Commissioning Service Department

Commissioning Standard Test Formats

Description: HIGH IMP. DIFF PROT. – MFAC34 Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 5
Contractor: Contract no.: Substation No :

Note:
 The approved updated final settings should be applied.
 The approved final setting should be attached with this test format.
 The following test format contains minimum required tests and some of
settings are mentioned as an example and not as limitation

1. GENERAL DATA AND INFORMATION

Panel No. Ratio, main CTs :

Relay Type US
Manufacturer No. of contacts:
SERIAL NO Draw. & Sh No. :
Order - No. Conn.Diag.No.
Type of Relay Flag DC. Auxiliary. Voltage
Metrosil Type Metrosil Rated Voltage
external voltage divider divider OHM
Frequency Fn 60 Hz

2. MECHANICAL CHECKS AND VISUAL INSPECTION (Ref: 4.1 of TCS-P-105-R1)

Item Description Remarks

1. Inspect for any physical damage or defects.  Yes  N/A
2. Verify connections and ferrules as per approved drawings  Yes  N/A
3. Check tightness of all the connections.  Yes  N/A
4. Check Apparatus List  Yes  N/A
Check relay version and switching elements on printed circuit
5.  Yes  N/A
board

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: HIGH IMP. DIFF PROT. – MFAC34 Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 5
Contractor: Contract no.: Substation No :

3. ELECTRICAL TESTS (Ref: 4.2 of TCS-P-105-R1)

3.1. FUNCTION TEST

Item Description Remarks

1. Human Machine Interface (HMI) Checked. Yes N/A
2. Case Earthing checked. Yes N/A
3. LED’s Function Checked. Yes N/A
4. Trip Contacts Checked. Yes N/A
5. Reset Function Checked Yes N/A
6. Group active Functions Checked Yes N/A
7. Binary inputs checked. Yes N/A
8. Output Relays Checked Yes N/A
9. Event Display on HMI Screen Checked Yes N/A
10. Test switch / plug checked for correct function. Yes N/A
11. Watchdog contacts checked Yes N/A
12. Current shorting facility. Yes N/A

3.2. SECONDARY INJECTION TEST

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: HIGH IMP. DIFF PROT. – MFAC34 Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 5
Contractor: Contract no.: Substation No :

3.2.1. TEST OF VOLTAGE TAPS

Tap Selections:
Voltage (Vs): as shown

PICK- DROP- VOLTAGE

RELAY LIMIT METROS
TOTAL LIMITS UP OFF ERROR =
Vs CURRE S FOR IL
CURRENT WITH VOLTA LIMITS VOLTA DROP-
PHASE Set NT RELAY CURRE
MEAS. metrosil GE (V) GE OFF
% MEAS. ONLY NT
(mA) (mA) MEAS. MEAS. PICK- (mA) (mA) (mA)
(V) (V) UP
R   18-20   90-110       19  
Y 100 18-20 90-110 19
B 18-20 90-110 19
R   18-20   135-165       19  
Y 150 18-20 135-165 19
B 18-20 135-165 19
R   18-23   180-220       19  
Y 200 18-23 180-220 19
B 18-23 180-220 19
R   18-23   225-275       19  
Y 250 18-23 225-275 19
B 18-23 225-275 19
R   19-28   270-330       19  
Y 300 19-28 270-330 19
B 19-28 270-330 19
R   20-39   315-385       19  
Y 350 20-39 315-385 19
B 20-39 315-385 19
R   24-60   360-440       19  
Y 400 24-60 360-440 19
B 24-60 360-440 19

Limits:
Total current limit is as per MFAC34 Technical Manual page 7
The ratio of Drop-off/Pick-up should be > 50% (as per Service
Manual page)
Pick-up voltage limit = = 10% (as per Service Manual page)

3.2.2.TEST OF OPERATING TIME

Switch Selections: Voltage (Vs)

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: HIGH IMP. DIFF PROT. – MFAC34 Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 5
Contractor: Contract no.: Substation No :

OPERATING TIME (ms) AT 2x Vs

Phase Injected voltage
Measured Calculated
     

Limit: Operating time AT 2 x Vs should be between 14ms – 28 ms

(Refer sh. 4 of the manual)

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: HIGH IMP. DIFF PROT. – MFAC34 Record No.:
Bay no.: Drawing ref.: Sheet: 5 of 5
Contractor: Contract no.: Substation No :

4. FINAL SETTINGS

4.1. FINAL TAP SETTING

Voltage (Vs)

4.2. SECONDARY INJECTION TEST AT FINAL SETTINGS

Drop- Voltage Relay

Total limits Pick-up Error = Limits for
off Curren Metrosil
Current with Voltage Limits Relay
Phase Vs Voltage Drop- t Current
Meas. metrosil Meas. (V) only
Set Meas. off / % Meas. (mA)
(mA) (mA) (V) (mA)
(V) Pick-up (mA)
                 

Note: The ratio of Drop-off / Pick-up should be > 50%

4.3. TEST OF OPERATING TIME

Tap Selections: Voltage (Vs)

OPEARTING TIME (ms) AT 2 x Vs

PHASE INJECTED VOLTAGE
MEASURED CALCULATED
R    
Y
B

Note: Operating time AT 2 x Vs should be between 14ms – 28 ms (Refer

sh. 4 of the manual)

5. TEST EQUIPMENT USED

Equipment Sl. Calibration Calibration

Sl. No Description Make
No Date Due Date

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date: