Oxidation of Citronellal To Acid
Oxidation of Citronellal To Acid
200700140
The oxidation of citronellal to citronellic acid was studied using is, the C=C bond is attacked and a diol is primarily formed prob-
molecular oxygen as oxidant and gold-containing supported cat- ably via an epoxide intermediate. This side reaction can be sup-
alysts under aqueous conditions. The reactions were carried out pressed to a large extent by increasing the pH to 12 and by rais-
at 60–90 8C, with 200 Nml min 1 O2 and at pH values from 9 to ing the catalyst/oxygen ratio. Furthermore, detailed studies on
12. The alumina- or titania-supported catalysts were synthesized the influence of reaction time, pH value, reactant concentration
according to the deposition–precipitation procedure using urea and amount of catalyst show that citronellic acid can be ob-
or NaOH. Mechanistic studies have revealed that radical-initiated tained in over 90 % yield with total conversion of citronellal at
reactions lead to undesired by-products especially at pH < 9, that pH 12 and a temperature of 80 8C.
Introduction
Carboxylic acids are widely found in nature and are also impor- Catalysis by gold has rapidly developed over the last two de-
tant intermediates as well as final products on different scales, cades, especially when the guiding work of Haruta revealed its
from megatons of products in the petrochemicals industry to surprising catalytic activity for the low-temperature oxidation
several hundred kilograms in the fine chemical industry (for ex- of CO.[5–7] Recently, it was shown by various groups that gold is
ample, see Refs. [1, 2]). A wide range of C numbers and linear an attractive catalyst for many other reactions when supported
or branched compounds are commercially available. Various nanoparticles are used, for example, in the oxidation of glu-
production methods are used: for example, acetic acid is cose.[8–10] , other aldoses,[11] alcohols[12–15] or glyoxal.[16] Numer-
mainly produced by carbonylation of methanol, and salicylic ous reports deal with the preparation methods and characteri-
acid is manufactured from sodium phenolate and carbon diox- sation of supported gold catalysts,[12, 17, 18] however, the synthe-
ide, whereas long-chain carboxylic acids are often obtained by ses are not easy to reproduce sometimes. The size of the gold
hydrogenolysis of triglycerides from plant or animal oils and particle and the nature of the used support appear to be the
fats. Furthermore, alcohols or aldehydes can be oxidized to most important parameters with respect to the activity and se-
carboxylic acids, but present processes often suffer from the lectivity in the above-mentioned reactions. Typically, a low
application of environmentally harmful, stoichiometrically used gold content in the range of 0.5–1 % is necessary to obtain
oxidants such as permanganate, nitric acid or chromium active and selective gold catalysts. A higher gold content
oxides. However, modern environmentally benign oxidation would mostly promote the formation of large but inactive
processes use catalysts and hydrogen peroxide, molecular metal clusters. Further investigations have shown that the par-
oxygen or air as oxidant. ticle size can be controlled by choosing an appropriate prepa-
Citronellic acid (3,7-dimethyl-6-octenoic acid) is an acyclic ration method for the catalyst as well as a suitable support.[7]
monoterpene carboxylic acid. It is used in the cosmetic indus- The current challenging task of the production of fine chemi-
try as a valuable ingredient of various products, but nowadays cals using renewable feedstocks could benefit in particular
it is also known as a nature-identical preserving agent as a from the development of new catalytic systems containing bi-
result of its antimicrobial effect.[3] Terpenes are produced pri- metallic gold catalysts with, for example, platinum[19] or
marily from a wide variety of plants, particularly conifers, indium[20] as a second metal.
which were the original supplier of so-called turpentine oil[4]
containing mainly a- and b-pinene, but also by some insects, [a] Dr. A. Martin, Dr. U. Armbruster, Dr. A. Kçckritz
Leibniz-Institut fr Katalyse e.V. an der Universit t Rostock,
sponges and other animal organisms. The structure of citronel-
Außenstelle Berlin
lic acid is derived from that of nerol (3,7-dimethyl-2,6-octadien- Richard-Willst tter-Strasse 12, 12489 Berlin (Germany)
1-ol), a natural acyclic monoterpene found in lemongrass and Fax: (+ 49) 30-6392 4454
many essential oils. Citronellol (3,7-dimethyl-6-octenol) and cit- E-mail: [email protected]
ronellal (3,7-dimethyl-6-octenal) are the main ingredients of cit- [b] Dr. D. Decker
Clariant Produkte (Deutschland) GmbH
ronella oil (up to 60 %) besides geraniol (trans conformer of
Am Unisys Park 1, 65843 Sulzbach (Germany)
nerol). These chemicals are used extensively as basic com-
[c] Dr. T. Gedig
pounds in soap and the perfumery, cosmetics and flavourings Clariant Produkte (Deutschland) GmbH
industries. Industriestrasse, 50354 Hrth-Knapsack (Germany)
242 www.chemsuschem.org > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemSusChem 2008, 1, 242 – 248
Gold-Catalysed Oxidation of Citronellal
ChemSusChem 2008, 1, 242 – 248 > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim www.chemsuschem.org 243
A. Martin et al.
244 www.chemsuschem.org > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemSusChem 2008, 1, 242 – 248
Gold-Catalysed Oxidation of Citronellal
Variation of pH
Table 3. Oxidation reactions carried out under various conditions with
1 % Au/TiO2ACHTUNGRE(urea) as catalyst.[a] The pH values in the reaction mixture were adjusted in the
Run pH Cat. VACHTUNGRE(water) Substrate t Conv. Yield above-described manner by adding continuously KOH and
[g] [ml] ACHTUNGRE[mmol] [h] [%] [%] keeping the pH constant. The catalytic results on the influence
1 9 1 400 11 (50) 5 100 [b]
of the pH value of the aqueous reaction mixture on the oxida-
2 9 1 400 12 (50) 5 100 [c] tion of 1 using a 1 % Au/Al2O3ACHTUNGRE(urea) catalyst are summarised in
3 9 1 400 1 (50) 5 100 48.4 Table 4. The tests were carried out at 80 8C and 200 Nml min 1
4[d] 9 1 400 1 (50) 5 100 62.3
5[e] 9 0.1 40 1 (5) 5 99 3.3
6[f] 9 0.1 40 1 (5) 5 99 3.1
Table 4. Influence of pH on the conversion of citronellal (1) into citronel-
[a] Reaction conditions: T = 80 8C, ambient pressure, 200 Nml min 1 O2,
lic acid (2) over 1 % Au/Al2O3ACHTUNGRE(urea).[a]
1 % Au/TiO2ACHTUNGRE(urea). [b] Product: 7-hydroxycitronellic acid (no quantification
carried out). [c] Various oxidation products (no quantification carried out). Run pH Conv. [%] Yield [%]
[d] With addition of vitamin E (2 mmol). [e] Carried out in a 100-mL batch
reactor; the autoclave was additionally secured with Ar. [f] Carried out in 1 9 100 48.4
a 100-mL batch reactor. 2 10 100 64.4
3 12 100 84.0
1
[a] Reaction conditions: T = 80 8C, ambient pressure, 200 Nml min O2, 1
(50 mmol), H2O (400 mL), t = 5 h, 1 % Au/Al2O3ACHTUNGRE(urea) (1 g).
ChemSusChem 2008, 1, 242 – 248 > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim www.chemsuschem.org 245
A. Martin et al.
result points in the same direction as revealed earlier. Further this time consecutive reactions as discussed above become im-
increases in the amount of reactant (500 mmol) or catalyst (up portant, that is, the formed product 2 undergoes further oxida-
to 10.8 g) resulted in a yield of 2 above 90 %, and simultane- tions, in particular, at the C=C bond. Moreover, and as dis-
ously the yield of 2 per batch could be increased by a factor of cussed above, by running the experiment at pH < 9 such unde-
20. sired reaction paths dominate the reaction.
A reasonable explanation for these observations is based on
reaction kinetics as expressed by common power laws (rate =
keff P ci ; where keff corresponds to the effective rate constant, Variation of the Catalyst
and P ci corresponds to the product term): considering con-
Mainly two types of Au/Al2O3 catalysts were used that differed
centration dependency, an increase in the substrate/catalyst
in the procedure by which they were prepared, by applying
ratio is expected to slow down the overall conversion. Similarly,
either urea or NaOH. In general, catalysts prepared with urea
if the substrate and catalyst concentrations increase while the
contain more or less the offered amount of Au, while those
oxygen flow rate is fixed at 200 Nml min 1, the probability for
prepared with NaOH have a lower Au content. The following
the desired pathway is favoured at the cost of concurrent radi-
conditions were chosen for a comparison of the two catalysts:
cal oxidation. Indeed, the radical oxidation may only play a sig-
50 mmol 1, 80 8C, 200 mL min 1 O2, pH 12. The results (data
nificant role in the presence of an excess of oxygen and so cit-
normalised to 10 mg of Au) reveal that the catalyst prepared
ronellal (1) probably should be oxidized in the desired manner
by the urea route leads to significantly higher yields of 2
at lower oxygen concentrations and high catalyst amounts.
(92 %) as compared to the catalyst obtained by the NaOH
Further optimisation of the substrate/oxygen/catalyst ratio
route (67 % yield). However, this effect is not completely under-
should lead to an improved product batch yield.
stood and has to be investigated in more detail in future. As
Besides the result from HPLC analysis (92 % yield of 2), the
recently reported,[24] NaOH-based synthesis may lead to smaller
products of this batch (Table 5, run 5) were quantitatively re-
particles as compared to the urea route and could explain the
covered by concentrating the product mixture under vacuum,
easier leaching of Au from the support.
extracting the organics using dichloromethane and further re-
moval of the solvent. The crude yield amounted to around
94 %. The amount of 2 in the crude product was additionally Conclusions
determined by 1H NMR spectroscopy using 2.6-dimethylnaph-
thalene as internal standard. The signals at d = 5.06 ppm (2) The investigations have shown that citronellal (1) can be oxi-
and 7.29 ppm (standard) were selected for quantitative evalua- dized to citronellic acid (2) using oxygen as the oxidant in the
tion. The yield of 2 determined by this method was about 87– presence of Au-containing catalysts in a batch reactor. Citronel-
90 %. This comparison of different analysis methods showed a lal can be completely converted, and the desired carboxylic
good reliability of the results obtained by HPLC. acid is formed in high selectivity. The used Au catalysts show a
significant shift of selectivity towards the desired product citro-
nellic acid. Intensive studies on the reaction mechanism re-
vealed a competing side reaction, that is, radical epoxidation
Variation of Reaction Time
at the C=C bond of citronellal leading to by-products. The un-
The variation of reaction time was studied in a test series at desired side reaction can be suppressed by adding a radical
pH 12 with 50 mmol 1 using 1 g of 1 % Au/Al2O3ACHTUNGRE(urea) as cata- scavenger to the reaction mixture, increasing the amount of
lyst. The plotted data (Figure 2) were obtained from individual catalyst and pH value. In particular, the results from tests in
runs that were stopped and worked up at the specified reac- which the initial concentrations of reactants were varied show
tion time. The yield of 2 increases up to a reaction time of 4 h, a strong influence of the ratio of catalyst and oxygen on the
then the yield decreases again. It can be concluded that after selectivity. The target reaction on the aldehyde group is pro-
moted in the presence of Au catalyst, whereas the side reac-
tion on the C=C bond seems to proceed non-catalytically and
becomes dominant when a sufficient surplus of oxygen is
available in the liquid phase. These observations show that oxi-
dation at low oxygen concentrations with high catalyst con-
centration might be favourable in terms of the yield of citro-
nellic acid. The highest yield of isolated citronellic acid, up to
90 % (HPLC yield 92 %), was obtained at complete conversion
of 1, at pH 12 and a reaction temperature of 80 8C.
Experimental Section
Figure 2. Yield of citronellic acid (2) as a function of reaction time on 1 % Preparation of the catalyst: Catalytic runs were mainly carried out
Au/Al2O3ACHTUNGRE(urea). Reaction conditions: 1 (50 mmol), 80 8C, 200 mL min 1 O2, using 1 wt % Au-containing catalysts on different supports.[12, 13]
pH 12, 1 g of catalyst. Such catalysts were prepared as follows:
246 www.chemsuschem.org > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemSusChem 2008, 1, 242 – 248
Gold-Catalysed Oxidation of Citronellal
1) 1 % Au/Al2O3ACHTUNGRE(NaOH): Al2O3 (Puralox HP 14/150, Sasol; 30 g) was mation. The initial volume of liquid was about 400 mL in each run.
added to distilled water (600 mL) in a 2-L beaker equipped with In general, the tests were carried out over a temperature range
pH control, and the mixture was stirred for 15 min at ambient tem- from 60 to 90 8C under ambient pressure.
perature. The suspension was then heated to 70 8C during 20 min
under stirring. A second solution containing HAuCl4·3 H2O (900 mg) The reactor was first filled with distilled water (200 mL), and the
in H2O (450 mL) was added dropwise to the suspension at pH 7 calculated amount of citronellal (1; Alfa Aesar) and water (200 mL)
over approximately 2 h. The pH value of the mixture was adjusted were subsequently added. The emulsion was heated to reaction
by using 0.1 n NaOH, then the mixture was stirred at 70 8C for 1 h temperature (in general, 80 8C) under stirring (1200 rpm), and KOH
and cooled down to room temperature under stirring. Finally, mag- was added to adjust the pH (in general, from pH 9 to 12). The cata-
nesium hydrogen citrate (MgHC6H5O7·5 H2O; 4.172 g) was dissolved lyst was added at t = 0, and molecular oxygen was metered (typi-
in distilled water (100 mL) and the pH of the solution was adjusted cally 200 Nml min 1) at atmospheric pressure. Aqueous KOH (1 n in
to pH 7 using 0.1 n NaOH. This solution was then added to the sus- general) was fed automatically as mentioned above to maintain
pension at once under stirring, and the reaction mixture was the desired pH (accuracy of 0.1). The consumption of KOH was
cooled down under stirring for 1 h. Centrifugation, washing with registered continuously by means of a balance throughout the run
water and drying first at room temperature and later at 50 8C for and indicated the generation of acidic compounds including the
4 h led to the precursor material, which was calcined under air at desired carboxylic acid. The reaction was stopped by shutting off
250 8C for 3 h (heating rate 1 K min 1) to give 1 % Au/Al2O3ACHTUNGRE(NaOH). the stirrer and the oxygen supply after the defined reaction time.
In most runs, HPLC was used as the analytical tool for quantifica-
2) 1 % Au/Al2O3ACHTUNGRE(urea): Al2O3 (Puralox HP 14/150, Sasol; 10 g) was tion (see below). For this purpose, the content was discharged and
added to distilled water (200 mL) in a 1-L triple-necked round-bot- the reactor was flushed with ethanol to dissolve any remnants. The
tomed flask equipped with pH control, and a solution of catalyst was separated from the liquid by filtering and washed
HAuCl4·3 H2O (200 mg) in H2O (200 mL) was added under stirring at again with ethanol. The ethanolic phases (ca. 600 mL) were com-
room temperature. A solution of urea (750 mg) in distilled water bined and acidified with diluted HCl to pH 3 to give the free form
(2 mL) was then added to the reaction mixture, and the suspension of citronellic acid (2) from its potassium salt, and then the solution
was heated to 70 8C and stirred at this temperature overnight. was completed to 1000 mL with ethanol and used for HPLC analy-
After approximately 24 h, a solution of urea (330 mg) in distilled sis.
water (2 mL) was added to the suspension, and the mixture was
Quantitative isolation of the formed citronellic acid was carried out
stirred again overnight at 70 8C. The procedure was repeated again
according to the following procedure: The aqueous reaction solu-
after about 24 h. The suspension was then cooled down to room
tion of a run at pH 12 (see Table 4, run 3, for reaction conditions),
temperature under stirring, and a solution of MgHC6H5O7·5 H2O
which was removed from the reactor, was extracted with CH2Cl2
(927 mg) in distilled water (50 mL) at pH 7 adjusted using 0.1 n
(3 L 50 mL). Then, the aqueous phase was acidified with 2 n HCl to
NaOH was added to the suspension at once under stirring. Centri-
pH 3 and again extracted with CH2Cl2 (1 L 100 mL and 2 L 50 mL).
fugation, washing with water (3 L 200 mL) and drying first at room
The organic phase was treated with saturated NaHCO3 solution,
temperature (17 h) and later at 50 8C for 4 h led to the precursor
then H2O (2 L 50 mL), and dried with Na2SO4. The solvent was
material, which was calcined under air at 250 8C for 3 h (heating
evaporated, and the crude citronellic acid was purified by column
rate 1 K min 1) to give 1 % Au/Al2O3ACHTUNGRE(urea).
chromatography (silica gel, hexane/ethyl acetate, gradient 5:1 to
3) 1 % Au/TiO2ACHTUNGRE(urea): A titania-supported Au catalyst was synthe- 1:1) to give 2 (6.8 g, 80 % yield).
sized in the same way as described above for urea route (2), Besides the runs with citronellal (1), also 7-hydroxycitronellal (3,7-
except that TiO2 (P25, Degussa; 10 g) was used instead of alumina. dimethyl-7-hydroxyoctanal) and terpinolene (1-methyl-4-propan-2-
ylidenecyclohexene) were included in the set of investigations to
Characterisation of the catalyst: Inductively coupled plasma optical
investigate their reactivity under similar reaction conditions.
emission spectroscopy (ICP-OES; Optima 3000 XL, Perkin–Elmer)
was used for quantification of deposited gold in the catalyst sam- Product analysis: A HPLC routine was elaborated using a HP Series
ples. From experience, the deposition of gold on alumina using 1050 chromatograph with a UV detector and a YMC Hydrosphere
the urea method leads to a more or less complete recovery of the C18 column (150 mm L 4.6 mm) at 30 8C. A mixture of acetonitrile
added gold amount on the support. The application of NaOH, on (60 %) and 0.1 % aqueous trifluoroacetic acid solution (40 %) was
the other hand, produces materials with only 60–65 % of the of- used as the mobile phase (flow rate 0.5 mL min 1). The starting ma-
fered gold amount. Furthermore, some recovered used catalysts terial 1 and the product 2 were well separated, and 1-methylcyclo-
were analyzed for possible loss of gold during catalytic runs. BET hexene was used as internal standard for quantification. Calibration
surface areas were determined using a Micromeritics Gemini 2375 data of mixtures with known concentrations of reactant (1) and
III apparatus at liquid-nitrogen temperature. Parent catalyst sam- the desired product (2) served as the basis for evaluation of chro-
ples were characterised by TEM using a Philips CM20 ST instrument matograms and calculation of conversion and yield. Product selec-
equipped with an EDXS (EDAX, PV9900) operating at 200 kV, which tivity is defined as the product yield divided by the conversion.
showed an Au particle size of less than 10 nm in general. The sam-
ples were prepared by depositing the catalysts directly onto References samples of 2 for analytical use were obtained from Al-
copper grids with lacey carbon. drich. In some tests, small amounts of by-products were observed
by HPLC that were not investigated further. Additionally, a main
Catalytic setup and runs: In general, all the catalytic test runs were side reaction was observed which ran consecutively and also in
carried out in aqueous phase using a 1-L glass autoclave (BNCHI) parallel especially at low pH values leading to C=C bond oxidation
equipped with double jacket heater, stirrer, oxygen inlet dipping and non-selective oxidations. These transformations yielded con-
into the liquid, pH electrode and base (KOH) inlet to maintain a densation products and probably oligomers, as discussed in detail
constant pH. The pH of the reaction mixture was automatically below. Some analyses were also carried out using LC-MS (API 4000,
controlled using a closed-loop system with a HPLC pump for me- Applied Biosystems), especially to detect and identify side prod-
tering KOH to compensate for the pH decrease caused by acid for- ucts.
ChemSusChem 2008, 1, 242 – 248 > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim www.chemsuschem.org 247
A. Martin et al.
Oxidation of terpinolene: In 13C NMR spectra ([D6]DMSO), multiple Received: November 9, 2007
signals were observed in the range of d = 20–36 (CCC), 65–77 Revised: December 12, 2007
(COC, COH), 112–147 ppm (C=C). Published online on February 12, 2008
248 www.chemsuschem.org > 2008 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemSusChem 2008, 1, 242 – 248