SIRTE OIL COMPANY SOC
شركة سرت إلنتاج وتصنيع النفط والغاز الطبيعي
STORAGE TANKS TK2 & TK7 INSPECTION REPORT
CONTRACT REF: MP-1356
CRUDE TANK REHABILITATION TK 2&7
Rev. Date Num Pages Done by Checked By Doc Ref
00 03-08-2021 10 ABH TDP Br-M1356-Q-003
GLOBAL ENGINEERING FOR JABEL OIL SERVICES
TECHNICAL SERVICES JOS
GETS
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 2 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
LIST OF CONTENTS
Contents
I. INTRODUCTION............................................................................................................................................... 3
II. SCOPE OF THE DOCUMENT ........................................................................................................................ 3
III. ATTENDANCE ............................................................................................................................................... 3
IV. TANKS TK2&7 OVERVIEW ......................................................................................................................... 4
IV.1. TK2&7 TANKS DATA ............................................................................................................................ 4
IV.2. CRUDE OIL PROPRIETIES .................................................................................................................... 4
V. SHELL INSPECTION ...................................................................................................................................... 5
V.1. INSPECTION PLAN ................................................................................................................................. 5
V.2. INSPECTION RESULTS........................................................................................................................... 6
V.2.1. TANK 07 ............................................................................................................................................. 6
V.2.2. TANK 02 ............................................................................................................................................. 6
V.3. SHELL DEFECTS DETAILS .................................................................................................................... 7
V.3.1. TANK 07 ............................................................................................................................................. 7
V.3.2. TANK 02 ............................................................................................................................................. 7
V.4. SHELL SKETCHES................................................................................................................................... 8
V.4.1. TANK 07 ............................................................................................................................................. 9
V.4.2. TANK 02 ........................................................................................................................................... 10
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 3 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
I. INTRODUCTION
Sirte Oil Company (SOC) is located in Brega Sirte LIBYA, intend to refurbish tow single deck floating roof
type crude oil Tanks TK2&7; Outside diameter 200 ft, Height 48 ft, Capacity 268,000 bbl.
Jabel Oil Services (JOS) Company (private Libyan Company) located in Seyahiya, Tripoli – LIBYA,is
selected as BIDDER to do this job, this project is required to be executed involving all required detailed
Engineering, Supply and Construction, hydrotest, Pre-commissioning Commissioning and Start-up
activities.
Tanks TK2&7 require a major re-build to bring them back to a fully serviceable condition. This work will
entail a totals replacement of the tank floor, annular ring, floating roof, firefighting system, roller stair and
associated equipment. In addition, the tanks will require a total repainting.
All equipment, material and labor required to carry out the complete scope of work will be provided by JOC
as required By SOC.
-
Brega is located in the Sirte basin’s largest and most important oil field. field covers a large area.
MAP ADRESS: 30.397635831754926, 19.6172925596003
Site Condition; Windy in spring season.
Max air temperature in the summer: 55 °C
Min. air temperature in the winter: 5 °C
II. SCOPE OF THE DOCUMENT
The document describes the shell inspection report for the two crude oil tanks TK 2&7, located at Marsa
Elbriga in Libya, which was carried out from March 13th to April 8th 2021 and from June 23rd to July 15th
by GETS Engineers.
The purpose of this document is to collect all technical data related to TK 2&7 shells components, such as;
design, dimensions, type of material, noticed defects and estimated material quantity for shell reparation in
accordance with the SOW requirements.
III. ATTENDANCE
From March 13th to April 8th 2021 From June 23rd to July 15th 2021
- Mr. Abdelfetteh Hakim: Site - Mr. Abdelfetteh Hakim: Site Engineer
Engineer - Mr Ridha Abess: Foreman
- Mr Ramzi Elgharbi: QA/QC - Mr Mohamed Amin BenHassine: Inst & Electrical Engineer
Engineer - Mr Mohamed Seddik Rakrouki: Topographic Survey Engineer
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 4 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
IV. TANKS TK2&7 OVERVIEW
IV.1. TK2&7 TANKS DATA
TK 2&7 Common Data
Product: Brega Crude Oil Fill Height (ft): 48 ft
City/State: Marsa Elberiga Libya Inspection Date: March 13th to April 8th 2021
June 23rd to July 15th 2021
Capacity (Gal): 268,000 Roof Design Single deck Floating Type Roof
Client: Siret Oil Company Type of Inspection: Off-Service
Construction Code: API 650 Seal Double Bag Liquid filled
Test Methods: VT, UT Plate Spec: Assume A 285 G C
Outs Diameter (ft): 200 Shell Construction: Butt Welded
Drawings: No Foundation Type: Concrete
Insulation Type: Fiber Glace Insulation Bottom and 1200 mm of
Corrosion Allow (in) No Application Shell Thick: 35mm
TK2 TK7
SN: None SN: 7880
Year Built: None Year Built: 1963
Manufacturer: None Manufacturer: Graver Tank Manufacturing
Roof Thickness (mm): 5 Union Tank Car Company
Floor Thick (mm): 8 Roof Thick (mm): 6
Course 1 Thick (mm): 35 Floor Thick (mm): 8
Course 2 Thick (mm): 30.45 Course 1 Thick 35
Course 3 Thick (mm): 26.02 Course 2 Thick 28.76
Course 4 Thick(mm): 21.63 Course 3 Thick 22.65
Course 5 Thick (mm): 16.43 Course 4 Thick 17.9
Course 6 Thick (mm): 12.37 Course 5 Thick 11.93
Course 7 Thick (mm): 8 Course 6 Thick 8.41
Course 8 Thick (mm): 8
IV.2. CRUDE OIL PROPRIETIES
Type Brega Crude
S. G. 0.82 Average
Density 51.2 lb/cf
Working Temperature 80 F°
API Gravity 40.5
Sulphur content 0.21 (by weight ).
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 5 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
V. SHELL INSPECTION
V.1. INSPECTION PLAN
The following summarizes the various inspections related to Tk2&7 shell, carried out during the site visit;
- Visual inspection of shell plates, welds, and related
accessories.
- UT (Ultra-sonic Thickness) testing of shell courses.
- Identify and markup the shell side corrosion and damaged
area.
- Divide the shell defects according to required type of
repair;
lap-welded patch plates
Inset plates
Build up weld
Reparation of defect welds
- Identification of wind girder structure
dimension and material.
- Topographic survey and data collection related
to TK2&7;
Tank perimeter;
Tank shell opening;
Vertical seams of the first shell course;
External stair, gauging platform
- Make of general sketch drawing included all
shell plates, accessories and openings
dimension, position and defects.
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 6 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
V.2. INSPECTION RESULTS
V.2.1. TANK 07
- Shell plates: Approx. 20 small holes and 4 big holes.
- Severe external pitting and corrosion was noted on the shell to
wind girder welding joint,50% of wind girder is corroded.
- Stair way external pitting and corrosion was noted on all
structure.
- Shell attached piping support are in overall satisfactory
condition.
- All Shell nozzles and man-way are in satisfactory mechanical
condition.
- The tank level indicator was damaged.
- Estimated plates Qty of Shell reparation;
SHELL COURSE ESTIMATED QTY MATERIAL
N° / THK
4 / 17.9 mm 1m2 A283 Gr.C
5 / 11.93 mm 4 m2 or 1 complete plate 12000x1900 mm). A283 Gr.C
6 / 8.41 mm 45 m2 or 3 complete plates (12000x1900 A283 Gr.C
mm).
V.2.2. TANK 02
- Shell plates: Approx. 48 small holes and 10 big holes.
- Severe external pitting and corrosion was noted on the shell to
wind girder welding joint,90% of wind girder is corroded.
- Stair way external pitting and corrosion was noted on all
structure.
- Shell attached piping support are in overall satisfactory
condition.
- All Shell nozzles and man-way are in satisfactory mechanical
condition.
- The tank level indicator was damaged.
- There is no tank data nameplate attached to tank shell
- Estimated plates Qty of Shell reparation;
SHELL COURSE ESTIMATED QTY MATERIAL
N° / THK
3 / 26.02 mm 1m2 A283 Gr.C
4 / 21.63 mm 1m2 A283 Gr.C
5 / 16.43 mm 2 complete plates (12000x1900 mm) A283 Gr.C
6/ 12.37 mm 2 complete plates (12000x1900 mm) A283 Gr.C
7 / 8 mm 2 complete plates (12000x1900 mm) A283 Gr.C
8 / 8 mm 61 m2 or 3 complete plates A283 Gr.C
(12000x1900 mm)
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 7 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
V.3. SHELL DEFECTS DETAILS
V.3.1. TANK 07
DEF-01 Hole DEF-02 Hole DEF-03 Hole DEF-04 Hole DEF-05 Bent DEF-06 Pitting First
V5/V6 in the weld V6 under wind V5 TOP SIDE V4/V5 ON THE V-5 TOP SIDE shell
between the two shell girder Plate-3 WELD Plate-3 Plate-22-23
Plate-11 Plate-11 Thk:11.40 to Plate-3 Thk: 11.51 to Thk: 18.45 to 35.14
Thk: 7.40 to11.4 Thk:7.34 to 8.02 12.02 Thk: 11.39 to 17.02 12.01
V.3.2. TANK 02
DEF-01 Hole DEF-02 Bent DEF-03 Bent DEF-04 Bent DEF-05 Bent DEF-06 Bent
V-7 Plate-1 V-7 Plate 1 V-6 P3 V-6 P4 V-4 P4 V-4 P5
Thk: 7.42 to 7.8 Tkn: 4.2 to 7.4
DEF-07 Hole Bent DEF-08 Bent DEF-09 Bent DEF-10 Bent DEF-11 Bent DEF-12 Bent
V-5 P4 V-8 P5 V-3 P5 V-4 P5 V-5 P5 V-5 P5
DEF-13 Bent DEF-14 Hole DEF-15 Hole Bent DEF-16 Bent DEF-17 Bent DEF-18 Hole
V-5 P5 Bent V-6 P6 V-6 P7 V-5 P6 V-6 P6
V-5 P5
DEF-19 Hole Bent DEF-20 Hole DEF-21 Bent DEF-22 Bent DEF-23 Bent DEF-24 Hole
V-7/V-8 P6 V-7 P8 V6 P8 V-5 P7 V-6 P8 Bent
V-6 P8
DEF-25 Bent DEF-26 Bent DEF-27 Bent DEF-28 Bent DEF-29 Bent DEF-30 Bent
V-6 P8 V-8 P8 V-5 P7 V-4 P8 V-4 P8 V7 P8
DEF-31 Bent DEF-32 Hole DEF-33 Hole Bent DEF-34 Bent DEF-35 Bent DEF-36 Bent
V-6 P8 Bent v-5 P10 V-5 P14 V-7 P14 V-6 P14
V-5 P10
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 8 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
DEF-37 Hole Bent DEF-38 Hole DEF-39 Hole Bent DEF-40 Hole Bent DEF-41 Hole DEF-42 Hole
V-7 P15 Bent V-7 P15 V-7 P16 Bent Bent
V-7 P15 V-7 P16 V-7 P16
DEF-43 Hole Bent DEF-44 Bent DEF-45 Hole Bent DEF-46 Hole Bent DEF-47 Bent DEF-48 Hole
V-6/V-7 P16 V-6 P16 V-7 P16 V-6 P17 V-5 P17 Bent
V-7 P17
DEF-49 Hole Bent DEF-50 Hole DEF-51 Hole Bent DEF-52 Hole Bent DEF-53 Hole DEF-54 Hole
V-7 P17 Bent V-7 P17 V-7 P17 Bent Bent
V-7 P17 V-7 P17 V-7 P17
DEF-55 Hole Bent DEF-56 Hole DEF-57 Hole Bent DEF-58 Hole Bent
V-6/V-7 P17 Bent V-6 P18 V-6 P18
V-7 P18
V.4. SHELL SKETCHES
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 9 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
V.4.1. TANK 07
Revision Doc. Reference Location Page Date
00 Br-M1356-Q-003 Marsa EL-Brega-Libya 10 of 10 03-08-2021
Project Title
CRUDE TANK REHABILITATION TK 2&7 STORAGE TANKS TK2 & TK7 INSPECTION REPORT
V.4.2. TANK 02
