User Manual

English

<< Stand type

HEAD OFFICE & FACTORY

1112, Seohae-Ro, Paltan-Myeon, Hwaseong-City, Gyeonggi-Do, 445-915 Korea
Tel. + 82 31 350 2530 (Overseas Sales Team) Fax. + 82 31 354 7446
E-mail. [email protected] Web. www.yudo.com

Ver. 2.0 MN CW 662 [ 15. Mar ]

▶ We reserve the right to change specifications without notice.
 CONTENTS
1. Inspection and Operation 02
1) Product Check
2) Safety Precautions
3) Operating Procedure
Thank you for using YUDO product. 2. Structure of Controller 05
Please read this manual carefully before you use YUDO product. 3. Name of Components 05
You can contact YUDO Headquarters for technical advice. 4. Controller Unit Specifications 06
1) Input specifications
2) Output specifications
3) System specifications
4) Environment specifications
5. Outline of controller and temperature control method 07
1) Outline of Controller
2) Temperature Control Method
6. Protective Functions 07
7. Operation Mode 08
1) Operation Mode Selection
2) Display Change
8. Menu Setting 09
1) User’s Setting Menu ( )
2) Supplier’s Setting Menu ( )
3) Edit Menu ( )
9. Reset Function 20
10. Integrated Control Function (Optional) 20
11. Connector and Cable 21
1) How to wire heater and T/C in connectors
(1) Standard Specifications
(2) Options
12. Diagram for Unit and Structure 22
13. Electric Wiring Diagram 23
1) 220V (3 Phases 3 Lines Type)
2) 380V (3 Phases 4 Lines Type)
3) 220V (1 Phases 2 Lines Type)
14. Wiring Modification Method 24
1) Wire modification method from 3 phases 3 lines 220VAC to 3 phases 4 lines 380VAC
2) Wire modification method from 3 phases 4 lines 380VAC to 3 phases 3 lines 220VAC
15. Default Values 26
1) Default value for user’s menu
2) Default value of supplier’s menu
3) Default value of edit menu
16. Troubleshooting 27
01
 1. Inspection and Operation
Please read through this instruction manual carefully to prevent any problems from misuse of Caution (10) We reserve the right to change this instruction manual without notice.
the product. Please make this manual readily available to the final operator. (11) Please check if the product matches the product description you ordered.
ᆞThis instruction manual may change without notice. (12) Please look for any damages or defects which can be caused
ᆞPlease contact YUDO for any questions or problems regarding the product during transportation.
or this instruction manual. (13) Install controller in upright position.
ᆞIt is illegal to copy this instruction manual without permission. (14) Please do not install or store on places exposed to direct shock or
mechanical vibrations.
(15) Please do not install or store in dirty, oil, chemical, steam, iron
1) Product Check Please check if the product matches the product description you ordered.
(contamination leve 1 or 2).
Please look for any damages or defects.
(16) Do not clean the controller by agents such as alcohol, benzene, etc.
Please contact YUDO if any problems are discovered.
(17) Please do not install or store on places with high electromagnetic
interference.
2) Safety Precautions For safety, please use the product as instructed by this manual. Please
(18) Warm up the controller for more than 30 minutes if it’s below 10℃.
comply with cautions mentioned below because they are very important
(19) Do inspect the controller carefully when it gets wet because it may
for safety. Safety cautions consist of danger!, warning!, and caution!
cause electric leakage or fire.
This instruction manual contains two types of safety notices, Warning!
(20) Noise filter is recommended if power source generates noise.
and Caution! YUDO is not responsible for any injuries/damages done
(21) Do connect the wirings after confirming the polarity of terminals.
by negligence or by not following the instruction manual.
(22) Periodic maintenance is recommended to use this controller safely.
(23) The components of this controller consist of consumable parts and
Danger (1) Please do not touch input terminals by any part of body or a conductor
warranty parts.
of electricity. It may cause electric shock.
(24) The warranty period of this controller including components is
(2) Do not use if the power cable is damaged.
one (1) year in case of general use.

Warning (3) Be sure that the input power is rated and sequence of phases is
correct in order to prevent from damage or fault.
Safety marks Marks Description
(4) Please do not supply power to the controller before complete the
wirings in order to prevent from electric shock or damage.
(5) Please do not install or store on places with flammable substance or Protective Earth/ground
explosive gas because this is not explosion proof.
(6) Do not allow any screw, metal material, water, oil, etc. to go inside of Danger Electric Shock Risk
controller.
(7) Please do not modify or add components to the product. Notice a high temperature
It may cause malfunction, electric shock, or fire.
(8) Please power off before installation or dismantling.
It may cause electric shock, malfunction, or fault.
(9) Check that earth/ground connection is in good condition.
(earth/ground connection is to prevent from electric shock.
Please comply with this for safety.)

02 03
 2. Structure of Controller
3) Operating Procedure ▶Installation Condition : The bottom side is blocked for the safety.
(1) Check all of the cable connections of the mold (if required).
Be sure that all of the cables are free from wear of damage.
Check the thermocouple type.
(2) Check wiring standards whether Yudo standard (power and thermocouple
combined type) or DME standard, etc.
(3) Check power/thermocouple cable specifications.
(connector size, number of pins)
(4) Using an Ohmmeter, check the resistance and isolation of power cables.
Check the open thermocouple cables.
(5) Connect power/thermocouple cables to the mold only after the mold
is loaded on the injection molding machine.
(6) Check the main input power disconnect to be sure it is in the OFF
position prior to connection of the controller to the power source.
(7) Connect the controller to the power source if the power source and 3. Name of Components
controller’s main input power are same. (Controller’s main input power
is shown on the label on the backside of controller cabinet. If you find 1. PV FND Displays Measured Temperature
(Red 4 Digit-Position Value)of Hot Runner System
the differences between actual main input power and power shown on
the label, contact an authorized representative. Unless, it may cause 2. SV FND Displays the Set Temperature
damage to controller units and/or malfunction of controller.) (Green 4 Digit-Set Value)of Hot Runner System
(8) Check that the earth/ground connection is in good condition. 3. ℃/℉ LED Temperature unit Setting value display
Ensure that the system and the mold have the same ground reference 4. SOFT LED Displays SOFT START operation
* (Unless, noise may cause damage to fuse and/or triac, and it may cause 5. OUT LED Displays Power Output State
injury.) 6. J/K LED Termocouple type (TC) Setting value display
(9) Switch the controller on. 7. AUTO LED Displays Auto Mode is selected
(10) Switch the controller unit on by pressing the button. 8. STANDBY LED Displays Standby Mode is selected
(11) Enter the target temperature (SV : setting value). 9. MANUAL LED Displays Manual Mode is selected
(12) Verify whether the actual temperature (PV : point value) reach to the
10. MODE Operation switch, User Mode operation key
target temperature (SV).
11. ▲ Value Increase Key
12. ▼ Value Decrease Key
Caution If the fan of backside of controller stops, it may cause the unit damaged.
13. SET Changing cipher key
Please confirm the fan is working.
＊SET+MODE Supplier's Menu
14. SEL/SAVE Select mode (AUTO, STANDBY, MANUAL) &
save the changes
15. Handle
16. Power Switch
17. Lock Bolt
※Caution. Keypad is made of Silicon rubber.
Don't touch the keypad by Drill, Ballpoint pen and the sharp edged things.

04 05
 4. Controller Unit Specifications 5. Outline of controller and temperature control method
1) Input ■ Thermocouple Type TC-K (IEC-584), TC-J (IEC-584) 1) Outline of Controller The controller is a device that has a function to maintain the desired
Specifications ■ Control Range 40 ~ 400℃ temperature consistsently by sening the state of hot runner system with
■ Scan Rate 200 mS high-intellectual computer system named CPU and input proper power.
■ Scan Accuracy ±0.5% of F/S 2) Temperature (1) Temperature range : 40℃ ~ 400℃ / 104℉ ~ 752℉
■ Compensable Temperature Variation ±2.0℃(-15℃ ∼ 65℃) Control Method (2) Calibration of temperature deviation : It can calibrate the difference
between actual and setting temperatures manually.
2) Output ■ Transmission Output 15A(Max 16.5A), 1 zone/Unit
(3) Temperature control by : Auto Tuning , Auto PID, Manual PID control,
Specifications ■ Output Mode Phase Control, Zero Cross Control
On/Off control
■ Output Resolution Limit Phase Control : Approximately 1000 Resolution
① Auto Tuning
Zero Cross Control : 60Hz/50Hz-120/100 Resolution
■ Period of renewal 200 mS
Is a function to extract the control constant through analyzing the
capacity of heaters and the heat constant of the mold (latent heat,
3) System ■ Input radiant heat). It helps to make precise temperature control regardless
Specifications Disconnection Detection Up Scale action, and exceeding ±5% of input range of environmental change.
■ Output ② Auto PID control
Output Mode Phase Control, Zero Cross Control Is a method in order to maintain temperature at the set temperature
Display Range 40 ~ 400℃ by controlling output power reflecting proportion, integration, and
■ Control differentiation values.
Control Method PV Preceding Derivative PID ③ Manual PID control
P BAND 0~ 600.0℃ (at 0, output changes between On and Off) Is a function to control by manual input of PID constant in case that
I TIME 0 ~ 600.0 Sec temperature can not be controlled by auto tuning because the condition
D TIME 0 ~ 600.0 Sec of heater is non-controllable.
Hysteresis Range 0.1 ~ 5.0℃ ④ On/Off control
Self Tuning Quick Auto Tuning , Full Auto Tuning Is a function to relay tuning by inputting 0 at PID value in supplier’s
■ Alarm mode, in case that the temperature can not be controlled by auto tuning.
Range ± 99.9℃ of Set Value (SV) (Overshoot can occur in this case).
Alarm Type Alarm high, Alarm low
■ Running the controller 6. Protective Functions
RUN Auto run
STANDBY Duration, Target temperature
1) Ground Fault Is a function to self-inspect short-circuit between heater and frame ground,
MANUAL Change input (PV) and output
Inspection and stop input power.
4) Environment ■ Operating Temperature 0℃ ∼ 50℃ 2) Thermocouple Is a function to inspect itself thermocouple disconnection, short-circuit or
Specifications ■ Operating Humidity 20 ~ 90%RH(Non-condensing) Disconnection reverse connection, and stop input power.
■ Storage Temperature -25℃ ~ 70℃ Inspection
■ Insulation Resistance 500Vdc, over 20MΩ (Input Power-F/G, Input/output-F/G) 3) Overcurrent Is a function to stop input power to avoid damages by over current in case
■ Withstand Voltage 1,500Vac, 50/60Hz 1 min Inspection of heater short-circuit.
(Input power-F/G, Input/Output-F/G, Input/Output-Input Power)
4) Soft-Start Function When power on, output starts from 1% and increases by 1% per second
■ Vibration Resistance 10 ~ 55Hz, bandwidth 0.75mm, X,Y,Z (3) directions 3 swings, 5 min/swing
■ Impact Resistance 100 ㎨, X,Y,Z (3) directions 3 times
up to 50%. The output stays at 50% until 110℃. This function prevents
■ Warming-up time over 30 min heaters from humidity-caused damage by preheating slowly.

06 07
 7. Operation Mode 8. Menu Setting
1) Operation Mode Operation Mode Select : key is converted by holding for 2 seconds. 1) User’s Setting Menu ( )
Selection
▶ Diagram of User’s Setting Menu
OPERATION MODE SELECTION

RUN Initial value

AUTO MODE AUTO MODE
Press key for 2 sec.
Press key for 2 sec.
Start setting ( ) : Change setting value Function to enter temperature for Alarm Limit High.
[AL-H] 0
STANDBY MODE STANDBY MODE : Move location of digit Alarm activates if PV temperature is higher than SV+Set Temperature.
SAVE & EXIT ( )
Press key for 2 sec.
Start setting ( ) : Change setting value Function to enter temperature for Alarm Limit Low.
[AL-L] 0
MANUAL MODE MANUAL MODE : Move location of digit Alarm activates if PV temperature is lower than SV-Set Temperature.

Press key for 2 sec. SAVE & EXIT ( )

Start setting ( ) : Change setting value Function to set standby time.
[St_t] 1.00
(1) AUTO mode : Move location of digit Can set up to max. 23 hrs 59 min.

Normal operation mode in which the temperature is controlled and maintained SAVE & EXIT ( )
Start setting ( )
automatically in accordance with the setting value. [StSV] 0 : Change setting value Function to set standby temperature.
① Display conversion : key is pressed, the display on SV is converted as
SAVE & EXIT ( )
the following order. [Set Temperature]▶[Output%]▶[Ampere]▶[Set Temperature] Start setting ( ) Function to prohibit to change setting values of supplier's mode.
[LoCk] oFF : Set on/off
(2) STANDBY mode This is preventing from the change caused by user's mistake.

Down the output power to the given rate for the given time, SAVE & EXIT ( )
Start setting ( )
in production pause for a while. [-Id-] CH00
: Change setting value Optional function to control integratedly several modules.
: Move location of digit (controller unit)
① Holding key for 2 seconds in Auto mode will convert it into
SAVE & EXIT ( )
STANDBY mode. (Manual mode is automatically converted, in case Start setting ( ) : Change setting value Function to set entry time of auto standby mode.
STANDBY setting time is”0”. Default 1 hour) [ASEt] 0
: Move location of digit Can set up to max. 9999min(initial value 0 Min.)
② Temperature setting value (SV) is changed into % rate on the basis SAVE & EXIT ( )
of the set temperature during standby mode Start setting ( ) : Change setting value Function to set release time of auto standby mode.
[ASot] 9999
③ STANDBY mode finished after the given time is up, and moves to : Move location of digit Can set up to max. 9999min(initial value 9999 Min.)

AUTO mode. (Refer to page 9) SAVE & EXIT ( )

Start setting ( ) : Change setting value
(3) MANUAL mode [ASSV] 50
: Move location of digit
Function to set the temperature value of auto standby mode.

Is a function to operate by manual on emergency that user can set SAVE & EXIT ( )
output volume with , key. Start setting ( ) : Change setting value
[IJEt] 10 Set available injection enable temperature range. (Use OUTLOCK)
① Push key 2 times each for 2 seconds in AUTO mode, : Move location of digit

and it will be converted into MANUAL mode. SAVE & EXIT ( )

② Available to change setting value (%) with , key.

■ PV displays by pressing key for more than 2 sec.
2) Display Change Display Change : Change the display by pressing key in following turns. If taking off finger from key, PV displays and user’s
menu is activated.
DISPLAY CHANGE ※ When pressing MODE key for less than 2 sec, displays Output, Amphere, Set Temperature in turn.
■ Can select parameter function by pressing , key. Can change
value by pressing key.
[SV] Display present set temperature (SV)
Present setting values blinks every 100ms. Can change the number of
Press key shortly (less than 2 sec.) digit by pressing key and can change the values by pressing , key.
[o00.0] Display present output (%). (0.0 ~100 %) ■ Pressing key saves changed setting value and return to
Press key shortly (less than 2 sec.) user’s setting menu.
[c00.0] Display present amphere (A). (0 ~ 15.0A) ■ Complete the setting procedures by pressing key then return
to RUN mode.
08 09
 (1) (High Limit Alarm Function) (3) (STANDBY time setting)
On the basis of the set temperature, when the temperature becomes ① If press key for more than 2 sec, PV displays .
higher than setting value, the AL-H function is operated . Then if unpress key, PV displays . If press key
① PV displays if press key for more than 2 sec. two(2) times, PV displays .
PV displays if unpress key, and SV displays AL-H value. ② If press key, setting value blinks every 0.1 sec. If press key,
② If press key, setting value blinks every 0.1 sec. Can change change the number of digit. Can change setting value by pressing
number of digit by pressing key. Can change setting value by , key. Setting range is 0~23 hours 59 mins.
pressing , key. Setting range is 0~99. Factory default value is ‘0’. Factory default is 1.00 hour.
③ Press key to complete the setting. ③ Press key to complete the setting.

(2) (Low Limit Alarm Function) (4) (STANDBY temperature setting)

On the basis of the set temperature, when the temperature is lower ① If press key for more than 2 sec, PV displays .
than the low limit setting value, the AL-L function is operated. Then if unpress key, PV displays . If press key
① If press key for more than 2 sec, PV displays . three(3) times, PV displays .
Then if unpress key, PV displays . If press key ② If press key, setting value blinks every 0.1 sec. If press key,
one(1) time, displays , SV displays AL-L value. change the number of digit. Can change setting value by pressing
② If press key, setting value blinks every 0.1 sec. If press key, , key. Setting range is 0~400.
change the number of digit. Can change setting value by pressing Factory default value is ‘50’.
, key. Setting range is 0~-99. Factory default value is ‘0’. ③ Press key to complete the setting.
③ Press key to complete the setting. ④ EX) If SV(Temperature Setting) : 200
④ EX) If SV(Temperature Setting) : 200 (STANDBY time) : 1 hour (1:00) are ?
(Alarm Limit High) : 50 are ? (STANDBY temperature ) : 140
(Alarm Limit Low) : -50
▶ STANDBY mode running time is 1 hour
▶ If sensing temperature is 250, Alarm Limit High ( ) is activated. and STANDBY mode setting temperature is 140
If sensing temperature is 150, Alarm Limit Low ( ) is activated.

ON ON ON

ON ON ON

10 11
 (5) (LOCK Key Software lock device ) (8) (AUTO STANDBY release time setting) (Inter-Lock Option)
This function is to protect to change the set parameters which are Function to set quit time of auto standby mode
locked by parameter setting lock function by mistake. ① If press key for more than 2 sec, PV displays .
① If press key for more than 2 sec, PV displays . Then if unpress key, PV displays . If press key
Then if unpress key, PV displays . If press key seven(7) times, PV displays .
four(4) times, PV displays . ② If press key, setting value blinks every 0.1 sec. If press key,
② If press key, setting value blinks every 0.1 sec. If press , key, change the number of digit. Can change setting value by pressing
change ON/OFF. , key. Setting range is 1~9999min.
③ Press key to complete the setting. Factory default is ‘9999min.’
③ Press key to complete the setting.
(6) setting (when use UNIT ID integrated control function, optional)
When want to control several modules (unit of controller) integrally, (9) (AUTO STANDBY Temperature values setting) (Inter-Lock Option)
the computer at central control room recognizes each module by the Function to set the temperature using upon entering auto standby mode
designated identification number. ① If press key for more than 2 sec, PV displays .
① This function requires an optional device for integrated control system. Then if unpress key, PV displays . If press key
② If press key for more than 2 sec, PV displays . eight(8) times, PV displays .
Then if unpress key, PV displays . If press key ② If press key, setting value blinks every 0.1 sec. If press key,
five(5) times, PV displays . change the number of digit. Can change setting value by pressing
③ If press key, setting value blinks every 0.1 sec. If press key, , key. Setting range is 0~400℃.
change the number of digit. Can change setting value by pressing Factory default is ‘50℃’.
, key. Setting range is 0~99. ③ Press key to complete the setting.
Factory default value is ‘0’.
③ Press key to complete the setting. (10) (injection enable temperature range setting) (Inter-Lock Option)
Function to set available injection temperature range by ± set value
(7) (AUTO STANDBY Entry time setting)(Inter-Lock Option) ① If press key for more than 2 sec, PV displays .
Function to set the time to operate auto standby mode by checking Then if unpress key, PV displays . If press key
certain time of status that keep no injection signal nine(9) times, PV displays .
① if press key for more than 2sec, PV displays then ② If press key, setting value blinks every 0.1 sec. If press key,
if unpress key, PV displays . if press key, six(6) times, change the number of digit. Can change setting value by pressing
PV displays . , key. Setting range is 0~50℃.
② if press key, setting value blinks every 0.1sec. If press key, Factory default is ‘10℃’. (±10℃)
change the number of digit. Can change setting value by pressing ③ Press key to complete the setting.
, key. Setting range is 0~9999min.
Factory default value is ’0min’.
③ Press key to complete the setting.

12 13
2) Supplier’s Setting Menu ( ) ③ Press key to complete the setting.
④ Setting can be done only when LOCK function is OFF.
▶Diagram of Supplier’s Setting Menu

RUN Initial value (2) (Celsius, Fahrenheit Display Function)

Press + key for 2 sec.
Two types of temperature unit; Celsius and Fahrenheit (℃/℉) can be
Start setting ( ) displayed.
[ ] : Set input Set the type of thermocouple. ( K Type, J Type)
① If press + key for more than 3 sec, PV displays .
SAVE & EXIT ( )
Start setting ( )
If unpress + key, PV displays . If press key
Change the unit of displayed temperature between
[ ] : Set mode
Celsius and Fahrenheit. one(1) time, PV displays .
SAVE & EXIT ( ) ② If press key, setting value blinks every 0.1 sec. If press , key,
Start setting ( )
[ ] : Set mode
Set the unit of temperature. change the unit of temperature.
Displayed unit of temperature can be integer or decimal.
SAVE & EXIT ( )
③ Press key to complete the setting.
Start setting ( ) At initial operation, protect heater by prohibiting excessive output. The speed
[ ] : Set on/off
of increasing temperature can be slow because the initial output is limited.
(3) (Temperature display digit setting function)
SAVE & EXIT ( )
Start setting ( )
This function is to set the display digit of temperature in format of 1.0 and 0.1
Set the mode of output among SSR ,PWM(AUTO),
[ ] : Change mode
PWM(60Hz), and PWM(50Hz). ① If press + key for more than 3 sec, PV displays .
SAVE & EXIT ( ) If unpress + key, PV displays . If press key
Start setting ( ) : Change setting value
[ ]
Set the proportional bandwidth to be used at PID control.
** Changing value is not recommended.
two(2) times, PV displays .
: Move location of digit
SAVE & EXIT ( ) ② If press key, setting value blinks every 0.1 sec. If press , key,
Start setting ( ) : Change setting value Set the integral time to be used at PID control. change the display digit of temperature.
[ ] ** Changing value is not recommended.
: Move location of digit
③ Press key to complete the setting.
SAVE & EXIT ( )
Start setting ( ) : Change setting value Set the derivative time to be used at PID control.
[ ] ** Changing value is not recommended. (4) (SOFT START setting function)
: Move location of digit
SAVE & EXIT ( ) This function is to protect heater from excessive output at initial power
Start setting ( ) : Change setting value
[ ]
hysteresis
** Changing value is not recommended.
supply. The speed of heating might be slow because the certain
: Move location of digit
SAVE & EXIT ( ) amount of output is limited at the initial operation.
Start setting ( ) : Change setting value Change more precise and optimum values than automatically calculated ① If press + key for more than 3 sec, PV displays .
[ ] values by auto tuning. ** Changing value is not recommended.
: Move location of digit
If unpress + key, PV displays . If press key
SAVE & EXIT ( )
Start setting ( ) three(3) times, PV displays .
[ ] : Change setting value Change the mode of auto tuning. (quik , full)
② If press key, setting value blinks every 0.1 sec. If press , key,
SAVE & EXIT ( ) change ON/OFF.
Start setting ( )
[ ]
: Delete error
Save Error Messages (99 messages) and view the messages. ③ Press key to complete the setting.
SAVE & EXIT ( )
(5) (Output mode selection function)
(1) (Function to select thermocouple) This function is to select output mode. There are four(4) output modes;
① If press + key for more than 3 sec, PV displays . SSR, PWM(AUTO), PWM (60Hz), PWM (50Hz).
If unpress + key, PV displays and SV displays ① If press + key for more than 3 sec, PV displays .
the type of thermocouple. If unpress + key, PV displays . If press key
② If press key, setting value blinks every 0.1 sec. Can change the four(4) times, PV displays .
type of thermocouple by pressing , key.
14 15
 ② If press key, setting value blinks every 0.1 sec. Can change , key. Setting range is 0~600.0. Factory default is ‘100.0.’
MODE setting by pressing , key. ③ Press key to complete the setting.
③ Press key to complete the setting.
: PWM AUTO MODE (8) (Proportional-Intergral-Derivative_ Derivative)
: PWM 60Hz MODE This function is to set the derivative time at PID control. This is the
: PWM 50Hz MODE reaction on rapid temperature change. If derivative time is long, the
: SSR MODE reaction also goes big.If the reaction is big, hunting (temperature goes
up and down repeatedly for a certain period) can be occurred because
Zero Cross Control
(ZCC) output changes much. (*We don’t recommend to change the values)
Output(%) 100% 50% 25%
① If press + key for more than 3 sec, PV displays .
If unpress + key, PV displays . If press key
Phase Angle Control seven(7) times, PV displays .
(PAC)
② If press key, setting value blinks every 0.1 sec. If press key,
(6) (Proportional-Intergral-Derivative_ Proportional) change the number of digit. Can change setting value by pressing
This function is to set the proportional bandwidth at PID control. If the , key. Setting range is 0~600.0. Factory default is ‘25.0.’
proportional bandwidth is wide, the speed to reach to the set temperature ③ Press key to complete the setting.
is slow because the control output is low. If the proportional bandwidth
is narrow, the speed to reach to the set temperature is fast because (9)
the control output is high, but hunting (temperature goes up and down This function is to set the temperature range of hysteresis at PID control.
repeatedly for a certain period) can be occurred. (* We don’t recommend to change the values.)
(* We don’t recommend to change the values.) ① If press + key for more than 3 sec, PV displays .
① If press + key for more than 3 sec, PV displays . If unpress + key, PV displays . If press key
If unpress + key, PV displays . If press key eight(8) times, PV displays .
five(5) times, PV displays . ② If press key, setting value blinks every 0.1 sec. If press key,
② If press key, setting value blinks every 0.1 sec. If press key, change the number of digit. Can change setting value by pressing
change the number of digit. Can change setting value by pressing , key. Setting range is 0~9.9. Factory default is ‘0.5.’
, key. Setting range is 0~600.0. Factory default is ‘20.0.’ ③ Press key to complete the setting.
③ Press key to complete the setting.
(10) (Auto tuning Gain)
(7) (Proportional-Intergral-Derivative_ Intergral) This is auto tuning function. This is to change the PID values manually
This function is to set the integral time at PID control. If the integral time in order to get more precise and optimum values than automatically
is long, the speed to reach to the set temperature is slow. If the integral calculated PID values. (* We don’t recommend to change the values.)
time is short, the speed to reach to the set temperature is fast, but hunting ① If press + key for more than 3 sec, PV displays .
(temperature goes up and down repeatedly for a certain period) can be If unpress + key, PV displays . If press key
occurred. (* We don’t recommend to change the values.) nine(9) times, PV displays .
① If press + key for more than 3 sec, PV displays . ② If press key, setting value blinks every 0.1 sec. If press key,
If unpress + key, PV displays . If press key change the number of digit. Can change setting value by pressing
six(6) times, PV displays . , key. Setting range is 0~9.9. Factory default is ‘0.5.’
② If press key, setting value blinks every 0.1 sec. If press key, ③ Press key to complete the setting.
change the number of digit. Can change setting value by pressing
16 17
 3) Edit Menu ( )
Gain < 1.0 : Response time gets faster, but hunting can be occurred.
Gain = 1.0 : Use the value generated by auto tuning. ▶ Diagram of Edit Menu
Gain > 1.0 : Response time gets slower, but hunting can be reduced.
RUN
(11) (Auto tuning type) Press key for 3 sec.
This is function to change auto tuning mode. Start setting ( ) : Change setting value User can change the displayed temperature arbitrarily to calibrate
[ ] the present temperature.
: Move location of digit
(*We don’t recommend to change the values)
SAVE & EXIT ( )
① If press + key for more than 3 sec, PV displays . Start setting ( ) Change the polarity of thermocouple.
[ ] : Set mode
If unpress + key, PV displays . If press key When "Tc.rE" error occurs, set ‘on’.

ten(10) times, PV displays . SAVE & EXIT ( )

Start setting ( ) : Change setting value
② If press key, setting value blinks every 0.1 sec. If press , key, [ ]
: Move location of digit
limit output capacity (1~100%)

change MODE. Factory default is . SAVE & EXIT ( )

③ Press key to complete the setting.

(12) (Error Messages) (1) (Temperature Correction)

From recent first to 20th error message are saved in memory. User can calibrate present display temperature by entering arbitrary value.
① If press + key for more than 3 sec, PV displays . ① PV displays by pressing key for more than 3 sec.
If unpress + key, PV displays . If press key If unpressing key, PV displays , SV displays deviation
eleven(11) times, PV displays . calibration setting value.
② 20 error messages can be shown from saved memory by ② If press key, setting value blinks every 0.1 sec. Can change
pressing , Key. setting value by pressing , key. Setting range is -50~50.
Factory default is ‘0’.
※ ERROR CODE No Error Message Description Reset ③ Press key to complete the setting.
TABLE 1 CT sensor of controller unit failed Checking
Internal temperature sensor (2) (Thermocouple reversed)
2 SET key
of controller unit (RJC) failed This is function to change the polarity of thermocouple sensor.
3 Thermocouple Open SET key
If error occurs, this function can be run without modifying wiring.
4 Sensor reversed SET key
Shorted Heater
① If press key for more than 3 sec, PV displays .
5 Checking
6 Open Heater Checking If unpress key, PV displays . If press key one(1) time,
7 Triac Short Checking PV displays .
8 Ground fault Checking ② If press key, setting value blinks every 0.1 sec. If press , key,
Acutal temperature drops can change ON/OFF.
9 down set point of alarm low SET key
③ Press key to complete the setting.
Actual temperature exceeds
10 SET key
set point of alarm high
11 Supply Power Error Checking (3) (Manipulate Value Limit)
12 Fuse 1,2 failed Checking Function to limit output capacity of heater
13 Fuse 2 failed Checking ① If press key for more than 3 sec, PV displays .
14 Fuse 1 failed Checking Then if unpress key, PV displays .
15 CT Error Checking
If press key two(2) times, PV displays .
16 Calibration Error Checking

18 19
 11. Connector and Cable
Connector means a component attached to the end part of cable in order
② If press key, setting value blinks every 0.1 sec. If press key, to make it easy to connect/disconnect the wire to the mold/controller.
change the number of digit. Can change setting value by pressing Various kinds of connectors are used depending on load capacities.
, key. Setting range is 0~100%. Factory default is ‘100%’.
③ Press key to complete the setting. * Standard Spec. : Integrated Wire(Power+T/C) * Optional Spec. : Separated Wire(Power, T/C)

9. Reset Function
This is a function which initializes the setting values of user mode and
supplier mode. Turn on the power switch while pressing both key
and key to display on SV and to initialize all setting values after
displaying countdown on PV (from 3 to 0).

Initialization 1) How to wire heater and T/C in connectors 24P Male standard connector
(5 ZONE~24 ZONE)
( + ): ON If power on while pressing + keys, all setting values change back to factory default
after PV counts down from 3 to 0.
4P Round Jack #4 #1
Power Switch ON

4 1
-
3→2→1→0 Display Return to main screen after initializing by displaying from 3 to 0 at PV. #1 T/C HEATER
+ #5 #2
3 2

RUN

10. Integrated Control Function (Optional) #6 #3

※ NOTE : # NO = ZONE NUMBER

Central Control for every modules in the frame box can be executed
effectively, with only one switch handling, i.e. STANDBY and LOCK ON
(1) Standard Specifications
for every module could be controlled simultaneously.
Female connector is attached to the main frame, and YUDO supplies
This function is available when optional device CGF570 is used.
it with 4 pins, 16 pins and 24 pins.
1) AL/RE (Alarm/Reset Function)
Buzzor sounds when error occurs at more than one module. Mute buzzer No Controller Connector Quantity
easily by touching button one time. 1 1 Zone Undefinded 1 EA
(Touching button makes buzzer off, but the cause of alarm is not removed.) 2 2 Zone Undefinded 1 EA
2) STBY (Integrated STANDBY function) 3 3~4 Zone Undefinded 1 EA
4 5~6 Zone 24PIN 1 EA
In order to stop the production for a while on the way of normal operation,
5 7~8 Zone 24PIN 2 EA
you can select this function to reduce the power supply, with only one handling.
6 9~12 Zone 24PIN 2 EA
3) LOCK (LOCK ON function) 7 13~16 Zone 24PIN 3 EA
This is a security function to prevent from any modifications of setting. 8 17~20 Zone 24PIN 4 EA
You can convert all modules into LOCK ON/OFFmode with only one handling. 9 21~24 Zone 24PIN 4 EA

20 21
 13. Electric Wiring Diagram
(2) Options 1) 220V (3 Phases 3 Lines Type) * Max. 240V
As for option in wiring, separated power lines from that of thermocouple
can be selected depending on customer’s preference. But also the other
connector out of YUDO standard could be equipped when those are
supplied from customer. In case that a cable is fabricated according to
special order, controller connector must be fabricated in accordance
with the cable specifications.

24P Female heater connector 24P Male T/C connector

#1 #1

#2 #2

#3 #3

#4 #4

#5 #5

#6 #6

#7 #7

#8 #8

#9 #9

#10 #10

#11 #11

#12 #12

※ As for Zone No. : Please refer to the standard spec. 2) 380V (3 Phases 4 Lines Type) * Max. 414V

12. Diagram for Unit and Structure

CT Triac

RJC
SENSOR
(IN PUT)

HEATER
(OUT PUT)
100-240V~
(50/60Hz)
G

Fuse 1 Fuse 2 Relay

22 23
3) 220V (1 Phases 2 Lines Type) 1) Wire modification method from 3 phases 3 lines 220VAC to 3 phases 4 lines 380VAC

Red Red
R L1 R L1
Red
Supply Supply
White White Controller
Voltage S L2 Voltage S L2
White Controller
220 V 220 V 380 V 220 V
3 phases T Black 3 phases Black
L3 T L3
3 lines Black 4 lines NFB Red
NFB
N N N N White
Black
PE(G) PE PE(G) PE

(1) Power off the controller

(2) Open the back cover of controller
(3) Separate all three (3) blue-sleeved wires from L1, L2 and L3
(4) Plug all three (3) blue-sleeved wires into N

2) Wire modification method from 3 phases 4 lines 380VAC to 3 phases 3 lines 220VAC

Red
R L1 Red R L1
Supply Supply Red
Voltage Voltage White
S L2 White S L2
380 V Controller 220 V White Controller
14. Wiring Modification Method 3 phases 220 V 3 phases Black 220 V
T L3 Black
4 lines 3 lines T L3 Black
NFB Red NFB
N N White N N
Black
YUDO Temperature Controller operates with supply voltage PE(G) PE PE(G) PE
220~240V AC. But even in case of supply voltage 380~414V AC
3phase 4 line, by re-wiring as shown below, 220~240V AC can be
taken between one phase(R, S or T) and Neutral(N). (1) Power off the controller
YUDO Temperature Controller be supplied with wiring for supply (2) Open the back cover of controller
voltage 220~240V AC unless special instruction. (3) Separate all three (3) blue-sleeved wires from N
Please check the current wiring. (4) Plug blue-sleeved RED wire into L1
WHITE wire into L2
Caution Before re-wiring, make sure AC main power OFF and BLACK wire into L3
Power Switch OFF on controller.
Warning PE(G) must be ground connection, do not permit to connect the Neutral.
Manufacturer cannot be held responsible for any troubles from Above.

24 25
 15. Default Value 16. Troubleshooting
1) Default value for user’s menu (PA-1)
No Error Message Causes Action
No Menu Default Value Remarks
1. Sensor (thermocouple) is 1. Replace or re-wire sensor (thermocouple)
1 SV ℃ SV(Setting Temperature) 1
disconnected. if it’s disconnected after testing by a tester.
2 ℃ High Limit Alarm
1. Change the polarity (+,-) of sensor
3 ℃ Low Limit Alarm 1. Polarity (+,-) of sensor
2 (thermocouple) after checking connections
(thermocouple) are changed.
4 (1 hour) STANDBY time of connectors of mold and controller.

5 ℃ STANDBY temperature 1. Replace heater if it’s disconnected when you

3 1. Heater is disconnected.
6 Lock Setting check the resistance of heater by a tester.

7 Unit Id 1. Check electric leakage of heater or short

1. Electric leakage of heater or
8 Auto standby entry time circuit of heater wire by a tester.
4 short circuit of heater wire.
2. Replace the heater with a new heater
9 Auto standby release time 2. Capacity of heater is over 15A.
(less than 15A).
10 ℃ Auto standby temperature values
11 ℃ Injection enable temperature range 1. Check the pin of triac.
5 1. Triac damaged. Fault: 2 or 3 pins are short circuited.

2) Default value of supplier’s menu (PA-2) 1. F-1 fuse is disconnected by

6 1. Replace F-1 fuse. (250V 25A)
sudden over-current.
No Menu Default Value Remarks
1 Thermocouple Type 1. F-2 fuse is disconnected by
7 1. Replace F-2 fuse. (250V 25A)
2 Celsius / Fahrenheit sudden over-current.

3 Temperature Display Unit

Temperature keeps 1. Triac at radiation board of 1. Check the pin of triac.
4 Soft Start 8
going up. controller is damaged. Fault: 2 or 3 pins are short circuited.
5 Output Method
6 P 1. FS1 or FS2 fuse blown out.
1. Replace fuse.
Temperature keeps 2. Heater disconnected.
7 I 2. Check the resistance of heater by a tester.
9 going down. 3. Heater wire disconnected.
3. Check the connection of heater.
8 D Dosen’t go up. 4. Sensor (thermocouple)
4. Check the thermocouple by a tester.
disconnected.
9 Hysteresis
10 Auto tuning gain Severe temperature 1. Sensor contact is unstable.
1. Check the connection status of sensor.
10 deviation between set temp. 2. Sensor types of controller and
11 Self tuning 2. Check the type of sensor.
and sensing temp. thermocouple are different.
12 Error History
1. Thermocouple wire is pressed
Controller temperature
by mold. Or its sheath is peeled
11 doesn’t go up, but heater 1. Check and replace thermocouple.
and its wire is in touch with mold
3) Default value of edit menu (PA-3) of mold is overheated.
or glass fibre sheath of wire.

No Menu Default Value Remarks Setting temperature of

1. The types of sensors of mold and
controller is equal to sensing
1 Temperature Correction controller are different. 1. Make sensor type of mold equal to the
12 temperature, but heater of
EX) CA(K)→IC(J) of controller.
2 TC Reverse MODE HRS is overheated or not
IC(J)→CA(K)
fully heated.
3 Limit output capacity of heater

26 27
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