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VT 2200 Service Manual

This document provides specifications and essential differences for the N850 (C224 model) printer compared to the VT2000 series (C211, C212, C213 models). Key points include: - The C224 uses a 300 dpi CCD and thermal head compared to lower resolutions in prior models. - Drum and ink roller configurations are adjusted for better paper separation from the drum. - Additional locking mechanisms and boards are included for drum connection and ink detection standardized with the N865 (C216) model.

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0% found this document useful (0 votes)
456 views55 pages

VT 2200 Service Manual

This document provides specifications and essential differences for the N850 (C224 model) printer compared to the VT2000 series (C211, C212, C213 models). Key points include: - The C224 uses a 300 dpi CCD and thermal head compared to lower resolutions in prior models. - Drum and ink roller configurations are adjusted for better paper separation from the drum. - Additional locking mechanisms and boards are included for drum connection and ink detection standardized with the N865 (C216) model.

Uploaded by

vinod_pankaj
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 55

VT 2200

SERVICE MANUAL
INTRODUCTION
This manual explains only the features of the N850 (C224 model) that are
different compared with the VT2000 series (C211, C212 and C213 models).
So, please refer to the VT2000 series service manual for the sections which
are not described in this manual.
The N850 (C224 model) has been designed based on the N865 (C216
model), and some descriptions are the same as the N865 service manual.
SECTION 1
OVERALL MACHINE
INFORMATION
4 July 1995 SPECIFICATIONS

1. SPECIFICATIONS

Information
Overall
Configuration: Desktop
Master processing: Digital
Printing process: Full automatic one-drum stencil system
Original type: Sheet
Original size: Maximum 307 mm x 432 mm (12.0" x 17.0")
Minimum 90 mm x 140 mm (3.6" x 5.5")
Reproduction ratios: LT Version A4 Version
Full Size 100% 100%
Reduction 93% 93%
75% 82%
64% 71%
Image mode: Line/Photo
Color printing: Drum unit replacement system
Master feed/eject: Roll master automatic feed/eject
Printing area: Maximum: 250 mm x 355 mm (9.8" x 13.9") at
20°C/ 65 % RH.
Leading edge margin: 5 ± 3 mm at the "0" position
Print paper size: Minimum: 90 mm x 148 mm (3.6" x 5.8")
Maximum: 325 mm x 447 mm (12.7" x 17.5")
Print paper weight: 47.1 g/m2 to 209.3 g/m2 (12.5 lb to 55.6 lb)
Printing speed: 60, 75, 90, 105, 120 sheets/minute (5 steps)
First copy time: Less than 35 seconds (B4)
Less than 32 seconds (A4)
Second copy time: Less than 38 seconds (B4)
Less than 35 seconds (A4)
Paper feed table 1000 sheets (66.3 g/m2 /17.6 lb)
capacity:

Paper delivery table 500 sheets (66.3 g/m2 / 17.6 lb)


capacity:

Power source: 110/120 V, 60 Hz 4.5 A


220/240 V, 50/60 Hz 2.7 A

1-1
SPECIFICATIONS 4 July 1995

Maximum 110/120 V version: 280 W


power consumption: 220/240 V version: 280 W
Weight: 97kg (213.6 lb)
Dimensions: Trays closed: 735 mm x 607 mm x 577 mm
(W x D x H) (28.9" x 23.9" x 22.7")
Trays open: 1279 mm x 607 mm x 656 mm
(50.4" x 23.9" x 25.9")
ADF original capacity: 20 sheets (66 g/m2) or 1.8 mm height
Original guide width 98 mm to 316 mm (38.6" to 12.44")
settings:
Original scanning time: 2.5 ms/line
Original thickness: 0.05 mm to 0.8 mm
Original feed speed: 21.2 mm/second (When master processing)
33.9 mm/second (When not master processing)
Pixel density: 300 dots/inch
Master eject box 70 masters (Normal condition)
capacity: 60 masters (10°C/30% RH Condition)
Paper feeding: Friction roller/center separation system
Feed table side plate 88 mm to 330 mm (3.46" to 12.99")
width settings:

Paper feed roller Normal position 300 g


pressure: Thick paper position 400 g
Separation roller Normal position 180 g
pressure: Weak position 70 g
Side registration: ± 10 mm (manual)
Vertical registration: ± 20 mm (mechanical)
Ink supply: Automatic ink supply system
Press roller pressure: 10 ± 0.3 kg
Paper delivery: Air knife/vacuum delivery
Delivery side plate width 90 mm to 320 mm (3.54" to 12.6")
settings:

Print counter: 7 digits

1-2
4 July 1995 SPECIFICATIONS

Master counter: 6 digits

Information
Overall
Supplies: Thermal master 280 mm width
Priport
Master VT- II - M:
(300 dots/inch)
Master roll 257 masters/roll
Roll diameter 130 mm
Master length 480 mm/master
Max run length 2000 prints
Ink colors: Black, Red, Blue, Green, Brown
(600 ml/pack) Yellow, Purple, Navy, Maroon

1-3
ESSENTIAL DIFFERENCES BETWEEN C211/C212/C213 4 July 1995
AND C224 MODELS

2. ESSENTIAL DIFFERENCES BETWEEN


C211/C212/C213 AND C224 MODELS
No. Item Remarks
A CCD which corresponds to 300 dpi pixel density is used.

Number of Effective 3648 pixels


1. CCD Pixels:
Reading Length: 309 mm
Photo Signal Storage: 2.5 ms

The thermal head and thermal head drive circuit have


been changed corresponding to the 300 dpi pixel density
and the increased master feed speed.

Density of thermal 300 dots/inch


2. Thermal Head heating elements
Number of thermal 3072 dots
heating elements
Memory length 256 mm

To ensure paper separation from the drum, the ink roller


has been shifted towards the paper feed table.
The distance L has been changed from 5.0 mm to 3.5 mm
(same as the C216 model).

C211 model C224 model

[A] [A]

Drum Ink Roller


3.
Layout
[B] [B]
L L’
L = 5.0 mm L’ = 3.5 mm

NOTE: The optional color drum for the C224 model


is commonly used for the C211 model.
(The distance L for the color drum is
4.5 mm.)

1-4
4 July 1995 ESSENTIAL DIFFERENCES BETWEEN C211/C212/C213
AND C224 MODELS
No. Item Remarks

Information
To ensure drum connection, a drum lock lever has been

Overall
added inside the front door. To remove the drum from the
machine, the drum release lever must be pulled up to
disconnect the drum connector. (Same as the C216
model.)

4. Drum Connector

The location of the ink detection board has been changed


from the upper side to the right side of the drum shaft. The
5. Ink Detection Board
ink type switch (SW901), which was not used (always set
at oil type), has been removed. (Same as the C216 model.)
To supply ink to the ink roller evenly, the second ink supply
hole (count from the front side) of the drum shaft is
6. Drum Shaft
covered with a strip of tape.
(Same as the C216 model.)
To ensure paper separation from the drum, the exit pawl
air pump system is standardized. (Same as the C216
7. Exit Pawl Air Pump
model.) (The pump system can optionally be installed in
models of the C211 series.)
Main Board and The main board and the image processing board have
8. Image Processing been combined into one board.
Board
The thermal head drive board has been removed. The
function of the board has been moved to the main board.
The thermal head voltage is directly applied from the
9. Thermal Head Drive
power supply unit. The main board applies the signal to the
PSU to supply thermal head voltage only during the master
making process. (Same as the C216 model.)
Paper Table Drive The paper table drive motor has been changed from an ac
12.
Motor motor to a dc motor.
The air knife motor has been changed from an ac motor to
13. Air Knife Motor
a dc motor.
The pressure plate position switch and the full master
Pressure Plate detecting switch have been eliminated.
14.
Position Sensors Three photo-interrupters, upper and lower pressure plate
sensors and full master box sensor are used instead.

1-5
ESSENTIAL DIFFERENCES BETWEEN C211/C212/C213 4 July 1995
AND C224 MODELS

No. Item Remarks


The master eject motor which had two functions: (one is to
drive the exit rollers, the other is to drive the pressure
Pressure Plate
15. plate) has been replaced by two motors; the master eject
Motor
motor and pressure plate motor. Due to this modification,
the master box capacity has been increased.
A user can select from 2 to 9 rotations of the drum while
16 Skip Feed
one sheet of paper is fed.
If "Economy mode" is selected on the operation panel, a
Economy Function lower thermal head energy is applied when a master is
17.
(New Function) made. As a result, the image will be lighter than normal
and ink consumption will be less.
"Secret mode" can be selected by changing DIP SW103-6.
Security Mode If this mode is selected, the Print key is disabled after
18.
(New Function) turning the main switch off and on. (Only the "Master
making key" is available.)

1-6
4 July 1995 ELECTRICAL COMPONENT DESCRIPTIONS

3. ELECTRICAL COMPONENT

Information
Overall
DESCRIPTIONS
INDEX
NAME FUNCTION
No.
Motors
Main Motor Drives paper feed, drum, printing and paper delivery
1
unit components.
Vacuum Motor Provides suction so that paper is held firmly on the
4
transport belt.
7 ADF Drive Motor Feeds the original to the original transport section.
12 Original Transport Motor Transports the original to the scanner section.
20 Master Feed Motor Feeds the master to the drum.
22 Pressure Plate Motor Raises and lowers the pressure plate.
Air Knife Motor Rotates the fan to provide air to separate the paper
26
leading edge from the drum.
28 Master Eject Motor Sends used masters into the master eject box.
33 Cutter Motor Cuts the master.
Image Shift Motor Changes the timing between the paper feed roller
60
and the drum to adjust the vertical image position.
64 Paper Table Drive Motor Raises and lowers the paper table.

Solenoids
Original Pressure Solenoid Presses the original pressure plate down on the
11
originals.
Ink Supply Solenoid Releases the spring clutch to activate the ink supply
21
pump.
29 Master Eject Solenoid Opens the master clamp to eject the master.
Paper Feed Solenoid Releases the paper feed sector gear to rotate the
51
paper feed roller.
52 Printing Pressure Solenoid Moves the press roller against the drum.
Master Eject Clamper Opens the master clamp to eject the master.
56
Solenoid
Drum Lock Solenoid Prevents removal of the drum unit when the drum is
58
not at the home position.
Master Feed Clamper Opens the master clamp to eject the master.
59
Solenoid

Switches
Printing Density Switch Use to select the printing density corresponding to
6
the type and quality of the original.
14 ADF Safety Switch Check whether the ADF unit is set correctly or not.
Fluorescent Lamp Safety Cuts the power for the fluorescent lamp when the
18
Switch scanner is opened.
19 Left Cutter Switch Detects when the cutter position is at the far left.
Master Eject Box Switch Checks whether the master eject box is installed
27
correctly or not.
32 Right Cutter Switch Detects when the cutter position is at the far right.

1-7
ELECTRICAL COMPONENT DESCRIPTIONS 4 July 1995

INDEX
NAME FUNCTION
No.
37 Front Door Safety Switch Checks whether the front door is set correctly or not.
38 Drum Safety Switch Checks whether the drum unit is set correctly or not.
41 Paper Table Safety Switch Checks whether the paper table is opened or not.
47 Test Switch Releases the cover safety functions. (NOTE:)
48 Main Switch Turns the power on or off.
Master Eject Unit Safety Checks whether the master eject unit is closed
49
Switch (220V machines only) correctly or not. Cuts the ac power.
Master Eject Unit Safety
55
Switch (115V machines only)
Master Cutter Switch Informs the CPU to cut the master paper leading
62
edge.
65 Drum Rotation Switch Informs the CPU to rotate the main motor at 10 rpm.

Sensors
3 1st Paper Exit Sensor Detects misfeeds.
5 2nd Paper Exit Sensor Detects misfeeds.
Original Registration Sensor Detects misfeeds in the ADF, and synchronizes
9
master feed with original feed.
10 2nd Original Sensor Detects when the original comes to the feed position.
13 1st Original Sensor Detects when the original is set in the ADF mode.
Lower Pressure Plate Sensor Informs the CPU if the pressure plate is at the lower
23
limit position.
Full Master Box Sensor Informs the CPU if the master eject box is full of
24
used masters.
Upper Pressure Plate Sensor Informs the CPU if the pressure plate is at the upper
25
limit position.
30 Master Eject Sensor Detects master eject jams.
34 Master Buckle Sensor Detects master buckling.
Master End Sensor Informs the CPU when the plotter unit runs out of
35
master roll.
Paper Table Height Sensor Detects when the paper table reaches the paper
40
feed position.
Paper Table Lower Limit Detects when the paper table reaches the lowest
42
Sensor position.
43 Printing Pressure Sensor Informs the CPU when printing pressure is applied.
Paper End Sensor Informs the CPU when the paper table runs out of
44
paper.
50 Drum Rotation Sensor Supplies timing pulses to the main board.
53 2nd Drum Position Sensor Checks the position of the drum.
57 1st Drum Position Sensor Checks the position of the drum.

Printer Circuit Board


16 CCD PCB Converts light into an electrical signal.
17 A/D Conversion PCB Converts analog signals into digital signals.
Main Control PCB Controls all machine functions both directly and
39
through other boards.
54 Ink Detection PCB Checks if the ink is present in the drum.

1-8
4 July 1995 ELECTRICAL COMPONENT DESCRIPTIONS

INDEX
NAME FUNCTION

Information
No.

Overall
63 Power Supply PCB Rectifies 100 V ac input and supplies dc voltage.

Counters
45 Copy Counter Keeps track of the total number of copies made.
46 Master Counter Keeps track of the total number of masters made.

Others
2 Transformer Steps down the wall voltage.
8 Fluorescent Lamp Exposes the original.
15 Fluorescent Lamp Stabilizer Controls the exposure lamp.
Reverse Roller Clutch Transfers master feed motor rotation to the reverse
31
roller at proper timing.
36 Thermal Head Burns the image onto the master.
61 Encoder Converts 16 image positions to 4 bit data.
66 Operation Panel Interfaces the CPU and the operator.

NOTE: The Master Eject Unit Safety Switch in the 220 V machines cannot
be disabled by this test switch.

1-9
SECTION 2
DETAILED DESCRIPTIONS
4 July 1995 MASTER EJECT SECTION

1. MASTER EJECT SECTION


1.1 MASTER EJECT ROLLER DRIVE MECHANISM

[A]

Descriptions
[C]

Detailed
[D]

[B]

C224D500.img

A dc motor [A] installed in the rear of the machine drives the master eject
rollers [B] through a timing belt [C] and gears [D] to eject used masters. The
master is transported between the upper and lower master eject rollers to be
ejected to the master eject box.

2-1
MASTER EJECT SECTION 4 July 1995

1.2 PRESSURE PLATE UP/DOWN MECHANISM


[H]

[G]

[A]
[F]

[D]

[I]

[B]
[C]
[E]

C224D501.img

After the used master is transported to the master eject box, the master is
compressed by the pressure plate.
The pressure plate is driven by an independent dc motor. The pressure plate
motor [A] drive is transmitted to the gear [B] through gears, and the pin [C]
moves link [D] down until the lower pressure plate sensor [E] is actuated.
Spring [F] pulls down on the pressure plate [G] and the ejected master in the
master eject box is compressed. Then the pressure plate motor stays off until
the master making process is finished. Then the pressure plate motor starts
again to return the pressure plate to the upper position. The motor stops
when the upper pressure plate sensor [H] is actuated.
The machine detects that the master box is full if the full master box sensor [I]
is not actuated when the pressure plate goes down.

2-2
4 July 1995 OPTICS

2. OPTICS
2.1 OVERALL
The CCD [A] which corresponds to a 300 dpi pixel density is used for the
C224 model.
Light reflected from the original goes to the CCD through a lens.

Descriptions
Detailed
The CCD changes the light into an analog electrical signal which is changed
to 4-bit digital data in the A/D conversion PCB. The main control PCB
changes the 4-bit data into 1-bit data to drive the thermal head.
[E]
[B]
[F] [A]

[D] [C] A/D Conversion


PCB

Thermal Head
Main
[C]: Shading Plate Control
[D]: Mirror PCB
[E]: Exposure Glass
Operation Panel
[F]: Fluorescent Lamp
C224D502.wmf

2-3
OPTICS 4 July 1995

2.2 THERMAL HEAD


(1) Specifications
The C224 model uses a 300 dpi thermal head.
Thermal head
• Width 256 mm
• Number of thermal head elements 3072 dots
• Density of thermal head elements 300 dpi
(2) Thermal Head Control
The PSU applies thermal head voltage which is adjusted in the factory to
match individual thermal head characteristics. The main control PCB
controls the thermal head to reproduce the image on the master.

ENLTRIG

ENL

Pulse width
C224D503.wmf

The thermal head energy is controlled by changing the pulse width.


The pulse is controlled by the ENL signal from the main board corresponding
to ENLTRIG from the image processing board.

C224D504.wmf
Thermal head voltage is applied from the PSU only during the master making
process. This is controlled by the VHDON signal (CN105-14) from the main
board.

2-4
4 July 1995 DRUM

3. DRUM
3.1 DRUM CONNECTION MECHANISM

[D]

Descriptions
Detailed
[A]

[C]
[B]

[F]

[E]
[E]
C224D505.img

[D]

[H]

[G]

C224D506.img

When the drum release lever [A] in front of the machine is raised, the
connector [B] is pushed away from the drum by the bracket [C] through the
link [D], and is thus disconnected. The connector moves only horizontally due
to the guidance of the shafts [E]. The bracket [C] also pushes the drum lock
lever [F] to release the drum lock allowing the drum to be removed.
While the drum is out of home position, the drum lock solenoid [G] is
energized and the stopper [H] locks the link [D] so that it will not be pulled.
The solenoid is de-energized when the drum stops at the home position
(when the 1st drum home position sensor is actuated).

2-5
PAPER DELIVERY 4 July 1995

4. PAPER DELIVERY
4.1 EXIT PAWL AIR PUMP MECHANISM

[A]

[C]

[A]
[D]

[B]

[C]
C224D507.img

The main motor drive is transmitted to the pump gear [A] through gears and a
timing belt [B]. The gear [A] rotates and drives the piston [C] back and forth.
The piston moves forward and pushes a jet of air out through the nozzle [D].
This jet of air helps to separate the paper from the drum.

2-6
SECTION 3
INSTALLATION

NOTE: THE MACHINE MUST BE INSTALLED BY A CUSTOMER


SERVICE REPRESENTATIVE WHO HAS COMPLETED THE
TRAINING COURSES ON THIS MACHINE
4 July 1995 INSTALLATION PROCEDURE

1. INSTALLATION PROCEDURE

Installation
C224I501.img

1. Make sure that you have all the accessories listed below.
(1) Original Exit Tray..................................................................... 1
(2) Operating Instructions (USA and Asia version only)............... 1
(3) NECR ..................................................................................... 1

3-1
INSTALLATION PROCEDURE 4 July 1995

C224I502.img

[A]

C224I503.img

2. Mount the machine on the optional table (2 screws packed with the table).
3. Remove the strips of tape securing the covers and units as shown on the
right.
a. Open the paper feed tray. Then remove the cushion plate [A] from the
paper feed roller section.
b. Open the master delivery unit. Then remove the tape securing the
paper delivery guide plate.

3-2
4 July 1995 INSTALLATION PROCEDURE

4. Remove the protective sheet [A] [B]


from the drum unit.
a. Open the front door.
[A]
b. Take out the drum unit.
c. Remove the protective sheet
from the master clamper.
d. Reinstall the drum unit in the
machine.
e. Push down the drum lock
lever [B].

Installation
C224I504.img

5. Install the original exit tray [C].


[C]

C224I500.wmf

6. Slide the scanner unit all the way


to the left, and take the master [D]
spools [D] out.

C224I514.wmf

3-3
INSTALLATION PROCEDURE 4 July 1995

7. Loading Paper on the Paper Feed


Table
a. Open the paper feed table.
b. Stack the paper neatly on the paper
feed table.
c. Position the paper feed side plates
so that they lightly contact the paper
on both sides.
d. Position the paper delivery table for C224I505.img
the printing paper size, using the
scale on the table.
e. Position the paper delivery side
plate for the printing paper size,
using the scale on the table.
8. Installing the Master Roll
(Type VT-II-M)
a. While lifting the release lever, slide
the scanner unit to the left.
C224I506.img
b. Attach a spool to each end of the
master roll.
c. Set the master roll in the machine.
NOTE: The vinyl side faces down.
d. Return the pressure release lever to
the original position.
e. Plug in the power cord and turn on
the main switch.
C224I507.img
f. Press the Master Cut button.
g. Remove the cut master paper.
NOTE: Check that the master paper is
not bent or creased.
h. Close the scanner unit.

C224I508.img

3-4
4 July 1995 INSTALLATION PROCEDURE

9. Installing the Ink Cartridge


a. Open the front door and lower the
ink holder.
b. Remove the ink cartridge cap.
c. Insert the ink cartridge into the ink
holder and return the ink holder to
the original position.
d. Close the front door.
10. Idling C224I509.img

Installation
a. While holding down the "0" key on
the operation panel, press the
Reset key.
b. If + D blinks on the operation
panel, repeat the above procedure.
11. Test Printing
a. Adjust the original guide to match
the original size.
b. Place an original face down.
C224I510.img
c. Input the desired number of prints
with the number keys and press the
Master Making key.
NOTE: With a new machine, the
master paper misfeed indicator
+ F blinks because there
is no master yet on the drum.
Press the Reset key, then
press the Master Making key.
d. After one sheet of paper is
delivered, make prints at the lowest
print speed (1) until the print image C224I511.img
density stabilizes. Use a test chart
to check for changes in the image
density.
e. Check the copy quality after the
image is stabilized.

3-5
SECTION 4
SERVICE TABLES
4 July 1995 MAINTENANCE TABLES

1. MAINTENANCE TABLES
1.1 LUBRICATION POINTS
Lubricate after removing adhering ink and paper dust.
Lubrication Point Interval Type
Bearings for the drum drive shaft Yearly Oil
Bearing for each cam shaft Yearly Oil
Bearing for the main motor shaft Yearly Oil
Bearing for the speed reduction shaft Yearly Oil
Gears on the drum drive shaft Yearly Grease
Gears for each cam Yearly Grease
Paper feed sector gear Yearly Grease
Second feed sector gear Yearly Grease
Edge of each cam Yearly Grease
Master pressure plate groove Yearly Grease

Type of Oil and Grease

Service
Tables
Oil: Motor Oil (SAE No.20)
Grease: Shell Albania No.2

1.2 USER’S MAINTENANCE


Please advise the customer to clean each item at suitable intervals.
Cleaning Point Interval Cleaner
Original platen cover At any time Cloth and water
Exposure glass At any time Cloth and glass cleaner
Paper feed rollers At any time Cloth, and soap and water (or alcohol)
Press roller At any time Cloth, and soap and water (or alcohol)

4-1
MAINTENANCE TABLES 4 July 1995

1.3 PERIODIC INSPECTION TABLE (EVERY 6 MONTHS)


Item/Location Step Inspection Standard
Original platen cover Cleaning Wipe off any stains with a soft cloth dampened
with ethyl alcohol.
Exposure glass Cleaning Wipe with a dry cloth.
Mirror/Sub mirror Cleaning Use a blower brush.
Platen roller Cleaning Wipe off paper powder with a cloth dampened with
water.
Sensors Inspection Check the performance of all the sensors.
and cleaning Remove stains from sensors with dry cloth.
Press roller Cleaning Wipe off the ink and paper powder with cloth
dampened with ethyl alcohol.
Drum surface Cleaning Wipe off the paper powder and ink which is forced
out from the trailing edges of the masters using a
cloth dampened with ethyl alcohol.
Master feed and Inspection The master should be properly fed and clamped,
delivery without generation of skew, folding, etc. The
master should also be properly delivered without
jam.
Paper feed and delivery Inspection Print a few sheets to ensure that paper is smoothly
fed and delivered, without generation of skew,
folds, wrinkles, etc.
Second paper feed Cleaning Wipe off ink and paper powder with a cloth
rollers dampened with alcohol.
Original transport rollers Cleaning Wipe off paper powder with a cloth dampened with
water.
ADF
Pull-out roller Cleaning Wipe off paper powder with a cloth dampened with
water.
Original feed roller Cleaning Wipe off paper powder with a cloth dampened with
water.
Separation blade Cleaning Wipe off paper powder with a cloth dampened with
water.

4-2
4 July 1995 MAINTENANCE TABLES

1.4 TABLE OF PERIODIC INSPECTION (EVERY 12 MONTHS)


Item/Location Step Inspection Standard
Original platen cover Cleaning Wipe off stains with a soft cloth dampened with
ethyl alcohol.
Exposure glass Cleaning Wipe off stains with a soft cloth dampened with
ethyl alcohol.
Fluorescent lamp Cleaning Wipe with a dry cloth.
Mirror/Sub mirror Cleaning Use a blower brush.
Platen roller Cleaning Wipe off paper powder with a cloth dampened with
water.
Paper feed roller Cleaning Wipe off paper powder with a cloth dampened with
water and wipe off ink with a cloth dampened with
ethyl alcohol.
Separation roller Cleaning Wipe off paper powder with a cloth dampened with
water and wipe off ink with a cloth dampened with
ethyl alcohol.
Sensors Inspection Check the performance of all the sensors.
and cleaning Wipe off stains on the sensor with a dry cloth.
Master delivery rollers Cleaning Wipe off built up ink and paper powder on the
master delivery rollers using a cloth dampened

Service
Tables
with ethyl alcohol.
Master delivery belts Cleaning Wipe off built up ink and paper powder on the
master delivery belts using a cloth dampened with
ethyl alcohol.
Second paper feed Cleaning Wipe off built up ink and paper powder on the
rollers second feed rollers using a cloth dampened with
ethyl alcohol.
Press roller Cleaning Wipe off built up ink and paper powder on the
press roller using a cloth dampened with ethyl
alcohol.
Drum surface Cleaning Wipe off the ink, which is forced out from the
trailing edges of masters, and paper powder using
a cloth dampened with ethyl alcohol.
Master feed and Inspection The master should be properly fed and clamped
delivery without generation of skew, folds, etc. The master
should also be properly delivered without jam.

Paper feed and delivery Inspection Print a few sheets to ensure that paper is smoothly
fed and delivered without generation of skew,
folds, wrinkles, etc.

Original transport roller Cleaning Wipe off paper powder with a cloth dampened with
water.

Lubrication points Lubrication Lubricate the lubrication points in the lubrication


points list.

4-3
MAINTENANCE TABLES 4 July 1995

Item/Location Step Inspection Standard


ADF
Pull-out roller Cleaning Wipe off paper powder with a cloth dampened with
water.
Original feed roller Cleaning Wipe off paper powder with a cloth dampened with
water.
Separation blade Cleaning Wipe off paper powder with a cloth dampened with
water.

4-4
4 July 1995 MAINTENANCE TABLES

1.5 EXPECTED LIFE OF PARTS


NOTE: The main parts have the following expected life.
Target Copy Volume Range: Avg. 50,000 prints/month.
(Max. 100,000~Min. 20,000 prints/month)
Avg. 500 masters/month

Section Part Description Expected Life


Scanner Unit Fluorescent lamp 15,000 masters
Original transport rollers 1 year or 6,000 masters
Master Feed Unit Thermal head 30,000 masters
Cutter 30,000 masters
Upper master feed rollers 1 year or 6,000 masters
Platen roller 30,000 masters
Drum Unit Cloth screen 2 years or 1,200,000 prints
Paper Feed Unit Paper feed rubber side plate 1,200,000 prints
Paper feed roller 6 months or 300,000 prints
Upper separation roller 600,000 prints
Separation plate 2,000,000 prints
Lower separation roller 1,000,000 prints
Feed roller brake

Service
Tables
Printing Unit Press roller 2 years or 1,200,000 prints
Delivery Unit Vacuum belts 2 years or 1,200,000 prints
ADF Unit Pull-out roller 60,000 sheets
Original feed roller 60,000 sheets
Separation blade 60,000 sheets
Original pressure plate 60,000 sheets

1.6 SPECIAL TOOLS


Description Parts Number
Test chart 99992131
Resolution chart A0129110
Drum gauge C2009001
Image shifting gauge C2009002

4-5
TABLE OF SERVICE CALL INDICATIONS 4 July 1995

2. TABLE OF SERVICE CALL INDICATIONS


Indication Trouble Possible cuses
Malfunction in the cutter section: 1) Drive wire cut
E 01 The cutter does not reach both right and left 2) Drive section malfunction
cutter position switches within 2 seconds. 3) No power supply
Malfunction in the paper table drive section: 1) Drive worm gear broken
The lower limit sensor or the paper table height 2) Mounting screw of the
E 02
sensor status does not change even though the worm gear broken
paper table Up or Down signal is applied. 3) No power supply
The temperature of the thermal head or the 1) Defective thermistor
power supply unit is high: 2) Defective thermal head
E 04
The temperature of the thermal head becomes 3) Defective power supply
greater than 53°C. unit
Malfunction in the image shifting section: 1) Encoder connector of
All the encoder output signals are at the "H" level. the image shifting
E 05
section is disconnected.
2) Defective encoder
Mechanical lock: 1) Mechanical lock
E 06 The drum rotation sensor detects that the drum 2) Main motor failure
rotation speed is abnormal.
Malfunction of the thermal head. 1) Defective thermal head
2) Defective thermistor
E 09
3) Thermal head harness
broken
Malfunction in the thermal head drive section. 1) Defective main control
PCB
E-10
2) Thermal head drive wire
short circuit
Image shift motor malfunction: 1) Image shift motor lock
E-11 The encoder status does not change within 3 2) Image shift motor
seconds after the encoder motor starts rotating. harness broken
Malfunction in the pressure plate drive section: 1) Pressure plate motor
The loner pressure plate sensor is not actuated lock
within 8 seconds. 2) Pressure plate motor
E-12
The upper pressure plate sensor is not actuated harness broken
within 4 seconds. 3) Pressure plate position
sensor malfunction

4-6
4 July 1995 DIP SW, LED, VR, AND TP TABLES

3. DIP SW, LED, VR, AND TP TABLES


3.1 DIP SW TABLE (ON THE MAIN BOARD)
No. DIP SW Function Remarks Factory Setting
1 DPS101 Not Used OFF
Thermal Head Turn off to access test pattern mode.
2 DPS102-1 Test (Refer to the Thermal Head Test ON
section.)
Dither Matrix Turn off to select the 6 x 6 dither
Selection matrix. (Image will be lighter if the 6 x 6
3 DPS102-2 dither matrix is selected.) ON
ON: 4 x 4
OFF: 6 x 6
Skip Paper Select the number of drum rotation for
DPS103-1 Feed Setting every print when the Skip Paper Feed DPS103-1: OFF
4
DPS103-2 mode is selected. (See the skip paper DPS103-2: OFF
setting table on the next page.)
Initial Full If this switch is on, when the main
Master Check switch is turned on, masters in the
5 DPS103-3 OFF
master eject box are compressed once
to check if the master eject box is full.

Service
Tables
Initial Print ON: Make two prints after making
a master.
6 DPS103-4 OFF
OFF: Make one print after making
a master.
Beeper Turn on to sound the beeper.
7 DPS103-5 OFF
ON/OFF
Security If this switch is on, prints cannot be
8 DPS103-6 Function made without making a new master OFF
after turning the main switch off and on.
9 DPS103-7 Key Counter Turn on when installing the key counter. OFF
On Line Turn on when installing the option
10 DPS103-8 OFF
controller.
Reduction Used to adjust the reduction ratio in the
DPS104-1
Ratio sub-scan direction. (Refer to Image
11 DPS104-2
Compensation Magnification in the Sub-Scan
DPS104-3
Direction Adjustment.)
12 DPS104-4 Not Used OFF
13 DPS104-5 Not Used OFF
Auto Class If this switch is on, in Memory/Class
mode, the next job starts 5 seconds
14 DPS104-6 OFF
after the previous job is finished even if
the tape marker is not installed.
Reduction Select the reduction ratio setting.
A4 version: OFF
15 DPS104-7 Ratio Selection ON: 93%, 75%, 64%.
LT version: ON
OFF: 93%, 82%, 71%.
Class/Memory Select class or memory function.
16 DPS104-8 Selection ON: Memory ON
OFF: Class

4-7
DIP SW, LED, VR, AND TP TABLES 4 July 1995

Skip Paper Setting Table


1 Sheet/ 1 Sheet/ 1 Sheet/ 1 Sheet/
2 Rotations 3 Rotations 5 Rotations 8 Rotations
DPS103-1 OFF ON OFF ON
DPS103-2 OFF OFF ON ON
Skip paper setting can also be changed by key operation.
Press a number key while pressing the skip paper feed key to select the
number of rotations per print.

4-8
4 July 1995 DIP SW, LED, VR, AND TP TABLES

3.2 LED TABLE


No. LED Function Remarks
Main Motor ON When the main motor turns on, the LED
1 LED101 (MSPD)
lights.
2 LED102 (PDLV) 2nd Paper Exit SN When paper is detected, the LED lights.
3 LED103 (ROLL) 1st Paper Exit SN When paper is detected, the LED lights.
4 LED104 (MDLV) Master Eject SN When a master is detected, the LED lights.
Ink Detection When ink is detected, the LED lights.
NOTE: When the drum release lever is
5 LED105 (INK) raised, the drum connector is
disconnected and the the LED turns
off.

3.3 VR TABLE
No. VR Function
1 VR101 (MSPD) Main motor speed adjustment.
2 VR102 (PDLV) 2nd paper exit sensor adjustment.
3 VR103 (ROLL) 1st paper exit sensor adjustment.
4 VR104 (MDLV) Master eject sensor adjustment.

Service
Tables
3.4 TEST PIN TABLE (Main Control PCB)
No. Test Pin Function
1 TP101 (DPLS) Drum rotation sensor output.
2 TP102 (PDLV) 2nd drum position sensor output.
3 TP103 (ROLL) 1st drum position sensor output.
4 TP104 (MDLV) Master eject sensor output.
5 TP105 (INK) Ink detection signal.
6 TP106 (GND) GND.
7 TP107 (GND) GND.

3.5 TEST PIN TABLE (A/D Conversion PCB)


No. Test Pin Function
1 TP600 GND.
2 TP601 Shift signal output (SH).
3 TP602 CCD output (OS).
4 TP603 Inverted and amplified CCD output.
5 TP604 Black level standard voltage output.

4-9
SERVICE PROGRAM TABLE 4 July 1995

4. SERVICE PROGRAM TABLE


4.1 HOW TO ACCESS I/O CHECK MODE
1. Turn on the main switch while holding down the Print Start key, Stop key,
and Clear key.
2. Press the Memory/Class key to select either "Input" or "Output".
Memory indicator "1" Input
Memory Indicator "0" Output

4-10
4 July 1995 SERVICE PROGRAM TABLE

4.2 INPUT CHECK MODE


Counter
Component to be checked
Indication
1-1 ADF Safety Switch
2-2 1st Original Sensor
3-1 2nd Original Sensor
4-1 Original Registration
5-1 Paper End Sensor
6-1 Paper Table Lower Limit Sensor
7-1 Paper Height Sensor
8-1 Right Cutter Switch
9-1 Left Cutter Switch
10-1 Master Buckle Sensor
11-1 Master End Sensor
12-1 Ink Detection
13-1 Color Drum
14-1 Drum Safety Sensor
15-1 Master Eject Sensor
16-1 Upper Pressure Plate Sensor
17-1 Lower Pressure Plate Sensor
18-1 Master Eject Box Switch
19-1 Full Master Box Sensor

Service
Tables
20-1 1st Paper Exit Sensor
21-1 2nd Paper Exit Sensor
22-1 Printing Pressure Sensor
23-1 1st Drum Position Sensor
24-1 2nd Drum Position Sensor
25-1 Master Cut Position Sensor
26-1 Key Counter Set
27-1 Not Used

4-11
SERVICE PROGRAM TABLE 4 July 1995

4.3 OUTPUT CHECK MODE


Counter
Output
Indication
1-0 ADF Motor is energized.
2-0 ADF Original Pressure Solenoid is energized.
3-0 Master Eject Motor is energized.
4-0 Pressure Plate Motor is energized.
5-0 Reverse Roller Clutch is energized.
6-0 Vacuum Fan Motor is energized.
7-0 Air Knife Motor is energized.
8-0 Key Counter counts up.
9-0 Master Counter counts up.
10-0 Total Counter counts up.
11-0 Ink Supply Solenoid is energized.
12-0 Drum Lock Solenoid is energized.
13-0 Printing Pressure Solenoid is energized.
14-0 Paper Feed Solenoid is energized.
15-0 Master Feed Clamper Solenoid is energized.
16-0 Master Eject Clamper Solenoid is energized.
17-0 Master Eject Solenoid is energized.
18-0 Paper Table Drive Motor is energized to moves the paper table down.
19-0 Paper Table Drive Motor is energized to moves the paper table up.
20-0 Relay for main motor reversing is energized.
21-0 Lamp is energized.
22-0 Cutter Motor is energized to move the cutter unit from front to rear.
23-0 Cutter Motor is energized to move the cutter unit from rear to front
24-0 Image Shifting Motor rotates in the (+) direction.
25-0 Image Shifting Motor rotates in the (--) direction.
26-0 Drum rotates at 10rpm.
27-0 Drum rotates at 20rpm.
28-0 Drum rotates at 60rpm.
29-0 Drum rotates at 75rpm.
30-0 Drum rotates at 90rpm.
31-0 Drum rotates at 105rpm.
32-0 Drum rotates at 120pm.
33-0 Original Transport Motor is energized.
34-0 Master Feed Motor is energized.
35-0 Thermal Head Energy is applied.
36-0 All the operation panel indicators are turned on.
37-0 Tape Maker (option) feeds out strips of paper.
38-0 Printing operation is done at 10rpm.
39-0 Simulates original transportation in ADF mode.
NOTE: 1. If the drum is rotated using output check mode 26-0 to 32-0,
the drum rotation speed (rpm) is displayed in the copy counter.
2. After selecting output check mode 35-0 and pressing the Print
Start key, the thermal head voltage is continuously applied
until the Stop key or the Clear key is pressed. The beeper
sounds while the thermal head energy is applied. Do not apply
thermal head voltage for a long time.

4-12
4 July 1995 SERVICE PROGRAM TABLE

4.4 THERMAL HEAD TEST


The purpose of this mode is to distinguish whether the cause of the image
problem is located before or after image processing.

Output image: The normal output of this test pattern image mode is one
of the dither matrix patterns as illustrated below.
Master processing length:
Main scan (Horizontal) direction: Full width of the thermal head
Sub-scan (Vertical) direction: Same as the vertical size of
the original set on the original
table.
Magnified Test Pattern Image

Test Pattern Image Test Pattern in Test Pattern in


Line Mode Photo Mode

Service
Tables
C224M501.wmf
C224M500.wmf
A B

Fluorescent Lamp

A/D Conversion Main Control


CCD Thermal Head
PCB PCB

Original Feed Master Feed


Motor Motor

This test pattern is generated by the image processing PCB.


C224M502.wmf

[Example] Problem: Vertical white lines appear on the print.


Possible Cause 1 If the same problem appears on the output
image from the thermal head in test pattern
image mode, the cause should be in area
B, as shown above.
Possible Cause 2 If the output image from the thermal head is
correct in test pattern mode but the output
image in the normal mode is incorrect, the
cause should be in area A, as shown
above.

4-13
SERVICE PROGRAM TABLE 4 July 1995

4.4.1 OPERATION: (To Enter Test Pattern Image Mode)


1) Remove the front cover.
2) Turn off DIP SW102-1 only when the power switch is off.
3) Turn on the main switch.
4) Press the Image Mode key to select the test pattern image.

Test pattern in line mode Test pattern in photo mode

C224M503.wmf

5) Place an original on the original table.


CAUTION:
To prevent overheating of the thermal head, make the original as short
as possible. Any type of original is suitable as the test pattern being
used is in the image processing PCB memory.
6) Press the Master Making key and make prints.
7) After completion of the test pattern image mode, turn on DIP SW 102-1.

4-14
4 July 1995 AVAILABLE OPTION/SUPPLY TABLE

5. AVAILABLE OPTION/SUPPLY TABLE


O: Standard combination
∆: Usable under certain conditions
X: Cannot be used

Masters Type 800 X


Type 900 X
VT-S X
VT-M X *NOTE1
VT-L X
VT-ΙΙ-M O
Inks Black O
Color O
VT-Black-1000 X
Color Drums Color Drum ∆ *NOTE2
Color Drum Type 905 ∆ *NOTE2
Color Drum VT2000-M O

Service
Tables
Color Drum VT2000-LG X *NOTE3
Color Drum VT2000-S X *NOTE3
Color Drum VT3000-L X
Color Drum VT3000-S X
Others Cassette B4 X
Cassette VT3000-L X
Cassette VT3000-S X
Tape Marker Type 20 O
Priport Table O
Priport Table VT3000 X

NOTE: 1. The VT-M master can be installed in the C224 model, however, a
weak image (sometimes blank) will appear.
This is because the VT-ΙΙ-M master is more sensitive than the
VT-M master.

2. The modified master clamper (P/N C2074948) must be installed.

3. The drum can be installed. However, the maximum image area is


limited depending on the drum screen size.

4-15
SECTION 5
REPLACEMENT
AND ADJUSTMENT
4 July 1995

1) The replacement and adjustment procedures not mentioned in the


following pages are identical to those of the C211, C212 and C213
models.
2) The purpose and procedure of the following adjustments are identical to
those of the C211, C212 and C213 models, however the adjustment
value or VR number is different.

• PRINTING PRESSURE ADJUSTMENT

[B]

[A]
C224R511.img

Adjust the clearance [A] to be 14 ± 0.5 mm by turning the adjustment bolt [B].

• PRINTING SPEED ADJUSTMENT


Adjust the drum speed by turning VR101 on the main board.

• EXIT PAWL CLEARANCE ADJUSTMENT

Replacement
Adjustment
Drum

0.5 + 0.2 mm
-- 0 mm C224R500.wmf

Adjust the exit pawl clearance so that the distance between the exit pawl and
the drum is between 0.5 and 0.7 mm.

• FIRST PAPER EXIT SENSOR ADJUSTMENT


Adjust the 1st paper exit sensor sensitivity by turning VR103. Check the
sensor status with LED103.

• SECOND PAPER EXIT SENSOR ADJUSTMENT


Adjust the 2nd paper exit sensor sensitivity by turning VR102. Check the
sensor status with LED102.

5-1
OPTICS ADJUSTMENT 4 July 1995

1. OPTICS ADJUSTMENT
The method of the optics adjustment is the same as the C211, C212 and
C213 models. However, the wave shape is not exactly the same because the
pixel density of the C224 model is different from that of the C211, C212 and
C213 models.
Necessary Tools
1) Facsimile Text Chart R-21 (99992131)
2) Resolution Chart (A0129110)
3) Oscilloscope

1.1 PREPARATION FOR ADJUSTMENT


1. Remove the original table and the original table cover.
2. Connect the terminals of the oscilloscope to the following test pins on the
A/D conversion board.

Oscilloscope Text Pin


Channel 1 TP603
Channel 2 (Black level
TP604
standard voltage)
GND TP600

C224R515.img

3. Access "I/O Check Mode".


• Turn on the main switch while holding the Print Start key, Stop key
and Clear key on the operation panel.
4. Set "21" in the copy counter using the number keys, and set "0" in the
memory/class display by pressing the memory/class key
5. Press the Print Start key to turn on the fluorescent lamp.

5-2
4 July 1995 OPTICS ADJUSTMENT

1.2 BLACK LEVEL ADJUSTMENT

TP603 wave shape


TP603 wave shape

TP604 standard black level


TP604 standard black level

C24R506.wmf

Adjust VR601 so that the black level at TP603 is the same as the standard
black level (1.4 V±0.03 V).

1.3 SHADING ADJUSTMENT

Replacement
Adjustment
A
B

B/A ≥ 60%

C224R505.wmf

Adjust the shading plate position so that the wave is shaped as shown above.

5-3
OPTICS ADJUSTMENT 4 July 1995

1.4 SCAN LINE POSITION ADJUSTMENT

C224R509.img
C224R501.wmf

Set the R-21 test chart so that the 1 mm black line is positioned 16 mm away
from the edge of the lower original guide plate.
Adjust the CCD board position so that the shape of the wave is similar to the
above illustration.

1.5 READING START POSITION ADJUSTMENT (In The Main


Scan Direction)

[E] [D]

L L’ L = L’

C224R514.img

C224R502.wmf
Set the test chart so that the center line, located at the leading edge of the
test chart, is positioned above the original leading edge sensor actuator.
Then feed the test chart so that the center line can be read.
Adjust the CCD board position so that the above wave is displayed.

5-4
4 July 1995 OPTICS ADJUSTMENT

1.6 FOCUS ADJUSTMENT

C224R503.wmf

B
• x 100 ≥ 20% C224R508.img
A
• Amplitude "B" (difference between white and black levels) must be a
maximum.
Position the resolution chart so that the 300 DPI section can be read. Adjust
the lens position so that the above wave appears.

Replacement
Adjustment
1.7 REDUCTION RATIO ADJUSTMENT

Cross point C224R504.wmf

C224R513.img
Position the resolution chart so that the 300 DPI section can be read. Adjust
the lens block position so that the cross points are fewer than 8.

5-5
OPTICS ADJUSTMENT 4 July 1995

1.8 WHITE LEVEL ADJUSTMENT

2.0 ± 0.1 V

C224R507.wmf

Adjust VR600 on the AD conversion board so that the maximum level is 2.0 ±
0.1 V.

1.9 IMAGE MAGNIFICATION IN THE SUB-SCAN DIRECTION


ADJUSTMENT
Adjust the magnification ratio in the sub-scan direction using DIP103-1, 2, 3
on the main board, so that the printed image length is 100% ± 0.5%
compared with the original image length.

--DIP SW/Correction Ratio --


DPS 104 Original Length
X 100
1 2 3 Print Image Length
OFF OFF OFF 100%
OFF ON OFF 99.5%
OFF OFF ON 99.0%
OFF ON ON 98.5%
ON OFF OFF 100%
ON ON OFF 100.5%
ON OFF ON 101.0%
ON ON ON 101.5%

5-6
4 July 1995 THERMAL HEAD VOLTAGE ADJUSTMENT

2. THERMAL HEAD VOLTAGE ADJUSTMENT


Purpose: To maintain master making quality and extend the lifetime of the
thermal head.
NOTE: This adjustment is always required when the thermal head or
power supply board is replaced.

[A]

[B]

C224R512.wmf

1. Remove the rear cover and the right cover and right cover of the machine.

Replacement
Adjustment
2. Disconnect the connector [A] from the plotter unit.
3. Check the voltage noted on the decal, located on the thermal head.
(The voltage varies with each thermal head.)
4. Access "I/ Check Mode".
• Turn on the main switch while holding the Print Start, Stop and Clear
keys.
5. Input 35 in the copy counter using the number keys, and set "0" in the
Memory/Class display by pressing the Memory/Class key.
6. Press the Print Start key to apply the thermal head voltage.
7. Confirm that the voltage between one of the VHD terminals and one of
the ground terminals of CN503 is at the level specified on the decal
(Within + 0 V ,-- 0.1 V).
8. If it is not, adjust VR3 on the power supply board.
NOTE: Press the stop key to stop applying the thermal head voltage.
Do not keep the thermal head voltage on for a long period.

5-7
AIR PUMP TIMING ADJUSTMENT 4 July 1995

3. AIR PUMP TIMING ADJUSTMENT

[B] [A]

[B]
[D]

[C]

C224R510.img

Purpose: To ensure that the paper exit pawl air pump produces a jet of air
at the proper time.
1. Remove the rear cover.
2. Set the drum in the home position.
3. Confirm that the mark [A] on the pump drive gear [B] is right over the gear
shaft [C].
4. If incorrect, remove the support plate [D] (5 screws) and reposition the
gear.
5. Rotate the drum to the home position and do step 3 again.

5-8
ELECTRICAL COMPONENT LAYOUT

14 15 16
13 17
12 18

11

1
10

9 2

6
3

5 4

C224S500.wmf
31 32 33 34
30 35

29
36

28

19

20
27

21
26

25 22
24 23

C224S501.wmf
59 60 61 62 63
58 64
65
57

56 66

37
55

38

39
54
40
53
41
52

51 42
50
49 43
48 47 46 45 44

C224S502.wmf
ELECTRICAL COMPONENT DESCRIPTIONS
INDEX P to P INDEX P to P
NAME NAME
No. LOCATION No. LOCATION
Motors Paper Table Safety
41 A-6
1 Main Motor A-7 Switch
4 Vacuum Motor B-16 47 Test Switch B-3, B-6
7 ADF Drive Motor J-7 48 Main Switch A-2
Original Transport Master Eject Unit
12 J-8 49 Safety Switch (115 V
Motor
20 Master Feed Motor D-5 machines only)
B-3
22 Pressure Plate Motor B-10 Master Eject Unit
26 Air Knife Motor B-10 55 Safety Switch (220 V
28 Master Eject Motor B-10 machines only)
33 Cutter Motor B-9 62 Master Cutter Switch B-9
60 Image Shift Motor B-15 Drum Rotation
65 B-14
Switch
Paper Table Drive
64 A-7
Motor
Sensors
Solenoids 1st Paper Exit
3 B-15
Sensor
Original Pressure
11 J-6 2nd Paper Exit
Solenoid 5 B-16
Sensor
21 Ink Supply Solenoid B-12
Original Registration
Master Eject 9 I-6
29 B-10 Sensor
Solenoid
10 2nd Original Sensor I-5
51 Paper Feed Solenoid J-12
13 1st Original Sensor I-6
Printing Pressure
52 J-12 Lower Pressure
Solenoid 23 B-11
Plate Sensor
Master Eject
56 J-13 Full Master Box
Clamper Solenoid 24 B-11
Sensor
58 Drum Lock Solenoid B-14
Upper Pressure
Master Feed 25 B-11
59 J-14 Plate Sensor
Clamper Solenoid
30 Master Eject Sensor B-11
Master Buckle
Switches 34 B-8
Sensor
Printing Density
6 G-8 35 Master End Sensor B-9
Switch
Paper Table Height
14 ADF Safety Switch I-7 40 J-11
Sensor
Fluorescent Lamp
18 I-5 Paper Table Lower
Safety Switch 42 J-11
Limit Sensor
19 Left Cutter Switch B-9
Printing Pressure
Master Eject Box 43 J-12
27 B-11 Sensor
Switch
44 Paper End Sensor J-12
32 Right Cutter Switch B-9
Drum Rotation
Front Door Safety 50 B-13
37 B-7 Sensor
Switch
2nd Drum Position
38 Drum Safety Switch B-8 53 B-13
Sensor
1st Drum Position
57 B-13
Sensor
INDEX P to P
NAME
No. LOCATION
Printer Circuit Board
16 CCD PCB I-3
17 A/D Conversion PCB H-4
39 Main Control PCB F-7
54 Ink Detection PCB C-13
63 Power Supply PCB G-1

Counters
45 Copy Counter J-13
46 Master Counter J-13

Others
2 Transformer B-2
8 Fluorescent Lamp K-4
Fluorescent Lamp
15 J-4
Stabilizer
Reverse Roller
31 B-9
Clutch
36 Thermal Head C-3
61 Encoder B-14
66 Operation Panel I-9

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