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CFM56 3 CMM Rev 73-21-71.CM057 TSN.06 R 20130321

This document is a revision of the Component Maintenance Manual with Illustrated Parts List for the 8901 Series Fan Inlet Temperature Sensor Assembly. Revision 6 updates the manual with technical changes including adding procedures for leak testing the sense bellows and instructions for disassembling the sensor if certain calibration tests yield out-of-limit results. The revisions are intended to provide supplemental maintenance information and troubleshooting assistance for the temperature sensor assembly.

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100% found this document useful (1 vote)
1K views167 pages

CFM56 3 CMM Rev 73-21-71.CM057 TSN.06 R 20130321

This document is a revision of the Component Maintenance Manual with Illustrated Parts List for the 8901 Series Fan Inlet Temperature Sensor Assembly. Revision 6 updates the manual with technical changes including adding procedures for leak testing the sense bellows and instructions for disassembling the sensor if certain calibration tests yield out-of-limit results. The revisions are intended to provide supplemental maintenance information and troubleshooting assistance for the temperature sensor assembly.

Uploaded by

MuhammadRohani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 167

TO: Holders of CFM56-3 Fan Inlet Temperature Sensor Assembly,

Component Maintenance Manual with Illustrated Parts List

SUBJECT: CFM56-3 Fan Inlet Temperature Sensor Assembly, Component


Maintenance Manual with Illustrated Parts List, 73-21-71, CFMI-
TP.CM.57, Revision 6, dated March 21, 2013

The Subject Revision is attached to this letter of transmittal.

This CMM with the part numbers listed on the CMM Title Page is accepted by CFM. CFM has
traceability to FAA Engineering for acceptance of this CMM.

This Component Maintenance Manual is prepared per Air Transport Association of America (ATA)
Specification 2200.

THE INFORMATION CONTAINED IN THIS DOCUMENT IS GE PROPRIETARY INFORMATION


AND IS DISCLOSED IN CONFIDENCE. IT IS THE PROPERTY OF GE AND SHALL NOT BE
USED, DISCLOSED TO OTHERS OR REPRODUCED WITHOUT THE EXPRESS WRITTEN
CONSENT OF GE, INCLUDING, BUT WITHOUT LIMITATION, IT IS NOT TO BE USED IN THE
CREATION, MANUFACTURE, DEVELOPMENT, OR DERIVATION OF ANY REPAIRS,
MODIFICATIONS, SPARE PARTS, DESIGNS, OR CONFIGURATION CHANGES OR TO OBTAIN
FAA OR ANY OTHER GOVERNMENT OR REGULATORY APPROVAL TO DO SO. IF CONSENT
IS GIVEN FOR REPRODUCTION IN WHOLE OR IN PART, THIS NOTICE AND THE NOTICE SET
FORTH ON EACH PAGE OF THIS DOCUMENT SHALL APPEAR IN ANY SUCH
REPRODUCTION IN WHOLE OR IN PART.

THIS TECHNICAL DATA IS CONSIDERED EAR CONTROLLED PURSUANT TO 15 CFR PARTS


730-774 RESPECTIVELY. TRANSFER OF THIS DATA BY ANY MEANS TO A NON-US PERSON,
WHETHER IN THE UNITED STATES OR ABROAD, WITHOUT THE PROPER U.S.
GOVERNMENT AUTHORIZATION (E.G., LICENSE, EXEMPTION, NLR, ETC.), IS STRICTLY
PROHIBITED.

ALL TECHNICAL DOCUMENTATION AND INFORMATION CONTAINED HEREIN, WITH


RESPECT TO ASSEMBLY AND DISASSEMBLY, CLEANING, INSPECTION METHODS AND
LIMITS, REPAIR METHODS AND LIMITS, OPERATIONAL LIMITS, LIFE LIMITS AND THE
LIKE, HAVE BEEN DEVELOPED AND APPROVED FOR USE WITH ENGINES AND PARTS
THAT HAVE BEEN MANUFACTURED AND/OR APPROVED BY CFM AND THAT HAVE BEEN
MAINTAINED IN ACCORDANCE WITH CFM TECHNICAL DOCUMENTATION AND
RECOMMENDATIONS. CFM HAS NO CONTRACTUAL OR LEGAL OBLIGATION FOR, NOR
KNOWLEDGE OF, NON-CFM-APPROVED PARTS AND REPAIRS. ACCORDINGLY, THIS
DOCUMENT IS NOT INTENDED TO APPLY TO NON-CFM-APPROVED PARTS AND REPAIRS.
Page 2 of 2

Questions or comments concerning distribution of this manual should be directed to:

CFM Inc. Zone: CFM SA Zone:

GE Aviation Services SNECMA


Attn. Distribution Technical Publications Department
1 Neumann Way Aerodrome de Villaroche
Room 230 BP 1936
Cincinnati, OH 45215 77109 MOISSY-CRAMAYEL Cedex
PH: (513) 552-3272 FRANCE
Fax: (513) 552-3329 Tel: 33 (0)1 64 14 86 66
[email protected] Fax: 33 (0)1 64 14 84 00
E-mail: [email protected]

Questions or comments concerning content of this manual should be directed to:

Appropriate Zone,
CFM
Product Support Manager
CFMI-TP-CM.57

COMPONENT MAINTENANCE
MANUAL WITH
ILLUSTRATED PARTS LIST
FAN INLET TEMPERATURE SENSOR
ASSEMBLY
THE INFORMATION CONTAINED IN THIS DOCUMENT IS CFM PROPRIETARY INFORMATION AND IS DISCLOSED IN
CONFIDENCE. IT IS THE PROPERTY OF CFM AND SHALL NOT BE USED, DISCLOSED TO OTHERS OR REPRODUCED WITHOUT
THE EXPRESS WRITTEN CONSENT OF CFM, INCLUDING, BUT WITHOUT LIMITATION, IT IS NOT TO BE USED IN THE CREATION,
MANUFACTURE, DEVELOPMENT, OR DERIVATION OF ANY REPAIRS, MODIFICATIONS, SPARE PARTS, DESIGN, OR
CONFIGURATION CHANGES OR TO OBTAIN FAA OR ANY OTHER GOVERNMENT OR REGULATORY APPROVAL TO DO SO. IF
CONSENT IS GIVEN FOR REPRODUCTION IN WHOLE OR IN PART, THIS NOTICE AND THE NOTICE SET FORTH ON EACH PAGE OF
THIS DOCUMENT SHALL APPEAR IN ANY SUCH REPRODUCTION IN WHOLE OR IN PART. THE INFORMATION CONTAINED IN
THIS DOCUMENT MAY ALSO BE CONTROLLED BY U.S. EXPORT CONTROL LAWS. UNAUTHORIZED EXPORT OR RE-EXPORT IS
PROHIBITED.

ALL TECHNICAL DOCUMENTATION AND INFORMATION CONTAINED HEREIN, WITH RESPECT TO ASSEMBLY
AND DISASSEMBLY, CLEANING, INSPECTION METHODS AND LIMITS, REPAIR METHODS AND LIMITS,
OPERATIONAL LIMITS, LIFE LIMITS AND THE LIKE, HAVE BEEN DEVELOPED AND APPROVED FOR USE WITH
ENGINES AND PARTS THAT HAVE BEEN MANUFACTURED AND/OR APPROVED BY CFMI AND THAT HAVE
BEEN MAINTAINED IN ACCORDANCE WITH CFMI TECHNICAL DOCUMENTATION AND RECOMMENDATIONS.
CFMI HAS NO CONTRACTUAL OR LEGAL OBLIGATION FOR, NOR KNOWLEDGE OF, NON-CFMI-APPROVED
PARTS AND REPAIRS. ACCORDINGLY, THIS DOCUMENT IS NOT INTENDED TO APPLY TO NON-CFMI-
APPROVED PARTS AND REPAIRS.

73-21-71
COMPONENT MAINTENANCE MANUAL WITH IPL

FAN INLET TEMPERATURE SENSOR ASSEMBLY


8901-278 WOODWARD INC.
9375M82P01 General Electric
8901-326 WOODWARD INC.
9375M82P04 General Electric

(Woodward Manual Number WG60166)

Issued Jul 31/1984


73-21-71 Revised Mar 21/2013
THIS PAGE INTENTIONALLY LEFT BLANK

Issued Jul 31/1984


73-21-71 Revised Mar 21/2013
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

THIS PAGE INTENTIONALLY LEFT BLANK

HISTORY OF REVISIONS
Page 2
73-21-71 Mar 21/2013
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LETTER OF TRANSMITTAL

This component Maintenance Manual with Illustrated Parts List is Revision 6, dated March 21, 2013.
Technical changes are indicated by change bars and are summarized in the Highlights Table.
LETTER OF TRANSMITTAL

Pageblock/ID Reason Effectivity


INTRODUCTION Added paragraph explaining use All Models
TASK99J-001 of supplemental material.
INTRODUCTION Added paragraph explaining All Models
TASK99J-001 the functions of various CMM
sections. Added NOTE regarding
proprietary maintenance.
TESTING AND TROU- Added information regarding All Models
BLESHOOTING FIT sensor repairs due to loss
TASK770-801 of bulb charge.
TESTING AND TROU- Added information regarding All Models
BLESHOOTING FIT sensor repairs due to
TASK770-801 excessive leakage.
TESTING AND TROU- Changed "test stand" to All Models
BLESHOOTING "flowmeter".
TASK770-801
TESTING AND TROU- Added procedure for leak-testing All Models
BLESHOOTING of sense bellows.
TASK770-801
TESTING AND TROU- Added procedure for leak-testing All Models
BLESHOOTING of sense bellows.
TASK770-801
TESTING AND TROU- Added procedure for leak-testing All Models
BLESHOOTING of sense bellows.
TASK770-801
TESTING AND TROU- Added procedure for leak-testing All Models
BLESHOOTING of sense bellows.
TASK770-801
TESTING AND TROU- Added information regarding All Models
BLESHOOTING FIT sensor repairs due to loss
TASK770-801 of bulb charge.
TESTING AND TROU- Calibration Test - Changed All Models
BLESHOOTING "Pc-Pb" to "P7-Pb".
TASK770-801
TESTING AND TROU- Added NOTE regarding need to All Models
BLESHOOTING disassemble FIT sensor if P7-Pb
TASK770-801 increase is out-of-limits.
TESTING AND TROU- Added information regarding FIT All Models
BLESHOOTING sensor repairs due to low rate.
TASK770-801

LETTER OF TRANSMITTAL
Page 1
73-21-71 Revised Mar 21/2013
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LETTER OF TRANSMITTAL (Continued)

Pageblock/ID Reason Effectivity


TESTING AND TROU- Changed "180" to "220". All Models
BLESHOOTING
TASK730-804
TESTING AND TROU- Added more detailed disassembly All Models
BLESHOOTING instructions to be used if P7-PB
TASK730-804 difference is out-of-limits.
TESTING AND TROU- Added information regarding All Models
BLESHOOTING replacment of bellows
TASK730-804 assembly (30).
TESTING AND TROU- Added instructions for checking All Models
BLESHOOTING hysteresis.
TASK770-806
TESTING AND TROU- Added instructions for checking All Models
BLESHOOTING hysteresis.
TASK770-806
TESTING AND TROU- Added instructions for checking All Models
BLESHOOTING hysteresis.
TASK770-806
TESTING AND TROU- Added instructions for adjusting All Models
BLESHOOTING reference bellows.
TASK770-806
CLEANING Added "not already cleaned All Models
TASK130-801 using Attar-C cleaner".
CHECK Added information regarding All Models
TASK220-801 bellows repairs due to various
defects.
CHECK Added information regarding All Models
TASK220-801 sensor probe repairs due to
various defects.
CHECK Added instructions to repair All Models
TASK220-801 per approved drawing using an
OEM-authorized repair facility.
CHECK Added instructions to repair All Models
TASK220-801 per approved drawing using an
OEM-authorized repair facility.
CHECK Added information regarding All Models
TASK220-801 repairs due to damaged
valve seats.
ASSEMBLY Figure 703 - Corrected item All Models
SHEET703-01 10 P/N on art.

LETTER OF TRANSMITTAL
Page 2
73-21-71 Revised Mar 21/2013
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LETTER OF TRANSMITTAL (Continued)

Pageblock/ID Reason Effectivity


ASSEMBLY Added new process for inspection All Models
TASK470-804 of valve seat.
FITS AND CLEARANCES Table 801 - Added run-on torque All Models
TASK99G-801 column and value for Item 20.

LETTER OF TRANSMITTAL
Page 3
73-21-71 Revised Mar 21/2013
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

THIS PAGE INTENTIONALLY LEFT BLANK

LETTER OF TRANSMITTAL
Page 4
73-21-71 Revised Mar 21/2013
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE INSERTED INCORPORATED DATE


REV NO. NUMBER DATE BY BY (REV#) REMOVED BY

RECORD OF TEMPORARY REVISIONS


Page 1
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS


Page 2
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

SERVICE BULLETIN LIST

The following is a list of Service Bulletins, applicable to this manual. Service Bulletins affecting
this manual are shown by the date of incorporation.

SB Number Issue Date


CFM56-3 SB Nov 20, 1984
72-158

SERVICE BULLETIN LIST


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST


Page 2
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LIST OF EFFECTIVE PAGES

CHAPTER CHAPTER
SECTION PAGE DATE SECTION PAGE DATE

TITLE PAGE 1 Mar 21/2013 8 BLANK


2 BLANK TESTING AND
HISTORY OF TROUBLESHOOTING 1001 Mar 21/2013
REVISIONS 1 Mar 21/2013 1002 Mar 21/2013
2 BLANK 1003 Mar 21/2013
LETTER OF 1004 Mar 21/2013
TRANSMITTAL 1 Revised Mar 1005 Mar 21/2013
21/2013 1006 Mar 21/2013
2 Revised Mar 1007 Mar 21/2013
21/2013 1008 Mar 21/2013
3 Revised Mar 1009 Mar 21/2013
21/2013 1010 Mar 21/2013
4 BLANK 1011 Mar 21/2013
RECORD OF 1012 Mar 21/2013
TEMPORARY 1013 Mar 21/2013
REVISIONS 1 Mar 21/2013 1014 Mar 21/2013
2 BLANK 1015 Mar 21/2013
SERVICE BULLETIN 1016 Mar 21/2013
LIST 1 Mar 21/2013 1017 Mar 21/2013
2 BLANK 1018 Mar 21/2013
LIST OF EFFECTIVE 1019 Mar 21/2013
PAGES 1 Mar 21/2013 1020 Mar 21/2013
2 Mar 21/2013 1021 Mar 21/2013
LIST OF EFFECTIVE 1022 Mar 21/2013
ANCHORS 1 Mar 21/2013 1023 Mar 21/2013
2 Mar 21/2013 1024 Mar 21/2013
3 Mar 21/2013 1025 Mar 21/2013
4 Mar 21/2013 1026 Mar 21/2013
5 Mar 21/2013 1027 Mar 21/2013
6 Mar 21/2013 1028 Mar 21/2013
7 Mar 21/2013 DISASSEMBLY 3001 Nov 16/2006
8 BLANK 3002 Nov 16/2006
TABLE OF CONTENTS i Mar 21/2013 3003 Nov 16/2006
ii BLANK 3004 Nov 16/2006
INTRODUCTION 1 Mar 21/2013 3005 Nov 16/2006
2 Mar 21/2013 3006 Nov 16/2006
3 Mar 21/2013 3007 Nov 16/2006
4 Mar 21/2013 3008 Nov 16/2006
DESCRIPTION AND 3009 Nov 16/2006
OPERATION 1 Nov 16/2006 3010 Nov 16/2006
2 Nov 16/2006 3011 Nov 16/2006
3 Nov 16/2006 3012 BLANK
4 Nov 16/2006 CLEANING 4001 Mar 21/2013
5 Nov 16/2006 4002 Mar 21/2013
6 Nov 16/2006 4003 Mar 21/2013
7 Nov 16/2006 4004 Mar 21/2013

LIST OF EFFECTIVE PAGES


Page 1
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

CHAPTER CHAPTER
SECTION PAGE DATE SECTION PAGE DATE

4005 Mar 21/2013 7024 Mar 21/2013


4006 Mar 21/2013 7025 Mar 21/2013
4007 Mar 21/2013 7026 BLANK
4008 BLANK FITS AND
CHECK 5001 Mar 21/2013 CLEARANCES 8001 Mar 21/2013
5002 Mar 21/2013 8002 BLANK
5003 Mar 21/2013 SPECIAL TOOLS,
5004 Mar 21/2013 EQUIPMENT, AND
5005 Mar 21/2013 CONSUMABLES 9001 Nov 16/2006
5006 BLANK 9002 Nov 16/2006
REPAIR 6001 Jan 31/2007 9003 Nov 16/2006
6002 Jan 31/2007 9004 Nov 16/2006
Repair 1 6001 Jan 31/2007 9005 Nov 16/2006
6002 Jan 31/2007 9006 Nov 16/2006
6003 Jan 31/2007 9007 Nov 16/2006
6004 BLANK 9008 Nov 16/2006
Repair 2 6001 Jan 31/2007 9009 Nov 16/2006
6002 BLANK 9010 Nov 16/2006
Repair 3 6001 Jan 31/2007 9011 Nov 16/2006
6002 BLANK 9012 Nov 16/2006
Repair 4 6001 Jan 31/2007 9013 Nov 16/2006
6002 Jan 31/2007 9014 Nov 16/2006
6003 Jan 31/2007 9015 Nov 16/2006
6004 BLANK 9016 Nov 16/2006
Repair 5 6001 Jan 31/2007 9017 Nov 16/2006
6002 Jan 31/2007 9018 BLANK
ASSEMBLY 7001 Mar 21/2013 STORAGE 15001 Nov 16/2006
7002 Mar 21/2013 15002 Nov 16/2006
7003 Mar 21/2013 ILLUSTRATED PARTS
7004 Mar 21/2013 LIST 10001 Nov 16/2006
7005 Mar 21/2013 10002 Nov 16/2006
7006 Mar 21/2013 10003 Nov 16/2006
7007 Mar 21/2013 10004 Nov 16/2006
7008 Mar 21/2013 10005 Nov 16/2006
7009 Mar 21/2013 10006 Nov 16/2006
7010 Mar 21/2013 10007 Nov 16/2006
7011 Mar 21/2013 10008 Nov 16/2006
7012 Mar 21/2013 10009 Nov 16/2006
7013 Mar 21/2013
7014 Mar 21/2013
7015 Mar 21/2013
7016 Mar 21/2013
7017 Mar 21/2013
7018 Mar 21/2013
7019 Mar 21/2013
7020 Mar 21/2013
7021 Mar 21/2013
7022 Mar 21/2013
7023 Mar 21/2013

LIST OF EFFECTIVE PAGES


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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LIST OF EFFECTIVE ANCHORS

TAG NAME CHG KEY REVDATE

LETTER OF TRANSMITTAL Revised Mar 21/2013

RECORD OF TEMPORARY n trlist Mar 21/2013


REVISIONS

INTRODUCTION u introduction Mar 21/2013

General r task99j-001 Mar 21/2013

DESCRIPTION AND OPERATION u descrip Nov 16/2006

General u task99c-001 Nov 16/2006

FIT Sensor Assembly - Figure 1 u graphic001 Nov 16/2006

FIT Sensor Assembly - Figure u sheetdo-1 Nov 16/2006


1 (Sheet 1 of 1)

Description u task870-801 Nov 16/2006

Operation u task870-802 Nov 16/2006

Schematic Diagram - Figure 2 u graphic002 Nov 16/2006

Schematic Diagram - Figure 2 u sheetdo-2 Nov 16/2006


(Sheet 1 of 1)

Leading Particulars u task870-803 Nov 16/2006

TESTING AND u test Mar 21/2013


TROUBLESHOOTING

General u task99c-801 Mar 21/2013

Immersion Level - Figure 101 u graphic101 Mar 21/2013

Immersion Level - Figure 101 u sheet101-01 Mar 21/2013


(Sheet 1 of 1)

As-Received Testing and Output r task770-801 Mar 21/2013


Adjustment

LIST OF EFFECTIVE ANCHORS


Page 1
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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TAG NAME CHG KEY REVDATE

Visual Inspection - Figure 102 u graphic102 Mar 21/2013

Visual Inspection - Figure 102 u sheet102-01 Mar 21/2013


(Sheet 1 of 1)

Valve Air Leakage Test - Figure 103 u graphic103 Mar 21/2013

Valve Air Leakage Test - Figure u sheet103-01 Mar 21/2013


103 (Sheet 1 of 1)

FIT Sensor Assembly Test Schematic u graphic104 Mar 21/2013


- Figure 104

FIT Sensor Assembly Test Schematic u sheet104-01 Mar 21/2013


- Figure 104 (Sheet 1 of 1)

Fitting Flow Restriction Test u task770-802 Mar 21/2013

Output Adjustment u task770-804 Mar 21/2013

Output Adjustment - Figure 105 u graphic105 Mar 21/2013

Output Adjustment - Figure 105 u sheet105-01 Mar 21/2013


(Sheet 1 of 1)

Calibration Test and Troubleshooting r task730-804 Mar 21/2013

Reference Bellows Assembly u graphic106 Mar 21/2013


Adjustment - Figure 106

Reference Bellows Assembly u sheet106-01 Mar 21/2013


Adjustment - Figure 106 (Sheet 1 of 1)

Final Calibration r task770-806 Mar 21/2013

DISASSEMBLY u disassembly Nov 16/2006

General u task99c-803 Nov 16/2006

Reference Bellows Assembly u task070-801 Nov 16/2006


Removal

LIST OF EFFECTIVE ANCHORS


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TAG NAME CHG KEY REVDATE

Reference Bellows Assembly u graphic301 Nov 16/2006


Removal - Figure 301

Reference Bellows Assembly u sheet301-01 Nov 16/2006


Removal - Figure 301 (Sheet 1 of 1)

Body Assembly Removal u task070-802 Nov 16/2006

Body Assembly Removal - Figure 302 u graphic302 Nov 16/2006

Body Assembly Removal - Figure u sheet302-01 Nov 16/2006


302 (Sheet 1 of 1)

Spring Removal u task070-803 Nov 16/2006

Spring Removal - Figure 303 u graphic303 Nov 16/2006

Spring Removal - Figure 303 u sheet303-01 Nov 16/2006


(Sheet 1 of 1)

CLEANING u cleaning Mar 21/2013

General u task99c-401 Mar 21/2013

Cleaning - Figure 401 u graphic401 Mar 21/2013

Cleaning - Figure 401 (Sheet 1 of 1) u sheet401-01 Mar 21/2013

Ultrasonic Cleaning r task130-801 Mar 21/2013

CHECK u check Mar 21/2013

General u task99c-805 Mar 21/2013

Inspection r task220-801 Mar 21/2013

Check Requirements for Threaded u task220-802 Mar 21/2013


Parts

REPAIR u repair Jan 31/2007

General u task99c-601 Jan 31/2007

LIST OF EFFECTIVE ANCHORS


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TAG NAME CHG KEY REVDATE

Threaded Insert Replacement u task350-801 Jan 31/2007

Threaded Insert Replacement u graphic601 Jan 31/2007


-- Figure 601

Threaded Insert Replacement -- u sheet601-01 Jan 31/2007


Figure 601 (Sheet 1 of 1)

Pin Replacement u task350-802 Jan 31/2007

Nameplate Replacement u task350-803 Jan 31/2007

Vibration Pad Replacement u task350-804 Jan 31/2007

Vibration Pad Replacement - u graphic602 Jan 31/2007


Figure 602

Vibration Pad Replacement - Figure u sheet602-01 Jan 31/2007


602 (Sheet 1 of 1)

Epoxy Repair - Capillary Tube u task360-805 Jan 31/2007

Epoxy Repair, Capillary Tube u graphic603 Jan 31/2007


- Figure 603

Epoxy Repair, Capillary Tube - Figure u sheet603-01 Jan 31/2007


603 (Sheet 1 of 1)

ASSEMBLY u assembly Mar 21/2013

General u task99c-701 Mar 21/2013

Shim Adjustment u task470-801 Mar 21/2013

Shim Adjustment - Figure 701 u graphic701 Mar 21/2013

Shim Adjustment - Figure 701 u sheet701-01 Mar 21/2013


(Sheet 1 of 1)

Spring Installation u task470-802 Mar 21/2013

Spring Installation - Figure 702 u graphic702 Mar 21/2013

LIST OF EFFECTIVE ANCHORS


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TAG NAME CHG KEY REVDATE

Spring Installation - Figure 702 u sheet702-01 Mar 21/2013


(Sheet 1 of 1)

Seat and Pin Installation u task470-803 Mar 21/2013

Seat and Pin Installation - Figure 703 u graphic703 Mar 21/2013

Seat and Pin Installation - Figure n sheet703-01 Mar 21/2013


703 (Sheet 1 of 1)

Leakage Test r task470-804 Mar 21/2013

Leakage Test - Figure 704 u graphic704 Mar 21/2013

Leakage Test - Figure 704 (Sheet u sheet704-01 Mar 21/2013


1 of 1)

Reference Bellows Assembly u task440-805 Mar 21/2013


Installation

Reference Bellows Assembly u graphic705 Mar 21/2013


Installation - Figure 705

Reference Bellows Assembly u sheet705-01 Mar 21/2013


Installation - Figure 705 (Sheet 1 of 1)

Vibration Pad Installation u task440-806 Mar 21/2013

Vibration Pads Installation - u graphic706 Mar 21/2013


Figure 706

Vibration Pads Installation - Figure u sheet706-01 Mar 21/2013


706 (Sheet 1 of 1)

Lockwire and Storage u task470-806 Mar 21/2013

Lockwire - Figure 707 u graphic1501 Mar 21/2013

Lockwire - Figure 707 (Sheet 1 of 1) u sheet707-01 Mar 21/2013

FITS AND CLEARANCES u fits Mar 21/2013

General r task99g-801 Mar 21/2013

LIST OF EFFECTIVE ANCHORS


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TAG NAME CHG KEY REVDATE

SPECIAL TOOLS, EQUIPMENT, u tools Nov 16/2006


AND CONSUMABLES

General u task99c-901 Nov 16/2006

Tool List and Tool Illustrations u task940-801 Nov 16/2006

Special Tools - Figure 901 u graphic901 Nov 16/2006

Special Tools - Figure 901 (Sheet 1 u wt-54285 Nov 16/2006


of 13) - WT-54285

Special Tools - Figure 901 (Sheet 2 u wt-55957 Nov 16/2006


of 13) - WT-55957

Special Tools - Figure 901 (Sheet 3 u wt-66492 Nov 16/2006


of 13) - WT-66492

Special Tools - Figure 901 (Sheet 4 u wt-68751 Nov 16/2006


of 13) - WT-68751

Special Tools - Figure 901 (Sheet 5 u wt-68835 Nov 16/2006


of 13) - WT-68835

Special Tools - Figure 901 (Sheet 6 u wt-82979 Nov 16/2006


of 13) - WT-82979

Special Tools - Figure 901 (Sheet u wt-84283-8 Nov 16/2006


7 of 13) - WT-84283-8

Special Tools - Figure 901 (Sheet u wt-100588 Nov 16/2006


8 of 13) - WT-100588

Special Tools - Figure 901 (Sheet u wt-108033 Nov 16/2006


9 of 13) - WT-108033

Special Tools - Figure 901 (Sheet u wt-136096 Nov 16/2006


10 of 13) - WT-136096

Special Tools - Figure 901 (Sheet u wt-137118 Nov 16/2006


11 of 13) - WT-137118

Special Tools - Figure 901 (Sheet u wt-137248 Nov 16/2006


12 of 13) - WT-137248

LIST OF EFFECTIVE ANCHORS


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TAG NAME CHG KEY REVDATE

Special Tools - Figure 901 (Sheet u wt-137592 Nov 16/2006


13 of 13) - WT-137592

STORAGE u storage Nov 16/2006

Preservation and Storage u task550-1501 Nov 16/2006

Preservation and Storage - u graphic108 Nov 16/2006


Figure 1501

Preservation and Storage - Figure u sheet1501-01 Nov 16/2006


1501 (Sheet 1 of 1)

ILLUSTRATED PARTS LIST u ipl Nov 16/2006

Introduction u task99c-1001 Nov 16/2006

Vendor List u vendlist-01 Nov 16/2006

Figure 1 - FIT Sensor Assembly u figure01 Nov 16/2006

FIT Sensor Assembly - Figure 1 u graphic1001 Nov 16/2006

FIT Sensor Assembly - Figure u sheet1001-01 Nov 16/2006


1 (Sheet 1 of 1)

u prtlist01 Nov 16/2006

LIST OF EFFECTIVE ANCHORS


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LIST OF EFFECTIVE ANCHORS


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Table of Contents

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

TESTING AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001

REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001

FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001

SPECIAL TOOLS, EQUIPMENT, AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . 9001

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

CONTENTS
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CONTENTS
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

INTRODUCTION

TASK 73-21-71-99J-001

1. General

A. This manual has complete shop maintenance instructions with ILLUSTRATED PARTS
LIST (IPL) for the 8901 Series Fan Inlet Temperature (FIT) Sensor Assembly, manufactured
by Woodward Inc., Rockford, Illinois 61125-7001.

B. This manual is prepared to Air Transport Association Specification No. 100.

C. Disassembly, Assembly, and Test procedures in this manual have been shop verified
by the Woodward Aircraft Engine Systems.

D. In addition to the manual and subsequent revisions, additional information is contained


in service bulletins which may not be incorporated in this manual as well as temporary
revisions to this manual. This information and material contained in these documents
form an integral part of the maintenance data and are to be used in conjunction with the
information contained in this Component Maintenance Manual.

E. To perform maintenance or overhaul on the temperature sensor, disassemble the unit per the
Disassembly section of the component maintenance manual (CMM). Inspect and replace or repair
the disassembled hardware as necessary per the Check, Repair, and Fits and Clearances sections
of this manual. Clean the hardware per the Cleaning section. Reassemble the unit per Assembly,
then calibrate and test per Testing and Troubleshooting. Prior to Disassembly, it is optional to perform
testing from the Testing and Troubleshooting section in order to assist in identifying the condition of
the sensor and any features that may need special attention during the maintenance process.

NOTE: Due to the proprietary nature of the product and repair process and to critical
process control requirements which must be maintained, the maintenance defined
as proprietary or process critical within this manual must only be performed by a
facility approved by the Original Equipment Manufacturer (OEM). The following
facility is authorized to perform proprietary maintenance:
Woodward Inc.
5001 North Second Street
P.O. Box 7001
Rockford, IL 61125
U.S.A.

F. Questions unanswered by this manual should be addressed to CFM International,


P.O. Box 15514, Cincinnati, Ohio 45215.

G. Appropriate standard shop procedures and safety precautions should be used at all
times to prevent damage to equipment and injury to persons.

H. Table 1 shows the progression and differences of the CFM56-3B/-3C series FIT sensors.
Included are applicable Service Bulletins with a brief description of the alterations.

INTRODUCTION
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Table 1 - Application Chart

Identifier Description and Changes


GE P/N 9375M82P01 First Production Model
(V/I/N 8901-278)
GE P/N 9375M82P04 Shockmount Replacement
(V/I/N 8901-326)
PER SB 72-158

I. Dimensions are in U.S. Standard Units with metric equivalents in parentheses after or
below U.S. units. Metric equivalents are shown in Table 2.

Table 2 - Metric Equivalents

U. S. Standard Unit Abbreviation Metric Equivalent Abbreviation


Degrees Fahrenheit F Degrees Celsius C
Inch in. Millimeter mm
Pound Inches lb in. Newton-meters N.m
Pound (Mass) lb Kilogram kg
Pounds Per Square PSIA Kilopascals kPa
Inch, Absolute
Pounds Per Square PSID Kilopascals kPa
Inch, Differential
Pounds Per Square PSIG Kilopascals kPa
Inch, Gauge
Standard Cubic Feet SCFH Standard Cubic Meters SCMH
Per Hour Per Hour

J. List of Abbreviations
ALT Alternate
AR As Required
C Celsius
CA California
CAGE Commercial and Government Entity
Co. Company
Cont. Continued
Corp. Corporation
CRES Corrosion Resistant
CT Connecticut
DBL Double
DR Drilled
F Fahrenheit
Fed. Spec Federal Specification
FIG. Figure
FIL Fillister
FIT Fan Inlet Temperature

INTRODUCTION
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

HD Head
HEX Hexagonal
ID Inside Diameter
IN. Inch(es)
Inc. Incorporated
IPL Illustrated Parts List
Jul July
kg Kilogram
kPa Kilopascals
KY Kentucky
lb(s) pound(s)
Lb In. Pound Inches
LGTH Length
Ltd. Limited
Max Maximum
MI Michigan
min Minutes
MM Millimeter
NHA Next Higher Assembly
NJ New Jersey
NY New York
N.m Newton-Meters
No., NO. Number
Nov November
NP Nonprocurable
OD Outside Diameter
OH Ohio
Pb, PB Bypass Pressure
Pc Control Pressure
P/N Part Number
P.O. Post Office
PSI Pounds Per Square Inch
PSIA Pounds Per Square Inch, Absolute
PSID Pounds Per Square Inch, Differential
PSIG Pounds Per Square Inch, Gauge
P7 Regulated Pressure
Rd. Road
RF Reference
SB Service Bulletin
SCFH Standard Cubic Feet Per Hour
SCMH Standard Cubic Meters Per Hour
SPL Special
THD Thread
THK Thick
TTL REQ Total Required
U.S. United States
V Vendor
WG Woodward
WT Woodward Tool
* Asterisk
- Dash
Degree

INTRODUCTION
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

% Percent
± Plus or Minus

INTRODUCTION
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

DESCRIPTION AND OPERATION

TASK 73-21-71-99C-001

1. General

A. This manual contains shop maintenance instruction and ILLUSTRATED PARTS LIST
for 8901 Series Fan Inlet Temperature (FIT) Sensor Assembly (Figure 1) developed
and manufactured by Woodward Aircraft Engine Systems.

FIT Sensor Assembly - Figure 1


(Sheet 1 of 1)
DESCRIPTION AND OPERATION
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-870-801

2. Description

A. The FIT Sensor Assembly (Figure 1) is a temperature sensor and transducer unit for
the Main Engine Control. It responds to changes in fan inlet temperature and regulates
fuel pressure (P7) as a function of inlet temperature.

DESCRIPTION AND OPERATION


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TASK 73-21-71-870-802

3. Operation

A. The main operating elements of the FIT Sensor Assembly (Figure 2) are:

Thin wall sensing coil in temperature probe (25),


Sense bellows assembly (20) and reference bellows assembly (5),
Bellows-connecting and seat-holding stem,
Valve (10) composed of a fixed seat and a moveable seat,
Two preload springs (15).

B. The sensing coil in temperature probe (25), sense bellows assembly (20), and small-diameter
connecting tube are filled with helium gas. A change in air temperature passing the coil in
temperature probe (25) changes the pressure of the helium, which in turn changes the force exerted
by the sense bellows assembly (20). When temperature increases, gas pressure increases.

C. Helium charge pressure (pressure at room temperature) is set to get the required change
in sensor output over the range of sensed air temperature.

D. A helium-filled reference bellow assembly (5) responds to fuel temperature. Its charge pressure
(pressure at room temperature) is set to optimize fuel temperature effects on sensor output.

E. The stem, which connects the bellows assemblies and holds the moveable seat, passes
through the fixed seat. Threads on the stem permit the reference bellows assembly (5) to
be rotated to make level changes in sensor output. Rotating the reference bellows assembly
(5) changes its length, which changes the force the bellows exerts.

F. Two preload springs (15) balance the helium pressure in the sense bellows assembly
(20). Spacers under the outer spring (15) compensate for slight deviations from nominal
value in sense bellows assembly (20) operating length.

G. Fuel is supplied to the FIT Sensor Assembly through a fixed orifice in the Main Engine
Control (MEC). The pressure upstream of the orifice (Pc) is maintained at a constant
level above the sensor discharge pressure (Pb). The differential between the pressure
downstream of this orifice (P6) and the discharge pressure (Pb) is set by the FIT Sensor
Assembly and is proportional to the sensed air temperature.

H. An increase in air temperature raises the pressure in the sense bellows assembly (20), which
causes the moveable seat to move slightly toward the fixed seat. This reduces the flow through
the FIT Sensor Assembly, and decreases the pressure drop across the fixed supply orifice,
which increases P6 until the forces acting on the moveable seat become balanced.

I. The effective areas of the sense bellows assembly (20) and the reference bellows assembly
(5) are closely matched to minimize the effect of changing Pb pressure on FIT Sensor
Assembly output (P6-Pb). If areas are perfectly matched, changes in Pb will require the
exact change in P6 to balance the forces acting on the moveable seat.

DESCRIPTION AND OPERATION


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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

J. These forces act to close the valve (10):

(1) Helium pressure in sense bellows assembly (20),

(2) Reaction force of fuel passing through the valve (10),

(3) Pb pressure upon the reference bellows assembly (5).

K. These forces act to open the valve (10):

(1) Helium pressure in reference bellows assembly (5),

(2) P6 pressure upon the sense bellows assembly (20),

(3) Force from preload springs (15).

L. These other forces may act to open or close the valve (10):

(1) Force from axial deflection of diaphragm which centers the moveable valve seat,

(2) Forces from extension or compression of the bellows assemblies (5, 20).

DESCRIPTION AND OPERATION


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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Schematic Diagram - Figure 2


(Sheet 1 of 1)

DESCRIPTION AND OPERATION


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 2


5 REFERENCE BELLOWS ASSEMBLY
10 METERING VALVE
15 PRELOAD SPRING
20 SENSE BELLOWS ASSEMBLY
25 TEMPERATURE PROBE (CONTAINS SENSING COIL)

DESCRIPTION AND OPERATION


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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-870-803

4. Leading Particulars

A. Table 1 gives leading particulars for the FIT Sensor Assembly.

Table 1 - Leading Particulars

FIT Sensor Assembly Overall Dimensions Assembled


Sensor Body:
Length 5.936 inches (150,77 mm)
Width 3.125 inches (79,38 mm)
Height 2.600 inches (66,04 mm)
Temperature probe bulb:
Length 3.400 inches (86,36 mm)
Width 1.906 inches (48,41 mm)
Height 2.906 inches (73,81 mm)
Weight (dry) 2.25 lbs. (1,02 kg)
Pressure Data:
Signal Pressures (nominal) 47.7-176.9 PSIG (329-1220 kPa)
above boost and directly proportional
to temperature.
Filter Data:
Screen Size 70-micron (nominal)
Customer Connection Data:
Pressure Line 0.563-18 UNJF-3B THD
Temperature Range: 0 F to 200 F
(-17,8 C to 93 C)

DESCRIPTION AND OPERATION


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DESCRIPTION AND OPERATION


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TESTING AND TROUBLESHOOTING

TASK 73-21-71-99C-801

1. General

CAUTION: DO NOT CARRY SENSOR BY ARMORED CABLE, OR FIT SENSOR


SUB-ASSEMBLY MAY BE DAMAGED.

CAUTION: DO NOT BEND ARMORED CABLE LESS THAN 2.5 INCH (63,50 MM) RADIUS. DO
NOT BEND ANY RADIUS OF LESS THAN 4.5 INCH (114,30 MM) MORE THAN 180
DEGREES OR FIT SENSOR SUB-ASSEMBLY MAY BE DAMAGED.

A. Test FIT Sensor Assembly after assembly according to these instructions. If FIT Sensor Assembly
fails to meet final test requirements, repair per REPAIR and test again.

B. Use materials listed in Table 101 to test the FIT Sensor Assembly. Equivalent
substitutes may be used for listed items.

C. Use tools listed in Table 102 to test the FIT Sensor Assembly. Equivalent
substitutes may be used for listed items.

Table 101 - Test Materials

Description Source
Calibrating Fluid Commercially Available
MIL-PRF-7024, Type II
Engine Lubricating Oil Allied-Kelite, Witco Co.
Winsor L-110 5301 West 66th Street
Chicago, IL 60638
High-temperature Test Oil Dow Corning Corporation
Dow Corning 200(R) Fluid, 100 CST South Saginaw Road
Fed Spec VV-D-1078 Midland, MI 48686
Low-temperature Test Oil Dow Corning Corporation
Dow Corning 200-10 CST South Saginaw Road
Fed Spec VV-D-1078 Midland, MI 48686
Naphtha Fed. Spec TT-N-95B Ashland Chemical Company
P.O. Box 2219
Columbus, OH 43216
Petrolatum Commercially Available
Fed. Spec VV-P-236
Safety Cable Bergen Cable Technologies
0.020 in. (0,51 mm) OD x 18 in. (457,20 mm) Gregg Street, P.O. Box 1300
Lodi, NJ 07644

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Table 101 - Test Materials (Continued)

Description Source
Safety Wire Commercially Available
Stainless Steel
0.025 in. (6,35 mm) OD
Seal, Aluminum Single Hole Stoffel Seals Corp.
P.O. Box 825
Nyack, NY 10960

Table 102 - Test Tools

Description Source
Hydraulic Test Stand Commercially Available
Capable of supplying MIL-PRF-7024,
Type II, calibrating fluid
filtered to 0.5 microns,
at 0-500 PSIG (0-3448 kPa),
at 70-80 F (21,1-26,7 C), and
air pressure at 100 PSIG (690 kPa).
Microscope Commercially Available
7-power minimum
Needle Valve Commercially Available
0.125 inch (3,18 mm)
Pressure Gauges Commercially Available
(See Figure 104)
Pressure Reducing Valve Commercially Available
Ambient-500 PSIA
(Ambient-3448 kPa)
Temperature Test Stand Commercially Available
Capable of supplying temperature pots
of -65 F (-53,9 C), 0 F (-17,8 C),
75 F (23,9 C), 105 F (40,6 C), and
200 F (93 C), maintaining
temperature to ± 0.5 F (0,28 C).
WT-82979 Woodward Aircraft Engine Systems
One Woodward Way
Rockton, IL 61072-0405
WT-100588 Woodward Aircraft Engine Systems
One Woodward Way
Rockton, IL 61072-0405

D. More than one configuration of sensor is covered in TEST. Paragraphs that are different
for a configuration are designated by model below. If no model number is listed, the
paragraph applies to all configurations. Models are as follows:

8901-278, 8901-326

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E. Submerge probe of FIT Sensor Assembly in temperature bath oil (Table 101) as shown in Figure
101 and keep remainder of FIT Sensor Assembly out of temperature bath oil when testing.

F. Check test instruments and gauges periodically against instrumentation and


gauges of proven accuracy.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Immersion Level - Figure 101


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-770-801

2. As-Received Testing and Output Adjustment

SUBTASK 73-21-71-770-101

A. Visual Inspection

(1) Inspect exterior of FIT Sensor Assembly (5, Figure 102) for indication of bulb charge loss.

NOTE: Break in tube or in armored cable may indicate charge loss.

(2) When bulb charge is lost, sensor can be repaired per FAA-approved Woodward repair
drawings, 9401-651, 9402-396, 9402-432 and/or 9402-433. Because of the proprietary
nature or process criticality of this Woodward repair, the sensor must be sent to an
OEM-authorized repair facility when the coil charge is lost.

(3) Inspect inlet of P7 fitting (15) for contamination.

(4) Remove P7 fitting (15) and inspect inside of fitting (15) and inside of port for
contamination if P7 fitting (15) appears to be contaminated.

NOTE: If P7 fitting (15) appears heavily contaminated, check both fittings (10, 15) for
flow restriction after you do as-received calibration check.

NOTE: If inside of P7 port is contaminated, disassemble and clean FIT Sensor Assembly
(5) per DISASSEMBLY after you do as-received calibration check.

(5) Install P7 fitting (15) on FIT Sensor Assembly (5) again and go to Valve Air Leakage Test.

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Visual Inspection - Figure 102


(Sheet 1 of 1)

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 102


5 FIT SENSOR ASSEMBLY (P/N 8901-278) (1, IPL FIG. 1)
5 FIT SENSOR ASSEMBLY (P/N 8901-326) (1A, IPL FIG. 1)
10 FITTING (P/N 1326-156) (70, IPL FIG. 1)
15 FITTING (P/N 1326-156) (70, IPL FIG. 1)

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SUBTASK 73-21-71-770-102

B. Valve Air Leakage Test

(1) Use WT-54285 flowmeter to supply 20 PSIG (138 kPa) air to P7 fitting (15,
Figure 103) and check FIT Sensor Assembly valve air leakage. Record reading
if leakage exceeds 0.2 SCFH (0,01 SCMH).

(2) Go to Calibration Test if leakage is less than 5 SCFH (0,1 SCMH).

(3) Do the following if leakage is more than 5 SCFH (0,1 SCMH):

(a) Immerse probe of FIT Sensor Assembly in 200 degrees Fahrenheit


(93 degrees Celsius) bath.

NOTE: High leakage at 200 degrees Fahrenheit indicates one of the following:
Bulb charge has been lost.
Valve seats or sense bellows extension stop have trapped a particle.
Reference bellows internal compressed stop is holding valve open.

(b) Check seat assembly (20) and valve seat of sense bellows assembly (25) if
leakage does not go down to less than 1 SCFH (0,03 SCMH).

(c) Remove reference bellows (5) from FIT Sensor Assembly per DISASSEMBLY.

(d) Immerse probe of FIT Sensor Assembly in 200 degrees Fahrenheit (93
degrees Celsius) bath, and check air leakage again.

(e) Remove probe of FIT Sensor Assembly from bath, disconnect pressure, and drain
excess fuel from reference bellows area, if leakage is still high.

(f) Use a microscope (Table 102) to inspect for contamination trapped between seat
assembly (20, Figure 103) and valve seat of sense bellows assembly (25).

(g) Do the following if contamination is found:

1 Disassemble FIT Sensor Assembly per DISASSEMBLY and


recover contamination, or

2 Return FIT Sensor Assembly with report of problem to Woodward


Aircraft Engine Systems.

(h) If leakage is more than 5 SCFH and no contamination is found, the sensor can
be repaired per FAA-approved Woodward repair drawings 9401-651, 9402-396,
9402-433, and/or 9402-432. Because of the proprietary nature or process
criticality of this Woodward repair, the sensor must be sent to an OEM-authorized
repair facility when the leakage is more than 5 SCFH.

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(i) Attempt to find leak if leakage goes down to less than 1 SCFH (0,03 SCMH) in
200 degrees Fahrenheit (93 degrees Celsius) bath.

CAUTION: DO NOT REMOVE, COVER, OR IMMERSE FITTINGS (10, 15), OR


INTERNAL PARTS CAN BE DAMAGED.

(j) Disconnect FIT Sensor Assembly from flowmeter and put probe in 200-degree
Fahrenheit (93 degrees Celsius) bath.

(k) Turn off bath agitation.

(l) Watch probe for bubbles, and note leak area, if found.

(m) If no leak is found on probe, disassemble per DISASSEMBLY.

(n) Immerse sense bellows end of sensor subassembly in 200-degree


Fahrenheit (93-degrees Celsius) bath.

(o) Turn off bath agitation.

(p) Watch sense bellows for bubbles, and note leak area, if found.

(q) When bulb charge is lost, the FIT Sensor Assembly can be repaired per FAA-approved
Woodward repair drawings 9401-651, 9402-396, 9402-432 and/or 9402-433. Because of
the proprietary nature or process criticality of this Woodward repair, the sensor must
be sent to an OEM-authorized repair facility when the coil charge is lost

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Valve Air Leakage Test - Figure 103


(Sheet 1 of 1)

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LEGEND FOR FIGURE 103


FOR 8901-278
5 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (60A, IPL FIG. 1)
FOR 8901-326
5 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
10 FITTING (P/N 1326-156) (70, IPL FIG. 1)
15 FITTING (P/N 1326-156) (70, IPL FIG. 1)
20 SEAT ASSEMBLY (P/N 3512-068) (180, IPL FIG. 1)
FOR 8901-278
25 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (55, IPL FIG. 1)
FOR 8901-326
25 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (55, IPL FIG. 1)

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SUBTASK 73-21-71-770-103

C. Calibration Test

(1) Install FIT Sensor Assembly (5, Figure 104) on test stand, as shown.

(2) Set value on Pc-Pb gauge (40, Figure 104), and value on Pb gauge (25) per Table 103.

(3) Check for hysteresis as follows before reading each temperature:

(a) Decrease value on Pc-Pb gauge (40, Figure 104) from approximately
250 PSID (1724 kPa) and then increase value on Pc-Pb gauge (40) from
approximately 170 PSID (1172 kPa).

(b) Note the difference in P7-Pb output at the specified Pc-Pb.

(c) Record hysteresis on test sheet if difference is greater than 0.2 PSID (1,4 kPa).

NOTE: FIT Sensor Assembly (5) will need to be disassembled if difference


is greater than 0.2 PSID (1,4 kPa).

(4) Run test points 1 through 3 of Table 103.

(5) Run test points 4 through 6 of Table 103.

(6) Set value on Pb gauge (25, Figure 104) at 105 PSIG (724 kPa).

(7) Reduce value on Pc-Pb gauge (40) and note value on P7-Pb gauge (20) when value
on Pc-P7 gauge (35) = 1 PSI (7 kPa) and again when value on Pc-P7 gauge (35) = 2
PSI (14 kPa). Maximum allowable P7-Pb increase is 0.6 PSI (4,2 kPa).

NOTE: FIT Sensor Assembly (5) will need to be disassembled if P7-Pb increase
is greater than 0.6 PSI (4,2 kPa).

(8) Run test points 7 through 10 of Table 103.

(9) Use WT-137248 test fixture to check fittings (15, Figure 104) for flow restriction if sensor rate
(output change from 0 to max temperature) is low or if fittings (15) appear heavily contaminated.

NOTE: Contaminated fittings (15) increase output and lower rate at all temperatures.

NOTE: Output may be below limit if output was adjusted after fittings (15)
became contaminated.

(10) Test FIT Sensor Assembly (5) with slave fittings (10) if fittings (15) have flow restriction. Use
only the test points required to determine if output is in-limits or adjustable to limits.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

(11) When rate is low and fittings (15) do not have flow restriction, the FIT Sensor Assembly
(5) can be repaired per FAA-approved Woodward repair drawings 9401-651, 9402-396,
9402-432 and/or 9402-433. Because of the proprietary nature or process criticality of this
Woodward repair, the FIT Sensor Assembly (5) must be sent to an OEM-authorized repair
facility when the rate is low and the fittings (15) do not have flow restriction.

(12) Go to Output Adjustment if output is out-of-limits but FIT Sensor Assembly (5) is
otherwise functioning properly, and if no disassembly is required.

(13) Use the As-Received test as the As-Shipped test if FIT Sensor Assembly (5) meets all
requirements of the as-received visual inspection and calibration test.

NOTE: No disassembly or further testing is required.

(14) Use the As-Received test as the As-Shipped test if FIT Sensor Assembly (5) meets
all requirements of the as-received visual inspection and calibration test except for
fitting (15) flow restriction. In that case, do the following:

(a) Flow check original fittings (15).

(b) Flow check replacement fittings (15).

(c) Install new fittings (15) if the pressure drop across both new fittings (15) is within
0.1 PSIA (1,4 kPa) of the drop across both old fittings.

NOTE: No further acceptance test is necessary.

(15) Go to DISASSEMBLY if FIT Sensor Assembly (5) needs to be repaired or cleaned.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

FIT Sensor Assembly Test Schematic - Figure 104


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 104


5 FIT SENSOR ASSEMBLY (P/N 8901-278) (1, IPL FIG. 1)
5 FIT SENSOR ASSEMBLY (P/N 8901-326) (1A, IPL FIG. 1)
10 SLAVE FITTING (2), STRAIGHT UNFILTERED UNION
15 FITTING (2) (P/N 1326-156) (70, IPL FIG. 1)
20 P7-Pb GAUGE, 0-200 PSID (0-1379 kPa) ±0.05% OF FULL SCALE
25 Pb GAUGE, 0-200 PSIG (0-1379 kPa) ±0.5% OF FULL SCALE
30 AIR PRESSURE REGULATOR, 0-80 PSIG (0-552 kPa)
35 Pc-P7 GAUGE, 0-10 OR 0-15 PSID (0-87 OR 0-130 kPa) ±0.5% OF FULL SCALE
40 Pc-Pb GAUGE, 0-300 PSID (0-2069 kPa) ±0.5% OF FULL SCALE
45 PRESSURE REDUCING VALVE, 0-500 PSIG (0-3448 kPa)

Table 103 - Final Calibration Chart

Test Bath Temp Minimum Time Pc-Pb Pb P7-Pb Limits


Point Deg F (Deg C) In Bath PSID (kPa) PSIG (kPa) PSID (kPa)
1 -65 3 min 220 105 42.0-44.4
(-53,9) (1517) (724) (290-306)
2 0 3 min 220 105 74.5-76.5
(-17,8) (1517) (724) (514-527)
3 75 3 min 220 105 113.0-114.6
(23,9) (1517) (724) (779-790)
4 105 4 min 220 105 128.2-129.7
(40,6) (1517) (724) (884-894)
5 200 5 min 220 105 175.5-177.5
(93) (1517) (724) (1210-1224)
6 200 3 min 200 185 External Leak
(93) (1379) (1276) Check
(None Allowed)
7 105 4 min 220 105 128.2-129.7
(40,6) (1517) (724) (884-894)
8 0 3 min 220 105 74.5-76.5
(-17,8) (1517) (724) (514-527)
9 0 3 min 220 25 74.5-76.5
(-17,8) (1517) (172) (514-527)
10 0 3 min 220 185 74.5-76.5
(-17,8) (1517) (1276) (514-527)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-770-802

3. Fitting Flow Restriction Test

A. Test for clogged fittings (15, Figure 104) if fittings (15) appear contaminated, if output is
high, or if rate (output change from 0 to max temperature) is low.

B. Use WT-137248 test fixture to test flow restriction as follows:

(1) Tag fitting (15) in P7 port of FIT Sensor Assembly (5).

(2) Remove both fittings (15) from FIT Sensor Assembly (5), and install fittings (15) in WT-137248.

NOTE: Fittings (15) may be tested separately with a slave fitting (10) in
the other port of WT-137248.

NOTE: Make sure fittings (15) are installed in correct ports of WT-137248 so flow
direction through fittings (15) will not be reversed.

(3) Attach WT-137248 to test stand in same manner as the FIT Sensor Assembly (5).

(4) Use valve (45) to set value on Pc-Pb gauge (40) to 175 PSID (1207 kPa) and use regulator
(30) to set value on Pb gauge (25) to 45-55 PSIG (310-379 kPa).

(5) Clean fittings (15) with pressure wash followed by aqueous cleaner per CLEANING, if
the pressure drop across WT-137248 is more than 0.4 PSID (2,8 kPa).

NOTE: Clean fittings (15) if the pressure drop across WT-137248 is more than
0.3 PSID (2,1 kPa), when fittings (15) are tested separately and a slave
fitting (10) is in the other port of WT-137248.

NOTE: Pressure wash should be in reverse flow to backflush fittings (15).

(6) Use WT-137248 and test stand to test fittings (15) again to assure removal of flow restriction.

(7) Replace fittings (15) if the pressure drop across WT-137248 is still out-of-limits.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-770-804

4. Output Adjustment

A. Remove two screws (5, Figure 105), bracket (10), and plate (15) from body assembly (35).

B. Use WT-66492 assembly tool to remove plug (20) from body assembly (35).

C. Remove packing (25) from plug (20).

D. Clean plug (20) as necessary per CLEANING, and install a new packing (25) on plug
(20) if FIT Sensor Assembly will not be disassembled.

E. Rotate reference bellows assembly (30) to bring FIT Sensor Assembly within limits.

F. Install plug (20) in body assembly (35).

G. Install plate (15), bracket (10), and two screws (5) on body assembly (35).

H. Torque two screws (5) 32-35 lb in. (3,62-3,95 N.m).

I. Repeat necessary test points of Table 103.

J. Disassemble FIT Sensor Assembly per DISASSEMBLY for required repair or overhaul.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Output Adjustment - Figure 105


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 105


5 SCREW (2) (P/N 1106-758) (20, IPL FIG. 1)
10 BRACKET (P/N 4334-052) (10, IPL FIG. 1)
15 PLATE (P/N 3856-040) (30, IPL FIG. 1)
20 PLUG (P/N 3335-078) (40, IPL FIG. 1)
25 PACKING, PREFORMED (P/N 182565) (50, IPL FIG. 1)
FOR 8901-278
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (60A, IPL FIG. 1)
FOR 8901-326
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
35 BODY ASSEMBLY (P/N 4033-427) (140, IPL FIG. 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-730-804

5. Calibration Test and Troubleshooting

SUBTASK 73-21-71-770-104

A. Pc-Pb Hysteresis Test

(1) Use valve (45, Figure 104) to set value on Pc-Pb gauge (40) at 220 PSID (1517 kPa).

(2) Immerse sensor probe in 75 degrees Fahrenheit (23,9 degrees Celsius) bath.

(3) Use regulator (30) to set value on Pb gauge (25) at 105 PSIG (724 kPa).

(4) Record P7-Pb.

(5) Set value on Pc-Pb gauge (40) at 260 PSID (1793 kPa).

(6) Decrease value on Pc-Pb gauge (40) to 220 PSID (1517 kPa).

(7) Record P7-Pb. Maximum P7-Pb difference must not exceed 0.2 PSID (1,4 kPa).

(8) Do the following if P7-Pb difference is out of limits:

(a) Disassemble per DISASSEMBLY and check for misaligned or binding parts.

(b) Inspect diaphragm (10, Figure 303), inner diameter of body (30), and
sense bellows (45) for nicks/scratches.

(c) Rotate diaphragm (10) 180 degrees.

(d) Check spring (25), spring seat (20), and diaphragm (10) for concentricity.

(e) Assemble per ASSEMBLY and check Pc-Pb hysteresis again.

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SUBTASK 73-21-71-770-105

B. Pb Test

(1) Immerse sensor probe in 75 degrees Fahrenheit (23,9 degrees Celsius) bath.

(2) Set value on Pc-Pb gauge (40) at 220 PSID (1517 kPa).

(3) Set value on Pb gauge (25) at 25 PSIG (172 kPa). If required, adjust valve (45)
to maintain Pc-Pb of 220 PSID (1517 kPa).

(4) Record value on P7-Pb gauge (20).

(5) Set value on Pb gauge (25) at 105 PSIG (724 kPa).

(6) Check P7-Pb. Maximum P7-Pb difference must not exceed 1.4 PSID (10 kPa).

(7) Do the following if P7-Pb difference exceeds 1.4 PSID (10 kPa):

(a) Disassemble per DISASSEMBLY and check for misaligned or binding parts, or

(b) Replace reference bellows assembly (30) per FAA-approved Woodward repair drawing
9401-1011. Because of the proprietary nature or process criticality of this Woodward
repair, the FIT Sensor Assembly (35, Figure 106) must be sent to an OEM-authorized
repair facility when the sensor assembly cannot be put in limits.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

SUBTASK 73-21-71-770-106

C. P7-Pb Calibration

(1) Do P7-Pb Calibration if WT-68751 calibration tool is installed on FIT Sensor Assembly.

(2) Immerse sensor probe in 75 degrees Fahrenheit (23,9 degrees Celsius) bath.

(3) Set value on Pc-Pb gauge (40) Figure 104 at 220 PSID (1517 kPa).

(4) Set value on Pb gauge (25) at 105 PSIG (724 kPa).

(5) Adjust valve (45), if required, to maintain Pc-Pb of 220 PSID (1517 kPa).

(6) Record value on P7-Pb gauge (20).

(7) Check Table 103 for acceptable limits.

(8) Set value on Pb gauge (25, Figure 104) at 50 PSIG (345 kPa).

CAUTION: DO NOT EXCEED ONE HALF TURN IN EITHER DIRECTION WHEN ADJUSTING
REFERENCE BELLOWS ASSEMBLY (30, FIGURE 106).

(9) Loosen two slave screws (50), and use plug of WT-68751 to rotate
reference bellows assembly (30).

NOTE: Clockwise rotation increases P7-Pb.

(10) Torque two slave screws (50) 32-35 lb in. (3,62-3,95 N.m).

(11) Set value on Pc-Pb gauge (40, Figure 104) at 220 PSID (1517 kPa).

(12) Set value on Pb gauge (25) at 105 PSIG (724 kPa).

(13) Record P7-Pb.

(14) Check Table 103 for acceptable limits.

(15) Do the following if P7-Pb is still out of-limits:

(a) Disassemble FIT Sensor Assembly (40, Figure 106) per DISASSEMBLY.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

(b) Adjust spacers (45) as required per Table 103.

NOTE: Table 104 lists effects of adjustments to FIT Sensor Assembly.

NOTE: Position of reference bellows assembly (30, Figure 106) will be lost when
spacers (45) are adjusted, and will need to be re-set.

Table 104 - Adjustment Effects

Bath Temp Removal of one Spacer Rotating Reference Bellows


Deg F (45, Figure 106) Assembly
(Deg C) PSI (kPa) (30, Figure 106)
0.1 Turn Clockwise
PSIG (kPa)
-65 +3.6 +1.4
(-54) (+25) (+10)
0 +3.9 +1.5
(-18) (+27) (+10)
75 +4.0 +1.5
(24) (+28) (+10)
105 +4.0 +1.5
(41) (+28) (+10)
200 +4.0 +1.5
(93) (+28) (+10)

(c) Assemble FIT Sensor Assembly (40) again per ASSEMBLY.

(d) Torque two slave screws (50) 32-35 lb in. (3,62-3,95 N.m).

(e) Set value on Pc-Pb gauge (40, Figure 104) at 220 PSID (1517 kPa).

(f) Set value on Pb gauge (25) at 105 PSIG (724 kPa).

(g) Record P7-Pb.

(h) Check Table 103 for acceptable limits.

(16) Run necessary test points of Table 103.

CAUTION: FAILURE TO REDUCE Pb PRESSURE BEFORE REDUCING P7 PRESSURE MAY


RESULT IN DAMAGE TO REFERENCE BELLOWS ASSEMBLY (30, FIGURE 105).

(17) Adjust air supply valve before pressure regulator (30, Figure 104) until
value on Pb gauge (25) reads 0.

(18) Close valve (45) until value on Pc-Pb gauge (40) reads 0.

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(19) Shut off fuel supply.

(20) Remove two slave screws (50, Figure 106), and plate (part of WT-68751)
from body assembly (35).

(21) Pull plug (part of WT-68751) straight out.

NOTE: If plug (part of WT-68751) moves reference bellows assembly (30),


adjustment will be disturbed.

(22) Install packing (25) on plug (20).

(23) Install plug (20, Figure 106) in body assembly (35).

(24) Install plate (15) and bracket (10) on body assembly (35) with two screws (5).

(25) Torque two screws (5) 32-35 lb in. (3,62-3,95 N.m).

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Reference Bellows Assembly Adjustment - Figure 106


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 106


5 SCREW (2) (P/N 1106-758) (20, IPL FIG. 1)
10 BRACKET (P/N 4334-052) (10, IPL FIG. 1)
15 PLATE (P/N 3856-040) (30, IPL FIG. 1)
20 PLUG (P/N 3335-078) (40, IPL FIG. 1)
25 PACKING, PREFORMED (P/N 182565) (50, IPL FIG. 1)
FOR 8901-278
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (60A, IPL FIG. 1)
FOR 8901-326
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
35 BODY ASSEMBLY (P/N 4033-427) (140, IPL FIG. 1)
40 FIT SENSOR ASSEMBLY (P/N 8901-278) (1, IPL FIG. 1)
40 FIT SENSOR ASSEMBLY (P/N 8901-326) (1A, IPL FIG. 1)
45 SPACER (AR) (P/N 3214-040) (270, IPL FIG. 1)
50 SLAVE SCREW (2) 0.190-32 x 0.500 INCH (12,70 MM)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-770-806

6. Final Calibration

A. Install FIT Sensor Assembly (5, Figure 104) on test stand, as shown.

B. Set value on Pc-Pb gauge (40), and value on Pb gauge (25) per Table 103.

C. Check for hysteresis as follows before reading each temperature:

(1) Decrease value on Pc-Pb gauge (40, Figure 104) from approximately 250 PSID (1724 kPa)
and then increase value on PC-Pb gauge (40) from approximately 170 PSID.

(2) Note the difference in P7-Pb output at the specified Pc-Pb.

(3) Record hysteresis on test sheet if difference is greater than 0.2 PSID (1,40 kPa).

NOTE: FIT Sensor Assembly (5) will need to be disassembled if difference


is greater than 0.2 PSID (1,40 kPa).

D. Run test points 1 through 6 of Table 103.

E. Set value on Pb gauge (25, Figure 104) at 105 PSIG (724 kPa) and let FIT Sensor Assembly stabilize.

F. Reduce Pc-Pb and note P7-Pb reading when value on Pc-P7 gauge (35) = 1 PSI
(7 kPa) and again when value on Pc-P7 gauge (35) = 2 PSI (14 kPa). Maximum
allowable P7-Pb difference is 0.6 PSI (4,2 kPa).

NOTE: There is no need to record reading now.

G. If P7-Pb difference exceeds 0.6 PSI (4,2 kPa), do the following:

(1) Disassemble per DISASSEMBLY.

(2) Do one of the following:

(a) Rotate fixed seat (30, Figure 302) and/or diaphragm (10, Figure 303), or

(b) Install WT-68751 and turn reference bellows in or out a half turn. Adjust
spacer (35, Figure 303) per ASSEMBLY.

(3) Assemble per ASSEMBLY.

H. Run test points 7 through 10 of Table 103.

I. Adjust regulator (30, Figure 104) until value on Pb gauge (25) reads 0.

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J. Close valve (45) until value on Pc-Pb (40) gauge reads 0.

K. Shut down fuel supply.

L. Remove FIT Sensor Assembly (5) from test stand.

WARNING: USE PROTECTIVE EQUIPMENT TO GUARD EYES AND FACE WHEN USING
COMPRESSED AIR. BE SURE FITTINGS ARE POINTED DOWN AND AWAY OR
YOU MAY BE HIT WITH PRESSURIZED AIR AND CALIBRATING FLUID.

CAUTION: ATTACH COMPRESSED AIR LINE ONLY TO P7 FITTING TO FLUSH


SENSOR AND AVOID INTERNAL DAMAGE.

M. Connect compressed air line to P7 fitting on FIT Sensor Assembly (5).

N. Apply compressed air to remove test MIL-PRF-7024 calibrating fluid (Table 101)
from FIT Sensor Assembly (5 or 5A, Figure 104).

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

DISASSEMBLY

TASK 73-21-71-99C-803

1. General

A. Disassemble FIT Sensor Assembly according to these instructions.

CAUTION: DO NOT CARRY SENSOR BY ARMORED CABLE, OR FIT SENSOR


SUB-ASSEMBLY MAY BE DAMAGED.

CAUTION: DO NOT BEND ARMORED CABLE LESS THAN 2.5 INCH (63,50 MM) RADIUS. DO
NOT BEND ANY RADIUS OF LESS THAN 4.5 INCH (114,30 MM) MORE THAN 180
DEGREES OR FIT SENSOR SUB-ASSEMBLY MAY BE DAMAGED.

B. Do air leakage test and P7-Pb test (TESTING AND TROUBLESHOOTING) before
any disassembly of FIT Sensor Assembly.

C. Use tools listed in Table 301 for disassembly of FIT Sensor Assembly. Equivalent
tools may be used for those listed.

Table 301 - Disassembly Tools

Description Source
External Snap Ring Pliers Size: 02 Commercially Available
Felt-tip Marker Commercially Available
Micarta Rod Commercially Available
Phenolic Rod Commercially Available
0.125 in. (3,18 mm) OD
0.750 in. (19,05 mm) OD

D. Disassemble in a clean area away from dust, grit, and moisture.

E. Remove all shipping and storage parts and all safety wire before disassembly.

F. Disassemble parts with callout numbers followed by a black box only if serviceability is doubtful.
They do not need to be disassembled just to obey the instructions.

G. Remove threaded inserts only if damaged or out-of-limits. Instructions are given in REPAIR.

H. Discard used snap rings. Do not use snap rings a second time.

I. Discard used packings that are exposed by disassembly.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

J. Save shim to use again in ASSEMBLY. Measure the thickness of damaged


shim. Adjust new shim to this thickness.

CAUTION: FAILURE TO REMOVE PIECES OF CUT PREFORMED PACKINGS MAY CAUSE


IMPROPER OPERATION AND FAILURE OF THE FIT SENSOR ASSEMBLY.

K. Check bores to be sure they are free of packing fragments.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-070-801

2. Reference Bellows Assembly Removal

A. Install FIT Sensor Assembly on WT-108033 assembly fixture fixture as shown in Figure 301.

B. Remove two fittings (45) from body assembly (35).

C. Remove two packings (40) from two fittings (45).

D. Remove two screws (5), bracket (10), and plate (15) from body assembly (35).

E. Use WT-66492 assembly tool to remove plug (20) from body assembly (35).

F. Remove packing (25) from plug (20).

G. Use a felt-tip marker (Table 301) to make matchmarks on reference bellows assembly
(30, Figure 301) and body assembly (35).

NOTE: Matchmarks will be used in ASSEMBLY.

H. Use a 0.125 in. (3,18 mm) phenolic rod (Table 301) to turn reference bellows assembly (30)
counterclockwise, and record the number of turns till threads disengage (to nearest tenth of a turn).

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Reference Bellows Assembly Removal - Figure 301


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 301


5 SCREW (2) (P/N 1106-758) (20, IPL FIG. 1)
10 BRACKET (P/N 4334-052) (10, IPL FIG. 1)
15 PLATE (P/N 3856-040) (30, IPL FIG. 1)
20 PLUG (P/N 3335-078) (40, IPL FIG. 1)
25 PACKING, PREFORMED (P/N 182565) (50, IPL FIG. 1)
FOR 8901-278
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (60A, IPL FIG. 1)
FOR 8901-326
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
35 BODY ASSEMBLY (P/N 4033-427) (140, IPL FIG. 1)
40 PACKING, PREFORMED (2) (P/N 182593) (80, IPL FIG. 1)
45 FITTING (2) (P/N 1326-156) (70, IPL FIG. 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-070-802

3. Body Assembly Removal

CAUTION: LIFT BODY ASSEMBLY (15, FIGURE 302) STRAIGHT UP WITHOUT


TWISTING, OR PIN (20) MAY BE DAMAGED.

A. Remove four screws (5), four washers (10), and body assembly (15) from
FIT sensor sub-assembly (45).

B. Remove spacer (40) from body assembly (15), if it is stuck there.

C. Use a 0.750 in. (19,05 mm) phenolic rod (Table 301) to press seat assembly
(30, Figure 302) out of body assembly (15).

D. Remove packing (35) from seat assembly (30).

E. Remove shim (25) from body assembly (15).

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Body Assembly Removal - Figure 302


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 302


5 SCREW (4) (P/N 1106-755) (120, IPL FIG. 1)
10 WASHER (4) (P/N 218668) (130, IPL FIG. 1)
15 BODY ASSEMBLY (P/N 4033-427) (140, IPL FIG. 1)
20 PIN (P/N 3121-058) (160, IPL FIG. 1)
25 SHIM (AR) (P/N 3003-346) (170, IPL FIG. 1)
30 SEAT ASSEMBLY (P/N 3512-068) (180, IPL FIG. 1)
35 PACKING, PREFORMED (P/N 182814) (190, IPL FIG. 1)
40 SPACER (P/N 3235-024) (200, IPL FIG. 1)
FOR 8901-278
45 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
45 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60, IPL FIG. 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-070-803

4. Spring Removal

A. Use external snap ring pliers (Table 301) to remove ring (5, Figure 303) from
stem of sense bellows assembly (45).

B. Remove diaphragm assembly (10) and shim (15) from stem of sense bellows assembly (45).

C. Do the following if parts appear damaged or dirty:

CAUTION: DO NOT HIT STEM OF SENSE BELLOWS ASSEMBLY (45) WITH WT-108033
FIXTURE OR SENSE BELLOWS ASSEMBLY (45) MAY BE DAMAGED.

(1) Put bushing of WT-108033 on seat (20).

CAUTION: DO NOT COMPRESS MORE THAN NECESSARY OR SPRING (25)


AND SPRING (30) MAY BE DAMAGED.

(2) Use WT-108033 to compress spring (25) and spring (30) far enough that seat (20) will rotate.

(3) Rotate seat (20) 90 degrees so slot in seat (20) is aligned with flange of
sense bellows assembly (45) stem.

CAUTION: TAKE CARE THAT EDGES AND SIDES OF SLOT IN SEAT (20) DO NOT
CONTACT FLANGE ON STEM OF SENSE BELLOWS ASSEMBLY (45)
OR YOU MAY CREATE BURRS ON SEAT (20). BE SURE TO USE GOOD
LIGHTING AND PATIENCE FOR THIS OPERATION.

(4) Carefully release compression from spring (25) and spring (30).

(5) Remove seat (20), spring (25), spring (30), and spacers (35) from sense bellows assembly (45).

(6) Record quantity of spacers (35) for use at ASSEMBLY.

D. Remove packing (40) from sense bellows assembly (45).

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Spring Removal - Figure 303


(Sheet 1 of 1)

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 303


5 RING (P/N 218279) (210, IPL FIG. 1)
10 DIAPHRAGM ASSEMBLY (P/N 3059-330) (220, IPL FIG. 1)
15 SHIM (AR) (P/N 3003-087) (230, IPL FIG. 1)
20 SEAT (P/N 3476-044) (240, IPL FIG. 1)
20 SEAT (P/N 3476-068) (240A, IPL FIG. 1)
25 SPRING (P/N 1528-164) (250, IPL FIG. 1)
30 SPRING (P/N 1527-234) (260, IPL FIG. 1)
35 SPACER (AR) (P/N 3214-040) (270, IPL FIG. 1)
40 PACKING, PREFORMED (P/N 182635) (280, IPL FIG. 1)
FOR 8901-278
45 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (55, IPL FIG. 1)
FOR 8901-326
45 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (55, IPL FIG. 1)

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CLEANING

TASK 73-21-71-99C-804

1. General

CAUTION: CLEAN PARTS AS FOLLOWS OR THE COMPRESSOR INLET TEMPERATURE


(CIT) SENSOR CAN MALFUNCTION.

A. Clean dirty parts. Remove all dirt, dust, corrosion, and moisture before inspecting or assembling parts.

B. Use materials and tools listed in Tables 401 and 402 to clean the CIT sensor.

Table 401 - Cleaning Materials

Description Source
Aqueous Cleaning Solution Delta-Omega Technologies, Ltd.
ATTAR-C 218 Rue Beauregard, Suite B
Lafayette, LA 70508
Corrosion Preventative Compound Commercially Available
MIL-C-81309
Isopropyl Alcohol Commercially Available
Fed. Spec. TT-I-735
Rust Inhibitor Oakite Products, Inc.
Oakite Rinsite 13177 Huron River Drive
Romulus, MI 48174-3631
Solvent Commercially Available
Stoddard Solvent
MIL-PRF-7024
Swab Commercially Available

Table 402 - Cleaning Tools

Description Source
Degausser 610 F.W. Bell, Inc.
1356 Norton Avenue
Columbus, OH 43212
Gaussmeter 110A F.W. Bell, Inc.
1356 Norton Avenue
Columbus, OH 43212
Magnifying Device Commercially Available
2-1/2 Power Minimum
Pressure Washer Commercially Available
(With 10-Micron Filter)
Soft-Bristle Brush Commercially Available

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Table 402 - Cleaning Tools (Continued)

Description Source
Stainless Steel Wire Brush Commercially Available
Ultrasonic Cleaning Unit Commercially Available
Wire Buffing Wheel Commercially Available
Wire Mesh Basket Commercially Available

C. Use a degausser (Table 402) to demagnetize all parts, and use a gaussmeter (Table
402) to check all parts to 3 gauss maximum before cleaning.

CAUTION: BE SURE TO REMOVE ONLY RUST AND NOT TO CHANGE OR DAMAGE THE
PART. CHANGED OR DAMAGED PARTS MAY NOT FUNCTION PROPERLY.

D. Use a stainless steel wire brush (Table 402) or wire buffing wheel (Table 402) to remove surface
rust. Make sure only rust is removed. Make sure part is not changed or damaged.

E. Replace corroded fasteners such as screws, bolts, and nuts. Do not clean and use them again.

CAUTION: AVOID TRAPPING FLUIDS INSIDE ARMORED CABLE OF FIT


SENSOR SUB-ASSEMBLY (30, FIGURE 401), OR FIT SENSOR
SUB-ASSEMBLY COULD BE DAMAGED.

F. Clean reference bellows assembly (5), sense bellows assembly (25), and probe of FIT Sensor
Sub-assembly (30) with Attar-C (Table 401) and a soft-bristle brush (Table 402).

WARNING: USE PROTECTION FOR EYES AND FACE (EYE GOGGLES OR FACE
SHIELD) WHEN COMPRESSED AIR IS USED. MAXIMUM PRESSURE
ALLOWED FOR CORRECT OPERATION IS 30 PSIG (207 kPa). DO NOT POINT
COMPRESSED AIR IN DIRECTION OF ANY PERSON.

G. Use compressed air regulated to a maximum of 30 PSIG (207 kPa) to dry reference bellows
assembly (5, Figure 401), sense bellows assembly (25), and probe of FIT Sensor Sub-assembly (30).

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WARNING: DO NOT USE SOLVENT NEAR VERY HIGH HEAT, FLAMES, OR HOT SURFACES.
DO NOT USE NEAR WELDING AREAS. SOLVENT WILL IRRITATE SKIN,
EYES, AND RESPIRATORY TRACT. WEAR SAFETY GOGGLES AND OTHER
PROTECTIVE CLOTHING. USE ONLY WITH ADEQUATE VENTILATION. KEEP
IN APPROVED, TIGHTLY CLOSED, METAL SAFETY CONTAINER.

H. Use a pressure washer (Table 402) with MIL-PRF-7024 solvent (Table 401) filtered to 10-microns
nominal at 100 PSIG (690 kPa) minimum to clean filtered fittings (15, Figure 401).

NOTE: Solvent should enter the tagged P7 filter fitting (15) at the packing end to
backflush fitting. Solvent should enter the untagged Pb filter fitting (15) at
the ball nose end to backflush fitting.

NOTE: Pressure washer nozzle does not have to be sealed to the fittings (15).

NOTE: 100 PSIG (690 kPa) is pressure upstream of nozzle, not at the filter fitting (15).

WARNING: USE PROTECTION FOR EYES AND FACE (EYE GOGGLES OR FACE
SHIELD) WHEN COMPRESSED AIR IS USED. MAXIMUM PRESSURE
ALLOWED FOR CORRECT OPERATION IS 30 PSIG (207 kPa). DO NOT POINT
COMPRESSED AIR IN DIRECTION OF ANY PERSON.

I. Use compressed air regulated to a maximum of 30 PSIG (207 kPa) to dry filtered fittings (15).

NOTE: Use fitting flow restriction test in TEST to determine if fittings (15) are clean.

WARNING: DO NOT USE SOLVENT NEAR VERY HIGH HEAT, FLAMES, OR HOT SURFACES.
DO NOT USE NEAR WELDING AREAS. SOLVENT WILL IRRITATE SKIN,
EYES, AND RESPIRATORY TRACT. WEAR SAFETY GOGGLES AND OTHER
PROTECTIVE CLOTHING. USE ONLY WITH ADEQUATE VENTILATION. KEEP
IN APPROVED, TIGHTLY CLOSED, METAL SAFETY CONTAINER.

J. Pressure wash body assembly (10) before ultrasonic cleaning if it is heavily soiled. Use
a pressure washer (Table 402) filled with MIL-PRF-7024 solvent (Table 401) filtered
at 10-microns and supplied at 100 PSIG (690 kPa).

CAUTION: DO NOT ALLOW FINELY-FINISHED SURFACES TO CONTACT OTHER


OBJECTS OR PARTS MAY BE DAMAGED.

K. Clean seat assembly (20, Figure 401) and seat of sense bellows assembly (25) with
special care because of finely-finished surfaces.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Cleaning - Figure 401


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 401


FOR 8901-278
5 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (60A, IPL FIG. 1)
FOR 8901-326
5 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
10 BODY ASSEMBLY (P/N 4033-427) (140, IPL FIG. 1)
15 FITTING (2) (P/N 1326-156) (70, IPL FIG. 1)
20 SEAT ASSEMBLY (P/N 3512-068) (180, IPL FIG. 1)
FOR 8901-278
25 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (55, IPL FIG. 1)
FOR 8901-326
25 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (55, IPL FIG. 1)
FOR 8901-278
30 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
30 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60, IPL FIG. 1)

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TASK 73-21-71-130-801

2. Ultrasonic Cleaning

A. Put parts, not already cleaned using Attar-C and a soft-bristle brush, in a wire mesh
basket (Table 402). Make sure parts do not touch each other.

WARNING: MAKE SURE POWER SUPPLY CORD IS CORRECTLY GROUNDED WHEN


ULTRASONIC CLEANER IS USED. DO NOT REMOVE ACCESS PANELS
WHILE POWER SUPPLY CORD IS CONNECTED.

CAUTION: DO NOT LET PARTS SOAK IN ATTAR-C CLEANER FOR LONGER THAN
20 MINUTES OR PARTS MAY BE DAMAGED.

B. Start ultrasonic cleaning unit (Table 402). Lower wire mesh basket (Table 402) into
cleaner (Table 401) for approximately 2 minutes.

NOTE: Be sure to use the mixture percentages recommended by the manufacturer


in both the wash and rinse tanks.

C. Remove parts from ultrasonic cleaning unit (Table 402) and rinse with warm water.

D. Soak parts in clean, hot rinse for approximately 2 minutes. Temperature of rinse must be 130-150
degrees Fahrenheit (54-66 degrees Celsius) to be sure flash drying occurs.

NOTE: Rinse tanks must have rust inhibitor (Table 401) in the water to prevent rust.

WARNING: HANDLING HOT PARTS. DO NOT TOUCH THE HOT PARTS WITH YOUR
BARE HANDS OR SKIN. AN INJURY CAN OCCUR.

WARNING: USE PROTECTION FOR EYES AND FACE (EYE GOGGLES OR FACE
SHIELD) WHEN COMPRESSED AIR IS USED. MAXIMUM PRESSURE
ALLOWED FOR CORRECT OPERATION IS 30 PSIG (207 kPa). DO NOT POINT
COMPRESSED AIR IN DIRECTION OF ANY PERSON.

E. Remove parts from rinse tank. Dry with clean, dry, compressed air.

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COMPONENT MAINTENANCE MANUAL WITH IPL
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CAUTION: DO NOT TOUCH FINELY-MACHINED SURFACES AFTER THEY ARE CLEANED. THEY
ARE SENSITIVE TO ATMOSPHERIC CORROSION AND ETCHING FROM BODY ACIDS.

F. Use a 2-1/2 power magnifying device (Table 402) to check all parts for contamination.
Clean again if contamination is seen.

WARNING: CORROSION PREVENTATIVE COMPOUND IS DANGEROUS. DO NOT DRINK OR


EAT COMPOUND. DO NOT LET IT TOUCH SKIN. WASH HANDS WELL AFTER
EACH USE. USE ONLY WITH SUFFICIENT AIR. COMPOUND CAN BURN. DO NOT
USE NEAR WELDING AREAS, OPEN FLAMES, OR SPARKS.

G. Apply MIL-C-81309 corrosion preventative compound (Table 401) to parts that are not to
be used immediately. Put parts in dust-free plastic containers.

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CHECK

TASK 73-21-71-99C-805

1. General

CAUTION: DO NOT CARRY SENSOR BY ARMORED CABLE, OR FIT SENSOR


SUB-ASSEMBLY MAY BE DAMAGED.

CAUTION: DO NOT BEND ARMORED CABLE LESS THAN 2.5 INCH (63,50 MM) RADIUS. DO
NOT BEND ANY RADIUS OF LESS THAN 4.5 INCH (114,30 MM) MORE THAN 180
DEGREES OR FIT SENSOR SUB-ASSEMBLY MAY BE DAMAGED.

A. Item numbers refer to ILLUSTRATED PARTS LIST (IPL) unless otherwise noted.

B. Individual parts that constitute assemblies do not require dimensional inspection


if damage or wear is not obvious.

C. Visually check all parts when accessible for wear or damage. Replace any parts
which are damaged or worn beyond acceptable or repairable limits (FITS AND
CLEARANCES). Repair per instructions in REPAIR.

NOTE: Normal burnishing is not cause to reject parts. Reject only parts exhibiting
definite wear pattern or damage.

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COMPONENT MAINTENANCE MANUAL WITH IPL
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TASK 73-21-71-220-801

2. Inspection

A. Inspect for the following defects:

• Burr - thin ridge of metal or roughness left by sharp-edged object which has cut or shaped metal.
• Crack - open surface area caused by metal separation after a hard hit or high stress.
• Dent - smooth, pushed-in surface area caused by pressure or a hard hit.
Metal is moved, but not separated.
• Nick - sharp indentation caused by pressure or impact from a sharp-edged object.
Depth of hole will be measured after removal of burr at edge of nick.
• Pitting - minute depressions or cavities, without sharp corners, caused by
oxidation of surface or electrolytic action.
• Scoring - deep scratches or surface roughness caused by repeated
contact with another rough surface.

B. Buff out the raised metal on parts with dents, nicks, or burrs if those defects are
not on sealing surfaces, on packing lands, or in packing grooves, and if they are not
greater than 0.020 inch (0,51 mm) in width or depth.

C. Inspect sense bellows assembly (55, IPL Figure 1) and reference bellows assembly
(60A) for the following defects and repair per FAA-approved Woodward repair drawings
9401-1011 (reference bellows assembly) or 9402-432 (sense bellows assembly).
Because of the proprietary nature or process criticality of this Woodward repair, the
sensor must be sent to an OEM-authorized repair facility.

(1) Nicks on bellows assembly walls greater than 0.0005 inch (0,013 mm) deep by 0.060
inch (1,52 mm) long. No nicks allowed in a bend radius.

(2) Dents exceeding 0.005 inch (0,13 mm) deep or a diameter greater than 0.030 inch
(0,76 mm). Maximum number of dents not to exceed 4 per linear inch (25,40 mm) on
sense bellows assembly (55) or reference bellows assembly (60A).

(3) Any metal removal or gouging of sense bellows assembly (55) or reference
bellows assembly (60A) caused by a sharp object.

(4) Punctured Bellows Assembly.

D. Inspect sensor probe FIT Sensor Sub-assembly (60) and repair per FAA-approved Woodward
repair drawing 9402-433 for the following defects if part is newly built (Original Equipment
Manufactured). Because of the proprietary nature or process criticality of this Woodward
repair, the sensor must be sent to an OEM-authorized repair facility.

(1) Cracks.

(2) Sharp corners or edges exceeding 0.003 inch (0,08 mm) of nominal tube outside diameter.

(3) Nicks in bend of coil.

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(4) Nicks exceeding 0.0008 inch (9,020 mm) deep by 0.060 inch (1,52 mm) long.

(5) Dents exceeding 0.0012 inch (0,030 mm) deep, or exceeding 4 per linear inch (25,40 mm).

E. Inspect FIT Sensor Sub-assembly (60) of units returned for service. If deformations
affect safety or if they are the probable cause of the return, do the following. Because
of the proprietary nature or process criticality of this Woodward repair, the sensor
must be sent to an OEM-authorized repair facility.

(1) Repair FIT Sensor Sub-assembly per FAA approved Woodward repair drawings
9401-651, 9402-396, 9402-432 and/or 9402-433, or

(2) Replace FIT Sensor Sub-assembly per FAA approved Woodward repair drawing 9401-1011.

F. Repair FIT Sensor Sub-assembly (60) per FAA-approved Woodward repair drawing 9402-396
for the following conditions. Because of the proprietary nature or process criticality of this
Woodward repair, the sensor must be sent to an OEM-authorized repair facility

(1) Dent or nick on armor cable of more than 0.035 inch (0,89 mm) deep.

(2) Broken or separated coils of armor cable through which the capillary
tube or sheathing may be seen.

WARNING: PENETRANT IS FLAMMABLE. THE FLASH POINT OF PENETRANT IS LOWERED


WHEN USED AS A SPRAY. TAKE PRECAUTIONS AGAINST FIRE.

WARNING: AVOID BREATHING OF DRY DEVELOPER. DO NOT OPEN DUST CHAMBER


UNTIL DEVELOPER HAS SETTLED. DRY DEVELOPER IS NOT TOXIC BUT
CAN IRRITATE BREATHING PASSAGES AND LUNGS.

WARNING: PRESSURIZED SPRAY CANS MUST NOT BE STORED AT TEMPERATURES


HIGHER THAN 120 DEGREES FAHRENHEIT (49 DEGREES CELSIUS)
OR THEY MAY BURST AND CAUSE INJURY.

G. Use fluorescent penetrant inspection per ASTM E 1417 to check parts as required.

H. Check all parts for corrosion. Replace corroded internal parts. Clean corroded external parts
per CLEANING. Replace all corroded fasteners (screws, nuts, bolts).

I. Inspect spring (250) and spring (260) and replace if they show cracks, abrasion, distortion, or wear.

J. Check valve seats of seat assembly (180) and stem of sense bellows assembly (55) for
contamination or chipped surfaces. Clean per CLEANING. Replace seat assembly (180) if
damaged. FIT Sensor Assembly can be repaired per FAA-approved Woodward repair drawing
9402-432 if seat of sense bellows assembly (55) is damaged. Because of the proprietary nature
or process criticality of this Woodward repair, the sensor must be sent to an OEM-authorized
repair facility if the seat of sense bellows assembly (55) is damaged.

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K. Replace fittings (70) if seating surfaces are scratched or damaged enough to cause leakage.

L. Replace fittings (70) if filter screens are torn or loose.

CAUTION: BE SURE TO REMOVE ALL FRAGMENTS OF CUT PACKINGS. PACKING


CONTAMINATION MAY CAUSE INCORRECT OPERATION OR FAILURE
OF THE FIT SENSOR ASSEMBLY.

M. Check to be sure all fragments of packings have been removed from parts.

N. Inspect seal surfaces and packing grooves to be sure they are free of nicks or other defects.

O. Inspect vibration pads (300) and vibration pad (310) for tears or separation,
and replace as necessary per REPAIR.

P. Check for damaged or illegible nameplate (90), and replace as necessary per REPAIR.

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TASK 73-21-71-220-802

3. Check Requirements for Threaded Parts

A. Check all internal and external threads for signs of corrosion and damage from
overtightening, crossthreading, or mutilation.

B. Replace parts if more than 50 percent of one thread or 10 percent of two threads are defective.

C. Replace per REPAIR any threaded inserts which have incorrect run-on torque. Required
torque values are listed in FITS AND CLEARANCES.

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REPAIR

TASK 73-21-71-99C-806

1. General

CAUTION: DO NOT CARRY SENSOR BY ARMORED CABLE, OR FIT SENSOR


SUB-ASSEMBLY MAY BE DAMAGED.

CAUTION: DO NOT BEND ARMORED CABLE LESS THAN 2.5 INCH (63,50 MM) RADIUS. DO
NOT BEND ANY RADIUS OF LESS THAN 4.5 INCH (114,30 MM) MORE THAN 180
DEGREES OR FIT SENSOR SUB-ASSEMBLY MAY BE DAMAGED.

CAUTION: COVER PORTS WITH SHIPPING CAPS BEFORE YOU DO ANY REPAIR, OR FIT
SENSOR ASSEMBLY MAY BE CONTAMINATED AND MALFUNCTION.

A. Replace damaged or unserviceable parts. Repair nicks and burrs, and lightly burnish mating
parts as necessary. Replace threaded inserts that have torque values out-of-limits.

B. Lubricate headed screws with dry lubricant (Table 601).

NOTE: Apply lubricant to threads and to bearing surface of the screw head.

C. Use materials listed in Table 601 and tools listed in Table 602 for the repair of
the FIT Sensor Assembly. Equivalent materials and tools may be used for listed
items unless they are identified with an (*).

Table 601 - Repair Materials

Description Source
Adhesive Locktite Corporation
Loctite 404 705 N. Mountain Rd.
A-A-3097, Type II, Class 2 Newington, CT 06111
Dry Lubricant Dow Corning Corp.
Molykote Type G-n 45 Commerce Dr.
Trumbull, CT 06601
Epoxy Dexter Aerospace Materials Division
Hysol EA-934 2850 Willow Pass Road
Pittsburg, CA 94565
Isopropyl Alcohol Commercially Available
Fed. Spec TT-I-735

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COMPONENT MAINTENANCE MANUAL WITH IPL
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Table 601 - Repair Materials (Continued)

Description Source
Swab Commercially Available
320 Grit Aluminum Oxide Paper Commercially Available

Table 602 - Repair Tools

Description Source
Arbor Press Commercially Available
Drift Punch Commercially Available
Locking Pliers or Vise Commercially Available
Soft-Bristle Brush Commercially Available
Threaded Insert Mite Corporation
Installation Tool Helicoil Products Division
7552-3 Shelter Rock Lane
Danbury CT 06810
Threaded Insert Mite Corporation
Removal Tool Helicoil Products Division
1227-6 Shelter Rock Lane
Danbury CT 06810
Woodward Tool WT-84283-8 Woodward Aircraft Engine Systems
One Woodward Way
Rockton, Illinois 61072-0405

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TASK 73-21-71-350-801

2. Threaded Insert Replacement

A. Use 1227-6 removal tool (Table 602) to remove damaged threaded insert (15, Figure 601).

B. Put new threaded insert (15) in slotted mandrel of 7552-3 installation tool (Table 602).

C. Turn mandrel until top of threaded insert is 3/4 to 1-3/4 turns below surface X of body (20, Figure 601).

CAUTION: DO NOT LET TANGS THAT HAVE BEEN REMOVED FALL INTO THE FIT SENSOR
ASSEMBLY OR THEY MAY CAUSE A MALFUNCTION.

D. Remove installation tool and break off tang with a drift punch (Table 602). Remove and discard tang.

Repair 1
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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Threaded Insert Replacement -- Figure 601


(Sheet 1 of 1)

Repair 1
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LEGEND FOR FIGURE 601


5 SCREW (2) (P/N 190991) (100, IPL FIG. 1)
10 NAMEPLATE (P/N 3082-232) (90, IPL FIG. 1)
15 INSERT (2) (P/N 218192) (150, IPL FIG. 1)
20 BODY (P/N 4033-427) (140, IPL FIG. 1)
25 PIN (P/N 3121-058) (160, IPL FIG. 1)

Repair 1
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TASK 73-21-71-350-802

3. Pin Replacement

A. Use locking pliers or vise (Table 602) to grip pin (25, Figure 601) if it is damaged,
and remove pin (25) from body (20).

B. Use an arbor press (Table 602) and WT-84283-8 fixture (Table 602) to install replacement pin (25,
Figure 601) so it comes out 0.115-0.135 inch (2,92-3,43 mm) beyond base of body (20).

Repair 2
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TASK 73-21-71-350-803

4. Nameplate Replacement

A. Remove two screws (5) and nameplate (10) from body (20).

B. Put all information from old nameplate (10) on new nameplate (10).

C. Install nameplate (10) on body (20) with 2 screws (5). Torque 2 screws (5)
1.8-2.0 lb in. (0,20-0,23 N.m).

Repair 3
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TASK 73-21-71-350-804

5. Vibration Pad Replacement

A. Inspect vibration pad (5, Figure 602) and 2 vibration pads (15) for tears or loss of adhesion.

B. Remove torn or loose pads (5, or 15) from mounting plate of FIT Sensor Sub-assembly (10).

C. Remove and clean as necessary, or replace, two straps (20) and four bushings (25).

D. Scrape mounting plate surface to remove residue.

E. Use 320 grit aluminum oxide paper (Table 601) and rub mounting plate surface smooth.

F. Use TT-I-735 isopropyl alcohol (Table 601) and a swab (Table 601) to clean mounting plate surface.

G. Apply A-A-3097, Type II, Class 2 adhesive (Table 601) to flat side of pad (5, Figure 602)
and install on mounting plate of FIT sensor sub-assembly (10).

NOTE: Adhesive (Table 601) dries in 4 to 5 minutes.

H. Install pad (5) and 4 bushings (25) on WT-137592

I. Apply A-A-3097, Type II, Class 2 adhesive (Table 601) to one side of 2 pads (15, Figure 602).

J. Install 2 pads (15) over 4 bushings (25) and onto mounting plate.

K. Apply A-A-3097, Type II, Class 2 adhesive (Table 601) to remaining side of 2 pads (15, Figure 602).

L. Install 2 straps (20) over 4 bushings (25) on 2 pads (15).

Repair 4
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Vibration Pad Replacement - Figure 602


(Sheet 1 of 1)

Repair 4
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 602


FOR 8901-278
5 PAD (P/N 4910-022) (310, IPL FIG. 1)
FOR 8901-326
5 PAD (P/N 4910-028) (310A, IPL FIG. 1)
FOR 8901-278
10 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
10 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60, IPL FIG. 1)
FOR 8901-278
15 PAD (2) (P/N 4910-024) (300, IPL FIG. 1)
FOR 8901-326
15 PAD (2) (P/N 4910-026) (300A, IPL FIG. 1)
FOR 8901-278
20 STRAP (2) (P/N 3923-092) (290, IPL FIG. 1)
FOR 8901-326
20 STRAP (2) (P/N 3923-098) (290A, IPL FIG. 1)
FOR 8901-278
25 BUSHING (4) (P/N 3415-096) (320, IPL FIG. 1)
FOR 8901-326
25 BUSHING (4) (P/N 3419-046) (320A, IPL FIG. 1)

Repair 4
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TASK 73-21-71-350-805

6. Epoxy Repair - Capillary Tube

A. Repair capillary tube tack-down (Figure 603) if it has become disbonded.

B. Remove any remaining old epoxy from capillary tube connection.

WARNING: ISOPROPYL ALCOHOL IS FLAMMABLE. DO NOT USE NEAR WELDING AREAS,


OPEN FLAMES, SPARKS, OR ON VERY HOT SURFACES. USE ONLY IN AN AREA
WITH GOOD AIR CHANGE. DO NOT BREATHE FUMES. KEEP IN APPROVED,
TIGHTLY CLOSED, METAL SAFETY CONTAINERS.

CAUTION: MAKE SURE FIT SENSOR ASSEMBLY IS FULLY ASSEMBLED BEFORE YOU
DO THE FOLLOWING REPAIR, OR CONTAMINATION COULD GET INTO THE FIT
SENSOR ASSEMBLY AND CAUSE IT TO MALFUNCTION.

C. Use TT-I-735 isopropyl alcohol (Table 601) to clean area to be repaired.

D. Clean residue off with a soft-bristle brush (Table 602)

WARNING: USE APPROVED PERSONAL PROTECTIVE EQUIPMENT (EYE GOGGLES OR FACE


SHIELD) WHEN USING COMPRESSED AIR. MAXIMUM ALLOWABLE PRESSURE
FOR CLEANING OPERATIONS IS 30 PSIG (207 kPa). PROVIDE PROTECTION FROM
FLYING PARTICLES. DO NOT DIRECT AIR STREAM TOWARD SELF OR OTHERS.

E. Dry area to be repaired with dry, compressed air.

F. Mix parts A and B of Hysol EA-934 Epoxy (Table 601), 3 parts A to 1 part B.

G. Apply Hysol EA-934 Epoxy (Table 601) liberally to end of capillary tube.

H. Bond tube to base rib of FIT Sensor Sub-assembly probe as shown in Figure 603.

WARNING: HANDLING HOT PARTS. DO NOT TOUCH THE HOT PARTS WITH YOUR
BARE HANDS OR SKIN. AN INJURY CAN OCCUR.

CAUTION: DO NOT CURE AT TEMPERATURES ABOVE 200 degrees Fahrenheit (93 degrees
Celsius) OR UNCONTROLLED REACTIONS MAY OCCUR.

I. Cure Hysol EA-934 Epoxy at 200 degrees ± 10 degrees Fahrenheit (93 degrees ± 6
degrees Celsius) for one hour or at room temperature for 5-7 days.

Repair 5
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Epoxy Repair, Capillary Tube - Figure 603


(Sheet 1 of 1)

Repair 5
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

ASSEMBLY

TASK 73-21-71-99C-807

1. General

NOTE: The following instructions apply to all assembly operations unless otherwise noted.

CAUTION: DO NOT CARRY SENSOR BY ARMORED CABLE, OR FIT SENSOR


SUB-ASSEMBLY MAY BE DAMAGED.

CAUTION: DO NOT BEND ARMORED CABLE LESS THAN 2.5 INCH (63,50 MM) RADIUS. DO
NOT BEND ANY RADIUS OF LESS THAN 4.5 INCH (114,30 MM) MORE THAN 180
DEGREES OR FIT SENSOR SUB-ASSEMBLY MAY BE DAMAGED.

A. Use materials listed in Table 701 for assembly of FIT Sensor Assembly. Equivalent
substitutes may be used, except for those items with an asterisk (*).

Table 701 - Assembly Materials

Material Supplier
Adhesive Locktite Corporation
Loctite 404 705 N. Mountain Rd.
A-A-3097, Type II, Class 2 Newington, CT 06111
Calibrating Fluid Commercially Available
MIL-PRF-7024, Type II
Dry Lubricant Dow Corning Corp.
Molykote Type G-n 3901 S. Saginaw Road
P.O. Box 997
Midland, MI 48640
Petrolatum Commercially Available
Fed. Spec VV-P-236

B. Use tools listed in Table 702 for assembly of FIT Sensor Assembly. Equivalent substitutes
may be used, except for those items with an (*).

Table 702 - Assembly Tools

Description Source
Degausser F. W. Bell, Inc.
1356 Norton Avenue
Columbus, OH 43212
Gaussmeter 110A F. W. Bell, Inc.
1356 Norton Avenue
Columbus, OH 43212

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Table 702 - Assembly Tools (Continued)

Description Source
Hydraulic Press Commercially Available
0-3000 lb. (0-1361 kg)
Snap Ring Pliers Commercially Available
Size: 02

C. More than one configuration of sensor is covered in ASSEMBLY. Paragraphs that are
different for a configuration are designated by model below. If no model number is listed,
the paragraph applies to all configurations. Models are as follows:

8901-278, 8901-326

D. Clean parts per CLEANING.

E. Check parts for damage per CHECK.

F. Check parts with threaded inserts for unremoved or broken-off tangs.

G. Use a degausser (Table 702) to demagnetize all steel parts to 3 gauss maximum
before cleaning. Check with a gaussmeter (Table 702).

H. Lubricate packings with VV-P-236 petrolatum (Table 701).

I. Lubricate headed screws with Molykote Type G-n dry lubricant (Table 701).

NOTE: Apply lubricant to threads and to bearing surface of the screw head.

J. Peel laminated shim from round side.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-801

2. Shim Adjustment

A. Do the following if springs (20, 25, Figure 701) were removed.

(1) Install FIT sensor sub-assembly (30) on WT-108033 fixture.

(2) Install shim (15), diaphragm assembly (10), and ring (5), sharp side facing
out, on FIT sensor sub-assembly (30).

(3) Check end play between ring (5) and diaphragm assembly (10).

(4) Adjust shim (15) to give 0.002 inch (0,05 mm) or less endplay between
ring (5) and diaphragm assembly (10).

NOTE: Diaphragm assembly (10) must rotate freely with shim (15) and ring (5) installed.

B. Remove ring (5), diaphragm assembly (10), and shim (15) from FIT sensor sub-assembly (30).

C. Replace ring (5) if it is distorted.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Shim Adjustment - Figure 701


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 701


5 RING (P/N 218279) (210, IPL FIG. 1)
10 DIAPHRAGM ASSEMBLY (P/N 3059-330) (220, IPL FIG. 1)
15 SHIM (AR) (P/N 3003-087) (230, IPL FIG. 1)
20 SPRING (P/N 1528-164) (250, IPL FIG. 1)
25 SPRING (P/N 1527-234) (260, IPL FIG. 1)
FOR 8901-278
30 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
30 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60, IPL FIG. 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-802

3. Spring Installation

A. Use WT-137118 assembly tool to install packing (45, Figure 702) on sense bellows assembly (50).

B. Install spacers (40) on sense bellows assembly (50).

C. Lubricate both ends of spring (30) and spring (35) with VV-P-236 petrolatum (Table 701).

D. Install spring (30, Figure 702) and spring (35) on sense bellows assembly (50) with
ends of spring coils 180 degrees apart from each other.

E. Put seat (25) over spring (30) and spring (35) with slot positioned so it will pass
over flange on stem of sense bellows assembly (50).

CAUTION: TAKE CARE THAT EDGES AND SIDES OF SLOT IN SEAT (25) DO NOT
CONTACT FLANGE ON STEM OF SENSE BELLOWS ASSEMBLY (50) OR YOU
MAY REMOVE MATERIAL FROM OR CREATE BURRS ON SEAT (25). BE SURE
TO USE GOOD LIGHTING AND PATIENCE FOR THIS OPERATION. LOOSE
MATERIAL CAN INTERFERE WITH SENSOR OPERATION.

CAUTION: NO CLEANING OPERATION DONE WITH SPRINGS (30, 35) IN PLACE CAN
GUARANTEE LOOSE MATERIAL WILL BE REMOVED.

F. Put bushing of WT-108033 fixture on seat (25) and turn crank clockwise to press
seat (25) below flange of sense bellows assembly (50).

G. Do the following if there is any reason to suspect that a burr was raised or
material was removed in previous step:

(1) Remove seat (25), spring (30), spring (35), and spacer (40), and inspect seat (25).

(2) Clean seat (25), spring (30), spring (35), spacer (40), and sense bellows assembly
(50) per CLEANING if you find evidence of material removal.

(3) Repair seat (25) per REPAIR.

(4) Do spring installation operation again.

H. Rotate seat (25) 90 degrees.

I. Turn crank counterclockwise to lock seat (25) in place on flange of sense bellows assembly (50).

J. Install shim (20) and diaphragm assembly (15), flange up, over sense bellows assembly (50).

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K. Use snap ring pliers (Table 702) to install ring (10, Figure 702) on stem of sense bellows
assembly (50). Be sure the sharp edge of ring (10) is facing up.

L. Make spring (30) and spring seat (25) concentric with diaphragm assembly (15).

M. Make spring (30) and spacers (40) concentric with sense bellows assembly (50).

N. Put spacer (5) on diaphragm assembly (15).

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Spring Installation - Figure 702


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 702


5 SPACER (P/N 3235-024) (200, IPL FIG. 1)
10 RING (P/N 218279) (210, IPL FIG. 1)
15 DIAPHRAGM ASSEMBLY (P/N 3059-330) (220, IPL FIG. 1)
20 SHIM (AR) (P/N 3003-087) (230, IPL FIG. 1)
25 SEAT (P/N 3476-044) (240, IPL FIG. 1)
25 SEAT (P/N 3476-068) (240A, IPL FIG. 1)
30 SPRING (P/N 1528-164) (250, IPL FIG. 1)
35 SPRING (P/N 1527-234) (260, IPL FIG. 1)
40 SPACER (AR) (P/N 3214-040) (270, IPL FIG. 1)
45 PACKING, PREFORMED (P/N 182635) (280, IPL FIG. 1)
FOR 8901-278
50 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-278 ) (55, IPL FIG. 1)
FOR 8901-326
50 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (55, IPL FIG. 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-803

4. Seat and Pin Installation

A. Lubricate and install packing (35, Figure 703) on seat assembly (30).

B. Install shim (25) in body (15).

C. Install seat assembly (30) in body (15) against shim (25), so shallow counterbore of
seat assembly (30) faces base of body (15) after installation.

D. Use WT-68835 assembly tool and a hydraulic press (Table 702) to apply a 3,000 pound (1361
kg) force to seat assembly (30, Figure 703), so that shim (25) is seated against body (15).

E. Remove body (15) from hydraulic press (Table 702).

F. Check for cut packing (35, Figure 703) inside body (15) and replace packing (35), if necessary.

G. Install pin (20) in body (15), if necessary. Pin should come out from base surface
of body (15) 0.115-0.135 inch (2,92-3,43 mm).

NOTE: See Pin Replacement in REPAIR.

H. Install nameplate (10) on body (15), as shown, with two screws (5).

NOTE: Be sure nameplate (10) is stamped before you install it on body (15).

I. Torque two screws (5) 1.8-2.0 lb in. (0,20-0,23 N.m).

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Seat and Pin Installation - Figure 703


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 703


5 SCREW (2) (P/N 190991) (100, IPL FIG. 1)
10 NAMEPLATE (P/N 3082-232) (90, IPL FIG. 1)
15 BODY (P/N 4033-427) (140, IPL FIG. 1)
20 PIN (P/N 3121-058) (160, IPL FIG. 1)
25 SHIM (AR) (P/N 3003-346) (170, IPL FIG. 1)
30 SEAT ASSEMBLY (P/N 3512-068) (180, IPL FIG. 1)
35 PACKING, PREFORMED (P/N 182814) (190, IPL FIG. 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-804

5. Leakage Test

A. Lubricate ID of body (15, Figure 704) with VV-P-236 petrolatum (Table 701).

B. Install body (15, Figure 704) on FIT Sensor Sub-assembly (50). Be sure that pin (30) on
body (15) lines up with hole in FIT Sensor Sub-assembly (50).

C. Secure body (15) to FIT Sensor Sub-assembly (50) with four washers (10) and four screws (5).

D. Torque four screws (5) 24-27 lb in. (2,71-3,05 N.m).

E. Use WT-55957 bullet to install two packings (20) on two fittings (25).

F. Install two fittings (25) on body (15).

G. Torque two fittings (25) 70-80 lb in. (7,91-9,04 N.m).

H. Use WT-54285 flowmeter to supply air at 20 PSIG (138 kPa) to P7 fitting.

I. Do the following if maximum leakage of 0.2 SCFH (0,01 SCMH) is exceeded:

(1) Disassemble FIT Sensor Assembly per DISASSEMBLY.

(2) Check for proper amount of shim (35).

(3) Check valve seat of seat assembly (40) for contamination or chipped surfaces. Clean as
necessary per CLEANING. Replace seat assembly (40) if seat is damaged.

(4) Check valve seat on stem of sense bellows assembly (45) for contamination or chipped
surfaces. Clean as necessary per CLEANING. If sense bellows assembly (45) is damaged
or has lost its charge, the FIT Sensor Assembly can be repaired per FAA-approved
Woodward repair drawing 9402-432. Because of the proprietary nature or process criticality
of this Woodward repair, the sensor must be sent to an OEM-authorized repair facility
if the sense bellows assembly (45) is damaged or has lost its charge.

(5) Assemble sensor again per ASSEMBLY and check leakage again.

J. Remove WT-54285 flowmeter.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Leakage Test - Figure 704


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 704


5 SCREW (4) (P/N 1106-755) (120, IPL FIG. 1)
10 WASHER (4) (P/N 218668) (130, IPL FIG. 1)
15 BODY (P/N 4033-427) (140, IPL FIG. 1)
20 PACKING, PREFORMED (2) (P/N 182593) (80, IPL FIG. 1)
25 FITTING (2) (P/N 1326-156) (70, IPL FIG. 1)
30 PIN (P/N 3121-058) (160, IPL FIG. 1)
35 SHIM (AR) (P/N 3003-346) (170, IPL FIG. 1)
40 SEAT ASSEMBLY (P/N 3512-068) (180, IPL FIG. 1)
FOR 8901-278
45 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (55, IPL FIG. 1)
FOR 8901-326
45 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (55, IPL FIG. 1)
FOR 8901-278
50 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
50 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60, IPL FIG. 1)

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-805

6. Reference Bellows Assembly Installation

A. Lubricate threads of sense bellows assembly (40, Figure 705) with Molykote
Type G-n dry lubricant (Table 701).

B. Install reference bellows assembly (30, Figure 705) on stem of sense bellows assembly
(40) the number of turns recorded in DISASSEMBLY.

NOTE: Press down on reference bellows assembly (30) and rotate counterclockwise until you
hear a click. This is the beginning point for counting the number of turns.

C. Do the following if matchmarks line up:

(1) Install packing (25) on plug (20).

(2) Install plug (20) in body assembly (35).

(3) Install plate (15) and bracket (10) on body assembly (35) with two screws (5).

(4) Use WT-136096 gauge to put bracket (10) so its bottom is parallel with the bottom of FIT
Sensor Sub-assembly (45) and its two holes have a slip fit with locating pins.

NOTE: Bracket (10) may be bent by hand to fit WT-136096 tool.

(5) Torque two screws (5) 32-35 lb in. (3,62-3,95 N.m).

(6) Use WT-136096 to check fit and position of bracket (10) again.

(7) Do leakage check again.

(8) Test sensor per TESTING AND TROUBLESHOOTING.

D. Do the following if matchmarks are lost or uncertain:

CAUTION: TANG ON PLUG OF WT-68751 calibration tool MUST ENGAGE SLOT IN


REFERENCE BELLOWS ASSEMBLY (30) OR REFERENCE BELLOWS
ASSEMBLY (30) MAY BE DAMAGED.

(1) Install WT-68751 on body assembly (35) with two slave screws (50).

(2) Torque two slave screws (50) 32-35 lb in. (3,62-3,95 N.m).

(3) Do leakage check again.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

(4) Remove WT-54285 flowmeter if leakage is within limits. Remove assembled sensor from
WT-108033 fixture , and test sensor per TESTING AND TROUBLESHOOTING.

(5) Install packing (25) on plug (20).

(6) Remove two slave screws (50) and WT-68751 from body assembly (35).

(7) Install plug (20) in body assembly (35).

(8) Install plate (15) and bracket (10) on body assembly (35) with two screws (5).

(9) Use WT-136096 gauge to put bracket (10) so its bottom is parallel with the bottom of FIT
Sensor Sub-assembly (45) and its two holes have a slip fit with locating pins.

NOTE: Bracket (10) may be bent by hand to fit WT-136096 tool.

(10) Torque two screws (5) 32-35 lb in. (3,62-3,95 N.m).

(11) Use WT-136096 to check fit and position of bracket (10) again.

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Reference Bellows Assembly Installation - Figure 705


(Sheet 1 of 1)

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 705


5 SCREW (2) (P/N 1106-758) (20, IPL FIG. 1)
10 BRACKET (P/N 4334-052) (10, IPL FIG. 1)
15 PLATE (P/N 3856-040) (30, IPL FIG. 1)
20 PLUG (P/N 3335-078) (40, IPL FIG. 1)
25 PACKING, PREFORMED (P/N 182565) (50, IPL FIG. 1)
FOR 8901-278
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (60A, IPL FIG. 1)
FOR 8901-326
30 REFERENCE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
35 BODY ASSEMBLY (P/N 4033-427) (140, IPL FIG. 1)
FOR 8901-278
40 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-278) (55, IPL FIG. 1)
FOR 8901-326
40 SENSE BELLOWS ASSEMBLY (PART OF P/N 8901-326) (55, IPL FIG. 1)
FOR 8901-278
45 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
45 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60, IPL FIG. 1)
50 SLAVE SCREW (2) 0.190-32 x 0.500 inch (12,70 mm)

Page 7019
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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-806

7. Vibration Pad Installation

A. Apply A-A-3097, Type II, Class 2 adhesive (Table 701) to flat side of pad (5, Figure 706)
and install on mounting plate of FIT sensor sub-assembly (10).

NOTE: Adhesive (Table 701) dries in 4 to 5 minutes.

B. Install pad (5) and 4 bushings (25) on WT-137592.

C. Apply A-A-3097, Type II, Class 2 adhesive (Table 701) to one side of 2 pads (15, Figure 706).

D. Install 2 pads (15) over 4 bushings (25) and onto mounting plate.

E. Apply A-A-3097, Type II, Class 2 adhesive (Table 701) to remaining side of 2 pads (15, Figure 706).

F. Install 2 straps (20) over 4 bushings (25) on 2 pads (15). Remove WT-137592.

Page 7020
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Vibration Pads Installation - Figure 706


(Sheet 1 of 1)

Page 7021
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 706


FOR 8901-278
5 PAD (P/N 4910-022) (310, IPL FIG. 1)
FOR 8901-326
5 PAD (P/N 4910-028) (310A, IPL FIG. 1)
FOR 8901-278
10 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-278) (60, IPL FIG. 1)
FOR 8901-326
10 FIT SENSOR SUB-ASSEMBLY (PART OF P/N 8901-326) (60A, IPL FIG. 1)
FOR 8901-278
15 PAD (2) (P/N 4910-024) (300, IPL FIG. 1)
FOR 8901-326
15 PAD (2) (P/N 4910-026) (300A, IPL FIG. 1)
FOR 8901-278
20 STRAP (2) (P/N 3923-092) (290, IPL FIG. 1)
FOR 8901-326
20 STRAP (2) (P/N 3923-098) (290A, IPL FIG. 1)
FOR 8901-278
25 BUSHING (4) (P/N 3415-096) (320, IPL FIG. 1)
FOR 8901-326
25 BUSHING (4) (P/N 3419-046) (320A, IPL FIG. 1)

Page 7022
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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-470-807

8. Lockwire and Storage

CAUTION: DO NOT ALLOW NAPTHTA (TABLE 101) TO GET INTO FITTINGS, OR FIT
SENSOR ASSEMBLY COULD BE DAMAGED.

A. Immerse sensor probe of FIT Sensor Assembly (5, Figure 707) in TT-N-95B
naphtha to remove temperature oil (Table 101).

B. Use 0.020 safety cable (Table 101) and two 1176-504 seals (Table 101) to lockwire FIT Sensor
Assembly (5, Figure 707) as shown, after you test the FIT Sensor Assembly (5).

NOTE: If you are unable to get a positive or neutral pull (0-120 degrees) with safety
cable, use safety wire (Table 101) in that location.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Lockwire - Figure 707


(Sheet 1 of 1)

Page 7024
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 707


5 FIT SENSOR ASSEMBLY (P/N 8901-278) (1, IPL FIG. 1)
5 FIT SENSOR ASSEMBLY (P/N 8901-326) (1A, IPL FIG. 1)

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

THIS PAGE INTENTIONALLY LEFT BLANK

Page 7026
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

FITS AND CLEARANCES

TASK 73-21-71-99C-808

1. General

A. Table 801 lists torque limits used during overhaul and testing of the Fan Inlet
Temperature (FIT) Sensor Assembly.

B. Table 802 lists loaded spring dimensions in the FIT Sensor Assembly.

C. Items are numbered per ILLUSTRATED PARTS LIST (IPL).

Table 801 - Torque Limits

Item Number Nomenclature Run-on Torque Seating Torque


Lb. In. (N.m) Lb In. (N.m)
20 Screw 2-13 32-35
(0,23-1,47) (3,62-3,95)
70 Fitting ---- 70-80
(7,91-9,04)
100 Screw ---- 1.8-2.0
(0,20-0,23)
120 Screw ---- 24-27
(2,71-3,05)

Table 802 - Spring Load Check

Item Number Nomenclature Type of Load in Pounds Length in Inches


Check (kg) (mm)
250 Spring Dimensional 46 0.746-0.766
(20,9) (18,95-19,46)
260 Spring Dimensional 33 0.605-0.615
(15) (15,37-15,62)

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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

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Page 8002
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

SPECIAL TOOLS, EQUIPMENT, AND CONSUMABLES

TASK 73-21-71-99G-801

1. General

A. Use the special tools, fixtures, equipment, and consumables in Table 901 to
overhaul and repair the FIT Sensor Assembly.

B. Illustrations are given for all Woodward manufactured tools. Woodward manu-
factured tools begin with the letters WT.

C. Operation ranges, accuracy, and power rates are given for all gauges and equipment
used in the overhaul and repair of the FIT Sensor Assembly.

D. Vendors and manufacturers of tools, equipment, and consumables used in the overhaul
and repair of the FIT Sensor Assembly are shown in Table 901 unless the tool,
equipment, or consumable is commercially available.

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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

TASK 73-21-71-940-801

2. Tool List and Tool Illustrations

A. Equivalent tools may be used for these items unless they are identified with an asterisk (*).

Table 901 - Special Tools, Fixtures, Equipment, and Consumables

Description Source
Calibrating Fluid Commercially Available
MIL-PRF-7024, Type II
Cleaner Delta-Omega Technologies, Ltd.
ATTAR-C 218 Rue Beauregard, Suite B
Lafayette, LA 70508
Corrosion Preventative Compound Commercially Available
CRC 3-36
MIL-C-81309
Degausser 610 F. W. Bell, Inc.
1356 Norton Avenue
Columbus, OH 43212
Dry Lubricant Dow Corning Corp.
Molykote Type G-n 3901 South Saginaw Road
P.O.Box 997
Midland, MI 48610
External Snap Ring Pliers Commercially Available
Size: 02
Felt-tip Marker Commercially Available
Gaussmeter 110A F. W. Bell, Inc.
1356 Norton Avenue
Columbus, OH 43212
Hydraulic Press Commercially Available
0-3000 lb. (0-1361 kg)
Hydraulic Test Stand Commercially Available
Capable of supplying MIL-PRF-7024,
Type II, calibrating fluid
filtered to 0.5 microns,
at 0-500 PSIG (0-3448 kPa),
at 70-80 F (21,1-26,7 C), and
air pressure at 100 PSIG (690 kPa).
Epoxy Dexter Aerospace Materials Division
Hysol EA-934 2850 Willow Pass Road
Pittsburg, CA 94565
Isopropyl Alcohol Commercially Available
Fed. Spec TT-I-735
Magnifying Device Commercially Available
(2 1/2 Power Minimum)

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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Table 901 - Special Tools, Fixtures, Equipment, and Consumables (Continued)

Description Source
Needle Valve Commercially Available
0.125 inch (3,18 mm)
Petrolatum Commercially Available
Fed. Spec VV-P-236
Phenolic Rod Commercially Available
0.125 in. (3,18 mm) OD
0.750 in. (19,05 mm) OD
Pressure Gauge Commercially Available
0-200 PSID (0-1379 kPa)
Accuracy ± 0.5% of Full Scale
Pressure Gauge (x2) Commercially Available
0-300 PSID (0-2069 kPa)
Accuracy ± 0.5% of Full Scale
Pressure Reducing Valve Commercially Available
Ambient-500 PSIA
(Ambient-3448 kPa)
Pressure Washer Commercially Available
(With 10-Micron Filter)
Regent 220 Rock Valley Oil
1911 Windsor Road
Rockford, IL 61111
Rust Inhibitor Oakite Products, Inc.
Oakite Rinsite 13177 Huron River Drive
Romulus, MI 48174-3631
Safety Wire Commercially Available
0.025 inch (0,64 mm) diameter.
Safety Wire Seal American Casting and Manufacturing Corporation
51 Commercial Street
Plainview, NY 11803
Stainless Steel Wire Brush Commercially Available
Soft-Bristle Brush Commercially Available
Solvent Commercially Available
Stoddard Solvent
MIL-G-7024
Swab Commercially Available
Temperature Test Stand Commercially Available
Capable of supplying temperatures
of -65 F (-53,9 C), 0 F (-17,8 C),
75 F (23,9 C), 200 F (93 C), and
300 F (149 C), maintaining
temperature to ± 0.5 F (0,28 C).

Page 9003
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WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Table 901 - Special Tools, Fixtures, Equipment, and Consumables (Continued)

Description Source
Threaded Insert Tools Mite Corporation
Installation Tool Helicoil Products Division
7552-3 Shelter Rock Lane
Removal Tool Danbury, CT 06810
1227-6
Ultrasonic Cleaning Unit Commercially Available
Wire Buffing Wheel Commercially Available
Wire Mesh Basket Commercially Available
Woodward Tools Woodward Inc.
WT-54285, WT-55957, WT-66492, WT-68751, 5001 N. Second St.
WT-68835, WT-82979, WT-84283-8, WT-100588, Rockford, IL 61125
WT-108033, WT-136096, WT-137118,
WT-137248, WT-137592

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 1 of 13) - WT-54285
Page 9005
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 2 of 13) - WT-55957

Page 9006
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 3 of 13) - WT-66492

Page 9007
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 4 of 13) - WT-68751
Page 9008
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 5 of 13) - WT-68835

Page 9009
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 6 of 13) - WT-82979

Page 9010
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 7 of 13) - WT-84283-8
Page 9011
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 8 of 13) - WT-100588

Page 9012
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 9 of 13) - WT-108033
Page 9013
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 10 of 13) - WT-136096

Page 9014
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 11 of 13) - WT-137118

Page 9015
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 12 of 13) - WT-137248

Page 9016
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

Special Tools - Figure 901


(Sheet 13 of 13) - WT-137592

Page 9017
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8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

THIS PAGE INTENTIONALLY LEFT BLANK

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

STORAGE

TASK 73-21-71-550-1501

1. Preservation and Storage

A. Preserve FIT Sensor Assembly (5, Figure 1501) as follows if it will be stored for more than 30 days:

(1) Drain MIL-PRF-7024 calibrating fluid (Table 101) from FIT Sensor Assembly (5, Figure 1501).

(2) Apply Winsor L-110 engine lubricating oil (Table 101) to P7 port at 75-200
PSI (517-1379 kPa) until oil runs out Pb port.

(3) Apply air pressure to P7 port to drain oil.

CAUTION: DO NOT USE TAPE OF ANY KIND TO COVER PORTS OR OPENINGS, OR


SENSOR ASSEMBLY (5, FIGURE 1501) MAY BECOME CONTAMINATED.

(4) Install shipping and storage parts as shown.

(5) Remove shipping and storage parts and flush the FIT Sensor Assembly (5) with
MIL-PRF-7024 calibrating fluid (Table 101) twice to remove Winsor L-110 engine lubricating
oil before installing FIT Sensor Assembly (5, Figure 1501) for use.

Preservation and Storage - Figure 1501


(Sheet 1 of 1)
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

LEGEND FOR FIGURE 1501


1 SENSOR ASSEMBLY (P/N 8901-278) (1, IPL FIG. 1)
1 SENSOR ASSEMBLY (P/N 8901-326) (1A, IPL FIG. 1)
5 BLOCK (P/N 1199-044)
10 CAP (P/N 218220)
15 STRAP (2) (P/N 1609-524)
20 CAP (P/N 218220)
25 STRAP (4) (P/N 1609-524)

Page 15002
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

ILLUSTRATED PARTS LIST

TASK 73-21-71-99C-810

1. Introduction

A. Content and Purpose

(1) The ILLUSTRATED PARTS LIST (IPL) has three sections: Introduction,
Numerical Index, and Detailed Parts List.

(2) The purpose of the IPL is to list and illustrate each assembly and detail part of
the Fan Inlet Temperature (FIT) Sensor Assembly.

B. Numerical Index

(1) The Numerical Index is a list of every part number in the Detailed Parts List giving figure
and item locations. When a vendor or government standard part number is used in lieu
of a Woodward number, the Woodward part number references that number.

(2) The number listed in the TTL REQ (Total Required) column is the total
quantity required at the location indicated.

C. Detailed Parts List

(1) The Detailed Parts List consists of an illustration of the FIT Sensor Assembly
and a tabular listing of parts within the assembly.

(2) Figure and Item Number Column

(a) Item numbers in the Detailed Parts List correspond to item numbers
on the figure illustration.

(b) Item numbers preceded by a dash are not illustrated.

(3) Part Number Column

(a) Parts manufactured by Woodward are listed by the Woodward part number.

(b) Parts not manufactured by Woodward are listed by the vendor’s part number.

(c) Where government standard parts (except threaded fasteners) are used, the
applicable AN, M, MS, or NAS number is listed.

(d) When NO NUMBER appears in the Part Number Column, the part is nonprocurable.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

(4) Airline Stock Number Column

(a) This column is reserved for airline use.

(5) Nomenclature Column

(a) Indent numerals preceding part nomenclature relate each part to other
assemblies and detail parts. The next higher assembly of a number two item
is the first number one assembly preceding that part.

(b) Nomenclature of parts is generally listed (just noun) in accordance with drawing title.

(c) When parts are purchased from manufacturers other than Woodward, the
vendor’s part number is listed in the Part Number Column and the Commercial
and Government Entity (CAGE) code appears in parentheses following the
letter V (vendor) in the Nomenclature Column.

(d) In cases where a vendor’s part number or a government standard part number
appears in the Part Number Column, the Woodward part number appears in
parentheses in the Nomenclature Column following the letters WG.

(e) All preformed packings with Parker number L806-80 have been replaced by packings
with Parker number L1218-80. Parker has changed materials to meet environmental
requirements. The Woodward number for all preformed packings stays the same.

(f) Dimensions listed are nominal. Metric equivalent dimensions follow in parentheses.

(g) Attaching parts are listed immediately beneath the item to be attached and precede any
detail parts of that item. The end of attaching parts is indicated by the symbol ***.

(h) ORDER NHA, ITEM XX will follow part nomenclature when the item is a matched
part and nonprocurable. NHA means Next Higher Assembly. The next higher
assembly is not necessarily the previously listed part.

(6) Effectivity Column

(a) When more than one model is included in the IPL, each model will be assigned
a reference letter to identify parts differences.

(b) Applicable reference letters are listed for a part used on more than one model.

(c) If the column is blank, the part is used on all models included in the IPL.

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

(7) Units Per Assembly Colulmn

(a) The number appearing in the Units Per Assembly Column is the total
quantity required at the location indicated.

(8) Abbreviations

(a) The following abbreviations may appear in the Units Per Assembly
Column in lieu of a numeric quantity:

ALT = Alternate (preferred part).

AR = As Required (total quantity is variable).

NP = Nonprocurable (part is not stocked for sale).

RF = Reference (quantity of item is listed in a previous figure).

2. Vendor List

V01019 Stoffel Seals Corp. P.O. Box 825 Nyack, NY 10960

V01556 Emhart Fastening Systems Group Heli-Coil Division Shelter Rock Lane Danbury, CT 06810

V02697 Parker-Hannifin Corporation Seal Group, O-Ring Division 2360 Palumbo Drive P.O. Box 11751 Lexingto

V70958 Bergen Cable Technologies 170 Gregg Street, P.O. Box 1300 Lodi, NJ 07644

V97464 Industrial Retaining Ring Co. 57 Cordier Street Irvington, NJ 07111-4035

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

3. NUMERICAL INDEX

PART NUMBER AIRLINE STOCK NUMBER FIG. ITEM TTL REQ


AN500AD4-3 01 100 2
MS16624-4025 01 210 1
1106-755 01 120 4
1106-758 01 020 2
1326-156 01 070 2
1527-234 01 260 1
1528-164 01 250 1
182565 (SEE 2-022L1218-80)
182593 (SEE 3-906L1218-80)
182635 (SEE 2-023L1218-80)
182814 (SEE 2-022V747-75)
190991 (SEE AN500AD4-3)
2-022L1218-80 01 050 1
2-022V747-75 01 190 1
2-023L1218-80 01 280 1
218192 01 150 2
218279 (SEE MS16624-4025)
218668 01 130 4
3-906L1218-80 01 080 2
3003-087 01 230 AR
3003-346 01 170 AR
3059-330 01 220 1
3082-232 01 090 1
3121-058 01 160 1
3214-040 01 270 2
3235-024 01 200 1
3335-078 01 040 1
3415-096 01 320 4
3419-046 01 320A 4
3476-044 01 240 1
3476-068 01 240A 1
3512-068 01 180 1
3856-040 01 030 1
3923-092 01 290 2
3923-098 01 290A 2
4033-427 01 110 1
4334-052 01 010 1
4910-022 01 310 1
4910-024 01 300 2
4910-026 01 300A 2
4910-028 01 310A 1

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

PART NUMBER AIRLINE STOCK NUMBER FIG. ITEM TTL REQ


8901-278 01 001 1
8901-326 01 001A 1

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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

4. Detailed Parts List

FIT Sensor Assembly - Figure 1


(Sheet 1 of 1)
Page 10006
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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

I
N
D
FIGURE AIRLINE E UNITS
AND ITEM PART STOCK N PER
NUMBER NUMBER NUMBER T NOMENCLATURE EFF ASSY

01 -001 8901-278 0 SENSOR ASSEMBLY, FIT A 1


(PRE SB 72-158)
-001A 8901-326 0 SENSOR ASSEMBLY, FIT B 1
(POST SB 72-158)
010 4334-052 1 BRACKET 1
ATTACHING PARTS
020 1106-758 1 SCREW, SPL DBL HEX HD DR 2
CRES
0.190-32 THD
0.750 IN. (10,05 MM) LGTH
***
030 3856-040 1 PLATE, PLUG CLAMPING 1
040 3335-078 1 PLUG 1
050 2-022L1218-80 1 PACKING, PREFORMED 1
(V02697) (WG 182565)
1.000 IN. (25,40 MM) ID
0.062 IN. (1,57 MM) THK
055 NO NUMBER 3 BELLOWS ASSEMBLY, SENSE NP
(ORDER NHA, ITEM 1 OR 1A)
060 NO NUMBER 3 SENSOR SUB-ASSEMBLY NP
(ORDER NHA, ITEM 1 OR 1A)
060A NO NUMBER 1 BELLOWS ASSEMBLY, NP
REFERENCE
(ORDER NHA, ITEM 1 OR 1A)
070 1326-156 1 FITTING, FILTER 2
0.562-18 THD TO
0.562-18 THD
080 3-906L1218-80 1 PACKING, PREFORMED 2
(V02697) (WG 182593)
0.468 IN. (11,89 MM) ID
0.078 IN. (1,98 MM) THK
090 3082-232 1 NAMEPLATE 1
ATTACHING PARTS
100 AN500AD4-3 1 SCREW, FIL HD DR 2
(WG 190991)
0.112-40 THD
0.188 IN. (4,78 MM) LGTH
***
-110 4033-427 1 BODY ASSEMBLY, FIT SENSOR 1

-ITEM NOT ILLUSTRATED


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COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

I
N
D
FIGURE AIRLINE E UNITS
AND ITEM PART STOCK N PER
NUMBER NUMBER NUMBER T NOMENCLATURE EFF ASSY

ATTACHING PARTS
120 1106-755 1 SCREW, DBL HEX HD DR CRES 4
0.190-32 THD
0.562 IN. (14,27 MM) LGTH
130 218668 1 WASHER, CRES 4
0.198 IN. (5,08 MM) ID
0.385 IN. (9,78 MM) OD
0.047 IN. (1,19 MM) THK
***
140 NO NUMBER 2 BODY, FIT SENSOR NP
(ORDER NHA, ITEM 110)
150 218192 2 INSERT, THREADED 2
160 3121-058 2 PIN, STRAIGHT 1
170 3003-346 1 SHIM, LAMINATED AR
0.938 IN. (23,83 MM) ID
1.120 IN. (28,45 MM) OD
180 3512-068 1 SEAT ASSEMBLY, SENSOR VALVE 1
190 2-022V747-75 1 PACKING, PREFORMED 1
(WG 182814)
(V02697)
1.000 IN. (25,40 MM) ID
0.062 IN. (1,57 MM) THK
200 3235-024 1 SPACER 1
0.969 IN. (24,61 MM) ID
1.118 IN. (28,40 MM) OD
0.234 IN. (5,94 MM) THK
210 MS16624-4025 1 RING, EXTERNAL RETAINING 1
(V97464) (WG 218279)
220 3059-330 1 DIAPHRAGM ASSEMBLY, 1
TEMPERATURE SENSOR
230 3003-087 1 SHIM, LAMINATED AR
0.255 IN. (6,48 MM) ID
0.370 IN. (9,40 MM) OD
240 3476-044 1 SEAT, TEMPERATURE SENSOR 1
SPRING
-240A 3476-068 1 SEAT, TEMPERATURE SENSOR 1
SPRING
(ALTERNATE PART FOR
3476-044)

-ITEM NOT ILLUSTRATED


Page 10008
73-21-71 Nov 16/2006
WOODWARD, INC.
COMPONENT MAINTENANCE MANUAL WITH IPL
8901 SERIES FAN INLET TEMPERATURE SENSOR ASSEMBLY

I
N
D
FIGURE AIRLINE E UNITS
AND ITEM PART STOCK N PER
NUMBER NUMBER NUMBER T NOMENCLATURE EFF ASSY

250 1528-164 1 SPRING 1


1.358 IN. (34,49 MM) LGTH
0.120 IN. (3,05 MM) WIRE DIA
260 1527-234 1 SPRING 1
1.036 IN. (26,31 MM) LGTH
0.094 IN. (2,39 MM) WIRE DIA
270 3214-040 1 SPACER, CRES 2
0.920 IN. (23,67 MM) ID
1.120 IN. (28,45 MM) OD
0.030 IN. (0,76 MM) THK
280 2-023L1218-80 1 PACKING, PREFORMED 1
(V02697) (WG 182635)
1.062 IN. (26,97 MM) ID
0.062 IN. (1,57 MM) THK
290 3923-092 1 STRAP, VIBRATION DAMPER A 2
(PRE SB 72-158)
-290A 3923-098 1 STRAP, VIBRATION DAMPER B 2
(POST SB 72-158)
300 4910-024 1 PAD, VIBRATION DAMPER STRAP A 2
(PRE SB 72-158)
-300A 4910-026 1 PAD, VIBRATION DAMPER STRAP B 2
(POST SB 72-158)
310 4910-022 1 PAD, VIBRATION DAMPER A 1
(PRE SB 72-158)
-310A 4910-028 1 PAD, VIBRATION DAMPER B 1
(POST SB 72-158)
320 3415-096 1 BUSHING, VIBRATION DAMPER A 4
(PRE SB 72-158)
-320A 3419-046 1 BUSHING, VIBRATION DAMPER B 4
(POST SB 72-158)
-ITEM NOT ILLUSTRATED

Page 10009
73-21-71 Nov 16/2006

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