WELDING PROCEDURE SPECIFICATION (WPS)

(ASME Section IX , API 650 13th Ed. 2021)

Project reference:
WPS No SILVER-WPS-GESA-01 Supporting PQR No PQR-0063-W-18.Rev01
Revision No 00 Welding Process(es) SMAW
Revision Date 02.12.2021 Type(s) Manual
Page: 1/2
JOINTS (QW-402)
Joint Design Butt & Lap Joint Root Spacing Min. 5 mm
Backing YES

Backing Material (Type) X Metal Non Fusing Metal Non Metallic Other

BASE METALS (QW-403)

P-No. 1 Group No. - to P-No. 1 Group No. -
Or
ASTM A516 Gr 60 , ASTM A516 Gr ASTM A516 Gr 60 , ASTM A516 Gr 70
Specification type and grade 70 A36 To specification type and grade A36
Or
Chem. Analysis and Mech. Prop. - To Chem. Analysis and Mech. Prop. -
Thickness range:
Base Metal: Groove : 5 < T < 32 mm Fillet : All

Maximum Pass Thickness ≤ 1/2 in. (13 mm) X Yes No

Other
FILLER METALS (QW-404) Root Hot,Fill & CAP : SMAW : SAW
Spec. No. (SFA) 5.1
AWS No. (Class) E7018-1 H4 or Equivalent
Trade Name BOHLER FOX S EV 50-1 or Equivalent
F-No. 4
A-No. 1
Size of Filler Metals Dia 2.5 mm. , 3.2 mm., 4 mm.
Filler Metal Product Form
Supplemental Filler Metal
Weld Metal
Thickness Range
Groove Up to 32 mm
Fillet All
Electrode-Flux (Class) N/A
Flux Type N/A
Flux Trade Name N/A
Consumable Insert N/A
Other
PREPARED BY CHECKED BY OWNER / PMC
APPROVED BY TR
CONSTRUCTION ORGANIZATION REPRESENTATIVE
NAME: Abdulmecit YETİŞ NAME: NAME: NAME:
SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:
Date: 06.12.2021 Date: Date: Date:
Yayınlanma Tarihi / Publish Date Doküman No / Document No 1/2
02.12.2021 F.IM.13/00.EK-1
 WELDING PROCEDURE SPECIFICATION (WPS)
(ASME Section IX , API 650 13th Ed. 2021)

WPS No: SILVER-WPS-GESA-01 Rev. No : 00 Revision Date : 02.12.2021 Supporting PQR No : PQR-0063 Page : 2/2

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove 1G & 2F Temperature Range N/A
Welding Progression: Forward Time Range N/A
Position(s) of Fillet All Other

Other - GAS (QW-408)

PREHEAT (QW-406) Percent Composition

Preheat Temp. Min. 80C Gas(es) (Mixture) Flow Rate
Interpass Temp. Max. 80C - 125C Shielding N/A N/A N/A
Preheat Maintenance N/A Trailing N/A N/A N/A
Other Backing N/A N/A N/A

(Continuous or special heating where applicable should be recorded) Other

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Travel
Current Ampere Wire Feed Energy or Volt
Speed Heat Input
Weld Pass(es) Process Dia. Type and (Range) Speed Power (Range)
Class Range (Kj/mm)
(mm) Polarity (A) (Range) (Range) (V)
(mm/min)
Root SMAW E7018-1H4 2.5 DCEP 70-90 N/A N/A 21 - 23 50-70 1.97-2.30

Hot SMAW E7018-1H4 2.5 or 3.2 DCEP 80-125 N/A N/A 24 - 26 60-80 1.69-1.93

Fill SMAW E7018-1H4 3.2 or 4 DCEP 120 - 140 N/A N/A 2 2- 26 60-130 2.34-2.76

CAP SMAW E7018-1H4 2.5 or 3.2 DCEP 110-125 N/A N/A 22 - 24 60-80 2.20-2.60
Pulsing Current / Polarity SMAW – DCEP ( + )
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer for GMAW (FCAW) N/A
Heat Input (Max.) 2.76
Other
TECHNIQUE (QW-410) SMAW SAW
String or Weave Bead String / Weave
Orifice, Nozzle, or Gas Cup Size N/A
Initial and Interpass Cleaning Chipping , Grinding , Wire Brushing
Method of Back Gouging Grinding / Gouging
Oscillation Max. 3 times of Electrode core diameter
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes Single
Electrode Spacing N/A
Peening None

Other

PREPARED BY CHECKED BY OWNER / PMC

APPROVED BY TR
CONSTRUCTION ORGANIZATION REPRESENTATIVE

NAME: Abdulmecit YETİŞ NAME: NAME: NAME:

SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:

Date: 06.12.2021 Date: Date: Date:

Yayınlanma Tarihi / Publish Date Doküman No / Document No 2/2

02.12.2021 F.IM.13/00.EK-1