Low Voltage Switchgear
MNS System Applications
1SKC902019B0201
ABB’s world wide moudular low voltage
switchgeear system for a wide range of motor
control centers (MCC) and power distribution
applications.
MNS stands for continuity in mechanical and
electrical design and forms a soild platform
for ABB’s intelligent low voltage switchgear
technology.
MNS System Applications
Contents
Applications Examples 2
The Intelligent Solution 3
MNS System Applications
Motor Control Center (MCC) 4
INSUM Switchgear Control System 5
MNS Compact Load 6
MNS Sprint 7
Power Factor improvement Cubicle 8
Personal Safety and Operational Reliability 9
MNS Advantages 10
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MNS System Applications
Applications Examples
Total turn key electrification projects built around the MNS Low Voltage
Switchgear System is our primary business. We look forward to assisting
you in the development of your next project.
Building Infrastructure
The electrical system engineering
for a large building or other
infrastructure is always a challange
for the consultants, contractors and
builders.
Industry
Industry appreciates MNS’s money saving capabilities.
The MNS low Voltage SwitchSystem is preferred for
the process industry, especially from a total life cycle
cost effiency point of view.
Power plants
Highest availability and high
personnel safety are the
requirements of power plants and
features of the MNS.
Waste water treatment
MNS can be tailored to suit any process requiring
motor control and/or power distribution. MNS plays
its role in the efficient processing of waste water
treatment.
Marine off shore applications
The keyword in any off shore
application is reliability. MNS is
designed to keep your electrical
systems operating without
expensive or even hazardous
outages. In case of disturbances
the ABB worldwide service
network provides assistance
wherever you are.
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MNS System Applications
The Intelligent Solution
ABB has merged group wide low voltage knowledge and experience into the MNS Low
Voltage Switchgear System. This universal ABB product constitutes the ABB solution
for electrical power distribution in industry, power plants, buildings and marine applications.
MNS is the proven basis for the transition into the area of intelligent switchgear technology.
The MNS Low Voltage Switchgear System is designed and built to be the heart of any
modern highly automated electrical MCC or power distribution system. For MNS the
personnel safety, technical performance and operational reliability are second to none.
The intelligence of MNS is incorporated everywhere and on every level. The system is
based on modular design of prefabricated well tested components, equipment and
functions.
With the aid of sophisticated PC based tendering and engineering tools (PRODAT) as
well as integrated design and production software, an entirely computerized flow of data
from tendering through order processing, manufacturing, documentation and delivery
is obtained.
This ensures high and consistent quality, technical flexibility as well as short and on
time deliveries to satisfy the most demanding needs or quick access for customized
modern switchgear technology.
User’s menu of PRODAT
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MNS System Applications
Motor Control Center (MCC)
Your advantages
Forward looking design
Adaptable to requirements
High operational safety and availability
Arc proofed and arc resistant with additional parts
Flexible planning, individual solutions
Halogen free and FCC free polymeric components
Over 500 000 reference cubicles in operation worldwide
Modular design
Easy to refill and modify
Type tested according to VDE 0660 Teil 500, IEC 439-1, FBA
For rated voltages up to 690 V AC
Optimum operation costs through standardized modular construction
Shock, earthquake and vibration versions available
Technical data
Rated performance voltage 1000 V AC/1500 V DC
Rated voltage up to 690 V AC
Rated current busbars up to 5500 A
Rated peak with stand busbars up to 250 KA
Rated short time (1s) with stand 100 KA
Degree of protection IP 30-54
Dimensions: Height 2200 MM
Width 400, 600, 800, 1000 MM
Depth 600, 800, 100, MM
Main switch and LV HRC fuse or circuit 0.1-355 KW
breaker for direct, reversing and
stardelta starters
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MNS System Applications
INSUM Switchgear Control System
INSUM is an intelligent system based on PowerIT - Low Voltage Switchgear MNS, offering
superior protection, control and monitoring for user-optimized motor management.
Relevant information from the process – including timely alarms – enable plant operators
to make smart decisions on process conditions. Plant availability is significantly improved
through preventive actions. Data with quality far beyond conventional motor protection
or remote control technology is utilized by engineering crews for detailed system analysis
and need based maintenance.
This brochure provides an overview of the INSUM System, its components, their functions
and benefits as well as relevant technical data. Please refer also to our website at
www.abb.com/mns.
Human System Interface
• Man Machine Interface (MMI) is the switchroom
operator interface. It enables the operator to
configure control and monitor all devices connected
to one ICU.
System Overview
Control system overview showing typical low voltage energy distribution
and motor control center communicating upwards to Process Control
Systems and sideways to engineering and maintenance stations (INSUM
OS). Available in simplex or dual-redundant configuration. Dual-redundant
illustrated.
Communications
INSUM Operator Station (INSUM OS) The INSUM Communications Unit (ICU) is the switchgear hub for
is a high-performance Microsoft simultaneous communication to higher level control systems via gateway
Windows™ based engineering and modules. A variety of protocols is available such as: MODBUS RTU,
maintenance system which allows Profibus DP, LON® and Ethernet TCP/IP. Up to 128 field devices distributed
connection to multiple ICUs for motor over 4 subnets are connected to one ICU.
management. It usually connects in
parallel to the overall plant-wide Process
Control System (PCS).
Field Devices
• Motor Control Unit (MCU) is an intelligent micro-processor motor
protection and control relay, one MCU is used per motor starter.
• The Programmable Release PR 112 is an intelligent microprocessor
trip unit for ABB air circuit breakers. One PR unit is required per breaker.
• Integrated Tier Switch (ITS) is an intelligent switch fuse disconnector
providing fuse measurements, status and reporting.
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MNS System Applications
MNS Compact Load
The MNS Compact circuit breakers are installed on a mounting plate (including access
contacts to the distribtion bar system, figure on the right) which is installed in the
switchgear cubicle as a single module. These modules include a mechanical interlock
which prevents the circuit breaker from being removed while switched on.
System properties
Low cost through high standardization
Very compact dimensions and cable compartments for easy connection
Module retrofits possible
Combination between incoming and outgoing circuit breaker units incoming circuit
breaker unit for A and 1600 A and 20 outgoing units 32 - 400 A or 24 outgoing
circuit breaker units for 32 - 400 A
Operation from outside or inside
MNS Compact is part of the MNS product range
MNS compact is an integral part of the MNS product range, MNS
Compact saves up to 66% space compared to the classical MNS plug
in module design.
With the new.. “MNS Compact” ..qualified electricians can replace
circuit breakers and momdify or supplement the live system without
any danger; an interlock prevents the user from replacing the circuit
MNS Compact, energy distrbution with
up to 24 outgoing circuit
under load.
breaker units for 32 to 400 A per cubicle.
Resistance to accidental arcs is ensured by the multi function separator
between the busbar compartment and the equipment compartment.
Using the handle, the installation and removal of circuit breakers is
very easy
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MNS System Applications
MNS Sprint
Your advantages:
Type tested switchgear and controlgear assembly to DIN EN 60439
Optimized solutions for building equipment and industrial plants guarantee high
economic efficiency
Comprehensive modules design for increased flexibility
Easy conversion and retrofit
Comprehensive range of types for adaptation to specific requirements
standardized modules yield high benefit
High quality components for added reliability
Reduced operating cost through possible integration of reactive power compensation
Can be combined with MNS cubicles
Switchgear cubicles 400 mm deep and a compact module structure for saving space
High reliability and flexibility through backward busbar
Hot galvanized surfaces and powder coating ensure high corrosion resistance
Rated voltage up to 690 VAC
Protection class up to IP 54
Technical data
standards
IEC 439-1 , DIN EN 60439-1 and VDE 0660 part 500
Electrical characteristics
Rated insulation voltage Ui ≤ 1000 V AC
Rated operating voltage Ue ≤ 400 - 690 V AC
Rated frequency max. 60HZ
Busbars/Distribution bars
Rated current le ≤ 2300/1250 A
Rated surge with stand strength lpk ≤ 150/75 kA
Rated short time with stand current lcw ≤ 75/35 kA (1s)
Protection class IP 00..IP 54
Dimensions
Height 2200 mm
Width 400, 600, 800, 1000, 1400 mm
Depth 400 mm
Material
Enclosure Galvalume or hot-galv . sheet steel
Busbar Copper
Standard colour RAL 7035
Swissline (pros) distribution bar Installation of a module Arrangement of busbars &
system with miniature circuit distribution bar
breakers and motor switches
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MNS System Applications
Power Factor improvement Cubicle
Relevant System Features of MNS reactive power compensation modules
Reduction of costs by integration of the reactive power compensation modules in the
switchgear
Small switchgear dimensions when combining compensation modules with outgoing
feeders and motor starters fixed as well as in withdrawable module design
High operational reliability through arc resistant design
Exchange of compensation modules by trained personnel although when circuits is
alive (but not under load) is possible when using multi function separator (in compliance
with local safety regulations)
System solutions for capacitor banks feeded via busbars as well as for stand alone
cubicles feeded via cables
Simple and fast rebuilding through plug-in contacts on the access side of the modules
and the modules including all functions
Long life through selected electrical components with high persistency for harmonics
even at higher network voltages
Extra safety when excessive harmonic loads occur, because our reactors are equipped
with thermo switches
Saving costs by
Transferring a higher amount of active power or relieving transmission
lines and plants (transformers , generators)
Reduced dimensioning of all transmission elements
Reducing heat losses and voltage drops
No consumption of primary energy to provide reactive power
kWH
P
QEVU
s
QC
Kvarh
Module selection
Nominal net vltage P-value Power per module
400 V 0% 4 x 10 kvar, 4 x 12.5 kvar, 3 x 25 kvar
5.67 % , 7 % 2 x 10 kvar, 2 x 12.5 kvar, 2 x 25 kvar, 1 x 40 kvar, 1 x 50 kvar
12.5 % , 14 % . 15 % 2 x 10 kvar, 2 x 20 kvar, 1 x 40 kvar
5/12.5 % , 5.67/12.5 % 1 x 10 kvar, 3 x 20 kvar
500 V 0% 4 x 10 kvar, 3 x 20 kvar
5.67 % , 7 % 2 x 10 kvar, 2 x 20 kvar, 1 x 40 kvar
12.5 % , 14 % , 15 % 2 x 10 kvar, 2 x 20 kvar, 1 x 40 kvar
5/12.5 % , 5.67/12.5 % 1 x 20 kvar, 1 x 40 kvar
690 V 0% 4 x 10 kvar, 4 x 12.5 kvar, 3 x 20 kvar, 3 x 25 kvar
5.67 % , 7 % 2 x 10 kvar, 2 x 12.5 kvar, 2 x 20 kvar, 2 x 25 kvar, 1 x 40 kvar, 1 x 50 kvar
12.5 % , 14 % , 15 % 2 x 10 kvar, 2 x 20 kvar, 1 x 40 kvar
5/12.5 % , 5.67/12.5 % 1 x 20 kvar, 1 x 40 kvar
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MNS System Applications
Personal Safety and Operational Reliability
Safety for the operating and maintenance personnel is a key issue in all of ABB’s
switchgear development efforts. The safety related designs, as well as testing and
verification procedures, receive the greatest attention in order to supply you with the
safest possible switchgear.
The MNS switchgear is devided into separate compartments for busbars, equipment
and cables. The design and materials used help to prevent damages, In the unlikely
event of an arcing problem the damage will be contained and limited to the compartment
where it occured. This allows for fast repair and quick recommissioning of your switchgear.
The safety of the MNS switchgear has been verified by extensive type and arc testing
in accordance with the IEC standards and technical reports. Additional testing confirm
the suitability of the MNS switchgear to be used in seismic active areas, shelters, as
well as for marine applications
The MNS switchgear can be equipped with
• Withdrawable units
• Removable and plug-in units
• Fixed units
The selection of the type of outgoing units is determined by the required operational
reliability and the needs to reduce down time to a minimum. The versatility of the MNS
system allows the optimal solution to be selected for each specific application.
The metal parts of the MNS system are corrosion protected. All plastic parts are free
of CFCs and halogens and they are flame retardant and self extinguishing.
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MNS System Applications
Advantages of MNS
MNS provides:
Compact design
Type tested, modular low voltage switchgear
Changing the withdrawable modules under voltage
Protection against electric shock, without additional locking system
Arc fault protection
Solid mechanical interlock for each switching position
Easy conversion and retrofit
Low possibility of faults because of the ABB world wide service shut down
times due to faults are reduced.
This continuously improved system offers the user great advantages
because of its high availability, security and easy service.
Technical Data
Standards
Type tested switchgear assemblies (TTA)* IEC 439-1, EN 60 439, DIN VDE 0660,
part 500, BS 5486, UTE 63-412
Test certificates
Germanischer Lloyd, Hamburg (shipping)
ASTA; Great-Britain (resist. to accidental arcs acc. to IEC 1641, VDE 0660 part 508)
Federal Ministry for Regional Planning
Building and Urban Development, Bonn (shelters)
DRL German Research Institute for Aerospace e.V., Jülich, Earthquarke Test for
Security Areas in Nuclear Power Stations
Electrical data
Rated voltages
Rated insulation voltage Ui 1000 V 3~, 1500 V- **
Rated operating voltage Ue 690 V 3~, 750 V-
Rated impulse withstand voltage Uimp 8 kV
Overvoltage category III
Degree of pollution 3
Rated frequency up to 60 Hz
Rated currents
Busbars:
Rated current Ie up to 6300 A
Rated peak withstand current Ipk up to 250 kA
Rated short-time withstand current Icw up to 100 kA
Distribution bars:
Rated current Ie up to 2000 A
Rated peak withstand current Ipk up to 165 kA
Rated short-time withstand current Icw up to 86 kA
Mechanical characteristics
Dimensions
Cubicles and supporting structures DIN 41488
Recommended height 2200 mm
Recommended width 400, 600, 800, 1000, 1200 mm
Recommended depth 400, 600, 800, 1000, 1200 mm
Basic grid size E = 25 mm acc. to DIN 43660
Hinged frame for accommodation of DIN 41494, sheet 1, ASA C 83.9
electronic subracks
Surface protection
Frame Alu-zinc coated
Internal subdivision Alu-zinc-coated
Transverse section Galvanized
Enclosure Paint RAL 7035, light-grey
Degrees of protection
According to IEC 529 or DIN 40050 IP 00 up to IP 54
Plastic components
CFC-free, halogen-free DIN VDE 0304 part 3
flame-retardant, self-extinguishing IEC 707
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Notes
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Notes
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Printed in Egypt (Jan. 2006)
ein visual communication
No:1SKC902019B0201
As part of its on-going product improvement, ABB reserves
Publication
the right to modify the characteristics or the products described
in this document. The information given is not-contractual.
For further details please contact the ABB company marketing
these products in your country.
ABB Arab S.A.E.
7 Dr. Mohamed Kamel Hussein St.,
El Nozha El Gedeida, Heliopolis. Cairo, Egypt.
Tel.: + 202 622 4660
Sales Tel.: + 202 625 1448 - 622 2612/13
Fax: + 202 622 2642 - 622 2602 - 622 2598
www.abb.com/mea/lowvoltage
