The Influence of Eggshells As Fillers To The Tensile Strength,, and Biodegradability of Banana Peel and Rice Starch Bioplastic
The Influence of Eggshells As Fillers To The Tensile Strength,, and Biodegradability of Banana Peel and Rice Starch Bioplastic
Submitted to:
ENGR. LOUIE PIERRE O. EQUIO
Faculty of the Mechanical Engineering Department
Department of Mechanical Engineering
Silliman University
Submitted by:
ANG, TRINA DOMINIQUE
MENDOZA, JADE LINAE Y.
QUIMAT, KYLA MARIE E.
BS Mechanical Engineering-IV
Dumaguete City
December 2021
CHAPTER I
Introduction
Plastic is being used in different applications and has become an important part of our
society. Almost every sector in the world uses plastic - construction, textiles, consumer products,
transportation, electronics, and many more. According to the British Plastics Federation, most
patents filed in the UK are related to plastic-based innovations (n.d.). This is because of its
Plastic is a word that means “pliable and easily shaped.” It is a synthetic or semi-synthetic
material that is made up of cellulose, natural gas, salt, and crude oil. In the past century, industries
have learned how to make synthetic plastic using crude oil and other fossil fuels. In 1869, John
Wesley Hyatt synthesized the first plastic. This discovery was made as a substitute for natural
ivory that mostly came from elephants. Hyatt treated cellulose, from cotton fiber, with camphor to
make plastic. This discovery, in the past century, helped not only the people but also the
environment. However, the first fully synthetic plastic was not made until 1907 in which Leo
Baekeland invented Bakelite. This type of plastic contained no natural components. Made with
phenol and formaldehyde, Bakelite became a synthetic substitute for shellac, a natural electrical
insulator. It was durable, heat resistant, and ideal for mechanical mass production.
A surge in plastic production was seen during World War II as industries perceived plastic
to be important in the military sector. According to Susan Freinkel, in her book PLASTIC: A Toxic
Love Story, “In product after product, market after market, plastics challenged traditional materials
and won, taking the place of steel in cars, paper and glass in packaging, and wood in furniture,”
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(2011). Unfortunately, the vision of a future with abundant material wealth, thanks to plastic, was
no longer seen as positive in the 19th century. Plastic debris was first observed in the 1960s, an
era in which society is becoming aware of environmental problems, and the persistence of plastic
wastes began to be troublesome. Plastic’s fame fell further in the ’70s and ’80s as more and more
people became more aware that plastic lasts forever in the environment. Despite the plastic
industry presenting recycling as a solution, most of it still ends up in landfills or scattered in the
environment. Moreover, scientists from The Ocean Cleanup, a non-profit organization, said that
1.15 to 2.41 million tons of plastic enter the ocean each year, and more than half of these are less
dense than the water thus, it will not sink (2015). The Great Pacific Garbage Patch, one of the five
offshore plastic accumulation zones in the world located between Hawaii and California, is said to
have a surface area of 1.6 million square kilometers, an area twice the size of Texas.
Despite the growing anxiety towards plastic and its wastes, it is still an essential component
in the modern world. Many of the products we depend on might not have been developed if it were
not for plastic. Since plastic cannot be fully removed from our lives, scientists and innovators have
been developing plastic made from renewable biomass such as vegetable oils and starches, plant
crops, and recycled food waste. This innovation is called Bioplastic. Since bioplastic is made from
plant-based products, these are sustainable, biodegradable, and biocompatible. Since the
Banana peel and rice starch were selected as the base for bioplastic production in this study
as both have properties that are comparable to synthetic plastics. In The Packaging Bulletin,
January 2009 issue, it is a proven fact that starch and cellulose are important raw materials in the
manufacture of bioplastic (Yusoff, Manimaran, et. al., 2016). In addition, eggshells are being used
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as fillers since the calcium carbonate in the eggshell allows malleability, as seen during gestation
and birth in oviparous animals. Research done at Tuskegee University found that the inclusion of
used to make plastic bags, gave the product a higher elastic strength (Lee, 2016).
About 300 million tons of plastic waste is produced every year and due to their hydrocarbon
chain, they normally take 500 to 1000 years to degrade. In addition, banana peel and eggshells are
also wastes that are accumulated due to their high demand and the population’s daily consumption.
Thus, there is a need to innovate and look for alternative ways to produce plastic and at the same
time help reduce food waste by repurposing. Moreover, one of the main problems that also need
to be addressed is the constant need for progress in improving materials such as bioplastics that
intend to be an alternative or a possible replacement for a material that is already highly developed
C. Hypothesis
The eggshells, as fillers, will have a significant contribution to the tensile strength, water
solubility, and biodegradability of the banana peel and rice starch bioplastic. The bioplastic with
eggshell fillers is hypothesized to be able to withstand greater tensile stress, will be more soluble
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D. Research Questions
● What is the average tensile strength of the banana peel rice starch bioplastic with
2.0 grams of eggshells filler, 2.5 grams of eggshell filler, and 3.0 grams of eggshell
filler?
● What is the average water solubility of the banana peel rice starch bioplastic with
2.0 grams of eggshells filler, 2.5 grams of eggshell filler, and 3.0 grams of eggshell
filler?
● What is the average biodegradability of the banana peel rice starch bioplastic with
2.0 grams of eggshells filler, 2.5 grams of eggshell filler, and 3.0 grams of eggshell
filler?
● What are the differences between the tensile strength, water solubility, and
biodegradability of the banana peel rice starch bioplastic with eggshell fillers and
● Which weight quantity in grams of eggshell filler has a greater effect on the tensile
strength, water solubility, and biodegradability of the banana peel rice starch
● Do the eggshells as filler have a significant effect on the tensile strength, water
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E. Objectives of the Study
General Objective
This study aims to determine the influence of eggshells as filler on the tensile
strength, water solubility, and biodegradability of banana peel rice starch bioplastic.
Specific Objectives
Bioplastics are the constant point of research as it is the alternative for the widely used
material that is plastic. Plastic has already proven to be one of the biggest contaminants of the
environment and takes years to decompose. The significance of this study is to find solutions
to better the quality of bioplastic using materials that are common and are usually just discarded
or thrown away. This study aims to utilize eggshells as filler material to banana peel rice starch
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G. Scope and Limitations
The scope of this study is testing eggshells as fillers to banana peel rice starch bioplastics.
The filler to be tested is limited only to eggshells, however, additives such as hydrochloric acid,
glycerol, and sodium hydroxide will be necessary to produce the bioplastic film. The standard tests
involved in this study is limited only to tensile strength test based on ASTM D638 which is the
standard test method for tensile properties of plastic, water solubility test based on MSTM-205
which is the standard test method for solubility of MonoSol water-soluble films when contained
within a plastic holder, and biodegradability test based on ASTM D5988-03 which is the standard
test method for determining aerobic biodegradation in soil of plastic materials or residual plastic
materials after composting. The trials of each testing will also be limited to 10 trials per test method
and 3 various weight quantities of eggshell fillers - 2.0, 2.5, and 3.0 grams-will be used.
Furthermore, the bioplastic film’s dimensions will be based on the standard dimensions taken from
the standard test methods. Ten (10) specimens of a 6.5 x 0.75-inch strip will be made for the tensile
test method. Ten (10) specimens of a 1 x 3-inch strip will be made for the biodegradability test
method. Lastly, ten (10) specimens with dimensions of 1.5 x 1.3 inches will be produced for the
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CHAPTER II
A. Related Works
Plastics have become an essential material to the everyday lives of humans. With its
properties, it has become a versatile material that can be used in different industries. As the
world advances, the plastic industry has also continued to grow thus, the increase in production.
(Thompson, et. al, 2009) Over the previous years, the world’s plastic production has been
gradually growing with around 359 million tons in 2018 and 368 million tons in 2019. Although
plastic production in some parts of the world has declined in minimal percentage, there have
been no signs of a continuous drop since the pandemic hit. (PlasticsEurope, 2020) Plastic is also
a widely used material in the healthcare industry especially in maintaining sanitation for
medical equipment and personal protective wear. However, plastics have a large effect on our
environment. Other than the fact that it has accumulated in landfills and polluted and
contaminated the land, water, and even air due to the burning of plastics, there has been
continuous research on a proper way to dispose of plastics and eliminate their effects on the
find a solution to the biggest disadvantage of plastic materials and still aim to achieve, if not
the same, close to the actual mechanical properties of plastic and what makes plastic a versatile
material to many industries. Bioplastics can be classified into their origin, chemical
composition, application, and synthesis methods. Commercially available bioplastics are either
biocomposites or blends of bio composite and copolymers because it’s the composition that is
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at par with the mechanical properties of plastic and low cost at the same time. Examples are
starch-based bioplastics which also fall under the category of bioplastics extracted directly from
In research done by Chandarana and Chandra (2021) on the production of bioplastics from
banana peels, it was discovered that the starch in the banana peel has provided a comparable
result in terms of tensile strength and elongation as bioplastic to synthetic plastic. The intensity
of degradation of the bioplastic also showed promising results in comparison to the synthetic
plastic that did not degrade at all. The tests conducted led the researchers to the conclusion that
the bioplastic made from banana peel is an ideal alternative to synthetic plastic. It is expected
by the researchers that it can be used by different industries in applications such as packaging
and the like and is in competitive range to synthetic and widely used plastic. A preliminary
study was done by Sultan and Joharil (2017) about the development of banana peel/cornstarch
bioplastic film has also shown results on banana peel being a more effective material for
bioplastic when paired with starch as a co-biopolymer. The banana peel film with 4% cornstarch
generated 34.5 N/m2 of tensile strength and is considered to be the highest in comparison to the
The production of rice in the Philippines is greatly improving over the years and has
resulted in lesser rice importing purchases from Thailand and Vietnam. Having maintained this
gradual growth of rice production, the Philippines is also one of the biggest rice consumers in
the world. With this being said, rice starch is accessible given that rice itself is a staple in a
Filipino household. (Bordey, 2011) The research corn and rice starch-based bioplastics as
alternative packaging materials by Marichelvam, Jawaid, and Asim (2019) discovered that the
samples with higher rice starch content served to have higher tensile strength also contributed
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by the high amylose content (Table 1), least water absorption which means enhances shelf life
because it has a lower moisture content, and weight loss in biodegradability is 48.7% in 15 days.
According to the Senate Economic Planning Office of the Philippines (2017), 52% of the
solid waste is composed of biodegradable waste which mostly comes from food waste. Many
of these food wastes are known as biodegradable waste and are foreseen to degrade and
decompose over time, it still takes years for this to happen unless processed. Eggshells are one
of these food wastes that are expensive for food industries to process for disposal and they can
cause environmental problems. (Kasamuri & Zait, 2018) However, a disposal problem can be
a beneficial factor for other materials that could utilize the properties of the eggshells and not
just be put to waste. A review on the progress of bio-calcium carbonate waste eggshell and
seashell fillers in polymer composites by Owuamanam and Cree (2020) has found the
significant contribution of bio-calcium carbonate, found in eggs, as fillers and has successfully
been used to improve the mechanical properties of a material when mixed in powder form.
Another research was also done by Kasmuri and Zait (2018) on the enhancement of bioplastic
using eggshells and chitosan on potato starch-based found that the adding of eggshells as a filler
to the bioplastic has increased its tensile strength by 4.94% and its weight loss in
biodegradability by 21.06% in 20 days. The conclusion drawn out from this research is that the
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influence of eggshell fillers improved the properties of potato-based bioplastic. Thus, factors
that have contributed to the improvement of the quality of bioplastics have been taken together
B. Theoretical Framework
Plastic
A polymeric substance with the ability to be molded or formed, usually with the use of heat
and pressure. Plasticity, which is frequently combined with other specific features like low density,
low electrical conductivity, transparency, and toughness, allows plastics to be produced into a wide
range of items. Polyethylene terephthalate (PET) drinking bottles, flexible garden hoses made of
polyvinyl chloride (PVC), insulating food containers made of foamed polystyrene, and
(Rodriguez)
Bioplastic
Bioplastics are a broad category of materials. They are a group of materials with a variety
biodegradable, or has both attributes, according to European Bioplastics. The phrase 'biobased'
refers to a material or product that is developed (in part) from biomass (plants). Bioplastics are
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Banana peel
Banana peel is the outer covering of the banana fruit. Banana peels are used as food for
products. Potassium, phosphorus, calcium, manganese, sodium, magnesium, and sulfur are found
in banana peels. The starch in the banana peel could be used in the production of biodegradable
plastic.
Rice starch
Rice is a hypoallergenic starch that has a bland taste, is white, and has a smooth texture as
a gel. Corn starch, on the other hand, is yellowish-white in color, has a characteristic "cereal"
smell, and forms a hard gel. In terms of end-use quality features, rice has several benefits over
alternative sources of starch in the food processing business. Starch has two types of molecules:
linear and helical amylose, and branching amylopectin. Depending on the type of plant, the
amylose concentration can range from 20 to 25 percent, whereas the amylopectin content can range
molecule. When starch is cooked, it becomes soluble in water, causing the grains to enlarge and
explore. The semi-crystalline arrangement is also lost as a result of this, and small amylose
particles begin to percolate out of the granule and form a network. This network compresses water
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Eggs
An egg is an animal's reproductive body that is spherical or ellipsoidal. Inside the egg is
the fertilized ovum that grows and develops as an embryo. It is produced and released outside of
Eggshells
An eggshell is the outer covering of a hard-shelled egg and some forms of eggs with soft
outer coats. Eggshell is made almost entirely of calcium carbonate (CaCO3) crystals. It is a
semipermeable membrane, which means that air and moisture can pass through its pores. The shell
also has a thin outermost coating called the bloom or cuticle that helps keep out bacteria and dust.
Tensile Strength
The maximum load that a material can support without fracture when being stretched,
divided by the original cross-sectional area of the material. Tensile strengths have dimensions of
force per unit area and in the English system of measurement are commonly expressed in units of
pounds per square inch, often abbreviated to psi. When stresses less than the tensile strength are
removed, a material returns either completely or partially to its original shape and size. As the
stress reaches the value of the tensile strength, however, a material, if ductile, that has already
begun to flow plastically rapidly forms a constricted region called a neck, where it then fractures.
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ASTM D638
This test method is designed to produce tensile property data for the control and
specification of plastic materials. These data are also useful for qualitative characterization and
research and development. This test method covers the determination of the tensile properties of
unreinforced and reinforced plastics in the form of standard dumbbell-shaped test specimens when
tested under defined conditions of pretreatment, temperature, humidity, and testing machine speed.
This test method is applicable for testing materials of any thickness up to 14 mm (0.55 in.).
However, for testing specimens in the form of thin sheeting, including film less than 1.0 mm (0.04
in.) The values stated in either SI units or other units shall be regarded separately as standard.
Water Solubility
Water solubility is one of the most critical qualities impacting chemical compound bioavailability
and environmental fate. Photolysis and hydrolysis are two processes that destroy highly water-
soluble compounds more quickly. The percentage of total soluble matter (% solubility) is
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calculated in Figure (3). Where WS is solubility in water; W0 is the weight at the beginning of the
Figure (3). The equation for the percentage of total soluble matter
Biodegradability
things into natural substances including water, carbon dioxide, and compost (artificial additives
are not needed). The biodegradation process is influenced by the surrounding environment (for
example, location or temperature), the material, and the application. The evolution of plastics
is being driven by bioplastics. Biobased plastics have two key advantages over traditional
plastics: they conserve fossil resources by using biomass that regenerates (annually) and they
have the unique potential of being carbon neutral. Furthermore, biodegradability is an optional
feature of some bioplastics. It provides additional recovery options at the end of a product's life
cycle. Biodegradation of bioplastic can be characterized by the loss of weight, change in tensile
strength, change in dimensions, change in chemical and physical properties, carbon dioxide
production, bacterial activity in the soil, and change in molecular weight distribution. The
(1)
where Wo and W are the weights of samples before and after the test.
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ASTM 5988-03
This test method was used to determine the degree and rate of aerobic biodegradation of
plastic materials using soil as a matrix and source of inoculum. As disposal of plastic is becoming
a global concern, the results from this test method determine the degree of biodegradability and
the amount of time on which the plastic remains in an aerobic environment. The test is designed
aerobic environment. The test is designed to apply to all plastic materials that are not inhibitory to
the bacteria and fungi present in the simulated Municipal Solid Waste (MSW). The values stated
MSTM-205
Water-soluble polymers are commonly used as packaging materials such as household care
and toiletries. With that, the consumer can directly add the water-soluble polymer to a mixture.
This test method is used to determine the disintegration rate and relative dissolution of a water-
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C. Conceptual Framework
The eggshell fillers that will be used in this research are eggshells that will be collected
from households and other industries that have eggshells as waste such as restaurants. Waste
eggshells will then be cleaned thoroughly and be fully dried. The banana peel will also be collected
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from households or small business owners selling cooked bananas wherein the banana peel would
be considered food waste. The banana peel will also be cleaned and dried together with the rice.
The eggshell fillers in powder form will be weighed according to the ratio and mixed with the
banana peel and rice starch is also weighed and ground. After the mixing or the combining process,
glycerol will be added as a plasticizer. A separate batch with eggshell fillers and another without
eggshell fillers will be made and the plasticizer will be added in both. After adding the glycerol,
the paste or mixture will then be cast into sheets and baked at 120°C. Once cooled down, the
specimen will be cut into standard dimensions and form according to the test. The specimens will
be tested with tensile strength through the ASTM D638 standard of testing tensile strength for
plastics, water solubility through MSTM 205 which is the standard test method for solubility of
MonoSol Water-Soluble film when contained in a plastic holder, and biodegradability by the
ASTM D6003-96 standard of testing the rate of aerobic biodegradation of plastic materials through
a controlled compost environment. Following the testing will be the data gathering then data
analysis together with results and discussion and then the conclusion.
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CHAPTER III
Methodology
Materials Needed:
Equipment Needed:
● Blender
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Fabrication Procedures
3. Once dry, slowly remove the membrane from the eggshells by separating them by hand.
4. Once the membrane has been removed, place the eggshells in a mortar and pestle.
4. Return the ground rice into the mortar and repeat steps 2 and 3 for five times.
5. Transfer the solid mass left from the mixture to the beaker and allow it to settle for 5
minutes.
6. Add 100mL of distilled water to the beaker with solid mass and agitate the mixture,
softly.
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Preparation of Bioplastic Mixture
1. Banana peels are sliced into square shapes and dipped in acetic acid for 45 minutes.
2. The banana peels are then boiled in distilled water for 30 minutes.
3. The water is removed and the banana peels are placed on a flat surface and are left to
4. The dried peels are then placed in a beaker. Using a hand blender, pure the peels until
9. Spread the mixture on parchment paper and is placed in the oven to be baked for 30
minutes at 120℃.
10. Scrape off the film from the parchment paper once cooled.
Preparation of Specimen
The test specimen for the tensile strength test will be made following the dimensions shown
in Figure 1. Type I specimen is recommended when a material has a thickness of 7mm (0.28
inches) or less. The Type II specimen is recommended when the Type I specimen does not break
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Testing Procedure
1. Attach both ends of the specimen to the Universal Testing Machine as indicated in Fig
1. Using an imaginary vertical line, make sure that the grips of the machine should be
aligned with the center of the specimen. Tighten the grips to the degree necessary to
prevent slippage of the specimen during the test, but not to the point where the specimen
would be crushed.
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2. Set the speed of testing at the proper rate as required by the specimen found in Table
4. Record the load and extension at the yield point (if one exists) and the load and
Preparation of Specimen
The test specimens for plastic films shall be 1 inch by 3 inches in strips weighing 1000mg.
Test specimens can be added directly to the soil matrix or after being submitted to a composting
test (ASTM D5338). In the latter case, a homogeneous and representative sample of the compost
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Testing Method
NOTE: If no pH meter is available, place the soil sample in two different containers
and add distilled water until it creates a muddy slurry. In the first container, add ½
cup of vinegar. If the mixture is characterized by bubbling or fizzing, then the soil
has an alkaline pH, higher than 7. If no chemical reaction occurs to the first mixture,
add ½ cup of baking soda to the second container. If bubbling or fizzing is observed,
4. Test the moisture content of the soil by weighing the soil sample and record the weight.
After, expose the soil to the heat of the sun to remove the moisture. Weigh the dried
soil sample and record the weight. Substitute the following values obtained to the
formula:
8. Cover the jar with an air-tight lid and place it in a dark area.
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D. Standard Test Method for Solubility of MonoSol Water-Soluble Film when contained in
Preparation of Specimen
The test specimen for the water solubility test method will have a dimension of 1.5 x
Testing Procedure
4. Place the beaker on a magnetic stirrer and turn it on. Adjust the speed of the stirrer until a
vortex is created with a height that is ⅕ of the height of the column of water,
5. Clamp the 35mm glass slide such that the long end of the slide is parallel to the water
surface.
6. Place the clamped glass slide inside the beaker and make sure that the slide is perpendicular
to the flow of water. The end of the clamp should also be immersed below the surface of
7. Once the clamp and slide are dropped into the vortex, turn the timer on.
8. Measure the time when the bioplastic film starts to disintegrate. Once the film slips out
9. Monitor the time in which the film slips out from the slide until no film is visible in the
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E. Ethical Considerations
This study on the influence of eggshells as fillers on the Tensile Strength, Water
Solubility, and Biodegradability of banana peel rice starch bioplastic, both the making
and the testing methods, did not involve any procedures that may violate International
supplied to the environment since no chemicals or any hazardous materials were present.
Lastly, no human beings and animals were harmed in the whole duration of the research
process.
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