Technical Cleanliness

TopQM-Systems
Technische Sauberkeit

Worldwide Support in
Technical Cleanliness Consulting
Technical Cleanliness Analysis
 Technical Cleanliness

> TopQM-Systems founded

2000 > by Andreas A. Redaoui and Edith Redaoui
> Established local presence in Czech Republic / Praha and in Hungary
2002 > Expansion of our business in Europe of Supply Chain Management
> Foundation of our worldwide „TopQM-Systems-Network“
2003 > TopQM-Systems expands into ISO and support in Technical Cleanliness
> Established local presence in USA / Detroit for Automotive and TC-Support
2004 > TopQM-Systems issues the 1000th training certificate
> Worldwide Automotive projects
2005 > Organizational split into „Automotive“ and „ISO-QM-Consulting“
> Established partner networks in China, Turkey, and Romania
2007 > Move into our larger office facility
> TopQM-Systems certifies the 50th company per ISO-Norm
2008 > Specialization into „Technical Cleanliness”
> 10 full time employees, worldwide 32 cooperation partners
2009 > TopQM-Systems achieves the highest yet annual sales
> TopQM-Systems issues the 2000th training certificate
2010 > TopQM-Systems certifies the 70th company per ISO-Norm
> Service-Leader in Inhouse Trainings and Consultant for Technical Cleanliness
2012 > Extended our Service-Support in the Asia market
> Extended our services to Korea
2013 > Established a new office in Beijing with local partners
 Technical Cleanliness

East-Europe South-East
USA South America Europe East-Europe Asia
Czech Europe
Michigan Brazil Germany Romania China
Republic Turkey
Detroit Sao Paulo Heidelberg Arad Beijing
Prague Istanbul
Technical Cleanliness
 Technical Cleanliness

TopQM Asia
Room 232302, Wangjing SOHO
Tower2, No.1 Futong Dongdajie,
Wangjing Area, Chaoyang
District, Beijing/China

北京市朝阳区望京阜通东大街1号
院望京SOHO塔2-232302
 Technical Cleanliness

Technische Sauberkeit Beratung & Seminare

Produktions- und Montagesauberkeit

Sauberkeits-Audits
…. Weltweit
Inhouse-Seminare und Workshops
….an Ihren
Lieferantenqualifikation Standorten
Projektunterstützung
….bei Ihren
Sauberkeits-FMEA
Lieferanten
Implementierung in Ihr QM-System
 Technical Cleanliness

Technical Cleanliness Consulting & Seminars

Production and assembly cleanliness

Cleanliness-Audits
…. worldwide
Inhouse-Seminars and workshops
…. at your
Qualification of suppliers locations
Project support
…. at your
Cleanliness-FMEA
suppliers
Implementation into your QM-System
 Technical Cleanliness

Technische Sauberkeit Labor-Analysen

Restschmutzanalysen

Bauteileuntersuchungen
Deutschland
Analyse von Partikelfallen / -stempel

gemäß VDA19.1 und ISO 16232 China

nach individuellen Werksnormen
Türkei
REM-EDX Analysen

Prüfprotokolle nach ISO-Normen USA

Ergebnisdarstellung nach CCC-Code

ISO IEC 17025 akkreditiertes Prüflabor

 Technical Cleanliness

Technical Cleanliness Laboratory-Analyzes

Residual contamination analyzes

Component examinations
Germany
Analyzes of particle traps / -stamps

according VDA 19.1 and ISO 16232 China

according to individual company standards
Turkey
REM-EDX analyzes

Test protocols according to ISO standards USA

Presentation of results according CCC-Code

Laboratory acredited to ISO IEC 17025

 Technical Cleanliness

Warum TopQM-Systems ?

Betrachtung der Alles aus einer Hand,

gesamten Beratung, Seminare,
Prozesskette Sauberkeitsanalysen

Weltweite Beratungs- Weltweite

und Projekteinsätze Sauberkeitsanalysen

Unabhängig mehrsprachig
 Technical Cleanliness

Why TopQM-Systems?

Everything from a
Consideration of the single source,
entire process chain consulting, seminars,
cleanliness analyzes

Global consulting and Worldwide cleanliness

project assignments analyzes

independent multilingual
 Technical Cleanliness

„Schwachstellenanalyse Prozesskette“

Oft genügt es nicht nur die technischen Rahmenbedingungen zu schaffen,

sondern präventiv die ganze Lieferanten-, Montage- und
Prozessketten in die Risikobetrachtung mit einzubeziehen.

Betrachtung der gesamten Prozesskette

Lager
Waren- und Produk- Reinig- Verpack-
Lieferant Montage Versand Kunde
annahme Trans- tion ung ung
port

Identifikation von Kontaminierungsquellen

 Technical Cleanliness

„Weak Point Analysis of Supply Chain“

Often it is not enough to provide only the technical frameworks,

but preventively involve all suppliers, assembly and
entire process chains into the risk assessment!

Consideration of the Entire Supply Chain

Ware-
housing
Receipt of Produc- Packa-
Supplier and Assembly Cleaning Shipping Customer
Goods tion ging
Transpor-
tation

Identification of Contamination Sources

 Technical Cleanliness

Technical Cleanliness

References
 Technical Cleanliness

Reference Projects

Location Germany

Market Automotive, Cylinder head BMW

Cylinder head manufacturing and engine

Project assembly
Inhouse training, methodology Seminar and
Task Workshop "Technical Cleanliness“, process
study of CNC manufacturing and assembly

Location Germany

Market Automotive, Die Casting Parts

Optimization of Technical Cleanliness at 12

Project suppliers for several new die casting parts
Support in Technical Cleanliness at several
Task suppliers, process analysis and approvals on
behalf of Bosch, release of suppliers
 Technical Cleanliness

Reference Projects

Location Germany

Market Automotive, Steering System VW

Project manufacturing assembly of steering systems

Inhouse training, methodology Seminar and

Task Workshop "Technical Cleanliness“

Location Germany

Market Mechanical Engineering

Professional support, long-term study and
Project optimization of assembly lines
holistic quality project, cleanliness audits and
Task FMEA, particle traps, trainings + workshops
VDA19.2 etc. in existing QM-System
 Technical Cleanliness

Reference Projects

Location Germany

Market Automotive, dual-clutch transmission BMW

Technical cleanliness of dual-clutch

Project transmission BMW "M-Power”
Support in complete process of technical
Task cleanliness through entire supply chain,
Renewal of GETRAG plant standard

Location Italy

Market Automotive, Die Casting Parts

Project Supplier Qualification „Dual Sourcing“

Process Audits and weak point analyzes

Task regarding residual contamination at supplier,
preventive tool monitoring concerning burrs
 Technical Cleanliness

Reference Projects

Location Germany

Market Stamping parts

Project Quality Offensive Technical Cleanliness

Continious Improvement of the main

Task manufacture process steps regarding
technical Cleanliness

Location South Korea

Market Automotive, Engine Thermal Products

Supplier qualification, VDA6.3 process audits
Project technical cleanliness accordingVDA19.1/19.2
Conducting process audits at 8 suppliers and
Task also site assessment of Behr locations incl.
assessing of technical cleanliness
 Technical Cleanliness

Reference Projects

Location Germany

Market Automotive, dual-clutch transmission BMW

Technical cleanliness of dual-clutch

Project transmission BMW "M-Power”
Introduction + implementation of cleanliness
Task concept by GETRAG factory standard across
manufacturing and assembly chain in PEP

Location Germany

Market Automotive, Exhaust System GM + Caterpilla

Support in process optimization of technical
Project cleanliness requirements according VDA19
Weak point analysis, in-house trainings,
Task cleanliness audits, cleanliness FMEA, across
the value chain of entire production
 Technical Cleanliness

Reference Projects

Location Germany

Market Automotive, transmission control VW-China

Development support in terms of technical

Project cleanliness
Development of cleanliness-characteristics
Task and definition of requirements for suppliers,
moderation of D- and P-FMEA workshops

Location Germany

Market Mechanical Engineering, parts and processes

Quality offensive "TopQM-Basic-Clean-
Project Check" in the entire company
optimization of technical cleanliness in all
Task divisions, particle monitoring, weak point
analysis, P-FMEA, integr. into QM system
 Technical Cleanliness

Reference Projects

Location Germany

Market Automation, Handling Systems

Optimization of technical cleanliness over all

Project assembly processes
Support and optimization of tech. cleanliness
Task at installation of handling systems and series
production “roles” of conveyor systems

Location Germany

Market Automotive, 10 suppliers

Task Force Support optimization of technical
Project cleanliness for development and purchasing
Implementation and reporting of cleanliness
Task audits incl. analysis and optimization of entire
logistics chain (packaging, warehouse, etc...)
 Technical Cleanliness

Reference Projects

Location Germany

Market Automotive, Electric drive I3 and I8 BMW

Project Support production and assembly

Project stations of the rotors and stators
Planning, optimization and support in imple-
Task mentation of new production and assembly
line to BMW technical cleanliness standards

Location Germany

Market Automotive, engine assembly

Weak point analysis, preventive Cleanliness
Project planning, risk assessment
Moderation of P-FMEA, methods training,
Task assembly inspection, evaluation of results,
definition action plan to reduce pollution risks
 Technical Cleanliness

Reference Projects

Location China

Market Automotive, Engine Thermal Products

Supplier qualification, VDA6.3 process audits

Project technical cleanliness accordingVDA19.1/19.2
Conducting process audits at 4 suppliers and
Task also site assessment of Behr locations incl.
assessing of technical cleanliness

Location Slowenia

Market Automotive
Assessment of analytical and manufacturing
Project processes by VDA19.1 and VDA19.2
assessment, evaluation, conducting of
Task workshops with participants from 4 LTH sites,
optimization of existing cleanliness aspects
 Technical Cleanliness

Reference Projects

Location International

Market Automotive + Mechanical Engineering

1-day seminar “Technical Cleanliness Methods”

Project 2-day seminar “Specialist in Technical Cleanliness”
Since 2006 TopQM-Systems organizes Inhouse and
open seminars for technical cleanliness, specially
Task developed for employees of the automotive supplier
industry. Till today more than 50 company's received
them, held under responsibility of TopQM-Systems.
ZVO (Central Association of Surface Treatment)
VDFI (Association of Spring Industry)
Technical University, Berlin
Lectures DGQ-Working Group, Regensburg
and Surface Days, Berlin
Surface Days, Darmstadt
Seminars
University of Applied Sciences Schweinfurt
ZVEI (Infineon, Munich)
„Z“-Fair, Leipzig
 Technical Cleanliness

TopQM-Systems is certified to ISO 9001

 Technical Cleanliness

Thank you for your kind attention

TopQM-Systems GmbH & Co. KG China TopQM Asia Ltd. Co.

Oberer Schafackerweg 1 Room 232302, Wangjing SOHO Tower2
D-74850 Schefflenz No.1 Futong Dongdajie
Wangjing Area, Chaoyang District
Phone: +49 6293 – 928 98 88 Beijing/China
Email: [email protected] Email: [email protected]
Web: www.topqm.de
北京市朝阳区望京阜通东大街1号院望京
SOHO塔2-232302