Technical Quotation

Project Name: Pumpset for Harouge

Customer HAROUGE OIL OPERATIONS
Customer Reference: WIP at Ghani
Sulzer Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

SULZER CONFIDENTIAL
 Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

Table of Content

1  Pump Series ................................................................................................................................ 3 

2  Scope of Supply .......................................................................................................................... 3 
2.1  Overview .............................................................................................................................................. 3 
2.1.1  Main Pumps ................................................................................................................................ 3 
2.2  Scope per Unit ..................................................................................................................................... 3 
2.3  Options ................................................................................................................................................ 5 
3  General Remarks......................................................................................................................... 6 
4  Attachments ................................................................................................................................. 6 

Page 2 of 8

SULZER CONFIDENTIAL
 Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

1 Pump Series

Series GSG: Horizontal, top suction, top discharge, multistage, between bearing, closed impeller,
centreline mounted, barrel casing, radially split centrifugal pumps, type BB5 according
to API 610, subject to the standard comments.

2 Scope of Supply

2.1 Overview
2.1.1 Main Pumps

Item Q Pump API Type Material

WIP 25000 USbl/day GSG B2B 100-300 E 14 BB5 Duplex D-1

2.2 Scope per Unit

Centrifugal pump
Type API 610 BB5

Flanges ANSI flanges 1500 #RF

Flange rating as per attached preliminary general arrangement
drawings, updated 15.02.2021 attached

Impeller Dynamically balanced to ISO 1940-1 grade G2.5

Material class As specified in paragraph 2.1.1

Material designation in accordance to ASTM and attached Material
table B01a-1 from June 2020

Drain According to B08a, November 14 attached

Butt welded / flanged 3/4” 1500#RF
Extended to baseplate edge
Including gate valve

Painting Stainless, duplex and other high alloy steels will not be painted
Top color pump: RAL 5002 (blue, cold application)

Accessories
Mechanical seal Doppel mechanical seal
Make: Burgmann, J.Crane or equal to Sulzer's choice.

Mechanical seal N/A

cooler

Seal system Reservoir for plan 53B with max working pressure 40 barg+relieve valve

Page 3 of 8

SULZER CONFIDENTIAL
Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

Motor Make: Siemens, Nidec or equal to Sulzer's choice.

Siemens 1NB1566-2AA70-4CA0-Z
Ex protection II 2G Ex db eb IIB T4 Gb
Enclosure IP65
Cooling Method : IC411
Insulation class 155 (F) / 130 (B)
Soft Starter included

Coupling According to API 610

Make: Crane Metastream TLKS 750-250 or equal to Sulzer's choice.
Manufactured from standard materials
Coupling components balanced to G2.5 in accordance with ISO 1940

Coupling guard Design: Sulzer standard

Material: Brass
Non-sparking

Instrumentation
1- Pressure switches (suction & discharge), to be delivered loose to be
installed at Pipework.
2- Temperature Sensors switches (for bearing & discharge flow??),
RTD, 2xPT100 3 wires, make Emerson Rosemont (W-GYI) Exd.
3- Local control panel,Ex-e, IP66 include (start on-off switch with option
of pump1 or 2, alarm and reset switch.
4- Junction Box in SS Steel Ex-e, Ex-i, IP66.
5- Hazard Area Classification EEx e
6- Ingress protection requirements of instrumentation
7- Ingress protection requirements of Junction box.
8- Ingress protection requirements of Control Panel

Baseplate Standard API design

Fabricated carbon steel (standard material)
Grouted design
Bottom side unpainted

Piping
Primary seal 02 no piping involved
flush plan

Secondary seal 53B in SS tubing Swagelok

flush plan

Cooling water Plan 53B with air cooler

piping

Page 4 of 8

SULZER CONFIDENTIAL
Data sheet for three-phase squirrel cage motor
SIMOTICS HV C
Article number 1NB1566-2AA70-4CA0-Z
Options A65+B38+B41+C20+D13+D76+G50+K11+K50+K97+L25+L27+M13+M52+P48+Q82+V10+W72+Y51+Y82

Client order no. Item no.

Order no. Consignment no.
Offer no. Project
Remarks

General data Environmental conditions

Standards/specifications IEC/EN/ISO Coolant temperature 55 °C
Usage area Explosion zone 1 Ambient temperature -20 °C … 55 °C
Type of explosion protection II 2G Ex db eb IIB T4 Gb Installation altitude 1000 m

Electrical data Mechanical data

Rated power P N 1360 kW Type of construction IM B3 (IM 1001)
Rated voltage U N 6.6 kV Degree of protection IP65
Voltage fluctuations ± 10 % (IEC 60034-1) Shaft height 560
Frequency f N 50 Hz Housing material Cast iron
Frequency fluctuations +3% / -5% (IEC 60034-1, Area B) Method of cooling IC 411
Stator circuit Star Type of insulation MICALASTIC - VPI
Rated current I N 135.1 A Rotor winding material E-Cu
Number of poles 2 Bearing design Rolling-contact bearing
Rated speed n N 2990 1/min Bearing cooling without
Rated torque M N 4344 Nm Bearing DE 6226
Partial load P / P N 5/4 4/4 3/4 2/4 Bearing NDE 6226
Efficiency η % 96.7 96.8 96.6 95.9 Vibration severity grade, acc. IEC Vibration severity grade A
60034-14
Power factor cos φ 0.91 0.91 0.90 0.87
Direction of rotation clockwise
Direct on line
Sound pressure level L pA (1m), Tolerance +3dB
Mode of operation continuous operation (S1)
- no-load 83 dB(A)
Appliance Pump
- load 85 dB(A)
Thermal class 155(F) utilized acc. to thermal class 130(B)
Measuring surface level Ls 17 dB(A)
Starting / rated current I A /I N 5.8
Coating (paint finish) special coating
Tolerance I A /I N + 20% (IEC 60034)
Color, paint shade see options
Starting / rated torque M A /M N 0.70
Total weight # 9400 kg
Breakdown / rated torque M K /M N 2.8
Rotor weight 1700 kg
Moment of inertia J 53.2 kg.m²
Dynamic foundation load at 2- pole terminal short circuit
Safe stall time hot / cold 60.0 s / 85.0 s
downward / upward 75 kN / 22 kN
Perm. no. of consecutive starts, 3/2
cold/warm *
Type of terminal box
*at max.external moment of 450 kg.m²
inertia Type of terminal box 1XA8 711
*U /U N ≥ 90 %, M Last ~ n ², M L ast /M N ≤ 90.0 % Terminal box, Star connection without

Factory location
Factory location Germany

# These values apply to catalog design with standard environmental conditions.

Offer no. , Item no. Page 1 of 2 Version: 2020.01

Technical data are subject to change! There may be discrepancies between calculated and rating plate values. Generiert: 15.01.2021 18:19:52
 Special design

A65 6 embedded resistance thermometers Pt 100 without lightning arresters for 3- or 4-wire connection from terminals

B38 Document spare part recommendation

B41 Document list of instrumentation

C20 Special winding

D13 Cooling air temperature up to 55 °C

D76 Documentation in English

G50 Shock pulse measurement (SPM), measuring nipple at D.E. and N.D.E.

K11 Terminal box on top cables from right hand side (view onto DE)

K50 Enclosure IP65

K97 Clockwise rotation

L25 Stainless steel grid for air inlet

L27 NDE bearing insulation

M13 Anti-condensation heating 220-240V (min. 198V, max. 264V)

M52 Separate auxiliary terminal box for anti-condensation heating

P48 External screws made of stainless steel (V4A/AISI316)

Q82 Extension of liability for defects to 36 months (3 years) in total

V10 Coating system N14A - 170µm (chemical industry + on-shore, C5-industrial climate)

W72 Additional terminal box Ex e - design / gray cast iron

Y51 RAL colors different from catalogue T.B.D.

Y82 Auxiliary nameplate with customer data : TAG-NO

SIDRIVE IQ View

Enjoy the product in our Augmented Reality App "SIDRIVE IQ

View". Now available for iOS and Android devices. Download
the App from Apple or Google Play Store and scan the QR-
code.

Offer no. , Item no. Page 2 of 2 Version: 2020.01

Technical data are subject to change! There may be discrepancies between calculated and rating plate values. Generiert: 15.01.2021 18:19:52
 Series 24.51a Page

PUMP INSTRUMENTATION Description

January - 05 04
Instrumentation Summary Drawing - Pump

PUMP – SLEEVE/BALL BEARING

Instructions: Mark the instrument symbol or equipment associated if required in the package. Add any special comments,
manufacturer/model or instrument tags.

ITEM: DESCRIPTION (Check applicable boxes)

Ƒ T1: Drive End radial bearing temperature

Ƒ T2: Non-Drive End radial bearing temperature
Ƒ T3: Thrust bearing temperature
Ƒ T5: Pump Case temperature
Ƒ T6: Drive End sump bearing temperature
Ƒ T7: Non-Drive End sump bearing temperature

Ƒ Proximity probe (displacement)

1X: Non-drive end radial, 45° right of TDC.
2Y: Non-drive end radial, 45° left of TDC.
3X: Drive end radial, 45° right of TDC.
4Y: Drive end radial, 45° left of TDC.
Ƒ V1: Non-drive end radial horizontal seismic transducer (velocity
or acceleration), 90° off TDC.
TDC = top dead center

Ƒ JB-1: Temperature Instruments junction box

Ƒ JB-2: Vibration Instruments junction box
Notes:
1. Phase Reference recommended to be mounted on the driver.
2. Refer to sections 24.52 and 24.53 for instrument details.
3. See section 24.51b for the recommended scope. Sulzer's
recommendation is Package B.

For: Project: By: Date:

Proposal No.:
Service: Item No.: Drawing Ref. No.:
INSTRUMENTATION SUMMARY
Site: DRAWING

Schematics are similar to Figures in API 670. Appendix H

_
 Series 24.51a Page

PUMP INSTRUMENTATION Description

January - 05 06
Instrumentation Summary Drawing - Motor

MOTOR – BALL/BALL BEARINGS

Instructions: Mark the instrument symbol or equipment associated if required in the package. Add any special comments,
manufacturer/model or instrument tags.

ITEM: DESCRIPTION (Check applicable boxes)

Ƒ T1: Non-drive End radial bearing temperature

Ƒ T2: Drive End radial bearing temperature
Winding RTD
Ƒ T3: Phase 'U'
Ƒ T4: Phase 'U'
Ƒ T5: Phase 'V'
Ƒ T6: Phase 'V'
Ƒ T7: Phase 'W'
Ƒ T8: Phase ''w'

Ƒ T9: Air path RTD

Ƒ V1: Non-drive end radial horizontal seismic transducer (velocity

or acceleration), 90° off TDC.
Ƒ V2: drive end radial horizontal seismic transducer (velocity or
acceleration), 90° off TDC.
TDC = top dead center

Ƒ ĭ: Phase Reference

Ƒ JB-1: Temperature Instruments junction box

Ƒ JB-2: Vibration Instruments junction box
Notes:
1. Refer to sections 24.52 and 24.53 for instrument details.

For: Project: By: Date:

Proposal No.:
Service: Item No.: Drawing Ref. No.:
INSTRUMENTATION SUMMARY
Site: DRAWING

Schematics are similar to Figures in API 670. Appendix H

_
 Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

Inspection, testing,
and preparation for
shipment
Inspections Material certificates, inspection and non-destructive examination (NDE)
according to our enclosed standard Technical Quality, API inspection
Class I, dated 11.8.2020, page 28 attached

Tests Hydrostatic test

30 minutes
Non-witnessed
Included for each pump
Testing in accordance with Sulzer’s standard procedure

Performance test
Witnessed
Included for each pump
With test bed motor
Including NPSH test
Testing in accordance with Sulzer’s standard procedure

Documentation As per attached documentation list

Packing Wooden cases, closed, seaworthy, pumps/units are wrapped (welded)

in PE foil, suitable for storage up to 12 months

Transportation FCA Bruchsal (Incoterm 2020)

Supervision As per our separate offer attached.

For technical details please adhere to data sheets, sub-supplier quotations and further
attachments. Scope of supply shall be subject to changes for the purpose of incorporating the
latest technical innovations.

2.3 Options
- Any spare parts (except as specified in above scope of supply)
- Pump instrumentation (except as specified in above scope of supply)
- Motor, Gear box, Turbine, Lube Oil System instrumentation from the aux. instrument Junction Box
to the skid edge (Pump) Junction Box are excluded
- Pump unit lifting device / spreader bar
- Acoustic enclosure
- Thermal insulation
- Heat tracing / winterization
- First fillings of consumables (e.g. oil and barrier fluid)
- Civil works
- On site supervision of erection, pre-commissioning, commissioning and start-up
- Non destructive examination (except as specified in above scope of supply and TQ)
- Tests not specified in above scope of supply (e.g. strip test)
- Record final assembly running clearances
- Lateral analysis

Page 5 of 8

SULZER CONFIDENTIAL
 Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

- Torsional analysis
- Third party cost for authority approvals and inspections
- Further components not specified in above scope of supply

The a.m. options are not included in our scope of supply and pricing. Please contact us in case
of requirement(s).

3 General Remarks
- This offer was only prepared based on specifications and data sheets at hand. Any further
requirement(s) is / are subject of following clarification.

- Comments, deviations, exceptions to your specifications are available in a separate attachment to

our quotation.

4 Attachments
Please refer to our separate documents.

Page 6 of 8

SULZER CONFIDENTIAL
Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

Design Freeze Concept

During the project, Sulzer will issue certain critical documents (e.g. general arrangement drawing,
piping and instrumentation diagram, inspection and test plan) these will be stamped as “Required
for initial design freeze/production release”. Customer is required to return these documents within
two weeks of receipt, with a clear acceptance to proceed with the content shown or to proceed with
comments provided.
After comments/changes to these critical documents are discussed and agreed, Sulzer will freeze
the design and/or release for production based upon the revised documents.
The project schedule is based on Sulzer receiving any comments or requests for changes to “critical
stamped documents” within two (2) weeks of submittal. Any delay in receipt of comments and any
requests for additional changes after the design freeze/production release may lead to changes in
the price and/or the delivery period. “Customer changes” means changes in scope, arrangement,
design or requirements other than corrections to ensure compliance with the Purchase Order.
Notwithstanding any design freeze or production release, Sulzer maintain responsibility to ensure
that the design complies with the agreed specifications.
In general, on all documents, customer shall review, approve, comment or request changes within
the Contract Turnaround period from submittal by Sulzer. This shall be two (2) weeks if not specified
otherwise in the contract. Customer comments on a document should always relate to the content
of the document; additional questions must be addressed via e-mail.

Design Freeze concept of General Arrangement drawing:

Engineering phase 0 Main dimensions

• Main dimensions of baseplate, pump,

coupling, drive equipment, envelope for
external systems
• Maximum overall footprint and space envelop,
first estimate of weight
• Position of main interface points (suction and
discharge nozzles)
• Clarification operations side and mirrored
arrangement (if applicable)

Engineering phase 1 Arrangement of main components and

customer interfaces, ideal 1st revision

Page 7 of 8

SULZER CONFIDENTIAL
Project: Pumpset for Harouge
Pump: GSG B2B WIP
Customer: HAROUGE OIL OPERATIONS
Sulzer-Reference: LBY.5553-BSL.20.5361-F0
Date / Revision: 15.02.2021 / 2

• Agreed customer comments included

• Detailed supplier 3D data of driver equipment
and ancillary system
• Location of gauge boards, indicators and
junction boxes
• Termination points co-ordinates
• Estimated weights with input from suppliers for
major components
• Anchor bolt locations
• Nozzle loads
-> afterwards integration of agreed customer
comments and Initial Design Freeze
Engineering phase 2 Detail engineering

• Agreed customer comments included

• Piping, junction boxes, gauge board
details
• Rating/size/face of termination points
• Maintenance tools (if applicable)
• Final weights
• Foundation loads (if required)
-> afterwards integration of agreed customer
comments and Production Release (Final
Design Freeze)

Page 8 of 8

SULZER CONFIDENTIAL
 Pump Performance Datasheet
Customer : HAROUGE OIL OPERATIONS Sulzer Reference ID : LBY.5553-BSL.20.5361-F0
Inquiry Number/ID : 1 HPW 2020 Type / Size : GSG B2B 100-300 (E)
Item number : Pumpset for Harouge Stages : 14
Service : WIP Based on curve number : 4611.04.512-02
Quantity :1 Date of Last Update : 15 Feb 2021 10:46 AM
Operating Conditions Liquid
Flow, rated : 25,000.0 USbl/day Liquid type : Other
Differential head / pressure, rated (requested) : 2,562.0 psi Additional liquid description : Brine Water
Suction pressure, rated / max : 38.65 / 38.65 psi.g Solids diameter, max : 0.00 mm
NPSH available, rated : 12.00 m Solids concentration, by volume : 0.00 %
Site Supply Frequency : 50 Hz Temperature, rated / max : 113.0 / 122.0 deg F
Performance Fluid density, rated / max : 1.057 / 1.057 kg/dm3
Speed criteria : Synchronous Viscosity, rated : 1.00 cSt
Speed, rated : 2980 rpm Vapor pressure, rated : 0.00 bar.a
Impeller diameter, rated : 298 mm Material
Impeller diameter, maximum : 305 mm Material selected : Duplex SS (D-1)
Impeller diameter, minimum : 275 mm Pressure Data
Efficiency : 70.12 % Maximum casing/bowl working pressure : 204.8 bar.g
NPSH (3% head drop) / margin required : 5.87 / 0.00 m Maximum allowable working pressure : 258.6 bar.g
nq (imp. eye flow) / S (imp. eye flow) : 19 / 161 Metric units Maximum allowable suction pressure : N/A
MCSF : 6,038.2 USbl/day Hydrostatic test pressure : N/A
Head, maximum, rated diameter : 2,931.5 psi Driver & Power Data (@Max density)
Head rise to shutoff : 14.41 % Driver sizing specification : API 610 / ISO 13709
Flow, best eff. point : 28,641.2 USbl/day Margin over specification : 0.00 %
Flow ratio, rated / BEP : 87.29 % Service factor : 1.00
Diameter ratio (rated / max) : 97.70 % Power, hydraulic : 813 kW
Head ratio (rated dia / max dia) : 91.99 % Power, rated : 1,159 kW
Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00 Power, maximum, rated diameter : 1,348 kW
Minimum recommended motor rating : 1,400 kW / 1,877 hp
3,600
MCSF
3,400 Preferred operating region

3,200 305 mm
51
59
65
3,000 68
71
Head - psi

2,800 298 mm

2,600 72
71
2,400 275 mm

2,200
68
2,000

1,800

1,600

1,600
Power
Power - kW

1,200

800

400

0
NPSHr - m

12
3% head drop
6

0
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000
Flow - USbl/day

Page 1 of 2
 Series 6.11 Page

TECHNICAL DATA - TYPE GSG-WIP CROSS

ISO/US
Sizes GSG 80-310, 100-300, 100-350 & 150-360 SECTIONS
with sleeve-ball bearings, forged barrel June 2020 C04a

drawings
Find numbers on materials pages B01a-1 … B01b-8 use 2 digit postfix reflecting the last 2 digits of find numbers on cross section

_
 Series 6.11 Page

TECHNICAL DATA - TYPE GSG-WIP MATERIALS

ISO/US
API D-1
June 2020 B01a-1
Duplex Barrel, Inner Case, Impellers, HF Duplex Fitted

Notes
Basic
Find no Component Generic Material Sulzer ID
Twist Lock Cover: -29°C (-20°F) < T <= 80°C (176°F)
108.XX Stage Casing Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
optional: Duplex Steel (11) ASTM A995 Gr 3A S0572
118.01 Suction Casing Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
optional: Duplex Steel (11) ASTM A995 Gr 3A S0572
147.01 Interstage Crossover Duplex Steel ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3AA (CD6MN) J0265
147.01 optional: Duplex Steel (11) ASTM A995 Gr 3A S0572
151.01 Barrel Casing Duplex Steel ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3AA (CD6MN) J0265
151.01 optional: Duplex Steel (11) ASTM A995 Gr 3A S0572
163.01 Delivery Cover Duplex Steel ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3AA (CD6MN) J0265
optional: Duplex Steel (11) ASTM A995 Gr 3A S0572
163.02 Delivery Cover Duplex Steel ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3AA (CD6MN) J0265
163.01 optional: Duplex Steel (11) ASTM A995 Gr 3A S0572
171.0X Diffuser Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
177.0X Diffuser Last Stage Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
178.01 Return Piece Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
Shaft Duplex Steel ASTM A276 Type UNS-S 31803 S0152
210.XX
optional: Duplex Steel (2) ASTM A182 Gr F51 (S31803) Shaft material S1341
230.XX Impeller Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
231.XX Suction Impeller Duplex Steel ASTM A890 Gr 3AA (CD6MN) J0265
350.0X Bearing Housing Carbon Steel ASTM A216 Gr WCB J0297
360.0X Bearing Cover Carbon Steel ASTM A216 Gr WCB J0297
412.0X O-ring EPDM/Viton/Fluorelastomer/Perfluorelastomer (material and
hardness depending on conditions of service)
423.XX Bearing Isolator Bronze Bronze C0025
433.01 Mechanical Seal By Mech Seal Vendor
501.03 Split Ring Duplex Steel ASTM A276 Type UNS-S 31803 S0152
501.03 optional: Duplex Steel (1) ASTM A182 GR F51 S0147
502.XX Wear Ring Stationary Duplex Steel ASTM A276 Type UNS-S 31803 S0152
optional: Duplex Steel (1) ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3A (CD6MN) J0265
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (14) (10) [47] ASTM A276 Gr S31803; AWS A5.21 ERCoCr-A PTA welded S1737
optional: Duplex Steel (14) [39] ASTM A276 Gr S31803; AWS A5.21 ERNiCr-B PTA welded S1736
503.0X Impeller Wear Ring Duplex Steel [28] ASTM A276 S31803 AWS A5.21 ERNiCr-C PTA welded S0818
optional: Duplex Steel (3) [28] ASTM A890 Gr 3A AWS A5.21 ERNiCr-C PTA welded S0843
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (25) (10) [48] ASTM A276 Gr S31803; AWS A5.21 ERCoCr-B PTA welded S1738
522.03 Throttling Sleeve Duplex Steel [28] ASTM A276 S31803 AWS A5.21 ERNiCr-C PTA welded S0818
optional: Duplex Steel (3) [28] ASTM A890 Gr 3A AWS A5.21 ERNiCr-C PTA welded S0843
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (25) (10) [48] ASTM A276 Gr S31803; AWS A5.21 ERCoCr-B PTA welded
A S1738
533.01 Center Sleeve Duplex Steel [28] ASTM A276 S31803 AWS A5.21 ERNiCr-C PTA welded S0818
optional: Duplex Steel (3) [28] ASTM A890 Gr 3A AWS A5.21 ERNiCr-C PTA welded S0843
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (25) (10) [48] ASTM A276 Gr S31803; AWS A5.21 ERCoCr-B PTA welded
A S1738
541.01 Interstage Bush Duplex Steel ASTM A276 Type UNS-S 31803 S0152
optional: Duplex Steel (1) ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3A (CD6MN) J0265
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (14) (10) [47] ASTM A276 Gr S31803; AWS A5.21 ERCoCr-A PTA welded
A S1737
optional: Duplex Steel (14) [39] ASTM A276 Gr S31803; AWS A5.21 ERNiCr-B PTA welded S1736

Notes see next page

SULZER CONFIDENTIAL
 Series 6.11 Page

TECHNICAL DATA - TYPE GSG-WIP MATERIALS

ISO/US
API D-1
June 2020 B01a-2
Duplex Barrel, Inner Case, Impellers, HF Duplex Fitted

Notes
Basic
Find no Component Generic Material Sulzer ID
Twist Lock Cover: -29°C (-20°F) < T <= 80°C (176°F)
542.04 Throttling Bush Duplex Steel ASTM A276 Type UNS-S 31803 S0152
optional: Duplex Steel (1) ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3A (CD6MN) J0265
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (14) (10) [47] ASTM A276 Gr S31803; AWS A5.21 ERCoCr-A PTA welded
A S1737
optional: Duplex Steel (14) [39] ASTM A276 Gr S31803; AWS A5.21 ERNiCr-B PTA welded S1736
546.01 Center Bush Duplex Steel ASTM A276 Type UNS-S 31803 S0152
optional: Duplex Steel (1) ASTM A182 GR F51 S0147
optional: Duplex Steel (3) ASTM A890 Gr 3A (CD6MN) J0265
optional: Duplex Steel (24) [40] ASTM A890 Gr 3A(CD6MN) SUME P.SA20 S0675
optional: Duplex Steel (14) (10) [47] A
ASTM A276 Gr S31803; AWS A5.21 ERCoCr-A PTA welded S1737
optional: Duplex Steel (14) [39] ASTM A276 Gr S31803; AWS A5.21 ERNiCr-B PTA welded S1736
553.01 Pressure Piece Duplex Steel ASTM A240 Gr S31803 S0151
902.05 Seal Gland Studs Alloy St [37] ASTM A193 Gr B7-A2B (Zn galvanized acc. spec.) G0143
902.06 Case Stud Alloy St [37] ASTM A193 GR B7 or ASME SA193 GR B7 G0109
904.02 Wear Part Screws Duplex Steel ASTM A276 Type UNS-S 31803 S0152
920.05 Seal Gland Nuts Carbon Steel [37] ASTM A194 Gr 2H A2B (Zn galvanized acc. spec.) K0151
920.20 Case Nuts Carbon Steel [37] ASTM A194 Gr 2H WNT (soft nitrided) K0344
optional: Carbon Steel (9) [30] ASTM A193 Gr B7 + EN 10083 1.7225 (PV350C) G0500
optional: Carbon Steel (9) Manuf. Standard B16; Supernut PV450C G0527
optional: Carbon Steel (9) ASTM A193 Gr B7 + EN 10083 1.7225 (MT) G0549
940.01 Keys (wetted) Duplex Steel ASTM A276 Type UNS-S 31803 S0152
optional: Duplex Steel (5) ASTM A182 GR F51 S0147
Case Attachments
710.XX Seamless Pipe Duplex Steel ASTM A790 Gr S31803 S0148
723.XX Flange, Drain Duplex Steel ASTM A182 GR F51 S0147
700.XX Pipe Connection Duplex Steel ASTM A182 GR F51 S0147
Seal Piping
723.XX Flange, Seal Pipe 316L AUS [38] ASTM A182 ASTM A182 or ASME SA182 Gr F316/F316L Dual Grade S0329
optional: Duplex Steel (13) ASTM A182 GR F51 S0147
710.XX Seamless Tube 316L AUS [38] ASTM A269 Gr TP316/316L S0327
optional: Duplex Steel (18) ASTM A789 Gr S31803 S1342
Part Notes:
[28] Hard surface overlay, in accordance with AWS Class ECrNi-C or ERCrNi-C (e.g. Colmonoy 6)
[30] Some larger GSG sizes are using SUPERBOLT Tensioners - nut/bolt material will be ASTM A193 Gr B7 & EN 10083 1.7225
AISI 4140 steel will be used for non-wetted case and gland studs/nuts - acc. EN ISO 13709 (API 610). The customer shall specify if
[37]
none-wetted fasteners shall have a special protection (e.c. painting/coating)
[38] Austenitic piping material is offered as default standard for secondary seal piping.
[39] Hard surface overlay, in accordance with AWS Class ECrNi-B or ERCrNi-B (e.g. Colmonoy 5)
[40] Hard surface overlay, WCoCrC HVOF coated (e.g. SumePump SA)
[47] Hard surface overlay, in accordance with AWS Class ECoCr-A or ERCoCr-A (e.g. Stellite 6)
[48] Hard surface overlay, in accordance with AWS Class ECoCr-B or ERCoCr-B (e.g. Stellite 12)
Material Notes:
(1) Forgend material alternative to cast or rolled
(2) Plate or bar material alternative to forged or cast
(3) Cast material alternate to forged, rolled or plate material
(5) Alternate bar, forge, plate or cast material for better availability
(9) Alternate fastener material
(10) Alternate material for SPI
(11) Alternate cast material "for pressure purpose"
(13) Alternate forged material
(14) Alternate material for abrasive service or anti-galling
(18) Alternate pipe or fitting material
(24) Hardfacing material for abrasive service
(25) Alternate hardfacing material for abrasive service

SULZER CONFIDENTIAL
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___________________________________________________________________________________________________________________
 Series 6.11 Page

TECHNICAL DATA - TYPE GSG-WIP TECHNICAL

ISO/US
Casing Connections: Drain, Vent & Gauge DATA
November 14 B08a

Sizes 80-260, 100-300, 150-360 & 100-350

"Top-Top" nozzle configuration
Connections as viewed from pump Connections as viewed from pump
DRIVEN END: DRIVEN END:

"Side-Side" nozzle configuration: Vent connections

(other connections "A", "D", "E" not shown – refer to illustration "top-top nozzle configuration")

Type: VENT DRAIN [4] GAUGE OPTIONS Balance Leak Off SPECIAL
A (Std) Specify:_________
no vent (top- none/ not drilled
(1a) Barrel Casing From OUTLET “D” to INLET “E” at
top) st [5]
(1 stage to center) suction casing (std.)
(1b) A1 (optional) Bal. line w/o orifice (std.)
V1
Suction Chamber Option: Balance line with orifice
(top-side) _____________
(1c) A2 (optional)
V1-V3
Barrel Casing
(side-side) _____________
(center to last stage)
SIZE: 0.5" 0.75” internal piping: size depending on Other_____
1.00" [3] pump size.
FITTING: flanged (Std) flanged (Std) flanged (Std) Other_____
Skt Weld Skt Weld Skt Weld
CONN: Plugged Plugged Other_____
Piped Piped (Std) 1” flange
w. shut-off w. shut-off other:
valve valve (opt.)
NOTES:
[1a] GSG with top-top nozzle arrangement is self-venting.
[1b] GSG with top-discharge & side suction nozzle requires venting of the suction chamber (V1).
[1c] GSG with side-side suction & discharge nozzles requires venting of chamber at suction (V1), chamber before & after corss-over (V2 & V3).
[3] standard for GSG sizes 80-260 and larger.
[4] Even having drain connections A, A1 & A2 a complete drainage of all liquid within the pump is not possible - a small amount of pumpage

SULZER CONFIDENTIAL
Dimensions in mm - NOTE: DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED

3,100
1,570 680 600 250 0.00

1,565

Pump Shaft End

110 4.9

700
3,200 2,150 112 28

MOTOR INFORMATION WEIGHTS TENDER SUMMARY

Driver Power 1,360 kW Pump 5,100.0 kg Sulzer Reference ID LBY.5553-BSL.20.5361-F0
Service factor 1 Baseplate 1,894.0 kg Project name WIP at Ghani
RPM 2980 rpm Driver 9,400.0 kg Customer HAROUGE OIL OPERATIONS
Voltage 6,600 V TOTAL 16,394.0 kg Inquiry Number/ID 1 HPW 2020
Frequency 50 Hz Item number Pumpset for Harouge
Enclosure II 2G Ex db eb IIB T4 Gb FLANGES Date Last Saved 15 FEB 2021
Size Rating Service WIP
PUMP INFORMATION Suction Flange 200 mm 1500#
Product Line GSG Discharge Flange 100 mm 1500#
Pump Size GSG B2B 100-300 (E)
No. of Stages 14 (no blank) General Arrangement Drawing

Page 2 of 2
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 1 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of
Task /

Customer
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

PUMP
1.0
PUMPE
BARREL CASING
1.1 PS-2302
MANTELGEHÄUSE
Material Requirements S0147
Forging D D D 3
Werkstoffanforderungen A182 GR F51
i. Chemical Analysis
ii. Heat Treatment HT Charts
iii. Mechanical Properties
Manufacturing Process
F Manufacturer Standard H 6
Herstellungsprozess
MT – 100% of weld preparations
PM TP-0001/ASME VIII,Div.1,App.6 D D D 6
MT – 100% Schweißnahtvorbereitung
UT – 100% of weld preparations
FM (weld) TP-0005/ASME VIII,Div.1,App.7 D D D 6
UT – 100% Schweißnahtvorbereitung
Welding – Nozzles & Attachments ISO 15614 or ASME IX, Min. according
AF H 6
Schweißen – Stutzen und Füße Sulzer procedure WF51-2013-05-27
VT Welding – Nozzles & Attachments
FM (weld) ISO 5817 Level B 7
VT Schweißnaht – Stutzen und Füße
MT Welding – Nozzles & Attachments
FM (weld) TP-0002/ASME VIII,Div.1,App.6 D D D 6
MT Schweißnaht – Stutzen und Füße
UT Welding – Nozzles & Attachments
FM (weld) TP-0011/ASME VIII,Div.1,App.7 D D D 6
UT Schweißnaht – Stutzen und Füße

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 2 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Finished PT - 100% of sealing surfaces TP-0001/ASME VIII,Div.1,App.7, Seal faces

C / FM D D D 6
part PT - 100% an Dichtflächen severity level 0
Visual / Dimensional Examination
FM TP-0015 / Drawing 7
Sicht- / Maßprüfung

COUNTER FLANGE
1.1.2 If Applicable PS-2000
GEGENFLANSCH
Material Requirements S0147
D D D 3
Werkstoffanforderungen A182 Gr F51
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair Not acceptable
Schweißreparatur Nicht zulässig
Visual / Dimensional Examination TP-0015 / DIN EN 1092 (gemäß EN)
FM 7
Sicht- / Maßprüfung TP-0015 / B16.5 (gemäß ASME)

DELIVERY COVER
1.2 PS-2109
DRUCKDECKEL

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 3 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

J0265
Material Requirements A890 Gr 3A
Cast D D D 3
Werkstoffanforderungen S0572
A995 Gr 3A
i. Chemical Analysis
ii. Heat Treatment HT Charts
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
PT - 100% of raw part
C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% am Rohteil
Finished PT - 100% of machined surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an fertig bearbeiteten Flächen
Visual / Dimensional Examination
FM TP-0015 / Drawing 7
Sicht- / Maßprüfung

Material Requirements S0147

Forging D D D 3 PS-2302
Werkstoffanforderungen A182 Gr F51
i. Chemical Analysis
ii. Heat Treatment HT Charts

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 4 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

iii. Mechanical Properties

Manufacturing Process
F Manufacturer Standard H 6
Herstellungsprozess
Weld Repair Not acceptable
Schweißreparatur Nicht zulässig
Finished PT - 100% of machined surfaces TP-0001/ASME VIII,Div.1,App.7, Seal faces
FM D D D 6
part PT - 100% an fertig bearbeiteten Flächen severity level 0
Visual / Dimensional Examination
FM TP-0015 / Drawing 7
Sicht- / Maßprüfung

STAGE CASINGS
1.3 PS-2106
STUFENGEHÄUSE
J0265
Material Requirements A890 Gr 3A
D D D 3
Werkstoffanforderungen S0572
A995 Gr 3A
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 5 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

PT - 100% of critical areas

C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% der kritischen Bereiche
Finished PT - 100% of machined surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an fertig bearbeiteten Flächen
Visual / Dimensional Examination
FM TP-0015/Drawing 7
Sicht- / Maßprüfung

SUCTION CASING
1.4.1 Only for back-to-back design PS-2106 q2
SAUGGEHÄUSE
J0265
Material Requirements A890 Gr 3A
D D D 3
Werkstoffanforderungen S0572
A995 Gr 3A
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
PT - 100% of critical areas
C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% der kritischen Bereiche

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 6 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Finished PT - 100% of machined surfaces

FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an fertig bearbeiteten Flächen
Visual / Dimensional Examination
FM TP-0015 / Drawing 7
Sicht- / Maßprüfung

DIFFUSER DEVICE
1.4.2 PS-2106 q3
LEITEINRICHTUNG
J0265
Material Requirements A890 Gr 3A
D D D 3
Werkstoffanforderungen S0572
A995 Gr 3A
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
PT - 100% of critical areas
C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% der kritischen Bereiche
Finished PT - 100% of machined surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an fertig bearbeiteten Flächen

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 7 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Visual / Dimensional Examination

FM TP-0015 / Drawing 7
Sicht- / Maßprüfung

DIFFUSER
1.5 PS-3105
LEITRAD
Material Requirements J0265
D D D 3
Werkstoffanforderungen A890 Gr 3A
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of hydraulic passages
C / AC TP-0012 / RA: 6.3µm (N9) 7
part VT - 100% hydraulische Oberflächen
PT - 100% of critical areas
C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% der kritischen Bereiche
Finished PT - 100% of machined surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an fertig bearbeiteten Flächen
Visual / Dimensional Examination
FM TP-0015/Drawing 7
Sicht- / Maßprüfung

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 8 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

IMPELLER
1.6 PS-3105
LAUFRAD
Material Requirements J0265
D D D 3
Werkstoffanforderungen A890 Gr 3A
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of hydraulic passages
C / AC TP-0012 / RA: 6.3µm (N9) 7
part VT - 100% hydraulische Oberflächen
PT - 100% of critical areas
C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% der kritischen Bereiche
Finished PT - 100% of machined surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an fertig bearbeiteten Flächen
Visual / Dimensional Examination
FM TP-0015/Drawing 7
Sicht- / Maßprüfung
Balancing FM ISO 13709 / ISO 1940-1 G2.5 D D D 6 AVOR

PUMP SHAFT
1.7 PS-22xxDE.A.DSS
PUMPENWELLE

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 9 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

S0147
Material Requirements A182 GR F51
D D D 3
Werkstoffanforderungen S0152
A276 Type UNS-S 31803
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Raw UT - 100% of raw part
F / PM TP-0005 D D D 6
part UT - 100 am Rohteil
Finished PT - 100%
F / FM TP-0001/ASME VIII,Div.1,App.7 D D D 6 AVOR
part PT - 100%
Visual / Dimensional Examination
TP-0015 / Drawing 7
Sicht- / Maßprüfung

SHAFT SEAL HOUSING

1.8.1 PS-2106
GEHÄUSE FÜR WELLENDICHTUNG
S0152
Material Requirements A276 Type UNS-S 31803
D D D 3
Werkstoffanforderungen S0572
A995 Gr 3A
i. Chemical Analysis
ii. Heat Treatment

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 10 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

iii. Mechanical Properties

Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
PT - 100% of raw part
C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% am Rohteil
Finished PT - 100% of sealing surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an Dichtflächen
Visual / Dimensional Examination
TP-0015 / Drawing 7
Sicht- / Maßprüfung

BEARING BRACKET LANTERN

1.8.2 PS-2106
LAGERTRÄGERLATERNE
S0152
Material Requirements A276 Type UNS-S 31803
D D D 3
Werkstoffanforderungen S0572
A995 Gr 3A
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 11 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

PT - 100% of raw part

C / AC TP-0001/ASME VIII,Div.1,App.7 D D D 6
PT - 100% am Rohteil
Finished PT - 100% of sealing surfaces
FM TP-0001/ASME VIII,Div.1,App.7 D D D 6
part PT - 100% an Dichtflächen
Visual / Dimensional Examination
TP-0015 / Drawing 7
Sicht- / Maßprüfung

WEAR RINGS, BUSHES, BALANCE

1.9 PS-1001
DRUM & LINER
J0265 (stationary parts)
A890 Gr 3A
Cast Material Requirements
S0726 (rotating parts) D D D 1
material Werkstoffanforderungen
A890 Gr 1B AWS A5.21 ERNiCr-C PTA
welded
Weld Repair Not acceptable
Schweißreparatur Nicht zulässig
Visual / Dimensional Examination
FM TP-0015 / Drawing 7
Sicht- / Maßprüfung
S0152 (stationary parts)
ASTM A276 Type UNS S31803
Wrought Material Requirements
S0818 (rotating parts) D D D 1
material Werkstoffanforderungen
ASTM A276 S31803 AWS A5.21 ERNiCr-
C PTA welded
Weld Repair Not acceptable
Schweißreparatur Nicht zulässig
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 12 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Visual / Dimensional Examination

FM TP-0015 / Drawing 7
Sicht- / Maßprüfung

1.10 BEARING HOUSING PS-1101

Material Requirements J0297
D D D 1
Werkstoffanforderungen A216 Gr WCB
Weld Repair (if applicable) See task 2.0
Schweißreparatur (falls zutreffend) Siehe Task Nr. 2.0
Raw VT - 100% of raw part
C / AC TP-0012/MSS-SP55 7
part VT - 100% am Rohteil
Finished Visual / Dimensional Examination
C / FM TP-0015 / Drawing 7
part Sicht- / Maßprüfung

PRESSURE RETAINING FASTENERS

1.11 DRUCKBELASTETE PS-2000
VERBINDUNGSELEMENTE
G0109
Case
Material Requirements A193 Gr B7
studs D D D ST
Werkstoffanforderungen K0344
and nuts
A194 Gr 2H WNT (soft nitrided)

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 13 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Visual / Dimensional Examination

FM TP-0015/Drawing 7
Sicht- / Maßprüfung
G0143
A193 Gr B7-A2B (Zn galvanized acc.
Studs spec.)
and nuts K0151
Material Requirements
mech. A194 Gr 2H-A2B (Zn galvanized acc. D D D ST
Werkstoffanforderungen
seal and spec.)
lantern K0185
EN10269 1.7711+QT A2B (Zn galvanized
ISO 4042)
Visual / Dimensional Examination
FM TP-0015/Drawing 7
Sicht- / Maßprüfung

1.12 ASSEMBLED ROTOR

Two-plane dynamically balancing according
Rotor balancing D D 6
ISO 13709 / ISO 1940-1 G2.5
Run-out check (if applicable) ISO 13709 D D 6
Residual unbalance check (if applicable) ISO 13709 D D 6

CASING ATTACHMENTS
Only if Applicable. Standard connections are
1.13 GESCHWEISSTE PS-2000, Note q4
block flange connections.
GEHÄUSEANSCHLÜSSE
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 14 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

a. Balancing
a. Entlastung
b. Pump Drain
b. Entleerung Pumpe
c. Primary Seal Plan e.g. Plan 11, Plan 23 (ISO 21049)
c. Primärplan z.B. Plan 11, Plan 23 (ISO 21049)
Material Requirements Duplex Steel (UNS S31803)
D D D 3
Werkstoffanforderungen Material for flanges, pipes and fittings
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Welding
ISO 15614 or ASME IX 7
Schweißen
Socket VT – 100% of Casing Attachment Welds
ISO 5817 Level B 7
welded VT – 100 % der Anschlussnähte
PT – 100% of Casing Attachment Welds
TP-0001/ASME VIII,Div.1,App.8 D D D 6
PT – 100% der Anschlussnähte
Butt VT – 100% of Casing Attachment Welds
ISO 5817 Level B 7
welded VT – 100 % der Anschlussnähte
PT – 100% of Casing Attachment Welds
TP-0001/ASME VIII,Div.1,App.8 D D D 6
PT – 100% der Anschlussnähte

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 15 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

AUXILIARY PROCESS PIPEWORK

1.14 PS-2000, Note q4
PROZESSROHRLEITUNGEN
a. Balancing
a. Entlastung
b. Pump Drain
b. Entleerung Pumpe
c. Primary Seal Plan e.g. Plan 11, Plan 23 (ISO 21049)
c. Primärplan z.B. Plan 11, Plan 23 (ISO 21049)
Material Requirements Duplex Steel (UNS S31803)
D D D 3
Werkstoffanforderungen Material for flanges, pipes and fittings
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Welding
ISO 15614 or ASME IX 7
Schweißen
Socket VT – 100% of Welds
ISO 5817 Level B 7
welded VT – 100 % der Schweißnähte
PT – 100% of Welds
TP-0001/ASME VIII,Div.1,App.8 D D D 6
PT – 100% der Schweißnähte
Butt VT – 100% of Welds
ISO 5817 Level B 7
welded VT – 100% der Schweißnähte
PT - 100% of Welds
TP-0001/ASME VIII,Div.1,App.8 D D D 6
PT - 100% der Schweißnähte

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 16 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

RT - 5% of Welds
TP-0008/ASME VIII,Div.1,App.4 D D D 6
RT - 5% der Schweißnähte

Definition of major repair:

If a welding exceeds 20 % of the wall
WELD REPAIR (if applicable) thickness or 25mm [1 in.], whichever is
Only major weld repair
2.0 SCHWEIßREPARATUR (falls smaller, or on castings in which any cavity D D D 6
Nur größere Schweißungen
erforderlich) prepared for welding is greater than
approximately 65 cm2 [10 in2].

Weld Map / Repair Procedure incl. Defect

Position Sketch
Schweißplan / Reparaturanweisung inkl.
Fehlerlageplan
Weld Procedures (WPS / PQR)
ISO 15614 or ASME IX
Schweißunterlagen (WPS / PQR)
Welder Qualification Records
ISO 15614 or ASME IX
Schweißerzeugnis
NDE Operator Qualification Records
EN 473 Level 2
ZfP-Prüferqualifikation

HYDROSTATIC TEST
3.0
DRUCKPROBE

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 17 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Pressure retaining parts

TP-0020 / ISO 13709 / No leaks H D 6 Duration 30min
Druckbelastete Teile

PUMP COMPLETE
4.0
KOMPLETTE PUMPE
Radial and axial running clearances and
Visual / Dimensional Examination
4.1 FM rotating element setting positions shall be 7
Sicht- / Maßprüfung
checked and recorded.

Performance Test Test Report & Curves

4.2 ISO 9906 Grade 2 H D 6
Probelauf Prüfprotokolle & Kurven
Power / Efficiency
4.2.1
Leistung / Wirkungsgrad
Capacity / Head
4.2.2
Fördermenge / Förderhöhe
Vibrations
4.2.3 ISO 13709
Schwingungen
Noise Level Only for information
4.2.4
Geräuschpegel Nur zur Information

ELECTRIC DRIVER
5.0 If Applicable
ELEKTROMOTOR
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 18 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

According Manufacturer Standard

attached
D D D ST
Gemäß beiliegendem Prüfplan des
Herstellers
2006/42/EC (Machinery Directive)
European Directives (if applicable)
2006/95/EC (Low Voltage Directive) D D D 5
EG-Richtlinien (falls zutreffend)
2004/108/EC (Electromagnetic compatibility)
COUPLING
6.0 If Applicable
KUPPLUNG
Balancing ISO 1940-1 G6.3 D D D 2 PS-2401
European Directives (if applicable)
94/9/EC (ATEX Directive) D D D 5
EG-Richtlinien (falls zutreffend)
COUPLING GUARD
7.0 If Applicable
KUPPLUNGSSCHUTZ
G0160
Material Requirements
1.0330-A/DC01-A FEUERVERZINKT 7
Werkstoffanforderungen
ISO1461
MECHANICAL SEAL
8.0 PS-2000
GLEITRINGDICHTUNG
Material Requirements
Austenitic Stainless Steel D D D 3
Werkstoffanforderungen
According Manufacturer Standard
attached
D D D 3
Gemäß beiliegendem Prüfplan des
Herstellers
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 19 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

In case of PED application

ARC VALVE
9.0 If Applicable requirements maybe have to
MINDESTMENGENVENTIL
be adopted accordingly.
Material Requirements body / bonnet
Werkstoffanforderungen Gehäuse / D D D 3
Einsatz
Material Requirements disc / stem
D D D 2
Werkstoffanforderungen Teller / Schaft
Welding (IF APPLICABLE)
ISO 15614 or ASME IX
Schweißen (FALLS ERFORDERLICH)
VT – 100% of Welds
ISO 5817 Level B 7
VT – 100 % der Schweißnähte
PT – 100% of Welds
ASME V / ASME VIII,Div.1,App.8 D D D 6
PT – 100% der Schweißnähte
Hydrostatic pressure test
D D D 6 Duration 30min
Druckprobe
Functional test
D D D 6
Funktionstest
Visual / Dimensional Examination
Drawing 7
Sicht- / Maßprüfung
European Pressure Equipment Directive
97/23/EC Pressure equipment Directive
(if applicable) D D D 3
97/23/EG Druckgeräterichtlinie
Druckgeräterichtlinie (falls zutreffend)

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 20 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

In case of PED application

LUBE OIL SYSTEM
10.0 If Applicable requirements maybe have to
ÖLVERSORGUNGSSYSTEM
be adopted accordingly.
Feed line: Austenitic Stainless Steel
Material Requirements
Piping (316L) D D D ST
Werkstoffanforderungen
Return Line: Carbon Steel
Welding
ISO 15614 or ASME IX
Schweißen
VT – 100% of Welds
ISO 5817 Level B 7
VT – 100 % der Schweißnähte
Visual / Dimensional Examination
Drawing 7
Sicht- / Maßprüfung
European Pressure Equipment Directive
97/23/EC Pressure equipment Directive
(if applicable) D D D 3
97/23/EG Druckgeräterichtlinie
Druckgeräterichtlinie (falls zutreffend)
Hydrostatic pressure test
D D D 6 Duration 30min
Druckprobe
Functional test
Part List / P&ID D D D 6
Funktionstest
Cleanliness test
D D D 6
Sauberkeitstest

In case of PED application

SUCTION STRAINER
11.0 If Applicable requirements maybe have to
SAUGSIEB
be adopted accordingly.
Inspectorate (see Note A) Product Form Material Status Type of Document/Record
O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 21 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Material Requirements casing

D D D 3
Werkstoffanforderungen Gehäuse
Material Requirements filter element
D D D 2
Werkstoffanforderungen Filtereinsatz
Hydrostatic pressure test
D D D 6 Duration 30min
Druckprobe
Visual / Dimensional Examination
Drawing 7
Sicht- / Maßprüfung
European Pressure Equipment Directive
97/23/EC Pressure equipment Directive
(if applicable) D D D 3
97/23/EG Druckgeräterichtlinie
Druckgeräterichtlinie (falls zutreffend)
Welding
ISO 15614 or ASME IX 7
Schweißen
100% VT Welding
ISO 5817 Level B 7
100% VT Schweißnaht

12.0 BASEPLATE
PS-4002
Material Requirements K0180
D D D ST Marking of complete
Werkstoffanforderungen EN10025/EN10025-2 1.0038/S235JR
baseplate
Welding
DIN 18800-7 (DIN EN 1090-2) 7
Schweißen
100% VT Welding
ISO 5817 Level C 7
100% VT Schweißnaht

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 22 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Lifting lugs ISO 5817 Level B 7

INSTRUMENTS No hydrotest per DIN EN

13.0 If Applicable
INSTRUMENTE 13480 Piping Class 0.
Material Requirements
Austenitic Stainless Steel (316L) D D D ST
Werkstoffanforderungen
Calibration Certificates D D D 3
European Directives (if applicable)
94/9/EC (ATEX Directive) / IEC D D D 5
EG-Richtlinien (falls zutreffend)

AUXILIARY PIPEWORK
14.0 If Applicable
HILFSROHRLEITUNGEN
SECONDARY SEAL PLAN PS-2000
e.g. Plan 52, Plan 53 (ISO 21049)
14.1 SEKUNDÄRROHRLEITUNGEN DER No hydrotest per ISO 13709
z.B. Plan 52, Plan 53 (ISO 21049)
GLEITRINGDICHTUNGSVERROHRUNG for Tubing. q1
Material Requirements Austenitic Stainless Steel (316/316L)
D D D 3
Werkstoffanforderungen Tubing, Compression Fittings
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 23 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

PS-2000
COOLING WATER PIPING
14.2 No hydrotest per DIN EN
KÜHLWASSERVERROHRUNG
13480 Piping Class 0. q1
Main Line: Carbon Steel, Piping
Material Requirements
Stitch Line: Austenitic Stainless Steel D D D ST
Werkstoffanforderungen
Tubing, (316L), Compression Fittings
Welding
ISO 15614 or ASME IX 7
Schweißen
VT – 100% of Welds
ISO 5817 Level B 7
VT – 100 % der Schweißnähte

PS-2000
LUBE OIL PIPING
14.3 No hydrotest per DIN EN
ÖLLEITUNGEN
13480 Piping Class 0. q1
Feed line: Austenitic Stainless Steel
Material Requirements
Piping (316L) D D D 3
Werkstoffanforderungen
Return Line: Carbon Steel
i. Chemical Analysis
ii. Heat Treatment
iii. Mechanical Properties
Welding
ISO 15614 or ASME IX 7
Schweißen

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 24 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

VT – 100% of Welds ISO 5817 Level B

7
VT – 100 % der Schweißnähte

In case of PED application

SAFETY VALVE
15.0 If Applicable requirements maybe have to
SICHERHEITSVENTIL
be adopted accordingly.
According Manufacturer Standard
attached
D D D ST
Gemäß beiliegendem Prüfplan des
Herstellers
Hydrostatic pressure test
D D D 6 Duration 30min
Druckprobe
Functional test
Manufacturer Standard D D D 6
Funktionstest
Visual / Dimensional Examination
Drawing 7
Sicht- / Maßprüfung
European Pressure Equipment Directive
97/23/EC Pressure equipment Directive
(if applicable) D D D 3
97/23/EG Druckgeräterichtlinie
Druckgeräterichtlinie (falls zutreffend)

NOISE HOOD - ELECTRICAL

COMPONENTS
16.0 If Applicable
SCHALLHAUBE – ELEKTRISCHE
KOMPONENTEN

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 25 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

European Directives (if applicable) 2006/95/EC Low Voltage Directive

D D D 5
EG-Richtlinien (falls zutreffend) 2004/108/EC (Electromagnetic compatibility)

PAINTING
17.0
LACKIERUNG
Min. thickness acc. ISO 19840 C3 / HA-3.5-
Dry film thickness test CS-C3 Sulzer Regulation PM-PU-
D D D 6
Trockenschichtdickenprüfung Mindestdicke gem. ISO 19840 C3 / HA-3.5- 6.013
CS-C3

Final Inspection
18.0 H D 6
Endabnahme
Overall dimensions & termination according drawing
18.1
Hauptabmessungen / Anschlussmaße gemäß Zeichnung
Workmanship, completeness of supply to
specification
18.2
Ausführung, Vollständigkeit gemäß
Spezifikation
Protection & Preservation
18.3
Oberflächenschutz
Preparation for Shipment
18.4 ISO 13709
Vorbereitung für Versand

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 26 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Inspectorate

Standard Rev.

Third Party
Product Type of No. of

Customer
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document Document/ Remarks

Supplier
Item No.

Sulzer
Mat. Status / Record Record

Review of Manufacturer's Record Book

18.5 (MRB) MRB
Prüfung der Herstellerdokumentation
2006/42/EC (Machinery Directive)
97/23/EC Pressure Equipment Directive
(pressure vessels only, e.g. plan 52)
European Directives (if applicable)
18.6 Low Voltage Directive 2006/95/EC 5
EG-Richtlinien (falls zutreffend)
2004/108/EC (Electromagnetic compatibility)
94/9/EC (ATEX - to be defined by customer)

Notes, General

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 27 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

Notes, General
O : No notice is given. Client can witness if present at time of test
H : Notice I given and test held until client attendance or receipt of written waiver. Notice period 10 working days or according contract
A
W: Notice I given and test carried out whether client attends or not provided the notice period agreed. Notice period 10 working days or according contract
D : Review of documents in Manufacturing Record Book (MRB) or similar Type of Documentation
B N.a.
1 GSG Inline Class 600# or 900#, single or double suction, cast barrel
2 “Casing” includes all items of the pressure boundary of the finished pump casing (e.g. the casing itself and other parts, such as nozzles, flanges, etc. attached to the casing) ref. ISO 13709
“Critical areas” are inlet nozzle locations, outlet nozzle locations and casing wall thickness changes. The manufacturer shall submit details of the critical areas proposed to receive MT/PT/RT/UT
3
inspection for purchaser's approval ref. ISO 13709. Proposals may be given in respective PS’s.
VT/PT shall be performed after final heat treatment in the proof (rough) machined condition. In the proof (rough) machined condition, an additional amount of material remains on areas where machining
4 to critical dimensions and tolerances is required. The additional amount of material removed shall not exceed 1 mm (0,040 in) material stock or 5 % of minimum allowable wall thickness, whichever is
less, ref. ISO 13709
On duplex, superduplex, austenitic and superaustenitic material no MT or UT is applied within the standard quality plan. Upon request it can be agreed with the customer to apply MT and / or UT but
5
detailed acceptance criteria and reference block definitions have to be defined.

QUALITY PLAN TEMPLATE NOTES – DELETE PRIOR TO RELEASE (also delete flags q#)

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No:
SAP doc No. Technical Quality Sulzer Pumps Tender/Project No.
LBY.5553-BSL.20.5361-B0
Customer Harouge  Standard Quality Plan Issued by (Name/LE) M. Amann / SPDE
Sulzer P.O. No.  Special Quality Plan Released by (Name/LE)
TAG No. WIP Rev. 0 Date 11.8.2020 Page 28 of 28
Project /Site: Ghani Lybia Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
WIP GSG Duplex D-1, API Inspection Class I

QUALITY PLAN TEMPLATE NOTES – DELETE PRIOR TO RELEASE (also delete flags q#)
q1 For internal information in case of a discussion starts.
Suction casing / Sauggehäuse: Only for sleeve bearings and size 100, 125 and 150 or double suction – Teil ist nur bei Gleitlagerausführung und Größe 100, 125 und 150 sowie doppelflutiger erster Stufe
q2
vorhanden
q3 Pressure retaining part only for LP design and pump sizes 100, 125, 150 and 200. – Druck tragendes Teil nur bei dem Low Pressure Design der Baugrößen 100, 125, 150 und 200.
Zur Erläuterung: Es wird unterschieden zwischen geschweißten Gehäuseanschlüssen und Auxiliary Process Piping. Die geschweißten Gehäuseanschlüsse betreffen die kurzen Rohrstücke die zusammen
mit einem Flansch an das Gehäuse angeschweißt werden (mit oder ohne Pufferung, je nach Gehäusewerkstoff). Diese Rohrstücke gehören per Definition zum Gehäuse und benötigen daher keine RT-
Prüfung (siehe auch Kommentar d in Tabelle 14 der ISO 13709:2009. Die daran angeschlossenen Rohrleitungen sind andererseits ”auxiliary process piping” und müssen entsprechend RT-geprüft werden.
q4
For explanation: It is differentiated between welded casing connections and auxiliary process piping. Welded casing connections are short pipes which are welded together with a flange to the casing (with
or without buffering, depending on the casing material). These pipes belong to the casing and don’t need to be tested by RT (see also comment d in table 14 out of ISO 13709:2009). Connected piping to
these connections on the other hand are ”auxiliary process piping” and have to be tested by RT accordingly.

Project and/or customer specific notes

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

O Observed B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
H Hold Point C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
W Witness F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
D Document Review W Wrought PM Proof Machined 4 EN 10204 – 3.2 ST Product Marking
H HIP-Component RM Raw Material
P Plate
Subject to legislation, verification documentation detailed above may be held at Sulzer or supplier premises. When required, Manufacturing Record Dossiers shall be compiled in accordance with project
requirements and held by Sulzer.

Revision:0 Date: 2014-12-29 Amendment: First Edition

SULZER
This Quality Plan has been issued and released by the Concept Responsible LE and is published underCONFIDENTIAL
the authority of the Technical Quality Working Group Doc No: