DPMO/PROCESS SIGMA/Cp/% OUT OF

CALCULATOR

THEORITICAL
STEP PARTICULARS FORMULA

No. Of Units or Transactions entering the

A(ENTER DATA
A Entire process:
HERE)

No. Of Units or Transactions exiting the

B(ENTER DATA
B Entire Process that were correct(Without any
Defects): HERE)

Rolled Throughput Yield(RTY):

C B/A

Proportion Of Units or Transactions

defective(A Unit is defective with one or more
D defects)
1-C

Number of CTQ Characteristics that could

ENTER DATA
E create a Defect(Opportunities):
HERE
Proportion Of Defective Units or
Transactions per CTQ Characteristics:
F D/E
 DPMO
G F X 1000000

Process Sigma See Process

H Sigma and Cp
Chart
Process Capability See Process
I Sigma and Cp
Chart
Percent(%) Out Of Specification See Process
J Sigma and Cp
Chart
Normalized Yield: See Process
K Sigma and Cp
Chart
S SIGMA/Cp/% OUT OF SPEC.
CALCULATOR

ACTUAL CALCULATIONS

#VALUE!

#VALUE!

#VALUE!

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#VALUE!
 DPMO/PROCESS SIGMA/Cp/% Out of Spec. Calculator

STEP Particulars Theoretical Formula Actual Calculations

A No. Of Units or Transactions entering the process 120 120

No. Of Units or Transactions exiting the Process that were correct (Without
any Defects) 80 80
B
C Rolled Throughput Yield (RTY) B/A 0.67
Proportion Of Units or Transactions defective(A Unit is defective with one or
more defects) 1-C 0.33
D
E Number of CTQ Characteristics that could create a Defect (Opportunities) 70 70
F Proportion Of Defective Units or Transactions per CTQ Characteristics D/E 0
G DPMO F X 1000000 4761.9
Process Sigma See Process Sigma
and Cp Chart 3.95
H
Process Capability See Process Sigma
and Cp Chart 1.35
I
Percent (%) Out Of Specification See Process Sigma <0.0063<
J and Cp Chart %OOSPEC.<0.00068
Normalized Yield See Process Sigma
and Cp Chart 99.45%
K
 DPMO/PROCESS SIGMA/Cp/% Out of Spec. Calculator

Step Particulars Theoretical Formula Actual Calculations

A No. Of Units or Transactions entering the Entire process 150 150
B No. Of Units or Transactions exiting the Entire Process that were correct 100 100
C Rolled Throughput Yield (RTY) B/A 0.67
Proportion Of Units or Transactions defective (A Unit is defective with one or more
D defects) 1-C 0.33
E Number of CTQ Characteristics that could create a Defect(Opportunities) 70 70
F Proportion Of Defective Units or Transactions per CTQ Characteristics D/E 0
G DPMO F X 1000000 4761.9
Process Sigma See Process Sigma and
H Cp Chart 4.05
Process Capability See Process Sigma and
I Cp Chart 1.35
Percent(%) Out Of Specification See Process Sigma and >0.0063% and
J Cp Chart <0.00068%
Normalized Yield See Process Sigma and
K Cp Chart 99.45%
 Sigma (Short) Sigma (Long) Cp DPMO Normalized Yield
0 0 933193 6.70%
0.1 0.03 919243 8.10%
0.2 0.07 903199 9.70%
0.3 0.1 884930 11.50%
0.4 0.13 864334 13.60%
0.5 0.17 841345 15.90%
0.6 0.2 815940 18.40%
0.7 0.23 788145 21.20%
0.8 0.27 758036 24.20%
0.9 0.3 725747 27.40%
1 0.33 691462 30.90%
1.1 0.37 655422 34.50%
1.2 0.4 617911 38.20%
1.3 0.43 579260 42.10%
1.4 0.47 539828 46.00%
1.5 0 0.5 500000 50.00%
1.6 0.1 0.53 460172 54.00%
1.7 0.2 0.57 420740 57.90%
1.8 0.3 0.6 382089 61.80%
1.9 0.4 0.63 344578 65.50%
2 0.5 0.67 308538 69.10%
2.1 0.6 0.7 274253 72.60%
2.2 0.7 0.73 241964 75.80%
2.3 0.8 0.77 211855 78.80%
2.4 0.9 0.8 184060 81.60%
2.5 1 0.83 158655 84.10%
2.6 1.1 0.87 135666 86.40%
2.7 1.2 0.9 115070 88.50%
2.8 1.3 0.93 96801 90.30%
2.9 1.4 0.97 80757 91.90%
3 1.5 1 66807 93.30%

A NOTE: This Chart has been derived from Dr. R.S. Chalapathi's Book Six Sigma Tool Master, Cha
 % Out of Spec. Sigma (Short) Sigma (Long) Cp DPMO
100% 3.1 1.6 1.03 54799
3.2 1.7 1.07 44565
3.3 1.8 1.1 35930
3.4 1.9 1.13 28716
3.5 2 1.17 22750
3.6 2.1 1.2 17864
3.7 2.2 1.23 13903
3.8 2.3 1.27 10724
3.9 2.4 1.3 8198
4 2.5 1.33 6210
31.70% 4.1 2.6 1.37 4661
4.2 2.7 1.4 3467
4.3 2.8 1.43 2555
4.4 2.9 1.47 1866
4.5 3 1.5 1350
4.6 3.1 1.53 968
4.7 3.2 1.57 687
4.8 3.3 1.6 483
4.9 3.4 1.63 337
5 3.5 1.67 233
4.60% 5.1 3.6 1.7 159
5.2 3.7 1.73 108
5.3 3.8 1.77 72
5.4 3.9 1.8 48
5.5 4 1.83 32
1.24% 5.6 4.1 1.87 21
5.7 4.2 1.9 13
5.8 4.3 1.93 9
5.9 4.4 1.97 5
6 4.5 2 3
0.27%

Book Six Sigma Tool Master, Chapter 16

Normalized Yield % Out of Spec.
94.50%
95.50%
96.40%
97.10%
97.70% 0.0350%
98.20%
98.60%
98.90%
99.20%
99.40% 0.0063%
99.50%
99.65%
99.74%
99.81%
99.87% 0.00068%
99.90%
99.93%
99.95%
99.97%
99.98% 0.000057%
99.984%
99.989%
99.993%
99.995%
99.9968% 0.0000038%
99.9979%
99.9987%
99.99915%
99.99946%
99.99966% 0.00000000026%