CABLE T E R M I N AT I O N S

STOPPER PLUGS
Ex db, Ex eb, Ex tb , Ex nR, IP65/66/68
for General Industrial and Hazardous Area Installations
Features and Benefits
• Precision manufactured from high quality brass (Marine Grade Electroless Nickel PlatedTM) available in stainless
steel 316/316L on request.
• Used to blank off threaded entry holes.
• Dome or Hex Head Plugs may be used to blank off an unthreaded entry hole if secured in place with a locknut.

Technical Data
Type: Stopper Plug
Material: Brass (Marine Grade Electroless Nickel PlatedTM), Stainless Steel 316/316L
Gasket material: Standard HDPE
Note: The installer should check that the materials are suitable for the installation environment.
Standards and Certifications
Equipment Protection Levels: IECEx: Ex db I Mb / Ex eb I Mb / Ex db IIC Gb / Ex eb IIC Gb / Ex tb IIIC Db / Ex nR IIC
ATEX: # I M2 Ex db I Mb / Ex eb I Mb, II 2 GD Ex db IIC Gb / Ex eb IIC Gb / Ex tb IIIC Db
TR CU: 1Ex d IIC Gb X / PB Ex d I Mb X / 1Ex e IIC Gb X / P% Ex e I Mc X / Ex tb IIIC Db X
Conformance: Standard: Certificate:
IECEx IEC 60079 Part 0, 1, 7, 15, 31 IECEx CML 16.0062X
IEC 60079 Part 0, 1, 7, 31 IECEx ITA 13.0005X
ATEX EN 60079 Part 0, 1, 7, 31 CML15ATEX1040X
INMETRO (Brazil) ABNT NBR IEC 60079 Part 0,1, 7, 31 TÜV 15.0485X
TR CU (Russia) ГОСТ Р МЗК 60079-0, 7, 31 TC RU C-ZA.ME92.B.00695
ГОСТ IEC 60079-1
KCS (Korea) Notification of Ministry of Labour No. 2013-54 16-AV4BO-0447-50X
SANS/IEC IEC 60079 Parts 0, 1, 7, 31 MASC MS/13-594X
IEC 60529
IP66/68 - Parallel IEC 60529 CML15Y728
IP65/66 - Tapered IEC 60529
Deluge Protection DTS-01 CML 14CA370-2
Corrosion Protection ASTM B117-11, BS EN ISO 3231 EXOVA N968667
Marine ABS IEC 60079 Parts 0, 1, 7, 15, 31 and IEC 60529 ABS 14-SG1216922-PDA
DNV-GL IEC 60079 Parts 0, 1, 7 and IEC 60529 DNV-GL TAE0000010 and DNV-GL TAE000000Z
ClassNK IEC 60079 Part 0, 1, 7, 15, 31 TA20273M
London Underground Approval BS EN 62444 LU 3043, LU 3044

Segurança
Exova

®
® TÜVRheinland
®
® TM
TM
TÜVRheinland OCP 0004 NIPPON KAIJI KYOKAI

Conditions and limitations for Safe Use - X

• An IP rating of IP66/68 is maintained for units with parallel threads when used with the supplied washer and units with tapered thread when thread
sealant is conducted as indicated in IEC60079-14. Alternatively an IP65 rating is applicable.
• A service temperature range of -60°C to 95°C is applicable if the washers are utilized to maintain an IP rating IP65/66/68 2m cont.

Thread NPT / BSP Torque Value

Size Size (Nm)

M16 - 21.0
M20 ½/¾ 21.0
M25 ¾/1 30.0
M32 1/1¼ 42.0
M40 1¼/1½ 52.0
M50 1½/2 57.0
M63 2/2½ 66.0
2020 © CCG CABLE TERMINATIONS (PTY) LTD

M75 2½/3 72.0

M80 3 80.0
M90 3/3½ 89.0
M100 3½/4 98.0
M115 4 175.0
M120 - 175.0
M130 - 175.0
All dimensions except NPT / BSP are in mm.

CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance. STOPPER-PL290620
METRIC, NPT AND BSP
C A B L E T E R M I N AT I O N S
DOME PLUG

NPT - Dome Plug

D B
NPT Dimension Dimension Dimension
Product Dimension
Dimension Min Min A/F
Code “D”
“A” “B” “C” Min *

PDN012E ½ 3.0 25.0 15.0 10.0

A C
PDN034E ¾ 3.0 35.0 15.0 10.0
PDN001E 1 3.0 42.0 19.0 10.0
PDN114E 1¼ 3.0 50.0 19.0 10.0
PDN112E 1½ 3.0 60.0 21.0 10.0
AF PDN002E 2 3.0 75.0 21.0 10.0
PDN212E 2½ 3.0 85.0 30.0 14.0
PDN003E 3 3.0 90.0 32.0 14.0
PDN312E 3½ 3.0 102.0 33.0 14.0
PDN004E 4 3.0 115.0 34.0 14.0
All dimensions except NPT are in mm.

Metric - Dome Plug

Metric Dimension Dimension Dimension
D Product Dimension
B Dimension Min Min A/F
Code “D”
“A” “B” “C” Min *

PDM016E M16 3.0 22.0 16.0 10.0

PDM020E M20 3.0 25.0 16.0 10.0
A C
PDM025E M25 3.0 35.0 16.0 10.0
PDM032E M32 3.0 42.0 16.0 10.0
PDM040E M40 3.0 50.0 16.0 10.0
PDM050E M50 3.0 60.0 16.0 10.0
AF PDM063E M63 3.0 70.0 16.0 14.0
PDM075E M75 3.0 85.0 16.0 14.0
PDM080E M80x2P 3.0 90.0 20.0 14.0
PDM090E M90x2P 3.0 100.0 20.0 14.0
PDM100E M100x2P 3.0 110.0 20.0 14.0
All dimensions are in mm.

BSP - Dome Plug

D B
BSP Dimension Dimension Dimension
Product Dimension
Dimension Min Min A/F
Code “D”
“A” “B” “C” Min *

PDB012E ½ 3.0 27.0 16.0 10.0

A C
PDB034E ¾ 3.0 32.0 16.0 10.0
PDB001E 1 3.0 38.0 20.0 10.0
PDB114E 1¼ 3.0 50.0 20.0 10.0
PDB112E 1½ 3.0 60.0 20.0 10.0
AF
PDB002E 2 3.0 75.0 20.0 10.0
PDB212E 2½ 3.0 85.0 20.0 14.0
PDB003E 3 3.0 90.0 20.0 14.0
PDB312E 3½ 3.0 100.0 20.0 14.0
PDB004E 4 3.0 120.0 20.0 14.0
All dimensions except BSP are in mm.

See Handi Fit and/or Posi Fit Junction Box data sheet for Non Metallic Plug

CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance.
 METRIC, NPT AND BSP
CABLE T E R M I N AT I O N S
HEX PLUG

C
NPT - Hex Plug
B
NPT Dimension Dimension
Product Dimension Dimension Min A/F
Code “A” Min “B” “C” Min *

PHN012E ½ 6.0 15.0 22.0

A
PHN034E ¾ 6.0 15.0 27.0
PHN001E 1 6.0 19.0 34.0
PHN114E 1¼ 6.0 19.0 43.0
AF PHN112E 1½ 6.0 21.0 50.0
PHN002E 2 6.0 21.0 62.0
PHN212E 2½ 6.0 30.0 74.0
PHN003E 3 6.0 32.0 90.0
PHN312E 3½ 6.0 33.0 102.0
PHN004E 4 6.0 34.0 115.0
All dimensions except NPT are in mm.

Metric - Hex Plug

C B Metric Dimension Dimension
Product Dimension
Dimension Min A/F
Code Min “B”
“A” “C” Min *
PHM016E M16 6.0 16.0 22.0
PHM020E M20 6.0 16.0 25.0
A
PHM025E M25 6.0 16.0 32.0
PHM032E M32 6.0 16.0 38.0
PHM040E M40 6.0 16.0 50.0
AF PHM050E M50 6.0 16.0 60.0
PHM063E M63 6.0 16.0 70.0
PHM075E M75 6.0 16.0 80.0
PHM080E M80x2P 6.0 20.0 90.0
PHM090E M90x2P 6.0 20.0 100.0
PHM100E M100x2P 6.0 20.0 110.0
All dimensions are in mm.

BSP - Hex Plug

C B
BSP Dimension Dimension
Product Dimension
Dimension Min A/F
Code Min “B”
“A” “C” Min *

PHB012E ½ 6.0 16.0 27.0

A PHB034E ¾ 6.0 16.0 32.0
PHB001E 1 6.0 20.0 38.0
PHB114E 1¼ 6.0 20.0 50.0
AF PHB112E 1½ 6.0 20.0 60.0
PHB002E 2 6.0 20.0 70.0
PHB212E 2½ 6.0 20.0 80.0
PHB003E 3 6.0 20.0 90.0
PHB312E 3½ 6.0 20.0 100.0
PHB004E 4 6.0 20.0 120.0
All dimensions except BSP are in mm.

See Handi Fit and/or Posi Fit Junction Box data sheet for Non Metallic Plug

CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance. BW-IN100619
METRIC, NPT AND BSP
C A B L E T E R M I N AT I O N S
STOPPER PLUG

NPT - Stopper Plug

B
Product Code Product Code NPT Dimension Dimension
Outside Inside Dimension +2.0 - 0.0 A/F
Enclosure Enclosure “A” “B” Min *

PSN012E PSN012ER ½ 15.0 10.0

A
PSN034E PSN034ER ¾ 15.0 10.0
PSN001E PSN001ER 1 19.0 10.0
PSN114E PSN114ER 1¼ 19.0 10.0
AF
PSN112E PSN112ER 1½ 21.0 14.0
PSN002E PSN002ER 2 21.0 14.0
PSN212E PSN212ER 2½ 30.0 14.0
PSN003E PSN003ER 3 32.0 14.0
PSN312E PSN312ER 3½ 33.0 14.0
PSN004E PSN004ER 4 34.0 14.0
All dimensions except NPT are in mm.

Metric - Stopper Plug

B Product Code Product Code Metric Dimension Dimension
Outside Inside Dimension +2.0 - 0.0 A/F
Enclosure Enclosure “A” “B” Min *

PSM016E PSM016ER M16 17.0 10.0

A PSM020E PSM020ER M20 17.0 10.0
PSM025E PSM025ER M25 17.0 10.0
PSM032E PSM032ER M32 17.0 10.0
AF PSM040E PSM040ER M40 17.0 10.0
PSM050E PSM050ER M50 17.0 10.0
PSM063E PSM063ER M63 17.0 14.0
PSM075E PSM075ER M75 17.0 14.0
PSM080E PSM080ER M80x2 P 21.0 14.0
PSM090E PSM090ER M90x2 P 21.0 14.0
PSM100E PSM100ER M100x2 P 21.0 14.0
All dimensions are in mm.

B BSP - Stopper Plug

Product Code Product Code BSP Dimension Dimension
Outside Inside Dimension +2.0 - 0.0 A/F
Enclosure Enclosure “A” “B” Min *
PSB012E PSB012ER ½ 17.0 10.0
A
PSB034E PSB034ER ¾ 17.0 10.0
PSB001E PSB001ER 1 21.0 10.0
PSB114E PSB114ER 1¼ 21.0 10.0
AF
PSB112E PSB112ER 1½ 21.0 10.0
PSB002E PSB002ER 2 21.0 10.0
PSB212E PSB212ER 2½ 21.0 14.0
PSB003E PSB003ER 3 21.0 14.0
PSB312E PSB312ER 3½ 21.0 14.0
PSB004E PSB004ER 4 21.0 14.0
All dimensions except BSP are in mm.

See Handi Fit and/or Posi Fit Junction Box data sheet for Non Metallic Plug

Tel: South Africa +27 11 3942020/1, Australia +1300 CABLE GLANDS (1300 222 534), Hong Kong +852 3427 2090,
Singapore +65 6 8421 002, South Korea +82 51 808 1161, United Kingdom +44 1 642 430346, United Arab Emirates +971 6 552 7781