Motallebi - 2019 - Full-Scale Testing of Stiffened Extended Shear Tab Connections Under Combined Axial and Shear Forces
Motallebi - 2019 - Full-Scale Testing of Stiffened Extended Shear Tab Connections Under Combined Axial and Shear Forces
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19 ABSTRACT
20 Owing to the lack of a comprehensive published procedure for the design of stiffened extended
21 shear tabs, practicing engineers usually follow design guides for unstiffened shear tabs. The results
22 of recent laboratory experiments and numerical analyses have demonstrated that improvements to
23 this design approach are warranted. Furthermore, design methods for this connection type under
24 loading scenarios including combined axial and shear forces are not well established. To address
25 these shortcomings, full-scale laboratory tests were carried out on the double-sided configuration
26 of stiffened extended beam-to-girder shear tabs with full depth shear plates. These experiments
27 were complemented by a thoroughly validated finite element (FE) study. Based on the results of
28 these experiments and FE simulations, the connection failure modes were characterized and the
29 axial force along with the other main parameters that affect the connection behaviour were further
30 examined. The current design practice for the double-sided configuration of the full-depth
32
33 Keywords: extended shear tab, double-sided configuration, gross section yielding, plate out-of-
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35 1 Introduction
36 Shear connections transfer end shear reactions of simply supported beams to supporting
37 columns or girders without transmitting significant flexural moment, i.e. less than 20% of the
38 nominal plastic moment resistance of the supported beam [1]. Furthermore, these connections must
39 have sufficient ductility to sustain rotational demands from a beam’s ends. Existing design
40 procedures [2] for shear connections consider only gravity-induced force shear force. However, a
41 simple shear connection may be subjected to an axial force due to wind and/or earthquake while it
42 is resisting gravity-induced shear force. Furthermore, extreme loading scenarios such as the loss
44 traditional perspectives on simple shear connections, there exists a need for their design under
45 combined axial and shear forces. Despite this need, there is little guidance in the literature for the
46 design of shear connections under combined axial and shear forces [3, 4].
47 A shear tab is a common type of simple shear connection used in steel construction (Fig. 1).
48 The 15th edition of the AISC steel construction manual [2] considers 89 mm (3.5 in.) as the limit
49 to classify this connection into conventional and extended types based on the distance between the
50 support face and the vertical bolt line closest to the support. Referring to Fig. 1, this is noted as the
51 a distance. Extended shear tab connections are considered as a practical and economically
52 attractive solution to join a simply supported beam to a column or girder web. The long plate
53 moves the supported beam clear of the support; as such, there is no need for coping of the beam’s
54 flange(s). A common connection configuration is the extended shear tab with a full depth shear
55 plate. In this “stiffened” configuration, the shear plate is shop-welded to the girder web and both
56 flanges (Fig. 1a). In the case of a beam-to-column web connection (Figs. 1b and 1c), the shear
57 plate is welded to the column web and to two stabilizer plates, which in turn are welded to the
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58 flanges of the column. Although the stiffened extended shear tab connection is common in steel
59 construction in North America, only a few recommendations [3, 4] have been published for its
60 design. The current AISC design approach for extended shear tabs [2] was originally developed
61 for unstiffened extended shear tabs (Fig. 1d). In this configuration, only the vertical edge of the
62 plate is welded to the support; its horizontal edges are laterally unrestrained.
a b c d
63 Fig. 1. Single-sided extended shear tab configurations: (a) stiffened beam-to-girder with full-depth shear plate
64 (hw definition based on CSA-S16 [5]), (b) stiffened beam-to-column, (c) stiffened beam-to-column with continuity
65 plates, (d) unstiffened beam-to-column
66 Prior studies demonstrated that plate buckling is the governing failure mode for stiffened full-
67 depth configurations of either beam-to-girder [6-10] or beam-to-column shear tab connections [11,
68 12]. The focus of these research programs was limited to the single-sided configuration of stiffened
69 extended shear tabs. Regarding the behaviour of stiffened extended shear tabs under combined
70 axial and shear forces, Thomas et al. [12] focused on the single-sided configuration, similar to that
71 shown in Fig. 1b. Nevertheless, this configuration would need to be modified if continuity plates
72 were incorporated into a fully restrained beam-to-column connection (Fig. 1c). Thomas et al. [12]
73 determined the shear plate’s out-of-plane deformation as the critical failure mode of all ten tests,
74 while the plate completely yielded prior to the connection failure. The range of the applied axial
75 force was limited because the single-sided shear tab experiences small axial force in real world
76 applications due to low stiffness of the girder’s weak-axis. In comparison to the single-sided shear
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77 tab, the double-sided configuration may be subjected to much higher axial force because the this
80 deepen our understanding of the behaviour of the stiffened extended beam-to-girder shear tab
81 under combined axial and shear forces. The testing of full-scale connection specimens allowed for
82 an improved comprehension of the inelastic behaviour of the stiffened extended shear tab, while
83 the test results were relied on to validate the complementary detailed finite element (FE) models.
84 Based on the experimental and numerical results, probable failure modes and their influential
85 parameters were determined. The current design practice was evaluated and recommendations are
86 proposed to improve this design approach for double-sided stiffened extended beam-to-girder
89 Two full-scale connection specimens representing the current design practice in North
90 America were tested in the Jamieson Structures Laboratory at McGill University to examine the
91 behaviour of stiffened extended shear tabs under combined axial and shear forces. These
92 experiments were part of an extensive laboratory testing program [7, 8, 13-18] aiming toward
93 improving the current design and detailing provisions for shear tab connections. The test
95 shear tab with full-depth shear plates. The rationale behind choosing the double-sided
96 configuration was its ability to provide a rigid support, allowing the connection to experience a
97 wide range of axial and shear forces. Therefore, the shear-axial force interaction curve could be
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99 2.1 Description of test specimens
100 The specimens varied with respect to the number of horizontal bolt lines and the dimensions
101 of the shear plate including its depth, length, and thickness (Fig. 2). The specimen ID, e.g. BG3-
102 2-13-F-200C, identifies the following: BG stands for beam-to-girder configuration, 3 represents
103 the number of horizontal bolt lines, 2 shows the number of vertical bolt lines, 13 demonstrates the
104 thickness of shear plate (mm), F indicates that a full-depth shear plate was used, and 200C
105 represents the magnitude (200 kN) and direction (Compression) of the applied axial force.
a) b)
106
107 Fig. 2. Double-sided configuration of test specimens: (a) BG3-2-13-F-200C, (b) BG6-2-19-F-500C
108 In both specimens, the slenderness ratio (bf/2tpl) of the shear plate satisfied the CSA-S16
109 compactness requirement [5] for plate girder stiffeners ( 200 / Fy 10.7 ). However, this is not a
110 requirement for the existing AISC design method because local buckling is not a concern for an
111 unstiffened extended shear tab. Prior studies [7-10] demonstrated the influence of the shear plate
113 Considering the symmetry of a double-sided shear tab along the girder axis, the laboratory
114 specimens consisted of only half of the connection (Fig. 3), i.e. a single beam connected to a
115 simulated girder. Prior research indicated that the behaviour of single- and double-sided shear tabs
116 is different due to the distortion of the girder web [9]. To simulate one side of the girder two steel
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117 plates were joined to the column flange using a complete joint penetration (CJP) weld. The plate
118 dimensions were chosen to be representative of the half width of the girder flange. The shear plate
119 was connected to the girder flanges, as well as to the column flange, through a fillet weld, which
120 was detailed based on the AISC’s requirements [2] for the weld of the extended shear tab. The in-
121 plane displacement of the column was restricted using two back braces, which were attached to
122 the strong-floor of the laboratory as described in Section 2.2. These braces, in addition to the
123 strong-axis stiffness of the column, provided a rigid support to the connection being tested and
125 Furthermore, the bottom flange of both beams was coped to increase the beam-plate gap, and
126 consequently delay beam binding, i.e. contact between the beam’s bottom flange and the edge of
127 the shear tab. Preliminary FE analyses suggested that these short copes would not affect the
128 connection global response, although the out-of-plane deformation of the beam and plate might
a) b)
130
131 Fig. 3. Details of test specimens: (a) BG3-2-13-F-200C, (b) BG6-2-19-F-500C
132 The beams and girders were fabricated from ASTM A992 Grade 50 (Fy = 345 MPa) steel [19]
133 while the shear plates were made of ASTM A572 Grade 50 (Fy = 345 MPa) steel [20]. To attach
134 the shear tab to the fabricated supporting girder, an E71T electrode (Xu = 490 MPa) [21] was used
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135 in a flux-cored arc welding process with additional shielding gas (CO2) to provide a fillet weld on
136 both sides of the plate. Each beam was snug tightened to the shear tab using ASTM F3125 Grade
137 A490 bolts [21] in standard size holes, 2mm (1/16”) larger in diameter than the bolts. Figure 4
a b
140 Table 1 shows the nominal and expected strength of the connection components along with
141 their measured material properties obtained by ancillary tests in the form of steel and all-weld
142 tensile coupon tests. The test coupons of the shear plates and beams (including web and flanges)
143 were extracted from the same batch of full-scale test components. For each beam, four coupons
144 were cut from the flanges while three were cut from the web. Six coupons were taken from each
145 plate thickness, three along and three perpendicular to the grain direction.
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148 All steel coupons were tested based on ASTM A370 [22], while two all-weld coupons were
149 tested based on AWS A5.20 [23]. All-weld coupons were extracted from a groove welded
150 assembly of two plates, fabricated from the same weld electrodes used for the shear tab specimens
151 [23, 24]. As neither bolt fracture, nor bolt deformation was observed in these tests, bolt shear tests
153 The connection specimens were designed based on the current AISC procedure [2] for
154 unstiffened extended shear tabs. This method contains an assumption that the inflection point forms
155 at the support face; the geometric eccentricity (e), distance between the support face and the centre
156 of the bolt group, was chosen as the bolt group eccentricity. As such, the bolt group was designed
157 for the beam end shear reaction (R) and its eccentric bending moment (R × e). The weld line was
158 designed to concentrically resist the beam end reaction (R). To ensure sufficient ductility of the shear
159 tab connection, the weld throat and the plate thickness were detailed such that yielding can develop
160 over the full height of the shear plate’s extended portion (he in Fig. 1) in advance of bolt shear fracture
161 and weld tearing. The buckling strength of the shear plate was calculated using both the current [7]
162 and previous [26] versions of the AISC design method. To address the higher probability of
163 occurrence of shear plate instability, because of its large eccentricity, the latest AISC design method
164 [2] estimates the shear tab’s buckling strength based on the rectangular plate buckling model [1, 27],
165 while its earlier editions [26] used models representative of the flexural buckling of a doubly coped
166 beam [28-30]. To calculate the buckling strength, the distance between the girder web and the interior
167 bolt line (a distance) was conservatively chosen to be the unbraced length of the shear plate. Both
168 methods predicted that buckling would not prevent the shear plate from reaching its fully plastic
169 flexural capacity (Mp=FyZp). Contrary to the findings from prior research [6-12], the current AISC
170 design method predicted the bolt shear fracture as the connections’ governing failure mode.
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171 In addition to the nominal and expected material properties, the measured properties of the
172 steel beam, girder, plate, and weld were used to conduct these AISC-based calculations, whereas
173 the nominal properties of the bolts were relied on in this process. Table 2 contains a summary of
174 the calculated connection strengths corresponding to the probable failure modes. The axial force
175 was not considered in these calculations because the AISC shear tab design procedure is limited
182 The test setup (Fig. 5a) consisted of a 12 MN and a 445 kN hydraulic actuator, a lateral bracing
183 system for the steel beam, supporting elements for the connection, and an axial load application
184 system. The 12 MN actuator was located near the shear tab connection and it developed the main
185 shear force in the connection. The 445 kN actuator, placed near the far end of the beam, facilitated
186 the vertical displacement control of the beam tip, as well as the connection rotation. The lateral
187 bracing system was installed to restrict the lateral displacement of the beam, without affecting its
188 vertical displacement. The overall setup has been successfully used in prior research [7, 8, 13-16,
189 31].
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a b
190 Fig. 5. Laboratory tests: (a) test setup, (b) axial load application system
191 The axial load application system (Fig. 5b) was used to maintain a constant axial force on the
192 connection, while following the beam end rotation to maintain a force normal to the beam’s cross-
193 section. Slots on the column flanges allowed two threaded 31.8 mm (1 ¼”) steel rods to pass
194 through and transfer the axial load to a heavily reinforced region of the beam. Further, these rods
195 passed through the moving plate and half cylinder, which allowed for control of the rods’ rotation
196 and vertical displacement, respectively. The axial force was generated by two horizontal Enerpac
197 RRH-3010 hydraulic jacks while the vertical displacement of the moving plate was controlled by
198 a vertical 31.8 mm (1 ¼”) steel rods pass through an Enerpac cylinder.
200 The implemented test setup was similar to that used in prior research [16], other than the beam
201 lateral bracing system. The new bracing system provided enough free space to implement an
203 deformation at discrete points (Fig. 6a). Linear Variable Differential Transformers (LVDTs) were
204 installed to measure the shear plate out-of-plane as a backup of the optical CMM system (Fig. 6b).
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205 Inclinometers measured the in-plane rotation of the beam, top girder flange, shear plate, and
206 column. The out-of-plane rotation of the shear plate and beam was measured as well. String
207 potentiometers were used to measure the vertical deformation of the beam and shear plate, as well
208 as the horizontal displacement of the column capping plate. In order to determine the yielding
209 pattern of the connection, it was whitewashed and strain gauges were installed on the shear plate,
210 beam web and flanges adjacent to the connection (Fig. 6c). Load cells were used to monitor the
211 applied vertical and horizontal forces. Vishay Model 5100B scanners and the Vishay System 5000
a) b) c)
213
214 Fig. 6. Instrumentation of Specimen BG3-2-13-F-200C: (a) targets of optical CMM system, (b) LVDTs, (c)
215 strain gauges
217 The loading protocol aimed to simulate end demands of a simply supported beam when
218 subjected to coupled axial and shear force demands. As such, each test specimen was first
219 subjected to its service level of shear load followed by the application of the axial force. From this
220 point in the loading protocol, the axial force was kept constant while the shear demand was
221 increased until failure of the connection. As prior research [16] suggested that shear tab
222 connections locally yielded only in small areas under the service shear load, the axial force was
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223 applied in advance of yielding onset based on real time monitoring of strain gauge data. For both
224 specimens, axial force was applied at a connection rotation of approximately 0.0085 rad.
225 To resemble the rotational demand at the end of a simply supported beam under gravity
226 induced shear force, 0.02 rad relative rotation between the beam and column was set as a target.
227 This was deemed a rational approach based on prior research [31, 32]. This target rotation should
228 be achieved at the connection probable shear resistance, which was calculated based on the
229 expected material properties in lieu of measured ones, as coupons tests could be conducted only
230 after full-scale tests. To follow the loading protocol, the ratio between the displacement rates of
231 the actuators was adjusted constantly up to the target rotation / load point; after reaching this level,
232 the ratio between displacement rates of the actuators was held constant.
234 Figure 7 shows the response of both specimens versus the connection rotation, relative rotation
235 between the beam and girder (i.e. the girder top flange). The measured connection shear force was
236 normalized by the shear force corresponding to the plastic shear resistance of the plate’s gross
237 section (he in Fig. 1), which is equal to 761 kN and 1976 kN for Specimens BG3-2-13-F and BG6-
a 1.4 b 35
BG3-2-13-F-200C BG3-2-13-F-200C
1.2 30
LED4 Displacement [mm]
BG6-2-19-F-500C BG6-2-19-F-500C
Shear Force [V/V ]
GP
1 25
0.8 20
0.6 15
0.4 10
0.2 5
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
Connection Rotation [rad] Connection Rotation [rad]
239 Fig. 7. Measured response vs. connection rotation: (a) connection shear force, (b) shear plate out-of-plane
240 deformation
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241 Referring to Fig. 8a, the axial load was applied to Specimen BG3-2-13-F-200C prior to the
242 plate yielding. The extended portion of the shear plate started to yield along its bottom edge (Strain
243 gauge 13 in Fig 6c) where the compression stress was developed due to the eccentric shear force
244 and the axial compression. Then, plate yielding was observed along the interior bolt line (Strain
245 gauges 14 and 15 in Fig 6c). The top edge of the shear plate yielded after the bottom because the
246 compression force counterbalanced a portion of the developed tensile stress due to the eccentric
247 shear. The connection stiffness reduced at 0.026 rad due to yielding of the extended portion of the
249 The connection shear force still increased and yielding propagated toward the girder web at
250 the stiffener upper portion. Strain gauges P6 and P7 indicated that there was flexural yielding due
251 to the eccentric shear force. The stiffener strain gauges, installed adjacent to the girder web,
252 demonstrated the non-uniform distribution of the shear force along the stiffener. Strain gauges P1,
253 P2, and P3 reported yielding stress, while the recorded shear strain of strain gauges P4 and P5 was
254 negligible. The connection stiffness decreased again when the slope of the curve representing the
255 out-of-plane deformation of the plate bottom edge (LED4, Fig. 6a) largely increased. The
256 connection shear force still increased, while the out-of-plane deformation of the plate increased.
257 Following a shear strength plateau (Figs.8b and 8c), binding between the shear plate and the
258 bottom edge of the beam web slightly increased the shear resistance of Specimen BG3-2-13-F-
259 200C. The test was terminated when the beam’s bottom flange started to bind on the shear plate
260 (Fig. 9a). The out-of-plane deformation of the shear plate was obvious at the end of the test (Figs.
261 9b-9d). The tested specimens responded similarly to the combined axial and shear forces other
262 than the strength plateau, which was precluded by binding in Specimen BG6-2-19-F-500.
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a b c
1.2
Strength plateau Binding-BF
1 LED 4
Shear Force [V/V ]
SG P6
GP
0.8 Binding-BW
SG P7
SG P1-P2-P3
0.6 Stiffness reducion
SG P12
0.4
SG P15
0.2 SG P13 SG P14
Axial load application
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
Connection Rotation [rad]
263 Fig. 8. Specimen BG3-2-13-F-200C: (a) damage propagation, (b and c) deformed shape at strength plataeu
264 Through post-test examination, bolt bearing was obvious along the interior vertical bolt line
265 of both shear plates. Referring to Fig. 10, the bearing deformation was larger at the upper portion
266 of the plate where the tensile and shear stress developed simultaneously due to the applied bending
267 moment and shear force, respectively. In comparison to Specimen BG6-2-19-F (Fig. 11), small
268 fractures and larger bearing deformation were observed along the interior bolt holes in Specimen
269 BG3-2-13-F (Figs. 10). After unloading the specimens, a diagonal crack was observed at the
270 bottom re-entrant corner of the shear plate (Figs. 10c and 11c). It is believed that this occurred due
271 to the out-of-plane deformation of the shear plate and binding between the beam web and the shear
272 plate.
a b c d
273 Fig. 9. Specimen BG3-2-13-F-200 : (a) binding between beam flange and shear plate, (b-d) deformed shape at
274 end of test
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a b c
275 Fig. 10. Bearing deformation and fracture along the interior bolt line of specimen BG3-2-13-F-200C at: (a) top
276 bolt hole, (b) middle bolt hole, (c) bottom bolt hole
a b c
277 Fig. 11. Specimen BG6-2-19-F-500C: (a) bolt bearing at plate top half, (b) bolt bearing at plate bottom half, (c)
278 diagonal crack at bottom re-entrant corner
279 To evaluate the accuracy of the current design procedure for extended shear tab connections
280 **, its predictions were compared with laboratory test observations. Referring to Table 2, the
281 current design method suggests that bolt shear fracture should be the governing failure mode.
282 However bolt fracture was not observed in the laboratory tests. Furthermore, no evidence of bolt
283 deformation was observed through post-test examination. The connection stiffness started to
284 decrease at a shear force, which was much larger than the expected resistance corresponding to the
285 flexural and shear yielding of the shear plate. These discrepancies were due to the current design
286 method assumption that the inflection point formed at the support face; hence, the design strength
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288 The out-of-plane deformation of the shear plate started to increase rapidly when yielding
289 propagated into the stiffened portion of the plate, which resulted in a reduction of the connection
290 strength. This deformation would likely have been more severe if the shear plate had not satisfied
291 the CSA-S16 compactness requirements [5] for the plate girder stiffeners. Of note, the observed
292 out-of-plane deformation was the result of the combined compression and flexural moment of the
294 In addition to the plate yielding, the bolt bearing contributed to the connection ductility.
295 Although the bearing deformation was quite large along the interior vertical bolt line of the shear
296 plate, bearing failure was not considered to have occurred based on observations. The connection
297 shear force became larger than the predicted strength corresponding to the net section fracture,
298 while minor tearing around the bolt holes were observed only in Specimen BG3-2-13-F-200C.
299 This could be attributed to the compressive force influence and the inherent conservatism of the
300 design equation for net section fracture. Furthermore, it was not possible to determine the
301 connections’ ultimate failure mode because binding between the beam web and shear plate
302 changed the load transfer mechanism at the end of the test. The ultimate failure mode could,
303 however, be determined through finite element simulations by excluding the beam binding
306 Complementary finite element (FE) simulations were conducted to further understand the load
307 transfer mechanism in stiffened extended shear tab connections subjected to coupled gravity and
308 axial loads. Several parameters were interrogated that were not evaluated through experiments,
309 including the axial force and the connection’s ultimate failure mode. The FE models were
310 developed in the commercial software ABAQUS-6.11-3 [33]. The features of the FE models were
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311 chosen to be representative of those seen in the laboratory experiments; including geometry,
312 boundary conditions, material properties, element size and element type, contacts and interactions,
313 and the imposed loading protocol [9, 10]. The employed material properties were defined based
314 on true stress-strain curves of the various components shown in Fig. 12. Other than the bolt’s
315 characteristic response, the implemented stress-strain curves were obtained from testing of the
316 tensile coupons. The bolt’s material properties were defined based on typical stress-strain curves
317 reported in Kulak et al. [34], which were scaled to meet the minimum specified values for ASTM
319
320 Fig. 12. Finite element model specifics: (a) overall model, (b) column mesh (typical element size of 40 mm),
321 (c) shear plate mesh (typical element size of 3 mm), (d) bolt mesh (typical element size of 1.5 mm), (e) mesh of the
322 beam in the vicinity of connection (typical element size of 20 mm), (f) beam mesh (typical element size of 40 mm)
323 First-order fully-integrated 3D solid elements (C3D8) were utilized to mesh the components.
324 Based on a mesh refinement analysis, the element size (Fig. 11) was determined. Frictionless
325 interaction was defined for surface-to-surface contact pairs between the load cubes and the beam
326 flanges. For all other components in contact, surface-to-surface contact pairs with a friction
327 coefficient of 0.3 was used to allow transmission of tangential force. Furthermore, possible local
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328 instabilities of the shear tab connection were triggered by the introduction of local imperfections into
329 the shear plate. These local imperfections were proportioned to the limits of manufacturing
330 tolerances for the web and flange of W-sections [35-37]. This approach has been successfully
331 implemented in prior FE studies concerned with member and local instabilities [38].
333 To evaluate the accuracy of the numerical analyses, the FE model predictions were compared
334 with the experimental measurements. The developed connection shear force and the out-of-plane
335 deformation of the shear plate were chosen as the FE model verification criteria.
a b
1.4 35
BG6-2-19-F-500C-Exp BG6-2-19-F-500C-Exp
1.2 30
LED4 Displacement [mm]
BG6-2-19-F-500C-FE
BG6-2-19-F-500C-FE
Shear Force [V/V ]
GP
1 25
BG3-2-13-F-200C-Exp
0.8 20
BG3-2-13-F-200C-Exp
0.6 15
BG3-2-13-F-200C-FE
0.4 10
0.2 5
BG3-2-13-F-200C-FE
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
Connection Rotation [rad] Connection Rotation [rad]
336 Fig. 13. FE model verification: (a) shear force, (b) shear plate out-of-plane deformation
337 Referring to Fig. 13, the FE model predicted reasonably well the connection response up to
338 the point where the beam web started bearing on the stiffened portion of the shear plate. This
339 discrepancy was due to the uncertainties related to the contact between beam web bottom edge and
340 the shear plate. In addition to the fabrication tolerance and installation of the respective test
341 specimens, these uncertainties arise because of the imperfections introduced into the FE model.
342 The applied imperfections were an estimate based on the connection bifurcation buckling and
343 allowable manufacturing tolerance of W sections. Of note, structural engineers typically neglect
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344 the over-strength in a connection due to beam binding because it is neither desirable nor
345 dependable.
346 As a snug-tightened connection, the initial response of a shear tab connection depended greatly
347 on the contact between shanks of the bolts and the bolt holes. Because the initial position of each
348 bolt in its hole could not be controlled in the laboratory tests, the bolts were placed at the centre of
349 the bolt hole in the FE model, resulting in a 1 mm (1/32 in.) gap around the entire perimeter.
350 Therefore, the real contact conditions of the bolts may be different from those assumed in the FE
351 models. Due to this discrepancy, the FE model predictions for the connection shear force deviated
352 from the test measurements in the initial increments of the applied loading.
354 Figures 14 and 15 show the normalized predictions of the FE models. Referring to Figs. 14a
355 and 15a, the shear force along the outer end of the shear plate re-entrant corners was normalized
356 based on the plastic shear resistance of the gross section ( VGP 0.6F y A g ), while the plate’s plastic
357 shear resistance of the net section ( VNP 0.6F y A net ) was implemented to normalize the shear force
358 along the bolt line (Figs. 14b and 15b). The plastic bending moment resistance of the gross section
359 ( M GP Fy Z g ) was used to normalize the bending moment at the plate’s gross section, as shown in
360 Figs. 14c and 15c. The bending moment along the plate’s interior bolt line (Figs. 14d and 15d) was
361 normalized based on the flexural capacity of the plate’s net section ( M NP Fy Z net ). The plastic
362 section modulus was defined for an odd number of horizontal bolt lines as
363 Znet 1/4tpl (s - dh )(n2s dh ) , while Znet 1/4tpl (s - d h )(n2s) was used for an even number of
364 horizontal bolt lines [39]. In these equations, n=number of horizontal bolt lines, s=bolt spacing,
365 dh=diameter of bolt hole, tpl=plate thickness, and dpl=plate depth. The aforementioned plastic
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366 capacities of the shear plate, shown in Table 3, were calculated based on its measured dimensions
370 Regarding Specimen BG3-2-10-F, a comparison between the normalized shear flow and the
371 connection rotation (Figs. 14a and 14b) demonstrated that only a fraction of the connection shear
372 force was transferred through the net section along the centerline of the bolt holes, the critical
373 section with the smallest cross-sectional area along the plate. Referring to Fig. 14a, Specimen
374 BG3-2-13-F experienced the connection shear force equal to 614 kN (V/VGP =0.81) at 0.04 rad
375 rotation while the net section was subjected to only 463 kN shear force (VN/VNP =0.81 in Fig. 14b).
376 Figures 15a and 15b show a similar trend for Specimen BG6-2-19-F. This observation, which
377 coincided with prior research studies [40], was due to the bearing mechanism between the bolt
378 shanks and the bolt holes. This is further elaborated in Section 4.2. A larger bending moment
379 developed at the gross section (Figs. 14c and 15c) in comparison to the net section (Figs. 14d and
380 15d) because the inflection point (Figs. 14e and 15e) formed far from the column face, farther from
382 To evaluate the influence of the axial load on the observed connection behaviour and failure
383 modes, additional FE analyses were carried out for each specimen. Only gravity-induced shear
384 force was applied to the connection in the first FE analysis, while the connection was subjected to
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385 combined tensile and shear forces in the second one. These FE models were subjected to the
386 representative experiment loading protocols; to maintain simplicity, the magnitude of the tensile
387 force in the analysis was set equal to the magnitude of the compression force used during testing.
a b
c 1 d 1
BG3-2-13-F
]
Bending Moment [M/M ]
NP
BG3-2-13-F-200T
GP
0.8 0.8
Bending Moment [M /M
BG3-2-13-F-200C
N
0.6 0.6
0.4 0.4
e 1 f 14
BG3-2-13-F
12
LED4 Displacement [mm]
BG3-2-13-F-200T
0.8
Shear Force [V/V ]
BG3-2-13-F-200C
GP
10
0.6
8
0.4 6
BG3-2-13-F 4
0.2
BG3-2-13-F-200T 2
BG3-2-13-F-200C
0 0
0 50 100 150 200 250 300 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Effective Eccentricity (e ) [mm] Connection Rotation [rad]
eff
388 Fig. 14. Simulated response of Specimen BG3-2-13-F: (a) connection shear force, (b) net section shear force,
389 (c)gross section bending moment, (d) net section bending moment, (e) effective eccentricity, (f) plate out-of-plane
390 deformation
391
22
a 1.2 b 1.2
1 1
]
Shear Force [V/V ]
NP
GP
Shear Force [V /V
0.8 0.8
N
0.6 0.6
0.4 0.4
BG6-2-19-F BG6-2-19-F
0.2 BG6-2-19-F-500T 0.2 BG6-2-19-F-500T
BG6-2-19-F-500C BG6-2-19-F-500C
0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
Connection Rotation [rad] Connection Rotation [rad]
c 1 d 1
BG6-2-19-F
]
Bending Moment [M/M ]
BG6-2-19-F-500T
NP
GP
0.8 0.8
Bending Moment [M /M
BG6-2-19-F-500C
N
0.6 0.6
0.4 0.4
e 1.2
BG6-2-19-F
f 25
BG6-2-19-F
BG6-2-19-F-500T BG6-2-19-F-500T
LED4 Displacement [mm]
1
20
Shear Force [V/V ]
BG6-2-19-F-500C BG6-2-19-F-500C
GP
0.8
15
0.6
10
0.4
0.2 5
0 0
0 100 200 300 400 0 0.02 0.04 0.06 0.08
Effective Eccentricity (e ) [mm] Connection Rotation [rad]
eff
392 Fig. 15. Simulated response of Specimen BG6-2-19-F: (a) connection shear force, (b) net section shear force,
393 (c)gross section bending moment, (d) net section bending moment, (e) effective eccentricity, (f) plate out-of-plane
394 deformation
395 In all FE models, gross and net section yielding of the shear plate were observed and the net
396 section fracture along the plate interior bolt line was determined as the connection’s ultimate
397 failure mode. Referring to Figs. 14 and 15, the axial force affected the connection’s response
23
398 slightly because the level of the applied axial load was small (P/PGY=0.16 and 0.15 for Specimens
400 4 Discussion
402 Referring to Fig. 16, Neal’s interaction equation [41] was used to account for the interaction
403 of axial, shear, and flexural loads at the plate gross and net sections. It was observed that the results
404 of Neal’s [41] and the AISC’s [2] interaction equations (Eqs. 1 and 2, respectively) were almost
405 equal. Of note, Astaneh proposed Eq. (2) as a simplified version of Neal’s interaction equation
406 [42]. Regarding the shear tab design, the AISC considers the interaction of the shear and bending
V 4
) (
M P 2 VP
408 ( )( ) ( ) 1 (1)
MP PP P 2
1 ( )
PP
M P V
409 ( ) ( )2 ( )4 1 (2)
MP PP VP
M 2 V
410 ( ) ( )2 1 (3)
MP VP
411 The behaviour of the FE model of Specimens BG3-2-13-F-200C and BG6-2-19-F-500C was
412 similar to the test specimens. Yielding began from the re-entrant corners of the shear plate, then
413 propagated toward the interior bolt line. The FE models showed that the connection stiffness
414 slightly decreased when a large portion of the shear plate along the interior bolt line yielded. The
415 full depth of the shear plate along the net section yielded after yielding of the gross section of
416 Specimen BG3-2-13-F-200C, while they occurred at the same time in Specimen BG6-2-19-F-
24
417 500C. Following the shear plate yielding, its out-of-plane deformation increased. Furthermore, the
418 FE models demonstrated that the net section fracture would determine the connection’s ultimate
419 strength in the absence of beam binding. Referring to Fig. 17, the maximum plastic strain
420 developed at the bottom re-entrant corner and at the bolt holes of the plate’s upper portion.
a b
1.6 1.6
1.4 1.4
1.2 1.2
1 1
0.8 0.8
0.6 0.6
0.4 BG3-2-13-F 0.4 BG3-2-13-F
0.2 BG3-2-13-F-200T 0.2 BG3-2-13-F-200T
BG3-2-13-F-200C BG3-2-13-F-200C
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
Connection Rotation [rad] Connection Rotation [rad]
c d
2.5 2.5
Neal's Interaction Equation
2 2
1.5 1.5
1 1
423
25
a b
424 Fig. 17. Shear plate plastic strain corresponding to the net section fracture at: (a) BG3-2-1-13-F-200C, (b) BG6-
425 2-1-9-F-500C
426 4.2 Shear plate internal forces along the interior bolt line
427 Figures 14 and 15 show that the net section, the section along the bolt line centerline, was subjected
428 to only a portion of the connection shear force. Furthermore, applying the axial force changed the
429 shear demand at the net section (Figs. 14b & 15b). To clarify this fact, the net shear and axial
430 forces were compared with corresponding values from the gross section of the plate, Fig. 18.
431 Referring to Figs. 18a and 18b, the tensile force increased the ratio between the shear force at the
432 net and gross sections, while the compression force decreased it. Referring to Figs. 18c and 18d,
433 the axial force along the net section was compared with the applied axial force (Pa), 200 kN and
434 500 kN for Specimens BG3-2-13-F and BG6-2-19-F, respectively. In comparison to the tensile
435 force, the net section was subjected to a smaller portion of the applied axial force in the presence
436 of the compression force. Furthermore, Figs. 18c and 18d show that the tensile force was developed
437 along the net section even under gravity-induced shear force.
26
a b
1.2 1
1 0.8
Shear Force [V /V ]
Shear Force [V /V ]
G
G
0.8
N
N
0.6
0.6
0.4
0.4
BG3-2-13-F 0.2 BG6-2-19-F
0.2 BG3-2-13-F-200T BG6-2-19-F-500T
BG3-2-13-F-200C BG6-2-19-F-500C
0 0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0 0.02 0.04 0.06 0.08
Connection Rotation [rad] Connection Rotation [rad]
c d
2 2
BG6-2-19-F-500T
BG3-2-13-F-200T
1.5 1.5
BG6-2-19-F
a
a
1 1
N
N
BG3-2-13-F
0.5 0.5
BG3-2-13-F-200C
0 0
-0.5 -0.5
BG6-2-19-F-500C
-1 -1
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0 0.02 0.04 0.06 0.08
Connection Rotation [rad] Connection Rotation [rad]
438 Fig. 18. FE model predictions for: (a) shear force of BG3-2-13-F models, (b) shear force of BG6-2-19-F
439 models, (c) Axial force of BG3-2-13-F models,(d) Axial force of BG6-2-19-F models
440 The bearing mechanism between the bolt shanks and the bolt holes was thoroughly studied to
441 explain the reasons for the aforementioned observations. Figure 19a shows the bolt group, which
442 was subjected to the eccentric shear force. In addition to the vertical shear force, a horizontal force
443 was developed in the top and bottom bolts due to the eccentric shear force and its consequent
444 bending moment. Referring to Fig 19b, the horizontal force moved the top bolt away from the
445 centerline of the bolt hole, while the bottom bolt moved closer to the support.
27
a b c
446 Fig. 19. Bolt group under an eccentric shear force, (a) applied shear force, (b) resultant force at each bolt
447 The middle bolt (Fig. 20a) transferred a shear force to the plate while it was placed along the
448 centerline of the bolt hole. Therefore, half of the bolts’ shear force was transferred through the net
449 section. In the presence of the tensile force (the top bolt), the net section was subjected to a larger
450 portion of the shear and axial forces as the bolt moved away from the support and crossed the bolt
451 line centerline (Fig. 20b). Therefore, the horizontal force of the top bolt subjected the net section
452 to the tensile force (Fig. 19c). That was the reason behind development of an extra tension in Figs.
453 18c and 18d. In contrast, compression pushed the bottom bolt toward the support (Fig. 20c) and
454 the net section resisted a smaller component of the shear and axial force.
455
a b c
456 Fig. 20. Bolt under: (a) shear force, (b) shear and tension, (c) shear and compression
457
458
28
459 4.3 Effect of axial force
460 Referring to Figs. 14a and 15a, the axial tensile force decreased the ultimate shear resistance
461 of the connection, while the axial compression force increased it. This occurred because the tensile
462 force increased the force demands on the interior bolt line of the shear plate, while the compression
463 force decreased those demands (Figs. 14b and 15b). Then, the tensile force hastened the onset of
464 the connection’s ultimate failure mode, i.e. net section fracture of the shear plate, while the axial
465 compression force delayed the onset of this failure mode. The same observations held true for the
466 connection resistance corresponding to the net section yielding. Referring to Table 4, the tension
467 force caused the net section yielding to precede the gross section yielding. However, the difference
468 between the yielding strength of the net and gross sections was small; hence, the connection could
469 still resist much larger shear after the gross section yielding. In addition to the axial force, the ratio
470 between the gross and net section areas affected the yielding sequence of the gross and net sections.
471 In model BG3-2-13-F, the net section yielded shortly after the gross section, while they occurred
472 at the same time in the BG6-2-19-F model. The aforementioned ratio, Anet/Ag, was equal to 0.73
476 Referring to Figs 14f and 15f, the axial compression force increased the plate’s out-of-plane
477 deformation, while the tension force decreased it. This observation suggested that the compression
29
478 could trigger the shear plate buckling and change the connection’s ultimate failure mode,
479 especially in the case of a slender shear plate or larger compressive force.
480 4.4 Evaluation of the current design procedure of extended shear tab connections
481 Various failure modes were observed in the studied connection configurations, both tested and
482 numerical, including the gross and net section yielding of the shear plate, the shear plate out-of-
483 plane deformation, and the net section fracture. Of note, the shear plate yielded at its gross and net
484 sections because of the interaction of moment, shear and axial force. Referring to Table 5, to
485 evaluate the accuracy of the current AISC design method [2], the results obtained from it were
486 compared with those determined from the experimental measurements and the FE model. The
487 design method became more accurate if the geometric eccentricity was replaced with the measured
488 eccentricity corresponding to the gross section yielding of the shear plate. Furthermore, the current
489 design method correctly predicted the governing failure mode when the measured eccentricity was
490 implemented. Referring to Table 5, although the AISC elliptical moment-shear interaction
491 equation (Eq. (3)) resulted in a conservative estimate of the moment-shear-axial force yielding of
492 the shear plate gross section, it might overestimate the shear plate yielding strength in the presence
493 of a large axial force. Based on Eqs. (1) and (2), the shear plate gross section of Specimens BG3-
494 2-13-F-200C and BG6-2-19-F-500C yielded at a connection shear force equal to 496 kN and 1595
495 kN, respectively. Furthermore, the current design procedure might significantly overestimate the
496 buckling strength of Specimen BG6-2-19-F-500C, because it neglected the detrimental effects of
497 the axial and shear forces on the plate’s flexural capacity. To address this issue, Dowswell &
498 Whyte [27] used Eq. (1) to determine the available flexural buckling strength in the presence of
499 the shear and axial forces. If this advice was taken for the test specimens, the buckling strength of
500 the extended portion of the shear plate was equal to the applied force corresponding to the gross
30
501 section yielding of the shear plate. To calculate the weld group capacity under an eccentric shear
502 force, the Instantaneous Centre of Rotation (ICR) method was implemented for the C-Shape weld
503 group, while only the vertical weld lines were considered in the calculation of the weld group
514 Among the observed failure modes, the gross section yielding of the shear plate occurred earlier
515 under a smaller shear force. Furthermore, other failure modes occurred when the connection
516 underwent large deformation and rotation, which negatively affected the supported beam’s
517 serviceability. Therefore, the moment-shear-axial force yielding of the shear plate’s gross section
518 should be considered as a conservative estimate of the connection’s capacity. In the presence of
519 the axial tensile force, yielding of the net section preceded yielding of the gross section (i.e. BG3-
520 2-13-F-200T and BG6-2-19-F-500T). However, the yield strength of the gross section was still a
521 conservative estimate of the connection’s capacity because the difference between the yield
31
522 strength of the gross and net sections was small and the connection was able to resist a much larger
524 5 Conclusions
525 Two full-scale specimens were tested in order to deepen our understanding of the behaviour
526 of the double-sided configuration of the full-depth extended beam-to-girder shear tab under
527 coupled gravity and axial force demands. The test specimens were constructed of different
528 features, including shear plate dimensions, bolt size, bolt group configuration, geometric
529 eccentricity, beam and girder sizes. Furthermore, validated finite element models were adopted to
530 investigate the dependency of the connection’s behaviour on critical parameters including the axial
531 force direction and the force distribution along the plate net section. The main findings of the paper
533 The double-sided configuration of the full-depth extended beam-to-girder shear tab
534 yielded through its net section along the bolt line, the closest to the girder. Furthermore,
535 the gross section yielding of the shear plate occurred along the outer end of its re-
537 The net section fracture was determined as the ultimate failure mode of the studied
538 connections.
539 The net section along the centerline of the plate’s interior bolt line was subjected to a
540 portion of the connection axial and shear forces. This amount depended on the number
541 of vertical bolt lines, bolt hole diameter, the distance between bolt holes, the axial load
542 direction and magnitude, and the initial position of the bolt in its hole.
32
543 The compressive axial load increased the out-of-plane deformation of the shear plate,
544 which could result into plate buckling in the case of the slender shear plate or a larger
545 compression force. The axial compression force decreased the shear force demand on
547 The tensile axial force accelerated the plate yielding and fracture along the interior bolt
548 line by increasing the force demands on the shear plate’s net section. Furthermore, the
549 tensile force decreased the shear plate’s out-of-plane deformation and delayed the plate
550 buckling.
551 The gross section yielding strength of the shear plate could be considered as a
552 conservative estimate of the connection capacity as the connection resisted much larger
553 shear force following the gross section yielding of the shear plate. Further analyses are
554 needed to validate this finding in the presence of a large tensile force.
555 The current design method significantly underestimated the connection shear capacity
556 due to the assumption that the inflection point formed at the girder web’s face. In
557 contrast, the inflection point formed far away from the girder web, farther from the
559 6 Acknowledgments
560 The authors would like to thank the ADF Group Inc. and DPHV Structural Consultants for their
561 generous technical and financial support, as well as the Natural Sciences and Engineering Research
562 Council of Canada. The finite element computations were conducted on the McGill University
563 supercomputer Guillimin, which is managed by Calcul Québec and Compute Canada. The
33
564 supercomputer operation is funded by the Canada Foundation for Innovation (CFI), NanoQuébec,
565 RMGA and the Fonds de recherche du Québec - Nature et technologies (FRQ-NT).
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37