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Start smart. Run smart.
With TeSys™ motor controls.
Stay smart with the world's best-selling motor control solutions from
the inventor of the world's first contactor – Schneider Electric™.
For almost a century, TeSysTM motor controls have driven the industry with innova-
tions in motor protection, monitoring, and control.
It started with the introduction of the industry's first BAR Wherever you are and anywhere your projects come
contactor in 1924, and today, the legacy of innovation is built together, you can trust Schneider Electric and TeSys
into every TeSys motor control device. contactors, circuit breakers, relays, and switches for
unmatched reliability, complete compatibility with
Best-in-class safety and reliability, plug-and-play architecture,
international standards, and the robust support of the
and flexible functionality mean TeSys motor control solutions
Schneider Electric global supply network.
can meet your requirements across a wide range of
applications, from the most common to the most advanced. Start smart, run smart and stay smart with TeSys motor
controls.
1st Modular
1st BAR 1st Enclosed 1st Modular TeSys D 3 in 1 GV3 MSP TeSys D TeSys TeSys
Contactor Motor Starter Contactor Contactor Motor Starter with EverLinkTM Green Island Giga
1924 1935 1973 2000 2004 2008 2016 2019 2021
Designed for evolution
TeSys Control
Giga Contactors
p Used for TeSys Control function
p New generation of high power contactors
115-800 A (AC-3)
p Less product references for easier selection and reduced
inventory
pD
esigned to meet needs of demanding applications
pW
idth and depth alignment with overload relays and breakers
for easier connection
pC
ompact design for less installation space consumption
pC
oil designed for less energy consumption and wider voltage
band-width
pA
dvanced contact wear diagnostic for predictive maintenance
pM
odularity design for easy maintenance and short down times
TeSys Protect
Giga Electronic Overload Relays
p Used for TeSys Protect function
pN
ew generation of electronic overload relays 28-630 A
pL
ess product references for easier selection and less
inventory
ompatible with TeSys Giga Contactors
pC
pW
ide setting range with advanced protections
pF
ull set of features for more flexibility
pC
ontinuous monitoring with health and alarm indicators
1
On-line tools to configure
your motor starters
2
TeSys Control
TeSys Protect
General contents
TeSys Control – Giga Contactors...........................................................5
Introduction......................................................................................................................6
Description......................................................................................................................9
Product references........................................................................................................12
Technical data for designers..........................................................................................25
3
Product references – coding principle
630: 630 A
800: 800 A
Offer type
A: Advanced version
Poles N: Standard version
Blank: 3-pole
4: 4-pole
Example:
LC1G400LSEA TeSys Giga Contactor Advanced version 400 A, 3-pole, 200...500 V AC/DC coil, with PLC control.
LC1G1854EHEN TeSys Giga Contactor Standard version 185 A, 4-pole, 48...130 V AC/DC coil, without PLC control.
(1) 24...48 V AC/DC control voltage option is available for LC1G115...LC1G500 ratings.
LR9 G 630
4
TeSys Control
TeSys Giga Contactors
Introduction 6
Spare parts
22
for TeSys Giga Contactors
5
TeSys Control
Giga Contactors
Introduction
TeSys Giga
A new Generation series with digital innovation
Over more than 4 decades, the TeSys F range of contactors has built a high reputation for
performance, reliability, and quality. The TeSys F range set the industrial standard for high power
contactors with an installed base of millions of products. TeSys F contactors were the first choice
of many OEMs, control panel builders and industrial users.
But industry requirements have evolved to demand process performance monitoring through data
networks and online expert services.
TeSys Giga is Schneider Electric's new range of contactors that answer these evolving needs.
TeSys Giga Contactors support the evolution of processes and offer new services to reduce non-
production time to a minimum. Replacing TeSys F Contactors, TeSys Giga Contactors address a
wide range of demanding applications with built-in advanced features and functionalities.
Futuristic ready…
TeSys Giga Contactors are designed to work with components and accessories with advanced
performance. The characteristics of robustness and longevity are maintained, both in the
connectors and in the switching.
Continuous local and remote monitoring of contact wear optimizes predictive maintenance by
allowing you to replace contacts only when necessary, facilitated by diagnostic visual indicator.
Every customer will benefit from the innovative design and feature, including the compact size,
wideband electronic coils, embedded auxiliary contact blocks, ergonomic design, or flexibility in
connections.
6
TeSys Control
Giga Contactors
Introduction
Applications
p TeSys Giga Contactors provide robust control solutions for AC-3/AC-3e applications up to 800 A
and AC-1 applications up to 1050 A.
p TeSys Giga Contactors can be part of a direct-on-line motor starter, reversing motor starter
or a star-delta motor starter and power switching application.
p TeSys Giga Contactors provide contact wear diagnostic and wideband AC/DC control.
p Suitable for type 2 coordination as per IEC60947-4-1.
TeSys Giga Contactors' unique design meets the common requirements of demanding high power
applications:
p Conform to multi standards to suit global needs
p Long life expectancy in harsh environments
p Suitable for high efficiency motors
p Very good resistance to vibrations
p High uptime thanks to predictive maintenance
p Optimized installation and maintainability.
7
TeSys Control
Giga Contactors
Introduction
Higher flexibility
TeSys Giga Contactors can be mounted
in different orientation without derating,
providing high flexibility of your panel
design.
Control wiring, auxiliary contacts and
control module are accessible from the
front.
8
TeSys Control
Giga Contactors
Description
Key features
Advanced contactor control
p The electronic control module provides wideband AC/DC coil control voltage, from 24 V to 500 V,
allowing quick adaptation of existing industrial processes as well as new projects.
p The low power consumption of the coils could lead to significant savings on automation
equipment. It's now possible to use interface relays with a lower rating, resulting in lower heat
emission in the panel.
p The low power consumption of the coils also takes up less space in the panel and simplifies the
diagrams by connecting these coils directly to the output cards of the PLCs.
Simplified wiring
p The pole pitch of the power terminals allows direct mounting and connection to TeSys Giga
Electronic Overload Relays. Standardization of panel mounting and assembly reduces costs and
assembly time.
p Push-in connection for control terminals provides flexibility, ease of connections, and reduced
assembly and installation time.
Enhanced durability
p Durability is a top priority. TeSys Giga Contactors are designed to offer uncompromising
robustness and maintenance accessibility to site technicians. The duration of production
down-time is reduced, resulting in improved profitability on your investment.
Compact size
p Compact size provides easy access to power connections for connecting cables and busbars.
Easy maintenance
p The poles are designed as replaceable switching modules, so the performance of a used
contactor can be fully restored. The modular design allows a quick and long-lasting replacement.
p Coils are accessible from the front and maintained with very low down times.
1 P
ower connection (cable memory kit provided
1 1 with Advanced version contactor)
10
2 2 A
1-A2 coil terminal
9
8 2 3 Contact wear diagnosis LED
3
4 1 NO + 1 NC auxiliary contact
4
3 7 5 QR code
4 5 6 Label holder
7 6
1 7 Status indicator
6 5
8 PLC control terminal
9 PLC control ON/OFF switch
1 10 C
onnector for Remote Wear Diagnostic (RWD)
module
*
Advanced ( A) version *
Standard ( N) version
9
TeSys Control
Giga Contactors
Introduction
A comprehensive range of TeSys Giga Contactors that are available in 'Advanced' and 'Standard' versions,
in 3 sizes, covering several ratings.
A common range of auxiliary contacts and accessories, enabling high flexibility and simplicity.
10
DB438441.ai
5
LC1G11
ol
Contr
3 6
5 4
1 Cable memory kit LA9G3102, is always supplied along with Advanced version, and it’s an optional accessory for Standard version.
2 Mechanical interlock LA9G970, can be installed on either side of the contactor.
3 Auxiliary contact module LAG8N113P (1 NO + 1 NC) supplied with LC1G contactor.
4 Auxiliary contact modules LAG8N113P/ LAG8N203P, can be installed on the contactor lateral faces (1)
5 Auxiliary contact modules LAG8N113 / LAG8N203, can be installed on either side as 2nd set of contacts.
6 Remote Wear Diagnostic (RWD) Module LA9GRD01/ LA9GRD10, can be installed and used only in Advanced version.
7 IP 20 terminal shroud LA9G3701.
8 Phase separators LA9G3801, please refer to pages 16 to 20 for complete details of available accessories.
Note: a maximum of 2 auxiliary contact modules can be mounted on each side of the contactor.
(1) Does not increase the contactor dimensions when fitted on both sides.
11
TeSys Control
Giga Contactors – Advanced – 3-pole and 4-pole
Product references
TeSys Giga 3-pole Advanced contactors – For motor control (115 to 800 A)
230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
30 55 55 75 75 75 - 30 55 55 75 75 75 - 30 55 55 65 65 75 -
37 75 75 90 90 90 75 37 75 75 90 90 90 75 37 75 75 80 90 90 75
55 90 90 110 110 110 75 55 90 90 110 110 110 75 55 90 90 100 110 110 75
55 110 110 132 132 160 132 55 110 110 132 132 160 132 55 110 110 129 132 132 110
75 132 132 160 160 200 160 75 132 132 160 160 200 160 75 132 132 150 160 160 160
90 160 160 200 200 220 185 90 160 160 185 200 220 185 90 160 160 185 200 220 185
110 200 200 250 250 315 220 110 200 200 250 250 315 220 110 200 200 220 250 315 220
160 250 250 315 355 355 335 147 250 250 280 315 355 335 150 250 250 295 295 355 280
200 335 375 400 400 500 450 180 315 335 355 375 500 450 180 315 335 355 375 450 355
250 450 450 450 500 560 450 200 335 355 375 425 560 450 200 375 355 375 400 475 400
TeSys Giga 3-pole and 4-pole Advanced contactors for load control only (non motor)
– (250 to 1050 A)
12
TeSys Control
Giga Contactors – Advanced – 3-pole and 4-pole
Product references
13
TeSys Control
Giga Contactors – Standard – 3-pole and 4-pole
Product references
TeSys Giga 3-pole Standard contactors – For motor control – (115 to 800 A)
230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
30 55 55 75 75 75 - 30 55 55 75 75 75 - 30 55 55 65 65 75 -
37 75 75 90 90 90 75 37 75 75 90 90 90 75 37 75 75 80 90 90 75
55 90 90 110 110 110 75 55 90 90 110 110 110 75 55 90 90 100 110 110 75
55 110 110 132 132 160 132 55 110 110 132 132 160 132 55 110 110 129 132 132 110
75 132 132 160 160 200 160 75 132 132 160 160 200 160 75 132 132 150 160 160 160
90 160 160 200 200 220 185 90 160 160 185 200 220 185 90 160 160 185 200 220 185
110 200 200 250 250 315 220 110 200 200 250 250 315 220 110 200 200 220 250 315 220
160 250 250 315 355 355 335 147 250 250 280 315 355 335 150 250 250 295 295 355 280
200 335 375 400 400 500 450 180 315 335 355 375 500 450 180 315 335 355 375 450 355
250 450 450 450 500 560 450 200 335 355 375 425 560 450 200 375 355 375 400 475 400
TeSys Giga 3-pole and 4-pole Standard contactors for load control only (non motor)
– (250 to 1050 A)
14
TeSys Control
Giga Contactors – Standard – 3-pole and 4-pole
Product references
48-130 V 100-250 V
30 40 75 100 LC1G115EHEN LC1G115KUEN
40 50 100 125 LC1G150EHEN LC1G150KUEN
50 60 125 150 LC1G185EHEN LC1G185KUEN
60 75 150 150 LC1G225EHEN LC1G225KUEN
75 100 200 200 LC1G265EHEN LC1G265KUEN
100 125 250 300 LC1G330EHEN LC1G330KUEN
125 150 300 400 LC1G400EHEN LC1G400KUEN
150 200 400 450 LC1G500EHEN LC1G500KUEN
250 300 600 700 LC1G630EHEN LC1G630KUEN
300 350 700 800 LC1G800EHEN LC1G800KUEN
15
TeSys Control
Giga Contactors – Auxiliary contact modules
Product references
Electrical characteristics
Characteristics
Rated thermal current (A) 10
Minimum load 1 mA at 17 V DC
Contact reliability Failure rate <10-8
8
5
Ue = 24...400 V
- Electrical durability
3
2
Ue = 500 V category AC-15
Operating cycles V 24 48 115 230 400 500
1
0,8 1 million VA 60 120 280 560 800 500
0,5
2 million VA 24 48 115 230 400 250
0,3
3 million VA 16 32 80 160 280 150
0,1
0,1 0,3 0,5 0,8 2 3 5 8
1 10
Current broken in A
AC-15
category DC-13
3.5 Same current Same power
Millions of operating cycles
440V
DF537817-R.eps
16
TeSys Control
Giga Contactors – Power wiring accessories
Product references
Power terminals
‘Cable Memory’ connection blocks
Cables or busbars can be connected to the contactor by means of the optional cable memory connection
blocks. When the contactor is removed for maintenance, the cables or busbars remain connected to these
connection blocks, making reinstallation faster and easier.
PB121730.eps
LC1G630...LC1G800 3 LA9G3663
Right angled large terminal 3P LC1G115...LC1G225 3 LA9G3671
extension LC1G265...LC1G500 3 LA9G3672
LC1G630...LC1G800 3 LA9G3673
LA9G3682 Right angled rear terminal 3P LC1G115...LC1G225 3 LA9G3681
extension LC1G265...LC1G500 3 LA9G3682
LC1G630...LC1G800 3 LA9G3683
Edgewise terminal extensions
Description Suitable for Compatible with Quantity Reference
contactors Set of
PB121577.eps
17
TeSys Control
Giga Contactors – Power wiring accessories
Product references
Power terminals
Spreader kits
Description Suitable Compatible with Increase of Quantity Reference
for contactors Pole pitch Set of
PB121578.eps
18
TeSys Control
Giga Contactors – Power wiring accessories
Product references
Terminal shrouds
Description Compatible with contactors Quantity Reference
Set of
3P 4P
PB121666.eps
assemblies to improve insulation of the coupling bars and achieve IP 20 for the complete assembly.
IP20 Lug cover for connection kits
Description Suitable for Compatible Quantity Reference
with contactors Set of
LA9G4707
IP 20 Lug cover 3P LC1G115...LC1G800 (4) 6 LA9G3707
4P LC1G115...LC1G800 (4) 8 LA9G4707
L2
L3
Star contactor
assembly LC1G265...LC1G500 LC1G265...LC1G500 LA9GSS330
1
5
1
V1 4
W1 6
V2
Mechanical interlock
Description Suitable Compatible with contactors Reference
for
PB121749.eps
Contactor 1 Contactor 2
Mechanical interlock 3P LC1G115...225 LC1G115...225 LA9G970
between contactors (6) and 4P LC1G265...500 LC1G265...500 LA9G970
LA9G970 LC1G265...500 LC1G115...225 LA9G971
3P LC1G630...800 LC1G265...500 LA9G972
LC1G630...800 LC1G630...800 LA9G973
Note: RE17RMMWS timer to be used for Star-Delta starter application.
(1) Either phase separators or terminal shrouds can only be mounted. Phase separators or terminal shrouds are mandatory for
operational voltage, Ue ≥ 690 V.
(2) To be used with LA9G3613 and LA9G3614.
(3) To be used with LA9G4613 and LA9G4614.
(4) 2 sets of IP20 lug covers are needed for assemblies with LC1G630 and LC1G800 contactors.
(5) UL listed.
(6) Maximum 3 auxiliary contacts can be installed between 2 contactors with mechanical interlock kit.
19
TeSys Control
Giga Contactors – Power wiring accessories
Product references
L2
L3
Reverser.ai
KM2 KM1
2
6W
U
4P LC1G115...LC1G225 LA9G4750
1
LC1G265...LC1G500 LA9G4751
KM2 KM1
LC1G630...LC1G800 LA9G4752
2
6
L1
L2
L3
1N
2N
Changeover-4P.ai
KM2 KM1
2
8
L1
L2
L3
N
20
TeSys Control
Giga Contactors – Mounting accessories
Product references
Retrofit bases
PB121741.eps
1 2 3
LA9GRFB1
PB121742.eps
5
G11
LC1
8C13353
trol
Con
TeSys Giga retrofit bases are designed for integrating new TeSys Giga
PB121743.eps
Contactors into installations using TeSys F contactors. The retrofit bases help
reduce replacement and reinstallation time when you upgrade your system with
the new range of contactors. The bases come in two frame sizes.
Retrofit bases
Description Reference
Accessory used LC1F115-225 replaced by LC1G115-225 LA9GRFB1
to replace
LC1F265-500 replaced by LC1G265-500 LA9GRFB2
TeSys F contactors
LC1F630-800 replaced by LC1G630-800 LA9GRFB3
LA9GRFB3
21
TeSys Control
Giga Contactors – Spare parts
Product references
Control module
Wide band electronic control
24 V…500 V 50/60 Hz or DC control input
PB121644.eps
Control modules
Description For contactors References per voltage range
PB121744.eps
(V AC/DC)
24 - 48 48 - 130 200 - 500
Control modules for 3-pole LC1G115...LC1G225 LX1G3QBEEA LX1G3QEHEA LX1G3QLSEA
Advanced contactors
LC1G265...LC1G330 LX1G3RBEEA LX1G3REHEA LX1G3RLSEA
LC1G400...LC1G500 LX1G3SBEEA LX1G3SEHEA LX1G3SLSEA
LC1G630...LC1G800 - LX1G3TEHEA LX1G3TLSEA
4-pole LC1G115...LC1G225 LX1G4QBEEA LX1G4QEHEA LX1G4QLSEA
LC1G265...LC1G330 LX1G4RBEEA LX1G4REHEA LX1G4RLSEA
LC1G400...LC1G500 LX1G4SBEEA LX1G4SEHEA LX1G4SLSEA
Control module replacement LC1G630...LC1G800 - LX1G4TEHEA LX1G4TLSEA
on a 3-pole contactor
48 - 130 100 - 250
Control modules for 3-pole LC1G115...LC1G225 LX1G3QEHEN LX1G3QKUEN
Standard contactors LC1G265...LC1G330 LX1G3REHEN LX1G3RKUEN
LC1G400...LC1G500 LX1G3SEHEN LX1G3SKUEN
LC1G630...LC1G800 LX1G3TEHEN LX1G3TKUEN
4-pole LC1G115...LC1G225 LX1G4QEHEN LX1G4QKUEN
LC1G265...LC1G330 LX1G4REHEN LX1G4RKUEN
LC1G400...LC1G500 LX1G4SEHEN LX1G4SKUEN
LC1G630...LC1G800 LX1G4TEHEN LX1G4TKUEN
Description Reference
LA9G81
Remote wear diagnostic (RWD) module
Description Reference
LA9GRDK_ISO.eps
Remote wear diagnostic module for TeSys Giga Contactor - 1 NO LA9GRD10 (1)
Remote wear diagnostic module for TeSys Giga Contactor - 1 NC LA9GRD01 (1)
(1) Remote Wear Diagnostic (RWD) Module, can be installed and used only in Advanced version.
LA9GRD10
22
TeSys Control
Giga Contactors – Spare parts
Product references
23
24
TeSys Control - Giga
Technical
Data for
Designers
Contents
TeSys Giga Contactors:
> Characteristics................................................ 27 to 31
> Dimensions..................................................... 32 to 35
> Diagrams................................................................. 36
25
26
TeSys Control
Giga Contactors
Characteristics
Environment
Contactor type LC1G115… 225 LC1G265… 500 LC1G630… 800
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1. V 1000 1000 1000
Over-voltage category III,
degree of pollution: 3
Rated impulse withstand Coil not connected to the kV 8 8 8
voltage (Uimp) power circuit
Conforming to standards IEC/EN 60947-4-1, UL 60947-4-1,
CSA C22.2 n° 60947-4-1, JIS C 8201-4-1, GB 14048.4,
IEC 60721-3-3 3C3
Product certifications CB scheme, CCC, cULus, UKCA, EAC,
EU-RO-MR by DNV-GL
Electromagnetic compatibility IEC 60947-4-1
Degree of protection Conforming to IEC 60529 / VDE 0106 IP2x with terminal shrouds LA9G37●●/ LA9G47●●
Permissible at Uc °C -40…+70
4P kg 4.4 8.2 18
4P kg 5.1 8.7 22
DF510764.eps
180°
°
30
90
°
°
90
With derating
DF537814.eps
DF537815.eps
27
TeSys Control
Giga Contactors
Characteristics
Pole characteristics
Contactor type LC1G115 LC1G150 LC1G185 LC1G225
Number of poles 3 or 4 3 or 4 3 or 4 3 or 4
Rated operational current (le) In AC-3 / AC-3e y 60 °C A 115 / 115 150 / 145 185 / 177 225 / 209
In AC-1, q y 40 °C A 250 275 305 330
Short-circuit protection Fuses for motor: type aM - A 125 160 200 250
by fuses Ue y 440 V
Fuses for motor: type aM - A 125 160 160 200
Ue y 690 V
Fuses for general application: A 315 315 315 400
type gL - Ue y 690 V
Average impedance per pole At lth and 50 Hz mW 0.18 0.18 0.17 0.15
28
TeSys Control
Giga Contactors
Characteristics
Pole characteristics
LC1G265 LC1G330 LC1G400 LC1G500 LC1G630 LC1G800
3 or 4 3 or 4 3 or 4 3 or 4 3 or 4 3 or 4
265 / 255 330 / 294 400 / 391 500 / 437 630 / 555 800 / 587
385 440 550 700 1050 1050
50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60
11 16 16 20 26 42
20 30 30 40 70 70
Maximum c.s.a.
2 2 2 2 2 2
32 x 10 32 x 10 32 x 10 32 x 10 52 x 20 52 x 20
240 2 x 150 2 x 185 2 x 240 - -
240 - - - - -
Ø10.6 Ø10.6 Ø10.6 Ø10.6 Ø13 Ø13
35 35 35 35 58 58
29
TeSys Control
Giga Contactors
Characteristics
TeSys Giga contactors - Advanced version - Control circuit characteristics with AC/DC coils
Contactor type LC1G115…225 LC1G265…330 LC1G400…500 LC1G630…800
Rated control circuit voltage (Uc) V 24...48 AC/DC, 48...130 AC/DC, 200...500 AC/DC (1)
DC W 5.7 6.4 6 -
DC W 5 9 8.3 8.8
DC W 8 9 8.6 11
Maximum operating rate In operating cycles AC-1 300 300 300 300
at ambient temperature per hour
y 60 °C AC-3 500 500 500 500
Coil control and PLC input connection (Push-in type) Min/max c.s.a.
Stripping length mm 12 12 12 12
(1) 24...48 V AC/DC control voltage option is available for LC1G115...LC1G500 ratings.
30
TeSys Control
Giga Contactors
Characteristics
TeSys Giga Contactors - Standard version control circuit characteristics with AC/DC coils
Contactor type LC1G115…225 LC1G265…330 LC1G400…500 LC1G630…800
Control voltage AC input (50/60 Hz) Operation 0.8 Uc Min...1.1 Uc Max (1)
limits /DC input
(q y 60 °C) Drop-out 0.1 Uc Max...0.45 Uc Min
Average consumption 48...130 V AC/DC Inrush 50/60 Hz coil VA 640 780 965 990
at 20 °C and at Uc coil (EHE)
(3 and 4-pole contactors) DC W 445 695 760 790
Maximum operating rate In operating cycles AC-1 300 300 300 300
at ambient temperature per hour
y 60 °C AC-3 500 500 500 500
Flexible cable 1 conductor with cable end mm2 0.25...2.5 0.25...2.5 0.25...2.5 0.25...2.5
Stripping length mm 12 12 12 12
31
TeSys Control
Giga Contactors
Dimensions
a’ a’
DB438397.ai
DB438398.ai
a a X1
X1 S G G Ø c
S G Ø c
H
b
b
J
H
b
M
J
b
X2
X2
Q P P P Q L
Q P P Q L
X1
X1
a b G c J M H L P Q S Ø a b c G J M H L P Q S Ø
108 255 193 35 166 226 145 67 35 19 18 8.5 143 255 193 70 166 226 145 67 35 19 18 8.5
a’ a’
DB438395.ai
DB438396.ai
a X1 a X1
S G Ø c S G Ø c
M
b
H
H
b
b
M
b
J
J
X2 X2
Q P P Q L Q P P P Q L
X1 X1
a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
108 193 193 35 166 164 145 70 35 19 18 8.5 143 193 193 70 166 164 145 70 35 19 18 8.5
32
TeSys Control
Giga Contactors
Dimensions
DB438398.ai
a’ a’
a X1 a
S G Ø c X1 c
S G G Ø
M
b
M
H
b
b
J
b
J
X2
X2
Q P P Q L Q P P P Q L
X1 X1
a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
140 290 225 45 187 262 167 79 45 25 30 10.6 185 290 225 90 187 262 167 82 45 25 30 10.6
a’ a’
DB438395.ai
DB438396.ai
a X1 a X1
S G Ø c S G Ø c
M
b
H
H
b
b
M
b
J
J
X2 X2
Q P P Q L Q P P P Q L
X1 X1
a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
140 225 225 45 187 197 167 82 45 25 30 10.6 185 225 225 90 187 197 167 82 45 25 30 10.6
33
TeSys Control
Giga Contactors
Dimensions
a’
DB438397.ai
DB438398.ai
a’
a X1
a X1 S G G c
S G c Ø
Ø
H
b
b
J
H
b
M
J
b
X2
X2
Q P P P Q L
Q P P Q L X1
X1
a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
210 388.5 265 70 242 346.5 192 107 70 35.3 48 13 280 388.5 265 140 242 346.5 192 107 70 35.3 48 13
a’ a’
DB438395.ai
DB438396.ai
a X1 a X1
S G Ø c S G Ø c
M
b
H
H
b
b
M
b
J
J
X2 X2
Q P P Q L Q P P P Q L
X1 X1
a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
210 284 265 70 242 244 192 107 70 35.3 48 13 280 284 265 140 242 244 192 107 70 35.3 48 13
34
TeSys Control
Retrofit base plates to replace TeSys F contactors
Dimensions/mounting
Dimensions
LA9GRBF1 LA9GRBF2 LA9GRBF3
For replacement of F115-225 For replacement of F265-500 For replacement of F630 and F800
DB438635.ai
DB439336.ai
DB439335.eps
TeSys F TeSys F TeSys F TeSys F
TeSys F
LC1F265-330 LC1F400-500 LC1F630-800 LC1F630-800
LC1F115-225
166
242
187
35
TeSys F
LC1F400-500 45
70
35
TeSys Control
Giga Contactors
Diagrams
DB439343.ai
=/~ 24 V DC inputs for control by PLC static outputs =/~ 24 V DC inputs for control by PLC static outputs
24 V = X1: ON/OFF control 24 V = X1: ON/OFF control
0V= X2: 0 V 0V= X2: 0 V
ON/OFF
control X3: STOP control E-STOP X3: STOP control
PLC output Push button ON/OFF
control
13/NO
13/NO
21/NC
21/NC
PLC output
5/L3
7/L4
5/L3
7/L4
3/L2
3/L2
1/L1
1/L1
X3
X2
X1
A1
X3
X2
X1
A1
ON OFF ON OFF
PLC Input PLC Input
4/T2
4/T2
2/T1
2/T1
6/T3
8/T4
6/T3
8/T4
14
22
14
22
A2
A2
=/~ =/~
=/~
Switch or relay
13/NO
21/NC
5/L3
7/L4
3/L2
1/L1
X3
X2
X1
A1
ON OFF
PLC Input
A2
4/T2
2/T1
6/T3
8/T4
14
22
=/~
Standard version
DB438412.ai
=/~
13/NO
21/NC
5/L3
7/L4
3/L2
1/L1
A1
A2
4/T2
2/T1
6/T3
8/T4
14
22
=/~
Add-on blocks
Instantaneous auxiliary contacts
1 N/O + 1 N/C 2 N/O 1 N/O + 1 N/C 2 N/O
LAG8N113P LAG8N203P LAG8N113 LAG8N203
mirror contacts mirror contacts
DB438469.eps
DB438471.eps
DB438468.eps
DB438470.eps
21/NC
61/NC
13/NO
53/NO
23/NO
63/NO
13/NO
53/NO
(31)
(71)
(43)
(83)
(43)
(83)
(33)
(73)
24
(44)
64
(84)
14
(34)
54
(74)
22
(32)
62
(72)
14
(44)
54
(84)
(1) Terminal numbers in brackets refer to blocks when mounted upside down, on left-hand side of contactor.
36
TeSys Protect
TeSys Giga Electronic Overload Relays
Introduction 38
Accessories
40
TeSys Giga Electronic Overload Relays
37
TeSys Protect
Giga Electronic Overload Relays
Introduction
Trip indicator
Trip alarm LED indication
Motor ON LED indication
38
TeSys Protect
Giga Electronic Overload Relays
Description
Range
p A comprehensive range of TeSys Giga Electronic Overload Relays in 3 sizes
p Direct mounting of relay with contactors saving in panel space and installation time
Overload relays
p Advanced electronic monitoring with high accuracy
p Thermal compensation for ambient temperatures up to 60 °C
p Wide range of current settings, 0.25...1 Ir setting
p Direct and separately mountable to manage panel design
p Pole pitch alignment with contactors, enabling direct mounting
p Push-in terminals for quick and easy control wiring options
p 4 references covering the complete range means less inventory
p Manual and auto reset to suit your needs
p Multiple reset options: Manual, Automatic & Remote
p Protection against phase loss
p Selectable protection against imbalanced load
p Selectable protection against ground fault
p ON status and overload alarm signaling by LED
p TRIP indicator
Certifications
p Multiple standards
p International certifications
Trip class
p Selectable, from class 5E to class 30E to suit different application needs
39
TeSys Protect
Giga Electronic Overload Relays
Product references
Relay setting Fuses to be used with selected For direct mounting Reference
range relay beneath contactor LC1G
aM /gG/aR kA
PB121647.tif
A A
Class 5E...30E
28…115 125 aM 100 LC1G115…225 LR9G115
57…225 250 aM 100 LC1G115…225 LR9G225
125…500 630 aM 100 LC1G265…500 LR9G500
Direct mounting 630 gG 80
with TeSys Giga Contactor
630 aR 25
160…630 800 aR 100 LC1G630 LR9G630
800 aR 80
800 aR 25
LR9G500 1 LA9G3705
LR9G630 1 LA9G3706
LA9G3704 (2) Used for independent mounting of Overload Relay beneath contactor to align main power pole connections.
(3) Used to cover main power connection terminals between contactor and overload with direct mounting option.
40
TeSys Protect
Giga Electronic Overload Relays
Product references
a 50/60 Hz B F M
Consumption, inrush and sealed: < 100 VA
c B F M
Consumption, inrush and sealed: < 100 W.
LAD7305
41
42
TeSys Protect - Giga
Technical
Data for
Designers
Contents
TeSys Giga Electronic Overload Relays:
> Characteristics................................................ 44 to 46
> Dimensions, diagram............................................... 47
43
TeSys Protect
Giga Electronic Overload Relays
Characteristics
Environment
Contactor type LR9G115 LR9G225 LR9G500 LR9G630
Conforming to standards IEC/EN 60947-4-1, IEC/EN 60947-5-1, UL 60947-4-1, CSA C22.2 n° 60947-4-1,
UL 60947-5-1, CSA C22.2 n° 60947-5-1, GB/T 14048.4
Product certifications CB Scheme, CCC, cULus, UKCA, ATEX, EU-RO-MR by DNV-GL
44
TeSys Protect
Giga Electronic Overload Relays
Characteristics
Frequency limits Hz 50 / 60
of the operating current
Power circuit Width of terminal lug mm 18 18 30 48
connections
Clamping screw M8 M8 M10 M12
Stripping length mm 10 10
Rated operational a.c. supply AC-15 V 24 48 120 240 380 480 500
contact power A 4 4 3 1.5 0.95 0.75 0.72
Maximum operational a.c., category AC-15 V 500 500 500 500 500 500 500
voltage
d.c., category DC-13 V 250 250 250 250 250 250 250
45
TeSys Protect
Giga Electronic Overload Relays
Characteristics
Operating characteristics
Tripping class Conforming to IEC 60947-4-1 5E/10E/20E/30E
Operating temperature °C -40…+60 (1)
Reset auto and manual
Trip alarm and fault indication On front of relay
Test function On front of relay
Tripping thresholds Conforming to Alarm ≥ 90% of permissible thermal state
IEC 60947-4-1
Tripping A 1.2 ± 0.05 Ir
Sensitivity to Conforming to IEC 60947-4-1 Tripping in 4 s ± 20 % in the event of phase loss
phase loss
Phase imbalance Conforming to IEC 60947-1 Tripping in 5 s +/- 20 % if imbalance ratio ≥ 40 % according to Annex T5.5
DB438473.ai
10 2 10 2
1 2 1 2
10 1 10 1
10 0 10 0
10 -1 10 -1
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
I (x Ir) I (x Ir)
10 4
Trip time (s)
DB438474.ai
10 3
10 4
Trip time (s)
DB438475.ai
10 2 10 3
10 1
1 2 10 2
1 2
10 0 10 1
10 -1 10 0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
I (x Ir) I (x Ir)
Dimensions
LR9G115...630
DB438399.ai
C
S1 Ø1 L
X1
H
M
Ø2
S2
Q P P P
a
DB438402.ai
L 66 79 107
P 35 45 70
Q 18 25 35
S1 11.5 22.5 22.5
S2 17.5 30.5 50
Ø1 8.3 10.6 13
G2 Ø2 9 10.6 13
Ø3
Ø3 5.3 5.3 8.5
X1 30 33 50
Diagram
DB438512.ai
AUTO
RESET
MANU
TEST
47
48
TeSys Giga series – Device selection
TeSys
Coordination tables
Content Pages
Heating 74
49
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
50
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
51
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
52
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
53
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
500 V Product type Size Rating Product type Product type Ir setting (1)
P Ie Iq (max)
kW A kA A A
65 92 80 GSpL 0 125 LC1G115 LR9G115 92
90 128 80 GSpL 0 160 LC1G150 LR9G225 128
110 156 80 GSpN 1 200 LC1G185 LR9G225 156
132 184 80 GSpN 1 250 LC1G225 LR9G225 184
160 224 80 GSpQQ 2 315 LC1G265 LR9G500 224
200 280 80 GSpQQ 2 400 LC1G330 LR9G500 280
250 344 80 GS2S 3 500 LC1G400 LR9G500 344
295 405 80 GS2S 3 500 LC1G500 LR9G500 405
375 516 80 GS2S 3 630 LC1G630 LR9G630 516
(1) This setting is a general guidance, Ir should be adjusted according to motor characteristics and conditions of use.
(2) Available mid-2022.
54
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
400 V Product type Size Rating Product type Product type (2) Ir setting (1) Reference
P Ie Iq (max)
kW A kA A A
90 160 80 GSppN 1 200 LC1G185 LTMR08ppp 160 LUTC2001
110 195 80 GSppN 1 250 LC1G225 LTMR08ppp 195 LUTC4001
132 230 80 GSppQQ 2 315 LC1G265 LTMR08ppp 230 LUTC4001
160 280 80 GSppQQ 2 400 LC1G330 LTMR08ppp 280 LUTC4001
200 350 80 GS2S 3 500 LC1G400 LTMR08ppp 350 LUTC8001
250 430 80 GS2S 3 500 LC1G500 LTMR08ppp 430 LUTC8001
315 540 80 GS2S 3 630 LC1G630 LTMR08ppp 540 LUTC8001
355 610 80 GS2V 4 800 LC1G630 LTMR08ppp 610 LUTC8001
(1) This setting is a general guidance, Ir should be adjusted according to motor characteristics and conditions of use.
(2) Please refer to TeSys Catalogue to select the complete reference for TeSys T motor management controller.
55
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
kW A kA A A
45 80 100 GV4L/GV4LE115p 1265 LC1G115 LR9G115 80
55 97 100 GV4L/GV4LE115p 1100 LC1G115 LR9G225 80
45 80 130 NSX100p + MA 1265 LC1G115 LR9G115 97
55 97 130 NSX160p + MA 1500 LC1G115 LR9G225 97
75 132 130 NSX160p + MA 1800 LC1G150 LR9G225 132
90 160 130 NSX250p + MA 2640 LC1G185 LR9G225 160
110 195 130 NSX250p + MA 2640 LC1G225 LR9G225 195
110 195 130 NSX400p + MicroLogic 1.3 M 3520 LC1G265 LR9G500 195
132 230 130 NSX400p + MicroLogic 1.3 M 3520 LC1G265 LR9G500 230
160 280 130 NSX400p + MicroLogic 1.3 M 3840 LC1G330 LR9G500 280
200 350 130 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 350
220 380 130 NSX630p + MicroLogic 1.3 M 5500 LC1G500 LR9G500 380
250 430 130 NSX630p + MicroLogic 1.3 M 6000 LC1G500 LR9G500 430
300 460 130 NS800p + MicroLogic 5.0 LR OFF 8800 LC1G630 LR9G630 460
335 575 130 NS800p + MicroLogic 5.0 LR OFF 9600 LC1G630 LR9G630 575
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional GV4L115●/ GV4LE115● NSX100●/ NSX160●/ NSX250●/ NSX400●/ NSX630● NS800●
short-circuit (kA)
Breaking performance code B N S F N H S L L
400 V 25 50 100 36 50 70 100 130 150
55 to 355 kW at 440 V: type 2 coordination (with TeSys GV4 or ComPacT NSX / NS circuit breakers
and LR9G overload relays)
Standard power ratings of 3-phase Circuit Contactor Thermal overload relay
motors 50/60 Hz in category AC-3e breaker
440 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)
kW A kA A A
55 88 70 GV4L/GV4LE115p 1150 LC1G115 LR9G115 88
55 88 130 NSX100p + MA 1500 LC1G115 LR9G115 88
75 120 130 NSX160p + MA 1800 LC1G150 LR9G225 120
90 145 130 NSX160p + MA 2640 LC1G150 LR9G225 145
110 177 130 NSX250p + MA 2640 LC1G185 LR9G225 177
132 209 130 NSX250p + MA 2860 LC1G225 LR9G225 209
160 255 130 NSX400p + MicroLogic 1.3 M 3520 LC1G265 LR9G500 255
200 318 130 NSX400p + MicroLogic 1.3 M 4160 LC1G330 LR9G500 318
220 343 130 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 343
250 390 130 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 390
300 466 130 NSX630p + MicroLogic 1.3 M 6500 LC1G500 LR9G500 466
335 521 130 NS800p + MicroLogic 5.0 LR OFF 8800 LC1G630 LR9G630 521
355 554 130 NS800p + MicroLogic 5.0 LR OFF 9600 LC1G630 LR9G630 554
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional GV4L115●/ GV4LE115● NSX100●/ NSX160●/ NSX250● NSX400●/ NSX630● NS800●
short-circuit (kA)
Breaking performance code B N S F N H S L F N H S L L
440 V 20 50 70 35 50 65 100 130 30 42 65 100 130 150
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
56
TeSys Giga series - Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
kW A kA A A
65 92 30 GV4L/GV4LE115p 1380 LC1G115 LR9G115 92
65 92 70 NSX100p + MA100 1300 LC1G115 LR9G115 92
90 128 70 NSX160p + MA150 1950 LC1G150 LR9G225 128
110 156 70 NSX250p + MA220 2200 LC1G185 LR9G225 156
132 184 70 NSX400p + MicroLogic 1.3 M 2560 LC1G225 LR9G225 184
160 224 70 NSX400p + MicroLogic 1.3 M 3200 LC1G265 LR9G500 224
200 280 70 NSX400p + MicroLogic 1.3 M 3840 LC1G330 LR9G500 280
250 344 70 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 344
295 405 70 NSX630p + MicroLogic 1.3 M 6500 LC1G500 LR9G500 405
375 516 70 NS800p + MicroLogic 5.0 LR OFF 8800 LC1G630 LR9G630 516
425 584 70 NS800p + MicroLogic 5.0 LR OFF 9600 LC1G800 LR9G630 584
(1) Product type to be completed by replacing the ● with the breaking performance code:
kW A kA A A
30 32 100 NSX100p + MA 550 LC1G115 LR9G115 32
37 39 100 NSX100p + MA 550 LC1G115 LR9G115 39
45 47 100 NSX100p + MA 650 LC1G115 LR9G115 47
55 57 100 NSX100p + MA 1100 LC1G150 LR9G115 57
75 77 100 NSX100p + MA 1100 LC1G185 LR9G225 77
90 93 100 NSX250p + MA 1650 LC1G225 LR9G225 93
110 113 100 NSX250p + MA 1650 LC1G225 LR9G225 113
132 134 100 NSX250p + MA 1800 LC1G265 LR9G500 134
160 162 100 NSX250p + MA 2420 LC1G330 LR9G500 162
200 203 100 NSX250p + MA 2640 LC1G400 LR9G500 203
220 223 100 NSX400p + MicroLogic 1.3 M 3520 LC1G400 LR9G500 223
250 250 100 NSX400p + MicroLogic 1.3 M 3520 LC1G500 LR9G500 250
315 313 100 NSX630p + MicroLogic 1.3 M 5500 LC1G500 LR9G500 313
335 335 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 335
355 354 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 354
375 374 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 374
400 400 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 400
450 455 100 NSX630p + MicroLogic 1.3 M 6000 LC1G630 LR9G630 455
475 475 100 NSX630p + MicroLogic 1.3 M 6500 LC1G630 LR9G630 475
500 493 100 NSX630p + MicroLogic 1.3 M 6500 LC1G630 LR9G630 493
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) NSX100●/ NSX250●/ NSX400●/ NSX630●
Breaking performance code HB1 HB2
690 V 75 100
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
57
TeSys Giga series - Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters
400 V Product type (1) Irm(2) Product type Product type (3) Ir setting Reference
(2)
P Ie Iq (max)
kW A kA A A
90 160 130 NSX250● + MA 2200 LC1G185 LTMR08pp 160 LUTC2001
110 195 130 NSX250● + MA 2640 LC1G225 LTMR08pp 195 LUTC2001
132 230 130 NSX400p + MicroLogic 1.3 M 3200 LC1G265 LTMR08pp 230 LUTC4001
150 280 130 NSX400p + MicroLogic 1.3 M 3840 LC1G330 LTMR08pp 280 LUTC4001
200 350 130 NSX630p + MicroLogic 1.3 M 5000 LC1G400 LTMR08pp 350 LUTC4001
220 388 130 NSX630p + MicroLogic 1.3 M 5500 LC1G500 LTMR08pp 388 LUTC4001
250 430 130 NSX630p + MicroLogic 1.3 M 6000 LC1G500 LTMR08pp 430 LUTC8001
300 460 130 NS800L 8800 LC1G630 LTMR08pp 460 LUTC8001
+ MicroLogic 5.0 LR OFF
335 575 130 NS800L 9600 LC1G630 LTMR08pp 575 LUTC8001
+ MicroLogic 5.0 LR OFF
(1) Product type to be completed by replacing the ● with the breaking performance code:
690 V Product type Size Rating Product type Product type (3) Ir setting (2) Reference
P Ie Iq (max)
kW A kA A A
110 113 80 GSppKK 0 125 LC1G185 LTMR08ppp 113 LUTC2001
132 134 80 GSppL 0 160 LC1G265 LTMR08ppp 134 LUTC2001
160 162 80 GSppN 1 160 LC1G265 LTMR08ppp 162 LUTC2001
200 203 80 GSppN 1 200 LC1G330 LTMR08ppp 203 LUTC2001
220 224 80 GSppQQ 2 250 LC1G400 LTMR08ppp 224 LUTC4001
250 250 80 GSppQQ 2 250 LC1G400 LTMR08ppp 250 LUTC4001
290 292 80 GSppQQ 2 315 LC1G500 LTMR08ppp 292 LUTC4001
315 313 80 GSppQQ 2 400 LC1G500 LTMR08ppp 313 LUTC4001
355 354 80 GS2S 3 500 LC1G630 LTMR08ppp 354 LUTC4001
400 400 80 GS2S 3 630 LC1G630 LTMR08ppp 400 LUTC8001
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Please refer to TeSys Catalogue to select the complete reference for TeSys T motor management controller.
58
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters
90 to 250 kW at 400 V: type 2 coordination (with TeSys GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
400 V Product type (1) Ir setting (2) Irm (2) Product type
P Ie Iq (max)
kW A kA A A
90 160 70 GV5P220● 170 1360 LC1G115 LC1D65
110 195 70 GV5P220● 200 1600 LC1G150 LC1D80
110 195 70 GV6P320● 200 1600 LC1G150 LC1D80
132 230 70 GV6P320● 240 1920 LC1G150 LC1D95
160 280 70 GV6P320● 300 2400 LC1G185 LC1G115
200 350 70 GV6P500● 380 3040 LC1G225 LC1G115
220 380 70 GV6P500● 400 3200 LC1G265 LC1G150
250 430 70 GV6P500● 440 3520 LC1G265 LC1G150
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) GV5P220●
GV6P320●/GV6P500●
Breaking performance code F H
400 V 36 70
P Ie Iq (max)
kW A kA A A
90 160 130 NSX250● 170 1360 LC1G115 LC1D65
+ MicroLogic 2.2 M
110 195 130 NSX250● 200 1600 LC1G150 LC1D80
+ MicroLogic 2.2 M
110 195 130 NSX400● 200 1600 LC1G150 LC1D80
+ MicroLogic 2.3 M
132 230 130 NSX400● 240 1920 LC1G150 LC1D95
+ MicroLogic 2.3 M
160 280 130 NSX400● 300 2400 LC1G185 LC1G115
+ MicroLogic 2.3 M
200 350 130 NSX630● 380 3040 LC1G225 LC1G115
+ MicroLogic 2.3 M
220 380 130 NSX630● 400 3200 LC1G265 LC1G150
+ MicroLogic 2.3 M
250 430 130 NSX630● 440 3520 LC1G265 LC1G150
+ MicroLogic 2.3 M
300 460 130 NS800● + MicroLogic 5.0 480 3840 LC1G330 LC1G185
335 575 130 NS800● + MicroLogic 5.0 640 5120 LC1G400 LC1G225
355 610 130 NS800● + MicroLogic 5.0 640 5120 LC1G400 LC1G225
400 690 130 NS800● + MicroLogic 5.0 720 5760 LC1G500 LC1G265
450 770 130 NS1000● + MicroLogic 5.0 784 6272 LC1G500 LC1G330
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) NSX250●/ NSX400●/ NSX630● NS800●/
NS1000●
Breaking performance code F N H S L L
400 V 36 50 70 100 150 150
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.
59
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters
110 to 300 kW at 440 V: type 2 coordination (with TeSys GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
440 V Product type (1) Ir setting (2) Irm (2) Product type
P Ie Iq (max)
kW A kA A A
110 177 65 GV5P220● 185 1480 LC1G115 LC1D65
132 209 65 GV5P220● 210 1680 LC1G150 LC1D80
160 255 65 GV6P320● 260 2080 LC1G185 LC1G115
200 318 65 GV6P320● 320 2560 LC1G225 LC1G115
220 343 65 GV6P500● 350 2800 LC1G225 LC1G150
250 390 65 GV6P500● 400 3200 LC1G265 LC1G150
300 466 65 GV6P500● 470 3760 LC1G330 LC1G185
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit GV5P220● GV6P320●/GV6P500●
(kA)
Breaking performance code F H F H
440 V 35 65 30 65
110 to 450 kW at 440 V: type 2 coordination (with ComPacT NSX / NS circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
440 V Product type (1) Ir setting (2) Irm (2) Product type
P Ie Iq (max)
kW A kA A A
110 177 130 NSX250● 185 1480 LC1G115 LC1D65
+ MicroLogic 2.2 M
132 209 130 NSX250● 210 1680 LC1G150 LC1D80
+ MicroLogic 2.2 M
160 255 130 NSX400● 260 2080 LC1G185 LC1G115
+ MicroLogic 2.3 M
200 318 130 NSX400● 320 2560 LC1G225 LC1G115
+ MicroLogic 2.3 M
220 343 130 NSX630● 350 2800 LC1G225 LC1G150
+ MicroLogic 2.3 M
250 390 130 NSX630● 400 3200 LC1G265 LC1G150
+ MicroLogic 2.3 M
300 466 130 NSX630● 470 3760 LC1G330 LC1G185
+ MicroLogic 2.3 M
335 521 130 NS800● 560 4480 LC1G330 LC1G185
+ MicroLogic 5.0
355 554 130 NS800● 560 4480 LC1G400 LC1G225
+ MicroLogic 5.0
400 627 130 NS800● 640 5120 LC1G400 LC1G225
+ MicroLogic 5.0
450 695 130 NS800● 720 5760 LC1G500 LC1G265
+ MicroLogic 5.0
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit NSX250● NSX400●/ NSX630● NS800●
(kA)
Breaking performance code F N H S L F N H S L L
440 V 35 50 65 100 130 30 42 65 100 130 130
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.
60
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters
132 to 295 kW at 500 V: type 2 coordination (with TeSys GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
500 V Product type (1) Ir setting (2) Irm (2) Product type
P Ie Iq (max)
kW A kA A A
132 184 50 GV5P220● 185 1480 LC1G115 LC1D65
160 224 50 GV6P320● 240 1920 LC1G150 LC1D80
200 280 50 GV6P320● 300 2400 LC1G185 LC1G115
250 344 50 GV6P500● 350 2800 LC1G225 LC1G115
295 405 50 GV6P500● 440 3520 LC1G265 LC1G150
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) GV5P220● GV6P320●/ 500●
Breaking performance code F H F H
500 V 30 50 25 50
132 to 425 kW at 500 V: type 2 coordination (with ComPact NSX / NS circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
500 V Product type (1) Ir setting (2) Irm (2) Product type
P Ie Iq (max)
kW A kA A A
132 184 70 NSX250● 185 1480 LC1G115 LC1D65
+ MicroLogic 2.2 M (4)
160 224 70 NSX400● 240 1920 LC1G150 LC1D80
+ MicroLogic 2.3 M (4)
200 280 70 NSX400● 300 2400 LC1G185 LC1G115
+ MicroLogic 2.3 M (4)
250 344 70 NSX630● 350 2800 LC1G225 LC1G115
+ MicroLogic 2.3 M (4)
295 405 70 NSX630● 440 3520 LC1G265 LC1G150
+ MicroLogic 2.3 M (4)
375 516 70 NS800● 560 4480 LC1G330 LC1G185
+ MicroLogic 5.0
425 584 70 NS800● 640 5120 LC1G400 LC1G225
+ MicroLogic 5.0
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit NSX250● NSX400●/ NSX630● NS800●
(kA)
Breaking performance code F N H S L F N H S L L
500 V 30 36 50 65 70 25 30 50 65 70 100
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.
(4) Applicable also with MicroLogic 6.2 M and 6.3 M trip units.
61
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters
P Ie Iq max
kW A kA A A
110 177 80 GSpN 1 200 LC1G115 LC1D65 LR9G115 102
132 209 80 GSpN 1 250 LC1G150 LC1D80 LR9G225 121
160 255 80 GSpQQ 2 315 LC1G150 LC1G115 LR9G225 147
200 318 80 GSpQQ 2 400 LC1G185 LC1G115 LR9G225 184
220 343 80 GS2pS 3 500 LC1G225 LC1G115 LR9G225 198
250 390 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 225
315 505 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 292
355 554 80 GS2pS 3 630 LC1G330 LC1G225 LR9G500 320
400 627 80 GS2pV 4 800 LC1G400 LC1G225 LR9G500 362
P Ie Iq max
kW A kA A A
90 156 80 GSpN 1 200 LC1G115 LC1D65 LR9G115 90
110 184 80 GSpN 1 250 LC1G150 LC1D80 LR9G115 106
132 224 80 GSpQQ 2 315 LC1G150 LC1G115 LR9G225 129
160 280 80 GSpQQ 2 400 LC1G185 LC1G115 LR9G225 162
200 344 80 GS2pS 3 500 LC1G225 LC1G115 LR9G225 199
220 405 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 234
250 405 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 234
315 516 80 GS2pS 3 630 LC1G330 LC1G225 LR9G630 298
(1) Refer to diagram in page 65.
(2) This setting is a general guidance, Ir should be adjusted according to motor characteristics and conditions of use.
62
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters
P Ie Iq (max)
kW A kA A A
90 160 130 NSX250● + MA 1980 LC1G115 LC1D65 LR9G115 92
110 195 130 NSX250● + MA 1980 LC1G150 LC1D80 LR9G225 113
110 195 130 NSX400● + MicroLogic 1.3 M 1920 LC1G150 LC1D80 LR9G225 113
132 230 130 NSX400● + MicroLogic 1.3 M 1920 LC1G150 LC1D80 LR9G225 133
160 280 130 NSX400● + MicroLogic 1.3 M 2560 LC1G185 LC1G115 LR9G225 162
200 350 130 NSX630● + MicroLogic 1.3 M 3000 LC1G225 LC1G150 LR9G225 202
220 380 130 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 219
250 430 130 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 248
300 460 130 NS800● 4000 LC1G330 LC1G185 LR9G500 266
+ MicroLogic 5.0 LR OFF
335 575 130 NS800● 4800 LC1G400 LC1G225 LR9G500 332
+ MicroLogic 5.0 LR OFF
355 610 130 NS800● 5600 LC1G400 LC1G225 LR9G500 352
+ MicroLogic 5.0 LR OFF
400 627 130 NS800● 5600 LC1G400 LC1G225 LR9G500 362
+ MicroLogic 5.0 LR OFF
450 695 130 NS800● 6400 LC1G500 LC1G265 LR9G500 401
+ MicroLogic 5.0 LR OFF
(1) Product type to be completed by replacing the ● with the breaking performance code:
110 to 355 kW at 440 V: type 2 coordination (with ComPacT NSX / NS circuit breakers
and LR9G overload relays)
Standard power ratings of Circuit Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz breaker Line (KM2) / Star (KM1) (3)
in category AC-3 Delta (KM3) (3)
440 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)
kW A kA A A
110 177 130 NSX250● + MA 1980 LC1G115 LC1D65 LR9G115 102
132 209 130 NSX250● + MA 1980 LC1G150 LC1D80 LR9G225 121
160 255 130 NSX400● + MicroLogic 1.3 M 2240 LC1G185 LC1D95 LR9G225 147
200 318 130 NSX400● + MicroLogic 1.3 M 2560 LC1G225 LC1G115 LR9G225 184
220 343 130 NSX630● + MicroLogic 1.3 M 3000 LC1G225 LC1G150 LR9G225 198
250 390 130 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 225
300 466 130 NSX630● + MicroLogic 1.3 M 4000 LC1G330 LC1G185 LR9G500 269
335 521 130 NS800● 4800 LC1G330 LC1G185 LR9G500 301
+ MicroLogic 5.0 LR OFF
355 554 130 NS800● 4800 LC1G400 LC1G225 LR9G500 320
+ MicroLogic 5.0 LR OFF
(1) Product type to be completed by replacing the ● with the breaking performance code:
63
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters
132 to 425 kW at 500 V: type 2 coordination (with ComPacT NSX / NS circuit breakers
and LR9G overload relays)
Standard power ratings of Circuit Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz breaker Line (KM2) / Star (KM1) (3)
in category AC-3 Delta (KM3) (3)
500 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)
kW A kA A A
132 184 70 NSX400● + MicroLogic 1.3 M 1600 LC1G115 LC1D65 LR9G225 106
160 224 70 NSX400● + MicroLogic 1.3 M 1920 LC1G150 LC1D80 LR9G225 129
200 280 70 NSX400● + MicroLogic 1.3 M 2560 LC1G185 LC1G115 LR9G225 162
250 344 70 NSX630● + MicroLogic 1.3 M 3000 LC1G225 LC1G150 LR9G225 199
295 405 70 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 234
375 516 70 NS800● + MicroLogic 5.0 4800 LC1G330 LC1G185 LR9G500 298
425 584 70 NS800● + MicroLogic 5.0 4800 LC1G400 LC1G185 LR9G500 337
(1) Product type to be completed by replacing the ● with the breaking performance code:
64
TeSys Giga series - Device selection
Coordination tables
Star-Delta motor starter - Common circuit diagrams
DB438528.eps
DB439329.eps
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
L1 2/T1
L2 4/T2
L3 6/T3
2/T1
4/T2
6/T3
5
1
3
5
1
5
1
3
5
1
KM2
KM2 KM3 KM1
3
3
5
5
1
1
W1 6
U1 2
V1 4
6
2
4
KM3 KM1
6
2
6
W2
U2
V2
W1
U1
V1
W2
U2
V2
15 RE 18 21 22
KM3
KM3
F RE
95 96 Stop Start 15 16 21 22 A1 A2
KM1
13 KM2 14
A1 A2
RE
Overload relay
13 KM2 14 Timer
13 KM1 14 A1 A2
KM2
Recommended timing relay (RE): Zelio Timer ref. RE17RMMWS (12...240 V AC/DC 50/60 Hz – 8 A AC/DC contacts)
65
TeSys Giga series – Device selection
Coordination tables
Resistive load protection and control
66
TeSys Giga series – Device selection
Coordination tables
Resistive load protection and control
67
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-3
Maximum operational current y 440 V A 115 150 185 225 265 330 400 500 630 800
in AC-3
Rated operational power P 230 V kW 30 37 55 55 75 90 110 150 180 200
(standard motor power ratings)
400 V kW 55 75 90 110 132 160 200 250 335 450
Maximum operational current y 440 V A 115 150 185 225 265 330 400 500 630 800
in AC-3
Rated operational power P 200/208 V HP 30 40 50 60 75 100 125 150 250 300
(standard motor power ratings
60 Hz) 230/240 V HP 40 50 60 75 100 125 150 200 300 350
460/480 V HP 75 100 125 150 200 250 300 400 600 700
575/600 V HP 100 125 150 150 200 300 400 450 700 800
68
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-3
LC1G265
LC1G150
LC1G185
LC1G225
LC1G330
LC1G400
LC1G500
LC1G630
LC1G800
LC1G115
DB438283.eps
10
8
Millions of operating cycles
2
1,5
1
0,8
0,6
0,4
0,2
20 30 40 50 60 80 100 200 300 400 500 600 800 1000
90 Current broken in A
18,5
132
160
200
250
110
15
45
75
90
22
37
55
30
11
230 V kW
18,5
132
200
400
250
335
110
160
22
15
45
75
30
37
55
90
11
400 V kW
18,5
200
160
250
335
400
132
110
22
15
30
45
75
37
90
55
11
440 V kW
LC1G185
LC1G225
LC1G265
LC1G330
LC1G400
LC1G500
LC1G630
LC1G800
LC1G115
DB438284.eps
10
8
Millions of operating cycles
2
1,5
1
0,8
0,6
0,4
0,2
20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000
90 234 408 567 700 900
89 107 130 187 256 360 634 Current broken in A
500
560
200
220
160
355
315
110
75
90
kW
690 V
Example:
Asynchronous motor with P = 200 kW - Ue = 690 V - Ie = 203 A - Ic = Ie = 203 A
1 million operating cycles required.
The above selection curves show the contactor rating needed: LC1G400.
69
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-1
Maximum operating rate 300 300 300 300 300 300 300 300 300 300
in operating cycles/hour
Operational current in AC-1 in A, y 40 °C A 250 275 305 330 385 440 550 700 1050 1050
according to the ambient temperature y 60 °C A (1) 225 250 275 300 350 400 500 600 800 800
conforming to IEC 60947-1
y 70 °C A (1) 210 235 255 280 330 380 470 540 640 640
Maximum operational 230 V kW 90 100 110 120 140 160 200 240 320 320
power y 60 °C 240 V kW 90 100 110 120 150 170 210 250 330 330
400 V kW 160 170 190 210 240 280 350 420 550 550
415 V kW 160 180 200 220 250 290 360 430 580 580
440 V kW 170 190 210 230 270 300 380 460 610 610
500 V kW 190 220 240 260 300 350 430 520 690 690
690 V kW 270 300 330 360 420 480 600 720 960 960
1000 V kW 390 430 480 520 610 690 870 1040 1390 1390
(1) LC1G115 to LC1G800: for temperature ≤ 60° C... ≤ 70° C max. coil control voltage = rated Uc.
Selection according to required electrical durability, in category AC-1 (Ue y 690 V, θ ≤ 40 °C)
LC1G150
LC1G225
LC1G265
LC1G330
LC1G500
LC1G630
LC1G800
LC1G115
DB439337.eps
10
Millions of operating cycles
8
6
1
0,8
0,6
0,4
0,2
0,1
Ue ≤ 440 V 50 60 80 100 200 300 400 500 600 800 1000 2000
250 305 440 550 700 1050
275 330 385
Ue ≤ 690 V
50 60 80 100 200 300 400 500 600 800 1000 2000
210 265 380 475 605 900
230 285 335
Current broken in A
Example:
b Ue = 440 V - Ie = 500 A - θ y 40 °C - Ic = Ie = 500 A
b 0.8 million operating cycles required
b the above selection curves show the contactor rating needed: LC1G630.
70
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-2 or AC-4
Contactor size LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800
In category AC-4 (le max) Ue y 440 V A 690 900 1110 1350 1590 1980 2400 3000 3780 4050
le max broken =
6 x l motor
440 V < Ue y 690 V A 530 640 780 1120 1400 1530 2160 2450 3400 3800
le max broken =
6 x l motor
Depending on the maximum operating rate (1) and the on-load factor, θ ≤ 60 °C (2)
Duty Cycle [Cycle/h] Load Factor [%] LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800
150 15 A 319 400 478 562 641 758 869 1001 1124 1204
300 10 A 250 314 375 441 502 593 679 779 870 923
150 20 A 304 383 457 538 613 726 834 962 1083 1165
600 10 A 183 230 275 324 369 437 502 579 653 703
150 30 A 280 352 421 495 565 668 766 883 993 1065
1200 (3) 10 A 131 164 196 230 262 309 353 404 449 473
150 55 A 239 300 358 421 480 568 652 750 842 902
2400 (3)
10 A 120 151 181 212 242 287 329 379 426 457
150 85 A 208 261 312 368 420 498 572 661 748 809
3600 (3)
10 A 120 151 181 212 242 287 329 379 426 457
(1) Do not exceed the maximum number of operating cycles.
(2) For temperatures higher than 60 °C, use a maximum operating rate value equal to 80 % of the actual value when selecting from the tables.
(3) Control Module can operate with higher duty cycle during limited time followed by proposed cooling time.
As breaking normally takes place at a current value at or near the locked rotor current, the contactor can be selected using the criteria for
categories AC-2 and AC-4.
230 V kW 11 11 15 18.5 22 22 30 37 37 37
400 V kW 22 22 30 30 37 45 55 55 55 75
415 V kW 22 22 30 30 37 45 55 55 55 75
440 V kW 22 22 30 37 45 55 55 55 75 75
500 V kW 11 11 18.5 22 22 30 45 45 55 55
690 V kW 18.5 22 22 30 37 45 55 55 75 90
71
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-2 or AC-4
Selection according to required electrical durability, in categories AC-2 or AC-4 (Ue y 440 V)
Control of 3-phase asynchronous squirrel cage motors (AC-4) or slip ring motors (AC-2) with breaking whilst motor stalled.
The current broken (Ic) in AC-4 is equal to 6 x Ie.
(Ie = rated operational current of the motor).
DB439334.eps
LC1G150
LC1G185
LC1G225
LC1G265
LC1G330
LC1G400
LC1G500
LC1G630
LC1G800
LC1G115
1 0,9
Millions of operating cycles
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0,09
0,08
0,06
0,04
0,02
0,01
0,002
100 200 300 400 500 700 900 1110 2000 3000 4000 5000
600 800 1000 1350 1980
690 1590 2400 3780
Current broken in A
Example:
b asynchronous motor with P = 132 kW - Ue = 400 V - Ie = 230 A. Ic = 6 x Ie = 1380 A.
30 000 operating cycles required.
b the above selection curves show the contactor rating needed: LC1G330.
Selection according to required electrical durability, use in category AC-4 (440 V < Ue y 690 V)
Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled.
The current broken (Ic) in AC-4 is equal to 6 x Ie (Ie = rated operational current of the motor).
LC1G150
LC1G185
LC1G225
LC1G265
LC1G330
LC1G400
LC1G500
LC1G630
LC1G800
LC1G115
DB438287.eps
1 0,9
Millions of operating cycles
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0,09
0,08
0,06
0,04
0,02
0,015
0,01
0,005
0,002
100 200 300 400 500 600 700 900 1120 2000 3000 5000
530 800 1000 1400 2160 4000
640 780 1530 2450 3800
3400
Current broken in A
72
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category DC-1 to DC-5
+ –
DF568970.eps
24 1 225 250 275 300 350 400 500 600 950 950
2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 950 950
48/75 1 225 250 275 300 350 400 500 600 950 950
1-pole 2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 950 950
125 1 205 225 250 270 315 360 450 540 855 855
2 205 225 250 270 315 360 450 540 855 855
3 225 250 275 300 355 405 505 605 960 960
4 225 250 275 300 355 405 505 605 960 960
250 1 - - - - - - - - - -
2 180 205 225 245 285 325 405 485 770 770
+ –
DF568971.eps
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 945 945
300 1 - - - - - - - - - -
2 - - - - - - - - - -
3 185 205 225 250 290 330 415 495 785 785
2-poles 950 950
4 225 250 275 300 350 400 500 600
460 1 - - - - - - - - - -
2 - - - - - - - - - -
3 - - - - - - - - - -
4 185 205 225 245 285 325 410 490 775 775
R
Rated No. of Contactor rating (1)
opera- poles LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
tional connec- G115 G150 G185 G225 G265 G330 G400 G500 G630 G800
voltage ted in
Ue series
3-poles V
24 1 225 250 275 300 350 400 500 600 950 950
2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 950 950
48/75 1 225 250 275 300 350 400 500 600 950 950
2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
+ – 4 225 250 275 300 350 400 500 600 950 950
DF568973.eps
125 1 - - - - - - - - - -
2 190 210 230 250 290 335 420 500 795 795
3 205 230 255 275 325 370 460 555 875 875
4 205 230 255 275 325 370 460 555 875 875
250 1 - - - - - - - - - -
4-poles
2 175 190 210 230 270 305 385 460 730 730
3 185 210 230 250 290 335 415 500 790 790
4 225 250 275 300 355 405 505 605 960 960
300 1 - - - - - - - - - -
2 - - - - - - - - - -
3 175 195 210 230 270 310 385 465 730 730
4 225 250 275 300 350 400 500 600 950 950
460 1 - - - - - - - - - -
2 - - - - - - - - - -
3 - - - - - - - - - -
4 175 190 210 230 270 310 385 460 730 730
(1) Deca Green contactors are not validated for DC-1 to DC-5 applications.
73
TeSys Giga series - Device selection
Giga Contactors for various applications
Heating
Selection
General
A heating circuit is a power switching circuit supplying one or more resistive heating
elements switched by a contactor. The same general rules apply as for motor
circuits, except that heating circuits are not normally subjected to overload currents.
It is therefore only necessary to provide short-circuit protection.
Protection
The steady state current drawn by a heating circuit is constant when the voltage is
stable. In fact:
bb it is unlikely that the number of loads in an existing circuit will be modified
bb this type of circuit cannot create overloads. It is therefore only necessary to
provide short-circuit protection.
This can be provided by:
bb gG type fuses, or
bb circuit breakers.
Nevertheless, it is always possible and sometimes more economical (smaller cable
size) to protect the circuit by a thermal overload relay and associated aM type fuses.
74
TeSys Giga series - Device selection
Giga Contactors for various applications
Heating
75
TeSys Giga series - Device selection
Giga Contactors for various applications
Power factor correction
Capacitors, together with the circuits to which they are connected, form oscillatory
circuits which can, at the moment of switch-on, give rise to high transient currents
(> 180 In) at high frequencies (1 to 15 kHz).
As a general rule, the peak current on energisation is lower when:
b the mains inductances are high
b the line transformer ratings are low
b the transformer short-circuit voltage is high
b the ratio between the sum of the ratings of the capacitors already switched into
the circuit and that of the capacitor to be switched in is small (for multiple step
capacitor banks).
In accordance with standards IEC 60831-1, the switching contactor must be able to
withstand a continuous current of 1.5 times the rated current of the capacitor bank
step being switched.
The rated operational powers given in the tables below take this overload into account.
Short-circuit protection is normally provided by gI type HPC fuses rated at 1.7 to 2 In.
Contactor applications
Operating conditions
Capacitors are directly switched. The values below indicate the maximum peak
current at switch-on.
An inductor may be inserted in each of the three phases supplying the capacitors to
reduce the peak current, if necessary.
Inductance values are determined according to the selected operating temperature.
76
Green Premium
TM
12 - 2021