BWR Series

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Winding Thermometer

Address:Software Park E Zone Building 2&3, TEL:+86-0591-87850656

Gulou District ,Fuzhou Fax:+86-0591-87834003
P.C: 350003

LD01D009
 General survey of winding thermometer

1 General survey
Power transformer is a major piece of equipment in the power transmission, transformation and distribution system
and the failure rate of a power transformer is closely related to the winding temperature of a transformer.When the
temperature of a transformer rises by 6℃, the ageing of a transformer will be doubled with its service life halved.
Proper use of a transformer and prompt switching of the cooling device in a transformer with a temperature measuring
controller can avoid or reduce fault due to over-temperature of a transformer, thereby extending its service life.
2 Thermal simulation
As the oil temperature on the top of a large capacity transformer lags behind the winding temperature
significantly, switching the cooling system of a transformer by a winding temperature signal can improve the
behavior of a transformer promptly and efficiently. Therefore a large capacity transformer usually switches
its cooling system by using a winding temperature signal. But direct measurement of the winding temperature
of a power transformer has resulted in a problem of high voltage isolation technologically. As a result at
present the technique of thermal simulation based on IEC 354 Loading Guide for Oil-immersed Transformers is
widely used at home and abroad in measuring the winding temperature of transformers indirectly.
According to IEC 354, the winding temperature of a transformer (Tw) is the sum of the oil temperature
(To)on the top of a transformer and temperature difference between copper and oil (Two), i.e., Tw=To+Two; of
which the oiltemperature can be obtained by measurement using a pressure thermometer, but the data on the
temperature difference between copper and oil that varies with transformer load has to be obtained through
thermal simulation.
80
60 100
40 120
20 140
+
0 160

2.0
a.Current transformer CT
BWR绕组温控器

福建省力得自动化设备有限公司
Fujian LEAD Automatic Equipment Co.,Ltd. b.Compound
transducer

High d.Temperature-controlled
Oil temperature package
rise on the top
Top of winding
Temperature rise
at the highest point
C.Electro-thermal
elements
Temperature
difference Average temperature
between copper
and oil
rise of winding
Bottom of winding
Oil temperature rise at the bottom
Temperature rise

The working principle of thermal simulation technique is shown in the above diagram. The additional current
Ict gained from the current transformer CT(a) proportional to the load current is transformed into Ih through the compound
transducer(b)(Ih is the working current sent artificially in line with the temperature difference between copper and
oil of a transformer after adjustment of Ict). Ih will heat a set of specially-designed electro-thermal elements(c)
fixed in the compound transducer and the additional temperature rise generated on the electro-thermal elements
proportional to the load current by the current is just the simulated temperature difference between copper and oil
Two, which is superimposed to the oil temperature To on the top of a transformer so that the temperature-controlled
package (d) of the winding thermometer may obtain the winding temperature of a transformer Tw=To + Two.
Based on the JB/T8450 Standard for Winding Thermometer for Transformers, when a current of 0.5~5.0 A is
fed to the transformer, the output current can meet the requirements for the following temperature rise curve.

50 Two(k) Two Ih
(k) (mA)
10 740
40 Temperature rise curve for 12 800
electro-thermal element 14 860
16 920
30 18 980
20 1040
22 1090
24 1140
20
26 1190
28 1240
30 1280
10
32 1320
34 1360
36 1400
38 1440
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 Ih(A)

Temperature Rise Curve

 Description of Compound Transducer

1 Erection of compound transducer

Add oil
Tight nut

Sealing plate Transition nut

To improve the measuring accuracy Sealed by

of winding thermometer,it is Tighten by wrench e l e ctr i c welding
recommendedthat a standard
thermometer base be used
Oil Body of transformer
(equal to DIN42554)
box
Thermometer
base

*Note: Special attention should be paid to the protection of the capillary of the thermometer in erection to prevent the capillary from being broken due to too small bend radius.

2 Setup of compound transducer

The setup of compound transducer is mainly to set up a working current. The input compatible rated current ( Ict )
for compound transducer is a current transformer (CT) of 0.5~5.0A while the output working current for compound transducer
ranges from 1.5 to 2 A. Therefore when the rated output current (Ict ) of CT is less than 1.5A, the transformer should undergo
up-current treatment; when Ict is more than 2.0A, the transformer should undergo down-current treatment.The compound transducer
should be set up as follows:
Step 1: The band switch position is selected by the rated current value of Ict.The output terminal of the
simulated current transformer CT is connected to pins 91 and 92 of compound transducer. Ict refers to the
output current of current transformer under the rated operating condition of a transformer. The band switch
has nine positions: the four on the left are for up-current while the four on the right are for down-current
and the middle position ( 2.0 setting ) is not to be used. The purpose of this step is to make the output
current of the compound transducer flow between 1.5 and 2A. For example: If Ict=2.3A, the switch should be
selected at 2.2 setting (referto the table on the left).
Step 2: Determination of simulated temperature rise current Ih in line with the temperature difference
between copper and oil △T From the directions for use of transformer the average temperature difference
between coil and oil is known , namely, the temperature difference between copper and oil,(assume △Two=20℃).
Based on the temperature difference between copper and oil △Two( 20℃ ) and from the temperature rise
characteristics of electro-thermal elements (JB/T8450 Winding Thermometer for Transformers),the simulated
temperature rise current Ih(Ih=1040mA) is obtained.( Refer to the temperature rise curve in the general )
Step 3: Fine adjustment of potentiometer Rx to fulfill Ih settingThe voltage meter is incorporated in pins
a and b to measure Uab and the change in Ih value (Uab=lh×R) is observed indirectly. The trimmer potentiometer
Rx of the compound transducer is adjusted so that 1040mV will be indicated on the voltage meter ( because
R=1Ω, Ih=1040mA).Thus the setting of working current is finished.

a.b testing and

setting interface
Selection of Ict range
Ih parameter adjustment
Double-layer band switch 1.0Ω

a
1.0Ω
b Vab=1000mV 1000mA(Ih) Trimmer potentiometer

91
92

Pt100
Internal thread Metal connector 0.5A < Ict < 5.0A

M25×1.5
2 / DPJ-20-M25
Ict

Ict current 2-ways Pt100 output 93 94A 94B 94 95A 95B

Current Transformer
Input
73 72 71 68
AC220V
76 75 74 69

83 82 81 84

67 86 85 66
TC420
Temperature converter
4~20mA

94

1 8
4～20mA Output
95A 2 9
ERR

80.0 ℃

95B 3
4 Terminal wiring mode
10
11
A
RS485
B Communication
SET
5 12
6 13
AC220V
YE 7 14

Remote temperature display meterr

 Description of notice and testing of winding thermometer

1 Examples of test
Test conditions: Assume current transformer current Ict=3.140A, transformer copper-oil temperature rise △Two=10℃,
oil temperature (thermostat temperature)To=80℃.
Setting steps: Step 1: band switch is selected at 3.6 setting by Ict.
Step 2: in line with the temperature difference between copper and oil △T=10℃ and temperature
rise curve,the simulated temperature rise current is determined as 740mA.
Step 3: Potentiometer Rx is adjusted slightly so that Ih=740mA.
Temperature indication: As is shown in the figure below, after Ict, Ih and thermostat temperature are stabilized for 45 min,
90℃ should be displayed in the winding thermometer (To+△Two), two-way Pt100 resistance of compound transducer should be 134.70Ω,
90℃ displayed in the remote temperature display system with an output current of 13mA for the temperature conversion module(measuring
range of 0~160℃)

Compound 3.140A CT current

80
transducer
60 100
40 120
20 140

RS485 ERR

90.0 ℃
0
+
160

Communication SET

Fujian LEAD Automatic Equipment Co.,Ltd.

2.0
740mA Ih current
Remote temperature + - Zero-
display system Setting Mercury
BWR绕组温控器

福建省力得自动化设备有限公司
Fujian LEAD Automatic Equipment Co.,Ltd.
80.0℃
R

13mA Dual Pt100

SCADA System Temperature

Converter

Resistance signal 130.89Ω

Winding temperature rise testing system diagram Thermostat Simulated current generator

Note: The dial meter, temperature converter and remote temperature display meter all have the zero-setting function. Zero-setting
of the dial meter is done as follows: remove the cover of the meter and turn the zero-setting tap lightly with the socket screw
to “+”or“－”direction so that the pointer will be moved slightly in a zero-setting range of ±5℃. For zero-setting of temperature
converter and remote temperature display system, refer to the appropriate directions for use.

2 Switch Setting

1.Remove the cover

2.0
counterclockwise
≥φ100 mm
绕组温控器

Red recording pointer

2.Dialing the setting pointer

KVVP22(12×1.5)

11
14

21
24
Temperature switch
61
Thermostat Output contact point
64

Note: Under no circumstances should the temperature pointer be dialed with an external force
and turned counterclockwise (towards 0℃ direction), otherwise the thermometer would be damaged.

3 Note
I. State clearly when selecting types if other measuring range is needed.
II. When wiring, do not hold down the internal parts with wires. Clear the common faults after wiring.
Turn the cover tightly clockwise. The red needle shall be on the right of the white one.
a.In case of indication deviation, please adjust the zero-setting socket with 4mm inner hexagon spanner.
b.In case of needle stuck, push the switch backward, turn the white needle to pass the switch and then let
go of the switch, and then let go of the white needle slowly. Reset switch motion to its original position.
III. Remove the water in the base of the thermometer before filling with oil. Seal the thermo-bulb after
the package to prevent from the rain.
IV. We are striving for accuracy and completeness of the materials in the specification. We will not assume
any accompanying responsibility caused by any errors or faults.
 Description of meter wiring for the winding thermometer

1 Built-in resistance output Switches wiring diagram

Red Blue Green Yellow

80
60 100
40 120
20 140

0 160

Thermometer
terminal 绕组温控器
12 11 14 22 21 24 32 31 34 42 41 44
12 11 14 22 21 24 32 31 34 42 41 44

Nameplate
Fujian LEAD Automatic Equipment Co.,Ltd.
Terminal Wiring Diagram BWR-4

Red Blue Green Yellow Gray Purple

Rubber
Metal connector
Capillary 2×DPJ-20-M25
11 14 21 24 31 34 41 44 51 54 61 64
① General:Instrument case for the 2 outlet holes,metal
connector is DPJ-20-M25,Use the metal hose diameter ø20 Terminal Wiring Diagram BWR-6

please.
Red Blue Green Yellow
Temperature
2 Built-current output type D converter

80 12 11 14 22 21 24 32 31 34 42 41 44 93 94A 94B 85 86 68 69
60 100
40 120

4~20mA
20 140 Terminal Wiring Diagram BWR-4AD

AC220V
+
0 160
Capillary (BWR-4D without Pt100)
2.0

Temperature
Red Blue Green Yellow
BWR绕组温控器 converter
福建省力得自动化设备有限公司
Fujian LEAD Automatic Equipment Co.,Ltd.

Internal thread Metal connector

M25×1.5
3×DPJ-20-M25
12 11 14 22 21 24 32 31 34 42 41 44 83 84 85 86 68 69

BWR-4DD Terminal Wiring Diagram

4~20mA

4~20mA

AC220V

3 Aviation plug wiring mode (S mode)

KVVP22(12×1.5)
K2 K1
Blue Red cable
44
41
℃
42
80 34 11 12
Schematic diagran
+

60
2.0

100 变压器用油面温控器

40 31 21 22 14
120
32 32 24 Primary throw-in of cooling
20 140 24 42 34 31 capacity
0 160 21
22 44 41
J1
14 K4 K3
Green
+ -
11
Yellow
Secondary throw-in of cooling
BWR-4S
2.0
12 capacity
Terminal Wiring Diagram
J2
K1 K2 Over-temperature alarm contact
64 Red Blue
point
Aviation 61
J3
socket Capillary ℃
54 K3
51 Green
+

变压器用油面温控器
2.0
11 14
K4
Over-temperature trip contact
44 34 21 24 Yellow point
41
Aviation 34
44 31 J4
41

plug 31
24
51 54

Control of cool system

61 64
21 K5 K6
Gray Purple
Cable 14
11 BWR-6S
Terminal Wiring Diagram
Note: Under the aviation plug wiring mode just join the aviation plug with remote cable to the aviation
socket in the thermometer tightly.
 Type Selection &Functions Examples
● Working Conditions :
3×ø6.5 Abitent temperature -40~55℃, BWR 1 2 3 4 5
144
● BWR-4
relative humidity <95%
1 With 4~6 switches
Indicating the
80 ● Measuring range: ( optional,Please contact us here
Winding Thermometer

60 100
40 120 before orderingt ) compound transducer
20
0~+160℃(Zero-setting)
2
140
+ with 4 switches
0 160 ● Indication precision : L□:Capillary length
/capillary of 6m
210
+ 2.0 - grade 2.0 □:Fill in the capillary length
/with Compound
● Switch number : 4~6 ( Optional, * Capillary length at default is
3m ( optional,Please contact us Transducer
BWR绕组温控器 Please contact us here before here before ordering )
orderingt)
福建省力得自动化设备有限公司

3
Fujian LEAD Automatic Equipment Co.,Ltd.

Standard configuration：
Capacity:AC250V/5A Dual-Pt100 Output ●BWR-6AD
40

M25×1.5 D:Built-in temperature

132 ● Product standard :JB/T8450 converter with 4~20mA Indicating the
current
● Protection degree : IP65 AD:Built-in temperature compound transducer
converter with One-way
(inclug TA & TH) Pt100 and 4~20mA current with 6 switches
output
/capillary of 6m
● Measuring range:0~160℃ 4 Connetion mode of switch:
Compound Transducer

100 40 /1 channel Pt100

● Built-in current transformer (ZT-F1) 【termimal mode】

/Built-in temperature
S:【Aviation plug wiring mode】 converter
110

● 2 channels of Pt100
M22×1.5 /with Compound
M27×2 ● Thermal bulb Ф14×150 5
Transducer
Y series remote temperature
208

Φ14 ● M27×2(Optional) display meter(See next page )

150

ZT Tc series temperature convertor

● IP65(inclug TA & TH) (See page next page )

Y 1 2

Y
Working power :
Remote temperature display meterr

●
● BWR-6 /Y
AC220V(+10%,-15%) 1
Indicating the
● Input signal : Pt100 Y : Standard configuration
compound transducer
Pt100 input
● Measuring range : 0~120℃,
Y I : 4~20mA Current input with 6 switches
ERR

80.0 ℃

0~160℃,-20~120℃(Please
SET contact us here before ordering) Y E : 4~20mA current output /capillary of 6m

Y U : 1~5V Voltage output /terminal mode

● Resolution ratio : 0.1℃
160×80×140 / Y remote temperature
● Measuring precision : Grade 1.0 Y K : Indicator 2 channel
（L×W×D） output control display
Output signal : RS485
●
2 Wiring devices
● Tapping size :152 +1× 76 +1
Y 1 C : Quick plug wiring

Y 1 DC : AC85~220V,DC110~250V

TC ● Working power:AC85~220V

/ DC110~250V TC 1
● BWR-4/TC420
Temperature converter

Indicating the compound

●Input signal :Pt100

1
transducer with 4 switches
TC 420 : Pt100 input,the channel is
● Measuring range: 0~160℃, /capillary of 6m
for conversion of 4~20mA Current signal.
/terminal mode
-20~140℃(Please contact us here TC 15 : Pt100 input, the channel is
for conversion of 1~5V Voltage signal. /temperature converter
before ordering) TC 05 : Pt100 input ,the channel is
111×25×82 for conversion of 0~5V Voltage signal.
● Measuring precision:Grade 1.0
（L×W×H）
 Directions for use of TC temperature converter

1 An Overview
TC series temperature converter is made by using imported Swedish chips with original packaging
and switch power to ensure stability and reliability of the module .The module is the converter designed
specially for conversion of Pt100 thermal resistance signal to current(voltage)signal in the temperature
measurement on the industrial site.

2 Wiring method
Pt100 Input

Output 4～20mA current AC 85～220V

0～5V Voltage OR
DC 110～250V
1～5V Voltage
(Please contact us here
before orderingt)

3 Type Selection & Functions

● Working power:AC85~220V
TC / DC110~250V TC 1
1
●Input signal :Pt100
TC 420 : Pt100 input,the channel is
● Measuring range: 0~160℃, for conversion of 4~20mA Current signal.
TC 15 : Pt100 input, the channel is
-20~140℃(Please contact us here
for conversion of 1~5V Voltage signal.
before ordering) TC 05 : Pt100 input ,the channel is
111×25×82 for conversion of 0~5V Voltage signal.
● Measuring precision:Grade 1.0
（L×W×H）

4 Overall dimension and installation method

25 111
82

Guide rail
DIN 35mm

Note: For details refer to the directions for the use of TC temperature converter
 Directions for use of Y series transformer remote temperature display meter

1 General survey
Y series transformer temperature display meter is the product designed specially for power transformers .It is
connected to BWR series transformer winding thermometer and BWY oil thermometer, achieving remote measuringand control
of power transformer winding and oil temperature.

2 Zero setting function of the meter

(1)Indicated value zero setting
Observe the indicated value of pointer temperature controller on site, enter into the simple zero setting
state (entrance) of remote temperature display meter, and then set the indicated value in line with the value
that the pointer reads.
(2)Zero setting of output current, voltage
Enter into the simple zero setting state (entrance) of remote temperature display meter, connect a milli-ampere-meter
outside, then set the indicated value in line with the current value converted per temperature value.
SET SET

SET SET SET SET SET SET SET

Normal state -Cd- 2000 2008 -Et- xx xx± X -EI- xx xx± X Normal state
Zero setting of temperature Alter indicated Indicated value of Alter output value
indicated value value current output Note: X means compensation value
3 Schematic diagram for meter wiring
(1)Quick plug wiring （2）Terminal wiring

4~20mA

Pt100 Input
4～20mA Output
or 1～5V Output 1 8 4～20mA Output
OR 1～5V Ouput
0～5V Output 2 9 0～5V Ouput
3 10 A
RS485
4 11 Communication
B

RTD1 5 12
RS485/232 6 13
Communication 4～20mA Input AC220V
7 14
M1(D9B) temperature M4(D9E)teletransmission
mesuring signal interface signal interface

4 Display explanation on the instrument panel 5 Communication

The fault indicator lamp on the panel is on ①Mode of communication:RS-485
when[-Er-]is display on panel,or the instrument ②Setting of baud rate:(See figure below)
is not accessed to Pt100.

Normal State 2000 2010 -bL- -bH- -Ad-

The corresponding value Changed the The corresponding value
of the low transmission of Changed the Address
correspond value of the high transmission correspond value
the terminal terminal

Normal State -bd-

The modified Baud Rate The modified Parity bit Change of
baud rate control bit address
Note : implied value is
C.Character picture format : 9600, 0:1200 1:2400
start bit 8-bit data stop bit 1-bit Parity bit 2:4800 3:9600
(without parity bit)
D.Communication order : 04H read current measured values
(1)In q u i ry b y th e h o st : (2)R e sp o n se fro m th e sl a ve :
Address ##H Address ##H
Function code 04H Function code 04H
Phase 1 temperature data high 8-bitByte number of data Word number of data × 2
Star address high 8-bit 00H 0000H
Phase 1 temperature data low 8-bit Phase 1 temperature data high 8-bit
The actual temperature value
Phase 2 temperature data high 8-bit Phase 1 temperature data low 8-bit
Star addres s low 8-bit ##H 0001H Phase 2 temperature data low 8-bit Phase 2 temperature data high 8-bit of every phase =Temperature
data of every phase /10
Status data high 8-bit Phase 2 temperature data low 8-bit
Data number word high 8-bit 00H 0002H
Status data low 8-bit Status data high 8-bit 00H
Data number word low 8-bit ##H Status data low 8-bit ##H
CRC16 check low 8-bit ##H CRC16 check low 8-bit ##H
CRC16 check high 8-bit ##H CRC16 check high 8-bit ##H
Note 1: When the controller only measure 1 phase temperature, the start address 0001h is reserved. When the controller
not with the controller relay output state, the start address 0002h is reserved.
Note 2: The state of output bit : 0-The corresponding contact is open 1-The corresponding contact is closed
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Bit0:The fault alarm output bit Bit1:Over temperture alarm output bit Bit2:Over temperature trip output bit