPMS Ch.11.2.2 1986
API122M Use API MPMS Ch.11.2.2M 1986
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Field Description
CONSTANT Use a value you enter.
DOWNER Use calculations specified in L.
Downer’s 1979 paper Generation of
New Compressibility Tables for
International Use
Rounding Indicates whether the S600+ rounds the calculation
results. Click to display all valid values.
OFF No rounding occurs. This is the
default.
NATIVE Round to the rules specified in the
selected calculation standard.
API Ch.12.2 Round in accordance with API MPMS
Part 2 Ch.12.2 Part 2 – Measurement
Tickets 1995
API Ch.12.2 Round in accordance with API MPMS
Part 3 Ch.12.2 Part 3 – Proving Reports
1998
Flocheckl Round in accordance with Emerson
Flocheck verification software
package
ASTM Round in accordance with API MPMS
D1250-04 Ch.11.1 2004 (ASTM D1250-04)
Ch.11 method to round to the Petroleum
Measurement Table 1980 Tables
DECC 1980 DTI/DECC requirements for
Petroleum Measurement Tables 1980
Tables. No rounding occurs and an
iteration tolerance of 0.0001.
Reference Sets, in degrees Centigrade, the reference
Temp temperature for the correction calculations. The default
is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The default
is 0.
FFactor Sets the compressibility factor for the liquid (also
known as the beta factor). The default is 0.
PE Calculation Sets the option to calculate the fluid’s Equilibrium
Vapour Pressure. While this is normally assumed to be
0, you can use it for natural gas liquids (NGL) and
similar applications. Click to display all valid values.
OFF Do not calculate PE value. This
is the default.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 2 Equation 2
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 2 Equation 2
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 3 Equation 3
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 3 Equation 3
BASE DENSITY Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
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Field Description
BASE DENS Click to display a Calculation Result dialog box you use
(DT) to define the mode, keypad value, and the specific
alarm limits for base density.
Note: This button displays only if you select the
density to stream option.
Table 6-2. Standard Density Correction Product Selection
Product Type
Density ASTM-IP A B C D Light Light Light Table User
Units 1952 Crude Refined Special Lube Oils 1986 TP25 TP27 Lookup K0 K1
DEG API ASTM ASTM ASTM ASTM ASTM n/a n/a n/a User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 lookup D1250-80
(1952) Table 6A Table 6B Table 6C Table 6D table Table 6A/
Table 6 User
K0,K1
S.G. ASTM ASTM ASTM ASTM ASTM n/a GPA TP- GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 25/ 1988 27 Table lookup D1250-80
(1952) Table 24A Table 24B Table 24C Table 24D Table 24E 24E table Table 24A/
Table 24 User
K0,K1
KG/M3 ASTM ASTM ASTM ASTM ASTM ASTM–IP- n/a GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 API 27 Table lookup D1250-80
(1952) Table 54A Table 54B Table 54C Table 54D Petroleum 54E table Table 54A/
Table 54 IP Paper 3 IP Paper 3 IP Paper 3 Measure GPA TP- User
(1988) (1988) (1988) ment 27 Table K0,K1
Table 60A Table 60B Table 60D tables for 60E (20’C
(20’C (20’C (20’C light Reference
Reference Reference Reference hydrocarb Temp)
Temp) Temp) Temp) on liquids
1986
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
CUST
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
Metric
NORSOK ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
I-105 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04
3. Click any of the following buttons to define live inputs for the
density correction calculation:
Button Description
MTR TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of
the liquid at the meter (CTLm).
Note: The label on this button changes depending
on the configuration.
SEL TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of
the liquid at the meter (CTLm).
Note: The label on this button changes depending
on the configuration.
MTR PRESS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the pressure of the
liquid at the meter (CPLm).
Note: The label on this button changes depending
on the configuration.
SEL PRESS Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the correction of the pressure of the liquid at
the meter (CPLm).
Note: The label on this button changes depending
on the configuration.
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Button Description
MTR Pe Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the equilibrium vapour pressure (Pe).
Note: The label on this button change depending on
the configuration.
Pe Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for observed equilibrium vapour pressure (Pe).
Note: The label on this button changes depending
on the configuration.
4. Click any of the following buttons to define calculation results for
the density correction calculation:
Button Description
METER Displays a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for meter density.
Note: The label on this button changes depending
on the configuration.
MTR DENS (DT) Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed density.
Note: The label on this button changes depending
on the configuration.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.7.6 Base Sediment and Water (BSW)
This option provides base sediment and water (BSW) settings for the
calculation of the net volume totals.
1. Select BSW from the hierarchy menu. The BSW screen displays.
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Figure 6-89. BSW screen
2. Complete the following fields.
Field Description
Calc Select Indicates the standard the S600+ uses for the
BSW calculations. Click to display all valid
values.
IP VII/2 4.12 Use IP VII/2 4.12 standard. This is the default.
REF METER Use the meter density; mass = meter dry volume *
DENS meter density.
REF STD DENS Use the standard density; mass = std dry volume *
std density.
US METHOD 1 Use the meter density; mass = meter wet volume *
meter density.
NORSOK I-105 Use Norsok I-105 Appendix D method of
computing totals. This must be used in conjunction
with Norsok I-105 Density Table Units option.
6.7.7 Coriolis
Coriolis settings define the constants and calculation limits for a range
of parameters, including stream input sources and modes of operation.
These settings also allow you to define alarms. The system activates
these alarms when the calculated results for the flowrates are not
within specified limits.
1. Select Coriolis from the hierarchy menu. The Coriolis screen
displays.
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Figure 6-90. Coriolis screen
2. Complete the following fields.
Field Description
Flow Units Indicates the primary flow units measurements. Valid
values are MASS (configure the Coriolis meter for
mass-based input) or VOLUME (configure the meter
for volume-based inputs). The default is MASS.
Flow Data Indicates the source of flow data. Valid values are
Source SERIAL (enable the system to take the primary
variable from the serial mass or volume flowrate) or
PULSE I/P (calculate the primary variable from the
mass or volume pulse input.). The default is SERIAL.
Kdpf Sets a density correction factor value. The default is 0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
Density Calib Sets a density calibration pressure value. The default
Pressure is 0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
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Field Description
Ktpf1 Sets a pulse correction factor value. The default is 0.
Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
Flow Calib Sets a flow calibration pressure value. The default is 0.
Pressure Note: Please contact your Coriolis supplier or
reference the supplied calibration sheet for
more information regarding this field and
value.
Pressure Indicates the source of pressure I/O. Valid values are
CORIOLIS (use data from the Coriolis serial link) or I/O
(use data either from ADC/PRT/Density inputs [if
correctly configured] or from the Coriolis serial link [if
incorrectly configured]). The default is CORIOLIS.
Note: If you select I/O, remember to configure the
analog inputs.
Temperature Indicates the source of temperature I/O. Valid values
are CORIOLIS (use data from the Coriolis serial link)
or I/O (use data either from the ADC/PRT/Density
inputs [if correctly configured] or from the Coriolis serial
link [if incorrectly configured]). The default is
CORIOLIS.
Note: If you select I/O, remember to configure the
analog inputs.
Density Indicates the source of density I/O. Valid values aret
CORIOLIS (se data from the Coriolis serial link) or I/O
(use data either from the ADC/PRT/Density inputs [if
correctly configured] or from the Coriolis serial link [if
incorrectly configured]). The default is CORIOLIS.
Note: If you select I/O, remember to configure the
densitometer.
Density Calc Indicates whether the S600+ uses the density from the
Sel Coriolis meter or from a station densitometer (if
configured). Valid values are BASE TO METER for a
station densitometer or METER TO BASE for the
Coriolis value. BASE TO METER is the default.
Use 64 bit totals Indicates whether the S600+ uses the 64-bit totals
received from the Coriolis meter in totalisation
routines.
NO Use the 32-bit totals received from the
Coriolis meter. This is the default.
YES Use the 64-bit totals received from the
Coriolis meter.
Use ext Indicates which serial temperature and pressure
temp/press values the S600+ uses in calculations.
Note: This is valid only if the temperature and
pressure I/O selections are set to CORIOLIS.
NO Use the internally derived temperature and
pressure values. This is the default.
YES Use the external temperature and pressure
input values.
Max Sets, in seconds, the maximum acceptable gap
Acceptable between successive polls. The default is 50. The
Gap Between system uses this value to determine communication
Successive failures.
Polls
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Field Description
Flow Integral Sets the acceptable tolerance factor for comparing
Acceptance flowrate to elapsed totals. The default is 20.
Factor
Max Meter Sets a maximum allowable increment in the received
Total total. Used by the increment validation logic.
Max Flowrate Sets a maximum allowable flowrate. The default is
500.
3. Click any of the following buttons to set meter variable limits.
Button Description
SERIAL PRESS Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for serial pressure.
SERIAL TEMP Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for serial temperature.
SERIAL Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the specific
alarm limits for serial density.
I/O PRESSURE Click to display an Analog Input dialog box you use to
define various values for the analog input.
I/O Click to display an Analog Input dialog box you use to
TEMPERATURE define various values for the analog input.
I/O DENSITY Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for I/O density.
Coriolis Click to display the I/O Setup screen in Comms.
Comms
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
6.8 Liquid – Turbine
These stream settings are specific to liquid applications using turbine
meters. When you initially create a configuration, the calculation
selections you make determine which calculation-specific screens
appear in the hierarchy menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.8.1 Local Units
This option allows you to override the global K-factor unit as a liquid
application may have more than one type of meter, each using different
K-factor units.
1. Select Local Units from the hierarchy menu. The Local Units
screen displays.
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Figure 6-91. Local Units screen
2. Complete the following field.
Field Description
K-factor Units Indicates the type of units you desire to use and
override the system K-factor units of measurement.
Click ▼ to display all valid values. The default is
SYSTEM UNITS.
Note: If you select System Units, the stream uses
the global default value.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.8.2 Linearisation
Linearisation settings define the constants and calculation limits for the
meter factor and the K-factor typically taken from a Meter Calibration
Certificate. The system calculates a meter factor and K-factor
corresponding to the turbine frequency by interpolating the frequency
between fixed points and then cross-referencing this value to a look-up
table. and the K-factor.
Flow meters produce pulses proportional to the total flow through the
meter. The K-factor represents the number of pulses produced per unit
volume.
Linearisation settings also allow you to define alarms. The system
activates these alarms when the calculated results for the meter factor
and K-factor are not within the specified limits.
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Notes:
The linearisation curve for Liquid Turbine configurations uses
IVOL Flow Rate as the default input for both K-factor and Meter
Factor calculations. The ability to change the defaults is available
only with Config600 Pro software.
Batching systems that employ meter factor or K-factor linearisation
with retrospective meter factor/K-factor adjustments assume that
the adjusted value has a "keypad" mode.
To prevent the live metering system from applying a double
correction, use either a calculated meter factor or a calculated K-
factor linearisation (that is, only one factor should have a
calculated mode).
1. Select Linearisation from the hierarchy menu. The Linearisation
screen displays.
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Figure 6-92. Linearisation screen
2. Complete the following fields.
Field Description
Meter Factors Sets up to 12 flow rate and values for the meter
correction factors.
Flowrate/Freq Set the flowrate and frequency for
each of the meter correction factors.
Value Set the corresponding values for
each of the meter factors.
K Factors Sets up to 10 flow rate and values for the K-factors.
Flowrate/Freq Set the flowrate and frequency for
each of the K-factors.
Value Set the corresponding values for
each of the K-factors.
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Field Description
METER Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the
specific alarm limits for the respective factor.
K-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for the respective factor.
Product Table It allows the selection of the “default” Product Table
(the in-use functionality) and the 16 other Product
Tables in order to set up to 10 flow rates and values
for the meter correction factors and K-factors for each
product type. When you select a specific product, the
meter factors and K-factors update accordingly.
Note: This field displays only if you enable the
Product Table when you create the
configuration.
Aramco Aramco-style linearisation is identical to normal
linearisation, but is only used to generate the first
meter factor – subsequent meter factors are
generated from proving.
Notes:
Ignore the fields in the Aramco frame unless
directed by technical support.
You must select Product Table with History when
you create your configuration in order to use the
Prover MF Deviation Check stage.
Normal Flow Set to zero for standard
Rate linearisation. Set to non-zero only
for Aramco-style linearisation.
Date of Initial Set the time stamp of the initial base
Base Meter meter factor.
Factor Note: This field displays only if you
enable the Product Table
with History when you
create the configuration.
K Factor Selectable between K FACTOR (values entered as
Method normal) and ERROR PERCENT (K Factor entered as
a percentage).
Meter Factor Selectable between METER FACTOR (values
Method entered as normal) and ERROR PERCENT (Meter
Factor entered as a percentage).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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6.8.3 Observed Density Correction
This option enables you to determine base density from measured
density. The system uses base density, coordinated with the standard
density correction, to calculate correction values for the temperature of
the liquid at the meter (CTLm) and the pressure of the liquid at the
meter (CPLm). The system then uses the CTLm and CPLm values to
correct the metered volume to reference conditions.
You can measure density at the header, which is associated with the
station because it is a common density available to all streams (OBS
TEMP and OBS PRESS), or you can measure it at the meter, which is
associated with a specific stream (MTR TEMP and MTR PRESS). If
you do not measure density, this screen does not display and you enter
a density at standard conditions.
Note: Options selected when the configuration was created determine
whether the screen for standard density or observed density
displays. This example configuration only shows observed
density correction. For standard density settings, see either the
example for Coriolis stream or Liquid Ultrasonic stream.
1. Select Observed Density Correction from the hierarchy menu.
The Observed Density Correction screen displays.
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Config600 Configuration Software User Manual
Figure 6-93. Observed Density Correction screens
2. Complete the following fields.
Field Description
Density Table Indicates the density units the S600+ uses for the
Units density correction calculations. Click to display all
valid values.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 CUST Addendum 1, 2007 Imperial Units.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 Addendum 1, 2007 Metric Units.
METRIC
DEG API Use degrees API.
KG/M3 Use kilograms per cubic meter. This is
the default.
S.G. Use specific gravity.
NORSOK Use Norsok I-105 Appendix D density
I-105 correction.
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Field Description
Iteration Type Indicates the iteration type for the density correction
calculations. Valid values are ASTM (use the iterative
temperature and pressure correction as defined by
ASTM/API, Chapter 12) or IP2 (use the iterative
temperature and pressure correction as defined in IP 2
[ISO 91-1]). The default is ASTM.
Hydrometer Indicates whether the S600+ applies hydrometer
Correction correction values to the calculation. Valid values are
YES and NO; the default is NO.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
A CRUDE Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5A and 6A.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
B REFINED Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If SG = Petroleum Measurement
Tables 1980 Tables 23B and 24B.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5B and 6B.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
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Field Description
C SPECIAL Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Tables
54C.
If SG = Petroleum Measurement
Tables 1980 Tables 23C and 24C.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5C and 6C.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
D LUBE Selection is based on the value in
OILS the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If SG = Petroleum Measurement
Tables 1982 Tables 23D and 24D.
If DEG API = Petroleum
Measurement Tables 1982 Tables
5D and 6D.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM-IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and 54
(Algorithm).
Note: The output is based on the
relevant formula or look up
tables dependent on the
density input.
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Field Description
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.x/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The specific file
selected is based on the value in the
Density Table Units field:
If SG, values are read from the ASTM-
IP Petroleum Measurement Tables
1952 Tables 23 file.
If DEG API, values are read from the
ASTM-IP Petroleum Measurement
Tables 1952 Tables 5 file.
For KG/M3, please consult technical
support.
USER K0 K1 Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Tables
53A and 54A with user entered
values for K0 and K1.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A
with user entered values for K0 and
K1.
If DEG API = Petroleum Measurement
Tables 1980 Tables 5A and 6A with
user entered values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555-95 Table lookup.
D1555M-95
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555M-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555M-08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
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Field Description
CPL Indicates the specific CPL calculation the S600+ uses.
Calculation Click to display all valid values.
Note: This field does not display if you select CH.11
2004 CUST or CH.11 2004 METRIC as the
Density Table Units or one of the Gazprom
options as Product Type because these
standards also specify the CPL calculation.
OFF No CPL calculation.
API121 Use API MPMS Ch.11.2.1 1984.
API1121M Use API MPMS Ch. 11.2.1M 1984.
This is the default.
API122 Use API MPMS Ch.11.2.2 1986
API122M Use API MPMS Ch.11.2.2M 1986
CONSTANT Use a value you enter.
DOWNER Use calculations specified in L.
Downer’s 1979 paper Generation of
New Compressibility Tables for
International Use
Rounding Indicates whether the S600+ rounds the calculation
results. Click to display all valid values.
OFF No rounding occurs. This is the
default.
NATIVE Round to the rules specified in the
selected calculation standard.
API Ch.12.2 Round in accordance with API MPMS
Part 2 Ch.12.2 Part 2 – Measurement
Tickets 1995
API Ch.12.2 Round in accordance with API MPMS
Part 3 Ch.12.2 Part 3 – Proving Reports
1998
Flocheck Round in accordance with Emerson
Flowcheck verification software
package
ASTM Round in accordance with API MPMS
D1250-04 Ch.11.1 2004 (ASTM D1250-04)
Ch.11 method to round to the Petroleum
Measurement Table 1980 Tables
DECC 1980 DTI/DECC requirements for
Petroleum Measurement Tables 1980
Tables. No rounding occurs and an
iteration tolerance of 0.0001.
Reference Indicates, in degrees Centigrade, the reference
Temp temperature for the correction calculations. The default
is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The default is
0.
FFactor Sets the compressibility factor for the liquid (also
known as the beta factor). The default is 0.
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Field Description
PE Calculation Sets the option to calculate the fluid’s Equilibrium
Vapour Pressure. While this is normally assumed to be
0, you can use it for natural gas liquids (NGL) and
similar applications. Click to display all valid values.
OFF Do not calculate PE value. This
is the default.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 2 Equation 2
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 2 Equation 2
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 3 Equation 3
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 3 Equation 3
Aromatics Sets the type of aromatics product. Click to display
Type all valid values. The default is Benzene.
Aromatics CCF Sets the method for calculating a combined corrector
factory (CCF) for aromatics products. Valid values are
Density (calculate using a density you enter) or Table
1 (calculate use a density from an embedded table).
Table 6-3. Observed Density Correction Product Selection
Product Type
Density ASTM-IP A B C D Light Light Light Table User
Units 1952 Crude Refined Special Lube Oils 1986 TP25 TP27 Lookup K0 K1
DEG API n/a ASTM ASTM n/a ASTM n/a n/a n/a ASTM-IP ASTM
D1250-80 D1250-80 D1250-80 Petroleum D1250-80
Table 5A Table 5B Table 5D Measure- Table 5A/
ment User
Tables K0,K1
1952
Tables 5
lookup
table
S.G. ASTM ASTM ASTM n/a ASTM n/a GPA TP- GPA TP- ASTM-IP ASTM
D1250 D1250-80 D1250-80 D1250-80 25/ 1988 27 Table Petroleum D1250-80
(1952) Table 23A Table 23B Table 23D Table 23E 23E Measure- Table 23A/
Table 23 ment User
Algorithm Tables K0,K1
1952
Tables 23
lookup
table
KG/M3 ASTM ASTM ASTM n/a ASTM ASTM–IP- n/a GPA TP- Consult ASTM
D1250 D1250-80 D1250-80 D1250-80 API 27 Table technical D1250-80
(1952) Table 53A Table 53B Table 53D Petroleum 53E support Table 53A/
Table 53 IP Paper 3 IP Paper 3 IP Paper 3 Measure GPA TP- User
Algorithm (1988) (1988) (1988) ment 27 Table K0,K1
Table 59A Table 59B Table 59D tables for 59E (20’C
(20’C (20’C (20’C light Reference
Reference Reference Reference hydrocarb Temp)
Temp) Temp) Temp) on liquids
1986
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
CUST
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
METRIC
NORSOK ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
I-105 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04
3. Click any of the following buttons to define calculation results for
the observed density correction calculations.
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Button Description
BASE DENSITY Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
METER CTL Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of
the liquid at the meter (CTLm).
Note: The label on this button changes depending
on the configuration.
METER CCF Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the combined correction factor at
the meter (CCFm).
Note: The label on this button changes depending
on the configuration.
METER CPL Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the pressure of the
liquid at the meter (CPLm).
Note: The label on this button changes depending
on the configuration.
4. Click any of the following buttons to define live inputs for the
observed density correction calculations.
Button Description
METER Displays a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for meter density.
Note: The label on this button changes depending
on the configuration.
OBS DENS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed density.
Note: The label on this button changes depending
on the configuration.
MTR TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter temperature.
Note: The label on this button changes depending
on the configuration.
OBS TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed temperature.
Note: The label on this button changes depending
on the configuration.
MTR PRESS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter pressure.
Note: The label on this button changes depending
on the configuration.
OBS PRESS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed pressure.
Note: The label on this button changes depending
on the configuration.
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Button Description
Pe Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed equilibrium vapour
pressure (Pe).
Note: The label on this button changes depending
on the configuration.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.8.4 Standard Density Correction
This calculation enables you to use base density to determine the
factors for the correction for temperature of the liquid at the meter
(CTLm) and the correction for the pressure of the liquid at the meter
(CPLm). The system then uses the CTLm and CPLm values to correct
the metered volume to reference conditions.
1. Select Standard Density Correction from the hierarchy menu.
The Standard Density Correction screen displays.
Figure 6-94. Standard Density Correction screen
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Config600 Configuration Software User Manual
2. Complete the following fields.
Field Description
Density Table Indicates the density units the S600+ uses for the
Units density correction calculations. Click to display all
valid values.
CH. 11 2004/7 Use API MPMS Ch. 11.1 2004,
CUST Addendum 1, 2007 Imperial units.
CH. 11 2004/7 Use API MPMS Ch. 11.1 2004,
METRIC Addendum 1, 2007 Metric Units
DEG.API Use degrees API.
KG/M3 Use kilograms per cubic meter. This
is the default.
S.G. Use specific gravity.
NORSOK Use Norsok I-105 Appendix D
I-105 density correction.
Note: See Table 6-2 for product selection.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
A CRUDE Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5A and 6A.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
B REFINED Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If SG = Petroleum Measurement
Tables 1980 Tables 23B and 24B.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5B and 6B.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
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Field Description
C SPECIAL Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Table
54C.
If SG = Petroleum Measurement
Tables 1980 Tables 23C and 24C.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5C and 6C.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
D LUBE Selection is based on the value in
OILS the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If SG =,Petroleum Measurement
Tables 1982 Tables 23D and 24D.
If DEG API = Petroleum
Measurement Tables 1982 Tables
5D and 6D.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM-IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and 54
(Algorithm).
Note: The output is based on the
relevant formula or look up
tables dependent on the
density input.
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Field Description
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.x/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The specific file
selected is based on the value in the
Density Table Units field:
If SG, values are read from the ASTM-
IP Petroleum Measurement Tables
1952 Tables 23 file.
If DEG API, values are read from the
ASTM-IP Petroleum Measurement
Tables 1952 Tables 5 file.
For KG/M3, please consult technical
support.
USER K0 K1 Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Tables
53A and 54A with user entered
values for K0 and K1.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A
with user entered values for K0 and
K1.
If DEG API = Petroleum Measurement
Tables 1980 Tables 5A and 6A with
user entered values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555-95 Table lookup.
D1555M-95
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555M-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555M-08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
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Field Description
CPL Indicates the specific CPL calculation the S600+ uses.
Calculation Click to display all valid values.
Note: This field does not display if you select CH.11
2004 CUST or CH.11 2004 METRIC as the
Density Table Units or one of the Gazprom
options as Product Type because these
standards also specify the CPL calculation.
OFF No CPL calculation.
API121 Use API MPMS Ch.11.2.1 1984.
API1121M Use API MPMS Ch. 11.2.1M 1984.
This is the default.
API122 Use API MPMS Ch.11.2.2 1986
API122M Use API MPMS Ch.11.2.2M 1986
CONSTANT Use a value you enter.
DOWNER Use calculations specified in L.
Downer’s 1979 paper Generation of
New Compressibility Tables for
International Use
Rounding Indicates whether the S600+ rounds the calculation
results. Click to display all valid values.
OFF No rounding occurs. This is the
default.
NATIVE Round to the rules specified in the
selected calculation standard.
API Ch.12.2 Round in accordance with API MPMS
Part 2 Ch.12.2 Part 2 – Measurement
Tickets 1995
API Ch.12.2 Round in accordance with API MPMS
Part 3 Ch.12.2 Part 3 – Proving Reports
1998
Flocheck Round in accordance with Emerson
Flowcheck verification software
package
ASTM Round in accordance with API MPMS
D1250-04 Ch.11.1 2004 (ASTM D1250-04)
Ch.11 method to round to the Petroleum
Measurement Table 1980 Tables
DECC 1980 DTI/DECC requirements for
Petroleum Measurement Tables 1980
Tables. No rounding occurs and an
iteration tolerance of 0.0001.
Reference Sets, in degrees Centigrade, the reference
Temp temperature for the correction calculations. The default
is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The default is
0.
FFactor Sets the compressibility factor for the liquid (also
known as the beta factor). The default is 0.
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Field Description
PE Calculation Sets the option to calculate the fluid’s Equilibrium
Vapour Pressure. While this is normally assumed to be
0, you can use it for natural gas liquids (NGL) and
similar applications. Click to display all valid values.
OFF Do not calculate PE value. This
is the default.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 2 Equation 2
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 2 Equation 2
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 3 Equation 3
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 3 Equation 3
BASE DENSITY Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
BASE DENS Click to display a Calculation Result dialog box you use
(DT) to define the mode, keypad value, and the specific
alarm limits for base density.
Note: This button displays only if you select the
density to stream option.
Aromatics Sets the type of aromatics product. Click to display
Type all valid values. The default is Benzene.
Table 6-4. Standard Density Correction Product Selection
Product Type
Density ASTM-IP A B C D Light Light Light Table User
Units 1952 Crude Refined Special Lube Oils 1986 TP25 TP27 Lookup K0 K1
DEG API ASTM ASTM ASTM ASTM ASTM n/a n/a n/a User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 lookup D1250-80
(1952) Table 6A Table 6B Table 6C Table 6D table Table 6A/
Table 6 User
K0,K1
S.G. ASTM ASTM ASTM ASTM ASTM n/a GPA TP- GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 25/ 1988 27 Table lookup D1250-80
(1952) Table 24A Table 24B Table 24C Table 24D Table 24E 24E table Table 24A/
Table 24 User
K0,K1
KG/M3 ASTM ASTM ASTM ASTM ASTM ASTM–IP- n/a GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 API 27 Table lookup D1250-80
(1952) Table 54A Table 54B Table 54C Table 54D Petroleum 54E table Table 54A/
Table 54 IP Paper 3 IP Paper 3 IP Paper 3 Measure GPA TP- User
(1988) (1988) (1988) ment 27 Table K0,K1
Table 60A Table 60B Table 60D tables for 60E (20’C
(20’C (20’C (20’C light Reference
Reference Reference Reference hydrocarb Temp)
Temp) Temp) Temp) on liquids
1986
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
CUST
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
Metric
NORSOK ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
I-105 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04
3. Click any of the following buttons to define live inputs for the
calculations.
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Button Description
MTR TEMP Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for meter temperature.
Note: The label on this button changes depending
on the configuration.
MTR PRESS Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for meter pressure.
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
Pe Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for equilibrium vapour pressure (Pe).
Note: The label on this button changes depending
on the configuration.
4. Click any of the following buttons to define calculation results for
the correction calculations.
Button Description
METER Displays a Calculation Result dialog box you use to
DENSITY define the mode, keypad value, and the specific alarm
limits for meter density.
Note: The label on this button changes depending
on the configuration.
METER CCF Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the combined correction factor at the meter
(CCFm).
Note: The label on this button changes depending
on the configuration.
METER CTL Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the correction of the temperature of the liquid
at the meter (CTLm).
Note: The label on this button changes depending
on the configuration.
METER CPL Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for the correction of the pressure of the liquid at
the meter (CPLm)
Note: The label on this button changes depending
on the configuration.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.8.5 Base Sediment and Water (BSW)
This option provides base sediment and water (BSW) settings for the
calculation of the net volume totals.
1. Select BSW from the hierarchy menu. The BSW screen displays.
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Figure 6-95. BSW screen
2. Complete the following field.
Field Description
Calc Select Indicates the standard the S600+ uses for the BSW
calculations. Click to display all valid values.
IP VII/2 4.12 Use IP VII/2 4.12 standard. This is
the default.
REF METER Use the meter density; mass =
DENS meter dry volume * meter density
REF STD Use the standard density; mass =
DENS std dry volume * std density.
US METHOD 1 Use the meter density; mass =
meter wet volume * meter density.
NORSOK Use Norsok I-105 Appendix D
I-105 method of computing totals. This
must be used in conjunction with
Norsok I-105 Density Table Units
option.
3. Click any of the following buttons to define BSW parameters.
Button Description
BASE DENSITY Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
BSW PERCENT Click to display an Analog Input dialog box you use to
define various values for the analogue input.
Analogue Click to display the I/O Setup screen’s settings related
Inputs to the BSW analog input for the selected stream.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
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6.9 Liquid - Ultrasonic
These stream settings are specific to liquid ultrasonic applications
using turbine meters. When you initially create a configuration, the
calculation selections you make determine which calculation-specific
screens appear in the hierarchy menu.
It is extremely unlikely that any one S600+ configuration would contain
Caution all the settings discussed in this section. For that reason, several
sample configurations demonstrate the settings.
6.9.1 Local Units
This option allows you to override the global K-factor unit as a liquid
application may have more than one type of meter, each using different
K-factor units.
1. Select Local Units from the hierarchy menu. The Local Units
screen displays.
Figure 6-96. Local Units screen
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2. Complete the following field.
Field Description
K-factor Units Indicates the type of units you desire to use and
override the system K-factor units of measurement.
Click ▼ to display all valid values. The default is
SYSTEM UNITS.
Note: If you select System Units, the stream uses
the global default value.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.9.2 Linearisation
Linearisation settings define the constants and calculation limits for the
meter factor and K-factor. The S600+ calculates a meter factor
corresponding to the frequency by interpolating the frequency between
fixed points and then cross-referencing the result against a lookup
table. Linearisation settings also allow you to define alarms. The
system activates these alarms when the calculated results for the Meter
Factor are not within specified limits.
Notes:
The linearisation curve for Liquid Ultrasonic configurations uses
IVOL Flow Rate as the default input for Meter Factor calculations.
The ability to change the default is available only with Config600
Pro software.
Batching systems that employ meter factor linearisation with
retrospective meter factor adjustments assume that the adjusted
value has a "keypad" mode.
To prevent the live metering system from applying a double
correction, use either a calculated meter factor or a calculated K-
factor linearisation (that is, only one factor should have a
calculated mode).
1. Select Linearisation from the hierarchy menu. The Linearisation
screen displays.
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Figure 6-97. Linearisation screen
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2. Complete the following fields.
Field Description
Meter Factors Sets up to 20 flow rate and values for the meter
correction factors.
Flowrate/Freq Set the flowrate and frequency for
each of the meter correction
factors.
Value Set the corresponding values for
each of the meter factors.
METER Click to display a Calculation Result dialog box you
FACTOR use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
K-FACTOR Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the specific
alarm limits for the respective factor.
Product Table It allows the selection of the “default” Product Table
(the in-use functionality) and the 16 other Product
Tables in order to set up to 10 flow rates and values
for the meter correction factors and K-factors for each
product type. When you select a specific product, the
meter factors and K-factors update accordingly.
Note: This field displays only if you enable the
Product Table when you create the
configuration.
Aramco Aramco-style linearisation is identical to normal
linearisation, but is only used to generate the first
meter factor – subsequent meter factors are
generated from proving.
Notes:
Ignore the fields in the Aramco frame unless
directed by technical support.
You must select Product Table with History when
you create your configuration in order to use the
Prover MF Deviation Check stage.
Normal Flow Set to zero for standard
Rate linearisation. Set to non-zero only
for Aramco-style linearisation.
Date of Initial Set the time stamp of the initial base
Base Meter meter factor.
Factor Note: This field displays only if you
enable the Product Table
with History when you
create the configuration.
Meter Factor Selectable between METER FACTOR (values
Method entered as normal) and ERROR PERCENT (Meter
Factor entered as a percentage).
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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6.9.3 Observed Density Correction
This option enables you to determine base density from measured
density. The system uses base density, coordinated with the standard
density correction, to calculate correction values for the temperature of
the liquid at the meter (CTLm) and the pressure of the liquid at the
meter (CPLm). The system then uses the CTLm and CPLm values to
correct the metered volume to reference conditions.
You can measure density at the header, which is associated with the
station because it is a common density available to all streams (OBS
TEMP and OBS PRESS), or you can measure it at the meter, which is
associated with a specific stream (MTR TEMP and MTR PRESS). If
you do not measure density, this screen does not display and you enter
a density at standard conditions.
1. Select Observed Density Correction from the hierarchy menu.
The Observed Density Correction screen displays.
Figure 6-98. Observed Density Correction screen
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2. Complete the following fields.
Field Description
Density Table Indicates the density units the S600+ uses for the
Units density correction calculations. Click to display all
valid values.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 CUST Addendum 1, 2007 Imperial Units.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 Addendum 1, 2007 Metric Units.
METRIC
DEG API Use degrees API.
KG/M3 Use kilograms per cubic meter. This is
the default.
S.G. Use specific gravity.
NORSOK Use Norsok I-105 Appendix D density
I-105 correction.
Iteration Type Indicates the iteration type for the density correction
calculations. Valid values are ASTM (use the iterative
temperature and pressure correction as defined by
ASTM/API, Chapter 12) or IP2 (use the iterative
temperature and pressure correction as defined in IP 2
[ISO 91-1]). The default is ASTM.
Hydrometer Indicates whether the S600+ applies hydrometer
Correction correction values to the calculation. Valid values are
YES and NO; the default is NO.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
A CRUDE Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If SG =,Petroleum Measurement
Tables 1980 Tables 23A and 24A.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5A and 6A.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
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Field Description
B REFINED Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If SG = Petroleum Measurement
Tables 1980 Tables 23B and 24B.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5B and 6B.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
C SPECIAL Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum Measurement
Tables 1980 Table 54C.
If SG = Petroleum Measurement
Tables 1980 Tables 23C and 24C.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5C and 6C.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry of
Alpha, and if this is known then
the base density would be
known.
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Field Description
D LUBE Selection is based on the value in
OILS the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If SG = Petroleum Measurement
Tables 1982 Tables 23D and 24D.
If DEG API = Petroleum
Measurement Tables 1982 Tables
5D and 6D.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM-IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and 54
(Algorithm).
Note: The output is based on the
relevant formula or look up
tables dependent on the
density input.
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.x/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The specific file
selected is based on the value in the
Density Table Units field:
If SG, values are read from the ASTM-
IP Petroleum Measurement Tables
1952 Tables 23 file.
If DEG API, values are read from the
ASTM-IP Petroleum Measurement
Tables 1952 Tables 5 file.
For KG/M3, please consult technical
support.
USER K0 K1 Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum Measurement
Tables 1980 Tables 53A and 54A
with user entered values for K0 and
K1.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A
with user entered values for K0 and
K1.
If DEG API = Petroleum Measurement
Tables 1980 Tables 5A and 6A with
user entered values for K0 and K1.
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Field Description
LIGHT TP25 GPA TP-25 1998 (API Tables 23E and
24E).
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555-95 Table lookup.
D1555M-95
AROMATICS ASTM D1555M-00 Table Lookup.
D1555M-00
AROMATICS ASTM D1555-04a Calculation.
D1555M-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555M-08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid Hydrocarbon.
CPL Indicates the specific CPL calculation the S600+ uses.
Calculation Click to display all valid values.
Note: This field does not display if you select CH.11
2004 CUST or CH.11 2004 METRIC as the
Density Table Units or one of the Gazprom
options as Product Type because these
standards also specify the CPL calculation.
OFF No CPL calculation.
API121 Use API MPMS Ch.11.2.1 1984.
API1121M Use API MPMS Ch. 11.2.1M 1984.
This is the default.
API122 Use API MPMS Ch.11.2.2 1986.
API122M Use API MPMS Ch.11.2.2M 1986.
CONSTANT Use a value you enter.
DOWNER Use calculations specified in L.
Downer’s 1979 paper Generation of
New Compressibility Tables for
International Use
Rounding Indicates whether the S600+ rounds the calculation
results. Click to display all valid values.
OFF No rounding occurs. This is the
default.
NATIVE Round to the rules specified in the
selected calculation standard.
API Ch.12.2 Round in accordance with API MPMS
Part 2 Ch.12.2 Part 2 – Measurement Tickets
1995
API Ch.12.2 Round in accordance with API MPMS
Part 3 Ch.12.2 Part 3 – Proving Reports 1998
Flocheck Round in accordance with Emerson
Flowcheck verification software
package
ASTM Round in accordance with API MPMS
D1250-04 Ch.11.1 2004 (ASTM D1250-04)
Ch.11 method to round to the Petroleum
Measurement Table 1980 Tables
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Field Description
DECC 1980 DTI/DECC requirements for Petroleum
Measurement Tables 1980 Tables. No
rounding occurs and an iteration
tolerance of 0.0001.
Reference Indicates, in degrees Centigrade, the reference
Temp temperature for the correction calculations. The default
is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The default is
0.
FFactor Sets the compressibility factor for the liquid (also known
as the beta factor). The default is 0.
PE Calculation Sets the option to calculate the fluid’s Equilibrium
Vapour Pressure. While this is normally assumed to be
0, you can use it for natural gas liquids (NGL) and
similar applications. Click to display all valid values.
OFF Do not calculate PE value. This is
the default.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 2 Equation 2
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 2 Equation 2
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 3 Equation 3
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 3 Equation 3
Aromatics Sets the type of aromatics product. Click to display
Type all valid values. The default is Benzene.
Aromatics CCF Sets the method for calculating a combined corrector
factory (CCF) for aromatics products. Valid values are
Density (calculate using a density you enter) or Table 1
(calculate use a density from an embedded table).
Table 6-5. Observed Density Correction Product Selection
Product Type
Density ASTM-IP A B C D Light Light Light Table User
Units 1952 Crude Refined Special Lube Oils 1986 TP25 TP27 Lookup K0 K1
DEG API ASTM ASTM ASTM n/a ASTM n/a n/a n/a User ASTM
D1250 D1250-80 D1250-80 D1250-80 lookup D1250-80
(1952) Table 5A Table 5B Table 5D table Table 5A/
Table 5 User
Algorithm K0,K1
S.G. ASTM ASTM ASTM n/a ASTM n/a GPA TP- GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 25/ 1988 27 lookup D1250-80
(1952) Table 23A Table 23B Table 23D Table 23E Table 23E table Table 23A/
Table 23 User
Algorithm K0,K1
KG/M3 ASTM ASTM ASTM n/a ASTM ASTM–IP- n/a GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 API 27 Table lookup D1250-80
(1952) Table 53A Table 53B Table 53D Petroleum 53E table Table 53A/
Table 53 IP Paper 3 IP Paper 3 IP Paper 3 Measure GPA TP- User
Algorithm (1988) (1988) (1988) ment 27 Table K0,K1
Table 59A Table 59B Table 59D tables for 59E (20’C
(20’C (20’C (20’C light Reference
Reference Reference Reference hydrocarb Temp)
Temp) Temp) Temp) on liquids
1986
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
CUST
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
METRIC
NORSOK ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
I-105 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04
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3. Click any of the following buttons to define calculation results for
the observed density correction calculations.
Button Description
BASE DENSITY Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
METER CTL Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of
the liquid at the meter (CTLm).
Note: The label on this button changes depending
on the configuration.
METER CCF Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the combined correction factor at
the meter (CCFm).
Note: The label on this button changes depending
on the configuration.
METER CPL Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the pressure of the
liquid at the meter (CPLm).
Note: The label on this button changes depending
on the configuration.
4. Click any of the following buttons to define live inputs for the
observed density correction calculations.
Button Description
METER Displays a Calculation Result dialog box you use
DENSITY to define the mode, keypad value, and the specific
alarm limits for meter density.
Note: The label on this button changes depending
on the configuration.
OBS DENS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed density.
Note: The label on this button changes depending
on the configuration.
MTR TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter temperature.
Note: The label on this button changes depending
on the configuration.
OBS TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed temperature.
Note: The label on this button changes depending
on the configuration.
MTR PRESS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter pressure.
Note: The label on this button changes depending
on the configuration.
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Button Description
OBS PRESS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed pressure.
Note: The label on this button changes depending
on the configuration.
Pe Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for observed equilibrium vapour
pressure (Pe).
Note: The label on this button changes depending
on the configuration.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.9.4 Standard Density Correction
This calculation enables you to use base density to determine the
factors for the correction for temperature of the liquid at the meter
(CTLm) and the correction for the pressure of the liquid at the meter
(CPLm). The system then uses the CTLm and CPLm values to correct
the metered volume to reference conditions.
1. Select Standard Density Correction from the hierarchy menu.
The Standard Density Correction screen displays.
Figure 6-99. Standard Density Correction screen
2. Complete the following fields.
Field Description
Density Table Indicates the density units the S600+ uses for the
Units density correction calculations. Click to display all
valid values.
CH. 11 2004/7 Use API MPMS Ch. 11.1 2004,
CUST Addendum 1, 2007 Imperial units.
CH. 11 2004/7 Use API MPMS Ch. 11.1 2004,
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Field Description
METRIC Addendum 1, 2007 Metric Units
DEG.API Use degrees API.
KG/M3 Use kilograms per cubic meter. This
is the default.
S.G. Use specific gravity.
NORSOK Use Norsok I-105 Appendix D
I-105 density correction.
Note: See Table 6-2 for product selection.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A Crude.
A CRUDE Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59A and 60A.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5A and 6A.
If CH.11 2004/7, Cust Density Table
Units = API MPMS Chapter 11
2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
B REFINED Selection is based on the value in
the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1980 Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59B and 60B.
If SG = Petroleum Measurement
Tables 1980 Tables 23B and 24B.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5B and 6B.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
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Field Description
C SPECIAL Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Table
54C.
If SG = Petroleum Measurement
Tables 1980 Tables 23C and 24C.
If DEG API = Petroleum
Measurement Tables 1980 Tables
5C and 6C.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
Note: Table 53C is not implemented
as the assumption is made that
the base density is already
known. This is because Table
53C allows for a keypad entry
of Alpha, and if this is known
then the base density would be
known.
D LUBE Selection is based on the value in
OILS the Density Table Units field:
If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables
1982 Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables
1988 Tables 59D and 60D.
If SG = Petroleum Measurement
Tables 1982 Tables 23D and 24D.
If DEG API = Petroleum
Measurement Tables 1982 Tables
5D and 6D.
If CH.11 2004/7, Cust = API MPMS
Chapter 11 2004.
If CH.11 2004/7, Metric = API MPMS
Chapter 11 2004.
LIGHT 1986 ASTM-IP-API Petroleum
Measurement Tables for Light
Hydrocarbon Liquids 1986 Tables 53
and 54.
ASTM-IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and 54
(Algorithm).
Note: The output is based on the
relevant formula or look up
tables dependent on the
density input.
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Field Description
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.x/Config/Project
Name/extras directory and transfers
that data into the S600+ with the
configuration file. The specific file
selected is based on the value in the
Density Table Units field:
If SG, values are read from the ASTM-
IP Petroleum Measurement Tables
1952 Tables 23 file.
If DEG API, values are read from the
ASTM-IP Petroleum Measurement
Tables 1952 Tables 5 file.
For KG/M3, please consult technical
support.
USER K0 K1 Selection is based on the value in
the Density Table Units field:
If KG/M3 = Petroleum
Measurement Tables 1980 Tables
53A and 54A with user entered
values for K0 and K1.
If SG = Petroleum Measurement
Tables 1980 Tables 23A and 24A
with user entered values for K0 and
K1.
If DEG API = Petroleum Measurement
Tables 1980 Tables 5A and 6A with
user entered values for K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E
and 24E).
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATIC ASTM D1555-95 Table lookup.
S D1555M-
95
AROMATIC ASTM D1555M-00 Table Lookup.
S D1555M-
00
AROMATIC ASTM D1555-04a Calculation.
S D1555M-
04A
AROMATIC ASTM D1555M-08 Calculation.
S D1555M-
08
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B1 UGC B.1 Unstable Gas Condensate.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B2 SLH B.2 Stable Liquid Hydrocarbon.
STO5.9 08 Gazprom STO-5.9 2008 Addendum
B3 WFLH B.3 Wide Fraction Liquid
Hydrocarbon.
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Field Description
CPL Indicates the specific CPL calculation the S600+ uses.
Calculation Click to display all valid values.
Note: This field does not display if you select CH.11
2004 CUST or CH.11 2004 METRIC as the
Density Table Units or one of the Gazprom
options as Product Type because these
standards also specify the CPL calculation.
OFF No CPL calculation.
API121 Use API MPMS Ch.11.2.1 1984.
API1121M Use API MPMS Ch. 11.2.1M 1984.
This is the default.
API122 Use API MPMS Ch.11.2.2 1986.
API122M Use API MPMS Ch.11.2.2M 1986.
CONSTANT Use a value you enter.
DOWNER Use calculations specified in L.
Downer’s 1979 paper Generation of
New Compressibility Tables for
International Use
Rounding Indicates whether the S600+ rounds the calculation
results. Click to display all valid values.
OFF No rounding occurs. This is the
default.
NATIVE Round to the rules specified in the
selected calculation standard.
API Ch.12.2 Round in accordance with API MPMS
Part 2 Ch.12.2 Part 2 – Measurement
Tickets 1995.
API Ch.12.2 Round in accordance with API MPMS
Part 3 Ch.12.2 Part 3 – Proving Reports
1998.
Flocheckl Round in accordance with Emerson
Flocheck verification software
package .
ASTM Round in accordance with API MPMS
D1250-04 Ch.11.1 2004 (ASTM D1250-04)
Ch.11 method to round to the Petroleum
Measurement Table 1980 Tables.
DECC 1980 DTI/DECC requirements for
Petroleum Measurement Tables 1980
Tables. No rounding occurs and an
iteration tolerance of 0.0001.
Reference Sets, in degrees Centigrade, the reference
Temp temperature for the correction calculations. The default
is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The default
is 0.
FFactor Sets the compressibility factor for the liquid (also
known as the beta factor). The default is 0.
PE Calculation Sets the option to calculate the fluid’s Equilibrium
Vapour Pressure. While this is normally assumed to be
0, you can use it for natural gas liquids (NGL) and
similar applications. Click to display all valid values.
OFF Do not calculate PE value. This
is the default.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 2 Equation 2.
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Field Description
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 2 Equation 2.
GPA TP-15 1988 Use the GPA TP-15 1988
Equation 3 Equation 3.
GPA TP-15 2003 Use the GPA TP-15 2003
Equation 3 Equation 3.
BASE DENSITY Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
Note: The label on this button changes depending
on the configuration.
BASE DENS Click to display a Calculation Result dialog box you use
(DT) to define the mode, keypad value, and the specific
alarm limits for base density.
Note: This button displays only if you select the
density to stream option.
Aromatics Sets the type of aromatics product. Click to display
Type all valid values. The default is Benzene.
Aromatics CCF Sets the method for calculating a combined corrector
factory (CCF) for aromatics products. Valid values are
Density (calculate using a density you enter) or Table
1 (calculate use a density from an embedded table).
Table 6-6. Standard Density Correction Product Selection
Product Type
Density ASTM-IP A B C D Light Light Light Table User
Units 1952 Crude Refined Special Lube Oils 1986 TP25 TP27 Lookup K0 K1
DEG API ASTM ASTM ASTM ASTM ASTM n/a n/a n/a User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 lookup D1250-80
(1952) Table 6A Table 6B Table 6C Table 6D table Table 6A/
Table 6 User
K0,K1
S.G. ASTM ASTM ASTM ASTM ASTM n/a GPA TP- GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 25/ 1988 27 Table lookup D1250-80
(1952) Table 24A Table 24B Table 24C Table 24D Table 24E 24E table Table 24A/
Table 24 User
K0,K1
KG/M3 ASTM ASTM ASTM ASTM ASTM ASTM–IP- n/a GPA TP- User ASTM
D1250 D1250-80 D1250-80 D1250-80 D1250-80 API 27 Table lookup D1250-80
(1952) Table 54A Table 54B Table 54C Table 54D Petroleum 54E table Table 54A/
Table 54 IP Paper 3 IP Paper 3 IP Paper 3 Measurem GPA TP- User
(1988) (1988) (1988) ent tables 27 Table K0,K1
Table 60A Table 60B Table 60D for light 60E (20’C
(20’C (20’C (20’C hydrocarb Reference
Reference Reference Reference on liquids Temp)
Temp) Temp) Temp) 1986
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
CUST
CH. 11 n/a ASTM ASTM ASTM ASTM n/a n/a n/a n/a n/a
2004/7 D1250-04 D1250-04 D1250-04 D1250-04
Metric
NORSOK ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM ASTM
I-105 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04 D1250-04
3. Click any of the following buttons to define live inputs for the
standard density correction calculations.
Button Description
MTR TEMP Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter temperature.
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
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Button Description
MTR PRESS Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for meter pressure.
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
Pe Displays a Calculation Result dialog box you use to
define the mode, keypad value, and the specific alarm
limits for observed equilibrium vapour pressure (Pe).
Note: This button displays only if you select the
meter (SEL TO BASE) stream component.
4. Click any of the following buttons to define calculation results for
the standard density correction calculations.
Button Description
METER Click to display a Calculation Result dialog box you
DENSITY use to define the mode, keypad value, and the
specific alarm limits for meter density.
Note: The label on this button changes depending
on whether you select the DT TO BASE or
SEL TO BASE stream component.
METER CCF Click to display a Calculation Result dialog box you
use to define the mode, keypad value, and the
specific alarm limits for the combined correction
factor at the meter (CCFm).
Note: This button displays only if you select the
SEL TO BASE stream component.
METER CTL Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the temperature of
the liquid at the meter (CTLm).
Note: This button displays only if you select the
SEL TO BASE stream component.
METER CPL Displays a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for the correction of the pressure of the
liquid at the meter (CPLm).
Note: This button displays only if you select the SEL
TO BASE stream component.
5. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
6. Click Yes to apply your changes. The PCSetup screen displays.
6.9.5 Base Sediment and Water (BSW)
This option provides base sediment and water (BSW) settings for the
calculation of the net volume totals.
1. Select BSW from the hierarchy menu. The BSW screen displays.
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Figure 6-100. BSW screen
2. Complete the following fields
Field Description
Calc Select Indicates the standard the S600+ uses for the BSW
calculations. Click to display all valid values.
IP VII/2 4.12 Use IP VII/2 4.12 standard. This is
the default.
REF METER Use the meter density; mass =
DENS meter dry volume * meter density
REF STD Use the standard density; mass =
DENS std dry volume * std density.
US METHOD 1 Use the meter density; mass =
meter wet volume * meter density.
NORSOK Use Norsok I-105 Appendix D
I-105 method of computing totals. This
must be used in conjunction with
the Norsok I-105 Density Table
Units option.
3. Click any of the following buttons to define BSW parameters.
Button Description
BASE DENSITY Click to display a Calculation Result dialog box you use
to define the mode, keypad value, and the specific
alarm limits for base density.
BSW PERCENT Click to display an Analogue Input dialog box you use
to define various values for the analogue input.
Analogue Click to display the I/O Setup screen’s settings related
Inputs to the BSW analogue input for the selected stream.
4. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
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6.9.6 Daniel Liquid Ultrasonic
This option provides an interface between the Modbus comms and the
generic ultrasonic increments handling.
The S600+ can generate a totals increment from:
Forward or reverse totals from the ultrasonic meter (USM),
corrected for spool housing effects by the ultrasonic meter using
temperature and pressure input to the ultrasonic meter.
Forward or reverse raw totals not corrected for the spool housing at
the USM, but corrected in this task using temperature and pressure
measurements input directly to the S600+.
Flowrate calculated by this task from the fluid velocity using the
selected temperature and pressure.
Pulses input from the USM. If there is a good comms link, this task
produces CTS and CPS values you can use to correct the flow the
pulse input generates.
The flowrate read from the USM corresponds to the totals, corrected at
the USM or corrected at the S600+, and can be positive or negative.
The flowrate output from this task is always positive and a separate
object indicates direction. Flow direction for the velocity option is read
from the USM flow direction object.
1. Select Daniel Liquid Ultrasonic from the hierarchy menu. The
Daniel Liquid Ultrasonic screen displays.
Figure 6-101. Daniel Liquid Ultrasonic screen
2. Complete the following fields.
Field Description
Source Indicates whether the temperature and pressure
inputs are wired to the USM or to the S600+ I/O. Click
▼ to display all valid values.
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Field Description
USONIC Use USM as the source for the pressure
and temperature. This is the default.
I/O Use S600+ inputs as the source for the
pressure and temperature.
Note: If you do not connect temperature and
pressure to the USM, disable the pressure
and temperature expansion correction
(CTSm/CPSm) at the USM.
The system assumes that if pressure and
temperature are from the USM, the task polls for
the corrected flowrate and totals, and if pressure
and temperature are from the S600+ the task polls
for uncorrected flowrate and totals and applies its
own CTS and CPS correction.
If you acquire the pressure and temperature
from the S600+ and you do not assign the
analogues, then the system uses the
corrected totals from the USM, such as it
assumes that if you do not assign S600+ I/O
they must connect to the USM and are read
from USM.
If you configure only temperature or pressure
(not both), the system assumes that the non-
configured value is read from the USM and
the correction is done by the S600+ based on
the combination of S600+ and serial data.
Serial Flow Sets the method for generating S600+ totals if you
Type select Serial as the Flow Selection option. .
TOTALS Calculate S600+ totals from the
USM totals. This is the default.
Note: The totals format is from Daniel
Series 3800 Liquid Ultrasonic
Flow Meter Appendix B.8 Oct
2006.
VELOCITY Calculate S600+ flow rate and totals
from the USM velocity
Flow Source Indicates the source for generating flow totals.
SERIAL Use the serial comms link. This is the
default.
PULSE I/P Use the pulse input.
SERIAL + Use the serial communications link
PULSE I/P as default and switch to the pulse
input if a fault is detected.
Note: This option requires both a
serial interface and pulse
input to be configured.
Auto switch to If selected, the S600+ will revert to using serial
Serial communications once available.
Note: This option is available only if you select
SERIAL + PULSE I/P in the Flow Source.
Calc Type Sets which calculations the system uses with
ultrasonic meters. Click to display all valid
calculations.
Daniel Use Daniel equations for
Equations ultrasonic meter calculations.
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Field Description
ISO17089 Use ISO 17089-1 Annex E
Equations (Daniel ultrasonic meters,
correction of meter geometry) for
ultrasonic meter calculations.
Note: Current implementation of
the ISO 17089 standard is
only applicable to
Daniel™ JuniorSonic™
Two-Path Gas Ultrasonic
Flow Meters.
Transducer Enter the distance, in millimeters, between the first and
Separation second transducer.
Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
Distance Enter the distance, in millimeters, between the inlet
Between the and outlet flanges of the meter body.
Flanges Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
Number of Enter the number of reflections in the path between
Bounces transducers.
Set to 0 (For Daniel USM)
Note: This field displays only in you select ISO17089
Equations in the Calc Type field.
Temperature Sets the temperature coefficient of the pipe. The
Coef default is 6e-005.
Calib Indicates the calibrated temperature of the pipe. The
Temperature default is 20.
Calib Pressure Indicates the calibrated pressure of the pipe. The
default is 1.
Pipe Inside Indicates the inside diameter of the pipe. The default is
Diameter 300.
Pipe Outside Indicates the outside diameter of the pipe. The default
Diameter is 350.
Young’s Indicates the Young's Modulus value of the pipe. The
Modulus default is 2070000.
Poisson’s Ratio Indicates the Poisson's Ratio value of the pipe. The
default is 0.3.
Comms Click to display the I/O comms screen.
Settings
I/O PRESS Click to display an Analog Input dialog box you use to
define various values for the analog input.
I/O TEMP Click to display an Analog Input dialog box you use to
define various values for the analog input.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog box displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
6.10 Modes of Operation
Following are the modes of operation for the S600+:
Mode Description
Average Uses the value obtained from the average of the last two
readings. Used on the Analog and PRT/RTD inputs.
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Mode Description
Average Uses the value obtained from the average of densitometer
(Density) A and densitometer B. Use when you select the Twin
Density densitometer option during generation of the
configuration.
Note: This option is not valid if there is only a single
densitometer connected to the flow computer.
Calculated Uses the calculated value obtained from the relevant
calculation for the selected item. This option is often used
when there is a simple choice between one calculated
result and a fallback keypad value.
Check Uses a check value to allow a flow computer to be more
easily checked. This option is normally used for density and
turbine inputs when a check period or frequency can be
entered. This option is normally only valid if the flow
computer is in maintenance mode.
Chromat Uses the “live” values obtained from the chromatograph
controller for the selected item.
Compress Uses the value obtained from compressibility calculations
for the selected item. This mode uses the calculation you
select during the generation of the configuration and is
calculated by the same calculation used t produce the
compressibility at meter conditions, such as AGA8,
ISO6976, and GPA2172-ASTMD3588.
Corrected Uses the value that has been corrected from one condition
to another. As an example, the pipe diameter will be a
calibrated diameter at a known temperature. If the current
temperature is different to the calibrated temperature, the
corrected pipe diameter will be the diameter corrected to
current temperature conditions.
CV Uses the calorific value and uses the compressibility value
at base conditions calculated by ISO6976 or GPA2172-
ASTMD3588. This mode uses the calculation you select
during the generation of the configuration.
Dens A Uses the value obtained from Densitometer A. Used on the
Density inputs.
Dens B Uses the value obtained from Densitometer B. Used on the
Density inputs.
Note: This option is not valid if there is only a single
densitometer configured.
Keypad Uses a value entered on the keypad or web access server
interface or fallback value for the selected item.
Lastgood Uses the last good value obtained from the input. Used on
analog and PRT/RTD inputs.
Measured Uses the measured value from a transmitter for the selected
item. The measured value is converted from the raw input
prior to use. As an example a pressure input would be first
seen by the flow computer as raw current (mA) value but
will be displayed as the calculated pressure value according
to the scaling of the input.
6.10.1 Density Failure Modes
Following are the failure modes of operation for the S600+:
KF and MF You may enter a 16-point curve for both K-factors and meter factors.
Linearisation
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The curves consist of pairs of turbine frequency versus K-factor and
turbine frequency versus meter factor points and linear interpolation
based on turbine frequency is performed between these points.
The polynomial curve fit (US requirement) is not yet implemented.
The in-use K-factor and meter factor may be selected from the
linearised (calculated) values or from an operator entered keypad
value. Any combination of linearised/keypad K-factor and meter factor
is selectable.
On completion of a successful prove, the prover micro is able to
download a new K-factor or meter factor and associated turbine
frequency to the stream. These values are placed in the K-factor or
meter factor curves by overwriting the entries nearest to them in the
existing curves.
Density The system supports single or twin densitometer.
A densitometer fail frequency is included in the system and if a
densitometer falls below this frequency it is deemed to have failed and
the corresponding density value is set to zero. This prevents negative
densities arising from very low frequency inputs.
Currently there is no densitometer fail upper limit. Any frequency is
considered OK. In practice the hardware will be the limiting factor.
On detection of a densitometer failure an alarm occurs:
FAIL A – Dens A has failed
FAIL B – Dens B has failed
These alarms are suppressed in maintenance mode and below low flow
cut off. You can enter a densitometer check period for test purposes.
This is only possible only in maintenance mode.
Densitometer failure handling:
If KEYPAD is selected, density stays in KEYPAD mode.
If DENS A is selected:
If transducer A is OK, DENS A remains selected.
If transducer A fails, DENS B automatically selected.
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Chapter 7 – Advanced Setup Configuration
In This Chapter
7.1 Conversions/Constants ....................................................................... 7-1
7.1.1 Editing Conversions/Constants ............................................... 7-1
7.2 Totals Descriptors ............................................................................... 7-2
7.2.1 Editing Totals Descriptions ...................................................... 7-3
7.3 Alarms ................................................................................................. 7-3
7.3.1 Editing Alarms ......................................................................... 7-4
7.3.2 Alarm Descriptions .................................................................. 7-6
7.4 Security ............................................................................................. 7-14
7.4.1 Editing Security ..................................................................... 7-14
7.4.2 Editing/Deleting Passwords .................................................. 7-16
7.4.3 Data Item Security ................................................................. 7-17
7.4.4 PCSetup Editor Login ............................................................ 7-19
7.5 Displays/Webserver .......................................................................... 7-20
7.5.1 Editing Displays/Webserver .................................................. 7-21
7.6 Calc Explorer ..................................................................................... 7-22
7.6.1 Calc Explorer Options ........................................................... 7-23
7.6.2 Adding an Item ...................................................................... 7-24
7.6.3 Adding All Inputs ................................................................... 7-26
7.6.4 Adding All Outputs................................................................. 7-27
7.6.5 Deleting Items ....................................................................... 7-28
7.6.6 Saving as Bitmaps................................................................. 7-29
You initially define the Advanced settings—which include conversion
factors, totals descriptors, alarm mappings, Passwords and stream-to-
station mappings—when you create an S600+ configuration file. To
edit these settings, select Advanced Setup in the PCSetup Editor.
7.1 Conversions/Constants
S600+ acquires the default conversion factors from the API
Publication 2564, Chapter 15. However, you can edit these settings. If
the units/conversions have been changed elsewhere, change the values
in Conversions including Density of Water.
Note: The S600+ does not perform unit conversions on
coefficients. For that reason, always ensure that the coefficients
are related to the selected units. For example, if the Gas Orifice
Stream units are in degrees Celsius and millimeters, make sure
the expansion coefficients for the Orifice and Pipe diameters
are values corresponding to m3/mm°C.
7.1.1 Editing Conversions/Constants
To edit the conversion factors:
1. Select Conversions/Constants from the hierarchy menu. The
Conversions/Constants screen displays.
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Figure 7-1. Conversion/Constants screen
2. Review and modify the conversion factor values for Mass,
Volume, Temperature, Energy, Length, Misc, and Density.
3. Complete the values in the Pressure pane in psia or bara. The local
pressure displays in the engineering units you select.
Notes:
Click Units Editor to switch between the
Conversions/Constants screen and the Units option in System
Setup.
The AtmP@Live (bara/psia) can be updated to reflect the
actual atmospheric pressure value based on the pressure units
selected.
4. When you are through defining the settings, click in the hierarchy
menu. A confirmation dialog box displays.
5. Click Yes to apply the changes. The PCSetup screen displays.
7.2 Totals Descriptions
Config600 applies any changes you make on the Totals Descriptions
screen elsewhere in the configuration and uses these descriptions for
totals calculations.
Note: The system displays abbreviated short descriptions on the front
panel, remote front panel and reports. The system creates these
short descriptions based on the standard descriptions. For
example, “STR01 UVOL” becomes “UVOL” and “PRV01
MASS.” These short descriptions are only created for the
standard descriptions. If you change a description, the system
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does not create a short description and instead displays the new
full description in the short description field.
7.2.1 Editing Totals Descriptors
To edit the descriptor for any of the listed totals:
1. Select the Totals Descriptors component from the hierarchy
menu. The Totals Descriptors screen displays.
Figure 7-2. Totals Descriptor screen
2. Double-click a Description. The system displays an Edit
Description dialog box.
Figure 7-3. Edit Description dialog box
3. Edit the Description as necessary.
4. Click OK to apply your edits. The Totals Descriptor screen
redisplays showing your new description.
7.3 Alarms
Config600 allows you to individually enable or disable S600+ alarms.
You can also establish up to 16 alarm groupings (for ease of polling) or
poll alarms individually. Normally you do not need to change the
default alarm groups for each alarm.
Config600 defines three default alarm groups.
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Computer (Group 1). This group generally includes failures of the
computer or the program internally.
Note: This alarm is permanently routed to the watchdog alarm
relay on the CPU module’s processor board. You cannot
remove this routing, since it is implicit in the S600+ code
(see Chapter 3, CPU Module, in the FloBoss S600+ Flow
Computer Instruction Manual (part D301150X412).
Process (Group 2). This group generally includes limits, such as a
high or low Analog Input.
System (Group 3). This group generally includes I/O failures, such
as an under-range alarm on an Analog Input.
You can define up to 13 more report groupings.
The Available Alarms dialog box lists all of the system modules,
which have associated alarms. Config600 displays the associated
alarms as you select the module. A check indicates the enabled alarms.
7.3.1 Editing Alarms
To edit the alarm configuration: :
1. Select the Alarms component from the hierarchy menu. The
Alarms screen displays.
Figure 7-4. Alarms screen
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2. Select Alarm System Operation parameters:
Field Description
Alarm Mode Indicates whether the system reports or time-
stamps an alarm as cleared once it has been
acknowledged. Valid values are:
Latched Prevents system from reporting or
time-stamping an alarm as
cleared until it has been
acknowledged; the value
automatically sets when entering
an alarm value and clears when
leaving the alarm value.
Note: The default value is
Latched.
Unlatched System reports and time-stamps
an alarm as cleared as soon as
the error conditions have been
resolved; value automatically sets
when entering an alarm value and
automatically clears when leaving
the alarm value.
Note: Selecting Unlatched may
result in the alarm log
filling up more quickly
when fleeting alarms
occur.
Print Select this check box to send alarm reports to the
Alarms/Events printer as they are raised, cleared, and
acknowledged.
Archive Select this check box to save alarm reports to an
Alarms/Events alarm history file. You can still query on these
values.
Printer Comms Click to access the Printer definition on the Comms
Links screen in I/O Setup.
3. Define Alarm Archive Size parameters:
Field Description
Automatic Select this check box to automatically save alarms to
the Alarm Archive file.
Note: If you select this option, you cannot use the
Alarms field to indicate a specific number of
archived alarms. Instead, the S600+ archives
alarms based on memory resources, as well as
the settings in the Event Archive Size fields.
Alarms Indicates the total number of alarms you want to save
in the Alarm Archive file.
Note: If you complete this field, you cannot use the
Automatic function. You may also find that your
configuration will not cold start if you do not
have enough memory. To resolve this, you
may need to reduce the number of alarms
saved in the archive file.
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4. Define Event Archive Size parameters:
Field Description
Automatic Select this check box to automatically save events to
the Event Archive file. If you complete this field, you
cannot use the Automatic function.
Note: If you select this option, you cannot use the
Events field to indicate a specific number of
archived events. Instead, the S600+ archives
events based on memory resources, as well as
the settings in the Alarm Archive Size fields.
Events Indicates the total number of events you want to save
in the Event Archive file.
Note: If you complete this field, you cannot use the
Automatic function. You may also find that your
configuration will not cold start if you do not
have enough memory. To resolve this, you
may need to reduce the number of events
saved in the archive file.
5. Select an alarm from the list of available alarms. For example,
click on SYS HOST.
6. Enable—or disable—an alarm by selecting each check box.
7. Assign the alarm to a Group, if necessary. Click to display
available alarm groupings.
8. If you enable an object's alarm limit, the Limits field displays the
value of that limit.
9. When you are through defining alarms, click in the hierarchy
menu. A confirmation dialog box displays:
10. Click Yes to apply the changes. The PCSetup screen displays.
7.3.2 Alarm Descriptions
The following alphabetic list describes each alarm code.
Code Description
A-FAIL Occurs when turbine channel A is either open or has a
short circuit.
ABT 1 Occurs when the prover has aborted. The prover
displays an error code to assist with diagnosing the
cause of the abort.
ADDNLS Occurs if the additionals (ADDitioNaLS) do not add up
to 100% or if you have also defined an additional
component in the “Splits.”
B-FAIL Occurs when turbine channel B is either open or has a
short circuit.
BAD PULSE Occurs when the number of bad pulses exceeds the
alarm threshold.
BATT FAIL Occurs when the battery voltage has fallen below 2.8
volts and should be replaced as soon as possible.
BLOCKED Occurs when the flow computer detected that the filter
is blocked.
CALC FAIL Occurs when a general calculation failure has occurred
in this task.
CAN FULL Occurs when the Sampler can is 100% full.
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Code Description
CAN HIGH Occurs when the Sampler can contents exceed the
high alarm limit.
COLD ST Occurs when the S600+ has performed a Cold Start,
all settings have been re-initialized.
COMMON Occurs when any of the alarms in displayed group
occur. This is a common alarm if you use only a
minimum alarm set. You then need to determine the
cause of the problem.
COMPLETE Occurs when the batch total is greater than the
required total (that is, the batch has completed).
CONF CSUM Occurs when parameters in the configuration
(CONFiguration CheckSUM) have changed. The
S600+ calculates a configuration checksum as part of
its background tasks and compares it against the
previous checksum on a rolling basis.
CONF ERR Occurs when there is an error in the configuration
(CONFig ERRor). Remove the S600+ from service if
this alarm occurs and immediately contact either the
person who configured your application or technical
support personnel.
Note: This alarm can also occur from the IO Section.
If an I/O board CONF ERR occurs, remove the
S600+ from service and exchange the faulty
I/O board with a replacement before returning
the S600+ to service.
CONFIG Occurs when either the Additionals or Splits
(CONFIGuration error) are in error. This alarm is only
raised on receipt of a good composition.
CONFIG CHG Occurs when the configuration held in the Coriolis
transmitter has changed.
CRC FAIL Occurs when the S600+ receives a bad checksum.
CRITICAL Occurs when S600+ receives either a Critical or Non-
Critical alarm from an attached 2251, 2551 or 2350
chromatograph controller.
The following alarms have been classified as Critical
and Non-Critical on a 2551 EURO or 2350 EURO
European chromatograph controller:
CRITICAL Peak Overflow, Unknown Error, Peak
Analysis, Peak Analysis Start, I/O
Start Failure, Stack Overflow, Buffer
Overflow, Input Out of Range,
Preamp Fail, Autostart Fail, Analysis
Fail, Autostart Alarm.
NON- ADC 1 Fail, ADC 2 Fail, ADC 3 Fail,
CRITICAL Preamp Adjust, Calibration Fail, 24
Hour Average.
The following alarms have been classified as Critical
and Non-Critical on a 2251 USA or 2350 USA
chromatograph controller:
CRITICAL Preamp Fail, Analysis Fail.
NON- ADC 1 Lo or Failed, ADC 2 Lo or
CRITICAL Failed.
DATA TOUT Occurs when the Ultrasonic Meter has failed to
communicate within the time-out period. This forces
the flowrate to zero.
DENIED Occurs when the selection algorithm has determined
that a range change is required but no suitable cell is
available.
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Code Description
DENS LIMIT Occurs when the density of the Coriolis transmitter is
out of limits.
DEV ERR Occurs when any of the alarms (DEVice ERRor) in
displayed group occur. This is a common alarm if you
use only a minimum alarm set. You then need to
determine the cause of the problem.
DEV OPEN Occurs when the I/O module has failed to
communicate correctly with the identified device
(DEVice OPEN). A system fault.
DISCREP Occurs when operating within range and a
discrepancy in the engineering values returns from two
or more cells.
DL T/OUT Occurs when the S600+ has not received a gas
composition from the supervisory system within the
configured Download Timeout period.
DP INCREMENT I/P Occurs when differential pressure is not greater than or
ERR equal to 0.0.
DRV GAIN Occurs when the Drive Gain of the Coriolis transmitter
has gone over range.
DSCRP Occurs when the identified variable exceeds the
discrepancy limit (DiSCRePancy) from the check value
for longer than the time-out period. This alarm is used
where two transducers are checked against each other
or where the process variable is checked against
previous values.
EEPROM FAIL Occurs when a Checksum failure has been detected in
the Coriolis transmitter.
ERROR Occurs when the Coriolis transmitter has reported an
error.
EVENT 1 Occurs when the Coriolis transmitter has reported that
Event 1 is ON.
EVENT 2 Occurs when the Coriolis transmitter has reported that
Event 2 is ON.
EXCEPTION Occurs when a Modbus Exception reply has been
received from the other computer.
FAIL A Occurs when the densitometer frequency is below
1Hz, or the measured period is outside the period
limits, or the calculated density is negative.
FAIL B Occurs when the densitometer frequency is below
1Hz, or the measured period is outside the period
limits or the calculated density is negative.
FAIL CH_A For Daniel Gas Ultrasonic meters, occurs when bit 14
of the CHORD A status byte is set.
FAIL CH_B For Daniel Gas Ultrasonic meters, occurs when bit 14
of the CHORD B status byte is set.
FAIL CH_C For Daniel Gas Ultrasonic meters, occurs when bit 14
of the CHORD C status byte is set.
FAIL CH_D For Daniel Gas Ultrasonic meters, occurs when bit 14
of the CHORD D status byte is set.
FAIL IO'x' (1-7) Occurs when I/O module 'x' has failed to communicate.
FATAL CRD For Daniel Gas Ultrasonic meters, occurs when bit 8 of
the SYSTEM STATUS byte is set.
FAIL WARN Occurs when any of the alarms in displayed group has
been raised. This is a common alarm if you use only a
minimum alarm set. You then need to determine the
cause of the problem.
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Code Description
FIXED VEL Occurs when a keypad-entered flow velocity is in use.
FRQ O-RNGE Occurs when the Coriolis reports the frequency is over
range.
H Occurs when the In-Use value for the identified
variable exceeds the Hi alarm limit.
HH Occurs when the In-Use value for the identified
variable exceeds the Hi Hi alarm limit.
HIGH PRD Occurs when the Measured period exceeds (HIGH
PeRioD) the high period alarm limit.
H/W FAIL For Daniel Gas Ultrasonic meters, occurs when bits 1,
2, 3, 4, 5, 6 and 7 of the SYSTEM STATUS byte is set.
ILLEGAL Occurs when the valve status inputs indicate that the
valve is not in a valid position (that is, not Open,
Closed, or Moving).
INTEG-FAIL Occurs when the S600+ detects the constant current
for the PRT/RTD circuitry to be outside the range
0.8 mA to 1.5 mA (INTEGrity FAIL).
INVALID INC Occurs when the S600+ receives an invalid increment
from the Coriolis transmitter.
I/P ERR Occurs when an input to the calculation is outside the
valid range.
IP O-RNGE Occurs when the Coriolis transmitter reports an input is
over range.
K_COMP Occurs when the Keypad composition is outside the
limits set on the Gas Composition page on PCSetup.
L Occurs when the In-Use value for the identified
variable falls below the Low alarm limit.
LL Occurs when the In-Use value for the identified
variable falls below the Low Low alarm limit.
LINK 'x' (1-10) Occurs when slave address 'x' is in fault condition.
LOW FLOW Occurs when the flow rate falls below the low flow rate
alarm limit set on the sampler page of PCSetup.
LOW PRD Occurs when the Measured period falls below the low
period (LOW PeRioD) alarm limit
MA IP ERR Occurs when the Coriolis transmitter reports a failure of
its analog input.
MA OP FXD Occurs when the analog outputs of the Coriolis
transmitter have been fixed.
MA OP SAT Occurs when the analog outputs on the Coriolis
transmitter are saturated.
MOLE DV Occurs when any component (MOLE DeViation)
exceeds the deviation limit percentage set up in
PCSetup on the Gas Composition page. This alarm is
raised for the complete composition; diagnose the
component that is in error.
MOLE HI Occurs when any component exceeds the highest
acceptable percentage set up in PCSetup on the Gas
Composition page. This alarm is raised for the
complete composition; diagnose the component that is
in error.
MOLE LO Occurs when any component falls below the lowest
acceptable percentage set up in PCSetup on the Gas
Composition page. This alarm is raised for the
complete composition; diagnose the component that is
in error.
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Code Description
MONITOR Occurs when the software watchdog time has timed-
out for this task.
Note: If this alarm is raised on a Modbus Master TCP
task, it indicates that the communications link
has been broken (i.e. the S600+ master cannot
open a connection to the slave) and has
therefore caused the software watchdog to time
out.
MOVE FAIL Occurs when the valve has not reached the required
position within the allowable time-out period.
MOVE UNCM Occurs when the valve has moved position without
any command being issued (MOVE UNCoMmanded).
NCRITICAL Refer to CRITICAL.
NEG FLOW Not used.
NO PERMIT Occurs when an item in the configuration is locked or
write protected by the flow computer.
O-FLOW Occurs when the high frequency limit has been
exceeded. Some pulses may be unaccounted for.
O-RANGE Occurs when the raw input exceeds acceptable
values. For Analog Inputs this value can be entered
but defaults to 20.5 mA. For PRT/RTD inputs the limit
is 216 ohms. For the case of the Analog Outputs, the
value to be output is higher than the high scale value.
O/P ERR Occurs when an output to the calculation is outside the
valid range.
OVERFLOW Occurs when the Pulse Output cannot match the
required pulse rate or when the number of pulses to be
output exceeds the pulse reservoir.
PATH 1 ERROR For SICK Ultrasonic meters occurs when bit 5 of the
SYSTEM STATUS byte is set.
PATH 2 ERROR For SICK Ultrasonic meters occurs when bit 6 of the
SYSTEM STATUS byte is set.
PATH 3 ERROR For SICK Ultrasonic meters occurs when bit 7 of the
SYSTEM STATUS byte is set.
PATH 4 ERROR For SICK Ultrasonic meters occurs when bit 8 of the
SYSTEM STATUS byte is set.
PIC FAIL Occurs when the S600+ detects a hardware failure of
the indicated I/O board (I/O Board Hardware Failure). If
this alarm occurs, remove the S600+ from service and
replace the faulty I/O board before returning the S600+
to service.
PR OP FXD Occurs when the primary Analog Output of the Coriolis
transmitter is in fixed mode.
PR OP SAT Occurs when the primary Analog Output of the Coriolis
transmitter is saturated.
PRE WARN Occurs when a batch is at 'n'% where 'n' is set on the
Batching page in PCSetup.
PRINTING ERR Occurs when the internal printer queue is filled. This
may clear if the printer is made available but some
data may have been lost.
Note: When requesting report printouts, a five second
delay should be observed between print
requests to allow the report to be generated.
PWR RESET Occurs when a power reset occurs on the Coriolis
transmitter.
RESET Not used.
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Code Description
RAM FAIL Occurs if the S600+ detects a discrepancy between
the data written to and from RAM. The S600+
continually writes data to RAM and reads it back for
comparison. If this alarm occurs, remove the S600+
from service.
Note: This alarm is also used to check the I/O board
RAM; the alarm indicates the area of failure.
REP MISSED Occurs if a periodic report has not been generated due
to CPU Overloading.
ROM FAIL Occurs if the S600+ detects a discrepancy between
the S600+-calculated checksum and a preset
checksum. If this alarm occurs, remove the S600+
from service.
Note: This alarm is also used to check the I/O board
ROM; the alarm indicates the area of failure.
ROC Occurs when the ROC (Rate Of Change) exceeds the
alarm limit for the identified variable.
RT INT Occurs when the Coriolis transmitter has had a Real
Time interrupt failure.
RX FAIL Occurs when the reply from the slave computer has
not been received within the time-out period.
SAMPLER Occurs when the sampler has been commanded to
reset by the batching, but has not reset.
SCALING Occurs when the scaling values for the identified
variable are either the same or the high scale value is
lower than the low scale value.
SEAL FAIL Occurs when the valve reports that it has not sealed
during the test period.
SEC BREACH Occurs when a security breach has been detected in
the Coriolis meter.
SEC OP SAT Occurs when the secondary Analog Output of the
Coriolis transmitter is saturated.
SEC OP FXD Occurs when the secondary Analog Output of the
Coriolis transmitter is in fixed mode.
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Code Description
SEL TO BASE I/P Occurs when a density input is out of range. Possible
ERR inputs include:
Density Units
Product Type
CPL Calc Type
Rounding Enable
REF Temperature
Alpha
FFactor
Iteration Type
HYC Enable
OBS Density
OBS Temp
OBS Press
Pe
Aromatic Product
Aromatic Density
PE100
PE Calc Type
The limits to these inputs are user-defined based on
the data type.
SELECT Occurs when all cells have failed (a fatal cell selection
error) or are in Keypad mode.
SELF CALIB Occurs when the Coriolis transmitter performs a self-
calibration.
SENS FAIL Occurs when a Sensor failure is detected at the
Coriolis transmitter.
SLUG FLOW Occurs when the Coriolis transmitter reports slug flow.
SPEED Occurs when the Pulse Output for the sampler cannot
match the required pulse rate. The number of pulses to
be output has exceeded the pulse reservoir.
SPLITS Occurs if the total of the splits does not equal 100%.
STOPPED Occurs when the sampler has stopped.
TASK ERR Occurs when a task within the I/O module detects an
error.
TASK FAIL Occurs when a task within the I/O board fails.
TEMP FAIL Occurs when the Coriolis temperature sensor fails.
TOT CORR Occurs when all three totals tri-registers disagree
(TOTals CORRupt). Totalization is inhibited. Take the
S600+ out of service and perform a Totals Reset.
TOT PART Occurs when only two of the three totals tri-registers
agree (TOTals PARTially corrupt). The S600+ corrects
the third register automatically and clears the alarm.
TOT RES Occurs when the totals have been reset to zero
(TOTals RESet).
TOT ROLL OVR Occurs when at least one of the totals within the
S600+ reaches its maximum value and rolls over to
zero (TOTals ROLL OVeR).
TOT ROLL UDR Occurs when at least one of the totals within the
S600+ rolls under zero (TOTals ROLL UnDeR).
Note: This should occur only if using reverse totals.
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Code Description
TPU FAIL Occurs when the S600+ detects a hardware failure of
the indicated I/O module (I/O module hardware failure
system fault).
Note: If this alarm occurs, remove the S600+ from
service and replace the I/O module before
returning the S600+ to service.
TSK ERR Occurs when any of the alarms in displayed group
occur (TaSK ERRor). This is a common alarm if you
use only a minimum alarm set. You then need to
determine the cause of the problem.
TSK OFLOW Occurs when the S600+ traps an attempt to write an
infinite number.
TX CONFIG Occurs when the Coriolis transmitter reports that it is
not configured.
TX ELEC Occurs when the Coriolis transmitter reports an
electronics failure.
TX FAIL Occurs when the S600+ is unable to place the
information to the flow computer hardware (system
fault).
U-RANGE Occurs when the raw input falls below acceptable
values. For Analog Inputs this value can be entered
but defaults to 3.5 mA. For PRT/RTD inputs the limit is
60 ohms. For the case of the Analog Outputs, the
value to be output is lower than the low scale value.
UNAVAIL Occurs when the signal for Local or Remote control
from the valve indicates the valve is in local control
(UNAVAILable).
UNDEFINED Occurs when the Coriolis transmitter reports an
undefined error.
VCONE I/P Occurs when a V-Cone input is out of range. Possible
cause include:
Differential pressure is not greater than or equal to
0.0
Gas density is not greater than or equal to 0.0
(pipe diameter ration) ^4 is not greater than or equal
to 1.0
WARM ST Occurs when the S600+ performs a Warm Start,
possibly due to a power dip or software failure.
Settings have been retained. In the I/O alarms section
this alarm indicates if an I/O board has restarted.
WARN CH_A For Daniel Gas Ultrasonic meters, occurs when bit 13
of the CHORD A status byte is set.
WARN CH_B For Daniel Gas Ultrasonic meters, occurs when bit 13
of the CHORD B status byte is set.
WARN CH_C For Daniel Gas Ultrasonic meters, occurs when bit 13
of the CHORD C status byte is set.
WARN CH_D For Daniel Gas Ultrasonic meters, occurs when bit 13
of the CHORD D status byte is set.
WARNING Occurs when at least one cell has failed or is in
Keypad mode.
ZERO DIV Occurs when the S600+ traps an attempt to divide by
zero.
ZERO LOW Occurs when the zero value of the Coriolis transmitter
is too low.
ZERO HIGH Occurs when the zero value of the Coriolis transmitter
is too high.
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Code Description
ZERO NOISE Occurs when the signal into the Coriolis transmitter is
too noisy.
ZERO OP Occurs when the Coriolis transmitter has failed in its
zeroing operations.
ZERO PROG Occurs when the Coriolis transmitter is currently
zeroing.
7.4 Security
The Config600 suite of programs is protected by a multi-level security
system that both restricts access to authorised system users and
determines which data items system users can enter or modify. Each
system user is assigned a security access Level (between 1 and 9) and
a password. Security access Level 1 provides the largest number of
privileges; Level 9 provides the fewest number of privileges. Access to
any one level provides access to all the other less-privileged levels
(that is, Level 3 access has the privileges of Levels 4 through 9 but is
denied privileges of Levels 2 and 1).
When you send the configuration to the S600+, the security settings
(including the user access levels) become the login Passwords for
access via the front panel and webserver.
You can define a maximum of 50 users on each configuration file. You
cannot repeat the username or S600+ password for any user, since the
S600+ uses this value to determine who logged in when changes are
made through the S600+ front panel or PCSetup.
Note: By default, PCSetup opens with the user logged on a Level 1
security. To activate the security on PCSetup, you must enter a
username and a PCSetup password for Level 1 security (see
Figure 7-5). The PCSetup program does not allow you to delete
Level 1 logins.
If you do not enable Level 1 security at PCSetup, this allows anyone to
modify the configuration at PCSetup. The default S600+ front panel
password is configured so that only authorized personnel can change
data at the S600+ front panel.
Note: With Security Level 1, any items you change using the S600+
front panel create checksum alarms. Any objects at Security
Level 1 change the NMI checksum. Security Level 1 is
activated when jumper P3 is OFF (see Chapter 3, CPU Module,
in the FloBoss S600+ Flow Computer Instruction Manual, part
D301150X412).
7.4.1 Editing Security
To edit security settings:
1. Select the Security hierarchy menu. The Security screen displays.
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Figure 7-5. Security screen
2. Using the Security for Data Editing pane, complete the Required
Level field to assign an access security level (1 through 9) to each
of the PCSetup data item groups. Remember that 1 is the most
comprehensive level of access and 9 is the most restrictive level of
access.
Note: Click Displays/Webserver to switch between this screen
and the Displays/Webserver screen. This helps you
determine which functions should have webserver access.
3. Click Add in the Passwords pane to add a Password for an
additional user. The Passwords dialog box displays.
Figure 7-6. Passwords dialog box
4. Complete the following fields:
Field Description
Username Enter a name the user types to access the relevant
program. The S600+ also prints this Username on
event logs to show which user logged in to change
parameters.
Note:
This value is case-sensitive.
Valid special characters are: - . / : = @ [ ] ^ _
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Field Description
PC Password Enter an alphanumeric value up to 15 characters in
length to log on to the Config600 software applications.
For security, a password should be a random
combination of numbers and upper- and lower-case
letters.
Note:
This value is case-sensitive.
Valid special characters are: - . / : = @ [ ] ^ _
S600 Password Enter a number (click or to increase or decrease
the values) the user must provide to change
parameters using the S600+ front panel.
Security Level Enter a number (between 9 and 1) to indicate the
Security Level associated with this user ID.
5. Click OK to apply the changes. The Security screen displays,
showing the user ID you have just defined.
7.4.2 Editing/Deleting Passwords
As administrator, you may need to edit, reset, or remove system
Passwords:
1. Click a username in the Passwords pane. Config600 adds two
buttons (Edit and Delete) to the pane.
Figure 7-7. Security screen, Password Edits
2. Click Edit to display the Passwords dialog box for that username.
Note: You can also double-click the username to immediately
display the Passwords dialog box.
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Figure 7-8. Passwords dialog box
Note: To delete a password, click Delete. Config600 removes the
password from the Passwords pane.
3. Modify the content as necessary.
4. Click OK to apply your changes. The Security screen displays.
7.4.3 Data Item Security
You can also assign security levels to individual data items on the
hierarchy menu. This provides an additional level of system security.
Note: Because of the variation in the nature of data items, this process
varies slightly from data item to data item. This section is
presented as an example to familiarize you with the general
concept of applying security to data items.
1. Select a component from the hierarchy menu (in this example,
select Units from the System Setup hierarchy).
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Figure 7-9. Data Item Security
2. Select Edit > Security (using the menu bar at the top of the
screen). The Security dialog box (in this case, security for units)
displays.
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Figure 7-10. Units Security dialog box
3. Review the current Security Levels. If appropriate, select a data
point from the menu. Config600 completes the Security Level field
with that item’s current security level.
Figure 7-11. Units Security Level
4. Change the value in the Security Level field, if necessary.
5. Click Apply to apply the change.
6. Once the new value displays in the Security Level column, click
Done to close the dialog box and redisplay the data item screen.
7.4.4 PCSetup Editor Login
If you enable Level 1 security, Config600 restricts access to the
PCSetup Editor by a login procedure. You cannot make any changes
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Config600 Configuration Software User Manual
or perform any functions in PCSetup Editor until you complete
login. Each system user has an assigned security Level that determines
the type of data that user can enter or modify.
Login To log in to PCSetup:
1. Select File > Login from the PCSetup menu bar. The Login dialog
box displays.
Note: You can also click the Login icon to open the Login
dialog box. You see this same dialog box when you open a
configuration file using the PCSetup Editor.
Figure 7-12. Login dialog box
2. Enter your username.
3. Enter your case-sensitive password. Config600 uses asterisks (***)
to mask the actual characters you type.
4. Click OK. If Config600 recognizes your username and password,
the PCSetup screen displays.
Checksum Before sending a configuration file to the S600+, Config600 checks
the configuration to make sure it has not been manually modified.
Config600 accomplishes this by calculating a checksum on the file. If
the calculated and recorded checksums do not match, Config600
displays a warning message. To repair the configuration checksum,
you must login to PCSetup with the Level 1 username and password.
Once Config600 recognizes and accepts that username and password,
it saves the file with the correct checksum. Click Cancel to stop
Config600 from correcting the checksum.
Note: You cannot transfer a configuration from the host PC to the
S600+ with an incorrect checksum.
7.5 Displays/Webserver
Use the Displays/Webserver option to determine what information
each security level (1-9) may access using the webserver.
Once you have assigned users to an access level, verify (and modify, if
Caution necessary) the amount of information available to them.
Note: Click Security to switch between this screen and the Security
screen. This helps you determine which functions should have
webserver access.
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7.5.1 Editing Displays/Webserver
To edit displays and webserver access:
1. Select the Displays/Webserver component from the hierarchy
menu. The Displays/Webserver screen displays.
Figure 7-13. Displays/Webserver screen
2. Indicate webserver access options by selecting the appropriate
check box.
Option Description
Displays Permit access to the S600+ display layouts.
Reports View history reports and request instantaneous
reports.
Alarm Accept Permit alarm accepting.
Ident Change data as though logged in through the S600+
front panel (according to your login security Level).
Diagnostics View diagnostics on S600+ calculations.
Remote Access Perform system diagnostics.
Note: This option is reserved only for use by technical
support personnel. Leave all settings at the
default values.
Print Adds a “Print” button (and printing capability) to
webserver-displayed pages.
Note: When requesting report printouts, a five second
delay should be observed between print
requests to allow the report to be generated.
Language Select the default language.
Support
Auto hide Select to hide the screens that do not have data.
unused
displays
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Option Description
Security Click to display the PCSetup > Advanced Setup >
Security screen.
3. Click in the hierarchy menu when you are through editing this
screen. A confirmation dialog box displays.
4. Click Yes to apply the changes. The Displays/Webserver screen
displays.
7.6 Calc Explorer
Use the Calc Explorer option to access a graphical tool that enables
you to analyze how system components link together.
Note: Although the option is discussed as part of the Advanced Setup
options, you can also access this feature at any time by clicking
the Calc Explorer icon on the PCSetup screen’s menu bar.
1. You can start Calc Explorer in several ways:
Click the Calc Explorer icon on the PCSetup Editor’s
toolbar.
Select the Calc Explorer component from the hierarchy menu.
The Calc Explorer screen displays.
Figure 7-14. Calc Explorer (blank)
2. Right-click in the right-hand panel to display a menu of Calc
Explorer options.
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Figure 7-15. Calc Explorer menu
7.6.1 Calc Explorer Options
Once you add an item and right-click on it, the system displays a menu
of Calc Explorer options. The following table describes the all options
on that menu.
Figure 7-16. Calc Explorer Menu Options
Note: This menu modifies its content to reflect the available
inputs or outputs of any item you select.
Option Description
Add Input Displays a list of all defined inputs for the selected item.
You can add inputs individually.
Note: This menu option displays only if the selected
item has defined inputs.
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Option Description
Add Output Displays a list of all defined outputs for the selected
item. You can add outputs individually.
Note: This menu option displays only if the selected
item has defined outputs.
New Item Displays a Connect Wizard dialog box you use to add
system components (“items”) to the Calc Explorer
graphic.
Delete Item(s) Removes the selected item from the Calc Explorer
graphic.
Note: To select more than one item, place the cursor
in a blank area of the screen. Click and hold
down the left mouse button while dragging the
cursor. This creates a box. Drag the box over
one or more items. Note that their border
becomes a dashed line, indicating you have
selected them. Release the right mouse button
and left-click any selected item to display the
menu.
Add All Inputs Adds all inputs related to the selected item to the Calc
Explorer graphic.
Note: This option is grayed out if the selected item
does not have defined inputs.
Add All Adds all outputs related to the selected item to the
Outputs Calc Explorer graphic.
Note: This option is grayed out if the selected item
does not have defined outputs.
Auto Unit Locates and displays calculations where an input to a
Explore --> calculation matches the inputs of the selected item.
Note: This menu option displays only if the selected
item has units.
Auto Unit Locates and displays outputs of calculations that
Explore <-- match the units of the selected item.
Note: This menu option displays only if the selected
item has units.
Clear All Removes all items from the Calc Explorer graphic.
Zoom In Reduces the Calc Explorer graphic to its default
display size.
Zoom Out Magnifies the Calc Explorer graphic.
Save As Saves the displayed Calc Explorer graphic as a bitmap
Bitmap (CalcExplorer.bmp) in the folder housing the
Config600 software.
Note: Config600 uses the same name for each
bitmap. To save bitmaps of several
configurations, you must uniquely rename each
bitmap.
7.6.2 Adding an Item
Use this procedure to add a new item to the Calc Explorer screen.
1. Click New Item on the menu. The Connect Wizard displays.
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Figure 7-17. Connect Wizard
2. Select an option from each of the three columns and click OK.
Calc Explorer adds the defined item to the screen.
Figure 7-18. Newly Added Item
Notes:
When you first add an item, Calc Explorer gives it a dashed (not
solid) outline (see Figure 7-18). This indicates that the item is
currently selected. When you right-click a selected item, the Calc
Explorer menu displays for that item. When you add a second item,
that item receives the dashed outline. The previous item now has a
solid outline, indicating it is no longer selected.
You can move any item on the graphic to any location. Place the
cursor over the item, hold down the left-click button, and drag the
item to its new location. This enables you to organize the items you
place on the Calc Explorer screen.
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7.6.3 Adding All Inputs
Use this option to add all defined inputs for the selected item to the
Calc Explorer screen.
1. Right-click an item to display the Calc Explorer menu.
Figure 7-19. Adding Inputs
2. Click Add All Inputs. The Calc Explorer displays all inputs for the
selected item.
Figure 7-20. Added Inputs
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Notes:
Use the Add Input menu option to add individual inputs to the
screen.
Shaded (or gray) items indicate calculation tables. Unshaded (or
white) items indicate inputs or outputs.
A thick line connecting items indicates that the item has many
values (such as arrays).
7.6.4 Adding All Outputs
Use this option to add all defined outputs for the selected item to the
Calc Explorer graphic.
1. Right-click an item to display the Calc Explorer menu.
Figure 7-21. Adding Outputs
2. Click Add All Outputs. The Calc Explorer displays all outputs for
the selected item.
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Figure 7-22. Added Outputs
Note: Use the Add Output menu option to add individual outputs to
the screen.
7.6.5 Deleting Items
Use this option to remove one or more selected items from the Calc
Explorer screen.
Note: Calc Explorer does not have an “undo” feature. Once you
delete an item, you can only re-add it.
1. Right-click an item to select it and display the menu.
2. Click Delete Item(s). The menu closes and the item disappears
from the screen.
To delete more than one item:
1. Move the cursor in a blank area of the screen near the items you
intend to delete.
2. Click and hold down the left mouse button while dragging the
cursor. This creates a box.
3. Drag the box over one or more items. Note that as the box touches
any item, the border of that item becomes a dashed line, indicating
you have selected that item.
4. Release the right mouse button and left-click any of the selected
items to display the menu.
5. Click Delete Item(s) to delete all of the selected items.
Note: Use the Clear All menu option to remove all items from the
Calc Explorer screen.
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7.6.6 Saving as Bitmaps
Use this option to save the current contents of the Calc Explorer screen
as a bitmap (.BMP) graphic on your PC’s hard drive.
Config600 saves the bitmap (as the file CalcExplorer.bmp) in the
directory in which you have installed the Config600 software. If you
intend to create bitmaps of several images, rename the
CalcExplorer.bmp file immediately after you capture the image.
Otherwise Config600 reuses the CalcExplorer.bmp filename and
overwrites the most recent file.
1. Right-click in the screen to display the Calc Explorer menu.
Figure 7-23. Saving a Bitmap
Note: Depending on the complexity and size of your Calc
Explorer image, you may want to maximize the screen size.
2. Click Save As Bitmap. The Calc Explorer menu closes and the
saves the bitmap image on your PC’s hard drive.
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Chapter 8 – System Editor
In This Chapter
8.1 Accessing the System Editor .............................................................. 8-2
8.2 The S600+ Database .......................................................................... 8-3
8.2.1 Objects .................................................................................... 8-4
8.2.2 Tables ...................................................................................... 8-5
8.3 Navigating the System Editor .............................................................. 8-5
8.3.1 Finding Objects ....................................................................... 8-6
8.3.2 The System Editor Icon Bar .................................................... 8-6
8.3.3 Special Edit ............................................................................. 8-7
8.3.4 Edit Dialog ............................................................................... 8-8
8.3.5 Asterisks/No Asterisks............................................................. 8-9
8.4 General Guidelines ........................................................................... 8-10
Note: This editor is available only with the Config600 Pro software.
The System Editor enables you to configure the S600+ database. Just
as the PCSetup Editor provides a guided interface for editing data
points in a configuration, the System Editor enables the advanced user
to create and modify data points. Using the System Editor, you can
create, remove, or change database objects and tables.
This chapter is intended for use in conjunction with materials from the
Caution RA901 Advanced Config600 training course. That training is critical to
understanding the concepts in this chapter. Unless you have completed
that training, do not attempt to use the material in this chapter as a sole
means of learning about the System Editor.
The System Editor does not have a Configuration Generator. Instead,
use the System Editor to edit existing configurations. Through the
System Editor, you can:
Change units.
Change report information.
Change I/O.
Change communications tasks and links.
Enable and disable alarms.
Configure alarms object by object.
Change cold start values (for example, densitometer constants).
Change descriptors.
Configure existing calculations.
Create and delete calculations.
Change passwords.
Create and delete database objects.
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8.1 Accessing the System Editor
Use this process to open and select a configuration file to edit.
1. Select Start > Programs > Config600 3.3 > System Editor. A
blank System Editor screen displays.
Figure 8-1. System Editor screen (blank)
Note: You can also define a shortcut for your desktop to easily access
this application.
2. Select a specific configuration file. From the menu bar, select File
> Open. The Open dialog box displays.
Figure 8-2. Open dialog box
3. Open the Configs folder (in which Config600 stores all
configuration files) and click Open.
4. Select the name of a configuration file to edit and click Open.
Config600 opens another dialog box that shows the contents of that
folder.
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Figure 8-3. Open Dialog box (with .cfg file)
5. Double-click the S600conf.cfg file.
Note: You must provide a username and password if the
configuration file has password protection.
6. Once you select a configuration (.CFG) file, the System Editor
opens:
Figure 8-4. System Editor screen (loaded)
8.2 The S600+ Database
The S600+ database is divided into sections. Each section contains a
selection of available data types. Within the sections, the database item
locations are numbered:
System.
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I/O Boards 1 to 7.
Stations 1 and 2.
Streams 1 to 10.
If you add any new objects to the database, the System Editor
Caution automatically re-indexes the Modbus map, displays, and reports.
However, the System Editor does not re-index any LogiCalc programs,
which may cause LogiCalc programs to stop functioning.
Note: For further information about the structure of the database,
refer to Chapter 12, Report Editor.
8.2.1 Objects
The S600+ database contains objects and tables. The following list
identifies the objects in the S600+database. Your configuration may or
may not contain all these objects, depending on your application.
Cumulative Totals. Keypad Strings.
Period Totals. Calculation Results.
Analog Inputs. Configuration Items.
PRT/RTD Inputs. System Objects.
Pulse Inputs. DP Stacks.
Frequency Inputs. PID Control Loops.
Digital I/Os. Alarm Items.
Analog Outputs. Multi-States.
Pulse Outputs. Prove Controls.
Keypad Integers. Array Texts.
Keypad Integer Arrays. HART Devices.
Keypad Reals. Event History.
Keypad Real Arrays. Alarm History.
Some objects can be associated with tables. For example, the
‘VALUE’ of a keypad integer can be linked to a text string. See the
example below for the Calculation Alarm object. The Mod_Tab_id
object is associated with Mode Table #3 (Calculated or Keypad).
TRUTH TABLE #21
CALCALM #30 1 MJ/kg
DESC 2 GJ/kg
Tab_units_id … MODE TABLE #3
Mod_tab_id 1 CALCULATED
Obj_almitem_id ALARM ITEM #141 5 KEYPAD
INUSE and such. 1 STATUS
2 UNACC
3 INHIBIT
Figure 8-5. Object/Table Relationship
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8.2.2 Tables
Tables map an integer to a text string. For example, when describing
AGA8 calculations, you can link the options Detail, Gross 1 and Gross
2 by a Truth table to the integers 0, 1, and 2, respectively. The database
can then use the integer value and refer back to the Truth table for its
meaning.
The following list presents some of the tables in the S600+database.
Your configuration may or may not contain all these tables, depending
on your application.
Turbine Meter Setup. Truth Tables.
Digital Input. Alarm Text.
Totalisation. Calculation.
Task Control. Prover Setup.
Digital Output. Password.
Internal Index. I/O Assignment.
Mode Text. HART.
8.3 Navigating the System Editor
The System Editor splits the S600+ database into four categories:
System.
I/O Boards.
Stations.
Streams.
Depending on the system configuration, you may have multiple I/Os,
Stations, and Streams.
You access these four database categories through the hierarchy menu,
presented in the window’s left-hand pane. As with the PCSetup Editor,
the System Editor window consists of two panes. Clicking on an item
in the hierarchy menu in the left-hand pane displays a screen in the
right-hand pane.
Figure 8-6. System Editor screen
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Unique to the System Editor is its “spreadsheet-style” presentation of
the right-hand pane. Each object and table has its own spreadsheet
screen with headings appropriate to that object or table. Right-clicking
on a line in the right-hand pane displays a shortcut menu with the
options Edit, Special Edit (for calculation tables only), Insert (insert
above), Append (insert below), and Delete. Use these menu functions
to manage the object or table information.
Each line in the right-hand pane presents one object or table entry. The
spreadsheet headings indicate the number (ID), the descriptor (DESC),
and several parameters for that specific object or table entry.
8.3.1 Finding Objects
Finding objects in the System Editor requires that you think about
what the object is.
For example, if you are looking for Analog Channel 3, first determine
on which I/O board the channel is located (in this example, I/O Board
1). Expand the I/O Board 1 option in the hierarchy menu and highlight
ADC. Alternately, if you are looking for the Pipe Material data item,
realize that it is a Keypad Integer value. Determine the stream (Stream
1 in this example). When you expand the Stream 1 option, highlight
KPINT (for this example) to find it as item ID #262.
8.3.2 The System Editor Icon Bar
The System Editor’s icon bar provides icons for the following actions
and shortcuts:
Icon Meaning
Open Configuration. Click to open the Select Config dialog box.
Save Configuration. Click to save the current configuration with
the current configuration file name.
Cut, Copy and Paste. These clipboard icons are available if not
greyed out. Click Cut to remove the selection from the clipboard.
Click Copy to store the selection to the clipboard. Click Paste to
insert the contents of the clipboard to the cursor’s location.
Relative IDs. Click to change the way the System Editor
displays identification numbers. With Rel IDs off, the numbering
shows the object’s absolute reference (that is, the absolute
number of the object in a global list referenced from 0). With Rel
IDs on, the list numbering becomes relative to the section you
are currently displaying.
For example, the KPINTs start in the IO Board section as ID 66
(the 67th entry in the list of KPINTs). Clicking the Rel ID button
changes this number to 0, since it now becomes the first entry in
this section.
This icon is particularly useful in the LogiCalc Editor. LogiCalc
referencing is relatively-based, so KPINT 66 displays as I/O
Board 1, Rel ID 0.
Calc Explorer. Click to open the Calc Explorer utility, and
graphically examine calculation relationships between system
components.
Print. Click to open the Print dialog box. Use this icon to print an
entire configuration to a host printer.
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Icon Meaning
About. Click to open the About Config600 dialog box that lists
the software version and copyright information.
8.3.3 Special Edit
The Special Edit dialog box for calculation tables allows you to edit an
existing calculation or build a new calculation. You can configure the
calculation’s description, sources (Inputs), type, and destinations
(Outputs).
To access this dialog box, double-click the Calculation table or right-
click the Special Edit option on the shortcut menu (Figure 8-6). The
Calc Editor dialog box displays (see Figure 8-7).
To switch from inputs settings to outputs settings, click the button
(located below the word “Inputs” or the word “Outputs” on the Calc
Editor screen, Figure 8-7). For each source or destination in the
calculation, you can edit the Description, select the Type, assign it to
an Object, enter a Field, and enter a Bit No. These all correspond to the
Spreadsheet style headings for the calculation table screen.
You can also add and delete sources and destinations.
The Calc Editor does not have an Undo feature. If you mistakenly delete
Caution a source or destination, you must manually re-create it.
Figure 8-7. Calc Editor dialog box
To add a new input/output calculation:
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1. Click Add (on the right-hand side of the dialog box). The Calc
Editor screen adds a new numbered line under Inputs or Outputs.
Note: To edit an existing calculation, skip step 1 and click the
number of the line.
2. Click the number for the new line. The Connect Wizard displays.
Figure 8-8. Connect Wizard
Note: Although you can individually select calculation
components on the Calc Editor dialog box, using the
Connect Wizard is the safest—and most accurate—way of
selecting calculation components.
3. Select, from left to right, the calculations components.
4. Click OK when you are done. The Calc Editor dialog box
redisplays, showing the newly defined calculation line.
8.3.4 Edit Dialog
When you select Edit from the shortcut menu, the Edit dialog box
appears. Use it to edit or create a new row in the spreadsheet-style
screen or to configure the data point, text string, or value in each
column of the spreadsheet-style screen.
The Columns field lists the headings for this object/table’s screen.
Clicking on a heading from this list displays the Data fields for that
object or table. The Data (ID:,Col:) field in the upper right corner
provides the location in the spreadsheet for this data point. The Data
field shows the current assignment for the heading highlighted in the
Columns field.
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Figure 8-9. Edit Dialog (System Editor)
8.3.5 Asterisks/No Asterisks
If the heading displayed in the Columns listing is appropriate for
entering integer values or text strings, then the heading in the Columns
list does not have a trailing asterisk, and a field appears in the Data
area for data entry of the integer value or text.
If the heading has options from a pre-defined list, then the heading in
the Columns list has a trailing asterisk. Additionally, a list displays
under the Data field. You can select a value from the list either by
clicking with a mouse or by entering the item’s number that appears in
the Data field.
No Trailing Asterisk Trailing Asterisk
Figure 8-10. Edit dialog box
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8.4 General Guidelines
Observe the following guidelines with the System Editor:
The File > Save and File > Save As options have the same
function in this editor. You can use them interchangeably.
Assign the Measured and Calculated (R/O) data points a security
level of 0 so that only the input source, the PC, or the S600+
processor can write to them.
Exercise great caution when inserting or deleting information. The
System Editor does not have an Undo function. You cannot restore
deletions.
Save your work every few minutes. If you inadvertently delete or
modify a configuration file, you can restore by closing without
saving. Re-open with the last save, thereby losing only a few
modifications.
S600+ displays the description for each data point on the S600+
front panel display and web server access. Whenever possible, type
descriptions for each data point in upper case letters (CAPS).
Upper-case text (CAPS) is easier to read on the front panel display.
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Chapter 9 – Config Transfer
In This Chapter
9.1 Connecting TO THE S600+ ................................................................... 9-2
9.1.1 Connecting via Serial Cable ................................................... 9-2
9.1.2 Connecting via TCP/IP ........................................................... 9-2
9.1.3 Enabling the PC Setup Link ................................................... 9-2
9.1.4 Checksum Security ................................................................ 9-3
9.2 Accessing Config Transfer .................................................................. 9-3
9.3 Communications Settings for Transfer ................................................ 9-4
9.3.1 Setting Communication Parameters ...................................... 9-4
9.4 Send Configuration ............................................................................. 9-6
9.4.1 Sending a Configuration ......................................................... 9-6
9.4.2 Manually Adding a Configuration File to be Transferred ....... 9-7
9.5 Receive Configuration ......................................................................... 9-8
9.5.1 Receiving a Configuration ...................................................... 9-8
9.6 Log Transfers ...................................................................................... 9-9
9.6.1 Logging a Transfer ................................................................. 9-9
9.7 CFX Licensing ................................................................................... 9-10
9.7.1 Transferring a License ......................................................... 9-10
9.7.2 Removing a License ............................................................. 9-12
Use the Configuration Transfer (Config Transfer) utility to send new or
modified configuration files to the S600+ over either a dedicated serial
port or a TCP/IP connection. Config Transfer also enables you to
retrieve configuration files from the host PC to the S600+.
Performing configuration changes while equipment is operating may
WARNING: result in unexpected behavior. Take appropriate action to prevent
impact to field devices.
Config600 saves configuration files in the Configs directory on the
host PC, and automatically creates a separate sub-directory for each
new configuration. Config600 also places the following additional
components in separate sub-directories:
Note: You can also access this utility either by selecting Tools >
Transfer from the PCSetup menu bar or by selecting Start >
Config600 3.3 > Config Transfer.
Reports (report format files).
Modbus (Modbus configuration files).
Override (custom files, such as customized versions of the
displays, reports, and Modbus files).
Note: Config600 uses this folder only for older existing
configurations. Config600 does not use the Override folder
for new configurations.
LogiCalcs (custom-written files that permit the creation of user-
defined functions).
Extras (user-defined look-up tables and configuration backup
files).
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Config Transfer also provides a utility that enables you to license
Config600
9.1 Connecting to the S600+
You can connect to the S600+ using either a serial cable or a TCP/IP
connection.
9.1.1 Connecting via Serial Cable
The S600+ comes with a serial cable you can use to connect your PC
to the S600+. One end of the cable has a DB-9 female connector,
which you attach to your PC’s serial port. The other end of the cable
has two connectors, a male DB-15 (for serial connection) and an RJ-12
(EIA-232/RS-232D). Alternately, you can insert the RJ-12 connector
into the port on the bottom of the S600+ flow computer’s front panel.
9.1.2 Connecting via TCP/IP
You can connect to the S600+ using an Ethernet cable. In this case,
you must first define an IP, subnet, and gateway addresses for your
S600+. Refer to the FloBoss™ S600+ Flow Computer Instruction
Manual Form Number A6115.
9.1.3 Enabling the PC Setup Link
Regardless of the connection method you use, the S600+ (by default)
does not allow you to download or upload configurations or license
applications until you either access the Startup menu (refer to the
FloBoss™ S600+ Flow Computer Instruction Manual Form Number
A6115) or enable the PC Setup link from the S600+. If you proceed
without enabling the PC Setup link, Config600 displays a warning
dialog:
Figure 9-1. PCSetup Error Message
To enable the PC Setup link:
1. From the S600+ front panel’s main menu, select
TECH/ENGINEER > SECURITY.
2. Press to access the PC Setup Link screen, which indicates that
the PC Setup Link is currently DISABLED.
3. Press CHNG and enter the security code defined for your ID.
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4. Select ENABLE and select ENABLE again. The PC Setup Link
screen displays, indicating that the PC Setup Link is now
ENABLED.
9.1.4 Checksum Security
When you send a configuration to the S600+, it checks the
configuration to ensure that it has not been modified manually.
Config600 calculates and applies a checksum value on the file. If the
checksum value the S600+ detects does not match the Config600-
applied checksum value, the S600+ displays a warning message.
If the error persists after repeating the configuration download, it may
be possible to resolve the warning and repair the configuration
checksum. Use a registered copy of Config600 and login with the
Level 1 Username and Password. Once you have correctly entered the
Username and Password, Config600 saves the configuration file with
the correct checksum.
9.2 Accessing Config Transfer
You can start Config Transfer using any one of three methods:
Click the Transfer icon on the PCSetup Editor’s toolbar.
Select Tools > Transfer from the PCSetup Editor’s menu bar.
Click Start > All Programs > Config600 3.3 > Config Transfer.
The Config Transfer screen displays.
Figure 9-2. Config Transfer screen
This screen uses a tab design to present the major components—
Transfer, Send, Receive, and Logging—of the transfer process, as well
as to include software licensing (Licensing).
Tab Description
Transfer Sets the communication parameters between the
S600+ and the PC.
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Tab Description
Send Identifies the configuration file you want to send from
the PC to the S600+.
Receive Identifies the configuration file you want to retrieve from
the S600+.
Logging Activates logging for the transfer process and selects
the select of detail included in the log.
Licensing Enables you to transfer a license from a secure USB
drive (“dongle”) to Config600.
9.3 Communications Settings for Transfer
The host PC uses a dedicated serial or Ethernet port to connect to the
S600+, and transfers data in accordance with the communication
settings defined for that communications port.
Notes:
Both the host PC and the S600+ must use the same
communications settings for data to transfer successfully.
If you are downloading a configuration via Ethernet, disable any
communication links from a device that is communicating with the
S600+ before attempting to download the configuration as this
may disrupt the confirmation upload/download.
9.3.1 Setting Communication Parameters
The Transfer screen displays when you first open the utility.
Note: Both the S600+ and the host PC must have the same
communications settings to communicate successfully.
1. Start the Config Transfer utility.
2. Select the Transfer tab.
3. Enter the Modbus address for the S600+ in the S600 ID field.
This value is available from the S600+ front panel (select
Tech/Engineer > Communications > Assignment > Modbus
Address) or from the Network option on the Cold Start menu.
Figure 9-3. Config Transfer screen
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4. Indicate the specific serial or network (Ethernet) COM port in the
S600 Connections field.
Note: To verify the serial connection, click Scan to display the
current serial port connected to the S600+.
5. If you are using a serial port, review the following fields. Change
the default values only if you have a good reason for doing so.
Field Description
S600 ID Identifies the S600+; the default value is 1.
You can verify the S600+ ID from the front panel of the
S600+ by selecting Tech/Engineer >
Communications > Assignment > Modbus
Address.
S600 Lists all available communication connections.
Connections
Scan Click to validate the currently available IP or serial
connections. If you have a valid network
connection, the system detects it and automatically
completes the Hostname field with an IP address.
If you have a valid serial connection, the system
detects it and automatically completes the serial
port settings.
Hostname Indicates the IP address of the host PC.
Note: This field is available only if you selected a
network connection.
16 Bit Mode Provides compatibility with legacy Modbus
configurations.
Note: The 16 Bit Mode checkbox represents an
advanced Modbus option. It permits a 16-bit
byte count on Modbus communications,
allowing longer messages. Refer to Chapter
14, Modbus Editor, for further information.
For most systems, this option should be
unchecked.
Baud Rate Indicates the serial transfer rate. Click to display all
valid values. The default value is 38400.
Note: You can modify this field only if you select a
serial port.
Data Bits Indicates the number of data bits the port uses. Click
to display all valid values. The default value is 8.
Note: You can modify this field only if you select a
serial port.
Stop Bits Indicates the period length. Click to display all valid
values. The default value is 1.
Note: You can modify this field only if you select a
serial port.
Parity Indicates the type of parity used to detect data
corruption during transmission. Click to display all
valid values. The default value is None.
Note: You can modify this field only if you select a
serial port.
6. If you are using a network (Ethernet) port, complete the Hostname
field.
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9.4 Send Configuration
You can send up to 20 user configurations files to the S600+ from the
host PC.
Note: Although you cannot clear a configuration from a slot; you can
overwrite it.
Each configuration may be comprised of 55 files of the following:
Config – The main configuration file for the S600+ including all
the initialization values.
Displays – Configuration file for the display menus and data pages.
Reports – Report format configuration files.
Modbus Maps – Modbus configuration files, including slave
register maps and master polling sequences.
LogiCalcs – Custom-written files that allow creation of user-
defined functions.
Extras – User-defined look-up tables, configuration backup files,
and prover sequence files.
You can use Config Transfer to download the following files (image
files):
Binary Package – Embedded software for the FloBoss S600+; a
basic version is installed in the S600+ prior to delivery. To transfer
this package, copy the binary.app file into Binary folder from
Config S600+ directory.
Firmware – Software firmware and embedded software for the
FloBoss S600+. This is for internal Emerson use only.
Updating the binary or firmware file could affect the entire metering
Caution accuracy and stability of your S600+. It is strongly recommended that
you update this file only under the specific instruction of technical
support personnel.
9.4.1 Sending a Configuration
Note: If you are updating the firmware or binary file (only under the
direction of technical support personnel), you must first
place the S600+ in Reflash Firmware mode. For further
instructions, refer to “Reflash Firmware” in Chapter 8,
Troubleshooting, in the FloBoss S600 Flow Manager
Instruction Manual (part number D301150X412).
To send a new or modified configuration file to the S600+ from a host
PC:
Note: You must cold-start the S600+ before you can send a
configuration file.
1. Select System Settings > System Status > CHNG > Enter valid
operator code > Cold Start > Yes to cold-start the S600+ before
you send a configuration file
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2. Launch Config Transfer.
3. Select the Send tab on the Config Transfer screen.
Figure 9-4. Config Transfer Send tab
4. Select a configuration from the Available Configurations listing.
5. Click Send to initiate the transfer.
A confirmation message displays when your configuration send is
successful.
Note: If you are updating the firmware or binary file (under the
direction of technical support personnel), you must first place
the S600+ in Reflash Firmware mode. For further instructions,
refer to “Reflash Firmware” in Chapter 8, Troubleshooting, in
the FloBoss S600 Flow Manager Instruction Manual (A6115).
9.4.2 Manually Adding a Configuration File to be Transferred
To manually add a configuration file to the Config600 to transfer the
file to the S600+ from a host PC:
1. Open the folder where you installed Config600.
Note: By default, this is in the
C:\Users\<<USERNAME>>\Config600 3.3\Configs folder.
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2. Copy the configuration folder into the Configs folder.
Note: All configuration files are encrypted in an archive folder.
9.5 Receive Configuration
You can receive the following files from the S600+ onto the host PC:
Config (the main configuration file for the S600+ including all the
initialization values).
Displays (configuration file for the display menus and data pages).
Reports (report format configuration files).
Modbus Maps (Modbus configuration files, including slave register
maps and master polling sequences).
LogiCalcs (custom-written files that allow creation of user-defined
functions).
Extras (user-defined look-up tables and configuration backup files).
9.5.1 Receiving a Configuration
To receive a configuration file from the S600+ into a host PC:
1. Select the Receive tab on the Config Transfer screen.
Figure 9-5. Config Transfer Receive tab
2. To overwrite an existing configuration, select it from the Available
Configurations listing. You can also select <new> to create a new
configuration on the host PC.
Note: Click Refresh List to update the list with the configuration
files in S600+.
3. Click Receive to initiate the transfer.
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4. If you selected <new>, Config600 now prompts you to name the
folder to receive the new configuration files.
Figure 9-6. Save As New Config dialog box
5. Enter up to 30 characters to name the folder.
A confirmation message displays when your configuration receive is
successful.
9.6 Log Transfers
You can create a log of the activity and events of the transfer
application. This log can be useful for diagnosing and resolving
communication problems.
When you enable the logging function, the S600+ creates a log file
with the current time stamp in the working configuration folder. The
log file contains all details of the transfer session until you either
disable the logging option or close the Config Transfer application.
9.6.1 Logging a Transfer
To initiate an activity and event log for the transfer session:
1. Select the Logging tab on the Config Transfer screen.
Figure 9-7. Config Transfer Logging tab
2. Select the Enabled check box. This activates the Logging Detail
field.
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3. Click to indicate the logging detail. Valid values are General
(include only events) and Detailed (include both events and
activity). The default is General.
Note: The S600+ maintains the log until you either close the
application or disable the logging process.
9.7 CFX Licensing
Note: This utility requires you to install firmware binary 06.21 or
later.
The Licensing utility with Config Transfer enables you to transfer a
CFX software license from a USB drive (“dongle”) installed on a host
PC to the S600+. The drive used to transfer Config600 licenses is a
secure USB drive designed for this purpose. You cannot use a
standard USB drive with this utility.
Note: To activate this utility, you must first cold-start the S600+ from
its front display and leave the S600+ at the Cold Start menu.
Also, make sure that the secure USB drive containing the
license is installed on the host PC.
9.7.1 Transferring a License
To transfer a license:
1. Select the Licensing tab on the Config Transfer screen. The
Licensing screen displays.
Figure 9-8. Config Transfer Licensing tab
2. Click Connect to Dongle. The utility shows all licenses on the
license key in the Dongle list on the left side of the screen:
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Figure 9-9. Licenses on Key
3. Click Connect to S600+ to establish a connection to the S600+. A
series of Transferring dialogs may appear while the utility makes
the connection.
Note: When the connection completes, the utility activates the
arrow keys in the center of the screen.
4. Select a license from the Dongle list and click the right-pointing
arrow () to move the license from the USB drive to the S600+.
The utility displays a series of Transferring dialogs as the process
occurs.
When the process completes, the utility displays a notification
dialog:
5. Click OK to close the dialog. The License screen now shows the
license installed on the S600+. Note also that the quantity of
licenses on the USB has decreased by 1.
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Figure 9-10. Transferred License
6. Click Quit to close the License utility.
9.7.2 Removing a License
Removing a license from the S600+ and transferring it to the secure
USB drive is just as simple. After you connect to the USB drive and
the S600+, select the license in the S600+ column and click the left-
pointing () arrow. The system displays a notification dialog when
the process completes. When you click OK, the utility displays the
Licensing screen. Note that the quantity of licenses on the USB drive
has increased by one.
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Chapter 10 – Remote Front Panel
In This Chapter
10.1 Configuring Your PC without a Native Serial Comm Port ................ 10-1
10.1.1 Changing the Port on Your USB Communications Port ....... 10-2
10.2 Configuring Your PC with a Native Serial Comm Port ..................... 10-3
10.3 Configuring the S600+ to Use the Remote Front Panel ................... 10-4
10.4 Accessing the Remote Front Panel .................................................. 10-7
10.4.1 Remote Front Panel Startup Menu ....................................... 10-7
10.4.2 Disabling the Remote Front Panel ........................................ 10-8
10.4.3 Restoring the Remote Front Panel ....................................... 10-9
Use the Remote Front Panel to configure your S600+ to perform
certain functions from your PC. Connect your computer to the S600+
as directed in the FloBoss S600+ Flow Computer Instruction Manual
(part D301150X412). The Remote Front Panel requires part number
S600+EXT (the License Key for Remote Front Panel).
Note: For more information on the complete functionality of the Front
Panel, refer to the FloBoss S600+ Flow Computer Instruction
Manual, part D301150X412.
10.1 Configuring Your PC without a Native Serial Comm Port
This section details how to configure your PC to communicate between
the S600+ and the Remote Front Panel application on your PC if you
do not have a native serial communications port on your PC. If this is
the case, you require a USB-to-Serial convertor cable.
1. Install the convertor software if necessary.
2. Verify the communications port number.
Windows 10: Right -click Start and select Device Manager
Windows 7 or Vista:
Select Start > Control Panel > Hardware and Sound >
Devices and Printers > Device Manager.
Windows XP:
Select Start > Control Panel > System > Hardware tab>
Device Manager.
3. Select Ports (COM & LPT).
4. Verify that the Communications Port number is 1, 2, 3, or 4. The
Remote Front Panel only supports communications ports 1 through
4.
Note: If the communications port is not 1, 2, 3, or 4, you must
change it. Refer to Changing the Communications Port.
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Figure 10-1. Device Manager
10.1.1 Changing the Port on Your USB Communications Port
The Remote Front Panel only supports communications ports 1
through 4. To change your communications port:
1. Right-click on the Communications Port (COM1) and select
Properties.
2. Select the Port Settings tab.
3. Click Advanced.
4. Click ▼ in the COM Port Number field to select a
communications port between 1 and 4. This is the communication
port through which you communication with the S600+ and the
Remote Front Panel on the PC.
5. Click OK in the Advanced Comm Ports Setting screen.
6. Click OK in the Communications Port (COM1) Properties screen.
7. Restart your computer.
8. Configure the S600+. Refer to Configuring the S600+ to Use the
Remote Front Panel.
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10.2 Configuring Your PC with a Native Serial Comm Port
This section details how to configure your PC to communicate between
the S600+ and the Remote Front Panel application on your PC if you
have a native serial communications port on your computer. The
Remote Front Panel only supports communications ports 1 through 4.
Typically a native serial port uses communication port number 1.
1. Open Device Manager.
Windows 10: Right -click Start and select Device Manager
Windows 7 or Vista:
Select Start > Settings > Control Panel > System >
Advanced System Settings >Hardware tab > Device
Manager.
Windows XP:
Select Start > Control Panel > System > Hardware > Device
Manager.
2. Select Ports (COM & LPT).
Figure 10-2. Device Manager
3. Right-mouse click on the Communications Port you desire to
change and select Properties.
4. Select the Port Settings tab.
5. Click Advanced.
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Figure 10-3. Advanced Settings
6. Click ▼ on the COM Port Number field to select a
communication port between 1 and 4. This is the communications
port through which you communicate with the S600+ and the
Remote Front Panel on the PC.
7. Click OK in the Advanced Settings screen.
8. Click OK in any remaining screen.
9. Restart your computer.
10. Configure the S600+. Refer to Configuring the S600+ to Use the
Remote Front Panel.
10.3 Configuring the S600+ to Use the Remote Front Panel
To use the Remote Front Panel, you must launch the Remote Front
Panel application and configure your S600+.
1. Select Start > Programs > Config600 3.3 > Remote Front Panel.
On the S600+ front panel:
2. If the S600+ is metering, you need to access the Cold Start menu to
set up the serial port parameters. To do this, select 5 (System
Settings).
1* FLOW RATES
2* TOTALS
3* OPERATOR
4* PLANT I/O
5* SYSTEM SETTINGS
6* TECH/ENGINEER
8* CALCULATIONS
3. Select 6 (System Status).
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1* UNIT SETUP
2. REPORT SETUP
3. ALARM SETUP
4. MAINTENANCE MODE
5. TOTAL RESET
6. SYSTEM STATUS
7. SOFTWARE VERSION
4. Press CHNG.
SYSTEM RUN MODE
NORMAL *
P145.1 <of 1> S
5. Enter your password in the Enter Code field.
SYSTEM RUN MODE
ENTER CODE:
P145.1 <of 1> S
6. Select 1 (Cold Start).
1. COLD ST
2. WARM ST
3. GO BACK
7. Select 1 (Yes).
CONFIRM
SET TO:
COLD ST
1. YES
2. NO
8. Select 8 (Factory Setup).
1* WARM START
2* COLD START
3* NETWORK SETUP
4. REFLASH FIRMWARE
5. CONFIG SELECTION
8* FACTORY SETUP
9. Select 3 (Serial Ports).
1. CLEAR SRAM
2. FORMAT FLASH
3* SERIAL PORTS
4* DISPLAY
5* FIRMWARE
6. USB LOCK
7. DEBUG MODE
8. GO BACK
10. Select 1 (PC Setup Port).
1. PC SETUP PORT
2. GO BACK
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11. Press 0 to change the Port from 2 to 0.
FloBoss S600+
ENTER SERIAL PORT
RANGE 2 TO 8
CURRENT 2
0
12. Press Enter.
13. Select 2 (Go Back).
1. PC SETUP PORT
2. GO BACK
14. Select 8 (Go Back).
1. CLEAR SRAM
2. FORMAT FLASH
3* SERIAL PORTS
4* DISPLAY
5* FIRMWARE
6. USB LOCK
7. DEBUG MODE
8. GO BACK
15. Select 8 (Factory Setup).
1* WARM START
2* COLD START
3* NETWORK SETUP
4. REFLASH FIRMWARE
5. CONFIG SELECTION
8* FACTORY SETUP
16. Select 4 (Display).
1. CLEAR SRAM
2. FORMAT FLASH
3* SERIAL PORTS
4* DISPLAY
5* FIRMWARE
6. USB LOCK
7. DEBUG MODE
8. GO BACK
17. Select 1 (Display Port).
1. DISPLAY PORT
2. DISPLAY TYPE
3. GO BACK
18. Press 2 to change the Display from 2 to 1.
FloBoss S600+
ENTER SERIAL PORT
RANGE 1 TO 8
CURRENT 1
2
19. Press Enter.
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20. Power cycle the S600+.
After launching the Remote Front Panel and configuring the S600+,
the S600+ displays "REMOTE FRONT PANEL IN USE" on the Front
Panel. This places the S600+’s front panel under the control of the
Remote Front Panel utility.
10.4 Accessing the Remote Front Panel
To start the Remote Front Panel, click Start > Programs > Config600
3.3 > Remote Front Panel. The Remote Front Panel displays.
Figure 10-4. Remote Front Panel
The Remote Front Panel utility functions exactly like the actual S600+
front panel. Refer to the FloBoss S600+ Flow Manager Instruction
Manual (part D301150X412).
10.4.1 Remote Front Panel Startup Menu
After you launch the Remote Front Panel and configure the S600+, the
S600+ displays "REMOTE FRONT PANEL IN USE" on the Front
Panel. This places the S600+ front panel under the control of the
Remote Front Panel utility.
The Remote Front Panel displays the Startup Menu:
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1* WARM START
2* COLD START
3* NETWORK SETUP
4. REFLASH FIRMWARE
5. CONFIG SELECTION
8* FACTORY SETUP
Figure 10-5. Remote Front Panel Startup Menu
Note: An asterisk (*) after an option number indicates a sub-menu. A
period indicates a subsequent data screen.
Field Description
1* Warm Start Restarts a S600+ from the point prior to where the
S600+ lost power.
2* Cold Start Builds a new metering database on the S600+
from the files in Flash memory.
3* Network Configures the TCP/IP, Gateway, and Modbus
Setup addresses.
4. Reflash Reprograms the S600+ operating system firmware
Firmware from Flash memory.
5. Config Displays the configuration files currently
Selection downloaded to the S600+.
8* Factory Setup Clears the SRAM and formats Flash memory and
changes additional settings.
Note: Use this option only at the direction of a
factory representative.
10.4.2 Disabling the Remote Front Panel
To disable the Remote Front Panel, you must perform the following in
the Remote Front Panel application:
From the Remote Front Panel:
1. Return to the main Remote Front Panel menu.
1* WARM START
2* COLD START
3* NETWORK SETUP
4. REFLASH FIRMWARE
5. CONFIG SELECTION
8* FACTORY SETUP
2. Select 8 (Factory Setup).
1. CLEAR SRAM
2. FORMAT FLASH
3* SERIAL PORTS
4* DISPLAY
5* FIRMWARE
6. USB LOCK
7. DEBUG MODE
8. GO BACK
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3. Select 4 (Display).
1. DISPLAY PORT
2. DISPLAY TYPE
3. GO BACK
4. Select 1 (Display Port).
Floboss S600+
ENTER SERIAL PORT
RANGE 1 to 8
CURRENT 2
1
5. Press 1 to change the display port from 2 to 1.
6. Press Enter.
7. Press 3 (Go Back).
1. DISPLAY PORT
2. DISPLAY TYPE
3. GO BACK
8. Press 3 (Go Back).
9. Select Factory Setup.
10. Select Serial Ports.
1. PC SETUP PORT
2. GO BACK
11. Select 1 (PC Setup Port).
FloBoss S600+
ENTER SERIAL PORT
RANGE 2 to 8
CURRENT 0
2
12. Press 2 to change the port from 0 to 2.
13. Press Enter.
Note: Disregard any undesirable characters that may occur in the
display.
14. Power cycle the S600+.
10.4.3 Restoring the Remote Front Panel
In the event of a remote front panel communications failure, you may
need to restore the serial communications to the normal front panel.
This is possible by pressing the S600+ Front Panel keys in the
following order when powering up the S600+:
To restore the Remote Front Panel if remote communications fail:
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Config600 Configuration Software User Manual
1. Remove power and then re-apply power to the S600+.
2. When the “REMOTE FRONT PANEL ENABLED” message
displays, press 123 456 789 -0. from left to right (the last three
keys in the sequence are the dash, the zero, and the period).
Note: You must complete the key sequence within 5 seconds after
the message displays. If you are unsuccessful the first time,
repeat the process.
3. The Cold Start menu displays when the process is successful.
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Chapter 11 – Remote Archive Uploader
In This Chapter
11.1 Accessing the Remote Archive Uploader ....................................... 11-2
11.2 Automatic Archive Polling ............................................................... 11-2
11.2.1 Configure Automatic Polling ............................................. 11-2
11.2.2 Add or Edit an Automatic Poll........................................... 11-4
11.2.3 Enable Automatic Polling ................................................. 11-6
11.3 Manual Archive Polling ................................................................... 11-6
11.3.1 Configuring Config600 Communications .......................... 11-7
11.3.2 Reload Tree ...................................................................... 11-8
11.3.3 Upload All Reports / Upload New Reports ..................... 11-10
11.4 Viewing Reports ............................................................................ 11-11
11.4.1 Report Archive ................................................................ 11-11
11.5 Saving ........................................................................................... 11-12
11.5.1 Directory Settings (File Locations) ................................. 11-12
11.5.2 File Settings .................................................................... 11-13
11.5.3 Save As .......................................................................... 11-14
11.5.4 Folder Formats ............................................................... 11-15
11.5.5 Data Integrity .................................................................. 11-17
11.6 Printing the Report ........................................................................ 11-18
11.6.1 Print ................................................................................ 11-18
11.6.2 Print Preview .................................................................. 11-18
11.6.3 Print Setup ...................................................................... 11-19
11.7 Abort Transfer ............................................................................... 11-20
The Remote Archive Uploader allows you to automatically upload all
reports and alarms in the historical archive in the S600+ flow
computer, and manually upload the following:
Constant Log
Display Dump
List of all available alarms
List of current alarms
Current report
Alarm / Event History File
Note: Support for the Alarm / Event History feature was
withdrawn for firmware version 5.0 and later.
All reports in the Historical Archive
Note: The Remote Archive Uploader requires part number
S600+EXT (the license key for Archive Uploader).
The Remote Archive Uploader logs all significant events to a log file,
which is also held in the archive folder. Logged events include:
Manual Upload of Constant Log
Manual Upload of Display Dump
Manual Upload of All Alarms
Manual Upload of Current Alarms
Manual Upload of Current Report
Manual Upload of Alarm/Event History
Failed to Open Communications Port
Link Failed
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Manual Load of Report Files
Automatic Load of Report Files
All events are date- and time-stamped.
11.1 Accessing the Remote Archive Uploader
To launch the Remote Archive Uploader, from your PC select Start >
All Programs > Config600 3.3 > Remote Archive Uploader. The
Remote Archive Uploader screen displays.
Figure 11-1. Remote Archive Uploader screen
11.2 Automatic Archive Polling
The Remote Archive Uploader allows you to automatically poll all
reports and alarms in the historical archive of the S600+ flow
computer. You configure the archive type, frequency, and the
communications link the Config600 software uses on the Flow
Computer Poll Sequence screen.
11.2.1 Configure Automatic Polling
You must configure the archive type, frequency, and the
communications link the Config600 software uses to poll for data.
1. Select Tools > Flow Computer List. The Flow Computer Poll
Sequence screen displays showing any previously configured
reports.
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Notes:
Each column on the Flow Computer Poll Sequence screen
represents a single configured archive poll.
The Flow Computer poll sequence list is reset whenever you
change the directory settings (Tools > Directory settings). For more
information, refer to Section 11.5, Saving.
Figure 11-2. Display Editor with shortcut menu
2. Review the values displayed for each configured archive poll:
Option Description
Name Shows a description of the archive poll. This is used by
Config600 to create file or folder names when storing
archives on your PC.
Note: You enter this description in the Comment field
on the Edit FC List screen.
Period Shows the frequency that Config600 polls the flow
computer for the archive. Valid values are Hourly,
Daily, Weekly, or Monthly.
Date Shows the date of the month Config600 polls the flow
computer for the archive. Valid values are 1–31.
Note: Data is displayed only for Monthly archive
uploads.
Day Shows the day of the week Config600 polls the flow
computer for the archive.
Note: Data is displayed only for Weekly archive
uploads.
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Option Description
Time Shows the time of day to Config600 polls the flow
computer for the archive.
Note: Data displays only for Daily, Weekly, or Monthly
archive uploads.
Action Shows the archive poll type of the selected poll. Valid
values are Auto Upload All (uploads ALL of the
archived reports from the S600+) or Auto Upload New
(uploads only new archived reports from the S600+).
Comm Type Shows the communication type the Config600
software uses to poll the flow computer for the archive
data. Valid values are Serial, Ethernet, or Modem.
MB Address Shows the Modbus address of the remote flow
computer.
Port Shows the PC port Config600 uses when polling the
S600+ for archive data.
Baud Shows the baud rate Config600 uses when polling the
S600+ for archive data.
Data Shows the number of data bits in use for serial
communications Config600 uses when polling the
S600+ for archive data.
Stop Shows the number of stop bits in use for serial
communications used by Config600 when polling the
S600+ for the archive data.
Parity Shows the parity in use for serial communications
Config600 uses when polling the S600+ for archive
data.
TCP/IP Addr Shows the TCP/IP address of the flow computer.
TCP/IP Port Enter the dedicated TCP port at the S600+ with which
you desire to communicate. Valid ports are 6001,
6002. Ensure no other device is communicating with
the S600+ on this port.
Note: Port 6002 is recommended over 6001.
MODEM Port PC port in use for MODEM communications.
Phone Phone number in use for MODEM communications.
Delete Select a flow computer and click Delete to remove it
from the Flow computer poll sequence screen.
New Click New to add a new flow computer to poll.
Copy Select a flow computer and click Copy to duplicate an
existing configuration.
11.2.2 Add or Edit an Automatic Poll
To add a new or edit an existing flow computer:
1. Click New or double-click the name of an existing archive poll
configuration to edit. The Edit FC List Item screen displays.
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Figure 11-3. Edit FC List Item screen
2. Complete (or update) the values for the selected flow computer:
Option Description
Period Selects the frequency that Config600 software polls
the S600+ for the archive. Click to display all valid
options. Valid options are Hourly, Daily, Weekly, or
Monthly.
Date Sets the date of the month to perform the poll.
Note: This field is active only if you select Monthly in
the Period field.
Day Sets the day of the week to perform the poll.
Note: This field is active only if you select Weekly in
the Period field.
Time Sets the time of day to perform the poll.
Note: This field is active only if you select Daily,
Weekly, or Monthly in the Period field.
Action Selects the archive data to upload. Click to display
all valid options. Valid options include Auto Upload All
or Auto Upload New.
Auto Upload Uploads all of the archived reports
All from the S600+ and saves them into
the folder on the PC using the Tools
> Manual Comms Settings.
Auto Upload Uploads only new archived reports
New from the S600+ and saves them into
the folder on the PC using the Tools
> Manual Comms Settings.
Comment Indicates a name to identify the archive poll. Config600
software uses this name to create file or folder names
for the reports uploaded from the selected flow
computer.
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Option Description
Comms… Click Comms… to configure communication settings
the Config600 software uses to retrieve data from the
selected flow computer. Refer to Section 11.3.1,
Configuring Config600 Communications.
11.2.3 Enable Automatic Polling
If you enable automatic polling, Config600 performs any archive polls
you configure in the Flow Computer Poll Sequence screen (Section
11.3). To enable the automatic polling:
Select Tools > Enable Automatic Operation. Config600
automatically retrieves any reports that you defined on the Flow
Computer Poll Sequence screen.
Figure 11-4. Tools Menu - Automatic Operation Enabled
Config600 software automatically polls the S600+ at the specified
times and saves the uploaded archives in the Archive folder.
Note: The format is exactly the same as for the Manual upload
command except that the folder names are based on the row in
the flow computer list.
11.3 Manual Archive Polling
You can manually upload reports on an as-needed basis. You can
manually upload the following data types:
Constant Log
Display Dump
List of all available alarms
List of current alarms
Current report
Alarm / Event History File
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Note: Support for the Alarm / Event History feature was
withdrawn for firmware version 5.0 and above.
All reports in the Historical Archive
To perform a manual archive poll, you must configure the
communication settings Config600 uses to perform the manual poll.
Config600 then waits for you to issue the Reload Tree, Upload All, or
Upload New command from the File menu to poll the S600+.
11.3.1 Configuring Config600 Communications
You must configure the communication settings Config600 uses to
retrieve data from selected flow computers. An editor is available from
the Tools menu, which allows you to set up the port, TCP/IP address,
or telephone details to use in connecting to the flow computer.
1. Select Tools > Manual Comm Settings to display the Comms
Properties screen.
Figure 11-5. Typical Display Page (Stream 2 Flow Limits shown)
2. Complete the values for the communications port Config600 uses:
Field Description
Comm Type Selects the communication type Config600 uses to
perform a manual poll. Click to display all valid
types. Valid values are Serial (the default),
Ethernet, or Modem.
Slave Address Sets a valid Modbus slave address for the flow
computer.
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Field Description
Retry Count Sets the number of times the Remote Archive
Uploader should attempt to communicate with the
S600+ before it times out.
TCP/IP Address Sets IP address for the S600+ with which you desire
to communicate.
Note: This field is active only if you select Ethernet
in the Comms Type field.
TCP/IP Port Sets the dedicated TCP port at the S600+ with
which you desire to communicate. Valid ports are
6001 and 6002; port 6002 is recommended. Ensure
no other device is communicating with the S600+ on
this port.
Note: This field is active only if you select Ethernet
in the Comms Type field.
Baud Rate Sets the serial transfer rate. Click to display all
valid values. The default value is 38400.
Note: This field is active only if you select Serial or
Modem in the Comms Type field.
Data Bits Sets the number of data bits the port uses. Click
to display all valid values. The default value is 8.
Note: This field is active only if you select Serial or
Modem in the Comms Type field.
Stop Bits Sets the period length. Click to display all valid
values. The default value is 1.
Note: This field is active only if you select Serial or
Modem in the Comms Type field.
Parity Sets the type of parity used to detect data corruption
during transmission. Click to display all valid
values. The default value is None.
Note: This field is active only if you select Serial or
Modem in the Comms Type field.
Port Sets the communication port to using during serial
transmissions. Click to display all valid values.
The default value is COM1.
Note: This field is active only if you select Serial in
the Comms Type field.
Modem Sets the type of modem you will use in
communications. Click to display all valid values.
Note: This field is active only if you select Modem
in the Comms Type field.
Phone No. Sets the phone number of the modem you will use in
communications.
Note: This field is active only if you select Modem
in the Comms Type field.
Properties Click the Properties button to configure additional
parameters for the modem.
Note: This button is active only if you select
Modem in the Comms Type field.
3. Click OK to save any changes. The Remote Archive Uploader
screen redisplays.
11.3.2 Reload Tree
This command enables you to manually generate, view, print, and save
the following:
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Constant Log
Display dump
List of all available alarms
List of current alarms
Current report
Alarm / Event History File
Note: Support for the Alarm / Event History file feature was
withdrawn for firmware 05.xx and above. Please contact
technical support for assistance.
Select the File > Reload Tree. Config600 software reads the report
index file from the S600+ (using the parameters you configure on the
Manual Communication Settings screen) and displays the contents.
Note: If you set the manual communication type to Modem, you
must manually connect the modem before you can select the
Reload Tree command.
Figure 11-6. Remote Archive Uploader Tree
The tree shows a list of the files available in the S600+ archive. To
upload a file, click the file in the tree. The package extracts that file
from the S600+ and displays it on the right side of the screen.
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Notes:
The system does not automatically store data generated using this
method on the PC. You must manually save these reports using the
File > Save As command.
The Current Report generated using this method is not archived in
the S600+, as its generation bypasses the S600+ print and archiving
mechanism. If a generated Current Report is required, it should be
generated manually. If a Current Report has been generated at the
S600+, it appears along with all other archived reports in the tree
on the left side of the screen.
Progress Bar A progress bar display at the bottom of the window and provides
details of the action underway and its percentage completion. A small
modem graphic has also been added to display the modem connection
status.
Figure 11-7. Progress Bar
11.3.3 Upload All Reports / Upload New Reports
The Upload All Reports and Upload New Reports commands enable
manual polling of the S600+ using the communication parameters you
entered on the Tools > Manual Comms Settings page. The system
automatically saves files generated by this method in the user-defined
file directory on your PC.
To perform an manual poll using the Upload All Reports or Upload
New Reports command:
1. Select File > Upload All Reports (to upload all archived reports
from the S600+ and save them into the folder on the PC) ) or select
File > Upload New Reports (to upload only new archived reports
from the S600+ and save them into the folder on the PC). The Flow
Computer Selection screen displays.
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Figure 11-8. Manual Upload Options
2. Complete the values for the desired flow computer:
Field Description
Flow computer Click to display all valid flow computers you defined
list on the Flow Computer List screen.
Notes:
These options then become either the folder name
(extended folder structure) or part of the file name
(compact folder structure).
The flow computer list option uses the
communications details you enter into the list
(Tools > Flow Computer List).
New Flow Sets the name of the new flow computer with which
computer you desire to communicate.
Notes:
These options then become either the folder name
(extended folder structure) or part of the file name
(compact folder structure).
New Flow Computer option uses the default
communications settings as per the Reload Tree
command although the modem now connects and
disconnects automatically.
3. Click OK to perform the manual poll.
11.4 Viewing Reports
You can view reports stored on the S600+.
Note: The system retrieves reports from the S600+ using the
communication settings you configured on the Manual Comms
Settings screen.
11.4.1 Report Archive
You can view reports stored in the S600+ archives. To view reports:
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1. Select File > Reload Tree to display all reports loaded in the
S600+ archive.
2. Double-click Report Archive.
3. Double-click the report you desire to view.
Figure 11-9. Report Archive
11.5 Saving
By default, the system saves automatically retrieved archives on your
PC’s Config600 Archive folder. You can change the default location
using the Directory Settings command or manually save a report using
the Save As command.
11.5.1 Directory Settings (File Locations)
Archives retrieved automatically are saved on your PC in the
Config600 Archive folder. You can configure Config600 to save
archive uploads to a different folder using the Directory Settings
command. To configure a different folder:
1. Select Tools > Directory Settings. The Select Folder screen
displays.
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Figure 11-10. Select Folder
2. Navigate to the folder on your PC where you want Config600 to
save your uploaded archives.
3. Click Open to select the new location.
11.5.2 File Settings
You can configure the file format when saving archive uploads. You
can choose from two formats: .txt file format or .PDF file format. To
configure the file format:
1. Select Tools > File Settings. The Save File Settings screen
displays.
Figure 11-11. Select Folder
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2. Click to display all valid file format options. If you select Text
File (*.txt) format type, the archive uploads are saved as .txt files.
If you select PDF Documents (*.pdf) format type, the archive
uploads are saved as .pdf files.
Field Description
File Format Click to choose a file format for report uploads.
Valid options are Text File (*.txt) (the system
saves archive uploads as .txt files) or PDF
Documents (*.pdf) (the system saves archive
uploads as .pdf files). The default is PDF
Documents (*.pdf).
User Password Indicates the password for the user of the
document. The user_password is allowed to be
set to NULL or zero length string.The max length
of user pass is 32 characters. If the password is
set, the min length is 8 characters.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
Enable Printing Enables if selected, the Print option in the PDF
file.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
Enable Copy Enables, if selected, the Copy option in the PDF
file.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
Title Sets a name to be saved in the Document
Properties of the PDF file.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
Author Sets an author name to be saved in the
Document Properties of the PDF file. The default
is the user computer name.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
Subject Sets a subject to be saved in the Document
Properties of the PDF file. The default value is
S600 Archive.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
Keywords Provides the keywords to be saved in the
Document Properties of the PDF file.
Note: The option is valid only if you select PDF
Documents (*.pdf) as the file format type.
3. Click OK to save your changes.
11.5.3 Save As
To manually save a report:
1. When viewing a report, select File > Save As. The Save As screen
displays.
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Figure 11-12. Save As
2. Type a file name in the File Name field.
3. Navigate to the location where you desire to store the report.
4. Click Save to save the report.
11.5.4 Folder Formats
You can configure what folders on your PC are created when saving
archive uploads. You can choose from two folder formats: compact
folder format or extended folder format.
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Compact Folder Select Tools > Compact Folder Format to enable files uploaded
Formats through either manual or automatic operation, to be automatically
stored in the same folder (called FCD Data).
Figure 11-13. Compact Folder Format
Note: Since the entry in New Flow Computer manual option uses the
default communications settings and forms part of the file
name, take great care in using this option: you can accidentally
overwrite files from other computers.
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Extended Folder Select Tools > Extended Folder Format to enable files uploaded
Formats through either manual or automatic operation, to be automatically
stored in individual folders as named by the manual load options or
the Flow Computer List.
Figure 11-14. Extended Folder Format
Note: Config600 creates the Basetime 1 period 1 and 2 folders and
places archived reports as text files in these folders.
11.5.5 Data Integrity
The package carries out checks to ensure integrity of data transfers as
follows.
Field Description
File Size All files are checked to ensure they have a non-zero
size. Any Zero sized files are deleted. This will appear
in the error log. Due to differences in file sizes, only the
Zero size is checked.
Comm Fail Any file in transit if a COMMS FAIL alarm is
detected is deleted irrespective of its file size. This
appears in the error log. Failures include:
Slave fails to respond.
Slave sends exception reply.
CRC fail.
PC cannot connect to port or socket.
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Field Description
File Names Any files that do not match those you configure in the
Flow Computer List display in the error log.
11.6 Printing the Report
This section details how to print reports.
11.6.1 Print
To print the report select File > Print. The Windows Print screen
displays
Figure 11-15. Print dialog
11.6.2 Print Preview
To display a preview of the report before you print it:
1. Select File > Print Preview. The Print Preview screen displays.
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Figure 11-16. Print Preview
2. Review the values for in the following fields:
Field Description
Print Click to print the report.
Next Page Click to see the next page in the report.
Previous Page Click to see the previous page in the report.
Two Page Click to see the report in a two page layout side-by-
side.
Zoom In Click to zoom in on the report to make it larger.
Zoom Out Click to zoom out on the report to make it smaller.
11.6.3 Print Setup
To display and configure the Print dialog, select File > Print Setup.
The Print Setup screen displays:
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Figure 11-17. Print Setup
Review (or change as necessary) the fields on this screen and then
click OK to accept the changes.
11.7 Abort Transfer
Select Tools > Abort Transfer to stop data from being transferred
between the Remote Archive Uploader and the S600+.
Figure 11-18. Abort Transfer
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Chapter 12 – Report Editor
In This Chapter
12.1 Accessing the Report Editor ........................................................... 12-2
12.1.1 Via PCSetup ..................................................................... 12-2
12.1.2 Via Report Editor .............................................................. 12-3
12.1.3 Report Names .................................................................. 12-5
12.2 Using the Report Editor................................................................... 12-6
12.2.1 Adding a Data Point ......................................................... 12-7
12.2.2 Editing a Data Point .......................................................... 12-9
12.2.3 Adding Report Lines ......................................................... 12-9
12.2.4 Deleting Report Lines ..................................................... 12-10
The Report Editor is a Windows-based tool that is a part of the
Config600 software suite. The Report Editor enables you to modify the
reports that you have defined in the S600+ configuration. The Report
Editor allows you to add both background text and data points,
therefore enabling the generation of completely customized reports.
Reports have a maximum of 80 characters per line. The system
automatically numbers each report using a “docket number” system
that maintains up to 65,536 unique reports. The docket number starts at
0 and increments to 65535. When the numbering reaches 65535, the
numbering system restarts at 0 and replaces the report with the original
docket number 0.
You can use the Report Editor to modify the format of current, period,
and batch reports, which either print upon trigger events you define or
appear on the webserver. However, you cannot use the Report Editor
to change the format of constant logs, display dumps, security dumps,
alarm dumps, config reports, Modbus maps, or help text.
The procedures in this chapter describe how to change the fields and
text in the body of reports. You configure basetime and other report
parameters on the System Setup > Reports screen.
Note: Because the reports do not affect the metering accuracy of the
S600+, changing the report layout does not increase the Config
Version of the selected configuration.
The PCSetup Editor has been modified to integrate with the Report
Editor. PCSetup generates only new reports that have been added and
deletes any that have been removed. This allows the Report Editor to
edit the reports directly in the main reports folder without the
intervention of PCSetup.
Period total indexes are fixed for any particular stream, period, and
index to ensure the integrity of the database. Config600 uses a formula
to generate an index from these variables, and adding or removing
reports does not change any other indexes. The period total indexes can
be referenced in the reports.
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12.1 Accessing the Report Editor
You access the Report Editor either as a selection from the PCSetup
Editor or as its own application.
12.1.1 Via PCSetup
While you are using the PCSetup Editor, this method enables you to
select a specific report you have already defined and stored in the
current configuration.
1. From the PCSetup Editor hierarchy, select System Setup >
Reports. The Reports screen displays.
Figure 12-1. PCSetup Reports screen
Note: If you have more than one version of Config600 on your
machine, select the version appropriate to the configuration
file.
2. Select a report from either the General Reports or the Base Time
Reports pane. Config600 adds Configure, Edit, and Delete buttons
next to the report listing.
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Figure 12-2. PCSetup Reports screen with Edit button
3. Click Edit. The Report Editor opens, displaying the selected report.
Figure 12-3. Report Editor
12.1.2 Via Report Editor
Use this method to open the Report Editor application independently of
the PCSetup Editor.
1. Click Start > All Programs > Config600 3.3 > Report Editor. A
Select Config dialog displays.
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Figure 12-4. Select Config dialog
2. Select a configuration. Note that Config600 completes the
information fields for the selected configuration.
Figure 12-5. Select Config dialog
3. Click OK. Config600 loads all of the reports defined within that
configuration file and displays the first report on the Report Editor
screen. Note that the screen’s title bar now displays the report name
(rep8.txt, in this case).
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Figure 12-6. Report Editor screen (populated)
Note: By default, Report Editor displays the rep8.txt report first.
To display a list of all currently defined reports within this
configuration file, click the Window option on the menu
bar.
12.1.3 Report Names
Config600 uses the following naming convention for the report files.
You cannot change these report file names, which are listed so you can
locate them in the Reports directory, if necessary.
Report File Name Description
rep00.txt Fixed Hourly Report
rep01.txt Batch Report
rep02.txt Maintenance Report
rep03.txt Base Time 1 – Period 1 Report
rep04.txt Base Time 1 – Period 2 Report
rep05.txt Base Time 1 – Period 3 Report
rep06.txt Base Time 1 – Period 4 Report
rep07.txt Base Time 2 – Period 1 Report
rep08.txt Base Time 2 – Period 2 Report
rep09.txt Base Time 2 – Period 3 Report
rep10.txt Base Time 2 – Period 4 Report
rep11.txt Base Time 3 – Period 1 Report
rep12.txt Base Time 3 – Period 2 Report
rep13.txt Base Time 3 – Period 3 Report
rep14.txt Base Time 3 – Period 4 Report
rep15.txt Current Report
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Report File Name Description
rep16.txt Stream Prover Volume Report
Note: Previous versions of the Config600
software grouped the Prover Volume
report and the Prover Mass report in one
report, rep16.txt.
rep17.txt Stream Prover Mass Report
rep18.txt Station 1 Prover Volume Report
rep19.txt Station 1 Prover Mass Report
rep20.txt Station 2 Prover Volume Report
rep21.txt Station 2 Prover Mass Report
rep22.txt CHR D/LOAD
rfep23.txt CHR TELEMETRY
rep24.txt BATCH TICKET
rep25 – rep39.txt User defined reports
12.2 Using the Report Editor
Regardless of the access method, once you open the Report Editor you
can begin using it to modify the format and content of your reports.
You select editing functions from a pop-up menu, which displays when
you right-click any part of the Report Editor screen:
Figure 12-7. Report Editor menu
Note: You can also access this menu by selecting Edit from the menu
bar.
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The menu provides these options:
Option Description
Cut Removes the selected element from the report and
places it on the Clipboard.
Copy Copies the selected element from the report and
places it on the Clipboard.
Paste Places content from the Clipboard to the cursor’s
location.
New Placement Accesses the Placement Editor, which you use to
define a new data point (see Section 12.2.1, Adding a
Data Point).
Edit Placement Accesses the Placement Editor, which you use to edit
a current data point.
Delete Removes the selected element from the report without
placing it on the Clipboard.
Insert Line Adds a line to the report at the cursor’s current
position.
Delete Line Removes the selected line from the report.
Note: The Report Editor does not provide an “undo” function. Once
you have deleted a report element or a line, you cannot restore
it. You must recreate it.
12.2.1 Adding a Data Point
Use this procedure to add a data point field to the selected report.
1. Place the cursor where you want to insert the new data point.
2. Right-click and select New Placement from the shortcut menu.
The Placement Editor dialog box displays.
Note: You can also select Edit > New Placement from the menu
bar.
Figure 12-8. Placement Editor
3. Click System Run Mode / Desc to select a data point. The
Connect Wizard displays.
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Figure 12-9. Connect Wizard
4. Define the new data point by highlighting values in each of the four
columns. Select from left to right. You can click or to display
more values. Refer to Appendix E, S600+ Database Objects and
Fields for additional information.
5. Click OK once you have defined the new data point. The
Placement Editor dialog box re-displays. Note that the label on the
button now reflects the choices you made using the Connect
Wizard.
Figure 12-10. Placement Editor with revised label
6. Complete the following fields on the Placement Editor dialog box:
Field Description
Minimum Field Indicates the number of characters reserved for the
Width data item, counted to the right of where you placed the
data item. If the number or text exceeds the minimum
field width, the data item automatically expands to the
right.
Alignment Indicates whether the data point aligns to the left or
right of the placed position.
7. Click OK to apply your new data point definition to the report file.
The report file displays, showing your new data point.
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12.2.2 Editing a Data Point
Use this procedure to edit an existing data point field on the selected
report.
1. Select an existing data point and right-click. The edit pop-up menu
displays.
2. Select Edit Placement. The Placement Editor dialog box displays.
Figure 12-11. Placement Editor dialog box
3. Click the button at the top of the dialog box. The Connect Wizard
displays.
Note: The label on this button changes depending on the data
point you select.
Figure 12-12. Connect Wizard
4. Modify the selections on the Connect Wizard as necessary.
5. Click OK when you finish. The Placement Editor dialog box
displays.
6. Click OK to apply your changes to the data point. The report file
displays.
12.2.3 Adding Report Lines
Use this procedure to insert a new line on the report.
1. Place the cursor where you desire to insert the new line.
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2. Right-click and select Insert Line from the shortcut menu.
Config600 adds a blank line to the report above the cursor position.
12.2.4 Deleting Report Lines
Use this procedure to delete a line from the report.
1. Place the cursor on the desired line.
2. Right-click and select Delete Line from the shortcut menu.
Config600 removes the line from the report.
This editor does not provide an “undo” facility. Once you delete a
Caution report line, you cannot restore it. You must rebuild it.
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Chapter 13 – Display Editor
In This Chapter
13.1 Accessing the Display Editor .......................................................... 13-1
13.2 Navigating the Display Editor ......................................................... 13-2
13.3 Editing ............................................................................................. 13-3
13.3.1 Insert Menu....................................................................... 13-5
13.3.2 Insert/Append Page .......................................................... 13-5
13.3.3 Edit Line ............................................................................ 13-5
13.3.4 Translate ........................................................................... 13-7
13.3.5 Save ................................................................................. 13-8
13.3.6 Menu/Page Clipboard ....................................................... 13-8
13.4 Regenerating Displays ................................................................... 13-8
The S600+ Display Editor allows you to customize the visual display
on your S600+’s front panel. The Display Editor provides a graphical
"what-you-see-is-what-you-get" (WYSIWYG) feel for the final
appearance of the front panel and the navigation of your configuration
in the S600+. The Display Editor presents your configuration, allowing
you to view the actual data point initialization values for your specific
application.
Note: The Display Editor front panel does not display live data from
the S600+.
13.1 Accessing the Display Editor
You can start the Display Editor in any of three ways:
Click the Edit Displays icon on the PCSetup Editor’s tool bar.
The Display Editor menu displays.
Select Tools > Edit Displays from the PCSetup Editor’s Menu bar.
Click Start > All Programs > Config600 3.3 > Display Editor.
You select a configuration from the Select Config dialog box. The
Display Editor menu displays.
Because of the way S600+ creates and saves displays, you should edit
Caution displays only after you have finished creating the configuration file.
This ensures the inclusion of any changes to the configuration.
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Figure 13-1. Display Editor main menu screen
13.2 Navigating the Display Editor
To navigate through the Display Editor, click menu options 1 through
6 and 8. To move back up through the menus, click the menu button or
the 4-direction arrow key. These keys behave just as they do on the
S600+ front panel itself. Refer to Chapter 5 in the FloBoss S600+
Flow Computer Instruction Manual (part D301150X412) for more
details on front panel navigation.
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Figure 13-2. Typical Display Page (Stream 2 Flow Limits shown)
13.3 Editing the Display Editor
To edit the displays:
1. Right-click on a menu line to display a shortcut menu.
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Figure 13-3. Display Editor with shortcut menu
This menu provides the following options:
Option Description
Insert Menu Creates a submenu.
Insert Page When you select Insert Page from a menu, the Display
Editor creates and inserts a page link at the position of
the cursor.
When you select Insert Page from a page, the Display
Editor creates and inserts a page before the selected
page.
Append Page Creates and inserts a page after the selected page.
Edit Line Edits the selected line.
Translate Re-indexes the placements on the displays to use an
alternative stream or station selection, such as to
change stream objects from their current stream
selection to the equivalent selection in another stream.
Save Saves any modifications you have made to the
configuration file.
Menu/Page Cut, copy, delete or paste the menu item or page link.
Help Accesses the online help for the Display Editor.
Config600 grays out any options that do not apply to the selected
item.
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13.3.1 Insert Menu
To create a new menu, right-click on any empty menu slot and select
Insert Menu.
The S600+ can display more than eight options in a menu. However,
unless the menu already has eight or more options, you cannot
currently add more options.
Note: If you create empty menus while editing, the S600+ does not
display them because the Display Editor automatically removes
them on startup.
13.3.2 Insert/Append Page
To create a new page, right-click on any empty menu slot. You can add
a new page to an existing menu option by navigating to a page on that
row, right-clicking, and selecting either Insert Page (to create a page
before the current one) or Append Page (to create a page after the
current one).
The S600+ can display more than eight options in a menu. However,
due to technical limitations with the Display Editor, you cannot add
more options. Contact technical support personnel if you need to add
more options.
13.3.3 Edit Line
To edit an existing line in the display menu:
1. Right-click on the required line and select Edit Line. The Edit
dialog box displays.
Figure 13-4. Edit dialog box
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2. If the line contains only text, use the Text field to change the
displayed description.
Note: The description cannot contain any commas (,).
3. Click OK when you are finished. The menu displays, showing your
edit.
4. If the line contains a data point or you want to place a data point on
a blank line, select the Data Point checkbox. Config600 activates
the rest of the Edit dialog box.
Figure 13-5. Edit dialog box
5. Click the Data Point button at the top of the Data Point pane to
define a data point. The Connect Wizard displays.
Figure 13-6. Connect Wizard
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6. Define the new data point by highlighting values in each of the
four columns (object source, object type, object, object field).
Select from left to right. Click or to display more values.
Note: Refer to Appendix E, S600+ Database Objects and Fields.
7. Click OK when you have finished. The Edit dialog box displays.
8. Complete, as necessary, the remaining fields on the Edit dialog
box.
Field Description
Security Indicates a security Level (0 to 9) for the field.
Note: The default is 0 (cannot be changed).
Exponential Select to indicate the representation of numbers in an
Format exponential format.
Note: If you select this checkbox, S600+ greys out
the Decimal Places and Leading Zeroes fields.
Decimal Places Indicates the number of decimal places required for the
selected field.
Leading Zeroes Select to indicate whether leading zeroes are required
for this field.
High Limit Indicates the high (maximum) limit for the value in this
field.
Low Limit Indicates the low (minimum) limit for the value in this
field.
9. Click OK when you have finished defining the field. The Display
Editor displays, showing the new value you have defined.
13.3.4 Translate
This shortcut menu option allows you to translate or copy a menu
structure for one stream or station into that for another stream or
station. To translate a menu structure:
Note: The Translate function only translates stream or station data.
1. Build the display structure you require for one stream or station.
(This is the “model” structure.)
2. Right-click on another line and select Translate. The Translate
dialog box displays.
Figure 13-7. Translate dialog box
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3. Select a model stream or station from the left-hand column and a
target stream or station in the right-hand column. Config600
activates the OK button when you identify a target stream or
station.
4. Click OK to apply the model structure to the target stream or
station.
13.3.5 Save
If you have changed any display content, Config600 gives you the
option of saving your changes through the Save option on the shortcut
menu. Establishing the habit of saving your work frequently is a highly
recommended practice.
13.3.6 Menu/Page Clipboard
The Display Editor has a built-in clipboard that can store any number
of menus and/or pages. This enables you to copy or move menus and
pages by right-clicking and using the shortcut menu.
To copy a page to the clipboard, navigate to that page and select
Menu/Page > Copy from the shortcut menu.
To copy a whole row of pages to the clipboard, navigate to the
menu above the row of pages, right-click on the title of the row of
pages, and select Menu/Page > Copy.
To copy a menu structure complete with all submenus and pages,
navigate to the menu above the menu structure you wish to copy,
right-click on the menu title required, and select Menu/Page >
Copy.
Deleting and cutting menus and pages is the same as copying but you
select Menu/Page > Delete or Menu/Page > Cut. A Cut is similar to a
Delete, except that the action places the deleted items on the clipboard.
Once you have a page or a row of pages on the clipboard, you can
paste them either to an empty menu slot or into an already existing row
of pages.
To paste the page(s) to an empty slot, right-click on an empty menu
slot and select Menu/Page > Paste.
To paste the page(s) into an already existing row of pages, navigate to
an already existing page and select Menu/Page > Paste. Config600
pastes a copy of the page or pages on the clipboard after the current
display in the page row.
When you have a menu structure in the clipboard, you can paste it into
any empty menu slot by right-clicking on it and selecting Menu/Page
> Paste. You cannot paste menu structures into pages or page rows.
13.4 Regenerating Displays
Using an option in PCSetup, you can restore S600+ displays to the
appearance and values as defined in the selected configuration.
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This option overwrites any edits or customisations you may have made
Caution to the displays in the selected configuration.
1. Select File > Regenerate from the PCSetup menu bar. The Display
and Modbus Regeneration dialog box displays.
Figure 13-8. Display Regeneration
2. Select the Displays check box and click OK. Config600 restores
all S600+ displays to the default values defined in the selected
configuration.
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Chapter 14 – Modbus Editor
In This Chapter
14.1 Supported Function Codes ............................................................. 14-1
14.2 Accessing the Modbus Editor ......................................................... 14-2
14.3 Using the Modbus Editor ................................................................ 14-2
14.4 Map Properties ................................................................................ 14-3
14.4.1 Insert a Data Point ............................................................ 14-5
14.4.2 Quick Insert ...................................................................... 14-6
14.4.3 Insert Special .................................................................... 14-6
14.4.4 Insert Special .................................................................... 14-7
14.4.5 Delete a Data Point .......................................................... 14-8
14.4.6 Edit Modbus Format ......................................................... 14-8
14.4.7 Insert a Message ............................................................ 14-10
14.4.8 Insert a Slave.................................................................. 14-12
14.5 Regenerating Maps....................................................................... 14-12
The Modbus protocol is the standard communications interface to the
S600+. The protocol is based on Gould/Modicon Modbus. The S600+
supports Modbus, Modbus Enron (also referred to as Modbus with
EFM Extensions), and Modbus encapsulated in TCP/IP. The FloBoss
S600+ supports both slave and master functionality in Modbus and
Modbus Enron, and slave functionality in Modbus encapsulated in
TCP/IP.
Modbus is the Config600 software interface to the S600+. This
communications link uses Function Code 65, with specially designed
sub-functions to provide file transfer, system edit commands, and other
specialized functionality. The S600+ is the slave on this link.
14.1 Supported Function Codes
The Config600 Modbus supports the following function codes.
Function Code Description
1 Read Output Status
2 Read Input Status
3 Read Output Registers
4 Read Input Registers
5 Read Single Coil
6 Read Single Register
8 Loopback
15 Write Multiple Coils
16 Write Multiple Registers
65 Read Floats (PCSetup only)
66 Write Floats (PCSetup only)
67 Read Doubles (PCSetup only)
68 Write Doubles (PCSetup only)
Modbus fully supports RTU (Remote Terminal Unit) Modbus and
ASCII (American Standard Code for Information Interchange)
Modbus. In RTU mode, you must configure the link for 8 data bits. No
message header or trailer is included. The checksum is the 16-bit CRC
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specified in the Gould Modbus specification. No inter-character gaps
are required on received RTU Modbus messages.
In ASCII mode, you can set the link to 7 or 8 data bits. The message
starts with the ASCII Modbus start character “:” (colon). The
checksum is the 8-bit LRC defined in the Gould Modbus specification.
The message terminates with the ASCII Modbus trailer characters
“CR” then “LF”.
The communications configuration is split into two parts: link
configuration for the ten tasks (links) and map configuration. The
Modbus map configuration is the assignment of database points and
fields to Modbus coils, inputs, and registers. This is accomplished
through a text file you build using the Modbus Editor.
14.2 Accessing the Modbus Editor
You can start the Modbus Editor in either of two ways:
From the PCSetup Editor’s hierarchy menu, select I/O Setup >
Comms. Select a Modbus task that includes an Address Map and
click Edit. The Modbus Editor displays.
From Windows, click Start > All Programs > Config600 3.3 >
Modbus Editor. Select File > Open and select a configuration file
from the Select Config dialog box. The Modbus Editor displays.
Note: If you have more than one version of Config600 on your
machine, select the version appropriate to the configuration
file. Starting with Config600 3.1, the system derives the
Slave Modbus map from the in-use display file.
14.3 Using the Modbus Editor
The Config600 Modbus Editor enables you to configure the Modbus
maps the Config600 sends to the S600+ to allow communications.
Using the Modbus Editor, you create Modbus maps as text files. All
Modbus maps must use the naming convention “mbxxxxxx.txt”: file
names begin with mb followed by six characters of your choosing. The
S600+ only recognizes map files that start with mb.
Note: As you edit maps, make sure to save (using either the Save icon
or File > Save) all modifications to the files.
The interface shows the coils, inputs, and registers in a spreadsheet-
style tables. The editor consists of two panes: a hierarchy menu in the
left pane and the tables in the right pane.
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Note: Addresses that display and that you enter at the S600+ are the
actual address transmitted and received within the Modbus
messages, they are not pre-processed. Functions are entered
separately and are not associated with a specific address range.
Each function can access any address.
Figure 14-1. Modbus Editor main screen
Note: Using the PCSetup Editor’s Comms screen (I/O Setup >
Comms), you can define an entire Modbus map as read-only.
This prevents the host PC—or any other computer—from
editing or overwriting the map.
14.4 Map Properties
Use the Modbus map Properties dialog box to set parameters for the
map’s .txt file.
1. Select Register in the left pane.
2. Select File > Properties from the Modbus Editor’s menu bar. The
Properties dialog box displays.
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Figure 14-2. Properties dialog box
Note: If you selected a slave map to edit, Config600 greys out the
Master Settings.
3. Complete the following fields:
Field Description
TX Buffer Size Sets, in bytes, the size of the message transmit buffer.
Valid values are 256 to 65535. For normal Modbus
operation, set this to 256, since this is the maximum
message size Modbus supports.
RX Buffer Size Sets, in bytes, the size of the message receive buffer.
Valid values are 256 to 65535. For normal Modbus
operation, set this to 256, since this is the maximum
message size Modbus supports.
Message Indicates how the system handles the message length
Length Mode section of the Modbus message. Click to display
valid values, which include Byte 8, Byte 16, Item 8, and
Item 16.
The basic Modbus specification defines this field as a
single byte, which defines the number of bytes of data
in the message. Many implementations have changed
this field to be an item count, indicating the number of
data items in the message.
To increase the amount of data you can transfer, the
S600+ supports a 16-bit value for this field. This 16-bit
value is not compatible with standard Modbus.
Note: If you use either of the 16-bit formats,
messages may be longer than 256 bytes.
Adjust the values in the TX Buffer Size and RX
Buffer Size fields accordingly.
Poll Delay Sets, in sixtieths of a second, the delay between
system polls.
Loop Delay Sets, in sixtieths of a second, the delay at the end of a
poll loop.
Retry Limit Sets the number of retries the master polls for a single
message before classing it as failed.
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Field Description
Timeout Sets, in seconds, the amount of time the master waits
for a response from the slave.
Slave Status The slave status KPINTARR gives the communication
Object link status of an individual slave on a Modbus master
link. Each field of the KPINTARR represents the status
of a specific slave. For example, a Modbus master link
with three slaves would use FIELD01, FIELD02 and
FIELD03 as they appear listed in the Modbus map
editor tree view. Note the field number bears no
relation to the Modbus slave address. The individual
fields can have a value of 0 (healthy), 1 (disabled) or 2
(communication error).
Slave Control The slave control KPINTARR uses to enable or
Object disable an individual slave on a Modbus master link.
Each field of the KPINTARR represents the status of a
specific slave. For example, FIELD01 enables or
disables the first slave as listed in the Modbus map
editor tree view. Note the field number bears no
relation to the Modbus slave address.
Slave Address The slave address KPINTARR uses to define the
Object Modbus address of an individual slave on a Modbus
master link. Each field of the KPINTARR represents
the address of a specific slave. For example, FIELD01
contains the address of the first slave as listed in the
Modbus map editor tree view.
4. Click OK when you have finished. The Modbus Editor screen
displays.
14.4.1 Insert a Data Point
The Modbus Editor provides three ways to add a data point to the
Modbus map:
Quick Insert (base new data point entirely on selected data point).
Insert Special (define new data point by using the Enter Details
and Choose dialog boxes).
Insert (do not base new data point on selected data point; use the
Enter Details dialog box and Connect Wizard to define data point
components).
Note: Regardless of the method you select, be sure to save the
Modbus map after you add each new point.
These methods correspond to the options on the Edit shortcut menu,
which are also available through the Edit menu on the Modbus Editor
menu bar.
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Figure 14-3. Insert shortcut menu
14.4.2 Quick Insert
To base a new data point on a selected data point:
1. Select the data type in the hierarchy menu. The associated list
displays in the right pane.
2. Select a data point in the right pane. Right-click the data point to
display the shortcut menu
3. Select Quick Insert. Using the next available starting address, the
Modbus Editor adds the new data point to the data point listing.
Note: To further define this data point, refer to the procedures
described in Section 14.4.6, Edit Modbus Format.
14.4.3 Insert Special
To add a data point field to the report:
1. Select the data type in the hierarchy menu. The associated list
displays in the right pane.
2. Select a data point in the right pane. Right-click the data point to
display the shortcut menu.
3. Select Insert Special. The Modbus Editor displays the Enter
Details dialog box.
Figure 14-4. Enter Details dialog box
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4. Indicate a starting address for the new data point. As a default, the
Modbus Editor uses the next available address based on the data
point you selected in step 2.
5. Click OK. The Choose dialog box displays.
Figure 14-5. Choose dialog box
6. Select a data item type and click OK. The Modbus Editor adds the
new data point to the data point listing.
Note: To further define this data point, refer to the procedures
described in Section 14.4.6, Edit Modbus Format.
14.4.4 Insert Special
To create the next available address using the same parameters as the
selected data item:
1. Select the data type in the hierarchy menu. The associated list
displays in the right pane.
2. Select a data point in the right pane. Right-click the data point to
display the shortcut menu.
3. Select Insert. The Modbus Editor displays the Enter Details dialog
box.
Figure 14-6. Enter Details dialog box
4. Indicate a starting address for the new data point. As a default, the
Modbus Editor uses the next available address based on the data
point you selected in step 2.
5. Click OK. The Connect Wizard displays.
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Figure 14-7. Connect Wizard
6. Define the new data point by highlighting values in each of the four
columns (source, type, item, field). Select from left to right. Click
or to display more values.
7. Click OK. The Modbus Editor displays, showing the newly added
data point.
14.4.5 Delete a Data Point
The Modbus Editor does not have an “undo” function. Once you delete
Caution a data point, you cannot restore it. You must re-create it.
To delete a data point:
1. Right-click a data point. A shortcut menu displays.
2. Select Delete from the shortcut menu. The Modbus Editor screen
displays without the selected data point.
14.4.6 Edit Modbus Format
To edit the format of a Modbus register:
1. Select a register from the hierarchy menu. Config600 highlights
the register in the left-hand pane.
2. Right-click a data item. Config600 displays a shortcut menu.
Note: The options on the shortcut menu are also available on the
Edit menu on the Modbus Editor’s menu bar.
3. Select Edit Format from the shortcut menu. The Edit Format
dialog box displays.
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Figure 14-8. Edit Format dialog box
4. Select an address format. Click to display additional formats.
Field Description
Scale n nnnn Reads holding registers as integers, scaled between
the values n and nnnn. In master mode, the S600+
displays the value returned in terms of the selected
scaling. For example, 500 would represent 50% on the
scaling 0 999 or 5% on the scaling 0 9999. You can
configure data at every address (such as 0 to 65535).
Float Reads holding registers as IEEE-format single-
precision floating point numbers, Most Significant Byte
(MSB) first. For each point required, one address is
requested in the Modbus message and 4 bytes are
returned. You can configure data at every address
(such as 0 to 65535).
Double Reads holding registers as IEEE-format double-
precision floating point numbers. For each point
required, one address is requested in the Modbus
message and 8 bytes are returned. You can configure
data at every address (such as 0 to 65535).
Enron 16 Bit Reads holding registers as signed integers, in the
range –32767 (Hex 8001) to 32767 (Hex 7FFF). You
can configure data at every address (such as 0 to
65535).
Enron 32 Bit Reads holding registers as unsigned long integers.
Negative numbers are not allowed. You can configure
data at every address (such as 0 to 65535).
Enron Float Reads holding registers as IEEE-format single-
precision floating point numbers, MSB first. For each
point required, one address is requested in the
Modbus message and 4 bytes are returned. You can
configure data at every address (such as 0 to 65535).
Rosemount Reads holding registers as IEEE-format single-
precision floating point numbers, Least Significant Byte
(LSB) first used on Rosemount DCS systems. For
each point required, two addresses are requested in
the Modbus message and 4 bytes are returned. You
can configure data at every other address (such as 0,
2, 4 to 65534).
Phillips Float Reads holding registers as IEEE-format single-
precision numbers, MSB first. For each point required,
two addresses are requested in the Modbus message
and 4 bytes are returned. You can configure data at
alternate addresses (such as 0, 2, 4 to 65534).
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Field Description
Phillips Double Reads holding registers as IEEE-format double-
precision numbers, MSB first. For each point required,
four addresses are requested in the Modbus message
and 8 bytes are returned. You can configure data at
every fourth address (such as 0, 2, 4 to 65534).
RFT 64 Bit Reads totals from a Micro Motion RFT transmitter
using a proprietary data format.
MVD Total Reads totals from a Micro Motion MVD transmitter
using a proprietary data format.
5. Complete the Addr/Item field to indicate the number of addresses
Config600 must poll for each variable.
6. Select the Eventing type if required. Click ▼ to display additional
options.
Field Description
Disabled The eventing for this data point is disabled (default).
Changes When the value written to the data point is different to
the current value an event is logged.
All Every time a write to the data point is performed an
event is logged.
7. If necessary, select the Security Level. Click ▼ to display
additional options.
Option Description
0 Maximum possible security level
9 Minimum possible security level.
8. Click OK to apply the edits. Config600 displays the Modbus
Editor.
14.4.7 Insert a Message
Use this option to insert a message request into a Master Modbus map
file. This message requests defined slave devices or all slaves for
specific information.
Note: Slave Modbus map files do not allow the message option.
To insert a new message:
1. Select Slave > Add New Message from the Modbus Editor menu
bar. The Message Details dialog box displays.
Figure 14-9. Message Details dialog box
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2. Select a Message Function. Click to display additional options.
3. Define a Start Address and a Message Length in the dialog box.
4. Click the Trigger button to define a trigger value for the message.
The Connect Wizard displays.
Figure 14-10. Connect Wizard
Note: Select a KPINT or KPINTARR value from the Connect
Wizard if the message uses an object as a trigger
mechanism. When the object value is set to 1, the system
polls the message and, once the polls complete, sets the
object’s value back to zero.
5. Highlight values in each of the four columns (source, type, item,
field). Select from left to right. Click or to display more
values.
6. Click OK to apply this definition. The Message Details dialog box
displays showing the Trigger event you selected.
Figure 14-11. Message Details dialog box (with trigger)
7. Click OK to apply this message. Config600 displays a Select
Slaves dialog box.
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Figure 14-12. Select Slaves dialog box
8. Select a displayed Slave Address and click OK to apply the
selection. Config600 displays the Modbus Editor.
14.4.8 Insert a Slave
You can add slaves into a Master Modbus map file at any time. When
initially added, the new slave address has blank tables. You can either
complete these blank tables one data point at a time or cut-and-paste
data points from another slave.
To create a new slave:
1. Click in the hierarchy menu in the left pane.
2. Select Slave > Add New Slave from the menu bar. A Choose
dialog box displays.
Figure 14-13. Choose dialog box
3. Select the Slave Address from the list of available addresses on the
left-hand side of the screen.
4. Click OK. The Modbus Editor screen redisplays, showing your
new slave in the hierarchy menu.
Note: You can also request a new start address at this time.
14.5 Regenerating Maps
Using an option in PCSetup, you can restore Modbus maps to the
default values defined in the selected configuration.
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This option overwrites any edits or customisations you may have made
Caution to the maps in the selected configuration.
1. Select File > Regenerate from the PCSetup menu bar. The Display
and Modbus Regeneration dialog box displays.
Figure 14-14. Modbus Map Regeneration
2. Select the Modbus Maps check box. The Modbus Map Options
panel displays, showing the default Modbus options:
Figure 14-15. Modbus Map Options
3. Select the options you want to enable and click OK. Config600
restores all Modbus maps to the default values defined in the
selected configuration.
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Chapter 15 – LogiCalc Editor
In This Chapter
15.1 Accessing the LogiCalc Editor ........................................................ 15-2
15.1.1 LogiCalc Tips .................................................................... 15-4
15.1.2 Starting a LogiCalc ........................................................... 15-5
15.2 Creating a LogiCalc ........................................................................ 15-5
15.2.1 Variables ........................................................................... 15-6
15.2.2 LogiCalc Loops ................................................................. 15-7
15.2.3 LogiCalc Constants .......................................................... 15-8
15.2.4 Connecting to Data Items ................................................. 15-9
15.2.5 If/Then/Endif ................................................................... 15-11
15.2.6 Special Functions ........................................................... 15-12
15.2.7 Saving and Compiling a LogiCalc .................................. 15-13
15.2.8 Running a LogiCalc in Simulation Mode ........................ 15-14
15.3 Installing a LogiCalc on the S600+ ............................................... 15-15
15.3.1 Remotely Debugging a LogiCalc .................................... 15-16
15.4 LogiCalc Examples ....................................................................... 15-16
15.4.1 Perform PTZ Calculations .............................................. 15-17
15.4.2 Convert Temperature Units ............................................ 15-18
15.4.3 Convert Density Units to Kgm3 ...................................... 15-18
15.4.4 Convert Density Units from Kgm3 .................................. 15-19
15.4.5 Perform PTZ Calculations and Convert Units ................ 15-20
15.4.6 Perform PTZ Calculations on All Streams ...................... 15-22
15.5 LogiCalc Lanuage Specifications .................................................. 15-23
15.5.1 LogiCalc Statements ...................................................... 15-23
15.5.2 Built-In Functions ............................................................ 15-26
15.5.3 Alarms ............................................................................ 15-28
Note: This editor is available only with the Config600 Pro software.
The S600+ can run LogiCalc programs written in LogiCalc, a Basic-
like language proprietary to Emerson Process Management. You can
add LogiCalc programs to an existing S600+ configuration without
rebuilding the base software. This allows you to customise and extend
the functionality of the S600+. LogiCalc programs can read, write, and
perform calculations on values in the S600+ database.
This chapter is intended for use in conjunction with materials from the
Caution RA901 Advanced Config600 training course. That training is critical to
understanding the concepts in this section. Unless you have completed
that training, do not attempt to use the material in this section as a sole
means of learning about the LogiCalc Editor.
The LogiCalc Editor enables you to write, test, and debug programs.
You can test LogiCalc programs on the PC against an actual S600+
config file or test them in-place, running on the S600+. You can also
monitor LogiCalc programs running in the S600+ from the Webserver
under Diags > LogiCalc.
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Notes:
In-place testing with Version 1.2 or earlier of Config600 requires a
serial connection between your PC and the S600+. Version 1.3 or
higher allows an Ethernet connection.
The S600+ can execute several LogiCalcs in parallel, they run at a
low task priority so in a large configuration they may run slowly.
Hence they are not suitable for use where timing is critical.
Example The Config600 3.3 directory contains a LCLIB folder. In this folder
LogiCalcs are sample LogiCalc programs, provided solely as models to help you
create your own LogiCalc programs. No warranty, expressed or
implied, accompanies these programs. Additionally, no support is
available for these programs.
15.1 Accessing the LogiCalc Editor
To access the LogiCalc Editor:
1. Select Start > All Programs > Config600 3.3 > LogiCalc Editor.
The Config600 LogiCalc screen displays.
Note: If you have more than one version of Config600 on your
machine, select the version appropriate to the configuration
file.
Figure 15-1. LogiCalc screen
2. Click the Load Config icon located in the upper left-hand
corner of the toolbar. The Select Config dialog displays.
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Figure 15-2. Select Config dialog box
Note: You can also display this dialog by selecting File > Load
Local Config from the LogiCalc screen’s menu bar.
3. Select a configuration file and click OK. The LogiCalc screen
redisplays, loaded with the LogiCalc in the selected configuration.
Figure 15-3. LogiCalc screen (loaded)
The LogiCalc Editor screen consists of four panes: Alarm, Program (or
Code), Variable, and Status. You can dock, hide, or move each pane to
suit your needs.
The LogiCalc Editor is designed for ease of use. The Program pane
prompts you for the next step in writing the program by intelligently
moving the cursor to the next task, either a necessary statement or
portion of a statement. You can place statements in the program by
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typing them in, by using keyboard shortcuts, or through the Statements
menu. The LogiCalc Editor also uses the Connect Wizard to permit
you easy access to items in the database.
For quick reference, the Editor always displays the cursor’s position at
the bottom of the window, below the Status pane, such as “Ln 2, Col
17” = line 2, column 17.
The Editor provides a “Goto Line” facility. It helps you navigate in
longer LogiCalcs, enabling you to move the cursor to a specific line in
the file. To access this facility, select Edit > Goto Line from the menu
bar at the top of the screen.
The Alarms pane is useful when setting, accepting, and clearing alarms
using the LogiCalc Editor. During debugging of the program, the test
appears in the Alarms pane.
15.1.1 LogiCalc Tips
Review the following tips before you begin work on a LogiCalc
program.
Structurally, a LogiCalc is a list of one or more functions laid out
sequentially in a text file. Functions start with the “function”
keyword and end with the “end” keyword. Place the actual code to
be executed (in statements) between these two keywords.
End all functions and statements with a semicolon (;).
Indent code within functions to improve readability.
Some programming languages require you to specify what type of
data (such as textural or numeric) a variable holds. LogiCalc
automatically converts between the various data types, depending
on the context.
LogiCalc evaluates mathematical expressions using precedence
rules and not from left to right. Use brackets and parentheses as a
guide accordingly.
The LogiCalc Editor supports both Undo (Edit > Undo Typing or
Ctrl + Z) and Redo (Edit > Redo Typing or Ctrl + Y) functions.
Limit the length of LogiCalc filenames to eight characters. The file
extension is “.lc”.
LogiCalc always starts to execute a LogiCalc at the beginning of
the last function in the file.
Type constant names in uppercase letters with underscores.
Variable names should not be all uppercase.
The LogiCalc Editor colour-codes statements in blue and
comments in green to differentiate them from the code.
Use the “#” character at the start of a line to identify comments
(short lines of explanatory text) you add to the code for
documentation. You can place comments on their own line or on
the end of a line.
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15.1.2 Starting a LogiCalc
Writing LogiCalcs generally requires an existing S600+ configuration.
If you do not have on your PC a copy of the configuration file with
which the LogiCalc will eventually run, you can generate a file using
the PCSetup Editor.
Note: If you generate a fresh configuration, make sure that it matches
the destination configuration in all pertinent settings. Pay
specific attention to database connections.
To start a LogiCalc, either create a new empty LogiCalc by clicking
the New icon on the toobar ( ) or modify an existing LogiCalc using
the File > Import option.
When you create a new LogiCalc, the LogiCalc Editor displays a new
window:
Figure 15-4. LogiCalc screen (loaded)
15.2 Creating a LogiCalc
The following example demonstrates how to build a simple LogiCalc
function.
Once you start LogiCalc, the LogiCalc Editor positions the cursor
where you should type the Function name. If you type test, the
LogiCalc looks like this.
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function test()
end;
Note: All code examples in this chapter use this font convention to
distinguish them from the text.
Next, you add some instructions to be executed. If you move the cursor
down from the function tag to the next blank line, you see that the
LogiCalc Editor has also inserted a tab on the next blank line. This
provides indentation to help in readibilty.
15.2.1 Variables
Variables are boxes that hold data, which can be a number (such as 4)
or a text string (such as “Hello”). You create variables with names and
refer to them by these names in the LogiCalc code. To create a variable
with a name “my_value”, add the following line after the tab:
dim my_value;
The Dimension (dim) statement is used heavily in Basic-type
languages for creating variables. You may have noticed that the
LogiCalc Editor has recognised the dim statement and coloured it blue.
This new variable does not yet have a value. LogiCalc does not require
you to specify what type of data (text or numeric) a variable holds. For
this example, the variable should hold a number 1. You initialise the
variable on the next line by changing the code to:
dim my_value;
my_value = 1;
LogiCalc allows you to save space and increase readability by creating
and initialising the variable in one step, so change the existing
statement to:
dim my_value = 1;
Add the following statement on the next line:
my_value = my_value + 2 * 3;
This statement sets the value of my_value to the result of the
expression on the right of the = sign. LogiCalc evaluates expressions
using precedence rules, so it evaluates the * (multiply) before the +,
giving the answer of 1 + 6 = 7. That is different from a left-to-right
evaluation of our expression, which would be 3 * 3 = 9.
Use brackets to force a left-to-right evaluation of the expression:
my_value = (my_value + 2) * 3;
The program is now complete and should look like this:
function test()
dim my_value = 1;
my_value = (my_value + 2) * 3;
end;
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15.2.2 LogiCalc Loops
The example in the previous section executes a couple of statements
and then stops. To create a LogiCalc that runs continuously, you need a
loop.
while/do/wend To insert a while/do/wend loop, position the cursor at the beginning of
the line “my_value = (my_value + 2) * 3;”.
Insert a while/do/wend statement from the Statements >
while/do/wend menu option or Ctrl + W. The LogiCalc Editor inserts
a while/do/wend statement and positions the cursor in the brackets
where you need to enter an expression.
Enter “my_value < 100” as the expression and use Edit > Cut and
Edit > Paste to rearrange the “my_value = (my_value + 2) * 3;” line
into the while loop.
The while/do/wend statement allows nesting like the function/end
statement, so the semicolon comes after the wend.
The format of the statement is “while <expression> do <nested
statements> wend;”
When executing, the expression is first evaluated and, if it is true, the
nested statements within the while are then executed. Once this is
done, execution goes back to the top to evaluate the expression again
and this continues until the expression is false.
In our case, the expression is true initially and remains true a couple of
times through the loop, my_value growing each time the loop is
executed. Eventually, my_value stops being less than 100 (that is, it
becomes greater than or equal to 100) and execution “breaks out” of
the loop and continues down the LogiCalc.
The program is now complete and should look like this:
function test()
dim my_value = 1;
while (my_value < 100) do
my_value = (my_value + 2) * 3;
wend;
end;
for/next To insert a for/next loop that will run for a number of times specified
explicitly, position the cursor at the beginning of the “my_value =
(my_value + 2) * 3;”. Insert a for/next statement by using the
Statement > for/next menu or Ctrl + R.
To perform our calculation 10 times, enter the following:
function test()
dim my_value = 1;
dim stream_number;
for stream_number = 1 to 10
my_value = (my_value + 2) * 3;
next;
end;
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This loop requires another variable called stream_number. It has no
assigned value in the dim statement, as the for/next statement has
control over its value and it would overwrite any initialised value.
The for/next statement sets the stream_number variable to 1. Then the
statement tests the value against 10. If the value is greater than 10
execution breaks out of the loop and continues on down the LogiCalc.
If the value is not greater than 10, the nested statements within the loop
execute. Once the execution completes, it goes back to the top of the
loop, adds 1 to the loop variable (in this case, stream_number), and
repeats the test against 10.
Summary The while/do/wend is functionally identical to the for/next statement.
But it exists as a separate statement because for/next looping is more
precise, compact, and readable than the while/do/wend.
The following example is a for/next loop repeated with a
while/do/wend loop around it. The while/do/wend statement evaluates
1 as an expression, which is always true. LogiCalc actually
understands true and false as non-zero and zero respectively, so the
while loop never terminates and the code performs the same task
forever. This loop is useful if some of your variables are real world
values, like Analog Input readings.
function test()
while (1) do
dim my_value = 1;
dim stream_number;
for stream_number = 1 to 10
my_value = (my_value + 2) * 3;
next;
wend;
end;
15.2.3 LogiCalc Constants
LogiCalc has the ability to create and define variables that are not
allowed to change. For instance, the statement:
for stream_number = 1 to 10
Uses two numbers, but the variable name indicates that they are being
used as stream numbers and that 1 means stream 1 and 10 means
stream 10.
However, a statement may not fully show what is being done, such as:
pressure_mode = 1;
Obviously a mode for pressure is being set up, but what is type 1? A
constant (const) statement can make this sort of code more readable by
specifying somewhere in the LogiCalc:
const ADC_KEYPAD = 1;
This allows you to change the assignment to:
pressure_mode = ADC_KEYPAD;
which is much more specific.
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The const statement is similar to the dim statement. However, you
must assign a value in the const statement, whereas in a dim statement
it is optional.
The following example shows the use of the const statement.
function test()
const TRUE = 1;
while (TRUE) do
dim my_value = 1;
dim stream_number;
for stream_number = 1 to 10
my_value = (my_value + 2) * 3;
next;
next;
end;
15.2.4 Connecting to Data Items
LogiCalc provides the connect statement so that data items from the
S600+ database can be read and written from the program.
To simplify the process of building connect statements, the Editor uses
a Connect Wizard that offers a point-and-click method of choosing
data to use within LogiCalcs. To open the Connect Wizard, select
Statements > Connect from the menu bar or press Ctrl + T.
Note: The Connect Wizard displays only if you have already loaded a
configuration file. If the Connect Wizard does not display, save
your LogiCalc before you attempt to load a configuration file.
The Connect (const) statement is similar to a dim statement, since it
also creates a new variable. But instead of the new variable being
empty and open to any value, the new variable is implicitly connected
to a point in the S600+ database. For example, the Analog Input
scanning task within the S600+ is continually updating a data point
with new values read from the input. If a LogiCalc program reads that
data point at any time, it should get the current value of meter pressure.
Creating a To further explain this example, we can write a LogiCalc to read our
Const Statement stream 1 meter pressure into a variable and examine it. Position the
cursor on the blank line in a new LogiCalc, and bring up the Connect
Wizard by selecting Statements > Connect or Ctrl + T.
In the Connect Wizard, navigate to the Stream 1 meter pressure by
selecting Stream 1 : GAS DP, IOASSIGN, STR01 METER
PRESSURE, and INUSE. Once you find the desired data point, click
OK.
The Connect Wizard adds two lines of code, and the Editor positions
the cursor just after the connect statement so that you can complete the
statement by typing a variable name. Type pressure.
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The LogiCalc should now look like this:
function test()
const IOASSIGN_GASDP_METERPRESSURE = 0;
connect pressure(stream(1), "IOASSIGN",IOASSIGN_GASDP_METERPRESSURE,
"INUSE");
end;
Const statements can define a number by use of the constant name. So
the const statement above with a name defines 0 to mean
“IOASSIGN_GASDP_METERPRESSURE”. The constant name may
help you to recognize it later.
In the Connect statement, stream(1) refers to the database section that
is reserved for stream 1.
The S600+ database is divided into sections, each section having
within it a selection of the available data types. Within the sections, the
database item locations are numbered:
0: System
1–7: I/O Modules 1 to 7
10–11: Stations 1 and 2
15–24: Streams 1 to 10.
Note: Database item locations 8, 9, and 12 through 14 are reserved
for system use.
LogiCalc accesses the S600+ database by calling upon these numbers
in parentheses after functions and statements. LogiCalc translates the
section number by adding or subtracting out the number of sections
before the pertinent one.
For example, a const statement calls stream(1). This is another built-in
function, stream(x), which just adds 14 to the stream number so that it
conforms to the above section table. LogiCalc could refer to it as 15
instead of stream(1) but, that would be less understandable to the user
reading the code.
Using a To further explain this example, you can write a LogiCalc to read the
Const Statement stream 1 meter pressure into a variable and examine it. Position the
cursor on the blank line in a new LogiCalc, and bring up the Connect
Wizard by selecting Statements > Connect or Ctrl + T.
To demonstrate performing calculations on a connected data item,
multiply the meter pressure from the example above by 2 and store the
value back in the database. To make sure the program knows where to
store the value back, create a new data item using the System Editor.
This example uses an unused data point in the database.
Position the cursor on the next line from the connect statement and
summon the Connect Wizard. Select System, KPREAL, Spare, and
Value. Type “spare” as the Constant name.
This operation loops again and again, so the value tracks the pressure
in real time. Note how the while/do/wend loop is only around the
calculation. If it were around the whole program, the code would be
reconnecting pressure and spare every time, which would increase the
amount of time necessary to track changes in pressure.
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Modify the LogiCalc as follows:
function test()
const IOASSIGN_GASDP_METERPRESSURE = 0;
const KPREAL_SYS_SPARE = 13;
connect pressure(stream(1), "IOASSIGN", IOASSIGN_GASDP_METERPRESSURE, "INUSE");
connect spare(0, "KPREAL", KPREAL_SYS_SPARE, "INUSE");
while (1) do
spare = pressure * 2;
wend;
end;
15.2.5 If/Then/Endif
The if/then/endif and the if/then/else/endif statements allow LogiCalc
to make decisions.
A LogiCalc can make a decision based on some external conditions.
For example, if the meter pressure is in keypad (R/W) mode, it should
be multiplied by 3 instead of 2.
First, connect to the mode of the meter pressure. Open the Connect
Wizard and select Board 1:P144I/O, ADC, I/O ADC 01, and MODE.
Select the Define Options checkbox, which creates const statements for
all the different options of the parameter. In this case, all the modes
area assigned a const statement with an integer value.
Type the variable name as pressure_mode and change the const names
for the modes (that is, from IO1ADC01_MEASURED to
ADC_MEASURED, and such.).
Add the if/then statements. The full format for this statement is if
<expression> then <nested statements> else <nested statements> endif;
and execution is directed either to the first set of statements or the
second, depending on the outcome of the expression evaluation.
The if <expression> then <nested statements> endif; variant only has
the one set of nested statements and executes them only if the
expression is true. Otherwise they are skipped.
The new LogiCalc continually evaluates the pressure_mode and, if it is
in keypad executes the * 3 statement. Otherwise, it executes the * 2
statement.
The complete LogiCalc looks like this:
function test()
const IOASSIGN_GASDP_METERPRESSURE = 0;
const KPREAL_SYS_SPARE = 13;
const ADC_P144IIO_IO01ADC01 = 0;
const ADC_MEASURED = 0;
const ADC_KEYPAD = 1;
const ADC_AVERAGE = 2;
const ADC_LASTGOOD = 3;
const ADC_KEYPADF = 4;
const ADC_AVERAGEF = 5;
const ADC_LASTGOODF = 6;
connect pressure(stream(1), "IOASSIGN", IOASSIGN_GASDP_METERPRESSURE,
"INUSE");
connect spare(0, "KPREAL", KPREAL_SYS_SPARE, "INUSE");
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connect pressure_mode(ioboard(1), "ADC", ADC_P144IIO_IO01ADC01, "MODE");
while (1) do
if (pressure_mode = ADC_KEYPAD) then
spare = pressure * 3;
else
spare = pressure * 2;
endif;
wend;
end;
15.2.6 Special Functions
LogiCalc can use data from the S600+ which is not an item in the
database. It can read configuration-specific details, such as the number
of streams present and what type they are. Use the numstream()
function to determining the number of streams. Two other functions—
numstations() and numioboards()—perform the same functions for
stations and I/O boards.
For example, the following simple LogiCalc reads the stream 1 meter
pressure and copies it to a hard coded keypad real object.
function test()
const IOASSIGN_GASDP_METERPRESSURE = 0;
const KPREAL_SYS_SPARE = 13;
connect pressure(stream(1), "IOASSIGN", IOASSIGN_GASDP_METERPRESSURE, "INUSE");
connect spare(0, "KPREAL", KPREAL_SYS_SPARE, "INUSE");
while (1) do
spare = pressure * 2;
wend;
end;
To expand it to sum the results of all stream pressures into this keypad
real, use the numstreams() function. This is a built-in function that
returns the number of streams in a configuration. Then, use a for/next
statement to span the streams.
function test()
const IOASSIGN_GASDP_METERPRESSURE = 0;
const KPREAL_SYS_SPARE = 13;
connect spare(0, "KPREAL", KPREAL_SYS_SPARE, "INUSE");
while (1) do
dim stream_number; # Hold the current stream number
spare = 0;
for stream_number = 1 to numstreams()
connect pressure(stream(stream_number), "IOASSIGN",
IOASSIGN_GASDP_METERPRESSURE, "INUSE");
spare = spare + pressure * 2;
next;
wend;
end;
Note the added variable, stream_number (which is used as the variable
in the for/next loop), and the comment.
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The spare variable is cleared down and the for/next loop sets
stream_number to each stream present before executing the summing
code. This code connects to the stream pressure for the current stream.
Note: Stream (stream_number) in the connect pressure statement
determines the stream to which the pressure variable is
connected. Once pressure is connected to the correct stream,
the LogiCalc reads it, multiplies it by 2 and adds it into the
spare variable.
You can modify this example. The spare variable is a direct link to the
data item in the S600+ database, so it would be constantly changing
back to zero and summing. It could be modified to sum it in another
variable and then set this variable when the final sum is reached.
The stream_number variable is created inside the while/do/wend loop
which means it is created every time around. This is not necessary and
needs only to be created once. To make the program more efficient,
move this statement out of the loop.
The modified LogiCalc now looks like:
function test()
const IOASSIGN_GASDP_METERPRESSURE = 0;
const KPREAL_SYS_SPARE = 13;
connect spare(0, "KPREAL", KPREAL_SYS_SPARE, "INUSE");
dim stream_number; # Hold the current stream number
while (1) do
dim sum = 0; # Hold the sum of two times the meter pressures
for stream_number = 1 to numstreams()
connect pressure(stream(stream_number), "IOASSIGN",
IOASSIGN_GASDP_METERPRESSURE, "INUSE");
sum = sum + pressure * 2;
next;
spare = sum;
wend;
end;
15.2.7 Saving and Compiling a LogiCalc
Before you compile the program, first save it to the configuration
directory. Until you save the program to the configuration directory,
the program is only saved in the PC’s memory.
To save, click Save ( ) on the toolbar and type a name for your new
LogiCalc. Logica1 is the default program name. The file extension is
“.lc”.
Note: Limit all LogiCalc filenames to eight or fewer characters, all in
lower case letters, such as myapplic.lc. The S600+ operating
system requires this.
The Save As dialog box opens the LogiCalc folder in the open
configuration directory. If for any reason, the Save As command does
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not open in the LogiCalc folder, navigate to the appropriate
configuration folder and find a LogiCalc sub-folder.
Compilation allows the LogiCalc Editor to check your code, ensure
that it is valid, and to create some internal data structures that allow the
code to run. If you make changes to a LogiCalc and run it without first
compiling it, the last compiled version runs instead.
To compile your LogiCalc, click Compile ( ) on the toolbar. After a
short pause, the Status pane should show the message Program
LOGICA1 OK.
The compiler contains an error checking mechanism. When the
LogiCalc Editor compiles a program with an error, it displays the
location and type of error in the Status pane, as shown below:
Error: test.lc - Line 2 : Expecting variable, constant or bracket
dim my_value = ;
^
This message indicates an error on line number 2 of the program. Also,
the Editor positions the cursor on the offending line at the position
where the error was encountered to allow you to type a correction.
Once saved and successfully, compiled, the LogiCalc is ready to run.
15.2.8 Running a LogiCalc in Simulation Mode
The LogiCalc Editor allows you to run your LogiCalc in simulation
mode before you actually download it to the S600+ to test it. The
LogiCalc Editor can run LogiCalcs either at full speed or line-by-line
(debug mode).
To halt execution at any time, click Stop .
Free Running To run the program at full speed, compile it and click Run ( ). The
program will finish with the message: program TEST.LC has
stopped.
Line by Line To run the LogiCalc in single step mode, ensure the LogiCalc has
compiled successfully and then click Step ( ).
The LogiCalc Editor first displays the message Program TEST.LC has
started. Then it displays a yellow arrow in the Code pane, indicating
the statement that is about to run. Finally, it also fills in the Variable
pane with a list of all the variables currently active in the LogiCalc,
together with their current values.
Click Step until the Editor has moved through through the entire
LogiCalc. Click Step again and the program finishes, displaying the
message: Program TEST.LC has stopped.
Breakpoint A breakpoint is a line marker which stops a free-running LogiCalc.
Once the Editor reaches the breakpoint, it continues to run using
single-stepping. Breakpoints are useful when running a long LogiCalc.
To use a breakpoint, position the cursor anywhere on the desired
breakpoint line, and click Toggle Breakpoint ( ). A red stop sign
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displays next to the statement, indicating that a breakpoint is
active. Clicking Toggle Breakpoint again turns off the breakpoint.
Click Run ( ) to permit the LogiCalc to free-run at full speed. After
a short pause, the yellow arrow marker appears on top of the red
breakpoint icon, indicating that the LogiCalc has executed all the
statements before the breakpoint and has now stopped at the
breakpoint. Also, the variable window will now update with current
values.
Single-step the program through the remaining steps. The program
finishes and displays the message: program TEST.LC has stopped.
Changing Variables While single-stepping through a LogiCalc, you can manually change a
variable.
Double-click on the variable text in the Variable pane. The Editor
displays the Set Variable dialog.
Figure 15-5. Set Variable dialog
Change the variable value, click OK, and then continue single-
stepping through the LogiCalc.
The value updates, using the newly supplied value in the calculation
statement.
Note: You can change values while the program is free running (not
single stepping), but the Variables pane will not update until
the program hits a breakpoint. This is not a recommended
procedure as you do not know what your LogiCalc is doing
when you set the value.
15.3 Installing a LogiCalc on the S600+
Once you have compiled and tested a LogiCalc, save it to the
configuration directory.
To install the LogiCalc to a S600+, start the Config Transfer utility and
transfer the configuration (including with any associated LogiCalcs
files in the configuration) to the LogiCalc folder. For further
information, refer to Chapter 9, Config Transfer.
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15.3.1 Remotely Debugging a LogiCalc
You can test LogiCalc programs on-line in the S600+. To accomplish
this in-place testing, you need either a serial connection between your
PC and the S600+ (if you are using Config600 version 1.2 or earlier) or
an Ethernet connection (if you are using a version higher than 1.2).
You can also use shell commands to monitor LogiCalc programs
running in the S600+.
Ensure that the connection between the S600+ and the PC is working.
Also ensure that the PCSetup transfer program is not using the
connection. Start the LogiCalc Editor and click Connect to S600 ( ).
Select the connection details and click OK.
After a few seconds, the following message displays in the Status pane:
Connecting to S600. Please wait...
Program TEST.LC OK
Done.
The running LogiCalc should also appear in the Code pane. If it does
not appear, check the connection settings and try again.
To view the currently running LogiCalc without interrupting it, use the
shell functions. To examine a free-running LogiCalc from the
LogiCalc Editor, insert a breakpoint and stop the LogiCalc
temporarily.
Place the cursor on the desired line and press F9 or click Toggle
Breakpoint ( ). The breakpoint marker ( ) displays to the left of
the line. Soon thereafter the program reaches the breakpoint and the
yellow execution arrow appears on top of this red stop sign. Values of
all the variables display in the variables pane.
To see the effect on the variables, step through the program line-by-
line. The information you view is the real data from the S600+, sent
through the serial or Ethernet link. It is not a LogiCalc Editor
simulation.
If the value is in keypad mode, go to the front panel and change it. Do
another single-step and see the values update to your newly entered
keypad value.
To disconnect from the S600+, click Connect ( ). If the LogiCalc is
sitting at a breakpoint, disconnecting restarts the LogiCalc free-
running.
15.4 LogiCalc Examples
The following examples may be useful references in building LogiCalc
programs for your application. Remember, LogiCalc considers any text
following a # to be comments and ignores it.
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Note: The folder LCLIB is included in the directory in which you
installed the Config600 software. This LCLIB folder contains
some sample LogiCalc programs. These are only examples for
illustrative purposes. They are not provided with any express or
implied guarantee or warranty. Additionally, Remote
Automation Solutions does not provide support if you choose
to use these example programs.
15.4.1 Perform PTZ Calculations
############################################################################
# Perform PTZ for all gas dp & gas turbine streams in the system. #
# Version History
#
# v0.6 - 17/10/2000 - GW - conversion routines fixed. There were several
# errors in the calculations. CalcPtz() function removed to avoid duplication of
# constants
#
# v0.5 - 26/06/2000 - GW - temp variable removed from main loop. Unnecessary
# when calling a function if a return value is not required.
#
# v0.4 - 23/12/1999 - GW - const 's' made dim as it hasn't been initialised by
# a constant expression as required by LogiCalc v0.20 and above. Support added
# for gas turbine.
#
# v0.3 - 26/11/1999 - GW - s in ptz() made const.
#
# v0.2 - 24/11/1999 - GW - Ported to v0.15 of LogiCalc. Units conversion added
# in. Some connects moved inside main loop for efficiency.
#
# v0.1 - 22/11/1999 - GW - 's' added as intermediate variable to shrink code
# down and make it run a bit faster.
#
##############################################################################
# Name: PressToBarg
# function: Convert pressure to barg from the system units.
# Arguments: press - The pressure in the system units.
# return value: Pressure in barg.
##############################################################################
function PressToBarg(press)
const KPINT_SYS_PRESSUNITS = 45;
const PRESSUNITS_BARG = 0;
const PRESSUNITS_BARA = 1;
const PRESSUNITS_KPAG = 2;
const PRESSUNITS_KPAA = 3;
const PRESSUNITS_PSIG = 4;
const PRESSUNITS_PSIA = 5;
const KPREAL_SYS_BARGBARA = 2;
const KPREAL_SYS_BARKPA = 4;
const KPREAL_SYS_BARPSI = 5;
connect sysUnits(0, "KPINT", KPINT_SYS_PRESSUNITS, "VALUE");
if (sysUnits = PRESSUNITS_BARG) then
return press;
endif;
if (sysUnits = PRESSUNITS_BARA) then
connect bargToAbs(0, "KPREAL", KPREAL_SYS_BARGBARA, "VALUE");
return press - bargToAbs;
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endif;
if (sysUnits = PRESSUNITS_KPAG) then
connect bargToKpa(0, "KPREAL", KPREAL_SYS_BARKPA, "VALUE");
return press / bargToKpa;
endif;
if (sysUnits = PRESSUNITS_KPAA) then
connect bargToAbs(0, "KPREAL", KPREAL_SYS_BARGBARA, "VALUE");
connect bargToKpa(0, "KPREAL", KPREAL_SYS_BARKPA, "VALUE");
return press / bargToKpa - bargToAbs;
endif;
if (sysUnits = PRESSUNITS_PSIG) then
connect bargToPsi(0, "KPREAL", KPREAL_SYS_BARPSI, "VALUE");
return press / bargToPsi;
endif;
if (sysUnits = PRESSUNITS_PSIA) then
connect bargToAbs(0, "KPREAL", KPREAL_SYS_BARGBARA, "VALUE");
connect bargToPsi(0, "KPREAL", KPREAL_SYS_BARPSI, "VALUE");
return press / bargToPsi - bargToAbs;
endif;
end;
15.4.2 Convert Temperature Units
##############################################################################
# Name: TempToDegc
# function: Convert temperature to degc from the system units.
# Arguments: temp - The temperature in the system units.
# return value: temperature in degc.
##############################################################################
function TempToDegc(temp)
const KPINT_SYS_TEMPUNITS = 47;
const TEMPUNITS_DEGC = 0;
const TEMPUNITS_DEGF = 1;
const TEMPUNITS_DEGK = 2;
const KPREAL_SYS_DEGCK = 7;
connect sysUnits(0, "KPINT", KPINT_SYS_TEMPUNITS, "VALUE");
if (sysUnits = TEMPUNITS_DEGC) then
return temp;
endif;
if (sysUnits = TEMPUNITS_DEGF) then
return (temp - 32.0) / 9.0 * 5.0;
endif;
if (sysUnits = TEMPUNITS_DEGK) then
connect degcToDegk(0, "KPREAL", KPREAL_SYS_DEGCK, "VALUE");
return temp - degcToDegk;
endif;
end;
15.4.3 Convert Density Units to Kgm3
##############################################################################
# Name: DensToKgm3
# function: Convert density to Kgm3 from the system units.
# Arguments: dens - The density in the system units.
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# return value: density in kgm3.
##############################################################################
function DensToKgm3(dens)
const KPINT_SYS_DENSUNITS = 48;
const DENSUNITS_KGM3 = 0;
const DENSUNITS_KGL = 1;
const DENSUNITS_LBSCF = 2;
const DENSUNITS_GMCC = 3;
const DENSUNITS_KGSM3 = 4;
const KPREAL_SYS_LBKG = 0;
const KPREAL_SYS_M3CF = 9;
connect sysUnits(0, "KPINT", KPINT_SYS_DENSUNITS, "VALUE");
if (sysUnits = DENSUNITS_KGM3) then
return dens;
endif;
if (sysUnits = DENSUNITS_KGL) then
return dens * 1000;
endif;
if (sysUnits = DENSUNITS_LBSCF) then
connect lbToKg(0, "KPREAL", KPREAL_SYS_LBKG, "VALUE");
connect m3ToCf(0, "KPREAL", KPREAL_SYS_M3CF, "VALUE");
return dens * lbToKg * m3ToCf;
endif;
if (sysUnits = DENSUNITS_GMCC) then
return dens * 1000;
endif;
if (sysUnits = DENSUNITS_KGSM3) then
return dens;
endif;
end;
15.4.4 Convert Density Units from Kgm3
##############################################################################
# Name: DensFromKgm3
# function: Convert density from Kgm3 to the system units.
# Arguments: dens - The density in kgm3.
# return value: density in system units.
##############################################################################
function DensFromKgm3(dens)
const KPINT_SYS_DENSUNITS = 48;
const DENSUNITS_KGM3 = 0;
const DENSUNITS_KGL = 1;
const DENSUNITS_LBSCF = 2;
const DENSUNITS_GMCC = 3;
const DENSUNITS_KGSM3 = 4;
const KPREAL_SYS_LBKG = 0;
const KPREAL_SYS_M3CF = 9;
connect sysUnits(0, "KPINT", KPINT_SYS_DENSUNITS, "VALUE");
if (sysUnits = DENSUNITS_KGM3) then
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return dens;
endif;
if (sysUnits = DENSUNITS_KGL) then
return dens / 1000;
endif;
if (sysUnits = DENSUNITS_LBSCF) then
connect lbToKg(0, "KPREAL", KPREAL_SYS_LBKG, "VALUE");
connect m3ToCf(0, "KPREAL", KPREAL_SYS_M3CF, "VALUE");
return dens / (lbToKg * m3ToCf);
endif;
if (sysUnits = DENSUNITS_GMCC) then
return dens / 1000;
endif;
if (sysUnits = DENSUNITS_KGSM3) then
return dens;
endif;
end;
15.4.5 Perform PTZ Calculations and Convert Units
##############################################################################
# Name: DoStreamPtz
# function: Get the data from the database for the passed stream,
# calculate the PTZ and place the result back into the database. Do units
# conversion on all values.
# Arguments: s - stream number
# return value: 1 if we did calc, 0 if we didn't
##############################################################################
function DoStreamPtz(s)
const ATMOSPHERIC_PRESSURE = 1.01325;
const ABSOLUTE_ZERO = 273.15;
const KPINT_STREAMTYPE = 0;
const STREAMTYPE_GASDP = 0;
const STREAMTYPE_GASTURB = 1;
const STREAMTYPE_GASUS = 2;
const STREAMTYPE_LIQTURB = 3;
const STREAMTYPE_PRVBIDI = 4;
const KPREAL_GASDP_STDPRESS = 9;
const KPREAL_GASTURB_STDPRESS = 1;
const KPREAL_GASDP_STDTEMP = 8;
const CALCALMITEM_GASDP_UPSTRCOMPRESS = 16;
const CALCALMITEM_GASDP_STDDENS = 8;
const CALCALMITEM_GASDP_STDCOMPRESS = 17;
const CALCALMITEM_GASDP_UPSTRPRESS = 10;
const CALCALMITEM_GASDP_UPSTRTEMP = 7;
const CALCALMITEM_GASDP_UPSTRDENS = 4;
const CALCALMITEM_GASTURB_STRCOMPRESS = 10;
const IOASSIGN_GASTURB_STREAMTEMP = 5;
const CALCALMITEM_GASTURB_STDDENS = 5;
const CALCALMITEM_GASTURB_STDCOMPRESS = 11;
const KPREAL_GASTURB_STDTEMP = 0;
const IOASSIGN_GASTURB_METERPRESSURE = 0;
const CALCALMITEM_GASTURB_STREAMDENS = 4;
connect strType(s, "KPINT", KPINT_STREAMTYPE, "VALUE");
if (strType <> STREAMTYPE_GASDP) AND (strType <> STREAMTYPE_GASTURB) then
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return 0;
endif;
# Define all the indexes for the various gas stream types
dim stdPress;
dim upstrCompress;
dim upstrTemp;
# connect all the data
if (strType = STREAMTYPE_GASDP) then
connect dbStdPress(s, "KPREAL", KPREAL_GASDP_STDPRESS, "VALUE");
stdPress = dbStdPress;
connect dbUpstrCompress(s, "CALCALMITEM",
CALCALMITEM_GASDP_UPSTRCOMPRESS, "INUSE");
upstrCompress = dbUpstrCompress;
connect dbUpstrTemp(s, "CALCALMITEM", CALCALMITEM_GASDP_UPSTRTEMP,
"INUSE");
upstrTemp = dbUpstrTemp;
endif;
if (strType = STREAMTYPE_GASTURB) then
connect dbStdPress(s, "KPREAL", KPREAL_GASTURB_STDPRESS, "VALUE");
stdPress = dbStdPress;
connect dbUpstrCompress(s, "CALCALMITEM",
CALCALMITEM_GASTURB_STRCOMPRESS, "INUSE");
upstrCompress = dbUpstrCompress;
connect dbUpstrTemp(s, "IOASSIGN", IOASSIGN_GASTURB_STREAMTEMP, "INUSE");
upstrTemp = dbUpstrTemp;
endif;
# Convert the data
dim stdPressBarg;
call stdPressBarg = PressToBarg(stdPress);
dim upstrTempDegc;
call upstrTempDegc = TempToDegc(upstrTemp);
dim denom = (upstrTempDegc + ABSOLUTE_ZERO) * upstrCompress *
(stdPressBarg + ATMOSPHERIC_PRESSURE);
if (denom > 0.0) then
dim stdDens;
dim stdCompress;
dim stdTemp;
dim upstrPress;
# connect more data
if (strType = STREAMTYPE_GASDP) then
connect dbStdDens(s, "CALCALMITEM", CALCALMITEM_GASDP_STDDENS,
"INUSE");
stdDens = dbStdDens;
connect dbStdCompress(s, "CALCALMITEM",
CALCALMITEM_GASDP_STDCOMPRESS, "INUSE");
stdCompress = dbStdCompress;
connect dbStdTemp(s, "KPREAL", KPREAL_GASDP_STDTEMP, "VALUE");
stdTemp = dbStdTemp;
connect dbUpstrPress(s, "CALCALMITEM", CALCALMITEM_GASDP_UPSTRPRESS,
"INUSE");
upstrPress = dbUpstrPress;
endif;
if (strType = STREAMTYPE_GASTURB) then
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connect dbStdDens(s, "CALCALMITEM", CALCALMITEM_GASTURB_STDDENS,
"INUSE");
stdDens = dbStdDens;
connect dbStdCompress(s, "CALCALMITEM",
CALCALMITEM_GASTURB_STDCOMPRESS, "INUSE");
stdCompress = dbStdCompress;
connect dbStdTemp(s, "KPREAL", KPREAL_GASTURB_STDTEMP, "VALUE");
stdTemp = dbStdTemp;
connect dbUpstrPress(s, "IOASSIGN", IOASSIGN_GASTURB_METERPRESSURE,
"INUSE");
upstrPress = dbUpstrPress;
endif;
# Convert the data
dim stdDensKgm3;
call stdDensKgm3 = DensToKgm3(stdDens);
dim stdTempDegc;
call stdTempDegc = TempToDegc(stdTemp);
dim upstrPressBarg;
call upstrPressBarg = PressToBarg(upstrPress);
# Do the calculation and convert back
dim upstrDensKgm3 = stdDensKgm3 * (stdCompress * (stdTempDegc +
ABSOLUTE_ZERO) *
(upstrPressBarg + ATMOSPHERIC_PRESSURE)) / denom;
dim ndxUpstrDens;
if (strType = STREAMTYPE_GASDP) then
ndxUpstrDens = CALCALMITEM_GASDP_UPSTRDENS;
endif;
if (strType = STREAMTYPE_GASTURB) then
ndxUpstrDens = CALCALMITEM_GASTURB_STREAMDENS;
endif;
connect dbUpstrDens(s, "CALCALMITEM", ndxUpstrDens, "CALC3");
call dbUpstrDens = DensFromKgm3(upstrDensKgm3);
endif;
return 1;
end;
15.4.6 Perform PTZ Calculations on All Streams
##############################################################################
# Name: ptz
# function: Attempt ptz calculation on all streams.
# Arguments: -
# return value: -
##############################################################################
function ptz()
while (1) do
dim str;
for str = 1 to numstreams()
DoStreamPtz(stream(str));
next;
wend;
end;
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15.5 LogiCalc Lanuage Specifications
This section provides specifications on the LogiCalc language.
Name Definition
Supported Decimal Integer (e.g. -999)
Types Binary Integer (e.g. 11001100b)
Double Precision Floating Point (e.g. 3.14159265)
String (e.g. "hello mum")
Supported +-*/
Operators ()
>, <, =, >=, <=, <>
AND, OR (boolean)
& (bitwise AND), | (Bitwise OR)
$ (string concatenation)
<<, >> (Bit shifting)
Supported function/end, dim, const, let, if/then/else/endif, while/do/wend, for/next, call,
Statements return, connect, setalarm/clearalarm/accalarm
Built-in ioboard(x), station(x), stream(x), numioboards(), numstations(),
Functions numstreams(),
numobjects(x, "type"), log(x), exp(x), abs(x), int(x), pow(x, y), sin(x), cos(x),
tan(x), timenow()
leftstring("string", len), rightstring("string", len)
NOT(), NOTB()
Comments # as first character in a line denotes a comment
Max Program File 255 chars
Line Length
Max 63 chars
Variable/Function
Name Length
Max Chars for 127 chars
String Variable
Max Number of 16
ARGs in a
Function
Variable Names a-z, A-Z, 0-9 and _.
(First char can't be 0-9)
Max Terms in a 32
Single Arithmetic
Expression
Max LogiCalc 8.3 characters (S600+ uses FAT)
Program File For example, "my_progy.lc" is ok; "myprogram.lc" is not.
Name Length
15.5.1 LogiCalc Statements
Use these statements to create custom LogiCalc statements.
function/end A program consists of one or more user defined functions in a text
file. These functions should be laid out one after the other. The last
function found is used as the first one to run. Each function can call
the other user-defined functions as long as the functions called are
defined earlier in the file (that is, you can only call “upwards”).
User defined functions can take any number of arguments. They are
evaluated at run time and passed by value. A function can return one
value which must be assigned to a variable using the “call” keyword.
User functions cannot be used directly in expressions.
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function <function1_name>(<arg1>, <arg2>, ...)
.
.
.
end;
dim Defines a variable for use in the current scope.
dim <variable_name>;
dim <variable_name> = <expression>;
const Defines a constant for use in the current scope. This is the same as a
variable except a value must be assigned at define time and the value
cannot be changed (like a #define in C).
const <constant_name> = <expression>;
let Assigns a value to a variable. The let command is optional.
let <variable_name> = <expression>;
<variable_name> = <expression>;
if/then/else/endif Conditionally changes the path of execution in a program.
if <expression> then
.
.
endif;
if <expression> then
.
.
else
.
.
endif;
while/do/wend Conditionally loops the path of execution in a program.
while <expression> do
.
.
wend;
for/next Loops the path of execution in a program a set number of times. The
variable name on the “next”' is optional.
for <variable_name> = <expression> to <expression>
.
.
next <variable_name>;
for <variable_name> = <expression> to <expression>
.
.
next;
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call Required to call a user function that returns a value. The returned
value from a function is assigned to the specified variable. If a return
value is not required, just specify the function name on its own
without the call keyword.
You can call a function in any of the following three shown examples.
Note: The third variant works on only version 1.2 and above; avoid
using it to ensure compatibilty.
<function_name>(<expression1>, <expression2>, ...);
call <variable_name> = <function_name>(<expression1>, <expression2>, ...);
call <function_name>(<expression1>, <expression2>, ...);
return Returns a value from a function.
return <expression>;
connect Connects a data point from the S600+ database for use in the
program.
connect <variable_name>(<expression>, <expression>, <expression>, <expression>);
The four valid statement parameters are:
Section index:
Usually 0 (for system) or derived from stream(x), station(x) or
ioboard(x)
Data type:
A string such as "KPREAL", "KPINT", "KPSTRING", etc.
Data index:
An index into the data of the section specified in the first argument.
Field name:
A string representing the field name (which as "INUSE",
"VALUE", etc.)
The connect wizard or system editor will help you out specifying these
values.
Note: The variable is only dynamically connected to its data point
within the scope of the function to which it is connected. If you
pass the variable as a parameter to another function, the
function will receive a static snapshot of the value when it was
passed in, as in the following:
function copydouble(in, out)
out = in * 2;
end;
function main()
connect adc1(ioboard(1), "ADC", 0, "MEASURED");
connect dac1(ioboard(1), "DAC", 0, "MEASURED");
while 1 do
copydouble(adc1, dac1);
wend;
end;
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Although this LogiCalc will compile and run, it will not do anything
useful since the 'in' and 'out' variables are not connections; they are just
values. The act of passing them into the function 'copydouble' has
evaluated them from connected variables (adc1, dac1) to normal
variables with values in them (in, out).
setalarm/clearalarm/ Manipulates S600+ alarms.
accalarm
setalarm <variable_name>(<expression>, <expression>);
The two statement parameters are:
Alarm number (between 0 – 15)
An alarm value.
The alarm value has no significance apart from that it will print as part
of the alarm event message. This only happens if it is non-0 so just
pass 0 if no value is required on the printout. You can pass different
values (such as setalarm, clearalarm, and accalarm) and they all print
out against the relevant alarm event messages.
15.5.2 Built-In Functions
LogiCalc provides a number of built in functions you can include
directly in expressions to perform common tasks.
ioboard(x), These section index functions return the base index for the specified
station(x), stream, station, and ioboard section. Typically you would use these
stream(x) functions in a call to connect to index data within a stream.
For example, if you are using a direct index or just a system index,
pass zero (0) instead of these functions. For example, to update a
variable of known index in stream 2:
# Relative stream index for a KPREAL
const INDEX_KPREAL_VISC = 14;
connect strVisc(stream(2), "KPREAL", INDEX_KPREAL_VISC, "VALUE");
strVisc = 0.317;
numioboards(), These resource evaluation functions return the number of streams,
numstations(), stations, or I/O modules present in the current running configuration.
numstream() For example, to iterate through the IO modules:
dim io;
for io = 1 to numioboards()
connect xxx(io, xxxx, xxxx, xxxx);
...
next;
numobjects(x, “type”) This object evaluation function returns the number of objects of the
specified type present in section (x) of the currently running
configuration.
For example, to iterate through all the system keypad ints:
dim numints = numobjects(0, "KPINT");
for i = 1 to numints
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connect xxx(0, "KPINT", i, "VALUE");
...
next;
setalarm(x, v), These alarm handling functions set, clear, and accept system alarms.
clearalarm(x, v), The parameters are alarm numbers (0→15) and alarm value (which
accalarm(x, v) gets printed).
connect adc1(ioboard(1), "ADC", 0, "INUSE");
if (adc1 > 50) then
setalarm adc1(1, adc1);
else
clearalarm adc1(1, adc1);
endif;
accalarm adc1(1, 0.0);
timenow() Provides a snapshot of the system time; useful for working out
relative times.
while (1) do
dim t = timenow();
.
.
.
# Have we taken too long??? (i.e. exceeded 1.5 seconds)
if (timenow() - t > 1.5) then
setalarm timeout(0, t);
endif
wend
log(x) Provides a natural logarithm.
exp(x) Provides an exponential value.
pow(x, y) Provides a power function, taking x to the power y. Arguments can be
double precision. This function is processor-intensive, so do not use
this function in a loop unless it is absolutely necessary.
abs(x) Returns the absolute value of x. If x is positive, return x. If x is
negative, return –x.
int(x) Returns the integer portion of x. Always truncates, so int(1.9) returns
1. If you want to round up, call int(x + 0.5).
sin(x), cos(x), Provides associated trigonometric functions. X must be in radians. .
tan(x)
NOT(x), NOTB(x) NOT() is a Boolean not, and returns 1 or 0 depending on the value of
the passed expression, such as:
NOT(1) = 0
NOT(0) = 1
NOT(25.6) = 0
NOTB() is a bitwise NOT, and is typically used for masking bits, as in:
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function ClearBit(value, bitpos)
return value & NOTB(1 << bitpos);
end;
15.5.3 Alarms
Testing Alarms You can test for alarms being set or clear, accepted or unaccepted by
connecting to ALARM objects, as in:
connect adcstatus(ioboard(1), "ALARMS", ALARMS_P144IIO_IO01ADC01, "STATUS");
connect adcunacc(ioboard(1), "ALARMS", ALARMS_P144IIO_IO01ADC01, "UNACC");
This object allows access to the alarm status of an ADC. The value
returned is a 16-bit mask with a 1 in each alarm position representing
an alarm that is set or unaccepted, respectively.
To test if alarm 'x' (remember alarms start at 0) is set:
if adcstatus & (1 << x) then # alarm is set
.
.
endif;
To test if alarm 'x' (remember alarms start at 0) is unaccepted:
if adcunacc & (1 << x) then # alarm is unaccepted
.
.
endif;
Suppressing Alarms Access to the alarm object allows you to suppress and test
suppression. For example, To suppress alarm “x” (where x = 0 to 15)
on an ADC, connect to an alarm object's "SUPPRESS" field:
connect adcsuppress(ioboard(1), "ALARMS", ALARMS_P144IIO_IO01ADC01,
"SUPPRESS");
adcsuppress = adcsuppress | (1 << x);
The field is a 16-bit mask as are the Status and Unacc fields of the
alarm object. Suppressed alarms are represented by a set bit in the
mask. Setting a bit in the mask suppresses the alarm. Bear in mind that
the above code first reads out the current suppress mask, OR's in a bit
and writes it back. This happens pretty quickly but may conflict with
anything else that is updating the value. Ensure the LogiCalc is the
only task updating the alarm suppression word to avoid missing the
odd suppression.
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Appendix A – Glossary
A
ADC Analog to Digital Converter. Used to convert analog inputs (AI) to a format the flow
computer can use. Also known as A/D Converter.
Address A character or group of characters used to identify a particular item (such as a
particular area of memory or a particular computer on a communication link with many
other computers).
AGA American Gas Association. A professional organisation that oversees the AGA3
(orifice), AGA5 (heating value), AGA7 (turbine), AGA8 (compressibility), AGA9
(Ultrasonic) and AGA11 (Coriolis) gas flow calculation standards. See
http://www.aga.org.
AI Analogue input, also known as ANIN.
Alphanumeric Consisting of only the letters A through Z and the numbers 0 through 9.
Analogue A signal with no defined steps, its value being determined by its size.
Annubar A primary flow element that operates by sensing an impact pressure and a reference
pressure through multiple sensing ports connected to dual averaging plenums. The
resultant difference is a differential pressure signal. Sensing ports are located on both
the up- and downstream sides of the flow element. The number of ports is proportional
to the pipe diameter.
ANIN Analogue input, also know as AI.
ANOUT Analogue output, also known as AO.
ANSI American National Standards Institute. An organization responsible for approving U.S.
standards in many areas, including computers and communications. Standards
approved by this organisation are often called ANSI standards (for example, ANSI C is
the version of the C language approved by ANSI). ANSI is a member of ISO. See
http://www.ansi.org.
ASCII American Standard Code for Information Interchange. Numeric values assigned to
letters, numbers, and other characters to enable exchange of information between
devices (for example, “A” = 65, “B”=66, and so on).
AWG American Wire Gauge, a system of sizing wiring.
B
Back up/backup The process of copying or creating a duplicate of computer files (called “a backup file”)
that can be used to restore the original content in the event of a data loss.
Baud An indicator of the rate of serial data transfer (for example, a baud rate of 10 indicates
10 bits per second).
Basetime The end of day time when any daily, weekly, or monthly reports print; also known as
“contract hour.” S600+ supports three basetimes.
Batch control A system option used to allow a liquid station within the S600+ to control a number of
streams to dispatch a precise amount of product. If batch control is required, it should
be enabled on all relevant streams and on the station settings during the configuration
generation stage.
Baud rate An indicator of the rate of serial data transfer (for example, a baud rate of 10 indicates
10 bits per second, or approximately 1 character per second).
Binary Numbers in base 2 (that is, only numbers 0 and 1 are used). May be represented as a
digital signal and referred to as True/False, High/Low, or On/Off.
Bit A binary digit, either a binary 0 or 1. One byte is the amount of memory needed to
store each character of information (text or numbers). Eight bits constitute one byte (or
character).
Bit Link A bridge (also known as a jumper) that closes an electrical circuit. Typically a bit link
consists of a plastic plug that fits over a pair of protruding pins. Placing a bit link over a
different set of pins allows you to change a board’s parameters.
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Config600 Configuration Software User Manual
Bit switch Switches that represent data bits by on or off state.
Buffer A device inserted between devices to match impedance, equipment speeds, or to
supply additional drive capability. Also, a storage area for data that compensates for
the speed difference when transferring data from one device to another; usually refers
to an area reserved for I/O operations into which data is either read or from which data
is written.
Bus One or more conductors used as a path over which information transmits.
Byte Block of 8 bits, which can define 256 states (0 through 255).
C
Calorific value Superior calorific value (CV) is the amount of heat which could be released by the
(CV) complete combustion in air of a specified quantity of gas, in such a way that the
pressure at which the reaction takes place remains constant, and all the products of
combustion are returned to the same specified temperature as that of the reactants, all
of these products being in the gaseous state except for water formed by combustion,
which is condensed to the liquid state (source ISO6976, 1995).
CV can also be calculated in accordance with AGA Report No. 5.
For inferior calorific value, water remains in a gaseous state (vapour).
CATS Common Area Transmission System. An agreed standard for measurement of gases
and light hydrocarbons which are to be delivered to and redelivered for the CATS
Transportation Facilities and Input Facilities (EU only).
Cold Start A process of starting the FloBoss S600+ that copies the configuration file from Flash
memory.
Config600 PC-based software tool used to configure the S600+.
software
Constants Numbers that only infrequently change. Examples would include the conversion value
between Degrees Celsius and Degrees Fahrenheit or pipe diameter.
Control bus Bus connections for control signals (such as read/write).
CPS Correction for pressure on steel (of meter or prover)
CPU Central Processing Unit; in the S600+, the CPU module (P152+).
CTL_CPL Factors for the Correction for the temperature of the liquid and correction for the
pressure of the liquid. In the Calculations portion of the Config600 Configuration
Generator, this option is set to include the Liquid Volume Correction Table for a US
configuration (tables 23, 24, 53, or 54).
CTS Clear to Send. The signal asserted (logic “0”, positive voltage) by the remote device to
inform the flow computer that transmission may begin. RTS and CTS are commonly
used as handshaking signals to moderate the flow of data into the remote device.
CTS Correction for temperature on steel (of meter or prover)
CUI Daniel USM interface
D
DAC Digital to Analog converter, also known as the D/A converter. Used to convert the
digital signals used within the S600+ to an analog value for use with an analog
transducer or for an analog readout.
Databus A group of bi-directional lines capable of transferring data to and from the CPU storage
and peripheral devices.
DCS Distributed Control System. A computer system which manages the process of a plant
or site.
DCU Data Concentrator Unit. Used to connect one device (such as a printer) to multiple
S600s. Control of the shared device is determined by the hardware handshaking lines
of the RS-232 port.
Densitometer Transducer used to measure the density of the product at current conditions in the
pipework where it is mounted.
DI Digital or discrete input, as known as DIGIN.
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Digital A signal with only two states, such as on/off, input/output, or 5V/0V.
DIN Deutsches Institut fur Normung. German Standard.
Discrepancy Used to check the difference between a measured variable and a preset value. For
example, if Flow Discrepancy was selected during the generation phase, the S600+
would check the current uncorrected volume flow rate against the proved uncorrected
volume flow rate. If the discrepancy exceeded the preset limit, the S600+ would raise
an alarm indicating that a prove was required.
Note: This example is only applicable to a liquid turbine configuration.
DO Digital or discrete output, also known as DIGOUT.
DP Differential Pressure.
DPR Dual Pulse Receiver or turbine input.
DRAM Dynamic Random-Access Memory. Volatile storage memory used in the S600+. When
power is removed from the S600+, the contents of the DRAM memory are lost.
DVM Digital voltmeter.
E
E-Format Mathematical notation where the mantissa is any number greater than –10 and less
than 10 and the exponent is the multiplier.
EEPROM Electrically Erasable Programmable Read Only Memory, a non-volatile memory chip
which may be erased and reprogrammed electronically.
Ethernet A 10- or 100-megabit-per-second (Mbps) baseband-type network that uses the
contention-based CMSA/CD media access method. Invented by Robert Metcalf at
Xerox’s Palo Alto Research Center in the mid-1970s.
Exponent Base 10 multiplier.
EU European Union.
EU Engineering unit
F, G
Flash memory Non-volatile storage memory. Although slower to access than SRAM and DRAM, once
programmed flash memory retains the data and requires no further support. In the
S600+, configuration files and the operating system are typically stored in flash
memory. Write protect jumpers are used to prevent accidental programming of flash
memory.
Flow Balance Used to balance the flow through a liquid system so a required flow rate can be
attained through a prover.
Flow Switching This option allows the station within the S600+ to control the number of streams open
according to the current flow rates. If flow switching is required it should be enabled on
all relevant streams and on the station settings during the generation phase.
FRQ Frequency input.
H
HART® Highway Addressable Remote Transducer (or HART) is a communication protocol
designed for industrial process measurement and control applications. It combines
both analogue and digital communication and can communicate a single variable using
a 4-20 mA analogue signal, while also communicating added information on a digital
signal.
Hex Hexadecimal, referring to numbers in base 16 (that is, numbers from 0 through 9 and
letters from A through F).
Heating Value See Calorific Value (CV).
(HV)
Holding Analog Output number value to be read.
Register
Hz Hertz.
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I, J, K
Integer Any positive or negative whole number, including zero.
Intelligent I/O The Intelligent Input Output module (P144), also known as “IIO”.
I/O Input and Output.
IP Institute of Petroleum or Ingress protection standard, referring to British standard 5420
or International Electro-Technical Commission standard 144.
IP2 In the calculations section of the generator, this option includes the Liquid Volume
Correction Tables (53 or 54) for a non-US configuration.
IS Intrinsic Safety. A technique used to prevent excess electrical energy, or faults, in
instrumentation from causing explosions in hazardous atmospheres. Often found in the
process industry. It is the only protection method accepted for use in Zone 0
hazardous areas.
ISO International Organisation for Standards. A voluntary, non-treaty organization founded
in 1946 which is responsible for creating international standards in many areas,
including computers and communications. Its members are the national standards
organizations of the 89 member countries, including ANSI for the U.S. See
http://www.iso.org.
ISO 5167 Measurement of fluid flow by means of pressure differential devices (such as orifice
plates, nozzles, or Venturi tubes) inserted in circular cross-section conduits.
ISO 6976 Natural gas calculation of calorific values, density, relative density and Wobbe index
from composition.
L
LED Light-Emitting Diode (an indicator). On the S600+, a light to show the status of the
S600+ in a visual form. As examples, the Alarm LED shows the status of the machine
by the color of the LED and communications between the main processor board and
the IO boards is shown on the rear of the flow computer by use of the transmit and
receive LEDs.
M
Mantissa Numerically significant part of a floating-point number.
Meter An option applicable only to liquid turbine applications and used to correct the flow rate
Correction due to temperature and pressure effects on the body of the meter.
Meter An option used to correct the K Factor or Meter Factor of a pulse input according to the
Linearisation input frequency. This is used to correct discrepancies caused by the non-linearity of
the transducer connected to the pulse input.
Modbus A device communications protocol developed by Gould-Modicon and used on the
station supervisory computer data link, as well as communicating with Coriolis meters,
gas chromatographs, ultrasonic meters, and other devices.
Modem Modulator Demodulator; a device used to communicate with other equipment using a
telephone network.
Modulate Superimposing one signal upon another.
MOV Motor Operated Valve; a valve that is motorized and requires a signal to drive the
valve open, a signal to drive the valve closed, and has a two signals returning to the
S600+ to describe the valve as being open, closed, moving, or illegal.
Multiplexor Multiple Input Selector.
MVS Multi-variable sensor
N
Noise Random electrical interference.
Non-volatile Memory type that retains data when the power supply is disconnected.
Memory
NX-19 An AGA report developed for the calculation of supercompressibility factors.
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O
Object Generally, any item that can be individually selected and manipulated. This can
include shapes and pictures that appear on a display screen as well as less-tangible
software entities. In object-oriented programming, for example, an object is a self-
contained entity that consists of both data and procedures to manipulate the data.
Octal Numbers in base 8 (that is, numbers 0 through 8).
Off-line Accomplished while the target device is not connected (by a communications link). For
example, “off-line configuration” refers to configuring an electronic file that is later
loaded onto the S600+.
On-line Accomplished while connected (by a communications link) to the target device. For
example, “on-line configuration” refers to configuring an S600+ while connected to it,
so you can view the current parameter values and immediately load new values.
Open Collector Digital output that is driven by a transistor and requires external power.
Opto-Isolator Optical device for connecting signals while maintaining electrical isolation.
Overrange Over the preset current limit for the A/D Converter.
P, Q
PCB Printed circuit board.
PID Three-term control action that uses Proportional, Integral, and Derivative components
to modify a control output, with the goal of achieving a measured process variable at a
set point.
Peer to Peer Communications mode implemented by giving each communication node both server
Link and client capabilities.
Port Group of inputs or outputs to the computer.
Program Series of instructions.
Protocol Precise description of data interchange over a telemetry link.
Prove An order of events set into the S600+ to perform a calibration (or “prove”) of flow
Sequence balancing, stability checking, or valve-routing.
PRT Platinum resistance thermometer. See also RTD.
PSU Power supply unit.
PTZ Calculation of Compressibility, Relative Density and Line Density using the Solartron
7915 PTZ method.
R
RAM Random-access memory. Volatile memory that becomes unreliable when power is
removed from the computer.
Relative Density Liquid relative density: the ratio of the mass of a given volume of liquid at 15°C (or
(RD) other standard temperature, such as 60°F) to mass of an equal volume of pure water
at the same temperature. When reporting results, explicitly state the standard
reference temperature (for example, relative density 15/15°C). [Source API Vocabulary
1994].
Gas relative density: As above except that air is used as the reference instead of
water.
Ideal and Real gas relative density. See Specific Gravity.
Note: Water at 15°C is 999.058 kg/m3.
Water at 60°F is 999.012 kg/m3. [Source API 2540 volume X]
Air at 15°C is 1.2255 kg/m3.
ROM Read-only memory (fixed storage). Typically used to store firmware. Flash memory.
This type of memory cannot be written to by default; however, some modern memory
allows writing to occur under certain conditions.
RS-232 Voltage standard for multi-drop serial data transmission. Also EIA-232.
RS-422 Voltage standard for serial data transmission; used as extender for RS-232.
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RS-485 Voltage standard for multi-point digital data transmission.
RTD Resistance thermometer device.
RTS Request to Send. This signal is asserted (logic '0', positive voltage) to prepare the
other device for accepting transmitted data from the flow computer. Such preparation
might include enabling the receive circuits, or setting up the channel direction in half-
duplex applications. When the other device is ready, it acknowledges by asserting
Clear to Send.
RTU Remote terminal unit.
RTV Room temperature vulcanizing, typically a sealant or caulk such as silicon rubber.
RX or RXD Received information.
S
Sampler Device used to take samples of the product in the pipework where it is mounted. This
can either be timed according to throughput or number of samples required in a certain
timeframe.
Security Code Codes that limit operator access to software parameters; typically stored in micro
memory.
Specific Gravity Ideal gas relative density (specific gravity), Gi is defined as the ratio of the ideal
(SG) density of the gas to the ideal density of dry air at the same reference conditions of
pressure and temperature. Since the ideal densities are defined at the same reference
conditions of pressure and temperature, the ratio reduces to a ratio of molar masses
(molecular weights). [Source AGA3 1992]
Real gas relative density (specific gravity), Gr, is defined as the ratio of the real density
of the gas to the real density of dry air at the same reference conditions of pressure
and temperature. To correctly apply the real gas relative density (specific gravity) to the
flow calculation, the reference conditions for the determination of the real gas relative
density (specific gravity) must be the same as the base conditions for the flow
calculation. [Source AGA3 1992]
See also Relative Density (RD).
Note: Real relative density differs from ideal relative density in that the ratio of the gas
compressibilities is also taken into account.
SRAM Static random-access memory. Stores data as long as power is applied; typically
backed up by a lithium battery or supercapacitor.
S600+ FloBoss™ S600+ Flow Computer.
T
Task An operating system concept that refers to the combination of a program’s execution
and the operating system’s bookkeeping information. Whenever a program executes,
the operating system creates a new task for it.
TCP/IP Transmission Control Protocol/Internet Protocol.
Time and Flow An option that allows the S600+ to average process variables based on time, flow or
Averaging time and flow.
Totaliser Area of RAM for integrating totals.
Transducer Device that converts energy from one state to another.
TRI-REG Triple register; an area of RAM where data is stored in triplicate, normally used to
store totals.
TX Transmitted information.
U
Underrange Under the preset current limit for the A/C Converter.
V
Variables Changeable values.
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V-Cone® A differential pressure device produced by McCrometer.
Volatile Memory that is unstable in the absence of power.
VWI View Interface; now superseded by the Daniel Ultrasonic Interface.
W
Warm Start An S600+ startup process in which the configuration remains untouched.
Watchdog A hardware circuit that monitors correct program operation and restarts the program in
the event of malfunction.
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Appendix B – Proving
In This Chapter
B.1 Bi-Directional (Ball) Prover – Liquid Only ...........................................B-2
B.1.1 Inputs/Outputs ......................................................................B-3
B.1.2 Communications ..................................................................B-3
B.1.3 Pulse Measurement .............................................................B-4
B.1.4 Sphere Switch Interface .......................................................B-5
B.1.5 Valve Interface .....................................................................B-8
B.1.6 Prove Sequence and Control ...............................................B-9
B.1.7 Prover Run Control Stages ................................................B-20
B.1.8 Prove/Stream Data ............................................................B-28
B.1.9 Prove Reports ....................................................................B-30
B.1.10 Proving Calculations ..........................................................B-31
B.2 Compact Prover – Liquid Only ..........................................................B-39
B.2.1 Inputs/Outputs ....................................................................B-40
B.2.2 Communications ................................................................B-41
B.2.3 Pulse Measurement ...........................................................B-42
B.2.4 Proving Control Signal Timing ...........................................B-42
B.2.5 Prove Sequence and Control .............................................B-44
B.2.6 Prover Run Control Stages ................................................B-54
B.2.7 Run Stage Abort Index .......................................................B-60
B.2.8 Run Stage Calculation Index .............................................B-61
B.2.9 Prove/Stream Data ............................................................B-61
B.2.10 Prove Reports ....................................................................B-63
B.2.11 Proving Calculations ..........................................................B-64
B.3 Master Meter Prover – Gas and Liquid.............................................B-73
B.3.1 Master Meter/Stream combinations ...................................B-75
B.3.2 Inputs/Outputs ....................................................................B-76
B.3.3 Communications ................................................................B-76
B.3.4 Pulse Measurement ...........................................................B-76
B.3.5 Prove Sequence and Control .............................................B-77
B.3.6 Prover Run Control Stages ................................................B-86
B.3.7 Prove/Stream Data ............................................................B-92
B.3.8 Prove Reports ....................................................................B-93
B.3.9 Proving Calculations ..........................................................B-95
This appendix provides an overview of the four S600+-supported
proving methods—bi-directional, uni-directional, compact, and master
meter—and their specifications and applications.
Note: Refer to Chapter 5, Station Configuration, for a discussion of
prover configuration screens.
The uni-directional prover differs from the bi-directional prover only in
the run control sequence described in Section B.1.7.
Station-Based In Config600 software, proving is a station-based function. Each
S600+ can support two stations, and you can assign up to 10 streams
(depending on the complexity of the configured streams) to each
station. The provers do not need to be the same type. However, the
S600+ supports only one Prover (P154) module, which means that you
can perform only one prove sequence at a time.
Local or Remote The software also allows you to prove streams that are “local” (that is,
part of the same configuration) or prove streams that are “remote” (in a
separate configuration or separate S600+) to the prover.
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However, you cannot mix the two (for example, have a prover config
with three metering streams and prove a remote, separate stream).
B.1 Bi-Directional (Ball) Prover – Liquid Only
Two components enable you to control the prove:
Prove sequence, a station-based function which sets up the prove
environment, and
Run control, a prover-based function which drives the 4-way
valve, counts pulses, and performs the K-factor calculations.
Following a successful prove, the system verifies the stream’s normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount of
time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved, but does not use the data until it is accepted either locally
at the S600+ or via a supervisory computer.
When the prove runs complete, you can either re-run the prove or
terminate, at which point (if so configured) the sequence restores the
valves to their pre-prove state.
Notes:
The prove sequence downloads both a K-factor and a meter factor.
Applications typically use the original K-factor from the meter
calibration report and update the meter factor, which may be either
a fixed value or derived from a linearisation process. Alternatively
the meter factor can remain unchanged and the K-factor (fixed or
linearised) updated.
The meter factor deviation tests and the historical meter factor
database are only supported for "local" streams (part of the same
configuration with the prover), if you configure the stream normal
flow rate to a value greater than zero and you select "Product Table
with History" when you create your configuration.
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You define a ticket as Official or Unofficial when you configure a
prove. This selection applies to both the Aramco-style and non-
Aramco-style linearisation.
Following an Official prove, the prove sequence is determined by
the Aramco / non-Aramco style linearisation selection.
Following the Unofficial prove, the prove sequence does not
download the prove results to the stream being proved. This is
typically used to determine an approximate K-Factor / Meter
Factor before an official prove takes place or when maintenance
activities are being performed on the site.
The Official/Unofficial selection displays in the report header.
B.1.1 Inputs/Outputs
For bi-directional proving the S600+ requires the following hardware:
A CPU module (P152+)
An I/O module (P144)
A Prover module (P154)
Inputs A bi-directional prover normally has the following inputs:
Prover Inlet Pressure 4-20mA ADC
Prover Outlet Pressure 4-20mA ADC
Prover Inlet Temperature 4-wire PRT
Prover Outlet Temperature 4-wire PRT
Stream Raw Pulses Raw Pulse Input
Prove Enable Status Digital Input
4-way Valve Forward Status Digital Input
4-way Valve Reverse Status Digital Input
4-way Valve Seal Status Digital Input
4-way Valve Local/Remote Status Digital Input
Sphere Switches 1 – 4 Switch Inputs 1 – 4
Note: If there is only one pressure and temperature input, assign inlet
and outlet objects to use the same input.
Outputs A bi-directional prover normally has the following outputs:
4-way Valve Forward Command Digital Output
4-way Valve Reverse Command Digital Output
B.1.2 Communications
Using the Modbus protocol, a slave link provides communications with
any remote stream flow computers.
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To set up the link at the prover (which is the master), select
Tech/Engineer > Communications > Assignment > Prover
Master Link.
To set up the Modbus address, select Tech/Engineer >
Communications > Assignment > Prover Master Lin.
Prover/Stream Link Default Setting
Modbus RTU Master Serial RS485 - Comm 5
Prover/Stream Link 9600
8 bits
No Parity
1 stop bit
Address = 1 (front panel)
To set up the link at the stream (which is the slave), select
Tech/Engineer > Communications > Assignment > Next >
Prover Slave Lin.
Note: You can reset the ports, baud rate, number of bits, and parity
values through the S600+’s front panel.
B.1.3 Pulse Measurement
The primary function of the prover is to calculate an accurate K-factor
or meter factor value for the meter under prove. The bi-directional
prover does this by counting the number of pulses from the stream
meter and equating them to the known volume of the prover.
The stream flow computer receives a known volume or mass from its
meter and transmits a pulse train output (Raw Pulse Output) which
represents the number of pulses received, including bad pulse
correction. The prove sequence commands the selected stream to turn
on its Raw Pulse Output, which allows the prover computer to monitor
the pulses from the meter. The prover counts pulses during a proof run,
and corrects the count for temperature and pressure.
When the proof run completes, the prover calculates the stream’s K-
factor from the corrected pulse count and the known prover volume.
Note: The electrical diagram for the Prover module shows a Raw
Pulse Output, but this is not available. You cannot use this raw
pulse output to pass pulses input to the Prover module to Raw
Pulse Input.
Pulse Gating When a proof run starts, a sphere launches into the flow and passes
forward through the prover, triggering the two sphere detector
switches as is goes. The 4-way valve then reverses and the sphere
again launches into the flow, passing back through the prover and
again triggering the two sphere detector switches.
The raw pulses are counted on both the forward and reverse pass,
during the period between the sphere switch detectors being triggered.
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Figure B-1. Components of a Bidirectional Prover
Pulse Interpolation Pulse interpolation is used when the pulse count is low (typically less
than 10,000 pulses per round trip).
The S600+ supports two methods of pulse interpolation: dual
chronometry (the standard) or an optional Pulse Interpolation module
(PIM). Either method allows the prover computer to resolve the pulse
count to better than the API recommendation of 1 part in 10,000.
Dual chronometry adds accurate timing of the period between
detectors so in effect partial pulses can be counted.
If you do not select dual chronometry, you can use a Pulse
Interpolation module (PIM) to achieve greater resolution. Using the
S600+ keypad, you enter an interpolation factor corresponding to the
PIM setting into the S600+ prover.
B.1.4 Sphere Switch Interface
You can select four possible calibrated (base) volumes, as shown in
Figure B-2:
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LAUNCH /
RETURN
HOME
CHAMBER
CHAMBER
4 WAY
VALVE
SS1 SS4
SS2 SS3
FORWARD
DIRECTION
REVERSE
DIRECTION
Figure B-2. Sphere Switch Selections
The value for each volume entered represents the “round trip” volume
between a pair of sphere switches (that is, twice the calibrated
volume). You can enter the calibration conditions through the S600+
keypad. All four switches are connected directly to the prover
computer. Table B-1 through Table B-4 detail the possible sphere
switch selections:
Table B-1. Bi-Directional Sphere Switch Selections
(Prover mode set to BIDI 4-WAY and the number of switches set to 2)
Sphere Switch (SS) P154 Connections
1&2 SS1 = Sw1 (A17)
SS2 = Sw3 (A5)
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Table B-2. Bi-Directional Sphere Switch Selections
(Prover mode set to BIDI 4-WAY and the number of switches set to 4)
Base Volume Sphere Switch (SS) P154 Connections
1 1&3 First part of pass:
SS1 = Sw1 (A17)
SS3 = Sw3 (A5)
Return:
SS3 = Sw3 (A5)
SS1 = Sw1 (A17)
2 2&4 First part of pass:
SS2 = Sw2 (A18)
SS4 = Sw4 (A6)
Return:
SS4 = Sw4 (A6)
SS2 = Sw2 (A18)
3 1&4 First part of pass:
SS1 = Sw1 (A17)
SS4 = Sw4 (A6)
Return:
SS4 = Sw4 (A6)
SS1 = Sw1 (A17)
4 2&3 First part of pass:
SS2 = Sw2 (A18)
SS3 = Sw3 (A5)
Return:
SS3 = Sw3 (A5)
SS2 = Sw2 (A18)
Table B-3. Type 2
( Prover mode set to UNI TYPE 2)
Sphere Switch (SS) P154 Connections
1&2 SS1 = Sw1 (A5)
SS2 = Sw2 (A17)
Table B-4. Rotork
(Prover mode set to UNI ROTORK and the number of switches set to 4)
Base Volume Sphere Switch (SS) P154 Connections
1 1&3 SS1 = Sw1 (A17)
SS3 = Sw3 (A5)
2 2&4 SS2 = Sw2 (A18)
SS4 = Sw4 (A6)
3 1&4 SS1 = Sw1 (A17)
SS4 = Sw4 (A6)
4 2&3 SS2 = Sw2 (A18)
SS3 = Sw3 (A5)
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B.1.5 Valve Interface
The flow computer interfaces to a motor-operated 4-way valve. This
section discusses the specifics of that valve.
Operating The valve has two available modes, remote and local. The flow
Mode computer accepts a digital input signal in order to determine the status
of the valve mode. In remote mode (the valve’s remote status is
“SET”), the S600+ controls the valve. In local mode (the valve’s
remote status is “CLEAR”), you control the valve manually at the
valve.
Note: If you start a prove when the 4-way valve is in local mode, the
run control expects the operator to manually move the valve.
The sequence waits indefinitely for the valve to attain the
correct position before continuing.
Valve Position The prover computer monitors two digital input signals in order to
Inputs determine the position of the 4-way valve.
Table B-5 shows the interpretation of the two inputs. 1 indicates a
contact closure/active signal; 0 indicates an open contact/inactive
signal. CAS2 is the Valve Closed/Reverse Limit switch and OAS2 is
the Valve Open/Forward Limit switch.
For correct operation the Valve Closed Limit switch remains closed
until the closed stop is reached, and the Open limit switch remains
closed until the Open stop is reached. This means that both inputs are
active when the valve is moving and ensures that a valve illegal alarm
is raised due to a wiring fault.
Table B-5. Valve Positions
Valve Closed Valve Open
Actual Valve Limit Switch Limit Switch Flow Computer Flow Computer
Position (CAS2) (OAS2) Valve Closed Input Valve Open Input
OPEN/FWD 1 0 0 1
MOVING 1 1 1 1
CLOSED/REV 0 1 1 0
FAULT 0 0 0 0
To achieve this operation you must wire the Closed Limit Switch
(CAS2) to the flow computer’s valve open input, and wire the Open
Limit Switch (OAS2) to the flow computer’s valve closed input.
Note: If the Limit Switches show the fault state as bits 1/1 not 0/0
there is a work around by swapping the digital inputs for open
& closed and inverting the signals.
Valve Command Two digital outputs command the valve to move. The forward/reverse
Outputs output signals can either be held continuously until the valve travel is
complete or initiate a pulse where the output is activate for an entered
period (such as two seconds).
A valve timeout alarm is raised if the valve position inputs do not
reflect the required position within a configurable timeout period. The
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timer activates when the flow computer issues the valve move
command.
Valve Seal The S600+ accepts a digital input signal in order to monitor the
Detection position of the seal of the valve.
The operator can enter two parameters: a valve “Settle” time
(initialised to 30 seconds) and a “Test” time (initialised to 120
seconds), which starts when the settle time expires.
Note: The prover does not function correctly if the value is not sealed
correctly (without leaks).
When the valve attains position, the following events occur:
1. The valve settle time expires.
2. At the expiration of the settle time, the program checks the seal
status and raises a Seal Fail alarm if the seal has not set.
3. At the expiration of the test time, the test aborts.
Valve Travel This represents the time, in seconds, for the valve to reach its
Time commanded position prior to raising a timeout alarm.
Valve Simulation Valve simulation is available, accessible through the security-protected
Mode display. When the valve simulation mode is enabled, the status line
changes when a command has been issued.
Alarms and The following alarms and events are typically raised on this input.
Events
Alarms Valve illegal
Valve seal fail
Move fail – if status does not change when command
issued (when the valve is in remote mode).
Move Uncom – if valve status changes when no
command has been issued (when the valve is in
remote mode).
Valve unavailable (when the valve is in local mode)
Events Each Mode change (Measured to Keypad) etc.
Note: If a prove fails (aborts) because of a Seal Fail alarm, you must
manually command the valve to move when the seal is made
before the prove sequence “knows” the valve is now sealed.
B.1.6 Prove Sequence and Control
Two components enable you to control the prove:
Prove sequence, a station-based function which sets up the prove
environment, and
Run control sequence, a prover-based function which drives the
4-way valve, counts pulses, and performs the K-factor and meter
factor calculations.
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Note: In normal operation, the prove sequence automatically
controls the run control sequence. However, you can
manually control the run control sequence (for example, to
diagnose problems).
The S600+’s front panel display provides the following commands you
can use to control and monitor the two prove control tasks (Operator
> Station > Sequence Ctl):
Display Description
SEQ CTL Operator commands for sequence control (outer loop)
SEQ STREAM NO. Enter the designated stream number to be proved
Note: For local streams, this is the logical stream number.
For remote streams, this is the slave number in the
Modbus master map. For example, if the first slave
has a Modbus address of 22, this is stream 1. If the
second slave in the master map has an address of
33, this is stream 2.
SEQ STAGE INDEX Shows current sequence stage as the sequence progresses.
SEQ STAGE PREV Indicates the sequence stage immediately prior to the current
stage. If an abort occurs, use this value to help identify the
source of the abort.
SEQ ABORT INDEX In the event of a sequence error, an abort reason index will
be shown here.
RUN CTL Operator commands for proof run (inner loop)
Run permit Interlock required for starting proof run.
Run stage index Shows current proof run stage as the sequence progresses.
Run abort index In the event of a proof run sequence error, displays an abort
reason index.
Following a successful prove, the system verifies the stream’s normal
flow rate:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation),
the run control waits for a predefined amount of
time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
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If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved, but does not use the data until it is accepted either locally
at the S600+ or via a supervisory computer.
You then have two options for accepting the prove results:
If you select ACCEPT, the currently running batch is retroactively
adjusted with the new factor.
If you select ACCEPT NO ADJUST, no adjustment is performed
on the currently running batch.
B.1.6.1 Default Prove Sequence Stages
The prover sequence functions in stages. Table B-6 shows the default
stages for a typical application’s normal, reprove, and abort situations.
If an abort occurs either automatically or by operator command then
the prove sequence stage changes to Aborted. No further action is
taken until the computer receives either a Continue command to
initiate a re-prove or a Terminate command to finish the sequence.
Table B-6. Default Prove Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Start command
1 INITIALISE Initialise
2 PULSES ON Turn proving stream pulses on
8 SEAT SPHERE A Ensure sphere is in the launch chamber
16 PRV FLOW/T/P STAB Hold stable temperature, pressure and flowrate
18 PROOF RUN Perform proof runs (execute Run Control stages)
19 KF DOWNLOAD K-factor download
20 AWAIT REPROVE Halted: prove runs complete, await Continue/Terminate
command
26 ABORTED STAGE Halted: sequence aborted, await Continue/Terminate
command
Continue (Reprove)
28 RE-SEAT SPHERE A Seat sphere
29 RE STAB CHECKS Hold stable temperature, pressure and flowrate
18 PROOF RUN Perform proof runs (execute Run Control stages)
Terminate
21 SEAT SPHERE B Seat sphere (at end of prove)
25 PS PULSES OFF Turn off pulses
30 TERMINATE Terminate (return to idle)
To use stages not included in the sequence you need to create your
own sequence file (or two files, if you have configured two provers).
Example sequence files are included in
C:\Users\<username>\Config600 3.3\pseqlib directory. Copy one of
these to C:\Users\<username>\Config600 3.3\Configs\Project\extras
directory so that you can download it to the S600+ with the
configuration.
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Note: An explanation of this procedure is provided in How To No.72
available from SupportNet.
B.1.6.2 Complete Sequence Stage Descriptions
Table B-7 shows all the stages of a prove sequence.
Table B-7. Prove Sequence Stages (Complete)
Stage Title Description
0 Idle Wait for a command to start the sequence, then proceed to stage 1
(Validate and Initialise).
1 Validate + Verify:
Initialise The proving stream is flowing.
The proving stream is not in maintenance mode.
Telemetry to the proving stream is OK.
The prove permit state (run control status) is OK.
Initialise:
Copy the proving stream meter variables into the proving set.
Copy the product stream product data into the proving set.
Initialise proof run date (via Initialise command to run control
task).
Determine required proof flowrate from current rate (snapshot) or
preset flowrate.
Save all FCV settings.
Proceed to stage 2 (Pulses On).
2 Pulses On Command all online streams to turn pulses off
Command proving stream to turn pulses on
Wait for pulses to be aligned
Proceed to stage 3 (Prover FCV Initialise)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
3 Prover FCV Set prover FCV manual output to initial output
initialise Set prover FCV mode to manual
Set proving stream FCV tracking on
Set proving stream FCV mode to manual
Proceed to stage 4 (Open prover outlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
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Stage Title Description
4 Prover open Command Prover Outlet Valve to open
outlet Wait for valve to reach position
Proceed to stage 5 (Non-proving stream close prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
5 Non-proving Command non-proving streams Prover Inlet Valves to close
stream close Wait for valves to reach position
prover inlet Proceed to stage 6 (Proving stream open prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
6 Proving Command proving streams Prover Inlet Valve to open
stream open Wait for valve to reach position
prover inlet Proceed to stage 7 (Proving stream close stream outlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
7 Proving Command proving streams Outlet Valve to close
stream close Wait for valve to reach position
stream outlet Proceed to stage 8 (Seat sphere A)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
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Stage Title Description
8 Synchronise Command 4-way valve to reverse (via Seat Sphere command to run
with Run control task).
Control (Seat Wait for valve to reach position
sphere A) Proceed to stage 9 (Non-proving stream FCV track) or stage 16
(Temperature / Pressure Stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
9 Non-proving Set FCV for non-proving streams to tracking
stream FCVS Proceed to stage 10 (Non-proving stream flow balance)
track Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
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Stage Title Description
10 Non-proving Enable flow balancing for non-proving streams
stream flow Flow error = proving stream flowrate - (selected proof flowrate +
balance offset).
If the error is too low then:
If there are no on-line streams then go to abort stage.
Turn down value = abs (error / no. of on line none proving
streams).
For each on line proving stream, new setpoint = current rate - turn
down.
If all new set points (for each stream) are within the low flow range
then download the new set points and delay for adjustment prior to
rechecking the flow error.
If any new set point is less than the low flow range then go to stage 12
(operator close)
If the error is too high then:
If there are no on-line streams then go to abort stage.
Turn up value = error / no. of on line none proving streams.
For each on line proving stream, new setpoint = current rate +
turn up.
If all new set points (for each stream) are within the high flow range
then download the new set points and delay for adjustment prior to
rechecking the flow error.
If any new set point is higher than the low flow range then go to stage
13 (operator open).
Proceed to stage 14 if the error is within tolerance (Non-proving
stream FCV manual).
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
11 Not used
12 Close Flow balancing – wait for operator to close stream
suspend Return to flow balancing stage 10 if continue command issued
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
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Stage Title Description
13 Open Flow balancing – wait for operator to open stream
suspend Return to flow balancing stage 10 if continue command issued
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
14 Non-proving Set all non-proving stream FCV tracking on
stream FCVS Set all non-proving stream FCV mode to manual
manual Proceed to stage 15 (Prover flowrate stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
15 Prover Set prover FCV to selected prove flow rate + offset
flowrate Set prover FCV mode to auto
stability Set prover FCV tracking to on
Hold proving stream flow rate within tolerance for a user configurable
time
Proceed to stage 16 (Temperature / Pressure Stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If stability not achieved.
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Config600 Configuration Software User Manual
Stage Title Description
16 Synchronise Hold stability for a user-configurable time
with Run Proceed to stage 17 (Prover FCV manual)
Control Abort:
(Temperature If an abort command is issued.
/ pressure
If proving stream telemetry fails.
stability)
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If stability not maintained.
17 Prover FCV Set prover FCV tracking on
manual Set prover FCV mode to manual
Proceed to stage 18 (Proof runs)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
18 Synchronise Start the prove runs (via Start command to run control task).
with Run On success proceed to stage 19 (KF download)
Control Abort:
(Proof runs) If a run fails (such as a timeout for a sphere switch).
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
19 K-factor Copy proof K-factor, meter factor, flow rate, and frequency into
Download proving stream data points for subsequent telemetry download.
Notes:
The stream metering calculations do not use these until
commanded separately.
If the historical meter factor option is enabled then the historical
meter factors and deviations arrays are also copied.
Proceed to stage 20 (Await reprove)
20 Await reprove Go to stage 21 (Seat sphere B) if the Terminate or abort command is
issued.
Go to stage 28 (Re-seat Sphere) if Continue (Reprove) command is
issued.
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Stage Title Description
21 Synchronise Command 4-way valve to reverse (via Seat Sphere command to run
with Run control task).
Control Wait for valve to reach position
(Seat sphere Proceed to stage 22 (Proving stream open stream outlet)
B) Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
22 Proving Command proving stream Outlet Valve to open
stream open Wait for valve to reach position
stream outlet Proceed to stage 23 (Proving stream close prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If valve fails to reach position.
23 Proving Command proving stream Prover Inlet Valve to close
stream close Wait for valve to reach position
prover inlet Proceed to stage 24 (Restore FCV) or stage 25 (Proving stream
pulses off)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
24 Restore FCVS Reset FCV’s to previous (pre-prove) settings as noted in stage 1
Proceed to stage 25 (Proving stream pulses off)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty
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Stage Title Description
25 Proving Command proving stream to turn pulses off.
stream Wait for the pulses to be turned off
pulses off Proceed to stage 1
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream is in maintenance mode.
If peer status is not duty
26 Aborted An abort condition has occurred.
stage Go to the next relevant stage if the Terminate command is issued.
Go to stage 28 (Re-seat Sphere) if Continue (Reprove) command is
issued.
27 Not used
28 Synchronise Command 4-way valve to reverse (via Seat Sphere command to run
with Run control task).
Control Wait for valve to reach position
(Re seat Proceed to stage 29 (Stability Checks)
sphere A) Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
29 Synchronise Wait to achieve stability (via Stabilise command to run control task) for
with Run temperatures, pressure rate of change.
Control Upon achieving stability, wait for stability to be held for a user-
(Stability configurable time.
checks) Proceed to the stage 18 (Proof runs).
30 Terminate Ensure the run control sequence terminates.
Return to stage 1 (Idle).
31 to User Stages Requires the implementation of the expseq.txt file and a logicalc to
40 perform any specific functionality.
41 Not used
42 User Comms Suspends the prover / stream communications.
Suspend 1 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
43 User Comms Re-enables the prover / stream communications.
Normal 1 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
44 User Comms Suspends the prover / stream communications.
Suspend 2 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
45 User Comms Re-enables the prover / stream communications.
Normal 2 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
B.1.6.3 Prove Sequence Abort Index
Table B-8 shows the abort values for a prove sequence.
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Table B-8. Prove Sequence Abort Index
Value Display Description
1 OP ABORT Operator Requested Abort
2 Not Used
3 PS TELEM FAIL Proving Stream Telemetry Fail
4 RUN CTL BUSY Run Control Task Busy
5 METER NO FLOW No Flow at Meter
6 RUN CTL ABORT Run Control Task Aborted
7 ILLEGAL PULSES More than one stream has raw pulses enabled
8 ANY TELEM FAIL Non Proving Stream Telemetry Fail
9 NPS PRV I-VLV OPEN Non Proving Stream Prover Valve Not Closed
10 PS PRV I-VLV CLOSED Proving Stream Prover Offtake Valve Not Open
11 PS STR O-VLV OPEN Proving Stream Outlet Valve Not Closed
12 PRV I-VLV CLOSED Prover Inlet Valve Not Open
13 PRV O-VLV CLOSED Prover Outlet Valve Not Open
14 PS IN MAINT Proving Stream Is In Maintenance Mode
15 FBAL TIMEOUT Flow Balance Timeout
16 FBAL NO NPS ON LINE Flow Balance Error - No Non Proving Streams On-line
17 FBAL NO NPS IN AUTO Flow Balance Error - No Non Proving Streams In Auto
18 FBAL HOLD FAIL Flow Balance Error - Stability Not Achieved
19 PS I-ISL-VLV CLOSED Proving Stream Inlet Isolation Valve Not Open
20 PS O-ISL-VLV CLOSED Proving Stream Header Isolation Valve Not Open
21 PS P-ISL-VLV CLOSED Proving Stream Prover Isolation Valve Not Open
22 PEER STATUS STANDBY Unit is in standby mode when peer-to-peer is configured
B.1.7 Prover Run Control Stages
The Run Control sequence is specific to the type of prover (such as a
ball prover, a compact prover, or a master meter). The Run Control
sequence initiates the prove runs and performs the calculations that
produce a K-factor and meter factor when the runs complete.
Normally the sequence runs when commanded by the Prove Sequence
at stage 18 (Perform Proof Runs). However, you can initiate the
sequence from the S600+ front panel display or (by using custom
controls) from elsewhere.
Table B-9 shows the default stage sequencing for a typical bi-
directional prove.
Table B-9. Bi-Directional Prover Run Control Stages
Stage Display Description
0 IDLE Halted: idle
1 INITIALISE Initialise run data
2 AWAIT SEAT CMD Halted: await Seat Sphere command
3 SEAT SPHERE A Seat sphere (drive 4-way valve to reverse)
4 POST SEAT SPHERE A Delay to allow sphere to fully seat
5 AWAIT STAB CMD Halted: await Stabilise command
6 WAIT STAB Wait until stability is achieved
8 AWAIT RUN CMD Halted: await start runs command
9 DRIVE FORWARD Drive 4-way valve to forward
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Stage Display Description
10 FORWARD WAIT SW1 Wait switch 1 hit (forward run)
11 FORWARD WAIT SW2 Wait switch 2 hit (forward run)
23 BI HALF RUN COMP Bidi half run complete
12 HALF RUN CALCS Perform half run calculations
13 TURN RND1 DELAY Delay for turn around
14 DRIVE REVERSE Drive 4-way valve to reverse
15 REVERSE WAIT SW2 Wait switch 2 hit (reverse run)
16 REVERSE WAIT SW1 Wait switch 1 hit (reverse run)
17 FULL RUN CALCS Perform full run calculations
18 RUN AVG CALCS Perform run average calculations
19 STD RPT CHECKS Perform repeatability checks (if success go to stage 25)
26 CHECK RUNS Check runs exceeded (if yes go to stage 21)
EXCEEDED
20 TURN RND2 DELAY Delay for turn around (then go to stage 9)
25 FINAL AVG Perform final average calculations
27 MF DEVIATION Perform meter factor deviation checks. This stage occurs only
CHECKS if you configure the meter normal flow rate to a value greater
than zero.
Note: This stage is performed only if you configure the meter
normal flow to a value greater than zero (Aramco-
style linearisation) and you select “Product Table
with History” when you create your configuration.
28 WAIT REJECT Allow a time-out for rejecting the current prove. If the time-out
COMMAND elapses then print the proof report. This stage occurs only if
you configure the meter normal flow rate to a value greater
than zero.
Note: This stage is performed only if you configure the meter
normal flow to a value greater than zero (Aramco-
style linearisation).
21 FINAL Halted: final – await Terminate/Reprove command
Uni-directional A configuration option (Prover Mode) on the PCSetup Run Data
screen enables you to run a uni-directional prover. In a sequence
similar to the one shown in Table B-9, the uni-directional prover uses
stage 24 instead of stage 23 and bypasses the return stages 12 through
16.
User Stages You can also enable user stages on the PC Setup Run Data screen.
These invoke a LogiCalc which you can edit to provide user specific
logic as the prove progresses.
The folder C:\Users\<username>\Config600 3.3\lclib\prover includes
example LogiCalcs.
First, copy one of these to the C:\Users\<username>\Config600
3.3\Configs\Project\LogiCalc directory so that you can download it to
the S600+ with the configuration so you can edit it to be compatible
with your configuration and then download it to the S600+ with the
configuration.
Note: You must edit the LogiCalc file to connect to the correct
objects in your configuration.
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Note: The displays showing the switch hit only update during a
prove. You cannot use them independently to test the hardware.
B.1.7.1 Run Control Stage Description
Table B-10 shows all the stages of a Run Control sequence in bi- and
uni-directional provers.
Table B-10. Prover Run Control Stages
Run Stage Description
0 Idle
Wait for the Initialise command to start the Run Control
sequence.
Proceed to next stage only if the prove is permitted (that is, if the
Run Control stage is Idle or Final and the available signal is zero;
normally, the available signal is assigned to a digital input which
may be connected to a valve or a key-switch).
1 Initialise Run Data
Zero down all run data and arrays.
Proceed to next stage.
2 Halted: Await Seat Sphere Command
Wait for Seat Sphere command then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
3 Seat The Sphere (Drive 4-Way Valve To Reverse)
Issue hardware command to drive 4-way valve to reverse then
wait for valve to travel to reverse.
Proceed to next stage upon reaching reverse.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
4 Delay After Sphere Seating
Delay for a period (estimated from flowrate and the base volume)
to allow sphere to fully seat, then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
5 Halted: Await Stabilise Command
Wait for Stabilise command then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
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Run Stage Description
6 Wait Until Stability Is Achieved
Proceed to next stage if stability override is on.
Set stability wait timer running.
Continuously monitor deviations for:
prover inlet pressure vs. prover outlet pressure
meter pressure vs. prover inlet pressure
meter pressure vs. prover outlet pressure
prover inlet temperature vs. prover outlet temperature
meter temperature vs. prover inlet temperature
meter temperature vs. prover outlet temperature
Continuously monitor (over 5-second periods) rates of change
for:
prover inlet pressure
prover outlet pressure
prover inlet temperature
prover outlet temperature
meter flowrate
Proceed to next stage when stability is achieved.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
If stability wait timer expires.
7 Hold Stability For Entered Period
Proceed to next stage if stability override is on.
Set stability hold timer running.
Repeat the stability checks from the previous stage to ensure
stability is maintained for the given period.
Proceed to next stage when stability hold timer expires.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If any of the stability checks fail.
8 Halted: Await Start Runs Command
Wait for Start Runs command then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
9 Drive 4-Way Valve To Forward
Issue command to reset the prover hardware.
Issue hardware command to drive the 4-way valve to forward
then wait for the valve to travel to the forward position.
Proceed to next stage upon reaching forward.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
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Run Stage Description
10 Wait Switch 1 Hit (Forward Run)
Estimate time for switch 1 hit based on stream flowrate and pre
switch 1 volume.
Set switch timer running based on this estimate. (Setting this
switch to 0 disables the timer and enters permanent wait state.)
Proceed to next stage when switch 1 is hit.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
If pulse lock is lost.
If switch timer expires.
If switch sequence error.
11 Wait Switch 2 Hit (Forward Run)
Estimate time for switch 2 hit based on stream flowrate and
prover volume.
Set switch timer running based on this estimate. (Setting this
switch to 0 disables the timer and enters permanent wait state.)
Average meter and prover data whilst the sphere is between
detectors.
Perform stability checks whilst the sphere is between detectors.
Proceed to next stage when switch 2 is hit.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
If pulse lock is lost.
If stability checks fail.
If switch timer expires.
If switch sequence error.
12 Perform Half Run Calculations
No action; proceed to next stage.
13 Delay For Turn Around
Set timer running to allow sphere to reach the chamber (having
passed the sphere switch).
Proceed to next stage when timer expires.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
14 Drive 4-Way Valve To Reverse
Issue command to reset the prover hardware.
Issue hardware command to drive the 4-way valve to reverse
then wait for the valve to travel to the reverse position.
Proceed to next stage upon reaching reverse.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
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Run Stage Description
15 Wait Switch 2 Hit (Reverse Run)
Estimate time for switch 2 hit based on stream flowrate and pre
switch 2 volume.
Set switch timer running based on this estimate.
Proceed to next stage when switch 2 is hit.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
If pulse lock is lost.
If switch timer expires.
If switch sequence error.
16 Wait Switch 1 Hit (Reverse Run)
Estimate time for switch 1 hit based on stream flowrate and
prover volume.
Set switch timer running based on this estimate.
Average meter and prover data whilst the sphere is between
detectors.
Perform stability checks whilst the sphere is between detectors.
Proceed to next stage when switch 1 is hit.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
If the 4-way valve raises Move Fail or Leak alarms.
If pulse lock is lost.
If stability checks fail.
If switch timer expires.
If switch sequence error.
17 Perform Full Run Calculations
Based on forward and reverse run pulse counts, flight times and
data averaged during the forward and reverse run.
Proceed to next stage if calculations are all valid.
Abort if there is a calculation failure (such as K-factor out of
range).
18 Perform Run Average Calculations
Average the individual run data over the last n good runs and
place the data in the 12th slot of the run arrays.
Proceed to the next stage.
19 Perform Repeatability Checks
If the required number of runs has not been performed then
proceed to next stage.
If the required number of runs has been performed then check
each of the last n run’s K-factor against the average.
If each K-factor is within tolerance then proceed to stage 21
(Await Reprove/Terminate).
If any K-factors are outside tolerance and the maximum number
of runs has been exceeded then proceed to stage 21 (Await
Reprove/Terminate) otherwise proceed to the next stage.
20 Delay For Turn Around (Then Go To Stage 9)
Set timer running to allow sphere to reach the chamber (having
passed the sphere switch).
Proceed to next stage when timer expires.
Abort if the Terminate command is issued.
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Run Stage Description
21 Halted: Final - Await Terminate/Reprove Command
End of prove. If:
Run control command is Initialise, proceed to stage 1
(Initialise Run Data).
Run control command is Terminate, proceed to stage o
(Idle).
Run control command is Seat Sphere, proceed to the
next stage (Seat Sphere) stage.
22 Seat The Sphere (Drive 4-Way Valve To Reverse)
Issue hardware command to drive 4-way valve to reverse then
wait for valve to travel to reverse.
Proceed to next stage upon reaching reverse, by default the idle
stage.
Abort:
If the Terminate command is issued.
If the 4-way valve raises the Move Fail or Leak alarms.
23 Bi-directional Half Run Complete
Extract the forward run pulse count and flight time ready for
calculations.
Proceed to the next stage.
24 Uni-Directional Full Run Calculations
Based on forward run pulse counts, flight times and data
averaged during the forward run.
Proceed to next stage if calculations are all valid.
Abort if there is a calculation failure (such as K-factor out of
range).
25 Perform Final Average Calculations
Calculate the final (average) K-factor and meter factor.
Proceed to the next stage.
26 Check Runs Exceeded
Check the number of runs executed against the maximum
allowed.
Proceed to the next stage.
Abort if the maximum runs have been exceeded.
27 Perform Meter Factor Deviation Checks
Perform tolerance tests (calculated meter factor versus initial
base meter factor: maximum deviation of 0.25% and calculated
meter factor versus average of saved historical meter factors:
maximum deviation of 0.1%).
Only valid meter factors at normal flow rate are incorporated in
the historical database. When the limit from either test is
exceeded, the meter fact is not used for measurement and the
corresponding meter factor at normal meter flow rate is not
entered in the historical database. Proving reports are annotated
as “ABORTED” with cause of failure stated.
Proceed to stage 26 if any of the tolerance test fail.
Proceed to the next stage.
Note: This stage is performed only if you configure the meter
normal flow rate to a value greater than zero (Aramco-
style linearisation) and you select "Product Table with
History" when you create your configuration.
B-26 Proving Revised August 2021
Config600 Configuration Software User Manual
Run Stage Description
28 Await for Current Prove to be Rejected
You can reject the current prove results within a predefined time-
out.
Print report when timer expires
Abort if the prove is rejected.
Proceed to the next stage.
Note: This stage is performed only if you configure the meter
normal flow to a value greater than zero (Aramco-style
linearisation).
B.1.7.2 Run Stage Abort Index
Following an abort the program displays a value in the Run Control
abort index display.
Table B-11. Run Stage Abort Index
Value Display Description
0 NULL Not used
1 OPERATOR Operator abort
2 4WAY FAIL 4-way valve command timeout
3 SW1 TIMEOUT Switch 1 timeout (the switch was not hit within the predicted
time).
To resolve, check wiring; set pre-switch volume to 0; or check
that raw pulse bus frequency is greater than 0.
4 SW2 TIMEOUT Switch 2 timeout (the switch was not hit within the predicted
time).
To resolve, check wiring; set pre-switch volume to 0; or check
that raw pulse bus frequency is greater than 0.
Note: If the flow computer does not see SW2, check the raw
pulse bus.
5 STAB WAIT Temperature/Pressure/Flowrate wait stability timeout
6 STAB HOLD Temperature/Pressure/Flowrate hold stability timeout
7 AVG CALC Average calculation error; number of samples exceeds 30,000
8 HALF CALC Not used
9 FULL CALC Error occurred when performing full run calculations (for details
refer to Run Stage Calculation Index).
10 RUNS EXCEEDED Maximum number of runs exceeded
11 SS ERROR Sphere switch sequence error
12 PLS LOCK LOST Pulse interpolator module lock lost
13 IO FAIL I/O module failed to respond to prove request
14 NULL Not used
15 BVOL CHANGED Base volume changed
16 KF/MF RANGE K-factor or meter factor out of range, even if alarms not
configured. To resolve, check the high and low limits for the
meter factor, the K-factor, and pulse count objects.
17 4WAY MOVED 4-way valve moved unexpectedly; pulse count range checked.
18 UNAVAIL Prover unavailable
19 NULL Not used
20 INV CALC Unsupported volume/mass calculations
21 MF DEV INVALID Failed during meter factor deviation checks.
Revised August 2021 Proving B-27
Config600 Configuration Software User Manual
B.1.7.3 Run Stage Calculation Index
If a prover calculation fails, the program displays a value indicating the
failed calculation in the Run Stage Calc Index display.
Table B-12. Run Stage Calculation Index
Value Display Description
0 IDLE No calculation errors
1 CTSP The calculation to determine the correction factor for the effect of
temperature on the steel at the prover (CTSp) failed because the
CTSp value is less than 0.5 or greater than 1.5.
2 CPSP The calculation to determine the correction factor for the effect of
pressure on the steel at the prover (CPSp) failed because the
modulus of elasticity or wall thickness is 0 and the CPSp value is
less than 0.5 or greater than 1.5.
3 N/A Not used
4 N/A Not used
5 CPLP The calculation to determine the correction factor for the effect of
pressure on the liquid at the prover (CPLp) failed because of low
density.
6 CPLM The calculation to determine the correction factor for the effect of
pressure on the liquid at the meter (CPLm) failed because of low
density
7 N/A Not used
8 CTLP The calculation to determine the correction factor of the effect of
temperature on the liquid at the prover (CTLp) failed because of low
density.
9 CTLM The calculation to determine the correction factor of the effect of
temperature on the liquid at the meter (CTLm) because of low
density
10 PRV VOL The calculation to determine the gross standard volume of the prover
(GSVp) failed because no error checks occurred.
11 MCF The calculation to determine the meter correction factor (MCF) failed
because the CTLm or CPLm values are less than or equal to 0.
12 K-FACTOR K-factor calculation is outside the low/high alarm limits
13 METER FACTOR Meter factor calculation is outside the low/high alarm limits
14 PRV MASS Prover mass calculation failed because the prover gross volume or
density is less than or equal to 0
15 MTR MASS Mass K- factor calculation failed because the pulses or prover mass
is less than or equal to 0
16 IND MTR VOL Calculation to determine the indicated volume at the meter (IVm)
failed because pulses or base K-factor is less than or equal to 0
B.1.8 Prove/Stream Data
The prover computer reads the following data from the stream under
prove:
Stream Temperature (in use)
Stream Pressure (in use)
Stream Standard Density (in use)
Alpha Constant K0
Alpha Constant K1
Alpha Constant K2
B-28 Proving Revised August 2021
Config600 Configuration Software User Manual
Equilibrium Vapour Pressure
Meter Factor (in use)
K-factor (in use)
CTSm (in use)
CPSm (in use)
Flowrate Minimum
Flowrate Maximum
FCV Setpoint
FCV Output
Reference Temperature
Meter Density (in use)
FCV Auto/Manual Status
FCV Tracking Status
Volume Correction Rounding Status
Volume Correction Units Selection
Volume Correction Product Type
Volume Correction CPL Option
Volume Correction Product Subtype
Volume Correction Density Type
K-factor Units
Normal Meter Flow Rate
Initial Base Meter Factor
Initial Base Meter Factor Time Stamp
Base Meter Factor Linearisation Points
Historical Meter Factors
Historical Meter Factors Time Stamp
If the prove completes successfully, the system transfers the following
prove data to the stream but does not use it until you accept the data at
the stream.
Proved K-factor
Proved Meter Factor
Proved Turbine Frequency
Proved Flowrate
Proved Meter Temperature
Proved Meter Pressure
Historical Meter Factors
Historical Meter Factors Time Stamp
Proved Meter Factor Acceptance Flag
Revised August 2021 Proving B-29
Config600 Configuration Software User Manual
B.1.9 Prove Reports
The system provides two reports, volume or mass K-factor. Which
report generates is determined by the K-factor units, pulses/volume, or
pulses/mass.
Following are two customized proof reports:
=============================================================================================
1 METER PROOF REPORT 06/08/2013 09:58:40
=============================================================================================
STREAM ON PROOF : 0
PROVING RATE : 0.000 m3/h
STANDARD DENSITY : 0.000 kg/m3
BASE VOLUME : 0.000 m3
STREAM TEMPERATURE : 0.000 Deg.C STREAM PRESSURE : 0.000 barg
PROVER TEMP : 0.000 Deg.C PROVER PRESS : 0.000 barg
STREAM PROVER STANDARD METER
TRIAL TEMP PRESSURE TEMP PRESSURE DENSITY PULSES FLOWRATE K-FACTOR
NO. (Deg.C) (barg) (Deg.C) (barg) (kg/m3) ( ) (m3/h) (pls/m3)
1 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
2 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
3 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
4 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
5 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
6 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
7 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
8 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
9 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
10 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
11 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
12 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
AVE 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
CTLM CPLM CTSP CPSP CTLP CPLP FTIME
1 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
2 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
3 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
4 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
5 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
6 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
7 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
8 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
9 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
10 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
11 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
12 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
AVE 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
CURRENT K-FACTOR : 0.00 pls/m3
NEW K-FACTOR : 0.00 pls/m3
NEW METER FACTOR : 0.000000
REPEATABILITY : 0.000000 %
=============================================================================================
=============================================================================================
=============================================================================================
2 PROVING REPORT
Emerson Process Management
=============================================================================================
LOCATION : AAAAAAA DATE/TIME : MM/DD/YYYY HH:MM:SS
METER MANUFACTURER: AAAAAAA PROVER MANUFACTURER: AAAAAAA
METER MODEL: AAAAAAA PROVER SERIAL NUMBER: AAAAAAA
METER SERIAL NUMBER: AAAAAAA
METER SIZE (mm): 0.000
NOMINAL K-FACTOR: 0.000
METER TAG NUMBER: AAAAAAA
PRIMARY FLOW COMPUTER: XX:XX:XX:XX:XX:XX
LIQUID: A CRUDE
OBSERVED DENSITY: 0.000 kg/m3 AT 0.00 Deg.C = 0.000 kg/m3 AT 0.000 Deg.C
B-30 Proving Revised August 2021
Config600 Configuration Software User Manual
TOTAL PRESS TEMP
TRIAL PULSES METER METER TRIAL
TIME PROVER PROVER
NO. TOTAL barg Deg.C M.F. MFT
S barg Deg.C
1 0.00 0.00 0.00 0.00 0.000 0.0 0.0
2 0.00 0.00 0.00 0.00 0.000 0.0 0.0
3 0.00 0.00 0.00 0.00 0.000 0.0 0.0
4 0.00 0.00 0.00 0.00 0.000 0.0 0.0
5 0.00 0.00 0.00 0.00 0.000 0.0 0.0
6 0.00 0.00 0.00 0.00 0.000 0.0 0.0
7 0.00 0.00 0.00 0.00 0.000 0.0 0.0
8 0.00 0.00 0.00 0.00 0.000 0.0 0.0
9 0.00 0.00 0.00 0.00 0.000 0.0 0.0
10 0.00 0.00 0.00 0.00 0.000 0.0 0.0
AVE 0.00 0.0 0.00 0.00 0.000 0. 0.
REPEATABILITY FOR LAST 10 TRIALS = 0.000 %
A. TEMP. CORRECTION FACTOR FOR LIQUID IN PROVER (CTLp) 0.000
B. PRESS. CORRECTION FACTOR FOR LIQUID IN PROVER (CPLp) 0.000
C. COMBINED CORRECTION FACTOR FOR PROVER (CCFp) 0.000
D. GROSS STANDARD VOLUME FOR PROVER (GSVp) 0.000 Sm3
E. INDICATED METER VOLUME (IVm) 0.000 m3
F. TEMP. CORRECTION FACTOR FOR LIQUID IN METER (CTLm) 0.000
G. PRESS. CORRECTION FACTOR FOR LIQUID IN METER (CPLm) 0.000
H. COMBINED CORRECTION FACTOR FOR METER (CCFm) 0.000
I. GROSS STANDARD VOLUME FOR METER (GSVm) 0.000 Sm3
J. AVG. METER FLOW RATE 0.000 m3/h
K. METER FACTOR @ PROVING FLOW RATE 0.000
L. METER FACTOR @ NORMAL METER FLOW RATE OF 0.000 m3/h 0.000
METER FACTOR TEST RESULTS (%): 1) 0.00 2) 0.00
M. PROVER MASS 0.000 tonne
N. METER MASS 0.000 tonne
HISTORICAL DATA OF METER FACTORS @ NORMAL METER FLOW RATE OF 0.000 m3/h
INITIAL BASE METER FACTOR (DATE: MM/DD/YY) = 0.000
DATE: MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY
FACTOR: 0.000 0.000 0.000 0.000 0.000
DEVIATION(±): 0.00% 0.00% 0.00% 0.00% 0.00%
DATE: MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY
FACTOR: 0.000 0.000 0.000 0.000 0.000
DEVIATION(±): 0.00% 0.00% 0.00% 0.00% 0.00%
PROVED FOR: ______________________ BY : _____________________ DATE: ____________
WITNESSED BY : ______________________________________________ DATE: ____________
=============================================================================================
==========================================================================================
B.1.10 Proving Calculations
This section provides information on calculations used in the prove
procedure.
The calculations are for volume or mass K-factor and the choice is
determined by the K-factor units, pulses/volume or pulses/mass.
Average Method The "average method" option directs how the system performs the
final averaging:
The Meter Factor option calculates a meter factor for each run and
takes the average of these to arrive at the final meter factor.
The K-factor option calculates a K-factor for each run and takes the
average of these to arrive at the final K-factor.
Revised August 2021 Proving B-31
Config600 Configuration Software User Manual
The Pulses option takes the average of the pulses, temperature,
pressure, and other variables and performs a final set of
calculations using this average data to arrive at the final meter and
K-factor.
The Meter Factor and K-factor options are equivalent to the ‘average
meter factor’ method used for API Ch.12 Section 2 Part 3 Proving
reports. The Pulses option is equivalent to the ‘average data’ method.
Standard References The prover volume correction calculations correspond to those used by
the meter under prove, in which the system transfers the calculation
steering variables from the stream.
Name Standard Reference
Averaging Calcs General mathematic principles
Stability Calcs General mathematic principles
Correction Factor (CTLm/CTLp) Corresponds to meter calculations
Correction Factor (CPLm/CPLp) Corresponds to meter calculations
Correction Factor (CTSp/CPSp) API Ch 12
K-factor/Flowrate API Ch 12
K-factor Deviation API Ch 4
K-factor Deviatoin Statistical NORSOK I-105 Annex F
Method
Meter Factor API Ch 12
B.1.10.1 Formulae: Averaging Calculations
Run Average Data
∑ Xinst
X run =
Samples
where:
Xrun is the average value of the variable for a single run
Xinst is the instantaneous sample value of the variable being
averaged
Samples is the number of samples taken during the run
The sampled variables (Xinst) are:
Prover temperature (average of inlet and outlet)
Prover pressure (average of inlet and outlet)
Meter temperature
Meter pressure
Standard density
Run Average Frequency (Hz)
PC
FREQ run =
∆t
where:
FREQrun is the average meter frequency for a single run
PC is the run pulse count
∆t is the run flight time (secs)
B-32 Proving Revised August 2021
Config600 Configuration Software User Manual
Final Average Data (Over Consecutive Good Runs)
X final = ∑
X run
N
where:
Xfinal the final average value of a relevant variable for the N
consecutive good runs
Xrun the value of the variable for a single run
N the number of consecutive good runs
The final average variables are:
Pulse count
Flight time
Prover temperature (average of inlet and outlet)
Prover pressure (average of inlet and outlet)
Meter temperature
Meter pressure
Vapour pressure
Standard density
Prover density
Meter density
Meter frequency
Prover flowrate
Alpha
Prover beta
Meter beta
CTSm
CPSm
CTLm
CPLm
CTSp
CPSp
CTLp
CPLp
Prover standard volume
Prover mass
Meter mass
K-factor
Meter factor
B.1.10.2 Formulae: Stability Calculations
Stream/Prover Discrepancy Checks
Xdiff = XA - XB
where:
XA, XB are the variables being compared
The variables compared are:
Prover Inlet - Prover Outlet (Temperature and Pressure)
Prover Inlet - Meter (Temperature and Pressure)
Prover Outlet - Meter (Temperature and Pressure)
Revised August 2021 Proving B-33
Config600 Configuration Software User Manual
Variable Rate of Change
X new - X old
X rate =
Period
where:
Xrate the rate of the variable
Xnew the new sample value
Xold the previous sample value
Period the sampling interval
The variables compared are:
Prover Inlet (Temperature and Pressure)
Prover Outlet (Temperature and Pressure)
Meter Flowrate
B.1.10.3 Formulae: Correction Factor (CTLm/CTLp)
Correction Factor for the Effect of Temperature on the Liquid
These factors are calculated according to the product, using the same
calculations as the meter under prove.
B.1.10.4 Formulae: Correction Factor (CPLm/CPLp)
Correction Factor for the Effect of Pressure on the Liquid
These factors are calculated according to the product, using the same
calculations as the meter under prove.
B.1.10.5 Formulae: Correction Factor (CTSp/CPSp)
Correction Factor for the Effect of Temperature on the Prover
Steel
CTSp = 1 + [(T – Tb) Gc]
where:
Gc Mean coefficient of cubical expansion per degree
temperature of the material of which the container is made
between Tb and T.
Tb Base temperature.
T Average liquid temperature in the container.
Correction Factor for the Effect of Pressure on the Prover Steel
CPSp = 1 + (Pp − Pb) D/Et
where:
Pp Pressure of the liquid at the prover (barg)
Pb Base Pressure (barg)
D Inside diameter of the flow tube (mm)
E Modulus of elasticity of the flow tube steel (bar)
t Wall thickness of the prover flow tube (mm)
B-34 Proving Revised August 2021
Config600 Configuration Software User Manual
Note: The average Tp, Pp over the run is used for calculating the
correction factors.
B.1.10.6 Formulae: Volume Prover Calculations
Prover Gross Standard Volume (Sm3)
GSVp run = BV × CTLp run × CPLp run × CTSp run × CPSp run
where:
BV is the entered volume for the prover at standard conditions
CTLprun is the correction factor for the effect of temperature on the
liquid at the prover, using the average prover run
temperature
CPLprun is the correction factor for the effect of pressure on the
liquid at the prover, using the average prover run pressure
CTSprun is the correction factor for the effect of temperature on the
steel at the prover, using the average prover run temperature
CPSprun is the correction factor for the effect of pressure on the steel
at the prover, using the average prover run pressure
Meter Indicated Volume (m3)
PC run
IVm run =
KFm run
where:
PCrun is the run pulse count (pls)
KFm is the meter K-factor (pls/m3)
Meter Indicated Standard Volume (Sm3)
ISVm run = IVm run × CTLm run × CPLm run
where:
IVmrun is the indicated volume for the meter
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
Volume K-factor (pls/m3)
PC run × CTLm run × CPLm run
KFm run =
GSVp run
where:
PCrun is the run pulse count (pls)
Revised August 2021 Proving B-35
Config600 Configuration Software User Manual
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
GSVprun is the prover gross standard volume (m3)
Meter Factor
GSVp run
MF =
ISVm run
where:
GSVprun is the prover gross standard volume (m3)
ISVmrun is the meter indicated standard volume (m3)
Prover Volume Flowrate (m3/h)
GSVp run
VFRp run = × 3600
∆t × CTLm run × CPLm run
where:
GSVp is the prover gross standard volume (m3)
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
∆t is the run flight time (s)
B.1.10.7 Formulae: Mass Prover Calculations
Prover Gross Volume (m3)
GVp run = BV × CTSp run × CPSp run
where:
BV is the entered volume for the prover at standard conditions
CTSprun is the correction factor for the effect of temperature on the
steel at the prover, using the average prover run temperature
CPSprun is the correction factor for the effect of pressure on the steel
at the prover, using the average prover run pressure
Prover Mass (kg)
Mp run = GVp run × Density
where:
GVprun is the prover gross volume (m3)
Density is the density at prover conditions (kg/m3)
B-36 Proving Revised August 2021
Config600 Configuration Software User Manual
Meter Mass (kg)
PC run
Mm run =
KFm run
where:
PCrun is the run pulse count (pls)
KFmrun is the meter K-factor (pls/kg)
Meter Factor
Mp run
MF =
Mm run
where:
Mprun is the prover mass (kg)
Mmrun is the meter mass (kg)
Mass K-factor (pls/kg)
PC run
KFm run =
Mp run
where:
PCrun is the run pulse count (pls)
Mprun is the prover mass (kg)
Prover Mass Flowrate (kg/h)
Mp run
MFRp run = × 3600
∆t
where:
Mprun is the mass for the master meter (kg)
∆t is the run flight time (s)
B.1.10.8 K-factor Deviation
When the required number of consecutive good runs has been
achieved, the program checks each individual run (which make up the
N consecutive good runs) to see how far it deviates from the average. If
any run’s K-factor deviates by more than the allowable limit then
additional runs are performed and the test is repeated.
When all the required run K-factors fall within the deviation limit, then
the prove is considered successful and Final average data is calculated.
At the same time the program stores the single maximum deviation
value (repeatability) of the good run K-factors as an indication of how
well the prove fell within the deviation tolerance.
API Ch.4 Method 1 (default)
Revised August 2021 Proving B-37
Config600 Configuration Software User Manual
(K avg - K run )
K dev = × 100
K avg
MX-MN/AVG
(K max - K min )
K dev = × 100
K avg
MX-MN/MX+MN2
(K max - K min )
K dev = × 100
(K max + K min ) ÷ 2
MX-MN/MN
(K max - K min )
K dev = × 100
K min
MX-MN/MX*MN
(K max - K min )
K dev = × 100
(K max × K min )
MX-AV/AV
(K max - K avg )
K dev = × 100
K avg
AV-MN/AV
K dev =
(K avg - K min )
× 100
K avg
where:
Kdev is the K-factor deviation (%)
Kavg is the average K-factor of N consecutive good runs (pls/m3)
Kmin is the minimum K-factor of N consecutive good runs (pls/m3)
Kmax is the maximum K-factor of N consecutive good runs (pls/m3)
Krun is the run K-factor being checked (pls/m3)
Statistical
S N −1
K dev = 200 x t N-1 x
K avg × N
where:
Kdev is the K-factor deviation (%)
Kavg is the average K-factor of N consecutive good runs (pls/m3)
tN-1 is the uncertainty band confidence level, which is a selectable
value (95%, 99%, 99.5%, or a user-defined value). NORSOK
B-38 Proving Revised August 2021
Config600 Configuration Software User Manual
requires this method (using the student-t distribution) at a
recommended value of 95%. API MPMS Ch.4.8 also
recommends 95%.
SN-1 is the standard deviation of K-factor of N consecutive good
runs (pls/m3)
B.1.10.9 Meter Factor Deviation Tests
This section defines the Meter Factor Deviation tests.
Calculated Meter Factor versus Initial Base Meter Factor)
(MFCPFRN – Initial Base Meter Factor)
% Deviation Test 1 = X 100
(Initial Based Meter Factor)
where:
MFCPFRN is the calculated meter factor from current prove at normal
flow rate.
Maximum deviation of ± 0.25 %.
Calculated Meter Factor versus Average of Previous Historical
Meter Factors)
(MFCPFRN – Average of Previous Meter Factors)
% Deviation Test 2 = X 100
(Average of Previous Meter Factors)
where:
MFCPFRN is the calculated meter factor from current prove at normal
flow rate.
Maximum deviation of ± 0.1 %.
B.2 Compact Prover – Liquid Only
Two components enable you to control the prove:
Prove sequence, a station-based function which sets up the prove
environment, and
Run control, a prover-based function which drives the prover
hardware, counts pulses, and performs the K-factor calculations.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount of
time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
Revised August 2021 Proving B-39
Config600 Configuration Software User Manual
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved, but does not use the data until it is accepted either locally
at the S600+ or via a supervisory computer.
When the prove runs complete, you can either re-run the prove or
terminate, at which point (if so configured) the sequence restores the
valves to their pre-prove state.
The compact prover has a small volume chamber so a proof run
consists of repeated proof passes (a default of 5, a maximum of 39).
The S600+ does not create a proof report, although you can add this
option through a user stage. Contact Technical Support.
Notes:
The prove sequence downloads both a K-factor and a meter factor.
Applications typically use the original K-factor from the meter
calibration report and update the meter factor, which may be a
fixed value or derived from a linearisation process. Alternatively,
the meter factor can remain unchanged and the K-factor (fixed or
linearised) updated.
The meter factor deviation tests and the historical meter factor
database are only supported for "local" streams (part of the same
configuration with the prover), if you configure the stream normal
flow rate to a value greater than zero and you select "Product Table
with History" when you create your configuration.
You define a ticket as Official or Unofficial when you configure a
prove. This selection applies to both the Aramco-style and non-
Aramco-style linearisation.
Following an Official prove, the prove sequence is determined by
the Aramco / non-Aramco style linearisation selection.
Following the Unofficial prove, the prove sequence does not
download the prove results to the stream being proved. This is
typically used to determine an approximate K-Factor / Meter
Factor before an official prove takes place or when maintenance
activities are being performed on the site.
The Official/Unofficial selection displays in the report header.
B.2.1 Inputs/Outputs
For compact proving, the S600+ requires the following hardware:
A CPU module (P152+)
An I/O module (P144)
A Prover module (P154)
Inputs A compact prover normally has the following inputs:
Prover Inlet Pressure 4-20mA ADC
Prover Outlet Pressure 4-20mA ADC
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Prover Plenum Pressure 4-20mA ADC
Prover Inlet Temperature 4-wire PRT
Prover Outlet Temperature 4-wire PRT
Stream Raw Pulses Raw Pulse Input
Prove Enable Status Digital Input
Prover Ready (Upstream) Status Digital Input
Piston Detector Switch Switch Input 1
Note: If there is only one pressure and temperature input, assign inlet
and outlet objects to use the same input.
Outputs A compact prover normally has the following outputs:
Hydraulics On/Off Digital Output
Prove Launch (Run) Command Digital Output
Plenum Charge Digital Output
Plenum Vent Digital Output
You can regulate plenum pressure to lie within boundary limits by
means of two digital outputs – a charge and vent system. The control
logic is described in the Run Control stages.
B.2.2 Communications
Using the Modbus protocol, a slave link provides communications with
any remote stream flow computers.
To set up the link at the prover (which is the master), select
Tech/Engineer > Communications > Assignment > Prover
Master Lin > Seq Enable.
To set up the Modbus address, select Tech/Engineer >
Communications > Assignment > Prover Master Lin > Seq
Addr.
Prover/Stream Link Default Setting
Modbus RTU Master Serial RS485 - Comm 5
Prover/Stream Link 9600
8 bits
No Parity
1 stop bit
Address = 1 (front panel)
To set up the link at the stream (which is the slave), select
Tech/Engineer > Communications > Assignment > Next >
Prover Slave Lin.
Note: You can reset the ports, baud rate, number of bits, and parity
values through the S600+’s front panel.
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B.2.3 Pulse Measurement
The primary function of the prover is to calculate an accurate K-factor
value for the meter under prove. The compact prover does this by
counting the number of pulses from the stream meter and equating
them to the known volume of the prover.
The stream flow computer receives pulses from its meter and transmits
a pulse train output (‘Raw Pulse Output’) which represents the number
of pulses received, including bad pulse correction. The prove sequence
commands the selected stream to turn on its Raw Pulse Output, which
allows the prover computer to monitor the pulses from the meter. The
prover counts pulses during a proof run, and corrects the count for
temperature and pressure.
When the proof run completes, the prover calculates the stream’s K-
factor from the corrected pulse count and the known prover volume.
Note: The electrical diagram for the Prover module shows a Raw
Pulse Output, but this is not available. You cannot use this Raw
Pulse Output to pass pulses input to the Prover module to the
Raw Pulse Input.
Pulse Gating When a proof pass is launched the flow drives a piston forward
through the chamber, triggering a detector switch twice as it goes.
Hydraulic pressure is then used to reverse the piston through the
chamber ready for the next pass to commence.
For each pass the raw pulses are counted during the period between the
detector switch triggers as the piston moves forward through the
chamber.
Pulse Interpolation Pulse interpolation is used when the pulse count is low (typically less
than 10,000 pulses per run).
The S600+ support two methods of pulse interpolation: dual
chronometry (the standard) or a pulse interpolation module (optional).
Either method allows the prover computer to resolve the pulse count to
better than the API recommendation of 1 part in 10,000.
Dual chronometry adds accurate timing of the period between
detectors so in effect partial pulses can be counted.
If you do not select dual chronometry, you can use a Pulse
Interpolation Module (PIM) to achieve greater resolution. You enter an
interpolation factor corresponding to the PIM setting into the prover
S600+ using a keypad.
A pulse lock lost digital input is provided to indicate whether the PIM
pulses are valid. The input is active when the PIM output is considered
good.
B.2.4 Proving Control Signal Timing
Figure B-3 is a timing diagram showing the sequence of relevant
signals during the initial pass of a proof run. Table B-13 describes each
stage of the diagram.
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Enable Hydraulics
(S600 O/P)
Launch Command
(Hydraulic Solenoid)
(S600 O/P)
Prove Ready
Detector)
(S600 I/P)
Piston
Detector
(S600 I/P)
t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11
Figure B-3. Initial Pass of Proof Run Timing
Table B-13. Proof Run Signals
Pass Description
t1 At the start of a prove cycle there is no hydraulic pressure (the
hydraulic pump is switched off) so if there is flow the piston is
stationary downstream. The Enable Hydraulics signal (an
S600+ digital output) is switched to start the hydraulic pumps.
The Hydraulic Solenoid signal (an S600+ digital output) is high,
closing the associated solenoid valve and returning the piston
returns upstream due to the increased hydraulic pressure.
t2 The piston returns upstream and is held there by the hydraulic
pressure. When the piston is upstream the upstream detector
triggers, switching the associated Upstream Detector signal (an
S600+ digital input) to high.
t3 A user-configurable time after t1 (providing that the Upstream
Detector signal is switched to high), the piston launches,
switching the Hydraulic Solenoid signal to low and opening the
solenoid valve which reduces the hydraulic pressure. The
Hydraulic Solenoid signal remains low until the Volume
Detector switch has been triggered a second time.
t4 As the piston moves down the chamber it is no longer
upstream and the Upstream Detector signal switches to low.
t5 The first volume piston detector switch triggers and the Volume
Piston Detector signal (an S600+ digital input) produces a
pulse, switching from high to low and back to high again.
t6 The second volume piston detector switch triggers and the
Volume Piston Detector signal produces a second pulse,
switching from high to low and back to high again.
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Pass Description
t7 When it detects the second Volume Piston Detector signal
pulse, the Hydraulic Solenoid signal switches to low to close
the solenoid valve. This increases the hydraulic pressure and
returns the piston upstream.
t8 The returning piston triggers the second volume piston detector
switch, generating a third pulse on the Volume Piston Detector
signal.
Note: The piston moving down the chamber slowly (switching
the Hydraulic Solenoid signal low on detection of the second
Volume Piston Detector signal) could result in the piston
starting to return prior to having fully cleared the second
volume chamber detector switch. In that case, the two pulses
which commenced at passes t6 and t8 may form a single pulse
of longer duration.
t9 The first Volume Piston Detector switch triggers on the return of
the piston, generating a fourth pulse on the Volume Piston
Detector signal.
t10 The piston returns upstream and is held there by hydraulic
pressure. When the piston is upstream the upstream detector
triggers and switches the associated Upstream Detector signal
to high.
t11 The piston launches for the second pass, switching the
Hydraulic Solenoid signal to low, which opens the solenoid
valve and reduces the hydraulic pressure.
The prove cycle continues for the required number of passes.
When the prove cycle completes the Enable Hydraulics
switches to high to stop the hydraulic pumps.
B.2.5 Prove Sequence and Control
Two components enable you to control the prove:
Prove sequence, a station-based function which sets up the prove
environment, and
Run control, a prover-based function which drives the hardware,
counts pulses, and performs the K-factor calculations.
The S600+’s front panel display provides the following commands you
can use to control and monitor the two prove control tasks (Operator
> Station > Sequence Ctl):
Display Description
SEQ CTL Operator commands for sequence control (outer loop).
SEQ STREAM NO. Enter the designate stream number to be proved.
Note: For local streams, this is the logical stream number.
For remote streams, this is the slave number in the
Modbus master map. For example, if the first slave
has a Modbus address of 22, this is stream 1. If the
second slave in the master map has an address of
33, this is stream 2.
SEQ STAGE INDEX Shows current sequence stage as the sequence progresses.
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Display Description
SEQ STAGE PREV Indicates the sequence stage immediately prior to the current
stage. If an abort occurs, use this value to help identify the
source of the abort.
SEQ ABORT INDEX In the event of a sequence error, an abort reason index
displays here.
RUN CTL Operator commands for proof run (inner loop)
Run permit Interlock required for starting proof run.
Run stage index Shows current proof run stage as the sequence progresses.
Run abort index In the event of a proof run sequence error, an abort reason
index displays here.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation),
the run control waits for a predefined amount of
time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved, but does not use the data until it is accepted either locally
at the S600+ or via a supervisory computer.
You then have two options for accepting the prove results:
If you select ACCEPT, the currently running batch is retroactively
adjusted with the new factor.
If you select ACCEPT NO ADJUST, no adjustment is performed
on the currently running batch.
B.2.5.1 Default Prove Sequence Stages
The prover sequence functions in stages. Table B-14 shows the default
stages for a typical application’s normal, reprove, and abort situations.
If an abort occurs either automatically or by operator command then
the prove sequence stage changes to Aborted. No further action is
taken until the computer receives either a Continue command to
initiate a re-prove or a Terminate command to finish the sequence.
Table B-14. Default Prove Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Start command
1 INITIALISE Initialise
2 PULSES ON Turn proving stream pulses on
41 ENABLE HYDRAULICS Enable piston hydraulics (execute Run Control stages)
16 PRV FLOW/T/P STAB Hold stable temperature, pressure and flowrate
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18 PROOF RUN Perform proof runs (execute Run Control stages)
19 KF DOWNLOAD K-factor and data download
20 AWAIT REPROVE Halted: prove runs complete, await Continue/Terminate
command
26 ABORTED STAGE Halted: sequence aborted, await Continue/Terminate
command
Continue (Reprove)
29 RE STAB CHECKS Hold stable temperature, pressure and flowrate
18 PROOF RUN Perform proof runs (execute Run Control stages)
Terminate
25 PS PULSES OFF Turn proving stream raw pulses off
30 TERMINATE Terminate (return to idle)
B.2.5.2 Complete Sequence Stage Descriptions
Table B-15 shows all the stages of a prove sequence.
Table B-15. Complete Prove Sequence Stages
Stage Title Description
0 Idle Wait for a command to start the sequence, then proceed to stage 1
(Validate and Initialise).
1 Validate + Verify:
Initialise The proving stream is flowing.
The proving stream is not in maintenance mode.
Telemetry to the proving stream is OK.
The prove permit state (run control status) is OK.
Initialise:
Copy the proving stream meter variables into the proving set.
Copy the product stream product data into the proving set.
Initialise proof run date (via Initialise command to run control
task).
Determine required proof flowrate from current rate (snapshot) or
preset flowrate.
Save all FCV settings.
Proceed to stage 2 (Pulses On).
2 Pulses On Command all online streams to turn pulses off
Command proving stream to turn pulses on
Wait for pulses to be aligned
Proceed to stage 3 (Prover FCV Initialise)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
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Stage Title Description
3 Prover FCV Set prover FCV manual output to initial output
initialise Set prover FCV mode to manual
Set proving stream FCV tracking on
Set proving stream FCV mode to manual
Proceed to stage 4 (Open prover outlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
4 Prover open Command Prover Outlet Valve to open
outlet Wait for valve to reach position
Proceed to stage 5 (Non-proving stream close prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
5 Non-proving Command non-proving streams Prover Inlet Valves to close
stream close Wait for valves to reach position
prover inlet Proceed to stage 6 (Proving stream open prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
6 Proving Command proving streams Prover Inlet Valve to open
stream open Wait for valve to reach position
prover inlet Proceed to stage 7 (Proving stream close stream outlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
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Stage Title Description
7 Proving Command proving streams Outlet Valve to close
stream close Wait for valve to reach position
stream outlet Proceed to stage 41 (Enable Hydraulics)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
8 Not used
9 Non-proving Set FCV for non-proving streams to tracking
stream FCVS Proceed to stage 10 (Non-proving stream flow balance)
track Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
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Stage Title Description
10 Non-proving Enable flow balancing for non-proving streams
stream flow Flow error = proving stream flowrate - (selected proof flowrate +
balance offset).
If the error is too low then:
If there are no on-line streams then go to abort stage.
Turn down value = abs (error / no. of on line none proving
streams).
For each on line proving stream, new setpoint = current rate - turn
down.
If all new set points (for each stream) are within the low flow range
then download the new set points and delay for adjustment prior to
rechecking the flow error.
If any new set point is less than the low flow range then go to stage 12
(operator close)
If the error is too high then:
If there are no on-line streams then go to abort stage.
Turn up value = error / no. of on line none proving streams.
For each on line proving stream, new setpoint = current rate +
turn up.
If all new set points (for each stream) are within the high flow range
then download the new set points and delay for adjustment prior to
rechecking the flow error.
If any new set point is higher than the low flow range then go to stage
13 (operator open).
Proceed to stage 14 if the error is within tolerance (Non-proving
stream FCV manual).
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
11 Not used
12 Close Flow balancing – wait for operator to close stream
suspend Return to flow balancing stage 10 if continue command issued
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
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Stage Title Description
13 Open Flow balancing – wait for operator to open stream
suspend Return to flow balancing stage 10 if continue command issued
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
14 Non-proving Set all non-proving stream FCV tracking on
stream FCVS Set all non-proving stream FCV mode to manual
manual Proceed to stage 15 (Prover flowrate stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
15 Prover Set prover FCV to selected prove flow rate + offset
flowrate Set prover FCV mode to auto
stability Set prover FCV tracking to on
Hold proving stream flow rate within tolerance for a user configurable
time
Proceed to stage 16 (Temperature / Pressure Stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If stability not achieved.
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Stage Title Description
16 Synchronise Hold stability for a user-configurable time
with Run Proceed to stage 17 (Prover FCV manual)
Control Abort:
(Temperature If an abort command is issued.
/ pressure
If proving stream telemetry fails.
stability)
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If stability not maintained.
17 Prover FCV Set prover FCV tracking on
manual Set prover FCV mode to manual
Proceed to stage 18 (Proof runs)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
18 Synchronise Start the prove runs (via Start command to run control task).
with Run On success proceed to stage 19 (KF download)
Control Abort:
(Proof runs) If a run fails (such as a timeout for a sphere switch).
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
19 K-factor Copy proof K-factor, meter factor, flow rate, and frequency into
Download proving stream data points for subsequent telemetry download.
Notes:
The stream metering calculations do not use these until
commanded separately.
If the historical meter factor option is enabled then the historical
meter factors and deviations arrays are also copied.
Proceed to stage 20 (Await reprove)
20 Await reprove Go to stage 22 (Proving stream open stream outlet) if the Terminate
or abort command is issued.
Go to stage 29 (Stability Checks) if Continue (Reprove) command is
issued.
21 Not used
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Stage Title Description
22 Proving Command proving stream Outlet Valve to open
stream open Wait for valve to reach position
stream outlet Proceed to stage 23 (Proving stream close prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If valve fails to reach position.
23 Proving Command proving stream Prover Inlet Valve to close
stream close Wait for valve to reach position
prover inlet Proceed to stage 24 (Restore FCV) or stage 25 (Proving stream
pulses off)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
24 Restore FCVS Reset FCV’s to previous (pre-prove) settings as noted in stage 1
Proceed to stage 25 (Proving stream pulses off)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty
25 Proving Command proving stream to turn pulses off.
stream Wait for the pulses to be turned off
pulses off Proceed to stage 1
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream is in maintenance mode.
If peer status is not duty
26 Aborted An abort condition has occurred.
stage Go to the next relevant stage if the Terminate command is issued.
Go to stage 29 (Stability Checks) if Continue (Reprove) command is
issued.
27 Not used
28 Not used
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Stage Title Description
29 Synchronise Wait to achieve stability (via Stabilise command to run control task) for
with Run temperatures, pressure rate of change.
Control Upon achieving stability, wait for stability to be held for a user-
(Stability configurable time.
checks) Proceed to the stage 18 (Proof runs).
30 Terminate Ensure the run control sequence terminates.
Return to stage 1 (Idle).
31 to User Stages Requires the implementation of the expseq.txt file and a logicalc to
40 perform any specific functionality.
41 Enable Command prover to turn on the compact prover piston hydraulics (via
Hydraulics Enable hydraulics command to run control task)
Proceed to stage 9 (Non-proving stream FCV track) or stage 16
(Temperature / Pressure Stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty
42 User Comms Suspends the prover / stream communications.
Suspend 1 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
43 User Comms Re-enables the prover / stream communications.
Normal 1 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
44 User Comms Suspends the prover / stream communications.
Suspend 2 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
45 User Comms Re-enables the prover / stream communications.
Normal 2 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
B.2.5.3 Prove Sequence Abort Index
Table B-16 shows the abort values for a prove sequence.
Table B-16. Prove Sequence Abort Index
Value Display Description
1 OP ABORT Operator Requested Abort
2 Not Used
3 PS TELEM FAIL Proving Stream Telemetry Fail
4 RUN CTL BUSY Run Control Task Busy
5 METER NO FLOW No Flow at Meter
6 RUN CTL ABORT Run Control Task Aborted
7 ILLEGAL PULSES More than one stream has raw pulses enabled.
8 ANY TELEM FAIL Non Proving Stream Telemetry Fail
9 NPS PRV I-VLV OPEN Non Proving Stream Prover Valve Not Closed
10 PS PRV I-VLV CLOSED Proving Stream Prover Offtake Valve Not Open
11 PS STR O-VLV OPEN Proving Stream Outlet Valve Not Closed
12 PRV I-VLV CLOSED Prover Inlet Valve Not Open
13 PRV O-VLV CLOSED Prover Outlet Valve Not Open
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Value Display Description
14 PS IN MAINT Proving Stream Is In Maintenance Mode
15 FBAL TIMEOUT Flow Balance Timeout
16 FBAL NO NPS ON LINE Flow Balance Error - No Non Proving Streams On-line
17 FBAL NO NPS IN AUTO Flow Balance Error - No Non Proving Streams In Auto
18 FBAL HOLD FAIL Flow Balance Error - Stability Not Achieved
19 PS I-ISL-VLV CLOSED Proving Stream Inlet Isolation Valve Not Open
20 PS O-ISL-VLV CLOSED Proving Stream Header Isolation Valve Not Open
21 PS P-ISL-VLV CLOSED Proving Stream Prover Isolation Valve Not Open
22 PEER STATUS STANDBY Unit is in standby mode when peer-to-peer is configured
B.2.6 Prover Run Control Stages
The Run Control sequence is specific to the type of prover (such as a
bi-direction or uni-directional [ball] prover, a compact prover, or a
master meter). The Run Control sequence initiates the prove runs and
performs the calculations that produce a K-factor and meter factor
when the runs complete.
Normally the sequence runs when commanded by the Prove Sequence
at stage 18 (Perform Proof Run). However, you can initiate it from the
S600+ front panel display or (by using custom control) from
elsewhere.
The Prover Run sequence below shows the default stage sequencing
for a typical compact prove.
Table B-17. Compact Prover Run Control Stages
Stage Display Description
0 IDLE Halted: idle
1 INITIALISE Initialise run data
2 AWAIT HYD CMD Halted: await Enable Hydraulics command
3 WAIT READY Wait for the Ready signal (piston upstream)
4 AWAIT STAB CMD Halted: await Stabilise command
5 WAIT STAB Wait until stability is achieved
7 AWAIT RUN CMD Halted: await start runs command
8 CONTROL PLENUM Balance the plenum pressure
9 PRE FLIGHT AVG Average tmp/prs etc prior to launch
10 LAUNCH Issue Run command
11 WAIT 1ST HIT Wait detector first hit
12 WAIT 2ND HIT Wait detector second hit
13 PASS CALCS Perform pass calculations
14 RETRIEVE Return piston to upstream (if another pass go to stage 9)
15 RUN CALCS Perform run calculations
16 AVG CALCS Perform run average calculations
21 STD POST RUN No action
17 STD RPT CHECKS Perform repeatability checks (if success go to stage 19)
20 CHECK RUNS Check runs exceeded (if yes go to stage 18 else stage 8)
EXCEEDED
19 FINAL AVG Perform final average calculations
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Stage Display Description
22 MF DEVIATION CHECKS Perform meter factor deviation checks.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation) and you select “Product
Table with History” when you create your
configuration.
23 WAIT REJECT COMMAND Allow a time-out for rejecting the current prove. If the time-
out elapses then print the proof report.
This stage only occurs if you configure the meter normal flow
rate to value great than zero.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
24 REPORT STAGE Generates the proof report.
18 FINAL Halted: final – await Terminate/Reprove command.
You can also enable user stages on the PC Setup Run Data screen.
These invoke a LogiCalc which you can edit to provide user specific
logic as the prove progresses. Example LogiCalcs are included in the
C:\Users\<username>\Config600 3.3\lclib\prover directory. Copy one
of these to the C:\Users\<username>\Config600
3.3\Configs\Project\LogiCalc directory so that you can edit it to be
compatible with your configuration and then download it to the
S600+ with the configuration.
Notes:
You can enable user stages by editing a configuration using the
System Editor.
The displays showing the detector hit only update during a prove.
They cannot be used independently for testing the hardware.
B.2.6.1 Run Control Stage Description
Table B-18 shows all the stages of a Run Control sequence.
Table B-18. Compact Run Control Stages
Run Stage Description
Idle
Wait for the Initialise command to start the run control sequence.
Proceed to next stage only if the prove is permitted (that is, the
run control stage is ‘idle’ or ‘final’ and the available signal is
zero). The available signal is normally assigned to a digital input
which may be connected to a valve or a key-switch.
1 Initialise Run Data
Zero down all run data and arrays.
Proceed to next stage.
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Run Stage Description
2 Wait Prior to Enabling the Hydraulics
Issue hardware command to enable hydraulics, then proceed to
the next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
3 Wait Prover Ready Signal
Wait for the prover ready (upstream) signal to be set (indicating
the piston is in the upstream position).
When set, proceed to the next stage.
Abort:
If ready wait timer expires.
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
4 Wait Prior To Stability Checks
Wait for Stabilise command then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
5 Wait Stability
If stability override is selected, ignore the checks and proceed to
the next stage.
Set stability wait timer running.
Continuously monitor deviations for:
prover inlet pressure vs. prover outlet pressure
meter pressure vs. prover inlet pressure
meter pressure vs. prover outlet pressure
prover inlet temperature vs. prover outlet temperature
meter temperature vs. prover inlet temperature
meter temperature vs. prover outlet temperature
Continuously monitor (over 5-second periods) rates of change
for:
prover inlet pressure
prover outlet pressure
prover inlet temperature
prover outlet temperature
meter flowrate
Proceed to next stage when stability is achieved.
Abort:
If stability wait timer expires, that is stability not achieved.
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
6 Hold Stability
If stability override is selected, ignore the checks and proceed to
the next stage.
Set stability hold timer running.
Check that stability is maintained for the timer period by
repeating stability checks from stage 5.
Proceed to next stage when stability hold timer expires.
Abort:
If any of the stability checks fail.
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
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Run Stage Description
7 Wait Prior to Starting the Runs
Wait for the Start Runs command.
Proceed to next stage.
Abort:
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
8 Control Plenum Pressure
Set pass number = 1, increment run number.
Set plenum timer running.
Adjust plenum pressure if necessary. The adjustment can be
ignored by setting the plenum timer to zero.
Inputs: prover pressure, plenum pressure (psig)
Constants: R (such as 3.5 for 8” prover), N2K (such as 60
psig), and tolerance (such as 2 psig)
Formula: required pressure = prover pressure / R + N2K.
o if plenum pressure > (required pressure + tolerance)
then open the vent solenoid.
o if plenum pressure < (required pressure - tolerance)
then open the charge solenoid (timeout if N2 bottle
has suspected low pressure).
o if plenum pressure < (required pressure + tolerance)
and plenum pressure > (required pressure –
tolerance) then proceed to next stage.
Outputs: charge solenoid and vent solenoid (digital
outputs)
Abort:
If pressure not achieved within timeout period.
If the prove is no longer permitted.
If the base volume has changed.
If the Terminate command is issued.
9 Pre-flight Average
Average all stream and prover variables which serve as inputs
into the calculations.
Note: The system would normally sample and average data
during the period between detector switches. However, if
this period is very short or if the mechanical arrangement
of the hardware (such as a prover-mounted
densitometer) makes the measured values unreliable,
they can be sampled at this point instead. Trigger the
sampling mechanism by specifying the number of
samples (to a maximum of 3000). If the number of
samples is zero then proceed to the next stage.
Check that stability is maintained while averaging unless stability
override is selected.
Abort:
If number of samples is greater than 3000.
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
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Run Stage Description
10 Launch (Run)
Reset internal prover hardware.
Set the launch timer running.
Set the run digital output when the hardware indicates ready.
When the prover ready (upstream) signal clears proceed to the
next stage.
Abort:
If ready signal doesn't clear within launch timeout period.
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
11 Wait Detector 1st Hit
Set switch timer running – uses flight timer value.
Proceed to next stage when detects hit 1.
Abort:
If flight timer expires.
If switch sequence error.
If pulse lock is lost (if PIM)
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
12 Wait Detector 2nd Hit
Set flight timer running.
Average all stream and prover variables (which serve as inputs
into the calculations) to activate set the number of samples
required to zero (see stage 9).
Check stability is maintained for this period between detectors by
repeating the stability checks from stage 5.
Proceed to next stage when detects hit 2.
Abort:
If stability checks fail.
If flight timer expires.
If switch sequence error.
If number of samples is greater than 3000.
If pulse lock is lost (if PIM)
If the prove is no longer permitted.
If the base volume has changed.
If Terminate command is issued.
13 Pass Calculations
Run the calculations for this pass and store the results.
Abort:
If very few pulses or very short flight time.
If calculations fail.
14 Retrieve
Clear the run digital output signal.
Set retrieve timer running.
Wait for the prover ready (upstream) signal.
If the required number of passes has been performed then go to
stage 15.
If more passes are required then go to stage 9 for the next pass.
Abort:
If retrieve timer expires.
If the prove is no longer permitted.
If the base volume has changed.
If terminate command is issued.
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Run Stage Description
15 Run Calculations
Perform the end of run calculations.
Proceed to the next stage if all the calculations are valid.
Abort if there is a calculation failure (such as the K-factor is out of
range).
16 Run Average Calculations
Average the individual run data either for the runs so far or the
last n runs (where n is the required number of good runs) and
store the results.
Proceed to stage 21 (Post Run Logic).
17 Repeatability Checks
If the required number of runs has not been performed, then
proceed to stage 20.
If the required number of runs (n) has been performed, then
check each of the last n run’s K-factor against the average.
If the K-factors are within tolerance, then proceed to final
calculations stage 19 (Final Average Calculations). If the K-
factors are not within tolerance, proceed to stage 20 to check
maximum runs.
18 Wait Terminate/Reprove Command
Wait for the operator or supervisory computer to issue the run
control command to terminate the proof or to start a re-prove.
If the command is Initialise then proceed to stage 1 (Initialize Run
Data) to start a re-prove.
If the command is Terminate then disable the hydraulics and
proceed to stage 0 (Idle).
19 Final Average Calculations
Average the run data for the n good runs.
Calculate the final K-factor and meter factor.
Print the final proof report.
Proceed to stage 22.
20 Maximum Runs
If the maximum number of runs has been exceeded then
proceed to stage 18. Otherwise, proceed to stage 8 to start the
next run.
21 Perform Meter Factor Deviation Checks
Perform tolerance tests (calculated meter factor versus initial
base meter factor: maximum deviation of 0.25% and calculated
meter factor versus average of saved historical meter factors:
maximum deviation of 0.1%)
Only valid meter factors at normal flow rate are incorporated in
the historical database. When the limits from either test exceeds
the meter factor they are not entered in the historical database.
Proving reports are annotated as “ABORTED” with cause of
failure stated.
Proceed to stage 20 if any of the tolderance tests fila.
Proceed to next stage.
Note: This stage is performed only if you configure the meter
normal flow rate to a value greater than zero (Aramco-
style linearisation) and you select "Product Table with
History" when you create your configuration.
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Run Stage Description
22 Await for Current Prove to be Rejected
You can reject the current prove results within a predefined time-
out.
Print report when timer expires.
Abort if the prove is rejected.
Proceed to stage 18.
Note: This stage is performed only if you configure the meter
normal flow to a value greater than zero (Aramco-style
linearisation).
23 Post Run Logic
No action.
Proceed to stage 17 (Repeatability Checks).
B.2.7 Run Stage Abort Index
Following an abort the program displays a value in the Run Control
Abort Index display.
Table B-19. Run Stage Abort Index
Value Display Description
0 NULL Not used
1 OPERATOR Operator abort
2 READY TIMEOUT Prover ready timeout, piston upstream signal not set
3 SW1 TIMEOUT Switch 1 timeout (the switch was not hit within the predicted
time).
To resolve, check wiring; set pre-switch volume to 0; or check
that raw pulse bus frequency is greater than 0.
4 SW2 TIMEOUT Switch 2 timeout (the switch was not hit within the predicted
time).
To resolve, check wiring; set pre-switch volume to 0; or check
that raw pulse bus frequency is greater than 0.
Note: If the flow computer does not see SW2, check the raw
pulse bus.
5 STAB WAIT Temperature/Pressure/Flowrate wait stability timeout
6 STAB HOLD Temperature/Pressure/Flowrate hold stability timeout
7 AVG CALC Average calculation error - number of samples exceeds 3000
8 PASS CALC Not used
9 FULL CALC An error occurred when performing a run calculation; see the
Run Stage Calculation Index
10 RUNS EXCEEDED Maximum number of runs exceeded
11 SS ERROR Detector switch sequence error
12 PLS LOCK LOST Pulse interpolator module lock lost
13 IO FAIL I/O module failed to respond to prove request
14 NULL DATA Pass calculation fail, no pulses or flight time very short. This
can occur when noise/signal bounce affects the switch input.
Adjust the switch delay.
15 BVOL CHANGED Base volume changed during prove runs
16 KF/MF RANGE K-factor or meter factor out of range, even if alarms not
configured. To resolve, check the high and low limits for the
meter factor, the K-factor, and pulse count objects.
17 PLENUM CTL Fail to achieve in range plenum pressure timeout
18 PLENUM CONFIG Plenum pressure config invalid
19 LAUNCH TIMEOUT Launch timeout
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Value Display Description
20 RETRIEVE TIMEOUT Retrieve timeout, ready signal not set
21 UNAVAIL Prover unavailable
22 INV CALC Unsupported volume/mass calculations
23 MF DEV INVALID Failed during meter factor deviation checks
B.2.8 Run Stage Calculation Index
The Run Stage Calculation Index shows the current prove run
calculation. If the calculations cause an abort this value indicates
which calculation failed.
Table B-20. Run Stage Calculation Index
Value Display Description
0 IDLE No calculation errors
1 CTSP The calculation to determine the correction factor for the effect
of temperature on the steel at the prover (CTSp) failed
because the CTSP value is less than 0.5 or greater than 1.5
2 CPSP The calculation to determine the correction factor for the effect
of pressure on the steel at the prover (CPSp) failed because
the modulus of elasticity or wall thickness is 0 and the CPSp
value is less than 0.5 or greater than 1.5
3 CPLP The calculation to determine the correction factor for the effect
of pressure on the liquid at the prover (CPLp) failed because of
low density
4 CPLM The calculation to determine the correction factor for the effect
of pressure on the liquid at the meter (CPLm) failed because of
low density
5 CTLP The calculation to determine the correction factor for the effect
of temperature on the liquid at the prover (CTLp) failed
because of low density
6 CTLM The calculation to determine the correction factor for the effect
of temperature on the liquid at the meter (CTLm) failed
because of low density
7 PRV SVOL/GVOL The calculation to determine the gross standard volume at the
prover (GSVp) failed; no error checks occurred.
8 MTR GVOL/PRV MASS The calculation to determine the indicated volume at the meter
(IVM) failed. For gross volume, this was due either to no K-
factor or a pulse count less than 1.0. For prover mass, this was
due to lack of a value for gross volume at the prover or a pulse
count less than or equal to zero.
9 MTR SVOL/MTR/MASS The calculation to determine the indicated standard voume at
the meter (IVSM) failed because no error checks occurred, no
K-factor was available, or the pulse count was less than 1.0
10 K-FACTOR The calculation to determine the K-factor failed because the
value is outside low/high alarm limits
11 METER FACTOR The calculation to determine the Meter factor failed because
the value is outside low/high alarm limits
12 FLOWRATE The calculation to determine the flowrate failed because the
CTLm or the CPLM is less than or equal to 0
B.2.9 Prove/Stream Data
The prover computer reads the following data from the stream under
prove:
Stream Temperature (in use)
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Stream Pressure (in use)
Stream Standard Density (in use)
Alpha Constant K0
Alpha Constant K1
Alpha Constant K2
Equilibrium Vapour Pressure
Meter factor (in use)
K-factor (in use)
CTSm (in use)
CPSm (in use)
Flowrate Minimum
Flowrate Maximum
FCV Setpoint
FCV Output
Reference Temperature
Meter Density (in use)
FCV Auto/Manual Status
FCV Tracking Status
Volume Correction Rounding Status
Volume Correction Units Selection
Volume Correction Product Type
Volume Correction CPL Option
Volume Correction Product Subtype
Volume Correction Density Type
K-factor Units
Normal Meter Flow Rate
Initial Base Meter Factor
Initial Base Meter Factor Time Stamp
Base Meter Factor Linearisation Points
Historical Meter Factors
Historical Meter Factors Time Stamps
If the prove completes successfully, the following prove data transfers
to the stream, but is not used until you accept the data at the stream.
Proved K-factor
Proved Meter Factor
Proved Turbine Frequency
Proved Flowrate
Proved Meter Temperature
Proved Meter Pressure
Historical Meter Factors
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Historical Meter Factors Time Stamp
Proved Meter Factor Acceptance Flag
B.2.10 Prove Reports
The system provides two reports, volume or mass K-factor. Which
report generates depends on the K-factor units, pulses/volume, or
pulses/mass.
Following are two customized proof reports:
=============================================================================================
1 METER PROOF REPORT 06/08/2013 09:58:40
=============================================================================================
STREAM ON PROOF : 0
PROVING RATE : 0.000 m3/h
STANDARD DENSITY : 0.000 kg/m3
BASE VOLUME : 0.000 m3
STREAM TEMPERATURE : 0.000 Deg.C STREAM PRESSURE : 0.000 barg
PROVER TEMP : 0.000 Deg.C PROVER PRESS : 0.000 barg
STREAM PROVER STANDARD METER
TRIAL TEMP PRESSURE TEMP PRESSURE DENSITY PULSES FLOWRATE K-FACTOR
NO. (Deg.C) (barg) (Deg.C) (barg) (kg/m3) ( ) (m3/h) (pls/m3)
1 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
2 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
3 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
4 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
5 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
6 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
7 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
8 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
9 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
10 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
11 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
12 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
AVE 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.0
CTLM CPLM CTSP CPSP CTLP CPLP FTIME
1 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
2 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
3 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
4 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
5 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
6 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
7 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
8 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
9 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
10 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
11 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
12 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
AVE 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000
CURRENT K-FACTOR : 0.00 pls/m3
NEW K-FACTOR : 0.00 pls/m3
NEW METER FACTOR : 0.000000
REPEATABILITY : 0.000000 %
=============================================================================================
=============================================================================================
========================================================================
2 PROVING REPORT
Emerson Process Management
(0)OFFICIAL (0)UNOFFICIAL (0)ABORTED
LOCATION : AAAAAAA DATE/TIME : MM/DD/YYYY HH:MM:SS
METER MANUFACTURER: AAAAAAA PROVER MANUFACTURER: AAAAAAA
METER MODEL: AAAAAAA PROVER SERIAL NUMBER: AAAAAAA
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METER SERIAL NUMBER: AAAAAAA
METER SIZE (mm): 0.000
NOMINAL K-FACTOR: 0.000
METER TAG NUMBER: AAAAAAA
PRIMARY FLOW COMPUTER: XX:XX:XX:XX:XX:XX
LIQUID: A CRUDE
OBSERVED DENSITY: 0.000 kg/m3 AT 0.00 Deg.C = 0.000 kg/m3 AT 0.000 Deg.C
PRESS TEMP
TRIAL PULSES TOTAL TIME METER METER TRIAL
PROVER PROVER
NO. TOTAL S barg Deg.C M.F. MFt
barg Deg.C
1 0.00 0.00 0.00 0.00 0.000 0.0 0.0
2 0.00 0.00 0.00 0.00 0.000 0.0 0.0
3 0.00 0.00 0.00 0.00 0.000 0.0 0.0
4 0.00 0.00 0.00 0.00 0.000 0.0 0.0
5 0.00 0.00 0.00 0.00 0.000 0.0 0.0
6 0.00 0.00 0.00 0.00 0.000 0.0 0.0
7 0.00 0.00 0.00 0.00 0.000 0.0 0.0
8 0.00 0.00 0.00 0.00 0.000 0.0 0.0
9 0.00 0.00 0.00 0.00 0.000 0.0 0.0
10 0.00 0.00 0.00 0.00 0.000 0.0 0.0
AVE 0.00 0.00 0.00 0.00 0.000 0.0 0.0
REPEATABILITY FOR LAST 10 TRIALS = 0.000 %
A. TEMP. CORRECTION FACTOR FOR LIQUID IN PROVER (CTLp) 0.000
B. PRESS. CORRECTION FACTOR FOR LIQUID IN PROVER (CPLp) 0.000
C. COMBINED CORRECTION FACTOR FOR PROVER (CCFp) 0.000
D. GROSS STANDARD VOLUME FOR PROVER (GSVp) 0.000 Sm3
E. INDICATED METER VOLUME (IVm) 0.000 m3
F. TEMP. CORRECTION FACTOR FOR LIQUID IN METER (CTLm) 0.000
G. PRESS. CORRECTION FACTOR FOR LIQUID IN METER (CPLm) 0.000
H. COMBINED CORRECTION FACTOR FOR METER (CCFm) 0.000
I. GROSS STANDARD VOLUME FOR METER (GSVm) 0.000 Sm3
J. AVG. METER FLOW RATE 0.000 m3/h
K. METER FACTOR @ PROVING FLOW RATE 0.000
L. METER FACTOR @ NORMAL METER FLOW RATE OF 0.000 m3/h 0.000
METER FACTOR TEST RESULTS (%): 1) 0.00 2) 0.00
M. PROVER MASS 0.000 tonne
N. METER MASS 0.000 tonne
HISTORICAL DATA OF METER FACTORS @ NORMAL METER FLOW RATE OF 0.000 m3/h
INITIAL BASE METER FACTOR (DATE: MM/DD/YY) = 0.000
DATE: MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY
FACTOR: 0.000 0.000 0.000 0.000 0.000
DEVIATION(±): 0.00% 0.00% 0.00% 0.00% 0.00%
DATE: MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY
FACTOR: 0.000 0.000 0.000 0.000 0.000
DEVIATION(±): 0.00% 0.00% 0.00% 0.00% 0.00%
PROVED FOR: ______________________ BY : _____________________ DATE: ____________
WITNESSED BY : ______________________________________________ DATE: ____________
================================================================================
B.2.11 Proving Calculations
This section provides information on various calculations used in the
prove procedure.
The calculations are for volume or mass K-factor and the choice is
determined by the K-factor units, pulses/volume or pulses/mass.
Average Method The “average method” option steers how the system performs the final
averaging:
The Meter Factor option calculates a meter factor for each run and
takes the average of these to arrive at the final meter factor.
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The K-factor option calculates a K-factor for each run and takes the
average of these to arrive at the final K-factor.
The Pulses option takes the average of the pulses, temperature,
pressure, and other variables and performs a final set of
calculations using this average data to arrive at the final meter and
K-factor.
Options 1 and 2 are equivalent to the “average meter factor" method
used for API Ch.12 Section 2 Part 3 Proving reports. Option 3 is
equivalent to the ‘average data’ method.
Standard References The prover volume correction calculations correspond to those used by
the meter under prove, in which the system transfers the calculation
steering variables from the stream.
Name Standard Reference
Averaging Calcs General mathematic principles
Stability Calcs General mathematic principles
Correction Factor (CTLm/CTLp) Corresponds to Meter calculations
Correction Factor (CPLm/CPLp) Corresponds to Meter calculations
Correction Factor (CTSp/CPSp) API Ch 12
K-factor/Flowrate API Ch 12
K-factor Deviation API Ch 4
K-factor Deviation Statistical NORSOK I-105 Annex F
Method
Meter Factor API Ch 12
B.2.11.1 Formulae: General
At the end of a pass, the system calculates a K-factor, flowrate, and
frequency based on the uncorrected prover base volume and samples
the measured inputs either prior to the piston launch or whilst the
piston is between detector hits (the default).
The measured values are averaged for the required number of passes
(default of five passes and a maximum of 39 passes) to provide values
for the run calculations. (For more than 39 passes, refer to the latest
calculation table document available – for Config600 Pro users only.)
The run’s K-factor and flowrate are then re-calculated using the pass
average meter pulse count (corrected to standard conditions) and the
prover base volume (corrected to standard conditions). Final K-factor
and flowrate are averaged run values from the required number of
good runs (a default of five runs and a maximum of 12 runs).
B.2.11.2 Formulae: Averaging Calculations
Pass Average Data (Sampled during each Pass)
X pass =
∑X inst
Samples
where:
Xpass is the average value of the variable for a single pass
Xinst is the instantaneous sample value of the variable being
averaged
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Samples is the number of samples taken during the pass
The sampled variables (Xinst) are:
Prover temperature
Prover pressure
Meter temperature
Meter pressure
Meter vapour pressure
Meter standard density
Pass Average Frequency (Hz)
PC
FREQ pass =
∆t
where:
FREQpass is the average meter frequency for a single pass
PC is the pass pulse count
∆t is the pass flight time (s)
Pass Average Flowrate
BV
FR pass = × 3600
∆t
where:
FRpass is the average prover flowrate for a single pass
BV is the prover base volume at standard conditions
∆t is the pass flight time (s)
Pass K-factor
PC
KF pass =
BV
where:
KFpass is the K-factor for a single pass
PC is the pass pulse count
BV is the prover base volume at standard conditions
Run Average Data (Over Number of Passes)
X run =
∑X pass
N pass
where:
Xrun the average value of the variable for N passes
Xpass the value of the variable for a single pass
Npass the number of passes
The run average variables are:
Pulse count
Flight time
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Prover temperature
Prover pressure
Meter temperature
Meter pressure
Meter vapour pressure
Meter standard density
Meter frequency
Final Average Data (Over Consecutive Good Runs)
X final =
∑X run
N run
where:
Xfinal the final average value of the variable for N consecutive
good runs
Xrun the value of the variable for a single run
Nrun the number of consecutive good runs
The final average variables are:
Pulse count
Flight time
Prover temperature (average of inlet and outlet)
Prover pressure (average of inlet and outlet)
Meter temperature
Meter pressure
Vapour pressure
Standard density
Prover density
Meter density
Meter frequency
Prover flowrate
Alpha
Prover beta
Meter beta
CTSm
CPSm
CTLm
CPLm
CTSp
CPSp
CTLp
CPLp
Prover standard volume
Meter gross volume
Meter standard volume
Prover mass
Meter mass
K-factor
Meter factor
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B.2.11.3 Formulae: Stability Calculations
Meter/Prover Discrepancy Checks
X diff = X A − X B
where:
XA, XB are the variables being compared
The variables compared are:
Prover temperature – Meter temperature
Prover pressure – Meter pressure
Variable Rate of Change
X new − X old
X rate =
Period
where:
Xrate the rate of the variable
Xnew the new sample value
Xold the previous sample value
Period the sampling interval
The variables compared are:
Meter temperature
Meter pressure
Meter flowrate
B.2.11.4 Formulae: Correction Factor (CTLm/CTLp)
Correction Factor for the Effect of Temperature on the Liquid
These factors are calculated according to the product, using the same
calculations as the meter under prove.
B.2.11.5 Formulae: Correction Factor (CPLm/CPLp)
Correction Factor for the Effect of Pressure on the Liquid
These factors are calculated according to the product, using the same
calculations as the meter under prove.
B.2.11.6 Formulae: Correction Factor (CTSp/CPSp)
Correction Factor for the Effect of Temperature on the Prover
Steel
CTSp = (1+(Tp − Tb)Y1) ×(1+(Tamb − Tb)Y2)
where:
Tp Temperature of the liquid at the prover (°C or °F or °K)
Tb Base Temperature (°C or °F or °K)
Y1 Area Thermal Coefficient of Cubic expansion of the prover
tube (/°C or /°F or /°K dependent on temperature units
selected)
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Tamb Ambient Temperature (°C or °F or °K)
Tcal Calibration Temperature of the prover (°C or °F or °K)
Y2 Linear Thermal Coefficient of Cubic expansion of the prover
rod (/°C or /°F or /°K dependent on temperature units
selected)
Correction Factor for the Effect of Pressure on the Prover Steel
CPSp = 1 + (Pp − Pb) D/Et
where:
Pp Pressure of the liquid at the prover (barg)
Pb Base Pressure (barg)
D Inside diameter of the flow tube (mm)
E Modulus of elasticity of the flow tube steel (bar)
t Wall thickness of the prover flow tube (mm)
Note: The average Tp, Pp over the run is used for calculating the
correction factors.
B.2.11.7 Formulae: Volume Prover Calculations
Prover Gross Standard Volume (Sm3)
GSVp run = BV × CTLp run × CPLp run × CTSp run × CPSp run
where:
BV is the entered volume for the prover at standard conditions
CTLprun is the correction factor for the effect of temperature on the
liquid at the prover, using the average prover run
temperature
CPLprun is the correction factor for the effect of pressure on the
liquid at the prover, using the average prover run pressure
CTSprun is the correction factor for the effect of temperature on the
steel at the prover, using the average prover run temperature
CPSprun is the correction factor for the effect of pressure on the steel
at the prover, using the average prover run pressure
Meter Indicated Volume (m3)
PC run
IVm run =
KFm run
where:
PCrun is the run pulse count (pls)
KFm is the meter K-factor (pls/m3)
Meter Indicated Standard Volume (Sm3)
ISVm run = IVm run × CTLm run × CPLm run
where:
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IVmrun is the indicated volume for the meter
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
Volume K-factor (pls/m3)
PC run × CTLm run × CPLm run
KFm run =
GSVp run
where:
PCrun is the run pulse count (pls)
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
GSVprun is the prover gross standard volume (m3)
Meter Factor
GSVp run
MF =
ISVm run
where:
GSVprun is the prover gross standard volume (m3)
ISVmrun is the meter indicated standard volume (m3)
Prover Volume Flowrate (m3/h)
GSVp run
VFRp run = × 3600
∆t × CTLm run × CPLm run
where:
GSVprun is the prover gross standard volume (m3)
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
∆t is the average pass flight time (s)
B.2.11.8 Formulae: Mass Prover Calculations
Prover Gross Volume (m3)
GVp run = BV × CTSp run × CPSp run
where:
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BV is the entered volume for the prover at standard conditions
CTSprun is the correction factor for the effect of temperature on the
steel at the prover, using the average prover run temperature
CPSprun is the correction factor for the effect of pressure on the steel
at the prover, using the average prover run pressure
Prover Mass (kg)
Mp run = GVp run × Density
where:
GVprun is the prover gross volume (m3)
Density is the density at prover conditions (kg/m3)
Meter Mass (kg)
PC run
Mm run =
KFm run
where:
PCrun is the run pulse count (pls)
KFmrun is the meter K-factor (pls/kg)
Meter Factor
Mp run
MF =
Mm run
where:
Mprun is the prover mass (kg)
Mmrun is the meter mass (kg)
Mass K-factor (pls/kg)
PC run
KFm run =
Mp run
where:
PCrun is the run pulse count (pls)
Mprun is the prover mass (kg)
Prover Mass Flowrate (kg/h)
Mp run
MFRp run = × 3600
∆t
where:
Mprun is the mass for the master meter (kg)
∆t is the average pass flight time (s)
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B.2.11.9 K-factor Deviation
When the required number of consecutive good runs has been
achieved, the program checks each individual run’s K-factor (which
make up the N consecutive good runs) to see how far it deviates from
the average. If any run’s K-factor deviates by more than the allowable
limit then additional runs are performed and the test is repeated.
When all K-factors for the required runs fall within the deviation limit,
then the prove is considered successful and a final average data is
calculated. At the same time the program stores the single maximum
deviation value (repeatability) of the good run K-factors as an
indication of how well the prove fell within the deviation tolerance.
API Ch.4 Method 1 (default)
(K avg - K run )
K dev = × 100
K avg
MX-MN/AVG
(K max - K min )
K dev = × 100
K avg
MX-MN/MX+MN2
(K max - K min )
K dev = × 100
(K max + K min ) ÷ 2
MX-MN/MN
(K max - K min )
K dev = × 100
K min
MX-MN/MX*MN
(K max - K min )
K dev = × 100
(K max × K min )
MX-AV/AV
(K max - K avg )
K dev = × 100
K avg
AV-MN/AV
(K avg - K min )
K dev = × 100
K avg
where:
Kdev is the K-factor deviation (%)
Kavg is the average K-factor of N consecutive good runs (pls/m3)
Kmin is the minimum K-factor of N consecutive good runs (pls/m3)
Kmax is the maximum K-factor of N consecutive good runs (pls/m3)
Krun is the run K-factor being checked (pls/m3)
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Statistical
S N −1
K dev = 200 x t N-1 x
K avg × N
where:
Kdev is the K-factor deviation (%)
Kavg is the average K-factor of N consecutive good runs (pls/m3)
tN-1 is the uncertainty band confidence level, which is a selectable
value (95%, 99%, 99.5%, or a user-defined value). NORSOK
requires this method (using the student-t distribution) at a
recommended value of 95%. API MPMS Ch.4.8 also
recommends 95%.
SN-1 is the standard deviation of K-factor of N consecutive good
runs (pls/m3)
B.2.11.10 Meter Factor Deviation Tests
This section defines Meter Factor Deviation tests.
Calculated Meter Factor versus Initial Base Meter Factor
(MFCPFRN – Initial Base Meter Factor)
% Deviation Test 1 = X 100
(Initial Base Meter Factor)
where:
MFCPFRN is the calculated meter factor from current prove at normal
flow rate.
Maximum deviation of ± 0.25 %.
Calculated Meter Factor versus Average of Previous Historical
Meter Factors
(MFCPFRN – Average of Previous Meter Factors)
% Deviation Test 2 = X 100
(Average of Previous Meter Factors)
where:
MFCPFRN is the calculated meter factor from current prove at normal
flow rate.
Maximum deviation of ± 0.1 %.
B.3 Master Meter Prover – Gas and Liquid
The primary function of the Master Meter is to provide an accurate
"meter factor" value for the proving stream. The S600+ then uses this
value to calibrate all other meters.
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The proving stream receives pulses from its meter and generates a
pulse train output, which represents the number of pulses received. The
Master Meter counts these pulses during a proof run and also counts
the pulses from its own meter (the master). When the proof run
completes, the S600+ calculates a Meter Factor for the stream, based
on the Master Meter’s Meter Factor and the ratio of the correct stream
output pulse count to the Master Meter’s turbine pulse count.
Caution It is extremely unlikely that any one S600+ configuration would
contain all the settings discussed in this section. For that reason,
several sample configurations demonstrate the settings.
Two components enable you to control the prove:
Prove sequence, a station-based function which sets up the prove
environment, and
Run control, a prover-based function which drives the prover
hardware, counts pulses, and performs the K-factor calculations.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount of
time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation),
the prove sequence downloads the prove results to the stream being
proved, but does not use the data until it is accepted either locally
at the S600+ or via a supervisory computer.
When the prove runs complete, the sequence offers you the option of
re-running the prove or terminating, at which point (if configured) the
sequence restores the valves to their pre-prove state.
Notes:
Aramco-style linearisation is only applicable to Liquid Master
Meter proving. Gas Master Meter proving will always use the non-
Aramco style linearisation.
The prove sequence downloads both a K-factor and a meter factor.
Applications typically use the original K-factor from the meter
calibration report and update the meter factor, which may be a
fixed value or derived from a linearisation process. Alternately, the
meter factor can remain unchanged and the K-factor (fixed or
linearised) updated.
The meter factor deviation tests and the historical meter factor
database are only applicable to Liquid Master Meter proving.
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The meter factor deviation tests and the historical meter factor
database are only supported for "local" streams (part of the same
configuration with the prover), if you configure the stream normal
flow rate to a value greater than zero and you select "Product Table
with History" when you create your configuration.
You define a ticket as Official or Unofficial when you configure a
prove. This selection applies to both the Aramco-style and non-
Aramco-style linearisation.
Following an Official prove, the prove sequence is determined by
the Aramco / non-Aramco style linearisation selection.
Following the Unofficial prove, the prove sequence does not
download the prove results to the stream being proved. This is
typically used to determine an approximate K-Factor / Meter
Factor before an official prove takes place or when maintenance
activities are being performed on the site.
The Official/Unofficial selection displays in the report header.
B.3.1 Master Meter/Stream combinations
The following tables show the supported liquid and gas Master Meter /
Stream combinations:
Table B-21. Master Meter/Stream Combinations – Liquid
Liquid
Stream Meter
Turbine (V) USM (V) Coriolis (V) Coriolis (M)
Turbine (V) Yes Yes Yes Yes
Master Meter
USM (V) Yes Yes Yes Yes
Coriolis (V) Yes Yes Yes Yes
Coriolis (M) No No No Yes
Notes:
1. (V) represents volume pulse-based meter input
2. (M) represents mass pulse-based meter input
Table B-22. Master Meter/Stream Combinations – Gas
Gas
Stream Meter
Turbine (V) USM (V) Coriolis (V) Coriolis (M)
Master Meter
Turbine (V) Yes Yes* Yes* No
USM (V) Yes* Yes Yes No
Coriolis (V) Yes* Yes Yes No
Coriolis (M) No No No No
Notes:
1. (V) represents volume pulse-based meter input
2. (M) represents mass pulse-based meter input
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3. AGA6 Gas Master Metering is based on Volume comparison
4. Coriolis Meter must be configured to provide volume not mass flow rate
*. This combination needs the Master Meter and Stream Meter in separate
stations.
B.3.2 Inputs/Outputs
For master meter proving the S600+ requires the following hardware:
A CPU module (P152+)
An I/O module (P144)
A Prover module (P154)
Inputs Master meter proving normally has the following inputs:
Prover Pressure 4-20mA ADC
Prover Temperature 4-20mA PRT
Master Meter Pulses Pulse Input
Stream Raw Pulses Raw Pulse Input
Note: Pulse input must be on
Prover module (P154).
Prove Enable Status Digital Input
Outputs Master meter proving has no outputs.
B.3.3 Communications
Using the Modbus protocol, a slave link provides communications with
the stream flow computers.
To set up the link at the prover (which is the master), select
Tech/Engineer > Communications > Assignment > Prover
Master Lin > Seq Enable.
To set up the Modbus address, select Tech/Engineer >
Communications > Assignment > Prover Master Lin > Seq
Addr.
Prover/Stream Link Default Setting
Modbus RTU Master Serial RS485 - Comm 5
Prover/Stream Link 9600
8 bits
No Parity
1 stop bit
Address = 1 (front panel)
To set up the link at the stream (which is the slave), select
Tech/Engineer > Communications > Assignment > Next >
Prover Slave Lin.
Note: You can reset the ports, baud rate, number of bits, and parity
values through the S600+’s front panel.
B.3.4 Pulse Measurement
The primary function of the prover is to calculate an accurate K-factor
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or meter factor value for the meter under prove. The master meter does
this by comparing pulses from the stream meter with those from the
master meter.
The stream flow computer receives pulses from its meter and transmits
a pulse train output (‘Raw Pulse Output’) which represents the number
of pulses received, including bad pulse correction. The prove sequence
commands the selected stream to turn on its ‘Raw Pulse Output’, which
allows the prover computer to monitor the pulses from the meter. The
prover counts pulses during a proof run, and corrects the count for
temperature and pressure.
During the proof run the prover also counts the pulses received from its
own master meter and the count is corrected for temperature and
pressure.
When the proof run completes, the prover calculates the stream’s K-
factor from the master meter K-factor and the ratio of the corrected
stream output pulse count and the master meter pulse count.
For a master meter prove, a run’s duration is determined by counting a
set number of pulses (typically 10000), by the flow for a set volume or
mass of liquid, or by the flow of a liquid for a set period of time.
Note: The electrical diagram for the Prover module shows a Raw
Pulse Output, but this is not available. You cannot use the Raw
Pulse Output to pass pulses input to the Prover module to the
Raw Pulse Input.
Pulse Gating The Prover module independently and synchronously snapshots and
counts the master meter pulses together with the raw pulse inputs from
the meter under prove.
Pulse Interpolation Use pulse interpolation when the pulse count is low (typically less than
10,000 pulses per run).
For master metering proving, you can use a Pulse Interpolation Module
(PIM) and enter an interpolation factor corresponding to the PIM
setting into the prover S600+ using a keypad.
A pulse lock lost digital input is provided to indicate whether the PIM
pulses are valid. The input is active when the PIM output is considered
good.
B.3.5 Prove Sequence and Control
Two components enable you to control the prove:
Prove sequence, a station-based function which sets up the prove
environment, and
Run control sequence, a prover-based function which drives the
hardware, counts pulses, and performs the K-factor and meter
factor calculations.
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The S600+’s front panel display provides the following commands you
can use to control and monitor the two prove control tasks (Operator
> Station > Sequence Ctl):
Display Description
SEQ CTL Operator commands for sequence control (outer loop)
SEQ STREAM NO. Enter the designated stream number to be proved.
Note: For local streams, this is the logical stream number.
For remote streams, this is the slave number in the Modbus
master map. For example, if the first slave has a Modbus
address of 22, this is stream 1. If the second slave in the
master map has an address of 33, this is stream 2.
SEQ STAGE INDEX Shows current sequence stage as the sequence progresses.
SEQ STAGE PREV Indicates the sequence stage immediately prior to the current
stage. If an abort occurs, use this value to help identify the
source of the abort.
SEQ ABORT INDEX In the event of a sequence error, an abort reason index
displays here.
RUN CTL Operator commands for proof run (inner loop)
Run permit Interlock required for starting proof run.
Run stage index Shows current proof run stage as the sequence progresses.
Run abort index In the event of a proof run sequence error, an abort reason
index displays here.
Following a successful prove, the system verifies the stream normal
flow rate value:
If the normal flow rate is set to a value greater than zero (Aramco-
style linearisation), the run control waits for a predefined amount of
time for you to reject the current prove results. If a prove is
rejected, the proving report is annotated as "ABORTED". If the
time-out elapses, the prove sequence downloads the prove results
to the stream being proved and the data is automatically used in the
subsequent calculations.
If the normal flow rate is zero (non-Aramco-style linearisation), the
prove sequence downloads the prove results to the stream being
proved, but does not use the data until it is accepted either locally
at the S600+ or via a supervisory computer.
You then have two options for accepting the prove results:
If you select ACCEPT, the currently running batch is retroactively
adjusted with the new factor.
If you select ACCEPT NO ADJUST, no adjustment is performed
on the currently running batch.
B.3.5.1 Default Prove Sequence Stages
The prover sequence functions in stages. Table B-23 shows the default
stages for a typical application’s normal, reprove, and abort situations.
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If an abort occurs either automatically or by operator command then
the prove sequence stage changes to Aborted. No further action is
taken until the computer receives either a Continue command to
initiate a re-prove or a Terminate command to finish the sequence.
Table B-23. Default Prove Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Start command
1 INITIALISE Initialise
2 PULSES ON Turn proving stream pulses on
16 PRV FLOW/T/P STAB Hold stable temperature, pressure and flowrate
18 PROOF RUN Perform proof runs (execute Run Control stages)
19 KF DOWNLOAD K-factor and data download
20 AWAIT REPROVE Halted: prove runs complete, await Continue/Terminate
command
26 ABORTED STAGE Halted: sequence aborted, await Continue/Terminate
command
Continue (Reprove)
29 RE STAB CHECKS Hold stable temperature, pressure and flowrate
18 PROOF RUN Perform proof runs (execute Run Control stages)
Terminate
25 PS PULSES OFF Turn proving stream raw pulses off
30 TERMINATE Terminate (return to idle)
B.3.5.2 Complete Sequence Stage Descriptions
Table B-24 shows all the stages of a prove sequence.
Table B-24. Complete Prove Sequence Stages
Stage Title Description
0 Idle Wait for a command to start the sequence, then proceed to stage 1
(Validate and Initialise).
1 Validate + Verify:
Initialise The proving stream is flowing.
The proving stream is not in maintenance mode.
Telemetry to the proving stream is OK.
The prove permit state (run control status) is OK.
Initialise:
Copy the proving stream meter variables into the proving set.
Copy the product stream product data into the proving set.
Initialise proof run date (via Initialise command to run control
task).
Determine required proof flowrate from current rate (snapshot) or
preset flowrate.
Save all FCV settings.
Proceed to stage 2 (Pulses On).
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Stage Title Description
2 Pulses On Command all online streams to turn pulses off
Command proving stream to turn pulses on
Wait for pulses to be aligned
Proceed to stage 3 (Prover FCV Initialise)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
3 Prover FCV Set prover FCV manual output to initial output
initialise Set prover FCV mode to manual
Set proving stream FCV tracking on
Set proving stream FCV mode to manual
Proceed to stage 4 (Open prover outlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
4 Prover open Command Prover Outlet Valve to open
outlet Wait for valve to reach position
Proceed to stage 5 (Non-proving stream close prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
5 Non-proving Command non-proving streams Prover Inlet Valves to close
stream close Wait for valves to reach position
prover inlet Proceed to stage 6 (Proving stream open prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
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Stage Title Description
6 Proving Command proving streams Prover Inlet Valve to open
stream open Wait for valve to reach position
prover inlet Proceed to stage 7 (Proving stream close stream outlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
7 Proving Command proving streams Outlet Valve to close
stream close Wait for valve to reach position
stream outlet Proceed to stage 9 (Non-proving stream FCVS track)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
8 Not used
9 Non-proving Set FCV for non-proving streams to tracking
stream FCVS Proceed to stage 10 (Non-proving stream flow balance)
track Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
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Stage Title Description
10 Non-proving Enable flow balancing for non-proving streams
stream flow Flow error = proving stream flowrate - (selected proof flowrate +
balance offset).
If the error is too low then:
If there are no on-line streams then go to abort stage.
Turn down value = abs (error / no. of on line none proving
streams).
For each on line proving stream, new setpoint = current rate - turn
down.
If all new set points (for each stream) are within the low flow range
then download the new set points and delay for adjustment prior to
rechecking the flow error.
If any new set point is less than the low flow range then go to stage 12
(operator close)
If the error is too high then:
If there are no on-line streams then go to abort stage.
Turn up value = error / no. of on line none proving streams.
For each on line proving stream, new setpoint = current rate +
turn up.
If all new set points (for each stream) are within the high flow range
then download the new set points and delay for adjustment prior to
rechecking the flow error.
If any new set point is higher than the low flow range then go to stage
13 (operator open).
Proceed to stage 14 if the error is within tolerance (Non-proving
stream FCV manual).
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
11 Not used
12 Close Flow balancing – wait for operator to close stream
suspend Return to flow balancing stage 10 if continue command issued
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
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Stage Title Description
13 Open Flow balancing – wait for operator to open stream
suspend Return to flow balancing stage 10 if continue command issued
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If valves are not correctly aligned.
If the valve fails to reach position.
If flow balance is not achieved (timeout / hold fails).
14 Non-proving Set all non-proving stream FCV tracking on
stream FCVS Set all non-proving stream FCV mode to manual
manual Proceed to stage 15 (Prover flowrate stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
15 Prover Set prover FCV to selected prove flow rate + offset
flowrate Set prover FCV mode to auto
stability Set prover FCV tracking to on
Hold proving stream flow rate within tolerance for a user configurable
time
Proceed to stage 16 (Temperature / Pressure Stability)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If stability not achieved.
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Stage Title Description
16 Synchronise Hold stability for a user-configurable time
with Run Proceed to stage 18 (Proof runs)
Control Abort:
(Temperature If an abort command is issued.
/ pressure
If proving stream telemetry fails.
stability)
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
If stability not maintained.
17 Not used
18 Synchronise Start the prove runs (via Start command to run control task).
with Run On success proceed to stage 19 (KF download)
Control Abort:
(Proof runs) If a run fails (such as a timeout for a sphere switch).
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valves are not correctly aligned.
19 K-factor Copy proof K-factor, meter factor, flow rate, and frequency into
Download proving stream data points for subsequent telemetry download.
Notes:
The stream metering calculations do not use these until
commanded separately.
If the historical meter factor option is enabled then the historical
meter factors and deviations arrays are also copied.
Proceed to stage 20 (Await reprove)
20 Await reprove Go to stage 22 (Proving stream open stream outlet) if the Terminate
or abort command is issued.
Go to stage 29 (Stability Checks) if Continue (Reprove) command is
issued.
21 Not used
22 Proving Command proving stream Outlet Valve to open
stream open Wait for valve to reach position
stream outlet Proceed to stage 23 (Proving stream close prover inlet)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If valve fails to reach position.
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Stage Title Description
23 Proving Command proving stream Prover Inlet Valve to close
stream close Wait for valve to reach position
prover inlet Proceed to stage 24 (Restore FCV)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty.
If the valve fails to reach position.
24 Restore FCVS Reset FCV’s to previous (pre-prove) settings as noted in stage 1
Proceed to stage 25 (Proving stream pulses off)
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream raw pulse output is not switched on.
If proving stream is in maintenance mode.
If peer status is not duty
25 Proving Command proving stream to turn pulses off.
stream Wait for the pulses to be turned off
pulses off Proceed to stage 1
Abort:
If an abort command is issued.
If proving stream telemetry fails.
If prove permit state (run control status) is off.
If no flow at proving stream.
If proving stream is in maintenance mode.
If peer status is not duty
26 Aborted An abort condition has occurred.
stage Go to the next relevant stage if the Terminate command is issued.
Go to stage 29 (Stability Checks) if Continue (Reprove) command is
issued.
27 Not used
28 Not used
29 Synchronise Wait to achieve stability (via Stabilise command to run control task) for
with Run temperatures, pressure rate of change.
Control Upon achieving stability, wait for stability to be held for a user-
(Stability configurable time.
checks) Proceed to the stage 18 (Proof runs).
30 Terminate Ensure the run control sequence terminates.
Return to stage 1 (Idle).
31 to User Stages Requires the implementation of the expseq.txt file and a logicalc to
40 perform any specific functionality.
41 Not used
42 User Comms Suspends the prover / stream communications.
Suspend 1 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
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Stage Title Description
43 User Comms Re-enables the prover / stream communications.
Normal 1 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
44 User Comms Suspends the prover / stream communications.
Suspend 2 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
45 User Comms Re-enables the prover / stream communications.
Normal 2 Requires the implementation of the expseq.txt file and a logicalc to
perform any specific functionality.
B.3.5.3 Prove Sequence Abort Index
Table B-25 shows the abort values for a prove sequence.
Table B-25. Prove Sequence Abort Index
Value Display Description
1 OP ABORT Operator Requested Abort
2 Not Used
3 PS TELEM FAIL Proving Stream Telemetry Fail
4 RUN CTL BUSY Run Control Task Busy
5 METER NO FLOW No Flow at Meter
6 RUN CTL ABORT Run Control Task Aborted
7 ILLEGAL PULSES More than one stream has raw pulses enabled.
8 ANY TELEM FAIL Non Proving Stream Telemetry Fail
9 NPS PRV I-VLV OPEN Non Proving Stream Prover Valve Not Closed
10 PS PRV I-VLV CLOSED Proving Stream Prover Offtake Valve Not Open
11 PS STR O-VLV OPEN Proving Stream Outlet Valve Not Closed
12 PRV I-VLV CLOSED Prover Inlet Valve Not Open
13 PRV O-VLV CLOSED Prover Outlet Valve Not Open
14 PS IN MAINT Proving Stream Is In Maintenance Mode
15 FBAL TIMEOUT Flow Balance Timeout
16 FBAL NO NPS ON LINE Flow Balance Error - No Non Proving Streams On-line
17 FBAL NO NPS IN AUTO Flow Balance Error - No Non Proving Streams In Auto
18 FBAL HOLD FAIL Flow Balance Error - Stability Not Achieved
19 PS I-ISL-VLV CLOSED Proving Stream Inlet Isolation Valve Not Open
20 PS O-ISL-VLV CLOSED Proving Stream Header Isolation Valve Not Open
21 PS P-ISL-VLV CLOSED Proving Stream Prover Isolation Valve Not Open
22 PEER STATUS STANDBY Unit is in standby mode when peer-to-peer is configured
B.3.6 Prover Run Control Stages
The Run Control sequence is specific to the type of prover (such as a
ball prover, a compact prover, or a master meter). The Run Control
sequence initiates the prove runs and performs the calculations that
produce a K-factor and meter factor when the runs are completed.
Normally the sequence runs when commanded by the Prove Sequence
at stage 18 (Perform Proof Runs). However, you can initiate it from the
S600+ front panel display or (by using custom control) from
elsewhere.
The Prover Run sequence below shows the default stage sequences for
a typical master meter prove.
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Table B-26. Prover Run Control Stages
Stage Display Description
0 IDLE Halted: idle
1 INITIALISE Initialise run data
2 AWAIT STAB CMD Halted: await Stabilise command
3 WAIT STAB Wait until stability is achieved
5 AWAIT RUN CMD Halted: await start runs command
6 START RUN Start the pulse counters
7 COUNT PULSES Count the pulses
8 RUN CALCS Perform run calculations
9 AVG CALCS Perform run average calculations
12 STD POST RUN No action
10 STD RPT CHECKS Perform repeatability checks (if success go to stage 14)
13 CHECK RUNS EXCEEDED Check runs exceeded (if yes go to stage 11 else stage 6)
14 FINAL AVG Perform final average calculations
15 MF DEVIATION CHECKS Perform meter factor deviation checks.
Note: This stage applicable to Liquid Master Meter
Proving and is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation) and you select
“Product Table with History” when you create your
configuration.
16 WAIT REJECT COMMAND Allow a time-out for rejecting the current prove. If the
time-out elapses go to the next stage.
Note: This stage applicable to Liquid Master Meter
Proving and is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
17 REPORT GENERATION Print the proof report.
11 FINAL Halted: final – await Terminate/Reprove command.
You can also enable user stages on the PC Setup Run Data screen.
These invoke a LogiCalc which you can edit to provide user-specific
logic as the prove progresses. Example LogiCalcs are included in the
C:\Users\<username>\Config600 3.3\lclib\prover directory. Copy one
of these to the C:\Users\<username>\Config600
3.3\Configs\Project\LogiCalc directory so you edit it to be compatible
with your configuration and then download it to the S600+ with the
configuration.
Note: You can enable user stages by editing a configuration using the
System Editor.
B.3.6.1 Run Control Stage Description
Table B-27 shows all the stages of a Run Control sequence.
Table B-27. Master Meter Prover Run Control Stages
Run Stage Description
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Run Stage Description
0 Idle
Wait for the Initialise command to start the Run Control
sequence.
Proceed to next stage only if the prove is permitted (that is,
if the Run Control stage is Idle or Final and the available
signal is zero; normally, the available signal is assigned to a
digital input which may be connected to a valve or a key-
switch).
1 Initialise Run Data
Zero down all run data and arrays.
Proceed to next stage.
2 Halted: Await Stabilise Command
Wait for Stabilise command then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the master meter number has changed.
If the Terminate command is issued.
3 Wait Until Stability Is Achieved
Proceed to next stage if stability override is on.
Set stability wait timer running.
Continuously monitor deviations for:
meter pressure vs. prover pressure
meter temperature vs.prover temperature
Continuously monitor (over 5-second periods) rates of
change for:
prover pressure
prover temperature
meter flowrate
Proceed to next stage when stability is achieved.
Abort:
If the prove is no longer permitted.
If the master meter number has changed.
If Terminate command is issued.
If stability wait timer expires.
4 Hold Stability For Entered Period
Proceed to next stage if stability override is on.
Set stability hold timer running.
Repeat the stability checks from the previous stage to
ensure stability is maintained for the given period.
Proceed to next stage when stability hold timer expires.
Abort:
If the prove is no longer permitted.
If the master meter number has changed.
If the Terminate command is issued.
If any of the stability checks fail.
5 Halted: Await Start Runs Command
Wait for Start Runs command then proceed to next stage.
Abort:
If the prove is no longer permitted.
If the master meter number has changed.
If the Terminate command is issued.
6 Start Run
Start the pulse counters.
Proceed to next stage.
Abort:
If the prove is no longer permitted.
If the master meter number has changed.
If the Terminate command is issued.
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Run Stage Description
7 Count Pulses
Set flight timer running.
Count and monitor the pulses.
Average meter and prover data.
Check stability is maintained for duration of the prove run
by repeating the stability checks from the wait stability
stage.
Proceed to next stage when the required number of pulses
has been counted, or the required volume/mass has been
metered, or the specified run duration has elapsed.
Abort:
If the prove is no longer permitted.
If the master meter number has changed.
If the Terminate command is issued.
If master meter K-factor equals 0.
If master meter and meter under prove bad pulse
counts differ.
If pulse lock is lost (if PIM).
If flight timer expires.
8 Perform Run Calculations
Based on data averaged during the run.
Proceed to next stage if calculations are all valid.
Abort if there is a calculation failure (such as K-factor out of
range).
9 Perform Run Average Calculations
Average the individual run data over the last n good runs
and store the results.
Proceed to the next stage.
10 Perform Repeatability Checks
If the required number of runs has not been performed
then proceed to next stage.
If the required number of runs has been performed then
check each of the last n run’s K-factor against the average.
If each K-factor is within tolerance then proceed to the
Await Reprove/Terminate stage (11).
If any K-factors are outside tolerance and the maximum
number of runs has been exceeded then proceed to the
Await Reprove/Terminate stage (11), otherwise proceed to
the next stage.
11 Halted: Final - Await Terminate/Reprove Command
End of prove. If:
Run control command is Initialise, proceed to
Initialise stage 1 (Run Data)
Run control command is Terminate, proceed to
stage 0 (Idle)
Run control command is Seat Sphere, proceed to
the next stage (Seat Sphere).
13 Check Runs Exceeded
Check the number of runs executed against the maximum
allowed.
Proceed to the next stage.
Abort if the maximum runs have been exceeded.
14 Perform Final Average Calculations
Calculate the final (average) K-factor and meter factor.
Proceed to the next stage.
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Run Stage Description
15 Perform Meter Factor Deviation Checks
Perform tolerance tests (calculated meter factor versus
meter factor: maximum deviation of 0.25% and calculated
meter factor versus average of saved historical meter
factors: maximum deviation of 0.1%).
Only valid meter factors at normal flow rates are
incorporated in the historical database. When the limits for
either test exceed the meter factor they are not used for
measurement and the corresponding meter factor at normal
meter flow rate is not entered in the historical database.
Proving reports are annotated as “ABORTED” with cause of
failure stated.
Proceed to stage 13 if any of the tolerance test fail.
Proceed to the next stage.
Note: This stage is only applicable to Liquid Master Meter
Proving and is performed only if you configure the
meter normal flow rate to a value greater than zero
(Aramco-style linearisation) and you select
"Product Table with History" when you create your
configuration.
16 Await for Current Prove to be Rejected
You can reject the current prove results within a predefined
time-out.
Abort if the prove is rejected.
Proceed to the next stage.
Note: This stage is performed only if you configure the
meter normal flow to a value greater than zero
(Aramco-style linearisation).
17 Print the Proof Report
Proceed to stage 11.
B.3.6.2 Run Stage Abort Index
Following an abort the program displays a value in the Run Control
abort index display.
Table B-28. Run Stage Abort Index
Value Display Description
0 NULL Not used
1 OPERATOR Operator abort
2 PC TIMEOUT Not used
3 STAB WAIT Temperature/Pressure/Flowrate wait stability timeout
4 STAB HOLD Temperature/Pressure/Flowrate hold stability timeout
5 AVG CALC Not used
6 RUN CALC Error occurred when performing run calculations. For details
refer to Run Stage Calc Index
7 RUNS EXCEEDED Maximum number of runs exceeded
8 PLS LOCK LOST Pulse interpolator module lock lost
9 IO FAIL I/O module failed to respond to prove request
10 NULL DATA Not used
11 KF/MF RANGE K-factor or meter factor out of range, even if alarms not
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Config600 Configuration Software User Manual
Value Display Description
configured. To resolve, check the high and low limits for the
meter factor, the K-factor, and pulse count objects.
12 UNAVAIL Prover unavailable
13 TIMEOUT Flight timeout
14 INVALID CONSTANTS Master meter K-factor = 0 or selection option invalid
15 BAD PULSES Master meter and meter under prove bad pulse counts differ
16 MM NO CHANGED Master meter number changed during prove runs
17 INV CALC Unsupported volume/mass calculations
B.3.6.3 Run Stage Calculation Index
If a prover calculation fails, the program displays a value indicating the
failed calculation in the Run Stage Index S600+ front panel display.
Table B-29. Run Stage Calculation Index
Value Display Description
0 IDLE No calculation errors
11 FREQ Calculation failed because flight time equaled 0
12 CPLP The calculation to determine the correction factor for the effect of
pressure on the liquid at the prover (CPLp ) failed because of low
density – applicable to Liquid only
13 CPLM The calculation to determine the correction factor for the effect of
pressure on the liquid at the meter (CPLm) failed because of low
density – applicable to Liquid only
14 CTLP The calculation to determine the correction factor for the effect of
temperature on the liquid at the prover (CTLp) failed because of low
density – applicable to Liquid only
15 CTLM The calculation to determine the correction factor for the effect of
temperature on the liquid at the meter (CTLm) failed because of low
density – applicable to Liquid only
16 PRV GVOL The calculation to determine the gross volume at the prover failed
because the K-factor or the pulse count equaled 0
17 MTR GVOL The calculation to determine the gross volume at the meter failed
because the K-factor or the pulse count equaled 0
18 PRV SVOL The calculation to determine the volume at standard conditions
(SVOL) at the prover failed because of no error checks
19 MTR SVOL The calculation to determine the volume at standard conditions
(SVOL) at the meter failed because of no error checks
20 K-FACTOR The calculation to determine K-factor failed because the value was
outside low/high alarm limits
21 METER FACTOR The calculation to determine meter factor failed because the value
was outside low/high alarm limits
22 PRV FLOWRATE The calculation to determine the flowrate at the prover failed
because the flight time equaled 0
23 MTR FLOWRATE The calculation to determine the flowrate at the meter failed because
the flight time equaled 0
31 PRV PCF The calculation to determine the pressure correction factor (PCF) at
the prover failed.
32 PRV MASS The calculation to determine the mass at the prover failed because
the K-factor, pulse count, or pressure correction factor was 0
33 MTR MASS The calculation to determine the mass at the meter failed because
the K-factor, pulse count, or pressure correction factor was 0.
34 METER FACTOR The calculation to determine meter factor failed because the value
was outside low/high alarm limits
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Value Display Description
35 PRV FLOWRATE The calculation to determine the flowrate at the prover failed
because the flight time equaled 0
36 MTR FLOWRATE The calculation to determine the flowrate at the meter failed because
the flight time equaled 0
37 K-FACTOR The calculation to determine the K-factor failed because the value
was outside low/high alarm limits
B.3.7 Prove/Stream Data
The prover computer reads the following data from the stream under
prove:
Stream Temperature (in use)
Stream Pressure (in use)
Stream Standard Density (in use)
Alpha Constant K0 – applicable to Liquid only
Alpha Constant K1 – applicable to Liquid only
Alpha Constant K2 – applicable to Liquid only
Equilibrium Vapour Pressure – applicable to Liquid only
Zf (Flowing Compressibility) applicable to Gas only
Meter Factor (in use)
K-factor (in use)
CTSm (in use) – applicable to Liquid only
CPSm (in use) – applicable to Liquid only
Flowrate Minimum
Flowrate Maximum
FCV Setpoint
FCV Output
Reference Temperature
Meter Density (in use)
FCV Auto/Manual Status
FCV Tracking Status
Volume Correction Rounding Status
Volume Correction Units Selection – applicable to Liquid only
Volume Correction Product Type – applicable to Liquid only
Volume Correction CPL Option – applicable to Liquid only
Volume Correction Product Subtype – applicable to Liquid only
Volume Correction Density Type – applicable to Liquid only
K-factor Units
Normal Meter Flow Rate – applicable to Liquid only
Initial Base Meter Factor – applicable to Liquid only
Initial Base Meter Factor Time Stamp – applicable to Liquid only
Base Meter Factor Linearisation Points – applicable to Liquid only
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Historical Meter Factors – applicable to Liquid only
Historical Meter Factors Time Stamps – applicable to Liquid only
If the prove completes successfully the system transfers the following
prove data to the stream, but does not use it until you accept the data at
the stream.
Proved K-factor
Proved Meter Factor
Proved Turbine Frequency
Proved Flowrate
Proved Meter Temperature
Proved Meter Pressure
Historical Meter Factors – applicable to Liquid only
Historical Meter Factors Time Stamp – applicable to Liquid only
Proved Meter Factor Acceptance Flag – applicable to Liquid only
B.3.8 Prove Reports
Two reports are available, for volume or mass K-factor, and the choice
is determined by the K-factor units, pulses/volume or pulses/mass.
The following are two sample proof reports for liquid:
=============================================================================================
1 METER PROOF REPORT 06/08/2006 10:00:00
=============================================================================================
STREAM ON PROOF : 0
PROVING RATE : 0.000 m3/h
STANDARD DENSITY : 0.000 kg/m3
STREAM TEMPERATURE : 0.000 Deg.C STREAM PRESSURE : 0.000 barg
PROVER TEMP : 0.000 Deg.C PROVER PRESS : 0.000 barg
STREAM PROVER STANDARD PROVER METER FLIGHT
TRIAL TEMP PRESSURE TEMP PRESSURE DENSITY PULSES PULSES TIME
No. (Deg.C) (barg) (Deg.C) (barg) (kg/m3) (pls/m3)
1 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
2 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
3 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
4 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
5 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
6 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
7 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
8 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
9 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
10 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
11 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
12 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
AVE 0.00 0.00 0.00 0.00 0.000 0.0 0.0 0.000000
PROVER STREAM METER
CTLM CPLM CTLP CPLP VOLUME VOLUME FLOWRATE FACTOR
No. (Sm3 ) (Sm3 )
1 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
2 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
3 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
4 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
5 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
6 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
7 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
8 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
9 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
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Config600 Configuration Software User Manual
10 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
11 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
12 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
AVE 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0 0.000000
CURRENT K-FACTOR : 0.00 pls/m3
NEW K-FACTOR : 0.00 pls/m3
NEW METER FACTOR : 0.000000
REPEATABILITY : 0.000000 %
=============================================================================================
=============================================================================================
================================================================================
1 PROVING REPORT
Emerson Process Management
(0)OFFICIAL (0)UNOFFICIAL (0)ABORTED
LOCATION : AAAAAAA DATE/TIME : MM/DD/YYYY HH:MM:SS
METER MANUFACTURER: AAAAAAA PROVER MANUFACTURER: AAAAAAA
METER MODEL: AAAAAAA PROVER SERIAL NUMBER: AAAAAAA
METER SERIAL NUMBER: AAAAAAA
METER SIZE (mm): 0.000
NOMINAL K-FACTOR: 0.000
METER TAG NUMBER: AAAAAAA
PRIMARY FLOW COMPUTER: XX:XX:XX:XX:XX:XX
LIQUID: A CRUDE
OBSERVED DENSITY: 0.000 kg/m3 AT 0.00 Deg.C = 0.000 kg/m3 AT 0.000 Deg.C
TRIAL PULSES TOTAL PRESS TEMP TRIAL
TOTAL TIME PRESS PROVER METER TEMP PROVER METER
TRIAL No. PLUSES TOTAL TRIAL M.F. MFt
s barg barg Deg.C Deg.C
1 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
2 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
3 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
4 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
5 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
6 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
7 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
8 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
9 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
10 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
11 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
12 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
AVE 0.000000 0.000000 0.000000 0.000000 0.00 0.00 0.0
REPEATABILITY FOR LAST 10 TRIALS = 0.000 %
A. TEMP. CORRECTION FACTOR FOR LIQUID IN PROVER (CTLp) 0.000
B. PRESS. CORRECTION FACTOR FOR LIQUID IN PROVER (CPLp) 0.000
C. COMBINED CORRECTION FACTOR FOR PROVER (CCFp) 0.000
D. GROSS STANDARD VOLUME FOR PROVER (GSVp) 0.000 Sm3
E. INDICATED METER VOLUME (IVm) 0.000 m3
F. TEMP. CORRECTION FACTOR FOR LIQUID IN METER (CTLm) 0.000
G. PRESS. CORRECTION FACTOR FOR LIQUID IN METER (CPLm) 0.000
H. COMBINED CORRECTION FACTOR FOR METER (CCFm) 0.000
I. GROSS STANDARD VOLUME FOR METER (GSVm) 0.000 Sm3
J. AVG. METER FLOW RATE 0.000 m3/h
K. METER FACTOR @ PROVING FLOW RATE 0.000
L. METER FACTOR @ NORMAL METER FLOW RATE OF 0.000 m3/h 0.000
METER FACTOR TEST RESULTS (%): 1) 0.00 2) 0.00
M. PROVER MASS 0.000 tonne
N. METER MASS 0.000 tonne
HISTORICAL DATA OF METER FACTORS @ NORMAL METER FLOW RATE OF 0.000 m3/h
INITIAL BASE METER FACTOR (DATE: MM/DD/YY) = 0.000
DATE: MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY
FACTOR: 0.000 0.000 0.000 0.000 0.000
DEVIATION(±): 0.00% 0.00% 0.00% 0.00% 0.00%
DATE: MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY MM/DD/YY
FACTOR: 0.000 0.000 0.000 0.000 0.000
DEVIATION(±): 0.00% 0.00% 0.00% 0.00% 0.00%
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PROVED FOR: ______________________ BY : _____________________ DATE: ____________
WITNESSED BY : ______________________________________________ DATE: ____________
================================================================================
B.3.9 Proving Calculations
This section provides information on calculations used in the prove
procedure.
The calculations are for volume or mass K-factor and the choice is
determined by the K-factor units, pulses/volume or pulses/mass.
Average Method The "average method" option indicates how the system performs final
averaging:
The Meter Factor option calculates a meter factor for each run and
takes the average of these to arrive at the final meter factor.
The K-factor option calculates a K-factor for each run and takes the
average of these to arrive at the final K-factor.
The Pulses option takes the average of the pulses, temperature, and
pressure and performs a final set of calculations using this average
data to arrive at the final meter and K-factor.
Options 1 and 2 are equivalent to the “average meter factor" method
used for API Ch.12 Section 2 Part 3 Proving reports. Option 3 is
equivalent to the "average data" method.
Standard References The prover volume correction calculations correspond to those used by
the meter under prove, in which the system transfers the calculation
steering variables from the stream.
Name Standard Reference
Averaging Calcs General mathematic principles
Stability Calcs General mathematic principles
Correction Factor (CTLm/CTLp) Corresponds to Meter calculations –
applicable to Liquid only
Correction Factor (CPLm/CPLp) Corresponds to Meter calculations –
applicable to Liquid only
K-factor/Flowrate API Ch 12
K-factor Deviation API Ch 4
K-factor Deviation Statistical NORSOK I-105 Annex F
Method
Meter Factor API Ch 12
B.3.9.1 Formulae: Averaging Calculations
Run Average Data
∑ Xinst
X run =
Samples
where:
Xrun is the average value of the variable for a single run
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Config600 Configuration Software User Manual
Xinst is the instantaneous sample value of the variable being
averaged
Samples is the number of samples taken during the run
The sampled variables (Xinst) are:
Prover temperature
Prover pressure
Meter temperature
Meter pressure
Standard density
Run Average Frequency (Hz)
PC
FREQ run =
∆t
where:
FREQrun is the average meter frequency for a single run
PC is the run pulse count
∆t is the run flight time (secs)
Final Average Data (Over Consecutive Good Runs)
X final = ∑
X run
N
where:
Xfinal the final average value of a relevant variable for the N
consecutive good runs
Xrun the value of the variable for a single run
N the number of consecutive good runs
The final average variables are:
Prover pulse count
Meter pulse count
Flight time
Prover temperature
Prover pressure
Meter temperature
Meter pressure
Vapour pressure – applicable to Liquid only
Standard density
Prover density
Meter density
Meter frequency
Prover flowrate
Meter flowrate
Alpha – applicable to Liquid only
Prover beta – applicable to Liquid only
Meter beta – applicable to Liquid only
CTLm – applicable to Liquid only
CPLm – applicable to Liquid only
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CTLp – applicable to Liquid only
CPLp – applicable to Liquid only
Flowing Compressibility (Zf) – applicable to Gas only
Pressure correction factor
Prover standard volume
Meter standard volume
Meter indicated volume
Prover mass
Meter mass
K-factor
Meter factor
B.3.9.2 Formulae: Stability Calculations
Stream/Prover Discrepancy Checks
Xdiff = XA - XB
where:
XA, XB are the variables being compared
The variables compared are:
Prover - Meter Temperature
Prover - Meter Pressure
Variable Rate of Change
X new - X old
X rate =
Period
where:
Xrate the rate of the variable
Xnew the new sample value
Xold the previous sample value
Period the sampling interval
The variables compared are:
Prover Temperature
Prover Pressure
Meter Flowrate
B.3.9.3 Formulae: Correction Factor (CTLm/CTLp)
Correction Factor for the Effect of Temperature on the Liquid
These factors are calculated according to the product, using the same
calculations as the meter under prove – applicable to Liquid only.
B.3.9.4 Formulae: Correction Factor (CPLm/CPLp)
Correction Factor for the Effect of Pressure on the Liquid
These factors are calculated according to the product, using the same
calculations as the meter under prove – applicable to Liquid only.
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B.3.9.5 Formulae: Volume Prover Calculations
Prover Indicated Volume (m3)
PCp run
IVprun =
KFp
where:
PCprun is the run pulse count for the master meter (pls)
KFp is the master meter K-factor (pls/m3)
Meter Indicated Volume (m3)
PCm run
IVm run =
KFm run
where:
PCmrun is the run pulse count for the meter (pls)
KFm is the meter K-factor (pls/m3)
Prover Gross Standard Volume (Sm3) – Liquid
GSVp run = IVp run x CTLp run x CPLp run x MFp
where:
IVprun is the indicated volume for the master meter
CTLprun is the correction factor for the effect of temperature on the
liquid at the prover, using the average prover run
temperature
CPLprun is the correction factor for the effect of pressure on the
liquid at the prover, using the average prover run pressure
MFp is the master meter Meter Factor
Meter Indicated Standard Volume (Sm3) – Liquid
ISVm run = IVm run x CTLm run x CPLm run
where:
IVmrun is the indicated volume for the meter
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
Volume K-factor (pls/m3) – Liquid
PCm run x CTLm run x CPLm run
KFm run = x KFp
PCp run x CTLp run x CPLp run
where:
PCmrun is the run pulse count for the meter (pls)
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PCprun is the run pulse count for the master meter (pls)
CTLprun is the correction factor for the effect of temperature on the
liquid at the prover, using the average prover run
temperature
CPLprun is the correction factor for the effect of pressure on the
liquid at the prover, using the average prover run pressure
CTLmrun is the correction factor for the effect of temperature on the
liquid at the meter, using the average meter run temperature
CPLmrun is the correction factor for the effect of pressure on the
liquid at the meter, using the average meter run pressure
KFp is the master meter K-factor (pls/m3)
PTZ Factor - Gas
where:
PresPrun is the prover pressure (psia)
PresMrun is the meter pressure (psia)
TempPrun is the prover temperature (Deg F)
TempMrun is the meter temperature (Deg F)
ZfPrun is the prover flowing compressibility
ZfMrun is the meter flowing compressibility
Meter Factor – Liquid
GSVp run
MF =
ISVm run
where:
GSVprun is the prover gross standard volume (m3)
ISVmrun is the meter indicated standard volume (m3)
Meter Factor - Gas
where:
IVprun is the prover indicated volume (m3)
PTZ is the PTZ factor
IVmrun is the meter indicated volume (m3)
Prover Indicated Volume Flowrate (m3/h)
IVp run
IVFRp run = x 3600
∆t
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where:
IVprun is the indicated volume for the master meter (m3)
∆t is the meter run flight time (secs)
Meter Indicated Volume Flowrate (m3/h)
IVm run
IVFRm run = x 3600
∆t
where:
IVmrun is the indicated volume for the meter (m3)
∆t is the meter run flight time (secs)
B.3.9.6 Formulae: Mass Prover Calculations
Prover Pressure Correction Factor
PCF = 1 + KTPF × (Prun - Pref )
where:
Prun is the master meter pressure (bar)
Pref is the master meter PCF reference pressure (bar)
KTPF is the master meter KTPF
Prover Mass (kg)
PCp run × PCF
Mp run =
KFp
where:
PCprun is the run pulse count for the master meter (pls)
KFp is the master meter K-factor (pls/kg)
PCF is the master meter pressure correction factor
Meter Mass (kg)
PCm run × 1.0
Mm run =
KFm run
where:
PCmrun is the run pulse count for the meter (pls)
KFm is the meter K-factor (pls/kg)
Meter Factor
Mp run
MF =
Mm run
where:
Mprun is the master meter mass (kg)
Mmrun is the meter mass (kg)
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Mass K-factor (pls/kg)
KFp
KFm run =
MFrun
where:
MFrun is the run meter factor
KFp is the master meter K-factor (pls/kg)
Prover Mass Flowrate (kg/h)
Mp run
MFRp run = x 3600
∆t
where:
Mprun is the mass for the master meter (kg)
∆t is the meter run flight time (secs)
Meter Mass Flowrate (kg/h)
Mm run
MFRm run = x 3600
∆t
where:
Mmrun is the mass for the meter (kg)
∆t is the meter run flight time (secs)
B.3.9.7 Formulae: K-factor Deviation
When the required number of consecutive good runs has been
achieved, the program checks each individual run K-factor (which
make up the N consecutive good runs) to see how far it deviates from
the average. If any run’s K-factor deviates by more than the allowable
limit then additional runs are performed and the test is repeated.
When all K-factors for the required runs fall within the deviation limit,
then the prove is considered successful and the system calculated Final
Average Data. At the same time the program stores the single
maximum deviation value (repeatability) of the good run K-factors as
an indication of how well the prove fell within the deviation tolerance.
API Ch.4 Method 1 (default)
(K avg - K run )
K dev = × 100
K avg
MX-MN/AVG
(K max - K min )
K dev = × 100
K avg
MX-MN/MX+MN2
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(K max - K min )
K dev = × 100
(K max + K min ) ÷ 2
MX-MN/MN
(K max - K min )
K dev = × 100
K min
MX-MN/MX*MN
(K max - K min )
K dev = × 100
(K max × K min )
MX-AV/AV
(K max - K avg )
K dev = × 100
K avg
AV-MN/AV
(K avg - K min )
K dev = × 100
K avg
where:
Kdev is the K-factor deviation (%)
Kavg is the average K-factor of N consecutive good runs (pls/m3)
Kmin is the minimum K-factor of N consecutive good runs (pls/m3)
Kmax is the maximum K-factor of N consecutive good runs (pls/m3)
Krun is the run K-factor being checked (pls/m3)
Statistical
S N −1
K dev = 200 x t N-1 x
K avg × N
where:
Kdev is the K-factor deviation (%)
Kavg is the average K-factor of N consecutive good runs (pls/m3)
tN-1 is the uncertainty band confidence level, which is a selectable
value (95%, 99%, 99.5%, or a user-defined value). NORSOK
requires this method (using the student-t distribution) at a
recommended value of 95%. API MPMS Ch.4.8 also
recommends 95%.
SN-1 is the standard deviation of K-factor of N consecutive good
runs (pls/m3)
B.3.9.8 Meter Factor Deviation Test
This section defines Meter Factor Deviation tests – applicable to
Liquid only.
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Calculated Meter Factor versus Initial Base Meter Factor
(MFCPFRN – Initial Base Meter Factor)
% Deviation Test 1 = X 100
(Initial Base Meter Factor)
where:
MFCPFRN is the calculated meter factor from current prove at normal
flow rate.
Maximum deviation of ± 0.25 %.
Calculated Meter Factor versus Average of Previous Historical
Meter Factors
% Deviation (MFCPFRN – Average of Previous Meter Factors)
X 100
Test 2 = (Average of Previous Meter Factors)
where:
MFCPFRN is the calculated meter factor from current prove at normal
flow rate
Maximum deviation of ± 0.1 %.
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Appendix C – Batching
In This Chapter
C.1 Batching Overview ............................................................................. C-2
C.1.1 Product Table ...................................................................... C-2
C.1.2 Station Batch Setup ............................................................ C-8
C.1.3 Product Interface Detection .............................................. C-14
C.1.4 Slops Handling Examples ................................................. C-17
C.2 Batch Sequence and Control ........................................................... C-18
C.2.1 Batch Sequence Stages ................................................... C-19
C.2.2 Retrospective Batch Totals ............................................... C-28
C.2.3 Batch Alarms ..................................................................... C-29
C.2.4 Batch Ticket ...................................................................... C-29
C.3 Batch Recalculation ......................................................................... C-31
C.3.1 Displays ............................................................................. C-31
C.3.2 Batch Ticket ...................................................................... C-35
C.3.3 Recalculating Batches ...................................................... C-37
C.4 Flow Switching ................................................................................. C-46
C.4.1 Station Flow Switching Setup ........................................... C-46
C.4.2 Stream Flow Switching Setup ........................................... C-48
C.4.3 Flow Switching Algorithms ................................................ C-49
C.4.4 Alarms ............................................................................... C-52
C.5 Batch Stack ...................................................................................... C-52
C.5.1 Configuring the Batch Stack Through the PCSetup Editor
.......................................................................................... C-53
C.5.2 Configuring the Batch Stack with the System Editor ........ C-55
C.5.3 Configuring the Batch Stack through the Front Panel Display
.......................................................................................... C-57
C.5.4 Slot Edit Commands (Front Panel Display) ...................... C-58
C.5.5 Configuring the Batch Stack from the Webserver ............. C-63
C.5.6 Slot Edit Commands (Webserver) .................................... C-64
C.6 Basic Batching Setup ....................................................................... C-68
This appendix primarily covers batching on a liquid system and
provides an overview of the three batching methods the S600+
supports: standalone station, supervised station, and standalone stream.
Notes:
You must select Batching and a Product Table option in your initial
S600+ configuration in order to perform a batching operation.
You must configure at least one Product Table prior to starting a
batch. For more information, refer to Product Table.
If you have two stations, you must configure both stations for
batching in your initial S600+ configuration.
Batching assumes that the densitometer is at the station header
(Station Option 3 in the wizard). Density inputs at the stream level
(Stream options 3, 4 and 5 in the wizard) are not supported.
An S600+ running firmware version 6.22 or greater cannot use a
batching configuration created with a Config600 version prior to
3.2.7.0. In this situation, you must create a new configuration.
The Batch Stack, Product Table, and Product Interface Detection
features are not implemented in gas batching.
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C.1 Batching Overview
Batching provides the control process for loading a defined quantity of
product. The process is run as a sequence stepping through a series of
stages.
During a batch, each stream is assigned a volume or mass total to flow;
the data passes to the stream that then controls its own batch through
the various batch stages, which may include opening and closing
stream valves and regulating the flow using a flow control valve.
An operator or supervisory computer can set the batch quantity and
specify a startup flowrate, a nominal flowrate for the main body of the
batch, and a top off flowrate at the end of batch to provide an accurate
quantity. The quantity can be measured by volume or mass.
The batch can be controlled from the station that distributes the flow
across available streams configured within the same S600+. It does not
work with streams in separate S600+ flow computers, such as
requiring a comms link. Each stream then runs its own batch. The
sequence can be stepped along automatically by the station or it can be
supervised by a remote host computer.
Alternatively, each stream can control its own batch sequence in a
standalone mode
The station sequence employs flow switching to open and close
streams according to their availability and the required flowrate.
The batch sequence also provides a mechanism for retrospective
adjustment of totals if the K-factor or meter factor changes during the
batch. The process occurs at the stream and can be done either at most
stages during the batch once flow starts or at the end of batch (if you
enable user stages). The adjustment automatically reflects in the station
totals. However, the adjustment can be made only once though the
S600+ uses the new K-factor/meter factor in subsequent totalisation.
Note: This adjustment method is not valid for applications using K-
factor/meter factor linearisation because it is difficult to derive
an accurate historic K-factor/meter factor.
C.1.1 Product Table
The product table allows you to define up to 16 sets of constants for
the Observed Density Correction / Standard Density Correction
calculations at run time. This is useful for batching applications where
the product being metered changes. The product details are sent to the
stream when a batch starts or if the operator manually changes the
product number at the station.
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Notes:
If the product table with meter factor curve option was selected,
then remember to setup the associated product Meter factor / K-
factor curve on the Linearisation form. Please refer to the Stream
Configuration document.
The active product can be changed at run time via the station menu
PRODUCT TABLE.
1. Select Product Table from the hierarchy menu. The Product Table
screen displays in the right-hand pane.
Figure C-1. Product Table Options
2. Indicate a product in the Product Selection field. Click to
display all valid products (product range is 1 through 16).
3. Enter the Product Details for the selected product.
Field Description
Density Unit Indicates the density units the S600+ uses for the
density correction calculations. Click to display all
valid values.
DEG.API Use degress API.
S.G. Use specific gravity.
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Field Description
KG/M3 Use kilograms per cubic meter. The
default is KG/M3.
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 Addendum 1, 2007 Imperial Units.
CUST
CH. 11 Use API MPMS Chapter 11.1 2004,
2004/7 Addendum 1, 2007 Metric Units.
METRIC
NORSOK I- Use I-105 Appendix D density
105 correction.
Iteration Type Indicates the iteration type for the density correction
calculations. Click to display all valid values.
ASTM Use the iterative temperature and
pressure correction as defined by
ASTM/API, Chapter 12.
IP2 Use the iterative temperature and
pressure correction as defined in IP
Paper 2 (ISO 92-1). The default is IP2.
Hydrometer Indicates whether the S600+ applies the hydrometer
Correction correction values to the calculation.
NO Do not apply hydrometer correction
values. The default is NO.
YES Do apply hydrometer correction values.
Product Type Indicates the type of petroleum product involved in the
calculation. Click to display all valid values. The
default is A CRUDE.
A CRUDE If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1980
Tables 53A and 54A.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59A and 60A.
If Density Table Units = SG, Petroleum
Measurement Tables 1980 Tables 23A
and 24A.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5A and 6A.
If Density Table Units = CH.11 2004/7,
Cust API MPMS Chapter 11 2004.
If Density Table Units = CH.11 2004/7,
Metric API MPMS Chapter 11 2004.
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Field Description
B REFINED If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1980
Tables 53B and 54B.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59B and 60B.
If Density Table Units = SG, Petroleum
Measurement Tables 1980 Tables 23B
and 24B.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5B and 6B.
If Density Table Units = CH.11 2004/7,
Cust API MPMS Chapter 11 2004.
If Density Table Units = CH.11 2004/7,
Metric API MPMS Chapter 11 2004.
C SPECIAL If Density Table Units = KG/M3,
Petroleum Measurement Tables 1980
Table 54C.
If Density Table Units = SG, Petroleum
Measurement Tables 1980 Tables 23C
and 24C.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5C and 6C.
If Density Table Units = CH.11 2004/7,
Cust API MPMS Chapter 11 2004.
If Density Table Units = CH.11 2004/7,
Metric API MPMS Chapter 11 2004.
Note: Table 53C is not implemented as
the assumption is made that the
base density is already known.
This is because Table 53C
allows for a keypad entry of
Alpha, and if this is known then
the base density would be
known.
D LUBE OILS If Density Table Units = KG/M3 and
reference temperature = 15 Deg C,
Petroleum Measurement Tables 1982
Tables 53D and 54D.
If Density Table Units = KG/M3 and
reference temperature = 20 Deg C,
Petroleum Measurement Tables 1988
Tables 59D and 60D.
If Density Table Units = SG, Petroleum
Measurement Tables 1982 Tables 23D
and 24D.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1982
Tables 5D and 6D.
If Density Table Units = CH.11 2004/7,
Cust API MPMS Chapter 11 2004.
If Density Table Units = CH.11 2004/7,
Metric API MPMS Chapter 11 2004.
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Field Description
LIGHT 1986 ASTM-IP-API Petroleum Measurement
Tables for Light Hydrocarbon Liquids
1986 Tables 53 and 54.
ASTM IP ASTM-IP Petroleum Measurement
1952 Tables 1952 Tables 23, 24, 53 and 54.
TABLE S600+ reads values from a file in the
LOOKUP Config600 3.0/Config/Project
Name/extras directory and transfers that
data into the S600+ with the
configuration file. The default files hold
values for for the ASTM-IP Petroleum
Measurement Tables 1952 Tables 5
and 6.
USER K0K1 If Density Table Units = KG/M3,
Petroleum Measurement Tables 1980
Tables 53A and 54A with user entered
values K0 and K1.
If Density Table Units = SG, Petroleum
Measurement Tables 1980 Tables 23A
and 24A with user entered values K0
and K1.
If Density Table Units = DEG API,
Petroleum Measurement Tables 1980
Tables 5A and 6A with user entered
values K0 and K1.
LIGHT TP25 GPA TP-25 1998 (API Tables 23E and
24E).
AROMATICS ASTM D1555-95 Table lookup.
D1555-95
LIGHT TP27 GPA TP-27 2007 (API Tables 23E,
24E, 53E, 54E, 59E and 60E).
AROMATICS ASTM D1555M-00 Table lookup.
D1555M-00
AROMATICS ASTM D1555M-04a Calculation.
D1555M-04A
AROMATICS ASTM D1555M-08 Calculation.
D1555M-08
STO5.9 08 B1 Gazprom STO-5.9 2008 Addendum B.1
UGC Unstable Gas Condensate.
STO5.9 08 B2 Gazprom STO-5.9 2008 Addendum B.2
SLH Stable Liquid Hydrocarbon.
STO5.9 08 B3 Gazprom STO-5.9 2008 Addendum B.3
WFLH Wide Fraction Liquid Hydrocarbon.
CPL Indicates the specific CPL calculation the S600+
Calculation uses to calculate the liquid pressure correction
factor for the selected product. Click ▼ to display
all valid values.
Note: This field does not display if you select
Density Table Units CH.11 2004 CUST or CH.11
2004 METRIC or a Gazprom Product Type
because these standards also specify the CPL
calculation.
OFF No CPL calculation.
API1121 API MPMS Ch.11.2.1 1984.
API1122 API MPMS Ch.11.2.1 1986.
API1121M API MPMS Ch.11.2.1M 1984. The
default is API1121M.
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Field Description
API1122M API MPMS Ch.11.2.1M 1986.
CONSTANT Use a value you enter.
DOWNER Paper entitled Generation of New
Compressibility Tables for
International Use presented by L.
Downer 1979.
Rounding Indicates whether the S600+ rounds the calculation
results for the selected product. Click ▼ to display
all valid values.
OFF No rounding occurs. The default is
OFF.
NATIVE Rounding to the rules specified in the
selected calculation standard.
API Ch.12.2 Rounding to API MPMS Ch.12.2 Part
Part 2 2 – Measurement Tickets 1995.
API Ch.12.2 Rounding to API MPMS Ch.12.2 Part
Part 3 3 – Proving Reports 1998.
Flocheck Rounding to Emerson Flocheck
verification software package.
ASTM API MPMS Ch.11.1 2004 (ASTM
D1250-04 D1250-04) method to round to the
Ch. 11 Petroleum Measurement Tables
1980 Tables.
DECC 1980 DTI/DECC requirements for
Petroleum Measurement Tables
1980 Tables. No rounding occurs and
an iteration tolerance of 0.0001.
Reference Sets the reference temperature for the correction
Temp calculations. The default is 15 degrees C.
Alpha Sets the coefficient of thermal expansion. The
default is 0.
FFactor Sets the compressibility factor for the liquid (also
known as the beta factor). The default is 0.
PE Calculation PE Calculation provides a method to calculate the
fluid Equilibrium Vapour Pressure for the selected
product. The PE Calculation is normally assumed to
be zero, but you may use it for Natural Gas Liquids
(NGL) and similar applications.
OFF S600+ does not use a PE
Calculation. The default is OFF.
GPA TP-15 Calculate using the GPA TP-15 1988
1988 EQN 2 Equation 2.
GPA TP-15 Calculate using the GPA TP-15 2003
2003 EQN 2 Equation 2.
GPA TP-15 Calculate using the GPA TP-15 1988
1988 EQN 3 Equation 3.
GPA TP-15 Calculate using the GPA TP-15 2003
2003 EQN 4 Equation 4.
Observed Sets the observed density for the selected product.
Density
Base Density Sets the base density for the selected product.
Pe Calculation Sets the observed equilibrium vapour pressure (Pe)
for the selected product.
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C.1.2 Station Batch Setup
To configure the Batching application:
1. Select Batching from the hierarchy menu. The system displays the
associated settings in the right-hand pane.
Figure C-2. Station Batching
2. Complete the following fields.
Field Description
Batch Type Identifies the type of batch. Click ▼ to display
all valid values.
Note: If you require a simple daily batch
volume report, you can request this
through the Reports screen. Click
Reports Editor to access the Reports
option on the hierarchy menu.
VOL LOAD Bases the batch on GUVOL
flow. This is the default.
All stages are followed
(Define, start, nominal, top-
off, terminate etc).
Batch automatically goes to
COMPLETE once the
required volume has been
loaded.
Current batch information is
copied to previous and
FWA reset on start of new
batch.
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Field Description
MASS Bases the batch on mass flow.
LOAD All stages are followed
(Define, start, nominal, top-
off, terminate etc).
Batch automatically goes to
COMPLETE once the
required mass has been
loaded.
Current batch information is
copied to previous and
FWA reset on start of new
batch.
DIGIN Triggers batches by the station
digital input BCH START.
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept
TERMINATE command
(operator) only.
Uses a digital input to do a
RESTART – which will copy
current batch data to
previous and reset
(including FWA).
INTERFACE Bases the batch on the
differences in density (see
Section C.1.3 Product Interface
Detection).
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept
TERMINATE command
(operator) only.
Uses a density change to
do a RESTART – which will
copy current batch data to
previous and reset
(including FWA).
BASE TIME Bases the batch on the "Base
1 Time 1" hour. Each batch lasts
one day.
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept
TERMINATE command
(operator) only.
Uses a day change to do a
RESTART – which will copy
current batch data to
previous and reset
(including FWA).
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Field Description
BASE TIME Bases the batch on the "Base
2 Time 2" hour. Each batch lasts
one day.
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept
TERMINATE command
(operator) only.
Uses a day change to do a
RESTART – which will copy
current batch data to
previous and reset
(including FWA).
BASE TIME Bases the batch on the "Base
3 Time 3" hour. Each batch lasts
one day.
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept
TERMINATE command
(operator) only.
Uses a day change to do a
RESTART – which will copy
current batch data to
previous and reset
(including FWA).
CONT VOL Bases the batch on GUVOL
LOAD flow and a new batch is
automatically triggered when
the current batch ends. A new
batch can be triggered
manually, before the required
quantity is achieved, by using
the RESTART command.
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept RESTART
command (operator) or
TERMINATE command
(operator) only.
Uses a USER
START/STOP object to do
a RESTART – which will
copy current batch data to
previous and reset
(including FWA).
Notes:
Select this option only if the
flow is continuous.
The current flow weighted
average values are copied
to the previous flow
weighted average values if
a RESTART is performed
when there is flow.
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Field Description
CONT Bases the batch on mass flow
MASS and a new batch is
LOAD automatically triggered when
the current batch ends. A new
batch can be triggered
manually, before the required
quantity is achieved, by using
the RESTART command.
Uses DEFINE command
(operator) and goes straight
to MONITOR MODE.
Will then accept RESTART
command (operator) or
TERMINATE command
(operator) only.
Uses a USER
START/STOP object to do
a RESTART – which will
copy current batch data to
previous and reset
(including FWA).
Notes:
Select this option only if the
flow is continuous.
The current flow weighted
average values are copied
to the previous flow
weighted average values if
a RESTART is performed
when there is flow.
Supervised Indicates the point from which the batch is
controlled. Leave this option blank to permit
the batch to automatically step through each
phase. Select this option if you intend either to
manually monitor the process or have a
supervisory computer monitor the batch
process.
Note: If Supervised is selected at the station,
only a subset of batch commands are
accepted and only VOL LOAD and
MASS LOAD Batch Types are
supported.
User Stages User stages provide a halt in the sequence
waiting for the sequence stage number to be
changed. This is normally handled by a
LogiCalc which you can edit to provide user
specific logic as the prove progresses. If the
stage number does not change, the sequence
will not progress past these stages. Click ▼ to
display all valid values.
DISABLED S600+ does not execute user
stages. The default is
Disabled.
ENABLED S600+ executes user stages
and requires a LogiCalc.
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Field Description
ARAMCO Enables specific application
features. If you require this
feature, contact Technical
Support.
Pwr Fail Mode Sets how the system handles the currently
running batch after a power cycle.
CONTINUE Continues the batch after
BATCH power is resumed.
START Stops the batch that started
NEW before the power failure and
BATCH starts a new batch when the
power resumes.
STOP Stops the batch that started
BATCH before the power failure after
the power resumes.
Max Duration Sets the maximum number of days a batch will
run. The batch restarts after the max duration
has been reached.
Prealarm Triggers an operator warning based on the
Setting batch’s percentage of completion. Indicate a
percentage value (such as 95) to raise a
warning alarm or set a value of 100 to disable
this alarm.
Reports Editor Click Reports Editor to display a screen
identifying the reports currently associated with
your configuration.
Density Sets the minimum change in density, per m3 or
Change Limit second, for which an interface should be
flagged. All density variations which are below
this limit are ignored by the algorithm. If the
ROC Algorithm option is set to VOLUME, the
parameter is specified in units of density
divided by units of volume. If the ROC
Algorithm option is set to TIME, the parameter
is specified in units of density divided by units
of time.
Line Pack Sets the amount of product that is required to
pass between the moment a valid interface has
been detected at the station densitometer and
the moment the interface is actually flagged
(reported) – when the interface has reached
the stream meter. The line pack is expressed
as a volume. If you set the parameter to 0, the
interface is flagged as soon as the algorithm
detects it at the station densitometer. Refer to
figure Figure C-6.
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Field Description
Slops Handling Sets how the system handles transmix
(“slops”). Valid options are:
ADD TO The slops (transmix) is
NEXT considered part of the batch
that just started. The interface
is considered to be right at the
boundary between the end of
the previous product and the
start of the slops.
ADD TO The slops (transmix) is
CURRENT considered part of the batch
that just ended. The interface is
considered to be right at the
boundary between the end of
the slops and the start of the
next product.
SEPARATE The slops (transmix) is
considered to be a separate
batch. Its properties are
considered to be the same as
the batch that just ended.
ROC Algorithm Sets how the system computes the density rate
of change. Valid values are:
TIME Rate of change is computed as
the change in density with
respect to time.
VOLUME Rate of change is computed as
the change in density with
respect to volume.
3. Complete the Required, Startup, and Top-off values for both
Quantities and Flowrates, so that:
Figure C-3. Flowrate Totals
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Where:
A Startup flowrate.
B Nominal flowrate.
C Top-off flowrate.
D Startup volume.
E Nominal volume.
F Top-off volume.
4. Click on the hierarchy menu when finished. A confirmation dialog
box displays.
5. Click Yes to apply your changes. The PCSetup screen displays.
C.1.3 Product Interface Detection
The Product Interface Detection logic detects and flags the boundary
between two adjacent products, determining the end of one product
and the beginning of another.
To enable Product Interface Detection, you must first enable the
Batching option at the station level when generating a new
configuration file. You enable the option only at the station level,
although you can configure the option for each station independently.
The option runs in the background once started, monitors density
changes in a fixed volume of product, and flags any interfaces.
You define four parameters to configure the Product Interface
Detection algorithm, which you access either through PCSetup, the
S600+’s front panel, or Webserver.
To access the parameters from PCSetup, select Station (number) >
Batching.
To access the parameters from the front panel or the Webserver,
select Operator > Station (number) > Batch I/F.
Configuration The options below are available via PCSetup, front panel and
webserver. For more information, refer to C.1.2 Station Batch
Setup.
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Figure C-4. Product Interface Detection Form (in PCSetup)
Functionality By comparing product densities in the same unit of volume, the
algorithm notes changes in base density over a fixed amount of
product. When the algorithm detects a change above a certain
configurable limit it marks an interface. The algorithm performs
an average rate of change check to filter out small changes in
density or sudden density spikes
The rate of change of density varies depending on the process
conditions and the relative density of the two products. Generally, two
products with similar densities mix much more than two products with
largely different densities. The rate of change in density in the first
case is lower than the rate of change in the second case.
Figure C-5. uses three products (A, B, and C) in an idealized example
of how the algorithm works. The density of Product A (100 [units of
density]) is much closer to the density of Product C (700 [units of
density]) than to the density of Product B (900 [units of density]).
Accordingly, the transition from Product A to Product B is much faster
(in terms of units of volume) than the transition from Product A to
Product C. The rates of change can be seen in the following graphic:
From Product A to Product B: ROC = 200 [units of density / units
of volume]
From Product A to Product C: ROC = 100 [units of density / units
of volume]
The algorithm computes the average rate of change (ROC) over a fixed
number of volume or time units. If the computed ROC is greater than
the operator-entered ROC, the algorithm considers this variation as a
change in product and flags it. Otherwise, the algorithm ignores the
change.
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The following graphic shows three different operator-set ROC limits
(indicated by the dashed lines): 300 [units of density / units of
volume], 150 [units of density / units of volume], and 75 [units of
density / units of volume].
The three operator-set limits depict three different situations. If the
ROC limit is set too high for the product density changes for that
particular pipeline, then the algorithm ignores all transitions. If the
ROC limit is set too low, then the algorithm picks up most transitions
but it might also pick up unwanted transitions. For the algorithm to
work properly, you must set the ROC lower than the lowest product
transitions for that mix.
Figure C-5. Idealised Example of Transitions between Products with Different Densities
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Figure C-6. Product Interface Detection Algorithm (Line Pack at 300 m3)
C.1.4 Slops Handling Examples
The three following examples show how the system handles slops,
based on the option (respectively, Add to Current, Add to Next, or
Separate) you select in the Slops Handling field.
Figure C-7. Slops Handling Examples
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Legend
PD Point of Detection; the point at which the densitometer
first detects the interface
PR Point of Report; the point at which the meter reports
the interface
Line Pack The difference in volume between PD and PR
T1, T2, T3, etc. Points (or triggers) in the flowing product at which an
interface is triggered
C.2 Batch Sequence and Control
The sequence can be stepped along automatically by the station or it
can be supervised by a remote host computer. Each stream can control
its own batch sequence in a standalone mode.
Before you initiate a batch, ensure that the Delivery/Receipt and
Official/Unofficial modes are correctly configured on the S600+’s
front panel displays (BCH CURR INPUTS).
The S600+ flow computer’s front panel display provides the following
commands you can use to control the batch sequence (Operator >
Station > Batch > Batch Command):
Display Description
Define Accept the load parameters and reset batch totals.
Start Open valves and commence startup flow. Available
only for the VOL LOAD and MASS LOAD batch
types.
Nominal Ramp up to the nominal flowrate. Available only for
the VOL LOAD and MASS LOAD batch types.
Note: Command will be rejected if Supervised is
selected at the station.
Topoff Ramp down to the top-off flowrate. Available only
for the VOL LOAD and MASS LOAD batch types.
Note: Command will be rejected if Supervised is
selected at the station.
Hold Pause the batch. Available only for the VOL LOAD
and MASS LOAD batch types.
Note: Command will be rejected if Supervised is
selected at the station.
Terminate End the batch.
Restart Stops the current batch and starts a new one.
Available only for the CONT, VOL LOAD and
CONT, MASS LOAD batch types.
Notes:
Select this option only if the flow is continuous.
The current flow weighted average values are
copied to the previous flow weighted average
values if a RESTART is performed when there
is flow.
Command will be rejected is Supervised is
selected at the station.
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C.2.1 Batch Sequence Stages
The batch sequence functions in stages. Table C-1 shows the complete
list of station stages for a typical application batching scenario.
Table C-1. Station Batch Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Define command
1 WAIT SAMPLER Wait for the sampler to reset
2 BATCH DEFINED Halted: await Start command
3 WAIT STREAMS Wait for streams to start
START
4 BEGIN STARTUP Set the startup flowrate, wait for station flowrate > startup flowrate
5 IN STARTUP Wait for station total > startup volume
6 BEGIN NOMINAL Set the nominal flowrate, wait for station flowrate > nominal flowrate
7 IN NOMINAL Wait for station total > (specified – top-off) total
8 BEGIN TOPOFF Set the top-off flowrate, wait for station flowrate > top-off flowrate
9 IN TOPOFF Wait for station total > specified total
10 BEGIN HOLD Suspend flow, wait for station flowrate = 0
11 IN HOLD Halted: await Start or Terminate command
12 STREAM BATCH Not implemented
13 WAIT STREAMS Wait for station flowrate = zero
CLOSE
14 WAIT STREAMS END Wait for streams to return Idle
15 BATCH COMPLETE Print report, return to Idle
16 BATCH MONITOR Halted: await a stage change.
17 WAIT RECALC CMND Halted: await Recalc or Terminate command
18 RECALCULATING Wait for streams to return Recalc Complete
19 TERMINATING Wait for streams to return to Idle
20 RECALCULATE Halted: await Terminate command or an external stage change
COMPLETE
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C.2.1.1 Station Sequence Stage Descriptions
Table C-2 shows all the stages of a default batch sequence.
Table C-2. Batch Sequence Stages (Complete)
Sequence
Stage Description
0 Halted: Idle
Wait for the Define command to start the sequence.
If the batch permit state is OK, then:
Increment the batch number, max 9999.
Record the cumulative totals.
Command available streams to initialise (via Define command to each stream batch
task).
Streams are available if:
Stream berth no = station berth no displays as STATION NO.
Stream control type = supervised.
Stream flow switching is enabled.
Stream batch permit is enabled.
Initialise the sampler.
Proceed to the next stage.
1 Wait for Sampler to Reset
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Batch Complete stage.
Check the sampler status.
If the sampler is reset or the stage times out, then:
Proceed to the next stage.
2 Halted: Batch Defined
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Batch Complete stage.
Wait for the Start command then proceed to the next stage.
3 Wait for Streams to Start
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Batch Complete stage.
Wait for the streams for this berth to indicate they have reset and are ready to start the
batch (stream status = Batch Monitor). Proceed to the next stage.
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Sequence
Stage Description
4 Begin Startup
Set the station flow switching setpoint = batch startup flowrate
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
If the Hold command is issued, then:
Command streams to hold
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Begin Hold stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
If the required batch total has been achieved (prematurely), then:
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
Wait for the station startup flowrate to be achieved.
Proceed to the next stage.
5 In Startup
Set the station flow switching setpoint = batch startup flowrate
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
If the Hold command is issued, then:
Command streams to hold
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Begin Hold stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
If the required batch total has been achieved, then:
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
Wait for the station startup total to be achieved.
Proceed to the next stage.
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Sequence
Stage Description
6 Begin Nominal
Set the station flow switching setpoint = batch nominal flowrate
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
If the Hold command is issued, then:
Command streams to hold
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Begin Hold stage.
If the Top-Off command is issued, then:
Go to the Begin Top-off stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
If the required batch total has been achieved, then:
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
Wait for the station nominal flowrate to be achieved.
Proceed to the next stage.
7 In Nominal
Set the station flow switching setpoint = batch nominal flowrate
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
If the Hold command is issued, then:
Command streams to hold
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Begin Hold stage.
If the Top-Off command is issued, then:
Go to the Begin Top-off stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
If the required batch total has been achieved, then:
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
Wait for the station nominal total (= batch – top-off) to be achieved.
Proceed to the next stage.
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Sequence
Stage Description
8 Begin Top-Off
Set the station flow switching setpoint = batch top-off flowrate
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
If the Hold command is issued, then:
Command streams to hold
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Begin Hold stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
If the required batch total has been achieved, then:
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
Wait for the station top-off flowrate to be achieved.
Proceed to the next stage.
9 In Top-Off
Set the station flow switching setpoint = batch top-off flowrate
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
If the Hold command is issued, then:
Command streams to hold
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Begin Hold stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
Wait for the required batch total to be achieved, then:
Set the station setpoint = 0
Command the flow switching to shut down.
Go to the Wait Streams Close stage.
10 Begin Hold
Set the station flow switching setpoint = 0
If the Start command is issued, then:
Command the flow switching to start.
Go to the Begin Startup stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
Wait for the station flowrate to reduce to zero.
Proceed to the next stage.
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Sequence
Stage Description
11 Halted: In Hold
Set the station flow switching setpoint = 0
If the Terminate command is issued, then:
Command the streams to terminate.
Command the flow switching to shut down.
Go to the Wait Streams End stage.
If the Start command is issued, then:
Command the flow switching to start.
Go to the Begin Startup stage.
12 Stream Batch
Not currently configured
13 Wait for Streams Close
Set the station flow switching setpoint = 0
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Wait Streams End stage.
Wait for the station flowrate to reduce to zero, then:
Command streams to terminate.
Command the sampler to stop.
Go to the Wait Streams End stage.
14 Wait for Streams End
If the Terminate command is issued, then:
Command the sampler to stop.
If User stages are disabled, then:
Go to the Batch Complete stage.
else
Go to the Wait Re-Calc stage.
If the User stages are disabled, then:
Command the sampler to stop.
Wait for the streams to indicate they have individually returned to the Idle stage.
Go to the Batch Complete stage.
else
Command the sampler to stop.
Wait for the streams to indicate they have individually reached the Wait Re-Calc
Command stage.
Go to the Wait Re-Calc Command stage.
15 Batch Complete (Station)
Go to the Idle stage.
15 Batch Complete (Stream)
If the User stages are disabled, then:
Handle the totals
Go to the Idle stage.
else
Go to the Wait Re-Calc Command stage.
16 Halted: Batch Monitor
Used by supervised batching.
If the Terminate command is issued, then:
Go to the Wait Streams Close stage.
If a totals retrospective adjustment is required, then:
Carry out the adjustment.
Wait for the next stage to be determined by the supervisory system.
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Sequence
Stage Description
17 Halted: Wait Re-Calc Command
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Terminated stage.
If the Re-Calc command is issued, then:
Command streams to re-calculate.
Go to the Re-Calculating stage.
18 Re-Calculating
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Terminated stage.
Wait for the streams to indicate they have individually completed their re-calcs.
Proceed to the Re-Calculate Complete stage.
19 Terminating
If the Terminate command is issued, then:
Go to the Idle stage.
Wait for the streams to indicate they have individually returned to the Idle stage.
Proceed to the Idle stage.
20 Halted: Re-Calculate Complete
If the Terminate command is issued, then:
Command the streams to terminate.
Go to the Terminated stage.
Wait for the stage to be changed externally.
C.2.1.2 Standalone Station Stages
Station batching is designed for a station/stream(s) combination within
the same FloBoss S600+ flow computer. It monitors and controls a
load using the required batch quantity together with the flow rate
setpoints for start up, nominal and top off.
The system supports two modes of batch control:
Standalone (the sequence is controlled by the S600+)
Supervised, such as by a remote host computer.
The batch steps through a set of stages where the current stage is
executed every second. The stage remains the same until an event
(such as an operator command or the loading of a required volume)
causes a change.
Standalone mode enables the FloBoss S600+ station computer to drive
a batch from start to completion allowing for operator interaction along
the way. Table C-3 presents the sequence stages for standalone station
batching.
Table C-3. Standalone Station Batch Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Define command
1 WAIT SAMPLER Wait for the sampler to reset
2 BATCH DEFINED Halted: await Start command
3 WAIT STREAMS START Wait for streams to start
4 BEGIN STARTUP Set the startup flowrate, wait for station flowrate > startup flowrate
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Stage Display Description
5 IN STARTUP Wait for station total > startup volume
6 BEGIN NOMINAL Set the nominal flowrate, wait for station flowrate > nominal flowrate
7 IN NOMINAL Wait for station total > (specified – top-off) total
8 BEGIN TOPOFF Set the top-off flowrate, wait for station flowrate > top-off flowrate
9 IN TOPOFF Wait for station total > specified total
13 WAIT STREAMS CLOSE Wait for station flowrate = zero
14 WAIT STREAMS END Wait for streams to return Idle – wait for recalculation command if
user stages are selected
15 BATCH COMPLETE Print report, return to Idle
Hold (Suspend Batch)
10 BEGIN HOLD Suspend flow, wait for station flowrate = 0
11 IN HOLD Halted: await Start or Terminate command
Recalc Note: Only available if you select User Stages
17 WAIT RECALC CMND Halted: await Recalc or Terminate command
18 RECALCULATING Recalculating the totals
20 RECALC COMPLETE Halted: await Terminate command
Terminate
19 TERMINATING Wait streams Idle, go to Station Idle
If user stages are enabled, you can use a LogiCalc to perform specific
recalculation functions. The folder C:\Users\<username>\Config600
3.3\lclib\batch includes a sample station batch logicalc.
C.2.1.3 Supervised Station Stages
Supervised mode is intended to be controlled from a remote
supervisory system, but the station still issues individual batch
commands to the streams. Table C-4 shows the batch sequence stages
for a supervised station.
Table C-4. Supervised Station Batch Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Define command
1 WAIT SAMPLER Wait for the sampler to reset
2 BATCH DEFINED Halted: await Start command
3 WAIT STREAMS Wait for streams to start
START
4 BEGIN STARTUP Remain in Batch Monitor stage
5 IN STARTUP Remain in Batch Monitor stage
6 BEGIN NOMINAL Remain in Batch Monitor stage
7 IN NOMINAL Remain in Batch Monitor stage
8 BEGIN TOPOFF Remain in Batch Monitor stage
9 IN TOPOFF Remain in Batch Monitor stage
16 BATCH MONITOR Halted: await next stage from the supervisory system
13 WAIT STREAMS Wait for station flowrate = zero
CLOSE
14 WAIT STREAMS END Wait for streams to return Idle – wait for recalculation command if user
stages are selected
15 BATCH COMPLETE Print report, return to Idle
Hold (Suspend Batch)
10 BEGIN HOLD Suspend flow, wait for station flowrate = 0
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Stage Display Description
11 IN HOLD Halted: await Start or Terminate command
Recalc Note: Only available if you select User Stages.
17 WAIT RECALC CMND Halted: await Recalc or Terminate command
18 RECALCULATING Recalculating the totals
20 RECALC COMPLETE Halted: await Terminate command
Terminate
19 TERMINATING Wait streams Idle, go to Station Idle
If user stages are enabled, a LogiCalc can be used to perform specific
recalculation functions. The folder C:\Users\<username>\Config600
3.3\lclib\batch includes a sample station batch logicalc.
C.2.1.4 Standalone Stream Stages
Standalone mode is intended for a single stream to control a batch with
no interaction with any other streams or supervisory sequences. Table
C-5 shows the batch sequence stages for standalone streams.
Note: Standalone stream stages require the use of the System Editor
which is only available with the Config600 Pro software. For
more information about implementing standalone stream
stages, refer to How To 83.
The sequence stage logic is essentially the same as for the station, with
the addition of:
The Startup and Nominal stages can accept Nominal and Top-Off
commands to move them on to the next stage.
The Batch Complete and Re-Calc stages handle enabled user
stages.
Table C-5. Standalone Stream Batch Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Define command
1 WAIT SAMPLER Wait for the sampler to reset
2 BATCH DEFINED Halted: await Start command
4 BEGIN STARTUP Set the startup flowrate, wait for station flowrate > startup flowrate
5 IN STARTUP Wait for station total > startup volume
6 BEGIN NOMINAL Set the nominal flowrate, wait for station flowrate > nominal flowrate
7 IN NOMINAL Wait for station total > (specified – top-off) total
8 BEGIN TOPOFF Set the top-off flowrate, wait for station flowrate > top-off flowrate
9 IN TOPOFF Wait for station total > specified total
13 WAIT STREAMS CLOSE Wait for station flowrate = zero
15 BATCH COMPLETE Print report, return to Idle – wait for recalculation command if user
stages are selected
Hold (Suspend Batch)
10 BEGIN HOLD Suspend flow, wait for station flowrate = 0
11 IN HOLD Halted: await Start or Terminate command
Recalc Note: Only available if you select User Stages
17 WAIT RECALC CMND Halted: await Recalc or Terminate command
18 RECALCULATING Recalculating the totals
20 RECALC COMPLETE Halted: await Terminate command
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Stage Display Description
Terminate
19 TERMINATING Transfer the batch totals from current to previous, go to Idle
If user stages are enabled, a LogiCalc can be used to perform specific
recalculation functions. The folder C:\Users\<username>\Config600
3.3\lclib\batch includes a sample stream batch logicalc.
C.2.1.5 Supervised Stream Stages
Supervised mode is controlled either in conjunction with the S600+
station batch sequence or from a remote supervisory system. Table C-
6 shows the batch sequence stages for a supervised stream.
Table C-6. Supervised Stream Batch Sequence Stages
Stage Display Description
0 IDLE Halted: idle, await Define command
1 WAIT SAMPLER Wait for the sampler to reset
2 BATCH DEFINED Halted: await Start command
3 WAIT STREAMS START Wait for streams to start
4 BEGIN STARTUP Remain in Batch Monitor stage
5 IN STARTUP Remain in Batch Monitor stage
6 BEGIN NOMINAL Remain in Batch Monitor stage
7 IN NOMINAL Remain in Batch Monitor stage
8 BEGIN TOPOFF Remain in Batch Monitor stage
9 IN TOPOFF Remain in Batch Monitor stage
16 BATCH MONITOR Halted: await next stage from the supervisory system
13 WAIT STREAMS CLOSE Wait for station flowrate = zero
14 WAIT STREAMS END Wait for streams to return Idle
15 BATCH COMPLETE Print report, return to Idle
Hold (Suspend Batch)
10 BEGIN HOLD Suspend flow, wait for station flowrate = 0
11 IN HOLD Halted: await Start or Terminate command
Terminate
19 TERMINATING Wait streams Idle, go to Station Idle
C.2.2 Retrospective Batch Totals
The system applies retrospective totals adjustment at the stream.
Stream batching can run as a standalone (self contained) batch or as
part of a station (supervised) batch. Both methods support retrospective
K-factor or meter factor corrections at any stage during the batch after
flow has started.
Note: Standalone stream stages require the use of the System Editor
which is only available with the Config600 Pro software. For
more information about implementing standalone stream
stages, refer to How To 83.
By enabling user stages, you can also apply retrospective totals
adjustments after a stream batch completes and before it returns to the
Idle stage. This passes control to the Wait Recalc Command stage
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rather than the Batch Complete stage (at the station). The sequence
then halts at this stage until the Recalc command is received.
For example, if you modify the K-factor or meter factor after a prove,
the system adjusts each batch total as follows:
Adjusted total = batch total * ratio
Where:
ratio = old K-factor / new K-factor
or
ratio = new meter factor / old meter factor
or
ratio = GVC1 / GV1
where:
GVC1 = corrected gross volume for period 1.
GV1 = gross volume for period 1.
Further K-factor / meter factor changes do not invoke this correction
but the S600+ uses the latest value in subsequent totalisations.
Retrospective adjustment is not applied to Indicated Volume totals.
Note: This adjustment method is not valid for applications using K-
factor / meter factor linearisation because it is difficult to derive
an accurate historic K-factor / meter factor.
C.2.3 Batch Alarms
The system generates alarms at the following events:
Batching not permitted.
Pre-warning of batch approaching completion.
Batch complete.
C.2.4 Batch Ticket
Following is a sample batch ticket:
================================================================================
1 BATCH TICKET – STATION 1
PRINT DATE/TIME: 02/04/2021 06:28:48
(X)DELIVERY ( )RECEIPT TICKET 264
(X)OFFICIAL ( )UNOFFICIAL
( )RECALCULATED ( )ACCEPTED
1. BATCH NUMBER 16
2. TYPE OF LIQUID A CRUDE
3. METER CLOSING READING (DATE/TIME) 02/04/2021 06:28:45
4. METER OPENING READING (DATE/TIME) 02/04/2021 06:12:04
5. NET DELIVERY/RECEIPT TIME 0: 16 h : m
6. METER CLOSING READING IVOL 1072502 m3
7. METER OPENING READING IVOL 1068499 m3
8. IVOL 4002 m3
9. GUVOL 4002.320 m3
10. AVERAGE FLOW RATE 14394.0 m3/h
11. OBS DENSITY 750.0000 ! kg/m3
12. OBS TEMP 11.00 ! Deg.C
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Config600 Configuration Software User Manual
13. BASE DENSITY AT 15.0 Deg.C 750.0 ! kg/m3
14. AVERAGE WEIGHTED TEMPERATURE 1.00 Deg.C
15. AVERAGE WEIGHTED PRESSURE 5.00 barg
16. BS&W 60.000 ! %
17. BS&W CORRECTION FACTOR 60.000
18. NSVOL AT Deg.C 1604.130 Sm3
19. NSVOL AT 15.0 Deg.C 1604.130 Sm3
20. NETT MASS (METRIC) 1203.11 tonne
21. NETT MASS 2406.22 tonne
NON-NEGOTIABLE, NON-TRANSFERABLE
CHECKED FOR ___________________
BY: ____________________________________ DATE: ___________
WITNESSED
BY: ____________________________________ DATE: ___________
1 BATCH TICKET – STREAM 1
PRINT DATE/TIME: 02/04/2021 06:28:48
METER MANUFACTURER: METER MAN
METER MODEL: METER MODEL
METER SERIAL NUMBER: METER SERIAL NO
METER TAG NUMBER: METER TAG
METER SIZE: 0.00 mm
NOMINAL K-FACTOR: 100.0 pls/m3
PRIMARY FLOW COMPUTER: 00:A0:D8:F8:00:24
1. BATCH NUMBER 16
2. TYPE OF LIQUID A CRUDE
3. METER CLOSING READING (DATE/TIME) 02/04/2021 06:28:45
4. METER OPENING READING (DATE/TIME) 02/04/2021 06:12:04
5. NET DELIVERY/RECEIPT TIME 0: 16 h : m
6. METER CLOSING READING IVOL 1072502 m3
7. METER OPENING READING IVOL 1068499 m3
8. IVOL 4002 m3
9. AVERAGE FLOW RATE 14394.0 m3/h
10. GUVOL 4002.320 m3
11. AVERAGE METER FACTOR 1.2536
12. OBS DENSITY 750.0000 ! kg/m3
13. OBS TEMP 11.00 ! Deg.C
14. BASE DENSITY AT 15.0 Deg.C 750.0 ! kg/m3
15. AVERAGE WEIGHTED TEMPERATURE 1.00 Deg.C
16. AVERAGE WEIGHTED PRESSURE 5.00 barg
17. CTLM 0.9876
18. CPLM 1.0101
19. BS&W 60.000 ! %
20. BS&W CORRECTION FACTOR 60.000
21. CCFM 0.9975
22. CCFM BSW 0.9975
23. NSVOL AT Deg.C 1604.130 Sm3
24. NSVOL AT 15.0 Deg.C 1604.130 Sm3
25. NETT MASS (METRIC) 1203.11 tonne
26. NETT MASS 2406.22 tonne
NON-NEGOTIABLE, NON-TRANSFERABLE
CHECKED FOR ___________________
BY: ____________________________________ DATE: ___________
WITNESSED
BY: ____________________________________ DATE: ___________
================================================================================
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C.3 Batch Recalculation
Batch recalculation enables the recalculation of batch totals based on a
newly modified observed density, observed temperature, observed
pressure, meter temperature, meter pressure, or modified BS&W (for
crude oil). It should be noted that the recalculation of totals takes into
account the units and rounding option configured for the product.
When triggered by an operator-issued recalculation command, the
system recalculates the totals for the selected batch ticket according to
specific settings. You can run recalculation for a specific day for a
selected batch, for either the current batch or for a chosen historical
batch ticket. You can enter values for the density, temperature,
pressure, meter temperature, meter pressure and BS&W manually or
use the flow weighted average.
C.3.1 Displays
The following tables describe the displays associated with the batch
totals recalculation. Access the displays through the S600+ front panel
or web browser.
For station recalculations the menus can be found by navigating to
Operator>Station n> (where “n” is the station number). For stream
recalculations navigate to Operator>Station n> (where “n” is the
stream number).
The BCH CURR BASE DENS (Station), BCH CURR BS&W
(Station), BCH CURR RECALC (Station), BCH
CURR RESULTS (Station and Stream), BCH CURR MTR TEMP
(Stream) and BCH CURR MTR PRESS (Stream) menu locations
include the displays which deal with the current batch ticket.
The RECALL TICKET (Station), RECALL BASE DENS (Station),
RECALL BS&W (Station), RECALL RECALC (Station), RECALL
RESULTS (Station and Stream), RECALL MTR TEMP (Stream) and
RECALL MTR PRESS (Stream) menu locations include the displays
which deal with a recalled historic batch ticket.
Some of the displays behave differently although they are the same for
both current and recalled batch tickets. These differences are described
below. To distinguish between the CURRENT and the RECALL
displays, their descriptions were prefixed with C. and R., respectively.
Table C-7. BATCH CONTROL and RECALL TICKET Displays
Display Description
TICKET NUMBER Identifies the batch ticket the recalculation will be
performed on. The number must be a valid batch
ticket. If viewed from the BATCH CONTROL menu
this location indicates the number of the current/last
ticket and cannot be changed. If viewed from the
RECALL TICKET menu you can change the value of
this location to select the desired batch ticket for
which the calculations should be performed.
BATCH NUMBER Sets the operator entered batch number
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Display Description
DAY NUMBER Indicates the total number of days in the currently
selected batch ticket
OFFICIAL/ Determines whether this is an official or unofficial
UNOFFICIAL batch. Valid values are OFFICIAL (the BATCH
NUMBER increases by one) or UNOFFICIAL (the
BATCH NUMBER is 0). This must be set before
starting a batch. Found only a station level in the
BATCH CONTROL menu.
DELIVERY/ Determines whether this is a delivery or a receipt.
RECEIPT Values: YES, NO. This must be set before starting a
batch. Found only at station level in the BATCH
CONTROL menu.
Table C-8. BCH CURR BASE DENS and RECALL BASE DENS Displays
Display Description
BASE DENSITY Shows the flow weighted average value for the
(BATCH) selected batch.
Note: This value is found only at the station level.
RECALC BASE Sets the base density value that the system uses in
DENSITY recalculations. The system uses this value only if
you set the BASE DENSITY SOURCE field to
RECALC.
Note: This value is found only at the station level.
BASE DENSITY Sets the source for base density that the system
SOURCE uses for recalculations. Valid values are ORIGINAL
(use the flow weighted average as the source for the
base density) or RECALC (use the value in the
RECALC BASE DENSITY field as the source for
base density). The default is ORIGINAL.
Note: This value is found only at the station level.
BASE DENSITY Shows, for each day, the base density of the
(DAY NO.) selected batch.
Note: This value is found only at the station level.
Table C-9. STATION BCH CURR BS&W and RECALL BS&W Displays
Display Description
BS&W Shows the BS&W flow weighted average value for
(BATCH) the selected batch.
Note: This value is found only at the station level.
RECALC BS&W Sets the BS&W value that the system uses in
recalculations.
Note: This value is found only at the station level.
BS&W SOURCE Sets the source for BS&W that the system uses for
recalculations. Valid values are ORIGINAL (use the
flow weighted average) or RECALC (use the value in
the RECALC BS&W field).
Note: This value is found only at the station level.
BS&W (DAY NO.) Shows, for each day, the BS&W of the selected
batch.
Note: This value is found only at the station level.
Table C-10. STATION BCH CURR MTR TEMP and RECALL METER TEMP Displays
Display Description
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Display Description
MTR TEMP Shows the flow weighted average value for the
(BATCH) selected batch.
Note: This value is found only at the stream level.
RECALC MTR Sets the observed temperature value that the system
TEMP uses in recalculations.
Note: This value is found only at the stream level.
MTR TEMP Sets the source for the meter temperature that the
SOURCE system uses for recalculations. Valid values are
ORIGINAL (use the flow weighted average) or
MANUAL (use the value set in the RECALC MTR
TEMP field).
Note: This value is found only at the stream level.
MTR TEMP Shows, for each day, the meter temperature of the
(DAY NO.) selected batch.
Note: This value is found only at the stream level.
MTR PRESS Shows the flow weighted average value for the
(BATCH) selected batch.
Note: This value is found only at the stream level.
RECALC MTR Sets the meter pressure value that the system uses
PRESS in recalculations.
Note: This value is found only at the stream level.
MTR PRESS Sets the source for the meter pressure that the
SOURCE system uses for recalculations. Valid values are
ORIGINAL (use the flow weighted average) or
RECALC (use the value set in the RECALC MTR
PRESS field).
Note: This value is found only at the stream level.
MTR PRESS Shows, for each day, the meter pressure of the
(DAY NO.) selected batch.
Note: This value is found only at the stream level.
Table C-11. BCH CURR RECALC and RECALL RECALC Displays
Display Description
RECALC Enables the system to perform recalculation with the
COMMAND currently set values. Valid values are YES (enable)
and NO (disable).
ACCEPT Marks the current values as accepted for the
COMMAND selected batch. Valid values are ACCEPT (prevent
further recalculations) and IDLE (allow further
recalculations).
Note: Also a new Batch Ticket is generated which
indicates that the recalculated values have
been accepted.
RECALC DAY Shows the day of the selected batch for which the
recalculations will be performed.
Note: This value is found only at the station level.
DIAGNOSTIC Shows a diagnostic message for the batching and
recalculation functionality.
Table C-12. STATION/STREAM BATCH CURR RESULTS and RECALL RESULTS Displays
Display Description
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Config600 Configuration Software User Manual
Display Description
OBS DENSITY Shows the observed density for each day of the
selected batch ticket and the flow weighted average
value for the whole batch.
Note: This value is found only at the station level.
OBS TEMP Shows the observed temperature for each day of the
selected batch ticket and the flow weighted average
value for the whole batch.
Note: This value is found only at the station level.
OBS PRESS Shows the observed pressure for each day of the
selected batch ticket and the flow weighted average
value for the whole batch.
Note: This value is found only at the station level.
BS&W Shows the recalculated BS&W for each day of the
selected batch ticket and the recalculated flow
weighted average for the whole batch.
Note: This value is found at both the stream and
station levels.
BASE DENSITY Shows the recalculated base density for each day of
the selected batch ticket and the base flow weighted
average for the whole batch.
Note: This value is found only at the station level.
BATCH IVOL/ Shows the recalculated volume totals for the
GUVOL/GSVOL/ currently selected batch ticket. It should be noted
NSVOL/SWVOL that the recalculation of totals takes into account the
units and rounding option configured for the product.
Note: This value is found at both the stream and
station levels.
BATCH MASS/ Shows the recalculated mass totals for the currently
NMASS selected batch ticket. It should be noted that the
recalculation of totals takes into account the units
and rounding option configured for the product.
Note: This value is found at both the stream and
station levels.
TOTAL HOURS Indicates the duration in hours of the currently
selected batch.
Note: This value is found at both the stream and
station levels.
TOTAL MINUTES Number of minutes elapsed in addition to the TOTAL
HOURS location.
Note: This value is found at both the stream and
station levels.
FLOWING HOURS Number of hours during which there was flow for the
selected batch.
Note: This value is found at both the stream and
station levels.
FLOWING Number of minutes during which there was flow for
MINUTES the selected batch in addition to the FLOWING
HOURS location.
Note: This value is found at both the stream and
station levels.
IDLE HOURS Number of hours during which there was no flow for
the selected batch.
Note: This value is found at both the stream and
station levels.
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Display Description
IDLE MINUTES Number of minutes during which there was no flow
for the selected batch in addition to the IDLE
HOURS location.
Note: This value is found at both the stream and
station levels.
MTR DENSITY This set of displays shows the recalculated meter
density for each day of the selected batch ticket and
the recalculated flow weighted average for the whole
batch.
Note: This value is found only at the stream level.
MTR TEMP This set of displays shows the recalculated meter
temperature for each day of the selected batch ticket
and the recalculated flow weighted average for the
whole batch.
Note: This value is found only at the stream level.
MTR PRESS This set of displays shows the recalculated meter
pressure for each day of the selected batch ticket
and the recalculated flow weighted average for the
whole batch.
Note: This value is found only at the stream level.
BASE DENSITY This set of displays shows the recalculated base
density for each day of the selected batch ticket and
the recalculated flow weighted average for the whole
batch.
Note: This value is found only at the stream level.
C.3.2 Batch Ticket
The system generates a batch ticket at the beginning of a batch. The
system updates a ticket with new data and generates a new instance of
the ticket under the REPORTS>BATCH TICKET location when a
batch ends, when a recalculation occurs, or when you issue an Accept
command on a selected ticket.
Each ticket has a number you can use for recalling the ticket. This
number appears on the same row as the ()DELIVERY or ()RECEIPT
TICKET flags and can be read from a generated batch ticket.
Use the Recall Ticket option to recall the latest instance of the batch
ticket.
Note: Data copied from the meter contains values irrespective of
whether that meter has been flowing. These include (but are not
limited to) Average Meter Factor, Average K Factor, Average
Meter Density, CTLM, CPLM and CCFM.
Following is an example of a batch ticket.
================================================================================
1 BATCH TICKET – STATION 1
PRINT DATE/TIME: 02/04/2021 06:28:48
(X)DELIVERY ( )RECEIPT TICKET 264
(X)OFFICIAL ( )UNOFFICIAL
( )RECALCULATED ( )ACCEPTED
1. BATCH NUMBER 16
2. TYPE OF LIQUID A CRUDE
3. METER CLOSING READING (DATE/TIME) 02/04/2021 06:28:45
4. METER OPENING READING (DATE/TIME) 02/04/2021 06:12:04
5. NET DELIVERY/RECEIPT TIME 0: 16 h : m
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6. METER CLOSING READING IVOL 1072502 m3
7. METER OPENING READING IVOL 1068499 m3
8. IVOL 4002 m3
9. GUVOL 4002.320 m3
10. AVERAGE FLOW RATE 14394.0 m3/h
11. OBS DENSITY 750.0000 ! kg/m3
12. OBS TEMP 11.00 ! Deg.C
13. BASE DENSITY AT 15.0 Deg.C 750.0 ! kg/m3
14. AVERAGE WEIGHTED TEMPERATURE 1.00 Deg.C
15. AVERAGE WEIGHTED PRESSURE 5.00 barg
16. BS&W 60.000 ! %
17. BS&W CORRECTION FACTOR 60.000
18. NSVOL AT Deg.C 1604.130 Sm3
19. NSVOL AT 15.0 Deg.C 1604.130 Sm3
20. NETT MASS (METRIC) 1203.11 tonne
21. NETT MASS 2406.22 tonne
NON-NEGOTIABLE, NON-TRANSFERABLE
CHECKED FOR ___________________
BY: ____________________________________ DATE: ___________
WITNESSED
BY: ____________________________________ DATE: ___________
1 BATCH TICKET – STREAM 1
PRINT DATE/TIME: 02/04/2021 06:28:48
METER MANUFACTURER: METER MAN
METER MODEL: METER MODEL
METER SERIAL NUMBER: METER SERIAL NO
METER TAG NUMBER: METER TAG
METER SIZE: 0.00 mm
NOMINAL K-FACTOR: 100.0 pls/m3
PRIMARY FLOW COMPUTER: 00:A0:D8:F8:00:24
1. BATCH NUMBER 16
2. TYPE OF LIQUID A CRUDE
3. METER CLOSING READING (DATE/TIME) 02/04/2021 06:28:45
4. METER OPENING READING (DATE/TIME) 02/04/2021 06:12:04
5. NET DELIVERY/RECEIPT TIME 0: 16 h : m
6. METER CLOSING READING IVOL 1072502 m3
7. METER OPENING READING IVOL 1068499 m3
8. IVOL 4002 m3
9. AVERAGE FLOW RATE 14394.0 m3/h
10. GUVOL 4002.320 m3
11. AVERAGE METER FACTOR 1.2536
12. OBS DENSITY 750.0000 ! kg/m3
13. OBS TEMP 11.00 ! Deg.C
14. BASE DENSITY AT 15.0 Deg.C 750.0 ! kg/m3
15. AVERAGE WEIGHTED TEMPERATURE 1.00 Deg.C
16. AVERAGE WEIGHTED PRESSURE 5.00 barg
17. CTLM 0.9876
18. CPLM 1.0101
19. BS&W 60.000 ! %
20. BS&W CORRECTION FACTOR 60.000
21. CCFM 0.9975
22. CCFM BSW 0.9975
23. NSVOL AT Deg.C 1604.130 Sm3
24. NSVOL AT 15.0 Deg.C 1604.130 Sm3
25. NETT MASS (METRIC) 1203.11 tonne
26. NETT MASS 2406.22 tonne
NON-NEGOTIABLE, NON-TRANSFERABLE
CHECKED FOR ___________________
BY: ____________________________________ DATE: ___________
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WITNESSED
BY: ____________________________________ DATE: ___________
================================================================================
C.3.3 Recalculating Batches
The S600+ can store data for up to eight historic batches. When the
history is full, a new batch overwrites the oldest batch data. You
cannot recalculate a batch after it’s been overwritten, although you
may still be able to view its reports depending on your reports settings.
Each batch can hold up to 20 days of data; you can adjust this using
PCSetup. You can recall each batch in the history and adjust different
batch parameters, based either on a certain day or on the whole batch.
Each time you trigger a recalculation, the system generates a new batch
report that shows the recalculated data for the whole batch.
The system saves batch data on a per day basis. A day is considered to
start at the base time 1 hour and is 24 hours long. To change the base
time 1 hour, select System Settings on the top menu and then select
Report Setup on the left-hand side menu. Scroll to the BASETIME 1
display and change the value.
This section gives step by step descriptions of the batching and batch
recalculation procedures for the S600+. The batching procedure
described here refers to the Volume Load batch type, but most of the
steps apply to the other batch types, as well.
Configuring the To configure the settings for the next batch:
Next Batch
1. Select Operator from the top menu.
2. On the left side menu, select Station 1>Bch Stack.
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Figure C-8. Batch Configuration
3. Select Batch Slot 1.
4. Enter the PRODUCT NUMBER.
5. Enter the BATCH QUANTITY. Once this quantity has flowed
through the meter, the batch ends.
Note: Refer to section Batch Stack for further details about editing the
batch stack.
Starting a Batch To start a batch:
1. Select Operator from the top menu.
2. On the left side menu, select Station 1>Batch Control.
3. Scroll to the right until you see the BATCH TYPE, and set the
Status to VOL LOAD.
Note: You can only change the BATCH TYPE while the batch is
idle. It cannot be changed while the batch is running.
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Figure C-9. Volume Load
4. Under the same menu, navigate to the BATCH COMMAND
display and set its Status to BATCH DEFINED.
Note: Setting the status to BATCH DEFINED generates the Batch
Start report. You can view the report by selecting Reports on
the top menu and then selecting Batch Ticket on the left side
menu. This action also triggers a Load Started alarm. You
can check this by selecting Alarms on the top menu.
Figure C-10. Batch Defined
5. From the same display, select the START command. The status on
the STAGE NO display page changes to IN NOMINAL.
Note: Use of the START command is required only when the batch
type is either VOL LOAD or MASS LOAD. DIGIN,
INTERFACE, BASETIME, CONT VOL LOAD, and
CONT MASS LOAD batch types only need the DEFINE
command to start and run a batch.
Stopping a Batch You can stop a VOL LOAD batch type either manually or
automatically. To stop the batch at any time, use the TERMINATE
command:
1. Select Operator from the top menu.
2. On the left side menu, select Station 1>Batch Control.
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3. On the BATCH COMMAND display change the status to
TERMINATE.
4. For the batch to stop automatically, the REQUIRED QUANTITY
must be achieved.
Note: The end of a batch generates a BATCH END ticket. To view
the ticket, click Reports on the top menu and the click Batch
Ticket on the left-hand side menu. Additionally, the end of a
batch triggers a Load Complete alarm. You can check this by
clicking on Alarms on the top menu.
Viewing Batch To view information about the running batch, select Operator on the
Information top menu. Select Station 1 on the left side menu to view the Batch
Control, Bch Curr Base Ds, Bch Curr Bs&W, Bch Curr Recalc,
and Bch Curr Results menus. These menus provide information
regarding the current running batch or the last stopped batch.
Figure C-11. Batch Information
To review data about historical batches, use the Recall Ticket, Recall
Base Dens, Recall Bs&W, Recall Recalc, and Recall Results menus.
You can find these menus be selecting Operator > Station 1. To see
data for a batch, click on Recall Ticket. Go to the TICKET
NUMBER display and change the value to the ticket number you wish
to review. All the Recall menus update with information about the
recalled ticket.
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Figure C-12. Batch Information
You can find the same menus at stream level as well.
Notes:
To get a ticket number, select Reports on the top menu and access
the Batch Ticket menu on the left hand side menu. Choose a report
and on the header of the report you can see the ticket number next
to the RECEIPT TICKET flag.
Both the Btch Curr and the Recall menus have a similar layout.
The Bch Control/Recall Ticket menus provide information about
ticket number, batch number, the number of days elapsed since the
start of the batch and the ACCEPT command.
The Bch Curr Base Dens/Recall Base Dens, Bch Curr
Bs&W/Recall Bs&W, Bch Curr Mtr Temp/Recall Mtr Temp,
Bch Curr Mtr Press/Recall Press menus show information about
input batch parameters such as BASE DENSITY, BS&W,
METER TEMPERATURE and METER PRESSURE. The data
is stored as a weighted average and is displayed on a per day basis.
You can also change the values of any of these parameters to issue
a recalculated batch ticket.
The Bch Curr Recalc/Recall Recalc menus include the RECALC
COMMAND, the ACCEPT COMMAND, the RECALC DAY and
the DIAGNOSTIC display. These are used when performing a
recalculation on the current or a historic batch ticket.
The Bch Curr Results/Recall Results menus show information
about the batch, such as quantities accumulated during the batch or
recalculated quantities and the duration of the batch.
Recalculating a To recalculate a current batch:
Current Batch
1. Select Operator on the top menu.
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2. Select Station 1>Batch Control on the left-hand side menu. The
TICKET NUMBER display shows the ticket number of the
current running batch or of the previously stopped batch, if no
batch is running now.
Figure C-13. Ticket Number
3. Select Bch Curr Recalc on the left side menu and scroll to the
RECALC DAY display. Select the day you wish to recalculate
(the example uses Day 2).
Note: If the current batch is running you cannot recalculate
either the current day or the whole batch.
Figure C-14. Recalculate Day
4. To recalculate the batch with a new base density for day 2, go to
the Operator menu, select Bch Curr Base Dens, and scroll to the
BASE DENSITY (DAY NO) displays. This shows the original
value for the base density on a given day or for the whole batch.
5. Scroll to the BASE DENSITY SOURCE display and change the
status from ORIGINAL to RECALC.
6. To change the base density, scroll to the RECALC BASE
DENSITY display and enter a new value.
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Figure C-15. Recalculate Base Density
7. Select Bch Curr Recalc on the left side menu. and scroll to the
RECALC COMMAND display.
8. Set the status to YES. This triggers a recalculation on the selected
batch with the changed parameter. A new batch ticket is triggered,
reflecting the changes for the whole batch. The displays under the
Bch Curr menus update with the new data. That is, the density on
the selected day match the one we’ve entered previously, and the
volumes for that day are recalculated. The totals for that batch
update correspondingly.
Figure C-16. Recalculate Command
Note: Perform steps 1 through 8 for any of the other parameters
which can be modified.
Recalculating To recalculate an historic batch:
an Historic Batch
Note: This procedure assumes that at least one batch is available in
batch history.
1. To recalculate a historic batch ticket, you need the batch ticket
number. To get the batch ticket number, go to Reports on the top
menu and access Batch Ticket on the left side menu. Choose a
report. The header of the report displays the ticket number next to
the RECEIPT TICKET flag.
2. Go to Operator on the top menu, then Station 1 on the left side
menu and click on Recall Ticket. On the TICKET NUMBER
display enter the batch ticket number from the batch ticket. Once
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you’ve entered the ticket number the Recall displays updates with
the data particular to that ticket.
Figure C-17. Recall Ticket Number
3. Go to the Recall Recalc menu and scroll to the RECALC DAY
display. Select the day to recalculate. This example selects day two
and recalculates the batch with an new base density for day two.
Note: If the batch you’ve recalled is running you cannot
recalculate either the current day or the whole batch.
Figure C-18. Day Selection
4. To see the original value for the base density on a given day or for
the whole batch, go to Operator > Station 1 > Recall Base
Density and scroll to the BASE DENSITY (DAY NO.) displays.
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Figure C-19. Base Density Display
5. Scroll to the BASE DENSITY SOURCE display and change the
status from ORIGINAL to RECALC.
6. To change the base density, scroll to the RECALC BASE
DENSITY display and enter a new value.
Figure C-20. Base Density Display
7. Select Operator > Station 1 > Recall Recalc and set the status on
the RECALC COMMAND display to YES. This triggers a
recalculation on the selected batch with the changed parameter. A
new batch ticket will be triggered, reflecting the changes for the
whole batch. The displays under the Recall menus update with the
new data. That is, the density on the selected day will match the
one we’ve entered previously and the volumes for that day will be
recalculated. The totals for that batch update correspondingly.
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Figure C-21. Base Density Display
Note: Perform steps 1 through 7 for any of the other parameters
which can be modified.
C.4 Flow Switching
Flow switching is a station-based function that the batching process
uses. In a standalone mode, flow switching determines how many
streams are required to flow in order to maintain a required overall
flowrate, depending on the availability of each stream.
If a stream fails, the stream can be closed and a new available stream
given its remaining total.
Regulating flow is achieved by passing flowrate setpoints to the
streams to control flowrate using PID control to drive flow control
valves.
Note: Station flow switching calculations require that you configure
stream flow switching calculations.
C.4.1 Station Flow Switching Setup
Flow switching settings define the method and parameters to determine
which streams should open and close. You can set up flow switching
for a station and then disable it until you need this option.
1. Select Flow Switching from the hierarchy menu. The Flow
Switching screen displays.
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Figure C-22. Station Flow Switching screen
2. Complete the following fields.
Field Description
Enabled Disables flow switching for the station. The
default is checked (flow switching is Enabled).
Algorithm Sets the algorithm to open and close streams.
The default is 1.
Flowrate Setpoint Sets, if applicable, the required station
flowrate.
Loading Units Identifies whether the Measured Flowrate is
Mass (=1) or Volume (=0) units. The default is
Volume.
Auto Close First Identifies whether to close highest priority
stream first (checked) or to close lowest
priority stream first.
Note: This does not apply to Algorithm 1.
Manually Open Opens the first stream manually if selected.
First
Manually Close Closes the last stream manually if selected.
Last
Deviation Time Sets the minimum time the flowrate must be
above or below the limit before automatically
opening or closing a stream.
Post Move Time Sets a delay time after opening or closing a
valve before moving to the monitor flow stage.
3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
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C.4.2 Stream Flow Switching Setup
Flow switching settings define the priorities and number of valves
present, as well as control loop specifics. You can set up flow
switching for a stream and then disable it until you need this option.
1. Select Flow Switching from the hierarchy menu. The Flow
Switching screen displays.
Figure C-23. Stream Flow Switching screen
2. Complete the following fields.
Field Description
Priority Sets the priority of the stream. The higher the
number, the higher the stream’s priority. For
example, 2 has priority over 1, and 3 has
priority over 2. The default is 1.
Number of Valves Sets the number of valves the stream
controls. The default is 2.
Disabled Disables flow switching for the selected
stream. The default is unchecked (flow
switching is disabled).
Setpoint Sets, if applicable, the ideal flowrate required
on the selected stream.
PID Loop Identifies the PID loop used to control the
flowrate of the selected stream. Click ▼ to
display all valid options. The default is I/O 01
PID CNTRL 1.
Note: Define flowrate band settings for each
stream on the Flowrate screen.
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3. Click in the hierarchy menu when you finish defining settings. A
confirmation dialog displays.
4. Click Yes to apply your changes. The PCSetup screen displays.
C.4.3 Flow Switching Algorithms
This section details flow switching algorithms, which provide
alternative rules for deciding which streams to use:
Algorithm 1 compares the stream flowrate against its low/high
limits.
Algorithm 2 compares the station flowrate against the summated
low/high limits.
Algorithm 3 compares the station flowrate setpoint against the
summated low/high limits.
Algorithm 4 is the same as algorithm 3 and also distributes a
setpoint to each open stream to spread the flowrate evenly.
Algorithm 1 For each open stream, the system compares the observed flow rate
against the low and high bands. If the lowest priority stream’s flow rate
is less than its low band for the specified Deviation Time and more
than one stream is online, the stream closes. If only one stream is
online, flow switching takes no action.
If the lowest priority stream’s high band is exceeded for the specified
Deviation Time and at least one other stream is available for opening,
the flow switching then opens the available highest priority stream. If
no stream is available for opening, an alarm occurs but flow switching
performs no switching actions.
This algorithm requires you to carefully initialize the stream low and
high bands to avoid continuously switching between open and close
stages.
Sample settings could include:
Stream 1: low band = 150 m3/hr, high band = 300 m3/hr
Stream 2: low band = 140 m3/hr, high band = 280 m3/hr
Stream 3: low band = 150 m3/hr, high band = 300 m3/hr
These settings then set the ranges:
One online stream has the range 150 to 300 m3/hr
Two online streams have the range 290 to 580 m3/hr
Three online streams have the range 440 to 880 m3/hr
Algorithm 2 This algorithm uses the stream low and high bands but compares the
station observed flow rate against the current operating range (that is,
the summated low and high bands of the online streams).
If the observed station flow is less than the summated low range for the
specified Deviation Time and two or more streams are open,
Config600 closes the lowest priority open stream. If only one stream is
online, Config600 takes no action.
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If the observed station flow is greater than the summated high range
for the specified Deviation Time and another stream is available for
opening, Config600 opens the highest priority available stream. If no
stream is available for opening, an alarm occurs but Config600
performs no switching actions.
Algorithm 3 This algorithm uses the stream low and high bands but compares the
station flow rate setpoint against the current operating range (that is,
the summated low and high bands of the online streams).
If the station flow setpoint is less than the summated low range for the
specified Deviation Time and two or more streams are open,
Config600 closes the lowest priority open stream. If only one stream is
online, Config600 performs no actions.
If the station flow setpoint is greater than the summated high range for
the specified Deviation Time and another stream is available for
opening, then Config600 opens the highest priority available stream. If
no stream is available for opening, an alarm occurs but Config600
performs no switching actions.
Algorithm 4 This algorithm is the same as Algorithm 3, but adds the ability to
distribute the flow rate setpoint across the online streams.
Having determined the streams that should be open, Config600 uses
the following formula for the distribution of the flow setpoint to each
open (or opening) stream:
Station offset is the station setpoint minus (sum of low bands of
streams to be opened).
Station span is the (sum of high bands of streams to be opened)
minus (sum of low bands of streams to be opened).
For each open (or opening) stream:
Stream span is stream high band minus low band.
Stream setpoint is stream low band plus (station offset / station
span) multiplied by stream span.
The following example uses the cited parameters, a setpoint of 350
m3/hr, and streams 1 and 2 are open;
For stream 1, low band = 150 m3/hr and high band = 300 m3/hr.
For stream 2, low band = 140 m3/hr and high band = 280 m3/hr.
Station offset is 350 - (150+140) = 60.
Station span is (300+280) - (150+140) = 290.
Stream 1 span is 300 – 150 = 150.
Stream 1 setpoint is 150 + (60 / 290) * 150 = 181 m3/hr.
Stream 2 span is 280 – 140 = 140.
Stream 2 setpoint is 140 + (60 / 290) * 140 = 169 m3/hr.
Based on this, the station downloads a value of 181 m3/hr to the
setpoint for stream 1 and 169 m3/hr to the setpoint for stream 2.
Flow Switching Stages You associate a station with a stream using the stream flow switching
configuration table, which means that the stream shares a number with
the station (displayed as Station No). This enables you to dynamically
allocate a single stream to different loads.
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Prior to performing stage handling, flow switching performs a set of
calculations to determine:
The number of streams open for each station.
The number of streams still available for opening.
The highest priority stream for opening (algorithm-dependent).
The highest priority stream for closing (algorithm-dependent).
The number of open streams.
The number of streams still available for opening.
For each station, the flow switching stage assumes one of the following
values, remaining in that stage until an event occurs.
Display Description
IDLE On issue of the Start-up command:
If no streams are open and at least one stream is
available, proceed to Open First Stream.
If at least one stream is on line then proceed to Monitor
Flow.
MONITOR On issue of the Shutdown command, proceed to
FLOW Shutdown.
On issue of the ESD command, proceed to Emergency
Shutdown.
Invoke the configured switching algorithm (this may
invoke a change of stage number).
OPEN 1ST If the manual Open First Stream parameter is not set,
STREAM issue Line Open command to the stream marked for
opening.
On issue of the Shutdown command, proceed to
Shutdown.
On issue of the ESD command, proceed to Emergency
Shutdown.
When the stream has opened, proceed to Post Open
Delay.
OPEN Issue Line Open command to the stream marked for
STREAM opening.
On issue of the Shutdown command, proceed to
Shutdown stage.
On issue of the ESD command, proceed to Emergency
Shutdown.
When the stream has opened, proceed to Post Open
Delay.
CLOSE Issue Line Close command and zero the flow rate
STREAM setpoint for the stream marked for closing.
On issue of the Shutdown command, proceed to
Shutdown.
On issue of the ESD command, proceed to Emergency
Shutdown.
When the stream has closed, proceed to Post Close
Delay.
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Display Description
CLOSE LAST If the manual close last stream parameter is not set
STREAM then issue line close command and zero the flow rate
setpoint for the stream marked for closing.
On issue of the shutdown command, proceed to
Shutdown.
On issue of the ESD command, proceed to Emergency
Shutdown.
When the stream has closed, proceed to Delay after
Closing.
POST OPEN On issue of the Shutdown command, proceed to
DELAY Shutdown.
On issue of the ESD command, proceed to Emergency
Shutdown.
On expiration of the delay timer, proceed to Monitor
Flow.
POST On issue of the shutdown command, proceed to
CLOSE Shutdown stage.
DELAY On issue of the ESD command, proceed to Emergency
Shutdown stage.
On expiration of the delay timer, if all streams are now
closed, proceed to Idle else proceed to Monitor Flow.
SHUTDOWN On issue of the Startup command, proceed to Monitor
Flow
On issue of the ESD command, proceed to Emergency
Shutdown.
Issue Line Close command and zero the flow rate
setpoint for the next stream marked for closing.
When the marked stream closes:
If there is only one more stream to close then proceed
to Close Stream, else
Repeat this stage until there is only one stream left to
close.
EMERGENCY At issue of the Startup command, proceed to Monitor
SHUTDOWN Flow.
Issue Line Close command and zero the flow rate
setpoint for all the open streams. When all streams are
closed, proceed to Idle.
C.4.4 Alarms
Flow switching does not raise any alarms.
C.5 Batch Stack
Batching allows you to configure and edit a stack of 16 products,
called a “batch stack.” Each batch stack element is called a “batch slot”
and each batch slot holds the relevant information for batching
(product number, batch ID, customer number, batch type, meter type,
quantities, and flowrates).
A batch slot is considered empty or undefined if the product number is
not set (that is, the product number is zero).
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Each time a batch starts, the system copies information from data in
stack position #1 and uses it in the batching logic. The first batch slot
is then deleted and the rest of the slots advance one position. This is
“advancing the stack.” As a result, after the batch starts, the first slot
element contains the data for the next batch.
When the system advances the stack, it ignores empty or undefined
batch slots and uses the first defined slot it encounters.
If the batch is continuous, when the batch ends the system
automatically advances the batch stack and copies the next element so
that the data can be used for the next batch. Advancing a continuous
volume load or mass load batch is done only if the required quantity
for the next product is non-zero. If the required quantity for the next
batch stack slot is zero, the batch stops and an alarm occurs to mark
that the batch stopped.
A volume or mass load batch cannot start if there is no required
quantity, and the system will reject the start command. For a batch
stack of only one product, regardless of the batching type, advancing is
not performed. The defined slot is not deleted when starting or
restarting a batch and the data defined in that slot is used for all
batches. However, the data is copied every time a start or restart is
performed. This allows you to edit the slot information.
If you select batching when creating a configuration file, the objects
needed for the batch stack are added by default, but they are not
initialised. Batching will not work until the batch stack slots are
configured, and all batch commands will be rejected.
You can configure the batch stack slots four different ways: through
the Batch Stack screen in the PCSetup Editor, by directly editing the
configuration file through System Editor, at run-time from the front
panel of the S600+, and at run-time from the Webserver.
C.5.1 Configuring the Batch Stack Through the PCSetup Editor
The Batch Stack screen in the PCSetup Editor allows you to configure
batch slots. You can edit the parameters of a batch slot, delete a batch
slot entirely, or copy the parameters of a batch slot to another slot in
the stack.
To configure the Batch Stack through the PCSetup Editor:
1. Select Batch Stack from the hierarchy menu. The Batch Stack
screen displays.
Note: The screen below shows available fields for all options in
the Actions pane.
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Figure C-24. Batch Stack
2. Click ▼ to select the batch slot you want to change. The Action
pane displays.
3. To delete the selected batch slot, select Delete in the Action pane
and click Ok to delete the selected batch slot. The system displays
a confirmation screen. Click Yes to delete the batch slot.
4. To copy parameters from the selected batch slot to another, select
Copy to in the Action pane, click ▼ to select the batch slot to
which the parameters are copied, and click Ok. The system
displays a confirmation screen. Click Yes to copy the batch slot.
5. To modify parameters for the selected batch, select Edit. The
Batch Slot Editor displays.
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6. Complete the following fields:
Field Description
Slot This read-only field displays the number of the
currently selected batch slot.
Batch id Sets the Batch ID for the selected batch slot.
Valid values are 0 through 65535.
Meter type Determines whether this is a delivery or a
receipt. Possible values are:
RECEIPT The batch is a receipt.
DELIVERY The batch is a delivery.
Batch type Determines whether this is an official or
unofficial batch. Possible values are:
UNOFFICIAL The BATCH NUMBER is 0.
OFFICIAL The BATCH NUMBER
increases by 1.
Product number Sets the product number used by the selected
batch slot. Valid values are 1 through 16.
Customer Sets the customer number for the selected
batch slot. Valid values are 0 through 65535.
Batch Sets the total quantity of the batch.
Start Sets the start quantity of the batch. The
system uses the flow rate set in the Start flow-
rate field at the beginning of the batch until this
quantity is met.
Top-off quantity Sets the top-off quantity of the batch. The
system uses the flow rate set in the Top flow-
rate field for the remainder of the batch when
this quantity is remaining.
Start flow-rate Sets the flow rate the system uses at the start
of the batch until the quantity set in the Start
field is met.
Nominal Sets the nominal flow rate for the selected
batch slot. The nominal flow rate is used after
Start flow rate and before the Top flow-rate.
Quantities and Flowrates are always positive
values.
Top flow-rate Sets the flow rate the system uses at the end
of the batch when the quantity set in the Top-
off quantity field is remaining. Quantities and
Flowrates are always positive values.
Pre-alarm Sets a percentage of the entire batch amount
that, when reached, raises an alarm. Valid
values are 0% to 100%.
7. Click Save to apply your changes.
C.5.2 Configuring the Batch Stack with the System Editor
When you use the System Editor to configure the batch stack, it is
recommended that you first define all the data – batch ID, product
number, customer number, quantities, flowrates, and pre-alarm
percentage – for each slot.
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1. Select Start > Programs > Config600 3.3 > System Editor.
2. Select Station X > KPINTARR.
3. Double-click STN0X NEXT PRODUCT and edit Fields 1 through
16 for the corresponding batch stack slots. This array holds the
product type of each stack slot. Valid values are 0 through 16.
Values 1 through 16 define correct product types. If using product
number 0, the slot is considered as undefined.
4. Select OK to save changes.
5. Double-click STN0X NEXT CUST and edit Fields 1 through 16
for the corresponding batch stack slots. This array holds the
Customer number for each stack slot. Valid values are 0 through
65535.
6. Select OK to save changes.
7. Double click STN0X NEXT BATCH ID and edit Fields 1 through
16 for the corresponding batch stack slots. This array holds the
Batch ID for each stack slot. Valid values are 0 through 65535.
8. Select OK to save changes.
9. Double-click STN0X MTR TYPE and edit Fields 1 through 16 for
the corresponding batch stack slots. This array holds the Meter
Type for each stack slot. Valid values are 0 and 1.
10. Select OK to save changes.
11. Double-click STN0X BCH TYPE and edit Fields 1 through 16 for
the corresponding batch stack slots. This array holds the Batch
Type for each stack slot. Valid values are 0 and 1.
12. Select OK to save changes.
13. Select Station X > KPREALARR.
14. Edit the fields of arrays STN0X START QTY, STN0X REQD
QTY, STN0X TOP QTY, STN0X F/R START, STN0X F/R
NOMINAL, STN0X F/R TOPOFF, and STN0X PRE ALARM
to edit the properties corresponding to (in order): Start quantity,
Required quantity, Top-off quantity, Start flowrate, Nominal
flowrate, Top-off flowrate, Pre-alarm percentage.
Valid values for STN0X PRE ALARM are between 0.0 and 100.0
while values for all of the other arrays should be positive.
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Figure C-25. Config600 System Editor (1)
Figure C-26. Config600 System Editor (2)
C.5.3 Configuring the Batch Stack through the Front Panel Display
1. Navigate to OPERATOR > STATION X > BCH STACK.
2. The display shows all the batch stack slots in numerical order.
Press the Left and Right keys to navigate through the slots.
BATCH SLOT 2
BATCH ID 43
PRODUCT 3
D LUBE OILS
EXIT
*
Figure C-27. Batch Slots
3. Press CHNG to edit the selected slot.
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1. MOVE TO TOP
2. MOVE TO SLOT
3. MOVE DOWN
4. INS BCH
5. INS BCH TO SLOT
6. COPY TO SLOT
7. EDIT SLOT
8. DELETE SLOT
Figure C-28. Slot Editing Options
4. Press the number key that corresponds to the action you want to
perform.
C.5.4 Slot Edit Commands (Front Panel Display)
The slot edit commands you can access through the Front Panel
Displays have the following functions:
MOVE TO TOP / MOVE DOWN
These commands move the stack slot up and down by one slot,
respectively. If you are editing the first slot, the system disables the
MOVE TO TOP command; if you are editing the last slot, the
system disables the MOVE DOWN command.
MOVE TO SLOT
Select MOVE TO SLOT to access a display that enables you to set
the destination slot. When moving a slot, if the destination slot
number is smaller than the source slot number, the system moves
the source up the stack, to the destination slot. All slots from the
destination slot to the source slot are moved down one position and
the source slot is copied over the destination slot. Similarly, if the
destination slot number is greater than source slot number, the
system moves the source down in the stack, to the destination slot.
All slots from the source to the destination are moved up one
position and the source slot is copied over the destination slot. For
example, if you have a batch stack slot order of 1, 2, 3, 4, 5, 6, and
you move slot 6 to slot 3, the resulting batch stack slot order would
be 1, 2, 6, 3, 4, 5.
INS BCH / INS BCH TO SLOT
The system disables these commands if the batch stack is full.
When you select INS BCH TO SLOT the system displays a screen
that changes the slot in which the data is inserted:
ENTER SLOT NUMBER:
VALUE:
14
ENTER - NEXT
CLEAR - CANCEL
Figure C-29. Insert Batch Command
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Following this screen or selecting INS BCH TO SLOT you are
taken to a succession of screens where you can change the data
(batch ID, meter type, batch type, product number, customer
number, batch quantity, start quantity, top-off quantity, start
flowrate, nominal flowrate, top-off flowrate, and pre-alarm
percentage) for the new slot. Press ENTER to move to the next
screen; press LEFT to return to the previous screen.
BATCH ID METER TYPE BATCH TYPE
VALUE: VALUE: VALUE:
12345 * RECEIPT * OFFICIAL *
ENTER - NEXT ENTER - NEXT ENTER - NEXT
CLEAR - CANCEL CLEAR - CANCEL CLEAR – CANCEL
PRODUCT NUMBER CUSTOMER NUMBER BATCH QUANTITY
VALUE: VALUE: VALUE(m3):
1 * 12345 * 0.0000 *
ENTER - NEXT ENTER - NEXT ENTER - NEXT
CLEAR - CANCEL CLEAR - CANCEL CLEAR - CANCEL
START QUANTITY TOP-OFF QUANTITY START FLOWRATE
VALUE(m3): VALUE(m3): VALUE(m3/h):
0.0000 * 0.0000 * 0.0000 *
ENTER - NEXT ENTER - NEXT ENTER - NEXT
CLEAR - CANCEL CLEAR - CANCEL CLEAR - CANCEL
NOMINAL FLOWRATE TOP-OFF FLOWRATE PRE-ALARM PERCENTAGE
VALUE(m3/h): VALUE(m3/h): VALUE(%):
0.0000 * 0.0000 * 0.0000 *
ENTER - NEXT ENTER - NEXT ENTER - NEXT
CLEAR - CANCEL CLEAR - CANCEL CLEAR - CANCEL
Each of these displays shows the current value of the field. Press
CHNG to access a screen showing the current value and the range
limits, and where you can insert a new value using the numerical
keys. The LEFT key works as backspace, deleting one character at
a time.
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Each data field has its own specific entry limits: Batch ID and
Customer number range is 0 to 65535; Product number and batch
slot range is 1 to 16; Quantities and Flowrates are always positive
values, Pre-alarm percentage range is 0 to 100%. If you enter a
value which is out of the valid range for the respective field, the
system displays an error message and returns you to the screen
showing the current value of the field.
Press ENTER to accepts the new data; press CLEAR to abort a
data change. After you press ENTER or CLEAR, the system
returns you to the screen, showing the field you edited.
CURRENT VALUE:
0.00
%
LIMITS OF ENTRY:
100.000
0.000
ENTER NEW VALUE:
54.23
Figure C-30. Entering Data
CURRENT VALUE:
0.00
%
LIMITS OF ENTRY:
100.000
0.000
ENTER NEW VALUE:
ABORTED
Figure C-31. Pressing CLEAR
CURRENT VALUE:
0.00
%
LIMITS OF ENTRY:
100.000
0.000
OUT OF RANGE
Figure C-32. Input out of Range
Press ENTER in the last screen (Pre-alarm percentage) to accept
the data entered in the previous screens.
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If you have selected INS BCH, the system accepts data to the next
free slot in the batch stack. That is, if the next free slot is slot
number 14, after you complete all the steps to insert a batch slot
and press ENTER, the system saves data in slot number 14.
If you select INS BCH TO SLOT and the slot in which you want
to insert data is not empty, the system moves all the slots following
that slot towards the first empty slot by one position, filling up the
first empty slot in the stack, in order to prevent the loss of non-
empty batch stack slots. For example, if the batch stack slots 1
through 10 are defined and you want to insert a batch slot to slot
number 5, the system moves slots 5, 6, 7, 8, 9 and 10 down one
position (to positions 6, 7, 8, 9, 10 and 11) and places the data
entered in the INS BCH TO SLOT procedure in slot number 5.
Pressing CLEAR at any time in the screen succession displays a
confirmation screen, verifying that you want to abort the insert for
the new batch slot. Aborting takes you back to the batch stack slot
screens.
ARE YOU SURE YOU
WISH TO ABORT?
ENTER - ABORT
CLEAR - CANCEL
Figure C-33. Abort Confirmation Screen
If a batch has started and it advances while you are editing the data
in the screen sequence, when you press ENTER in the last screen
the system displays an error message showing that the batch stack
has advanced. The system then discards all the changes.
BATCH STACK ADVANCE
WHILE EDITING
CHANGES DISCARDED
PRESS ANY KEY
TO CONTINUE
Figure C-34. Changes Discarded Message
COPY TO SLOT
When you select this option, the system displays a screen where
you can enter the destination slot:
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COPY SLOT 4
RANGE 1..16
5
ENTER - ACCEPT
CLEAR - CANCEL
Figure C-35. Copy to Slot
If the destination slot is not empty, the system displays a
confirmation screen and gives you the option to overwrite the
destination slot. If you choose not to overwrite the destination slot,
the system makes no changes.
COPY TO SLOT 5
SLOT IS NOT EMPTY
OVERWRITE DATA?
ENTER - ACCEPT
CLEAR - CANCEL
Figure C-36. Confirmation Screen
EDIT SLOT
When you select this option, the system displays a screen sequence
that enables you to change the data of the batch slot. The
succession of displays and functionality is identical to the one for
the INS BCH command. Please see the section describing the INS
BCH command for details on functionality. When you press
ENTER at the last screen of the sequence (Pre-alarm percentage),
the system stores the new data in the selected batch slot without
displaying a confirmation screen.
If a batch has started and it advances while you are editing the data
in the screen sequence, when you press ENTER in the last screen,
the system displays an error message indicating that the batch stack
has advanced. The system then discards all the changes.
BATCH STACK ADVANCED
WHILE EDITING
CHANGES DISCARDED
PRESS ANY KEY
TO CONTINUE
Figure C-37. Changes Discarded
DELETE SLOT
When you select this option the system displays a screen prompting
you to confirm the deletion of the selected slot:
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DELETE SLOT 5
ENTER - ACCEPT
CLEAR - CANCEL
Figure C-38. Delete Confirmation
When deleting a slot, if there are valid slots in the batch stack after
the deleted slot, the system advances the remaining valid batch
slots one position in the batch stack. For example, if the first ten
slots are configured and you delete slot number 4, the system
moves slots 5 to 10 up one position so that slot 5 moves to slot 4,
slot 6 moves to slot 5, and so on.
If there is a continuous batch running (volume load or mass load)
and there is only one batch slot defined, the system disables the
DELETE command.
C.5.5 Configuring the Batch Stack from the Webserver
1. Navigate to OPERATOR > STATION X > BCH STACK.
2. Navigate to the batch slot you wish to edit.
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Figure C-39. Batch Slots
3. Select EDIT; the system displays a page showing the edit options
for the selected slot:
Figure C-40. Slot Editing Options
4. Press the numeric keys corresponding to the command you wish to
perform.
C.5.6 Slot Edit Commands (Webserver)
The slot edit commands you can access through the Webserver have
the following functions:
MOVE TO TOP / MOVE DOWN / MOVE TO SLOT
Select any of these options and click OK to move the slot is moved
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to the top of the batch stack, to move the slot down by one position,
or to move the slot to a specific location (as defined in the MOVE
TO SLOT field).
Whenever you move a slot, the system does not lose o overwrite
data. If the number of the destination slot is smaller than the
number of the source slot, the source moves up in the stack, to the
destination slot. All slots from the destination slot to the source slot
move down one position and the system copies the source slot over
the destination slot. If the number of the destination slot is greater
than the number of the source slot, the system moves the source
down in the stack, to the destination slot. All slots from the source
to the destination move up one position and the system copies the
source slot over the destination slot. For example, you have a batch
stack slot order of 1, 2, 3, 4, 5, 6, and you move slot 6 to slot 3, the
resulting batch stack slot order would be 1, 2, 6, 3, 4, 5.
The system validates the text field which contains the destination
slot. If the value is not the correct range (1 to 16), the system
displays an error message below the OK and CANCEL buttons and
resets the text field to the default value, which is the slot number of
the selected slot.
If you select the first slot in the batch stack, the system disables the
MOVE TO TOP command. If you select the last slot in the batch
stack, the system disables the MOVE DOWN command.
INS BCH / INS BCH TO SLOT
When you select this option, you enter the slot number where the
new slot will be inserted in the text field next to the command
name.
After you click OK, the system displays another pages with all the
data that needs to be edited for a new slot. All the text fields
(except the SLOT NUMBER) are pre-loaded with default values.
The system disables these two commands if the batch stack is full
(that is, all 16 slots are defined).
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When you select INS BCH, the system disables the SLOT
NUMBER text field and sets it to the number of the next free slot
in the batch stack.
When you select INS BCH TO SLOT, the system displays the
value entered on the previous page in the SLOT NUMBER text
field and enables it for editing.
The system performs range checks on all data, according to each
field’s specific entry limits: Batch ID and Customer number range
is 0 to 65535; Product number and batch slot range is 1 to 16;
Quantities and Flowrates are always positive values; and Pre-alarm
percentage range is 0 to 100%.
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When you press OK, if at least one of the fields is out of range, the
system displays an error message (“Error – data out of range”) on
the bottom of the screen. Additionally, the system highlights those
fields in orange and resets them to 0.0.
If the batch stack advances while you are inserting a new batch, the
system displays an error indicating that the batch stack has
advanced. The system then discards all changes.
COPY TO SLOT
When you select this option and click OK, the system copies the
selected slot to the destination slot entered in the text field next to
the COPY TO SLOT text.
If the slot is invalid, the system displays an error message on the
bottom of the page and resets the value in the text field set to the
default value, which is the slot number of the selected slot.
If the destination slot is not an empty slot, the system then prompts
you to overwrite the data in the destination slot.
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EDIT SLOT
When you select this option and click OK, the system displays a
page where you can edit all the data for a batch stack slot. Note that
the SLOT NUMBER of the edited slot is not available for editing
and is disabled.
The functionality for this option is identical to the INS BCH
options; refer to that description for further details of use.
The system pre-loads all the text fields with the current data of the
selected batch stack slot so there is no chance of accidentally
changing important data.
When you click OK the system saves new data to the selected
batch stack slot.
DELETE SLOT
When you select this option and click OK, the system deletes the
selected batch stack slot and moves the rest of the batch stack slots
below the deleted slots up one position. The system automatically
inserts a new empty slot in the last position of the batch stack as
slot number 16. No confirmation screen follows the selection of the
DELETE command.
If there is a continuous volume load or mass load batch running
and only one batch stack slot is defined, the system disables the
DELETE command.
C.6 Basic Batching Setup
If basic batching is required (i.e. single product with the start / stop
commands being issued manually (i.e. no enterable required batch
quantity and no recalculation) then the following steps should be
followed.
1. Create a batching application containing “station batching with
product table” and “stream batching with product table basic”.
2. Configure Product 1 in the station product table with the correct
information.
3. Configure the station batching as VOL LOAD or MASS LOAD.
4. Configure Slot 1 in the batch stack with a large batch quantity
(9,999,999,999) and product id for Product 1.
5. Configure the stream batching as supervised.
6. Update the displays so that only the station batch command, station
batch stage and batch number are visible.
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7. Remove all station product displays (if required the data for
product 1 can remain).
8. Remove all the station batch current displays (Stack, Interface,
Control, Base Dens, BSW, Recalc and Results).
9. Remove all the station batch recall displays (Ticket, Base Dens,
BSW, Recalc, Results).
10. Remove all the stream batch current displays (Mtr Temp, Mtr
Press, Avg KF and Results).
11. Remove all the stream batch recall displays (Mtr Temp, Mtr Press,
Avg KF and Results).
12. To start a batch the operator should use the Batch Define
command. The batch totals will then start incrementing once flow
is received (note the batch status will remain at Batch Defined for
the duration of the batch).
13. The batch can be stopped at any time by the operator entering the
Batch Terminate command.
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Appendix D – Field Calibration
In This Chapter
D.1 Analogue Input Calibration ............................................................... D-1
D.1.1 Calibration Control Requirements ..................................... D-2
D.1.2 Linear Two-point ADC Device Calibration ......................... D-3
D.1.3 Non-linear 3-point Curve-fit ADC Device Calibration ........ D-6
D.1.4 Non-linear 3-point Curve Calibration Control Mechanism . D-7
D.1.5 Offset PRT Device Calibration .......................................... D-8
D.1.6 Linear 2-point Device PRT Calibration .............................. D-8
D.1.7 Non-linear 3-point Curve-Fit PRT Device Calibration ....... D-9
D.2 Analogue Output Calibration .......................................................... D-10
D.2.1 Calibration Control Requirements ................................... D-10
D.2.2 DAC Device Calibration ................................................... D-11
This appendix describes the hardware calibration you perform after
production to determine the relationship between analogue converter
counts and current.
D.1 Analogue Input Calibration
Do not confuse process calibration with the production hardware
calibration you perform on all IO modules subsequent to
manufacturing. You perform hardware calibration after production to
determine the relationship between analogue converter counts and
current in mA for Analog to Digital Converters (ADCs) or converter
counts and resistance in the case of Platinum Resistance Thermometers
(PRTs). Hardware calibration process essentially “fixes” each
individual input channel the way in which the S600+ measures the
current or resistance.
Process calibration does not alter this counts-to-measure relationship.
In the case of ADCs, there are two methods of calibration available:
1. The first method defines the relationship between the perceived
input current (as measured by the analogue converter using the
hardware calibration data) and plant transducer engineering units.
Even after a process calibration, the analogue device may not
produce a current reading corresponding to the true circuit current.
However, the device should perform a conversion to provide an
accurate representation of the engineering units associated with the
transducer applied to the analogue input.
2. The second method (current calibration) calibrates the input current
applied at the transducer and the perceived raw current (as
measured by the analogue converter using the hardware calibration
data), this uses mA for both.
In the case of the PRTs, you can use the process calibration to modify
the conversion or to bypass the temperature lookup tables which the
S600+ normally employs.
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D.1.1 Calibration Control Requirements
The firmware automatically controls the calibration mechanism
internally to ensure that the system integrity is not impaired during the
calibration process. The firmware applies the following three
conditions during a calibration:
1. The operational status of any PID control loops during calibration.
Any loop employing a field input device which is under calibration
should be automatically disabled. Thus if the control loop is in auto
mode, the control output remains at the last generated state until the
field device returns to normal operation. This safeguard does not
extend to locking the output if the control loop is in manual mode
or switching to manual mode during calibration. Manual mode
overrides the loop disable.
2. You cannot perform part of a calibration and effectively impair the
integrity of field input data. The calibration control task uses a
configurable timer to monitor all calibration operations. If you
perform part of a calibration but do not complete the process prior
to timeout, the control task reverts all calibration data to its initial
state prior to the start of the calibration operation. The calibration
terminates and an error displays. The default timeout setting for an
online calibration is 15 minutes; the default timeout setting for a
manual calibration is 30 seconds. These times are configurable.
For more information contact Technical Support.
3. For an online calibration, you are not required to manually change
the mode of a field input prior to initiating the calibration sequence.
The calibration control mechanism ensures that the mode switches
to a known safe state prior to continuing. For a manual calibration
the mode is unchanged. The following table presents the online
calibration mode changes for the ADCs and PRTs.
Pre-calibration Mode Calibration Mode
Measured LastGood
Keypad Keypad
Average Average
LastGood LastGood
Keypad-F Keypad
Average-F Average
LastGood-F LastGood
At the end of an online calibration (or if the calibration was aborted),
the mode of the ADC or PRT automatically reverts back to the pre-
calibration mode. For manual calibrations, the mode remains
unchanged.
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Notes:
You can change a device’s mode during calibration. The
calibration package updates calibration specific object data, (such
as Gradient or Offset) only when a coherent data set is available.
The online calibration mode reads values directly from the ADC.
The manual calibration mode, uses default values for a 4-20 mA
or 1.5 Vdc ADC (hi-current = 20, mid_current = 12 and lo_current
= 4) and for a 0-20mA or 0-5 Vdc ADC (hi-current = 20,
mid_current = 10 and lo_current = 0).
D.1.2 Linear Two-point ADC Device Calibration
This method enables you to calibrate an ADC device across a linear
range by entering high and low range process setpoints as well as an
offset adjustment factor. You can then define the setpoints and offset
making the calibration device/process dependent.
Operator Interface To calibrate the linear two-point ADC device:
1. Navigate to an analogue input channel requiring calibration.
2. Move to the low range calibration display page. This page has an
entry for the low range setpoint, an indication of the associated
current reading at this setpoint, and the current measured value
associated with this device.
ADC Channel 1
Meter Temperature
CALIB (LO/CUR/MEAS)
xxxx.xx DegF *
xxxx.xx mA
xxxx.xx DegF
P12.3 <of 10>
3. Once you stabilise the plant device to the low range process setting,
enter a low range setpoint. When you press Return the flow
computer takes and stores a current reading for the selected
channel. The display page then indicates the low range setpoint and
the associated low range current reading. For current calibration,
the low range setpoint and the associated low range raw current
value display.
ADC Channel 1
Meter Temperature
CALIB (LO/CUR/MEAS)
23.00 DegF *
10.87 mA
23.54 DegF
P12.3 <of 10>
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4. Repeat this process for the high range setpoint.
ADC Channel 1
Meter Temperature
CALIB (HI/CUR/MEAS)
89.00 DegF *
18.27 mA
89.94 DegF
P12.4 <of 10>
5. Include an additional device offset adjustment if required. You
define this by setting the plant device to its zero position and then
navigating to the offset display for the relevant analogue input. The
system then prompts you to accept a change request which initiates
the acquisition of an offset current reading. Following are examples
of the display before and after the acquisition of the offset
calibration.
ADC Channel 1
Meter Temperature
CALIB (OFF/CUR/MEAS)
0.00 DegF
4.63 mA
1.07 DegF
P12.5 <of 10>
ADC Channel 1
Meter Temperature
CALIB (OFF/CUR/MEAS)
1.07 DegF
4.63 mA
0.00 DegF
P12.5 <of 10>
Notes:
You can perform the low- and high-range calibrations in any order;
there is no need to perform the low range calibration prior to the
high range. The only requirement is that you complete both points
within the calibration timeout period.
The calibration is deemed to have initiated when the first setpoint
is entered. At this point the device mode is handled and any
associated control loops are disabled.
Analogue Input The calibration process uses the following fields:
Object (ADC)
ADC Object Field Description Data Type
LastGood field Holds the last good value read from the analogue input. [double]
LOrange field The lowest value of the inputs total range to use in the calibration. [double]
LOcurrent field The measured current at the LOrange point. [double]
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ADC Object Field Description Data Type
HIrange field The highest value of the inputs total range to be used in the [double]
calibration.
HIcurrent field The measured current at the HIrange point. [double]
Gradient field The gradient of the line between the LO and Hi range setpoints. [double]
Offset field The actual offset value used by the ADC, updated after a successful [double]
calibration.
Offset adjustment The offset entered during the calibration. [double]
field
Calibration control Keeps track of the calibration status. [char]
field
Where:
HIScale – LOScale
Gradient =
HICurrent – LOCurrent
Offset = LOScale – (LOCurrent x Gradient)
The calibration control field is used to perform controlled data readings
from the analogue input channels at the IO board.
Then each analogue input current reading to plant value conversion is
performed using:
Value = (Current x Gradient) + Offset – OffsetAdjust
Two-Point The background control task auto-configures regardless of the IO
Control Mechanism configuration of a particular system. This task monitors each of the
ADC object’s calibration control fields. The task remains idle until a
control field is set indicating a calibration request has been made.
The calibration control field of each of the system’s ADC input objects
identifies what type of modification has been requested. The displays
task is responsible for marking the calibration control field when:
You change the LOrange field.
You change the HIrange field.
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You perform an offset adjustment data capture.
When you modify the calibration control field the control task:
Captures and places the current reading into the relevant data field.
The previous settings are also logged internally.
Initiates a calibration timer that monitors the operator.
Continues the timer until you set the second of the two points.
Note: If the timer completes before you set the second point, the
device reverts to its original (logged) settings and the
calibration cycle aborts with an error (and associated
alarm).
Updates the relevant gradient, offset, and offset adjustment fields
each time you perform a complete calibration cycle. The internally
held previous settings will be discarded at this point.
When you make changes, an audit trail print initiates to indicate that a
device calibration change has been performed. This trail indicates:
The operator making the change.
The change made.
The old setting for this field.
The new setting for this data field.
This printout uses a system event generation mechanism and as such
has the same data attributes as any other system event. Additionally,
the system stores the event data in the event record buffer (as is the
case with all events generated by the flow computer). For example:
27/10/1998 13:48:58 S600+
LOGGED IN LEVEL: 3
USER: super-2
27/10/1998 13:50:03 S600+
LASTGOOD
Meter Temp MODE
27/10/1998 13:50:03 S600+
LO SETPT CHANGED FROM 0.0 TO 23.0
Meter Temp CALIB
27/10/1998 13:54:17 S600+
LO CURR CHANGED FROM 0.0 TO 10.87
Meter Temp CALIB
27/10/1998 13:54:17 S600+
HI SETPT CHANGED FROM 100.0 TO 89.0
Meter Temp CALIB
27/10/1998 13:54:17 S600+
HI CURR CHANGED FROM 20.0 TO 18.27
Meter Temp CALIB
27/10/1998 13:56:55 S600+
CHANGED FROM 0.0 TO 1.07
Meter Temp OFFSET
27/10/1998 13:56:59 S600+
CYCLE COMPLETED
Meter Temp CALIB
27/10/1998 13:50:03 S600+
MEASURED
Meter Temp MODE
27/10/1998 14:02:00 S600+
LOGGED OUT
USER: super-2
D.1.3 Non-linear Three-point Curve-fit ADC Device Calibration
This method enables you to calibrate an ADC device across a non-
linear range by entering high, mid, and low range process setpoints.
The selection of these setpoints is user definable and thus
device/process dependent.
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Note: The three-point calibration process is not applicable to
ADC11/12.
Operator Interface You perform this calibration in exactly the same manner as the linear
two-point calibration with the exception that there is one additional
display to accommodate the mid range calibration setpoint. Again, the
order in which you define the three setpoints is irrelevant.
Analogue Input The calibration process uses the following fields:
Object (ADC)
ADC Object Field Description Data Type
LastGood field Holds the last good value read from the analogue input. [double]
LOrange field The lowest value of the inputs total range to use in the calibration. [double]
LOcurrent field The measured current at the LOrange point. [double]
MIDrange field The mid range value of the inputs total range to use in the calibration. [double]
MIDcurrent field The measured current at the MIDrangepoint. [double]
HIrange field The highest value of the inputs total range to be used in the calibration. [double]
HIcurrent field The measured current at the HIrange point. [double]
CurveCoeff_1 Calculated coefficient 1 value for use in the curve fit equation. [double]
field
CurveCoeff_2 Calculated coefficient 2 value for use in the curve fit equation. [double]
field
CurveCoeff_3 Calculated coefficient 3 value for use in the curve fit equation. [double]
field
Calibration control Keeps track of the calibration status. [char]
field
Then each analogue input current reading to plant value conversion is
performed using the second order curve equation:
Value = (Coef 1 x Current2) + (Coef 2 x Current) + Coef 3 – OffsetAdjust
D.1.4 Non-linear Three-point Curve Calibration Control Mechanism
The displays task marks the calibration control field when:
You change the LOrange field.
You change the MIDrange field.
You change the HIrange field.
You perform an offset adjustment data capture.
When you modify the calibration control field of an ADC / PRT input
the control task:
Captures and places the current reading into the relevant data field
and internally logs the previous settings.
Initiates a calibration timer that monitors the operator.
Continues the timer until you set the last of the three points.
Note: If the timer completes before you set the third point, the
device reverts to its original (logged) settings and the
calibration cycle aborts with an error (and associated
alarm).
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Recalculates the relevant polynomial coefficients and offset
adjustment fields each time you perform a complete calibration
cycle. The system also discards internally held previous settings at
this point.
The audit trail functionality is similar to that produced by the linear
method with the exception that a midpoint change event exists.
D.1.5 Offset PRT Device Calibration
The conversion types (OffsetCalDIN and OffsetCalUS) enable you to
crudely calibrate a PRT device across the linear range defined by the
respective resistance-to-temperature lookup tables. The calibration
consists of simply determining an offset from the temperature table
conversion value.
Operator Interface The operator performs the calibration in exactly the same manner as
required for the ADC calibration offset point defined previously.
PRT Input Object The calibration process uses the following fields:
Offset adjustment field [double]
Calibration control field [char]
Conversions are performed at the IO module using the following
mechanism:
Resistance measured by IO board PRT input.
Conversion made using selected lookup table.
Temp_actual = Temp_conv – Offset_adjust
Offset PRT Calibration The displays task, as with the ADCs, marks the calibration control
Control Mechanism field when:
You performsan offset adjustment capture.
When you modify the calibration control field of a PRT the control
task:
Captures the measured temperature reading into the offset data
field.
Note: The previous offset value is discarded. Additionally, there is no
timer associated with an offset calibration type device. Finally,
the audit trail functionality is similar to that produced for
ADCs.
D.1.6 Linear Two-point Device PRT Calibration
The two-point calibration of PRTs operates in the same manner as the
two-point calibration for ADCs. The displays task is responsible for
marking the calibration control field when:
You change the LOrange field.
You change the HIrange field.
You perform an offset adjustment data capture.
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When you modify the calibration control field the control task:
Captures and places the resistance reading into the relevant data
field and logs the previous settings.
Initiates a calibration timer that monitors the operator.
Continues a timer until you set the second of the two points.
Note: If the timer completes before you set the second point, the
device reverts to its original (logged) settings and the
calibration cycle aborts with an error (and associated
alarm).
Updates the relevant gradient, offset and offset adjustment fields
each time you perform a complete calibration cycle. The system
also discards internally held previous settings at this point
The audit trail handling is the same as for ADCs.
PRT Input Object The calibration process uses the following fields:
PRT Object Field Description Data Type
LastGood field Holds the last good value read from the PRT input. [double]
LOrange field The lowest value of the inputs total range to use in the calibration. [double]
LOresist field The measured resistance at the LOrange point. [double]
HIrange field The highest value of the inputs total range to use in the calibration. [double]
HIresist field The measured resistance at the HIrange point. [double]
Gradient field The gradient of the line between the LO and Hi range setpoints. [double]
Offset field The actual offset value used by the ADC, updated after a successful [double]
calibration.
Offset adjustment field The offset entered during the calibration. [double]
Calibration control field Keeps track of the calibration status. [char]
Where:
HIScale – LOScale
Gradient =
HIResist – LOResist
Offset = LOScale – (LOResist x Gradient)
Then each analogue input current reading to plant value conversion is
performed using:
Temperature = (Resist tance x Gradient) + Offset – OffsetAdjust
D.1.7 Non-linear Three-point Curve-Fit PRT Device Calibration
This method enables you to calibrate a PRT device across a non-linear
range by entering high, mid, and low range temperature setpoints. The
selection of these setpoints is user definable and thus device
dependent.
Operator Interface Same as the process for a three-point ADC calibration
PRT Input Object The calibration process uses the following fields:
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PRT Object Field Description Data Type
LastGood field Holds the last good value read from the analogue input. [double]
LOrange field The lowest value of the inputs total range to use in the calibration. [double]
LOresist field The measured resistance at the LOrange point. [double]
MIDrange field The mid range value of the inputs total range to use in the calibration. [double]
MIDresist field The measured resistance at the MIDrangepoint. [double]
HIrange field The highest value of the inputs total range to use in the calibration. [double]
HIresist field The measured resistance at the HIrange point. [double]
CurveCoeff_1 field Calculated coefficient 1 value for use in the curve fit equation. [double]
CurveCoeff_2 field Calculated coefficient 2 value for use in the curve fit equation. [double]
CurveCoeff_3 field Calculated coefficient 3 value for use in the curve fit equation. [double]
Calibration control field Keeps track of the calibration status. [char]
Then each PRT input resistance reading to plant value conversion is
performed using the second order curve equation:
Value = (Coef1 x Re sis tance2) + (Coef2 x Re sis tance) + Coef3 – OffsetAdjust
D.2 Analogue Output Calibration
Do not confuse process calibration with the production hardware
calibration you perform on all IO boards subsequent to manufacturing.
You perform hardware calibration after production to determine the
relationship between analogue converter counts and current in mA for
Digital to Analog Converters (DACs). This calibration process
essentially “fixes” each individual output channel the way in which the
S600+ outputs the current.
Process calibration does not alter this counts-to-measure relationship.
In the case of DACs, calibration defines the adjustment made to the
transducer engineer units before driving the output current. Thus; after
process calibration, the analogue device produces a current equal to the
one that would be produced by an ideal device.
D.2.1 Calibration Control Requirements
1. You must disconnect any device connected to the analog output.
The current driven by the device changes abruptly during
calibration and this might damage the device.
2. You cannot perform part of a calibration and effectively impair the
integrity of field output data. The calibration control task uses a
configurable time to monitor all calibration operations. Thus, if you
perform part of a calibration but do not complete the process prior
to timeout, the control task reverts all calibration data to its initial
state prior to the start of the calibration operation. The calibration
terminates and an error displays. The default timeout setting for the
analog output calibration is 20 minutes. This time value is not
configurable.
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D.2.2 DAC Device Calibration
This is a linear calibration. The purpose is to adjust the current for the
LOW and the HIGH values of the DAC’s scale.
Operator Interface To calibrate the DAC device:
1. Connect a digital multimeter to read the current (mA) from the
analog ouput that you will calibrate.
2. Navigate to an analog output channel requiring calibration.
3. Move to the calibration display page. Press CHNG to start
calibration.
DAC01
I/O01 DAC 01
FOR CALIBRATION
PRESS
CHANGE *
P51.3 <of 3>
4. Calibrate the low current. Use the up and down arrows from the
keypad to adjust the current until the measured current is equal to
the expected current (the one shown on the display). Once they are
equal, press Enter to go to the next step.
DAC01
I/O01 DAC 01
4mA
UP - INCREASE
DOWN - DECREASE
ENTER - NEXT
CLEAR - ABORT
Note: In the event the calibration offset limits are reached, the
system displays a message for the operator on the display.
5. Calibrate the high current. Use the up and down arrows from the
keypad to adjust the current until the measured current is equal to
the expected current (the one shown on the display). Once they are
equal, press Enter to go to the next step.
DAC01
I/O01 DAC 01
20mA
UP - INCREASE
DOWN - DECREASE
ENTER - ACCEPT
CLEAR - ABORT
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6. Repeat steps 4 and 5 by pressing keypad 2 until you can see no
further improvement. When no improvement can be seen, select 1
(SAVE CHANGES) to save the changes.
DAC01
I/O01 DAC 01
CALIBRATION FINISHED
1. SAVE CHANGES
2. GO AGAIN
2. ABORT
7. In order to make the adjustments consistent through a cold start,
perform a system backup. If you do not do this, you lose the
changes on a cold start (although they persist on a warm start).
Notes:
The system saves values for a specific board. If you change the
board, you must redo the calibration.
In steps 4 or 5, press CLEAR to abort the process.
DAC Control The calibration control task monitors each of the DAC objects
Mechanism calibration control fields. The task remains idle until a control field is
set indicating a calibration request has been made. The calibration
control field of each of the systems DAC objects identifies what type
of modification has been requested. The display task is responsible for
marking the calibration control field when:
You change the low calibration offset (calibrate the low current).
You change the high calibration offset (calibrate the high current).
When you modify the calibration control field, the control task:
Captures and saves the current calibration offsets.
Initiates a calibration time that monitors the operation.
Continues the timer until you save the calibration changes.
Note: If the timer completes before you save the calibration
changes, the device reverts to its original (logged) settings
and the calibration cycle aborts with an error (and
associated alarm).
Updates relevant offset adjustment fields each time you perform a
complete calibration cycle. The system discards internally held
previous settings at this point.
When you make changes, an audit trail print indicates that a device
calibration has been performed and logs:
The operator making the change.
The change made.
This printout uses a system event generation mechanism and has the
same data attributes as any other system event. Additionally, the
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system stores the event data in the event record buffer (as is the case
with all events generated by the flow computer). For example:
11/02/2011 07:25:36 S600 FP USER: LOGGED IN LEVEL: 1
11/02/2011 07:26:45 S600 CALIBRATION STARTED FOR DAC01
11/02/2011 07:26:45 S600 CALIBRATION ABORTED FOR DAC01
11/02/2011 07:26:55 S600 CALIBRATION STARTED FOR DAC01
11/02/2011 07:46:55 S600 CALIBRATION TIMED OUT FOR DAC01
11/02/2011 07:46:55 S600 CALIBRATION ABORTED FOR DAC01
11/02/2011 07:50:45 S600 CALIBRATION STARTED FOR DAC01
11/02/2011 08:05:52 S600 CALIBRATION POINTS SAVED FOR DAC01
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Appendix E – S600+ Database Objects and Fields
In This Chapter
E.1 Database Objects ...............................................................................E-2
E.1.1 ADC ....................................................................................E-2
E.1.2 ALARM ...............................................................................E-3
E.1.3 ALARMHIST .......................................................................E-3
E.1.4 ARRTXT .............................................................................E-3
E.1.5 CALCALMITEM ..................................................................E-4
E.1.6 CALCTAB ...........................................................................E-5
E.1.7 CONFTAB ..........................................................................E-6
E.1.8 CUMTOT ............................................................................E-6
E.1.9 DACOUT ............................................................................E-6
E.1.10 DIGIO .................................................................................E-6
E.1.11 DOSETUP ..........................................................................E-7
E.1.12 DPCELL ..............................................................................E-7
E.1.13 EVENTHIST .......................................................................E-8
E.1.14 FREQT ...............................................................................E-8
E.1.15 HART ..................................................................................E-8
E.1.16 HARTTAB .........................................................................E-10
E.1.17 IOASSIGN ........................................................................E-10
E.1.18 KPINT ...............................................................................E-10
E.1.19 KPINTARR .......................................................................E-10
E.1.20 KPREAL ...........................................................................E-12
E.1.21 KPREALARR ....................................................................E-12
E.1.22 KPSTRING .......................................................................E-13
E.1.23 LOG ..................................................................................E-13
E.1.24 MULTI ...............................................................................E-14
E.1.25 PID ....................................................................................E-14
E.1.26 PIP ....................................................................................E-14
E.1.27 POP ..................................................................................E-14
E.1.28 PRDTOT ...........................................................................E-14
E.1.29 PRT ..................................................................................E-15
E.1.30 PRV_CTL .........................................................................E-16
E.1.31 REP00 – REP39 ...............................................................E-17
E.1.32 SECURITY .......................................................................E-17
E.1.33 SYSOBJ ...........................................................................E-17
E.1.34 TASK ................................................................................E-17
E.1.35 TOTTAB ...........................................................................E-17
E.2 Database Fields ...............................................................................E-18
E.2.1 Alarm Text Tables ............................................................E-19
E.2.2 Batching/Totalisation ........................................................E-19
E.2.3 DIGIO Setup Table ...........................................................E-19
E.2.4 DP Stack Type..................................................................E-19
E.2.5 DP Live/Check Mode Selection ........................................E-19
E.2.6 DP Cut Off Mode ..............................................................E-19
E.2.7 Event History Type ...........................................................E-19
E.2.8 HART Poll Format ............................................................E-20
E.2.9 HART Master Mode ..........................................................E-20
E.2.10 I/O (P144) PID Type .........................................................E-20
E.2.11 Prover (P154) Dual Chronometry Switch Pair ..................E-20
E.2.12 Prover (P154) Type ..........................................................E-21
E.2.13 Password Tables ..............................................................E-21
E.2.14 Truth Tables .....................................................................E-21
E.2.15 Turbine Meter Setup Tables .............................................E-21
E.3 Mode Tables .....................................................................................E-21
E.3.1 ADC/PRT Modes (MODE TAB PLANTI/O) ......................E-21
E.3.2 CALC/ALM Auto Switch Modes........................................E-22
E.3.3 CALC/ALM modes (MODE TAB CALC) ...........................E-22
E.3.4 Density Transducer Modes (MODE TAB DENS IP).........E-22
E.3.5 DP Modes (MODE TAB DP STACK) ...............................E-22
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E.3.6 HART Modes (MODE TAB PLANTI/O) ............................E-23
This appendix provides a alphabetic listing of the database objects you
can access through the Connect Wizard, which is part of the Reports
Editor, Modbus Editor, LogiCalc Editor, Display Editor, and System
Editor.
E.1 Database Objects
This section provides an alphabetic listing of all database objects.
E.1.1 ADC
Object Descriptor Type
DESC Descriptor String
CONVTYP ADC conversion type (integer) Byte
TAG Tag name associated with the object String
MODE Integer mode / field selection for ‘INUSE’ Byte
field.
HEALTH Measurement status. 0 if OK Byte
INUSE Value copied from MEASURED, Double
KEYPAD, AVERAGE , LASTGOOD, or
WEIGHTED as indexed by the ‘MODE’
field
KEYPAD Value used in KEYPAD / KEYPAD-F Double
mode
MEASURED Measured value Double
CURRENT Measured current Double
LOSCALE Low ADC scale value (4mA or 0mA) Double
HISCALE High ADC scale value 20mA Double
LOCALIB Low engineering value * Double
MIDCALIB Mid engineering value * Double
HICALIB High engineering value * Double
LOCURRENT Snapshot low current * Double
MIDCURRENT Snapshot mid current * Double
HICURRENT Snapshot high current * Double
GRADIENT Calculated gradient * Double
OFFSET Calculated offset * Double
OFFSETADJ In-use offset adjust * Double
COEFF1 Calculated low calibration coefficient * Double
COEFF2 Calculated mid calibration coefficient * Double
COEFF3 Calculated high calibration coefficient * Double
ROC The maximum rate at which the ‘INUSE’ Double
field can change, per second
SETPOINT Expected value Double
DEVIATION Maximum allowed variation from Double
‘SETPOINT’
AVERAGE Rolling average of the MEASURED field: Double
AVERAGE=(AVERAGE+MEASURED)/2
LASTGOOD Last MEASURED value Double
HIHILIM High – high alarm limit Double
HILIM High alarm limit Double
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Object Descriptor Type
LOLIM Low alarm limit Double
LOLOLIM Low – low alarm limit Double
OFFSETENTRY Operator offset adjust field * Double
LOFAIL Under-range current limit Double
HIFAIL Over range current limit Double
WEIGHTED Time/flow weighted average (updated at Double
the end of the period)
MODETEXT Text string associated with the integer String
‘MODE’ field. See mode table
CONVTEXT ADC type String
ID For internal use Double
UNITTEST Units associated with the object String
DESCSHORT Short descriptor of the object String
* These fields are used for field calibration.
E.1.2 ALARM
Object Description Type
DESC Descriptor String
STATUS Current alarm status for alarms 1 – 16 Word
UNACC Current alarm accept status for alarms 1 – Word
16
INHIBIT Alarm inhibit bit mask for alarms 1 – 16 Word
SUPPRESS Current alarm suppression bit mask for Word
alarms 1 – 16
E.1.3 ALARMHIST
Object Description Type
PRINTED Printed flag Byte
STATE Current status for alarms (ALM_SET, Byte
ALM_CLR, or ALM_ACC)
NUM Alarm number Byte
ID Alarm audit ID counter Word
ENRONID Enron Modbus ID Word
ENRONBIT Enron bitmask Word
LIMIT Alarm limit Double
VALUE Value when the alarm was raised Double
E.1.4 ARRTXT
Object Description Type
DESC Descriptor String
0 Array text 0 String
1 Array text 1 String
2 Array text 2 String
3 Array text 3 String
4 Array text 4 String
5 Array text 5 String
6 Array text 6 String
7 Array text 7 String
8 Array text 8 String
9 Array text 9 String
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Object Description Type
10 Array text 10 String
11 Array text 11 String
12 Array text 12 String
13 Array text 13 String
14 Array text 14 String
15 Array text 15 String
16 Array text 16 String
17 Array text 17 String
18 Array text 18 String
19 Array text 19 String
20 Array text 20 String
21 Array text 21 String
22 Array text 22 String
23 Array text 23 String
24 Array text 24 String
25 Array text 25 String
26 Array text 26 String
27 Array text 27 String
28 Array text 28 String
29 Array text 29 String
30 Array text 30 String
31 Array text 31 String
32 Array text 32 String
33 Array text 33 String
34 Array text 34 String
35 Array text 35 String
36 Array text 36 String
37 Array text 37 String
38 Array text 38 String
39 Array text 39 String
E.1.5 CALCALMITEM
Object Description Type
DESC Descriptor String
MODE Integer mode / field selection for ‘INUSE’ Byte
field. Refer to CALC/ALM Modes, Density
Transducer Modes, and CALC/ALM Auto
Switch Modes.
INUSE Value copied from KEYPAD, CALC1, Double
CALC2, CALC3, or CALC4 as indexed by
the ‘MODE’ field
KEYPAD Value used in KEYPAD / KEYPAD-F Double
mode
CALC1 Calculation result 1 Double
CALC2 Calculation result 2 Double
CALC3 Calculation result 3 Double
CALC4 Calculation result 4 Double
HIHILIM High – High alarm limit Double
HILIM High alarm limit Double
LOLIM Low alarm limit Double
LOLOLIM Low – low alarm limit Double
WEIGHTED Rolling time/flow weighted average Double
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Object Description Type
MODETEXT Mode text String
UNITTEXT Units associated with the object String
DESCSCHORT Short descriptor of the object String
E.1.6 CALCTAB
Object Description Type
DESC Descriptor String
TYPE Calculation type, i.e., AGA3 = 104 Word
INPUT01 CONFTAB index for input 1 Word
INPUT02 CONFTAB index for input 2 Word
INPUT03 CONFTAB index for input 3 Word
INPUT04 CONFTAB index for input 4 Word
INPUT05 CONFTAB index for input 5 Word
INPUT06 CONFTAB index for input 6 Word
INPUT07 CONFTAB index for input 7 Word
INPUT08 CONFTAB index for input 8 Word
INPUT09 CONFTAB index for input 9 Word
INPUT10 CONFTAB index for input 10 Word
INPUT11 CONFTAB index for input 11 Word
INPUT12 CONFTAB index for input 12 Word
INPUT13 CONFTAB index for input 13 Word
INPUT14 CONFTAB index for input 14 Word
INPUT15 CONFTAB index for input 15 Word
INPUT16 CONFTAB index for input 16 Word
INPUT17 CONFTAB index for input 17 Word
INPUT18 CONFTAB index for input 18 Word
INPUT19 CONFTAB index for input 19 Word
INPUT20 CONFTAB index for input 20 Word
OUTPUT01 CONFTAB index for output 1 Word
OUTPUT02 CONFTAB index for output 2 Word
OUTPUT03 CONFTAB index for output 3 Word
OUTPUT04 CONFTAB index for output 4 Word
OUTPUT05 CONFTAB index for output 5 Word
OUTPUT06 CONFTAB index for output 6 Word
OUTPUT07 CONFTAB index for output 7 Word
OUTPUT08 CONFTAB index for output 8 Word
OUTPUT09 CONFTAB index for output 9 Word
OUTPUT10 CONFTAB index for output 10 Word
OUTPUT11 CONFTAB index for output 11 Word
OUTPUT12 CONFTAB index for output 12 Word
OUTPUT13 CONFTAB index for output 13 Word
OUTPUT14 CONFTAB index for output 14 Word
OUTPUT15 CONFTAB index for output 15 Word
OUTPUT16 CONFTAB index for output 16 Word
OUTPUT17 CONFTAB index for output 17 Word
OUTPUT18 CONFTAB index for output 18 Word
OUTPUT19 CONFTAB index for output 19 Word
OUTPUT20 CONFTAB index for output 20 Word
ERRORNUM Calculation error number (for diagnostics) Word
DESCSHORT Short descriptor of the object String
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E.1.7 CONFTAB
Object Description Type
DESC Descriptor String
OBJTYPE Object type Word
OBJINDEX Object index Word
OBJFIELD Object field Word
BITNO Bit number Word
DESCSHORT Short descriptor of the object String
E.1.8 CUMTOT
Object Description Type
DESC Descriptor String
ROLLOVER The power of 10 at which rollover occurs Byte
DECPLACE Number of figures after the decimal point Byte
stored in the ‘TOTAL’ field, all others are
held in the ‘REMAINDER’ field
SCALE Not used Double
PREVIOUS Not used Double
SNAPSHOT Cumulative total at the last period end Double
TOTAL Current cumulative total (tri-reg) Double
val_1 For internal use Double
REMAINDER The remainder not included in TOTAL Double
rem_1 For internal use Double
SNAPTIMETEXT The time when SNAPSHOT was updated String
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.9 DACOUT
Object Description Type
DESC Descriptor String
CONVTYP DAC conversion type (integer) Byte
TAG Tag name associated with the object String
RAW DAC output value (engineering units) Double
LOSCALE Low scale output value (4mA or 0mA) Double
HISCALE High scale output value (20mA Double
LOOFFSET Low calibration offset Double
HIOFFSET High calibration offset Double
CONVTEXT DAC type String
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.10 DIGIO
Object Description Type
DESC Description String
TAG Tag name associated with the object String
HEALTH Measurement status. 0 if OK Byte
INPUT Digital output status, where bits 0 to 11 Word
represent digital outputs 1 to 12
OUTPUT Digital input status, where bits 0 to n Word
represent digital inputs 1 to n
RAWIN As INPUT Word
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Object Description Type
RAWOUT As OUTPUT Word
INPUTTEXT Status text String
OUTPUTTEXT Status text String
E.1.11 DOSETUP
Object Description Type
DESC Descriptor String
SENSE Channel mode: normal, invert, pulse, or Word
pulse off
WIDTH Duration of the pulse in mSec, if channel is Word
set to pulse or pulse off.
E.1.12 DPCELL
Object Description Type
DESC Descriptor String
MODE Integer mode / field selection for ‘INUSE’ Byte
field. Refer to DP Modes.
DPTYPE DP stack type. Refer to DP Stack Type. Byte
DPCOMODE DP cut off mode. Refer to DP Cutoff Mode. Byte
LIVECHK Live/check status. Refer to DP Live/Check Byte
Mode Selection.
CELL Current active cell. Word
INUSE Value copied from MEASURED or Double
CHECK as indexed by the MODE field or
the keypad.
MEASURED DP measured value. Double
KEYPAD Value used in KEYPAD / KEYPAD-F Double
mode
CHECK DP for testing. Double
CUTOFF Value below which the S600+ does not Double
totalize DP measurements
FLOWRATE Calculated flow rate Sqrt (DP) * Const Double
FRCONST Flow rate constant Double
SWITCHUP The switch-up point between two input Double
cells, expressed as a percentage of the
range of the lower cell. The S600+ uses
this value for all cell ranges
SWITCHDN The switch-down point between two input Double
cells, expressed as a percentage of the
range of the lower cell. The S600+ uses
this value for all cell ranges
DISCREP The discrepancy allowed between the Double
readings of active input cells in the
operating range. The value is defined as a
percentage of the high scale value from
the lower of the two cells.
DISCTOUT The period of time during which the S600+ Double
ignores the discrepancy between the
readings of available transducers. When
the duration of the discrepancy exceeds
this time limit, the S600+ raises an alarm.
HIHILIM High – high alarm limit Double
HILIM High alarm limit Double
LOLIM Low alarm limit Double
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Object Description Type
LOLOLIM Low – low alarm limit Double
MODETEXT Mode text String
OBJTYPE1 Object type for DP cell 1 Word
OBJTYPE2 Object type for DP cell 2 Word
OBJTYPE3 Object type for DP cell 3 Word
OBJTYPE4 Object type for DP cell 4 Word
OBJTYPE5 Object type for DP cell 5 Word
OBJTYPE6 Object type for DP cell 6 Word
OBJINDEX1 Object index for DP cell 1 Word
OBJINDEX2 Object index for DP cell 2 Word
OBJINDEX3 Object index for DP cell 3 Word
OBJINDEX4 Object index for DP cell 4 Word
OBJINDEX5 Object index for DP cell 5 Word
OBJINDEX6 Object index for DP cell 6 Word
HEALTH Health status byte Byte
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.13 EVENTHIST
Object Descriptor Type
EVENT Event type. Byte
PRINTED Printed flag Byte
ID Unique ID Word
ENRONID Enron Modbus ID Word
ENRONBIT Enron bitmask Word
E.1.14 FREQT
Object Descriptor Type
DESC Descriptor String
TAG Tag name associated with the object String
HEALTH Measurement status. 0 if OK Byte
PERIOD Measured period Double
FREQ Measured frequency Double
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.15 HART
Object Descriptor Type
DESC Descriptor String
MODE Integer mode / field selection for ‘INUSE’ Byte
field. Refer to “HART Modules.”
ID For internal use Double
TAG Tag (HART revision 5 command 13) String
HEALTH Measurement status. 0 if OK. Bit 0 is set Byte
for over range, bit 1 set for under range.
These are back-calculated from the PV,
UPRANGE and LORANGE when
STATUS2 indicates analogue output
saturation or PV is out of limits.
Note: Bit 6 is set when nothing is
connected (Status2=128).
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Object Descriptor Type
STATUS2 / Second status byte (HART revision 5) Byte
SECOND_STAT_BYTE
PVUNIT / Primary variable unit code (HART revision Byte
PV_UNIT_CODE 5 command 3)
SVUNIT / Secondary variable unit code (HART Byte
SV_UNIT_CODE revision 5 command 3)
TVUNIT / Tertiary variable unit code (HART revision Byte
TV_UNIT_CODE 5 command 3)
FVUNIT / Fourth variable unit code (HART revision 5 Byte
FV_UNIT_CODE command 3)
UNIVCMDREV / Universal command revision (HART Byte
UNIV_COMMAND_REV revision 5 command 0)
TXCMDREV / Transmitter Specific Command Revision Byte
TX_COMMAND_REV (HART revision 5 command 0)
SWREV / SW_REV Software Revision (HART revision 5 Byte
command 0)
HWREV / HW_REV Hardware Revision (HART revision 5 Byte
command 0)
STATUS1 / First status byte (HART revision 5) Byte
FIRST_STAT_BYTE
INUSE Value copied from PV, KEYPAD, Double
AVERAGE, LASTGOOD, or WEIGHTED
as indexed by the ‘MODE’ field
KEYPAD Value used in KEYPAD / KEYPAD-F Double
mode
ROC The maximum rate at which the ‘INUSE’ Double
field can change, per second
SETPOINT Expected value Double
DEVIATION Maximum allowed variation from Double
‘SETPOINT’
AVERAGE Rolling average of the MEASURED field: Double
AVERAGE=(AVERAGE+MEASURED)/2
LASTGOOD / Last MEASURED value Double
LAST_GOOD
HIHILIM / HH_LIMIT High – high alarm limit Double
HILIM / H_LIMIT High alarm limit Double
LOLIM / L_LIMIT Low alarm limit Double
LOLOLIM / LL_LIMIT Low – low alarm limit Double
CURRENT Current mA (HART revision 5 command 3) Double
PV Primary variable (HART revision 5 Double
command 3)
SV Secondary variable (HART revision 5 Double
command 3)
TV Tertiary variable (HART revision 5 Double
command 3)
FV Fourth variable (HART revision 5 Double
command 3)
UPRANGE / Upper range value from HART transmitter Double
UPPER_RANGE (HART revision 5 command 15)
LORANGE / Lower range value from HART transmitter Double
LOWER_RANGE (HART revision 5 command 15)
UPPERLIM / Upper Sensor Limit (HART revision 5 Double
UPPER_LIM command 14)
LOWERLIM / Lower Sensor Limit (HART revision 5 Double
LOWER_LIM command 14)
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Object Descriptor Type
WEIGHTED Rolling time/flow weighted average Double
MODETEXT Mode text String
UNITTEXT Unit text String
DESCSHORT Short description String
E.1.16 HARTTAB
Object Descriptor Type
DESC Descriptor String
POLLFMT Hart module type. Refer to HART Poll Byte
Format.
MSTMODE Primary / secondary master mode. Refer Byte
to HART Master Mode.
SWVER Module (P188) software version number Word
ALTVER Module (P188) Altera version number Word
ALTCHANS Number of channels supported Word
E.1.17 IOASSIGN
Object Descriptor Type
DESC Descriptor String
INUSE Current in-use value Double
MODE Integer mode / field selection for ‘INUSE’ Byte
field
KEYPAD Value used in KEYPAD / KEYPAD-F Double
mode
ROC Maximum rate at which the ‘INUSE’ field Double
can change, per second
SETPOINT Expected value Double
DEVIATION Maximum allowed variation from Double
‘SETPOINT’
AVERAGE Rolling average of the MEASURED field: Double
AVERAGE=AVERAGE+MEASURED/2
LASTGOOD/ Last MEASURED value Double
LAST_GOOD
HIHILIM /HH_LIMIT High – high alarm limit Double
HILIM / H_LIMIT High alarm limit Double
LOLIM / LL_LIMIT Low alarm limit Double
LOLOLIM / LL_LIMIT Low – low alarm limit Double
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.18 KPINT
Object Descriptor Type
DESC Descriptor String
VALUE Value (1 to 39) Word
STATUS Status text for VALUE field (1 to 39) String
E.1.19 KPINTARR
Object Descriptor Type
DESC Descriptor String
0 Value 0 Word
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Object Descriptor Type
1 Value 1 Word
2 Value 2 Word
3 Value 3 Word
4 Value 4 Word
5 Value 5 Word
6 Value 6 Word
7 Value 7 Word
8 Value 8 Word
9 Value 9 Word
10 Value 10 Word
11 Value 11 Word
12 Value 12 Word
13 Value 13 Word
14 Value 14 Word
15 Value 15 Word
16 Value 16 Word
17 Value 17 Word
18 Value 18 Word
19 Value 19 Word
20 Value 20 Word
21 Value 21 Word
22 Value 22 Word
23 Value 23 Word
24 Value 24 Word
25 Value 25 Word
26 Value 26 Word
27 Value 27 Word
28 Value 28 Word
29 Value 29 Word
30 Value 30 Word
31 Value 31 Word
32 Value 32 Word
33 Value 33 Word
34 Value 34 Word
35 Value 35 Word
36 Value 36 Word
37 Value 37 Word
38 Value 38 Word
39 Value 39 Word
STATUS1 Status text for value 0 String
STATUS2 Status text for value 1 String
STATUS3 Status text for value 2 String
STATUS4 Status text for value 3 String
STATUS5 Status text for value 4 String
STATUS6 Status text for value 5 String
STATUS7 Status text for value 6 String
STATUS8 Status text for value 7 String
STATUS9 Status text for value 8 String
STATUS10 Status text for value 9 String
STATUS11 Status text for value 10 String
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Object Descriptor Type
STATUS12 Status text for value 11 String
STATUS13 Status text for value 12 String
STATUS14 Status text for value 13 String
STATUS15 Status text for value 14 String
STATUS16 Status text for value 15 String
STATUS17 Status text for value 16 String
STATUS18 Status text for value 17 String
STATUS19 Status text for value 18 String
STATUS20 Status text for value 19 String
STATUS21 Status text for value 20 String
STATUS22 Status text for value 21 String
STATUS23 Status text for value 22 String
STATUS24 Status text for value 23 String
STATUS25 Status text for value 24 String
STATUS26 Status text for value 25 String
STATUS27 Status text for value 26 String
STATUS28 Status text for value 27 String
STATUS29 Status text for value 28 String
STATUS30 Status text for value 29 String
STATUS31 Status text for value 30 String
STATUS32 Status text for value 31 String
STATUS33 Status text for value 32 String
STATUS34 Status text for value 33 String
STATUS35 Status text for value 34 String
STATUS36 Status text for value 35 String
STATUS37 Status text for value 36 String
STATUS38 Status text for value 37 String
STATUS39 Status text for value 38 String
STATUS40 Status text for value 39 String
E.1.20 KPREAL
Object Descriptor Type
DESC Descriptor String
VALUE Value Double
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.21 KPREALARR
Object Descriptor Type
DESC Descriptor String
0 Value 0 Double
1 Value 1 Double
2 Value 2 Double
3 Value 3 Double
4 Value 4 Double
5 Value 5 Double
6 Value 6 Double
7 Value 7 Double
8 Value 8 Double
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Object Descriptor Type
9 Value 9 Double
10 Value 10 Double
11 Value 11 Double
12 Value 12 Double
13 Value 13 Double
14 Value 14 Double
15 Value 15 Double
16 Value 16 Double
17 Value 17 Double
18 Value 18 Double
19 Value 19 Double
20 Value 20 Double
21 Value 21 Double
22 Value 22 Double
23 Value 23 Double
24 Value 24 Double
25 Value 25 Double
26 Value 26 Double
27 Value 27 Double
28 Value 28 Double
29 Value 29 Double
30 Value 30 Double
31 Value 31 Double
32 Value 32 Double
33 Value 33 Double
34 Value 34 Double
35 Value 35 Double
36 Value 36 Double
37 Value 37 Double
38 Value 38 Double
39 Value 39 Double
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.22 KPSTRING
Object Descriptor Type
DESC Descriptor String
VALUE Value String
E.1.23 LOG
Object Descriptor Type
DESC Descriptor String
TYPE Object type associated with the log, i.e., Byte
ALARMHIST or EVENTHIST
HEAD Index to the oldest object Word
COUNT Total number of alarms / events. This may Word
be different than the value of Head
because one event may use several
EVENTHIST objects
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Object Descriptor Type
MODE Integer mode / field selection for ‘INUSE’ Word
field.
RECORDS Number of ALARMHIST or EVENTHIST Word
objects associated with this log
E.1.24 MULTI
Object Descriptor Type
DESC Descriptor String
OUTPUT Control value Word
INPUT Status value Word
CONTROL Control text String
STATUS Status text String
Note: CONTROL and STATUS text result from a Truth Table lookup.
E.1.25 PID
Object Descriptor Type
DESC Descriptor String
DACCTL For internal use only Byte
E.1.26 PIP
Object Descriptor Type
DESC Descriptor String
TAG Tag name associated with the object String
HEALTH Measurement status. 0 if OK Byte
GOOD Good pulse counter Double
BAD Bad pulse counter Double
DELTAGOOD For internal use Double
DELTABAD For internal use Double
FREQ Measured pulse frequency Double
TIME P144: the time main board last polled the Double
I/O module for pulse count
P154: the exact time the I/O module read
the hardware pulse counters
KFACTOR For internal use Double
E.1.27 POP
Object Descriptor Type
DESC Descriptor String
TAG Tag name associated with the object String
FREQ Pulse output frequency. Valid range is 0.5 Double
to 500 Hertz (this is, 2 seconds to 1 mS)
GRABSIZE The number of units per pulse Double
PREVTOTAL Snap shot taken at last calculation cycle Double
REM Pulse fraction awaiting output Double
PULSEOUT Whole pulses awaiting output Double
E.1.28 PRDTOT
Object Descriptor Type
DESC Descriptor String
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Object Descriptor Type
ROLLOVER The power of 10 at which rollover occurs Byte
DECPLACE Number of figures after the decimal point Byte
stored in the ‘TOTAL’ field, all others are
held in the ‘REMAINDER’ field
SCALE Not used Double
PREVIOUS Previous period total Double
SNAPSHOT Snapshot cumulative at the last period Double
end
TOTAL Current period total Double
Val Current period total Double
REMAINDER Not used Double
Rem Not used Double
ALMHEADSNAP The index of the oldest alarm history Word
object at the last period end
ALMHEADPREV The index of the oldest alarm history Word
object at the start of the last period
EVTHEADSNAP As ALMHEADSNAP, but for events Word
EVTHEADPREV As ALMHEADPREV, but for events Word
ALMCOUNT The number of alarms in the previous Word
period
ALMCOUNTSNAP The alarm counter at the last period end Word
ALMCOUNTPREV The alarm counter at the start of the last Word
period
EVTCOUNT The number of events in the previous Word
period
EVTCOUNTSNAP As ALMCOUNTSNAP, but for events Word
EVTCOUNTPREV As ALMCOUNTPREV, but for events Word
ALMLOG Alarm history – for reports only Alarm
EVTLOG Event history – for reports only Event
SNAPTIMETEXT The time when SNAPSHOT was updated String
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
E.1.29 PRT
Object Descriptor Type
DESC Descriptor String
RTDTYP Type of transducer Byte
TAG Tag name associated with the object String
MODE Integer mode / field selection for ‘INUSE’ Byte
field. Refer to ACD/PRT Modes.
HEALTH Measurement status. 0 if OK Byte
INUSE Value copied from MEASURED, Double
KEYPAD, AVERAGE, LASTGOOD, or
WEIGHTED as indexed by the ‘MODE’
field
KEYPAD Value used in KEYPAD / KEYPAD-F Double
mode
MEASURED Measured temperature Double
RESISTANCE Measured resistance Double
LOCALIB Low engineering value * Double
MIDCALIB Mid engineering value * Double
HICALIB High engineering value * Double
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Object Descriptor Type
LORESISTANCE Snapshot low resistance * Double
MIDRESISTANCE Snapshot mid resistance * Double
HIRESISTANCE Snapshot high resistance * Double
GRADIENT Calculated gradient * Double
OFFSET Calculated offset * Double
OFFSETADJ In-use offset adjust * Double
COEFF1 Calculated low calibration coefficient * Double
COEFF2 Calculated mid calibration coefficient * Double
COEFF3 Calculated high calibration coefficient * Double
ROC The maximum rate at which the ‘INUSE’ Double
field can change, per second
SETPOINT Expected value Double
DEVIATION Maximum allowed variation from Double
‘SETPOINT’
AVERAGE Rolling average of the MEASURED field: Double
AVERAGE=(AVERAGE+MEASURED)/2
LASTGOOD Last MEASURED value Double
HIHILIM High – high alarm limit Double
HILIM High alarm limit Double
LOLIM Low alarm limit Double
LOLOLIM Low – low alarm limit Double
OFFSETENTRY Operator offset adjust field * Double
WEIGHTED Rolling time/flow weighted average Double
MODETEXT Mode text String
CONVTEXT PRT type String
ID For internal use Double
UNITTEXT Units associated with the object String
DESCSHORT Short descriptor of the object String
* Fields used for field calibration
E.1.30 PRV_CTL
Object Descriptor Type
DESC Descriptor String
MODTYP Prover configuration type. Refer to Prover Word
(P154) Type.
DUALPLSSEL Select dual pulse channel A/B Word
PLSSTRSEL Multiplexer pls selection Word
CTLINPSEL Phase locked loop control Word
SWITCHDELAY Optional switch delay Word
SWITCHSEL Switch sequence selection. Refer to Word
Prover (P154) Switch Sequence Selection.
SWITCH Switch status String
SWITCHSTAT Switch status Word
STATE Prove state. Refer to Prover (P154) State. Word
PLSCNT01 Switch 0 – 1 count data Double
PLSCNT23 Switch 2 – 3 count data Double
PLSCNT03 Switch 0 – 3 count data Double
PLSCNT21 Switch 2 – 1 count data Double
FLTTM01 Switch 0 – 1 flight time Double
FLTTM23 Switch 2 – 3 flight time Double
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Object Descriptor Type
FLTTM03 Switch 0 – 3 flight time Double
FLTTM21 Switch 2 – 1 flight time Double
DCFLTTM Dual chronometry flight time Double
E.1.31 REP00 – REP39
Object Descriptor Type
TIMETEXT Report time string String
ID For internal use Double
PRINTED Current printed flag status Byte
VALID Valid flag Byte
FILE Internal report filename String
DOCKET Unique report docket number String
0 First placement on the top left of the report Dynamic
N Last placement on the bottom right of the Dynamic
report
E.1.32 SECURITY
Object Descriptor Type
DESC Descriptor String
USERNAME Username String
PASSWORD Password String
E.1.33 SYSOBJ
Object Descriptor Type
DESC Descriptor String
E.1.34 TASK
Object Descriptor Type
DESC Descriptor String
USERSRT1 User supplies task argument 1 String
USERSRT2 User supplies task argument 2 String
USERSRT3 User supplies task argument 3 String
USERSRT4 User supplies task argument 4 String
USERSRT5 User supplies task argument 5 String
E.1.35 TOTTAB
Object Descriptor Type
DESC Descriptor String
STRCUMINDEX* Cumulative object index for the stream Byte
STNCUMINDEX* Cumulative object index for the station Byte
XXBATINDEX* Batch object index for XXX stream Byte
XXBATINDEX* Batch object index for XXX station Byte
STRMAINTINDEX* Maintenance object for the stream Byte
STAMAINTINDEX* Maintenance object for the station Byte
STRPRD11INDEX Basetime 1 period 1 object index for the Byte
stream
STNPRD11INDEX Basetime 1 period 1 object index for the Byte
station
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Object Descriptor Type
STRPRD12INDEX Basetime 1 period 2 object index for the Byte
stream
STNPRD12INDEX Basetime 1 period 2 object index for the Byte
station
STRPRD13INDEX Basetime 1 period 3 object index for the Byte
stream
STNPRD13INDEX Basetime 1 period 3 object index for the Byte
station
STRPRD14INDEX Basetime 1 period 4 object index for the Byte
stream
STNPRD14INDEX Basetime 1 period 4 object index for the Byte
station
STRPRD21NDEX Basetime 2 period 1 object index for the Byte
stream
STNPRD21INDEX Basetime 2 period 1 object index for the Byte
station
STRPRD22NDEX Basetime 2 period 2 object index for the Byte
stream
STNPRD22INDEX Basetime 2 period 2 object index for the Byte
station
STRPRD23NDEX Basetime 2 period 3 object index for the Byte
stream
STNPRD23INDEX Basetime 2 period 3 object index for the Byte
station
STRPRD24NDEX Basetime 2 period 4 object index for the Byte
stream
STNPRD24INDEX Basetime 2 period 4 object index for the Byte
station
STRPRD31NDEX Basetime 3 period 1 object index for the Byte
stream
STNPRD31INDEX Basetime 3 period 1 object index for the Byte
station
STRPRD32NDEX Basetime 3 period 2 object index for the Byte
stream
STNPRD32INDEX Basetime 3 period 2 object index for the Byte
station
STRPRD33NDEX Basetime 3 period 3 object index for the Byte
stream
STNPRD33INDEX Basetime 3 period 3 object index for the Byte
station
STRPRD34NDEX Basetime 3 period 4 object index for the Byte
stream
STNPRD34INDEX Basetime 3 period 4 object index for the Byte
station
DESCSHORT Descriptor String
* Fields used for field calibration
E.2 Database Fields
This section provides an alphabetic list of the database fields.
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E.2.1 Alarm Text Tables
Field Description
Text_1 Alarm text associated with bit 0 of the alarm object
…
Text_n Alarm text associated with bit n of the alarm object
E.2.2 Batching/Totalisation
For keypad integer array BATCH-TOT-CTL.
Field Description
0 Stop
1 Start
2 Change
E.2.3 DIGIO Setup Table
Field Description
0 Sense normal
1 Sense invert
2 Sense pulse on
3 Sense pulse off
E.2.4 DP Stack Type
Field Description
0 Single
1 Lo hi
2 Hi hi
3 Lo mid hi
4 Lo hi hi
5 3 Identical
E.2.5 DP Live/Check Mode Selection
Field Description
0 Select live
1 Select keypad
E.2.6 DP Cut Off Mode
Field Description
0 CATS (Common Area Transmission System). Totalisation does not
occur when the measured DP is less than the defined LOLOLIM
alarm limit
1 Normal. Totalisation does not occur when the measured DP is less
than the CUTOFF value
E.2.7 Event History Type
Field Description
0 Default type
1 Double type
2 Multi input type
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Field Description
3 Multi output type
4 Keypad int type
5 Keypad int array type
6 Security type
7 Mode type
8 Text 1 type
9 Text 2 type
10 Text 3 type
11 Message 1 type
12 Message 2 type
13 Message 3 type
14 Reject type
15 Standard type
E.2.8 HART Poll Format
Field Description
0 HART poll format CIMAT
1 HART poll format P188
E.2.9 HART Master Mode
Field Description
0 Hart primary master
1 Hart secondary master
E.2.10 I/O (P144) PID Type
Field Description
0 Pulse
1 DP stack
2 Analog In
3 PRT
4 External pulse
5 Download
10 Pulse square root
11 DP stack square root
12 Analog In (square root)
13 PRT square root
14 External pulse square root
15 Download square root
E.2.11 Prover (P154) Dual Chronometry Switch Pair
Field Description
0 Switch 0-1
1 Switch 2-3
2 Switch 0-3
3 Switch 2-1
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E.2.12 Prover (P154) Type
Field Description
0 Ball/Bi-directional (BIDI) prover
1 Uni-directional prover
2 Compact prover
3 Master meter prover
E.2.13 Password Tables
Object Descriptor Type
DESC Descriptor String
USERNAME Username String
ALPHAPASSWORD Password String
NUMBPASSWORD Password String
SEDEV Security level 1 to 9; 1 being the highest String
with full read/write access to all
parameters.
E.2.14 Truth Tables
Field Description
Stext1 Text associated with the value field of a KPINT or the text
associated the input field of a multi.
Ctext1 Value associated with the output field of a multi.
Sval1 Value enumeration associated with the text
Alm_en1 Enables an alarm on digital I/O
…
Stext100 Text associated with the value field of a KPINT or the text
associated the input field of a multi.
Ctext100 Value associated with the output field of a multi.
Sval100 Value enumeration associated with the text
Alm_en100 Enables an alarm on digital I/O
E.2.15 Turbine Meter Setup Tables
Field Description
DESC Descriptor
TYPE Type of pulse mode: Single or Dual
Pulse Level at which the pulse is read: Level A or Level B
Level
E.3 Mode Tables
This section provides an alphabetic list of the database fields you can
access through the Report Editor.
E.3.1 ADC/PRT/HART Modes (MODE TAB PLANTI/O)
Number Description
0 Measured mode
1 Keypad mode
2 Average mode
3 Last good mode
4 Keypad fail mode
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Number Description
5 Average fail mode
6 Last good fail mode
10 Weighted mode
12 Weighted fail mode
E.3.2 CALC/ALM Auto Switch Modes
Number Description
0 CALC1 auto mode
1 CALC2 auto mode
2 CALC3 auto mode
3 CALC4 auto mode
4 Keypad auto mode
5 CALC1 force mode
6 CALC2 force mode
7 CALC3 force mode
8 CALC4 force mode
9 Keypad force mode
10 Keypad shift mode
E.3.3 CALC/ALM modes (MODE TAB CALC)
Number Description
0 CALC1 mode
1 CALC2 mode
2 CALC3 mode
3 CALC4 mode
4 Keypad mode
5 Average mode
6 Lastgood
7 Keypad fail mode
8 Average fall mode
9 Lastgood fail mode
E.3.4 Density Transducer Modes (MODE TAB DENS IP)
Number Description
0 Keypad mode
1 Dens A mode
2 Dens B mode
3 Average mode
4 Keypad fail mode
10 Weighted mode
11 Weighted fail mode
E.3.5 DP Modes (MODE TAB DP STACK)
Number Description
0 Measured mode
1 Keypad fail mode
2 Check mode
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E.3.6 HART Modes (MODE TAB PLANTI/O)
Number Description
0 Measured mode
1 Keypad mode
2 Average mode
3 Last good mode
4 Keypad fail mode
5 Average fail mode
6 Last good fail mode
11 Weighted mode
12 Weighted fail mode
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Appendix F – Peer-to-Peer Link Communications
In This Chapter
F.1 Peer-to-Peer Link Input Functionality ............................................. F-1
F.2 Enabling the Peer-to-Peer Link ...................................................... F-3
F.2.1 Configuring the Peer-to-Peer Link........................................ F-4
F.3 Critical Data .................................................................................... F-9
F.3.1 Passing an Object from the Duty to the
Standby S600+ ................................................................... F-13
F.3.2 Period Object Transfer ....................................................... F-16
F.4 Automatic Failover ........................................................................ F-16
F.4.1 Configuring the S600+ for Automatic Failover ................... F-18
F.5 External / Custom Failover Modes ............................................... F-24
F.6 Displays ........................................................................................ F-26
F.6.1 Control Displays ................................................................. F-26
F.6.2 Feed-back Displays ............................................................ F-27
F.6.3 Option Displays .................................................................. F-28
F.7 Downloading and Verifying the Peer to Peer Link ........................ F-28
The Peer to Peer facility enables you to connect two S600+ flow
computers together in an application requiring dual-redundancy. You
can select one S600+ to be the main fiscal accounting device (the “duty
machine”) and one S600+ to be the backup device (“standby
machine”). The failover between duty and standby can be either
automatic or manual. The Duty / Standby status (D=Duty, S=Standby)
displays in the bottom right hand corner of the S600+ front panel.
This appendix describes the bi-directional communication link between
the duty and standby computers that allows the duty S600+ computer to
update the standby S600+ computer with any operator changes made
locally at the duty S600+ keypad or via the supervisory.
F.1 Peer-to-Peer Link Input Functionality
Peer-to-peer link functionality includes:
Automatic real-time synchronization of constants (such as the
keypad K-factor and the orifice diameter) that affect the integrity of
the metering system.
A mechanism to pass operator commands (such as the Batch Start
command) to the standby machine in real-time.
A mechanism to transfer a user defined list of data from the duty
machine to the standby machine on a regular basis.
The system uses three processes:
Event Data The duty machine uses the event log to identify changes that need
transferring to the standby machine. When the duty identifies a change
to a specific data point, the duty machine sends the value in the event
log to the standby machine.
Peer Critical The duty machine transfers a user defined block of objects to the
standby machine as part of the main program cycle. It is possible to
define separate source and destination objects for each data point. The
critical data transfers as one coherent block at least once every 5
seconds.
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Notes:
When the S600+ becomes the duty machine, it only starts
transferring critical data after the re-synchronisation process
completes.
You can only configure the peer critical data via the System Editor,
and the System Editor is only available after successful completion
of the RA901 S600+ Advanced Training course.
Re-sync at Start-up and At start-up, the peer-to-peer link identifies a list of objects that you can
Automatic Re-sync change via the front panel / web server. The duty machine sends the
latest values from this list to the standby machine. The standby
machine compares the latest value from the duty machine and updates
values that do not match.
The automatic re-synchronisation process has two operational
scenarios:
When the duty machine first establishes communications with the
standby machine, the re-sync takes priority over events / critical
data. In this situation, the re-synchronisation process may take
approximately a minute to complete (depending on number of
streams and such).
Once the peer-peer link is operational, the re-synchronisation
operates in the background by interleaving messages with higher
priority event log / peer critical data. In this situation, the re-
synchronisation process may take several minutes to complete.
You enable this via the RESYNC BGRND option. If the RESYNC
BGRND option is not enabled then the re-synchronisation only
occurs when the communications link is (re)-established.
The automatic re-synchronisation list omits items in the filter list. Only
constants transfer; commands do not. After all constants transfer, an
optional “accept constants” command triggers. This causes the standby
machine to trigger any density constants / keypad composition Accept
commands.
Eventing The standby machine has the option to event any changes it receives
from the duty machine. Note that enabling this option will cause all
changes to be evented. Therefore, it is recommended that it is not
enabled if peer critical data is required.
Changes via Modbus Changes made via Modbus only transfer to the standby machine if you
enable Modbus eventing via the Modbus Editor. Eventing supports all
registers.
Filter List The peer-peer link filter identifies a list of changeable objects from the
displays and determines whether they should be transferred based on
their type and the Peer-to-Peer option selection.
The following items are always excluded from transfer:
Cold Start / Warm Start / Backup
System / Stream Maintenance Mode and Maintenance Enable /
Disable
Totals Reset
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PCSetup Link Enable / Disable
Front Panel Disable / Enable
Serial Port Settings
Download Time Command
Version information
The following items are excluded unless selected in the Peer-to-Peer
options (refer to Section F.2.1 Configuring the Peer-to-Peer Link for
more details):
PID Commands
Valve Position
Station / Stream Batch Commands
Samper Commands / Reset Can
Prove Commands
Flow Switching Commands
Peer to Peer Commands / Time Delay
The following items are always transferred:
Keypad Values
Modes
High / Low Alarm limits
ADC / DAC Scalings
Proved Data
Valve Commands
Accept Commands (Density / Composition / KF/MF) – note that
these commands are always transferred as part of the event data but
only transferred during re-synchronisation if configured on the
peer-to-peer options
Peer Critical Data
F.2 Enabling the Peer-to-Peer Link
You enable the peer-to-peer link with the default settings when you
create a new configuration file. To enable a peer-to-peer
communications port to configure peer-to-peer communications:
1. Select Start > All Programs > Config600 3.3 > Config
Generator or PCSetup and create a new configuration file.
2. After you have set up the configuration file, select the Peer to Peer
Link checkbox in Step 6, Comms Ports.
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Figure F-1. Select Communications
F.2.1 Configuring the Peer-to-Peer Link
To configure the peer-to- peer link in PCSetup:
1. Select I/O Setup > Comms from the hierarchy menu. The system
displays the Communication Task configuration screen.
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Figure F-2. Comms Link with Peer Master Link and Port Settings
2. Select PEER MASTER LINK in the Comms Links field.
3. Select the communication Port from the drop-down list box and
click Setup. A port com setup dialog box displays.
Figure F-3. Port Com Setup Dialog
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4. Complete the following fields.
Field Description
Baud Rate Indicates the serial transfer rate. Click ▼ to display all
values. The default value is 9600.
Data Bits Indicates the number of data bits the port uses. Click ▼
to display all values. The default value is 8.
Stop Bits Indicates the period length. Click ▼ to display all
values. The default value is 1.
Parity Indicates the type of parity used to detect data
corruption during transmission. Click ▼ to display all
values. The default value is None.
Hardware Sets RTS/CTS handshaking. When you select this
Handshake check box, the Ready to Send (RTS) line fluctuates
between on and off.
RTS On Delay Sets, in milliseconds, the amount of
time Config600 waits after turning on
the ready to send (RTS) signal
before beginning transmission. The
default is 0. You can change this
value to optimise communications.
The default value should be sufficient
for dial-up modems and EIA-232 (RS-
232) connections. For older radios,
you may need to set this value to 0.2
seconds. For newer radios, 0.02
seconds should be sufficient.
RTS Off Delay Sets, in milliseconds, the amount of
time Config600 waits after
transmitting a message before
turning off the ready to send (RTS)
signal. The default is 0. You can
change this value to optimise
communications.
The default value should be
sufficient for dial-up modems and
EIA-232 (RS-232) connections. For
radios, a value of 0.01 may be
appropriate.
Note: These variables may change
based on your situation.
These are general values
that you need to assess for
each circumstance.
5. Click OK. The Peer to Peer PCSetup screen displays.
6. Click Setup Peer to Peer Options. The Peer Params Setup screen
displays.
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Figure F-4. Peer Params Setup screen
7. Select the appropriate parameters for your peer to peer
communications.
Field Description
COMMS Enables the peer-to-peer communications link.
ENABLE
CMD BATCH Synchonises batching-related commands
If selected, data items transferred are:
Station Batch Command
Stream Batch Command
CMD SAMP Synchronises sampling-related commands.
If selected, data items transferred are:
Sampler Command
Reset Can Command
CMD Synchronises proving-related commands.
PROVER If selected, data items transferred are:
Prove Sequence Command
Run Command (Bi-Di / Cprv / MM)
Meter Variables (Bi-Di / Cprv / MM)
CMD PID Synchronises PID-related commands.
If selected, data items transferred are:
Auto-Manual Command
Direction Command
Tracking Command
Manual Position
Setpoint
CMD VALVE Synchronises valve-related commands.
If selected, data items transferred are:
Valve Position
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Field Description
CMD FSW Synchronises flow switching-related commands.
If selected, data items transferred are:
Station Flow Switching Command
Stream Flow Switching Command
KP Sets an older peer-to-peer communications protocol.
DOWNLOAD Note: Do not enable this command.
RESYNC Perform auto synchronisation in background. Enables
BGRND auto-resychronisation of constants (not command) as
part of the regular duty cycle. If box un-ticked, re-
synchronisation only occurs when the communications
are (re)-established between the duty and standby
machines.
ACC Re-synchronisation only. Trigger automatic acceptance
of density constants, keypad composition, KF and MF.
This over-rides ACC DENS, ACC CHROMAT and ACC
KF/MF. If un-ticked no automatic acceptance occurs.
ACC DENS Re-synchronisation only. Trigger automatic acceptance
of density constants during re-synchronisation. If un-
ticked no automatic acceptance occurs.
ACC Re-synchronisation only. Trigger automatic acceptance
CHROMAT of keypad chromatograph during re-synchronisation. If
un-ticked no automatic acceptance occurs.
ACC KF/MF Re-synchronisation only. Trigger automatic acceptance
of KF and MF during re-synchronisation. If un-ticked no
automatic acceptance occurs.
CRITICAL Critical data transfer enabled – allows transfer of data
that is not user enterable (such as FCV Output % to
allow bumpless transfer on changeover). Can also be
used to exclude items from transfer using the Peer
Regular calculation table by configuring the required
data item as an input only.
I AM A Alters the timeout period before designating the
standby machine to be duty. If ticked the timeout is 10
seconds otherwise it is 20 seconds.
EVENTING Enables the eventing of changes of the standby event.
Note: This can cause the standby event log to fill up if
used in conjunction with the Peer Critical option.
EXCLUDE Not currently supported. Do not enable this command.
DISABLE Prevents the operator from making changes on the
DISPLAY standby machineby disabling the front panel and
webserver.
Peer Method Indicates how failover from duty machine to standby
machine occurs. Click ▼ to display all valid values.
Auto Sets the duty machine via an internal
Failover algorithm. This is the default.
Manual Sets the duty machine manually
Failover through the front panel or webserver.
Digital Input Sets the duty machine using digital
inputs.
Custom Sets the duty machine using a LogiCalc
to create the failover logic.
8. Click OK. The PCSetup screen displays.
9. Click the Save icon on the toolbar to save the changes to the
configuration.
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F.3 Critical Data
You can use the peer-to-peer link to update the standby S600+ with
critical data that is not operator-enterable, such as:
FCV output % to allow bumpless transfer if a changeover occurs.
Prover results (such as meter factor or proved conditions).
Items specific to individual flow computers; such as ADC
calibration points.
Certain data points you must frequently send to the standby
machine (such as the position of a PID required for smoother
transaction from manual to automatic mode) or information you
need to send selectively (such as the ADC Scales, although you
may need to send other ADC parameters [like keypad values or
modes] separately). If sending data (such as the position of the
PID) then it is recommended that EVENTING is disabled on the
standby machine.
Note: Totals and time are not supported.
To send critical data:
1. Click Start > All Programs > Config600 3.3 > System Editor
and open the configuration.
2. Select System > ALARM. The Alarm screen displays.
3. Create a new alarm object by scrolling down to the last alarm and
right-clicking in the right frame. A pop-up menu displays.
Figure F-5. Pop-up menu on Alarms screen
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4. Select Append to create a new alarm object. An Edit dialog box
displays.
5. Select DESC in the Columns pane and enter PEER CRITICAL in
the Data field.
Figure F-6. Edit dialog (1)
6. Select Columns > DESC and enter PEER CRITICAL in the Data
field.
7. Select Columns > tab_almtxt_id* and enter 23 in the Data field to
select the ATXT TAB CALCS.
Figure F-7. Edit dialog (2)
8. Click OK. The Alarm screen displays. The new alarm object Peer
Critical appears at the bottom of the screen’s listing.
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Figure F-8. Peer Critical Alarm
9. Select System > CALCTAB to create a new calculations table.The
CALCTAB screen displays.
Figure F-9. CALCTAB screen
10. Scroll down to the last calculation and right-click in the right
frame. An Edit dialog box displays
11. Select Append to create a new calculation object.
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12. Select DESC in the Columns pane and enter SYS PEER
CRITICAL in the Data field.
Figure F-10. Edit dialog (1)
13. Select Columns > obj_almitem_id* in the Columns pane and
select the PEER CRITICAL alarm you previously created.
Figure F-11. Edit dialog (2)
14. Select TYPE* in the Columns pane and enter 621 to display the
Peer Regular Data point.
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Figure F-12. Edit dialog (3)
15. Click OK. The CALCTAB screen displays. Note the new
calculation object SYS PEER CRITICAL in the System >
Calculation list.
Figure F-13. Peer Critical CALCTAB Object
F.3.1 Passing an Object from the Duty to the Standby S600+
This example shows how to pass a user-chosen object from the duty
S600+ to the standby S600+.
Note: Each computer derives its own totals independently. Copying
totals from one computer to the other could result in copying
erroneous data if the totals someone get corrupted.
1. Double click on the SYS PEER CRITICAL calc table you created
in the Critical Data section. The Calc Editor opens.
2. Click to view the Outputs.
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3. Click on the right side. A new output should appear in the
Outputs group with default data.
Figure F-14. Calc Editor Outputs
4. Click the numbered button on the left side of the newly created
output. The Connect Wizard displays.
5. Select System > KPINT > SYSTEM RUN MODE > VALUE.
This is the location on the duty S600+ that transfers to the standby
S600+.
Note: The selected field– and other similar fields – is only an
example to illustrate this process.
Figure F-15. Connect Wizard – Assigning an object to an output of the SYS PEER CRITICAL
Calctab
6. Click OK to confirm the changes and close the Connect Wizard.
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Figure F-16. New Output with Object Assigned
7. Click to view the Inputs.
8. Click on the right side. A new input should appear in the
Inputs group with default data.
9. Click on the numbered button on the left side of the newly created
input. The Connect Wizard displays.
Figure F-17. Connect Wizard – Assigning an object to an input of the SYS PEER CRITICAL calctab
10. Select System > KPINTARR > PEER SPARE 1 > FIELD 01.
This is the location on the standby S600+ to which data from the
Output field transfers.
11. Click OK to confirm the changes and OK on the Calc Editor to
confirm and close it.
12. Open the configuration file in PCSetup and enable the CRITICAL
peer parameter as in Configuring the Peer to Peer Link.
13. Add the newly created output to the S600+ displays using the
Display Editor to see the values being transferred over the peer to
peer communications link.
14. Save the configuration file and upload it to both S600+ machines.
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15. Configure one machine as the duty machine and the other as the
standby machine (as described in PCSetup Editor).
16. On the Standby S600+ front panel/webserver, navigate to the
location where you created the new display and the object displays
with the current second number from the duty S600+.
F.3.2 Period Object Transfer
You can configure the system to send objects at specific time intervals,
in order not to overload the peer to peer link with data that is not of
very high importance. Use the System Editor to set these time
intervals:
1. Click Start > All Programs > Config600 3.3 > System Editor
and open the configuration
2. Select the section where the calculation table of type Peer Regular
you wish to edit the timing is stored. For example, select Stream x
> CALCTAB and double-click the calculation table STR0X
PEER PID to open the Calc Editor
Figure F-18. System Editor
3. Click to view the Outputs of the calculation table
4. Change the bit number of the output to the desired time interval (in
seconds) you want the system to use when sending that object
through the peer to peer link. The default value is 30, which
corresponds to 30 seconds
5. Click OK to confirm the changes in the Calc Editor
6. Save the configuration file.
F.4 Automatic Failover
Both the duty S600+ and standby S600+ use digital (status) inputs and
outputs in the automatic selection process, as shown in Figure F-19. In
the event of any computer alarm (i.e. any alarm assigned to alarm
group 1), except for those in the following table, the health input-
output link changes logic state to invoke a failover. On completion of
the failover, the standby S600+ becomes the duty S600+.
Note: If you have configured the automatic failover option and it is
invoked during a prove, the system transfers the values and
control, but the prove run may fail during changeover
depending on the prove stage.
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Table F-1. Computer Alarms Not Invoking a Failover
ALARM TYPE ALARM ALARM GROUP
COLD ST
WARM ST
BATT FAIL
RESET
SYS HOST ALM GRP 1 COMP
TOT RESET
TOT ROLL OVR
TOT ROLL UDR
PRINTING ERR
Figure F-19. Status Input and Output Description
Figure F-19 shows two computers designated as A and B. In the event
that computer A fails, computer B takes over the duty role (if computer
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B is itself healthy). Following the changeover from A to B, computer B
remains the duty machine until computer A again becomes healthy and
is manually reinstated as the duty machine or until computer B fails. If
computer B fails and computer A is healthy, then A automatically
becomes the duty machine.
Table F-2. Status Input and Output Description
Input/Output
Description
Designation
A Health Indicates the health status for computer A. It is true as long as there are not
any group 1 alarms set (apart from those indicated in Table F-1). This signal
is continuously monitored by computer B. If the signal goes down, computer
B requests to become the duty machine via the I Want Duty output.
B Health Indicates the health status for computer B. It is true as long as there are not
any group 1 alarms set (apart from those indicated in Table F-1). This signal
is continuously monitored by computer A. If this signal goes down, computer
A requests to become the duty machine via the I Want Duty output.
I Am Duty Designates which computer is the duty machine. When it is set high, the
computer is the duty machine. When set low, the computer is the standby
machine. This signal goes high after a Duty request has been made if the
relay is working properly
I Want Duty Whenever a computer needs to become the duty machine, it asserts this
signal to make the relay switch and set “I Am Duty” high. The signal is
asserted only for a period of time that you configure in the PCSetup Editor.
Peer to Peer A bi-directional communication link between the A and B computers allows
Comms the duty S600+ to update the standby S600+ with any operator changes
made locally at the duty S600+ keypad. The Duty/Standby status displays in
the bottom right hand corner of the S600+ display (D=Duty and S=Standby).
This link also updates all settings and values within the Standby computer
following a communications failure of the peer to peer link, such as following
computer replacement.
Process All field inputs connect in parallel to both S600+ computers allowing each to
Inputs (Field perform independent processing and totalisation. Discrepancy checking
I/Ps) between data reported from the A and B computers is performed elsewhere,
such as at a supervisory computer.
Note: If you power down one S600+ in an Active Duty-Standby
configuration, we recommend either disconnecting socket A (SKT-A)
from the I/O module(s) of the offline unit or using external signal
isolators when wiring analog inputs.
Control All control outputs switch via changeover relay contacts so that only the
Outputs computer with Duty status has actual control of plant equipment.
(Field O/Ps) Note: Control Outputs are only used in particular applications (for example,
when the 600+ sends a DAC signal to an FCV.
F.4.1 Configuring the S600+ for Automatic Failover
This section shows the necessary steps to configure the flow computers
to perform Duty/Standby automatic failovers.
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Figure F-20. Duty/Standby Connection Diagram
Step 1: Connect Duty/Standby wiring. The following example uses Digital
Wiring Digital Channels Output Channel 4 (SKT C: Pin 36) and Return CH1-4 (SKT C: Pin 35)
to drive the relay by asserting the ‘I Want Duty’ signal. Digital Input
Channel 1 (SKT B: Pin 13) and Return CH1-4 (SKT B: Pin 17) are
used to read the state of the relay which is the ‘I Am Duty’ signal as in
the previous figure. The channels used in the example were chosen
arbitrarily.
The relay must be a latching double pole double throw (DPDT) relay
for the Duty/Standby logic to work.
Each computer requires a pair of digital channels to connect the health
output of one computer to the health input of the other computer. The
following example shows how to connect A’s health digital output to
B’s digital input. The same must be done for computer B.
Figure F-21. Connecting A’s Health Digital Output to B’s Digital Input
Step 2: After you complete the first step, assign all the digital channels from
PCSetup the previous step to database objects. From PCSetup:
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1. Select the I/O Setup > Discrete Inputs to channels. The SYS
PEER HEALTH and SYS PEER DUTY IO items are currently
unassigned.
Refer to Table F-2 and Figure F-19 where:
HEALTH DO = SYS PEER HEALTH output
HEALTH DI = SYS PEER HEALTH input (reported from the
other computer)
I AM DUTY DO = SYS PEER DUTY IO output
I WANT DUTY DI = SYS PEER DUTY IO input (the duty /
standby status from the relay)
Figure F-22. List of Discrete Inputs before Assignment
2. Double-click SYS PEER HEALTH and assign it to Channel 15
of the P144 I/O Board.
Figure F-23. Digital Input Selection
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3. Click OK.
4. Double-click SYS PEER DUTY IO, assign it to Channel 12 of
the P144 I/O Board, and click OK.
Figure F-24. SYS PEER HEALTH and PEER HEALTH Object (after assignment to Digital Inputs)
5. Select the I/O Setup > Discrete Outputs to channels.
Figure F-25. List of Discrete Outputs before Assignment
Note: The SYS PEER DUTY IO output signal is asserted whenever
the owning computer requests duty.
6. Double-click Channel 3 and select SYS PEER DUTY IO.
Figure F-26. SYS PEER DUTY IO Digital Output Assignment
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7. Select PULSE ON in the Sense field.
8. Set Pulse Width to indicate the number of seconds the SYS PEER
DUTY IO signal asserts after receiving a Duty request. The
minimum is 5 seconds. If this period of time elapses and the
computer has not become the duty machine, the SYS PEER A
FAILED alarm triggers.
9. Double-click Channel 4 and select SYS PEER HEALTH. This is
the computer’s own health output signal and it is also read by the
partner computer.
Figure F-27. SYS PEER HEALTH Digital Output Assignment
10. Click OK.
Figure F-28. Channel 3 and Channel 4 (after assignment to SYS PEER DUTY IO and SYS PEER
HEALTH
Step 3: You can activate the Duty/Standby automatic failover logic in either of
Activating Automatic two ways: through PCSetup or through the front panel or webserver.
Failover
Using You can activate the Duty/Standby automatic failover logic in either of
PCSetup two ways: through PCSetup or through the front panel or webserver.
From PCSetup:
1. Select I/O Setup > Comms. The Comms Link screen displays.
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Figure F-29. PCSetup Communications
2. Click Setup Peer to Peer Options. The Peer Params Setup screen
displays.
Figure F-30. Peer Params Setup dialog
3. Select Auto Failover from the Peer Method field and click OK.
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Using From the front panel and the webserver:
Front Panel/Webserver
1. Select TECH/ENGINEER > COMMUNICATIONS >
ASSIGNMENT > PEER MASTER LINK. The Peer Duty Logic
page displays.
PEER DUTY LOGIC
Status:
AUTO FAILOVER
P121.2 of 16
Figure F-31. Peer Duty Logic page
2. Select AUTO FAILOVER on the PEER DUTY LOGIC page.
This activates the internal HOT BACKUP logic.
Triggering Duty Status The following situations trigger duty status in a computer:
If one of a pair of computers starts first and is healthy, it becomes
the duty machine when it sees its partner as “unhealthy” (that is,
turned off).
If one of the computers has its alarms cleared first while the other
one is still unhealthy, then the first computer becomes the duty
machine.
If the computers start exactly at the same time, the one to which the
relay points at start-up becomes the duty machine, if it is healthy.
If the computers’ alarms are cleared exactly at the same time, the
one to which the relay points becomes the duty machine.
If the duty computer becomes unhealthy, it forces the standby
computer to become the duty computer, if that machine is healthy.
If one of the computers is standby and healthy, you can set it to
duty status by requesting duty status through the Duty/Standby
menus.
Care should be taken when triggering duty status manually – refer
to Section F.5 below.
F.5 External / Custom Failover Modes
The S600+ provides three additional modes for setting the
duty/standby computer. These modes determine the duty S600+ using
an external logic, as opposed to the AUTOMATIC FAILOVER
method described in the previous sections, (which sets the duty
machine using an internal algorithm).
MANUAL FAILOVER
You manually determine which computer is duty and which is
standby by using the front panel or the webserver application.
There is no automatic failover. To set the duty S600+, select
TECH/ENGINEER > COMMUNICATIONS > ASSIGNMENT
> PEER MASTER LINK from the front panel and set the status
to DUTY on the Peer Status page or select Standby to set it to
standby status.
OPERATOR
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COMMAND
Status
CLEAR
Figure F-32. Peer Master Link Operator Command Page
Notes:
The order in which you perform a manual hand-over is
important. First, set the actual duty computer to standby mode.
Second, set the other computer to duty mode. If the machine is
not healthy, the system ignores this command.
You should not perform a manual hand-over when the flow
computer is proving, batching or sampling. If you need to
perform a manual hand-over during one of these processes,
you should first abort the process, then perform the manual
hand-over, and then restart the process.
DIGITAL INPUT
This method enables digital inputs to decide the duty or standby
status of an S600+. You must connect each input to SYS PEER
DUTY IO in PCSetup for each computer as described in the
previous sections.
CUSTOM
This mode uses a LogiCalc to create a failover logic.
You can access all three modes through PCSetup, the front panel, or
the webserver. For example, this procedure uses PCSetup:
1. Select I/O Setup > Comms from the hierarchy menu.
2. Select Peer Master Link in the Comms Links field.
3. Click Setup Peer to Peer Options. The Peer Params Setup screen
displays.
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Figure F-33. Peer Params Setup
4. Select Peer Method and click OK.
5. Click OK.
F.6 Displays
Select TECH/ENGINEER > COMMUNICATIONS >
ASSIGNMENT > PEER MASTER LINK to view the status or
control the Duty/Standby logic. The displays are split in two
categories: control and feed-back. You can use the control displays to
configure the way the Duty/Standby logic works. The feed-back
displays provide useful information about the status of the two
computers in the context of the Duty/Standby logic.
F.6.1 Control Displays
Use the PEER DUTY LOGIC display to select the method the
Duty/Standby logic uses. You can select AUTO FAILOVER,
MANUAL FAILOVER, DIGITAL INPUT, and USER.
PEER DUTY LOGIC
Status:
AUTO FAILOVER
P121.2 of 16
Use the PEER STATUS page to select the status of the peer to peer
communications link when the PEER DUTY LOGIC is set to either
MANUAL FAILOVER or CUSTOM. Otherwise, it only indicates the
status of the peer to peer communications link. The available options
are DUTY and STANDBY.
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PEER STATUS
Status:
DUTY
P121.3 of 16
Use the OPERATOR COMMAND to issue a ‘Duty’ request to the
relay. The command can only be SET manually by you. It
automatically reverts to CLEAR.
OPERATOR COMMAND
Status:
CLEAR
P121.4 of 16
F.6.2 Feed-back Displays
The I AM DUTY page shows the status of the digital input line
connected to the SYS PEER DUTY IO object. When the indicated
value is 0, the computer status as given by the relay is STANDBY.
When the value is 1, the computer status is DUTY.
I AM DUTY
Status:
0
P121.5 of 16
The MY HEALTH page shows the status of the digital output line
connected to the SYS PEER HEALTH object. It indicates the health of
the computer that owns the page. If 0, an alarm that is not in the
Automatic Failover table triggers and the computer is considered
unhealthy. It can only be STANDBY. If 1, the computer is considered
healthy and can be either DUTY or STANDBY. This status is also
seen by the other peer and based on it, the computer can decide to be
either DUTY or STANDBY. This status is mirrored on the PEER
HEALTH page of the peer.
MY HEALTH
Status:
0
P121.6 of 16
The PARTNER HEALTH page shows the status of the digital input
line connected to the SYS PEER HEALTH object. It indicates the
health of the peer. If 0, an alarm that is not in the Automatic Failover
table triggers and the peer is considered unhealthy. It can only be
STANDBY. If 1, the peer is considered healthy and can be both DUTY
and STANDBY. This status is mirrored on the MY HEALTH page of
the peer.
PARTNER HEALTH
Status:
0
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P121.7 of 16
F.6.3 Option Displays
All of the Peer-to-Peer options listed in section F.2.1 are available
under the TECH/ENGINEER > COMMUNICATIONS >
ASSIGNMENT > PEER MASTER LINK display – following on
from the partner health display. These can be used to enable / disable
peer-to-peer options during run time.
F.7 Downloading and Verifying the Peer to Peer Link
To download and verify the peer to peer link:
1. Click Start > All Programs > Config600 3.3 > Config Transfer.
2. Configure Config Transfer communications. Refer to Config
Transfer.
3. Select the Send tab.
4. Select a configuration that has Peer to Peer Option enabled and
click Send.
5. Connect the two S600+ flow computers using a communications
cable directly between the two devices.
6. Download the file to both S600+ flow computers.
7. Cold Start both S600+ flow computers.
8. Configure the Duty S600+ from the front panel. Select
TECH/ENGINEER > COMMUNICATIONS > ASSIGNMENT
> PEER MASTER LINK and on the PEER DUTY LOGIC
page, set the Status to MANUAL FAILOVER.
9. Navigate to the PEER STATUS page and set the Status to DUTY.
10. Configure the Standby S600+ from the front panel. Select
TECH/ENGINEER > COMMUNICATIONS > ASSIGNMENT
> PEER MASTER LINK and on the PEER DUTY LOGIC
page, set the Status to MANUAL FAILOVER.
11. Navigate to the PEER STATUS page and set the Status to
STANDBY.
Note: On startup, both S600+ flow computers are in Standby
mode and display an "S" at the bottom of the display in the
Communications display. A "D" should display after you
configure one of the S600+ and if the communication is
working.
12. On both machines, navigate to TECH/ENGINEER >
COMMUNICATIONS > SERIAL PORTS and select the Peer
to Peer Link Port to use. Verify on the second page that the
GOOD TX and GOOD RX are increasing. This indicates the
machines are communicating.
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Appendix G – Firewall
In This Chapter
G.1 Rules File .......................................................................................... G-1
G.1.1 *Filter Keyword .................................................................... G-2
G.1.2 Default Policies ................................................................... G-2
G.1.3 User Defined Chains ........................................................... G-2
G.2 Adding Rules to the Chain ................................................................ G-3
G.2.1 Applying a Rule to a Range of IPs ...................................... G-3
G.2.2 Inverting a Rule ................................................................... G-3
G.2.3 After Checking the Rules .................................................... G-3
G.2.4 Committing the Rules .......................................................... G-3
G.3 Operational Behaviour ...................................................................... G-3
The S600+ firewall keeps out unwanted incoming network
connections. At its core, the S600+ uses the Linux’s Iptables firewall.
You can configure the IP firewall rules in a text file specifying which
connections are to be accepted and which to be rejected.
This appendix details only the firewall rules for blocking and accepting
packets to and from a source. There are many other rules that you can
specify. Refer to the Linux Iptables Firewall documentation before
making any changes to the configuration text file.
G.1 Rules File
The configuration file is a plain text file containing the rules by which
iptables controls network traffic. You can edit or change the rules
using a text editor. Place the file that contains the rules in the “Extras”
folder of an S600+ standard configuration. The file name is
exfwall.txt. The file loads to the S600+ at the same time as the
configuration file. The syntax of the rules must be compatible with the
one that iptable accepts as valid.
Following is an example exfwall.txt file.
#Example of a exfwall.txt file
*filter
:INPUT DROP [0:0]
:FORWARD ACCEPT [0:0]
:OUTPUT DROP [0:0]
:ALLOW_IN - [0:0]
:ALLOW_OUT - [0:0]
-A INPUT -j ALLOW_IN
-A OUTPUT -j ALLOW_OUT
#ALLOW IN
#Allow telnet
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 23 -j ACCEPT
#End of Allow telnet
#Allow Apache
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 80 -j ACCEPT
#End Allow Apache
#Allow Apache Secure
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 443 -j ACCEPT
#End of Allow Apache Secure
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#Allow PC Setup
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 6000 -j ACCEPT
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 6001 -j ACCEPT
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 6002 -j ACCEPT
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 6010 -j ACCEPT
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 6011 -j ACCEPT
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 6012 -j ACCEPT
#End of Allow PC Setup
-A ALLOW_IN -j RETURN
#END ALLOW IN
#ALLOW OUT
-A ALLOW_OUT -d 10.97.41.72 -p tcp -j ACCEPT
-A ALLOW_OUT -j RETURN
#END ALLOW OUT
COMMIT
#End of the exfwall.txt file
G.1.1 *Filter Keyword
The *filter keyword tells the iptables that the following rules are for
the filtering table. Within each table, there are chains of specifications
and rules.
G.1.2 Default Policies
The next three lines in the example file:
:INPUT DROP [0:0]
:FORWARD ACCEPT [0:0]
:OUTPUT DROP [0:0]
define the default policies of the main firewall chains. A chain is a set
of rules a data packet must go through. The INPUT chain policy
(DROP) applies to all incoming packets, the OUTPUT chain policy
(DROP) applies to all outgoing packets and the FORWARD chain
policy (ACCEPT is for all packets that go through this machine but are
not destined for it. A package that is inbound to the INPUT chain is
DROPped (rejected) unless another rule down the chain lets the packet
pass through. The square brackets indicate the packet and byte
counters. These lines should be left as they are.
G.1.3 User Defined Chains
The next two lines in the example:
:ALLOW_IN - [0:0]
:ALLOW_OUT - [0:0]
are user defined chains for the use of clarity; you can call them
anything. Both chains contain proprietary rules for the packets that go
through.
The next two lines:
-A INPUT -j ALLOW_IN
-A OUTPUT -j ALLOW_OUT
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add the user defined chains to the already existing default chains. A
packet that goes through the INPUT chain also goes through (-jump)
the ALLOW_IN chain.
G.2 Adding Rules to the Chain
The following lines define the rules that make up the chains.
-A ALLOW_IN -s 10.97.41.72 -p tcp -m tcp --dport 23 -j ACCEPT
This line tells iptables to add (-A) a new rule to the ALLOW_IN chain
which catches all packets that have as source (-source) the given IP, as
protocol (-protocol) TCP and as port (-dport) 23 and to accept them.
G.2.1 Applying a Rule to a Range of IPs
To apply a rule to a range of IPs:
-A ALLOW_IN –p tcp –m iprange --src-range 192.168.1.13-192.168.2.19 –j
ACCEPT
G.2.2 Inverting a Rule
To invert the rule, add an “!”.
-A ALLOW_IN –p tcp –m iprange ! --src-range 192.168.1.13-192.168.2.19 –j
ACCEPT
G.2.3 After Checking the Rules
The line:
-A ALLOW_IN -j RETURN
adds a rule that tells iptables what to do after checking all the rules
defined above for this chain. It returns to the parent chain, in this case
INPUT.
G.2.4 Committing the Rules
The COMMIT keyword tells iptables to commit all the rules specified
above it to the kernel.
G.3 Operational Behaviour
The S600+ firewall is off (all connections allowed regardless of the
rules in the exfwall.txt file) when the S600+ is in the Cold Start
menu.
The S600+ firewall is on (connections filter according to the rules
file) as soon as you leave the Cold Start menu and the unit starts
metering.
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Appendix H – CFX Reporting
In This Chapter
H.1 Adding CFX Report Functionality to a Configuration File ................. H-1
H.2 Enabling CFX at the Stream Level .................................................... H-3
H.3 Changing CFX Settings from Config600 ........................................... H-4
H.4 Regenerating the CFX Report Template .......................................... H-5
H.5 Generating a CFX Report from the Web Browser ............................ H-5
H.6 Understanding the CFX File Structure .............................................. H-8
This appendix describes how to configure and produce reports that use
the Common File eXchange (CFX) file format from Flow-Cal, Inc.
Licences This feature requires that you have a license on your S600+. Without a
license, you cannot generate CFX files. Contact Technical Support for
further information on purchasing a license key and activating CFX
functionality.
Notes:
If you need the capability to extract reports for Flow-Cal server
access, contact Technical Support.
When you generate CFX report files from an S600+, ensure that
the S600+ supports no more than eight (8) meter runs. Do not
create a 9- or 10-meter run application that also creates CFX files.
H.1 Adding CFX Report Functionality to a Configuration File
To add CFX reports to your configuration:
1. Open the Config Generator.
2. Follow the usual steps to add I/O modules and stations.
Note: When you choose a meter type, note that the system
supports CFX only for ultrasonic gas meters and for
ultrasonic, turbine, and Coriolis liquid meters.
3. At the Streams configuration screen, press Options.
• For a liquid stream, the following window displays:
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Choose the appropriate option. The CFX option you select must
match the density option. In the example above, Option2 has
been selected for density, so you must select CFX Option 2 to
enable CFX reports on this stream.
• For a gas stream, the following window displays:
Choose the appropriate option. Choose CFX to enable CFX
reports on this stream.
4. Complete the process of generating the configuration.
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H.2 Enabling CFX at the Stream Level
To enable CFX at the stream level:
1. Open the generated configuration in PCSetup. In the left pane,
select Reports under System Setup. Using the Base Time
Reports frame, select the period for the CFX report.
2. Click Add or Configure. The Archive Configuration dialog
displays, showing a list of available streams with CFX file
capabilities.
3. Select the appropriate checkboxes to enable or disable CFX
generation for a specific stream.
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Note: The dialog also displays standard S600+ period reports for
the selected period. The Number of reports to save field
refers to both standard S600+ reports and CFX reports. If
you select 48, the program generates a total of 48 reports
(standard reports and CFX reports). Once the system saves
this number of reports, it overwrites older reports. Plan the
number of reports you want to save accordingly.
At any time you can edit or delete the CFX reports in your
configuration file. Click Configure on the System Setup screen to
display the Archive Configuration dialog. If you delete a report period
from the configuration file, you also delete any reports (both standard
S600+ and CFX) for that period.
H.3 Changing CFX Settings from Config600
Using a Config600 menu, you can change some of the data the system
exports to a CFX report. This menu is available for each stream you
defined to generate the CFX report (that is, you selected the CFX
option for that stream in the Config Generator, discussed in Adding
CFX Report Functionality to a Configuration File).
The following example shows the CFX menu for stream 1, which is a
liquid turbine stream:
When you select CFX, the system displays the CFX Settings screen,
which you use to change the following parameters:
Field Description
Description Provides a description (with a maximum of 77
alphanumeric characters) of the CFX report.
Meter Name Indicates the meter generating the CFX report.
Altitude Indicates the altitude of the meter generating the
CFX report.
Latitude Indicates the latitude of the meter generating the
CFX report.
Meter Serial Number Indicates the serial number of the meter generating
the CFX report.
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H.4 Regenerating the CFX Report Template
Each time you change the CFX calculation tables (by removing,
adding, or changing objects or object types), you must regenerate the
CFX template files. After you finish editing the configuration file
(using either System Editor or PCSetup), you should regenerate the
CFX report file template.
To regenerate the CFX reports:
1. Open the configuration file (using either PCSetup or the System
Editor).
2. Select File > Regenerate. The system displays the Display and
Modbus Regeneration dialog.
3. Select the CFX Reports checkbox.
4. Click OK.
H.5 Generating a CFX Report from the Web Browser
To generate a CFX report from the web browser:
1. Start a new browser session and select the Reports options.
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2. Select the CFX option. The CFX control page displays, showing
the available controls for any stream for which you have set the
CFX option in PCSetup.
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3. To generate a CFX report for a stream, enter the time range in the
corresponding input field. The first field indicates the report’s start
time; the second field indicates the report’s end time. The system
exports to the CFX report any historical items, alarms, and events
specific to this stream that were generated during the time range
you have selected. When completed, your screen might look like
this for stream 1:
CFX Files and The time stamp for a generated CFX file is typically several seconds
Time Stamps after the period closes. For example, a CFX file that contains historical
flow data, alarms, and events for the hour between 12:00 and 13:00 is
generated and given a time stamp of approximately 5 seconds after
13:00 (that is, 13:00:05). To download the CFX file that contains data
between 12:00 and 13:00, you need to enter 13:00 for the start time
and 13:01 for the time stamp.
4. Click OK to generate the CFX report for the selected stream. A
File Download dialog displays.
Note: This dialog may not appear instantaneously. The time the
system needs to generate a CFX report depends on the
number of items (including archive items, alarms, and
events) it must include in the report. The greater the number
of items, the more time the system needs to generate the
report, and the longer the wait for this dialog to display.
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5. Click Save and select a location and file name for the report. The
default file name is MXX_DD_MM_YYYY_hh_mm_ss.cfx,
where:
M is meter
XX is the meter number
DD_MM_YYYY is the creation date (day, month, year) stamp
for the file
hh_mm_ss is the creation time stamp (hours, minutes, seconds)
for the file.
6. Once you save the file, you can open it with dedicated tools.
H.6 Understanding the CFX File Structure
As stated previously, the time stamps the system applies to generated
CFX file reports are typically seconds after the end of the period.
Understanding how the system creates CFX files can help.
First, the program creating CFX files uses components which are both
time-dependent and time-independent:
Header (not time-dependent)
Meter configuration (time-dependent)
Collection of historical items (time-dependent)
Collection of alarms (time-dependent)
Collection of events (time-dependent)
File terminator (not time-dependent)
When you select a time range for a particular stream, the system
searches for the newest meter configured for that range and all
historical items, alarms, and events in that range.
For example, an “hourly” CFX report contains historic items for one
hour of flow data. If you specify a start time of 10:00 and an end time
of 14.01, the system generates a CFX file containing:
A header
A meter configuration at 14:00
A collection of historical items:
o 10:00 – flow data from 09:00 to 10:00
o 11:00 – flow data from 10:00 to 11:00
o 12:00 – flow data from 11:00 to 12:00
o 13:00 – flow data from 12:00 to 13:00
o 14:00 – flow data from 13:00 to 14:00
A collection of all alarms generated between 09:00 and 14:00
A collection of all events generated between 09:00 and 14:00
A file terminator
All data collection begins at 09:00 but because the time stamp in the
S600+ follows (“trails”) the flow data, flow data starts at 09:00, but the
report generates at 10:00.
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Appendix I – Network Printing
In This Chapter
I.1 Overview ............................................................................................... I-1
I.1.1 Supported Printers ..................................................................... I-2
I.1.2 Supported Paper Sizes .............................................................. I-2
I.2 Configuring Printers from PCSetup ...................................................... I-2
I.3 Configuring Printers from the S600+ .................................................... I-4
I.3.1 Configuring at Runtime .............................................................. I-4
I.3.2 Printer Options ........................................................................... I-4
I.4 Printing Retries ..................................................................................... I-5
I.5 Editing Report Line Lengths ................................................................. I-5
I.6 Network Printing Alarms ....................................................................... I-8
This appendix provides an overview of the Network Printing function.
Note: Network printing is available for CPU modules delivered from
the factory with the binary (“firmware”) at 06.20 or greater.
Although you can upgrade the binary on old CPU modules,
network printing requires a factory upgrade of additional
firmware. No user upgrade of these components is possible. If
you wish to use network printing with old CPU modules, you
must return them to the factory for firmware upgrades.
I.1 Overview
Network printing enables you to use one or more printers connected in
the same network with the S600+ to print reports, alarms, events and
all other S600+-printable documents.
Caution To ensure MID compliance, do not use network printing when the
printer is legally controlled. In that case, use a serial printer with
hardware handshaking.
You can connect to and use a network printer without having to install
printer drivers. Once a printer is connected to the network and given an
IP address, you specify that IP address (as part of the printer
configuration) and start using the printer.
Note: Advanced printer functions such as support for paper sizes
other than metric A4 (297mm x 210 mm) or US letter (8.5in x
11in), paper source, color printing, paper orientation, and so on
are not currently available with this feature.
Printer configuration is minimized. Each network printer needs to have
an IP address and a defined “print task” (reports, alarms, events, or a
combination of the three). You can easily change these settings at run
time.
The S600+ generates reports periodically and generates alarms and
events as they occur. These are “printing tasks.” You assign each
printer connected to the S600+ one or more tasks. For redundancy,
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multiple printers can perform the same task. Report, alarm, and event
printing can occur automatically and manually (from the front panel),
since each task has specific triggers for automatic printing:
Reports print as soon as they generate.
Alarms and events print either as soon as the number of specified
alarms/events since the last print has occurred or as soon as an
“elapsed time since the last print” value exceeds the time specified
in the configuration.
Network printing does not replace the option to connect a serial printer.
This option is still available, and you can combine the two printing
protocols as necessary.
I.1.1 Supported Printers
The S600+ uses a generic network printing driver which supports a
large number of printers by printing files in RAW format. This format
implies that the file is sent to the printer as the S600+ generates it.
To determine if the printer is compatible, check whether port 9100 of
the printer is open and whether the printer accepts RAW protocol.
I.1.2 Supported Paper Sizes
Network printing currently supports only two sizes of paper: metric A4
(297mm x 210mm) and US letter (8.5in x 11in). Further, the function
supports up to 78 characters per line for A4 paper and up to 80
characters per line for Letter paper.
Note: Refer to Section I.5, Editing Report Line Lengths, for
information on adjusting the line lengths of the two supported
paper sizes.
I.2 Configuring Printers from PCSetup
Select I/O Setup > Comms from the PCSetup menu to define a printer
as a communications link. Any communication link can be defined as a
printer link by changing its function to PRINTER.
For each communication link that you set to PRINTER, you need to
define the communication protocol and the communication port or IP
address (depending on the protocol selected).
Additional printer settings include:
Printing task (Alarm, Event, or Report)
Trigger type for automatic printing of Alarms and Events (the
timeout period of number of items)
Values for each trigger
You can configure all the Comms links as printers. However, once you
define a Comms link as a printer you cannot change it at runtime
through either the Webserver or the Front Panel.
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You can also define automatic printing triggers in the Comms menu
(although this feature is available only for network printers). To enable
a trigger type (based on a timeout or number of items), set its value to
some non-zero value.
Figure I-1 shows a serial printer configured for COM3; compare it to
Figure I-2, which shows the configuration for a network printer.
Figure I-1. Defining a Serial Printer on COM3 Port
Figure I-2. Defining a Network Printer
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Figure I-3. Defining Comms Task 20 for the Printer
I.3 Configuring Printers from the S600+
You can also configure a printer from the S600+ Front Panel or
Webserver.
I.3.1 Configuring at Runtime
The system defines printer tasks as Comms links. To change the printer
communication settings (protocol, IP or port) and the general printer
options (printing task, trigger value) through the Webserver or the
Front Panel, you must access the Communications section.
I.3.2 Printer Options
You can edit printer options (printing task and triggers) through the
Webserver and Front Panel.
Printing Task Select a print task by changing the value in the displays from zero (task
not checked) to a value other than zero (task checked). The system
then assigns all tasks with a non-zero value to the printer.
Printing Trigger You cannot edit the printing task directly. By using a non-zero value
for a trigger value, that trigger value also sets the trigger type.
For example, if the Timeout trigger value is zero, printing is not
triggered by Timeout. However, if you change that value to 1 minute,
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the printer prints new alarms and events every minute, if there are new
alarms and events.
I.4 Printing Retries
While printing, the S600+ performs a number of retries reading the
response from the printer after sending the print request. During this
time the printing task does not send any other print requests to the
printer. There is a one-second delay between each retry.
By default, the system has a maximum of 10 retries, so there is at most
a 10-second interval between two print jobs. Depending on the
network to which the S600+ and the printers are connected, more or
fewer retries might be needed to be able to complete a print job.
You can change the maximum number of retries using the System
Editor. Access the System section and edit the Keypad Integer
(KPINT) named PRN MAX RETRIES.
Note: The System Editor is available only with Config600 Pro.
Figure I-4. Redefining Printer Retries
In case of a printer error, an alarm occurs. The S600+ then tries to
reprint after a 1-minute wait from the previous failed print attempt.
Further print attempts continue until the printer recovers from the
error, the printer IP address changes (and a new printer is assigned), or
the communication protocol changes.
I.5 Editing Report Line Lengths
The Network Printing function currently supports two paper sizes,
metric A4 (297 mm x 210 mm) and US letter (8.5 in x 11 in). US letter
paper size is the default. A4 paper accommodates up to 78 characters
per line, while US letter accommodates up to 80 characters per line.
This section describes the process you use to adjust the line length for
printed reports so that report content does not exceed the width of the
page or the capability of your printer. For example, if your printer uses
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A4 paper but can only accommodate 36 characters per line, use this
procedure to adjust the report line length.
To edit report line lengths:
1. Access the System Editor application and open the configuration
containing the reports you want to edit.
2. Using the left pane, select System > KPINTARR. From the
resulting screen, double-click the ALARM FORMAT object.
Figure I-5. Selecting the ALARM FORMAT Object
An Edit dialog displays:
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Figure I-6. Edit Dialog
Each item in the Column section is associated with a specific piece
of information that appears on a report. The information appears on
the report based on the position you define in the Data field.
Position 0 appears at the start of the line. If you set a field to -1 the
system does not include that information on the report. Table I-1
indicates the values of the fields:
Table I-1. Field Descriptions
Field Description
01 Date; common for all report/log/archive types
02 Time; common for all report/log/archive types
03 Computer ID; common for all report/log/archive types
04 Object descriptor (alarm, archive, report, etc.); common data
for most messages
05 Field descriptor (Value, InUse, etc.); common data for most
messages
06 Alarm text (HH, LL, H, L, etc.); data for alarm messages
07 Alarm Status (SET, CLR, ACC); data for alarm messages
08 Alarm Value; data for alarm messages
09 Second line of two-line constant change message; data for
constants change message
10 Value field (that is, the value stored in the Value field for a
KPINT object); value field for several message types
11 Total number of characters in a log line; common for all log
types.
Note: The value stored in all fields up to 11 must be smaller
than the value specified in field 11.
3. Edit the value in field 11 and click OK to save your changes.
Examples The following examples show settings for various kinds of messages.
Alarm archive examples:
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F1 F2 F3 F4 F5 F7 F11
0 11 20 25 50 63 80
↓ ↓ ↓ ↓ ↓ ↓ ↓
06/09/2013 08:48:45 S600 STR01 CORIOLIS FLOW I/P ERR CLR
F1 F2 F3 F4 F5 F7 F8 F11
0 11 20 25 50 63 65 80
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
06/09/2013 09:31:49 S600 STR01 SERIAL DENS L CLR 50.000000
In the following example Field 03 is set to -1, which means that the
computer ID does not display. Field 04 was moved forward 3
characters.
F1 F2 F3 F4 F5 F7 F8 F11
0 11 1 22 50 63 65 80
↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓
04/09/2013 11:12:55 STR01 SERIAL DENS L SET
Event archive examples:
F1 F2 F3 F4 F5 F10 F11
0 11 20 25 50 63 80
↓ ↓ ↓ ↓ ↓ ↓ ↓
06/09/2013 08:48:45 S600 STR01 DENS SEL VALUE I/O
F1 F2 F3 F4 F6 F10 F11
0 11 20 25 50 63 80
↓ ↓ ↓ ↓ ↓ ↓ ↓
06/09/2013 09:31:20 S600 STR01 KP PULSE FREQ VALUE
CHANGED FROM 2.0000000E+01 TO 5.0000000E+01 Hz
↑
F9
25
In the following example Fields 01 and 03 are both set to -1. All other
relevant fields were set correspondingly to reduce the length of the
archive line.
F2 F4 F6 F7 F11
0 11 25 42 60
↓ ↓ ↓ ↓ ↓
13:01:37 STR01 SERIAL PRESS MODE KEYPAD
I.6 Network Printing Alarms
The table below shows the alarms that can be raised as part of the
network printing functionality.
Alarm Description
03 Idle
05 Error – The file has been sent to the printer, but no job id has been
assigned so it cannot print.
06 Not Defined – No network printer has been configured.
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Alarm Description
08 Job Cancelled – Printing has been cancelled at the printer.
09 Job Error – The file has been sent to the printer but has not been
completed or cancelled.
11 Not Acc Jobs – Buffer is full so no new jobs can be accepted.
12 No Net Print – Kernel does not support network printing.
Note: If network printing problems occur (i.e. multiple copies of a
report), then the printer should be checked for any error
messages (e.g. low toner) and these issues rectified. The
FloBoss S600+ assumes any reports sent to the device will be
printed correctly.
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Appendix J – Sampling
In This Chapter
J.1 Overview ............................................................................................... J-1
J.2 Input / Outputs ...................................................................................... J-1
J.2.1 Sampler Output .......................................................................... J-2
J.2.2 Sampler Can Select Output ....................................................... J-2
J.3 Sampling Options ................................................................................. J-2
J.3.1 Sampler Method ........................................................................ J-2
J.3.2 Sampler Mode ........................................................................... J-3
J.3.3 Can Fill Indicator ........................................................................ J-4
J.3.4 Auto Disable .............................................................................. J-4
J.3.5 Auto Restart ............................................................................... J-4
J.4 Sampling Sequence ............................................................................. J-5
J.5 Sampling Alarms ................................................................................ J-10
J.6 Sampling Displays .............................................................................. J-11
J.7 Sampling – System Editor .................................................................. J-13
This appendix provides an overview of the S600+ sampling
functionality.
Station or Stream Based When creating a configuration, you can enable sampling either at the
stream or at the station to which the stream is assigned, but not both.
Note: Refer to Chapter 5 Station Configuration or Chapter 6 Stream
Configuration for details of sampling configuration screens.
J.1 Overview
Sampling is the method by which a sample of the product being
metered is collected in a sample container (can). When the can is full it
can be removed and sent to a laboratory for analysis.
Whilst sampling is active, the FloBoss S600+ calculates the frequency
of the samples (grabs) required to fill the can based on the input
parameters. You can configure these parameters via the front panel /
webserver or from a supervisory system.
Can full indication is provided, and support is also available for dual
can sampling.
J.2 Input / Outputs
You can configure the following inputs and outputs associated with the
sampler.
Inputs In a configuration with sampling, the following inputs can be assigned:
Can 1 Fill Indication 4-20mA ADC
Can 2 Fill Indication 4-20mA ADC
Sampler Flow Rate Low Digital Input
Sampler Can 1 High Digital Input
Sampler Can 2 High Digital Input
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Flow Switch (Flow Prop 3 Only) Digital Input
Pressure Switch (Flow Prop 3 Only) Digital Input
Notes:
Some (or none) of these inputs may be required, depending on the
sampling configuration.
The Can 1 and Can 2 Fill Indication 4-20mA ADC Low and High
Scale values should be configured to correspond to the Can
Volume of the sampler.
The flow switch and pressure switch digital inputs are not available
by default. They are specific to the FLOW PROP 3 (ANP
sampling) functionality and need to be added via the system editor
if required.
Outputs In a configuration with sampling, the following outputs can be
assigned:
Sampler Output (Grab Command) Digital Output
Sampler Can Select Output Digital Output
J.2.1 Sampler Output
The S600+ sampler logic sets the Sampler Output (Grab Command)
digital output to command the sampler to take a grab. The time
between grabs is called the Grab Interval and is calculated based on the
Sampler Method selected.
If the Sampler Output (Grab Command) digital output is configured
with Sense = Normal, the duration of the grab signal is equal to the
Minimum Interval value, with a minimum value of 3 seconds.
If a shorter duration is required, the Sense = Pulse On should be
selected and the Pulse Width set to the required duration.
For Flow Prop 3 mode, the Sampler Output duration is dictated by the
Sampler Pulse Duration (default 3 sec).
J.2.2 Sampler Can Select Output
In Dual mode, when Can Selected = 1, the Sampler Can Select Output
is cleared; when Can Selected = 2, the Sampler Can Select Output is
set.
J.3 Sampling Options
You can configure many sampler options including Sampler Method,
Sampler Mode, Can Fill Indicator, Auto Disable, and Auto Restart.
J.3.1 Sampler Method
The Sampler Method determines the grab interval. Possible options are
Time Prop, Flow Prop 1, Flow Prop 2, and Flow Prop 3.
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Time Prop In this mode the grab interval is in seconds.
The number of grabs required to fill the can is calculated from the Can
Volume and Grab Volume.
Number of grabs = Can volume (m3) / Grab volume (m3)
The Grab interval is then calculated from the Number of grabs and the
Can fill period.
Grab interval (s) = Can fill period (hrs) * 3600 / Number of grabs
Flow Prop 1 In this mode the grab interval is in volume (m3).
The number of grabs required to fill the can is calculated from the Can
Volume and Grab Volume.
Number of grabs = Can volume (m3) / Grab volume (m3)
The Grab interval is then calculated from the Number of grabs and the
Can volume.
Grab interval (m3) = Expected volume (m3) / Number of grabs
Flow Prop 2 In this mode the grab interval is in volume (m3) and is equal to the
expected volume (m3).
Flow Prop 3 In this mode the grab interval is in volume (m3) and is equal to the
expected volume (m3).
It also supports the pressure switch and flow switch digital inputs. If
the pressure switch is set during sampling, sampling will be stopped.
When the Sampler Output has been set to take a grab, the system
expects the flow switch to be set.
J.3.2 Sampler Mode
The Sampler Mode determines the number of containers used by the
sampler.
SINGLE/DUAL In SINGLE mode, the samples are acquired in one can. In DUAL
mode, the samples are acquired into two cans and the sampler switches
to the second can when the first can is full (according to the Twin Can
Changeover Mode selection).
Twin Can Changeover You can set the can changeover to AUTO (automatically change over
Mode to the second can when the first is full) or MANUAL (sampling pauses
when the first can is full and requires you to change the value of
Sampler Can Select Output before sampling continues on the second
can.
Notes:
If sampling is stopped because both cans are full, the Twin Can
Changeover Mode is set to MANUAL by the system. You must set
back to AUTO if required.
Additionally, the display for Twin Can Changeover Mode must be
manually added to the displays.
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J.3.3 Can Fill Indicator
The Can Fill Indicator is used by the system to determine when the
sampler container is full.
Grab Count Uses the number of grabs taken to determine when the can is full.
Grabs Count and Grab Volume are used to calculate Can Volume
Filled. When Can Volume Filled is greater than Can High High
Percent of Can Volume, the Can Full Status is set.
Digital Input Uses Sampler Can 1 High digital input to determine when the can is
full.
Grab Count and Grab Volume are used to calculate the Can Volume
Filled. When the Sampler Can 1 High digital input (shown as Can Full
I/O Status) is set, the Can Full Status is set.
Analog Input Uses Can x Fill Indication 4-20mA ADC input to determine when
the can is full.
The Can x Fill Indication 4-20mA ADC input (shown as Can Fill
Indicator) is used to calculate the Can Volume Filled. When the Can
Volume Filled is greater than the Can High High Percent of Can
Volume, the Can Full Status is set.
J.3.4 Auto Disable
The system stops sampling based on your selection in the Auto Disable
field. You can select more than one Auto Disable option.
On Can Full The system stops sampling if the Can Full Status for the current can is
set.
The sampling sequence stage number changes to 6, Stopped Can Full.
Sampling continues on the second can if the Sampler mode is set to
DUAL, the Twin Can Changeover Mode is set to AUTO, and the
second can is available.
On Flowrate Limit The system stops sampling if the stream or station gross volume flow
rate drops below the Flow Rate Low Limit.
The sampling sequence stage number changes to 7, Stopped Low
Flow.
On Flow Status System stops sampling if the Sampler Flow Rate Low digital input set.
The sampling sequence stage number changes to 7, Stopped Low
Flow.
J.3.5 Auto Restart
If enabled, sampling restarts automatically following a pause for Can
Full, Flowrate Limit, or Flow Status after the condition has cleared.
If disabled, you must manually restart sampling by setting Start
Command to Start after the condition has cleared.
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J.4 Sampling Sequence
The sampling sequence functions in stages. Table J-1 shows the stages
involved.
Note that some of the stages are only applicable to certain sampling
methods as indicated.
Table J-1. Sampling Sequence Stages
Stage Title Description
0 Idle Wait for a command to start the sequence.
Clear all sampler alarms.
Handle reset can volume command.
Check Operator Commands:
If the Start command has been issued:
o If mode is FLOW PROP 3, reset cans, set
Sampler Output digital output, increment grab
counters and proceed to stage 8 (Initial Time).
o Else proceed to stage 1 (Monitor).
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Stage Title Description
1 Monitor Monitor sampler status.
Handle reset volume command.
Check Operator Commands:
If the Stop command has been issued, proceed to stage 5
(Stopped Manually) and set ‘Sampler Stopped when
Flowing’ alarm (if flow is present).
If the Terminate command has been issued, proceed to
stage 0 (Idle). Note: This is only applicable if mode is
FLOW PROP 3 and is not available by default. It would
need to be added via the system editor if required.
Check Can(s) Full, if set:
If mode is FLOW PROP 3, proceed to stage 0 (Idle).
All other modes proceed to stage 6 (Stopped Can Full) or
stage 13 (Can Switch Over – Dual Can AUTO only).
Check Low Flow Status, if set:
If mode is FLOW PROP 3, proceed to stage 0 (Idle).
All other modes proceed to stage 7 (Stopped Low Flow)
and set ‘sampler stopped when flowing’ alarm if flow is
present.
Check if grab required (including overruns awaiting output):
If mode is FLOW PROP 3, check pressure switch.
o If pressure switch ON, proceed to stage 11
(Stopped Pressure Switch) and raise ‘Pressure
Switch’ alarm.
o If pressure switch OFF, proceed to stage 9 (Check
Flow Switch).
If grab required, proceed to stage 2 (Digital Output ‘n’), set
Sampler Output digital output, increment grab counters
and increment current can volume (Grab Count and Dig
I/P).
If no grabs required, stay in stage 1 (Monitor).
If mode is FLOW PROP 1 or FLOW PROP 2:
o If number of grabs required > 1, increase overruns
by (number of grabs required – 1).
2 Digital Output ‘n’ Synchronize with IO communications
Handle reset volume command.
Check Operator Commands:
If the Stop command has been issued, maintain the digital
output for the configured time then proceed to stage 5
(Stopped Manually) and set ‘Sampler Stopped when
Flowing’ alarm (if flow is present).
If the Terminate command has been issued, maintain the
digital output for the configured time then proceed to stage
0 (Idle).
Check Pressure Switch:
If mode is FLOW PROP 3, check pressure switch.
o If pressure switch ON, proceed to stage 11
(Stopped Pressure Switch) and raise ‘Pressure
Switch’ alarm.
Allow the command to be registered by the IO handling task.
Proceed to stage 3 (Minimum Interval).
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Stage Title Description
3 Minimum Interval Ensure a delay between sampler pulses.
Handle reset volume command.
Check Operator Commands:
If the Stop command has been issued, proceed to stage 5
(Stopped Manually) and set ‘Sampler Stopped when
Flowing’ alarm (if flow is present).
If the Terminate command has been issued, proceed to
stage 0 (Idle).
Check Pressure Switch:
If mode is FLOW PROP 3, check pressure switch.
o If pressure switch ON, proceed to stage 11
(Stopped Pressure Switch) and raise ‘Pressure
Switch’ alarm.
Check Can(s) Full, if set:
If mode is FLOW PROP 3, proceed to stage 0 (Idle).
All other modes, proceed to stage 6 (Stopped Can Full) or
stage 13 (Can Switch Over – Dual Can AUTO only).
Once the minimum interval between pulses has been reached,
clear Sampler Output digital output. Proceed to stage 4 (Post
Pulse).
4 Post Pulse Post Pulse Output Delay
Allow the command to be registered by the IO handling task.
Proceed to stage 1 (Monitor).
5 Stopped Manually Sampler has been stopped manually
Handle reset volume command.
Check Operator Commands:
If the Start command has been issued, proceed to stage 1
(Monitor).
If the Stop command has been issued, proceed to stage 0
(Idle).
Raise can full alarms if required.
6 Stopped Can Full Sampler has been stopped – can(s) full
Handle reset volume command.
Check Operator Commands:
If the Start command has been issued, proceed to stage 1
(Monitor).
If the Stop command has been issued, proceed to stage 0
(Idle).
Raise low flow alarms if required.
If auto restart is enabled, can is not full, and low flow status clear,
proceed to stage 1 (Monitor).
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Stage Title Description
7 Stopped Low Flow Sampler has been stopped – low flow
Handle reset volume command.
Check Operator Commands:
If the Start command has been issued, proceed to stage 1
(Monitor).
If the Stop command has been issued, proceed to stage 0
(Idle).
Raise can full alarms if required.
Raise low flow alarms if required.
If auto restart is enabled, can is not full, and low flow status clear,
proceed to stage 1 (Monitor).
8 Initial Time Monitor for sampler ready feedback
Flow Prop 3 Mode Only.
Check Operator Commands:
If the Stop command has been issued, proceed to stage 0
(Idle).
Check Pressure Switch:
If mode is FLOW PROP 3, check pressure switch.
o If pressure switch ON, proceed to stage 11
(Stopped Pressure Switch) and raise ‘Pressure
Switch’ alarm.
Check Initial Flow Switch Feedback:
If mode is FLOW PROP 3, check flow switch.
o Wait for Sampler Pulse Duration to expire (default
3 sec) then clear Sampler Output digital output.
o If Flow Switch digital input set, proceed to stage 1
(Monitor).
o If Flow Switch digital input clear, set Sampler
Output digital output again and check for Flow
Switch digital input.
o Repeat for Initial Actuations (default 5) until Flow
Switch digital input set.
If no feedback received from Flow Switch, proceed to stage 12
(Stopped Initialise) and set ‘Sampler Failed to Initialise’ alarm.
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Stage Title Description
9 Check Flow Switch Monitor Flow Switch status
Flow Prop 3 Mode Only
Check Operator Commands:
If the Stop command has been issued, proceed to stage 0
(Idle).
Check Pressure Switch:
If mode is FLOW PROP 3, check pressure switch.
o If pressure switch ON, proceed to stage 11
(Stopped Pressure Switch) and raise ‘Pressure
Switch’ alarm.
Check Flow Switch:
If mode is FLOW PROP 3, check flow switch.
o Wait for Sampler Pulse Duration to expire (default
3 sec) then clear Sampler Output digital output.
o If Flow Switch digital input set, proceed to stage 3
(Minimum Interval).
o If Flow Switch digital input clear for > 1 sec, raise
‘Flow Switch Fail’ alarm and proceed to stage 3
(Minimum Interval).
10 Not Used
11 Stopped Press Sampler has been stopped – pressure switch
Switch Flow Prop 3 Mode Only.
Handle reset volume command.
Check Operator Commands:
If the Start command has been issued, proceed to stage 1
(Monitor).
If the Stop command has been issued, proceed to stage 0
(Idle).
Raise can full alarms if required.
Check Pressure Switch:
If pressure switch OFF, proceed to stage 1 (Monitor) and
clear ‘Pressure Switch’ alarm
12 Stopped Initialise Sampler has been stopped – failed to initialise
Flow Prop 3 Mode Only.
Handle reset volume command.
Check Operator Commands:
If the Start command has been issued, proceed to stage 3
(Initial Time).
If the Stop command has been issued, proceed to stage 0
(Idle).
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Stage Title Description
13 Can Switch Over Switchover Cans
Dual Can Mode Only.
Handle reset volume command.
Check Operator Commands:
If the Stop command has been issued, proceed to stage 5
(Stopped Manually) and set ‘Sampler Stopped when
Flowing’ alarm if flow is present.
If the Terminate command has been issued, proceed to
stage 0 (Idle).
Switch Can Selected, switch Sampler Can Select Output.
Once changeover time has elapsed, proceed to stage 1 (Monitor).
J.5 Sampling Alarms
Table J-2 shows the alarms that can be raised as part of the sampling
functionality.
The alarm limits / dead bands are calculated based on the can volume
and the operator entered percentages.
High limit = can volume * (can high limit / 100)
High high limit = can volume * (can high high limit / 100)
High dead band = can volume * ((high limit – 2.0) / 100)
High high dead band = can volume * ((high high limit – 2.0) / 100)
Table J-2. Sampling Alarms
Alarm Description
Can x Full Volume greater than or equal to the High High limit (Grab Count, Analogue
Input).
Digital input ON (Digital Input) .
Can x High Volume greater than or equal to the High limit.
Alarm is cleared when the volume is less than the high dead band.
Speed In Time Prop mode: The configured time proportional interval is less than
the minimum interval (This cannot be less than 1 second).
In Flow Prop 1 and Flow Prop 2 modes: The number of overruns is greater
than 10. (Alarm cleared when number of overruns is less than 6).
Stopped The sampler has been stopped but flow is still present.
Low Flow The sampler has been automatically stopped.
The flow rate is below the low flow limit.
Flow Switch Flow Prop 3 Mode Only.
The sampler has been automatically stopped.
The flow switch digital input status has been set to OFF for more than the
permitted time (1 second).
Press Switch Flow Prop 3 Mode Only.
The sampler has been automatically stopped.
The pressure switch digital input status is set to ON.
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Alarm Description
Init Fail Flow Prop 3 Mode Only.
The sampler has been automatically stopped.
The number of initial grabs taken has exceeded the maximum allowed
before the flow switch signal is received from the sampler.
FSW Stuck Flow Prop 3 Mode Only.
The sampler has been automatically stopped.
The flow switch has been ON for more than the permitted time (FSW On
Limit, default 2 sec).
J.6 Sampling Displays
The following table describes the displays associated with sampling.
Access the displays through the S600+ front panel or web browser.
Table J-3. Sampling Displays
Display (SAMP PARAMS) Description
SAMPLER METHOD Identifies the sampling method in use as
described in section J.3.
SAMPLER MODE Single Can or Dual Can.
CAN FILL INDICATOR Identifies the method by which the can full
indication is obtained (Grab Count, Digital
input, Analogue input).
A / DISABLE CAN FULL Auto disable on can full – enable / disable.
A / DISABLE F/R LIM Auto disable on flow rate limit – enable /
disable.
A / DISABLE F/R STAT Auto disable on flow status (Sampler Flow
Rate Low digital input) – enable / disable.
A / RESTART Auto restart (following auto disable) – enable /
disable.
EXPECTED VOL Volume (m3) over which samples are to be
taken to fill can – used in Flow Prop modes.
PERIOD Time (hours) over which samples are to be
taken to fill can – used in Time Prop mode.
FR LOW LIMIT Low limit for auto disable on flow rate limit
option.
TIME PROP INTERVAL Calculated time (s) between grabs – used in
Time Prop mode.
MINIMUM INTERVAL Indicates minimum time (seconds) between
grabs.
CAN VOLUME Total can volume.
GRAB VOLUME Required grab volume.
CAN LOW PERCENT Not used.
CAN HH PERCENT High High alarm value as a percentage of the
can volume. Used to indicate can full.
CAN H PERCENT High alarm value as a percentage of the can
volume.
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Display (SAMP CONTROL) Description
START COMMAND Start or Stop sampling command.
Note: Following a cold start, Reset Can x
Vol must be carried out for Can
Selected before Start sampling
command will be accepted. (Does
not apply to Flow Prop 3).
CAN SELECTED Can 1 or Can 2 (will show can 1 in single
can mode).
STAGE No Current sampling stage.
LOW FLOW STATUS Set to CLEAR when flow above the flow rate
low limit value, otherwise SET. Also set by
Sampler Flow Rate Low digital input.
OVERRUNS In Flow Prop 1 or Flow Prop 2, if number of
grabs required based on the flow increment
is greater than 1, overruns will be
incremented by (number of grabs required -
1).
Note: If sampling has been paused and
restarted, overruns will still be
calculated based on the flow
increment since the last grab was
taken.
The sampler will attempt to “catch up” by
issuing grabs to decrease the number of
overruns, if permitted by the values of
Minimum Interval, Expected Volume and
volume flow rate.
Display (SAMP CAN x) Description
RESET CAN x VOL Updates Can Fill Indicator and Can Volume
Recalculates Grabs to Fill Can and Time
Prop Interval
Resets Grabs Count, Grabs Remaining,
Overruns, Can Vol Filled and Can Vol
Remaining.
Note: If Can Fill Indicator = ANALOG I/P,
Can Vol Filled and Can Vol
Remaining are not reset.
Clears various sampler alarms.
GRABS COUNT Current grab count.
GRABS REMAINING Grabs remaining before the can is full.
GRABS TO FILL CAN Calculated number of grabs to fill the can.
CAN VOL FILLED Volume (m3) that is currently in the can.
CAN VOL REMAINING Volume (m3) equal to (Can Volume – Can
Vol Filled).
CAN FULL STATUS Set to CLEAR when can is not full,
otherwise SET.
CAN FULL I/O STAT Current status of Sampler Can X High
digital input. Applies when using Can Fill
Indicator = Dig. I/P.
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CAN FILL INDICATOR Current value of Can X Fill Indication 4-
20mA ADC. Applies when using Can Fill
Indicator = Analog I/P.
J.7 Sampling – System Editor
For Flow Prop 3 mode, you must configure additional digital inputs
used by the system for the flow switch and pressure switch.
For Flow Prop 3 mode, the terminate command must be added to the
SAMP RUN CMNDS truth table (Ctext 4 = TERMINATE, sval4 = 3).
Note: System editor is available only with the Config600 Pro software
and requires completion of the RA901 Advanced Config600
Training Course.
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Appendix K – Chromatographs
In This Chapter
K.1 Station/Stream Assignment ................................................................. K-2
K.1.1 Single Metering Stream with No Station ................................... K-2
K.1.2 Multiple Metering Streams Assigned to a Common Station ..... K-2
K.1.3 Individual Metering Streams Assigned to a Chromatograph .... K-2
K.1.4 Multiple Metering Streams Separately Assigned to a Stream .. K-3
K.1.5 Multiple S600+s Connected to a Single Chromatograph ......... K-3
K.2 Inputs and Outputs .............................................................................. K-3
K.2.1 Main Setup Parameters ............................................................ K-4
K.2.2 Component Set Selection Inputs .............................................. K-4
K.2.3 Component Set Selection Outputs ........................................... K-4
K.2.4 Telemetry Configuration Parameters ........................................ K-4
K.2.5 Telemetry Outputs .................................................................... K-5
K.3 Configuration Type: Keypad Mole Percentage Set Only ..................... K-6
K.4 Configuration Type: 2551/2350 Euro .................................................. K-7
K.4.1 Telemetry Stages ...................................................................... K-7
K.4.2 Determining the Mole Percentage Set .................................... K-11
K.4.3 Handling Operator Commands ............................................... K-11
K.5 Configuration Type: 2251/2350 USA ................................................. K-11
K.5.1 Telemetry Stages .................................................................... K-12
K.5.2 Determining the Mole Percentage Set .................................... K-13
K.5.3 Handling Operator Commands ............................................... K-14
K.6 Configuration Type: Siemens ............................................................ K-14
K.6.1 Telemetry Stages .................................................................... K-14
K.6.2 Determining the Mole Percentage Set .................................... K-16
K.6.3 Handling Operator Commands ............................................... K-17
K.7 Configuration Type: Generic.............................................................. K-17
K.7.1 Telemetry Stages .................................................................... K-17
K.7.2 Determining the Mole Percentage Set .................................... K-19
K.7.3 Handling Operator Commands ............................................... K-20
K.8 Configuration Type: Download from Supervisory System ................. K-20
K.9 Normalisation, Additionals, and C+6 Handling .................................. K-20
K.9.1 Normalisation .......................................................................... K-20
K.9.2 Application of Additionals........................................................ K-21
K.9.3 C6+ Handling .......................................................................... K-21
K.9.4 C6+ Handling (SIM 2251 Method) .......................................... K-21
K.9.5 C7+ Handling .......................................................................... K-22
K.9.6 No C6+ or C7+ Handling ........................................................ K-23
K.10 Alarms, Displays, Reports, and Maps ............................................... K-23
K.10.1 Alarms .................................................................................. K-23
K.10.2 Displays ............................................................................... K-23
K.10.3 Reports ................................................................................ K-24
K.10.4 Modbus Maps ...................................................................... K-27
This appendix defines the operation of the gas chromatograph software
application module for the FloBoss S600+ flow computer. The module
supports the following chromatograph serial interfaces:
Daniels 2551 Euro
Daniels 2350 Euro (in SIM2551 emulation mode)
Daniels 2350 USA (in SIM2251 emulation mode)
Daniels 2251 USA
Siemens
Generic (user-configurable)
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Note: This software does not currently support a paycheck
chromatograph.
K.1 Station/Stream Assignment
The S600 chromatograph software supports the following station and
metering stream combinations:
Single stream with no station
Multiple metering streams assigned to a common station (where
each stream uses the station’s mole percentage set)
Individual metering streams in the same S600+ (where each
metering stream connects to the same chromatograph but each
metering stream maps to a unique chromatograph cycle stream)
Multiple S600+s connected to a single chromatograph (using a
router which is itself connected to the chromatograph).
The following sections describe each of the station and metering
stream combinations.
K.1.1 Single Metering Stream with No Station
This situation uses the single Modbus map that PCSetup generates in
conjunction with the chosen chromatograph type and processing
options. The identified S600+ chromatograph “cycle stream” must
match the reported chromatograph stream.
Mode Handling The stream’s relative density (RD) and heating value (CV) modes
Note (provided they are in “keypad” or “chromat” mode) can track the mole
percentage selection (keypad or chromat).
K.1.2 Multiple Metering Streams Assigned to a Common Station
This situation uses the Modbus map that PCSetup generates to describe
the station data which is then passed to any of the metering streams
which are assigned to the same station and have their acceptance type
set to “station copy”.
The module acquires and processes the station’s mole percentage set,
RD, and CV, and then copies the processed good data into the
equivalent data points for any dependent streams.
Mode Handling The station and stream’s RD and CV modes (provided they are in
Note “keypad” or “chromat” mode) can track the mole percentage selection
(keypad or chromat).
K.1.3 Individual Metering Streams Assigned to a Chromatograph
Each metering stream may have an individual serial connection to a
chromatograph. Generate an individual Modbus map for each
connection.
Mode Handling The individual stream RD and CV modes (provided they are in
Note “keypad” or “chromat” mode) can track the individual stream mole %
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selection (keypad or chromat).
K.1.4 Multiple Metering Streams Separately Assigned to a Stream
In this situation, a station-to-chromatograph link exists but the
chromatograph is configured to analyse a number of cycle streams
where these streams may be assigned to separate metering streams in
the S600+.
The intent is that the station performs all the Modbus polling but
matches the cycle stream from the analysis report with any from the
list of metering streams to identify it.
Each metering stream must be configured as having the same
chromatograph type, port number and slave address as the station.
Only the cycle stream should be unique.
Mode Handling The individual stream RD and CV modes (provided they are in
Note “keypad” or “chromat” mode) can track the individual stream mole %
selection (keypad or chromat).
K.1.5 Multiple S600+s Connected to a Single Chromatograph
In this situation, individual S600+s poll a single chromatograph via a
data concentrator. The module does not synchorise polling between
the S600+s. The concentrator is expected to cleanly separate the
messages so that a channel between the S600+ and the chromatograph,
once opened, is not disturbed by the other S600+s.
Each S600+ is expected to have a unique cycle stream so that when the
chromatograph flags that a new report is available, each S600+ takes
one of two possible courses of action:
If the report stream matches the S600+ cycle stream, then the
S600+ locks into a data acquisition sequence for the mole
percentage data etc. At the end of this and after a delay, the new
data flag resets.
If the report stream does not match the S600+ cycle stream, then
the S600+ delays polling. After this delay, the S600+ polls again; if
the new data flag is still set, then the new data flag resets.
K.2 Inputs and Outputs
The chromatograph application interfaces indirectly with the
chromatograph via a set of S600+ data points (described by the
PCSetup-generated Modbus map). The application steers the order of
S600+ to chromatograph Modbus polling for status data, mole
percentages, and so on.
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K.2.1 Main Setup Parameters
Combination Type Keypad set only /single chromatograph
Split Switch None/C6+/C7+/C8+/C9+/C10+
Disable/enable mole percentage range alarm
Range Checks
handling
Disable/enable mole percentage deviation
Deviation Checks
checking
Critical Checks Disable/enable critical alarms checks
Non Critical Checks Disable/enable non-critical alarms checks
Failure Revert Keypad/last good set revisions upon failure
Acceptance Type Accept and copy
Accept, normalise, and copy
Automatic normalise and copy
K.2.2 Component Set Selection Inputs
Set Selected Keypad or chromat (or keypad after failure)
Default Mole Set Keypad set of component mole percentages
Additionals Keypad values for H2S,H2O,He,O2,CO,and H2
Percentages of C6+ for hexane through to
C6+ etc. Splits
decane
Low alarm bands for component mole
Low Limits
percentages
High alarm bands for component mole
High Limits
percentages
Percentage change limits for current versus
Deviation Limits
previous reports
Accept Command For validation/acceptance of the keypad set
K.2.3 Component Set Selection Outputs
In use mole % Value of the mole percentage selected
Real Relative Density As reported from the chromatograph
CV As reported from the chromatograph
K.2.4 Telemetry Configuration Parameters
Status Announces telemetry alarms; is fixed at pay.
Type See Introduction to this appendix.
Port Indicates the S600+ telemetry port number
Address Indicates the telemetry address of slave
chromatograph
Cycle Stream Identifies the chromatograph analysis stream
Analysis Timeout Reserved for future use
Mole Ordering Mole ordering is based on the S600+ internal
order for component codes and specifies the
slot in the telemetry buffer for this component’s
mole percentage value. This ordering array is
normally updated upon receipt of the
component codes from the chromatograph.
Poll Delay Indicates the interval between polls
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Matched Reset Delay Indicates the interval after receipt of a matched
report before resetting the new data flag
Unmatched Reset Indicates the delay the system takes before
Delay resetting the new data flag after the flag is
seen as set but the report cycle stream does
not match the S600+.
Note: If this value is set to zero, then the
sequence does not rest the non-matched new
data flag.
K.2.5 Telemetry Outputs
Stage Number Any one of the following values:
0 Idle
1 Poll delay, then poll for status data
2 Wait for status data
Poll delay, then poll for component
3
codes
4 Wait for component codes
Poll delay, then wait for mole
5
percentages
6 Wait for mole percentage data
7 Poll delay, then wait for CV, RD
8 Wait for CV, RD
9 Reset new data flag (reserved)
Poll delay, then poll again for status
10
data
11 Wait for status data
12 Process analysis data
Delay after a matched report, then poll
13
again for status data
14 Wait for new status data
15 Poll delay, then reset new data flag
16 Wait for new data flag reset
Delay after unmatched report, then poll
17
again for status data
18 Wait for status data
19 Poll delay, then reset new data flag
20 Wait for new data flag reset
Status Poll Request Flag Trigger for Modbus master telemetry module
Mole Codes Request
Trigger for Modbus master telemetry module
Flag
Mole Poll Request Flag Trigger for Modbus master telemetry module
CV (etc.) Poll Request
Trigger for Modbus master telemetry module
Flag
Reset Report Flag Trigger for Modbus master telemetry module
Current Report Status Accepted or rejected
Good Report Latch Flat for receipt of a good report
Raw Status Data Updated from a successful telemetry poll
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Raw Mole %s Updated from a successful telemetry poll
Raw CV (etc.) Updated from a successful telemetry poll
Latest Mole %s Adjusted/normalised from latest report
Last Good Mole % Adjusted/normalised from latest report
Raw Alarms Register Detailed indication of global alarms
Codes Request Flag Trigger for Modbus master telemetry module
Component Codes Updates from a successful telemetry poll
Last Good Set of Mole S600+-internally ordered from last good raw
%s set
Time Stamp Time of the last good analysis
K.3 Configuration Type: Keypad Mole Percentage Set Only
Use this configuration when there is no chromatograph linked to the
S600+. The keypad set describes the entire mole percentage
breakdown, including additionals and C6+ entries. Thus, whenever you
use the keypad set, the system ignores the entries from the other arrays
for additionals and C6+ and uses the keypad set alone.
Processing of the keypad set and its subsequent copying into the in-use
set depends on the acceptance type:
Accept and Copy The sum of the keypad components is regularly maintained. When the
Accept command is issued:
If range checking is enabled, the keypad set is checked against
individual mole percentage low and high limits.
If range checking is disabled, the keypad sum is checked for the
range 99.9 to 100.1.
If the keypad set is valid, the system copies it to the in-use set.
If the keypad set is invalid, an alarm is raised and the in-use set
remains intact.
Accept, Normalise, and The sum of the keypad components is regularly maintained. When the
Copy Accept command is issued:
If range checking is enabled, the keypad set is checked against
individual mole percentage low and high limits.
If range checking is disabled, the keypad sum is checked for the
range 99.9 to 100.1.
If the keypad set is valid, the system normalises it and then copies
it to the in-use set
If the keypad set is invalid, an alarm is raised and the in-use set
remains intact.
Auto Normalise The sum of the keypad components is regularly maintained. On a
regular basis:
If range checking is enabled, the keypad set is checked against
individual mole percentage low and high limits.
If range checking is disabled, the keypad sum is checked for the
range 99.9 to 100.1.
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If the keypad set is valid, the system normalises it and then copies
it to the in-use set
If the keypad set is invalid, an alarm is raised and the in-use set
remains intact.
K.4 Configuration Type: 2551/2350 Euro
For this configuration, use PCSetup to preconfigure the master Modbus
interface. The master Modbus process interfaces to the 2551/2350 as
instructed by the chromatograph data handling software. The system
can then perform a controlled, sequential series of polls, enabling the
orderly acquisition of analysis report data.
Note: The process of configuring a 2551 and 2350 Euro
chromatograph is identical. For that reason, we use 2551 to
refer to both the 2551 and 2350 devices.
Keypad Mole Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Percentage Set Set Only, for information on setting the keypad percentage set.
K.4.1 Telemetry Stages
Data acquisition occurs over a number of stages, during which the data
handling module interacts with the Modbus master module to control
the order of telemetry polling.
Stage Description
1 Idle If configured for telemetry, then set next
stage to Wait for status data Reply (1).
2 Pre-status Poll Delay (1) Delay, then set the flag for the Modbus
master process to poll for status data at
data addresses 3041 to 3061.
Set next stage to Wait for Status Data
Reply (1).
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Stage Description
3 Wait for Status Data Reply Wait up to the time-out period for the
(1) 2551 to respond. If no reply has been
received then set the telemetry fail alarm
and set the stage to Idle.
If a reply has been received and the new
report available flag is set and the report
stream matches the S600+ cycle stream,
then set the stage to Pre-component
Codes Poll Delay.
If a reply has been received and the new
report available flag is set and the report
stream does not match the S600+ cycle
stream and the delay for non-matched
reset is non-zero, then set the stage to
Non-matched Delay.
If a reply has been received and the new
report available flag is set and the report
stream does not match the S600+ cycle
stream and the delay for non-matched
reset is zero, then set the stage to Idle.
If a reply has been received and the new
report available flag is clear, then set the
stage to Idle.
4 Pre-component Codes Poll Delay, then flag the Modbus master to
Delay poll for the component codes at data
addresses 3001 to 3016 and set the next
stage to Wait for Component Codes
Poll Reply.
5 Wait for Component Codes Wait up to the time-out period for the
Poll Reply 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
stage to Pre-Mole Percentage Poll
Delay.
If a reply has been received then set the
flag for the Modbus master to poll for the
mole percentage results at data
addresses 7000 to 7016 and set the next
stage to Poll for Mole Percentages.
6 Pre-mole Percentage Poll Delay, then flag the Modbus master to
Delay poll for the mole percentage results at
data addresses 7000 to 7016 and set the
next stage to Wait for Mole Percentage
Poll Reply.
7 Wait for Mole Percentage Wait up to the time-out period for the
Poll Reply 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
stage to Pre-RD & CV Poll Delay.
8 Pre-RD & CV Poll Delay Delay, then set the flag for the Modbus
master to poll for heating value (CV) and
relative density (RD) results at data
addresses 7033 to 7039. Set the next
stage to Wait for RD & CV Poll Reply.
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Stage Description
9 Wait for RD & CV Poll Wait up to the time-out period for the
Reply 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
next stage to Pre-status Poll Delay (2).
10 Immediate Reset Currently reserved
11 Pre-status Poll Delay (2) Delay, then set the flag for the Modbus
master process to poll for status data at
data addresses 3041 to 3061.
Set next stage to Wait for Status Data
Reply (2).
12 Wait for Status Data Reply Wait up to the time-out period for the
(2) 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received and the new
report available flag is still set and the
report stream still matches the S600+
cycle stream, then set the stage to
Process the Analysis Report. Otherwise,
set the next stage to Idle (since the
chromatograph is now out-of-step with
the S600+).
13 Process the Analysis 1. Reorder the raw telemetered mole
Report percentage into S600+ internal order
(as directed by the received
component codes, which run in
ascending values from 100).
2. If configured to do so, check low/high
and deduction limits
3. Normalise the reordered mole
percentage set.
4. If enabled (that is, non-zero values
entered), apply the additionals.
5. If enabled, apply the C6+ or C7+
splits.
6. Copy the processed mole
percentage set into the latest
processed set.
7. If enabled, perform critical alarm
checks on peak overflow, etc.
8. If enabled, perform non-critical alarm
check on ADC fails, etc.
9. If there are no limit, critical, or
deviation alarms, then mark the
analysis as good, copy the
processed mole percentage set into
the last good set, update the RD and
CV, and record the time.
14 Delay after Report Wait up to the specified time, then set
the flag for the Modbus master to poll for
status data at data addresses 3041 to
3061.
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Stage Description
15 Wait for Status Data Reply Wait up to the time-out period for the
(3) 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received and the new
report available flag is still set and the
report stream still matches the S600+
cycle stream, then set the stage to Pre-
reset Delay (1). Otherwise, set the next
stage to Idle (since the chromatograph is
now out-of-step with the S600+).
16 Pre-reset Delay (1) Delay, then set the flag for the Modbus
master process to reset the new data
flag at data address 3058. Set the next
stage to Wait for Reset Reponse.
17 Wait for Reset Response Wait up to the time-out period for the
2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
next stage to Idle. This is the last stage
of the normal data acquisition cycle.
18 Delay after Report (Non- Wait up to the specified time, then set
Matching) the flag for the Modbus master to poll for
status data at data addresses 3041 to
3061.
19 Wait for Status Data Reply Wait up to the time-out period for the
(4) 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received and the new
report available flag is still set and the
report stream does not match the
S600+ cycle stream, then set the stage
to Pre-reset Delay (2). Otherwise, set
the next stage to Idle (since the
chromatograph is now out-of-step with
the S600+, most probably because
another S600+ has reset the new data
flag).
20 Pre-reset Delay (2) Delay, then set the flag for the Modbus
master process to reset the new data
flag at data address 3058. Set the next
stage to Wait for Reset Response (2).
21 Wait for Reset Response Wait up to the time-out period for the
(2) 2551 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
next stage to Idle. This is the last stage
of the cycle where a new report has
been flagged by is not assigned to this
S600+.
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K.4.2 Determining the Mole Percentage Set
This section details how the module selects the mole percentage set.
Keypad Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Set Selected Set Only, for information on setting the keypad percentage set.
Chromatograph The system uses the following logic to select a chromatograph set:
Set Selected
If the current report has no deviations or critical alarms, then:
Copy the latest real RD into the Real RD.Chromat field.
Copy the latest real CV into the Real CV.Chromat field.
Copy the latest mole % set to the in-use mole % set.
Else
If the revert switch is set and a previous report is OK then:
Copy the last good real RD to the Real RD.Chromat field.
Copy the latest real CV to the Real CV.Chromat field.
Copy the last good mole % to the in-use mole % set.
Else
Switch to using the keypad mole % set.
Endif
K.4.3 Handling Operator Commands
This section details how the module handles operator commands.
Select Keypad Mole Select the keypad set only if it is valid according to the checks outlined
Percentage in Section K.4.2, Determining the Mole Percentage Set. Otherwise,
leave the in-use set intact.
Select Chromat Mole The system uses the following logic to select a chromat mole
Percentage percentage:
If there are no system alarms and the latest report is OK, then:
Copy the latest mole % set to the in-use set.
Else
If the Revert to Last Good switch is on then:
If the previous report is OK then:
Copy the latest mole % set to the in-use set.
Copy the latest RD and CV to the in-use set.
Endif
Endif
Endif
K.5 Configuration Type: 2251/2350 USA
For this configuration, use PCSetup to preconfigure the master Modbus
interface. The master Modbus process interfaces to the 2251/2350 as
instructed by the chromatograph data handling software. The system
can then perform a controlled, sequential series of polls, which enables
the orderly acquisition of analysis report data.
Note: The process of configuring a 2251 and 2350 USA
chromatograph is identical. For that reason, we use 2251 to
refer to both the 2251 and 2350 device.
Keypad Mole Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Percentage Set Set Only, for information on setting the percentage set.
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K.5.1 Telemetry Stages
Data acquisition occurs over a number of stages, during which the data
handling module interacts with the Modbus master module to control
the order of telemetry polling.
The 2251 may enter a phase in which it is busy printing report and
does not respond to poll requests. To avoid spurious poll fail alarms,
the S600+ Modbus software tries to elicit a response every three
seconds for up to 45 seconds before it issues a timeout alarm.
Note: While the 2251 does not directly report the number of the last
stream analysed, this data is assumed to be held as the “current
stream” in register 3034.
Stage Description
1 Idle Set the flag for the Modbus master
process to poll for status data at data
addresses 3033-3059.
Set the next stage to Wait for Status
Data.
2 Wait for Status Data Wait up to the time-out period for the
2251 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received and the new
report available flag is on, then set the
flag for the Modbus master to poll for the
component codes at data addresses
3001 to 3016 and set the next stage to
Poll for Component Codes.
If a reply has been received and the new
report available flag is clear, then set the
stage to Idle.
3 Wait for Component Codes Wait up to the time-out period for the
Poll Reply 2251 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
flag for the Modbus master to poll for the
mole percentage results at data
addresses 7001 to 7016 and set the next
stage to Poll for Mole Percentages.
4 Wait for Mole Percentage Wait up to the time-out period for the
Poll Reply 2251 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then set the
flag for the Modbus master to poll for the
heating value (CV) and relative density
(RD) results at data addresses 7033 to
7039 and set the next stage to Poll for
CV.
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Stage Description
5 Wait for RD and CV Poll Wait up to the time-out period for the
Reply 2251 to respond. If no reply has been
received, then set the telemetry fail
alarm and set the stage to Idle.
If a reply has been received, then
proceed to Process the Analysis
Report.
6 Process the Analysis 1. Reorder the raw telemetered mole
Report percentage into S600+ internal order
(as directed by the received
component codes, which run in
ascending values from 0).
2. If configured to do so, check low/high
and deduction limits
3. Normalise the reordered mole
percentage set.
4. If enabled (that is, non-zero values
entered), apply the additionals.
5. If enabled, apply the C6+ or C7+
splits.
6. Copy the processed mole
percentage set into the latest
processed set.
7. If enabled, perform critical alarm
checks on peak overflow, etc.
8. If enabled, perform non-critical alarm
check on ADC fails, etc.
9. If there are no limit, critical, or
deviation alarms, then mark the
analysis as good, copy the
processed mole percentage set into
the last good set, update the RD and
CV, and record the time.
K.5.2 Determining the Mole Percentage Set
This section details how the module selects the mole percentage set.
Keypad Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Set Selected Set Only, for information on setting the keypad percentage set.
Chromatograph The system uses the following logic to select a chromatograph set:
Set Selected
If the current report has no deviations or critical alarms, then:
Copy the latest real RD into the Real RD.Chromat field.
Copy the latest real CV into the Real CV.Chromat field.
Copy the latest mole % set to the in-use mole % set.
Else
If the revert switch is set and a previous report is OK then:
Copy the last good real RD to the Real RD.Chromat field.
Copy the latest real CV to the Real CV.Chromat field.
Copy the last good mole % to the in-use mole % set.
Else
Switch to using the keypad mole % set.
Endif
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K.5.3 Handling Operator Commands
This section details how the module handles operator commands.
Select Keypad Mole Select the keypad set only if it is valid according to the checks outlined
Percentage in Section K.4.2, Determining the Mole Percentage Set. Otherwise,
leave the in-use set intact.
Select Chromat Mole The system uses the following logic to select a chromatograph mole
Percentage percentage:
If there are no system alarms and the latest report is OK, then:
Copy the latest mole % set to the in-use set.
Else
If the Revert to Last Good switch is on then:
If the previous report is OK then:
Copy the latest mole % set to the in-use set.
Copy the latest RD and CV to the in-use set.
Endif
Endif
Endif
K.6 Configuration Type: Siemens
For this configuration, use PCSetup to pre-configure the master
Modbus interface. The master Modbus process interfaces to the unit as
instructed by the chromatograph data handling software. The system
can then perform a controlled, sequential series of polls, enabling the
orderly acquisition of analysis report data.
Keypad Mole Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Percentage Set Set Only, for information on setting the keypad percentage set.
K.6.1 Telemetry Stages
Data acquisition occurs over a number of stages, during which the data
handling module interacts with the Modbus master module to control
the order of telemetry polling. The Siemens unit requires polling for
status and analysis data in an alternating sequence each time the unit is
polled.
Stage Description
1 Idle If configured for telemetry and this is the
first time of polling for data send a poll
requesting the status of the unit.
Otherwise send a poll to request the
analysis data.
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Stage Description
2 Wait for Status or Pre- Wait up to the time-out period for the unit
Analysis Reply to respond and then (depending on the
data being polled for) either:
• Process the staus report checcking
for any critical alarms, if any alarms
are found then raise the alarms. Set
the next stage to Idle so that the
next poll requests the analysis data.
• Check the returned message for the
values of the analysis flags and
calibration flags. If either of these
has changed value from the previous
pre analysis poll, then issue a new
poll to request the mole data and set
the next stage to Poll for Mole
Percentages. If the flags have not
changed in value then set the next
stage to Idle.
If the poll response indicated a failure
then set the next stage to Idle.
3 Poll for Mole Percentages Wait up to the time-out period for the unit
to respond and then (depending on the
data being polled for) either:
• If calibration data has been returned
then do not process this. Set the
next stage to Idle.
• If this is analysis data then set the
next stage to Process Data.
If the poll response indicated a failure
then set the next stage to Idle.
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Stage Description
4 Process Data Process the analysis data:
1. Reorder the raw telemetered mole
percentage into S600+ internal order
(as directed by the received
component codes, which run in
ascending values from 100).
2. If configured to do so, check low/high
and deduction limits.
3. Normalise the reordered mole
percentage set.
4. If enabled (that is, non-zero values
entered), apply the additionals.
5. If enabled, apply the C6+ or C7+
splits.
6. Copy the processed mole
percentage set into the latest
processed set.
7. If enabled, perform critical alarm
checks on peak overflow, etc.
8. If enabled, perform non-critical alarm
check on ADC fails, etc.
9. If there are no limit, critical, or
deviation alarms, then mark the
analysis as good, copy the
processed mole percentage set into
the last good set, update the RD and
CV, and record the time.
10. Print the chromat report showing the
analysis performed.
Once complete set the next stage to
Idle.
K.6.2 Determining the Mole Percentage Set
This section details how the module selects the mole percentage set.
Keypad Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Set Selected Set Only, for information on setting the keypad percentage set.
Chromatograph The system uses the following logic to select a chromatograph set:
Set Selected
If the current report has no deviations or critical alarms, then:
Copy the latest real RD into the Real RD.Chromat field.
Copy the latest real CV into the Real CV.Chromat field.
Copy the latest mole % set to the in-use mole % set.
Else
If the revert switch is set and a previous report is OK then:
Copy the last good real RD to the Real RD.Chromat field.
Copy the latest real CV to the Real CV.Chromat field.
Copy the last good mole % to the in-use mole % set.
Else
Switch to using the keypad mole % set.
Endif
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Config600 Configuration Software User Manual
K.6.3 Handling Operator Commands
This section details how the module handles operator commands.
Select Keypad Mole Select the keypad set only if it is valid according to the checks outlined
Percentage in Section K.4.2, Determining the Mole Percentage Set. Otherwise,
leave the in-use set intact.
Select Chromat Mole The system uses the following logic to select a chromatograph mole
Percentage percentage:
If there are no system alarms and the latest report is OK, then:
Copy the latest mole % set to the in-use set.
Else
If the Revert to Last Good switch is on then:
If the previous report is OK then:
Copy the latest mole % set to the in-use set.
Copy the latest RD and CV to the in-use set.
Endif
Endif
Endif
K.7 Configuration Type: Generic
For this configuration, use PCSetup to pre-configure the master
Modbus interface. The master Modbus process interfaces to the unit as
instructed by the chromatograph data handling software. The system
can then perform a controlled, sequential series of polls, enabling the
orderly acquisition of analysis report data.
Keypad Mole Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Percentage Set Set Only, for information on setting the keypad percentage set.
K.7.1 Telemetry Stages
Data acquisition occurs over a number of stages, during which the data
handling module interacts with the Modbus master module to control
the order of telemetry polling. The Siemens unit requires polling for
status and analysis data in an alternating sequence each time the unit is
polled.
Stage Description
1 Idle If configured for telemetry and this is the
first time of polling for data send a poll
requesting the status of the unit.
Otherwise send a poll to request the
analysis data.
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Config600 Configuration Software User Manual
Stage Description
2 Poll for Status Data Wait up to the time-out period for the unit
to respond and then (depending on the
data being polled for) either:
• Process the status report and, if
there is a new report, issue a new
poll to request the mole data and set
the next stage to be Poll for Mole
Percentages
• If there are no new reports, set the
next stage to Idle
If the poll response indicated a failure
then set the next stage to Idle.
3 Poll for Mole Percentages Wait up to the time-out period for the unit
to respond and then (depending on the
data being polled for) either:
• Issue a new poll to request CV data
and set the next stage to Poll for
CV.
• If the poll response indicated a
failure then set the next stage to
Idle.
4 Poll for CV Wait up to the time-out period for the unit
to respond and then (depending on the
data being polled for) either:
• Issue a new request to reset the
chromatograph and set the next
stage to Immediate Reset
• If the poll response indicated a
failure, then set the net stage to Idle.
5 Immediate Reset Currently reserved stage; set the next
stage to Process Data
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Config600 Configuration Software User Manual
Stage Description
6 Process Data Process the analysis data:
1. Reorder the raw telemetered mole
percentage into S600+ internal order
(as directed by the received
component codes, which run in
ascending values from 100).
2. If configured to do so, check low/high
and deduction limits
3. Normalise the reordered mole
percentage set.
4. If enabled (that is, non-zero values
entered), apply the additionals.
5. If enabled, apply the C6+ or C7+
splits.
6. Copy the processed mole
percentage set into the latest
processed set.
7. If enabled, perform critical alarm
checks on peak overflow, etc.
8. If enabled, perform non-critical alarm
check on ADC fails, etc.
9. If there are no limit, critical, or
deviation alarms, then mark the
analysis as good, copy the
processed mole percentage set into
the last good set, update the RD and
CV, and record the time.
10. Print the chromat report showing the
analysis performed.
Once complete set the next stage to
Idle.
K.7.2 Determining the Mole Percentage Set
This section details how the module selects the mole percentage set.
Keypad Refer to Section K.3, Configuration Type: Keypad Mole Percentage
Set Selected Set Only, for information on setting the keypad percentage set.
Chromatograph The system uses the following logic to select a chromatograph set:
Set Selected
If the current report has no deviations or critical alarms, then:
Copy the latest real RD into the Real RD.Chromat field.
Copy the latest real CV into the Real CV.Chromat field.
Copy the latest mole % set to the in-use mole % set.
Else
If the revert switch is set and a previous report is OK then:
Copy the last good real RD to the Real RD.Chromat field.
Copy the latest real CV to the Real CV.Chromat field.
Copy the last good mole % to the in-use mole % set.
Else
Switch to using the keypad mole % set.
Endif
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Config600 Configuration Software User Manual
K.7.3 Handling Operator Commands
This section details how the module handles operator commands.
Select Keypad Mole Select the keypad set only if it is valid according to the checks outlined
Percentage in Section K.4.2, Determining the Mole Percentage Set. Otherwise,
leave the in-use set intact.
Select Chromat Mole The system uses the following logic to select a chromat mole
Percentage percentage:
If there are no system alarms and the latest report is OK, then:
Copy the latest mole % set to the in-use set.
Else
If the Revert to Last Good switch is on then:
If the previous report is OK then:
Copy the latest mole % set to the in-use set.
Copy the latest RD and CV to the in-use set.
Endif
Endif
Endif
K.8 Configuration Type: Download from Supervisory System
Use this configuration mode when a supervisory system either is
connected to a chromatograph or supports data entry of the mole
percentage set. The supervisory system should write to the keypad set
and its associated Accept command in the same way, for example, as
densitometer constants. In operation, it is identical to the Keypad Only
configuration type.
K.9 Normalisation, Additionals, and C+6 Handling
This section discusses how the module normalises data and handles
additionals and C6+ components.
Terminology The following definitions are helpful in this explanation:
Term Definition
Can Normalised additionals adjusted component mole percentage
Cn Normalised component mole percentage
Cnas Normalised, additionals and splits adjusted component mole
percentage
Cu Un-normalised component mole percentage
NF Normalisation factor
Sa Sum of additionals
Sc Sum of components mole percentage
Splits Ratios of C6 (or C7) to C10 to apply to C6+ (or C7+)
K.9.1 Normalisation
The system uses this calcuation for keypad or chromatograph mole
percentage sets:
NF = 100 / Sc
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Config600 Configuration Software User Manual
Apply NF to each mole percentage value, so that Cn = Cu x NF.
K.9.2 Application of Additionals
Certain systems may have a requirement to carry forward “additional”
mole percentages. These are not measured directly by the
chromatograph but are entered via keypad as the result of a lab
analysis, for example. Usually, additionals are considered to be H2S,
H2O, He, O2, CO, and H2. Since these values are assumed to be already
normalized, you may have to readjust the previously normalised
chromatograph mole percentages using the formula:
NF = (100 – Sa) / 100
Apply NF to each previously normalised mole percentage:
Cna(i) = Cn (i)* NF
Be sure to carry forward the additionals unchanged to the Cna mole
percentage set.
K.9.3 C6+ Handling
Chromatographs often report mole percentages up to C6+, but you may
need to break these percentages down to identify hexane, heptane,
octane, nonane, and decane components. Use the following formulas.
Note: If included, this breakdown must add up to 100.0.
Cnas(hexane) = Cna(C6+) x splits(hexane) / 100.0
Cnas(heptane) = Cna(C6+) x splits(heptane) / 100.0
Cnas(octane) = Cna(C6+) x splits(octane) / 100.0
Cnas(nonane) = Cna(C6+) x splits(nonane) / 100.0
Cnas(decane) = Cna(C6+) x splits(decane) / 100.0
Cnas (C6+) = 0.0
Be sure to carry forward the other mole percentages from Cna to Cnas.
K.9.4 C6+ Handling (SIM 2251 Method)
The 2251 can report back the C6+ breakdown using component codes
108 through 111. If you have disabled the Apply Splits” (keyboard
splits) switch, the system breaks down mole percentage reporting as
indicated in the following sections.
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Config600 Configuration Software User Manual
108.C6+ The mole percentage reported for code 108 is calculated as:
Cnas(hexane) = Cna(C6+) x 0.47466
Cnas(heptane) = Cna(C6+) x 0.35340
Cnas(octane) = Cna(C6+) x 0.17194
Cnas (C6+) = 0.0
Be sure to carry forward the other mole percentages from Cna to Cnas.
109.C6+ The mole percentage reported for code 109 is calculated as:
Cnas(hexane) = Cna(C6+) x 0.5
Cnas(heptane) = Cna(C6+) x 0.5
Cnas(octane) = Cna(C6+) x 0.0
Cnas (C6+) = 0.0
Be sure to carry forward the other mole percentages from Cna to Cnas.
110.C6+ The mole percentage reported for code 110 is calculated as:
Cnas(hexane) = Cna(C6+) x 0.5
Cnas(heptane) = Cna(C6+) x 0.25
Cnas(octane) = Cna(C6+) x 0.25
Cnas (C6+) = 0.0
Be sure to carry forward the other mole percentages from Cna to Cnas.
111.C6+ The mole percentage reported for code 111 is calculated as:
Cnas(hexane) = Cna(C6+) x 0.57143
Cnas(heptane) = Cna(C6+) x 0.28572
Cnas(octane) = Cna(C6+) x 0.14285
Cnas (C6+) = 0.0
Be sure to carry forward the other mole percentages from Cna to Cnas.
K.9.5 C7+ Handling
Chromatographs often report mole percentages up to C7, but you may
need to break these percentages down to identify heptane, octane,
nonane, and decane components. Use the following formulas.
Note: If included, this breakdown must add up to 100.0.
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Config600 Configuration Software User Manual
Cnas(heptane) = Cna(C7+) * splits(heptane) / 100.0
Cnas(octane) = Cna(C7+) x splits(octane) / 100.0
Cnas(nonane) = Cna(C7+) x splits(nonane) / 100.0
Cnas(decane) = Cna(C7+) x splits(decane) / 100.0
Cnas (C7+) = 0.0
Be sure to carry forward the other mole percentages from Cna to Cnas.
K.9.6 No C6+ or C7+ Handling
In systems where C6+ or C7+ breakdown is not required, update the
hexane value live from the chromatograph using the position specified
in the telemetry parameters mole ordering array. The system then treats
this value as it would any other mole percentage. Additionally, the
system copies all elements from Cna into Cnas.
K.10 Alarms, Displays, Reports, and Maps
This section provides additional miscellaneous features.
K.10.1 Alarms
The module supports the following alarms:
Alarm Definition
System Telemetry failure
Configuration Sum of splits does not equal 100.0
Critical Critical alarms reported from chromatograph
None Critical Non-critical alarms reported from
chromatograph
Mole % low Methane < 90%
Mole % high Metane > 99%
Mole % deviation Current – previous outside limits
K.10.2 Displays
The displays for the chromatographs can be located under one of two
places on the web server or front panel depending on how the
application was configured.
For applications that assign a chromat to a station, then the
composition information can be found under:
Operator -> Station n -> Composition
where n is the station number
For applications that assign a chromat to a stream, then the
composition information can be found under:
Operator -> Stream n -> Composition
where n is the stream number
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Config600 Configuration Software User Manual
The following table shows the composition settings\information and
chromat settings:
Screen Definition
Mole Select Controls which composition is used in the calculations
and is also what displays under the “Selected Moles”
display.
Choices for the mole selection are:
• Keypad: Uses the moles under the “Keypad Moles”
displays
• Chromat: Uses the analysis from the chromat
• Download: Uses an analysis downloaded to the
S600+ from an external supervisory system or PLC
• User: Uses a user supplied keypad real array of
composition data.
Acceptance Accepts an updated composition when the analysis
Command changes so that it is copied in to the selected moles.
When the Chromat option is selected and if the new
analysis is okay, the acceptance is automatically
triggered.
Note: When Keypad, Download or User composition is
selected, this has to be triggered manually either from the
display or by setting the flag via Modbus or Liogicalc.
Keypad Moles There are 14 screens which list the values for the keypad
moles. Each of these values can be modified from the
front panel or web server. The total of all the components
is summarised on the last keypad moles screen.
Selected There are 14 screens which list the values for the
Moles selected moles. These values cannot be modified and
represent the composition that is being used in the
calculations.
Telem Stage Indicates the current stage for the chromat task.
Telem Poll Specifies the time in seconds to wait between issuing
Delay polls to the chromat.
Telem Reset Delay before issuing a reset of the new data flag after a
Delay 1 new analysis has been received and processed.
Telem Reset Delay before issuing a reset of the new data flag after a
Delay 2 new analysis has been received and processed but the
cycle streams do not match, for example on an analysis
for stream 1 was expected but the chromat indicated the
analysis was for stream 2.
D/Load Defines a timeout which, when expired, raises an alarm to
Timeout indicate that the chromat has not provided a new analysis
in time.
K.10.3 Reports
By default, when you select a chromatograph, the system does not
automatically add these reports. You must manually add them.
To configure chromatograph reports, select System Setup > Reports.
The General Reports screen displays.
K-24 Chromatographs Revised August 2021
Config600 Configuration Software User Manual
To add the report, click Add and select CHR TELEMETRY from the
list. When the Archive Configuration screen displays, select the
number of reports you wish to save and click OK when you have
finished.
When generated, the report should resemble the following example:
Revised August 2021 Chromatographs K-25
Config600 Configuration Software User Manual
Using the Report Editor, you can modify the layout of the report. For
more information, refer to Chapter 12, Report Editor.
K-26 Chromatographs Revised August 2021
Config600 Configuration Software User Manual
K.10.4 Modbus Maps
This section contains examples of the Modbus maps that PCSetup
creates.
2350 Euro
2551 Euro
Revised August 2021 Chromatographs K-27
Config600 Configuration Software User Manual
2350 USA
2551 USA
K-28 Chromatographs Revised August 2021
Config600 Configuration Software User Manual
Index
Address Map .................................................... 4-33
1 Adiabatic exponent ........................................ 6-125
Advanced Setup Configuration .......................... 7-1
1.59e-005 ......................................................... 6-65
A-Fail Alarm ....................................................... 7-6
15/15 Deg C ............................... 6-68, 6-113, 6-132
AGA ................................................................... A-1
1962 ................................................................. 6-75
AGA3 ............................................................... 6-79
AGA3 (Volume Flowrate) ................................. 6-79
3 AGA5 ...................................................... 6-25, 6-30
3 Identical Cell ............................................... 6-105 AGA7 .................................................. 6-118, 6-137
AGA7 (Gross Volume Flowrate) ......... 6-118, 6-137
A AGA8 ............................... 6-22, 6-55, 6-111, 6-129
AGA8 (Compressibility) - Gas DP .................. 6-55
A CRUDE ................................................................. AGA8 (Compressibility) - Gas Turbine ......... 6-111
.... …5-23, 5-35, 5-49, 6-163, 6-187, 6-195, 6-207 AGA8 (Compressibility) - Gas Ultrasonic ..... 6-129
About AI ........................................................................ A-1
About Config600 ............................................ 2-26 Air ..................................................................... 6-67
About PCSetup .............................................. 2-27 Relative Humidity ........................................... 6-67
About System Editor ........................................ 8-6 AirCO2 Content................................................ 6-67
abs(x) Alarm
LogiCalc Editor ............................................. 15-27 PR OP Fxd ..................................................... 7-10
ABT 1 Alarm ...................................................... 7-6 ALARM ............................................................... E-3
ACC/Copy ............... 5-10, 6-31, 6-81, 6-120, 6-138 Alarm Acceptance on TX ................................. 4-34
ACC/Norm .............. 5-10, 6-31, 6-81, 6-120, 6-138 Alarm Limits ................................... 6-5, 6-109, 7-14
Acceptance Type .... 5-10, 6-31, 6-81, 6-120, 6-138 Ball Prover ...................................................... 5-31
Access Allowed................................................ 7-21 Compact Prover ............................................. 5-43
Access, security ............................................... 7-14 Master Meter Prover....................................... 5-55
Accessing Qsonic .......................................................... 6-153
Display Editor ................................................. 13-1 Station .............................................................. 5-2
LogiCalc Editor ...................................... 15-2, 15-5 ALARMHIST ...................................................... E-3
Remote Archive Uploader .............................. 11-2 Alarms……………………………………. .. 5-10, 6-5,
Remote Front Panel ....................................... 10-7 6-25, 6-30, 6-31, 6-45, 6-81, 6-120, 6-138, 7-3
System Editor ................................................... 8-2 ABT 1 ............................................................... 7-6
Accessing Config600 ......................................... 1-9 Addnls .............................................................. 7-6
Accessing Modbus Editor ................................ 14-2 A-Fail ................................................................ 7-6
Activating AGA3 .............................................................. 6-79
Activation Code .............................................. 1-10 AGA7 ................................................. 6-118, 6-137
Config600 ....................................................... 1-10 AGA8 .............................. 6-22, 6-55, 6-111, 6-130
Active Alarms/Events ......................................... 7-4 Alarm Accept on TX ....................................... 4-30
ADC ........................................................... A-1, E-2 Alarm Accepts ................................................ 7-21
Analogue Input Object.............................. D-4, D-7 Alarm Archive Size ........................................... 7-4
Linear Two-point ADC Device Calibration ....... D-3 Alarm Disable & Suppress ............................. 7-14
Modes (MODE TAB PLANTI/O) ..................... E-21 Alarm Mode Latched ........................................ 7-4
Add All Inputs ................................................... 7-26 Alarm System Operation .................................. 7-4
Add All Outputs ................................................ 7-27 Alarm Text Tables .......................................... E-19
Adding Annubar .......................................................... 6-65
Adding an Item ............................................... 7-24 Bad Pulse ......................................................... 7-6
Base Time Report to a Configuration............. 3-11 Ball Prover Alarm Limits ................................. 5-31
Discrete (Digital) Inputs .................................... 4-4 Batching ......................................................... C-29
New I/O Point ................................................. 4-15 Batt Fail ............................................................ 7-6
Reports ........................................................... 3-13 B-Fail ................................................................ 7-6
Adding a Data Point ......................................... 12-7 Blocked ............................................................. 7-6
Adding a General Report ................................... 3-9 Calc Fail ........................................................... 7-6
Adding a Modbus Data Point ........................... 14-5 Can Full ............................................................ 7-6
Adding Report Lines ........................................ 12-9 Can Hgh ........................................................... 7-7
Addnls Alarm ..................................................... 7-6 Cell Input ........................................................ 6-94
Address .. 2-15, 5-10, 6-31, 6-81, 6-120, 6-138, A-1 Check Critical Alarms ..................................... ……
Address Map .................................................. 4-30 ........................... 5-10, 6-31, 6-81, 6-120, 6-138
Slave Comm Port ........................................... 4-30
Revised August 2021 Index-1
Config600 Configuration Software User Manual
Cold Start ......................................................... 7-7 LogiCalc Editor ............................................... 15-2
Common ........................................................... 7-7 LoLo.................................................................. 7-9
Compact Prover Alarm Limits ........................ 5-43 Low Flow .......................................................... 7-9
Complete .......................................................... 7-7 Low Prd ............................................................ 7-9
Conf CSum ....................................................... 7-7 MA IP Err .......................................................... 7-9
Conf Err ............................................................ 7-7 MA Op Fxd ....................................................... 7-9
Config ............................................................... 7-7 MA Op Sat ........................................................ 7-9
Config Chg ....................................................... 7-7 Master Meter Prover Alarm Limits .................. 5-55
Coriolis ................................................ 6-35, 6-179 Mole Dv ............................................................ 7-9
CRC Fail ........................................................... 7-7 Mole Fail ......................................................... 7-10
Critical .............................................................. 7-7 Mole Hi ............................................................. 7-9
Data Tout ......................................................... 7-7 Mole Lo ............................................................. 7-9
Denied .............................................................. 7-7 Monitor ........................................................... 7-10
Dens Limit ........................................................ 7-8 Move Uncm .................................................... 7-10
Descriptions ..................................................... 7-6 No Permit ....................................................... 7-10
Dev Err ............................................................. 7-8 NX19............................................................... 6-75
Dev Open ......................................................... 7-8 O/P Err ........................................................... 7-10
Discrep ............................................................. 7-8 O-Flow ............................................................ 7-10
Drv Gain ........................................................... 7-8 O-Range ......................................................... 7-10
Dscrp ................................................................ 7-8 Overflow ......................................................... 7-10
Editing .............................................................. 7-4 Pic Fail ............................................................ 7-10
EEProm Fail ..................................................... 7-8 Pipe Correction ............................................... 6-52
Error ................................................................. 7-8 PR OP Sat ...................................................... 7-10
Event 1 ............................................................. 7-8 Pre Warn ........................................................ 7-10
Event 2 ............................................................. 7-8 Printer Communications ................................... 7-4
Exception ......................................................... 7-8 Printing Err ..................................................... 7-10
Fail A ................................................................ 7-8 PTZ ................................................................. 6-77
Fail B ................................................................ 7-8 Pure Gas/Air ................................................... 6-67
Fail CH_A ......................................................... 7-8 Pwr Reset ....................................................... 7-10
Fail CH_B ......................................................... 7-8 QSonic .......................................................... 6-153
Fail CH_C ......................................................... 7-8 RAM Fail ......................................................... 7-11
Fail CH_D ......................................................... 7-8 ROC................................................................ 7-11
Fail IO ............................................................... 7-8 ROM Fail ........................................................ 7-11
Fail Warn .......................................................... 7-8 RT Int .............................................................. 7-11
Fatal Crd .......................................................... 7-8 RX Fail ............................................................ 7-11
Fixed Vel .......................................................... 7-9 Sampler .......................................................... 7-11
Flow Switching ............................................... C-52 Scaling ............................................................ 7-11
FRQ O-Rnge .................................................... 7-9 Seal Fail ......................................................... 7-11
Gas CV ......................................................... 6-132 Sec OP Fxd .................................................... 7-11
Gas Properties ............................................. 6-125 Sec OP Sat ..................................................... 7-11
Gas Properties ............................................... 6-91 Select ............................................................. 7-12
Gas Properties (Ultrasonic) .......................... 6-145 Self Calib ........................................................ 7-12
GOST CV ....................................................... 6-87 Sens Fail ........................................................ 7-12
GOST Flow .................................................... 6-88 SGERG .......................................................... 6-73
GPA2172 ........................................................ 6-68 SICK Control ................................................ 6-154
H/W Fail............................................................ 7-9 SICK Ultrasonic ............................................ 6-154
Hi ...................................................................... 7-9 Slug Flow ........................................................ 7-12
High Prd ........................................................... 7-9 Speed ............................................................. 7-12
Hi-Hi ................................................................. 7-9 Splits ............................................................... 7-12
I/P Err ............................................................... 7-9 Station Limits .................................................... 5-4
Illegal ................................................................ 7-9 Stopped .......................................................... 7-12
Integ-Fail .......................................................... 7-9 Suppress Alarms in Maintenance .................... 6-2
Invalid Inc ......................................................... 7-9 Suppress Alarms in Maintenance for Streams..6-4
IP O-Rnge ........................................................ 7-9 Suppress on Cutoff for Streams ....................... 6-5
ISO5167 ......................................................... 6-58 Suppressing LogiCalc .................................. 15-28
ISO6976 ......................................................... 6-68 Task Fail ......................................................... 7-12
ISO6976/GPA .............................................. 6-114 Temp Fail ....................................................... 7-12
K_Comp ........................................................... 7-9 Testing LogiCalc ........................................... 15-28
Limits ................................................................ 7-4 Tot Corr .......................................................... 7-12
Linearisation ....................................................... … Tot Part ........................................................... 7-12
............ 6-40, 6-127, 6-143, 6-158, 6-183, 6-204 Tot Res ........................................................... 7-12
Link ................................................................... 7-9 Tot Roll Ovr .................................................... 7-12
Lo ..................................................................... 7-9 Tot Roll Udr .................................................... 7-12
Index-2 Revised August 2021
Config600 User Manual
TPU Fail ......................................................... 7-13 Append ............................................................... 8-6
Tsk Err ............................................................ 7-13 Append Page ................................................... 13-3
Tsk Oflow ....................................................... 7-13 Apply Splits ............. 5-10, 6-31, 6-81, 6-120, 6-138
Tx Config ........................................................ 7-13 Applying
Tx Elec ........................................................... 7-13 Firewall Rule to a Range of IPs ....................... G-3
Tx Fail............................................................. 7-13 Aromatics CCF.................................... 6-187, 6-207
Ultrasonic ..................................................... 6-148 Aromatics Type ........................ 6-187, 6-195, 6-207
Ultrasonic Control ......................................... 6-151 Arrange Icons ................................................... 2-27
Unavail ........................................................... 7-13 ARRTXT ............................................................. E-3
Undefined ....................................................... 7-13 ASCII .................................................................. A-1
U-Range ......................................................... 7-13 Assigning
V-Cone ........................................................... 6-63 Analog Inputs ................................................... 4-6
Warm St ......................................................... 7-13 Discrete (Digital) Inputs .................................... 4-2
Warn Ch_B ..................................................... 7-13 Discrete (Digital) Outputs ................................. 4-5
Warn Ch_C .................................................... 7-13 PID Loops ....................................................... 4-24
Warn Ch_D .................................................... 7-13 Pulse Outputs ................................................. 4-22
Warning .......................................................... 7-13 Turbine Inputs ................................................ 4-19
Zero Div .......................................................... 7-13 Assignment .................................. 2-26, 2-27, 6-109
Zero High ....................................................... 7-13 ASTM ............................................................. 6-163
Zero Low ........................................................ 7-13 Atm press (bara/psia) ........................................ 7-1
Zero Noise ...................................................... 7-14 Auto Disable............................................ 5-14, 6-42
Zero Op .......................................................... 7-14 Sampler Coriolis Liquid ................................ 6-160
Zero Prog ....................................................... 7-14 Auto Disable On Can Full .................................. J-4
Alarms pane ..................................................... 15-4 Auto Disable On Flow Status ............................. J-4
ALM_ACC ............................................................ E-3 Auto Disable On Flowrate Limit ......................... J-4
ALM_CLR ............................................................ E-3 Auto hide unused Displays .............................. 7-21
ALM_SET ............................................................ E-3 Auto Restart ..................................... 5-14, 6-42, J-4
Alpha Sampler Coriolis Liquid ................................ 6-160
Coriolis Observed Density Correction .......... 6-163 Auto Switch Modes .......................................... E-22
Coriolis Standard Density Correction ........... 6-172 Auto/Manual ..................................................... 4-24
Turbine Observed Density Correction…….. 6-187, Auto/Norm ............... 5-10, 6-31, 6-81, 6-120, 6-138
6-207 Automatic Failover ........................................... F-17
Turbine Standard Density Correction ........... 6-195 Automatic Polling ............................................. 11-2
An Out Channel ............................................... 4-24 Available Alarms ................................................ 7-4
Analog .............................................................. 4-23 Average .......................................................... 6-224
Analog I/P ............................................. 6-42, 6-160 Average Temp & Pressure ............................... 5-4
Analog Input ....................................................... 4-6 Average Density............................................. 6-225
Analog Output .................................................. 4-15 Average Method
Analogue ............................................................ A-1 Provers ........................................................... B-64
Analogue (Analog) Inputs Averaging
Assigning .......................................................... 4-6 Flow-weighted (FWA) ..................................... 6-19
BSW .................................................. 6-201, 6-220 Mode................................................................. 5-4
Calibration Requirements................................. D-1 Stations ............................................................ 5-4
Editing .............................................................. 4-7 Time-weighted (TWA) .................................... 6-20
Object (ADC) ............................................ D-4, D-7 AV-MN/AV ...................................B-38, B-72, B-102
Analogue (Analog) Outputs AWG .................................................................. A-1
Editing ............................................................ 4-15
PID Loop Settings .......................................... 4-24 B
Analogue Output Bad Pulse
Calibration ...................................................... D-10 Configuration .................................................. 4-19
Calibration Control Requirements .................. D-10 Reset Mode .................................................... 4-19
Analysing a Configuration ................................ 2-17 Bad Pulse Alarm ................................................ 7-6
Analysis Timeout .... 5-10, 6-31, 6-81, 6-120, 6-138 Ball Prover ....................................................... 5-19
ANIN .................................................................. A-1 Alarm Limits .................................................... 5-31
Annubar .............................................2-8, 6-65, A-1 Constants ....................................................... 5-23
Annubar (Mass Flowrate) ............................... 6-65 Flow Balance Setup ....................................... 5-18
Annubar Base Temp ...................................... 6-65 Hardware ........................................................ 5-29
Annubar Diamond 11 + 1998 ......................... 6-65 Run Data ........................................................ 5-20
ANOUT .............................................................. A-1 Ball provers ........................................................ B-2
ANSI .................................................................. A-1 bar - in H2O (@60F) .......................................... 7-1
API1121M ................................................................ bar - kPa ............................................................ 7-1
.... …5-23, 5-35, 5-49, 6-163, 6-187, 6-195, 6-207 bar - psi .............................................................. 7-1
Revised August 2021 Index-3
Config600 Configuration Software User Manual
Base Compressibility (Zb) ....................................... Bi-di proving
............................. …6-55, 6-67, 6-73, 6-75, 6-111 Communications ............................................... B-3
Ultrasonic Gas .............................................. 6-129 Inputs ................................................................ B-3
Base Conditions Outputs ............................................................. B-3
Pressure ......................................................... 6-67 Pulse interpolation ............................................ B-5
Temperature ................................................... 6-67 Pulse measurement ......................................... B-4
Base Density (DT)……………………………… 6-35, Sphere switch interface .................................... B-5
6-55, 6-67, 6-73, 6-77, 6-91, 6-111, 6-118, 6-137 Bi-Directional Prover ........................................ 5-19
BSW .................................................. 6-201, 6-220 Bi-directional proving ......................................... B-2
Coriolis Observed Density Correction .......... 6-163 Binary ................................................................. A-1
Coriolis Standard Density Correction ........... 6-172 Bit ....................................................................... A-1
RHOc.............................................................. 6-87 Bit link (jumper) .................................................. A-1
Turbine Gas ................................................. 6-125 Bit switch ............................................................ A-2
Turbine Observed Density Correction…... .. 6-187, Block Valves .................................................... 6-16
6-207 Valve Setup Type ........................................... 6-16
Turbine Standard Density Correction ........... 6-195 Valve Timings ................................................. 6-16
Ultrasonic Gas .............................................. 6-129 Blocked Alarm .................................................... 7-6
Base K Factor Breakpoint ...................................................... 15-14
Master Meter Constants ................................. 5-49 BSW
Base Pressure ...................................... 6-79, 6-145 Parameters ........................................ 6-201, 6-220
Base Sediment and Water (BSW) ...... 6-201, 6-220 Btu - J ................................................................. 7-1
Base Temperature ........................................... 6-79 Buffer ................................................................. A-2
Base Time Bus ..................................................................... A-2
Add Report to a Configuration ....................... 3-11 Buttons ............................................................. 2-26
Base Time Reports .......................................... 3-8 System Editor Icon Bar..................................... 8-6
Base Values Bytes .................................................................. A-2
Ball Prover Constants .................................... 5-23
Base Viscosity ................................................. 6-67 C
Base Volume
Calc Exlorer Options ........................................ 7-23
Compact Prover Constants ............................ 5-35
Calc Explorer .......................................... 2-26, 7-22
Basetime ............................................................ A-1
Add All Inputs ................................................. 7-26
Batch control ...................................................... A-1
Add All Outputs .............................................. 7-27
Batch Recalculation ......................................... C-31
Adding an Item ............................................... 7-24
Batch Stack Slot Edit Commands (Front Panel
Button ............................................................... 8-6
Display) .......................................................... C-58
Save as Bitmap .............................................. 7-29
Batch Stack Slot Edit Commands (Webserver) .......
Calc Fail Alarm................................................... 7-6
....................................................................... C-64
Calc Select
Batches
Recalculating .................................................. C-31 BSW .................................................. 6-201, 6-220
Batching ............................................ 2-8, C-2, E-19 CALC/ALM Auto Switch Modes ....................... E-22
Alarms ............................................................ C-29 CALC/ALM Modes (MODE TAB CALC) .......... E-22
Batch Sequence and Control ......................... C-18 CALCALMITEM ................................................. E-4
Retrospective Batch Totals ............................ C-28 Calculated ...................................................... 6-225
Screen .............................................................. C-8 Calculated MF versus Avg of Previous Historical
ScreenStation ................................................... C-8 MFs ................................................................ B-73
Sequence and Control ................................... C-18 Calculated MF versus Initial Base MF . B-73, B-103
Sequence Stages ........................................... C-19 Calculated Output ............................................ 6-61
Setup ................................................................ C-8 Calculated Pressure
Stages ............................................................ C-19 Ball Prover Constants..................................... 5-23
Station Sequence Stage Descriptions ........... C-20 Calculated Temperature
Station Stand Alone Stages ........................... C-25 Ball Prover Constants..................................... 5-23
Stream Standalone Stages ............................ C-27 Calculation Limit Check .......................... 6-58, 6-88
Calculation Limits….6-25, 6-40, 6-52, 6-55, 6-63,
Stream Supervised Stages ............................ C-28
6-65, 6-67, 6-68, 6-73, 6-75, 6-77, 6-79, 6-111,
Supervised Station Stages ............................. C-26
6-113, 6-158
Ticket .............................................................. C-29
Turbine Gas .................................................. 6-127
Batt Fail Alarm ................................................... 7-6
Baud .................................................................. A-1 Turbine Liquid .................................... 6-183, 6-204
Baud rate ........................................................... A-1 Ultrasonic Control ......................................... 6-151
Ultrasonic Gas .............................................. 6-143
Baud Rate ................................................... 9-5, F-4
Ultrasonic Gas ................................... 6-129, 6-132
Behaviour ........................................................... 4-9
Ultrasonic Gas .............................................. 6-148
Beta....................................... 6-58, 6-63, 6-79, 6-88
Calculation Parameters ............... 6-25, 6-68, 6-113
B-Fail Alarm ....................................................... 7-6
Ultrasonic Gas .............................................. 6-132
Index-4 Revised August 2021
Config600 User Manual
Calculation Results .......................................... 4-15 Hi Hi ................................................................ 6-96
Turbine Observed Density Correction…… . 6-187, Lo Hi ............................................................... 6-94
6-207 Lo Hi Hi ......................................................... 6-101
Turbine Standard Density Correction ........... 6-195 Lo Mid Hi ........................................................ 6-97
Calculation Results Limits ...................... 6-58, 6-88 Single ............................................................. 6-94
Calculation Type ......... 6-39, 6-58, 6-63, 6-67, 6-79 Cell Input Stacking ........................................... 6-93
Calculation Type Modified .............................. 6-75 CFX files and time stamps ................................. H-7
Calculation Version ................................. 6-63, 6-65 CFX Reporting
1991 ............................................................... 6-58 Adding reports .................................................. H-1
GOST8563 97 ................................................ 6-88 Changing CFX settings .................................... H-4
Calculations Enabling reports ............................................... H-3
Provers ................................................. B-31, B-64 File structure ..................................................... H-8
Calibrated Diameter ......................................... 6-52 Generating from the web browser .................... H-5
Calibrated Temperature ................................... 6-52 Regenerating the report template .................... H-5
Compact Prover Constants ............................ 5-35 Changing PC clock .......................................... 1-12
Calibration Channel ............................................................ 4-23
Analogue Input ................................................. D-3 Characteristics ................................................. 6-88
Analogue Input Requirements ......................... D-1 Check ............................................................. 6-225
Analogue Output ............................................ D-10 Check Critical Alarms… .. 5-10, 6-31, 6-81, 6-120,
Control Requirements ...................................... D-2 6-138
DAC Device .................................................... D-11 Check Deviations .. 5-10, 6-31, 6-81, 6-120, 6-138
Field Calibration ............................................... D-1 Check Non Critical Alarms .....................................
Linear Two-point ADC Device .......................... D-3 ........................... 5-10, 6-31, 6-81, 6-120, 6-138
Linear Two-point Device PRT .......................... D-8 Check Limits
Non-linear Three-point Curve Calibration Control Coriolis Gas Composition.. 5-10, 6-31, 6-81, 6-120
Mechanism ................................................... D-7 Ultrasonic Gas Composition ......................... 6-138
Offset PRT Calibration Control Mechanism ..... D-8 Check Mode Selection ..................................... E-19
Offset PRT Device Calibration ......................... D-8 Checksum ................................................. 7-20, 9-3
Operator Interface ............................................ D-3 Chromat ......................................................... 6-225
Pressure ....................................................... 6-222 Communications .... 5-10, 6-31, 6-81, 6-120, 6-138
PRT/RTD ............................................... 4-13, 4-14 Processing ............. 5-10, 6-31, 6-81, 6-120, 6-138
Temperature ................................................. 6-222 Slave Address ................................................ 2-15
call Telemetry .............. 5-10, 6-31, 6-81, 6-120, 6-138
LogiCalc Editor ............................................. 15-25 Chromatograph ....... 5-10, 6-31, 6-81, 6-120, 6-138
Calorific Value .............................. 6-25, 6-30, 6-132 Chromatographs ................................................ K-1
AGA5 .............................................................. 6-68 Chronometry
GPA2172 ...................................................... 6-113 P154 Dual Chronometry Switch Pair.............. E-20
ISO6976 ....................................................... 6-113 Clone
Calorific Value (AGA5)............................ 6-25, 6-30 Config Organiser ............................................ 2-29
Can Close ................................................................ 2-27
Can Fill Indicator ................................... 5-14, 6-42 Close O/P ........................................................... 4-5
Sampler Coriolis Liquid ......................... 6-160 CO2 Content .................................................... 6-67
Can Fill Period ....................................... 5-14, 6-42 Code ................................................................ 15-2
Sampler Coriolis Liquid ......................... 6-160 Coefficient a to c .............................................. 6-52
Can High High Limit .............................. 5-14, 6-42 Coefficient Linear Expansion ........................... 6-65
Sampler Coriolis Liquid ......................... 6-160 Cold start ............................................................ A-2
Can High Limit ............................ 5-14, 6-42, 6-160 Cold Start Alarm................................................. 7-7
Can Limits ............................................. 5-14, 6-42 Columns
Sampler Coriolis Liquid ......................... 6-160 System Editor ................................................... 8-8
Can Low Limit ....................................... 5-14, 6-42 Combustion Heat
Sampler Coriolis Liquid ......................... 6-160 Hcb ................................................................. 6-87
Can Volume .......................................... 5-14, 6-42 Hch ................................................................. 6-87
Sampler Coriolis Liquid ......................... 6-160 COMMIT ........................................................... G-3
Can Fill Digital Input............................................ J-4 Committing the Firewall Rules .......................... G-3
Can Fill Grab Count ............................................ J-4 Common
Can Fill Indicator Analogue Input ....................... J-4 Common Links ............................................... 4-30
Can Full Alarm ................................................... 7-6 Common Stream Settings ................................ 6-4
Can High Alarm ................................................. 7-7 Coriolis Gas Composition.. 5-10, 6-31, 6-81, 6-120
Carbon St ......................................................... 6-52 Ultrasonic Gas Composition ......................... 6-138
Cascade ........................................................... 2-27 Common Alarm .................................................. 7-7
CATS ................................................................. A-2 Common File Exchange (CFX) .......................... H-1
Cell Common Stream
3 Identical ..................................................... 6-105 Flowrate Limits ................................................. 6-5
Revised August 2021 Index-5
Config600 Configuration Software User Manual
Weighted Average.......................................... 6-18 Enhancements in V3.3 ..................................... 1-1
Comms ............................................................ 4-31 Lite .................................................................... 1-4
Comms Link ..................................................... 4-31 Lite Plus ............................................................ 1-4
Comms Properties Pro .................................................................... 1-4
Remote Archive Uploader .............................. 11-7 Configuration...................................... 1-4, 9-1, 15-5
Communication ................................................ 4-30 I/O ..................................................................... 2-4
Communications ................................ 4-1, 9-4, 14-1 Measurement Units .......................................... 2-3
Bi-di proving ..................................................... B-3 Naming ............................................................. 2-2
Coriolis ................................................ 6-45, 6-179 Saving ............................................................ 2-28
Defining .......................................................... 2-15 Stations ............................................................ 2-5
Editing Communications Port ......................... 4-30 Streams ............................................................ 2-8
Master Meter Prover ...................................... B-76 Configuration screens ...................................... 2-26
Port ................................................................. 4-30 Configuration Wizard ......................................... 2-1
Provers ................................................. B-41, B-76 Step 1 of 6 Name Configuration ....................... 2-2
Qsonic .......................................................... 6-153 Step 2 of 6 Select Measurement Units............. 2-3
Set up Peer-to-Peer ......................................... F-4 Step 3 of 6 Specify I/O ..................................... 2-4
Tasks .............................................................. 7-14 Step 4 of 6 Define Stations .............................. 2-5
Ultrasonic Control ......................................... 6-151 Step 5 of 6 Define Streams .............................. 2-8
Compact Folder Format ................................. 11-15 Step 6 of 6 Define Communications ............... 2-15
Compact Prover ............................................... 5-32 Configurations
Alarm Limits ................................................... 5-43 Adding a Base Time Report ........................... 3-11
Constants ....................................................... 5-35 Advanced Setup ............................................... 7-1
Hardware ........................................................ 5-41 Analysing ........................................................ 2-17
Prover ............................................................. B-39 Format ................................................... 2-23, 15-2
Run Data ........................................................ 5-33 Initial Stream .................................................... 6-2
Company Address ............................................. 3-2 Managing Reports .......................................... 3-13
Company Fax .................................................... 3-2 New Button ..................................................... 2-26
Company Information ........................................ 3-2 Opening an Existing ....................................... 2-23
Company Telephone ......................................... 3-2 Save Button .................................................... 2-26
Compile .......................................................... 15-14 Send ................................................................. 9-6
Complete Alarm ................................................. 7-7 Station .............................................................. 5-1
Compress ...................................................... 6-225 Streams ............................................................ 6-2
Compressibility….. 6-22, 6-55, 6-111, 6-118, 6-129, Updates ............................................................ 1-2
6-137 Version .................................................. 2-23, 15-2
AGA3 .............................................................. 6-79 Configure
AGA8 ................................................... 6-55, 6-111 Automatic Polling............................................ 11-2
NX19 .............................................................. 6-75 Manual Polling ................................................ 11-6
PTZ................................................................. 6-77 Configuring
SGERG .......................................................... 6-73 Communications Port on your USB
Computer Alarms ............................................... 7-4 Communications Port.................................. 10-2
Conf CSum Alarm .............................................. 7-7 Disabling Remote Front Panel ....................... 10-8
Conf Err Alarm ................................................... 7-7 PC WITH a Native Serial Communications Port
Config Alarm ...................................................... 7-7 .................................................................... 10-3
Config Chg Alarm .............................................. 7-7 PC without a Native Serial Communications Port
Config Created................................................... 3-3 .................................................................... 10-1
Config Format .................................................... 3-3 S600+ to Use the Remote Front Panel .......... 10-4
Config Format 8 ................................................. 3-2 Set up Peer-to-Peer Options ............................ F-4
Config Last Edited ............................................. 3-3 Configuring the Batch Stack Through the Front
Config Organiser............................ 2-26, 2-27, 2-29 Panel Display ................................................. C-57
Clone .............................................................. 2-29 Configuring the Batch Stack Through the System
Delete ............................................................. 2-29 Editor .............................................................. C-55
Move Down .................................................... 2-29 Configuring the Next Batch .............................. C-37
Move Up ......................................................... 2-29 CONFTAB .......................................................... E-6
Rename .......................................................... 2-29 connect .......................................................... 15-25
Config Transfer .................................................. 9-1 LogiCalc Editor ............................................. 15-25
Button ............................................................. 2-26 Connect (const)................................................ 15-9
Enabling PCSetup Link .................................... 9-2 Connect Wizard ...................................... 7-24, 15-4
Licensing ........................................................ 9-10 Connecting
Send Configuration .......................................... 9-6 S600+ via Serial Cable ..................................... 9-2
Config Version ................................................... 3-2 const ............................................ 15-8, 15-9, 15-10
Config600 ............................................1-1, 1-4, A-2 Const Statement
Accessing ......................................................... 1-9 LogiCalc Editor ............................................. 15-24
Activating ........................................................ 1-10 Constants .......................................... 7-1, 15-8, A-2
Index-6 Revised August 2021
Config600 User Manual
Ball Prover ...................................................... 5-23 CUMTOT ............................................................ E-6
Compact Prover ............................................. 5-35 Cumulative Totals ............................................ 4-22
Editing Conversions/Constants ........................ 7-1 Cut ............................................................ 2-26, 8-6
Master Meter Prover ...................................... 5-49 Cut Display ....................................................... 13-8
Contents .......................................................... 2-27 Cut Off Mode.................................................... E-19
Control Action .................................................. 4-24 CV .................................................................. 6-132
Control bus ........................................................ A-2 CV
Control Limits CV AGA5 .......................................................... 2-8
Flow Switching and Flow Balancing for Streams… CV GOST ......................................................... 2-8
...................................................................... 6-5 CV GPA2172 .................................................... 2-8
Streams ............................................................ 6-5 CV ISO6976 ..................................................... 2-8
Conversion .............................................. 4-15, 4-24 CV Table .................................... 6-25, 6-68, 6-113
Analog ................................................... 4-10, 4-13 CV
Convert Density Units from Kgm3 ................ 15-19 Ultrasonic Gas .............................................. 6-132
Convert Density Units to Kgm3 .................... 15-18 CV .................................................................. 6-225
Convert Temperature Units .......................... 15-18 CV
PRT/RTD ........................................................ 4-12 CV Vol Units ................................................... 7-17
Conversions/Constants .............................. 3-3, 7-1 CV ...................................................................... A-2
Editing Conversions/Constants ........................ 7-1 CVAGA5 .......................................................... 6-30
Copy ......................................................... 2-26, 8-6 CVOL Fail Mode ................................. 6-118, 6-137
Copy Display .................................................... 13-8 CVOL Flowrate ................................................ 6-79
Coriolis ........................................... 2-8, 6-45, 6-179
Communications ................................. 6-45, 6-179 D
Gas ........................................................ 6-22, 6-45
DAC ................................................................... A-2
Gas Composition ............... 5-10, 6-31, 6-81, 6-120
DAC Control Mechanism ................................. D-12
Gas Properties ............................................... 6-35
DAC Device Calibration ................................... D-11
Liquid ................................................. 6-157, 6-179
Analogue Input ............................................... D-11
Observed Density Correction ....................... 6-163
DACOUT ............................................................ E-6
Standard Density Correction ........................ 6-172
Daniel Liquid Ultrasonic ................................. 6-222
Validation Logic .............................................. 6-48
Communications ........................................... 6-222
CORR DENS ................................................... 6-49
Control Data ................................................. 6-222
Corrected ....................................................... 6-225
Flow Source Selection.................................. 6-222
Corrected Orifice Diameter ............................ 6-52
Meter Variable Limits.................................... 6-222
Corrected Pipe Diameter................................ 6-52
Pressure Source........................................... 6-222
Corrected Volume .......................................... 7-17
Correction Type .............................................. 6-49 Serial Flow Type........................................... 6-222
Corrections Temperature Source .................................... 6-222
Ultrasonic Gas .............................................. 6-148 Data ................................................................... 8-8
CPL Calculation System Editor ................................................... 8-8
Ball Prover Constants .................................... 5-23 Data Bits ..................................................... 9-5, F-4
Compact Prover Constants ............................ 5-35 Data Index
Coriolis Observed Density Correction .......... 6-163 LogiCalc Editor ............................................. 15-25
Coriolis Standard Density Correction ........... 6-172 Data Integrity
Master Meter Constants ................................. 5-49 Remote Archive Uploader ............................ 11-17
Turbine Observed Density Correction .................... Data Items
....................................................... 6-187, 6-207 Data Item Security .......................................... 7-17
Turbine Standard Density Correction ........... 6-195 Data Point ........................................................ 13-6
CPSM for Spool Adding ............................................................ 12-7
Ultrasonic Gas .............................................. 6-148 Editing ............................................................ 12-9
CPU ................................................................... A-2 Data points ....................................................... 14-5
CRC Fail Alarm .................................................. 7-7 Data Points
Creating Assignment Button ......................................... 2-26
LogiCalc ......................................................... 15-5 Display Editor ................................................. 13-5
New Configuration............................................ 2-1 Security .......................................................... 7-17
Data Tout Alarm ................................................. 7-7
Streams ............................................................ 2-8
Data Type
Critical Alarm ..................................................... 7-7
LogiCalc Editor ............................................. 15-25
cst - mm2s ......................................................... 7-1
Database
CTL Temperature
Objects ............................................................. 8-4
Ball Prover Constants .................................... 5-23
Objects and Fields............................................ E-2
CTL_CPL ........................................................... A-2
S600+ ............................................................... 8-3
CTS .................................................................... A-2
Tables ........................................................ 8-4, 8-5
CTSM For Spool
Database Fields ............................................... E-18
Ultrasonic Gas .............................................. 6-148
Revised August 2021 Index-7
Config600 Configuration Software User Manual
Databus ............................................................. A-2 Description ...................... 4-2, 4-9, 4-18, 4-21, 4-22
Daylight Savings changes ............................... 1-12 LogiCalc Editor ............................................... 15-2
DCS ................................................................... A-2 Detail ..................................................... 6-55, 6-129
DCU ................................................................... A-2 Dev Err Alarm .................................................... 7-8
Debug ............................................................ 15-14 Dev Open Alarm ................................................ 7-8
Debugging a LogiCalc Remotely ................... 15-16 Deviation ............................................................ 4-9
Passing an Object from the Duty to the Standby DF .................................................................... 6-73
S600+ ......................................................... F-13 DI................................................................ A-2, A-3
Decimal Places ................................................ 13-5 Diagnostics ...................................................... 7-21
Defaults DIAM Units ....................................................... 7-17
Time ............................................................... 3-16 Differential Pressure
Defining Cell Input ...................................................... 6-125
Communications ............................................ 2-15 DIG I/P .................................................. 6-42, 6-160
Streams ............................................................ 2-8 DIGIO ................................................................. E-6
DEG C - K .......................................................... 7-1 Setup Table .................................................... E-19
DEG.API ........................................ 5-23, 5-35, 5-49 Digital Inputs ...................................................... 4-2
Delete ....................................................... 8-6, 14-8 dim ................................................................... 15-6
Config Organiser ............................................ 2-29 LogiCalc Editor ............................................. 15-24
Deleting DIN ..................................................................... A-3
Delete Line ..................................................... 12-6 Directory Settings........................................... 11-12
Levels ............................................................. 7-16 Disabling
Passwords ...................................................... 7-16 Remote Front Panel ....................................... 10-8
Reports ........................................................... 3-13 Discharge Coefficients ................... 6-58, 6-79, 6-88
Security .......................................................... 7-16 Discrep Alarm .................................................... 7-8
Deleting a Modbus Data Point ......................... 14-8 Discrepancy ............................................6-109, A-3
Deleting Report Lines .................................... 12-10 Discrete Inputs ................................................... 4-2
Denied Alarm ..................................................... 7-7 Adding .............................................................. 4-4
Dens A ........................................................... 6-225 Assigning .......................................................... 4-2
Dens B ........................................................... 6-225 Editing .............................................................. 4-3
Dens Exp Constant .......................................... 6-49 Discrete Outputs ................................................ 4-5
Dens Limit Alarm ............................................... 7-8 Assigning .......................................................... 4-5
Dens Units ....................................................... 7-17 Display
Densitometer .............................................. 2-8, A-2 system graph .................................................. 7-22
Densitometer Input Display Editor ................................................... 13-1
Density Measurement .................................... 6-13 Accessing ....................................................... 13-1
Specified Gravity ............................................ 6-13 Append Page ......................................... 13-3, 13-5
Densitometers .................................................. 4-17 Button ............................................................. 2-26
Density ............................................. 6-45, 6-49, 7-1 Data Point ....................................................... 13-5
Coriolis ......................................................... 6-179 Decimal Places ............................................... 13-5
Density and CV ................................. 6-118, 6-137 Displays .......................................................... 13-8
Density Compressibility (Zd) .......................... 6-75 Edit Line ................................................ 13-3, 13-5
Density Pressure (P2) .................................... 6-75 Editing ............................................................ 13-3
Density Temperature (T3) .............................. 6-75 Exponential Format ........................................ 13-5
Failure Modes .............................................. 6-225 Help ................................................................ 13-3
Transducer Modes (MODE TAB DENS IP) ... E-22 Insert Menu ........................................... 13-3, 13-5
Density Calibration Pressure ........................... 6-45 Insert Page ............................................ 13-3, 13-5
Coriolis ......................................................... 6-179 Insert/Append Page........................................ 13-5
Density Inputs .................................................. 4-17 Leading Zeros ................................................ 13-5
Editing ............................................................ 4-18 Limits .............................................................. 13-5
Density Measurement ...................................... 6-13 Menu/Page ..................................................... 13-3
Observed Density ........................................... 6-13 Menu/Page Clipboard..................................... 13-8
Density Table Units Navigating ...................................................... 13-2
Coriolis Observed Density Correction .......... 6-163 Page Clipboard............................................... 13-8
Coriolis Standard Density Correction ........... 6-172 Regenerating Displays ................................... 13-8
Turbine Observed Density Correction .................... Save ............................................................... 13-3
....................................................... 6-187, 6-207 Text................................................................. 13-5
Turbine Standard Density Correction ........... 6-195 Translate ............................................... 13-3, 13-7
Density Units Displays ............................... 2-26, 7-20, 7-21, F-26
Ball Prover Constants .................................... 5-23 Editing ............................................................ 7-21
Compact Prover Constants ............................ 5-35 Displays/Webserver ......................................... 7-14
Master Meter Constants ................................. 5-49 Editing ............................................................ 7-21
Derivative Action (D) ........................................ 4-30 Documents
Derivative Time ................................................ 4-24
Index-8 Revised August 2021
Config600 User Manual
Config600 Configuration Software User Manual Discrete (Digital) Inputs .................................... 4-3
(A6169) ....................................................... 1-12 Display Editor ................................................. 13-3
S600+ Flow Computer Product Data Sheet Displays/Webserver ....................................... 7-21
(S600+) ....................................................... 1-12 Edit Line ......................................................... 13-5
S600+ Flow Manager Instruction Manual (A6115) Edit Placement ............................................... 12-6
.................................................................... 1-12 Edit Security ................................................... 2-26
DOSETUP ......................................................... E-7 Flowrates .......................................................... 5-2
Downloading HART Boards ................................................. 4-23
Verifying the Peer to Peer Link ...................... F-28 Levels ............................................................. 7-16
Downstream Density........................................ 6-49 Passwords ...................................................... 7-16
Downstream Pressure ............................ 6-58, 6-88 Reports ........................................................... 3-13
Downstream/Upstream Correction .................. 6-49 Security ................................................. 7-14, 7-16
DP ............................................................... 2-8, A-3 System Editor ................................................... 8-8
Cell Input ........................................................ 6-93 Totals Descriptors ............................................ 7-3
Cell Input Statcking ........................................ 6-93 Turbine Inputs ................................................ 4-21
Cut Off Mode .................................................. E-19 Editing a Data Point ......................................... 12-9
DP Cell Input Conditioning Screen .............. 6-109 Editing Modbus Register Format ..................... 14-8
DP Cell Type Flange ...................................... 6-79 Editor
Gas ................................................................. 6-49 Display ............................................................ 13-1
Gas Properties ............................................... 6-91 Modbus .................................................. 14-1, 14-2
GOST Flow .................................................... 6-88 Placement ...................................................... 12-7
Live/Check Mode Selection ........................... E-19 Report ............................................................. 12-1
Modes (MODE TAB DP STACK) ................... E-22 Transfer ............................................................ 9-1
Stack Type ..................................................... E-19 EEPROM ........................................................... A-3
Units ............................................................... 7-17 EEProm Alarm ................................................... 7-8
DP Cell Input Conditioning .............................. 6-93 Elasticity
DP Stacks ........................................................ 4-15 Ball Prover Constants..................................... 5-23
DPCELL ............................................................. E-7 Compact Prover Constants ............................ 5-35
DPR ................................................................... A-3 Email Codes ..................................................... 1-10
DRAM ................................................................ A-3 Enabling
Drv Gain Alarm .................................................. 7-8 Automatic Operation....................................... 11-6
Dscrp Alarm ....................................................... 7-8 PC Setup Link .................................................. 9-2
DT TO BASE ................................................. 6-163 Peer-to-Peer Link ............................................. F-3
Dual Chronometry................................... 5-29, 5-41 Energy ....................................................... 7-1, 7-17
Ball Prover Hardware ..................................... 5-29 Energy Fail Mod ................................ 6-118, 6-137
Compact Prover Constants ............................ 5-41 Energy Ration (Ev/Em).......................... 6-25, 6-30
Dual Chronometry Switch Pair ....................... E-20 Engineering Values ................................... 3-3, 7-17
Dual Ethernet Module ........................................ 2-4 Enhancements ................................................... 1-1
Dual Ethernet System ...................................... 4-34 Equilibrium Vapour Pressure (Pe) ...... 6-187, 6-207
Dual Ethernet Systems .................................... 4-30 Error
Dual Level A .................................................... 4-19 Error Check Frequency .................................. 4-19
Dual Level B .................................................... 4-19 Error Percent .......................... 6-127, 6-143, 6-148
Duty / Standby ................................................... F-1 Error Alarm ......................................................... 7-8
DVC ................................................................... A-3 Ethernet ............................................................. A-3
DYN VISC Units............................................... 7-17 Ethernet Module................................................. 2-4
Ethylene ........................................................... 6-39
E BASE COMP(Zb) ........................................... 6-39
Base Conditions ............................................. 6-39
E Format ............................................................ A-3
BASE DENSITY ............................................. 6-39
Edit ..................................................................... 8-8
Calculation Limits ........................................... 6-39
Edit Displays .................................................. 2-27
Calculation Type............................................. 6-39
Edit Line ......................................................... 13-3 Flowing Conditions ......................................... 6-39
Edit Menu ....................................................... 2-27
METER DENSITY .......................................... 6-39
Edit Placement ...................................... 12-6, 12-9
UPSTR COMP(Zb) ......................................... 6-39
Edit line ............................................................ 13-5
EU ...................................................................... A-3
Editing
Event 1 Alarm .................................................... 7-8
Alarms .............................................................. 7-4 Event 2 Alarm .................................................... 7-8
Analog Inputs ................................................... 4-7 Event Archive Size ............................................. 7-4
Analog Outputs .............................................. 4-15
Event History Type........................................... E-19
Communications Port ..................................... 4-30
Event Logging .................................................. 11-1
Constants ......................................................... 7-1
EVENTHIST ....................................................... E-8
Conversions/Constants .................................... 7-1
Example LogiCalcs .......................................... 15-2
Density Inputs ................................................ 4-18 Examples
Revised August 2021 Index-9
Config600 Configuration Software User Manual
LogiCalc Editor ............................................. 15-16 2-16. Example System Graphic ..................... 2-17
Exception Alarm................................................. 7-8 2-17. System Graphic (Stations and Streams)….
exfwall.txt ........................................................... G-1 .................................................................... 2-18
Exit ................................................................... 2-27 2-18. Stream Values (expanded) ................... 2-18
exp(x) 2-19. Value selection (expanded) .................. 2-19
LogiCalc Editor ............................................. 15-27 2-20. Input Values (expanded) ....................... 2-20
Expansion Factor ........................... 6-63, 6-79, 6-88 2-21. Input Values (assigned) ........................ 2-21
Calc Type ....................................................... 6-63 2-22. Selectable icons .................................... 2-22
Discharge Coeff ............................................. 6-58 2-23. Select Config… ..................................... 2-23
Exponent ............................................................ A-3 2-24. Configuration-specific System Graphic . 2-24
Exponential Format.......................................... 13-5 2-25. PCSetup Editor ..................................... 2-25
Extended Folder Format ................................ 11-15 2-26. Config Organiser ................................... 2-30
External 3-1. System Setup screen ................................ 3-1
Ultrasonic Gas .............................................. 6-148 3-2. Versions screen ........................................ 3-2
External Access ............................................... 7-20 3-3. Units screen .............................................. 3-4
3-4. Reports screen .......................................... 3-6
F 3-5. Archive Configuration dialog box ............ 3-10
3-6. Archive Configuration .............................. 3-12
Factors .................................. 6-58, 6-63, 6-65, 6-88
3-7. Managing Configurations ........................ 3-13
Fail A Alarm ....................................................... 7-8
3-8. Totalisation .............................................. 3-14
Fail B Alarm ....................................................... 7-8
3-9. Totals Detail dialog ................................. 3-15
Fail CH_A Alarm ................................................ 7-8
3-10. Date/Time Parameters .......................... 3-16
Fail CH_B Alarm ................................................ 7-8 4-1. Typical I/O Setup Screen (Discrete Inputs
Fail CH_C Alarm ................................................ 7-8 Shown) .......................................................... 4-2
Fail CH_D Alarm ................................................ 7-8
4-2. Digital Input Selection dialog box .............. 4-3
Fail Warn Alarm ................................................. 7-8
4-3. Edit Description dialog box ....................... 4-4
Failure Modes
4-4. Digital Input Selection (New I/O Point) ..... 4-4
Density ......................................................... 6-225
4-5. Digital Output Selection dialog box ........... 4-5
Fatal Crd Alarm.................................................. 7-8 4-6. Analog Input Assignment dialog box......... 4-6
Fault Totals ......................................... 6-118, 6-137 4-7. Analog Input, PRT/RTD, and HART dialog
FFactor
boxes............................................................. 4-8
Coriolis Observed Density Correction .......... 6-163
4-8. Analog Input Assignment dialog box....... 4-15
Coriolis Standard Density Correction ........... 6-172
4-9. Analog Output Items ............................... 4-16
Turbine Observed Density Correction…….. 6-187, 4-10. I/O Channels for Density Input .............. 4-17
6-207 4-11. Alarm Reminder .................................... 4-18
Turbine Standard Density Correction ........... 6-195
4-12. Edit Description dialog box ................... 4-18
Field Calibration ................................................. D-1
4-13. Pulse Input Assignment dialog box ....... 4-19
Field Name
4-14. Edit Description dialog box ................... 4-21
LogiCalc Editor ............................................. 15-25
4-15. Pulse Output Items ............................... 4-21
Figures 4-16. Pulse Output Items ............................... 4-22
1-1. Config Upgrade dialog .............................. 1-2 4-17. HART Module Configuration screen ..... 4-23
1-2. License Agreement ................................... 1-6
4-18. PID Loop Enabled screen ..................... 4-24
1-3. Choose Components ................................ 1-7
4-19. Analog Output Assignment screen ....... 4-24
1-4. Install Locationg ........................................ 1-8
4-20. PID Loop Output Assigned screen ....... 4-25
1-5. Installation Progress ................................. 1-8
4-21. PID Loop Output Assigned screen ....... 4-25
1-6. Installation Complete ................................ 1-9
4-22. PID Loop PV Assigned screen.............. 4-26
1-7. Config600 Menu...................................... 1-10
4-23. Example Communication Task
1-8. Config600 Activation Screen .................. 1-11
Configurations ............................................. 4-31
2-1. Config600 Welcome.................................. 2-1
5-1. Stations on the Hierarchy Menu................ 5-1
2-2. Configuration Generator, Step 1 ............... 2-2
5-2. Flowrate Options ....................................... 5-3
2-3. Configuration Generator, Step 2 ............... 2-3 5-3. Calculation Result dialog box .................... 5-3
2-4. Configuration Generator, Step 3 ............... 2-4 5-4. Calculation Result (with limits) .................. 5-4
2-5. Configuration Generator, Step 4 ............... 2-5
5-5. Flowrate Alarms with Limits ...................... 5-4
2-6. Gas Station Option Summary ................... 2-6
5-6. Average Temperature & Pressure ............ 5-5
2-7. Gas Station Options Summarized ............ 2-7
5-7. Calculation Result dialog box .................... 5-5
2-8. Liquid Station Options Summary screens 2-7
5-8. Secondary Units STN Setup ..................... 5-6
2-9. Configuration Generator, Step 5 ............... 2-9 5-10. Dual Units Setup – Periodic Totals dialog
2-10. Gas Stream Options Summary ............. 2-10 box ................................................................ 5-8
2-11. Gas Stream Options Summarized ........ 2-12
5-11. Flow Switching screen ............................ 5-9
2-12. Liquid Stream Options Summary .......... 2-13
5-12. Station Gas Composition screen .......... 5-10
2-13. Liquid Stream Options Summarized ..... 2-15
5-13. Station Sampling ................................... 5-15
2-14. Configuration Generator, Step 6 ........... 2-16
5-14. Flow Balance Setup screen .................. 5-18
2-15. Generating Config dialog box ............... 2-17 5-15. Run Data screen (Ball Prover) .............. 5-21
Index-10 Revised August 2021
Config600 User Manual
5-16. Constants screen (Ball Prover) ............. 5-23 6-43. GOST Flow screen ............................... 6-89
5-17. Two-switch Bi-directional Prover Loop . 5-29 6-44. Gas Properties screen .......................... 6-91
5-18. Four-switch Bi-directional Prover Loop . 5-29 6-45. Lo Hi Cell Input Handling ...................... 6-95
5-19. Hardware screen (Ball Prover) ............. 5-30 6-46. Lo Hi Cell Input Handling Flowchart...... 6-96
5-20. Alarm Limits screen (Ball Prover) ......... 5-31 6-47. Hi Hi Cell Input Handling Flowchart ...... 6-97
5-21. Run Data screen (Compact Prover) ..... 5-33 6-48. Lo Mid Hi Cell Input Handlng ................ 6-98
5-22. Constants screen (Compact Prover) .... 5-36 6-49. Lo Mid High Cell Input Handling Flowchart ...
5-23. Hardware screen (Compact Prover) ..... 5-42 .................................................................... 6-99
5-24. Alarm Limts screen (Compact Prover).. 5-43 6-50. Lo Mid Hi Cell Input Handling Flowchart .......
5-25. Run Data (MMeter Prover) ................... 5-46 .................................................................. 6-100
5-26. Constants screen (MMeter Prover)....... 5-49 6-51. Lo Mid Hi Cell Input Handling Flowchart .......
5-27. Hardware screen (MMeter Prover) ....... 5-55 .................................................................. 6-100
5-28. Alarm Limits screen (MMeter Prover) ... 5-56 6-52. Lo Mid Hi Cell Input Handling Flowchart .......
5-9. Dual Units Setup – Cumulative Totals dialog .................................................................. 6-101
box ................................................................ 5-7 6-53. Lo Hi Hi Cell Input Handling ................ 6-102
6-1. Stream Hierarchy screen .......................... 6-3 6-54. Lo Hi Hi Cell Input Handling Flowchart (1)..
6-2. General Settings ....................................... 6-4 .................................................................. 6-103
6-3. Alarm Suppression dialog box .................. 6-5 6-55. Lo Hi Hi Cell Input Handling Flowchart (2)..
6-4. Flowrate Settings ...................................... 6-6 .................................................................. 6-104
6-5. Calculation Result dialog box ................... 6-6 6-56. Lo Hi Hi Cell Input Handling Flowchart (3)..
6-6. Alarm Suppression dialog box .................. 6-7 .................................................................. 6-104
6-7. Secondary Units STR Setup ..................... 6-8 6-57. Lo Hi Hi Cell Input Handling Flowchart (4)..
6-10. Flow Switching screen .......................... 6-11 .................................................................. 6-105
6-100. BSW screen ...................................... 6-221 6-58. 3 Identical Cell Input Handling Flowchart (1)
6-101. Daniel Liquid Ultrasonic screen ........ 6-222 .................................................................. 6-106
6-11. Gas Component Flow Weighted Averaging 6-59. 3 Identical Cell Input Handling Flowchart (2)
screen ......................................................... 6-12 .................................................................. 6-107
6-12. Density Measurement Calculation Limits 6-60. 3 Identical Cell Input Handling Flowchart (3)
screen ......................................................... 6-14 .................................................................. 6-107
6-13. Density Measurement Densitometer screen 6-61. 3 Identical Cell Input Handling Flowchart (4)
.................................................................... 6-15 .................................................................. 6-107
6-14. Block Valves screen.............................. 6-17 6-62. 3 Identical Cell Input Handling Flowchart (5)
6-15. Time & Flow Weighted Averaging Example .................................................................. 6-107
.................................................................... 6-18 6-63. 3 Identical Cell Input Handling Flowchart (6)
6-16. Weighted Averaging screen.................. 6-21 .................................................................. 6-108
6-17. AGA8 (Compressibility) screen............. 6-23 6-64. 3 Identical Cell Input Handling Flowchart (7)
6-18. Gas CV screen...................................... 6-26 .................................................................. 6-108
6-19. Calorific Value screen ........................... 6-30 6-65. 3 Identical Cell Input Handling Flowchart (8)
6-20. Gas Composition screen ...................... 6-31 .................................................................. 6-108
6-21. Gas Properties screen .......................... 6-36 6-66. 3 Identical Cell Input Handling Flowchart (9)
6-22. Ethylene screen .................................... 6-39 .................................................................. 6-108
6-23. Linearisation screen .............................. 6-41 6-67. DP Cell Input Conditioning screen ...... 6-109
6-24. Stream Sampling screen ...................... 6-43 6-68. AGA8 screen ....................................... 6-111
6-25. Coriolis screen ...................................... 6-46 6-69. Gas CV screen .................................... 6-114
6-26. Temperature/Pressure Correction screen.. 6-70. AGA7 screen ....................................... 6-118
.................................................................... 6-50 6-71. Gas Composition screen ..................... 6-121
6-27. Density Correction screen .................... 6-50 6-72. Gas Properties screen ........................ 6-125
6-28. Pipe Correction screen ......................... 6-52 6-73. Linearisation screen ............................ 6-128
6-29. AGA8 (Compressibility) screen............. 6-56 6-74. AGA8 screen ....................................... 6-130
6-30. ISO5167 (Mass Flowrate) screen ......... 6-59 6-75. Gas CV screen .................................... 6-133
6-31. ISOTR9464 screen ............................... 6-62 6-76. AGA7 screen ....................................... 6-137
6-32. VCone (Mass Flowrate) screen ............ 6-63 6-77. Gas Composition screen ..................... 6-139
6-33. Annubar (Mass Flowrate) screen.......... 6-65 6-78. Linearisation screen ............................ 6-144
6-34. Pure Gas/Air screen.............................. 6-67 6-79. Gas Properties screen ........................ 6-146
6-35. Gas CV (ISO6976 or GPA2172- 6-8. Dual Units Setup dialog box ...................... 6-9
ASTMD3588) screen .................................. 6-69 6-80. Ultrasonic Flow Setup screen ............. 6-148
6-36. SGERG (Compressibility) screen ......... 6-73 6-81. Ultrasonic Control screen .................... 6-152
6-37. NX19 (Compressibility) screen ............. 6-75 6-82. Qsonic Flow Setup screen .................. 6-153
6-38. PTZ (Compressibility) screen ............... 6-77 6-83. SICK Control screen ........................... 6-155
6-39. AGA3 (Volume Flowrate) screen .......... 6-79 6-84. Local Units screen .............................. 6-158
6-40. Gas Composition screen ...................... 6-81 6-85. Linearisation screen ............................ 6-159
6-41. Z Steam (Compressibility) screen......... 6-86 6-86. Sampling screen ................................. 6-161
6-42. GOST CV screen .................................. 6-87 6-87. Observed Density Correction screens 6-164
Revised August 2021 Index-11
Config600 Configuration Software User Manual
6-88. Standard Density Correction screens . 6-172 11-2. Display Editor with shortcut menu......... 11-3
6-89. BSW screen ........................................ 6-179 11-3. Edit FC List Item screen ........................ 11-5
6-9. Dual Units Setup – Periodic Totals dialog box 11-4. Tools Menu - Automatic Operation Enabled
.................................................................... 6-10 .................................................................... 11-6
6-90. Coriolis screen .................................... 6-180 11-5. Typical Display Page (Stream 2 Flow Limits
6-91. Local Units screen .............................. 6-183 shown) ........................................................ 11-7
6-92. Linearisation screen ............................ 6-185 11-6. Remote Archive Uploader Tree ............ 11-9
6-93. Observed Density Correction screens 6-188 11-7. Progress Bar ....................................... 11-10
6-94. Standard Density Correction screen ... 6-195 11-8. Manual Upload Optons ....................... 11-11
6-95. BSW screen ........................................ 6-202 11-9. Report Archive .................................... 11-12
6-96. Local Units screen .............................. 6-203 11-10. Select Folder ..................................... 11-13
6-97. Linearisation screen ............................ 6-205 11-11. Select Folder ..................................... 11-13
6-98. Observed Density Correction screen .. 6-207 11-12. Save As ............................................. 11-15
6-99. Standard Density Correction screen ... 6-214 11-13. Compact Folder Format .................... 11-16
7-1. Conversion/Constants screen................... 7-2 11-14. Extended Folder Format ................... 11-17
7-2. Totals Descriptor screen ........................... 7-3 11-15. Print dialog ........................................ 11-18
7-3. Edit Description dialog box ....................... 7-3 11-16. Print Preview ..................................... 11-19
7-4. Alarms screen ........................................... 7-4 11-17. Print Setup ........................................ 11-20
7-5. Security screen ....................................... 7-15 11-18. Abort Transfer ................................... 11-20
7-6. Passwords dialog box ............................. 7-15 12-1. PCSetup Reports screen ...................... 12-2
7-7. Security screen, Password Edits ............ 7-16 12-2. PCSetup Reports screen with Edit button
7-8. Passwords dialog box ............................. 7-17 .................................................................... 12-3
7-9. Data Item Security .................................. 7-18 12-3. Report Editor ......................................... 12-3
7-10. Units Security dialog box ...................... 7-19 12-4. Select Config dialog .............................. 12-4
7-11. Units Security Level .............................. 7-19 12-5. Select Config dialog .............................. 12-4
7-12. Login dialog box .................................... 7-20 12-6. Report Editor screen (populated) .......... 12-5
7-13. Displays/Webserver screen .................. 7-21 12-7. Report Editor menu ............................... 12-6
7-14. Calc Explorer (blank) ............................ 7-22 12-8. Placement Editor ................................... 12-7
7-15. Calc Explorer menu .............................. 7-23 12-9. Connect Wizard..................................... 12-8
7-16. Calc Explorer Menu Options ................. 7-23 12-10. Placement Editor with revised label .... 12-8
7-17. Connect Wizard .................................... 7-25 12-11. Placement Editor dialog box ............... 12-9
7-18. Newly Added Item ................................. 7-25 12-12. Connect Wizard................................... 12-9
7-19. Adding Inputs ........................................ 7-26 13-1. Display Editor main menu screen ......... 13-2
7-20. Added Units .......................................... 7-26 13-2. Typical Display Page (Stream 2 Flow Limits
7-21. Adding Outputs ..................................... 7-27 shown) ........................................................ 13-3
7-22. Added Outputs ...................................... 7-28 13-3. Display Editor with shortcut menu......... 13-4
7-23. Saving a Bitmap .................................... 7-29 13-4. Edit dialog box....................................... 13-5
8-1. System Editor screen (blank) .................... 8-2 13-5. Edit dialog box....................................... 13-6
8-2. Open dialog box ........................................ 8-2 13-6. Connect Wizard..................................... 13-6
8-3. Open dialog box (with .cfg file) ................. 8-3 13-7. Translate dialog box .............................. 13-7
8-4. System Editor screen (loaded) ................. 8-3 13-8. Display Regenerating ............................ 13-9
8-5. Object/Table Relationship ......................... 8-4 14-1. Modbus Editor main screen .................. 14-3
8-6. System Editor screen ................................ 8-5 14-2. Properties dialog box ............................ 14-4
8-7. Calc Editor dialog box ............................... 8-7 14-3. Insert shortcut menu ............................. 14-6
8-8. Connect Wizard ........................................ 8-8 14-4. Enter Details dialog box ........................ 14-6
8-9. Edit Dialog (System Editor) ....................... 8-9 14-5. Choose dialog box ................................ 14-7
8-10. Edit dialog box ........................................ 8-9 14-6. Enter Details dialog box ........................ 14-7
9-1. PCSetup Error Message ........................... 9-2 14-7. Connect Wizard..................................... 14-8
9-2. Config Transfer screen ............................. 9-3 14-8. Edit Format dialog box .......................... 14-9
9-3. Config Transfer screen ............................. 9-4 14-9. Message Details dialog box ................ 14-10
9-4. Config Transfer Send tab .......................... 9-7 14-10. Connect Wizard................................. 14-11
9-5. Config Transfer Receive tab ..................... 9-8 14-11. Message Details dialog box (with trigger)
9-6. Save As New Config dialog box ............... 9-9 .................................................................. 14-11
9-7. Config Transfer Logging tab ..................... 9-9 14-12. Select Slaves dialog box ................... 14-12
9-8. Config Transfer Licensing tab ................. 9-10 14-13. Choose dialog box ............................ 14-12
9-9. Licenses on Key...................................... 9-11 14-14. Modbus Map Regeneration............... 14-13
9-10. Transferred License .............................. 9-12 14-15. Modbus Map Options ........................ 14-13
10-1. Device Manager .................................... 10-2 15-1. LogiCalc screen .................................... 15-2
10-2. Device Manager Hardware ................... 10-3 15-2. Select Config dialog box ....................... 15-3
10-3. Advanced Settings ................................ 10-4 15-3. LogiCalc screen (loaded) ...................... 15-3
10-4. Remote Front Panel .............................. 10-7 15-4. LogiCalc screen (loaded) ...................... 15-5
10-5. Remote Front Panel Startup Menu ....... 10-8 15-5. Set Variable dialog .............................. 15-15
11-1. Remote Archive Uploader screen ......... 11-2 B-1. Components of a BIDI Prover ................... B-5
Index-12 Revised August 2021
Config600 User Manual
B-2. Sphere Switch Selections ......................... B-6 F-19. Status Input and Output Description ..... F-17
B-3. Initial Pass of Proof Run Timing ............. B-43 F-20. Duty/Standby Connection Diagram ...... F-19
C-1. Product Table Options ............................. C-3 F-21. Connecting A’s Health Digital Output to B’s
C-2. Station Batching ....................................... C-8 Digital Input ................................................. F-19
C-3. Flowrate Totals ....................................... C-13 F-22. List of Discrete Inputs before Assignment..
C-4. Product Interface Detection Form (in .................................................................... F-20
PCSetup) .................................................... C-15 F-23. Digital Input Selection ........................... F-20
C-6. Slops Handling Examples ...................... C-17 F-24. SYS PEER HEALTH and PEER HEALTH
C-11. Batch Configuration .............................. C-38 Object (after assignment to Digital Inputs).. F-21
C-12. Volume Load ........................................ C-39 F-25. List of Discrete Outputs before Assignment
C-13. Batch Defined ....................................... C-39 .................................................................... F-21
C-14. Batch Information ................................. C-40 F-26. SYS PEER DUTY IO Digital Output
C-15. Batch Information ................................. C-41 Assignment ................................................. F-21
C-16. Ticket Number ...................................... C-42 F-27. SYS PEER HEALTH Digital Output
C-17. Recalculate Day ................................... C-42 Assignment ................................................. F-22
C-18. Recalculate Base Density .................... C-43 F-28. SYS PEER HEALTH Digital Output
C-19. Recalculate Command ......................... C-43 Assignment ................................................. F-22
C-20. Recall Ticket Number ........................... C-44 F-29. PCSetup Communications .................... F-23
C-21. Day Selection ....................................... C-44 F-30. Peer Params Setup dialog .................... F-23
C-22. Base Density Display ........................... C-45 F-31. Peer Duty Logic page ........................... F-24
C-23. Base Density Display ........................... C-45 F-32. Peer Master Link Operator Command Page
C-24. Base Density Display ........................... C-46 .................................................................... F-25
C-25. Station Flow Switching screen ............. C-47 F-33. Peer Duty Logic page ........................... F-26
C-26. Stream Flow Switching screen ............. C-48 I-1. Defining a Serial Printer on COM3 Port ...... I-3
C-27. Batch Stack .......................................... C-54 I-2. Defining a Network Printer .......................... I-3
C-28. Config600 System Editor (1) ................ C-57 I-3. Defining Comms Task 20 for the Printer ..... I-4
C-29. Config600 System Editor (2) ................ C-57 I-4. Redefining Printer Retries ........................... I-5
C-30. Batch Slots ........................................... C-57 I-5. Selecting the ALARM FORMAT Object ...... I-6
C-31. Slot Editing Options .............................. C-58 I-6. Edit Dialog ................................................... I-7
C-32. Insert Batch Command ........................ C-58 File Locations
C-33. Entering Data ....................................... C-60 Remote Archive Uploader ............................ 11-12
C-34. Pressing CLEAR .................................. C-60 File Menu ......................................................... 2-27
C-35. Input out of Range ................................ C-60 File names ....................................................... 12-5
C-36. Abort Confirmation Screen ................... C-61 Filter (*) Keyword .............................................. G-2
C-37. Changes Discarded Message .............. C-61 Filter Keyword ................................................... G-2
C-38. Copy to Slot .......................................... C-62 Finding Objects .................................................. 8-6
C-39. Confirmation Screen ............................ C-62 Firewall .............................................................. G-1
C-40. Changes Discarded .............................. C-62 *Filter Keyword ................................................ G-2
C-41. Delete Confirmation.............................. C-63 ACCEPT .......................................................... G-2
C-42. Batch Slots ........................................... C-64 Adding Rules to the Chain .............................. G-3
C-43. Slot Editing Options .............................. C-64 After Checking the Rules ................................ G-3
F-1. Select Communications (Step 6 of 6) ....... F-4 ALLOW_IN ...................................................... G-2
F-2. Comms Link with Peer Master Link and Port ALLOW_OUT .................................................. G-2
Settings ......................................................... F-5 Applying a Rule to a Range of IPs .................. G-3
F-3. Port Com Setup Dialog ............................. F-5 COMMIT .......................................................... G-3
F-4. Peer Params Setup screen ...................... F-7 Committing the Rules ...................................... G-3
F-5. Pop-up menu on Alarms screen ............... F-9 Default Policies ................................................ G-2
F-6. Edit dialog (1).......................................... F-10 DROP .............................................................. G-2
F-7. Edit dialog (2).......................................... F-10 exfwall.txt ......................................................... G-1
F-8. Peer Critical Alarm .................................. F-11 FORWARD ...................................................... G-2
F-9. CALCTAB screen ................................... F-11 INPUT .............................................................. G-2
F-10. Edit dialog (1)........................................ F-12 Inverting a Rule ............................................... G-3
F-11. Edit dialog (2)........................................ F-12 Operational Behaviour..................................... G-3
F-12. Edit dialog (3)........................................ F-13 OUTPUT .......................................................... G-2
F-13. Peer Critical CALCTAB Object ............. F-13 Rules File ........................................................ G-1
F-14. Calc Editor Outputs............................... F-14 User Defined Chains ....................................... G-2
F-15. Connect Wizard – Assigning an object to an Fixed Vel Alarm.................................................. 7-9
output of the SYS PEER CRITICAL Calctab… Flange .............................................................. 6-88
.................................................................... F-14 Flash memory .................................................... A-3
F-16. New Output with Object Assigned ........ F-15 FloBoss S600+ .................................................. 1-4
F-17. Connect Wizard – Assigning an object to an Flow ................................................................. 6-58
input of the SYS PEER CRITICAL calctab . F-15 Flow balance ...................................................... A-3
F-18. System Editor ....................................... F-16
Revised August 2021 Index-13
Config600 Configuration Software User Manual
Flow Balance Setup Forward Premium Flow Limit ..................................
Ball Prover ...................................................... 5-18 ......................................... 6-58, 6-63, 6-65, 6-148
Flow Calibration Pressure ............................... 6-45 Free running................................................... 15-14
Coriolis ......................................................... 6-179 FREQT ............................................................... E-8
Flow Coefficient .................... 6-58, 6-63, 6-65, 6-88 Frequency ........................................................ 4-22
Flow Computer List .......................................... 11-2 FRQ ................................................................... A-3
Flow Data Source FRQ O-Rnge Alarm ........................................... 7-9
Coriolis ......................................................... 6-179 Function .................................................. 4-30, 4-31
Flow Extension ................................................ 6-79 Numioboards ................................................ 15-12
Flow Integral Acceptance Factor ..................... 6-45 Numstation ................................................... 15-12
Coriolis ......................................................... 6-179 Numstream ................................................... 15-12
Flow Prop .............................................. 6-42, 6-160 Function codes................................................. 14-1
Flow Prop 1 ......................................................... J-3 function/end
Flow Prop 2 ......................................................... J-3 LogiCalc Editor ............................................. 15-23
Flow Prop 3 ......................................................... J-3 FWA ................................................................. 6-18
Flow Rate Points CG .................................................................. 6-11
Ultrasonic Gas Spool Wall Roughness ........ 6-148
Flow switching ................................................... A-3 G
Flow Switching ................................ 5-8, 6-10, C-46
Gas
Alarms ............................................................ C-52
AGA3 (Volume Flowrate) ............................... 6-79
Algorithm 1 ..................................................... C-49
AGA7 (Gross Volume Flowrate) ........ 6-118, 6-137
Algorithm 2 ..................................................... C-49
Algorithm 3 ..................................................... C-50 AGA8 (Compressibility) - Gas DP .................. 6-55
Algorithm 4 ..................................................... C-50 AGA8 (Compressibility) - Gas Turbine ......... 6-111
AGA8 (Compressibility) - Gas Ultrasonic ..... 6-129
Algorithms ...................................................... C-49
Annubar .......................................................... 6-65
Stages ............................................................ C-50
Calorific Value (AGA5) .......................... 6-25, 6-30
Station ............................................................ C-46
Coriolis .................................................. 6-22, 6-45
Stream ............................................................ C-48
Streams .................................................6-10, C-46 AGA8 ....................................................... 6-22
Flow Units Coriolis .................................................. 6-179
Gas Properties ........................................ 6-35
Coriolis ......................................................... 6-179
Downstream/Upstream Correction ................. 6-49
Flowing Conditions .......................................... 6-67
DP................................................................... 6-49
Flowing Viscosity ............................................. 6-67
Flowrate .................................................. 5-2, 6-148 AGA3 ....................................................... 6-79
SICK ............................................................. 6-154 Annubar (Mass Flowrate) ........................ 6-65
Cell Input ................................................. 6-93
Ultrasonic ..................................................... 6-148
Flowrate Low Limit ........................................... 6-42 GPA2172 ................................................. 6-68
Sampler Coriolis Liquid ................................ 6-160 ISO5167 (Mass Flowrate) ....................... 6-58
Flowrate/Frequency .............................. 6-40, 6-158 ISO6976 .................................................. 6-68
Turbine Gas ................................................. 6-127 ISOTR9464(Mass Flowrate) ................... 6-61
Turbine Liquid ................................... 6-183, 6-204 NX19 ....................................................... 6-75
Ultrasonic Gas .............................................. 6-143 PTZ.......................................................... 6-77
Flowrates Pure Gas/Air (Mass Flowrate) ................. 6-67
AGA3 ................................................................ 2-8 SGERG ................................................... 6-73
Alarm Limits ..................................................... 6-5 V-Cone (Mass Flowrate) ......................... 6-63
Annubar ............................................................ 2-8 Ethylene ......................................................... 6-39
Editing .............................................................. 5-2 Gas Component Flow Weighted Averaging ... 6-11
Flow Switching ......................................6-10, C-46 Gas Composition - Coriolis5-10, 6-31, 6-81, 6-120
Gas Composition - Ultrasonic ...................... 6-138
ISO5167 ........................................................... 2-8
Gas CV (ISO6976 or GPA2172) .................... 6-25
Low Limit for Sampling ................................... 5-14
PID Loop Control .............................................. 6-5 Gas CV (ISO6976 or GPA2172) - Gas DP .... 6-68
Setpoint for Streams .............................6-10, C-46 Gas CV (ISO6976 or GPA2172) - Gas Turbine .....
.................................................................. 6-113
Streams ............................................................ 6-5
Gas CV (ISO6976 or GPA2172) - Gas Ultrasonic
Units ................................................................. 3-3
.................................................................. 6-132
VCone .............................................................. 2-8
Gas Expansion ............................................... 6-63
VCone Wet Gas ............................................... 2-8
Flow-Weighted Averaging (TWA) .................... 6-19 Gas Expansion Factor .................................... 6-65
for/next Gas Options ..................................................... 2-8
Gas Properties - Coriolis ................................ 6-35
LogiCalc Editor ............................................. 15-24
Gas Properties - DP ....................................... 6-91
For/next ............................................................ 15-7
GOST CV ....................................................... 6-87
Format ............................................................. 2-23
GOST Flow ..................................................... 6-88
Forward MF
Ultrasonic Gas .............................................. 6-148 ISO5167 (Mass Flowrate) .............................. 6-58
Index-14 Revised August 2021
Config600 User Manual
ISOTR9464 .................................................... 6-61 Gross ............................................................... 6-55
Linearisation - Turbine ................................. 6-127 Gross Heating Value (HV) .................... 6-55, 6-111
Linearisation - Ultrasonic.............................. 6-143 Ultrasonic Gas .............................................. 6-129
NX19 (Compressibility) .................................. 6-75 Gross1 ................................................ 6-111, 6-129
Pipe Correction .............................................. 6-52 Gross2 ................................................ 6-111, 6-129
PTZ (Compressibility)..................................... 6-77 Group Count .................................................... 6-42
SGERG (Compressibility) .............................. 6-73 Groups
Steam ............................................................. 6-85 Alarms .............................................................. 7-4
Turbine ......................................................... 6-111
AGA8 ..................................................... 6-111 H
Gas Properties ...................................... 6-125
GPA ....................................................... 6-113 H/W Fail Alarm ................................................... 7-9
Hardware ......................................................... 5-41
ISO6976 ................................................ 6-113
Ball Prover ...................................................... 5-29
Ultrasonic ..................................................... 6-129
Compact Prover ............................................. 5-41
AGA8 ..................................................... 6-129
Hardware Handshake....................................... F-4
Gas CV.................................................. 6-132
Gas Properties ...................................... 6-145 Master Meter Prover....................................... 5-54
Ultrasonic Flow ..................................... 6-148 HART ................................................................. A-3
Modes (MODE TAB PLANTI/O) ..................... E-21
Ultrasonic SICK Control ............................... 6-154
HART Boards
V-Cone (Mass Flowrate) ................................ 6-63
Editing ............................................................ 4-23
Z Steam .......................................................... 6-85
HART Module ............................................. 2-4, E-8
Gas Chromatograph ................................................
.............................. 5-10, 6-31, 6-81, 6-120, 6-138 Master Mode .................................................. E-20
Gas Composition ............................................. 6-67 Modes (MODE TAB PLANTI/O) ..................... E-23
Poll Format ..................................................... E-20
Coriolis .............................. 5-10, 6-31, 6-81, 6-120
HART Modules ................................................. 4-22
Ultrasonic ..................................................... 6-138
HARTTAB ....................................................... E-10
Gas Properties
Heating Value .................................................. 6-30
Coriolis ........................................................... 6-35
DP .................................................................. 6-91 Help Menu ........................................................ 2-27
Turbine ......................................................... 6-125 Hex ..................................................................... A-3
Hi Alarm ............................................................. 7-9
Ultrasonic ..................................................... 6-145
Hierarchy menu................................................ 2-25
Gas Stream
High ........................................................... 5-2, 13-5
AGA8 .............................................................. 6-55
Gas Composition ... 5-10, 6-31, 6-81, 6-120, 6-138 H 5-2, 6-5
Gas Turbine ...................................... 6-118, 6-137 High Band ......................................................... 6-5
Pipe Correction .............................................. 6-52 High Scale ............................................. 4-15, 4-24
QSonic.......................................................... 6-153 High High ........................................................... 5-2
Gas Turbine HH ............................................................. 5-2, 6-5
AGA7 ................................................. 6-118, 6-137 High Prd Alarm................................................... 7-9
Gas Velocity ................................................... 6-148 High Scale ........................................................ 4-16
QSonic.......................................................... 6-153 Highway Addressable Remote Transducer (HART)
Ultrasonic Control ......................................... 6-151 ....................................................................... 4-22
GC FWA .......................................................... 6-11 Hi-Hi Alarm ......................................................... 7-9
General Formulae Hi-Hi Cell .......................................................... 6-96
Provers ........................................................... B-65 Holding register .................................................. A-3
General Guidelines Hot Duty Standby ............................................. 2-15
System Editor ................................................. 8-10 HV ...................................................................... A-3
Hydrometer Correction
General Reports
Coriolis Observed Density Correction .......... 6-163
Adding to a configuration ................................. 3-9
Turbine Observed Density Correction ....................
General Settings
Streams ............................................................ 6-4 ....................................................... 6-187, 6-207
GOST 30319.1-96 Calc 52/53 ......................... 6-87 Hz ....................................................................... A-3
GOST 8563-97 ................................................ 6-88
GOST CV ......................................................... 6-87 I
GOST Flow ...................................................... 6-88 I/O ...................................................................... A-4
GPA ................................................................. 6-25 Adding a New Point ........................................ 4-15
Ultrasonic Gas .............................................. 6-132 Assignment & Scalings................................... 7-14
GPA2172 ..........................6-25, 6-68, 6-113, 6-132 Ball Prover Hardware ..................................... 5-29
Grab Count ........................................... 6-42, 6-160 Board .......................................4-2, 4-6, 4-15, 4-19
Grab Size ......................................................... 4-22 Channel ...................................4-2, 4-6, 4-15, 4-19
Grab Volume ........................................... 5-14, 6-42 Compact Prover Constants ............................ 5-41
Sampler Coriolis Liquid ................................ 6-160 Coriolis ......................................................... 6-179
Graphical display ............................................. 7-22
Revised August 2021 Index-15
Config600 Configuration Software User Manual
Density ................................................ 6-45, 6-179 Turbine Gas .................................................. 6-125
Master Meter Hardware ................................. 5-54 Turbine Observed Density Correction ....................
Meter Variable Limits ..................................... 6-45 ....................................................... 6-187, 6-207
Pressure .............................................. 6-45, 6-179 Turbine Standard Density Correction ........... 6-195
Selection ........................................................ 6-45 Ultrasonic Control ......................................... 6-151
Temperature ........................................ 6-45, 6-179 Ultrasonic Gas .............................................. 6-148
I/O alarms .......................................................... 7-4 Insert ................................................................ 14-7
I/O Board ......................................................... 4-17 Insert .................................................................. 8-6
I/O Channel ............................................. 4-18, 4-20 Insert Line ....................................................... 12-6
I/O module ....................................................... 4-20 Insert Page ..................................................... 13-3
I/O Module ......................................................... 2-4 Insert/Append Page........................................ 13-5
I/O Selection Insert Menu ...................................................... 13-3
Coriolis ......................................................... 6-179 Display Editor ................................................. 13-5
I/O Setup ..................................................... 2-4, 4-1 Insert Special ................................................... 14-6
Adding a New I/O Point .................................. 4-15 Inserting Modbus Slaves ............................... 14-12
Analog Outputs .............................................. 4-15 Inspection Period ............................................. 6-88
Communications Port ..................................... 4-30 Installation .......................................................... 1-5
Density Inputs ................................................ 4-17 Installing
Digital Inputs .................................................... 4-2 LogiCalc on the S600+ ................................. 15-15
Discrete (Digital) Outputs ................................. 4-5 Int Pipe Roughness.......................................... 6-88
Discrete Inputs ................................................. 4-2 int(x)
HART Modules ............................................... 4-22 LogiCalc Editor ............................................. 15-27
PID Loops ...................................................... 4-23 Integer ................................................................ A-4
Pulse Outputs ................................................. 4-21 Integ-Fail Alarm.................................................. 7-9
Turbine Inputs ................................................ 4-19 Integral Action (I).............................................. 4-29
I/P Err Alarm ...................................................... 7-9 Integral Time .................................................... 4-24
Icon bar ............................................................ 2-26 Interface
Icon Bar ........................................................... 2-26 QSonic .......................................................... 6-153
System Editor ................................................... 8-6 Internal
Icons Ultrasonic Gas .............................................. 6-148
System Editor ................................................... 8-6 Interpolation Factor .......................................... 5-29
Ideal Calorific Value (SUP) .......... 6-25, 6-68, 6-113 Ball Prover Hardware ..................................... 5-29
Ultrasonic Gas ..................................... 6-25, 6-132 Compact Prover Constants ............................ 5-41
Ideal Density ................................ 6-25, 6-68, 6-113 Introduction ........................................................ 1-1
Ultrasonic Gas .............................................. 6-132 Inuse Composition ............. 6-35, 6-87, 6-91, 6-145
Ideal Relative Density (RD) ..................................... Turbine Gas .................................................. 6-125
.............................. 6-25, 6-55, 6-68, 6-111, 6-113 Inuse Meter Factor
Ultrasonic Gas ................................... 6-129, 6-132 Ultrasonic Gas .............................................. 6-148
Identity ............................................................. 7-21 Invalid Inc Alarm ................................................ 7-9
if / then / else / endif Invert ........................................................... 4-2, 4-5
LogiCalc Editor ............................................. 15-24 Inverting a Firewall Rule ................................... G-3
if/then ............................................................. 15-11 IO Fail Alarm ...................................................... 7-8
if/then/else/endif............................................. 15-11 IOASSIGN ........................................................ E-10
IIO ...................................................................... A-4 ioboard(x), station(x), stream(x)
Illegal Alarm ....................................................... 7-9 LogiCalc Editor ............................................. 15-26
Initial IP ........................................................................ A-4
Ball Prover Constants .................................... 5-23 IP O-Rnge Alarm................................................ 7-9
Initial Mode ...... 4-8, 5-10, 6-31, 6-81, 6-120, 6-138 IP VII/2 4.12 ........................................ 6-201, 6-220
Initial Stream Configurations ............................. 6-2 IP2 .................................... 6-163, 6-187, 6-207, A-4
Inlet Edge Radius ............................................ 6-88 iptables .............................................................. G-1
Input ................................................................... 4-1 IS ........................................................................ A-4
INPUT Isentropic Exponent……………………...6-35, 6-58,
Applying a Firewall Rule to a Range of IPs...... G-3 6-63, 6-65, 6-67, 6-79, 6-88, 6-91, 6-125, 6-145
Input Parameters ISO ..................................................................... A-4
Ultrasonic Control ......................................... 6-151 ISO 5167 ............................................................ A-4
Inputs ................................................................. 8-7 ISO 6976 ............................................................ A-4
AGA3 (Volume Flowrate) ............................... 6-79 ISO5167 ........................................... 2-8, 6-58, 6-63
Bi-directional proving........................................ B-3 ISO5167 (Mass Flowrate) .............................. 6-58
Coriolis Gas Properties .................................. 6-35 ISO6976 ........................... 6-25, 6-68, 6-113, 6-132
Coriolis Standard Density Correction ........... 6-172 ISO6976/1995 .......................... 6-68, 6-113, 6-132
DP Gas Properties ......................................... 6-91 Ultrasonic Gas .............................................. 6-132
ISO5167 (Mass Flowrate) .............................. 6-58 ISOTR9464 ...................................................... 6-61
ISOTR9464 .................................................... 6-61 Item ......................................................... 4-16, 4-22
Index-16 Revised August 2021
Config600 User Manual
Item Type ......................................................... 4-16 Security ........................................ 7-14, 7-16, 7-21
Iteration Type Licensing .......................................................... 9-10
Coriolis Observed Density Correction .......... 6-163 Limit Check ............... 6-58, 6-61, 6-79, 6-88, 6-111
Turbine Observed Density Correction .................... Limits ................................................................ 13-5
....................................................... 6-187, 6-207 Coriolis Gas Composition . 5-10, 6-31, 6-81, 6-120
Ultrasonic Gas Composition ......................... 6-138
J Limits alarms ...................................................... 7-4
Line Pressure ................................................. 6-145
Joule-Thompson .............................................. 6-49
Ultrasonic Gas ................................... 6-129, 6-148
JT Coefficient ........................................ 6-49, 6-61
Line Temperature........................................... 6-145
JT ISOTR9464 ................................................. 2-8
Ultrasonic Gas ................................... 6-129, 6-148
JT METHOD ................................................... 6-49
Linear Two-point ADC Device Calibration ......... D-3
Linear Two-point Device PRT Calibration ......... D-8
K Linearisation................................................... 6-183
K Factor ........................................................... 5-20 Alarms ...................................... 6-40, 6-158, 6-204
K Factors Flowrate/Frequency............................. 6-40, 6-158
Compact Prover Alarm Limits ........................ 5-43 Gas – Coriolis ...................................... 6-40, 6-158
Linearisation ................................................. 6-158 K-factor ......................................................... 6-158
Local Units ........................................ 6-182, 6-203 Liquid – Turbine................................. 6-183, 6-204
Turbine Liquid ................................... 6-183, 6-204 Meter factor ......................................... 6-40, 6-158
Units ............................................................... 7-17 Turbine Gas .................................................. 6-127
K_Comp Alarm .................................................. 7-9 Ultrasonic Gas .............................................. 6-143
Kdpf.................................................................. 6-45 Link Alarm .......................................................... 7-9
Coriolis ......................................................... 6-179 Link to Stream .................................................. 4-30
Keypad ......................................... 4-9, 6-109, 6-225 Liquid
Keypad Fail with Recovery .................................... Coriolis ......................................................... 6-179
........................... 5-10, 6-31, 6-81, 6-120, 6-138 Linearisation ...................................... 6-183, 6-204
Keypad Moles ....... 5-10, 6-31, 6-81, 6-120, 6-138 Liquid – Coriolis ................................. 6-157, 6-179
K-factor .......................................................... 6-183 Liquid – Turbine............................................ 6-182
K-factors Liquid – Ultrasonic ........................................ 6-203
Turbine Gas ................................................. 6-127 Turbine
KG/M3 ............................................ 5-23, 5-35, 5-49 Linearisation .......................................... 6-183
KPINT .............................................................. E-10 Liquid Stream
KPINTARR ....................................................... E-10 Sampling ...................................................... 6-160
KPREAL ........................................................... E-12 Live Inputs
KPREALARR ................................................... E-12 Coriolis Standard Density Correction ........... 6-172
KPSTRING ...................................................... E-13 Turbine Observed Density Correction ....................
Ktpf1 ................................................................ 6-45 ....................................................... 6-187, 6-207
Coriolis ......................................................... 6-179 Turbine Standard Density Correction ........... 6-195
Live/Check Mode Selection ............................. E-19
L Lo Alarm ............................................................. 7-9
Lo Mid Hi Cell................................................... 6-97
Language Specifications Load Config ...................................................... 15-2
LogiCalc Editor ............................................. 15-23 Local Units .......................................... 6-182, 6-203
Last Edited ....................................................... 15-2 K-FACTOR UNITS ............................ 6-182, 6-203
Lastgood ........................................................ 6-225 LOG ................................................................. E-13
Launching log(x)
Accessing the System Editor ........................... 8-2 LogiCalc Editor ............................................. 15-27
Display Editor ................................................. 13-1 Logging .............................................................. 9-9
LogiCalc Editor ...................................... 15-2, 15-5 LogiCalc .................................................. 15-1, 15-3
Remote Archive Uploader ..................... 11-1, 11-2 const ............................................................... 15-8
Remote Front Panel ....................................... 10-7 Constants ....................................................... 15-8
Launching Config600 ......................................... 1-9 dim .................................................................. 15-6
lb - kg ................................................................. 7-1 for/next ........................................................... 15-7
Leading Zeros .................................................. 13-5 Function
LED .................................................................... A-4 Numioboards ......................................... 15-12
Left pane .......................................................... 2-25 Numstation ............................................ 15-12
Length ................................................................ 7-1 Numstream ............................................ 15-12
let Loops .............................................................. 15-7
LogiCalc Editor ............................................. 15-24 Remote debug .............................................. 15-16
Levels Statement
Deleting .......................................................... 7-16 const ........................................................ 15-9
Editing ............................................................ 7-16 if/then..................................................... 15-11
Revised August 2021 Index-17
Config600 Configuration Software User Manual
if/then/else/endif .................................... 15-11 Loop Delay ....................................................... 14-4
Variables ........................................................ 15-6 Low ........................................................... 5-2, 13-5
while/do/wend ................................................ 15-7 L................................................................. 5-2, 6-5
LogiCalc Editor LL............................................................... 5-2, 6-5
abs(x) ........................................................... 15-27 Low Band ......................................................... 6-5
Accessing ....................................................... 15-2 Low Data Source ............................................ 6-45
Alarms Suppressing ..................................... 15-28 Low DP Cut Off ............................................ 6-109
Alarms Testing ............................................. 15-28 Low Frequency Cutoff .................................... 4-19
Built-in Functions .......................................... 15-26 Low Low ........................................................... 5-2
call ................................................................ 15-25 Low Scale .............................................. 4-15, 4-24
connect ......................................................... 15-25 Low Units ........................................................ 6-45
const ............................................................. 15-24 Streams ............................................................ 6-5
Convert Density Units from Kgm3 ................ 15-19 Low Flow Alarm ................................................. 7-9
Convert Density Units to Kgm3 .................... 15-18 Low Prd Alarm ................................................... 7-9
Convert Temperature Units .......................... 15-18 Low Scale ........................................................ 4-16
Creating a LogiCalc ........................................ 15-5
Data Index .................................................... 15-25 M
Data Type ..................................................... 15-25
m - yd ................................................................. 7-1
Debugging .................................................... 15-16
m3 - bbl .............................................................. 7-1
dim................................................................ 15-24
m3 - cf ................................................................ 7-1
Examples ..................................................... 15-16
MA IP Err Alarm ................................................. 7-9
exp(x) ........................................................... 15-27
Field Name ................................................... 15-25 MA Op Fxd Alarm .............................................. 7-9
for/next ......................................................... 15-24 MA Op Sat Alarm ............................................... 7-9
Machine ID ....................................................... 1-10
function/end .................................................. 15-23
Machine Name ................................................... 3-2
if then/else/endif ........................................... 15-24
Maintenance mode ............................................ 6-4
Installing on the S600+ ................................ 15-15
Maintenance Mode ..................................... 6-2, 6-4
int(x) ............................................................. 15-27
ioboard(x), station(x), stream(x) ................... 15-26 Managing Configuration Reports ..................... 3-13
Language XE "Language Specifications:LogiCalc Mantissa ............................................................. A-4
Manual Comm Settings
Editor" Specifications ............................... 15-23
Remote Archive Uploader .............................. 11-7
let.................................................................. 15-24
Manual Position ............................................... 4-24
Load Config .................................................... 15-2
log(x) ............................................................ 15-27 Map Properties
NOT(x), NOTB(x) ......................................... 15-27 Modbus ........................................................... 14-3
Maps ................................................................ 14-1
numioboards, numstations, numstream ....... 15-26
Mass .............................................. 6-179, 7-1, 7-17
numobjects ................................................... 15-26
Mass Fail Mode ................................. 6-118, 6-137
Perform PTZ Calculations ............................ 15-17
Perform PTZ Calculations and Convert Units ........ Mass Flowrate .................... 6-58, 6-63, 6-65, 6-88
.................................................................. 15-20 Mass Flowrate
Perform PTZ Calculations on All Streams ... 15-22 Annubar .......................................................... 6-65
pow(x, y) ....................................................... 15-27 ISO5167 ......................................................... 6-58
PTZ Calculations .......................................... 15-17 ISOTR9464 .................................................... 6-61
Remotely Debugging.................................... 15-16 Pure Gas/Air ................................................... 6-67
return ............................................................ 15-25 V-Cone ........................................................... 6-63
Section Index ............................................... 15-25 Master .............................................................. 14-1
setalarm(x, v), clearalarm(x, v), accalarm(x, v) ...... Master Meter
.................................................................. 15-27 Alarm Limits .................................................... 5-55
Constants ....................................................... 5-49
setalarm/clearalarm/accalarm ...................... 15-26
Hardware ........................................................ 5-54
sin(x), cos(x), tan(x) ..................................... 15-27
Starting ........................................................... 15-5 Master Meter Hardware.................................. 5-54
Statements ................................................... 15-23 Prover ....................................................5-44, B-73
Run Data ........................................................ 5-45
Suppressing Alarms ..................................... 15-28
Matching Name .................................................. 3-2
Temperature Units ....................................... 15-18
Max Acceptable Gap Between Successive Polls ...
Testing Alarms ............................................. 15-28
....................................................................... 6-45
timenow() ..................................................... 15-27
while/do/wend .............................................. 15-24 Coriolis ......................................................... 6-179
LogiCalc Tips ................................................... 15-4 Max Flowrate
Coriolis ......................................................... 6-179
Login ..................................... 2-26, 2-27, 7-19, 7-20
Max Flowrate Meter Variable Limits ............... 6-45
Lo-Hi Cell ......................................................... 6-94
Max Meter Total ............................................... 6-45
Lo-Hi-Hi Cell .................................................. 6-101
Coriolis ......................................................... 6-179
LoLo Alarm ........................................................ 7-9
Loop ................................................................. 15-7
Index-18 Revised August 2021
Config600 User Manual
Maximum Coriolis ......................................................... 6-179
Max Time Drift ................................................ 4-30 Method ...................... 5-14, 6-18, 6-42, 6-55, 6-111
McCrometer ..................................................... 6-63 FWA................................................................ 6-11
Measured ............................................ 6-109, 6-225 Sampler Coriolis Liquid ................................ 6-160
Measurement Ultrasonic Gas .............................................. 6-129
Measurement Point ........................................ 6-49 Weighted Averaging ....................................... 6-20
Menu bar .......................................................... 2-26 Min VxWorks .................................................... 15-2
Menu/Page ...................................................... 13-3 Minimum Interval..................................... 5-14, 6-42
Menu/Page Clipboard .................................... 13-8 Sampler Coriolis Liquid ................................ 6-160
Message Function ......................................... 14-11 Mixture SG .............................................. 6-25, 6-30
Message Length ............................................ 14-11 Modbus
Message Length Mode .................................... 14-4 Data Point, Deleting ....................................... 14-8
Meter CCF Data Point, Inserting ....................................... 14-5
Coriolis Observed Density Correction .......... 6-163 Insert message request ................................ 14-10
Turbine Standard Density Correction ........... 6-195 Map Properties ............................................... 14-3
Meter CPL Modbus .......................................... 4-30, 14-1, 14-2
Coriolis Observed Density Correction .......... 6-163 Modbus .............................................................. A-4
Turbine Standard Density Correction ........... 6-195 Modbus Editor
Meter CTL Accessing ....................................................... 14-2
Coriolis Observed Density Correction .......... 6-163 Modbus Editor .................................................. 14-1
Turbine Standard Density Correction ........... 6-195 Display Editor ................................................. 13-8
Meter Density ........................................ 6-67, 6-111 Slave Port ....................................................... 2-15
Turbine Standard Density Correction ........... 6-195 Modbus maps .................................................. 14-2
Ultrasonic Gas .............................................. 6-148 Modbus Maps
Meter Density (DT) Regenerating ................................................ 14-12
Coriolis Standard Density Correction ........... 6-172 Modbus Slave Message ................................ 14-10
Meter Density (SEL) Modbus Slaves
Coriolis Observed Density Correction .......... 6-163 Inserting ........................................................ 14-12
Meter factor ....................................5-20, 6-183, A-4 Modbus Timeout
Meter Factor SICK Control ................................................ 6-154
Compact Prover Alarm Limits ........................ 5-43 Mode .............................................. 4-19, 5-14, 6-42
Ultrasonic Gas .............................................. 6-148 Sampler Coriolis Liquid ................................ 6-160
Meter Factor Method MODE TAB CALC............................................ E-22
Turbine Gas ................................................. 6-127 MODE TAB DENS IP ....................................... E-22
Ultrasonic Gas .............................................. 6-143 MODE TAB DP STACK ................................... E-22
Ultrasonic Gas .............................................. 6-148 MODE TAB PLANTI/O ........................... E-21, E-23
Meter Factors ...................................... 6-127, 6-143 Mode Tables .................................................... E-21
Linearisation ........................................ 6-40, 6-158 Modem ............................................................... A-4
Turbine Gas ................................................. 6-127 Modes of Operation ....................................... 6-224
Turbine Liquid ................................... 6-183, 6-204 Modulate ............................................................ A-4
Ultrasonic Gas .............................................. 6-143 Molar Mass ........................................... 6-55, 6-111
Meter linearisation ............................................. A-4 Ultrasonic Gas .............................................. 6-129
Meter Location ............................................ 6-2, 6-4 Mole Additionals...... 5-10, 6-31, 6-81, 6-120, 6-138
Meter Pe Mole Alarms and Limits
Coriolis Observed Density Correction .......... 6-163 Mole Hi Limits ........ 5-10, 6-31, 6-81, 6-120, 6-138
Coriolis Standard Density Correction ........... 6-172 Mole Lo Limits ....... 5-10, 6-31, 6-81, 6-120, 6-138
Meter Port ........................................................ 4-33 Mole Deviation Limits ..............................................
Meter Pressure ........................................................ .............................. 5-10, 6-31, 6-81, 6-120, 6-138
................... 6-35, 6-49, 6-73, 6-111, 6-118, 6-137 Mole Dv Alarm ................................................... 7-9
Turbine Gas ................................................. 6-125 Mole Fail Alarm ................................................ 7-10
Turbine Standard Density Correction ........... 6-195 Mole Flag ......................................................... 6-11
Meter Pulses Mole Hi Alarm .................................................... 7-9
Master Meter Alarm Limits ............................. 5-55 Mole Lo Alarm .................................................... 7-9
Meter Setup Mole Order ....................................................... 5-10
Coriolis ......................................................... 6-179 Mole Order Port ..... 5-10, 6-31, 6-81, 6-120, 6-138
Gas Coriolis .................................................... 6-45 Mole Splits .............. 5-10, 6-31, 6-81, 6-120, 6-138
Meter Slave Addresses ................................... 2-15 Moles at Individual Stream ................................ 2-8
Meter Temperature . 6-35, 6-49, 6-73, 6-118, 6-137 Moles from Station Chromat .............................. 2-8
Turbine Gas ................................................. 6-125 Moles from Station Only .................................... 2-8
Turbine Standard Density Correction ........... 6-195 Moles Stream ..................................................... 2-8
Meter Temperature (SEL) Monel ............................................................... 6-52
Coriolis Observed Density Correction .......... 6-163 Monitor Alarm................................................... 7-10
Meter Variable Limits ....................................... 6-45 MOV ..........................................................6-16, A-4
Revised August 2021 Index-19
Config600 Configuration Software User Manual
Move Display ................................................... 13-8 O
Move Uncm Alarm ........................................... 7-10
O/P Err Alarm................................................... 7-10
Moving Config600 from one PC to another ..... 1-11
Object ................................................................. A-5
MTR PRESS (SEL)........................................ 6-163
Objects ............................................................... 8-4
MULTI .............................................................. E-14
Observed Density (DT)
Multiplexer ......................................................... A-4
Coriolis Observed Density Correction .......... 6-163
Murdock ........................................................... 6-58
Turbine Observed Density Correction ....................
MV Clamping ................................................... 4-24
....................................................... 6-187, 6-207
MV Slew Rate .................................................. 4-24
Observed Density Correction ... 6-163, 6-187, 6-207
MX-AV/AV ................................... B-38, B-72, B-102
Observed Pressure (DT)
MX-MN/AVG ............................... B-38, B-72, B-101
Coriolis Observed Density Correction .......... 6-163
MX-MN/MN ................................. B-38, B-72, B-102
Turbine Observed Density Correction ....................
MX-MN/MX*MN .......................... B-38, B-72, B-102
....................................................... 6-187, 6-207
MX-MN/MX+MN2 ....................... B-38, B-72, B-101
Observed Temperature (DT)
Coriolis Observed Density Correction .......... 6-163
N
Turbine Observed Density Correction ....................
N2K ....................................................... 6-187, 6-207
Compact Prover Constants ............................ 5-35 Octal ................................................................... A-5
Navigating Off-line ............................................................... A-5
Display Editor ................................................. 13-2 Offset PRT Calibration Control Mechanism ....... D-8
Navigating PCSetup Editor .............................. 2-25 Offset PRT Device Calibration ........................... D-8
Negative Limit O-Flow Alarm ................................................... 7-10
Compact Prover Constants ............................ 5-35 On Can Full ............................................. 5-14, 6-42
Network printing .................................................. I-1 Sampler Coriolis Liquid ................................ 6-160
Network Printing On Flow Status ....................................... 5-14, 6-42
Configuring printers .............................. I-2, I-4, J-2 Sampler Coriolis Liquid ................................ 6-160
Editing report line length ................................... I-6 On Flowrate Limit .................................... 5-14, 6-42
Supported paper sizes ...................................... I-2 Sampler Coriolis Liquid ................................ 6-160
Supported printers ............................................. I-2 On-line ....................................................15-16, A-5
New Configuration ...................................... 2-1, 2-4 Open collector .................................................... A-5
Button ............................................................. 2-26 Open Configuration ............................................ 8-6
Name ................................................................ 2-2 Button ............................................................. 2-26
New ................................................................ 2-27 Open ............................................................... 2-27
New LogiCalc ................................................... 15-5 Open Configurations ...................................... 2-27
New Placement................................................ 12-6 Opening
New Window .................................................... 2-27 Existing Configuration .................................... 2-23
No Permit Alarm .............................................. 7-10 Open O/P ......................................................... 4-5
Noise .................................................................. A-4 System Editor ................................................... 8-2
Non-linear Three-point Curve Calibration Control Operational Modes......................................... 6-224
Mechanism ....................................................... D-7 Opto-isolator ...................................................... A-5
Non-volatile memory .......................................... A-4 O-Range Alarm ................................................ 7-10
Normal ............................................................... 4-2 Orifice ............................................................... 6-52
Normal Flowrate Orifice Material ............................................... 6-52
Turbine Liquid ................................... 6-183, 6-204 Output ................................................................ 4-1
Normalisation ................................................... 6-11 Outputs ....................................................... 4-5, 8-7
NOT(x), NOTB(x) Bi-di proving ..................................................... B-3
LogiCalc Editor ............................................. 15-27 Coriolis Gas Properties .................................. 6-35
NTP .................................................................. 4-30 DP Gas Properties ......................................... 6-91
Number of Switches......................................... 5-29 Gas Properties ............................................. 6-145
Ball Prover Hardware ..................................... 5-29 Turbine Gas .................................................. 6-125
Number of Valves ...................................6-10, C-46 Overflow Alarm ................................................ 7-10
Numioboards ................................................. 15-12 Overrange .......................................................... A-5
numioboards(), numstations(), numstream()
LogiCalc Editor ............................................. 15-26 P
numobjects(x, ................................................ 15-26
P144
Numstation ..................................................... 15-12
I/O Module ........................................................ 2-4
Numstations ................................................... 15-12
PID Type ........................................................ E-20
Numstream .................................................... 15-12
P154 ................................................................. 5-29
NX19 ................................................................ 6-75
Prover I/O Module ............................................ 2-4
NX-19 ................................................................. A-4
Prover Type .................................................... E-21
NX19 (Compressibility) .................................... 6-75
P188 HART Communication Module ................. 2-4
Index-20 Revised August 2021
Config600 User Manual
P190 Dual Ethernet Module .............................. 2-4 Manual Position .............................................. 4-28
Page Clipboard ................................................ 13-8 MV Clamping High Limit ................................. 4-26
Page Toggle .................................................... 2-26 MV Clamping Low Limit.................................. 4-27
Parameters Proportional Band........................................... 4-28
BSW .................................................. 6-201, 6-220 PV Channel Settings ...................................... 4-27
Calorific Value (AGA5) .......................... 6-25, 6-30 PV Range ....................................................... 4-28
Parity ........................................................... 9-5, F-4 Setpoint .......................................................... 4-27
Pass K-factor ................................................... B-66 SP Rate of Change ........................................ 4-27
Passing an Object from the Duty to the Standby SP Tracking .................................................... 4-27
S600+ ............................................................. F-13 Switch Over Logic .......................................... 4-28
Password ......................................................... 7-14 PID Loops ............................................... 4-23, 4-29
Password Tables ............................................. E-21 Analog Outputs ............................................... 4-15
Passwords ....................................................... 7-14 Assigning ........................................................ 4-24
Deleting .......................................................... 7-16 Derivative Action (D) ...................................... 4-30
Editing ............................................................ 7-16 Flowrate Control for Streams ........ 6-5, 6-10, C-46
Paste ......................................................... 2-26, 8-6 I/O Module PID Type ...................................... E-20
PC Password ................................................... 7-14 Integral Action (I) ............................................ 4-29
PC Setup Link PID.................................................................. E-14
Enabling ........................................................... 9-2 PID Control Loops .......................................... 4-15
PCB.................................................................... A-5 PID Controller ................................................. 4-29
PCSetup Editor PID Type ........................................................ E-20
Icon Bar .......................................................... 2-26 Proportional Action (P) ................................... 4-29
Menu Bar ........................................................ 2-27 Runtime .......................................................... 4-24
Navigating ...................................................... 2-25 Type................................................................ E-20
New Configuration............................................ 2-1 PIP ................................................................... E-14
Opening an Existing Configuration ................ 2-23 Pipe .................................................................. 6-52
Version Number ............................................. 2-27 Pipe Correction ............................................... 6-52
Pd Pipe Material .................................................. 6-52
Turbine Standard Density Correction ........... 6-195 Pipe Correction ................................................ 6-52
Pe (DT) Pipe Diameter .................................................. 6-65
Coriolis Observed Density Correction .......... 6-163 Ball Prover Constants..................................... 5-23
Pe ...................................................... 6-187, 6-207 Compact Prover Constants ............................ 5-35
Peer-to-Peer .................................................... 2-15 Pipe Inside Diameter ..................................... 6-222
Critical Data ...................................................... F-9 Pipe Outside Diameter ................................... 6-222
Displays .......................................................... F-26 Placement Editor.............................................. 12-7
Downloading and Verifying ............................ F-28 Plenum
Duty .................................................................. F-1 Compact Prover Constants ............................ 5-35
Functionality ..................................................... F-1 Poisson's Ration ............................................ 6-222
Link ................................................................. 2-15 Policies
Passing an Object from the Duty to the Standby Firewall ............................................................ G-2
S600+ ......................................................... F-13 Poll Delay ......................................................... 14-4
Peer to Peer Options............................... 4-30, F-4 POP ................................................................. E-14
Standby ............................................................ F-1 Port ................................................. 4-30, 4-32, A-5
Verifying ......................................................... F-28 Qsonic .......................................................... 6-153
Peer-to-peer link ................................................ A-5 Positive Limit
Peer-to-peer Link ............................................. 4-35 Compact Prover Constants ............................ 5-35
Perform PTZ Calculations ............................. 15-17 pow(x, y)
Perform PTZ Calculations and Convert Units ........ LogiCalc Editor ............................................. 15-27
.................................................................. 15-20 PR OP Fxd Alarm ............................................ 7-10
Perform PTZ Calculations on All Streams ... 15-22 PR OP Sat Alarm ............................................. 7-10
Period .............................................................. 6-11 PRDTOT .......................................................... E-14
Periodic Object Transfer .................................. F-16 Pre Switch (Forward)
Peter Temp .................................................... 6-111 Ball Prover Constants..................................... 5-23
Phase Locked Loop ................................ 5-29, 5-41 Pre Switch (Reverse)
Ball Prover Hardware ..................................... 5-29 Ball Prover Constants..................................... 5-23
Compact Prover Constants ............................ 5-41 Pre Warn Alarm ............................................... 7-10
Master Meter Hardware ................................. 5-54 Premium Billing ....... 6-58, 6-63, 6-65, 6-118, 6-137
Pic Fail Alarm ................................................... 7-10 Forward Premium Flow Limit ....... 6-58, 6-63, 6-65
PID ............................................................ 4-23, A-5 Premium Billing Mode ............................................
Control Action ................................................. 4-27 ........................... 6-58, 6-63, 6-65, 6-118, 6-137
Control Method ............................................... 4-26 Reverse Premium Flow Limit ....... 6-58, 6-63, 6-65
Derivative Time .............................................. 4-28 Ultrasonic Gas .............................................. 6-148
Integral Time .................................................. 4-28 Premium Flow Limit ............................ 6-118, 6-137
Revised August 2021 Index-21
Config600 Configuration Software User Manual
Pressure………………………………… . 6-45, 6-55, Averaging Calculations................B-32, B-65, B-95
6-73, 6-75, 6-77, 6-111, 6-118, 6-137, 7-1, 7-2 AV-MN/AV .................................B-38, B-72, B-102
Ball Prover Constants .................................... 5-23 Ball......................................................... 5-19, 5-20
Compact Prover Constants ............................ 5-35 Ball Prover Alarm Limits ................................. 5-31
Coriolis ......................................................... 6-179 Ball Prover Constants..................................... 5-23
Master Meter Constants ................................. 5-49 Ball Prover Flow Balance Setup ..................... 5-18
Pressure Loss ..................... 6-58, 6-63, 6-65, 6-88 Ball Prover Hardware ..................................... 5-29
Pressure Units ................................................ 7-17 Bi-Directional ......................................... 5-19, 5-20
QSonic.......................................................... 6-153 Bi-directional (ball)............................................ B-2
Ultrasonic Gas ................................... 6-129, 6-148 Bi-directional Constants ................................. 5-23
Pressure and Density ........... 6-58, 6-63, 6-65, 6-88 Bi-directional Prover Alarm Limits .................. 5-31
Primary Inputs Bi-directional Prover Flow Balance Setup ...... 5-18
Ultrasonic Gas .............................................. 6-148 Bi-directional Prover Hardware ...................... 5-29
Print......................................... 2-26, 2-27, 7-21, 8-6 Calcuations ..................................................... B-31
Print Alarms/Events .......................................... 7-4 Calculated MF versus Avg of Previous History
Print Preview .................................................. 2-27 MFs ............................................................. B-39
Print Setup ..................................................... 2-27 Calculated MF versus Initial Base MF ............ B-39
Remote Archive Uploader ............................ 11-18 Calculation Index .........................B-28, B-61, B-91
Printing Err Alarm ............................................ 7-10 Calculations .................................................... B-95
Printing, network ................................................. I-1 Calculations .................................................... B-64
Priority Communications ............................B-3, B-41, B-76
Streams Flow Switching ........................6-10, C-46 Compact ................................................5-32, B-39
Probe Diameter................................................ 6-65 Compact Inputs .............................................. B-40
Process alarms .................................................. 7-4 Compact Outputs ........................................... B-40
Product Data Sheet Compact Prover Alarm Limits ........................ 5-43
Config600 ....................................................... 1-12 Compact Prover Constants ............................ 5-35
S600+ ............................................................. 1-12 Compact Prover Hardware ............................. 5-41
Product Interface Detection ............................. C-14 Compact Prover Run Data ............................. 5-33
Product Selection Complete Sequence Stage Descriptions ...............
Coriolis Standard Density Correction ........... 6-172 .................................................B-12, B-46, B-79
Turbine Observed Density Correction .................... Configuration Screens .................................... 5-17
....................................................... 6-187, 6-207 Constants ..................................... 5-23, 5-35, 5-49
Turbine Standard Density Correction ........... 6-195 Control .................................................. B-44, B-77
Product Type Control Stage Description .................... B-55, B-87
Ball Prover Constants .................................... 5-23 Control Stages ...................................... B-54, B-86
Compact Prover Constants ............................ 5-35 Correction Factor (CPLm/CPLp) .......... B-68, B-97
Coriolis Observed Density Correction .......... 6-163 Correction Factor (CTLm/CTLp) .................... B-34
Coriolis Standard Density Correction ........... 6-172 Correction Factor (CTSp/CPSp) .......... B-34, B-68
Master Meter Constants ................................. 5-49 Correction Factor for the Effect of Pressure on the
Turbine Observed Density Correction .................... Liquid........................................B-34, B-68, B-97
....................................................... 6-187, 6-207 Correction Factor for the Effect of Pressure on the
Turbine Standard Density Correction ........... 6-195 Prover Steel ...................................... B-34, B-68
Program ............................................................. A-5 Correction Factor for the Effect of Temperature
Program pane .................................................. 15-3 on the Liquid ..................................... B-34, B-97
Programs ......................................................... 15-1 Correction Factor for the Effect of Temperature
Prop Band ........................................................ 4-24 on the Prover Steel ........................... B-34, B-68
Proportional Action (P)..................................... 4-29 Default Prove Sequence Stages .................... B-78
Protocol ............................................4-30, 4-31, A-5 Default Sequence Stages .................... B-11, B-45
Prove sequence ................................................. A-5 Final Average Data (Over Consecutive Good
PROVED KF Runs)........................................B-33, B-67, B-96
Master Meter Alarm Limits ............................. 5-55 Formulae
Prover ................................................................ 1-4 Averaging Calculations ........B-32, B-65, B-95
Ball Correction Factor (CPLm/CPLp) ... B-68, B-97
Run Data ................................................. 5-20 Correction Factor (CTLm/CTLp) ... B-34, B-97
Compact Correction Factor (CTSp/CPSp) ... B-34, B-68
Hardware................................................. 5-41 Mass Prover Calculations ....................... B-70
Dual Chronometry Switch Pair ....................... E-20 Stability Calculations ............B-33, B-68, B-97
Prover board .................................................... 5-41 Volume Prover Calculations .................... B-69
Provers General Formulae .......................................... B-65
Abort Index .............. B-19, B-27, B-60, B-86, B-90 Gross Standard Volume (Sm3) ............ B-35, B-98
Alarm Limits ................................. 5-31, 5-43, 5-55 Gross Volume (m3) .............................. B-36, B-70
API Ch.4 Method 1 (default) ..... B-37, B-72, B-101 Hardware ...................................... 5-29, 5-41, 5-54
Average Method .......................... B-31, B-64, B-95 Indicated Volume (m3) ................................... B-98
Index-22 Revised August 2021
Config600 User Manual
Indicated Volume Flowrate (m3/h) ................. B-99 Sequence Stage Descriptions .....B-12, B-46, B-79
Inputs............................................. B-3, B-40, B-76 Sequence Stages ........................B-11, B-45, B-78
K-factor Deviation ...................... B-37, B-72, B-101 Sphere switch interface .................................... B-5
Local ................................................................. B-1 Stability Calculations ...................B-33, B-68, B-97
Mass (kg) .................................. B-36, B-71, B-100 Stage Abort Index ........................B-27, B-60, B-90
Mass Flowrate (kg/h)................. B-37, B-71, B-101 Stage Calculation Index ..............B-28, B-61, B-91
Mass K-factor (pls/kg) ............... B-37, B-71, B-101 Stage Description ................................. B-55, B-87
Mass Prover Calculations .............................. B-70 Stage Descriptions ......................B-12, B-46, B-79
Master Meter ......................................... 5-44, B-73 Stages ..................... B-11, B-45, B-54, B-78, B-86
Master Meter Alarm Limits ............................. 5-55 Standard References ..................B-32, B-65, B-95
Master Meter Constants ................................. 5-49 Statistical ...................................B-38, B-73, B-102
Master Meter Hardware ................................. 5-54 Stream Data ......................................... B-61, B-92
Master Meter Inputs/Outputs ......................... B-76 Stream/Prover Discrepancy Checks .... B-33, B-97
Master Meter Run Data .................................. 5-45 Type................................................................ E-21
Meter Factor ........................................................... Valve Command Outputs ................................. B-8
.................. B-36, B-37, B-70, B-71, B-99, B-100 Valve interface .................................................. B-8
Meter Indicated Standard Volume (Sm3)............... Valve Operating Mode...................................... B-8
................................................. B-35, B-69, B-98 Valve Position Inputs ........................................ B-8
Meter Indicated Volume (m3) ...... B-35, B-69, B-98 Valve Seal Detection ........................................ B-9
Meter Indicated Volume Flowrate (m3/h) ..... B-100 Variable Rate of Change .............B-33, B-68, B-97
Meter Mass (kg) ........................ B-37, B-71, B-100 Volume Flowrate (m3/h) ....................... B-36, B-70
Meter Mass Flowrate (kg/h) ......................... B-101 Volume K-factor (pls/m3) ............B-35, B-70, B-98
Meter/Prover Discrepancy Checks ................ B-68 Volume Prover Calculations ........................... B-69
MX-AV/AV ................................. B-38, B-72, B-102 Proving ............................................................... B-1
MX-MN/AVG ............................. B-38, B-72, B-101 PRT .......................................................... A-5, E-15
MX-MN/MN ............................... B-38, B-72, B-102 Input Object .............................................. D-8, D-9
MX-MN/MX+MN2 ...................... B-38, B-72, B-101 Linear Two-point Device PRT Calibration ........ D-8
Options ............................................................. 2-8 Modes (MODE TAB PLANTI/O) ..................... E-21
Outputs .......................................... B-3, B-41, B-76 PRT Input Object .............................................. D-9
P154 Prover Type .......................................... E-21 PRT/RTD Inputs ...................................... 4-6, 4-15
Pass Average Data (Sampled during each Pass) PRT/RTD ........................................................... 4-6
.................................................................... B-65 PRT/RTD Input .................................................. 4-6
Pass Average Flowrate .................................. B-66 PRV PCF
Pass Average Frequency (Hz) ....................... B-66 Master Meter Alarm Limits ............................. 5-55
Pressure Correction Factor .......................... B-100 PRV PULSES
Prove Sequence and Control ......................... B-77 Master Meter Alarm Limits ............................. 5-55
Prove/Stream Data............................... B-61, B-92 PRV_CTL ......................................................... E-16
Prover Gross Standard Volume (Sm3) .......... B-69 Pseudo Critical ................................................. 6-75
Prover Indicated Volume Flowrate (m3/h) ..... B-99 PSU .................................................................... A-5
Prover Mass (kg) .......................................... B-100 PSW Percent ...................................... 6-201, 6-220
Prover Master Link ........................................... B-3 PTZ ...........................................................6-77, A-5
Prover Module .................................................. 2-4 PTZ (Compressibility) ...................................... 6-77
Pulse gating ..................................................... B-4 PTZ Calculations............................................ 15-17
Pulse Gating ......................................... B-42, B-77 Pulse gating ....................................................... B-4
Pulse interpolation............................................ B-5 Pulse Gating .................................................... B-42
Pulse Interpolation ............................... B-42, B-77 Pulse I/O Select
Pulse Measurement ............................... B-4, B-77 Master Meter Hardware.................................. 5-54
Remote ............................................................. B-1 PULSE I/P ...................................................... 6-179
Remote Addresses ......................................... 2-15 pulse inputs ...................................................... 4-19
Remote Streams ............................................ 2-15 Pulse interpolation
Report............................................................. B-93 Bi-di proving ..................................................... B-5
Run Average Data................................ B-32, B-95 Pulse Interpolation ........................................... B-42
Run Average Data (Over Number of Passes)........ Pulse measurement
.................................................................... B-66 Bi-di proving ..................................................... B-4
Run Average Frequency (Hz) .............. B-32, B-96 Pulse Measurement
Run Control Stage Description ............ B-55, B-87 Compact Prover Alarm Limits ........................ 5-43
Run Control Stages .............................. B-54, B-86 Provers ............................................................. B-4
Run Data ............................................... 5-33, 5-45 Pulse Off ........................................................... 4-5
Run Stage Abort Index ................ B-27, B-60, B-90 Pulse On ........................................................... 4-5
Run Stage Calculation Index ...... B-28, B-61, B-91 Pulse Width ...................................................... 4-5
Screens .......................................................... 5-17 Pulse Outputs .................................................. 4-21
Sequence Abort Index.......................... B-19, B-86 Assigning ........................................................ 4-22
Sequence and Control ......................... B-44, B-77 Pulse Width ........................................................ 4-6
Revised August 2021 Index-23
Config600 Configuration Software User Manual
Pure Air ............................................................ 6-67 Reload Tree Command
Pure Gas .......................................................... 6-67 Remote Archive Uploader .............................. 11-8
Pure Gas Air .................................................... 6-67 Remote Access ................................................ 7-21
PUREGAS ......................................................... 2-8 Remote Archive Uploader ................................ 11-1
PV Channel ...................................................... 4-24 Accessing ....................................................... 11-2
PV Range ........................................................ 4-24 Comms Fail .................................................. 11-17
PV Type ........................................................... 4-24 Compact Folder Format ............................... 11-15
Pwr Reset Alarm .............................................. 7-10 Data Integrity ................................................ 11-17
Directory Settings ......................................... 11-12
Q Enabling Automatic Operation ....................... 11-6
Event Logging ................................................ 11-1
QSonic ........................................................... 6-153
Extended Folder Format .............................. 11-15
Qsonic Interface....................... 6-148, 6-151, 6-153
File Locations ............................................... 11-12
Communications .......................................... 6-153
File Names ................................................... 11-17
Quick Insert ...................................................... 14-6
File Recovery ............................................... 11-17
File Size ........................................................ 11-17
R Flow Computer List ........................................ 11-2
R Launching ....................................................... 11-1
Compact Prover Constants ............................ 5-35 Manual Polling ................................................ 11-6
RAM ................................................................... A-5 Printing ......................................................... 11-18
RAM FailAlarm ................................................. 7-11 Reload Tree Command .................................. 11-8
Rate of Change.................................................. 4-9 Report Archive .............................................. 11-11
Rate of Change (ROC) .................................... 5-23 Saving Reports ............................................. 11-14
RD ...................................................................... A-5 Setting Communication Options for Manual
Read Only ............................................... 4-30, 4-34 Operation .................................................... 11-7
Real Calorific Value (SUP) ...................................... Tools > Manual Comm Settings ..................... 11-7
................... 6-25, 6-67, 6-68, 6-113, 6-118, 6-137 Upload All Command .......................... 11-5, 11-10
Real CV (SUP) ............................................... 6-68 Upload New Command ....................... 11-5, 11-10
Ultrasonic Gas .............................................. 6-132 Remote Debug ............................................... 15-16
Real Density ................................ 6-25, 6-68, 6-113 Remote Front Panel ......................................... 10-1
Ultrasonic Gas .............................................. 6-132 Accessing ....................................................... 10-7
Real Relative Density (RD) . 6-25, 6-67, 6-68, 6-113 Bits per second ............................................... 10-2
Ultrasonic Gas .............................................. 6-132 Changing the Communications Port on your USB
Real Relative Density (SG) ................... 6-55, 6-111 Communications Port.................................. 10-2
Ultrasonic Gas .............................................. 6-129 Configuring PC WITH a Native Serial
Recalculating a Current Batch ......................... C-41 Communications Port.................................. 10-3
Recalculating an Historic Batch ....................... C-43 Configuring PC without a Native Serial
Receive .............................................................. 9-8 Communications Port.................................. 10-1
Recent Files ..................................................... 2-27 Configuring the S600+ ................................... 10-4
REF METER DENS ............................ 6-201, 6-220 Data bits ......................................................... 10-2
REF STD DENS ................................. 6-201, 6-220 Disabling ......................................................... 10-8
Reference Flow control .................................................... 10-2
Ball Prover Constants .................................... 5-23 Parity .............................................................. 10-2
Compact Prover Constants ............................ 5-35 Restoring if Remote Communications Fail ..... 10-9
Master Meter Constants ................................. 5-49 Serial Communications Port ........................... 10-1
Reference Conditions ......... 6-25, 6-67, 6-68, 6-113 Startup Menu .................................................. 10-7
Ultrasonic Gas .............................................. 6-132 Stop bits ......................................................... 10-2
Reference Temperature Remotely Debugging a LogiCalc ................... 15-16
Coriolis Observed Density Correction .......... 6-163 Removing Report Lines ................................. 12-10
Coriolis Standard Density Correction ........... 6-172 Rename
Turbine Observed Density Correction .................... Config Organiser ............................................ 2-29
....................................................... 6-187, 6-207 REP00 – REP39 .............................................. E-17
Turbine Standard Density Correction ........... 6-195 Report Archive ............................................... 11-11
Regenerate ............................................. 2-27, 2-29 Report Editor .................................................... 12-1
Regenerating Displays ................................... 13-8 Accessing ....................................................... 12-2
Regenerating Modbus Maps ......................... 14-12 Copy ............................................................... 12-6
Register ........................................................... 14-8 Cut .................................................................. 12-6
Re-installing Config600 ................................... 1-11 Delete ............................................................. 12-6
Related technical information .......................... 1-12 Delete Line ..................................................... 12-6
Relative Density (SG) ............................. 6-73, 6-79 Edit Placement ...................................... 12-6, 12-9
Relative Humidity ............................................. 6-67 Editing a Data Point........................................ 12-9
Relative IDs ....................................................... 8-6 Insert Line ....................................................... 12-6
New Placement .............................................. 12-6
Index-24 Revised August 2021
Config600 User Manual
Paste .............................................................. 12-6 Ball Prover Constants..................................... 5-23
Using .............................................................. 12-6 Compact Prover Constants ............................ 5-35
Report files ....................................................... 12-5 Coriolis Observed Density Correction .......... 6-163
Report History Coriolis Standard Density Correction ........... 6-172
Firewall Rules to the Chain .............................. G-3 Master Meter Constants ................................. 5-49
Report Line Length Turbine Observed Density Correction ....................
Editing ............................................................... I-6 ....................................................... 6-187, 6-207
Report Lines Turbine Standard Density Correction ........... 6-195
Adding ............................................................ 12-9 RS-232 ............................................................... A-5
Deleting ........................................................ 12-10 RS-422 ............................................................... A-5
Reporting RS-485 ............................................................... A-6
CFX .................................................................. H-1 RSMT Dish Calib Factor ......................... 6-58, 6-88
Reports ................................................... 3-13, 7-21 RT Int Alarm ..................................................... 7-11
Adding ............................................................ 3-13 RTD .................................................................... A-6
Adding a Base Time Report to a Configuration ..... RTRIP K FACTOR
.................................................................... 3-11 Ball Prover Alarm Limits ................................. 5-31
Base Time ........................................................ 3-8 RTRIP M.FACTOR
Batch Hourly ..................................................... 3-8 Ball Prover Alarm Limits ................................. 5-31
Company Information ....................................... 3-2 RTRIP PULSES
Daily ................................................................. 3-8 Ball Prover Alarm Limits ................................. 5-31
Deleting .......................................................... 3-13 RTS .................................................................... A-6
Editing ............................................................ 3-13 RTS Off Delay .................................................... F-4
Hourly ............................................................... 3-8 RTS On Delay .................................................... F-4
Managing Configuration ................................. 3-13 RTU .................................................................... A-6
Monthly ............................................................. 3-8 RTV .................................................................... A-6
Multi Day .......................................................... 3-8 Run ................................................................ 15-14
Part Hour .......................................................... 3-8 Run Control Stage Description ........................ B-22
Printing Remote Archive Uploader ............... 11-18 Run Data
Provers ........................................................... B-93 Ball Prover ...................................................... 5-20
Remote Archive Uploader Report Archive ... 11-11 Compact Prover ............................................. 5-33
Remote Archive Uploader Saving ................ 11-14 Master Meter Prover....................................... 5-45
Saving Remote Archive Uploader ................ 11-14 Run Stage Abort Index .................................... B-60
System Setup ................................................... 3-6 Runtime ............................................................ 4-24
Weekly.............................................................. 3-8 RX Buffer Size ................................................. 14-4
Reports & Totalisation ..................................... 7-14 RX Fail Alarm ................................................... 7-11
Required RX/RXD ............................................................. A-6
Required Level ............................................... 7-14
Required Level................................................. 7-15 S
Reset ............................................................... 4-19
S.G. ................................................ 5-23, 5-35, 5-49
Retrieving config files......................................... 9-1
Retrospective Batch Totals .............................. C-28 S600 Connection ............................................... 9-5
Retry Limit ........................................................ 14-4 S600+................................................................. A-6
return CFX .................................................................. H-1
LogiCalc Editor ............................................. 15-25 Chromatographs ............................................... K-1
Reverse MF Connecting via Serial Cable ............................. 9-2
Ultrasonic Gas .............................................. 6-148 Database .......................................................... 8-3
Reverse Premium Flow Limit ......... 6-58, 6-63, 6-65 Database Fields ............................................... E-2
Reverse Premium Limit Database Objects ............................................. E-2
Ultrasonic Gas .............................................. 6-148 Firewall ............................................................ G-1
Revert to Last Good after Failure ............................ Installing a LogiCalc ..................................... 15-15
.............................. 5-10, 6-31, 6-81, 6-120, 6-138 Network printing ................................................ I-1
Reynolds Number ................. 6-58, 6-63, 6-65, 6-88 Password ........................................................ 7-14
Ultrasonic Gas .............................................. 6-148 S600+ Database ................................................ 8-3
Right pane ....................................................... 2-25 Objects ............................................................. 8-4
ROC ................................................. 4-9, 5-23, 5-35 Tables ............................................................... 8-5
Sample ............................................................... A-6
ROC PRS Units .............................................. 7-17
ROC Temp Units ............................................ 7-17 Sampler
ROC Alarm ...................................................... 7-11 ID ........................................................... 5-14, 6-42
Sampler Alarm ................................................. 7-11
Rod Coefficient
Sampler ID
Compact Prover Constants ............................ 5-35
Coriolis Liquid ............................................... 6-160
ROM................................................................... A-5
Sampling ................................................. 2-8, 6-160
ROM Fail Alarm ............................................... 7-11
Rounding Gas Coriolis .................................................... 6-42
Revised August 2021 Index-25
Config600 Configuration Software User Manual
Inputs................................................................. J-1 LogiCalc Editor ............................................. 15-26
Liquid Coriolis ............................................... 6-160 Setpoint .............................................................. 4-9
Station ............................................................ 5-14 Setpoint (SP).................................................... 4-24
Save ............................................................... 15-13 Flowrate for Streams ............................ 6-10, C-46
Saving SP Clamp Rate ............................................... 4-24
Save ............................................................... 2-27 SP Tracking .................................................... 4-24
Save As .......................................................... 2-27 Settings ........................................ 2-26, 2-27, 6-109
Save as Bitmap .............................................. 7-29 Settle ................................................................ 6-16
Save Configuration.................................. 2-26, 8-6 Setup
Saving a configuration ..................................... 2-28 Ball Prover Constants..................................... 5-23
Saving Display Editor changes ........................ 13-8 Compact Prover Constants ............................ 5-35
Scaling Alarm ................................................... 7-11 Master Meter Constants ................................. 5-49
Scope of Manual ................................................ 1-2 Qsonic .......................................................... 6-153
Seal Fail Alarm ................................................ 7-11 Slave Port ....................................................... 4-30
Sec OP Fxd Alarm ........................................... 7-11 SG ...................................................................... A-6
Sec OP Sat Alarm............................................ 7-11 SG/RD .............................................................. 6-75
Secondary Link ....................................... 4-30, 4-34 SGERG ............................................................ 6-73
Secondary Units Setup ...................................... 5-6 SGERG (Compressibility) ................................ 6-73
Stream .............................................................. 6-7 SICK Control .................................................. 6-154
Section Index ................................................. 15-25 Alarm Limits .................................................. 6-154
Security ................................................... 2-27, 7-14 Billing Modes ................................................ 6-154
Checksum ...................................................... 7-20 Forward Meter Factors ................................. 6-154
Data Item ........................................................ 7-17 Forward/Reverse Premium Limits ................ 6-154
Deleting Passwords ....................................... 7-16 Input Parameters .......................................... 6-154
Display Editor ................................................. 13-5 Low flow cut off limit ..................................... 6-154
Edit Button ...................................................... 2-26 Meter Factor Method .................................... 6-154
Editing ............................................................ 7-14 Modbus Timeout........................................... 6-154
Editing Passwords .......................................... 7-16 Reverse Meter Factors ................................. 6-154
Level ...................................................... 7-14, 7-21 SICK COMMS .............................................. 6-154
Security Button ............................................... 2-26 Simulation ...................................................... 15-14
Security for Data editing ................................. 7-14 sin(x), cos(x), tan(x)
SECURITY ....................................................... E-17 LogiCalc Editor ............................................. 15-27
Security code ..................................................... A-6 Single ......................................... 4-19, 6-109, 6-160
See Observed Density Correction for product Single Can / Dual Can Mode ............................. J-3
selection ............................................ 6-172, 6-195 Single Cell ........................................................ 6-94
SEL PRESS Single step ..................................................... 15-14
Coriolis Standard Density Correction ........... 6-172 Site Code ......................................................... 1-10
SEL TEMP Slave ..................................................... 14-1, 14-12
Coriolis Standard Density Correction ........... 6-172 Slave Address ................................................ 4-30
SEL TO BASE ............................................... 6-163 Slave Link ....................................................... 4-30
Select Alarm .................................................... 7-12 Slave address ................................................ 14-12
Selecting Slave Address ................................................ 14-12
Communications ............................................ 2-15 Slops Handling Examples ................................ C-17
Self Calib Alarm ............................................... 7-12 Slug Flow Alarm ............................................... 7-12
Send SOLENOID ...................................................... 6-16
Send Configuration .......................................... 9-6 Special Edit ........................................................ 8-7
Sens Fail Alarm ............................................... 7-12 Specific heat ratio .......................................... 6-125
Sense ................................................... 4-2, 4-3, 4-5 Specify I/O ......................................................... 2-4
Sensor ............................................................. 4-23 Specifying
SERG GOST 30319-96 ................................... 6-91 Communications ............................................. 2-15
Serial Streams ............................................................ 2-8
Cable ................................................................ 9-2 Speed
Coriolis ......................................................... 6-179 Speed of Sound.............. 6-35, 6-91, 6-125, 6-145
Density ................................................ 6-45, 6-179 Speed Alarm .................................................... 7-12
Meter Variable Limits ..................................... 6-45 Sphere switch interface ..................................... B-5
Pressure .............................................. 6-45, 6-179 Split .................................................................. 2-27
Temperature ........................................ 6-45, 6-179 Splits ....................... 5-10, 6-31, 6-81, 6-120, 6-138
Server Address ....................................... 4-30, 4-33 Splits Alarm ...................................................... 7-12
Set up Peer-to-Peer SRAM ................................................................. A-6
Options ............................................................. F-4 Stability Bands
setalarm(x, v), clearalarm(x, v), accalarm(x, v) ....... Ball Prover Constants..................................... 5-23
..................................................................... 15-27 Compact Prover Constants ............................ 5-35
setalarm/clearalarm/accalarm Master Meter Constants ................................. 5-49
Index-26 Revised August 2021
Config600 User Manual
Stability R.O.C. Statistical .......................................................... B-38
Ball Prover Constants .................................... 5-23 Status pane ...................................................... 15-4
Compact Prover Constants ............................ 5-35 Status Pane ..................................................... 15-2
Master Meter Constants ................................. 5-49 Status/Control .................... 6-55, 6-73, 6-75, 6-111
Stack Type ..................................................... 6-109 Ultrasonic Gas .............................................. 6-129
Stages Steam ............................................................... 6-85
Close a Stream .............................................. C-50 Calc Method Type .......................................... 6-85
Close the Last Stream.................................... C-50 Calculation Limits ........................................... 6-85
Delay after Closing ......................................... C-50 Enthalpy (H) ................................................... 6-85
Delay after Opening ....................................... C-50 Inputs .............................................................. 6-85
Emergency Shutdown .................................... C-50 Meter Density ................................................. 6-85
Flow Switching ............................................... C-50 Upstream Pressure ........................................ 6-85
Idle.................................................................. C-50 Upstream Temperature .................................. 6-85
Monitor Flow ................................................... C-50 Stop Bits ...................................................... 9-5, F-4
Normal Shutdown ........................................... C-50 Stopped Alarm ................................................. 7-12
Open a Subsequent Stream .......................... C-50 Stopping a Batch.............................................. C-39
Open the First Stream .................................... C-50 Stream
Run Control Stage Description ...................... B-22 Secondary Units Setup..................................... 6-7
Stainless .......................................................... 6-52 Stream Flow Switching Setup .......................... C-48
Standard .........................6-55, 6-111, 6-118, 6-137 Streams ................... 5-10, 6-31, 6-81, 6-120, 6-138
Conditions ............................................. 6-77, 6-79 Alarm Limits ...................................................... 6-5
Density Correction ............................. 6-172, 6-195 Alarms to Suppress on Cutoff .......................... 6-5
Ultrasonic Gas .............................................. 6-129 Block Valves ................................................... 6-16
Standard Compressibility (Zs)………. 6-25, 6-55, 6- Common Settings ............................................. 6-4
68, 6-73, 6-75, 6-77, 6-111, 6-113, 6-118, 6-137 Configuration .................................................... 6-2
Ultrasonic Gas ................................... 6-129, 6-132 Defining ............................................................ 2-8
Standard Density Correction Densitometer .................................................... 2-8
Ultrasonic ..................................................... 6-214 Density .............................................. 6-118, 6-137
Standby .............................................................. F-1 Details .............................................................. 6-4
Start Address ................................................. 14-11 Flow Switching ..................................... 6-10, C-46
Starting Flowrates .......................................................... 6-5
Display Editor ................................................. 13-1 Gas Component Flow Weighted Averaging ... 6-11
LogiCalc Editor ...................................... 15-2, 15-5 General Settings ............................................... 6-4
Remote Archive Uploader ..................... 11-1, 11-2 Initial Configurations ......................................... 6-2
Remote Front Panel ....................................... 10-7 Remote Prover ............................................... 2-15
Starting a Batch ............................................... C-38 Stream/Station .................................................. 7-3
Startup Menu Totals Descriptors ............................................ 7-3
Remote Front Panel ....................................... 10-7 Type........................................................... 6-2, 6-4
Startup Mode ................................................. 6-109 Superior Calorific Value ................................... 6-73
Startup Screen ................................................. 2-27 Supported Units ................................................. 3-5
Statement Suppress Alarms in Maintenance ............... 6-2, 6-4
const ............................................................... 15-9 Sutherland Constant .......... 6-35, 6-67, 6-91, 6-125
dim.................................................................. 15-6 Switching Points............................................. 6-109
if/then............................................................ 15-11 SYSOBJ ........................................................... E-17
if/then/else/endif ........................................... 15-11 System alarms ................................................... 7-4
Statements System display ................................................. 7-22
LogiCalc Editor ............................................. 15-23 System Editor
Station Accessing ......................................................... 8-2
Batching ........................................................... C-8 Buttons ............................................................. 8-6
Secondary Units Setup .................................... 5-6 Edit Dialog ........................................................ 8-8
Station or stream based ..................................... J-1 Finding Objects ................................................ 8-6
Station-based proving ........................................ B-1 General Guidelines......................................... 8-10
Stations .............................................................. 5-1 Icon Bar ............................................................ 8-6
Alarm Limits ..................................................... 5-2 Navigating ........................................................ 8-5
Averaging ......................................................... 5-4 Objects ............................................................. 8-4
Configuration .................................................... 5-1 System Editor ................................................... 8-1
Flow Switching ........................................5-8, C-46 Tables ............................................................... 8-5
Number............................6-31, 6-81, 6-120, 6-138 System Graphic ............................................... 2-17
Pressure ........................................................... 5-4 System Host Alarms .......................................... 7-4
Sampling ........................................................ 5-14 System Setup..................................................... 3-1
Temperature ..................................................... 5-4 Reports ............................................................. 3-6
Totals Descriptors ............................................ 7-3 Totalisations ................................................... 3-14
Statiscal ............................................... B-73, B-102 Units ................................................................. 3-3
Revised August 2021 Index-27
Config600 Configuration Software User Manual
Versions ........................................................... 3-2 C-4. Supervised Station Batch Sequence Stages
.................................................................... C-26
T C-5. Standalone Stream Batch Sequence Stages
.................................................................... C-27
Tables
C-6. Supervised Stream Batch Sequence Stages
1-1. Config600 Tools ........................................ 1-4
.................................................................... C-28
1-2. Additional Technical Information ............. 1-12
C-7. BATCH CONTROL and RECALL TICKET
2-1. Config600 Icon Bar ................................. 2-26
Displays ...................................................... C-31
2-2. Config 600 Menu Bar .............................. 2-27
C-8. BCH CURR BASE DENS and RECALL
3-1. Standard Measurement Units ................... 3-5
BASE DENS Displays ................................. C-32
6-1. Observed Density Correction Product
C-9. STATION BCH CURR BS&W and RECALL
Selection ................................................... 6-169
BS&W Displays ........................................... C-32
6-2. Standard Density Correction Product
C-10. STATION BCH CURR MTR TEMP and
Selection ................................................... 6-177
RECALL METER TEMP Displays............... C-32
6-3. Observed Density Correction Product
C-11. BCH CURR RECALC and RECALL
Selection ................................................... 6-193
RECALC Displays ....................................... C-33
6-4. Standard Density Correction Product
C-12. STATION/STREAM BATCH CURR
Selection ................................................... 6-200
RESULTS and RECALL RESULTS Displays .....
6-5. Observed Density Correction Product
.................................................................... C-33
Selection ................................................... 6-212
F-1. System Alarms Not Invoking a Failover .. F-17
6-6. Standard Density Correction Product
F-2. Status Input and Output Descriptions ..... F-18
Selection ................................................... 6-219
FWA................................................................ 6-11
B-1. Bi-Directional Sphere Switch Selections
I-1. Field Descriptions........................................ I-7
(Prover mode set to BIDI 4-WAY and the
J-1. Sampling Sequence Stages ...................... J-5
number of switches set to 2) ......................... B-6
J-2. Sampling Alarms ..................................... J-10
B-2. Bi-Directional Sphere Switch Selections
J-3. Sampling Displays ................................... J-11
(Prover mode set to BIDI 4-WAY and the S600+ Database .............................................. 8-5
number of switches set to 4) ......................... B-7 Turbine Meter Setup....................................... E-21
B-3. Type 2 ( Prover mode set to UNI TYPE 2)B-7 Tap Type ................................................. 6-58, 6-88
B-4. Rotork (Prover mode set to UNI ROTORK Tas Oflow Alarm .............................................. 7-13
and the number of switches set to 4) ............ B-7 Task ................................................................... A-6
B-5. Valve Positions ......................................... B-8 TASK ................................................................ E-17
B-6. Default Prove Sequence Stages ............ B-11 Task Err
B-7. Prove Sequence Stages (Complete) ...... B-12 Scaling ............................................................ 7-12
B-8. Prove Sequence Abort Index ................. B-20 Task Err Alarm ................................................. 7-12
B-9. BIDI Prover Run Control Stages ............ B-20 Task Fail Alarm ................................................ 7-12
B-10. Prover Run Control Stages .................. B-22 Tasks ............................................................... 4-30
B-11. Run Stage Abort Index ......................... B-27 TCP/IP ......................................................14-1, A-6
B-12. Run Stage Calculation Index ................ B-28 Technical Support ............................................ 1-10
B-13. Proof Run Signals................................. B-43 Temp Fail Alarm............................................... 7-12
B-14. Default Prove Sequence Stages .......... B-45 Temperature………………………………6-45, 6-55,
B-15. Complete Prove Sequence Stages ...... B-46 6-67, 6-73, 6-75, 6-77, 6-111, 6-118, 6-137, 7-1
B-16. Prove Sequence Abort Index ............... B-53 Ball Prover Constants..................................... 5-23
B-17. Prover Run Control Stages .................. B-54 Compact Prover Constants ............................ 5-35
B-18. Compact Run Control Stages ............... B-55 Coriolis ......................................................... 6-179
B-19. Run Stage Abort Index ......................... B-60
Downstream/Upstream Correction ................. 6-49
B-20. Run Stage Calculation Index ................ B-61
Expansion Constant ....................................... 6-49
B-21. Master Meter/Stream Combinations –
Master Meter Constants ................................. 5-49
Liquid .......................................................... B-75
Qsonic .......................................................... 6-153
B-22. Master Meter/Stream Combinations – Gas
Security Units ................................................. 7-17
.................................................................... B-75
Ultrasonic Gas ................................... 6-129, 6-148
B-23. Default Prove Sequence Stages .......... B-79
Temperature Coefficient ................................ 6-222
B-24. Complete Prove Sequence Stages ...... B-79
Test .................................................................. 6-16
B-25. Prove Sequence Abort Index ............... B-86
Text .................................................................. 13-5
B-26. Prover Run Control Stages .................. B-87
TFWA ............................................................... 7-14
B-27. Prover Run Control Stages .................. B-87
Thermal Expansion .......................................... 6-63
B-28. Run Stage Abort Index ......................... B-90
Thermal Expansion Factor ............................... 6-65
B-29. Run Stage Calculation Index ................ B-91
Thresholds ....................................................... 4-19
C-1. Station Batch Sequence Stages ............ C-19
Ticket
C-2. Station Batch Sequence Stages ............ C-20
Batching ......................................................... C-29
C-3. Standalone Station Batch Sequence Stages
Tile ................................................................... 2-27
.................................................................... C-25
Time ................................................................. 3-16
Time Prop ....................................................... 6-42
Index-28 Revised August 2021
Config600 User Manual
Time-out ....................................................... 6-109 Twin can changeover mode ......... 5-14, 6-42, 6-160
Time & Flow Weighted Averaging ................... 6-18 Two Point Control Mechanism ........................... D-5
Method ........................................................... 6-18 TW-XFLOW
Time-Weighted Averaging – XFLOW (TW- Time-Weighted Averaging – XFLOW ............. 6-20
XFLOW) ...................................................... 6-20 TX....................................................................... A-6
Variables ........................................................ 6-18 TX Buffer Size .................................................. 14-4
Time and flow averaging ................................... A-6 Tx Config Alarm ............................................... 7-13
Time and Flow Weighted Averaging................ 6-18 Tx Elec Alarm................................................... 7-13
Time Prop ........................................................... J-3 Tx Fail Alarm .................................................... 7-13
timenow() Type .......................................................... 4-7, 6-73
LogiCalc Editor ............................................. 15-27 Coriolis Gas Composition .......................................
Timeout ............................................................ 14-5 ...................................... 5-10, 6-31, 6-81, 6-120
Time-Weighted Averaging – XFLOW (TW- Ultrasonic Gas Composition ......................... 6-138
XFLOW) ......................................................... 6-20
Time-Weighted Averaging (TWA) .................... 6-20 U
Tips, LogiCalc .................................................. 15-4
Ultrasonic
tone - US ton ...................................................... 7-1
Gas Composition .......................................... 6-138
Tool Bar Status Bar ......................................... 2-27
Ultrasonic ................................................ 2-8, 6-129
Tools Menu ...................................................... 2-27
Ultrasonic ....................................................... 6-148
Tot Corr Alarm ................................................. 7-12
Ultrasonic
Tot Part Alarm .................................................. 7-12
Flow Setup ................................................... 6-148
Tot Res Alarm .................................................. 7-12
Ultrasonic
Tot Roll Ovr Alarm ........................................... 7-12
Communications ........................................... 6-151
Tot Roll Udr Alarm ........................................... 7-12
Ultrasonic
Totalisation ............................................. 3-14, E-19
Control .......................................................... 6-151
Totalise .............................................................. A-6
Ultrasonic
Totals ............................................................... 7-17
SICK Control ................................................ 6-154
Totals & Flowrates .................................. 3-3, 7-17
Ultrasonic
Totals & Flowrates
Liquid ............................................................ 6-203
Units ................................................................. 3-3
Unassigned ............................................... 4-6, 4-15
Totals Descriptors
Unavail Alarm................................................... 7-13
Editing .............................................................. 7-3
Uncorrected Volume ........................................ 7-17
TOTTAB ........................................................... E-17
Uncorrected Volume Flowrate
TPU Fail Alarm ................................................ 7-13
Ultrasonic Gas .............................................. 6-148
Transducer ......................................................... A-6
Undefined Alarm .............................................. 7-13
Transducer Modes (MODE TAB DENS IP) ..... E-22
Underrange ........................................................ A-6
Transfer .................................................... 2-27, 9-4
Transfers Understanding the CFX file structure................. H-8
Logging ............................................................ 9-9 Uni-Directional ................................................. B-21
Translate ................................................. 13-3, 13-7 Units ........................................................ 4-15, 7-17
Travel ............................................................... 6-16 Configuration
TRI-REG ............................................................ A-6 Measurement ............................................ 2-3
Troubleshooting Local Units ......................................... 6-182, 6-203
Alarms .............................................................. 7-3 System Setup ................................................... 3-3
Checksum ...................................................... 7-20 Unlock application ............................................ 1-10
Restoring the Remote Front Panel if Remote Update Interval................................................. 4-30
Communications Fail .................................. 10-9 Updates
Truth Tables ..................................................... E-21 Configuration files ............................................. 1-2
Tsk Err Alarm ................................................... 7-13 Upload All Command ............................ 11-5, 11-10
Tube Coefficient Upload All Reports ......................................... 11-10
Ball Prover Constants .................................... 5-23 Upload New Command
Compact Prover Constants ............................ 5-35 Remote Archive Uploader ................... 11-5, 11-10
Turbine .................................................... 2-8, 6-111 Upload New Reports ...................................... 11-10
Linearisation ...................................... 6-183, 6-204 Upstream Compressibility (Zf) ................................
Liquid ............................................................ 6-182 6-55, 6-67, 6-73, 6-75, 6-77, 6-111, 6-118, 6-137
Ultrasonic Gas .............................................. 6-129
Observed Density Correction ............ 6-187, 6-207
Upstream Conditions ....................................... 6-77
Standard Density Correction ........................ 6-195
Upstream Correction ........................................ 6-49
Turbine Inputs .................................................. 4-19
Upstream Density ...................................................
Assigning ........................................................ 4-19
...... 6-55, 6-58, 6-63, 6-65, 6-75, 6-77, 6-79, 6-88
Editing ............................................................ 4-21
Ultrasonic Gas .............................................. 6-129
Turbine Meter Setup Tables ............................ E-21
Upstream Pressure………………..6-55, 6-58, 6-61,
TWA ................................................................. 6-18
6-63, 6-65, 6-67, 6-75, 6-77, 6-79, 6-88, 6-91
Twin Can Changeover ........................................ J-3
Revised August 2021 Index-29
Config600 Configuration Software User Manual
Upstream Temperature………………………... 6-52, System Setup ................................................... 3-2
6-55, 6-61, 6-65, 6-67, 6-75, 6-77, 6-79, 6-91 Version Number ............................................. 2-27
U-Range Alarm ................................................ 7-13 Version 3.3 Enhancements ................................ 1-1
Use enhanced error check ............................ 6-109 View menu ....................................................... 2-27
User ................................................................. 6-52 Viewing
User Expansion Coefficient ............................ 6-52 Configuration .................................................. 2-17
User Moles ............ 5-10, 6-31, 6-81, 6-120, 6-138 Viewing Batch Information ............................... C-40
Username ........................................................ 7-14 Viscosity…………………………………………. 6-35,
Using 6-58, 6-63, 6-65, 6-79, 6-88, 6-91, 6-125, 6-145
Report Editor .................................................. 12-6 Base Viscosity ................................................ 6-67
Using Report Editor ......................................... 12-6 Sutherland Constant....................................... 6-67
UVOL Viscosity @ Tn ............... 6-35, 6-91, 6-125, 6-145
Ball Prover Constants .................................... 5-23 Viscosity Calc ................................................. 6-67
Compact Prover Constants ............................ 5-35 Viscosity Calc Type ........ 6-35, 6-91, 6-125, 6-145
Master Meter Constants ................................. 5-49 Viscosity Tn .................... 6-35, 6-91, 6-125, 6-145
UVOL Fail Mode ................................ 6-118, 6-137 VNIC .......................................... 6-55, 6-111, 6-129
UVOL Flowrate ............................................... 6-79 Volatile ............................................................... A-7
Volumes ........................................... 5-14, 6-42, 7-1
V Sampler Coriolis Liquid ................................ 6-160
Sampling ........................................................ 5-14
Validation Logic
VOS (Velocity of Sound) .. 6-35, 6-91, 6-125, 6-145
Coriolis ........................................................... 6-48
VWI .................................................................... A-7
Validation Parameters ..................................... 6-45
Coriolis ......................................................... 6-179
W
Value
LogiCalc Editor ............................................... 15-2 Wall Thick
Turbine Gas ................................................. 6-127 Ball Prover Constants..................................... 5-23
Turbine Liquid ................................... 6-183, 6-204 Compact Prover Constants ............................ 5-35
Ultrasonic Gas .............................................. 6-143 Warm St Alarm................................................. 7-13
Valve interface ................................................... B-8 Warm start ......................................................... A-7
Valve Seal Detection ......................................... B-9 Warn Ch_B Alarm ............................................ 7-13
Valves ................................................................ 2-8 Warn Ch_C Alarm ............................................ 7-13
Number per Stream...............................6-10, C-46 Warn Ch_D Alarm ............................................ 7-13
Valve Setup .................................................... 6-16 Warning Alarm ................................................. 7-13
Valve Timings ................................................. 6-16 Watchdog ........................................................... A-7
Variable .......................................................... 15-15 Water (kg/m3) .................................................... 7-1
Variable pane ................................................... 15-3 Webserver ................................................. 3-2, 7-20
Variables ........................................6-145, 15-6, A-6 Weighted Averaging Screen ............................ 6-20
Coriolis Gas Properties .................................. 6-35 Welcome to Config600 screen ........................... 2-1
DP Gas Properties ......................................... 6-91 Wet Gas ........................................................... 6-58
LogiCalc Editor ............................................... 15-2 while/do/wend
Turbine Gas ................................................. 6-125 LogiCalc Editor ............................................. 15-24
Variable Pane ................................................. 15-2 While/do/wend ................................................. 15-7
Weighted Averaging ....................................... 6-20 Windows Menu ................................................ 2-27
V-Cone ............................................................... A-7 Wizard
V-Cone (Mass Flowrate) .................................. 6-63 Connect Wizard .............................................. 7-24
V-CONE 2001 .................................................. 6-63
VDI/VDE 2040 ................................................. 6-75 Y
Velocity
Youngs Modulus ............................................ 6-222
Ultrasonic Gas .............................................. 6-148
Ultrasonic Gas .............................................. 6-148
Velocity Correction Factor
Ultrasonic Gas .............................................. 6-148
Velocity of Approach Factor .......... 6-58, 6-79, 6-88 Z
Velocity of sound ........................................... 6-153 Z AGA8 .............................................................. 2-8
Velocity of Sound Z Ethylene ........................................................ 6-39
Qsonic .......................................................... 6-153 Z NX19 ............................................................... 2-8
Ultrasonic Control ......................................... 6-151 Z SGERG ........................................................... 2-8
Velocity Units ................................................... 7-17 Z Steam ........................................................... 6-85
Vent Tube ........................................................ 6-58 Zb ..................................................................... 6-73
Verifying Zero Div Alarm ................................................. 7-13
Peer to Peer Link ........................................... F-28 Zero High Alarm ............................................... 7-13
Version Zero Low Alarm................................................ 7-13
Configuration .................................................. 2-23 Zero Noise Alarm ............................................. 7-14
Index-30 Revised August 2021
Config600 User Manual
Zero Op Alarm ................................................. 7-14 Zero Prog Alarm............................................... 7-14
Revised August 2021 Index-31
Config600 Configuration Software User Manual
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