JAIPUR VIDYUT VITRAN NIGAM LIMITED

(TURNKEY - PROJECT)

VOLUME - I

(PART-II)

GENERAL TECHNICAL CONDITIONS AND SPECIFICATION

PACKAGE No. JPD/SE/TW/TN-183

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 INDEX

S.No. Particulars Page

GENERAL TECHNICAL CONDITIONS AND
SPECIFICATION
1 Scope of work 3
2 General Information 3
3 Standards 4
4 General Technical conditions 4-7
5 Tests and standards 8
6 Guaranteed technical particulars 8-9
7 Service conditions 9
8 Type, Design and particulars of material 10
9 Survey 10
10 Work plan 10-12
11 Statutory Regulation & Standards 12

12 Construction Practices 12
13 List of material with type & design to be used in 14
construction.
14 List of drawings 16-17
15 REC Quality control manual for works 16-47
16 Guaranteed technical particulars Schedule 1 to 19 48-91
17 Drawings of various items 90-115

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 GENERAL TECHNICAL CONDITIONS AND SPECIFICATION

1.0 SCOPE OF WORK:-

1.1 This specification covers execution of various activities involved in
Electrification of Villages/ Dhanis & Households on turn key basis Viz
single phase 11 KV works (installation/ commissioning of 6.35/ 0.24
KV Sub-station, erection/ energisation of single phase 11 KV lines),
LT works (erection/ energisation of 1Φ-2 wire line with Aerial
Bunched Cable), works related service connection & provide single
point service connection to BPL house holds in the area / villages as
per Kutir Jyoti norms with one CFL of 15W. The proposed
infrastructural work and household electrification is identified in the
package as under:-
(i) Installation/ commissioning of 1Φ transformer of 16 KVA rating.
(a) Construction of 1Φ 6.35/ 0.24 KV Sub-station for
installation of 1Φ, 16 KVA transformer.
(b) Proper earthing of transformer as per stated provision.
(ii) (a) Single Phase 11 KV lines :- Construction of new single
phase 11 KV lines with weasel conductor for phase as
well as neutral with ACSR weasel conductor on LT
insulators and 8 SWG G.I wire for continuous earthing.
(b) Construction/ erection and commissioning of LT line (1Φ-
2 wire system) with AB cable.
(iii) Providing service connections, by supply/ erection / installation
of service line and meters with accessories at the premises of
prospective BPL consumers.
(iv) Providing house wiring for single point connection to BPL
house holds as per Kutir Jyoti norms with one CFL of 15W.
1.2 Contractor is to supply & erect all requisite materials for above works.
2.0 GENERAL INFORMATION:-

2.1 WAY LEAVE,TREE CUTTING AND OTHER OBSTRUCTIONS:

2.1.1 The Nigam will arrange for way leave and for tree clearance, proposals in
this connection will have to be prepared and submitted by the contractor well
in time. It will also be necessary on the part of contractor to instruct his
labours and staff to use minimum area while doing the work where there are
standing crops. No person of the Contractor should pick any items from
standing crops of fruits. The Contractor should take all possible steps to
avoid or minimize damage to standing crops, etc. Tree cutting required shall
be arranged by the contractor.

2.1.2 The contractor should immediately notify any obstructions or hindrance from
local villagers or the local authorities in the execution of the work, to the
concerned Engineer/In-charge but should not deal directly in the matter. The
Engineer/in-charge will arrange to remove the obstacles as soon as possible.

2.1.3 For the clearance, permissions, removal of obstructions in way leave, etc.
the contractor shall not remain contended by simply informing the Nigam but
shall invariably assist and arrange for personal follow up to overcome the
difficulties in the interest of progress of the work.

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2.2 ACCESS TO LOCATION:

2.2.1 It will be the contractor’s sole responsibility to take the material upto the
location and shall have to arrange transportation at his cost.

2.2.2 The contractor will be deemed to be very well familiar with the work to be
executed before giving the offer. Notwithstanding, the difficulties of terrain,
location approaches, way leave and other obstructions the price quoted for
all the items of erection in the ‘G’ schedule shall not undergo any change at
any stage of work including the time limit extension.

2.3 TESTING AND COMMISSIONING:

After completion of the work, as mentioned in clause no 1.0 scope, the

contractor will ensure that all works connected with the sub-station/ line/
service connection have been completed correctly as per Indian Electricity
Rules and procedure. Any extra cost involved due to incompleteness of work
or bad workmanship found but subsequently, shall be set right forthwith by
the Contractor at his cost. The contractor shall arrange to handover the
complete system.

2.4 SHUT DOWN OF EXISTING LINES:

The contractor or his authorised representative shall intimate in advance

alongwith complete programme of erection where ever shunt down of
existing line is required to the Engineer Incharge of the site for arranging
shunt downs. The contractor shall have to plan the work in such a way that
in minimum duration of shut down maximum work is carried out to avoid
repeated and/or longer duration shut downs.

2.5 WASTAGES:

This being a total turnkey contract, no wastage shall be allowed in any

material except 3 % of length in case of conductor and 1% of length in earth
wire towards sag & jumpering etc. Wastage if any shall be born by the
Contractor.

3.0 STANDARDS:

The material to be utilized in execution of tendered / ordered works on

turnkey basis shall confirm to the relevant Indian Standards (IS) latest
amended.

4.0 GENERAL TECHNICAL CONDITIONS

The following provisions shall supplement all the detailed technical

Specification and requirements. The Bidder’s proposal shall be based on the
use of equipment and materials complying fully with the requirements,
specified herein.

The Bidder shall furnish clause – by – clause commentary (with detailed

technical data as required) on the Technical Specification demonstrating the
goods substantial responsiveness to the Specification or deviation and
exceptions to the provisions of the Technical Specification unless and until
advised contrary to this in the bidding document.

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4.1 Equipment Performance Guarantee

4.1.1 The performance requirements of the items are detailed separately in this
Specification. These guarantees shall supplement the general performance
guarantee provisions covered under General Conditions of Contract in
clause entitled “Guarantee”.

4.1.2 Liquidated damages for not meeting specified performance shall be

assessed and recovered from the Contractor. Such liquidated damages
shall be without any limitation whatsoever and shall be in addition to
damages, if any payable under any other clause of Conditions of Contract.

4.2 Engineering Data

4.2.1 The furnishing of engineering data by the Contractor shall be in accordance

with the appropriate Schedule appended to this document. The review of
these data by the Owner will cover only general conformance of the data to
the Specification and drawings. This review by the Owner may not indicate a
thorough review of all dimensions, quantities and details of the equipment,
materials, any devices or items indicated or the accuracy of the information
submitted. This review and / or approval by the Owner shall not be
considered by the Contractor, as limiting any of his responsibilities and
liabilities for mistakes and deviations from the requirements, specified under
these Specification and documents.

4.2.2 All engineering data submitted by the Contractor after final process including
review and approval by the Owner shall form part of the Contract Document
and the entire works performed under these Specification shall be performed
in strict conformity, unless otherwise expressly requested by the owner in
writing.

4.3 Drawings

4.3.1 The drawings of all relevant material / equipment are provided with this
specification. The contractor has to fabricate / procure the material as per
these drawings and conforming to various requirements of the specification.
The contactor could get the detailed drawings prepared at his level on the
basis of drawings provided with the specification and submit the same to
purchaser alongwith any correction/ modification if required, with due
justification, for obtaining the approval of Nigam.

4.3.2 Further, the work by the contractor shall be strictly in accordance with these
drawings and no deviation shall be permitted without written approval of the
purchaser, if so required.

4.4 Reference Standards & Design Improvements

4.4.1 The Codes and / or Standards referred to in Specification shall govern, in all
cases wherever such references are made. In case of a conflict between
such Codes and / or Standards and the specification, latter shall govern.
Such Codes and / or Standards, referred to shall mean the latest revisions,
amendments / changes adopted and published by the relevant agencies.

4.4.2 Other internationally acceptable Standards that ensure equivalent or better

performance than those specified shall also be accepted.

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4.4.3 The Owner or the Contractor may propose changes in the Specification of
the equipment or quality thereof and if the parties agree upon any such
changes, the Specification shall be modified accordingly.

4.4.4 If any such agreed upon change is such that it affects the price and schedule
of completion, the parties shall agree in writing as to the extent of any
change in the price and / or schedule of completion before the Contractor
proceeds with the change. Following such agreement, the provision thereof
shall be deemed to have been amended accordingly.

4.5 Quality Assurance

4.5.1 To ensure that the equipment under the scope of this Contract whether
manufactured within the Contractor’s Works or at his Sub-Contractor’s
premises is in accordance with the Specification, the Contractor shall adopt
suitable Quality Assurance Programme to control such activities at all points
necessary.

4.5.2 A Quality Assurance Programme of the Contractor shall generally cover but
not limited to the following.

(a) His organization structure for the management and implementation of

the proposed Quality Assurance Programme.

(b) Documentation control system.

(c) Qualification data for key personnel;

(d) The procedure for purchases of materials. Parts/ components and

selection of sub-Contractor’s services including vendor analysis,
source inspection, incoming raw material inspection, verification of
material purchases etc.

(e) System for shop manufacturing including process controls.

(f) Control of non-conforming items and system for corrective action.

(g) Control of calibration and testing of measuring and testing

equipments.

(h) Inspection and test procedure for manufacture.

(i) System for indication and appraisal of inspection status.

(j) System for quality audits.

(k) System for authorizing release of manufactured product to the

Purchaser.

(l) System for maintenance of records.

(m) System for handling storage and delivery and

(n) A Quality Plan detailing out the specific quality control procedure
adopted for controlling the quality characteristics of the product.

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 The Quality Plan shall be mutually discussed and approved by the
Owner after incorporating necessary corrections by the Contractor as
may be required.

4.6 Quality Assurance Documents

4.6.1 The Contractor shall be required to submit all the Quality Assurance
Documents as stipulated in the Quality Plan at the time of Owner’s
inspection of equipment / material.
4.6.2 The owner or his duly authorized representatives reserves the right to carry
out Quality Audit and Quality surveillance of the systems and procedures of
the Contractor’s / his vendor’s Quality Management and Control Activities.

4.7 Owner’s Supervision

4.7.1 To eliminate delays and avoid disputes and litigation it is agreed between
the parties to the Contract that all matters and questions shall be resolved in
accordance with the provisions of this document.

4.7.2 The manufacturing of the product shall be carried out in accordance with the
specification. The scope of the duties of the Owner’s pursuant to the
contract, will include but not be limited to the following:

(a) Interpretation of all the terms and conditions of these Documents and
Specification.

(b) Review and interpretation of all the Contractor’s drawings, engineering

data etc.

(c) Witness or authorize his representative to witness tests at the

manufacturer’s works or at site, or at any place where work is
performed under the Contract.

(d) Inspect, accept or reject any equipment, material and work under the
Contract, in accordance with the Specification.

(e) Issue certificate of acceptance and / or progressive payment and final

payment certificate.

(f) Review and suggest modification and improvement in completion

schedules from time to time; and

(g) Supervise the Quality Assurance Programme implementation at all

stages of the Works.

5.0 TESTS AND STANDARDS

5.1 Tests: The following type, acceptance and routine tests and tests during
manufacture shall be carried-out on the material.

5.1.1 Type Tests shall mean those tests, which are to be carried out to prove the
process of manufacture and general conformity of the material to this
Specification. However the bidders shall furnish original/ photo stat copies of
the latest type test certificates from any govt. laboratory for all the type tests

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 where ever prescribed in the relevant ISS/specification along with the bid.
The type test certificates should not be older than three years.

5.1.2 Acceptance Tests shall mean those tests, which are to be carried out on
samples taken from each lot offered for pre-dispatch inspection, for the
purposes of acceptance of that lot. These test are to be conducted in the
presence of owner’s representative.

5.1.3 Routine Tests shall mean those tests, which are to be carried out on the
material to check requirements, which are likely to vary during production.

5.1.4 Tests during Manufacture shall mean those tests, which are to be carried out
during the process of manufacture and end inspection by the Contractor to
ensure the desired quality of the end product to be supplied by him.

5.1.5 The norms and procedure of sampling for these tests will be as per relevant
standards / specification wherever, sampling plan and procedure is not
defined, the procedure/practice adopted in MM wing of Nigam shall be
followed.

5.1.6 For all type and acceptance tests, the acceptance values shall be the values
specified in this Specification.

5.2 Additional Tests

5.2.1 The Owner reserves the right of having at his own expenses any other
test(s) of reasonable nature carried out at contractor’s premises, at site, or in
any other place in addition to the specified type, acceptance and routine
tests to satisfy himself that the materials / equipment comply with the
Specification.

5.2.2 The Owner also reserves the right to conduct all the tests mentioned in the
specification at his own expense on the samples drawn from the site at
Contractor’s premises or at any other test center. In case of evidence of non
compliance, it shall be binding on the part of contractor to prove the
compliance of the items to the technical Specification by repeat tests, or
correction of deficiencies, or replacement of defective item all without any
extra cost to the Owner.

5.2.3 The ordered material (All main items) after its receipt in contractors stores,
shall be subjected to mandatory Testing in Central Testing Laboratory (CTL)
of Nigam at Jaipur and the material shall be accepted & allowed for use only
after its clearance in CTL testing.

6.0 GUARANTEED TECHNICAL PARTICULARS

6.1 The Guaranteed Technical Particulars of the various items shall be

confirming to requirement of relevant ISS & the specification .The bidder
should confirm to the acceptance of Guaranteed Technical Particulars of
various items as specified in various schedules attached hereto failing which
the bid shall be rejected. The Bidder shall also furnish any other schedule/
information as in their opinion is needed to give full description and details to
judge the item(s) offered by them.

6.2 The Guaranteed Technical Particulars required for various items are given in
the schedules attached with the specification. A Bidder may guarantee a
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 value more stringent than the specification requirement. However, for testing
purpose or from performance point of view, the material shall be considered
performed successfully if it achieves the minimum / maximum value required
as per the technical specification. No preference whatsoever shall be given
to the bidder offering better / more stringent values than those required as
per specification.

7.0 SERVICE CONDITIONS

All out door Equipment / material to be supplied against this specification

shall be suitable for satisfactory continuous operation under tropical
conditions as specified below:

1. Maximum ambient air temperature in shade 500C

2. Minimum ambient temperature in shade -2.50C

3. Maximum Relative humidity 90%

4. Minimum Relative humidity 10%

5. Average Annual rainfall 10-100 Cm.

6. Maximum wind pressure (Kg. Per sq. m.) 45

7. Height above mean sea level Less Than 1000

Meter

8. Dust storms are liable to occur during the period March to July

9. Average number of rainy days per annum 100

10. Isoceraunic level (days / year) 40

11. Moderately hot and humid tropical, climate, Yes

conductive to rust and fungus growth

12. Seismic level (horizontal acceleration) 0.08 g

8.0 TYPE, DESIGN AND PARTICULARS OF MATERIAL

8.1. General Requirement:
All materials required to complete the work as per this Specification &
drawings/design approved by the Nigams etc. must be manufactured and
supplied using fresh raw materials. Re-moulded, re–circulated materials are
not acceptable to JVVNL. The required material /equipments shall be
purchased only from established/reputed manufacturer/firms as approved by
JVVNL and who have supplied or supplying to three Discoms of Rajasthan
State, RVPNL and erstwhile RSEB and other power utilities. However such
suppliers should have the required material duly type tested ( not older than
three years) for the type, design and guaranteed technical particulars as
specified / required in terms of Nigam’s specification and order. The
contractor shall also be required to furnish requisite type test reports of the
material and get such vendors / suppliers approved from the purchaser
before commencement of supply of ordered material. The procurement of
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 materials must be made by the contractor directly from such manufacturers
or through their authorised dealers / distributors. Documentary evidences to
this effect are to be made available to JVVNL for necessary checks /
verification of source of supply of materials. Second hand materials / partially
used materials / used materials are not acceptable.

Further ,the work shall be carried out strictly as per prevailing norms
design, drawing, technical specifications, practice adopted in the Nigam for
the same nature of work . Whether mentioned or not, all the items included
in the ‘G’schedule shall conform to latest technical specifications adopted by
MM wing of the Nigam and latest relevant IS / B.S.S or any other code as
prescribed by the Nigam for its works. In case any dispute arises, the current
specifications, practice, norms, approved design and drawings of Nigam
shall prevail.
8.2 Type, Design & Particulars:
The material/equipments to be utilized in execution of awarded work shall be
of type, design and particulars mentioned in this specification and as per
latest technical specifications of MM wing of Nigam and conforming to latest
& relevant IS / BSS and approved design & drawings of the Nigam. The
bidder is also required to use important material/ equipment only of the
‘Make /Brand’ as specified in ‘G’ schedule and in this technical specification.
The technical specifications of major items used in proposed work. if
required, could be made available to the bidder for reference on his specific
request. The guaranteed technical particulars of individual items are given in
the schedules attached here to which shall be accepted and confirmed by
the bidder in his bid. Some Minor changes in guaranteed technical
particulars may require to be made at a later stage due to changes /
modifications in the specification followed by MM wing of JVVNL and the
same shall be acceptable to the bidder. The material whose particulars might
not have been specified in this specification, should be of type and design,
having technical parameter as per relevant ISS and being procured by MM
wing of this Nigam.

9.0 SURVEY:-

The bidders are presumed to have acquainted themselves with the scope of
work of this specification by doing a walk over survey of the area/sub-
station/feeder before submitting their bid. The quantum of works indicated in
‘G’ Schedule of prices is tentative. After award of contract, a detailed survey
shall however, required to be done by the contractor along with Nigam’ s
authorized Engineer to assess actual quantum of work. The contractor shall
have to execute the works in accordance with the quantities so assessed
and approved by the Nigam.

10.0 WORK PLAN

After completing the work of survey, the contractor shall finalise the
programme to commence and execute the work. The contractor shall also
take care of the under mentioned points in construction of various lines.

10.1 Span

The number of consecutive spans between the section points and average
span shall be as per relevant standard/instructions of engineer at site.
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10.2 Road Crossing

At all important road crossings, the structure shall be fitted with Strain type
insulators but the ground clearance at the roads under maximum
temperature and in still air shall be such that even with conductor broken in
adjacent span, ground clearance of the conductor from the road surfaces will
be as per Indian Electricity Rules.

10.3 Railway Crossings

At the time of route survey, the railway crossings shall be finalised as per the
regulation laid down by the Railway Authorities. The approval for crossing
railway track shall be obtained by the Nigam from the Railway Authority.

10.4 Forest Clearance

The forest clearance shall be obtained by the Nigam and same shall be
conveyed to the contractor before due date of commencement of the work.
Delay in forest clearance after the due date of commencement if any, shall
not be counted towards delay in execution.

10.5 Clearance from Electrical inspector

Construction of the line shall be done so as to meet the requirements of

Indian Electricity Act / Indian Electricity Rules 1956 as amended from time to
time. Necessary clearance from the Electrical inspector, Govt. of Rajasthan
shall be obtained by the contractor before handing over sub-
station/lines/service connection to the Nigam. The necessary clearance fee
paid by the contractor shall be reimbursed by Nigam. In case some defects/
observations are pointed out & subsequent fee if any required to be paid
shall not be reimbursed.

10.6 Power Line Crossings

Where this line is to cross over another line of the same voltage or lower
voltage, provisions to prevent the possibility of its coming into contact with
other overhead lines shall be made in accordance with the Indian Electricity
Rules, 1956 as amended from time to time. All the works related to the
above proposal shall be deemed to be included in the scope of the Contract
except if modifications are required, in which case, the conditions to be
agreed upon.

10.7 Telecommunication Line Crossing

The angle of crossing shall be as near to 90 degree as possible. However,

deviation to the extent of 30 degree may be permitted under exceptionally
difficult situations. When the angle of crossing has to be below 60 degree,
the matter will be referred to the authority incharge of the telecommunication
system in writing. On a written request from the Contractor, the permission of
the telecommunication authority may be obtained by the Owner in writing.
Also, in the crossing span, power line support will be as near the
telecommunication line as possible, to obtain increased vertical clearance
between the wires.

10.8 Details Enroute

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 All topographical details, permanent features, such as trees, building etc. on
either side of the alignment shall be detailed on the route span.

10.9 Clearance from Ground, Building, Trees etc.

Clearance from ground, buildings, trees and telephone lines shall be

provided in conformity with the Indian Electricity Rules, 1956 as amended
upto date.

11.0 STATUTORY REGULATIONS & STANDARDS-

11.1 Statutory Regulations:-

The contractor is required to follow Indian Electricity Act 2003, Indian

Electricity Rules, 1956, as amended and other local rules and regulation
referred in this specification.

11.2 Reference Standards:-

The codes and/ or standards referred to in the specification shall govern, in
all cases wherever such references are made. In case of a conflict between
such codes and/or standards and the specification, latter shall prevail. Such
codes and/or standards referred to shall mean the latest revisions,
amendments/changes adopted and published by the relevant agencies
unless otherwise indicated.
12.0 CONSTRUCTION PRACTICES:-

The standard construction practices as adopted by Jaipur Vidyut Vitran

Nigam Ltd are to be followed in construction of various works activities
covered in the specification The contractor should also follow & take care of
the following points in execution of various activities:-
i) All the material to be used shall be as per specification & drawing approved
by the Jaipur Discom duly inspected and cleared for use in construction at
site by the authorized person of Jaipur Discom.

ii) The pole shall be erected only after fitting of V-cross Arms, Top Hampers.
Washers shall be used with nuts and bolts.

iii) PCC poles shall be transported to the pit points through hand trolly so as to
avoid any cracks during transportation.

iv) Top Hamper should always be fixed, straight with the help of two nut, bolts
and washers on PCC poles.

v) Earthing of all steel structure like Top hamper X-arm shall be done by 8
SWG GI wire to connect all items to earth clamps/guard bracket PCC poles.

vi) Alignment of pit of PCC pole shall be along the line. Alignment of lattice
tower/PCC pole shall be along with the line and shall be erected through
Ballies in the following length below the ground, pit shall be excavated along
the line.
a) 9 M Long pole : 1.5 M Deep
b) 8 M Long pole : 1.5 M Deep
c) Lattice structure : 2.1 M Deep

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 vii) Erection of PCC pole shall be in alignment and back filling of soil should be
in consolidated form by ramming and watering each layer of 0.15M.

viii) Stay set shall be provided below the ground in a secured manner i.e by back
filling of pit by soil shall be properly rammed. Alignment of pits for stay sets
shall be across the lines. Angle of stay set provided shall be an angle of
about 45 degree from the ground level. Only one stay set shall be provided
in one pit.

ix) 8Nos. stay set shall be provided on each double pole structure and 5 Nos.
on single phase sub station structure on single pole 5 Nos. on lattice tower
to be provided for road, P&T and power line crossing.

x) Guy insulator shall be used in each stay wire at height not less than 3.0
meters from the ground.

xi) Special nuts of self-locking type will be used in stay sets.

xii) Proper binding of stay wire shall be done. There shall be no gap between
binding coil of same wire. 100mm gap shall be maintained in the binding of
two strand of stay wire. Binding of alternate stay wire shall be in opposite
direction to each other. Proper size of stay and other clamps shall only
provided.

xiii) Strut shall be provided at angle of 55 to 60 degree from the ground level.
Top edge of strut shall be just touch the horizontal base of V-cross Arm/
Cut point.

xiv) Meggering value of all lines shall not be less than 2000 Mega-ohms after
completion of work of line & sub-station.

xv) Stringing of conductor shall be done properly by using normal pullies and
chain pulley block. Over tensioning should not be there in any case and it
should be equal in all conductors having proper sag.

xvi) Binding on pin insulator shall be done 0.230 M on either side of the
insulator with one wire .

xvii) Two Nos. PG clamps of standard size as per conductor size shall be
provided on each jumper. No separate piece of conductor will be allowed in
jumpering. As per Indian Electricity Act, atleast two earthing of the line are
to be done in one Km. length.

xviii) For the proper earthing due care has to be given. The earth lead should be
tightened with U-Bolt on earth wire or bolted on bracket and the earth lead
may pass through bolt the hooks of poles.

xix) The pits for all works including pole erection stay sets, earthings etc. shall
be excavated by the contractor irrespective of type of soil whether it is
ordinary or hard rock or any other type of soil.

xx) Pole mounted 6.35 KV / 240 Volt Sub-station complete with transformer,
Drop out fuse set / protection unit are to be erected as per approved
drawing of the Nigam.The location for pole mounted S/S has to be
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 provided as per load requirements. It should be ensured that all live parts
are above 12 ft. from the ground. Proper earthing with M.S.Rod for Sub-
station as per approved drawing is also to be ensured.
In addition to above, contractor shall strictly follow the erection &
maintenance practice manual for transmission & distribution network issued
by the Chief Engineer(O&M), Jaipur Discom, Jaipur.

13.0 LIST OF MATERIALS WITH TYPE & DESIGN, TO BE USED IN

CONSTRUCTION:-
S.No. Particulars
1 (a) Rectangular shaped solid PCC poles of overall length of 9 Meter with 400
KG working load having factor of safety 2.0 conforming to REC specification
No. 15/1979 IS: 1678/1978 & IS: 2905/1989 with latest specification of TN-
4283 and having GTP given at Schedule-1(A).
(b) Rectangular shaped solid PCC poles of overall length of 9 Meter with 200
KG working load having factor of safety 2.0 conforming to REC specification
No. 15/1979 IS: 1678/1978 & IS: 2905/1989 with latest specification of TN-
4258 and having GTP given at Schedule-1(B).
(c) Rectangular shaped solid PCC poles of overall length of 8 Meter with 200
KG working load having factor of safety 2.5 conforming to REC specification
No. 15/1979 IS: 1678/1978 & IS: 2905/1989 with latest specification of TN-
4257 having GTP given at Schedule-1(C).
2. 6.35/0.24 KV Sub-station structure, Top hampers, clamps & other Steel
structure/sections shall confirming to IS: 2062 with latest specification of TN
- 4325 and approved drawings of the Nigam and having GTP given at
Schedule-2.All steel sections should be galvanized as per IS:2633
3. (a) 11KV Brown Glazed Porcelain Pin Insulators suitable for use with small steel
head galvanized 11KV MS Forged Pins and conforming to IS: 731 (latest
amended) & specification of TN-4311 having GTP given at Schedule-3(A).
(b) Galvanised MS Forged Pins for 11KV Pin Insulators conforming to IS: 2486
(pt.I) / 1993 and (Pt.II)/1989 and IS: 1573/1986 and specification of TN-
4312 having GTP given at Schedule-3(B).
4. 11 KV Porcelain, Brown Glazed Disc Insulator tongue & clevis type size
(a) 255x145 mm having EMS strength 45 KN suitable for moderately polluted
atmosphere & 11 KV lines confirming to IS:731/1971 and IS:2486 with latest
amendment and specification of TN-4309 having GTP given at Schedule-
4(A).
(b) Hardware for 11 KV Disc Insulators 45 KN T&C type: Hardware fittings for
11KV disc insulator Tongue and clevis type having clevis ended Al. alloy
clamp suitable for ACSR Conductor having diameter 7/2.59mm (Weasel)
and upto 7/3.35mm. having ultimate strength of clamps not less than 3000
Kgs. and conforming to IS:2486/Pt. I to IV with latest amendment thereof
and specification of TN-4310 having GTP given at Schedule-4(B).
5. (a) The Hot dip galvanized steel stay sets with anchor plates size 16x1800 mm
conforming to BSS 16/1974, BSS 729/1961 (pt.I) with latest amendments
and specification of TN-4232 having GTP given at Schedule-5(A).
(b) The 11KV Guy Strain Insulator size 110x75x22mm white/brown porcelain
glazed conforming to ISS: 5300/1969 with latest amendment and
specification of TN -4329 having GTP given At Schedule-5(B).
6. Aluminum conductor steel reinforced code ACSR ‘Weasel’ size aluminum
6/2.59 mm and steel 1/2.59 mm having nominal aluminum area of 30 Sq.
mm conforming to IS:398 (Part-2) (latest amended) and specification of TN-
14
 4225 having G.T.P. given at Schedule-6.
7. 11/√3/240 V, 16 KVA & 25 KVA rating outdoor type completely self protected
single phase distribution transformers copper wound Schedule-7
specification of TN-1974.
8(a) LT Aerial Bunched XLPE insulation Aluminum Conductor Cable with
insulated messenger wire with higher carbon content having size 1Cx25+25
Sq mm suitable for working voltage upto and including 1100 Volt conforming
to IS: 14255/1995 (latest amendment) and as per technical specification. and
specification of TN-4164 having GTP given at Schedule-8(A).
(b) Hardware/Accessories for Aerial Bunched Cable i.e. Suspension & Eye
& Hooks with clamps, Dead End clamps for fixing on PCC poles, LT
(c) connectors piercing type B for tapping LT mains and LT connectors piercing
type-A for tapping of service connections conforming to relevant NFC
standards and other relevant ISS/BSS specification and having GTP given at
Schedule- 8(B) & (C) All steel sections should be galvanized as per IS:2633
9(a) MS rod type earthing sets conforming to IS: 2062 for material and IS: 2633
for Galvanisation with latest amendments and as per approved drawing TW-
19 & TW-20 of the Nigam and specification of TN-4288 having GTP given
at Schedule-9(A).
(b) M.S. Bolts and Nuts galvanized type (Assorted size) confirming IS: 1363(part
1 & 3) IS:1367 (part 3 & 6) IS: 1367( Part 17) & other relevant standards with
latest amendments and specification of TN-4287 having GTP given at
Schedule-9(B).
10 ISI mark 2 core 2.5 Sq. mm XLPE insulated and PVC sheathed armoured
circular cables with aluminum conductor suitable for working voltage upto &
including 1100 Volt confirming to IS:7098 (Part-I) (latest amended) and other
relevant standards ,and specification of TN-4037 having GTP given at
Schedule-10
11 A.C. static single phase two wire 5-30 Amp rating, whole current, class 1.0
accuracy, KWh energy meters with Back lit LCD display with moulded meter
cup board IS:13779-1999 (with latest amendments), IEC-62052-11, IEC-
62053-21, IEC-62053-61, IEC-61000-4-5 (200-1-2004), IEC 61358 : 1996 &
IS:9000 and having GTP at Schedule-11, 11 (a), 11(b) with downloadable
feature as per JVVNL specification TN-2038
12 The hot dip galvanized steel wire of size 8 SWG conforming to IS: 280/1978
with latest amendments The galvanization requirements are as per IS:
4826/1979 corresponding to heavily coated wire hard quality and
specification of TN-4086 having GTP given at Schedule-12.
13 PG clamps 200 Amp rating for ACSR ‘Rabbit’/weasel, made of aluminum
Alloy 4600 of IS:617-1994 latest amended and confirming to IS:5561-1579
latest amended Schedule-13 and spacefication of TN-4337
14 The hot dip galvanized steel stay wire of size 7/10 SWG conforming to IS:
2141/1992 (Grade 4) 4826/1979 & 6594/1977 with latest amendments The
galvanization requirements are as per IS: 4826/1979 corresponding to
heavily coated wire hard quality and specification of TN-4289 having GTP
given at Schedule-14.
15 L.T. white/brown glazed porcelain pin insulators suitable for use with small
steel head galvanized L.T. M.S. forged pins & confirming to IS:731 (latest
amended) and specification of TN-4329 having GTP given at Schedule-15
16 Galvanized M.S. forged pins for LT pin insulators confirming to IS:2486
(Part-I/II) and IS:1573 (latest amended) and specification of TN-4331
having GTP given at Schedule-16

15
17 LT shackle insulators size 90 mm x 75 mm, white/brown glazed confirming to
IS:1445 (latest amended) and specification of TN-4329 having GTP given
at Schedule-17
18 Galvanized Hardware fitting for LT shackle insulators confirming to IS:7935
& IS:2633 (latest amended) and specification of TN-4331 having GTP given
at Schedule-18
19 Single phase 11 KV 100 Amps. Drop out fuse cum isolator with fuse element
of 2.5 Amp. with 12 KV post insulator confirming to various relevant ISS as
per latest specification of TN-4185 having GTP given at schedule-19

Any left out item/material shall be of type & design specified in the relevant
ISS & forming to the requirements mentioned therein.

14.0 LIST OF DRAWINGS:-

The dimensional drawing for the material/ equipments used in the construction of
tendered work are given as under alongwith bill of material:-

1 11 KV Top hamper/ Bracket Drg No. TW-23

2 6.35/0.24 KV Sub-Station Structure Drg No. TW-01to5

3 M.S. rod type earthing set Drg No. TW-19&20

4 Stay Clamp Set for parallel and perpendicular Drg No. TW-32
arrangement on 11 KV DP (8Mtr PCC Pole)
5 GA for LT AB Cable installation dead end Drg No. TW-45
pole location on 8 Mtr. PCC pole

6 BOM for LT AB Cable installation dead end Drg No. TW-45(a)

pole location on 8 Mtr. PCC pole

Eye hook clamp Drg. No. 54

7

8 Eye hook clamp for ABC accessories at 90 TW-55

degree arrangement
9 Eye hook TW-56

10 Location of earth pit connection of double TW-18 & 18 (a)

pole mounting distribution transformer on 8Mtr
Pcc pole.
11 General arrangement of earth pit, earth TW-19
electrode with clamp details.
12 Earth electrode (20 MM dis 3 Mtr long MS TW-20
rod) with clamp details.
13 2 Feet cross arm & clamp. TW-51

14 Stay clamp set for parallel & perpendicular TW-9

arrangement of 9 Mtr PCC Poles.
15 Eye hook clamp for ABC accessories on 9 Mtr TW-46
PCC Pole.
16
 16 Eye hook clamp for ABC accessories at 90 TW-47
degree arrangement on 9 Mtr PCC Pole.
17 Earth pit connection for 1-pole Drg No. TW-48(a)
Mounted distt transformer
18 11 KV line set Drg No. TW-38

19 Top cross arm & back clamp for single pole Drg No. TW-43
DTC
20 Guarding cross arm Drg No. TW-44

21 Single phase 11 KV 100 Amps. Drg No. TN-4166

Drop out fuse cum isolator
22 Stay Clamp Set for parallel and perpendicular Drg No. TW-35
arrangement on 8Mtr PCC Pole
23 Stay Clamp Set for parallel and perpendicular Drg No. TW-12
arrangement on 9 Mtr PCC Pole

These drawings are for reference only and the detailed drawing needed for
execution of works and fabrication of material as required, shall be developed by
the contractor
and approval of engineer-incharge be obtained before start of work.

17
 SCHEDULE-1(A)

GUARANTEED TECHNICAL PARTICULARS OF 9 M PCC POLE UNDER

(SOLID AND RECTANGULAR SHAPED)

S.No. Particulars Guaranteed Value

1 Manufacturer’s Name & Address: Approved Vendor of JVVNL
2 Place of manufacture in India
3 Over all length 9 METRE
4 Planting depth 1.5 METRE
5 Top dimensions 100MM X 225MM
6 Bottom dimensions 100 mm x 395 mm
7 Approximate weight 675 kq
8 Volume 0.279 cu mtr.
9 Working load 400 Kg.
10 Load factor (f.o.s) 2.0
11 No. & dia. of H.T. wire (tensioned) 20 Nos. of 4 mm dia.

12 Quality of wire As per relevant ISS

13 Concrete cube strength 420 kg/sq.cm at 28 davs

14 Testing method & testing facility As per ISS :1678/1978 & any
amendment thereof.
15 Dimension & Position of eye hook To facilitate the handling two
eye hooks of 12mm dia MS
rounds having internal Dia of
40 mm with a tolerance of -5
mm & +20mm on the
transverse face of the pole are
to be provided at a distance of
about 2.25 mtrs and 1.8 mtrs
from top and bottom
respectively. The hooks shall
be securely embedded on the
pole to ensure the safe
handling
16 Earthing wire A continuous length of 4mm dia
(8SWG) GI Wire embedded in
concrete during manufacture
and length of GI wire shall be
left projected from transverse
face of the pole to 100 mm
from top and 150mm below
ground level (planting
depth).The tolerance of +/-
25mm shall be allowed in the
position of earth wire. The earth
wire shall not be allowed to
entangle with prestressing
wires.

17 Reinforcement size & No. of Rings 8 Nos. of 4 mm dia HT wire

rings on each end or 4 Nos. of
18
 6mm dia MS round rings on
each and with min. inter
spacing of 20mm in case of
4mm dia HT wire rings and
30mm in case of 6mm dia MS
round rings will be maintained.
The interspacing may be more
than the minimum prescribed
above. These rings should be
complete rectangular in shape
with some over laping of above
20mm. No rings are to be
bunched together.

18 Holes Two holes of 18 mm with a

tolerance of +/- 1mm dia shall
be provided on longitudinal
phase (broad face) to fix the
top hole shall be provided at 60
mm from top of the pole &
second hole will be at 160mm
from top of the hole.

19 Concrete cover (min) 20 mm - 2 mm

20 Marking by embossing at height of a Date, month and year of

above 3 mtr. From bottom end which manufacturer
should be clearly legible/visible b Serial No. of poles
c Name of manufacturer
d Word ‘JVVNL’/TW
e Length and working load
9 M/400 kg.
f One line all around the
pole shall be marked with
black paint at a distance of
1.5 mtr from base of pole.

19
 SCHEDULE-1(B)

GUARANTEED TECHNICAL PARTICULARS OF 9 M PCC POLE

(200 Kg.)UNDER (SOLID AND RECTANGULAR SHAPED)

S.No. Particulars Guaranteed Value

1 Manufacturer’s Name & Address: Approved Vendor of JVVNL
2 Place of manufacture in India
3 Over all length
4 Planting depth
5 Top dimensions
6 Bottom dimensions
7 Approximate weight
8 Volume
9 Working load
10 Load factor (f.o.s)
11 No. & dia. of H.T. wire (tensioned)

12 Quality of wire
13 Concrete cube strength
14 Testing method & testing facility
15 Dimension & Position of eye hook
16 Earthing wire
17 Reinforcement size & No. of Rings

18 Holes
19 Concrete cover (min)
20 Marking by embossing at height of a Date, month and year of
above 3 mtr. From bottom end which manufacturer
should be clearly legible/visible b Serial No. of poles
c Name of manufacturer
d Word ‘JVVNL’/TW
e Length and working load
9 M/200 kg.
f One line all around the
pole shall be marked with
black paint at a distance of
1.5 mtr from base of pole.

20
 SCHEDULE-1(C)

GUARANTEED TECHNICAL PARTICULARS OF 8 M PCC POLES.

S.No. Particulars Guaranteed Value

1 Manufacturer’s Name & Address: Approved Vendor of JVVNL
2 Place of manufacture in India
3. Top Dimensions in MM 145mm x 90mm
4. Bottom Dimensions in MM 290mm x 90mm
5. Approximate weight 380 Kg.
6. Volume 0.157 cu. Mtr.
7. Working load 200 Kg.
8. Load factor (F.O.S.) 2.5
9. No. & Dia of HT wire(Tensioned) 12 Nos. 4mm dia.
10. No. & Dia of HT Wire 2 Nos. 4 mm dia.
(Untensioned)
11. Quality of wire As per relevant ISS
12. Concrete cube strength 420 Kg. per Sq.cm. at 28 days.
13. Testing Method & Testing facilities. As per IS: 1678/1978 & latest
amendment thereof.
14. Position of Earth wire Length and A continuous length of 4MM dia
size of Wire. (8 SWG) GI wire embedded in
concrete during manufacture
and length of GI wire shall Be
left project from transverse face
of the pole to a length of 100
MM at 250 MM from top and 150
mm below ground level (planting
dept.).The tolerance of plus
minus 25mm shall be allowed in
the position of earth wire, the
earth wire shall not be allowed
to entangle with prestressing
wire.
15. Dimension & position of Eye To facilitate the handling two
Hooks: eye hooks of 10mm dia M.S.
round having internal dia of
40mm with a tolerance of -5MM
and + 20mm on the transverse
face of the pole are to be
provided at a distance of about
1.7 Mtrs. And 1.6Mtr. from top
and bottom respectively. The
hooks shall be securely
embedded in the pole to ensure
the safe handling.
21
 16. Reinforcement(Size and No.of Rings): 8 Nos. of 4mm dia HT wire
rings on each end or 4 Nos.
of 6mm dia M.S. round rings
on each end with Min.
interspacing of 20mm in case
of 4mm dia HT wire rings and
30mm in case of 6mm dia
M.S. round rings will be
maintained. The interspacing
may be more than Min.
prescribed above. These
rings should be completed
and rectangular in shape with
some overlapping of above
20mm. No rings are to be
bunched together.
17. Concrete cover 20 MM- 2MM
18. Marking on the poles. a Date, month & Year of
manufacture
b Serial No. of poles.
c Name of manufacturer
d Word- JVVNL/TW
e Length and working
load 8M/ 200 Kg.
f One line all around the
pole shall be marked
with red paint at a
distance of 1.5 mtr from
base of pole.

22
 SCHEDULE-2

GUARANTEED TECHNICAL AND OTHER PARTICULARS OF GALVANIZED

STEEL SECTIONS

S.No. Particulars Guaranteed Value

1. Name of Manufacturer Approved vendors of
JVVNL
2. Specification and Standard
(i) Quality of Steel Section IS-2062 Grade A
ii) Testing
(a) Steel As per IS: 2062 ( latest
amended) if not supported
by test certificates of steel
from main producer.
(b) Chemical composition:-
Carbon percentage maximum 0.23
Manganese percentage maximum 1.5
Sulphur percentage maximum 0.05
Phosphorus percentage maximum 0.05
Silicon percentage maximum 0.4
C.E percentage maximum 0.42
(c) Mechanical Properties
a) UPS (Mpa)min 410
b) Y.S (Mpa) min 240
c) EI( %) min 23

(iii) Dimensions As per approved drawing

(iv) Tolerance
(a) Steel As per IS 1852-1973
( Latest)
(b) Length +/- 3 mm
(c) Edge dimensions +/- 2 mm
(d) Hole center +/- 2 mm
(v) Weight of each item As per approved drawing
3 Galvanization As per IS: 2633 with latest
amendments.

23
 SCHEDULE-3(A)

GUARANTEED TECHNICAL AND OTHER PARTICULARS FOR 11 KV PIN

INSULATORS

S. DESCRIPTION FOR 11 KV PIN INSULATOR.

No.
1 Maker’s name & address Approved vendor of JVVNL

2 Type of insulator 11 KV
3 Minimum failing load (kw) 5
4 Standard specification to which IS:731(latest amended)
Material shall conform
5 Type of glaze Brown
6. DIMENSIONS (mm)
a overall height 130
b maximum diameter of Insulators 120
c groove diameter
i Top R-12-15
ii Neek R-12-15
7. CREEPAGE DISTANCE (mm)
a Total 230
b Protected 110
8. Working voltage (KV) 11
9. Dry power frequency 1 min. 45
Withstand voltage (KV)
10. Wet power frequency withstand 35
Voltage (KV)
11. Dry power frequency flashover 50
Voltage (KV)
12 Wet power frequency flashover 40
Voltage (KV)
13 Power frequency puncture 105
Withstand voltage (KV)
14. Impulse flashover voltage
A) +ve (KV) 95
B) -ve (KV) 95
15 Impulse withstand vol. (KV) 75
16 Visible discharge test 9
Voltage (KV)
17 No. Of threads PER mm As per IS 2486 (pt-II)
18. Type of threads As per IS 2486 (pt-II)
19 Thimble
i) Type of material lead
ii) Type
20. Net weight of insulator (kg) 1.25 (Approx.)

24
21. Making details;
a identification of manufacture
b year and month of manufacture
c min. Failing load (KN) 5
22 Tolerance As per IS:: 731/1971
(latest amended)
23 Packing details;
i type of packing Wooden crate
ii No. of insulators /crate in each packing 12
iii Weight of each packing approx.(Kg.) 17
24. Drawing no. /other relevant information. As per approved drawing.

25
 SCHEDULE-3(B)

GUARANTEED TECHNICAL & OTHER PARTICULARS FOR 11 KV

GALVANISED M.S.FORGED PINS

S.No. Particular Guaranteed value

1 Manufacturer’s /maker’s name & address: Approved Vendor of
i) Office JVVNL
ii) Works
2 Minimum failing load (KN) 5
3 Standard specification to which material IS:2486 (Pt.I)/1993 &
shall conform (Pt.II)/1989 with latest
amendments
4 Dimensions: (mm)
A) Total length 315
B) Shank length 150
C) Stalk length 165
5 Type of threads AS per relevant ISS
6 Threads per inch AS per relevant ISS
7 (a)Type of galvanization Hot dip galvanized
(b)Galvanization shall conform to IS:3063/1992
8 Hexagon nut shall conform to IS:1363 (PT.III)/1992
9 Spring washer shall conform to IS:3063/1972
10 Electro-galvanization of spring washer IS:1573/1986
shall conform to (Service grade No.4)
11 Packing details:
i) Type of packing Wooden box/crates
ii) Weight of each pin approx. In 0.900
kg 50
iii) No. Of pins of each packing 50
iv) Weight of each package (KG)
12 Tolerance in Dimensions, if any +5%

13 Verification of dimensions As per approved drawings

14 Manufacturer’s trade mark to be
embossed on the pins

26
 SCHEDULE-4(A)

GUARANTEED TECHNICAL & OTHER PARTICULARS OF11 KV DISC

INSULATORS 45KN T&C TYPE

S.No. Parameter Guaranteed value

1 Manufacturer’s Name and Address Approved vendor of
JVVNL

2 Place of manufacture
3 Type of Insulator Type “B”
4 Specification to which insulator shall conform IS:731/1971 with latest
amendment
5 Dimension of Insulator:
a) Outside diameter 255 mm
b) Vertical distance between centers 145
c) Tolerance As per ISS
6 Creepage/leakage distance of each (Min) 290 mm
7 Weight of each disc. 4.1 KGM
8 Dia of cutter pin 16 mm
9 Electro Mechanical strength (KN) 45 KN
10 Dry power frequency with-stand voltage at 65 KV
50 C/S
11 Wet power frequency with-stand voltage at 40 KV
50 C/S.
12 Dry impulse withstand voltage of single unit
a) Positive wave 1.2/50 75 KV
b) Negative wave 1.2/50 75 KV
13 Dry power frequency flash over voltage of 75 KV
single unit at 50 C/S
14 Wet power frequency of flash over voltage of 40 KV
unit at 50 C/S
15 Dry impulse flash over voltage
a) Positive wave 1.2/50 105 KV
b) Negative wave 1.2/50 110 KV
16 Puncture voltage 105 KV
17 Minimum visible discharge voltage 9 KV rms
18 Packing details:
a) Net weight per unit 4.1 Kg
b) Contents of each package 6 Nos
c) Measurement of each package
d) Gross weight of each package 30 KG approx.
19 Tolerance in dimensions if any As per ISS

27
 SCHEDULE-4(B)

GUARANTEED TECHNICAL & OTHER PARTICULARS OF H/W FOR

11 KV DISC INSULATORS 45KN T&C TYPE
S.No. Parameter Guaranteed value

1 i) Manufacturer’s name & address Approved Vendor of JVVNL

ii) Place of manufacture
2 Standard specification to which: IS:2633/1972
i) Hardware fittings shall ISS:2486/Pt.I/1993,
confirm 2486/Pt.II/1989, IS:2486
Part.II/1984, IS:1971 &
IS:2486 Pt.III/1976 IS:2486
Part.IV/1981 with latest
amendments.

ii) galvanization shall confirm IS:2633/1972

iii) Dimension shall confirm Fig. 26 of IS:2486/Part.II/
1974 and as per approved
drawings
3 Breaking strength of the clamp 3000 Kgs
4 Slipping strength of the clamp 90% of UTS of conductor
5 Material for:
a) Dead end straps MS hot dip galvanized
b) Strain bolts hexagonal nut MS hot dip galvanized
c) Spring washer Spring steel electro plating
d) Flat washer Mild steel electro plating
e) Cotter pin MS (Forged) hot dip
galvanized
f) Clevis ended strain clamp Aluminm alloy

6 Weight of Hardware
i) Net weight per set in Kg. 1.250 Kg. Approx.
ii) Weight of steel parts per set in 1.050 Kg. Approx.
Kg. 0.200 Kg. Approx
iii) Weight of Al. parts per set in Kg.
7 Packing details:
i) Type of packing As per IS:2486/Part.I/1993
Clause No. 14.
14 Nos
ii) Contents of each package 49 Kgs. Approx.
iii) Gross Weight of each
package
8 Tolerance in dimensions, if any:
i) Upto & including 35 mm + 0.7 mm
ii) Over 35 mm + 2%
9 ISI certification mark, if any No
10 Drawing to which the material shall Nigam’s drawing
confirm

28
 SCHEDULE-5(A)
GUARANTEED TECHNICAL AND OTHER PERTICULARS OF HOT DIP
GALVANISED STEEL STAY SETS SIZE 16X1800 MM WITH ANCHOR
PLATES.
S. No. Particulars Guaranteed Value
1. Maker’s Name and Address Approved Vendor of
JVVNL
2. Place where the material shall be offered
for inspection
3. Standard specification to which the BSS:16/1974,BSS:729/19
material confirms 61 (Pt- I) with latest
amendments thereof.
4. (i) Diameter of stay rods 16mm
(ii) Permissible tolerance on diameter + 0.5 mm
5. Length of stay rod 1800 mm (with
permissible tolerance of +
0.5 %)
6. Length of threaded portion of stay rods 300 mm (with permissible
tolerance of + 2.5 %)
7. (i) Diameter of Bow 12 mm
(ii) Permissible tolerance on diameter of + 0.5 mm
Bow 400 mm
(iii) Height of Bow + 2.5%
(iv) permissible tolerance on height of
Row
8. Size of Anchor Plates
(Length X Breadth X Thickness) 300x300x4 mm
Tolerance: (i) Length and width + 5 mm
(ii) Thickness +12.5%,- 5%
(iii) Hole of Anchor Plate + 0.5 mm
9. Uniformity of Zinc coatings Nos of dips
with strands in standard copper sulphate
solution. 4 dips of one minute each,
(i) Stay Rods as per BSS:729/1961
(ii) Cylindrical Portion of Bow Pt.I
(iii) Cross Head
(iv) Ratchet Nut
(v) Plate
10 Weight of Zinc coating 610 gm/m2 for rods
460 gm/m2 for plates as
per BSS 729/1961 Pt.I
11 Breaking load in KN for complete set 62 KN (for 16 mm rod)
subjected to tensile test
12 Packing Details -
13 Stay set embossing mark -
14 Tolerance on cast iron cross head +/- 2.5 %

29
15 Tolerance on ratchet Nut As per BS:16/74 table-3
but with 3 cuts for ratchet.
16 Tolerance on all forging portions of stay + 2.5%
sets
17 Grade of oil to be applied on threaded Any good quality of Mobil
portion oil to prevent rusting on
threaded portion.
18 Weight of complete stay set 7.5 Kg.
19 Tolerance in weight +12.5
-5.0%

30
 SCHEDULE-5(B)

Guaranteed Technical and other Particulars of 11 KV guy insulator

S.NO. Particulars GUARANTEED VALUE

1. Manufacturer’s Name & Address Approved Vendor of

JVVNL

2. Type of insulator 11 KV

3. Standards to which insulator shall IS:5300/1969 latest

conform amended

4. Size (Porcelain Guy Strain Insulator) 110mmx75mmx22mm

5. Color of glaze White/Brown glazed.

6. Dry one minute power freq. 22

Withstand voltage (kV-rms)

7. Wet one minutes power freq. 09

Withstand voltage (kV-rms )

8. Minimum failing Load (KN) 53

9. Creepage distance (mm) 48

10. Weight per piece (Kg.) 0.50 Kg.(Approx.)

11. Temp. cycle test (as per ISS) As per clause 7.6 of
IS:5300

12. Porosity test (as per ISS) As per clause 7.7 of

IS:5300

31
 SCHEDULE-6

GUARANTEED TECHNICAL AND OTHER PARTICULARS OF ACSR

WEASELCONDUCTOR

S.NO. Particulars Guaranteed Value

1 Manufacturer’s Name & Address Approved Vendor of
JVVNL
2 Stranding and wire diameter in mm.
a) Aluminum 6/2.59
b) Steel 1 /2.59
3 Nominal Al. area in Sq. mm. 30
4 Standard Length in meter (Not less than) 1500
(With a tolerance of minus 5%)
5 Short Length if any in meter

(a) Measurement of short length in 500

meter (Not less than)
(b) Extent of total short length of 10%
offered qty. (max.)
6 Total length in one drum. (Maximum km.) 7.5
7 Standard specification to which ACSR As per IS: 398(Part-2) :
conductor Shall conform, manufactured, 1996 With latest
tested & tolerance If any. amendments.
8 Zinc coating of Steel wire As per IS: 4826/1979
With latest amendments
,if any

32
 SCHEDULE-7
GUARANTEED TECHNICAL PARTICULARS FOR 16 SINGLE
PHASE COPPER WOUND TRANSFORMER

S.No. Description 16 KVA

1. Name of the manufacturer and place Approved vendor of JVVNL
of manufacturer
2. Continuous max. rating as per this 16
specification
3. Normal ratio of transformer 11/ √3/0.24 KV
4. Method of connection HV/LV Single phase
5. Max. current density in windings
a) Higher voltage Amps/Sq.cm. 2.20
b) Lower voltae Amps/Sq. cm. 2.2
6. Max. Hot Spot tem. Deg. C (Ambient As per ISS
air temp. on which above is based
7. a) Max. observable oil temp. Deg.C 40
(Ambient air temp. on which
above is based)
b) Maz. winding temp. Deg. C 45
(Ambient air temp. on which
above is based)
8. No. Load losses at normal voltage 50
and frequency (watts) maximum
9. Load losses at rated current and 75 210
Deg. C reference temperature
(watts) maximum
10. Total losses at normal voltage ratio, 260
frequency and temperature (watts)
maximum
11. Efficiency at normal voltage :
i) Unity Power Factor
a) At 50% load 98.753 %
b) At 75% load 98.618 %
c) At full load 98.401 %
ii) 0.8 Power Factor
a) At 50% load 98.424 %
b) At 75% load 98.279 %
c) At full load 98.000%
12. Regulation as percentage of normal
voltage:
a) At Unity Power Factor % 1.384
b) At 0.8 Power Factor lagging % 3.343
13. % impedance voltage at normal ratio 3.75 %(+ 10 % tole rance)
between HV & LV winding
14. Type of transformers, shell/Core Wound core construction in
type wound core shell type or core type.

33
 15. Type of insulation used in Copper Conductors with
a) HV winding DPC/Polyesterimide enamel
b) LV winding (class-H) insulation with the
inter layer insulation of Epoxy
resin bond paper
16. Impulse test voltage level
a) HV winding 75 kVp
b) LV winding N.A
17. Characteristics of transformer oil As per IS-335 (Latest)
18. Total content of oil in Liters 28
19.(i) Approx overall dimensions As per Drawing of vendor
a) Height mm
b) Breadth mm
c) Width mm
ii) Tank dimensions
a) Diameter mm
b) height mm
iii) Min. thickness of CRCA/MS sheet
of tank
a) Main Tank 2.0 mm
b) Top Cover 2.5 mm
c) Bottom Cover 2.5 mm
20. Weight of insulated conductor As per Drawing of vendor
a) HV (min.) Kg.
b) LV (min.) Kg.
21. Weight of core (min.)Kg. (CRGO)
22. Weight of complete transformer
arranged for transport Kg.
23. Resistance for winding at 75 Deg. As per ISS
C per phase
a) HV Ohms
b) LV Ohms
24. Material of bushing rod/nuts & Brass
Bushing Caps
25. Make type of MCCB/LV breakers Schneider/GE/L&T/Havells/
Space Age Huindai or
Equivalent
26. Make and rating of L.A Alsthom /Raychem or
Equivalent 9 KV, 10 KA Metal
Oxide Lightning Arresters with
disconnector
27 Reference specification of MM TN 1974
wing of JVVNL

34
 SCHEDULE-8(A)

GUARNTEED TECHANICAL AND OTHER PARTICULARS FOR SUPPLY OF

XLPE INSULATED ARIAL BUNCHED CABLES

S.No. Particulars Guaranteed Value

1Cx25+25 (Insulated)

1 Maker’s name: work address Approved vendor of JVVNL

2 Rated voltage 1100 Volts
3 Phase conductor details 1
i) No of phase conductors
ii) Nominal sectional area of 25
each conductor in sq mm.
iii) No and size of strands (mm) 7/as per ISS
iv) Min tensile strength of each 100
Strand (mm) in n/mm2
v) Diameter of compacted 5.90 + 5%
Conductor along with Tolerance( in mm)
vi) Approx. Mass (kg/km) 65
vii) Max.d.c resistance at 20 deg C 1.20
(ohm/km)
viii) Insulation thickness
Nominal 1.20
Min 0.98
ix) Standard specifications to Watch this IS: 14255:1995 & IS
material shall Conform 8130:1984
5 Messenger (neutral Conductor) details.
i) Nominal sectional area of each 25
conductor in sq mm
ii) No& size of strand(mm) 7/as per ISS
iii) Diameter of compacted Conductor 5.90 +5%
along with Tolerance (in mm)
iv) Approx. Mass (Kg/Km.) 65
v) Min. Tensile strength in (kn) 7
vi) Max d.c. resistance at 20 deg c 1.38
(ohm/km)
vii) Insulation thickness
nominal 1.2
minimum 0.98

viii) Standard specifications to which this IS: 14255/1995& is: 398(pt-4):

material Conform
1994

6 Insulation of phase Conductor

i) Material XLPE Compound
ii) Standard specification to Which this IS: 14255/1995
material shall Conform
iii) Deviation in properties If any No deviation
7 Finished cable (complete bunched
cable)
35
 i) Overall dia. (approx in mm) 7.30 mm (Min.)

ii) Total mass approx in kg/km 185 Kg/Km Approx.

iii) Lay pitch Max.35 times diameter of
insulated phase conductor
iv) Direction of lay Right hand way
8. Drum
i) Tare weight of drum As per IS
ii) Whether drum is wheel Yes
Mounted
iii) Standard specifications to which drum As per IS:10418
shall conform
iv) Drum details and dimensions As per IS:10418
9 Standard length of each Cable and 1000 M
its tolerance +5%
10 i) Total length of cable in Drum and its 1000M
tolerance + 5%
ii) Mass of finished cable in a drum
and tolerance.
11 Whether material bears ISI Yes
certification mark.
12 S.No. of ISI License and its Validity -
13 Max. Continuous current carrying As per ISS
capacity(amp) please mention clauses/
table no. & standard specifications if
any
14 Max. Continuous conductor Temp. Due ---------90 deg c------------
to load
15. Embossing JVVNL/TW/TN NO./
Manufacturer’s trade name/ Yr.
of manufacture /voltage grade/
Electric/size of cable /ISI mark

36
 SCHEDULE-8(B)
GUARANTEED TECHNICAL PARTICULARS FOR INSULATION PIERCING
CONNECTORS

S. PARTICULARS TYPE-A TYPE-B

No.
1. Name of Tenderer
2. Name & Address of Approved vendor of JVVNL
manufacturer of ABC
Accessories
3. (a) Is Manufacturer of Accessories YES
an ISO: 9001-2000 Company
(b) Copy of certificate enclosed YES
(c) Are GA drawings enclosed ? YES
(d) Are experience certificate YES
enclosed ?
4. Insulation piercing connectors TYPE:A, size:16-50 TYPE:B, size:16-
(provide separately for each Sq. mm for MAIN 50 Sq. mm for
size offered) type No. & size CABLE Size:2.5-16 MAIN CABLE
range Sq. mm for TAP Size:16-50 Sq.
CABLE mm for TAP
CABLE
4.1 Is any metallic part carrying NO
potential in operation exposed
during installation ?
4.2 Are end caps for branch cable ? YES
(a) Slide on type YES
(b) Rigid NO
4.3 Are torque limiting shear heads YES
provided on tightening bolts ?
4.4 Range of sizes accommodated TYPE:A, size:16-50 TYPE:B, size:16-
for Branch & Main (fill 4.5.1 to Sq. mm for MAIN 50 Sq. mm for
4.7.5 for each size of CABLE MAIN CABLE
connector)
4.5.1 Rated tightening torque 9 NM 9 NM
(Kg mtr)
4.5.2 Torque for establishing 5 NM (0.5 Kg. m) 5 NM (0.5 Kg. m)
connection between Main &
Branch (Kg mtr)
4.6.2 Max. Tensile load for no break 16 Sq. mm-1200 mm-N/120 Kg.
down of main conductor (for 50 Sq. mm-3500 mm-N/350 Kg.
each cross section) Kg.
4.6.3 Max. Tensile on Branch 25 Sq. mm CU-110 16 Sq. mm CU-
conductor for no slippage/ N/11 Kg. 290 N/29 Kg.
break. Kg. 14 Sq. mm AL-290 50 Sq. mm AL-
N/29 Kg. 500 N/50 Kg.
4.7 Voltage withstand under water 6 KV
emersion.
4.7.1 No. of cycles 250 Cycles
37
4.7.2 Max. Temp. in each cycle 90 Deg. C
(Deg.)
4.7.3 Over current test current NOT APPLICABLE AS PER NFC 33-
020 AS PER CLAUSE NO. 29
(a) Value (Amps)
(b) Duration (Sec)
4.7.4 Resistance change duration Yes
4.7.5 Is corrosion test required
4.7.6 Is climatic aging test as per
NFC required

38
39
 Schedule-8C

GURANTEED TECHNICAL PARTICULARS FOR AERIAL BUNDLED CABLE ACCESSORIES

against TN-183
(Suspension Clamp/Dead End Clamp with Eye hook & PCC pole Clamps)
S. Particulars
No.
1 Name & address of manufacturer Approved Vendor of JVVNL
of ABC Accessories
2 Anchor Assembly/Dead End
2.1 Standard to which material shall NFC-33-041
conform
2.2 Material of Anchor Bracket Mild steel
2.3 Is connecting device between Yes
clamp and bracket flexible.
2.4 Material of connecting device Stainless Steel flexible cable
2.5 Material of clamp UV stabilized thermo plastic
2.6 Any metal parts in clamp Aluminum Alloy rivet
2.7 Can it accommodate uncut Yes
messenger
2.8 Are bolts required for tightening of No
messenger
2.9 Maximum load holding capacity 1000 Kgf.
2
(Kg.) for 25-35 mm

3.0 Whether the following type test Type test report not older than three years be
furnished to the inspecting officer at the time of
report as per relevant NFC
inspection
standard furnished:
a) Voltage withstand test report as
per NFC
b) Endurance under Mech. &
Thermal stress report as per NFC
c) Corrosion resistance report as
per NFC
d) Climatic ageing report as per
NFC

3.0 Suspension Assembly/Clamp

3.1 Standard to which material shall NFC-33-040
conform
3.2 Material of suspension bracket Mild steel

40
3.3 Mechanical load applicable Nominal T initial F final (Newtons)
rating(Kg.) (Newtons)
(Conductor Size)
25-23 Sq.mm 1500 9600 12000
3.4 Is Moveable link provided Yes
3.5 Material of Suspension clamp UV stabilized thermo plastic
3.6 Range of Conductor which 25-35
suspension clamp can
accommodate (mm. Sq.)
3.7 Are bolts required for fixing No
messenger.
3.8 Max. vertical load sustained by 1500 Kgf. / 15 KN
clamp (Kg.)
3.9 Max. Longitudinal load sustained 30 Kgf. / 300 N
by clamp
4.0 Whether the following Type Test Type test report not older than three years be
furnished to the inspecting officer at the time of
Report as per relevant NFC
inspection
Standard furnished
a) Voltage withstand test report as
per NFC
b) Test report for mechanical &
Thermal stress as per NFC
c) Corrosion resistance report as
per NFC
d) Climatic Ageing report as per
NFC
e) Mechanical Test
5.0 Eye hook & PCC pole Clamps As per Drawing
for Suspension Clamp/Dead End
Clamp

41
 SCHEDULE-9A)

GUARANTED TECHNICAL PARTICULARS OF M.S. ROD TYPE EARTHING SETS

S.No. Particulars Guaranteed Value

1. Manufacturer’s Name & Address Approved Vendor of JVVNL
2. Place of manufacturer
3. Specification to which raw material IS-2062 Grade ‘A’
shall confirm
4. Dimensions shall confirm As per approved drawing and for
bolts, nuts & S. washer as per
relevant standard.
5. Sampling for workmanship and 3% of offered lot as per IS:4711
dimension.
6. Galvanization .shall confirm to As per IS: 2633/1986
7. Electroplating test. As per IS: 1573(1986)
8. Chemical composition As per IS:4072
9. i) Tolerance of various As per relevant IS .
ii) Mfg. tolerance +/- 5%
iii)Tolerance in length +/- 0.5%
10. Bill of materials 1. M.S. rod 20mm dia. having
i)M.S. Rod type length 3M
2. Earthing clamp of 50x6mm
M.S. flat connection earth
electrode with earth wire
including G.I. bolt, nut and
with spring washer.
3. G.I. steel wire 8 SWG
 SCHEDULE-9(B)
GUARANTEED TECHNICAL AND OTHER PARTICULARS OF M.S. BOLTS
AND NUTS (ASSORTED SIZE)
S.No. Particulars Guaranteed value
1. Manufacture’s Name & Address Approved Vendor of JVVNL
2. Place of Manufacture
3. Identification mark
4. Specification & standards for As per IS 1363(part 1 & 3)
M.S. Bolts & Nuts(Black) IS: 1367( part 3 & 6)
IS: 1367 (part 17) & other
Relevant standards with
latest amendments.
5. Property class:
a. For Bolts 4.6
b. For Nuts 5
6. Size Assorted size
7. Tolerance As per ISS
8. Raw material:
a) Grade As per IS :2062
b) Type of steel used Low Carbon Steel(Grade C)
as per IS : 2062
9. Chemical composition (%)
a) For Hexagonal bolts:
i) Carbon (Max.) 0.55%
ii) Phosphorous (Maxm.) 0.05%
iii) Sulphur (Maxm.) 0.06%
b) For Hexagonal nuts:
i) Carbon (Maxm.) 0.50%
ii) Phosphorous(Maxm.) 0.06%
iii) Sulphur (Maxm.) 0.15%
10 Mechanical properties:
i) For Hexagonal bolts: As per IS: 1367( Pt. 3)
a) Tensile strength N/mm Sq. Minm. 400
b) Stress under proof load N/mm 225
Sq.Minm.
c) Brinell Hardness HB 114 Min. to 258 Maxm.
d) Rockwell Hard HRB 67 Min. to 99.5 Max.
e) Vickers Hardness HV 120 Min. to 250 Maxm.
f) Elongation after fracture 22%
g) Strength under wedg. Loading N/mm 400
Sq.Minm.
h) Head soundness No Fracture
ii) For Hexagonal nuts As per IS: 1367 (Pt.6)
a) Proof stress N/mm Sq.min. 610
b) Vicker Hardness HV-HV-Minm/Maxm 130 Min. to 302 Max.

11 Sampling procedure As per IS :2614/1969 with

latest amendments.
12 Packing details Material to be supplied in
double gunny bag of 50Kg.
 Schedule-10

GUARANTEED TECHNICAL & OTHER PARTICULARS FOR SUPPLY OF TWO CORE XLPE
INSULATED AND PVC SHEATHED ARMOURED CIRCULAR CABLE

S.NO. PARTICULARS 2 CORE x2.5 Sq.mm cables

1 Makers name & works Approved Vendor of JVVNL

2 Place of manufacturers
3 Place where the material shall be offered for
inspection
4 No.of cores 2
5 Voltage Grade Up to & including 1100 Volts
6 Conductor details
i Nominal cross sectional area of Al. conductor 2.5Sq.mm
ii Number & size of strands(in mm)of: 1
iii Shape of conductor Solid and circular

iv Whether compacted or not compacted Soild conductor

7 Insulation
i Type XLPE Extruded Compound

ii Thickness (Nominal / Minimum) 0.70/0.53mm

iii Colours of cores Red & Black
8 Sheath
I Inner sheath

a Type of Material PVC compound

b Application By extrusion
c Thickness in mm (Minimum) with tolerance 0.30 mm(min)

d colours Black

II Outer sheath

a Type of Material PVC compound type ST-2

b Application By extrusion

c Thickness in mm (Nominal/Minimum) 1.24mm(min)

d colours Black

9 Details of armouring

a Application Applied over inner sheath

b Material Galvanized steel wire

c Type Galvanized steel round wire

d Dimension 1.40+0.06 mm

e Whether galvanized Yes

f Calculated dia of cable over armouring Approx.10.07 mm

g Direction of lay left hand

10 Type of filler used:

a Material PVC compound

b Shape and size in mm Round shape/2.5 mm approx.

c Central filler (shape and size in mm)

N.A
11 Minimum weight in Kg/Km
i Aluminum 13.5
ii XLPE 12
iii PVC 100+10%
iv Filler 6

v Armouring 168

vi Finished Cable 300

12 Standard length of cables in meters & its 1000+ 5%

tolerance.

13 No.of length of cable in each drum One

14 Gross weigth of each drum in Kg.(Approx.) 350

15 Tare weigth of each drum in Kg. 45

16 Maximum continous current carrying capacity in

Amps.
i When laid directly in ground 32

ii When laid in covered trenches 27

iii When laid in Air 27

17 Short circuit current rating of cable in Kilo Amp. 0.295
for 1 second
18 Recommended depth of laying (cm) 75

19 Maximum cond.Temp.due to load

a In normal continous operating condition

When laid directly in ground 90deg.C

i
ii When laid in covered trenches 90deg.C

iii When laid in Air 90deg.C

b In short circuit condition

When laid directly in ground 250deg.C

i
ii When laid in covered trenches 250deg.C

iii When laid in Air 250deg.C

20 Whether material bears BIS certification mark Yes

21 Sr.No.of BIS license No. & Validity To be submitted
22 Embossing JVVNL-TW/ manufactures name/ ISI/ size
of cable / Electric Voltage Grade /Cable
code /Year of manufacture.

23 Any other particulars Nil

 Schedule-11
Guaranteed Technical Particulars of Single Phase Static Energy Meters of rating
5-30A having LCD Bank-Lit Display with Meter
S. Particulars Guaranteed value
No.
1. Name & Address of Manufacturer Approved vendor of JVVNL
2. Work’s Address
3. Class of Accuracy Class 1.0
4. Standard Applicable IS: 13779, RELEVANT
IEC/CBIP REPORT NO. 88 &
JVVNL ECIFICATION WITH
AMENDMENTS
5. Type of Meter (no.Of phase & wire/elements) single phase two wire
6. Rating and General particulars
i) Reference Voltage 240 V
ii) Basic current (1b) 5A
iii) Maximum current (1 max) 30 A
iv) Maximum withstand current (i.e. 45 A
150% of 1max
v) Does meter withstand 450v for 5 minutes Yes
vi) Power supply variation (-40% to +20% Vref. comply
7. Whether meter is suitable for working with following supply system variation range
i) Specified operating range 0.8 to 1.1 Vref.
ii) Limit range of operation 0.6 to 1.2 Vref.
iii) Frequency 50Hz.
iv) Power factor range Zero leg-unity zero lead
v) Ambient temperature range -5 to 60 degree C
8. Insulation resistance between:
a) Meter current circuit and voltage circuit As per IS: 13779/1999
b) Current and voltage circuit coupled and all As per IS: 13779/1999
non-current carrying parts connected together
9. Min. starting current (in Amps) 0.2% Ib (10mA) at rated voltage
& UPF as per specification
10. Details of meter fixing arrangements: Is the meter fixing Yes, meter shall have minimum
arrangement with the base of meter box, is as per the two fixing holes on each side of
provision of this specification? meter & shall be permanenly
affixed to the base of the meter
box through ultra sonic riveting
/flaring of the pillars moulded
with the base of meter box.
11. A) Detail of sealing arrangement:
i) No. of Tamper proof transparent polycarbonate security Two, Colors
seals provided on meter body and its color red/blue/yellow/green.
ii) The name/ logo of manufacturer and Yes
purchaser is printed on the seals
iii) The Sr No on the seals is same as meter Sr Yes
No?
iv) Is the Sr No. on seals is leaser hatched? Yes
B) whether base and cover are ultrasonically Yes
welded and have min 2 internal locks to prevent
lifting of cover from base even before ultrasonic
welding?
C) Whether seals are visible from front side of Yes
meter ?
D) Whether sealing arrangement is integral part Yes
of mould case.
12. Details of meter base land cover
a) Degree of protection of meter case IP-51
b) Thickness and material of Meter base and Min.2mm high grade poly carbonate
cover
c) Whether the base of meter is in Grey colour & Yes`
cover is transparent.
13. Details of terminals block and its cover
a) Whether Material of terminal bolock used, Non hygroscopic, flame retardant
(phenol formaldehyde)
b) Thickness and material of Terminal cover > 2.0 mm polycarbonate
c) Minimum center to center distance between > 13 mm
adjacent terminals
d) Details of screws provided on each terminal 2 nos. on each terminal, M5X 10mm
for fixing aluminum stranded wires ( no. &
Dimensions)
e) i) Minimum internal diameter of the terminal 6.5mm
holes?
ii) Is it adequately designed to accommodate
copper/ aluminum armoured PVC cable of size
up to 16 sq.mm
f) Whether terminal cover is of extended type. Yes approx. 50mm
Please give extended length of terminal cover
below terminal block.
g) Whether terminal cover is snap fit type, as per Yes
specification and not possible to open after
installation without breaking/leaving visible
evidence?
14. Whether voltage & current circuits are solidly Yes
connected inside the meter body without any
link?
15. Whether window portion is as per specification?
Yes
16. Details of CT’s/Shunts provided
a) CT(s)/Shunts (s) provided: Yes
iii) In Main element
iv) In Neutral element
b) Size of secondary wire of CT/Size of Shunt(s) Size of CT secondary wise is 41 SWG /
used size of shunt is suitable for 4 Ampere for
c) No. of turns of secondary winding of CT ½ hrs. & 30 Amp. continuously
turn 3750.
d) Whether CTs and Shunts have been properly Yes
fixed on base/PCB/Current terminals?
17. Whether components on the PCB are surface Yes
mounted except power components?
18. Whether PCB material is glass epoxy FR-4 Yes
grade?
19. Whether all parts that are likely to develop Yes
corrosion effectively protected against corrosion?
20. Whether the name plate provided on meter bears Yes
the following information in addition to marking
required as per specification.
i) Manufacturer’s name or trade mark Yes
ii) Designation of type Yes
iii) Number of phases and wires for which the Yes
meter is suitable
iv) Serial Number Yes
V) Month and year of manufacture Yes
vi) Reference voltage & frequency Yes
vii) Principal unit (s) of measurement Yes
viii) Basic current and rated maximum current in Yes
Amps
ix) Meter constant (Imp/kWh) Yes
x) Accuracy class Yes
xi) Property of JVVNL Yes
xii) Purchase Order Number and Date Yes
xiii) Guarantee period ( 5 years) Yes
 xiv) The sign of insulation Yes
xv) Bar coding of Sr. No., month & year of Yes
manufacture
xvi)Ultrasonic welded Yes
xvii) ISI mark with license number Yes
21. Power consumption of voltage circuit (watt & VA) 1 watt , 8 VA
22. Power consumption of current circuit (VA) ≤ 1 VA
25. Does meter has short time over current withstand Yes, as per IS: 13779/99
capability of 30 lmax for one half cycle at
reference frequency?
26. Does the meter comply with Impulse voltage Yes
withstand capacity of 6kV?
a) Does the meter have any type of mechanical No
adjustment (trim-pots, potentiometer etc) for
calibration?
27. b) Are the meters software calibrated? (Yes/No) Yes
Display sequence
28. A) Whether following billing parameters are
available in auto cycle display? If yes, please
also describe of method of auto display
a) Cumulative Active energy (kWh forwarded) Yes
reading of predefined date and time for billing
purpose (BP kWh)?-8-12 sec.
b) Maximum demand (kW) of predefined date Yes
and time for billing purpose (BP kW) of last
consumption month?-5-8 sec.
c) Average power factor (BP Ave PF) of last Yes
consumption month upto pre-defined date &
time for billing purpose?-5-8 sec.
B) Push Button Mode Yes
a) LCD segment check-2 sec. Yes
b) Meter Sr. No. Yes
c) Date & time Yes
d) Current Cumulative Active (forwarded) energy Yes
(kWh)
e) Maximum demand (kW) since last reset. Yes
f) Cumulative Active energy (kWh) for each Yes
calendar month for previous six months
g) Maximum demand kW with 30 minutes Yes
integraton and maximum of these in a calendar
month for previous six months
h) Instantaneous power factor Yes
i) Instantaneous Voltage Yes
j)Instantaneous current Yes
k) Instantaneous load in watts Yes
29 Display details
a) Type of Display, minimum character height & 10 mm x 5mm, 5 places+ 1 decimal digit
width with no. of Digits
b) Is the display having back lit? Yes
c) Does display have no decimal digit in auto Yes
scroll mode and have one decimal digit in push
button mode?
d) Is NVM having min retention time of 12 years Yes
provide?
e) Accuracy of RTC (minutes/year)? +/- 3 minutes/year
f) Internal Least count of energy recording? 0.01 kWh
g) i) Provision to read meter during no power Yes
condition is provided?
 ii) Whether such a provision is provided in either Yes
of following two ways:

a) In the form of rechargeable super capacitor

back up for continuous auto-scroll display
parameters for 48 hours. from instant of power
failure without Back lit.
b) with primary battery activated through push
button during power failure capable of at least
50,000 such operations during the meter lifetime
of 20 yrs. No power shall be consumed from his
circuit when mains are available.
30.
FOR COMMUNICATION CAPABILITY
a) Whether it is possible to read the meter Yes
through external terminal via infra-red media
from a minimum distance of 1.5 meters.
b) Whether HHT have facility to store 15000 Nos. Yes
of meter data.
c) Whether the following parameters can be Yes
downloaded by HHT.
• Meter Sr. lNo.
• Time & Date
• Instant Voltage, Current & Power Factor
• Billing kWh (BP kWh) for the last 6
months.
• MD KW with 30 min. integration on real
time basis for each phase and
cumulative (BP MD) with date and time
stamp for the last 6 months.
d) Whether total reading time for each meter Yes
does not exceed more than 5 seconds.
e) Relevant standard to which the protocol for Working on a standard protocol can
communication between meter and HHT shall leave meter prone to tamper in future.
comply. The communication is based on open
asynchronous 8N1 (8 bit, No parity 1
stop bit) serial communication which can
be easily adapted to different types of
meter without compromising with the
integrity of meter data.
Whether indications provided for following:
31. a) RED LED/LCD icon for earth Yes
b) RED LED/LCD icon for reverse Yes
c) RED LED for test output pulse (Imp/kWh) Yes
d) Green LED/LCD icon for phase neutral Yes
healthy.
32. Whether the offered design is completely type Yes
tested and certified by BIS.
33 a) Please confirm that meter does not get Yes
damaged even if 450V is applied for 5 minutes
between phase and neutral and continue to
record correctly after restoration of normal
supply?
b) Whether meter perform within class 1.0 Yes
accuracy up to 900% Ib for power factor range
0.5 lagging. 0.8 leading & unity?
c) Whether meter remains functional and is Yes
capable to record energy even if voltage falls up
to 50% of rated voltage at Ib to Imax
34. Indicate guaranteed accuracy of meters at different ranges of voltages/P.F.
 Influence quantity Current P.F. Limits of variation of % error
a) Voltage variation Ib unity 0.7
between-400% to Ib 0.5 lag 1.0
+20%
35. Whether meter is packed in corrugated corrugated Box or Thermocol packing
Box/Thermocol packing boxes as per
specification
36. Does the meter comply to running with no load of Yes
70% and 120% of rated voltage-as per this
specification?
37. Mention the value up to which meter can As per relevant standard
withstand Direct Current in A.C. circuit without
getting CT’s saturated resulting in measurement
errors of more than permissible limit
38. Does meter meets the Magnetic Immunity Levels Yes
of A.C. and D.C. magnets field prescribed in
CBITP Technical report 88/1996 with latest
amendments and permanent magnet of 0.5
Tesla, as per specification
39. Does meter record energy proportionate to Yes
current drawn through the meter even when the
neutral from incoming and /or outgoing side is
disconnected in normal or in reverse condition?
40 Does the meter record energy as per voltage Yes
measured between incoming phase and neutral
terminals when DC signal is injected on neutral
terminal, through diode?
41. Internal least count of energy recording. Not more than 0.01 KWH.
42 Reference specification of MM wing of JVVNL TN-2038
 SCHEDULE-11(a)

Guaranteed Technical and other Particulars of Moulded Meter Box suitable for
Single. Phase Energy Meters.

S.NO. Particulars Approved Vendor of JVVNL

1. Material used for moulded meter box:
a) Base High grade flame retardant
UV stabilized polycarbonate

b) Cover High grade flame retardant

UV stabilized transparent
polycarbonate
2. Thickness of moulded sheet in mm
a) Base 2.0 mm
b) Cover 2.0 mm
3. Properties of material for moulded meter box.
S.No Property Units Value
.
i) Physical :

Water Absorption % Max.0.35

ii) Thermal HDT Deg. C Min. 125
iii) Flammability
a) Rating FV2
b) Glow wire test @ 650 Passes
Deg.C
iv) Mechanical
a) Tensile strength MPa Min. 50
b) Flexural strength MPa Min. 90
c) Modulus of elasticity MPa Min. 2000
d) Izod impact strength, KJ/Sq M Min. 8
Notched, 23 Deg.C
4. Dimension of box in mm
a) Over all Height mm X Breath mm X Depth min.310 mm. X 215 mm. X
155 mm
b) Minimum clearance from meter on all 4 30 mm
sides except the bottom side
c) Min. clearance from bottom side 75 mm
d) Minimum clearance from meter on front 15 mm
e) Minimum clearance from back of meter 10 mm
5. Weight of complete box in KG. with ± % As per approved drawing
tolerance
6. Whether details of marking / embossing are as Yes
per specification?
7 (i) Type of cover of cup board Overlapping having collars on
all four sides
(ii) Design of cover of cupboard Semi circular/ circular gasket
of sufficient size to completely
fit in grooves of base
8. Type & design of base of cup board Base with groove to hold the
gasket & over lap of top cover
with base minimum 6 min.(with
gasket)
Material of the gasket Neoprene rubber
9. Is the meter box having push button for access to Yes
the meter without opening meter box cover?
 10. Sealing & self locking arrangement Yes
i) 2 no. of transparent & coloured
polycarbonate security seals provided.
ii) Manufacturer logo visible from front and
matching with Sr.No. of meter.
iii) The Sr No on these seals is same as
meter Sr No?
iv) Is the Sr No. & JVVNL on seals is laser
hatched?
v) Does the sealing holes provided on both
sides of box. have min 2 mm dia and are
in alignment at two places each in top and
bottom pieces of meter box?
vi) Whether sealing arrangement is integral
part of mould case of meter box.
vii) Are the seals kept in un-seated condition,
to be sealed after installation of meter and
box, in the field?
viii) Is the cover fitted with base by non-
detachable push fit arrangement?
ix) No. of snap lock fitting arrangement in the Min.4 Nos. snap lock fitting
box? arrangement.
11. Dimensions of holes and screw for mounting
meter box
i) Dimensions of holes for box fixing screw Mini 6.00 mm dia
(in mm)
ii) Dimensions of box fixing screw (in mm) Mini 4.00 mm dia
iii) Total No. of fixing screws with length No. 4 Nos., 25 mm long
/mm.
iv) The top side holes 2 Nos. key holes
12. Colour of base of the box Grey
13. Details of Cable glands
a) Material Engineering Plastic
b) Size of gland 15/16 Sq.mm arrangement
c) Whether a suitable arrangement like As per requirement.
clamping nut has been provided with the
gland so that opening dia can be reduced
to the size of cable?
 SCHEDULE-11(b)

GUARANTEED TECHNICAL PARTICULARS FOR TAMPER EVIDENT

TRANSPARENT POLYCARBONATE SECUITY SEALS ( HEAT RESISTANT) TO
BE USED AS BODY SEAL OF METER/METER BOX AGAINST TN-

S. Particulars Approved vendor of JVVNL

No.
1. Type/Material of seals Push-fit moulded /coloured
polycarbonate
2. Melting temperature > 140º C
3. withstand temperature 125º C
4. Standards to which material of seals/ As per IS
polycarbonate confirms
5. Standards to which material of non-
corrosive, non-magnetic seal wire
confirms
6. Colour of seals Red/Blue/Yellow/Green
7. Whether seals withstand following test Yes
satisfactorily
(i) Physical checkup
(ii) Boiling water test for 2 hours
(iii) Pulled out test as per spec.
(IV) Seal wire
(v) Sr. No. Verification test
8. Whether seals have facility to print
nonogram/name of company
9. If yes, type of print (laser etched/ Embossing
embossing) give details
10. whether seals are provided with Yes
internal anchor-locking system
11. whether internal anchor-locking Yes, Ir-reversible and tamper
system is ir-reversible and tamper evident
evident in case efforts are made to
tamper/break
12. whether properties of material are as Yes
per specification Cl.1 of specification
TN-1958
 SCHEDULE-12

GUARANTEED TECHNICAL AND OTHER PARTICULARS OF GALVANISED

STEEL WIRE SIZE 8 SWG.

S.No. Particulars Guaranteed Value

1 Manufacturer’s Name & Address Approved Vendor of JVVNL
i Office & Works
2. Standard specification to which
the material shall confirm.
i For steel: ISS:280/1978:with latest amendment
ii For Galvanization ISS:4826/1979 thereof
3. Nominal dia of GS wire 8 SWG
4. Ultimate tensile strength of GS 550-900
wire in N/mm sq.
5. Permissible tolerance on +/- 2.5%
diameter of wire
6. Breaking load of wire in kgf. 704.60(Min.)
7. Weight of zinc coating in gm. 260
Sq.m
8. Number of dips employed 3 DIP of 1 Mint.
galvanizing (hot dip galvanized)
9. Packing details indicating bare 40 – 60 Kg.(Approx.)
coil weight
 SCHEDULE-13
GUATANTEED AND OTHER TECHNICAL PARTICULARS OF P.G. CLAMP
SUITABLE FOR ACSR DOG & WEASEL CONDUCTOR

S.NO. Particulars For DOG For Weasel

1. Manufacturer’s Name & full Approved vender of JVVNL
address
2. Full address of works
3. Reference of ISS which the IS5561/1979 latest amended
material shall confirm
4. Drawing No. of material
5. Breaking load in Kg. Not less than 110 kg.
6. Electrical resistance in Ohms Not exceeding 10% of the equivalent
length of conductor
7. Short time current As per IS
8. Particulars of material of PG As per IS
clamp
9. Temperature rise above As per relevant ISS.
ambient temperature of 40º C
when carrying normal current
10. Rated normal current 400 Amp. 200 Amp.
11. Complete weight of one PG 0.250 Kg.(Al) 0.150 Kg.(Al)
clamp(with Nut ,Bolt & 0.18 Kg.(Steel) 0.17 Kg.(Steel)
washers)
12. Dimensions of PG clamp As per Drawing
13. Details of packing Double Gunny bags
14. Details of marking As per Drawing
15. Galvanizing of Nuts & Bolts As per IS 2633 (latest amendments)
16. Any other information
 SCHEDULE-14

GUARANTEED TECHNICAL AND OTHER PARTICULARS OF STAY WIRE SIZE

7/10 SWG

S. No. Particulars Guaranteed Value

1. Maker’s Name and Address Approved vendor of JVVNL
2. Place where the material shall be
offered for inspection
3. Standard specification to which the ISS:2141/1992( Grade –4)
material shall confirms 4826/1979 & 6594/1977
with latest amendment thereof.
4. Size of wire 7/10 SWG
5. Ultimate tensile strength of standard 700
wire N/MM Sq.
6. No. of Dips employed for galvanizing 2-1
(after stranding) 1-1/2
7. Weight of Zinc coating in gm/ Sq.M 228
8. Permissible tolerance on diameter + 2.5%
wire
9. Overall diameter of standard wire in 9.45
MM
10 Minimum percentage elongation 6
11 Packing details indicating bare coil 60 Kg (Approx.)
weight
12 Normal length without joint or weld As per IS:2141/1992
13 Breaking load of stranded wire in KN 36.26
14 Breaking load of single wire before 5.45
stranding in KN
 SCHEDULE-15

GUARANTEED TECHNICAL AND OTHER PARTICULARS

OF L.T.PIN INSULATORS

S. No. Particulars Guaranteed Value

1. Manufacturer's Name & Approved vendor of JVVNL
Address
i office
ii Works
2. Standard Specification to which IS:1445/1977 With latest
the insulators shall conform
amendment.

3. Size of Insulators 100mm x 70 mm white /brown

glazed
4. Tolerance on various dimensions +(0.04d+1.5)mm
5. Minimum failing load(KN) 3.5 KN
6. Dry power frequency withstand 23 KV rms
voltage, KV (rms)
7. Wet power frequency withstand 10 KV rms
voltage, KV (rms)
8. Power frequency puncture 1.3 x the actual dry flash over
voltage
withstand voltage

9. Weight per piece (Kg) 450 gms (apprx.)

(approximate)
10 Details of packing In double gunny/single HDP bags
and each insulator wrapped in
grass. Each bag weighing upto 50
Kg only.
11 Marking Trade mark/year of
manufacturing /country

12 Any other particulars which the

bidder may like to give.
 SCHEDULE-16

GUARANTEED TECHNICAL & OTHER PARTICULARS OF GALVANISED M.S.

FORGED LT PINS.

S.No. Particulars. Guaranteed value for 11KV

1. Manufacturer’s Name Approved vendor of JVVNL
And Address.
i) Office.
ii) Works.
2. Standard specification to which the IS 7935/1975( Fig.2)
Insulators pins shall conform. Latest & other relevant ISS
3. Dimensions of PIN
A) Length of Pin. 260 MM
i. Shank length 125MM
ii Stalk length 135MM
B) Thickness of Stalk coller 5MM
C) Diameter of Stalk.:
i) At Top 16MM
ii) At Collar 32MM
D) Diameter of Shank 16MM
E) Length of Threads on both sides:
i) Stalk 32MM + 3MM
ii) Shank 75 MM
F) Thickness of Nut ( M 16)
i) Maximum: 15.9 MM
ii) Minimum 14.1 MM
G) Spring Washer Thickness: 3.5 MM + 0.2MM
(M16 size)
4. Tolerance on various +/- 5% on all dimensions but
Dimensions. tolerance of collar thickness on
plus side upto 2mm and on
minus side upto 0.5mm.
5. Minimum failing load 2.0 KN
6. Weight of Pin(approx.) 0.425 Kg.
7. Type of Galvanization:

i)L.T. pin Hot Dip Galvanized

ii) Nuts & Spring washers Hot Dip/Electro Galvanized, the
Min. local thickness of
Electroplated zinc coasting
shall be 25 Micron.
As per service Grade No.4 of
IS: 1573/1986.
8. Marking
9. Details of packing. In double Gunny bags. Each
bag weighing 25 Kg.
 SCHEDULE-17

GUARANTEED TECHNICAL & OTHER PARTICULARS OF L.T. SHACKLE

INSULATOR

S.No. Particulars
1 Manufacturer’s name & address Approved vendors
of JVVVL
2 Standard specification to which the IS: 1445/1977 with
insulator shall conform Latest amendments
3 Size of insulator 90 mm X 75 mm white/
brown glazed
4 Tolerance on various dimensions +/- (0.04d+1.5)mm
5 Minimum failing which load(KN) 11.5 KN
6. Dry power frequency withstand voltage 23 KV rms
KV( rms)
7. Wet power frequency withstand voltage 10 KV rms
KV (rms)
8 Power frequency puncture withstand 1.3 X the actual dry flash
voltage KV over voltage
(rms)
9. Weight per piece(Kg.) (Approximate) 500gms(Approx.)
10. Details of packings In double gunny/single
HDP bags and each
insulator wrapped in
grass. Each bag
weighing upto 50 Kg. only
 SCHEDULE-18

GUARANTEED TECHNICAL & OTHER PARTICULARS OF L.T. SHACKLE

HARDWARE FITTINGS

S.No. Particulars
1 Manufacturer’s name & address Approved vendors
of JVVVL
2 Standard specification to which the H/W IS: 7935/1975 (Fig.3)
fittings Shall conform Latest & other relevant
ISS
3 Dimensions of H/W for L.T. Shackle
Insulators
A) Length of straps 185 MM
B) Width of Straps 30MM
C) Thickness of Straps 3MM
D) Diameter of holes at the end of 14 MM
straps 115 MM
E) Length of Bolts 12 MM
F) Diameter of Bolts 17 MM
G) Diameter of Bolt head 8 MM
H) Thickness of bolt head
I) Thickness of nuts 12.2 MM (M 12)
i) Maximum 10.4 MM
ii) Minimum Hexagonal
J) Shape of bolt head & nut 65 MM
K) Length of thread portion of bolt 2.5 MM +/- 0.15 MM
L) Galvanized spring washer
thickness.(M 12 Size)

4 Tolerance of various dimensions +/- 5%

5 Weight of complete H/W set 0.475 KG (Approx.)
6. Type of Galvanization
i) Straps Hot dip galvanized
ii) Bolts Hot dip galvanized
iii) Nuts & spring washers Hot dip/electro-galvanized,
the min. local thickness of
electroplated zinc coating
shall be 25 micron as per
service grade No.4 of
IS: 1573/1986.
7 Details of packing In double gunny bags each
bag weighing up to 50 Kg.
Only.
 SCHEDULE-19

GURANTEED TECHNICAL PARTICULARS FOR 11 KV DROP OUT FUSE CUM

ISOLATOR

S.NO. PARTICULARS Guaranteed value

1 Manufacturer's Type/ Designation / Installation Approved Vendors of JVVNL
2 Manufacturer's Name & Country of origin
Standards according to which the relevant
3 11 KV drop out fuse cum isolator ARE manufactured IS-9385 (Pt. I/II)
4 Operating Voltage (KV) 11
5 Rated Voltage(KV) 12
6 Continuous current (Amps) 100
7 Type of mounting As per drawing
8 Rated frequency (Hz) 50
9 Insulation level (KV) As per ISS.
1 Min power frequency withstand across isolating
10.1 distance of fuse base 32 KV
1 Min. power frequency withstands voltage to earth
10.2 and between poles. 28 KV
Lighting impulse withstand voltage to earth &
10.3 between poles (peak). 75 KV
Lighting impulse withstand voltage across isolating
10.4 distance of fuse base( Peak) 85 KV
Temperature rise limit ( for Copper Contacts silver
11 faced) deg. C (in air) 55 Deg.C.
12 Temperature rise for terminals in deg. C (in air). 40 Deg.C.
13 Minimum isolating distance in mm 200 mm
14 Creepage distance for insulators in mm 320 mm.
15 Type of insulators As per spec.
16 Type of fuse/ Rating Expulsion Type/ 2.5 Amps.
17 Material of fuse tube Fiber glass tube
18 Fuse tube ID / OD in mm 14mm / 15mm
Rated breaking capacity KA (
19 asymmetrical) As per IS
Copper alloy with contact portion
20 Fuse base top current carrying part silver plated..
21 Environmental protection of current carrying parts NA
22 Fuse base bottom assembly Anti corrosive copper alloy.
23 Material for fuse base top assembly Al. alloy
Copper alloy with contact portion
24 Material for fuse carrier top assembly silver plated
Copper alloy with silver plating at
25 Material for fuse carrier bottom assembly contact portion
26 Material of spring Phosphor Bronze
27 Material of contacts Brass/Copper/Glass
Details of terminal connectors
28 Incoming/Outgoing Alluminium Alloy
29 Details of Anti corrosive property (Fe parts) Hot dip galvanised/ Electroplated
30 Details of Anti corrosive property ( Non- fe parts) Silver/ Tin plated
31 Applicable Standards IS: 9385(Pt-I&II)

Name of Manufacturer of fuse element Approved Vendors of JVVNL

32

33 Material of the fuse element Silver /Tin coated wire

 Rating of fuse element 2.5 Amp.
34
35 i) No. of strands in tail wire 7 Nos.
ii) No. & Size of wires in each strand 5/6-36 SWG
iii) Material of Wire. Tinned copper
36 Fusing factor 1.15 to 1.20
37 Pull load of fuse elements 7 Kg.

38 Minimum time required to blow the fuse 15to25 Sec.

element at 60% overload currents.
39 Marking on fuse element Manufacturer name of trade
mark, type designation, rated
current & rated voltage.
40 IS: reference No. to which fuse element IS :9385 ( pt.II/1980)
confirm.
Total weight of MS Galvanised part As per specification
41
42 Total weight of copper alloy part

43 Total weight of MS Aluminium parts