R2.
2IU-10-200 (-D)
R4IU-10-200 (-D) (-SD)
R5.5IU-10-200 (-SD)
PARTS CATALOGUE
C.C.N. : 23551922
REV. : A
DATE : JANUARY 2010
CONTENTS
Page Description This unit was purchased from
1 CONTENTS _______________________________________________
2 ABBREVIATIONS & SYMBOLS _______________________________________________
4 GENERAL INFORMATION _______________________________________________
6 ENCLOSURE Ingersoll Rand Company reserves the right to make changes or add
improvements without notice and without incurring any obligation
7 SEPARATOR TANK to make such changes or add such improvements to products sold
8 RECEIVER previously.
9 COOLING SYSTEM No. of units on order:
10 DRIVE SYSTEM Customer Order No:
11 DRYER Ingersoll Rand Co. Order No.:
12 MOTOR AND CONTROLS
13 AIREND CONNECTION AND VALVES SPARE
PARTS LIST
14 DOL STARTER
15 S/D STARTER
16 CONTROL PANEL
17 ELECTRONIC DRAIN VALVE (EDV)
18 RECOMMENDED PARTS
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ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll Rand for serial number bg Bulgarian
->#### Up to Serial No. cs Czech
####-> From Serial No. da Danish
* Not illustrated de German
† Option el Greek
NR Not required en English
AR As required es Spanish
et Estonian
fi Finnish
fr French
hu Hungarian
it Italian
lt Lithuanian
lv Latvian, Lettish
mt Maltese
nl Dutch
no Norwegian
pl polish
pt Portuguese
ro Romanian
ru Russian
sk Slovak
sl Slovenian
sv Swedish
zh Chinese
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GENERAL INFORMATION
General How to use this parts manual
This manual, which contains an illustrated parts 1) Locate the desired illustration.
breakdown, has been prepared as an aid in identifying
2) Locate the part on the illustration by visual
and ordering parts for the machine. All of the parts, listed
identification and note the reference number.
the parts breakdown, are manufactured with the same
precision as the original equipment. 3) Find the reference number on the tabulated page,
along with the Part Number and Description.
Ingersoll Rand Company service facilities and parts are
available worldwide. There are Ingersoll Rand Company How to order parts
Branch Offices and authorized distributors located In order that all avoidable errors be eliminated when
in the principle cities of the United States. In Canada, ordering parts, please specify the following:
our customers are serviced by the Canadian Ingersoll
Rand Company, Limited. There are also Ingersoll Rand 1) The model number of the unit as shown on the
Company subsidiaries and authorized distributors located Compressor Data Plate.
in the principle cities throughout the world. 2) The serial number of the unit as shown on the
Description Compressor Data Plate.
The illustrated parts breakdown identifies the various 3) The number of this manual.
assemblies, sub–assemblies and detailed parts which 4) The part number, description and quantity needed
make up this machine. exactly as listed.
A series of illustrations show each part clearly and in 5) The motor data code shown on the motor data plate.
it’s correct location relative to the other parts in the
illustration. Each part in an illustration is referenced
with a number. The number, description and quantity
needed per assembly are listed in numerical order on the
following pages.
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ENCLOSURE
Item CCN Qty Description Item CCN Qty Description
1 22497390 1 PLATE DATA CE RECIPROCATING 8 23472384 2 PANEL, ENCLOSURE LEFT/RIGHT
2 23073299 4 RIVET ASSY
3 23384068 1 BOX, STARTER 9 23472392 1 PANEL, ENCLOSURE TOP ASSY
4 23398043 1 PANEL, ASSY BASE PLATE 10 23529324 8 RETAINER, PUSH-ON STEEL
5 23445564 1 PANEL, ASSY SERVICE 11 93525400 2 LATCH, DOOR
6 23449523 1 PANEL, BACK 12 96739313 6 SCREW, HEX
7 23449549 1 PANEL, ASSY CONTROL 13 96763727 9 SCREW, HEX SOCKET BUTTON
HEAD
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SEPARATOR TANK
Item CCN Qty Description Item CCN Qty Description
1 23092497 1 FILTER, AIR 14 96701370 4 NUT, HEX STYLE
2 22988166 1 FILTER, SEPARATOR 15 96701396 14 WASHER, PLAIN
3 23395965 1 TANK, SEPARATOR 16 96701412 8 WASHER, PLAIN
4 23401334 1 VALVE, INLET 17 96702253 4 SCREW, HEX HEAD
5 23405046 1 SUB BASE, AIREND / MOTOR 18 96702444 4 SCREW, HEX HEAD
6 23468366 1 VALVE CHECK, 2.2kW 19 96702824 4 SCREW, HEX HEAD
22380216 1 VALVE CHECK, 4kW - 5.5kW 20 96704291 6 NUT, HEX
7 23453293 4 ELEMENT, ANTIVIBRATION 21 96713656 4 SCREW, SOCKET HEAD
8 23518087 1 ELBOW, STREET 22 96727573 4 WASHER, SPRING LOCK
9 23518426 1 TUBE, OIL A/E INLET 23 96739933 4 WASHER, SPRING LOCK
10 23529332 1 GUARD, BELT 24 96741467 12 WASHER, SPRING LOCK
11 23529340 1 DEFLECTOR, PLATE ASSY 25 96760020 2 CONNECTOR
12 85583367 1 GROMMET, INSULATION 26 96760079 2 CONNECTOR
13 92824598 1 FILTER, OIL
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RECEIVER
Item CCN Qty Description Item CCN Qty Description
1 23380942 1 RECEIVER AIR 7 54726104 1 GROMMET, INSULATION
2 43027069 1 PLUG 8 23530793 1 VALVE SAFETY
3 97230999 1 VALVE, DRAIN 9 23470131 1 HOSE (DRYER OPTION)
4 94600855 1 VALVE, BALL (NON DRYER PKG) 92257369 1 PLUG (NON DRYER PKG)
43027069 1 PLUG (DRYER OPTION) 10 23530637 1 TEE
5 23543747 1 HOSE (NON DRYER PKG) 11 92788959 1 ADAPTOR
85558906 1 HOSE (DRYER OPTION) 12 80287030 1 REDUCER
6 80287014 1 REDUCER
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COOLING SYSTEM
Item CCN Qty Description Item CCN Qty Description
1 23457898 1 COOLER, OIL ASSY FAN 400V 5 96745559 2 WASHER
2 96704234 2 NUT, HEX 6 96760087 2 CONNECTOR, TUBE
3 96727573 2 WASHER, SPRING LOCK 7 23460173 1 HOSE, HYDRAULIC
4 96739313 4 SCREW, HEX
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10 DRIVE SYSTEM
Item CCN Qty Description Item CCN Qty Description
1 22386890 1 BUSHING (4kW-5.5kW) 4 23456882 1 BELT (5.5kW)
23468945 1 BUSHING (2.2kW) 23457617 1 BELT (2.2kW-4kW)
2 23145741 1 ASSY., AIREND (4kW-5.5kW) 5 23504772 1 SHEAVE, MOTOR (5.5kW)
23145733 1 ASSY., AIREND (2.2kW) 23457559 1 SHEAVE, MOTOR (4kW)
3 23456585 1 SHEAVE, AIREND 23468937 1 SHEAVE, MOTOR (2.2kW)
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DRYER 11
Item CCN Qty Description Item CCN Qty Description
1 23453244 1 BRACKET, DRYER 8 96712252 2 SCREW, HEX HEAD
2 22496186 1 ELBOW MALE 9 96705496 8 SCREW, SOCKET HEAD
3 23231715 1 DRYER D72IN 10 96701396 14 WASHER, PLAIN
4 96761499 1 CONNECTOR 11 96701404 8 WASHER, PLAIN
5 23520893 1 BLOCK 12 96726633 8 WASHER, SPRING LOCK
6 96701370 8 NUT, HEX 13 96741467 8 WASHER, SPRING LOCK
7 96702659 6 SCREW, HEX HEAD
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12 Motor and controls
Item CCN Qty Description Item CCN Qty Description
1 22054340 2 GLAND, CABLE 7 96701370 4 NUT, HEX
2 23384076 1 STARTER, ASSY., (2.2KW DOL) 8 96701404 8 WASHER, PLAIN
23451255 1 STARTER, ASSY., (4KW DOL) 9 96704556 4 SCREW, HEX
23451263 1 STARTER, ASSY., (4KW S/D) 10 96704671 4 WASHER
23451271 1 STARTER, ASSY., (5.5KW S/D) 11 96704812 4 NUT, HEX
3 23425960 1 MOTOR (2.2KW) 12 96726633 4 WASHER, SPRING LOCK
23425952 1 MOTOR (4KW) 13 96741467 4 WASHER, SPRING LOCK
23425978 1 MOTOR (5.5KW) 14 96752290 2 SCREW, PAN
4 23440399 1 SWITCH, PRESSURE 15 23422520 1 SUPPORT, MOTOR
5 96754692 2 BOLT 16 22535678 1 BRACKET
6 23529225 1 GLAND, CABLE
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airend connection and vales spare Parts list 13
The following service kits for use of certified Ingersoll Rand trained people.
Item CCN Qty Description Item CCN Qty Description
1 23545643 KIT, ‘O’ RINGS (SEPARATOR) 4 23545635 KIT, MANIFOLD ‘O’ RINGS
2 23545627 KIT, MPV VALVE REBUILT 5 23545601 KIT, INLET VALVE REBUILT
3 23545585 KIT, THERMAL VALVE REBUILT 6 23545668 KIT, BLOWDOWN VALVE
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14 dol Starter
12
14 11 7,8 9
13
10
R1 R2
2,3,4,5
16 15 1
Item CCN Qty Description Item CCN Qty Description
1 23455223 1 PANEL 9 93486470 1 RELAY
2 89207740 1 BREAKER, MOTOR (2,2KW DOL) 10 22750558 1 RAIL
39250618 1 BREAKER, MOTOR (4KW DOL) 11 93469625 9 TERMINAL
3 23526536 1 REDUCTION 12 54612940 1 TERMINAL. END PLATE
4 23458730 1 TRIP 13 89205397 4 TERMINAL, END STOP
5 23483001 1 HANDLE, MAIN SWITCH 14 23526478 1 BUS, GROUNDING
6 23458748 1 TRANSFORMER 15 23526551 1 RESISTOR
7 22747299 3 FUSEHOLDER
16 23526569 1 RESISTOR
8 23526544 3 FUSE
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S/D Starter 15
2,3,4,5 11 10 8,9
12
13 7
16 14 15
Item CCN Qty Description Item CCN Qty Description
1 23455223 1 PANEL 9 93478899 3 FUSE
2 88150933 3 CONTACTOR 10 93486470 1 RELAY
3 88147285 3 BLOCK 11 23456866 1 RELAY
4 88147277 1 BLOCK 12 22057806 1 RAIL
5 22102644 3 SUPPRESSOR 13 93469625 5 TERMINAL
6 88151782 1 RELAY (5.5KW S/D) 14 54612940 1 TERMINAL, END PLATE
88151774 1 RELAY (4KW S/D) 15 89205397 2 TERMINAL, END STOP
7 23455041 1 TRANSFORMER 16 23526478 1 BUS, GROUNDING
8 22747299 3 FUSEHOLDER
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16 CONTROL PANEL
Item CCN Qty Description Item CCN Qty Description
1 23458631 1 BUTTON, SELECTOR SWITCH 5 54690896 1 SWITCH, EM STOP
(S/D STARTER) 6 22481501 1 METER, HOUR
23483001 1 HANDLE (DOL STARTER) 7 54772058 1 GAUGE PRESSURE
*2 23544570 1 ROD 8 22420376 1 CONNECTOR
3 23458656 1 LIGHT, GREEN
4 23458649 1 LIGHT, YELLOW * Used for DOL STARTER only
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ELECTRONIC DRAIN VALVE 17
3 2 1
Item CCN Qty Description Item CCN Qty Description
1 23550692 1 ELBOW 3 85582914 1 ASSEMBLY, ELECTRIC DRAIN
2 96763966 1 CONNECTOR, TUBE FITTING
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22 AANBEVOLEN ONDERDELEN (NL)
CPN Qty Beschrijving CPN Qty Beschrijving
1JR ONDERHOUDSKIT ONDERHOUDSKIT 2 JR TAS
23545437 1 JR SERVICEKIT 23545528 2 JR SERVICE KIT 2,2 KW TAS
23092497 1 LUCHTFILTER, ELEMENT 23092497 1 LUCHTFILTER, ELEMENT
92824598 1 KOELMIDDELFILTER 92824598 1 KOELMIDDELFILTER
92837095 3 ULTRAKOELMIDDEL, 1 LITER 22988166 1 AFSCHEIDERCARTRIDGE
92837095 3 ULTRAKOELMIDDEL, 1 LITER
22988166 1 AFSCHEIDERCARTRIDGE
23457617 1 RIEM
23545445 1 O-RINGEN (AFSCHEIDER)
23545445 1 O-RINGEN (AFSCHEIDER)
88176367 1 MONSTERKIT
38459665 1 SOLENOÏDEKLEP (DROGER)
38457891 1 AFVOERZEEF (DROGER)
ONDERHOUDSKIT 2JR STANDARD
88176367 1 MONSTERKIT
23545460 2 JR SERVICEKIT 2,2 KW
23545544 2 JR SERVICEKIT 4 KW TAS
STANDAARD
23092497 1 LUCHTFILTER, ELEMENT
23092497 1 LUCHTFILTER, ELEMENT
92824598 1 KOELMIDDELFILTER
92824598 1 KOELMIDDELFILTER
22988166 1 AFSCHEIDERCARTRIDGE
22988166 1 AFSCHEIDERCARTRIDGE
92837095 2 ULTRAKOELMIDDEL, 1 LITER
92837095 3 ULTRAKOELMIDDEL, 1 LITER
23457617 1 RIEM
23457617 1 RIEM
23545445 1 O-RINGEN (AFSCHEIDER)
23545445 1 O-RINGEN (AFSCHEIDER) 38459665 1 SOLENOÏDEKLEP (DROGER)
88176367 1 MONSTERKIT 38457891 1 AFVOERZEEF (DROGER)
88176367 1 MONSTERKIT
23545486 2 JR SERVICEKIT 4 KW STANDAARD
23092497 1 LUCHTFILTER, ELEMENT 23545569 2 JR SERVICEKIT 5,5 KW TAS
92824598 1 KOELMIDDELFILTER 23092497 1 LUCHTFILTER, ELEMENT
22988166 1 AFSCHEIDERCARTRIDGE 92824598 1 KOELMIDDELFILTER
92837095 3 ULTRAKOELMIDDEL, 1 LITER 22988166 1 AFSCHEIDERCARTRIDGE
23457617 1 RIEM 92837095 3 ULTRAKOELMIDDEL, 1 LITER
23545445 1 O RINGS (SEPARATOR) 23456882 1 RIEM
88176367 1 MONSTERKIT 23545445 1 O-RINGEN (AFSCHEIDER)
38459665 1 SOLENOÏDEKLEP (DROGER)
23545502 2 JR SERVICEKIT 5,5 KW 38457891 1 AFVOERZEEF (DROGER)
STANDAARD 88176367 1 MONSTERKIT
23092497 1 LUCHTFILTER, ELEMENT
92824598 1 KOELMIDDELFILTER SERVICE-ITEMS *
22988166 1 AFSCHEIDERCARTRIDGE 23545585 KIT - REVISIE THERMISCHE KLEP
92837095 3 ULTRAKOELMIDDEL, 1 LITER 23545601 KIT - REVISIE INLAATKLEP
23456882 1 RIEM 23545627 KITS REVISIE MPV KLEPPEN
23545445 1 O-RINGEN (AFSCHEIDER) 23545635 KIT SPRUITSTUK O-RINGEN
88176367 1 MONSTERKIT 23545668 KIT AFVOERKLEP
*Mag uitsluitend door bevoegd personeel van Ingersoll
Rand worden geïnstalleerd.
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