Types of Piping Drawings: Piping and Instrumentation Diagram
Types of Piping Drawings: Piping and Instrumentation Diagram
For designing process or power piping, mostly five types of piping drawings are
developed. These drawings are developed from the schematics, basic design
basis, and specifications for process piping.
The GA usually shows a plan (top) view with elevations (side) and sectional drawings with
piping dimensions and details including line numbers, size, specification, the direction of flow,
etc. to help the piping designers to extract all necessary information for isometric or fabrication
drawing preparation.
General arrangement drawings are produced for specific mechanical equipment as well
which presents major dimensions in two-dimensional views. All nozzles, supporting details,
etc. are indicated.
The pipe sizes, pipe class, instrument tags, safety valves, isometric number, type of valves, etc.
are not determined yet. The data from PFD are then transferred to P&ID or PEFS.
Plot plant as a type of piping drawings is drawn in a to-the-scale drawing. The main purpose
behind a plot plan layout drawing is to find the exact area available and how those spaces are
used for piping, structure, and equipment positioning. A Plot plan provides the following
information:
The process flow diagram conveys the major processing steps represented by the equipment
Isometric drawing
The isometric drawing is a type of piping drawing and it shows the piping system in three
dimensions (length, width, & depth). So in this drawing three sides of an object can be viewed.
This drawing is widely used for industries because it can be drawn easily and it would display the
object in a realistic way. This diagram shows both the horizontal and vertical planes. These
drawings are used in pipelines that have bent more than in one place. We can use either the single
line or double line method. The finished isometric drawings are easier to understand in practical
format than an orthographic line drawing. Mostly the piping isometrics are created from
orthographic drawings and this will be really useful for engineers. The isometric drawings are really
helpful for the complex or the larger piping system. The piping isometrics are used for the stress
analysis and it is very useful for the draftsmen to create the shop fabrication spool drawings.
The isometric drawing can be described as a pictorial representation that combines the height,
width, depth, length, into a single view 30 degrees from its horizontal plane. The line diagram
shows certain details such as operating and design temperature, operating and design pressure,
insulation required, hydro test pressure, pipe support location, point of weld, and its type.
In process or power piping mostly 05 types of drawings are developed which help the
execution person to understand the concept developed by the designer. These drawings
give information with help of:
1. Schematics drawings
2. Drawings describing Basic design basis and
3. Specification for piping
In this article, we will explore all those piping drawings that are required to execute
piping work
These drawings represent the main dimension of the piping system using a 2D view of
Top and side interface and sometimes the front view too. that’s why sometimes a piping
GA drawing is also referred to as a piping layout drawing.
Piping GAD describes a piping arrangement in the plan as well as an elevation view.
The plan view is a sectional view of elevation GAD, for each elevation, there is a
separate plan view representing all required information for that cut section.
All necessary details like support, the line-to-line distance, the layout of the line, the
position of line w.r.t to a civil structure. For a greenfield engineering project, the
equipment location needs to be fixed at the time of proposal. On starting of project work
this drawing is useful as the basis for developing the piping base layout.
Depending on the requirement and feasibility of piping layout arrangement piping GAD
gets revised and updated. The changes to equipment location require a necessary
transition in order to have desired piping arrangement. A piping GAD depends on some
reference source developed prior to piping arrangement work. And after some desirable
level of development modification is required to those references to get the required
piping layout arrangement.
There are some legends or terminology that you must know while reading piping GAD:
1. Battery limit: It is defined as the boundary of plant area. The complete project
is limited to execute within the battery limit.
2. Drawing Limit: This gives an indication about the limitation of that specific
GAD. This is drawn with bold dashed lines around the drawing sheet.
3. Match Line: This line can be defined as connections between two battery limits.
Match lines are shown with coordinate in a horizontal plane and with Elevation
in a vertical plane.
4. Equipment: Vessels, Heat exchangers, Pumps, Columns, and other equipment
is relevant to this category.
5. Piping: A connecting line from one piece of equipment to another is
called piping.
6. Plant Area: The total project area is defined as a plant area where all required
equipment and piping assemblies are located.
7. Offsite: Any other area except plant area is referred to as offsite. Offsite is also
a part of the plant but it is for auxiliary services like tankage area, cooling towers,
chimney, flare exhaust, storage, etc.
8. Floor Penetration: When a line travels vertically through a floor GAD shows
this as floor penetration.
Information we gain from Piping General arrangement drawing/Piping Plan
drawing
Unlike every drawing, piping general arrangement drawing has also some drawbacks
and limitations. Those limitations of General arrangement drawings are as follows:
1. This drawing doesn’t give details on the type and thickness of insulation.
2. This is not helpful with design data like design pressure, design temperature,
operating pressure and temperature, Hydrotest (HT) pressure.
3. This drawing seems very cumbersome in the case of a dense network of piping.
4. When pipe route change after traveling in vertical upwards or downwards
position. Sometimes it is impossible to get the exact elevation of the line at that
specific point.
5. From GAD we won’t get any information about rolling angle when there is some
non-conventional change in direction.
The following data must incorporate within the General arrangement drawing before
issuing this to the end-user for construction:
1. Drawing title block, Project Name, Pipeline numbers, and Reference drawing
numbers.
2. coordinates, Elevation, and the dimension of the pipe.
3. North arrow orientation, the direction of flow, and Line continuation details.
4. Equipment, valve, and instruments location.
5. Battery Limit, Drawing Limit, and match line details.
6. Floor penetration, and the orientation of valve.
7. Electrical and instrumentation cable tray and Junction box.
8. Operational space, overhead clearance, and manway clearance.
9. Platforms and walkways.
10. Space for Future scope of piping and equipment.
A process flow diagram or PFD is a typical flow diagram that explains relationships
between major equipment of a plant. It is most often used in chemical and process
engineering to get information on fluid flow direction and connectivity between
different equipment through the piping system. PFD helps to understand the chemical
process, provide quality control and increase efficiency.
A process flow diagram is used to get start to end understanding of how different
types of equipment and chemicals work together in the process plant. PFD maps various
tasks and helps you to understand which task is most important that needs to be done
repetitively to perform to achieve some specific product.
PFD helps to understand the process, provide quality control, and increase efficiency.
It is used to get a top-down understanding of how different types of equipment and
chemicals work in the industrial plant. It maps various tasks and shows what repeatable
tasks you may need to perform to achieve a specific goal.
Terminology frequently used for PFD
Here is a list of some typically used term which is frequently used in the process flow
diagram:
1. Major Equipment: This includes Name and Tag numbers of equipment that has
a major role in the plant. For example, Pumps, Vacuum column, Crude Column,
Compressors, Boilers, coolers, mixtures, etc.
2. Process piping’s: This is the network of pipes that transport fluid from one piece
of equipment to another.
3. Flow direction: This provides information about the direction of the flow of
fluid. i.e. from which equipment fluid is taken the exit and make an entrance.
4. Bypass system: This gives inputs about the alternate piping system to be used
in case of any maintenance or shutdown.
5. Operational data: This includes pressure, temperature, the volume of fluid,
density, mass-energy balance, and mass flow rate.
Information we gain from the Process flow diagram
There is something that must not be included in a process flow diagram and henceforth
we can get this information from PFD.
before issuing a PFD to the process team following things must be check:
P&ID is considered the most important document that controls all other
related engineering drawings. A P&ID shows all piping networks including the exact
physical sequence of branches, reducers, valves, instruments, types of equipment. A
P&ID can be used to operate a complete piping system, as it gives information on piping
with process flow and installed equipment and instrument with it.
The following list will give you an overview of the information we obtain from P&ID.
Although P&ID is much useful and basic drawing for any process plant. It has some
limitations and these limitations make this useless in the stage of construction of a
project. Some inherent limitations of P&ID are as follows:
1. As P&ID is not drawn on a scale it is unable to give you the exact dimensions of
any piping system.
2. Process condition, Operation condition, and Physical data can’t be obtained from
this.
3. Equipment location can’t be determined with help of P&ID.
4. Line route, length, and fittings in use for the piping network can not be
determined.
5. Support and structural details are out of the scope of this drawing.
Checklist for P&ID
Going through a checklist before publishing a document is always a good option. In the
case of P&ID, It is true as well. The checklist for P&ID is as follows:
A plot plan is basically an arrangement drawing where all equipment and its supporting
facilities like pipe rack, structure, buildings, roads are shown within the battery
limit. All equipment and its components are shown on a plot plan are identified by its
tag number mentioned in the Equipment index part of the drawing.
Plot plant is drawn is an on-scale drawn drawing. You can imagine that a whole
process plant can not be given on a readable drawing. Therefore, a distinction is made,
and the plot plan is categorized into two parts.
1. Overall Plot plan: A overall plot plan also know as a site plan or site master
plant. You can compare with a city road map where all important buildings,
parks, and street names are given but not any house number or any details about
each building. Here you can locate a tank farm or a unit in that process plant. But
it won’t be possible to locate a specific pump with help of the Overall plot plan.
2. Detailed plot plan: On the contrary with the overall plot plant, a detailed plot
plan gives an overview, i,e, Top view of some parts of the process plant. A major
advantage of a properly detailed plot plan is that you can even locate a small
filter on that.
Information we gain from the Plot plan layout
The main purpose of the plot plan layout is to show the exact way the intended land is
going to use and the equipment position determined. The information we can get from
a plot plan drawing is as follows:
Yet plot plan is helpful with representing all important equipment located in a single
drawing but this fails to provide some other essential data as follows:
1. As the plot plan is a 2D plan view, this fails to provide and elevation details about
the plant.
2. This fails to provide the location of each and every equipment to be installed in
every unit.
3. this has no connection with P&ID, PFD, or Isometric. So, with help of this, you
won’t be able to judge the piping job in that process plan.
4. this doesn’t provide piping system layout, flow direction, or any measurement
of piping.
Checklist for Plot plan layout
Before finalization of plot plan, few things that must check are as follows:
1. Is this covering any future scope of the place as per the requirement of a project?
2. Does this show plan north and true north. And the difference in angle between
both.
3. The datum point is defined and located on the plan layout.
4. Coordinate gridline is shown or not along with Northing/Easting values.
5. An emergency exists and assembly points are shown.
6. Availability of access for the heavy vehicles for any erection purpose or
maintenance is checked or not.
7. All units/areas located with respective area code, name, tag.
8. Distance between units is mentioned.
9. The total equipment list is given in the plot plan layout.
10. All symbols provided are as per applicable standard legends.
11. Drawing standard is compatible with project specifications and company
standards?
12. Drawing title, Drawing number, and project details.
13. Revision clouds along with revision triangles
14. Hold clouds if applicable somewhere.
15. Status stamp. i.e. for approval or for construction
Brief on Piping Isometric drawing
Piping Isometrics provides us complete details of pipe route, Dimensions, all technical
data required for project execution, and details of Support attached to that piping
network. Piping Isometric drawing is not on-scale drawing. It is a single line
diagram with details of:
Unlike all other drawings, checking of Piping Isometric Drawing before the final release
is the most important thing from a construction point of view. A correct error-free
Piping isometric improves quality and saves time on the job. Most of the design
companies follow a checklist to help Piping isometric checker. This checklist contains
the following important points to look for:
We can prepare piping MTO from this Material requirements can’t be fixed