SAS Flare International Co.

Ltd (SASINTL) is committed to the Fabrication

and Supply of Superior Dished Heads within the shortest possible time at
competitive prices.

DISH HEAD
FORMING DIVISON

www.sasintl.co
www.sasintlgroup.com
DISH HEAD FORMING DIVISION 2

Fabrication and
Supply of Superior
Dished Heads
SAS Flare International Co. Ltd
(SASINTL) is committed to the
Fabrication and Supply of Superior
Dished Heads within the shortest
possible time at competitive
prices. We have the capability of
providing the complete size
range in the industry. Dished heads
to suit individual specifications, in
materials of different properties.
 3 DISH HEAD FORMING DIVISION

About Us
We are a multi dimensional entity with diverse business interests. We are focusing on successful
future for our clients, employees and owners by leading our industry in quality and value of service.

SAS Flare International Company Ltd is one of the major principal Industrial Steel Fabrication and
General Contracting Establishments for complete resolution of Construction and Engineering Industry
with its Head Quarters Strategically based in Al-Jubail, Eastern Province of Saudi Arabia and branch
offices in Al-Khobar as well as Fadhli, Kingdom of Saudi Arabia. [SASINTL] is fully proficient in handling
all types of Mechanical and Steel Structural jobs, Pipe Lines, Civil Construction and Contracting,
Electrical & Instrumentation works, etc.

Our business includes, but not restricted to Fabrication and Erection of Pre-engineered Structural
Buildings, Construction of Storage tanks, Chilling plants, Fabrication and Erection of Storage Shelters,
Steel Buildings for Offices, Factories, Warehouse, etc, Fire rated Portable Offices, Skids, Hopers,
Garbage collection containers, Ramps, Platforms, Fencing, Chimneys, Hoods, Power Panel Boards etc.

We are fully capable of executing all type of shop fabrication works as well as project works including
Pipe line, structural erection, shut downs, etc, Our Mechanical Fabrication Division as one of the leading
Mechanical and Structural fabrication and erection engineers in Saudi Arabia with a fully-equipped
facility of 50,000 M2 in Jubail (Fadhili Khursaniya), Saudi Arabia.

Our Unit includes Welding, Cutting, Rolling, Hydraulic press, Milling machines, Lathe machines and
CNC facilities, would certainly support us for maintaining high significance of work as well as on time
completion of our projects proficiently. The management and supervisory staff consist of a cosmopolitan
team with extensive professional training and many years of know-how in their particular fields.
Moreover, our proficient lineups who devote to their work add to the successful realization of job
within the time frame. We believe we can meet your requirements and are looking to the fore for an
opportunity to serve up your requirements. Whatever be the enormity of your project and services,
please do contact [SASINTL] for a steadfast partner to your needs, as we suppose in excellence by
combining quality, safety and customer contentment.

Quality Assurance, constant staff training and up-to- date EHS safety programs are a few of the
ongoing systems constantly being updated to ensure and maintain market leadership in quality of
product and service to our customers. We enjoy an enviable safety record which, through constant
monitoring and improvements in our Fabrication Facility and installation procedures, we will strive
diligently to maintain. Our production facility could comfortably accommodate a considerably
expanded workforce which we would not hesitate to exploit should the need arise. Our documented
quality management system undergoes continuous assessment and is certified to be in compliance
with ISO 9001, ISO 14001 and ISO 45001.

To ensure on time delivery to our customers, we operate our own crane equipped heavy transport
facility. This gives us the ability to control delivery times to suit our customers without being dependent on
other transport organizations.

The merit of our company is to offer a comprehensive service (Design, Fabrication & Supply and
Erection) in the field of Piping, Mechanical and Hot Rolled Structural Engineering Services. We can
ensure timely project completion, end-to- end quality management and budget control. Our every
employee believes value engineering is an important part of our work, and we provide solutions, not
just products. Our teams of qualified, experienced engineers and technicians can create and build to
client specifications, whatever the challenge. Our clients are ensured the highest levels of product
quality and workmanship including on-time completion. Our mission is to provide high quality
service/ product combined with trusted client partnership, and to maintain high health and safety
levels and solutions to the client’s need.
 DISH HEAD FORMING DIVISION 4

FACILITIES
Our equipment and facilities are modern and state-of-the-art which allows us to produce
over 200 Tons of DISHED ENDS (Various sizes) per month with current DISH Forming machine.

Total area 50,000 square Meters.

Work shop area 3000 square Meters.

Overhead crane 5 tons

Mobile cranes 25 to 100 tons.

Fork lifts 3 & 5 tons.

Hydraulic Press machine: 1500 Tons.

Hydraulic Press machine: 100 Tons.

Lathe machines

Band saw cutting machine

Rolling machine

Radial drilling machines

Welding machines

3D profile portable cutting machine.

DISH HEAD FORMING DIVISION 5

Largest Manufacturer and

Supplier of Dished Heads in
the Kingdom of Saudi Arabia
We are one of the largest Manufacturers and Suppliers of dished
heads in the Kingdom of Saudi Arabia. Our extensive production
capability provides a full range of head sizes from 600 mm
diameter to 10,000 mm. Dished heads are available from 5 mm
thickness to 80 mm plate thick, Dished heads can be formed
from our plate inventory or customer-supplied material as
required. SASINTL maintains a complete quality control program
for the manufacturing process.
 DISH HEAD FORMING DIVISION 6

Hemispherical Heads (Crown & Petal Construction)

Hemispherical Head (also called hemispherical tank
heads or hemispherical dish ends) is widely applied
to make pressure tanks to store liquids and gasses.
Our hemispherical head is often made with carbon
steel, stainless steel, austenitic and non-ferritic
metals that can be cold worked. Hemispherical is the
ideal shape for the development of a hemispherical
dish end because the pressure in the vessel is divided
equally across the surface of the head.

The radius (Ri) of the head equals the radius of the cylindrical part of the vessel. This type of hem-
ispherical tank heads or hemispherical dish ends is made in the most popular sizes and thick-
nesses.

SL.NO Hemispherical Head ID Crown Diameter No. of PETALS Max. Plate Thickness after
nominal thickness forming.
1 2000 1000 2 60 (CS/SS) 58
2 3000 1500 4 70 (CS/SS) 68
3 4000 2000 6 80 (CS/SS) 78
4 5000 2500 6 80 (CS/SS) 78
5 6000 3000 6 80 (CS/SS) 78
6 7000 3500 8 80 (CS/SS) 78
7 8000 4000 8 80 (CS/SS) 79
8 9000 4000 9 80 (CS/SS) 79
9 10,000 4000 10 80 (CS/SS) 79
Note: All dimensions are in mm.
 7 DISH HEAD FORMING DIVISION

Ellipsoidal Heads
(Seamless Cold Forming Construction)
Ellipsoidal head (also called elliptical head or elliptical dish
end)is usually made with Carbon steel, stainless steel, auste-
nitic and non-ferritic metals that can be cold worked. The
shape of this ellipsoidal head is more economical because
the height of the head is just a fraction of the diameter. The
elliptical dish end radius varies between the major and minor
axis usually with the ratio is 2:1. The elliptical tank head is the
economical solution for medium pressure tanks due to the
reduced metal thickness requirement.

The ellipsoidal head has good mechanical `properties better

than the tori spherical head. ASME elliptical dished heads are
used in the construction of tanks for unfired pressure vessels,
such as liquefied petroleum gas and air receivers.

SL.NO 2:1 Ellipsoidal Head ID Straight Face Forming Max. Plate Thickness a�er
Process nominal thickness forming.
1 600 50 COLD 40 (CS/SS) 36
2 800 50 COLD 40 (CS/SS) 36
3 1000 50 COLD 40 (CS/SS) 36
4 1200 50 COLD 30 (CS/SS) 27
5 1400 50 COLD 20 (CS/SS) 17
6 1600 50 COLD 16(CS/SS) 14
7 1800 50 COLD 12 (CS/SS) 10
8 2000 50 COLD 10 (CS/SS) 8
Note: All dimensions are in mm.
DISH HEAD FORMING DIVISION 8
9 DISH HEAD FORMING DIVISION

QUALITY POLICY
DISH HEAD FORMING DIVISION 10

IKTIVA SCORE
5 DISH HEAD FORMING DIVISION

ORGANIZATION CHART
DISH HEAD FORMING DIVISION

CEO
SHIBU GEORGE

QA/QC MANAGER FACTORY MANAGER

QAZI K.MATHAI

QC ENGINEER ENG. MANAGER SHOP SUPERVISOR PURCHASE OFFICER STORE KEEPER

MUTHU KUMAR FAEQ AHMED KIRAN VARGHESE MUHAMMED TAHIR ANIL KUMAR

QC INSPECTORS CAD DESIGNER MACHINE OPERATORS

TBD PRAMODHU FABRICATORS/WELDERS/HELPERS

NDE TECHNICIAN
TBD
DISH HEAD FORMING DIVISION 12
 P.O. Box: 99 | Fadhili, Khursaniyah
Kingdom of Saudi Arabia
www.sasintl.co Tel: +966 13 363 2230/2030
www.sasintlgroup.com Email : [email protected]

METAL
JUBAIL, KSA BRANCH OF SASINTL BAHRAIN INDIA MANUFACTURING
ENERGY SERVICES
METAL MANUFACTURING