Butterfly Valve

Anupam Industries Isolation & Control Butterfly Valves

Our world-wide reputation is based on engineering excellence applied to a comprehensive range of specialist products and effective customer support.

A proven track record

We have extensive references and a proven track record in the supply of valves across a number of key industries.
Our valves are industry renowned brands, each with an established reputation for quality engineering and reliability.

Valve testing
All pressure containing items are hydrostatically tested, seat leakage tested and functionally tested.
We can also perform gas, packing emission, cryogenic and advanced functional testing, as well as seismic testing for nuclear applications.

Material testing
■■ Non-destructive examination by radiography, ultrasonics, magnetic particle and liquid penetrant.
■■ Chemical analysis by computer controlled direct reading emission spectrometer.
■■ Mechanical testing for tensile properties at ambient and elevated temperatures, bend and hardness testing. Charpy testing at ambient, elevated and sub-zero temperatures.

Aftermarket solutions
Our valve aftermarket solutions are based on our engineering heritage, applying our OEM knowledge and expertise to maintenance strategies, life extension and upgrade projects.

Quality assurance
Weir is qualified to industry standards and Contents
working practices including:
Product range & applications 3
■■ ASME BPVC Section III (N and NPT Stamp)
■■ NQA-1 Quality system Concentric Vane 4
■■ 10CFR50 App. B Swing-through BV10000 5-6
■■ 10CFR21 Ledgeseat BV14000 7
■■ RCC-E
Batseal BV18000 8-10
■■ RCC-M
Steadseal BV20000 11-13
■■ CSA Z299
■■ Performance testing and qualification to: Hyperseal BV22000 14-17
ASME QME-1 Firesafe Hyperseal BV24000 18-19
ASME B16.41
IEEE 323 Metalseal Bv26000 20-24
IEEE 344 Varidiff Vane BV30000 25-27
IEEE 382
■■ ISO 9001 Refractory Lined Valve BV32000 28
■■ ISO 14001 Vulcanised Rubber Lined BV34000 29-30
■■ PED 97/23/CE Cryogenic Hyperseal BV36000 31-33
■■ API Q1 TO API LICENCES:
API 6D (6D-0182)
Special Applications 34-35
API 6A (64-0445)
■■ TUV-AD MERKBLATT WRD HP0
■■ OHSAS 18001
■■ ATEX 94/9/CE
■■ Lean manufacturing practices
Anupam Industries Product Range & Applications

Selection of a control valve for service applications involves a number of factors which should be considered to determine the most economical option available:
■■ Flow rate
■■ Pressure range; Inlet, Outlet, Drop Design
■■ Temperature
■■ Level of shut-off required
■■ Valve configuration; End Connection Style, Size, Rating
■■ Material selection
■■ Method of operating valve
■■ Actuator control requirements
■■ Noise level, cavitation predictions
■■ Special requirements; Hazardous area, paint specification, certification

The process and application information necessary to fully specify the size, type and material of construction of a valve is very important. The omission of these
aspects could lead to incorrect selection of a control valve for a particular requirement.
Actuation of our full range of valves can be via manual operators such as hand levers and gearboxes or full automation can be achieved through the use of diaphragm,
piston (rotary or linear), electric, electro/hydraulic and hydraulic actuators. All actuators can be fitted with a range of accessories such as positioner (E/P or P/P),
limit switches, solenoids, position transmitter, filter regulators and trip valves.
Batley Valves sophisticated research and development department serves to develop and improve existing products which comply with changing requirements of
industries.
Do not hesitate to contact our Applications Engineers for solutions to your technical problems.

Applications
Our experience of applications include:
■■ Catalytic cracker acid gas control valves
■■ Flare stack control
■■ Firewater ring main control
■■ Overboard dump control
■■ Brine blowdown control
■■ Jetty loading valves
■■ Seawater drain and re-circulation
■■ Cooling water re-circulation
■■ Distillate to culvert valves
■■ Subsea template mud mat valves
■■ Geothermal steam/brine control
■■ Metering skid flow balancing valves

Flexibility of Design
■■ Generally, the valve body is rated at full line
working pressure, although trims can be down
rated when circumstances dictate.
■■ An extensive range of body and trim options
- Special trims and materials are available for
specific requirements.
■■ Full range of packing and bearing designs
to suit various temperatures and fluids, even
severe service applications.

Design Type Body Class Size Range Leak Rate

Series No. Valve Type Duty
Connection Option ANSI Rating mm ANSI
Wafer, Lugged,
ABV10000 Swing through 150-2500 50-2000 Control II
Flanged, Butt-weld
Wafer, Lugged,
ABV14000 Ledgeseal 150 50-1200 Control III
Flanged
Batseal Wafer,
ABV18000 150 100-600 Isolation IV
(PTFE Lined) Lugged
Wafer, Lugged
ABV20000 Steadseal 150-300 100-2600 Control T.S.O.
Double Flanged
Wafer, Lugged Control
ABV22000 Hyperseal 150-900 50-1200 IV
Flanged Isolation
Wafer, Lugged
ABV24000 Firesafe 150-300 50-1200 Isolation VI
Double Flanged
Wafer, Lugged, Control
ABV26000 Metalseal 150-900 50-1200 IV
Flanged, Butt-weld Isolation

Varidiff Trim Control

Option Flanged Wafer, Lugged,
ABV30000 Double Flanged 150-600 100-1200 Anti-Cavitation II
Downstream LowNoise
Diffuser
Vulcanised Wafer, Lugged,
ABV34000 150 100-2200 Isolation T.S.O.
Rubber Lined Flanged
Wafer, Lugged, Control
ABV36000 Cryogenic 150-900 500-1200 IV
Flanged Isolation
 Anupam Industries Concentric Vane

Vane
Actuation – any type, The streamlined shape provides minimum
size or manufacture
resistance to flow and the swing-through design
requires no seating torque.
Spindle - Generally one-piece spindles are provided
in valves up to 200mm and two stub spindles
250mm upwards.

Blank End Gasket and Plate

Temperatures A non-asbestos flat gasket, supported with a
-200 C to 1000 C
o o Ratings ANSI 150 stainless steel cover.
to ANSI 2500,
NP6 to NP400 or
equivalent
Inboard Bearings
These are inserted into the valve body at a point
Pressure closest to the vane to provide maximum support.
Drops up
to 150 bars
dependant Vane Pins
upon size Vibration-proof taper pins. Above 1000mm parallel
pins are used.

Gland Follower
Bore Size A one-piece packing follower provides uniform
50mm to support to the packing rings.
above
2000mm
Gland Packing
Moulded packing rings selected to suit the flow
media would generally be teflon based. Lubricated
and purged glands are available.

Body and Trim

in Cast Iron to
Stainless Steels
to Duplex to
Titanium

Blank End Plate Arrangement

Double Gland
For shafts up to 35 mm diameter up to (51bar) blank
ends are plate or plug arrangement. Above these
sizes and pressures or when outboard bearings are
fitted a conventional gland arrangement is provided
at the blank end of the valve.
Anupam Industries Swing-Through AVI10000 Valves Wafer/Lugged

Description
BATLEY SWING-THROUGH Butterfly Control Valves are designed to control the flow of liquids and gases where a
complete tight shut -off is not essential.
The ‘swing-through’ vane which has no contact with the valve body enables the valves to be used with high pressures
and a wide range of temperatures.
Sizes vary from 50mm up to 2000mm with body ratings up to ANSI Class 2500. Temperatures from minus 200°C to
1000°C, line pressures in excess of 300 bars and closed pressure drops up to 150 bars can be handled, depending
upon valve size and construction.
For throttling control, 60 degree vane rotation is normally used, 90 degree is also available.
Actuation of the valves can be with pneumatic, electric or manual with accessories such as positioned (pneumatic
/electric), transmitters, transducers, limit switches, air sets and solenoid valves.
The Batley Swing-through butterfly valve has a basic ‘equal percentage’ characteristic but this is only true between
the 10° and 60° open position.
Beyond these points the characteristic deviates rapidly from the ideal and is not considered suitable for control purposes.
All Batley control valves are mechanically set to operate between the closed and 60° open position. The range ability
of the Batley controlvalve operating between the 10° and 60° positions is approximately 33:1

Pressure Class
ASME 150 - 2500
PN10 - 400

Size Range
50 - 2000mm

Temp Range
196˚C - 1000˚C

Body Type
Wafer, Lugged, Flanged, & Butt-welded

Valve Size Angle of Opening

mm ins 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
50 2 0.6 2.3 7.9 16.2 29 49 77 120 168 188
80 3 1.3 5.2 17.7 36.3 65 108 172 270 378 424
100 4 2.3 9.2 31.6 65 117 193 307 480 680 750
125 5 3.8 14.4 50 101 182 302 480 750 1050 1180
150 6 5.3 21 71 145 262 435 690 1080 1510 1700
175 7 7.3 28 97 198 357 592 940 1470 2060 2300
200 8 9.5 37 127 260 467 775 1230 1920 2690 3000
25 9 12.0 47 160 327 591 980 1555 2430 3400 3800
250 10 14.8 58 198 405 730 1210 1920 3000 4200 4700
300 12 21 83 284 582 1049 1739 2760 4320 6050 6800
350 14 27 105 361 740 1330 2205 3500 5500 7650 8500
375 15 31 122 420 860 1550 2570 4080 6300 8800 9900
400 16 36 140 479 982 1767 2930 4650 7200 10100 11300
450 18 45 177 608 1243 2242 3717 5900 9200 12900 14400
500 20 56 216 743 1520 2740 4542 7210 11200 15500 17500
550 22 74 263 904 1850 3336 5531 8780 13600 19000 21400
600 24 88 314 1080 2210 3982 6602 10480 16300 22800 25500
700 28 115 429 1473 3000 5430 9010 14300 22170 31000 34700
750 30 127 495 1700 3480 6270 10395 16500 25800 36000 40000
800 32 142 565 1940 3950 7170 11890 18870 29400 41000 45900
900 36 186 720 2470 5000 9120 15120 24000 37200 52000 58500
1000 40 225 910 3090 6210 11490 19050 30000 46000 64300 72400
1200 48 335 1290 4430 9000 16340 27090 43000 67000 94000 105000
1300 52 379 1515 5200 10610 19190 31820 50500 78300 109000 122000
1400 56 440 1760 6050 12330 22300 36980 91000 105300 127000 142000
1500 60 525 2025 6950 14200 25650 42525 105000 120300 147000 165000
1600 64 525 2310 7930 16170 29260 48510 119000 140300 167000 187000

Carbon Steel Stainless Steel Duplex Super Duplex Aluminium Bronze

Cast Iron
Body EN1561-GJL-250 A216 WCB A351 CF8M A890 4A A890 6A EN1982-CC333G
Vane EN1561-GJL-250 A216 WCB A351 CF8M A890 4A A890 6A EN1982-CC333G
Shaft 316 / 431 SS 17-4 PH SS 17-4 PH/316 SS UNS 31803 UNS 32760 Monel
Bearings Steel/PTFE Steel/PTFE 316/PTFE Inconel/PTFE Inconel/PTFE Bronze/PTFE
Packing PTFE/Graphite PTFE/Graphite PTFE/Graphite PTFE PTFE PTFE
Gland Follower St. Steel St. Steel St. Steel St. Steel St. Steel St. Steel
 Anupam Industries Swing-Through AVI10000 Valves Wafer/Lugged

Dimensions

All valves can be supplied drilled to suit most flange

L D E C standards.

K Face to Face dimensions are based on Class ‘A’ shaft

sizes & steel/PTFE bearings.
G
F
For valves with larger shaft sizes, please consult
.
M dia Batley Valve for face to face dimensions.
A
30º 45º

J dia.
H dia. -.025
Dimension ‘G’ = 3mm for all valve sizes.
B -.075
dia
. Dimension ‘C2’ is for double flanged bodies and
P dia. -.01
-.0E Alternative gland conforms to BS 5155 short pattern.
2 keyways stud position
“N” wide x ‘O’ deep None standard face to face dimensions can be offered
4 Holes ‘S’ dia. off Saw cut in line on special request.
ctrs. ‘T’ P.C.D. with vane

Class 150

Bore A B C1 C2 D E F H J K L M N O P S T Weight
50 50 92 50 108 102 95 30 67 127 13 102 25 5 2.5 15 11 95 8
65 65 105 50 112 117 115 30 67 127 13 102 25 5 2.5 15 11 95 10
80 80 124 50 114 124 120 30 67 127 13 102 25 5 2.5 15 11 95 11
100 100 152 50 127 137 133 30 67 127 13 102 25 5 2.5 15 11 95 12
125 125 184 50 127 159 142 30 108 172 19 102 25 5 2.5 15 13 136 16
150 150 207 50 140 175 161 30 108 172 19 102 25 6 3 20 13 136 18
175 175 229 50 140 186 171 30 108 172 19 102 25 6 3 20 13 136 21
200 200 261 60 152 210 190 30 108 172 19 102 25 6 3 20 13 136 25
225 225 286 60 152 223 215 30 108 172 19 102 25 6 3 20 13 136 31
250 250 324 70 165 241 236 32 108 172 19 102 25 8 3.5 30 13 136 39
300 300 375 70 178 286 280 32 108 172 19 102 25 8 3.5 30 13 136 48
350 340 426 70 190 312 306 32 108 172 19 102 25 8 3.5 30 13 136 68
375 365 448 70 190 318 300 32 108 172 19 102 25 8 3.5 30 13 136 79
400 390 483 75 216 343 336 34 108 172 19 102 25 10 4 35 13 136 85
450 440 540 75 222 362 364 34 108 172 19 102 25 10 4 35 13 136 102
500 490 584 90 229 400 398 34 108 172 19 102 25 10 4 35 13 136 136
550 540 630 90 229 422 422 34 108 172 19 102 25 10 4 35 13 136 154
600 590 692 100 267 460 445 34 108 172 19 102 25 10 4 35 13 136 175
700 690 790 100 292 533 510 34 108 172 19 102 25 10 4 35 13 136 210
750 740 845 100 292 558 555 34 108 172 19 102 25 10 4 35 13 136 255
800 790 905 100 318 550 540 34 108 172 19 102 25 10 4 35 13 136 284
900 890 985 100 330 615 620 34 108 172 22 102 25 10 4 35 13 136 300
1000 990 1110 110 410 660 630 34 108 172 22 102 25 12 8 40 13 136 380
1200 1190 1328 120 470 787 790 34 108 172 22 102 25 12 8 40 13 136 550
All dimensions in millimetres

Class 300

Bore A B C1 C2 D E F H J K L M N O P S T Weight
50 50 92 50 150 108 125 37 67 127 13 102 25 5 2.5 15 11 95 9
80 80 124 50 180 124 120 37 67 127 13 102 25 5 2.5 15 11 95 11
100 100 157 50 190 156 176 37 67 127 13 102 25 5 2.5 15 11 95 13
125 125 186 50 200 172 192 37 108 172 19 102 25 5 2.5 15 13 136 17
150 150 216 60 210 203 225 40 108 172 19 102 25 6 3 20 13 136 20
200 200 270 70 230 222 240 40 108 172 19 102 25 6 3 20 13 136 38
250 250 324 80 250 292 315 43 108 172 19 102 25 6 3.5 30 13 136 44
300 300 394 70 270 298 320 43 108 172 19 102 25 8 3.5 30 13 136 54
350 337 426 70 290 343 365 43 108 172 19 102 25 8 3.5 30 13 136 73
400 390 483 75 310 375 400 43 108 172 19 102 25 10 4 35 13 136 91
450 432 534 110 330 420 445 43 108 172 19 102 25 10 4 35 13 136 110
500 480 584 90 350 438 460 43 108 172 19 102 25 10 4 35 13 136 147
600 684 692 100 390 508 525 43 108 172 19 102 25 10 4 35 13 136 190
All dimensions in millimetres
 Anupam Industries Batseal (PTFE LINED) BV18000

Description
BATSEAL Butterfly valves incorporates the use of PTFE to
obtain maximum corrosion resistance for both shut off and
control of line fluids.

Maximum Pressure Ratings

Bubble tight shut-off up to 10 Bars depending upon operating
temperature.

Pressure Class
ASME 150

Size Range
100mm to 600mm

Temperature Range
0˚C to 150˚C

Body Type
Wafer, Lugged

Materials
All castable materials, Carbon Steel, Stainless Steel, Duplex,
Super Duplex, Hastalloy, Inconel, Monel, Titanium, etc.

Materials

External Gland Seal

A Viton seal is used to prevent ingress of dirt
or corrosive gases from the atmosphere and Disc and Spindle
acts as a secondary gland. Normally manufactured as a one piece unit. Sizes
up to 300mm are of 17/4 PH Stainless Steel and
coated with Teflon FEP. Sizes 350mm and larger
Bearings are of 316 Stainless Steel and E-CTFE coated.
Self lubricated PTFE faced Glacier Du Bearings Alternative materials such as Titanium, Monel,
combines low friction with high load Hastalloy, Duplex Steels, Ferralium, Alloy 20 and
bearings properties. uncoated Stainless Steels are available on request.

Lining Back Up
Resilient silicone rubber back up strips
between body and lining ensure positive Lining
contact with disk at all times. Moulded Teflon FEP (sizes 350mm and above are
virgin PTFE) liner protects the body from the line
fluid.
Body
The split wafer type body which make the
integral vane and spindle possible is normally
manufactured in Ductile Iron. Cast Steel or Spindle Seal
Stainless Steel are alternative materials if On sizes up to 300mm. A Stainless Steel Tapered
specially requested. plug backed up by a resilient silicone rubber ring
ensures positive contact and sealing between
lining, disc and spindle. Titanium can be an
Blank End Plate alternative material if specially requested. Sizes
A Steel Blank end plate and PTFE gasket seals 350mm and larger have a PTFE “O” ring.
off the blank end of the valve.
Anupam Industries Batseal (PTFE LINED) BV18000

Lever operated Bare Shaft

E D S
To suit
requirements 4 Holes ‘L’ dia. C
D E off ctrs. ‘M’
P.C.D.
F
T P
ØH

Ø ‘G’ -0.25
-0.75
’

‘B
Ø ‘A
Ø ‘B
ØH

’
’

‘A’
Ø
V J
Ø ‘K’ -0.01
‘C’ Face to face -0.05
2 keyways
“N” wide x ‘O’ deep.
22mm long 3mm into
spindle.

S T V Weight kgs
32 64 171 2
32 86 261 2.5

Bore A B C D E F G H J K L M N O P Weight kgs

100 100 152 52 137 133 3 108 172 20 20 13 136 6 3 14.5
150 150 207 56 175 161 3 108 172 20 25 13 136 8 3.5 20

To suit requirements
200 200 261 60 210 190 3 108 172 20 25 13 136 8 3.5 30
250 250 324 68 241 236 3 108 172 20 30 13 136 8 3.5 46
300 300 375 78 286 280 3 108 172 20 35 13 136 10 4 58
350 340 426 78 312 306 3 108 172 20 40 13 136 12 4 101
400 390 483 102 343 336 3 180 172 20 45 13 136 14 4 116
450 440 540 102 362 364 3 165 230 22 50 17 190 14 4 131
500 490 584 102 400 398 3 165 230 22 50 17 190 14 4 157
600 590 692 102 460 455 3 165 230 22 60 17 190 18 4.5 212
All dimensions in millimetres

10

100 20 S17400 10 635 8

150 25 S17400 10 1642
200 25 S17400 10 2019
6
250 30 S17400 10 3226
PRESSURE BAR

300 35 S17400 10 5389

350 40 S31600 10 7657 4
400 45 S31600 10 10317
450 50 S31600 10 14060
2
500 50 S31600 10 17485
600 60 S31600 10 27636
0
50°C 100°C 150°C
TEMPERATURE

A safety factor as recommended by the actuator manufacturer should be applied

Body lining PTFE or Teflon FEP

Disc/Spindle coating Teflon FEP - Valve size up to 300mm
Disc/Spindle coating E-CTFE - Valve size over 300mm
Disc/Spindle coating Uncoated - All valve sizes
PTFE - Polytetrafluoroethylene
FEP* - Fluorinated Ethylene Problene
E-CTFE - Ethylene Chlorotrifluoro - Ethylene TEFLON *
*Registered Trade Mark of Du Pont De Nemours.
Anupam Industries Steadseal BV18000

Y
Z

A1

B1 C1

Gearbox Operated

150 10 78.5 35 52 86 169 203 7.8

200 10 78.5 35 52 86 169 203 7.8
Ø ‘D1’
225 10 78.5 35 52 86 169 203 7.8
250 10 78.5 35 52 86 169 203 7.8
300 10 78.5 35 52 86 181 254 9
350 10 78.5 35 52 86 193 305 10
375 10 78.5 42 67 86 219 305 12.5
400 5 78.5 42 67 86 219 305 12.5
400 10 78.5 42 67 86 230 356 13.5
450 5 78.5 42 67 86 262 457 15
450 10 78.5 50 89.5 99 279 457 23
500 10 78.5 50 89.5 99 279 457 23
600 5 78.5 50 89.5 99 279 457 23

Flow Coefficients cv
Valve size Angle of opening (Cv)
mm Ins 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
100 4 0 9 30 63 114 188 299 448 615 684
150 6 0 21 70 143 259 429 681 1037 1435 1600
200 8 0 36 125 255 458 760 1207 1847 2562 2860
250 10 0 58 198 405 730 1210 1920 3000 4200 4700
300 12 0 82 281 576 1038 1720 2731 4230 5907 6604
350 14 0 103 353 724 1300 2156 3422 5136 7053 7850
400 16 0 137 468 959 1725 2860 4539 6870 9450 10529
450 18 0 172 590 1207 2177 3609 5729 8539 11684 12991
500 20 0 212 729 1490 2687 4454 7070 10510 14360 15960
600 24 0 310 1065 2178 3925 6508 10330 15230 20720 23000
Anupam Industries Steadseal BV20000

Description ASME 150 to 300

The Batley Steadseal Valve incorporates a rubber seal 50mm to 2600mm

clamped to the vane edge and is designed to ensure
a uniform 360° seal contact in the closed position. 30˚C to 200˚C
The double eccentric action moves the vane into
and out of the bodyseat with the minimum of wear Wafer, Lugged, Flanged
and seating torque. This valve is particularly suitable
where both tight shut off and control is required. All castable materials,
Carbon Steel,
For on/off service the valves can be operated Stainless Steel,
manually with a worm and quadrant gearbox or Duplex, Super Duplex,
remotely operated by pneumatic piston (rotary or Hastalloy, Inconel,
cylinder), hydraulic or electric actuators. Monel, Titanium, etc.

Materials

Normally manufactured in materials including We provide a stainless steel seat in the body
cast steel, stainless steel, duplex and for general applications but for strictly noncorrosive
services such as clean air, we coat
aluminium bronze. The valve is suitable for
through-bolt mounting between flanges to the body bore with an anti-corrosive surface
BS4504, BS10, BS1560, ANSI or DIN. treatment.

The vane’s streamlined design improves

the flow line, reduces the head loss and A high-quality nitrile rubber sealing ring
is manufactured in stainless steel, duplex is firmly attached to the vane edge with a
and aluminium bronze to suit corrosive steel clamping ring fixed with stainless steel
applications. setscrews and tab washers which ensure that
the setscrews do not work loose in service.
Alternative seals in viton, butyl, neoprene
and ethylene propylene can be supplied
depending on service conditions with
PTFE -faced self lubricating Glacier DU clamping rings to suit the vane material.
bearings are normally fitted and adequately
provide for the high loading, low friction
requirements of the butterfly valve.
At the drive end of the valve a conventional
gland arrangement with a one piece gland
follower in stainless steel provides uniform
support to the packing material. Moulded
Two stub spindles on larger sizes and packing rings selected to suit the flowing
through-spindles on smaller sizes are firmly media would generally be teflon based. At
secured to the vane with stainless steel pins. the blank end of the valve a non asbestos
flat gasket is supported with stainless steel
The spindles are sized to suit the service and cover.
pressure requirement in either stainless steel
17-4 Ph or 316.
The body is hydraulically tested and the seat
is tested pneumatically for tight shut-off
against the specified working pressure in the
normal direction of flow. When shut-off is
specified in the reverse direction of flow, the
valve can be tested up to approximately half
of the rated maximum pressure.

For CV values refer to page 16.

 Anupam Industries Steadseal BV20000

Materials

Seal Materials The table opposite represents the most common materials of construction but
it should be noted that other materials and combinations of the above
NOTES: Intermittent operating temperature materials can be supplied.
means peaking above the maximum continuous
temperature for one to two minutes occasionally For use on corrosive media cast iron and carbon Steel bodies can be supplied
but not on an hourly/daily frequency. with a number of different linings for protection, the most common of which
The Rubber Selection table should only be used for are given below:
general guidance and full details of temperatures,
line fluids, pressures, frequency of operations, Glass Flake Coating, Rubber lining both soft (neoprene) or hard (ebonite),
velocities and vacuum conditions etc., should be Xylan resin bonded PTFE, Fusion bonded epoxy.
included with your enquiry to ensure that the
correct seal selection is recommended. In some circumstances valve bodies may be supplied in a fabricated mild
steel construction in lieu of cast iron or cast carbon steel.

Temperature Range °C
Seal Materials General Service Continuous Intermittent
Min Max Max
Nitrile Water, sea water, oils, - 30 + 100 + 120
natural gas
Neoprene Some freons, oxygen, - 30 + 100 + 120
some chemicals and solvents Carbon Steel 316 St Steel Al. Bronze Cast Iron Ductile Iron
Butyl Water, air, acetone, esters - 30 + 100 + 110 Body ASTM A216 WCB ASTM A351 CF8M BS 1400 AB2 EN 1561 EN 1563
Ethylene Propylene LP Steam, hot water, - 40 + 120 + 140 Vane ASTM A216 WCB ASTM A351 CF8M BS 1400 AB2 EN 1561 EN 1563
ketones, ester, alcohols Shaft 17-4 PH/316 SS 17-4 PH/316 SS Monel K500 K500
Viton Gasolines, fuels, oils, solvents, - 15 + 200 Seal Nitrile/EPDM Nitrile/EPDM Nitrile/EPDM Nitrile/EPDM Nitrile/EPDM
aromatic hydrocarbons.
NOTE - Not steam

To suit actuator
Nominal bore E D C2
Lifting
A B C1 C2 D E holes
Wafer Flanged
150 * 76 140 205 175
200 * 89 152 235 207
250 * 114 165 275 237
300 * 114 178 320 285
350 * 127 190 347 312
Saw cut in
400 * 140 216 375 340 line with
450 * 152 222 390 377 vane
500 * 152 229 470 437 4 Tapped
Mounting to suit or through
600 * 178 267 480 490 locating holes
actuator
700 * 229 292 515 528 to suit mating
750 * 229 292 540 562 flange drilling

800 * 241 318 575 607

900 * 241 330 620 681
To suit actuator
1000 * 300 410 685 731 C2
E D
1050 * 300 410 715 755
1200 * 350 470 813 860
1400 * 390 530 890 950
1600 * 440 600 1040 1110
1800 * 490 670 1160 1220
‘B’
Ø

2000 * 540 760 1280 1360 Ø

‘A
No
m.
bo
re’ Saw cut in
line with
* Dimension B will be to suit the dimensions of the vane
mating flanges.
Mounting to suit
actuator
Dimension F is dictated by the design shut off Feet can be
pressure when the valve is in the closed position. supplied if
required
Alternative face to face dimensions can be supplied,
such as AWWA C504, MSS SP67 or to the customers
special requirements.
Anupam Industries Steadseal BV20000

CV Tables

CV values for (class 150) - Vane Angle

Nominal bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
100 402 330 249 181 125 80 48 24 12
125 642 526 398 289 199 128 77 39 19
150 1204 987 746 542 373 241 144 72 36
200 2190 1796 1358 986 679 438 263 131 66
250 3690 3026 2288 1661 1144 738 443 221 111
300 5483 4496 3399 2467 1700 1097 658 329 164
350 6924 5678 4293 3116 2146 1385 831 415 208
400 9199 7543 5703 4140 2852 1840 1104 552 276
450 11736 9624 7276 5281 3638 2347 1408 704 352
500 14215 11656 8813 6397 4407 2843 1706 853 426
600 20792 17049 12891 9356 6446 4158 2495 1248 624
700 29395 24104 18225 13228 9112 5879 3527 1764 882
750 34019 27896 21092 15309 10546 6804 4082 2041 1021
800 38900 31898 24118 17505 12059 7780 4668 2334 1167
900 46066 37774 28561 20730 14280 9213 5528 2764 1382
1000 60079 49265 37249 27036 18624 12016 7209 3605 1802

CV values for (class 300) - Vane Angle

Nominal bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
100 383 314 237 172 119 77 46 23 11
125 642 526 398 289 199 128 77 39 19
150 1147 941 711 516 356 229 138 69 34
200 2086 1711 1293 939 647 417 250 125 63
250 3515 2882 2179 1582 1090 703 422 211 105
300 5222 4282 3238 2350 1619 1044 627 313 157
350 5885 4826 3649 2648 1824 1177 706 353 177
400 7819 6412 4848 3519 2424 1564 938 469 235
450 9976 8180 6185 4489 3093 1995 1197 599 299
500 12083 9908 7491 5437 3746 2417 1450 725 362
600 17673 14492 10958 7953 5479 3535 2121 1060 530
700 24986 20489 15491 11244 7746 4997 2998 1499 750
750 28916 23711 17928 13012 8964 5783 3470 1735 867
800 33065 27113 20500 14879 10250 6613 3968 1984 992
900 39156 32108 24277 17620 12138 7831 4699 2349 1175
1000 51067 41875 31662 22980 15831 10213 6128 3064 1532

100

90

80
Percentage of Maximum Cv

70

60

50

40

30

20

10

0
10 20 30 40 50 60 70 80 90

Disc Position - Degrees Open

 Anupam Industries Hyperseal BV22000

Description

The double offset design and geometry of the valve and seal combine
to ensure a uniform 360° seal contact in the closed position and the
double eccentric action moves the disc into and out of the seat with
the minimum of wear and seating torque.

The valves are fully rated to ANSI class 150lb and 300lb in sizes up to
600mm with sizes above on request.

Standard valves can be drilled to suit most international flange

standards up to class 300lb and special valves can be manufactured
with bodies drilled to suit flanges up to ANSI class 2500lb. Lugged and
fully flanged designs can be offered on request.

90° on/off action allows for fast operation when necessary and the low
torque characteristics are an economic advantage in power operation.

When fitted with a suitable positioning actuator, the valve can perform
a dual purpose of modulating control and shut off.

Shut-off Pressures
Up to 1400psi (100 bar)

Pressure Class
ASME 150 to 900

Size Range
150mm to 600mm (Higher on request)

Temperature Range
-30˚C to 220˚C

Body Type
Normal direction of flow Wafer,
Lugged,
In the closed position without pressure there is a slight interference between the disc Flanged &
and theseat. The stainless steel support ring prevents any outward movement of the Butt Welded
teflon seat, so retaining the sealing force. The seat is designed to move slightly in the
direction of flow, this allows the pressure access to the back of the seat, thus
making the seal progressively tighter as the pressure increases. Materials
All castable materials,
Any slight deflection on the disc in the case of very high pressures, increases the Carbon Steel,
tightness and shut off potential. Stainless Steel,
Duplex,
Super Duplex,
Hastalloy,
Inconel,
Monel,
Titanium, etc.

In the closed position without pressure there is a slight interference between the
disc and the seat. The stainless steel support ring prevents any outward
movement of the seat, so retaining the sealing force. The seat is designed to
move slightly in the direction of flow, this allows the pressure access to the back
of the seat, thus making the seal progressively tighter as the pressure
increases.

Any slight deflection of the disc in the case of very high pressures, would tend
to reduce the tightness but the pressure behind the seat compensates to
maintain the shut off.
Anupam Industries Hyperseal BV22000

Flanged bearing Flanged bearing

Preferred
direction of flow
Body Disc thrust
Spindle Gland packings spacer Disc pins Disc spacer Blank end plug

Gland support Steel retainer Seal

Gland follower Disc Seal back up ring
ring

Materials

Component Carbon Steel Stainless Steel Al-Bronze Duplex Duplex

Body A216 WCB A351 CF8M BS1400 AB2 A890 4A A890 6A
Disc A216 WCB / A351 CF8M A351 CF8M BS1400 AB2 A890 4A A890 6A
Shaft 17-4PH/316 SS 17-4PH/316 SS Monel 22 CR Duplex 25 CR Duplex
Pins 316 316 Monel 22 CR Duplex 25 CR Duplex
Gland Follower St Steel St Steel St Steel St Steel St Steel
Gland Studs, St Steel St Steel St Steel St Steel St Steel
Nuts & Washers
Gland Packings PTFE PTFE PTFE PTFE PTFE
Gland Ring 316 SS 316 SS Monel 22 CR Duplex 25 CR Duplex
Bearings 316/PTFE 316/PTFE Bronze/PTFE Inc/PTFE Inc/PTFE
Disc Spacers 316 SS 316 SS Monel 22 CR Duplex 25 CR Duplex
Blank End Plug Carbon Steel 316 SS Monel 22 CR Duplex 25 CR Duplex
Seal Retainer Carbon Steel 316 SS Al-Bronze 22 CR Duplex 25 CR Duplex
Seal Back Up Ring 316 SS 316 SS 316 SS 22 CR Duplex 25 CR Duplex
Seal R-PTFE R-PTFE R-PTFE R-PTFE RPTFE

Alternative materials include: LCB, Monel, LG-2, Alloy 20, 316L, Titanium, Hastalloy, Inconel and super duplex.

Technical Standards
Design: API 609, BS 5155, MSS SP68
Pressure Testing: API 598, BS 6755 Part 1, FCI 70-2
Wall Thickness: ANSI B16.34
Face To Face Dimensions: BS5155, API 609, DIN 3202, ISO 5752
Quality Assurance: ISO 9001
 Anupam Industries Hyperseal BV22000

Dimensions
Double Flanged Wedge / Lugged

To suit To suit Disc rotation

actuator actuator clockwise
E D
E D
3mm J
Spigot K holes
tapped
ØL Minimum allowable
Ø
inside pipe bore for
Ø ‘A’
‘A’
b
bor disc clearance
or eo
eo fr
fr
eta
eta
ine H M
ine r
‘B’

‘B’
Ø

Ø
F
G G

Ø dia locating
C2 spigot for actuator
Note: Alternative seal retainer available to suit
spiral wound gaskets. C1
Sizes up to 1400mm on request. Face to face
Butt weld body designs available on request.

50 - 1000mm Class 150lb

Valve size A B C1 C2 D E F G H J K L M
50 44 95 43 108 95 70 12 67 44 11 4 M8 49
80 69 129 47 114 120 95 15 67 44 11 4 M8 74
100 90 160 52 127 143 120 15 67 44 15 4 M10 96
125 117 186 56 140 165 145 20 67 44 15 4 M10 120
150 140 212 58 140 205 180 20 108 66 16 4 M12 143
200 189 270 64 152 238 210 25 108 66 16 4 M12 194
250 233 328 72 165 260 255 30 108 66 18 4 M16 240
300 284 383 81 178 300 285 35 108 66 18 4 M16 288
350 327 426 92 190 310 325 35 108 66 18 4 M16 317
400 377 474 102 216 320 340 40 108 66 32 4 M16 363
450 426 534 114 222 370 350 45 108 70 32 4 M20 409
500 472 590 127 229 418 410 45 165 97 17 8 M16 455
600 567 692 154 267 490 510 60 165 103 - - - 547
700 667 800 172 292 560 580 70 165 103 - - - 647
750 725 857 180 292 590 610 80 200 123 - - - 705
800 770 914 190 318 610 620 80 200 123 - - - 750
900 845 1025 241 330 620 630 90 200 123 - - - 835
1000 945 1120 241 410 630 640 100 200 123 - - - 925

50 - 1000mm Class 300lb

Valve size A B C1 C2 D E F G H J K L M
50 44 95 43 150 95 70 12 67 44 11 4 M8 49
80 69 129 47 180 120 95 15 67 44 11 4 M8 74
100 90 160 52 190 143 120 20 67 44 15 4 M10 96
125 117 186 56 200 165 145 20 67 44 15 4 M10 120
150 140 212 58 210 205 180 25 108 66 16 4 M12 143
200 189 270 64 230 238 210 30 108 66 16 4 M12 194
250 233 328 72 250 260 255 35 108 66 18 4 M16 240
300 284 383 81 270 300 285 40 165 66 18 4 M16 288
350 317 412 127 290 354 360 50 165 97 36 4 M16 317
400 363 469 146 310 386 410 60 165 103 17 8 M16 363
450 409 533 160 330 418 440 65 165 103 17 8 M16 409
500 455 584 165 350 450 480 70 165 103 17 8 M16 455
600 547 692 181 390 515 560 80 165 103 22 8 M16 547
700 647 800 220 430 580 590 90 165 103 - - - 647
750 705 857 241 430 610 620 100 200 123 - - - 705
800 745 914 260 470 630 640 110 200 130 - - - 750
900 825 1022 270 510 655 665 120 220 130 - - - 825
1000 925 1085 270 550 680 690 130 220 130 - - - 925

Dimensions shown as on application. API 609 face to Face dimensions for 300lb valves available on request.
 Anupam Industries Hyperseal BV22000

CV TABLES
Sizing & Selection

Torques for Sizing Actuators - Inch-Pounds CV values for (class 150) - Vane Angle
(R - P.T.F.E. Seat) Nominal bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
Actuator selection is dependent upon a number of variable factors such as 100 402 330 249 181 125 80 48 24 12
pressure drop across the valve, seat andbearing friction torques, cryogenic 125 642 526 398 289 199 128 77 39 19
temperatures and flowing media. The figures in the following table are based 150 1204 987 746 542 373 241 144 72 36
on standard valves and materials working in normal service conditions. 200 2190 1796 1358 986 679 438 263 131 66
A safety factor as recommended by the actuator manufacturer should be 250 3690 3026 2288 1661 1144 738 443 221 111
applied. Consult Batley Valve for cryogenic torque figures. 300 5483 4496 3399 2467 1700 1097 658 329 164
350 6924 5678 4293 3116 2146 1385 831 415 208
400 9199 7543 5703 4140 2852 1840 1104 552 276
450 11736 9624 7276 5281 3638 2347 1408 704 352
500 14215 11656 8813 6397 4407 2843 1706 853 426
600 20792 17049 12891 9356 6446 4158 2495 1248 624
Valve Torque Figures (lbf/inches) 700 29395 24104 18225 13228 9112 5879 3527 1764 882
Valve dia. Spindle dia. Pressure drop across valve in closed position (psi) 750 34019 27896 21092 15309 10546 6804 4082 2041 1021
50 100 150 200 350 800 38900 31898 24118 17505 12059 7780 4668 2334 1167
50 12 97 101 105 109 116 900 46066 37774 28561 20730 14280 9213 5528 2764 1382
80 15 200 211 221 232 250 1000 60079 49265 37249 27036 18624 12016 7209 3605 1802
100 15 363 386 408 430 469
125 20 631 681 731 781 867
150 20 833 905 977 1049 1171
200 25 1570 1733 1895 2058 2335
250 30 2422 2716 3010 3304 3803 CV values for (class 300) - Vane Angle
300 35 3159 3669 4178 4687 5553 Nominal bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
350 35 4325 5001 5676 6351 7499 50 89 73 55 40 28 18 11 5 3
400 40 6397 7422 8447 9472 11215 80 226 185 140 102 70 45 27 14 7
450 45 8164 9636 11107 12579 15080 100 383 314 237 172 119 77 46 23 11
500 45 10375 12158 13940 15722 18752 125 642 526 398 289 199 128 77 39 19
600 60 15843 19319 22795 26271 32180 150 1147 941 711 516 356 229 138 69 34
700 70 22162 27895 33628 39361 49107 200 2086 1711 1293 939 647 417 250 125 63
750 80 25873 33455 41038 48621 61511 250 3515 2882 2179 1582 1090 703 422 211 105
800 80 30161 38831 47502 56173 70913 300 5222 4282 3238 2350 1619 1044 627 313 157
900 90 40903 52454 64005 75557 95194 350 5885 4826 3649 2648 1824 1177 706 353 177
1000 100 50452 67191 83930 100669 129125 400 7819 6412 4848 3519 2424 1564 938 469 235
450 9976 8180 6185 4489 3093 1995 1197 599 299
500 12083 9908 7491 5437 3746 2417 1450 725 362
600 17673 14492 10958 7953 5479 3535 2121 1060 530
700 24986 20489 15491 11244 7746 4997 2998 1499 750
750 28916 23711 17928 13012 8964 5783 3470 1735 867
800 33065 27113 20500 14879 10250 6613 3968 1984 992
Valve Torque Figures (lbf/inches) 900 39156 32108 24277 17620 12138 7831 4699 2349 1175
Valve dia. Spindle dia. Pressure drop across valve in closed position (psi) 1000 51067 41875 31662 22980 15831 10213 6128 3064 1532
300 400 500 600 740
50 12 117 125 134 143 154
80 15 385 312 338 364 401
100 20 535 595 655 714 798
125 20 882 982 1082 1182 1322
150 25 1346 1526 1706 1885 2137
200 30 2600 2991 3382 3772 4319
250 35 4206 4892 5577 6263 7222
300 40 6163 7327 8491 9655 11285
350 50 9594 11523 13452 15381 18052
400 60 14794 17870 20945 24021 28327
450 65 19650 23901 28152 32402 38535
500 70 25463 31008 36553 42098 49861
600 80 40297 49566 58835 68104 81081
700 90 60777 75519 90261 105003 109091
750 100 72528 94239 113195 132152 158691
800 110 93206 117051 140895 164739 198121
900 120 121946 152749 183553 214357 257482
1000 130 164461 207983 251504 295026 355956

316 shafts cannot be used without increasing size

Anupam Industries Hyperseal BV22000

Description

The double offset design and geometry of the valve and seal
combine to ensure a uniform 360° seal contact in the closed
position and the double eccentric action moves the disc into and
out of the seat with the minimum of wear and seating torque.
The valves are fully rated to ANSI class 150lb and 300lb in
sizes up to 600mm with sizes above on request. All are certified
to BS 6755 part 2.

Due to the increased demands of the petrochemical & offshore

industries the Hyperseal was developed into a “Firesafe” design
which incorporates a metal secondary seal which will maintain a
positive shut off in the event of the primary PTFE seal being
destroyed in a fire.

All valves can be supplied with alternative flange drillings such

as BS 4504 PN 10/16/25 & 40, JIS, Bs10, with others on special
request.

The Firesafe Hyperseal provides an economical package for

both actuated on/off and control applications when fitted with a
suitable operator.

The valve can be supplied with Wafer, Lugged and Double

Flanged bodies and incorporating full and reduced bore sizes to
suit the application.

Pressure Class
ASME 150 to 300

Size Range
150mm to 600mm (Higher on request)

Temperature Range
50˚C to 220˚C

Body Type
Wafer, Lugged, Flanged & Butt Welded

Materials
FIRESAFE HYPERSEAL Carbon Steel, Stainless Steel, Duplex, Super Duplex,
Hastalloy, Inconel, Monel, Titanium, etc.
Anupam Industries Firesafe Hyperseal BV24000

Flanged bearing Flanged bearing

Preferred
direction of flow
Body
Disc thrust Disc pins Disc spacer
Spindle Gland packings spacer
Blank end plug

Gland follower Gland support Seal

Steel retainer Seal back up ring
ring Disc

Materials

Component Carbon Steel Stainless Steel Al-Bronze Duplex

Body A216 WCB A351 CF8M BS1400 AB2 A890 4A
Disc A216 WCB / A351 CF8M A351 CF8M BS1400 AB2 A890 4A
Shaft 17-4PH/316 SS 17-4PH/316 SS Monel 25 CR Duplex
Pins 316 316 Monel 25 CR Duplex
Gland Follower St Steel St Steel St Steel St Steel
Gland Studs, St Steel St Steel St Steel St Steel
Nuts & Washers
Gland Packings PTFE PTFE PTFE PTFE
Gland Ring 316 SS 316 SS Monel 22 CR Duplex
Bearings 316/PTFE 316/PTFE Bronze/PTFE Inc/PTFE
Disc Spacers 316 SS 316 SS Monel 25 CR Duplex
Blank End Plug Carbon Steel 316 SS Monel 25 CR Duplex
Seal Retainer Carbon Steel 316 SS Al-Bronze 25 CR Duplex
Seal Back Up Ring 316 SS 316 SS 316 SS 25 CR Duplex
Seal R-PTFE R-PTFE R-PTFE R-PTFE
Firesafe Seal SS 316 SS 316 SS 316 25 Cr Duplex

Alternative materials include: LCB, Monel, LG-2, Alloy 20, 316L, Titanium, Hastalloy, Inconel and super duplex.

Technical Standards
Design : API 609, BS 5155, MSS SP68
Pressure Testing : API 598, BS 6755 Part 1, FCI 70-2
Wall Thickness : ANSI B16.34
Face To Face Dimensions : BS5155, API 609, DIN 3202, ISO 5752
Quality Assurance : ISO 9001
Fire Safe : BS 6755 Part 2
Anupam Industries Metalseal BV26000

Description

The double offset design and geometry of thevalve and seal

combine to ensure a uniform 360° seal contact in the closed
position and the double eccentric action moves the disc into and
out of the seat with the minimum of wear and seating torque.

The valves are fully rated to ANSI class 150lb and 300lb in sizes
up to 600mm with sizes above on request.

All valve sizes can be drilled to suit most international flange

standards up to 300lb and special valves can be manufactured
with Bodies drilled to suit flanges up to ANSI Class 2500lb.

The Metalseal design lends its self for use on higher

temperatures and abrasive service where a PTFE seal would not
be acceptable. The valve is supplied to ANSI Class IV leakage.

The valve can be supplied with a range of hard surface deposits

for the seat & seal such as hard Chrome plating, Stellite &
Tungsten Carbide.

Pressure Class
ASME 150 to 900

Size Range
150mm to 600mm (Higher on request)

Temperature Range
-196˚C to 900˚C

Body Type
Wafer, Lugged, Flanged & Butt Welded

Materials
Carbon Steel, Stainless Steel, Duplex, Super Duplex,
Hastalloy, Inconel, Monel, Titanium, etc.

Reverse Flow Direction

In the closed position the seal retaining ring prevents the seal
ring from moving away from the pressure and so maintaining
the sealing force between the seal and disc. As the line
pressure increases the disc will deflect slightly to help maintain
the seat leakage within the required standard.

In the closed position the line pressure will deflect the seal in
the direction of the valve body thus maintaining the sealing
forces between the seal and disc. This movement allows the
required seat leakage to be maintained within the required
standard.
Anupam Industries Metalseal BV26000

Flanged bearing Flanged bearing

Preferred
direction of flow
Body
Disc thrust Disc pins Disc spacer
Spindle Gland packings spacer
Blank end plug

Gland follower Gland support Seal

Steel retainer Seal back up ring
ring Disc

Materials

Component Carbon Steel High Temp. Carbon Steel Stainless Steel

Body A216 WCB A352 WC6/WC9 A351 CF8M
Disc A216 WCB / A351 CF8M A351 Gr. CF8M A351 CF8M
Shaft See Note 2 See Note 2 17-4PH/316 SS

Pins SS 316 SS 316 SS 316

Gland Follower St Steel St Steel St Steel
Gland Studs, St Steel St Steel St Steel
Nuts & Washers
Gland Packings PTFE/Graphoi PTFE/Graphoil PTFE/Graphoil
Gland Ring SS316 SS 316 SS 316
Bearings 316/PTFE SS 316 SS 316
Disc Spacers 316 SS SS 316 SS 316
Blank End Plug Carbon Steel Carbon Steel SS 316
Seal Retainer Carbon Steel SS 316 SS 316
Seal Back Up Ring SS 316 SS 316 25 Cr Duplex
Seal Gasket Graphite Graphite Graphite

Alternative materials include: LCB, Monel, LG-2, Alloy 20, 316L, Titanium, Hastalloy, Inconel and super duplex.

1. All discs up to 700mm are hard chromium coated.

2. Shaft materials are chosen to suit the design pressure and
temperature of the valve. Standard materials are as follows:
Up to 400°C - 17-4ph & 316
401 to 600°C - 316, Monel, Nitronic 50/80, Inconel 625
601 to 800°C - 37/18 ss

Technical Standards
Design : API 609, BS 5155, MSS SP68
Pressure Testing : API 598, BS 6755 Part 1, FCI 70-2
Wall Thickness : ANSI B16.34
Face To Face Dimensions : BS5155, API 609, DIN 3202, ISO 5752
Quality Assurance : ISO 9001