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SIRIUS 3SK1 Safety Relays: Quickly and Easily Achieving A Safe and Productive System

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100% found this document useful (1 vote)
176 views8 pages

SIRIUS 3SK1 Safety Relays: Quickly and Easily Achieving A Safe and Productive System

Uploaded by

Luis Zutara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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© Siemens AG 2013

Siemens
Quality –
Made in
Germany

SIRIUS 3SK1 Safety Relays


Quickly and easily achieving a safe and productive system

siemens.com/safety-relays

With the SIRIUS 3SK1 safety relays every simple safety application can be optimally implemented, both technically and
economically, whether it is EMERGENCY STOP, two-hand operation consoles, light arrays, laser scanners or protection of
persons at presses and punching machines. The new safety relays comply with the latest safety standards and can be
simply and economically used to achieve a safe and productive system quickly, with many advantages:

Advantages: Customer benefits:


Compact device range based on bundled Cost saving due to reduced stocks
functions
Multifunctional devices, suitable for electronic and More flexibility in the control cabinet
mechanical sensors
Narrow housing and award-winning innovative enclosure Space saving in the control cabinet
concept
Screw-type and spring-type (push-in) connections Fast wiring saving time and cost
available at the same price, simplified connection system
Flexibly expandable through modular product concept Simple adaptation of new requirements saves costs
Reduced wiring through device connectors Avoidance of incorrect wiring saving time and cost
Latest safety standards are met International use according to IEC 62061 and ISO 13849
Standard device concept Easy to understand, simple application
Parameterization without software Operator-friendly, simple handling

Answers for industry.


© Siemens AG 2013

Why safety of machinery?


In Europe, machine manufacturers (product safety) and machine owners (system safety) are required by law to
ensure the safety of people and the environment.

What is safety? Why is safety of machinery so important according to


the latest safety standards?
Safety defines a state in which the risk of damage is
reduced to a tolerable level, or which can be regarded as Avoidance of costs by avoiding damage
risk-free. Functional safety refers to the protection of Possible cost traps:
people, machines and the environment. ◾◾ Production loss/machine downtime during repair
The objective of safety systems is to reduce the risk for ◾◾ Replacement/repair of damaged machines
humans and machines that is posed by a use case to an ◾◾ Higher insurance premiums caused by accidents
acceptable level. ◾◾ Fines/lawsuits after accident/sickness

Safety function: Clear added benefit


A safety function describes the reaction of a machine/plant ◾◾ Legal certainty
when a specific event occurs (e.g. opening of a protective ◾◾ Increased export opportunities: fulfilling the require-
door). Execution of the safety function is carried out by a ments of the machinery directive is a prerequisite in
safety-related control system, which usually consists of many markets
three subsystems: ◾◾ Increased productivity due to high machine availability
◾◾ Fewer industrial accidents and associated cost savings
Detecting Evaluating Reacting
Sensor Evaluation unit Actuator

The following safety-oriented functions are available:


◾◾ Monitoring the safety functions of the sensors
◾◾ Monitoring the sensor leads
◾◾ Monitoring correct functioning of safety relays
◾◾ Monitoring the actuators in the switched-off circuit
◾◾ Safety-oriented disconnection when hazards arise

Any machinery manufacturer is obliged to perform a


risk assessment to identify all the hazards associated SIRIUS 3SK1 safety relays comply to the most strin-
with his machinery. He would need to assess and gent requirements of IEC 61508 or IEC 62061 (SIL 3)
evaluate the risks involved. Then he would need to and EN ISO 13849-1 (PL e) and therefore the latest
design and construct the machinery taking into safety standards.
account such hazards.
For most safety functions the risk assessment So change to the new generation of safety relays
1)
requires safety level SIL 2 or SIL 3 or PL d or PL e . now.

1) SIL = Safety Integrity Level


Level 1 = lowest safety level
Level 4 = highest safety level
PL = Performance Level
PL a = low contribution to risk reduction
PL e = high contribution to risk reduction

2 SIRIUS 3SK1 Safety Relays


© Siemens AG 2013
Detecting Evaluating

Which sensors can be How can you evaluate quickl


connected? software?
Mechanical and electronic sensors: SIRIUS 3SK1 safety relays
SIRIUS 3SE5 position switches
Optional Standard
SIRIUS 3SE6 RFID safety switches
input expansion modules basic units

◾◾ for additional sensor connections or


◾◾ or a power supply unit
◾◾ up to 5 items Advanced
◾◾ for Advanced basic units only basic units

SIRIUS 3SB3 EMERGENCY STOP command devices

SIRIUS 3SB38 two-hand operation consoles

SIRIUS 3SE29 foot switches and

3SK1220-1AB40 3SK1121-1CB44

Advanced basic units with simple commissioning


without software – parameterization by
DIP switches
SIRIUS 3SE7 cable-operated switches
OFF ON

Sensor input / start type


Cross-circuit fault detection
Sensor connection
Testing at start

Pressure sensitive mats


Light barriers
Laser scanners and more

3 SIRIUS 3SK1 Safety Relays


© Siemens AG 2013
Reacting

ly and reliably without Which actuators can be


connected?
For example:
Optional SIRIUS 3RT contactors
output expansion modules

◾◾ Number of outputs can be expanded for


time-differentiated control of the actuator
group

SIRIUS 3RA6 compact starters

SIMATIC ET 200S or ET 200pro motor starters

3SK1211-1BB40

Switching states DIP switches

OFF ON

Autostart Monitored start


Without cross-circuit fault
With cross-circuit fault detection
detection
2 X 1 channel sensor connection 1 x 2 channel sensor connection
With testing at start Without testing at start

4 SIRIUS 3SK1 Safety Relays


© Siemens AG 2013

SIRIUS 3SK1 Adjustable Rated control En- Signal- Article No. Article No.
off-delay supply voltage able ing Screw-type Spring-type
time cir- circuits connection connection
cuits (push-in)
Standard basic units

-- 24 V AC/DC 3 1 3SK1111-1AB30 3SK1111-2AB30


with relay outputs
-- 110 - 240 V AC/DC 3 1 3SK1111-1AW20 3SK1111-2AW20

with semiconductor outputs -- 24 V DC 2 1 3SK1112-1BB40 3SK1112-2BB40

Advanced basic units


-- 24 V DC 3 1 3SK1121-1AB40 3SK1121-2AB40
with relay outputs 0.05 to 3 s 24 V DC 2/2tv -- 3SK1121-1CB41 3SK1121-2CB41
0.5 to 30 s 24 V DC 2/2tv -- 3SK1121-1CB42 3SK1121-2CB42
-- 24 V DC 3 1 3SK1122-1AB40 3SK1122-2AB40
with semiconductor outputs
0.5 to 30 s 24 V DC 2/2tv -- 3SK1122-1CB42 3SK1122-2CB42
Input expansion module 17.5 mm

Sensor expansion module


for safety-oriented expansion
of the Advanced basic units
-- 24 V DC -- -- 3SK1220-1AB40 3SK1220-2AB40
by adding an additional
2-channel sensor or two
1-channel sensors

Output expansion module 4RO 22.5 mm

with relay outputs -- 24 V DC 4 1 3SK1211-1BB40 3SK1211-2BB40

Device connectors for saving wiring for Advanced basic units, input or output expansion modules
Device connector,
3ZY1212-1BA00
17.5 mm
Device connector,
3ZY1212-2BA00
22.5 mm
Device termination connector,
3ZY1212-2DA00
22.5 mm

Application examples
EMERGENCY STOP

Autostart/ Logic Autostart/ Logic


monitored start monitored start

EMERGENCY STOP application, 3SK1111-.AB30, SIL 3, PI e, monitored start Protective door monitoring, 3SK1111-.AB30, SIL 3, PI e, autostart

5 SIRIUS 3SK1 Safety Relays


© Siemens AG 2013

Get more information


More about SIRIUS safety relays:
www.siemens.com/safety-relays

More about Safety Integrated:


www.siemens.com/safety-integrated

Planning Efficiency for SIRIUS:


www.siemens.com/planning-efficiency

Siemens AG Subject to change without prior notice The information provided in this brochure contains merely
Industry Sector Article No. E20001-A260-M106-X-7600 descriptions or characteristics of performance which in case of actual
use do not always apply as described or which may change as a result
Industry Automation MP.R3.CL.0000.00.3.20 / Dispo 18101
of further development of the products. An obligation to provide the
Control Components and BR 0913 3. WÜ 6+2 En desired performance features shall only exist if expressly agreed in the
Systems Engineering Printed in Germany terms of contract. Subject to change without prior notice.
Partner of the Electrical Wholesale Trade © Siemens AG 2013 All product designations may be trademarks or product names of
Postfach 23 55 Siemens AG or supplier companies whose use by third parties for their
90713 FÜRTH own purposes could violate the rights of the owners.
GERMANY

www.siemens.com/sirius
© Siemens AG 2013

Siemens
Quality –
Made in
Germany

SIRIUS 3SK1 Safety Relays


Conversion list for fast-moving types

siemens.com/safety-relays

22 different fast-moving types of the 3TK28 series can be replaced by


7 different 3SK1basic units as standard version or 6 different 3SK1 basic
units as advanced version. Benefit from the advantages yourself:

Simple ◾◾ Clear, concise product portfolio


◾◾ Universal functionality
Flexible ◾◾ Modular product concept

Economical ◾◾ Few variances


◾◾ Reduction in types
◾◾ Minimum wiring time and effort

Answers for industry.


© Siemens AG 2013

Previous Article No. 3TK28 New Article No. of the successor type 3SK1, only 22.5 mm wide

Standard version Advanced version

3TK282...

3TK2820-1CB30 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2821-1CB30 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2821-2CB30 ⇨ 3SK1111-2AB30 3SK1121-2AB40

3TK2822-1CB30 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2823-1CB30 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2824-1AL20 ⇨ 3SK1111-1AW20 3SK1121-1AB40 + 3SK1230-1AW20

3TK2824-1BB40 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2824-1CB30 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2825-1AJ20 ⇨ 3SK1111-1AW20 3SK1121-1AB40 + 3SK1230-1AW20

3TK2825-1AL20 ⇨ 3SK1111-1AW20 3SK1121-1AB40 + 3SK1230-1AW20

3TK2825-1BB40 ⇨ 3SK1111-1AB30 3SK1121-1AB40

3TK2825-2BB40 ⇨ 3SK1111-2AB30 3SK1121-2AB40

3TK2827-1BB40 ⇨ -- 3SK1121-1CB42

3TK2827-1BB41 ⇨ -- 3SK1121-1CB41

3TK2828-1BB40 ⇨ -- 3SK1121-1CB42

3TK2828-1BB41 ⇨ -- 3SK1121-1CB41

3TK283...

3TK2830-1AL20 ⇨ 3SK1211-1BW20 3SK1211-1BB40

3TK2830-1CB30 ⇨ 3SK1211-1BB40 3SK1211-1BW20

3TK2830-2CB30 ⇨ 3SK1211-2BB40 3SK1211-2BB40

3TK2834-1BB40 ⇨ -- 3SK1121-1AB40

3TK284...

3TK2840-1BB40 ⇨ 3SK1112-1BB40 3SK1122-1AB40

3TK2841-1BB40 ⇨ 3SK1112-1BB40 3SK1122-1AB40

Siemens AG Subject to change without prior notice The information provided in this brochure contains merely
Industry Sector Article No. E20001-A260-M106-X-7600 descriptions or characteristics of performance which in case of actual
use do not always apply as described or which may change as a result
Industry Automation MP.R3.CL.0000.00.3.20 / Dispo 18101
of further development of the products. An obligation to provide the
Control Components and BR 0913 3. WÜ 6+2 En desired performance features shall only exist if expressly agreed in the
Systems Engineering Printed in Germany terms of contract. Subject to change without prior notice.
Partner of the Electrical Wholesade Trade © Siemens AG 2013 All product designations may be trademarks or product names of
Postfach 23 55 Siemens AG or supplier companies whose use by third parties for their
90713 FÜRTH own purposes could violate the rights of the owners.
GERMANY

www.siemens.com/sirius

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