ENGLISH

SP550S

Service manual
 SP550S SERVICE MANUAL

CAUTIONS

There is high voltage inside this unit. Make sure to pull out the plug of this unit before
repairing!
There are many high voltage components inside this unit. Please pay attention to all
warnings and instructions marked on this unit to avoid electric shock!
Specifications of the replaced components must be the same as that of the original
components. Do not change the components' specifications to prevent risks!

CONTENTS

CAUTIONS

1 SP550S FEATURES

2 CIRCUIT CONNECTION DIAGRAM & BLOCK DIAGRAM

C ontents 3 DETAILED CIRCUIT EXPLANATIONS

10 THE EXPLANATION FOR KEY COMPONENTS

VOLUME CONTROL IC PT2258

CPU IC AT89C2051
POWER IC TDA7370B
POWER IC TDA2003
POWER IC LM1875
 SP550S SERVICE MANUAL

SP550S FEATURES

5.1CH volume and level adjustment incorporate IC PT2258 and realize the standby and mute
functions.
CPU incorporates IC AT89C2051.
Small signal amplification and amplified LPF incorporate IC NJM4558.
Power amplification of L, R, SL and SR channels incorporates power IC TDA7370B.
Power amplification of the C channel employs power IC TDA2003.
Power amplification of the SW channel employs two LM1875 to form BTL.
Status display employs a LED digital tube, displayed range: 0~16.
Full function remote control.
Square power transformer, bridge and full wave rectifying circuit.
Satellite speakers employ plastic body. Subwoofer speaker's body employs xyloid MDF
construction with PVC cover.
Satellite speakers employ 3-foot wide frequency band high performance unit.
Subwoofer incorporates 8-foot aluminum audio coil with dual magnetic circuits exclusively for
the subwoofer unit.
All-in-one flat radiator board with long radiator sluts for excellent heat radiation.

1
 SP550S SERVICE MANUAL

CIRCUIT CONNECTION DIAGRAM & BLOCK DIAGRAM

CIRCUIT CONNECTION
DIAGRAM

Transformer 1.~14V POWER AMPLIFYING BOARD

2. 0 XS1
3.~14V

OUTPUT BOARD
1. GND 1. GND
2. GND 2. GND
3. C 3. C
INPUT BOARD 4. SR 4. SR XP4
XS4
1. SW 1. SW 1. L 1. L
2. SR 2. SR 2. R 2. R
3. SL 3. SL 3. SL 3. SL
XP2 4. C 4. C XS2
1. R 1. R
2. L 2. L XS3
3.GND 3. GND SW SPEAKER

3. b1+c1

11.GND
2. RM
1. Vs

4. a2
5. b2
6. c2
7. d2
8. e2
10.g2
9. f2

+
-
3. b1+c1

11.GND
2. RM
1. Vs

4. a2
5. b2
6. c2
7. d2
8. e2
10.g2
9. f2

XP3
SW
FRONT PANEL'S BOARD

BLOCK DIAGRAM L

MAIN POWER AMPLIFYING BOARD R

AMPLIFICATION

L R SL SR SL
INPUT BOARD
POWER
BUFFER

AMPLIFICATION
SR
L
L R SL SR
R
C
C
5.1CH VOLUME C
C
SW CONTROL
INPUT POWER
L R SW AMPLIFICATION
SL
SR
LPF
SW
AMPLIFICATION
SW
POWER
AMPLIFICATION
OUTPUT BOARD

CPU

LED
REMOTE
CONTROL
RECEPTION
POWER
SUPPLY
DISPLAY

FRONT PANEL'S CONTROL BOARD

2
 SP550S SERVICE MANUAL

DETAILED CIRCUIT EXPLANATIONS

1. THE POWER AMPLIFYING BOARD

MAIN PARTS LIST OF THE MAIN POWER AMPLIFYING BOARD

NO LOCATION SPECIFICATIONS DESCRIPTION SPECIFICATIONS / PA RT NUMBER

1 R405 Carbon-film Resistor 1/6W680¦ ±̧5% SHAPED 7.5
2 R406~R412,R451,R455,R470 Carbon-film Resistor 1/6W1.5K±5% SHAPED 7.5
3 R415,R419,R421,R424,R425,R428 Carbon-film Resistor 1/6W4.7K±5% SHAPED 7.5
4 R404,R434,R437,R440,R443,R466 Carbon-film Resistor 1/6W10K±5% SHAPED 7.5
5 R435,R438 Carbon-film Resistor 1/6W12K ±5% SHAPED 7.5
R450,R458,R452,R454,R456,R416,R418,
6 R422,R423, Carbon-film Resistor 1/6W22K±5% SHAPED 7.5
R426,R427,R441,R444,R459,R465
7 R446,R467 Carbon-film Resistor 1/6W47K±5% SHAPED 7.5
R432,R433,R439,R442,R447,R448,R464,
8 Carbon-film Resistor 1/6W100K±5% SHAPED 7.5
R445,R436
9 R417,R420,R429~R431 Carbon-film Resistor 1/6W150K±5% SHAPED 7.5
10 R413,R414,R453,R457,R463 Carbon-film Resistor 1/4W10¦ ±̧5% SHAPED 10
11 R462 Carbon-film Resistor 1/6W2.2¦ ±̧5% SHAPED 7.5
12 R401,R402 Carbon-film Resistor 1/2W220¦ ±̧5% SHAPED 12.5
13 R449 Carbon-film Resistor 1/6W220¦ ±̧5% SHAPED 7.5
15 R460 Carbon-film Resistor 1/6W47¦ ±̧5% SHAPED 7.5
16 R403 Carbon-film Resistor 1/4W180¦ ±̧5% SHAPED 10
17 R461 Carbon-film Resistor 1W220¦ ±̧5£ ¥
18 C459 Porcelain Capaci tor 50V 33P ±10% NPO 2.5mm
19 C462,C428,C430,C460,C461 Porcelain Capaci tor 50V 151 ±10% 2.5mm
20 C417,C418 Porcelain Capaci tor 50V 20P ±10% NPO 2.5mm
C405,C406,C409,C410,C413,C416,C456,
21 Porcelain Capaci tor 50V 104 ±10% 5mm
C458
22 C424,C436 Terylene Capacitor 100V 103 ±10% 3.5mm
23 C440,C442,C445 Terylene Capacitor 100V 104 ±10% 7mm
24 C401,C402 Terylene Capacitor 100V 224 ±10% 8mm
25 C425,C437 Terylene Capacitor 100V 182 ±5% 3.5mm
Metal Polyester Film
26 C447~C450 CL21X 100V224±10% 7.5
Capacitor
27 C415,C432,C457 CD CD11 16V10U±20%5×11 2
28 C414,C451 CD CD11 16V47U±20%5×11 2
29 C412 CD CD11 16V220U±20%6×12 2.5
30 C407,C408,C444 CD CD11 16V470U±20%8×123.5
31 C439,C441 CD CD11 25V22U±20%5×11 2
C419~C423,C426,C427,C429,C431,C433,
32 CD CD11 50V2.2U±20%5×11 2
C434,C435,C438,C443
33 C403,C404,C411 CD CD11 25V4700U±20%16×35 7.5
34 C446,C452~C455 CD CD11 25V220U±20%8×12 3.5
35 VD412,VD413 Diode 1N4004
36 VD401~VD406 Diode RL254
37 VD411 Voltag e Regul ator Diode 5.1V 1/2W
38 VD409,VD410 Voltag e Regul ator Diode 12V 1/2W
Software Program CPU,
39 N402 CPUHT60(EN)-0
AT89C2051 DIP
40 N404~N406 IC 4558C DIP

3
 SP550S SERVICE MANUAL

DETAILED CIRCUIT EXPLANATIONS

43 N403 IC PT2258 DIP

44 N410 IC TDA7370B MULTIWATT15V
45 N409 IC TDA2003 PENTAWATT
46 G401 Crystal Oscillator 4.0MHz 49-U
47 PCB 4MA800-1
48 XS2 ,XS5 Socket 7 PINS 2.5mm
49 XS1 Socket 3 PINS 3.96mm
50 XS3 Socket 12 PINS 2.5mm
W1,W3~W8,W11,W14,W17,W18,W20,
51 Connection Cords 0.6 SHAPED 7.5mm
¦ µ
W23,W28,W27,W19,W24
52 W9,W10,W13,W21,W22,W25,W26 Connection Cords 0.6 SHAPED 10mm
¦ µ
53 W2,W12,W15 Connection Cords 0.6 SHAPED 12.5mm
¦ µ
54 W16 Connection Cords 0.6 SHAPED 15mm
¦ µ
55 XP7 Raft Cords 4P300 3.96 1 PLUG
2P90 2.5 1 PLUG WITHNEEDLES,
56 XP6 Raft Cords
BLACK 22# CORDS
57 FL401,FL402 Fuse Tube T4AL 250V
58 FL401,FL402 Fuse Holder 0

4
 VD412
Vs VD401~VD404
1N4004 RL254 C403
VD413 A+18V +12V
4700u/25V R401

1N4004 220/0.5W C407 C457 A+18V

C405 VD409 C409 R464
FL401
104 12V 470u/16V 104 100k
10u/16V C456
C408 104

7
13
3
XS1 C401T4AL250V C406 VD410
224 12V C410
470u/16V 104 -12V N410
1 104 A-18V R402
TDA7370B
From Trans. 2
220/0.5W C447 XS5
3

S-B
Vcc
Vcc
C4044700u/25V
C402 L 4
FL402 IN1 1 C455
3PIN 224 VD405 N401 C448 OUT1 1 GND
RL254 224 2
B+18V 7809 +9V +5V SR 5 220u/25V
R403 IN2 3 C
1 Vin Vout 3 C449 OUT2 2 C454 4 SR
T4AL250V VD406 224 To Sub-AMP Board
180 R 12 5 L
IN3 220u/25V

GND
C414 C450 15 C453 6 R
C411 C413 VD411 224 OUT3 7 SL
RL254 C412 47u/16V SL 11
4700u/25V 104 5.1V IN4

2
220u/16V 220u/25V 7PIN
C451
224 14 C452
6 OUT4
SVR
220u/25V

PG
SG
C.D
+5V 47u/16V
RESET Vs
XS3

8
9
REMOTEC416

10
C415 104 R405 680 1 Vs
10u/16V 2 REMOTE
R406 1.5k 3 b1+c1
N402 4 a2
1 20 R407 1.5k 5 b2
RST/Vpp Vcc
C417 2 P3.0 P1.7
19 6 c2
R404 3 18 R408 1.5k 7 d2 To Display Board
10k P3.1 P1.6
4 XTAL2 P1.5
17 8 e2
20p G401 5 16 R409 1.5k 9 f2
4M XTAL1 P1.4
6 15 10 g2 B+18V
P3.2 P1.3
7 14 R410 1.5k 11 GND
P3.3 P1.2
C418 8 13 12 g1
P3.4 P1.1 C458
20p 9 P3.5 P1.0
12 R411 1.5k 11PIN N409
10 11 104
GND P3.7 TDA2003
5

R412 1.5k C443

AT89C2051 R465 R467 1 C446
R4701.5k +
4

5
22k 47k
R466 C462 2.2u/16V2
N405B -
10k 151 R459 220u/25V
5 4558
3

7 22k C459 R463

DETAILED CIRCUIT EXPLANATIONS

R414 R413 R461 10

10 10 6 33p 220
+5V C444
SCHEMATIC DIAGRAM OF THE MAIN POWER AMPLIFYING BOARD

R433
C419 100k C428
R415 2.2u/16V 151 470u/25V R462
4.7k R434 R435 2.2 C445
R460 104
10k 12k

8
R416 R417 +12V 47
N405A
22k 150k N403 C427
1 20 3 4558
C420 IN1 OUT1 1 A+18V
R418 2.2u/16V C429 2
5

22k 2.2u/16V
2 IN2 OUT2
19 C461 N408
R458 1 LM1875
C431 R436 151 +

4
R419 R420 3 18 2.2u/16V -12V 22k 4
IN3 OUT3 100k 2
4.7k 150k C430 R444 - R457
+9V
R421 2.2u/16V 151
3

4.7k 4 17 R437 R438 10

CODE2 CODE1 22k A-18V
12k N406B
10k R443 C441
R422 C421 5 16 6 4558 R455 R456
DGND Vcc C442
2.2u/16V 10k 7
22k C432 C460 1.5k 22k 104
XS2 6 15 151 R442 5 22u/25V XP7
SCL REF R441 100k R454
G 7 1
L 6 R423 10u/16V 22k 2
22k 7 14 22k To Sub-AMP Board
R 5 SDA GND Vs 3 Vs

4
C 4 C422 C433 -12V 4 GND
2.2u/16V N406A
SL 3 R424 8 13 A+18V
IN4 OUT4 R440 4PIN
SR 2 2 4558
5

C434

From Input Board

SW 1 4.7k 2.2u/16V 1 C438 N407
R425 C423 9 12 10k
4.7k IN5 OUT5 3 1 LM1875
7PIN + 4
2.2u/16V
10 11 R439 2.2u/16V 2
R426 2.2u/16V IN6 OUT6 -
8
100k R450
+12V R453
3

PT2258D R448 22k

22k A-18V 10
R431 100k C437
R427 R452
22k C440
150k C425 22k 104
182 C439
4

R428 R429 -12V 22u/25V

182N404B N404A
4.7k 150k C435
R430 6 C426 R446 R447 2
4558 4558 R451
7 1 R449
150k 47k 100k 1.5k
5 2.2u/16V R445
C424 C436 3 220
2.2/16V 100k
103 103
R432
8

100k +12V
SP550S SERVICE MANUAL
 SP550S SERVICE MANUAL

DETAILED CIRCUIT EXPLANATIONS

MAIN PARTS LIST OF THE AUXILIARY POWER AMPLIFYING BOARD

NO. LOCATION SPECIFICATIONS DESCRIPTION SPECIFICATIONS / PA RT NUMBER

1 R306 Carbon-film Resistor 1/4W4.7K±5% SHAPED 10
2 R307 Carbon-film Resistor 1/6W56K±5% SHAPED 7.5
3 R308 Metal Film Resistor 3W20¦ ±̧5% R-SHAPED 20 x 8
4 R301~R305 Carbon-film Resistor 1W100¦ ±̧5% R-SHAPED 15 x 8
5 C301 CD CD11 25V 330U±20% 8 x 14 3.5
6 C302 CD CD11 25V 47U±20% 5 x 11 2
7 VD301,VD303,VD304,VD305 Diode IN4148
8 VD30 2 Voltag e Regul ator Di ode 6.8V 1/2W
9 V301 Triode 9014C
10 V302,V303 Triode S8050D
11 Y301~Y303 Relay JH4237-012-2H DC 12V
12 XP5 Raft Cords 7P 180 2.5 2 PLUGS WITH NEEDLES
13 XS4 Socket 7 PINS 2.5 mm
14 XS8 Socket 2 PINS 7.92mm
15 XS7 Socket 4 PINS 3.96mm
16 PCB 3MA 800-1
17 W1,W2 Connection Cords ¦ µ0.6 SHAPED 7.5 mm
SCHEMATIC DIAGRAM OF THE AUXILIARY POWER AMPLIFYING BOARD

Y303
GSA DC12V

XP5
GND 1
2
C 3
From Sub-AMP Board
SR 4
L 5 VD305
R 6
SL 7
7PIN 1N4148
Y302
GSA DC12V
XS4
1 GND
2
3 C
4 SR To Output Board
5 L
R301 R302 R303 R304 R305 6 R
100 100 100 100 100 VD304 7 SL
7PIN
1N4148

Y301
GSA DC12V

XS8
XS7 1
1 C301 V302 2 To SW Speaker
2 330u/25V R308 S8050 3
From Sub-AMP Board
Vs 3 3PIN
GND 4 20/2W
4PIN R306 VD303
4.7k
VD301 V301
R307 1N4148 9014
56k 1N4148

VD302

6.8V
C302
47u/25V V303
S8050

XP6
1 GND XJ4
2 XJ6
2PIN

NOTE:
When repairing the power amplifying board, make sure that the IC is fixed to the big radiator board closely
and rightly without any inclination in assembling the Power IC N407, N408, N409 and N410. A silicon oiled
mica spacer needs to be placed between the IC and the big radiator board. When fixing the screws of the
Power IC N407, N408, N409 and N410, the insulating spacers need to be placed between the screws and
the Power IC. A multimeter can be used to detect whether the insulation is effective or not. Otherwise, a
short circuit may be resulted to burn out the Ics.

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 SP550S SERVICE MANUAL

DETAILED CIRCUIT EXPLANATIONS

2. INPUT BOARD
MAIN PARTS LIST OF THE INPUT BOARD

MAIN PARTS LIST OF THE INPUT BOARD

NO. LOCATION SPECIFICATIONS DESCRIPTION SPECIFICATIONS / PA RT NUMBER
1 PCB 1BSY02-1
2 XC1 Terminal Socket AV6-8.4 - 3C
7P130 2.5T2 6 SHIELDED WITH NEEDLES,
3 XP2 Raft Cords
PIN7 GROUNDED

SCHEMATIC DIAGRAM OF THE INPUT BOARD

XP2
C 7
6
5
4
Signal Source 3 To Power AMP Board
SL 2
1
7PIN

SR

SW

7
 SP550S SERVICE MANUAL

DETAILED CIRCUIT EXPLANATIONS

3. FRONT PANEL'S CONTROL BOARD

MAIN PARTS LIST OF THE FRONT PANEL'S CONTROL BOARD

MAIN PARTS LIST OF THE FRONT PANEL'S CONTROL BOARD

NO. LOCATION SPECIFICATIONS DESCRIPTION SPECIFICATIONS / PA RT NUMBER
1 C901 Porc elain Capaci tor 50V 104 ±20% 5mm
C901 Stone Capaci tor 50V 104 ±20% 5mm
C901 Chip Capacitor 50V 104 ±20% 0805
2 DS901 LED Digital Tube E20361-G
3 PCB 9BSY02-3
4 XP3 Raft Cords 12P300 2.5 1 PLUG
5 N901 Infrared Receptor HS0038B
6 Affix N90 1 Soft Sponge P ad 10×10×1 DOUBLE HARD SIDED

SCHEMATIC DIAGRAM OF THE FRONT PANEL'S CONTROL BOARD

+5V
J?
LED4
COMMON ANODE
6

N901
HS0038B

REMOTE
1
3 2 14 3 1110 8 7 5 12 9 13
b1
c1
a2
b2
c2
d2
e2
f2
g2
g1

Vs

C901
104
1
2
3
4
5
6
7
8
9
10
11
12

XP3 12PIN

8
 SP550S SERVICE MANUAL

DETAILED CIRCUIT EXPLANATIONS

4. POWER SWITCH BOARD

MAIN PARTS LIST OF THE POWER SWITCH AND POWER IC OF THE AMP BOARD

MAIN PARTS LIST O F THE PO WER SWITCH AN D PO WER IC OF THE AMP BO ARD
NO. DESCRIPTION SPECIFICATIONS/PART NUMBER LOCATION SPECIFICATIONS
1 Porcelain Capacitor CT7 400V 103 ±20% 10mm PO WER S WITC H
2 Power S witch PS8-11 2#
3 Mains Cords 2P1.9m10A STC-999(MX)
4 Fuse Tube T1.6AL 250V FUS E TUBE HOLDER
5 Mica S pacer 24×22×0.1 N410
Mica S pacer 22×20×0.1 N410
6 Insulation Cannular ¦ µ3×6×3 N407~N410
Pyrocondensation
7 ¦ µ25 PO WER S WITC H
Cannular
8 Mica S pacer 18×13×0.1 N407,N408,N409

SCHEMATIC DIAGRAM OF THE POWER SWITCH BOARD

SW 6A/250V
L FL TRANS XP1
L250V
T1.6A C ~14V 1 To AMP Bo ard
~220V N 2
50Hz ~14V 3
E 0.01u/400V
3.96
3PIN
TK6301500

9
 SP550S SERVICE MANUAL

THE EXPLANATION FOR KEY COMPONENTS

VOLUME CONTROL IC PT2258

Manufactured by CMOS technology,6-channel volume control IC.I2 C control interface

Features:

6-channel design, each channel 0-79 dB 1dB/STEP

Working voltage:+5~8v
Audio channel separability: 100dB
I2C control interface
DIP package

1N1 1dB/Step

OUT1
10dB/Step

Ref

10dB/Step
OUT2

1N2 1dB/Step

1N3 1dB/Step

OUT3
10dB/Step

Ref

10dB/Step
OUT4

1N4 1dB/Step

1N5 1dB/Step

OUT5
10dB/Step

Ref

10dB/Step
OUT6

1N6 1dB/Step
VCC

CODE1 Ref REF

Control unit
CODE2

DGND SDA SCL GND

10
 SP550S SERVICE MANUAL

THE EXPLANATION FOR KEY COMPONENTS

CPU IC AT89C2051 POWER IC TDA7370B

8-bit microprocessor 4-channel audio amplifier

PDIP/SOIC

15 OUT 3
RST/VPP 1 20 VCC OUT 4
14
(RX1) P3.0 2 19 P1.7 13 VCC
(TX1) P3.1 12 INPUT 3
3 18 P1.6
11 INPUT 4
XTAL2 4 17 P1.5 10 CLIP DET
XTAL1 5 16 P1.4 9 S-GND
8 PW-GND
(INT0) P3.2 6 15 P1.3
7 STAND-BY
(INT1) P3.3 7 14 P1.2 6 SUR
(T0) P3.4 8 13 P1.1 (AIN1) 5 INPUT 2
4 INPUT 1
(T1) P3.5 9 12 P1.0 (AIN0)
3 VCC
GND 10 11 P3.7 2 OUT 2
1 OUT 1

Pin connection (Top view)

Pin structure

Features: Features:

Voltage:+2~+6v Max.+6.6v Voltage:+18V Max.+28V

Max. I/O current:20mA Max. peak current:3.5A
I/O numbers:15 Output Power(Vs=14.4V Rl=4 ohm,THD=10%,f=1kHz
RAM:128 bits 6.5w*4
FLASH EEPROM:2K Full protection function
Max. work efficiency :24 MHz

11
 SP550S SERVICE MANUAL

THE EXPLANATION FOR KEY COMPONENTS

POWER IC TDA2003 POWER IC LM1875

Mono audio power amplifier Mono power amplifier

5 SUPPLY VOLTAGE 5 VCC

4 OUTPUT 4 OUTPUT
GND 3 GROUND 3 -VEE
2 INVERTING INPUT 2 -IN
1 NON INVERTING INPUT 1 +IN

TAB CONNECTED TO PIN.3

Pin connection (Top view) Connection Diagram (Front View)

Features: Features:

Voltage:+18v,Max.+28v Voltage: 8V~30V

Max. output peak current:3.5A Max. output current:4A
Output power(Vs=14.4v,RL=4 ohm,THD=10%,f=1kHz):6w Output Power:(Vcc=+25v, VEE=-25v, Rl=8ohm
Full protection function THD=1%,f=1kHz):25w
Full protection function

12