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8D Report for Sleeve Non-Conformity

The 8D report details a non-conformity issue with sleeve part number Z4160421, where measurements exceeded specifications due to a worn cutting tool. Corrective actions include 100% inspection and training for inspectors, with ongoing monitoring of effectiveness. The report outlines responsibilities and due dates for actions taken to prevent recurrence of the issue.

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0% found this document useful (0 votes)
2K views3 pages

8D Report for Sleeve Non-Conformity

The 8D report details a non-conformity issue with sleeve part number Z4160421, where measurements exceeded specifications due to a worn cutting tool. Corrective actions include 100% inspection and training for inspectors, with ongoing monitoring of effectiveness. The report outlines responsibilities and due dates for actions taken to prevent recurrence of the issue.

Uploaded by

muthuselvan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • BD Report
  • Additional Measurements and Comments
  • Further Notes and Recommendations

Revision :5.04.

14

No : kuhn/DEC-18/02
8D Report Date: 17.12.2018
PRODUCT INFORMATION NCR REF. GR-05270
Designation: Sleeve Customer : Khunn

Part Number : Z4160421 Quantity: 25 Nos

Product value : 32.54 € TotalRejectionValue: 813.50 €


D1/ Non-Conformity Description

[Link] ø72.811/72.933 have measured till 73.487mm


What :

When : SEP'2018

Where : At customer end(KUHN)

How : Cutting tool problem

How Often : Second time

D2/ Containment and Interim Action(s) Responsible Due Date Comp. Date

Available parts are 100% verified and found all parts are with in the specification [Link]-QAD 1/14/1900 03.12.2018

D3/Non-Conform Products Identification:(disposal action) Nature of Rework Responsible Due Date Result

Move to Rejection Room

Return to parts NA NA NA NA
Other(specify)

D4/ Root cause Analysis Responsible Due Date Comp. Date

[Link] tool worn out before it's fixed life time

Arputhasammy/[Link] NA NA

D5/ Corrective Action(s) Responsible Due Date Comp. Date

1) Q ALERT made and inspectors training done at final inspection.

2.I00% Inspection to be carried by plug gauge after shaping operation

[Link]-QAD 15.12.2018 On continous basis

D6/ Validation of Corrective Action(s) Responsible Due Date Comp. Date

[Link] on horiz iontal deploymement all similar parts to be deployed in same action
[Link]-QAD 15.12.2018 Next 5 Batches
[Link] five continuous supplys effectiveness to be monitored.

D7/ Preventive Action(S) Responsible Due Date Comp. Date

[Link] and detection side actions effectiveness to be monitored and recorded

[Link]-QAD 15.12.2018 On continous basis


[Link] plan ,Work instruction & sop will be Updated

D8/ Closing Result : Status of 3 consecutive lots after implementation of action: To be filled by Khun representative

Date GRN Number Status

Lot checked & found OK

✘ Lot checked & found OK

Lot checked & found OK

Arputhasamy [Link] Pradeep kumar [Link]


problem Solving Team: Muthuselvan-QC
(Production) Manager-QAD (Sales-Manager) (COO)
measurement dia upper 72,933/ lower 72,811 have we measured till 73,548 mm 2) we have not received a
measurement report yet. 3) Horizontal lubrcation groove ( drill hole dia 5 ) to splines is missing!!! We need to
rework them .
have not received a
issing!!! We need to

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