PROTECTIVE COATINGS

Bergolin Protective Coatings

Simply Resistant
Simply Resistant
Extreme resistance - for any purpose

Simply Resistant - an apt description for the proper- As is customary with Bergolin coating solutions, our
ties of Bergolin corrosion protection systems. They corrosion protection systems are accurately matched
protect the steel surfaces and structures that face a to our customers‘ requirements and applications,
range of different environmental loads and not only guaranteeing continuous, construction site-friendly
prevent any impairment of functionality and safety, and economical processing.
but even economic losses as well.
Fields of application: interior tank linings, exterior
These coatings offer optimal resistance, especially to tank coatings (earth-covered gas tanks and above-
mechanical and chemical action, extreme temperatu- ground tanks), containers and pipe coatings
res and UV radiation and are thus suitable for a wide
variety of applications.
Type Name Page
Interior tank lining
Coating Steopox 246 5
Coating Steopox 248 HCB 5
Coating Steopox 268 5
Coating Tenaxon T 247-1 KTW 5
Coating Tenaxon T 257 LM 5
Coating Tenaxon T 297 HD 5
External tank coatings / earth-covered gas tanks
Coating Tenaxon T 245 HS 7
Coating Steodur ET 300 7
Coating Steodur VS 84 ET 7
External tank coatings / above-ground tanks
Primer Tenaxon T 569 8
Primer Epex Zinkstaub 8
Primer Epex ZP-Grund 8
Intermediate coating Eisenglimmer 80 8
HS coating Epex Coating 9
HS coating Tenaxon T 555 CS 9
HS coating Superdur 2K-Decklack 9
HS coating 2K-PUR-Einschichtlack 9
Biogas plants
Coating Steopox 258 JGS 10
Concrete adhesive
Putty Steopox Spachtel 11
Putty Steodur Spachtel 11

Other coating solutions

In addition to our top sellers, our product range includes nu-

merous other coating solutions, which in addition to those
listed cover a number of other applications in corrosion and
building protection. These include, for example, steel for civil
engineering hydraulics, surfaces in contact with crushed rock
and industrial floors.

Just talk it through with your personal customer advisor, who

will work with you to find a customised solution. Contact de-
tails can be found on the back of this brochure.
Interior tank lining
The optimal solution for storage from chemicals to food

In interior tank lining, resistance to chemicals is the The quality of the coating systems has been tested
foremost consideration. However, electrical con- and approved by various institutions. These include
ductivity to avoid explosive reactions or promote the German Water Technology Center (TZW) and
physiological harmlessness also play an important the German Institute for Building Technology (DIBt).
role. To cover all areas of application, some coatings also
have food approvals.
The right solution for all your requirements can be
found in Bergolin‘s range of solvent-free tank coa- Fields of application: includes separators, refine-
tings. They can also be applied without primer on the ry tanks, earth-covered tanks, storage tanks for the
internal tank surfaces, impressing with their simple chemical and oil industries, pipes, food and drinking
processing and high layer thicknesses of up to 1000 water tanks and concrete surfaces
microns in one operation (airless).
Coatings

Top seller
Steopox 246 Steopox 248 HCB Steopox 268
Base 2K epoxy resin coating 2K epoxy resin coating 2K epoxy resin coating
Colour Pigmented (sky blue, Pigmented (black)* Pigmented (various)
blue-grey)*
Substrate Steel, zinc, aluminium, cement, concrete, screed
Resistances Petrol, oil, tar, waste water, Crude oils, aliphatic hydraulic oils, diesel, gasoline,
salt water aviation fuel, alkalis, detergents, diluted organic and
inorganic acids, xylene, toluol
Largely Solvents, dilute acids
─ ─
Resistances and alkalis
Benefits
• S olvent-free • S olvent-free • S olvent-free
• T hixotropic • D issipative • H ighly resistant to
• C an be applied with 1K • C an be applied with 1K chemicals
airless and 2K hot spraying airless and 2K hot spraying • 1K airless spray application
method method • Very good adhesion
• Free of pores, smooth, • Extremely mechanically and • Extremely mechanically
tough and hard chemically resistant resistant
• Dry film thickness of up • Good adhesion
to 700 microns in one • Dry film thicknesses of up
application to 1000 microns in one
• Tested according to DIN EN application
858-1 and BRL 5251

Tenaxon T 247-1 KTW Tenaxon T 257 LM Tenaxon T 297 HD

Base 2K epoxy resin coating 2K epoxy resin coating 2K epoxy resin coating
Colour Pigmented (light grey)* Pigmented (light grey)* Pigmented (sky blue,
blue-grey)*
Substrate Steel, zinc, aluminium, cement, Steel, stainless steel, Steel, zinc, aluminium, cement,
concrete, screed aluminium concrete, screed
Resistances Water, mineral water, brine, sea water, waste water, diluted
organic and inorganic acids, liquors, alkalis, detergents ─

Benefits
• Solvent-free • S olvent-free • Solvent-free
• 1K airless spray application • 1 K airless spray application • Thixotropic
• Suitable for drinking water • Suitable for food • 1K airless spray application
• TZW approval (Food approval) • Free of pores, smooth,
Interior tank lining

tough and hard

• Dry film thicknesses of up
to 700 microns in one
application
• Tested according to DIN EN
1825-1 and BRL 5252
* Other colours available on request
5
External tank coating
Always the best protection - both above and below ground

External tank coatings are subjected to different health and safety risks, downtime and environmen-
loads. In earth-covered gas tanks, the resistance to tal damage can be avoided, together with the asso-
root formation, microbial degradation and cathodic ciated costs that as a rule far exceed the value of the
corrosion is of particular importance. Whereas the tank contents itself.
loads on above-ground tanks are heavily depen-
dent on weather conditions such as rain, frost and Thanks to their resistance to chemicals, weather, UV
UV radiation. rays and natural expansion and contraction, our coa-
tings are virtually maintenance free. Should mecha-
For both applications, Bergolin can supply you with nical damage nevertheless occur, we have a power-
the perfect coating system that can be adapted to ful repair system.
your specific needs. In addition to corrosion it also
prevents any concomitant cracking and ensures that Fields of application: includes earth-covered gas
a leak of the tank contents is virtually impossible. tanks, above ground LPG tanks, refinery tanks
Thus Bergolin external tank coatings protect against
Earth-covered gas tanks
Coatings

Top seller
Tenaxon T 245 HS Steodur ET 300 Steodur VS 84 ET
Base 2K epoxy resin coating 2K polyurethane coating 2K polyurethane coating
Colour Pigmented (moss green, grey Pigmented (various) Pigmented (various)
green, canary yellow)*
Substrate Steel Steel Steel
Resistances Fresh water, salt water, household cleaners
Largely Gasoline, heavy fuel oils, aromatic hydrocarbons
Resistances
Benefits
• S olvent-free • Solvent-free • S olvent-free
• T ar-free • Wear and tear resistant • W ear and tear resistant
• H igh chemical resistance in • Shrinkage-free curing • Shrinkage-free curing
aggressive atmospheres from 1 °C from 1 °C
External tank coatings / earth-covered gas tanks
• High film thicknesses in • Viscoplastic • Viscoplastic
one operation • Can be subject to high • Can be subject to high
• Tested according to DIN mechanical loads mechanical loads
4681 Part 3 and DIN EN ISO • High film thicknesses in • High film thicknesses in
15711 one operation one operation

* Other colours available on request

7
Above ground tanks
Primer, Intermediate coating

Top seller
Tenaxon T 569 Epex Zinkstaub
Base 2K epoxy resin primer 2K epoxy resin zinc dust primer

Colour Pigmented (red-brown)* Pigmented (grey)*

Substrate Steel, zinc, aluminium Steel
Benefits
• Fast drying • L ow solvent
• Excellent adhesion • E xcellent corrosion protection
• Weldable • Based on corrosion protection according to
• Universally recoatable without TL / TP-KOR-steel structures, sheet 87
maximum time interval • Temperature resistant up to 150 °C

Epex ZP Grund Eisenglimmer 80

Base 2K epoxy zinc phosphate primer 2K epoxy micaceous iron oxide
intermediate coating
Colour Pigmented (sand yellow, oxide red)* Pigmented (grey mica)*
Substrate Steel Steel, zinc, aluminium
Benefits
• H igh corrosion protection • E xcellent corrosion protection
• Can be applied in thick layers • Good mechanical and chemical resistance
• Based on corrosion protection according to • Based on corrosion protection according to
TL / TP-KOR-steel structures, sheet 87 TL / TP-KOR-steel structures, sheet 87
• Can be applied in thick layers

* Other colours available on request

High-solid coatings

Top seller
Epex Coating Tenaxon T 555 CS
Base Epoxy resin coating 2K epoxy resin coating
Colour Pigmented (dark grey)* Pigmented (grey)*
Substrate Steel, old coatings Steel, zinc, aluminium, cement,
concrete, screed
Benefits
• L ow solvent • L ow solvent
• H igh solids coating • E xcellent adhesion on both dry and
• Very good penetration and wetting on wet surfaces
hand prepared steel and old coatings • Very good penetration of residual rust and
• Can be used both as a primer and thus perfectly suited as a repair material
as topcoat

Superdur 2K-Decklack 2K-PUR-Einschichtlack

Base 2K polyurethane topcoat 2K polyacrylate one-coat
External tank coatings / above-ground tanks

Colour Pigmented (grey mica, green mica)* Pigmented (various colours)

Substrate Steel Steel
Benefits
• G ood resistance to chemical and • igh corrosion protection
H
mechanical loads • Can be applied in thick layers
• Can be applied in thick layers • Good weather resistance
• Based on corrosion protection according to • Suitable for above ground LPG tanks
TL / TP-KOR-steel structures, sheet 87
• Very good UV resistance
• Excellent colour retention

* Other colours available on request

9
Biogas plants
Coating

Digesters are permanently exposed to highly Top seller

aggressive media such as liquid manure, slur-
ry and silage liquor. The maintenance of the Steopox 258 JGS
internal coating is therefore of central impor-
tance. Base 2K epoxy resin coating
Colour Pigmented (black, grey, blue)
With Steopox 258 JGS you have a tar and
Substrate Steel, zinc, aluminium, reinforced concrete
solvent-free coating system, which impresses
with both its superior resistance and its very Resistances Liquid manure, silage liquors, biogenic sulphuric
acid as well as all chemicals produced in biogas
simple processing. You can be sure we have
plants
the best possible solution for you.
Benefits
Steopox 258 JGS is also approved by the Ger-
man Institute for Building Technology (DIBt) • T ar and solvent free
for reinforced concrete. • Temperature resistant up to 50 °C
• Flexible application
• Superior adhesion to concrete
without primer
• Crack bridging
• Very good adhesion
• DIBt approval
Concrete adhesive
Putty

Bergolin‘s concrete adhesive is used for durable

adhesion on concrete surfaces.

These include interior and exterior concrete sur-

faces, the cementing and bonding of joints, con-
crete walls, PVC pipes and prefabricated concrete
components.

The concrete adhesive is extremely mechanically

and chemically resistant and thus able to withstand
heavy loads.

Fields of application: sewers, wells, separators, con-

crete tanks, concrete shafts, rain water tanks and
cisterns

Top seller
Steopox Spachtel Steodur Spachtel
Base 2K epoxy resin putty 2K epoxy resin putty
Colour Pigmented (various) Pigmented (various)
Substrate Steel, zinc, aluminium, cement, Steel, zinc, aluminium, cement,
concrete, screed concrete, screed
Resistances Petrol, oil, tar, waste water, salt water ─
Largely Solvents, dilute acids, alkalis Fresh water, salt water, household cleaners
Resistances
Benefits
• S olvent-free • S olvent-free
Biogas plants / concrete adhesive

• E xtremely mechanically and • F or indoor and outdoor concrete surfaces,

chemically resistant cementing and bonding joints, concrete
• For indoor and outdoor concrete surfaces, walls, PVC pipes and prefabricated concrete
cementing and bonding joints, concrete components
walls, PVC pipes and prefabricated concrete • Especially for sewers, wells, separators, con-
components crete tanks, rainwater tanks, cisterns, etc.
• Especially for sewers, wells, separators, con-
crete tanks, rainwater tanks, cisterns, etc.

11
Resistance list
Coatings with high chemical resistance

Tested at 20 °C, in bold up to 60 °C

T 247 KTW

T 297 HD
T 245 HS
248 HCB

Tenaxon

Tenaxon

Tenaxon
Steopox

Steopox

Steopox

Steopox
258 JGS
Assessment basis and coating thicknesses
of about 500 microns

246

268
Sewage
Ad Blue (aqueous urea soln.)
AHL (aqueous urea soln.)
Ammonia 5%
Petrol
Biodiesel, 100%
Butyl
Chloride water1
Diesel fuel
IPA-based deicing fluid
Ethyl acetate
Aviation Gasoline AVGAS2
Jet fuels3
Fuel oil
Heavy fuel oil
Hexane
Lime milk
Lactic acid 5%
Sodium chloride 30%
Sodium hydroxide 50%
Rapeseed oil
Nitric acid 10%
Hydrochloric acid 20%
Super unleaded w/o methanol
Super unleaded E10
Toluol
Water
Xylene

resistant (internally tested at least 24 months in accordance with DIBt)

conditionally resistant, spill-resistant (max. 7 days)
not resistant

Note: The above list contains only a part of the tested media. Further test results are available on request.

1. In the usual concentration as in swimming pools

2. Grade 80; 100; 100 LL; 115
3. JP1, IP4, IP5
6 Reasons
to work with Bergolin

Modern Plant

01 Bergolin moved to a new factory in 2012. Among other aspects, this modern facility offers
a large application technology centre in which the majority of tests can be carried out. We
Plant also have large research and testing laboratories in which we continuously develop our pro-
ducts ensuring consistent quality.

Individual Problem Solving

Many vendors work with a standard range with which in principle good coatings can be pro-
duced. In practice, this often leads to problems such as failing to adapt the product to the
02 application plant or the environmental conditions prevailing on site. For this reason, users
are obliged to continuously make concessions, leading to, for example, longer processing
Problem times or higher rejection rates and consequently higher costs.
solving
Bergolin not only adjusts its coating systems to meet your needs, but develops completely
new solutions with you, so you no longer have to accept any compromises.

Technical Support
Our application engineers are fully trained and have many years of experience with a wide
variety of products and equipment. Whether in the planning and implementation of new
03 systems or in solving application problems, our technicians always provide you with compe-
tent help. For us, a comprehensive onsite service is a matter of course.
Technical
support We are in constant dialogue with processors and equipment manufacturers to continuously
improve our expertise, enabling us to help our clients optimise their processes.
 Research and Development
04 About 30% of our employees come from the R & D sector ─ so we can guarantee that our
products are always up to date. Working together with our customers we develop individu-
R&D al coating solutions that meet our customers‘ demands for innovation and efficiency - and
even surpass them.

Application Technology Centre

Our extensive application technology centre not only enables us to perform numerous tests
directly in-house, thus avoiding any potential problems in advance, but also serves as a trai-
05 ning centre. Here we are able to train your staff and prepare them for future tasks.
ATC At these training courses, your employees learn how to use our coating systems in the most
efficient way, so that mistakes and the associated poor coatings are minimised, saving both
money and time.

Quality Management (DIN EN ISO 9001:2008)

At Bergolin, our focus has always been on the customer. We place the highest demands on
our products and related services and meet comprehensive ranges of technical and envi-
06 ronmental standards.

QM In order to be able to offer our customers the best possible mix of functionality and eco-
nomy in the future, we are constantly working to improve our products and processes.
This traditional corporate culture also finds expression in our certification to DIN EN ISO
9001:2008.
 WORLDWIDE

Bergolin Branch Offices Sales Representation

Bergolin Germany Bergolin China Bergolin Poland Sales Repre-

sentation
Bergolin GmbH & Co. KG Bergolin Coatings Trading Bergolin-Polska Sp. z o.o.
Sachsenring 1 (Shanghai) Co., Ltd. ul. Staszica 2/18 USA, Brazil,
27711 Osterholz-Scharmbeck Unit 2706 Wenjing Building 60-527 Poznań Spain, Turkey,
No. 66 Shanxi North Road Japan
Tel.: +49 4795 95899-0 Shanghai, P.R. China 200041 Tel.: +48 61 8480-701/-801
Fax: +49 4795 95899-290 Fax: +48 61 8480-834
E-Mail: [email protected] Tel.: +86 21 511688-80/-78
Web: www.bergolin.de Fax: +86 21 511688-79

www.bergolin.de
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