PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com
[email protected] RAIL-ROAD VEHICLES
To
L&T,
Chennai
Kind Attention: Mr. Anand Kumar
Date: 04-01-2021
TECHNICAL OFFER
Please find below part-wise detailed specifications of the Rail-Road Vehicle with SUNMBEAM TRANSIT MIXER
(RRV) based on EICHER 6035 6800 WB as discussed. The RRV has the ability to run on road & on rail (hydro-static
drive) and can be customized for the required application.
PART A1 – ROAD TRUCK
TRUCK MODEL: EICHER 6035 6800 WB
Dimensions
Wheelbase 6800 mm
Overall Length 11830 mm
Overall Width 2510 mm
Overall Height 4150 mm (including transit mixer)
Front Overhang 1420 mm
Rear Overhang 2935 mm
Minimum Ground Clearance (Road) 235 mm
Weight
Gross Vehicle Weight (GVW) 35000kg
Engine
Model VEDX5
Maximum Power 240 HP @ 2200 rpm
Maximum Torque 900 Nm @ 1200-1600 rpm
No. of Cylinders 4 Nos.
Gearbox
Model, Type ET90S6 synchronized 6S gearbox with 6 forward
& 1 reverse gear
Clutch type, Diameter Single Plate – push type, booster assisted, 395 mm
diameter
Axle
Front Axle Model, Type Heavy duty forged I - beam Reverse Elliot type
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com [email protected]
RAIL-ROAD VEHICLES
axle
Rear Axle Model, Type Heavy duty fully floating axle with single
reduction, 5.28 FDR 458 mm crown wheel
diameter
Chassis Frame & Suspension
Chassis Type C-Channel section with cross members (BSK46)
Depth x Flange width x Thickness 300 x 76 x 6 mm/5 mm bolted construction
Front Suspension Parabolic suspension with double acting shock
absorbers & anti roll bar
Rear Suspension Heavy duty multi leaf spring suspension with
slipper mechanism
Brake & Tyres
Service Brake Dual circuit, full air S Cam operated with
automatic slack adjuster, Exhaust brake
Wheel rims & Tyres 7.5” x 20” & 295/90R20 - 16 PR
Steering & Cabin
Steering Type Hydraulic power steering with tilt and telescopic
function
Cabin Eicher’s next generation 2.3m hydraulically
tiltable sleeper Crash tested steel welded structure
meeting AIS 029 norms
Fuel Tank & Electricals
Fuel Tank 350 liters cross link polymer
Voltage 24 V Electrical system
Battery Capacity 2 x 12 V, 120 Ah
Performance
Maximum Gradeability 18%
Maximum Geared Speed 80 km/h
Minimum turning Circle Diameter 17.8 m
PART A2 – ROAD TRUCK
REGISTRATION, ROAD TAX & INSURANCE
• Registration of Vehicle as a Rail cum Road Vehicle at RTO
• Road Tax
• Road Truck Insurance for 1 year
• National Permit for 1 year
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com [email protected]
RAIL-ROAD VEHICLES
PART B – SELF PROPELLED RAIL-ROAD VEHICLE SYSTEM ATTACHMENT
MODEL: EICHER 6035 6800 WB
a. Four rail wheels in Front Bogie (Guide) - Four wheels at the Rear Bogie (powered)
o Steel Rail Wheels: 720 mm tread diameter
o Supported on heavy-duty hub bearings
o Each rail axle capable of over 15 Tons axle load
o Bolted wheels - easily removable & re-attachable wheels
o Easily removable drive shaft - allows towing of vehicle even if engine, motors and/or pump fail
o No bending load on drive shaft (only torsional load)
o Entire load supported by axle casing
b. Hydrostatic drive on rail (rear rail drive)
o Heavy-duty high torque piston motors & drive gearbox
o Each piston motor powered by individual piston pump
o Rubber tyres of the truck are raised and do NOT touch the rail when the RRV is running on rail track
o Flexible couplings on drive shaft - to accommodate misalignments (on construction tracks)
o Capable of up to 5% gradient
o Capable of up to 100 m curve radius
o Speed on Rail: 60 km/h (forward & reverse)
o 6 forward + 6 reverse gears on rail (or 5 – dependent on truck make/model)
o Rubber damping suspension system
c. Special customized power transfer gearbox
o Smooth transmission of power from truck engine to hydraulic pumps for rail drive
o No additional generator required for rail drive hydraulic power
o Truck gearbox (use only 1-6 forward gears) can be used for both forward & reverse travel on rail
o Pneumatic shifting from Road to Rail Mode & vice-versa
o Gearbox Output Power: up to 230 HP @ 1500 rpm (dependent on truck engine power)
d. Unmatched high ground clearance of rail wheel from road, when rail-wheels lifted up
o Ground clearance of rail wheels from road
▪ Rear: 260 mm (w/ 720 mm wheel) OR 345 mm (w/ 550 mm wheel)
▪ Front: 175 mm (w/ 720 mm wheel) OR 260 mm (w/ 550 mm wheel)
o Suitable for rough road conditions
o 120 mm vertical clearance of all components from rail level when vehicle travelling on rail (RDSO
requirement)
e. 135 ° slewing angle of Rear Bogie for easy on-off tracking
f. Disc Brakes on all eight (8) wheels
o Pneumatic service & parking brake
o 350 mm brake disc dia
o Remote control of brakes
o Rear Brake Force - each (@ 7 bar) – 16000 N
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com [email protected]
RAIL-ROAD VEHICLES
o Front Brake Force – each (@ 7 bar) – 7762 N
o <100 m braking distance (25 Ton @ 60 km/h)
g. Speed Safe Feature: During operation of drive of RRV from top of lifting platform or from outside the cabin,
the speed of the vehicle is limited to 5 km/h. This special feature allows for increased safety during remote
operation of the vehicle and reduces the chances of accidents & injuries. During operation from cabin, full
speed of 60 km/h can be attained
h. Heavy duty hydraulic cylinders for lowering & lifting of rail wheel guide systems (bogies)
o 125 mm bore cylinders
o In-cabin & remote control of lowering & lifting of bogies
i. Remote Control of all operations on rail
o 7” Display for information regarding position cylinders, drive type (road/rail), PTO engagement,
drive direction & speed on rail
o Reverse Camera with separate 7” display
o Hydraulic & Pneumatic operations controlled electrically with remote operation
j. Rail Track Gauge 1435/1676 mm (customizable as required)
k. The vehicle can be towed at a speed of up to 60 km/h in case of any breakdown/failure
l. Hydraulic valves to ensure pressure relief, flow control & flow direction check for increased safety &
reliability of hydraulic system
o Capable of 350 bar pressure
o Capable of over 350 lpm flow
o Separate circuit for cylinder & motor operation
m. Materials
o 8620 SAE Steel – Shaft
o 8620 SAE Case Hardened – Gears
o IS 1031 Cast Steel
n. Easily accessible greasing points for all pins, bearings and couplings.
o. Slow speed mode travel (5km/h), when operating RRV remotely or from top of lifting platform to ensure
safety
p. Blinking lights/Warning lights, working lights & Focused light shall be provided on the working platform &
the rear load body area.
q. Air horn available if required
All dimensions shall comply to provided working area requirements (SOD)
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com [email protected]
RAIL-ROAD VEHICLES
Documentation and Support be provided if RDSO Speed Certificate is required. The responsibility and cost for approval
procedure shall be borne by customer
Transmission on Rail
Drive Type Hydrostatic Drive
Power change over Power Take-off through
Transmission Shaft
Motor Type Piston Motors
Pump Type Piston Pump
On-Tracking / Off-Tracking
Hydraulic Cylinder Bore 125mm
No. Of cylinder in front attachment 2
No. Of cylinder in rear attachment 2
Time for on-off tracking 12-15 minutes
Braking
Brake Actuator Pneumatic
Brake Type All Wheel Braking
RRV come equipped with Telematics that let customer track key machine details like location of vehicle, speed of
vehicle, operating hours, distance travelled while also providing daily reports when required.
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com [email protected]
RAIL-ROAD VEHICLES
PART C – SELF PROPELLED RAIL-ROAD VEHICLE SYSTEM ATTACHMENT
MODEL: EICHER 6035 6800 WB
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
PREMNATH ENGINEERING WORKS +91 98110 11680
B-4, Wazirpur Industrial Area +91 98116 86680
Delhi – 110052, India +91 98110 12680
www.premnathrail.com [email protected]
RAIL-ROAD VEHICLES
ATTACHMENT SPECIFICATION (TRANSIT MIXER)
MODEL SUNBEAM : GCM 75
S.NO PART UNIT DESCRIPTION
A DRUM –
1 Model GCM 75
2 Material ST 52
3 Shell Thickness Mm 6 TO 4
4 Geometric Volume m3 13.06
5 Nominal Capacity m3 7.5
6 Filling Ratio % 57.43
7 Discharge Opening Dia Mm 1140
8 Rotation Speed Rpm 0 – 14
9 Direction of rotation Clockwise & Anticlokwise
10 Number of Manholes 2
B HYDRAULICS –
1 Pump / Motor PMP/ Others
2 Oil Cooler Tank capacity Lt 18
3 Reducer PMP / Others
C WATER SYSTEM
1 Pump Centrifugal
2 Water Tank Capacity Lt 450
D DIMENSIONS –
1 Diameter Mm 2200
2 Frame Length Mm 5220
3 Max. Length Mm 6286
4 Max. Height Mm 2680
5 Max. Width Mm 2300
6 Empty Weight Kg 4440
E ENGINE –
1 Make Kirloskar
2 Model HA 494
3 Power Kw 52
F ACCESSORIES –
1 Discharge Chute(in addition to fixed chute) 2 Nos
ISO 9001:2015 CERTIFIED | MANUFACTURERS OF RAIL-ROAD VEHICLES & RAIL EQUIPMENT | EST. 1979
