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97 views80 pages

Lvcatesgen (Web)

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© © All Rights Reserved
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TeSys

TeSys Control - Giga Contactors


TeSys Protect - Giga Electronic Overload Relays
Catalogue 2022

se.com/tesys
Start smart. Run smart.
With TeSys™ motor controls.
Stay smart with the world's best-selling motor control solutions from
the inventor of the world's first contactor – Schneider Electric™.
For almost a century, TeSysTM motor controls have driven the industry with innova-
tions in motor protection, monitoring, and control.

It started with the introduction of the industry's first BAR Wherever you are and anywhere your projects come
contactor in 1924, and today, the legacy of innovation is built together, you can trust Schneider Electric and TeSys
into every TeSys motor control device. contactors, circuit breakers, relays, and switches for
unmatched reliability, complete compatibility with
Best-in-class safety and reliability, plug-and-play architecture,
international standards, and the robust support of the
and flexible functionality mean TeSys motor control solutions
Schneider Electric global supply network.
can meet your requirements across a wide range of
applications, from the most common to the most advanced. Start smart, run smart and stay smart with TeSys motor
controls.

1st Modular
1st BAR 1st Enclosed 1st Modular TeSys D 3 in 1 GV3 MSP TeSys D TeSys TeSys
Contactor Motor Starter Contactor Contactor Motor Starter with EverLinkTM Green Island Giga
1924 1935 1973 2000 2004 2008 2016 2019 2021
Designed for evolution

TeSys Control
Giga Contactors
p Used for TeSys Control function
p New generation of high power contactors
115-800 A (AC-3)
p Less product references for easier selection and reduced
inventory
pD
 esigned to meet needs of demanding applications
pW
 idth and depth alignment with overload relays and breakers
for easier connection
pC
 ompact design for less installation space consumption
pC
 oil designed for less energy consumption and wider voltage
band-width
pA
 dvanced contact wear diagnostic for predictive maintenance
pM
 odularity design for easy maintenance and short down times

TeSys Protect
Giga Electronic Overload Relays
p Used for TeSys Protect function
pN
 ew generation of electronic overload relays 28-630 A
pL
 ess product references for easier selection and less
inventory
 ompatible with TeSys Giga Contactors
pC
pW
 ide setting range with advanced protections
pF
 ull set of features for more flexibility
pC
 ontinuous monitoring with health and alarm indicators

1
On-line tools to configure
your motor starters

EcoStruxureTM Motor Control Configurator


Build your starter configuration
p Build
 your motor starter configuration with different solutions
p Complete
 offer base suited for different countries.

Enhanced customer’s journey


p Easy
 selection, replacing complex paper catalogs
p Covert
 into Bill of Materials (BoM) by adding the products to the cart.

Answers to customer needs


Scan or click
on the QR code p Option
 to save and re-work your configurations
p Direct
 access to products documentation in one place
p Possibility
 with unique configurations ID and share.

Product Selector for TeSys Giga


Offer selection
p Easy selection of TeSys Giga Contactor or Overload Relays
p Intuitive
 tool to configure the devices to suit your needs
p Helps
 to select the right devices for your application.

Configure your motor starter components


p Options
 to select auxiliaries and accessories
p Configure
 reversers and changeover contactors with ease
Scan or click p Get
 the extensive bill of material, export it in standard format
on the QR code (PDF, XLS), or drop it into the product cart
p Access
 to technical information and documentations for every item.

EcoStruxure Motor Management Design


Electrical design calculations for high-power motors
Easily perform basic calculations related to transformer size, short-
circuit current and voltage drop, comparing direct-on-line, star-delta,
soft-starter, and variable speed drive. Verify starting feasibility from
mechanical standpoint and ensure power quality objectives are met,
for power factor or harmonic levels. Check energy saving potential of
using a variable speed drive for centrifugal pumps and fans.

Offer selection and report


Select among latest compatible offers to build a complete motor
Scan or click management solution: circuit breakers, contactors, MCC panels,
on the QR code drives, protection relays, power factor capacitors, active filters, power
quality monitoring and services.
Get a summary report with calculations and recommended offers.

2
TeSys Control
TeSys Protect

General contents
TeSys Control – Giga Contactors...........................................................5
Introduction......................................................................................................................6
Description......................................................................................................................9
Product references........................................................................................................12
Technical data for designers..........................................................................................25

TeSys Protect – Giga Electronic Overload Relays.......................... 37


Introduction....................................................................................................................38
Description....................................................................................................................39
Product references........................................................................................................40
Technical data for designers..........................................................................................43

TeSys Giga series - Device selection................................................. 49


Coordination tables
TeSys Giga Contactors for various applications

3
Product references – coding principle

TeSys Giga Contactors

LC1 G 185 4 EHE N

Contactor rating Control voltage


Contactor (AC/DC)
115: 115 A
150: 150 A Advanced version (A)

185: 185 A BEE: 24…48 V (1)

225: 225 A EHE : 48...130 V


TeSys Giga series
265: 265 A LSE: 200…500 V

330: 330 A Standard version (N)

400: 400 A EHE: 48…130 V

500: 500 A KUE: 100…250 V

630: 630 A
800: 800 A
Offer type
A: Advanced version
Poles N: Standard version
Blank: 3-pole
4: 4-pole

Example:
LC1G400LSEA TeSys Giga Contactor Advanced version 400 A, 3-pole, 200...500 V AC/DC coil, with PLC control.
LC1G1854EHEN TeSys Giga Contactor Standard version 185 A, 4-pole, 48...130 V AC/DC coil, without PLC control.

(1) 24...48 V AC/DC control voltage option is available for LC1G115...LC1G500 ratings.

TeSys Giga Electronic Overload Relays

LR9 G 630

Electronic TeSys Giga Protection settings


Overload Relay series 115: 28…115 A
225: 57…225 A
500: 125…500 A
630: 160…630 A

4
TeSys Control
TeSys Giga Contactors

TeSys Giga Contactors


Type of product Range Pages

Introduction 6

TeSys Giga Contactors 3-pole from 115 to 800 A – AC-3


12
Advanced version - 3 and 4-poles 3-pole and 4-pole from 250 to 1050 A – AC-1

TeSys Giga Contactors 3-pole from 115 to 800 A – AC-3


14
Standard version - 3 and 4-poles 3-pole and 4-pole from 250 to 1050 A – AC-1

Auxiliary modules, Accessories, Retrofit kits


16
for TeSys Giga Contactors

Spare parts
22
for TeSys Giga Contactors

Technical Data for Designers 25

5
TeSys Control
Giga Contactors
Introduction

Quality and Performance as high priority

TeSys Giga
A new Generation series with digital innovation
Over more than 4 decades, the TeSys F range of contactors has built a high reputation for
performance, reliability, and quality. The TeSys F range set the industrial standard for high power
contactors with an installed base of millions of products. TeSys F contactors were the first choice
of many OEMs, control panel builders and industrial users.

But industry requirements have evolved to demand process performance monitoring through data
networks and online expert services.

TeSys Giga is Schneider Electric's new range of contactors that answer these evolving needs.
TeSys Giga Contactors support the evolution of processes and offer new services to reduce non-
production time to a minimum. Replacing TeSys F Contactors, TeSys Giga Contactors address a
wide range of demanding applications with built-in advanced features and functionalities.

Futuristic ready…
TeSys Giga Contactors are designed to work with components and accessories with advanced
performance. The characteristics of robustness and longevity are maintained, both in the
connectors and in the switching.

Continuous local and remote monitoring of contact wear optimizes predictive maintenance by
allowing you to replace contacts only when necessary, facilitated by diagnostic visual indicator.

Every customer will benefit from the innovative design and feature, including the compact size,
wideband electronic coils, embedded auxiliary contact blocks, ergonomic design, or flexibility in
connections.

6
TeSys Control
Giga Contactors
Introduction

Applications

AC-3/AC-3e utilization category AC-1 utilization category

p TeSys Giga Contactors provide robust control solutions for AC-3/AC-3e applications up to 800 A
and AC-1 applications up to 1050 A.
p TeSys Giga Contactors can be part of a direct-on-line motor starter, reversing motor starter
or a star-delta motor starter and power switching application.
p TeSys Giga Contactors provide contact wear diagnostic and wideband AC/DC control.
p Suitable for type 2 coordination as per IEC60947-4-1.

Right choice for a wide range of demanding applications

TeSys Giga Contactors' unique design meets the common requirements of demanding high power
applications:
p Conform to multi standards to suit global needs
p Long life expectancy in harsh environments
p Suitable for high efficiency motors
p Very good resistance to vibrations
p High uptime thanks to predictive maintenance
p Optimized installation and maintainability.

7
TeSys Control
Giga Contactors
Introduction

Intelligent design for greater advantages

Interlock location, with knock-out cover

On/Off switch for PLC input

Push-in type control terminals enabling


quick wiring and assembly

Diagnosis LED for contact wear


& voltage abnormality

Built-in 1 NO + 1 NC auxiliary contact


block

Unique QR code providing quick access


to complete product data

Mechanical indicator for contactor open


and closed status

Higher flexibility
TeSys Giga Contactors can be mounted
in different orientation without derating,
providing high flexibility of your panel
design.
Control wiring, auxiliary contacts and
control module are accessible from the
front.

Contact wear diagnostic


and predictive maintenance
Contact wear is monitored by a
dedicated module and shown in the front
panel through LED, therefore the,
predictive maintenance can be planned
for replacing the complete set of
switching modules, thus avoiding break-
down maintenance. Switching modules (1)
can be replaced quickly and easily
thanks to their Plug and Play design.

(1) Refer to page 23 for details on switching modules.

8
TeSys Control
Giga Contactors
Description

Key features
Advanced contactor control
p The electronic control module provides wideband AC/DC coil control voltage, from 24 V to 500 V,
allowing quick adaptation of existing industrial processes as well as new projects.
p The low power consumption of the coils could lead to significant savings on automation
equipment. It's now possible to use interface relays with a lower rating, resulting in lower heat
emission in the panel.
p The low power consumption of the coils also takes up less space in the panel and simplifies the
diagrams by connecting these coils directly to the output cards of the PLCs.

Simplified wiring
p The pole pitch of the power terminals allows direct mounting and connection to TeSys Giga
Electronic Overload Relays. Standardization of panel mounting and assembly reduces costs and
assembly time.
p Push-in connection for control terminals provides flexibility, ease of connections, and reduced
assembly and installation time.

Enhanced durability
p Durability is a top priority. TeSys Giga Contactors are designed to offer uncompromising
robustness and maintenance accessibility to site technicians. The duration of production
down-time is reduced, resulting in improved profitability on your investment.

Advanced diagnostic features


p On-board diagnostics is a new feature in our latest generation of high power contactors. Counting
the number of operations as well as monitoring duration of use and pole condition provides
numerous benefits for the customer and improves reliability and maintenance planning.

Compact size
p Compact size provides easy access to power connections for connecting cables and busbars.

Easy maintenance
p The poles are designed as replaceable switching modules, so the performance of a used
contactor can be fully restored. The modular design allows a quick and long-lasting replacement.
p Coils are accessible from the front and maintained with very low down times.

1 P
 ower connection (cable memory kit provided
1 1 with Advanced version contactor)
10
2 2 A
 1-A2 coil terminal
9
8 2 3 Contact wear diagnosis LED
3
4 1 NO + 1 NC auxiliary contact
4
3 7 5 QR code
4 5 6 Label holder
7 6
1 7 Status indicator
6 5
8 PLC control terminal
9 PLC control ON/OFF switch
1 10 C
 onnector for Remote Wear Diagnostic (RWD)
module

*
Advanced ( A) version *
Standard ( N) version

*: contactor references finishing by A or by N.

9
TeSys Control
Giga Contactors
Introduction

A comprehensive range of TeSys Giga Contactors that are available in 'Advanced' and 'Standard' versions,
in 3 sizes, covering several ratings.
A common range of auxiliary contacts and accessories, enabling high flexibility and simplicity.

TeSys Giga Contactors – Advanced version

115…225 A 265…500 A 630…800 A

Power & control Diagnostic


p 3 or 4 power poles p Embedded wear diagnostic
p 115 to 800 A (AC-3) p Embedded control voltages diagnostic
p 250 to 1050 A (AC-1) p Self diagnosis function
p Embedded 1 NO + 1 NC auxiliary contacts p Local alarm signaling (LED)
p Push-in type terminals for coils & control p Remote wear diagnostic signaling kit (accessory)

Remote control Mounting


p 24-48 V, 48-130 V, 200-500 V AC/DC coils p 'Cable memory' adapter enables maintenance without
p Low consumption coils removing power cables and busbar connections.
p Wide voltage range coils (direct coil control)
p Digital control input (PLC output digital coil control) Standards and Certifications
p Embedded surge suppressor p Multiple standards
p International certifications

TeSys Giga Contactors – Standard version

115…225 A 265…500 A 630…800 A


Power & control Diagnostic
p 3 or 4 power poles pE
 mbedded wear diagnostic
p 115 to 800 A (AC-3) pE
 mbedded control voltages diagnostic
p 250 to 1050 A (AC-1) pS
 elf diagnosis function
p Embedded 1 NO + 1 NC auxiliary contacts pL
 ocal alarm signaling (LED)
p Push-in type terminals for coils & control
Certifications
Remote control p Multiple standards
p 48-130 V, 100-250 V AC/DC coils p International certifications
p Wide voltage range coils (direct coil control)
p Embedded surge-suppressor

10
DB438441.ai

5
LC1G11

ol
Contr

3 6

5 4

1 Cable memory kit LA9G3102, is always supplied along with Advanced version, and it’s an optional accessory for Standard version.
2 Mechanical interlock LA9G970, can be installed on either side of the contactor.
3 Auxiliary contact module LAG8N113P (1 NO + 1 NC) supplied with LC1G contactor.
4 Auxiliary contact modules LAG8N113P/ LAG8N203P, can be installed on the contactor lateral faces (1)
5 Auxiliary contact modules LAG8N113 / LAG8N203, can be installed on either side as 2nd set of contacts.
6 Remote Wear Diagnostic (RWD) Module LA9GRD01/ LA9GRD10, can be installed and used only in Advanced version.
7 IP 20 terminal shroud LA9G3701.
8 Phase separators LA9G3801, please refer to pages 16 to 20 for complete details of available accessories.

Note: a maximum of 2 auxiliary contact modules can be mounted on each side of the contactor.
(1) Does not increase the contactor dimensions when fitted on both sides.

11
TeSys Control
Giga Contactors – Advanced – 3-pole and 4-pole
Product references

TeSys Giga 3-pole Advanced contactors – For motor control (115 to 800 A)

Motor ratings (kW) θ ≤ 60 °C


IEC
AC-3 AC-3e (1) AC-4

230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V

kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
30 55 55 75 75 75 - 30 55 55 75 75 75 - 30 55 55 65 65 75 -
37 75 75 90 90 90 75 37 75 75 90 90 90 75 37 75 75 80 90 90 75
55 90 90 110 110 110 75 55 90 90 110 110 110 75 55 90 90 100 110 110 75
55 110 110 132 132 160 132 55 110 110 132 132 160 132 55 110 110 129 132 132 110
75 132 132 160 160 200 160 75 132 132 160 160 200 160 75 132 132 150 160 160 160
90 160 160 200 200 220 185 90 160 160 185 200 220 185 90 160 160 185 200 220 185
110 200 200 250 250 315 220 110 200 200 250 250 315 220 110 200 200 220 250 315 220
160 250 250 315 355 355 335 147 250 250 280 315 355 335 150 250 250 295 295 355 280
200 335 375 400 400 500 450 180 315 335 355 375 500 450 180 315 335 355 375 450 355
250 450 450 450 500 560 450 200 335 355 375 425 560 450 200 375 355 375 400 475 400

TeSys Giga 3-pole and 4-pole Advanced contactors for load control only (non motor)
– (250 to 1050 A)

Maximum General Reference


current (A) purpose
Advanced version contactors
(θ y 40 °C) continuous
current (A) AC/DC coil voltage
3-pole 4-pole
IEC UL 24…48 V 48…130 V 200…500 V 24…48 V 48…130 V 200…500 V
AC-1
250 210 LC1G115BEEA LC1G115EHEA LC1G115LSEA LC1G1154BEEA LC1G1154EHEA LC1G1154LSEA
275 230 LC1G150BEEA LC1G150EHEA LC1G150LSEA LC1G1504BEEA LC1G1504EHEA LC1G1504LSEA
305 250 LC1G185BEEA LC1G185EHEA LC1G185LSEA LC1G1854BEEA LC1G1854EHEA LC1G1854LSEA
330 290 LC1G225BEEA LC1G225EHEA LC1G225LSEA LC1G2254BEEA LC1G2254EHEA LC1G2254LSEA
385 340 LC1G265BEEA LC1G265EHEA LC1G265LSEA LC1G2654BEEA LC1G2654EHEA LC1G2654LSEA
440 390 LC1G330BEEA LC1G330EHEA LC1G330LSEA LC1G3304BEEA LC1G3304EHEA LC1G3304LSEA
550 490 LC1G400BEEA LC1G400EHEA LC1G400LSEA LC1G4004BEEA LC1G4004EHEA LC1G4004LSEA
700 630 LC1G500BEEA LC1G500EHEA LC1G500LSEA LC1G5004BEEA LC1G5004EHEA LC1G5004LSEA
1050 850 - LC1G630EHEA LC1G630LSEA - LC1G6304EHEA LC1G6304LSEA
1050 900 - LC1G800EHEA LC1G800LSEA - LC1G8004EHEA LC1G8004LSEA

(1) Switching of IE3/IE4 high efficiency squirrel-cage motors.

12
TeSys Control
Giga Contactors – Advanced – 3-pole and 4-pole
Product references

Motor ratings (HP) Reference


UL- 3phase Advanced version contactors
AC/DC coil voltage
3-pole
200/208 V 230/240 V 460/480 V 575/600 V

24-48 V 48-130 V 200-500 V


30 40 75 100 LC1G115BEEA LC1G115EHEA LC1G115LSEA
40 50 100 125 LC1G150BEEA LC1G150EHEA LC1G150LSEA
50 60 125 150 LC1G185BEEA LC1G185EHEA LC1G185LSEA
60 75 150 150 LC1G225BEEA LC1G225EHEA LC1G225LSEA
75 100 200 200 LC1G265BEEA LC1G265EHEA LC1G265LSEA
100 125 250 300 LC1G330BEEA LC1G330EHEA LC1G330LSEA
125 150 300 400 LC1G400BEEA LC1G400EHEA LC1G400LSEA
150 200 400 450 LC1G500BEEA LC1G500EHEA LC1G500LSEA
250 300 600 700 - LC1G630EHEA LC1G630LSEA
300 350 700 800 - LC1G800EHEA LC1G800LSEA

13
TeSys Control
Giga Contactors – Standard – 3-pole and 4-pole
Product references

TeSys Giga 3-pole Standard contactors – For motor control – (115 to 800 A)

Motor ratings (kW) θ ≤ 60 °C


IEC
AC-3 AC-3e (1) AC-4

230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V 230 V 400 V 415 V 440 V 500 V 690 V 1000 V

kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
30 55 55 75 75 75 - 30 55 55 75 75 75 - 30 55 55 65 65 75 -
37 75 75 90 90 90 75 37 75 75 90 90 90 75 37 75 75 80 90 90 75
55 90 90 110 110 110 75 55 90 90 110 110 110 75 55 90 90 100 110 110 75
55 110 110 132 132 160 132 55 110 110 132 132 160 132 55 110 110 129 132 132 110
75 132 132 160 160 200 160 75 132 132 160 160 200 160 75 132 132 150 160 160 160
90 160 160 200 200 220 185 90 160 160 185 200 220 185 90 160 160 185 200 220 185
110 200 200 250 250 315 220 110 200 200 250 250 315 220 110 200 200 220 250 315 220
160 250 250 315 355 355 335 147 250 250 280 315 355 335 150 250 250 295 295 355 280
200 335 375 400 400 500 450 180 315 335 355 375 500 450 180 315 335 355 375 450 355
250 450 450 450 500 560 450 200 335 355 375 425 560 450 200 375 355 375 400 475 400

TeSys Giga 3-pole and 4-pole Standard contactors for load control only (non motor)
– (250 to 1050 A)

Maximum General Reference


current (A) purpose
Standard version contactors
(θ y 40 °C) continuous
current (A) AC/DC coil voltage
3-pole 4-pole
IEC UL 48…130 V 100…250 V 48…130 V 100…250 V
AC-1
250 210 LC1G115EHEN LC1G115KUEN LC1G1154EHEN LC1G1154KUEN
275 230 LC1G150EHEN LC1G150KUEN LC1G1504EHEN LC1G1504KUEN
305 250 LC1G185EHEN LC1G185KUEN LC1G1854EHEN LC1G1854KUEN
330 290 LC1G225EHEN LC1G225KUEN LC1G2254EHEN LC1G2254KUEN
385 340 LC1G265EHEN LC1G265KUEN LC1G2654EHEN LC1G2654KUEN
440 390 LC1G330EHEN LC1G330KUEN LC1G3304EHEN LC1G3304KUEN
550 490 LC1G400EHEN LC1G400KUEN LC1G4004EHEN LC1G4004KUEN
700 630 LC1G500EHEN LC1G500KUEN LC1G5004EHEN LC1G5004KUEN
1050 850 LC1G630EHEN LC1G630KUEN LC1G6304EHEN LC1G6304KUEN
1050 900 LC1G800EHEN LC1G800KUEN LC1G8004EHEN LC1G8004KUEN

(1) Switching of IE3/IE4 high efficiency squirrel-cage motors.

14
TeSys Control
Giga Contactors – Standard – 3-pole and 4-pole
Product references

Motor ratings (HP) Reference


UL- 3phase Standard version contactors
AC/DC coil voltage
3-pole
200/208 V 230/240 V 460/480 V 575/600 V

48-130 V 100-250 V
30 40 75 100 LC1G115EHEN LC1G115KUEN
40 50 100 125 LC1G150EHEN LC1G150KUEN
50 60 125 150 LC1G185EHEN LC1G185KUEN
60 75 150 150 LC1G225EHEN LC1G225KUEN
75 100 200 200 LC1G265EHEN LC1G265KUEN
100 125 250 300 LC1G330EHEN LC1G330KUEN
125 150 300 400 LC1G400EHEN LC1G400KUEN
150 200 400 450 LC1G500EHEN LC1G500KUEN
250 300 600 700 LC1G630EHEN LC1G630KUEN
300 350 700 800 LC1G800EHEN LC1G800KUEN

15
TeSys Control
Giga Contactors – Auxiliary contact modules
Product references

Auxiliary contact modules


Auxiliary contacts give an indication of the contactor status.
PB121650.eps

They can be used for remote visual signaling, alarming, electrical


DB438480.ai

locking, relay activation, etc...


Each contactor is equipped with 1 NO + 1 NC auxiliary contact block as standard.
bb Mechanically linked mirror contacts
The NC contact of the auxiliary contact block is mirror contact in conformity to
IEC 60947-5-1 and it is mechanically linked to reliably represent the state of the
main power contacts and wherever auxiliary contact state reliability is essential.
LC1G11
5
The NC of the auxiliary contact can't be closed at the same time as a normally
open power contact.
Types of connections:
Contro
l
bb Push-in type.

Wide contactor compatibility


LAG8N113 TeSys Giga auxiliary contact module is compatible with the whole range of TeSys
Side mounting – Giga Contactors.
maximum 2 per side
Each TeSys Giga Contactor can be equipped with up to 4 auxiliary contact modules.

Electrical characteristics
Characteristics
Rated thermal current (A) 10
Minimum load 1 mA at 17 V DC
Contact reliability Failure rate <10-8

10 Operational power of contacts conforming to IEC 60947-5-1


Millions of operating cycles
DB439339.eps

8
5
Ue = 24...400 V
- Electrical durability
3
2
Ue = 500 V category AC-15
Operating cycles V 24 48 115 230 400 500
1
0,8 1 million VA 60 120 280 560 800 500
0,5
2 million VA 24 48 115 230 400 250
0,3
3 million VA 16 32 80 160 280 150

0,1
0,1 0,3 0,5 0,8 2 3 5 8
1 10
Current broken in A
AC-15
category DC-13
3.5 Same current Same power
Millions of operating cycles

440V
DF537817-R.eps

3 250V strategy strategy


125V Operating cycles V 24 48 125 250 440
2.5 48V
24V 0.5 million W 100 100 105 110 88
2
1 million W 48 72 54 54 55
1.5
2 million W 24 36 38 38 39
1
3 million W 16 24 25 25 33
0.5
0 Connector characteristics
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 Push-in connection - Dual input Min/max c.s.a.
Current broken in A
DC-13 Flexible cable 1 conductor with cable end mm2 0.75...2.5
per input
2 conductors with Dual Sleeve mm2 0.75...2.5
Stripping length mm2 10
Solid cable 1 conductor mm2 0.75...2.5
per input Stripping length mm 12

Auxiliary contact modules


Description Terminal Position Type of Sold in Reference
type contacts lots of
Auxiliary Push-in 1st left or right 1 NO + 1 NC 1 LAG8N113P (1)
contact 2 NO 1 LAG8N203P
module
2nd left or right 1 NO + 1 NC 1 LAG8N113
2 NO 1 LAG8N203
(1) Always supplied with TeSys Giga LC1G contactors, fitted to the right side lateral face.

16
TeSys Control
Giga Contactors – Power wiring accessories
Product references

Power terminals
‘Cable Memory’ connection blocks
Cables or busbars can be connected to the contactor by means of the optional cable memory connection
blocks. When the contactor is removed for maintenance, the cables or busbars remain connected to these
connection blocks, making reinstallation faster and easier.
PB121730.eps

Cable memory (1)


Description Compatible with contactors Quantity Reference
Set of
‘Cable memory’ for 3-pole contactors – LC1G115...LC1G225 2 LA9G3101
LA9G3101 for holding cables in place LC1G265...LC1G500 2 LA9G3102
LC1G630...LC1G800 2 LA9G3103
'Cable memory’ for 4-pole contactors – LC1G115...LC1G225 2 LA9G4101
for holding cables in place LC1G265...LC1G500 2 LA9G4102
LC1G630...LC1G800 2 LA9G4103
(1) 'Cable memory' connection blocks are always supplied with Advanced contactor version.

Flexible terminal extensions


Flexible connecting bars to connect TeSys Giga contactors with MCCBs mounted in the same plane and
orientation. These bars can be used along with Advanced or Standard version contactors. They help to get a
quick and easy connection between contactor and MCCB with saving in installation time.
‘Flexible terminal extensions’ for MCCBs
Description Compatible To connect with Quantity Reference
with contactors NSX/NS MCCBs Set of
PB121735.eps

Flexible terminal extensions LC1G115…LC1G225 NSX100...NSX250 3 LA9G3111


3-pole LC1G265…LC1G500 NSX400…NSX630 3 LA9G3112
LC1G630…LC1G800 NS800…NS1250 3 LA9G3113
Flexible terminal extensions LC1G115…LC1G225 NSX100...NSX250 4 LA9G4111
4-pole LC1G265…LC1G500 NSX400…NSX630 4 LA9G4112
LA9G3111
LC1G630…LC1G800 NS800…NS1250 4 LA9G4113

Straight terminal extensions


Description Suitable for Compatible with contactors Quantity Reference
Set of
Straight terminal 3P LC1G115...LC1G225 3 LA9G3601
PB121576.eps

extension LC1G265...LC1G500 3 LA9G3602


LC1G630...LC1G800 3 LA9G3603
4P LC1G115...LC1G225 4 LA9G4601
LC1G265...LC1G500 4 LA9G4602

LA9G3601 LC1G630...LC1G800 4 LA9G4603


Right angled terminal extensions
Description Suitable for Compatible with Quantity Reference
contactors Set of
Right angled side terminal 3P LC1G115...LC1G225 3 LA9G3661
extension LC1G265...LC1G500 3 LA9G3662
PB121620.eps

LC1G630...LC1G800 3 LA9G3663
Right angled large terminal 3P LC1G115...LC1G225 3 LA9G3671
extension LC1G265...LC1G500 3 LA9G3672
LC1G630...LC1G800 3 LA9G3673
LA9G3682 Right angled rear terminal 3P LC1G115...LC1G225 3 LA9G3681
extension LC1G265...LC1G500 3 LA9G3682
LC1G630...LC1G800 3 LA9G3683
Edgewise terminal extensions
Description Suitable for Compatible with Quantity Reference
contactors Set of
PB121577.eps

Edgewise terminal 3P LC1G115...LC1G225 3 LA9G3631


extension LC1G265...LC1G500 3 LA9G3632
LC1G630...LC1G800 3 LA9G3633
4P LC1G115...LC1G225 4 LA9G4631
LA9G3631 LC1G265...LC1G500 4 LA9G4632
LC1G630...LC1G800 4 LA9G4633

17
TeSys Control
Giga Contactors – Power wiring accessories
Product references

Power terminals
Spreader kits
Description Suitable Compatible with Increase of Quantity Reference
for contactors Pole pitch Set of
PB121578.eps

Spreader kits 3P LC1G115...LC1G225 35 to 45 mm 3 LA9G3611


LC1G265...LC1G500 45 to 70 mm 3 LA9G3612
4P LC1G115...LC1G225 35 to 45 mm 4 LA9G4611
LA9G3611
LC1G265...LC1G500 45 to 70 mm 4 LA9G4612

Terminal extensions for larger power connections


PB121648.eps

Description Suitable Compatible with Power Quantity Reference


for contactors connection Set of
size
Terminal connections 3P LC1G400...LC1G500 50 mm width 3 LA9G3613
LC1G630...LC1G800 80 mm width 3 LA9G3614
LA9G3613 4P LC1G400...LC1G500 50 mm width 4 LA9G4613
LC1G630...LC1G800 80 mm width 4 LA9G4614

Spreader kits suitable for box type connectors


Description Suitable Compatible with Increase of Suitable for Quantity Reference
for contactors Pole pitch box connectors Set of
PB121651.eps

Spreader kits 3P LC1G115...LC1G225 35 to 45 mm DZ2 FJ1/FH1 3 LA9G3711


for box connectors & AL400
LA9G4711 LC1G265...LC1G500 45 to 70 mm DZ2 FJ1/FK1 3 LA9G3712
& AL400/AL600
LC1G630...LC1G800 70 to 80 mm DZ2 FL1/FK1 3 LA9G3714
& Type S/AL600
4P LC1G115...LC1G225 35 to 45 mm DZ2 FJ1/FH1 4 LA9G4711
& AL400
LC1G265...LC1G500 45 to 70 mm DZ2 FJ1/FK1 4 LA9G4712
& AL400/AL600
LC1G630...LC1G800 70 to 80 mm DZ2 FL1/FK1 4 LA9G4714
& Type S/AL600

18
TeSys Control
Giga Contactors – Power wiring accessories
Product references

Power terminal accessories


Phase separators
Description Suitable for Compatible Quantity Reference
PB121603.eps

with contactors Set of


Phase 3P LC1G115...LC1G800 2 LA9G3801
separators (1) 4P LC1G115...LC1G800 3 LA9G4801
3P – with 50/80 LC1G400...LC1G800 2 LA9G3803 (2)
mm spreaders
4P – with 50/80 LC1G400...LC1G800 2 LA9G4803 (3)
LA9G4803 mm spreaders

Terminal shrouds
Description Compatible with contactors Quantity Reference
Set of
3P 4P
PB121666.eps

IP 20 Terminal LC1G115...LC1G225 2 LA9G3701 LA9G4701


shrouds (1) LC1G265...LC1G500 2 LA9G3702 LA9G4702
LA9G4701 LC1G630...LC1G800 2 LA9G3703 LA9G4703

IP20 Lug cover for connection kits (4)


Lug covers are used along with IP 20 terminal shrouds and star-delta, reverser and changeover connection kit
PB121621.eps

assemblies to improve insulation of the coupling bars and achieve IP 20 for the complete assembly.
IP20 Lug cover for connection kits
Description Suitable for Compatible Quantity Reference
with contactors Set of
LA9G4707
IP 20 Lug cover 3P LC1G115...LC1G800 (4) 6 LA9G3707
4P LC1G115...LC1G800 (4) 8 LA9G4707

Lugs for cable set


PB121586.eps

Description Compatible Cable Reference


with contactors section Set of 3 for 3P Set of 4 for 4P

Lugs for cable LC1G115...LC1G225 120 mm² LV429252 LV429256


LV429252
LC1G115...LC1G225 150 mm² LV429253 LV429257
LC1G115...LC1G225 185 mm² LV429254 LV429258
LC1G265...LC1G500 240 mm² LV432500 LV432501
LC1G265...LC1G500 300 mm² LV432502 LV432503
PB121605.eps

Star-Delta (Wye-Delta) connection kits (5)


LA9GQQ330 Description Suitable for Line (KM2) and + Star contactor (KM1) Reference
for Delta (KM3) contactor
L1

L2

L3

Connection kit: 3P LC1G115...LC1G225 LC1G115...LC1G225 LA9GQQ330


bars for Line-Delta- LC1G265...LC1G500 LC1G115...LC1G225 LA9GSQ330
DB439328.ai

Star contactor
assembly LC1G265...LC1G500 LC1G265...LC1G500 LA9GSS330
1

5
1

KM2 KM3 KM1


LC1G630...LC1G800 LC1G265...LC1G500 LA9GTS330
2

LC1G630...LC1G800 LC1G630...LC1G800 LA9GTT330


1

with cable 3P LC1G265...LC1G500 LC1G115...LC1G225 LA9GSQ331


U1 2

V1 4

W1 6

memory kit LC1G630...LC1G800 LC1G265...LC1G500 LA9GTS331


W2
U2

V2

Mechanical interlock
Description Suitable Compatible with contactors Reference
for
PB121749.eps

Contactor 1 Contactor 2
Mechanical interlock 3P LC1G115...225 LC1G115...225 LA9G970
between contactors (6) and 4P LC1G265...500 LC1G265...500 LA9G970
LA9G970 LC1G265...500 LC1G115...225 LA9G971
3P LC1G630...800 LC1G265...500 LA9G972
LC1G630...800 LC1G630...800 LA9G973
Note: RE17RMMWS timer to be used for Star-Delta starter application.
(1) Either phase separators or terminal shrouds can only be mounted. Phase separators or terminal shrouds are mandatory for
operational voltage, Ue ≥ 690 V.
(2) To be used with LA9G3613 and LA9G3614.
(3) To be used with LA9G4613 and LA9G4614.
(4) 2 sets of IP20 lug covers are needed for assemblies with LC1G630 and LC1G800 contactors.
(5) UL listed.
(6) Maximum 3 auxiliary contacts can be installed between 2 contactors with mechanical interlock kit.

19
TeSys Control
Giga Contactors – Power wiring accessories
Product references

Reverser connection kits


PB121622.eps

Description Suitable Compatible with contactors Reference


for
Connection kit: bars for 3P LC1G115...LC1G225 LA9G3760
reverser contactor assembly LC1G265...LC1G500 LA9G3761
LC1G630...LC1G800 LA9G3762
LA9G3760
L1

L2

L3
Reverser.ai

KM2 KM1
2

6W
U

Changeover connection kits


PB121606.eps

Description Suitable Compatible with contactors Reference


for
LA9G3750 Connection kit: 3P LC1G115...LC1G225 LA9G3750
bars for changeover LC1G265...LC1G500 LA9G3751
contactor assembly
LC1G630...LC1G800 LA9G3752
Changeover-3P.ai

4P LC1G115...LC1G225 LA9G4750
1

LC1G265...LC1G500 LA9G4751
KM2 KM1

LC1G630...LC1G800 LA9G4752
2

6
L1

L2

L3
1N

2N
Changeover-4P.ai

KM2 KM1
2

8
L1

L2

L3
N

20
TeSys Control
Giga Contactors – Mounting accessories
Product references

Retrofit bases
PB121741.eps

bb Suitable for 3 pole contactors


bb Retrofit bases to replace similar ratings of TeSys F contactors with TeSys Giga
Contactors
bb Enables quick and simple replacement in the existing installation
bb 3 references to cover ranges from LC1F115 to F800


1 2 3

LA9GRFB1
PB121742.eps

5
G11
LC1

8C13353
trol
Con

Remove Install Mount TeSys Giga Contactor


LA9GRFB2 TeSys F contactor Retrofit base on Retrofit base

TeSys Giga retrofit bases are designed for integrating new TeSys Giga
PB121743.eps

Contactors into installations using TeSys F contactors. The retrofit bases help
reduce replacement and reinstallation time when you upgrade your system with
the new range of contactors. The bases come in two frame sizes.

Retrofit bases
Description Reference
Accessory used LC1F115-225 replaced by LC1G115-225 LA9GRFB1
to replace
LC1F265-500 replaced by LC1G265-500 LA9GRFB2
TeSys F contactors
LC1F630-800 replaced by LC1G630-800 LA9GRFB3
LA9GRFB3

21
TeSys Control
Giga Contactors – Spare parts
Product references

Control module
Wide band electronic control
24 V…500 V 50/60 Hz or DC control input
PB121644.eps

Advanced and standard versions


Accessible from the front for easy and quick replacement

The control module is needed for the operation of the contactor.


It performs the following functions:
bb proper functioning of contactor based on the input control voltage
bb monitoring and diagnostics of the pole condition
bb generation of signaling commands.

The range of control modules is organized:


bb per contactor size and for each rating,
bb per control voltage range.
LX1G3QLSEA
Each module has connectors for connecting:
bb the coil control A1, A2 circuit & PLC output control (advanced version)
bb pole status and diagnostic signaling circuits.

Control modules
Description For contactors References per voltage range
PB121744.eps

(V AC/DC)
24 - 48 48 - 130 200 - 500
Control modules for 3-pole LC1G115...LC1G225 LX1G3QBEEA LX1G3QEHEA LX1G3QLSEA
Advanced contactors
LC1G265...LC1G330 LX1G3RBEEA LX1G3REHEA LX1G3RLSEA
LC1G400...LC1G500 LX1G3SBEEA LX1G3SEHEA LX1G3SLSEA
LC1G630...LC1G800 - LX1G3TEHEA LX1G3TLSEA
4-pole LC1G115...LC1G225 LX1G4QBEEA LX1G4QEHEA LX1G4QLSEA
LC1G265...LC1G330 LX1G4RBEEA LX1G4REHEA LX1G4RLSEA
LC1G400...LC1G500 LX1G4SBEEA LX1G4SEHEA LX1G4SLSEA
Control module replacement LC1G630...LC1G800 - LX1G4TEHEA LX1G4TLSEA
on a 3-pole contactor
48 - 130 100 - 250
Control modules for 3-pole LC1G115...LC1G225 LX1G3QEHEN LX1G3QKUEN
Standard contactors LC1G265...LC1G330 LX1G3REHEN LX1G3RKUEN
LC1G400...LC1G500 LX1G3SEHEN LX1G3SKUEN
LC1G630...LC1G800 LX1G3TEHEN LX1G3TKUEN
4-pole LC1G115...LC1G225 LX1G4QEHEN LX1G4QKUEN
LC1G265...LC1G330 LX1G4REHEN LX1G4RKUEN
LC1G400...LC1G500 LX1G4SEHEN LX1G4SKUEN
LC1G630...LC1G800 LX1G4TEHEN LX1G4TKUEN

Connector for control module


LA9G81_ISO.eps

Description Reference

Push-in terminal connector for control module LA9G81

LA9G81
Remote wear diagnostic (RWD) module
Description Reference
LA9GRDK_ISO.eps

Remote wear diagnostic module for TeSys Giga Contactor - 1 NO LA9GRD10 (1)
Remote wear diagnostic module for TeSys Giga Contactor - 1 NC LA9GRD01 (1)
(1) Remote Wear Diagnostic (RWD) Module, can be installed and used only in Advanced version.

LA9GRD10

22
TeSys Control
Giga Contactors – Spare parts
Product references

Replaceable switching modules


bb Innovative contact switching modules for TeSys Giga Contactors
bb Replace worn-out poles with a new switching module in minutes, without having
to disassemble the whole product
bb No special tools are needed for the replacement.
TeSys Giga - Switching modules for TeSys Giga Contactors,
Advanced and Standard versions
PB121588.eps

Description For contactors Quantity Reference


Set of
3 or 4 switching 3-pole LC1G115...LC1G225 3 LA9G3QA
module kits
LC1G265...LC1G330 3 LA9G3RA
LC1G400...LC1G500 3 LA9G3SA
LC1G630...LC1G800 3 LA9G3TA
4-pole LC1G115...LC1G225 4 LA9G4QA
LC1G265...LC1G330 4 LA9G4RA
LC1G400...LC1G500 4 LA9G4SA
Switching module kits LC1G630...LC1G800 4 LA9G4TA
Note: In the event of replacement, replace all switching modules. After replacement, change
the position of RESET button on the control module from A to B or B to A.

23
24
TeSys Control - Giga

Technical
Data for
Designers
Contents
TeSys Giga Contactors:
> Characteristics................................................ 27 to 31
> Dimensions..................................................... 32 to 35
> Diagrams................................................................. 36

25
26
TeSys Control
Giga Contactors
Characteristics

Environment
Contactor type LC1G115… 225 LC1G265… 500 LC1G630… 800

Rated insulation voltage (Ui) Conforming to IEC 60947-4-1. V 1000 1000 1000
Over-voltage category III,
degree of pollution: 3
Rated impulse withstand Coil not connected to the kV 8 8 8
voltage (Uimp) power circuit
Conforming to standards IEC/EN 60947-4-1, UL 60947-4-1,
CSA C22.2 n° 60947-4-1, JIS C 8201-4-1, GB 14048.4,
IEC 60721-3-3 3C3
Product certifications CB scheme, CCC, cULus, UKCA, EAC,
EU-RO-MR by DNV-GL
Electromagnetic compatibility IEC 60947-4-1

Immunity Following IEC 60947-4-1 Table 14

Emission Environment A according to IEC 60947-4-1

Immunity to radiated electromagnetic interference 20V/m according to IEC/EN 61000-4-3

Voltage sag immunity (in complete product as well) Conforming to SEMI-F47

Degree of protection Conforming to IEC 60529 / VDE 0106 IP2x with terminal shrouds LA9G37●●/ LA9G47●●

Climatic withstand According to IACS E10

Ambient air temperature Storage °C -60…+80


around the device
Operation °C -25…+60

Permissible at Uc °C -40…+70

Net weight Standard 3P kg 3.6 7.5 14.2

4P kg 4.4 8.2 18

Advanced 3P kg 4.1 8.2 17.3

4P kg 5.1 8.7 22

Maximum operating altitude Without derating m 3000

Operating positions Without derating 30°


DF510765.eps

DF510764.eps
180°

°
30

90
°

°
90

With derating
DF537814.eps

DF537815.eps

Shock resistance Contactor open 10 gn 10 gn 10 gn


1/2 sine wave = 11 ms
Conforming to IEC 60068-2-7 Contactor closed 15 gn 15 gn 15 gn

Vibration resistance Contactor open 2 gn 2 gn 2 gn


5…300 Hz
Conforming to IEC 60068-2-6 Contactor closed 4 gn 4 gn 4 gn

27
TeSys Control
Giga Contactors
Characteristics

Pole characteristics
Contactor type LC1G115 LC1G150 LC1G185 LC1G225
Number of poles 3 or 4 3 or 4 3 or 4 3 or 4

Rated operational current (le) In AC-3 / AC-3e y 60 °C A 115 / 115 150 / 145 185 / 177 225 / 209
In AC-1, q y 40 °C A 250 275 305 330

Rated operational voltage Up to V 1000 1000 1000 1000


(Ue) (1)
Rated frequency (f) (2) Hz 50 / 60 50 / 60 50 / 60 50 / 60

Frequency operating limits With derating Hz 162/3…400 162/3…400 162/3…400 162/3…400

Conventional thermal current q y 40 °C A 250 275 305 330

Rated making capacity I rms conforming to A Making current: 10 x I in AC-3 or 12 x I in AC-4


IEC 60947-4-1 Making current: 13 x I in AC-3e
Rated breaking capacity I rms conforming to A Making and breaking current: 8 x I in AC-3 or 10 x I in AC-4
IEC 60947-4-1 Making and breaking current: 8.5 x I in AC-3e
Maximum permissible current For 10 s A 1100 1200 1500 1800
No current flowing for previous For 30 s A 640 700 920 1000
60 minutes, at q y 40 °C For 1 min A 520 600 740 850
For 3 min A 400 450 500 560
For 10 min A 320 350 400 440

Short-circuit protection Fuses for motor: type aM - A 125 160 200 250
by fuses Ue y 440 V
Fuses for motor: type aM - A 125 160 160 200
Ue y 690 V
Fuses for general application: A 315 315 315 400
type gL - Ue y 690 V
Average impedance per pole At lth and 50 Hz mW 0.18 0.18 0.17 0.15

Power dissipation per pole AC-3 / AC-3e W 3 5 6 8


for the above AC-1 W 10 10 20 20
operational currents
Connection Maximum c.s.a.
Bar Number of bars 2 2 2 2
Bar mm 25 x 6 25 x 6 25 x 6 25 x 6
Cable with lug mm2 185 185 185 185
Cable with connector mm2 185 185 185 185
Bolt diameter mm Ø8.5 Ø8.5 Ø8.5 Ø8.5
Tightening torque Power circuit N.m 18 18 18 18
connections
(1) Ue = 1000 V Simple Insulation / Ue = 690 V SELV.
(2) Please consult your technical support team for application with frequencies other than
50/60 Hz.

28
TeSys Control
Giga Contactors
Characteristics

Pole characteristics
LC1G265 LC1G330 LC1G400 LC1G500 LC1G630 LC1G800
3 or 4 3 or 4 3 or 4 3 or 4 3 or 4 3 or 4

265 / 255 330 / 294 400 / 391 500 / 437 630 / 555 800 / 587
385 440 550 700 1050 1050

1000 1000 1000 1000 1000 1000

50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60

162/3…400 162/3…400 162/3…400 162/3…400 162/3…400 162/3…400

385 440 550 700 1050 1050

Making current: 10 x I in AC-3 or 12 x I in AC-4


Making current: 13 x I in AC-3e
Making and breaking current: 8 x I in AC-3 or 10 x I in AC-4
Making and breaking current: 8.5 x I in AC-3e
2200 2650 3600 4000 5050 5500
1230 1800 2400 2800 4400 4600
950 1300 1700 2200 3400 3600
620 900 1200 1500 2200 2600
480 750 1000 1200 1600 1700

315 400 500 500 630 800

250 250 315 400 500 630

400 500 630 800 1250 1250

0.144 0.144 0.1 0.08 0.065 0.065

11 16 16 20 26 42
20 30 30 40 70 70

Maximum c.s.a.
2 2 2 2 2 2
32 x 10 32 x 10 32 x 10 32 x 10 52 x 20 52 x 20
240 2 x 150 2 x 185 2 x 240 - -
240 - - - - -
Ø10.6 Ø10.6 Ø10.6 Ø10.6 Ø13 Ø13
35 35 35 35 58 58

29
TeSys Control
Giga Contactors
Characteristics

TeSys Giga contactors - Advanced version - Control circuit characteristics with AC/DC coils
Contactor type LC1G115…225 LC1G265…330 LC1G400…500 LC1G630…800

Rated control circuit voltage (Uc) V 24...48 AC/DC, 48...130 AC/DC, 200...500 AC/DC (1)

Control voltage AC input (50/60 Hz) Operation 0.8 Uc Min...1.1 Uc Max


limits /DC input
(q y 60 °C) Drop-out 0.1 Uc Max...0.45 Uc Min

Inputs compatibility Off-state V DC 0…5


PLC digital output
24 V DC Type 3 On-state V DC 11…30
IEC61131-2
Average consumption 24…48 V AC/DC Inrush 50/60 Hz coil VA 290 540 490 -
at 20 °C and at Uc coil (BEE)
(3 and 4-pole DC W 220 380 350 -
contactors)
Sealed 50/60 Hz coil VA 10 17.9 17.9 -

DC W 5.7 6.4 6 -

48...130 V AC/DC Inrush 50/60 Hz coil VA 260 430 450 560


coil (EHE)
DC W 190 360 360 440

Sealed 50/60 Hz coil VA 8.9 11.7 11.7 12

DC W 5 9 8.3 8.8

200…500 V AC/DC Inrush 50/60 Hz coil VA 295 530 535 670


coil (LSE)
DC W 215 300 300 390

Sealed 50/60 Hz coil VA 13 16.1 15.4 17

DC W 8 9 8.6 11

Heat dissipation W 4…5 5…6 5…6 5…6

Operating time Closing "C" ms 40...70 40...70 40...70 40...70

Opening "O" ms 15...50 15...50 15...50 15...50

Mechanical durability at Uc In millions of operating cycles (max) 8 8 8 5

Maximum operating rate In operating cycles AC-1 300 300 300 300
at ambient temperature per hour
y 60 °C AC-3 500 500 500 500

AC-4 150 150 60 60

Coil control and PLC input connection (Push-in type) Min/max c.s.a.

Flexible cable 1 conductor with cable end mm 2


0.25...2.5 0.25...2.5 0.25...2.5 0.25...2.5

2 conductors with Dual Sleeve mm2 0.5...1 0.5...1 0.5...1 0.5...1

Solid cable 1 conductor mm2 0.2...2.5 0.2...2.5 0.2...2.5 0.2...2.5

Stripping length mm 12 12 12 12

(1) 24...48 V AC/DC control voltage option is available for LC1G115...LC1G500 ratings.

30
TeSys Control
Giga Contactors
Characteristics

TeSys Giga Contactors - Standard version control circuit characteristics with AC/DC coils
Contactor type LC1G115…225 LC1G265…330 LC1G400…500 LC1G630…800

Rated control circuit voltage (Uc) V 48...130 AC/DC, 100...250 AC/DC

Control voltage AC input (50/60 Hz) Operation 0.8 Uc Min...1.1 Uc Max (1)
limits /DC input
(q y 60 °C) Drop-out 0.1 Uc Max...0.45 Uc Min

Average consumption 48...130 V AC/DC Inrush 50/60 Hz coil VA 640 780 965 990
at 20 °C and at Uc coil (EHE)
(3 and 4-pole contactors) DC W 445 695 760 790

Sealed 50/60 Hz coil VA 18.7 17.6 17.6 18.7

DC W 7.8 7.8 7.8 9.5

100...250 V AC/DC Inrush 50/60 Hz coil VA 540 700 750 800


coil (KUE)
DC W 380 645 660 680

Sealed 50/60 Hz coil VA 12.4 15 15.5 15

DC W 7.8 9.1 9.3 9.5

Heat dissipation W 5…6 6…7 6…7 6…7

Operating time Closing "C" ms 40...70 40...70 40...70 40...70

Opening "O" ms 15...50 15...50 15...50 15...50

Mechanical durability at Uc In millions of operating cycles (max) 8 8 8 5

Maximum operating rate In operating cycles AC-1 300 300 300 300
at ambient temperature per hour
y 60 °C AC-3 500 500 500 500

AC-4 150 150 60 60

Coil control connection (Push-in type) Min/max c.s.a.

Flexible cable 1 conductor with cable end mm2 0.25...2.5 0.25...2.5 0.25...2.5 0.25...2.5

2 conductors with Dual Sleeve mm 2


0.5...1 0.5...1 0.5...1 0.5...1

Solid cable 1 conductor mm 2


0.2...2.5 0.2...2.5 0.2...2.5 0.2...2.5

Stripping length mm 12 12 12 12

(1) 0.7 Uc Min for 110 V DC input (with KUE coil).

31
TeSys Control
Giga Contactors
Dimensions

Advanced LC1G115...225 TeSys Giga Contactors


3-pole 4-pole

a’ a’
DB438397.ai

DB438398.ai
a a X1
X1 S G G Ø c
S G Ø c

H
b
b

J
H
b
M

J
b

X2

X2

Q P P P Q L
Q P P Q L
X1
X1

All dimensions are in mm. All dimensions are in mm.

a b G c J M H L P Q S Ø a b c G J M H L P Q S Ø
108 255 193 35 166 226 145 67 35 19 18 8.5 143 255 193 70 166 226 145 67 35 19 18 8.5

X1 (mm) = Minimum electrical clearance.


LC1G115…800, up to 1000 V: 40 mm
X2 (mm) = Minimum electrical clearance according to operating voltage inside metallic cabinets / adjacent installation of contactors.
LC1G115…800, up to 600 V: 5 mm

a’ = a + 20 mm with additional auxiliary contact blocks on both sides (externally).

Standard LC1G115...225 TeSys Giga Contactors


3-pole 4-pole

a’ a’
DB438395.ai

DB438396.ai

a X1 a X1
S G Ø c S G Ø c
M
b

H
H

b
b
M
b

J
J

X2 X2

Q P P Q L Q P P P Q L
X1 X1

All dimensions are in mm. All dimensions are in mm.

a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
108 193 193 35 166 164 145 70 35 19 18 8.5 143 193 193 70 166 164 145 70 35 19 18 8.5

X1 (mm) = Minimum electrical clearance.


LC1G115…800, up to 1000 V: 40 mm
X2 (mm) = Minimum electrical clearance according to operating voltage inside metallic cabinets / adjacent installation of contactors.
LC1G115…800, up to 600 V: 5 mm

a’ = a + 20 mm with additional auxiliary contact blocks on both sides (externally).

32
TeSys Control
Giga Contactors
Dimensions

Advanced LC1G265...500 TeSys Giga Contactors


3-pole 4-pole
DB438397.ai

DB438398.ai
a’ a’
a X1 a
S G Ø c X1 c
S G G Ø

M
b
M

H
b
b
J
b

J
X2

X2

Q P P Q L Q P P P Q L
X1 X1

All dimensions are in mm. All dimensions are in mm.

a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
140 290 225 45 187 262 167 79 45 25 30 10.6 185 290 225 90 187 262 167 82 45 25 30 10.6

X1 (mm) = Minimum electrical clearance.


LC1G115…800, up to 1000 V: 40 mm.
X2 (mm) = Minimum electrical clearance according to operating voltage inside metallic cabinets / adjacent installation of contactors.
LC1G115…800, up to 600 V: 5 mm

a’ = a + 20 mm with additional auxiliary contact blocks on both sides (externally).

Standard LC1G265...500 TeSys Giga Contactors


3-pole 4-pole

a’ a’
DB438395.ai

DB438396.ai

a X1 a X1
S G Ø c S G Ø c
M
b

H
H

b
b
M
b

J
J

X2 X2

Q P P Q L Q P P P Q L
X1 X1

All dimensions are in mm. All dimensions are in mm.

a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
140 225 225 45 187 197 167 82 45 25 30 10.6 185 225 225 90 187 197 167 82 45 25 30 10.6

X1 (mm) = Minimum electrical clearance.


LC1G115…800, up to 1000 V: 40 mm.
X2 (mm) = Minimum electrical clearance according to operating voltage inside metallic cabinets / adjacent installation of contactors.
LC1G115…800, up to 600 V: 5 mm

a’ = a + 20 mm with additional auxiliary contact blocks on both sides (externally).

33
TeSys Control
Giga Contactors
Dimensions

Advanced LC1G630...800 TeSys Giga Contactors


3-pole 4-pole

a’
DB438397.ai

DB438398.ai
a’
a X1
a X1 S G G c
S G c Ø
Ø

H
b
b

J
H
b
M

J
b

X2

X2

Q P P P Q L
Q P P Q L X1
X1

All dimensions are in mm. All dimensions are in mm.

a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
210 388.5 265 70 242 346.5 192 107 70 35.3 48 13 280 388.5 265 140 242 346.5 192 107 70 35.3 48 13

X1 (mm) = Minimum electrical clearance.


LC1G115…800, up to 1000 V: 40 mm.
X2 (mm) = Minimum electrical clearance according to operating voltage inside metallic cabinets / adjacent installation of contactors.
LC1G115…800, up to 600 V: 5 mm

a’ = a with additional auxiliary contact blocks on both sides (externally).

Standard LC1G630...800 TeSys Giga Contactors


3-pole 4-pole

a’ a’
DB438395.ai

DB438396.ai

a X1 a X1
S G Ø c S G Ø c
M
b

H
H

b
b
M
b

J
J

X2 X2

Q P P Q L Q P P P Q L
X1 X1

All dimensions are in mm. All dimensions are in mm.

a b c G J M H L P Q S Ø a b c G J M H L P Q S Ø
210 284 265 70 242 244 192 107 70 35.3 48 13 280 284 265 140 242 244 192 107 70 35.3 48 13

X1 (mm) = Minimum electrical clearance.


LC1G115…800, up to 1000 V: 40 mm.
X2 (mm) = Minimum electrical clearance according to operating voltage inside metallic cabinets / adjacent installation of contactors.
LC1G115…800, up to 600 V: 5 mm

a’ = a with additional auxiliary contact blocks on both sides (externally).

34
TeSys Control
Retrofit base plates to replace TeSys F contactors
Dimensions/mounting

Dimensions
LA9GRBF1 LA9GRBF2 LA9GRBF3
For replacement of F115-225 For replacement of F265-500 For replacement of F630 and F800
DB438635.ai

DB439336.ai

DB439335.eps
TeSys F TeSys F TeSys F TeSys F
TeSys F
LC1F265-330 LC1F400-500 LC1F630-800 LC1F630-800
LC1F115-225
166

242
187
35

TeSys F
LC1F400-500 45
70

Note: All dimensions are in mm.

35
TeSys Control
Giga Contactors
Diagrams

TeSys Giga Contactors


Advanced version - ON/OFF control by PLC Advanced version - ON/OFF control by PLC in safety application
DB438410.ai

DB439343.ai
=/~ 24 V DC inputs for control by PLC static outputs =/~ 24 V DC inputs for control by PLC static outputs
24 V = X1: ON/OFF control 24 V = X1: ON/OFF control
0V= X2: 0 V 0V= X2: 0 V
ON/OFF
control X3: STOP control E-STOP X3: STOP control
PLC output Push button ON/OFF
control

13/NO

13/NO
21/NC

21/NC
PLC output

5/L3

7/L4

5/L3

7/L4
3/L2

3/L2
1/L1

1/L1
X3

X2

X1

A1

X3

X2

X1

A1
ON OFF ON OFF
PLC Input PLC Input
4/T2

4/T2
2/T1

2/T1
6/T3

8/T4

6/T3

8/T4
14
22

14
22
A2

A2
=/~ =/~

Advanced version - Control by switch


DB438411.ai

=/~

Switch or relay
13/NO
21/NC
5/L3

7/L4
3/L2
1/L1
X3

X2

X1

A1

ON OFF
PLC Input
A2

4/T2
2/T1

6/T3

8/T4

14
22

=/~

Standard version
DB438412.ai

=/~
13/NO
21/NC
5/L3

7/L4
3/L2
1/L1
A1
A2

4/T2
2/T1

6/T3

8/T4

14
22

=/~

Add-on blocks
Instantaneous auxiliary contacts
1 N/O + 1 N/C 2 N/O 1 N/O + 1 N/C 2 N/O
LAG8N113P LAG8N203P LAG8N113 LAG8N203
mirror contacts mirror contacts
DB438469.eps

DB438471.eps
DB438468.eps

DB438470.eps
21/NC

61/NC
13/NO

53/NO
23/NO

63/NO
13/NO

53/NO
(31)

(71)
(43)

(83)
(43)

(83)
(33)

(73)
24
(44)

64
(84)
14
(34)

54
(74)
22
(32)

62
(72)
14
(44)

54
(84)

(1) Terminal numbers in brackets refer to blocks when mounted upside down, on left-hand side of contactor.

36
TeSys Protect
TeSys Giga Electronic Overload Relays

TeSys Giga Electronic Overload Relays


Type of product Range Pages

Introduction 38

Overload relays for TeSys Giga Contactors


From 28 to 630 A 40
TeSys Giga Electronic Overload Relays

Accessories
40
TeSys Giga Electronic Overload Relays

Technical Data for Designers 43

37
TeSys Protect
Giga Electronic Overload Relays
Introduction

Intelligent design for greater advantages

Pole pitch aligned with TeSys Giga


Contactor

Push-in type control terminals

Wide range of overload setting with trip


class & ground fault protection

Motor ON and trip Alarm indicators

Unique QR code providing quick access


to complete product data

Relay trip indication


Manual Reset button

1 NO + 1 NC trip contacts with push-in


type terminals
Test button
5E…30E trip class selection with ground
fault protection option

Manual/auto reset selection with phase


imbalance protection option
Setting dial for current Ir
Transparent cover with seal protection

Trip indicator
Trip alarm LED indication
Motor ON LED indication

Manual reset button

38
TeSys Protect
Giga Electronic Overload Relays
Description

Perfect selection for your motor protection

Range
p A comprehensive range of TeSys Giga Electronic Overload Relays in 3 sizes
p Direct mounting of relay with contactors saving in panel space and installation time

28…115 A and 57…225 A 125…500 A 160...630 A

Overload relays
p Advanced electronic monitoring with high accuracy
p Thermal compensation for ambient temperatures up to 60 °C
p Wide range of current settings, 0.25...1 Ir setting
p Direct and separately mountable to manage panel design
p Pole pitch alignment with contactors, enabling direct mounting
p Push-in terminals for quick and easy control wiring options
p 4 references covering the complete range means less inventory
p Manual and auto reset to suit your needs
p Multiple reset options: Manual, Automatic & Remote
p Protection against phase loss
p Selectable protection against imbalanced load
p Selectable protection against ground fault
p ON status and overload alarm signaling by LED
p TRIP indicator

Certifications
p Multiple standards
p International certifications

Trip class
p Selectable, from class 5E to class 30E to suit different application needs

39
TeSys Protect
Giga Electronic Overload Relays
Product references

TeSys Giga Electronic Overload Relays


bb Electronic overload relay
bb Suitable for independent mounting or direct mounting with TeSys Giga contactors
PB121623_R.tif

bb Ergonomic rotary switches for thermal and protection settings


bb Trip class selection: 5E/10E/20E/30E
bb Overload, phase imbalance, phase loss and ground fault protections
bb Manual and auto reset options
bb LED indicator for Motor ON and pre-trip alarm
bb Thermal memory and compensation
LR9G225 bb Push-in terminals for control connections

Relay setting Fuses to be used with selected For direct mounting Reference
range relay beneath contactor LC1G
aM /gG/aR kA
PB121647.tif

A A
Class 5E...30E
28…115 125 aM 100 LC1G115…225 LR9G115
57…225 250 aM 100 LC1G115…225 LR9G225
125…500 630 aM 100 LC1G265…500 LR9G500
Direct mounting 630 gG 80
with TeSys Giga Contactor
630 aR 25
160…630 800 aR 100 LC1G630 LR9G630
800 aR 80
800 aR 25

Overload Relay accessories


PB121632.eps

Mounting and wiring accessories


Description Reference
Mounting base for alignment of LR9G115-225 with LC1G115-225 (2) LA9G3650
Mounting base for alignment of LR9G500 with LC1G265-330 (2) LA9G3651
Mounting base for alignment of LR9G500 with LC1G400-500 (2) LA9G3652
LA9G3650 LA9G3653
Mounting base for alignment of LR9G630 with LC1G630-800 (2)
Push-in connection adapter LA9G82
LA9G82_ISO.eps

LA9G82 Front protection cover


Description Compatible with contactors Quantity Reference

Front protection cover (3) LR9G115 / LR9G225 1 LA9G3704


PB121626.eps

LR9G500 1 LA9G3705
LR9G630 1 LA9G3706
LA9G3704 (2) Used for independent mounting of Overload Relay beneath contactor to align main power pole connections.
(3) Used to cover main power connection terminals between contactor and overload with direct mounting option.

40
TeSys Protect
Giga Electronic Overload Relays
Product references

Remote Reset control device


Description Quantity Reference
PB121733.eps

Remote electrical reset device (1) 1 LAD703● (2)

Remote Reset function control 1 LAD7305


by flexible cable (length = 0.5 m)
(1) The time for which the coil of remote electrical reset device LAD703p can remain energised depends on its rest time: 1 s pulse
LAD703● duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time. Maximum pulse
duration of 20 s with rest time of 300 s. Minimum pulse time: 200 ms.
(2) Reference to be completed by adding the coil voltage code.

Standard control circuit voltages


Volts 24 110 220/230
PB121732.eps

a 50/60 Hz B F M
Consumption, inrush and sealed: < 100 VA
c B F M
Consumption, inrush and sealed: < 100 W.

LAD7305

41
42
TeSys Protect - Giga

Technical
Data for
Designers
Contents
TeSys Giga Electronic Overload Relays:
> Characteristics................................................ 44 to 46
> Dimensions, diagram............................................... 47

43
TeSys Protect
Giga Electronic Overload Relays
Characteristics

Environment
Contactor type LR9G115 LR9G225 LR9G500 LR9G630
Conforming to standards IEC/EN 60947-4-1, IEC/EN 60947-5-1, UL 60947-4-1, CSA C22.2 n° 60947-4-1,
UL 60947-5-1, CSA C22.2 n° 60947-5-1, GB/T 14048.4
Product certifications CB Scheme, CCC, cULus, UKCA, ATEX, EU-RO-MR by DNV-GL

Degree of protection Conforming to IP 20 on front of relay with accessories LA9G37pp


IEC 60529 / VDE 0106
Climatic withstand according to IACS E10

Ambient air temperature Storage °C -55...+80


around the device (conforming
to IEC 60255-8) Normal operation °C -25…+60

Maximum operating altitude Without derating m 3000

Net weight kg 1.2 1.7 2.8

Operating positions In relation to normal vertical Any position


without derating mounting plane
Shock resistance Permissible acceleration 15 gn
11 ms conforming to IEC 60068-2-7
Vibration resistance Permissible acceleration 6 gn
5 to 300 Hz conforming to IEC 60068-2-6
Rated impulse withstand Conforming to IEC 60947-4-1 kV 8
voltage (Uimp)
Surge withstand Conforming to IEC 61000-4-5 kV 4

Resistance to electrostatic Conforming to IEC 61000-4-2 kV 8 (in air)


discharge 6 (in direct mode)
Resistance to radiated Conforming to IEC 61000-4-3 V/m 20
radio-frequency disturbance
Resistance to Conforming to IEC 61000-4-4 kV 4
fast transient currents
Electromagnetic compatibility EN 50081-1 and 2, EN 50082-2 Conforming

44
TeSys Protect
Giga Electronic Overload Relays
Characteristics

Power circuit - Electrical characteristics


Relay type LR9G115 LR9G225 LR9G500 LR9G630
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1 V 1000
Over-voltage category III,
degree of pollution: 3
Rated impulse withstand Conforming to IEC 60947-1 kV 8
voltage (Uimp )
Rated operational current (Ie) A 28 to 630

Short-circuit protection and coordination See pages 54 to 57 and 62 to 64

Frequency limits Hz 50 / 60
of the operating current
Power circuit Width of terminal lug mm 18 18 30 48
connections
Clamping screw M8 M8 M10 M12

Tightening torque N.m 18 18 35 58

Auxiliary contact electrical characteristics


Conventional thermal current A 5

Short-circuit protection By gG fuses A 6


Connection (Push-in type) Min. Max.
Flexible cable 1 conductor with cable end mm2 0.25 2.5

2 conductors with Dual Sleeve mm2 0.5 1

Solid cable 1 conductor mm 2


0.2 2.5

Stripping length mm 10 10

Rated operational a.c. supply AC-15 V 24 48 120 240 380 480 500
contact power A 4 4 3 1.5 0.95 0.75 0.72

VA 96 192 360 360 361 360 360

d.c. supply DC-13 V 24 48 125 250 – – –


A 2 0.7 0.22 0.11 – – –

W 48 33.6 27.5 27.5 – – –

Maximum operational a.c., category AC-15 V 500 500 500 500 500 500 500
voltage
d.c., category DC-13 V 250 250 250 250 250 250 250

45
TeSys Protect
Giga Electronic Overload Relays
Characteristics

Operating characteristics
Tripping class Conforming to IEC 60947-4-1 5E/10E/20E/30E
Operating temperature °C -40…+60 (1)
Reset auto and manual
Trip alarm and fault indication On front of relay
Test function On front of relay
Tripping thresholds Conforming to Alarm ≥ 90% of permissible thermal state
IEC 60947-4-1
Tripping A 1.2 ± 0.05 Ir
Sensitivity to Conforming to IEC 60947-4-1 Tripping in 4 s ± 20 % in the event of phase loss
phase loss
Phase imbalance Conforming to IEC 60947-1 Tripping in 5 s +/- 20 % if imbalance ratio ≥ 40 % according to Annex T5.5

Ground fault Conforming to IEC 60947-4-1 Ig = 0.75 Ir


Tripping 1 s ± 20 % if I ≥ 1.1 Ig
Adjustment Setting dial on front of relay (64 settings)
(nominal motor current)
Security sealing Yes
(1) Adjustment of dial setting(s): -25...+60 °C.
LR9G tripping curves
Average operating times depending on multiples of the setting current
Class 5E Class 10E
10 3 10 3
DB438472.ai

Trip time (s)


Trip time (s)

DB438473.ai

10 2 10 2

1 2 1 2
10 1 10 1

10 0 10 0

10 -1 10 -1
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
I (x Ir) I (x Ir)

1 Hot state 1 Hot state


2 Cold state 2 Cold state

Class 20E Class 30E

10 4
Trip time (s)
DB438474.ai

10 3
10 4
Trip time (s)
DB438475.ai

10 2 10 3

10 1
1 2 10 2

1 2
10 0 10 1

10 -1 10 0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
I (x Ir) I (x Ir)

1 Hot state 1 Hot state


2 Cold state 2 Cold state
46
TeSys Protect
Giga Electronic Overload Relays
Dimensions and diagram

Dimensions
LR9G115...630
DB438399.ai

C
S1 Ø1 L

X1

H
M

Ø2

S2
Q P P P
a
DB438402.ai

G1 LR9G 115-225 500 630


a 105.7 140 210
b 109.55 115.65 149.45
c 126.2 139.2 185.9
G1 70 119.3 186.2
G2 35 45 70
J 80.1 68.25 86
M 78 83 100
H 52 52 52
J

L 66 79 107
P 35 45 70
Q 18 25 35
S1 11.5 22.5 22.5
S2 17.5 30.5 50
Ø1 8.3 10.6 13
G2 Ø2 9 10.6 13
Ø3
Ø3 5.3 5.3 8.5
X1 30 33 50

Diagram
DB438512.ai

1/L1 3/L2 5/L3 95 97

AUTO
RESET
MANU

TEST

2/T1 4/T2 6/T3 96 98

47
48
TeSys Giga series – Device selection
TeSys

Coordination tables
Content Pages

Coordination for D.O.L. / Reverser motor starters 50

Optimized solutions for Star-Delta motor starters 59

Star-Delta motor starter - Common circuit diagrams 65

Resistive load protection and control 66

TeSys Giga Contactors for various applications

Utilisation category AC-3 68

Utilisation category AC-1 70

Utilisation category AC-2 or AC-4 71

Utilisation category DC-1 to DC-5 73

Heating 74

Power factor correction 76

49
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Thermal magnetic circuit breakers + Contactors


45 to 250 kW at 400 V: type 2 coordination (with TeSys GV4 / GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir setting (2) Irm (2) Product type
400 V
P Ie Iq (max)
kW A kA A A
45 80 100 GV4P/GV4PE/GV4PEM115● 86 1118 LC1G115
55 97 100 GV4P/GV4PE/GV4PEM115● 100 1300 LC1G115
55 97 70 GV5P150p 100 1300 LC1G115
75 132 70 GV5P150p 140 1820 LC1G150
90 160 70 GV5P220p 170 2210 LC1G185
110 195 70 GV5P220p 200 2600 LC1G225
110 195 70 GV6P320p 200 2600 LC1G265
132 230 70 GV6P320p 240 3120 LC1G265
160 280 70 GV6P320p 300 3900 LC1G330
200 350 70 GV6P500p 380 4940 LC1G400
220 380 70 GV6P500p 400 5200 LC1G500
250 430 70 GV6P500p 440 5720 LC1G500
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) GV4P/GV4PE/GV4PEM115● GV5P150●/ 220●
GV6P320●/ 500●
Breaking performance code B N S F H
400 V 25 50 100 36 70

45 to 450 kW at 400 V: type 2 coordination (with ComPact NSX / NS circuit breakers)


Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir setting (2) Irm (2) Product type
400 V
P Ie Iq (max)
kW A kA A A
45 80 130 NSX100p + MicroLogic 2.2 M 86 1105 LC1G115
55 97 130 NSX160p + MicroLogic 2.2 M (3) 100 1300 LC1G115
75 132 130 NSX160p + MicroLogic 2.2 M (3) 140 1820 LC1G150
90 160 130 NSX250p + MicroLogic 2.2 M (3) 170 2210 LC1G185
110 195 130 NSX250p + MicroLogic 2.2 M (3) 200 2600 LC1G225
110 195 130 NSX400p + MicroLogic 2.3 M (3) 200 2600 LC1G265
132 230 130 NSX400p + MicroLogic 2.3 M (3) 240 3120 LC1G265
160 280 130 NSX400p + MicroLogic 2.3 M (3) 300 3900 LC1G330
200 350 130 NSX630p + MicroLogic 2.3 M (3) 380 4940 LC1G400
220 380 130 NSX630p + MicroLogic 2.3 M (3) 400 5200 LC1G500
250 430 130 NSX630p + MicroLogic 2.3 M (3) 440 5720 LC1G500
300 460 130 NS800p + MicroLogic 5.0 470 6110 LC1G630
335 575 130 NS800p + MicroLogic 5.0 640 8320 LC1G630
355 610 130 NS800p + MicroLogic 5.0 640 8320 LC1G800
400 690 130 NS800p + MicroLogic 5.0 720 9360 LC1G800
450 770 130 NS1000p + MicroLogic 5.0 784 10192 LC1G800
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) NSX100●/ NSX160p / NSX250●/ NSX400●/ NSX630● NS800●/
NS1000●
Breaking performance code F N H S L L
400 V 36 50 70 100 130 150
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Applicable also with MicroLogic 6.2 E-M and 6.3 E-M trip units.

50
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Thermal magnetic circuit breakers + Contactors


55 to 300 kW at 440 V: type 2 coordination (with TeSys GV4 / GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir setting (2) Irm (2) Product type
440 V
P Ie Iq (max)
kW A kA A A
55 88 70 GV4P/GV4PE/GV4PEM115● 93 1209 LC1G115
55 88 65 GV5P150p 90 1170 LC1G115
75 120 65 GV5P150p 130 1690 LC1G150
90 145 65 GV5P150p 150 1950 LC1G150
110 177 65 GV5P220p 185 2405 LC1G185
132 209 65 GV5P220p 210 2730 LC1G225
160 255 65 GV6P320p 260 3380 LC1G265
200 318 65 GV6P320p 320 4160 LC1G330
220 343 65 GV6P500p 350 4550 LC1G400
250 390 65 GV6P500p 400 5200 LC1G400
300 466 65 GV6P500p 470 6580 LC1G500
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit GV4P/GV4PE/GV4PEM115● GV5P150●/ 220● GV6P320●/ 500●
(kA)
Breaking performance code B N S F H F H
440 V 20 50 70 35 65 30 65

55 to 450 kW at 440 V: type 2 coordination (with ComPact NSX / NS circuit breakers)


Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir setting (2) Irm (2) Product type
440 V
P Ie Iq (max)
kW A kA A A
55 88 130 NSX100p + MicroLogic 2.2 M 90 1170 LC1G115
75 120 130 NSX160p + MicroLogic 2.2 M (3) 130 1690 LC1G150
90 145 130 NSX160p + MicroLogic 2.2 M (3) 150 1950 LC1G150
110 177 130 NSX250p + MicroLogic 2.2 M (3) 185 2405 LC1G185
132 209 130 NSX250p + MicroLogic 2.2 M (3) 210 2730 LC1G225
160 255 130 NSX400p + MicroLogic 2.3 M (3) 260 3380 LC1G265
200 318 130 NSX400p + MicroLogic 2.3 M (3) 320 4160 LC1G330
220 343 130 NSX630p + MicroLogic 2.3 M (3) 350 4550 LC1G400
250 390 130 NSX630p + MicroLogic 2.3 M (3) 400 5200 LC1G400
300 466 130 NSX630p + MicroLogic 2.3 M (3) 470 6110 LC1G500
335 521 130 NS800p + MicroLogic 5.0 560 7280 LC1G630
355 554 130 NS800p + MicroLogic 5.0 560 7280 LC1G630
400 627 130 NS800p + MicroLogic 5.0 640 8320 LC1G800
450 695 130 NS800p + MicroLogic 5.0 720 9360 LC1G800
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional NSX100●/ NSX160●/ NSX250● NSX400●/ NSX630● NS800●


short-circuit (kA)
Breaking performance code F N H S L F N H S L L
440 V 35 50 65 90 130 30 42 65 90 130 130
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Applicable also with MicroLogic 6.2 M and 6.3 M trip units.

51
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Thermal magnetic circuit breakers + Contactors


65 to 295 kW at 500 V: type 2 coordination (with TeSys GV4 / GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir setting (2) Irm (2) Product type
500 V
P Ie Iq (max)
kW A kA A A
65 92 30 GV4P/GV4PE/GV4PEM115● 93 1209 LC1G115
65 92 50 GV5P150p 100 1300 LC1G115
90 128 50 GV5P150p 130 1690 LC1G150
110 156 50 GV5P220p 170 2210 LC1G185
132 184 50 GV5P220p 185 2405 LC1G225
160 224 50 GV6P320p 240 3120 LC1G265
200 280 50 GV6P320p 300 3900 LC1G330
250 344 50 GV6P500p 350 4550 LC1G400
295 405 50 GV6P500p 440 5720 LC1G500
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit GV4P/GV4PE/GV4PEM115● GV5P150●/ 220● GV6P320●/ 500●
(kA)
Breaking performance code B N S F H F H
500 V 10 25 30 30 50 25 50

65 to 425 kW at 500 V: type 2 coordination (with ComPacT NSX / NS circuit breakers)


Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir setting (2) Irm (2) Product type
500 V
P Ie Iq (max)
kW A kA A A
65 92 70 NSX100p + MicroLogic 2.2 M 95 1235 LC1G115
65 92 70 NSX160p + MicroLogic 2.2 M (3) 95 1235 LC1G115
90 128 70 NSX160p + MicroLogic 2.2 M (3) 130 1690 LC1G150
110 156 70 NSX250p + MicroLogic 2.2 M (3) 170 2210 LC1G185
132 184 70 NSX250p + MicroLogic 2.2 M (3) 185 2405 LC1G225
160 224 70 NSX400p + MicroLogic 2.3 M (3) 240 3120 LC1G265
200 280 70 NSX400p + MicroLogic 2.3 M (3) 300 3900 LC1G330
250 344 70 NSX630p + MicroLogic 2.3 M (3) 350 4550 LC1G400
295 405 70 NSX630p + MicroLogic 2.3 M (3) 440 5720 LC1G500
375 516 70 NS800p + MicroLogic 5.0 560 7280 LC1G630
425 584 70 NS800p + MicroLogic 5.0 640 8320 LC1G800
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional NSX100● NSX160●/ NSX250● NSX400●/ NSX630● NS800●
short-circuit (kA)
Breaking performance code F N H S L F N H S L F N H S L L
500 V 25 36 50 65 70 30 36 50 65 70 25 30 50 65 70 100
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Applicable also with MicroLogic 6.2 M and 6.3 M trip units.

52
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Thermal magnetic circuit breakers + Contactors


30 to 560 kW at 690 V: type 2 coordination (with ComPacT NSX / NS circuit breakers)
Standard power ratings of 3-phase motors Circuit breaker Contactor
50/60 Hz in category AC-3e
Product type (1) Ir Setting (2) Irm (2) Product type
690 V
P Ie Iq (max)
kW A kA A A
30 32 100 NSX100p + MicroLogic 2.2 M 36 468 LC1G115
37 39 100 NSX100p + MicroLogic 2.2 M 40 520 LC1G115
45 47 100 NSX100p + MicroLogic 2.2 M 50 650 LC1G115
55 57 100 NSX100p + MicroLogic 2.2 M 60 780 LC1G115
75 77 100 NSX100p + MicroLogic 2.2 M 80 1040 LC1G115
90 93 100 NSX250p + MicroLogic 2.2 M (3) 95 1235 LC1G150
110 113 100 NSX250p + MicroLogic 2.2 M (3) 115 1495 LC1G185
132 134 100 NSX250p + MicroLogic 2.2 M (3) 140 1820 LC1G225
160 162 100 NSX250p + MicroLogic 2.2 M (3) 170 2210 LC1G225
200 203 100 NSX250p + MicroLogic 2.2 M (3) 210 2730 LC1G265
220 223 100 NSX400p + MicroLogic 2.3 M (3) 240 3120 LC1G330
250 250 100 NSX400p + MicroLogic 2.3 M (3) 260 3380 LC1G400
315 313 100 NSX630p + MicroLogic 2.3 M (3) 320 4160 LC1G400
335 335 100 NSX630p + MicroLogic 2.3 M (3) 350 4550 LC1G500
355 354 100 NSX630p + MicroLogic 2.3 M (3) 380 4940 LC1G500
375 374 100 NSX630p + MicroLogic 2.3 M (3) 380 4940 LC1G630
400 400 100 NSX630p + MicroLogic 2.3 M (3) 440 5720 LC1G630
450 455 100 NSX630p + MicroLogic 2.3 M (3) 470 6110 LC1G630
475 475 100 NSX630p + MicroLogic 2.3 M (3) 500 6500 LC1G630
500 493 100 NSX630p + MicroLogic 2.3 M (3) 500 6500 LC1G630
560 551 75 NS800p + MicroLogic 5.0 560 7280 LC1G800
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) NSX100●/ NSX250●/ NSX400●/ NSX630● NS800●
Breaking performance code HB1 HB2 LB
690 V 75 100 75
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Applicable also with MicroLogic 6.2 E-M and 6.3 E-M trip units.

53
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Fuses (NFC, DIN type aM) + Contactors + Overload relay


55 to 335 kW at 400 V: type 2 coordination
Standard power ratings of 3-phase Switch- aM fuses Contactor Thermal overload relay
motors 50/60 Hz in category AC-3e disconnector
400 V Product type Size Rating Product type Product type Ir setting (1)
P Ie Iq (max)
kW A kA A A
55 97 80 GSpL 0 125 LC1G115 LR9G115 97
75 132 80 GSpL 0 160 LC1G150 LR9G225 132
90 160 80 GSpN 1 200 LC1G185 LR9G225 160
110 195 80 GSpN 1 250 LC1G225 LR9G225 195
132 230 80 GSpQQ 2 315 LC1G265 LR9G500 230
160 280 80 GSpQQ 2 400 LC1G330 LR9G500 280
200 350 80 GS2S 3 500 LC1G400 LR9G500 350
220 380 80 GS2S 3 500 LC1G500 LR9G500 380
250 430 80 GS2S 3 500 LC1G500 LR9G500 430
315 540 80 GS2S 3 630 LC1G630 (2) LR9G630 540
335 575 80 GS2V 4 800 LC1G630 (2) LR9G630 575

75 to 400 kW at 440 V: type 2 coordination


Standard power ratings of 3-phase Switch- aM fuses Contactor Thermal overload relay
motors 50/60 Hz in category AC-3e disconnector
440 V Product type Size Rating Product type Product type Ir setting (1)
P Ie Iq (max)
kW A kA A A
75 115 80 GSpL 0 125 LC1G115 LR9G115 115
90 145 80 GSpL 0 160 LC1G150 LR9G225 145
110 177 80 GSpN 1 200 LC1G185 LR9G225 177
132 209 80 GSpN 1 250 LC1G225 LR9G225 209
160 255 80 GSpQQ 2 315 LC1G265 LR9G500 255
200 318 80 GSpQQ 2 400 LC1G330 LR9G500 318
220 343 80 GS2S 3 500 LC1G400 LR9G500 343
250 390 80 GS2S 3 500 LC1G500 LR9G500 390
315 505 80 GS2S 3 500 LC1G500 LR9G500 505
355 554 80 GS2S 3 630 LC1G630 (2) LR9G630 554
400 627 80 GS2V 4 800 LC1G630 (2) LR9G630 627

65 to 375 kW at 500 V: type 2 coordination


Standard power ratings of 3-phase Switch- aM fuses Contactor Thermal overload relay
motors 50/60 Hz in category AC-3e disconnector

500 V Product type Size Rating Product type Product type Ir setting (1)
P Ie Iq (max)
kW A kA A A
65 92 80 GSpL 0 125 LC1G115 LR9G115 92
90 128 80 GSpL 0 160 LC1G150 LR9G225 128
110 156 80 GSpN 1 200 LC1G185 LR9G225 156
132 184 80 GSpN 1 250 LC1G225 LR9G225 184
160 224 80 GSpQQ 2 315 LC1G265 LR9G500 224
200 280 80 GSpQQ 2 400 LC1G330 LR9G500 280
250 344 80 GS2S 3 500 LC1G400 LR9G500 344
295 405 80 GS2S 3 500 LC1G500 LR9G500 405
375 516 80 GS2S 3 630 LC1G630 LR9G630 516
(1) This setting is a general guidance, Ir should be adjusted according to motor characteristics and conditions of use.
(2) Available mid-2022.

54
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Fuses (NFC, DIN type aM) + Contactors + Overload relay


55 to 500 kW at 690 V: type 2 coordination
Standard power ratings of 3-phase motors Switch- aM fuses Contactor Thermal overload relay
50/60 Hz in category AC-3e disconnector
690 V Product type Size Rating Product type Product type Ir setting (1)
P Ie Iq (max)
kW A kA A A
55 57 80 GSpJ 22 x 58 80 LC1G115 LR9G225 57
75 77 80 GSpKK 0 100 LC1G115 LR9G225 77
90 93 80 GSpKK 0 125 LC1G150 LR9G225 93
110 113 80 GSpKK 0 160 LC1G185 LR9G225 113
132 134 80 GSpL 0 160 LC1G225 LR9G225 134
160 162 80 GSpN 1 200 LC1G225 LR9G225 162
200 203 80 GSpN 1 250 LC1G265 LR9G500 203
220 223 80 GSpQQ 2 250 LC1G330 LR9G500 223
250 250 80 GSpQQ 2 315 LC1G330 LR9G500 250
315 313 80 GSpQQ 2 400 LC1G400 LR9G500 313
355 354 80 GSpQQ 3 500 LC1G500 LR9G500 354
500 493 80 GSpS 3 630 LC1G630 LR9G630 493

Fuses (NFC, DIN type aM) + Contactors + TeSys T + current transformers


90 to 355 kW at 400 V: type 2 coordination
Standard power ratings of 3-phase motors Switch- aM fuses Contactor TeSys T Current
50/60 Hz in category AC-3e disconnector Motor management transformers
controller

400 V Product type Size Rating Product type Product type (2) Ir setting (1) Reference
P Ie Iq (max)
kW A kA A A
90 160 80 GSppN 1 200 LC1G185 LTMR08ppp 160 LUTC2001
110 195 80 GSppN 1 250 LC1G225 LTMR08ppp 195 LUTC4001
132 230 80 GSppQQ 2 315 LC1G265 LTMR08ppp 230 LUTC4001
160 280 80 GSppQQ 2 400 LC1G330 LTMR08ppp 280 LUTC4001
200 350 80 GS2S 3 500 LC1G400 LTMR08ppp 350 LUTC8001
250 430 80 GS2S 3 500 LC1G500 LTMR08ppp 430 LUTC8001
315 540 80 GS2S 3 630 LC1G630 LTMR08ppp 540 LUTC8001
355 610 80 GS2V 4 800 LC1G630 LTMR08ppp 610 LUTC8001
(1) This setting is a general guidance, Ir should be adjusted according to motor characteristics and conditions of use.
(2) Please refer to TeSys Catalogue to select the complete reference for TeSys T motor management controller.

55
TeSys Giga series – Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Magnetic circuit breaker + Contactor + Overload relay


45 to 335 kW at 400 V: type 2 coordination (with TeSys GV4 or ComPacT NSX circuit breakers
and LR9G overload relays)
Standard power ratings of 3-phase Circuit Contactor Thermal overload relay
motors 50/60 Hz breaker
in category AC-3e
400 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)

kW A kA A A
45 80 100 GV4L/GV4LE115p 1265 LC1G115 LR9G115 80
55 97 100 GV4L/GV4LE115p 1100 LC1G115 LR9G225 80
45 80 130 NSX100p + MA 1265 LC1G115 LR9G115 97
55 97 130 NSX160p + MA 1500 LC1G115 LR9G225 97
75 132 130 NSX160p + MA 1800 LC1G150 LR9G225 132
90 160 130 NSX250p + MA 2640 LC1G185 LR9G225 160
110 195 130 NSX250p + MA 2640 LC1G225 LR9G225 195
110 195 130 NSX400p + MicroLogic 1.3 M 3520 LC1G265 LR9G500 195
132 230 130 NSX400p + MicroLogic 1.3 M 3520 LC1G265 LR9G500 230
160 280 130 NSX400p + MicroLogic 1.3 M 3840 LC1G330 LR9G500 280
200 350 130 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 350
220 380 130 NSX630p + MicroLogic 1.3 M 5500 LC1G500 LR9G500 380
250 430 130 NSX630p + MicroLogic 1.3 M 6000 LC1G500 LR9G500 430
300 460 130 NS800p + MicroLogic 5.0 LR OFF 8800 LC1G630 LR9G630 460
335 575 130 NS800p + MicroLogic 5.0 LR OFF 9600 LC1G630 LR9G630 575
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional GV4L115●/ GV4LE115● NSX100●/ NSX160●/ NSX250●/ NSX400●/ NSX630● NS800●
short-circuit (kA)
Breaking performance code B N S F N H S L L
400 V 25 50 100 36 50 70 100 130 150

55 to 355 kW at 440 V: type 2 coordination (with TeSys GV4 or ComPacT NSX / NS circuit breakers
and LR9G overload relays)
Standard power ratings of 3-phase Circuit Contactor Thermal overload relay
motors 50/60 Hz in category AC-3e breaker
440 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)

kW A kA A A
55 88 70 GV4L/GV4LE115p 1150 LC1G115 LR9G115 88
55 88 130 NSX100p + MA 1500 LC1G115 LR9G115 88
75 120 130 NSX160p + MA 1800 LC1G150 LR9G225 120
90 145 130 NSX160p + MA 2640 LC1G150 LR9G225 145
110 177 130 NSX250p + MA 2640 LC1G185 LR9G225 177
132 209 130 NSX250p + MA 2860 LC1G225 LR9G225 209
160 255 130 NSX400p + MicroLogic 1.3 M 3520 LC1G265 LR9G500 255
200 318 130 NSX400p + MicroLogic 1.3 M 4160 LC1G330 LR9G500 318
220 343 130 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 343
250 390 130 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 390
300 466 130 NSX630p + MicroLogic 1.3 M 6500 LC1G500 LR9G500 466
335 521 130 NS800p + MicroLogic 5.0 LR OFF 8800 LC1G630 LR9G630 521
355 554 130 NS800p + MicroLogic 5.0 LR OFF 9600 LC1G630 LR9G630 554
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional GV4L115●/ GV4LE115● NSX100●/ NSX160●/ NSX250● NSX400●/ NSX630● NS800●
short-circuit (kA)
Breaking performance code B N S F N H S L F N H S L L
440 V 20 50 70 35 50 65 100 130 30 42 65 100 130 150
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.

56
TeSys Giga series - Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Magnetic circuit breaker + Contactor + Overload relay


65 to 425 kW at 500 V: type 2 coordination (with TeSys GV4 or ComPacT NSX / NS circuit breakers and
LR9G overload relays)
Standard power ratings of 3-phase Circuit Contactor Thermal overload relay
motors 50/60 Hz breaker
in category AC-3e
500 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)

kW A kA A A
65 92 30 GV4L/GV4LE115p 1380 LC1G115 LR9G115 92
65 92 70 NSX100p + MA100 1300 LC1G115 LR9G115 92
90 128 70 NSX160p + MA150 1950 LC1G150 LR9G225 128
110 156 70 NSX250p + MA220 2200 LC1G185 LR9G225 156
132 184 70 NSX400p + MicroLogic 1.3 M 2560 LC1G225 LR9G225 184
160 224 70 NSX400p + MicroLogic 1.3 M 3200 LC1G265 LR9G500 224
200 280 70 NSX400p + MicroLogic 1.3 M 3840 LC1G330 LR9G500 280
250 344 70 NSX630p + MicroLogic 1.3 M 5500 LC1G400 LR9G500 344
295 405 70 NSX630p + MicroLogic 1.3 M 6500 LC1G500 LR9G500 405
375 516 70 NS800p + MicroLogic 5.0 LR OFF 8800 LC1G630 LR9G630 516
425 584 70 NS800p + MicroLogic 5.0 LR OFF 9600 LC1G800 LR9G630 584
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional GV4L115●/ NSX100● NSX160●/ NSX250● NSX400●/ NSX630● NS800p


short-circuit (kA) GV4LE115●
Breaking B N S F N H S L F N H S L F N H S L L
performance code
500 V 10 25 30 25 36 50 65 70 30 36 50 65 70 25 30 50 65 70 100

30 to 500 kW at 690 V: type 2 coordination (with ComPacT NSX / NS circuit breakers


and LR9G overload relays)
Standard power ratings of 3-phase Circuit Contactor Thermal overload relay
motors 50/60 Hz breaker
in category AC-3e
690 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)

kW A kA A A
30 32 100 NSX100p + MA 550 LC1G115 LR9G115 32
37 39 100 NSX100p + MA 550 LC1G115 LR9G115 39
45 47 100 NSX100p + MA 650 LC1G115 LR9G115 47
55 57 100 NSX100p + MA 1100 LC1G150 LR9G115 57
75 77 100 NSX100p + MA 1100 LC1G185 LR9G225 77
90 93 100 NSX250p + MA 1650 LC1G225 LR9G225 93
110 113 100 NSX250p + MA 1650 LC1G225 LR9G225 113
132 134 100 NSX250p + MA 1800 LC1G265 LR9G500 134
160 162 100 NSX250p + MA 2420 LC1G330 LR9G500 162
200 203 100 NSX250p + MA 2640 LC1G400 LR9G500 203
220 223 100 NSX400p + MicroLogic 1.3 M 3520 LC1G400 LR9G500 223
250 250 100 NSX400p + MicroLogic 1.3 M 3520 LC1G500 LR9G500 250
315 313 100 NSX630p + MicroLogic 1.3 M 5500 LC1G500 LR9G500 313
335 335 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 335
355 354 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 354
375 374 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 374
400 400 100 NSX630p + MicroLogic 1.3 M 5500 LC1G630 LR9G630 400
450 455 100 NSX630p + MicroLogic 1.3 M 6000 LC1G630 LR9G630 455
475 475 100 NSX630p + MicroLogic 1.3 M 6500 LC1G630 LR9G630 475
500 493 100 NSX630p + MicroLogic 1.3 M 6500 LC1G630 LR9G630 493
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) NSX100●/ NSX250●/ NSX400●/ NSX630●
Breaking performance code HB1 HB2
690 V 75 100
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.

57
TeSys Giga series - Device selection
Coordination tables
Coordination for D.O.L. / Reverser motor starters

Magnetic circuit breakers + Contactor + TeSys T + current transformers


90 to 250 kW at 400 V: type 2 coordination
Standard power ratings of 3-phase motors Circuit Contactor TeSys T Current
50/60 Hz in category AC-3e breaker Motor management transformers
controller

400 V Product type (1) Irm(2) Product type Product type (3) Ir setting Reference
(2)
P Ie Iq (max)
kW A kA A A
90 160 130 NSX250● + MA 2200 LC1G185 LTMR08pp 160 LUTC2001
110 195 130 NSX250● + MA 2640 LC1G225 LTMR08pp 195 LUTC2001
132 230 130 NSX400p + MicroLogic 1.3 M 3200 LC1G265 LTMR08pp 230 LUTC4001
150 280 130 NSX400p + MicroLogic 1.3 M 3840 LC1G330 LTMR08pp 280 LUTC4001
200 350 130 NSX630p + MicroLogic 1.3 M 5000 LC1G400 LTMR08pp 350 LUTC4001
220 388 130 NSX630p + MicroLogic 1.3 M 5500 LC1G500 LTMR08pp 388 LUTC4001
250 430 130 NSX630p + MicroLogic 1.3 M 6000 LC1G500 LTMR08pp 430 LUTC8001
300 460 130 NS800L 8800 LC1G630 LTMR08pp 460 LUTC8001
+ MicroLogic 5.0 LR OFF
335 575 130 NS800L 9600 LC1G630 LTMR08pp 575 LUTC8001
+ MicroLogic 5.0 LR OFF
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional short-circuit (kA) NSX250●/ NSX400●/ NSX630● NS800●


Breaking performance code F N H S L L
400 V 36 50 70 100 130 150

110 to 400 kW at 690 V: type 2 coordination


Standard power ratings of 3-phase motors Switch- aM fuses Contactor TeSys T Current
50/60 Hz in category AC-3e disconnector Motor management transformers
controller

690 V Product type Size Rating Product type Product type (3) Ir setting (2) Reference
P Ie Iq (max)
kW A kA A A
110 113 80 GSppKK 0 125 LC1G185 LTMR08ppp 113 LUTC2001
132 134 80 GSppL 0 160 LC1G265 LTMR08ppp 134 LUTC2001
160 162 80 GSppN 1 160 LC1G265 LTMR08ppp 162 LUTC2001
200 203 80 GSppN 1 200 LC1G330 LTMR08ppp 203 LUTC2001
220 224 80 GSppQQ 2 250 LC1G400 LTMR08ppp 224 LUTC4001
250 250 80 GSppQQ 2 250 LC1G400 LTMR08ppp 250 LUTC4001
290 292 80 GSppQQ 2 315 LC1G500 LTMR08ppp 292 LUTC4001
315 313 80 GSppQQ 2 400 LC1G500 LTMR08ppp 313 LUTC4001
355 354 80 GS2S 3 500 LC1G630 LTMR08ppp 354 LUTC4001
400 400 80 GS2S 3 630 LC1G630 LTMR08ppp 400 LUTC8001
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Please refer to TeSys Catalogue to select the complete reference for TeSys T motor management controller.

58
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters

Thermal magnetic circuit breakers + Contactors


Contactor: Maximum operating rate: 30 starts/hour - Maximum starting time: 30 seconds.
The coordination table is for normal starting conditions (Class 10e/ 20e). For other heavy starting applications with long
start times, please contact techncial support.
RE17RMMWS timer to be used for Star-Delta starter application.

90 to 250 kW at 400 V: type 2 coordination (with TeSys GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
400 V Product type (1) Ir setting (2) Irm (2) Product type

P Ie Iq (max)
kW A kA A A
90 160 70 GV5P220● 170 1360 LC1G115 LC1D65
110 195 70 GV5P220● 200 1600 LC1G150 LC1D80
110 195 70 GV6P320● 200 1600 LC1G150 LC1D80
132 230 70 GV6P320● 240 1920 LC1G150 LC1D95
160 280 70 GV6P320● 300 2400 LC1G185 LC1G115
200 350 70 GV6P500● 380 3040 LC1G225 LC1G115
220 380 70 GV6P500● 400 3200 LC1G265 LC1G150
250 430 70 GV6P500● 440 3520 LC1G265 LC1G150
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) GV5P220●
GV6P320●/GV6P500●
Breaking performance code F H
400 V 36 70

90 to 450 kW at 400 V: type 2 coordination (with ComPact NSX / NS circuit breakers)


Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
400 V Product type (1) Ir setting (2) Irm (2) Product type

P Ie Iq (max)
kW A kA A A
90 160 130 NSX250● 170 1360 LC1G115 LC1D65
+ MicroLogic 2.2 M
110 195 130 NSX250● 200 1600 LC1G150 LC1D80
+ MicroLogic 2.2 M
110 195 130 NSX400● 200 1600 LC1G150 LC1D80
+ MicroLogic 2.3 M
132 230 130 NSX400● 240 1920 LC1G150 LC1D95
+ MicroLogic 2.3 M
160 280 130 NSX400● 300 2400 LC1G185 LC1G115
+ MicroLogic 2.3 M
200 350 130 NSX630● 380 3040 LC1G225 LC1G115
+ MicroLogic 2.3 M
220 380 130 NSX630● 400 3200 LC1G265 LC1G150
+ MicroLogic 2.3 M
250 430 130 NSX630● 440 3520 LC1G265 LC1G150
+ MicroLogic 2.3 M
300 460 130 NS800● + MicroLogic 5.0 480 3840 LC1G330 LC1G185
335 575 130 NS800● + MicroLogic 5.0 640 5120 LC1G400 LC1G225
355 610 130 NS800● + MicroLogic 5.0 640 5120 LC1G400 LC1G225
400 690 130 NS800● + MicroLogic 5.0 720 5760 LC1G500 LC1G265
450 770 130 NS1000● + MicroLogic 5.0 784 6272 LC1G500 LC1G330
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) NSX250●/ NSX400●/ NSX630● NS800●/
NS1000●
Breaking performance code F N H S L L
400 V 36 50 70 100 150 150
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.

59
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters

Thermal magnetic circuit breakers + Contactors


Contactor: Maximum operating rate: 30 starts/hour - Maximum starting time: 30 seconds.
The coordination table is for normal starting conditions (Class 10e/ 20e). For other heavy starting applications with long
start times, please contact techncial support.
RE17RMMWS timer to be used for Star-Delta starter application.

110 to 300 kW at 440 V: type 2 coordination (with TeSys GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
440 V Product type (1) Ir setting (2) Irm (2) Product type

P Ie Iq (max)
kW A kA A A
110 177 65 GV5P220● 185 1480 LC1G115 LC1D65
132 209 65 GV5P220● 210 1680 LC1G150 LC1D80
160 255 65 GV6P320● 260 2080 LC1G185 LC1G115
200 318 65 GV6P320● 320 2560 LC1G225 LC1G115
220 343 65 GV6P500● 350 2800 LC1G225 LC1G150
250 390 65 GV6P500● 400 3200 LC1G265 LC1G150
300 466 65 GV6P500● 470 3760 LC1G330 LC1G185
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit GV5P220● GV6P320●/GV6P500●
(kA)
Breaking performance code F H F H
440 V 35 65 30 65

110 to 450 kW at 440 V: type 2 coordination (with ComPacT NSX / NS circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
440 V Product type (1) Ir setting (2) Irm (2) Product type

P Ie Iq (max)
kW A kA A A
110 177 130 NSX250● 185 1480 LC1G115 LC1D65
+ MicroLogic 2.2 M
132 209 130 NSX250● 210 1680 LC1G150 LC1D80
+ MicroLogic 2.2 M
160 255 130 NSX400● 260 2080 LC1G185 LC1G115
+ MicroLogic 2.3 M
200 318 130 NSX400● 320 2560 LC1G225 LC1G115
+ MicroLogic 2.3 M
220 343 130 NSX630● 350 2800 LC1G225 LC1G150
+ MicroLogic 2.3 M
250 390 130 NSX630● 400 3200 LC1G265 LC1G150
+ MicroLogic 2.3 M
300 466 130 NSX630● 470 3760 LC1G330 LC1G185
+ MicroLogic 2.3 M
335 521 130 NS800● 560 4480 LC1G330 LC1G185
+ MicroLogic 5.0
355 554 130 NS800● 560 4480 LC1G400 LC1G225
+ MicroLogic 5.0
400 627 130 NS800● 640 5120 LC1G400 LC1G225
+ MicroLogic 5.0
450 695 130 NS800● 720 5760 LC1G500 LC1G265
+ MicroLogic 5.0
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit NSX250● NSX400●/ NSX630● NS800●
(kA)
Breaking performance code F N H S L F N H S L L
440 V 35 50 65 100 130 30 42 65 100 130 130
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.

60
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters

Thermal magnetic circuit breakers + Contactors


Contactor: Maximum operating rate: 30 starts/hour - Maximum starting time: 30 seconds.
The coordination table is for normal starting conditions (Class 10e/ 20e). For other heavy starting applications with long
start times, please contact techncial support.
RE17RMMWS timer to be used for Star-Delta starter application.

132 to 295 kW at 500 V: type 2 coordination (with TeSys GV5 / GV6 circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
500 V Product type (1) Ir setting (2) Irm (2) Product type

P Ie Iq (max)
kW A kA A A
132 184 50 GV5P220● 185 1480 LC1G115 LC1D65
160 224 50 GV6P320● 240 1920 LC1G150 LC1D80
200 280 50 GV6P320● 300 2400 LC1G185 LC1G115
250 344 50 GV6P500● 350 2800 LC1G225 LC1G115
295 405 50 GV6P500● 440 3520 LC1G265 LC1G150
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit (kA) GV5P220● GV6P320●/ 500●
Breaking performance code F H F H
500 V 30 50 25 50

132 to 425 kW at 500 V: type 2 coordination (with ComPact NSX / NS circuit breakers)
Standard power ratings of 3-phase Circuit breaker Contactor Contactor
motors 50/60 Hz in category AC-3 Line (KM2) / Star (KM1) (3)
Delta (KM3) (3)
500 V Product type (1) Ir setting (2) Irm (2) Product type

P Ie Iq (max)
kW A kA A A
132 184 70 NSX250● 185 1480 LC1G115 LC1D65
+ MicroLogic 2.2 M (4)
160 224 70 NSX400● 240 1920 LC1G150 LC1D80
+ MicroLogic 2.3 M (4)
200 280 70 NSX400● 300 2400 LC1G185 LC1G115
+ MicroLogic 2.3 M (4)
250 344 70 NSX630● 350 2800 LC1G225 LC1G115
+ MicroLogic 2.3 M (4)
295 405 70 NSX630● 440 3520 LC1G265 LC1G150
+ MicroLogic 2.3 M (4)
375 516 70 NS800● 560 4480 LC1G330 LC1G185
+ MicroLogic 5.0
425 584 70 NS800● 640 5120 LC1G400 LC1G225
+ MicroLogic 5.0
(1) Product type to be completed by replacing the ● with the breaking performance code:
Rated conditional short-circuit NSX250● NSX400●/ NSX630● NS800●
(kA)
Breaking performance code F N H S L F N H S L L
500 V 30 36 50 65 70 25 30 50 65 70 100
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.
(4) Applicable also with MicroLogic 6.2 M and 6.3 M trip units.

61
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters

Fuses (DIN type aM) + Contactors + Overload relay


Contactor: Maximum operating rate: 30 starts/hour - Maximum starting time: 30 seconds.
The coordination table is for normal starting conditions (Class 10e/ 20e). For other heavy starting applications with long start times, please
contact techncial support.
RE17RMMWS timer to be used for Star-Delta starter application.

90 to 335 kW at 400 V: type 2 coordination


Standard power ratings of Switch- aM fuses Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz in disconnector Line (KM2) / Star (KM1) (1)
category AC-3 Delta (KM3) (1)
400 V Product type Size Rating Product type Product type Ir setting (2)
P Ie Iq (max)
kW A kA A A
90 160 80 GSpN 1 200 LC1G115 LC1D65 LR9G115 92
110 195 80 GSpN 1 250 LC1G150 LC1D80 LR9G225 113
132 230 80 GSpQQ 2 315 LC1G185 LC1G115 LR9G225 133
160 280 80 GSpQQ 2 400 LC1G225 LC1G115 LR9G225 162
200 350 80 GS2pS 3 500 LC1G265 LC1G115 LR9G225 202
220 380 80 GS2pS 3 500 LC1G330 LC1G150 LR9G500 219
250 430 80 GS2pS 3 500 LC1G400 LC1G150 LR9G500 248
315 540 80 GS2pS 3 630 LC1G500 LC1G225 LR9G500 312
335 575 80 GS2pV 4 800 LC1G500 LC1G225 LR9G500 332

110 to 400 kW at 440 V: type 2 coordination


Standard power ratings of Switch- aM fuses Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz in disconnector Line (KM2) / Star (KM1) (1)
category AC-3 Delta (KM3) (1)
440 V Product type Size Rating Product type Product type Ir setting (2)

P Ie Iq max
kW A kA A A
110 177 80 GSpN 1 200 LC1G115 LC1D65 LR9G115 102
132 209 80 GSpN 1 250 LC1G150 LC1D80 LR9G225 121
160 255 80 GSpQQ 2 315 LC1G150 LC1G115 LR9G225 147
200 318 80 GSpQQ 2 400 LC1G185 LC1G115 LR9G225 184
220 343 80 GS2pS 3 500 LC1G225 LC1G115 LR9G225 198
250 390 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 225
315 505 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 292
355 554 80 GS2pS 3 630 LC1G330 LC1G225 LR9G500 320
400 627 80 GS2pV 4 800 LC1G400 LC1G225 LR9G500 362

90 to 315 kW at 500 V: type 2 coordination


Standard power ratings of Switch- aM fuses Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz in disconnector Line (KM2) / Star (KM1) (1)
category AC-3 Delta (KM3) (1)
500 V Product type Size Rating Product type Product type Ir setting (2)

P Ie Iq max
kW A kA A A
90 156 80 GSpN 1 200 LC1G115 LC1D65 LR9G115 90
110 184 80 GSpN 1 250 LC1G150 LC1D80 LR9G115 106
132 224 80 GSpQQ 2 315 LC1G150 LC1G115 LR9G225 129
160 280 80 GSpQQ 2 400 LC1G185 LC1G115 LR9G225 162
200 344 80 GS2pS 3 500 LC1G225 LC1G115 LR9G225 199
220 405 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 234
250 405 80 GS2pS 3 500 LC1G265 LC1G150 LR9G500 234
315 516 80 GS2pS 3 630 LC1G330 LC1G225 LR9G630 298
(1) Refer to diagram in page 65.
(2) This setting is a general guidance, Ir should be adjusted according to motor characteristics and conditions of use.

62
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters

Magnetic circuit breaker + Contactors + Overload relay


Contactor: Maximum operating rate: 30 starts/hour - Maximum starting time: 30 seconds.
The coordination table is for normal starting conditions (Class 10e/ 20e). For other heavy starting applications with long start times, please
contact techncial support.
RE17RMMWS timer to be used for Star-Delta starter application.

90 to 450 kW at 400 V: type 2 coordination (with ComPacT NSX / NS circuit breakers


and LR9G overload relays)
Standard power ratings of Circuit Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz breaker Line (KM2) / Star (KM1) (3)
in category AC-3 Delta (KM3) (3)
400 V Product type (1) Irm (2) Product type Product type Ir setting (2)

P Ie Iq (max)
kW A kA A A
90 160 130 NSX250● + MA 1980 LC1G115 LC1D65 LR9G115 92
110 195 130 NSX250● + MA 1980 LC1G150 LC1D80 LR9G225 113
110 195 130 NSX400● + MicroLogic 1.3 M 1920 LC1G150 LC1D80 LR9G225 113
132 230 130 NSX400● + MicroLogic 1.3 M 1920 LC1G150 LC1D80 LR9G225 133
160 280 130 NSX400● + MicroLogic 1.3 M 2560 LC1G185 LC1G115 LR9G225 162
200 350 130 NSX630● + MicroLogic 1.3 M 3000 LC1G225 LC1G150 LR9G225 202
220 380 130 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 219
250 430 130 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 248
300 460 130 NS800● 4000 LC1G330 LC1G185 LR9G500 266
+ MicroLogic 5.0 LR OFF
335 575 130 NS800● 4800 LC1G400 LC1G225 LR9G500 332
+ MicroLogic 5.0 LR OFF
355 610 130 NS800● 5600 LC1G400 LC1G225 LR9G500 352
+ MicroLogic 5.0 LR OFF
400 627 130 NS800● 5600 LC1G400 LC1G225 LR9G500 362
+ MicroLogic 5.0 LR OFF
450 695 130 NS800● 6400 LC1G500 LC1G265 LR9G500 401
+ MicroLogic 5.0 LR OFF
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional short-circuit (kA) NSX250●/ NSX400●/ NSX630● NS800●


Breaking performance code F N H S L L
400 V 36 50 70 100 130 150

110 to 355 kW at 440 V: type 2 coordination (with ComPacT NSX / NS circuit breakers
and LR9G overload relays)
Standard power ratings of Circuit Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz breaker Line (KM2) / Star (KM1) (3)
in category AC-3 Delta (KM3) (3)
440 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)
kW A kA A A
110 177 130 NSX250● + MA 1980 LC1G115 LC1D65 LR9G115 102
132 209 130 NSX250● + MA 1980 LC1G150 LC1D80 LR9G225 121
160 255 130 NSX400● + MicroLogic 1.3 M 2240 LC1G185 LC1D95 LR9G225 147
200 318 130 NSX400● + MicroLogic 1.3 M 2560 LC1G225 LC1G115 LR9G225 184
220 343 130 NSX630● + MicroLogic 1.3 M 3000 LC1G225 LC1G150 LR9G225 198
250 390 130 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 225
300 466 130 NSX630● + MicroLogic 1.3 M 4000 LC1G330 LC1G185 LR9G500 269
335 521 130 NS800● 4800 LC1G330 LC1G185 LR9G500 301
+ MicroLogic 5.0 LR OFF
355 554 130 NS800● 4800 LC1G400 LC1G225 LR9G500 320
+ MicroLogic 5.0 LR OFF
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional short-circuit (kA) NSX250● NSX400●/ NSX630● NS800L


Breaking performance code F N H S L F N S L L
440 V 35 50 65 100 130 30 42 100 130 130
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.

63
TeSys Giga series – Device selection
Coordination tables
Optimized solutions for Star-Delta motor starters

Magnetic circuit breaker + Contactors + Overload relay


Contactor: Maximum operating rate: 30 starts/hour - Maximum starting time: 30 seconds.
The coordination table is for normal starting conditions (Class 10e/ 20e). For other heavy starting applications with long start times, please
contact techncial support.
RE17RMMWS timer to be used for Star-Delta starter application.

132 to 425 kW at 500 V: type 2 coordination (with ComPacT NSX / NS circuit breakers
and LR9G overload relays)
Standard power ratings of Circuit Contactor Contactor Thermal overload relay
3-phase motors 50/60 Hz breaker Line (KM2) / Star (KM1) (3)
in category AC-3 Delta (KM3) (3)
500 V Product type (1) Irm (2) Product type Product type Ir setting (2)
P Ie Iq (max)
kW A kA A A
132 184 70 NSX400● + MicroLogic 1.3 M 1600 LC1G115 LC1D65 LR9G225 106
160 224 70 NSX400● + MicroLogic 1.3 M 1920 LC1G150 LC1D80 LR9G225 129
200 280 70 NSX400● + MicroLogic 1.3 M 2560 LC1G185 LC1G115 LR9G225 162
250 344 70 NSX630● + MicroLogic 1.3 M 3000 LC1G225 LC1G150 LR9G225 199
295 405 70 NSX630● + MicroLogic 1.3 M 3500 LC1G265 LC1G150 LR9G500 234
375 516 70 NS800● + MicroLogic 5.0 4800 LC1G330 LC1G185 LR9G500 298
425 584 70 NS800● + MicroLogic 5.0 4800 LC1G400 LC1G185 LR9G500 337
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional short-circuit (kA) NSX400●/ NSX630● NS800●


Breaking performance code F N H S L L
500 V 25 30 50 65 70 100
(2) This setting is a general guidance, Ir and Irm should be adjusted according to motor characteristics and conditions of use.
(3) Refer to diagram in page 65.

64
TeSys Giga series - Device selection
Coordination tables
Star-Delta motor starter - Common circuit diagrams

Star-Delta motor ‘Power’ circuit diagram


Thermal magnetic circuit breaker + contactors Magnetic circuit breaker + contactors + overload relay

DB438528.eps
DB439329.eps

1/L1

3/L2

5/L3

1/L1

3/L2

5/L3
L1 2/T1

L2 4/T2

L3 6/T3
2/T1

4/T2

6/T3

5
1
3

5
1

5
1
3

5
1
KM2
KM2 KM3 KM1
3

3
5

5
1

1
W1 6
U1 2

V1 4

6
2

4
KM3 KM1
6
2

6
W2
U2

V2

W1
U1

V1

W2
U2

V2

Star-Delta Motor ‘Control’ circuit diagram


(+) KM1 (-)
DB438529.eps

15 RE 18 21 22
KM3

KM3
F RE
95 96 Stop Start 15 16 21 22 A1 A2
KM1
13 KM2 14

A1 A2
RE
Overload relay
13 KM2 14 Timer

13 KM1 14 A1 A2
KM2

Recommended timing relay (RE): Zelio Timer ref. RE17RMMWS (12...240 V AC/DC 50/60 Hz – 8 A AC/DC contacts)

65
TeSys Giga series – Device selection
Coordination tables
Resistive load protection and control

Thermal magnetic circuit breakers + Contactors


275 to 1000 A up to 690 V: type 2 coordination (with ComPacT NSX or NS circuit breakers)
Current ratings of 3-phase loads Circuit breaker Contactor
50/60 Hz in category AC-1
Up to 690 V, temperature ≤ 40 °C Product type (1) In Product type
Ie Iq (max)
A kA A
275 100 NSX400p + MicroLogic 2.3 400 LC1G150
305 100 NSX400p + MicroLogic 2.3 400 LC1G185
330 100 NSX400p + MicroLogic 2.3 400 LC1G225
385 100 NSX400p + MicroLogic 2.3 400 LC1G265
440 100 NSX630p + MicroLogic 2.3 630 LC1G330
550 100 NSX630p + MicroLogic 2.3 630 LC1G400
700 75 NS800p + MicroLogic 5.0 800 LC1G500
1000 100 (2) NS1000p + MicroLogic 5.0 1000 LC1G630
(1) Product type to be completed by replacing the ● with the breaking performance code:

Rated conditional short-circuit (kA) NSX400●/ NSX630● NS800p/NS1000p


Breaking performance code F N H S L R HB1 HB2 L LB
400 V 36 50 70 100 150 200 - - 150 200
440 V 30 42 65 90 130 200 - - 130 200
500 V 25 30 50 65 70 80 85 100 100 100
690 V 10 10 20 25 35 45 75 100 - 75
(2) Up to 500 V AC.

66
TeSys Giga series – Device selection
Coordination tables
Resistive load protection and control

Fuses (NFC, DIN type gG) + Contactors


275 to 1050 A up to 690 V: type 2 coordination (with NFC, DIN, type gG fuses)
Current ratings of 3-phase loads Switch-disconnector gG fuse Contactor
50/60 Hz in category AC-1
Up to 690 V, temperature ≤ 40 °C Product type Size Rating Product type
Ie Iq (max)
A kA A
275 80 GSpQQ 2 315 LC1G150
305 80 GSpQQ 2 315 LC1G185
330 80 GSpQQ 2 400 LC1G225
385 80 GSpQQ 2 400 LC1G265
440 80 GSpS 3 500 LC1G330
550 80 GSpS 3 630 LC1G400
700 80 GSpV 4 800 LC1G500
1000 80 GSpV 4 1000 LC1G630
1050 80 GSpV 4 1250 LC1G800

67
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-3

Operational current and power conforming to IEC (θ y 60 °C)


Contactor size LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800

Maximum operational current y 440 V A 115 150 185 225 265 330 400 500 630 800
in AC-3
Rated operational power P 230 V kW 30 37 55 55 75 90 110 150 180 200
(standard motor power ratings)
400 V kW 55 75 90 110 132 160 200 250 335 450

415 V kW 55 75 90 110 132 160 200 250 335 355

440 V kW 65 80 100 129 150 185 220 295 355 375

500 V kW 65 90 110 132 160 200 250 295 375 400

690 V kW 75 90 110 160 200 220 315 355 500 560

1000 V kW – 75 75 132 160 185 220 335 450 450

Operational current and power conforming to UL, CSA (θ y 60 °C)


Contactor size LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800

Maximum operational current y 440 V A 115 150 185 225 265 330 400 500 630 800
in AC-3
Rated operational power P 200/208 V HP 30 40 50 60 75 100 125 150 250 300
(standard motor power ratings
60 Hz) 230/240 V HP 40 50 60 75 100 125 150 200 300 350

460/480 V HP 75 100 125 150 200 250 300 400 600 700

575/600 V HP 100 125 150 150 200 300 400 450 700 800

68
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-3

Selection according to required electrical durability, in category AC-3e (Ue y 440 V)


Control of 3-phase asynchronous squirrel cage motors with breaking whilst running.
The current broken (Ic) in category AC-3e is equal to the rated operational current (Ie) of the motor.

LC1G265
LC1G150

LC1G185

LC1G225

LC1G330

LC1G400

LC1G500

LC1G630
LC1G800
LC1G115
DB438283.eps

10
8
Millions of operating cycles

2
1,5

1
0,8
0,6

0,4

0,2
20 30 40 50 60 80 100 200 300 400 500 600 800 1000
90 Current broken in A
18,5

132

160

200

250
110
15

45

75
90
22

37

55
30
11

230 V kW
18,5

132

200

400
250

335
110

160
22
15

45

75
30

37

55

90
11

400 V kW
18,5

200
160

250

335

400
132
110
22
15

30

45

75
37

90
55
11

440 V kW

Operational power in kW - 50 Hz.


Example:
Asynchronous motor with  P = 132 kW - Ue = 400 V - Ie = 230 A - Ic = Ie = 230 A
1.8 million operating cycles required.
The above selection curves show the contactor rating needed: LC1G400.

Selection according to required electrical durability, in category AC-3 (Ue = 660/690 V)


Control of 3-phase asynchronous squirrel cage motors with breaking whilst running.
The current broken (Ic) in category AC-3 is equal to the rated operational current (Ie) of the motor.
LC1G150

LC1G185

LC1G225
LC1G265
LC1G330

LC1G400

LC1G500

LC1G630
LC1G800
LC1G115
DB438284.eps

10
8
Millions of operating cycles

2
1,5

1
0,8
0,6

0,4

0,2
20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000 2000
90 234 408 567 700 900
89 107 130 187 256 360 634 Current broken in A
500
560
200
220
160

355
315
110
75

90

kW
690 V

Example:
Asynchronous motor with P = 200 kW - Ue = 690 V - Ie = 203 A - Ic = Ie = 203 A
1 million operating cycles required.
The above selection curves show the contactor rating needed: LC1G400.

69
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-1

Maximum operational current (open-mounted device)


Contactor size LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800

Maximum operating rate 300 300 300 300 300 300 300 300 300 300
in operating cycles/hour
Operational current in AC-1 in A, y 40 °C A 250 275 305 330 385 440 550 700 1050 1050
according to the ambient temperature y 60 °C A (1) 225 250 275 300 350 400 500 600 800 800
conforming to IEC 60947-1
y 70 °C A (1) 210 235 255 280 330 380 470 540 640 640
Maximum operational 230 V kW 90 100 110 120 140 160 200 240 320 320
power y 60 °C 240 V kW 90 100 110 120 150 170 210 250 330 330
400 V kW 160 170 190 210 240 280 350 420 550 550
415 V kW 160 180 200 220 250 290 360 430 580 580
440 V kW 170 190 210 230 270 300 380 460 610 610
500 V kW 190 220 240 260 300 350 430 520 690 690
690 V kW 270 300 330 360 420 480 600 720 960 960
1000 V kW 390 430 480 520 610 690 870 1040 1390 1390
(1) LC1G115 to LC1G800: for temperature ≤ 60° C... ≤ 70° C max. coil control voltage = rated Uc.

Increase in operational current by parallel connection of poles


Apply the following coefficients to the currents or power values given above; these coefficients take into account an often unbalanced current
distribution between the poles:
b 2-poles in parallel: K = 1.6
DF568673.eps
DF568672.eps

b 3-poles in parallel: K = 2.25


b 4-poles in parallel: K = 2.8

Selection according to required electrical durability, in category AC-1 (Ue y 690 V, θ ≤ 40 °C)
LC1G150

LC1G225
LC1G265
LC1G330

LC1G500

LC1G630
LC1G800
LC1G115
DB439337.eps

10
Millions of operating cycles

8
6

1
0,8
0,6

0,4

0,2

0,1
Ue ≤ 440 V 50 60 80 100 200 300 400 500 600 800 1000 2000
250 305 440 550 700 1050
275 330 385

Ue ≤ 690 V
50 60 80 100 200 300 400 500 600 800 1000 2000
210 265 380 475 605 900
230 285 335
Current broken in A
Example:
b Ue = 440 V - Ie = 500 A - θ y 40 °C - Ic = Ie = 500 A
b 0.8 million operating cycles required
b the above selection curves show the contactor rating needed: LC1G630.

70
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-2 or AC-4

Maximum breaking current


Category AC-2: slip ring motors - breaking the starting current.
Category AC-4: squirrel cage motors - breaking the starting current.

Contactor size LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800

In category AC-4 (le max) Ue y 440 V A 690 900 1110 1350 1590 1980 2400 3000 3780 4050
le max broken =
6 x l motor
440 V < Ue y 690 V A 530 640 780 1120 1400 1530 2160 2450 3400 3800
le max broken =
6 x l motor
Depending on the maximum operating rate (1) and the on-load factor, θ ≤ 60 °C (2)
Duty Cycle [Cycle/h] Load Factor [%] LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800

150 15 A 319 400 478 562 641 758 869 1001 1124 1204

300 10 A 250 314 375 441 502 593 679 779 870 923

150 20 A 304 383 457 538 613 726 834 962 1083 1165

600 10 A 183 230 275 324 369 437 502 579 653 703

150 30 A 280 352 421 495 565 668 766 883 993 1065

1200 (3) 10 A 131 164 196 230 262 309 353 404 449 473

150 55 A 239 300 358 421 480 568 652 750 842 902

2400 (3)
10 A 120 151 181 212 242 287 329 379 426 457

150 85 A 208 261 312 368 420 498 572 661 748 809

3600 (3)
10 A 120 151 181 212 242 287 329 379 426 457

(1) Do not exceed the maximum number of operating cycles.
(2) For temperatures higher than 60 °C, use a maximum operating rate value equal to 80 % of the actual value when selecting from the tables.
(3) Control Module can operate with higher duty cycle during limited time followed by proposed cooling time.

Operating cycles/hour Cool time


1200 10 min
2400 30 min
3600 60 min

Counter current braking (plugging)


The current varies from the maximum plug-braking current to the rated motor current.
Making current: in the limits of the rated making and breaking capacities of the contactor.

As breaking normally takes place at a current value at or near the locked rotor current, the contactor can be selected using the criteria for
categories AC-2 and AC-4.

Permissible AC-4 power rating for 200 000 operating cycles


Operational voltage LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
G115 G150 G185 G225 G265 G330 G400 G500 G630 G800

230 V kW 11 11 15 18.5 22 22 30 37 37 37

400 V kW 22 22 30 30 37 45 55 55 55 75

415 V kW 22 22 30 30 37 45 55 55 55 75

440 V kW 22 22 30 37 45 55 55 55 75 75

500 V kW 11 11 18.5 22 22 30 45 45 55 55

690 V kW 18.5 22 22 30 37 45 55 55 75 90

71
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category AC-2 or AC-4

Selection according to required electrical durability, in categories AC-2 or AC-4 (Ue  y 440 V)
Control of 3-phase asynchronous squirrel cage motors (AC-4) or slip ring motors (AC-2) with breaking whilst motor stalled.
The current broken (Ic) in AC-4 is equal to 6 x Ie.
(Ie = rated operational current of the motor).
DB439334.eps

LC1G150
LC1G185
LC1G225
LC1G265
LC1G330
LC1G400
LC1G500
LC1G630
LC1G800
LC1G115

1 0,9
Millions of operating cycles

0,8
0,7
0,6
0,5
0,4
0,3
0,2

0,1
0,09
0,08
0,06

0,04

0,02

0,01

0,002
100 200 300 400 500 700 900 1110 2000 3000 4000 5000
600 800 1000 1350 1980
690 1590 2400 3780

Current broken in A

Example:
b asynchronous motor with P = 132 kW - Ue  = 400 V - Ie  = 230  A. Ic = 6 x Ie = 1380 A.
30 000 operating cycles required.
b the above selection curves show the contactor rating needed: LC1G330.

Selection according to required electrical durability, use in category AC-4 (440 V < Ue y 690 V)
Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled.
The current broken (Ic) in AC-4 is equal to 6 x Ie (Ie = rated operational current of the motor).
LC1G150
LC1G185
LC1G225
LC1G265
LC1G330
LC1G400
LC1G500
LC1G630
LC1G800
LC1G115
DB438287.eps

1 0,9
Millions of operating cycles

0,8
0,7
0,6
0,5
0,4
0,3
0,2

0,1
0,09
0,08
0,06

0,04

0,02
0,015
0,01

0,005

0,002
100 200 300 400 500 600 700 900 1120 2000 3000 5000
530 800 1000 1400 2160 4000
640 780 1530 2450 3800
3400

Current broken in A

72
TeSys Giga series - Device selection
Giga Contactors for various applications
Utilisation category DC-1 to DC-5

Rated operational current (Ie) in Amperes, in utilisation category


L
__
DC-1, resistive loads: time constant R
y 1 ms, ambient temperature y 60 °C
Rated No. of Contactor rating (1)
opera- poles LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
tional connec- G115 G150 G185 G225 G265 G330 G400 G500 G630 G800
voltage ted in
Ue series
V

+ –
DF568970.eps

24 1 225 250 275 300 350 400 500 600 950 950
2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 950 950
48/75 1 225 250 275 300 350 400 500 600 950 950
1-pole 2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 950 950
125 1 205 225 250 270 315 360 450 540 855 855
2 205 225 250 270 315 360 450 540 855 855
3 225 250 275 300 355 405 505 605 960 960
4 225 250 275 300 355 405 505 605 960 960
250 1 - - - - - - - - - -
2 180 205 225 245 285 325 405 485 770 770
+ –
DF568971.eps

3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 945 945
300 1 - - - - - - - - - -
2 - - - - - - - - - -
3 185 205 225 250 290 330 415 495 785 785
2-poles 950 950
4 225 250 275 300 350 400 500 600
460 1 - - - - - - - - - -
2 - - - - - - - - - -
3 - - - - - - - - - -
4 185 205 225 245 285 325 410 490 775 775

Rated operational current (Ie) in Amperes, in utilisation category DC-2


– L
+ to DC-5, inductive loads: time constant __ y 15 ms, ambient temperature y 60 °C
DF568972.eps

R
Rated No. of Contactor rating (1)

opera- poles LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1 LC1
tional connec- G115 G150 G185 G225 G265 G330 G400 G500 G630 G800
voltage ted in
Ue series
3-poles V
24 1 225 250 275 300 350 400 500 600 950 950
2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
4 225 250 275 300 350 400 500 600 950 950
48/75 1 225 250 275 300 350 400 500 600 950 950
2 225 250 275 300 350 400 500 600 950 950
3 225 250 275 300 350 400 500 600 950 950
+ – 4 225 250 275 300 350 400 500 600 950 950
DF568973.eps

125 1 - - - - - - - - - -
2 190 210 230 250 290 335 420 500 795 795
3 205 230 255 275 325 370 460 555 875 875
4 205 230 255 275 325 370 460 555 875 875
250 1 - - - - - - - - - -
4-poles
2 175 190 210 230 270 305 385 460 730 730
3 185 210 230 250 290 335 415 500 790 790
4 225 250 275 300 355 405 505 605 960 960
300 1 - - - - - - - - - -
2 - - - - - - - - - -
3 175 195 210 230 270 310 385 465 730 730
4 225 250 275 300 350 400 500 600 950 950
460 1 - - - - - - - - - -
2 - - - - - - - - - -
3 - - - - - - - - - -
4 175 190 210 230 270 310 385 460 730 730
(1) Deca Green contactors are not validated for DC-1 to DC-5 applications.

73
TeSys Giga series - Device selection
Giga Contactors for various applications
Heating

Selection
General
A heating circuit is a power switching circuit supplying one or more resistive heating
elements switched by a contactor. The same general rules apply as for motor
circuits, except that heating circuits are not normally subjected to overload currents.
It is therefore only necessary to provide short-circuit protection.

Characteristics of heating elements


The examples below are based on resistive heating elements used for industrial
furnaces or for the heating of buildings (infra-red or resistive radiant type, convector
heaters, closed loop heating circuits, etc.). The variation in resistance values
between hot and cold states causes a current peak at switch-on which never
exceeds 2 to 3 times the rated operational current (In). This initial peak does not
recur during normal operation where subsequent switching is thermostatically
controlled. The rated power and current of a heater are given for the normal
operating temperature.

Protection
The steady state current drawn by a heating circuit is constant when the voltage is
stable. In fact:
bb it is unlikely that the number of loads in an existing circuit will be modified
bb this type of circuit cannot create overloads. It is therefore only necessary to
provide short-circuit protection.
This can be provided by:
bb gG type fuses, or
bb circuit breakers.
Nevertheless, it is always possible and sometimes more economical (smaller cable
size) to protect the circuit by a thermal overload relay and associated aM type fuses.

Switching, control, protection


A heating element or group of heating elements of a given power may be either
single-phase or 3-phase and may be supplied from a 230 V, 400 V, 690 V, 1000 V
distribution system. The following 3 types of circuit arrangement are possible:
bb single-phase, 2-pole switching
bb single-phase, 4-pole switching
bb 3-phase switching

Component selection according to the power


switched
The combinations suggested below are based on an ambient temperature of 60 °C
and for powers at the nominal voltage, but they also ensure switching in the event
of prolonged overloads up to 1.05 Ue.
Single-phase, 2-pole switching
Maximum power (kW) Contactor rating
230 V 400 V 690 V 1000 V
40 75 125 185 LC1G115
45 80 140 205 LC1G150
50 90 155 225 LC1G185
55 100 170 250 LC1G225
65 115 200 290 LC1G265
75 130 230 330 LC1G330
95 165 285 415 LC1G400
115 200 345 500 LC1G500
150 265 460 665 LC1G630
150 265 460 665 LC1G800

74
TeSys Giga series - Device selection
Giga Contactors for various applications
Heating

Component selection according to the power switched


Single-phase, 4-pole switching
Maximum power (kW) Contactor rating
230 V 400 V 690 V 1000 V
65 120 205 300 LC1G1154
75 130 230 330 LC1G1504
80 145 250 365 LC1G1854
90 160 275 400 LC1G2254
105 185 320 465 LC1G2654
120 210 365 530 LC1G3304
150 265 460 665 LC1G4004
180 320 550 800 LC1G5004
245 425 735 1065 LC1G6304
245 425 735 1065 LC1G8004
3-phase switching
Maximum power (kW) Contactor rating
230 V 400 V 690 V 1000 V
70 125 220 320 LC1G115
80 140 245 360 LC1G150
90 155 270 395 LC1G185
95 170 295 430 LC1G225
115 200 345 505 LC1G265
130 230 395 575 LC1G330
165 285 495 720 LC1G400
195 345 595 865 LC1G500
265 460 795 1150 LC1G630
265 460 795 1150 LC1G800

75
TeSys Giga series - Device selection
Giga Contactors for various applications
Power factor correction

Capacitors, together with the circuits to which they are connected, form oscillatory
circuits which can, at the moment of switch-on, give rise to high transient currents
(> 180 In) at high frequencies (1 to 15 kHz).
As a general rule, the peak current on energisation is lower when:
b the mains inductances are high
b the line transformer ratings are low
b the transformer short-circuit voltage is high
b the ratio between the sum of the ratings of the capacitors already switched into
the circuit and that of the capacitor to be switched in is small (for multiple step
capacitor banks).
In accordance with standards IEC 60831-1, the switching contactor must be able to
withstand a continuous current of 1.5 times the rated current of the capacitor bank
step being switched.
The rated operational powers given in the tables below take this overload into account.
Short-circuit protection is normally provided by gI type HPC fuses rated at 1.7 to 2 In.

Contactor applications
Operating conditions
Capacitors are directly switched. The values below indicate the maximum peak
current at switch-on.
An inductor may be inserted in each of the three phases supplying the capacitors to
reduce the peak current, if necessary.
Inductance values are determined according to the selected operating temperature.

Power factor correction by a single-step capacitor bank


The use of a choke inductor is unnecessary: the inductance of the mains supply is
adequate to limit the peak to a value compatible with the contactor characteristics.

Power factor correction by a multiple-step capacitor bank


If a standard contactor is used, insert a choke inductor in each of the three
phases of each step.

Maximum operational power of contactors


Standard contactors
Maximum operating rate: 120 operating cycles/hour.
Electrical durability at maximum load: 100 000 operating cycles.
With choke inductors connected, where necessary.

Operational power at 50/60 Hz Max. Contactor


peak rating
θ y 40 °C (1) θ y 60 °C (1) current
220/240 V 400/440 V 600/690 V 220/240 V 400/440 V 600/690 V
kvAR kvAR kvAR kvAR kvAR kvAR A
50 90 150 45 80 135 1900 LC1G115
55 100 165 50 90 150 2480 LC1G150
60 110 185 55 100 165 3050 LC1G185
65 120 200 60 110 180 3710 LC1G225
75 140 235 70 125 210 4370 LC1G265
85 160 265 80 145 240 5450 LC1G330
110 200 335 100 185 305 6600 LC1G400
140 255 425 120 220 365 8250 LC1G500
210 385 640 160 295 485 10400 LC1G630
210 385 640 160 295 485 13200 LC1G800
(1) Upper limit of temperature category conforming to IEC 60831-1.

76
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