Waterproofing Systems Guide
Waterproofing Systems Guide
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REMMERS WATERPROOFING - 60 YEARS OF EXPERIENCE
An Overview of Our Expertise
Remmers are renowned for their envelope. This is of course exactly types of industrial, manufacturing
technical innovations in materials for the same for the foundations and and commercial applications. These
facade restoration and protection. any below ground areas of building include the high-tech electronics
This includes systems for natural structures. Therefore it is no surprise industry, aerospace and automotive,
stone and brickwork, timber framed that Remmers are also leading experts pharmaceutical, food and beverage
infill, rendered and reinforced concrete in the waterproofing and protection industries, plus education, utility and
substrates. Heritage, traditionally built of these important areas too. Our service facilities such as schools,
and modern structures all around the advanced systems provide the latest kitchens, wash rooms, workshops,
world are protected, successfully technologies for internal tanking, restaurants, and retail stores.
restored and refurbished with external ground water protection and Wherever fast project opening or
Remmers systems. containment. In addition there are minimal downtime and closure during
many special solutions for all types of refurbishment is essential, our systems
One of the primary requirements for water stopping, such as replacement provide the right solution. These have
facades is the prevention of water damp-proof courses (dpc), through been developed for application onto
ingress and the management of water resin injection. most common substrates to produce
and water vapour movement through the required properties from the
and out of the building, particularly Equally well known is Remmers finished floor surface.
from the fabric of the building expertise in resin flooring for all
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Remmers Waterproofing Solutions
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REMMERS DECK WATERPROOFING SYSTEMS
A System Solution for Every Environment
The combination of Remmers also prevent water and salt ingress to Remmers’ polymer systems are
technologies and expertise in facade the reinforcing steel, Remmers have developed from many different
restoration and protection, together it all completely covered. Additionally raw materials to provide a range of
with all types of waterproofing and roof decks are waterproofed and waterproofing products and systems.
flooring, means that Remmers can protected with our wide range of liquid These are based on polymer cements,
provide ideal waterproofing solutions applied waterproofing membranes. bitumen emulsions, epoxy resins,
for all types of decks, podiums and polyurethane and hybrid or combined
balconies – in both new build and To ensure that even in the toughest of material solutions. Exciting new
restoration works and on all different all building environments decks are Remmers developments in silicate
types of projects. protected, we also produce a wide technology mean that we are leading
range of systems for car park deck the world with a new generation of
From the waterproofing of podium waterproofing. Here, the mechanical protective products that are produced
decks which must keep the basement wear and abrasion combines with with huge reductions in carbon
or parking structure below dry; to the worst in environmental exposure, demand – thereby also reducing the
the waterproofing of balconies with which therefore demands tough, carbon footprint of your project.
attractive non-slip coatings, that must durable and secure solutions.
Easy to use
Made of environmentally-
friendly raw materials
Unique technology
the world over Unequalled adhesive
bonding to the substrate
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ECOLOGY AND SUSTAINABILITY
At the Heart of Remmers Business
Across all of the areas of Remmers Cream consistency products extremely tough ‘new generation’
technology and expertise, ecology which dramatically reduce waste of water based epoxy and elastic
and sustainability are much more than Innovative packaging solutions polyurethane polymer binders. These
a current trend or marketing gimmick. to speed application and reduce have a high proportion of fillers from
They are a clear focus, a clear waste disposal recycled materials and the new
corporate commitment and the main Waterproofing products reducing polymer binders are developed from
driving force for our extensive research heat loss from buildings thus renewable resources. This allows the
and development team throughout reducing energy demand Eco-Line system to be installed with
our ‘state of the art’ laboratories, a sustainable draw on the earth’s
production and distribution facilities. A further specific example of our natural resources. It also provides
environmental commitment in contractors with the best ‘state of
Remmers has pioneered the the deck waterproofing market is the art’ materials, which are safer to
development and use of high the new Remmers Eco-Line deck work with.
performance water based coating coating system. This is based on an
materials and the removal of toxic
substances from preservatives and
impregnations for many years. Other
notable and internationally important
Remmers innovations include:
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DECKS AND THEIR EXPOSURE
Defining the Waterproofing System Requirements
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External weathering Differential movement Chemical exposure
Weathering exposure to sun, wind, rain, snow, Differential movement between different Chemical exposure due to vehicle oils and
UV light, temperature changes, plus freeze- elements and substrates can occur due to hydraulic fluids, plus many other potentially
thaw conditions in winter, marine atmospheres thermal stresses, imposed static and dynamic harmful liquid spillages from household and
and industrial pollution in the air. loads. industrial cleaners, all types of beverages plus
de-icing salts in winter.
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Balcony Deck Waterproofing
BALCONY DECKS - THE REMMERS SYSTEM BUILD-UPS
asphalt
Not for
(<2mm) Top layer Epoxy PH Color + ADD 250
asphalt indoors
Concrete or
Flexible decorative Base layer Epoxy Flexfill, broadcast with
coating flakes or Ceramix aggregate
Waterproofing System
Seek advice
on asphalt
Elastic coating Base layer PUR Indu Color D40, broadcast
(2-4mm) with Quartz
Top coat PUR Color Top 2KS
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BALCONY DECK WATERPROOFING
Defining the System Requirements
External public access balconies are Frost with freeze-thaw cycling, further
an integral part of the design of the increases the size and extent of these
flats which form much of the UK’s cracks. The frequent pedestrian
housing stock. On some they were traffic with de-icing salts in winter,
an innovative design feature – for also exacerbates the problems, which
example on many original ‘art deco’ can lead to damage to the fabric
structures. of the building and if not repaired,
to dangerous and costly structural
This trend has continued, particularly damage.
as it is a cheap method of building
multiple homes, or luxury apartments Remmers advanced range of
with private balconies. These are systems is designed to protect new
easily produced as cantilevered balconies and completely repair and
extensions of the floor slabs over the protect existing ones. This is by the
structural walls. systematic selection and application
of protective deck waterproofing
Unfortunately this external location treatments to accommodate all of
means direct exposure to weathering, these requirements. New decks are
with high thermal variations leading to protected and existing ones are made
movement and cracking. Rainfall then as good as new.
allows water into these cracks.
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Cleaning and preparation Crack / leak sealing Substrate repair
Concrete and cement screed surfaces must Any cracks or leaks through the concrete or The substrate must be repaired and made good
be cleaned and then mechanically prepared screed substrate must be sealed and filled. with an appropriate Remmers repair system
by blast cleaning or equivalent means. Asphalt Where necessary these are also reinforced with (cement or resin based) to provide a sound,
surfaces are cleaned and abraded. Remmers resin bound fleece reinforcement. uniform and level substrate.
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Podium Deck Waterproofing
PODIUM DECKS - THE REMMERS SYSTEM BUILD-UPS
Rotec equipment
Pre-treatment for the
Substrate pre-treatment Blast cleaning
following systems
Grinding or planing
General Pre-treatment
Sulfatex Grout
Crack reduction Repair of wide cracks
Reprofiling Mortar
Priming Kiesol
Rigid coating
Levelling small areas Waterproofing Filler
(Mineral based)
Coating Sulfatex Grout in 2-3 coats
Waterproofing System
Priming Kiesol
Flexible coating Levelling Sulfatex Grout and
(Mineral based) Waterproofing Filler
Coating Elastogrout 2K in 2-3 coats
Priming Kiesol
Crack bridging coating
Levelling Waterproofing Filler
(Bitumen based)
Coating Profi-Tight in 2 coats
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PODIUM DECK WATERPROOFING
Defining the System Requirements
A podium deck is one that is raised Podium decks are often required to
above the general level of its have particularly decorative features
surroundings. Often these are used including paving and planters built
in commercial properties such as into them, or to function as car parks
hotels, large residential developments and access roads, even for heavy
or other complexes, to form features goods vehicles - creating even higher
such as impressive entrance lobbies, stresses.
terraces, delivery areas or arrivals and
departure zones. Remmers produces a complete range
of systems for the waterproofing of all
They are usually built in much the types of podium decks. These include
same way as balconies, by extensions systems for directly trafficked surfaces
of the floor or roof slabs to create and and also for those to be covered
take advantage of the additional space with other top surfacing materials,
or to develop a design feature. They including road asphalt, decorative
have all of the typical requirements, paving or ceramic tiles for example.
functions and exposure of public
balconies. However with their greater
width the exposure is also potentially
greater, as is their thermal movement
capability – according to the structural
design of course.
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Cleaning and preparation Cracks / leak sealing Substrate repair
Surfaces must be cleaned and then Any cracks in the substrate must be filled at The substrate must be repaired and made good
mechanically prepared by blast cleaning or the surface and where necessary sealed with with Remmers repair systems (cement or resin
equivalent mechanical means, according to Injection Resin PUR, to ensure the integrity of based) to produce a sound and uniform surface
their condition. the structure before waterproofing . suitable for waterproofing.
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Car Park Deck Waterproofing
CAR PARK DECKS - THE REMMERS SYSTEM BUILD-UPS
Waterstop
Leak stopping Stopping water penetration
General Pre-treatment
Tough rigid coating Base layer Epoxy MT 100 with SBL filler
(4-6mm) Broadcast Mandurax Brite Aggregate
Top coat (optional) Epoxy PH Color
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CAR PARK DECK WATERPROOFING
Defining the System Requirements
Multi-storey car parks have been Abrasion also varies with increased
described as being constructed to mechanical wear on the ramps. There
building standards, but without the are also the special requirements
watertight roof, facade and windows. of basement waterproofing and
Then they are exposed in a similar water / moisture management for any
way to civil engineering structures, decks which are below ground. Many
which have to be designed and built underground car park deck coatings
to far more stringent standards. have to be vapour permeable,
Whilst this may seem an extreme to prevent moisture build up and
analogy, it is frequently a good therefore prevent blistering of the
summary of the situation that exists, protective deck surfacing.
with open exposure to rainfall, direct
sunlight, low and high temperatures, All of these performance requirements
plus traffic impact and a high level of make stringent demands and are
de-icing salt usage. important product selection criteria.
The advanced Remmers car park deck
The degree of exposure clearly varies waterproofing systems, including
from the extremes of the weather on the latest sustainably sourced Eco-
the top decks, through variable Line range, can safely and securely
levels on the intermediate decks. accommodate all of these demands.
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Cleaning and preparation Crack / leak sealing Substrate repair
Concrete deck surfaces must be cleaned and Any cracks or leaks through the substrate must The substrate must be repaired and made good
then mechanically prepared by blast cleaning be sealed and filled. Where necessary these with an appropriate Remmers repair system
or equivalent means. Asphalt surfaces are are also reinforced with Remmers resin bound (cement or resin based) to provide a sound,
milled and ground. fleece reinforcement. uniform and level substrate.
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Flat Roof Deck Waterproofing
FLAT ROOF DECKS - THE REMMERS SYSTEM BUILD-UPS
Impregnation BFA,
Micro-biological control Stop algal growth
Green Growth Remover
General Pre-treatment
Sulfatex Grout
Crack reduction Repair of wide cracks
Reprofiling mortar
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FLAT ROOF DECK WATERPROOFING
Defining the System Requirements
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Cleaning work Priming - Metal Surfaces Priming – General Surfaces
Surfaces should be cleaned to remove all loose Clean metal surfaces with a wire brush to ‘bright Apply the overall primer, where required, to the
materials, moss, organic growth and loose steel’ and apply one coat of Rust Inhibitor EP cleaned surfaces by brush or roller. Allow to
chippings or failed waterproofing etc. Treat all 2K to protect and seal the surface. become touch dry before proceeding with the
surfaces with BFA Remover or Green Growth waterproofing system application.
Remover.
Top coat Metal roof: Cut-edge corrosion Metal roof: Cut-edge protection
Where required for increased performance or Where corrosion damage has occurred on areas The Remmers cut-edge corrosion protection
enhanced durability, an additional top coat of of existing metal roofs, the Remmers cut-edge system is applied as a bead of special sealant
the selected Remmers PUR coating can be corrosion protection system can be applied to and two encapsulation coats to all cut edges.
applied. reseal the surface and extend the service life.
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ADDITIONAL REMMERS TECHNOLOGIES
Free Inspection Service: Facade Refurbishment: Waterproofing:
Remmers provide a complete range The most common requirements for Particularly in multi-storey car parks,
of materials together with a FREE facade refurbishment in association but also below podium decks and in
site inspection, laboratory analysis with deck waterproofing are concrete their associated buildings basements –
and diagnostic service for owners repair and protection, plus brickwork Remmers waterproofing technologies
and specifiers. We provide detailed restoration. These are both core are also in demand.
material specifications for many technologies and businesses of
other areas of repair, protection and Remmers. Internal Tanking:
waterproofing in building structures in
addition to balcony, podium, car park Kiesol silicate impregnations and
Concrete Repair and
and roof decks. Sulfatex Grout cementitious slurry
Protection: coatings provide fast and secure
This includes all areas of the building Full details of Remmers systematic waterproofing as an internally applied
envelope and specifically all aspects approach and assistance are tanking system – normally used in
of facade protection and below available in Remmers extensive new refurbishment projects where external
ground waterproofing. documentation. access is not possible.
These are further complemented Brickwork Restoration and External Waterproofing for
by Remmers injection systems and Waterproofing: Ground Water Contact:
chemical damp proof courses (dpc)
which can be inserted from either The innovative ‘cream’ consistency of Remmers complete range of materials
side of the structure. Full details of Remmers Facade Cream is ideal for for external application are based on
these materials are available in our the waterproofing and protection of polymer modified bitumen emulsions.
new manual - ‘The Waterproofing any associated areas of brickwork. These can be applied by brush, roller
and Damp-proofing of Masonry and spray to protect below ground
Structures’. Full details of these and other areas of the structure, or to refurbish
systems are available in Remmers existing failed waterproofing when
Please ask us for copies new brochure – ‘Facade Protection external access is possible.
and Refurbishment’.
of any of these additional
brochures.
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THE REMMERS SYSTEM GUARANTEE
10 Year Proven Protection - Signed and Sealed
From our extensive experience and representatives. This is provided for a have total waterproofing security,
expertise we are confident in passing nominal annual charge and provides including a planned approach to
this security to our clients with the the unique added security of a detailed maintenance and repairs at a defined
Remmers System Guarantee (RSG) annual waterproofing inspection, plus cost. Remmers therefore protects the
for up to 10 years. condition report, including details of value of your investment.
any repair works required.
It gives our contracting customers
real competitive advantage in the In this way our clients can benefit from Your RSG benefits:
market place and gives specifying the additional security of an effectively
Architects and Engineers the security open ended warranty beyond the 10 Waterproof decks
of knowing exactly what they will get years of the RSG. Improved safety and appearance
and how the systems will perform.
Numerous test certificates serve In accordance with Remmers Reduced closures or shutdowns
to clearly verify the performance philosophy and by having the RSG Detailed materials specifications
and long term effectiveness and and the RAIMA in place, our clients and detailing
durability of the different system
components, together with their Application by Remmers trained
reliable interaction. specialists
The most environmentally friendly
The Remmers System Guarantee, and sustainably sourced products
available with certain specifications,
states that Remmers is liable for Planned inspection and
product defects during the 10 year maintenance agreements available
warranty period. This warranty can Protection of your investment
be extended to even longer periods
with a Remmers Annual Inspection
and Maintenance Agreement (RAIMA)
for owners or their professional
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Remmers (UK) Limited Crawley Remmers (Far East) Pte. Ltd.
United Kingdom Singapore
774 / 03.08 GB
Remmers Baustofftechnik . 49624 Löningen . Tel.: +49 (0)54 32 / 83-0 . Fax: +49 (0)54 32 / 3985 www.remmers.de