Technical

Specification of Valves

Index

Sr. No. Description Page No.

1.0 Introduction 3

2.0 Scope of work 3

3.0 Material specifications 3

4.0 Schedule of quantity 3

5.0 Price Bid & Validity of the offers 3

6.0 General Notes for the Bidders 3

7.0 Qualification criteria for the Bidders 4

8.0 Documents to be submitted along with Technical Bid (Part‐I) 4

9.0 Shipment 5

10.0 Documents to be submitted along with shipment 5

11.0 Delivery schedule 5

12.0 Delivery place 5

Annexures

Annexure I Technical specification for Valves 7

Detailed Technical Specifications and Schedule of Quantity 11

Annexure II
Consolidated Schedule of Quantity 23

Annexure‐III Typical Quality Assurance Plan (QAP) 25

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1.0 Introduction:
The valve requirement as mentioned in the tender specification is required for Waste
Management blocks of Integrated Nuclear Recycle Plant at Tarapur, Maharashtra.

2.0 Scope of Work:
The scope of work includes manufacturing, testing, inspection, packaging, supply and
safe door delivery of the valves at the INRP, Tarapur site as per tender specifications.

3.0 Material Specifications: Refer ‘Annexure ‐ I’

4.0 Schedule of Quantity:
Refer ‘Annexure ‐ II’ for details of quantities of different sizes.

5.0 Price Bid & Validity of the offers:
Commercial bid shall be submitted separately as per instructions of Directorate of
Purchase & Stores. The offer shall be valid for minimum 180 days from the opening
of Part I of the tender.

6.0 General Notes for the Bidders:
6.1 Material shall be offered strictly conforming to the technical specification as given in
‘Annexure ‐ I’ of this tender. Deviations, if any, should be clearly indicated by the
bidders in their Techno‐commercial Bid (Part‐I).
6.2 Payment will be made in maximum four Pro‐rata payments.
6.3 The Third Party Inspection (TPI) Charges will be quoted for unit rate of valve
irrespective of size. TPI Charges will be paid on number of valves quoted. Total
quantity of the valves is 4818 Nos.
6.4 The evaluation will be done based on overall landed lowest cost of individual item.
6.5 In case the tendered quantity is splitted among the bidders based on their offers, the
bidders shall accept the Purchase Order for part quantity.
6.6 The supplier shall appoint a Third Part Inspection (TPI) agency for tender work to
carry out stage and final inspection/testing of the materials at their works during
manufacturing. The TPI agency shall be any one of the following: M/s Lloyd, M/s
TUV Sud, M/s TUV India, M/s Moody International, M/s Bureau Veritas and M/s
TCE. The firm shall take prior approval for appointment of TPI Agency & its
manpower to be deployed. Third Party Inspection charges shall be quoted separately
in the price bid and will be paid by the purchaser.
6.7 Any technical or commercial queries/clarifications, if required pertaining to this
tender, may be obtained from the purchaser during pre‐bid meeting.
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7.0 Qualification Criteria:
7.1 The firm shall be the manufacturers of the Valves and should have supplied such items
in last five years.
7.2 The firm shall have In‐house facilities for Type & Routine tests for Shell leakage test,
Backseat test, Closure test & functional test as per testing standards mentioned in this
specification.
7.3 The firm should have executed purchase orders of 48 lakhs of the tendered items in
past five years.
7.4 The average annual turn‐over of the firm for last three years ending on 31st March
2018 shall be 6.00 Crs.
7.5 The Manufacturing facilities may be visited by an authorized committee of department
for evaluation purpose. Evaluation of manufacturers will include verification of
manufacturing / fabrication capability by onsite assessment of machines, tools &
tackles, shop area, organization structure, quality management system of
manufacturer, verification of documents for similar jobs executed by the firm, testing /
inspection facilities, qualification, experience and technical understanding /
competence of working personnel etc. In case the committee concludes that bidder is
not in a position to supply the tendered items due to other attributes which are not
part of specifications, their bid may be liable for rejection.
7.6 If the firm does not meet the Clause 7.1 to 7.4, the offer of the firm will not be
evaluated.

8.0 Documents to be submitted along with Technical Bid (Part‐I):
Following documents shall be submitted along with Technical bid (Part‐I):

8.1 Copies of test certificates of Valves of similar quality supplied in past in support of
confirmation of technical specification.
8.2 Details of major orders executed by the firm for similar supplies in last five years for
DAE/PSU or other reputed firms. Details of orders shall indicate P.O. No. & date, name
of client (with name, email‐id & contact no. of concerned engineer/officer of the client
for reference), brief material specification, supplied quantity, stipulated delivery time,
and actual delivery time of material.
8.3 A letter of confirmation for accepting Part Order.
8.4 List of manufacturing facilities available in‐house with the manufacturer.
8.5 List of testing facilities available in‐house with the manufacturer.
8.6 Copy of QA Plan approved by purchaser/TPI for similar orders executed.
8.7 Details of annual turnover for last three financial years with supportive documents.
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 8.8 List of deviations from this specification, if any stating the clause of specification &
deviation. In case, there is no deviation, a statement to that effect in reference to the
tender no. shall be submitted along with the offer.
8.9 Schedule of manufacturing activities for executing the order within stipulated time
indicating hold points for inspection/QA requirements of this tender

Offers not accompanied with any of the above documents will be treated as incomplete
and liable for rejection without any correspondence.

9.0 Shipment:
9.1 Materials shall be dispatched only after obtaining a shipping release from the
purchaser or his authorized representative.
9.2 The supplier shall be fully responsible for protective measures to ensure the safe
delivery of the materials. The supplier shall ensure the item at his own cost for its
damage/lost during transportation.
9.3 No material shall be dispatched without prior written consent of the purchaser or his
representative.

10.0 Documents to be submitted along with shipment:
The supplier shall furnish the following documents after the job for purchaser’s
records in quadruplicate [one hard print (original) and three soft copies in DVD/CD].
All the certificates shall be authenticated signed by concerned Inspector and reviewed
by purchaser’s representative or Third party inspector.
(a) Copy of the Purchase order
(b) Copy of the Technical specifications
(c) Copy of Shipping release notes
(d) Approved Quality assurance plan (QAP)
(e) Approved Procedures
(f) Type & Routine Test reports
(g) Fabrication/ Manufacturing drawings of each type of valves.

11.0 Delivery schedule:
All the material shall be delivered within 24 months from the date of placement of
Purchase Order (PO).

12.0 Delivery place:
The material shall be delivered to Assistant Stores Officer, INRP Stores, BARC,
Tarapur, PO – Ghivali, Boisar, Dist – Thane, Maharashtra, Pin – 401502.



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 Annexure‐I
Technical Specifications for Valves

1. General Requirements:
Material shall be as per ASTM standard mentioned as per clause. no. 2 and detailed
technical specifications mentioned in Annexure‐II. These valves are “Normally
Closed” (NC) condition valves. The driving force through actuator/lever wherever
applicable will be used to energize (Open) the valve.
The supplier shall prepare Quality Assurance Plan (QAP) of all manufacturing and
testing /inspection stages and get it approved by the purchaser. Testing
/inspection stages shall be approved by the purchaser or its representative.
Each valve shall be checked by BARC inspector or its representatives at the
supplier’s premises before final dispatch.
In case of conflict between technical specifications and Code/Standard, more
stringent of them will prevail.
Shipping clearance will provided once all the inspection/ testing of valves are
completed satisfactorily within the delivery period. No material shall be
dispatched without prior written consent of the purchaser or his representative.
2. Applicable Codes & Standards

Valves Flanged, Threaded, and Welding End ASME B16.34

Face to Face and End to End Dimensions of Valves ASME B16.10
Pipe Flanges and Flanged Fittings: NPS 1/2
ASME B16.5
through NPS 24 Metric/Inch Standard
Butt weld End Dimensions ASME B16.25
Valve Inspection and testing API 598
Material specification: Nuts ASTM A‐194 Gr.8
Material specification: Bolts ASTM A‐193 Gr.B8
Body/Adaptor/Ball material specification ASTM A351 Gr.CF3
Gate/Globe/Check valve Manufacturing Standard ASME B16.34
Ball Valve Manufacturing Standard BS 5351,ASME 16.34
Butterfly valve manufacturing Standard ASME B16.34, BS 5155
Actuator standard Non‐Namur standard
Actuator Body Material Specifications A356 T6 ASTM B‐108
(Anodised Aluminium)
Actuator Spring Material Specifications ASTM A228M Phosphated
Steel Globe Valves (Flanged & Butt‐welded ends) IS 10605

Note: ‐ All material Tests shall be carried out in NABL approved Lab.

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3. Inspection & Testing:
All the manufacturing activities, inspection and testing shall be carried out as per
approved Quality Assurance Plan (QAP). The purchaser reserves the right to
witness any activity for manufacturing/inspection/testing at any point of time.
Valves will be inspected by Third Party Inspector/NRB as per approved QA plan.

4. Scope of Third Party Inspection (TPI) is given below:
Valves will be tested, Testing will be witnessed and Test certificates will be
reviewed for the following:
4.1. Review of Material Test Certificates:
The Material will be tested at NABL Lab. Test Certificates from NABL
approved Lab will be reviewed for Chemical, Mechanical Tests.
Radiography test of steel castings will be witnessed and Test Certificates
will be reviewed. Ultrasonic examination on raw material will be witnessed
and Test Certificates will be reviewed. Liquid penetrant test of the steel
castings will be witnessed and Test Certificates will be reviewed. Tests shall
be in accordance with Part 8 of ASME B16.34 and ASTM A351 document.

4.2. Witnessing of Shell Leakage Test:
For shell and leakage test, no visible leakage is permitted. There shall be no
visible evidence of drops or wetting of external surfaces (no visible leakage
through the body, body liner, if any and body to bonnet joint and no
structural damage). If the test fluid is air or gas, no leakage shall be
revealed by the established detection method. Minimum shell test pressure
for class 150 & 300 pressure rating valves shall be as per ASME B16.34 and
for class 800 pressure rating valves shall be as per ASME B16.25 & API
Standard 598.

4.3. Witnessing of Backseat Test:
The backseat test shall be performed by applying the pressure inside the
assembled valve with the valve ends closed, the valve fully open and the
packed gland loose. The backseat test may be performed immediately after
the shell test, all the packing glands shall be retightened after the shell test
and all the packing glands shall be retightened after the backseat test. The
manufacturer shall be responsible for demonstrating that the packing will
not leak at the valves rated pressure and temperature as per API Standard
598.

4.4. Witnessing of Closure Test:
For both the low pressure closure test and the high pressure closure test,
visual evidence of leakage through the disk, behind the disk rings, or past
the shaft seals (of valves that have this feature) is not permitted and
structural damage is not permitted/ The allowable rate of leakage of test
fluid past the seats for duration of tests and other details will be as per API
Standard 598.
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Low pressure closure test shall be performed with the sealing surfaces
clean and free from oil, grease and sealant. Standard API‐598 procedures
are to be followed for the low pressure closure test.

High pressure closure test procedure shall be same as that of low pressure
closure test.

5. Acceptance Criteria:
The acceptance of these valves will be as per fulfilment of the requirements of
approved QAP and testing as per API Standard 598.

6. Packing:
I. The valves shall be dried and cleaned thoroughly after testing.
II. The valves shall be shipped in closed condition, glands fully packed and all
openings properly closed. End flanges and/or welding ends shall be blanked
over entire surface. End protector to be attached to the valve end by suitable
friction lending devices.
III. All machined and threaded parts shall be suitably protected with approved
rust preventive.
IV. The individual valve shall be wrapped in polythene & packed in individual box
with inner lining of bubbled packing.
V. The packed box/s shall be shipped in wooden crates.

.

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 Annexure – II
Detailed Technical Specification and Schedule of Quantity
1. MANUAL BALL VALVE (FLANGED END)
1.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE BALL VALVE
CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE

END CONNECTION SORF FLANGED TO ANSI B16.5

RATING 150 CLASS ASME B16.34

FACE TO FACE B16.10

MANUFACTURING STD BS 5351

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

ADAPTOR ASTM A 351 Gr. CF8

BALL SS304 / ASTM A 351 Gr. CF8

SPINDLE SS304

GLAND SS304

GLAND PACKING CARBON FILLED PTFE

BODY SEAL PTFE

SEAT PTFE CAVITY FILLER

FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

ACTUATION LEVER OPERATED (SS304 WITH PVC SLEEVE)

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2 (g)
(PNEUMATIC)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL REQUIREMENT 8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

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1.2 QUANTITY

SIZE 8NB 15NB 20NB 25 NB 40 NB 50 NB 80NB 100NB

QTY 6 461 561 321 132 89 21 2

2. MANUAL BALL VALVE (BUTT WELD END)
2.1 TECHNICAL SPECIFICATION
TYPE OF VALVE BALL VALVE
SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), STEAM:‐10 BAR
PRESSURE (MAX) AND 200 DEG C TEMP(MAX)
CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE
END CONNECTION BUTT WELDED

RATING 800 CLASS ASME B16.25

FACE TO FACE 76MM EXTENDED PIPE (ADAPTOR)FOR WELDING

MANUFACTURING STD BS 5351

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8
ADAPTOR ASTM A 351 Gr. CF3
BALL SS304/ASTM A 351 Gr.CF8
SPINDLE SS304
GLAND SS304
GLAND PACKING CARBON FILLED PTEE
BODY SEAL PTFE
SEAT PTFE CAVITY FILLER
FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

ACTUATION LEVER OPERATED (SS304 WITH PVC SLEEVE)

TEST PRESSURE BODY 30 Kg/Cm2 (g)
(HYDRO)
SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2 (g)
PNEUMATIC
SPECIAL REQUIREMENT
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

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 2.2 QUANTITY
SIZE 15NB 20NB
QTY 45 53

3. MANUAL BUTTERFLY VALVE (WAFER TYPE FLANGED END)

3.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE BUTTERFLY VALVE
CONSTRUCTION WAFER TYPE ‐ OFFSET DISC

END CONNECTION WAFER TYPE MOUNTING BETWEEN TWO FLANGES ANSI B16.5

RATING 150 CLASS ASME B16.34

FACE TO FACE API 609 / BS 5155

MANUFACTURING STD API 609 / BS 5155

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

DISC ASTM A351 Gr. CF8

SPINDLE SS304

GLAND PACKING CARBON FILLED PTFE

STEM SEAL PTFE

SEAT PTFE
FASTNERS
ASTM A 194 GR 8 & ASTM A 193 GR B8
(NUT&STUD)
ACTUATION LEVER OPERATED (SS304) (100 & 150NB GEAR OPERATED)

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL
8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
REQUIREMENT
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

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3.2 QUANTITY

SIZE 80NB 100NB
QTY 57 12

4. MANUAL BUTTERFLY VALVE (WAFER TYPE FLANGED END)
4.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE BUTTERFLY VALVE
CONSTRUCTION WAFER TYPE ‐ OFFSET DISC

END CONNECTION WAFER TYPE MOUNTING BETWEEN TWO FLANGES ANSI B16.5

RATING 300 CLASS ASME B16.34

FACE TO FACE API 609 / BS 5155

MANUFACTURING STD API 609 / BS 5155

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

DISC ASTM A 351 Gr. CF8

SPINDLE ASTM A 351 Gr. CF8

GLAND PACKING CARBON FILLED PTFE

STEAM SEAL PTFE

SEAT PTFE

FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

ACTUATION LEVER OPERATED (SS304 ) (100 & 150NB GEAR OPERATED)

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL REQUIREMENT 8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

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 4.2 QUANTITY
SIZE 80NB 100NB 150 NB
QTY 2 3 4

5. MANUAL GLOBE VALVE (FLANGED END)
5.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION
PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
TYPE OF VALVE GLOBE VALVE
CONSTRUCTION BOLTED BONNET, 'OS' & 'Y' TYPE

END CONNECTION SORF FLANGED END ANSI 16.5

RATING 150 CLASS ASME B16.34

FACE TO FACE ANSI B16.10

MANUFACTURING STD BS 1873

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

BONNET ASTM A 351 Gr. CF8

DISC SS304

GLAND SS304

SPINDLE SS304

SEAT SS 304 ‐ INTEGRAL

YOKE BUSH BRASS / GUN METAL

GLAND PACKING CARBON FILLED PTFE

FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

ACTUATION HANDWHEEL OPERATED

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL REQUIREMENT 8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

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5.2 QUANTITY
SIZE 8NB 15NB 20NB 25 NB 40 NB 50 NB 80NB
QTY 24 99 515 221 28 30 6

6. MANUAL GATE VALVE (FLANGED END)
6.1 TECHNICAL SPECIFICATION
SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX),
TYPE OF VALVE GATE VALVE
CONSTRUCTION BOLTED BONNET, 'OS' & 'Y' TYPE

END CONNECTION SORF FLANGED END ANSI 16.5

RATING 150 CLASS ASME B16.34

FACE TO FACE B16.10
MANUFACTURING STD API 600
TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

BONNET ASTM A 351 Gr. CF8

SPINDLE SS304

GLAND SS304

WEDGE ASTM A 351 Gr. CF8

YOKE BUSH BRASS

SEAT RING SS304 ‐ INTEGRAL

BODY SEAL PTFE

GLAND PACKING CARBON FILLED PTEE

FASTNERS(NUT& STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

ACTUATION HANDWHEEL OPERATED WITH NUT

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2(g)
(PNEUMATIC)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL REQUIREMENT 8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING
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6.2 QUANTITY

SIZE 20NB 80NB

QTY 6 6

7. MANUAL NEEDLE VALVE (FLANGED END)

7.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE NEEDLE VALVE
CONSTRUCTION BOLTED BONNET

END CONNECTION SORF FLANGED TO ANSI B16.5

RATING 150 CLASS ASME B16.34

FACE TO FACE B16.10

MANUFACTURING STD BS 1873

TESTING STD API 598
M.O.C SS304
BODY SS304

BONNET SS304

BALL SS304

GLAND PACKING CARBON FILLED PTFE

SEAT METAL TO METAL

ACTUATION HANDWHEEL OPERATED

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2(g)
(PNEUMATIC)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL REQUIREMENT 8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

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7.2 QUANTITY
SIZE 15NB
QTY 310

8. MANUAL NEEDLE VALVE (SCREWED END)
8.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE NEEDLE VALVE
CONSTRUCTION SCREWED BONNET

END CONNECTION SCREWED BSP

RATING 150 CLASS ASME B16.11

FACE TO FACE B16.10

MANUFACTURING STD BS 1873

TESTING STD API 598
M.O.C SS304
BODY SS304

BONNET SS304

SPINDLE SS304

GLAND PACKING CARBON FILLED PTFE

SEAT METAL TO METAL

ACTUATION HANDWHEEL OPERATED

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2(g)
(PNEUMATIC)
SPECIAL REQUIREMENT UNION 1 No
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

8.2 QUANTITY
SIZE 8NB 15NB 20NB
QTY 102 274 4

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9. AIR OPERATED BALL VALVE (FLANGED END)
9.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE BALL VALVE
CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE

END CONNECTION SORF FLANGED END ANSI 16.5

RATING 150 CLASS ASME B16.34

FACE TO FACE B16.10

MANUFACTURING STD BS 5351

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

ADOPTER ASTM A 351 Gr. CF8

BALL SS304/ASTM A 351 GR.CF8

SPINDLE SS304

GLAND SS304

GLAND PACKING CARBON FILLED PTEE

BODY SEAL PTFE

SEAT PTFE CAVITY FILLER / FOR 150NB & 200NB ‐ WITHOUT CAVITY FILLER

FASTNERS(NUT& STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

QUARTER TURN, RACK & PINION, SPRING RETURN (ACTUATOR DESIGN
SHALL ENSURE THAT VALVE SHOULD BE NORMALLY CLOSED AND AIR
TO OPEN), FAIL–SAFE, NON‐NAMUR STANDARD COMPACT ACTUATOR
COMPATIBLE WITH THE SPECIFIED BALL VALVE.
ACTUATION
ACTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND
OUTSIDE AND PAINTED WITH TWO COATS OF POLYURETHANE PAINT
ON THE EXTERNAL SURFACES.

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2(g)
(PNEUMATIC)
SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
SPECIAL REQUIREMENT 8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES

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FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

9.2 QUANTITY

SIZE 15NB 20NB 25NB 40 NB 50 NB 80 NB 100NB 150NB 200 NB

QTY 154 456 276 33 104 46 177 24 24

10. AIR OPERATED BALL VALVE (FLANGED END)
10.1 TECHNICAL SPECIFICATION
LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX), AIR : 10 BAR
SERVICE CONDITION PRESSURE (MAX) AND 40 DEG C TEMP (MAX).
STEAM:‐10 BAR PRESSURE (MAX) AND 200 DEG C TEMP (MAX).
TYPE OF VALVE BALL VALVE
CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE

END CONNECTION SORF FLANGED END ANSI 16.5

RATING 300 CLASS ASME B16.34

FACE TO FACE B16.10

MANUFACTURING STD BS 5351

TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8

ADOPTER ASTM A 351 Gr. CF8

BALL SS304/ASTM A 351 GR.CF8

SPINDLE SS304

GLAND SS304

GLAND PACKING CARBON FILLED PTEE

BODY SEAL PTFE

SEAT PTFE CAVITY FILLER

FASTNERS(NUT& STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

QUARTER TURN, RACK & PINION, SPRING RETURN (ACTUATOR DESIGN
SHALL ENSURE THAT VALVE SHOULD BE NORMALLY CLOSED AND AIR
TO OPEN), FAIL–SAFE, NON‐NAMUR STANDARD COMPACT ACTUATOR
ACTUATION COMPATIBLE WITH THE SPECIFIED BALL VALVE.
ACTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND
OUTSIDE AND PAINTED WITH TWO COATS OF POLYURETHANE PAINT
ON THE EXTERNAL SURFACES.
Page 20 of 28
TEST PRESSURE BODY 60 Kg/Cm2 (g)
(HYDRO) SEAT 40 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2(g)
(PNEUMATIC)

SPECIAL SS304L 2 NOS, SORF COMPANION FLANGES ASA 150#, 2 NOS GASKETS,
8 NOS, BOLTS & NUT UP TO 80MM AND 16 NOS ‐ 100MM SHALL BE
REQUIREMENT SUPPLIED BY THE MANUFACTURER, ALONG WITH VALVES
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

10.2 QUANTITY
SIZE 20NB 25NB 40NB 50NB
QTY 23 40 16 5

11. AIR OPERATED BALL VALVE (BUTT WELD END)
11.1 TECHNICAL SPECIFICATION
SERVICE CONDITION LIQUID: HN03 12.5 M(MAX), NAOH/NA2CO3 6M(MAX),
TYPE OF VALVE BALL VALVE
CONSTRUCTION BALL VALVE 3PC DESIGN, FULL BORE
END CONNECTION BUTT WELDED
RATING 800 CLASS ASME B16.25
FACE TO FACE 76MM EXTEND PIPE (ADAPTOR) FOR WELDING
MANUFACTURING STD BS 5351
TESTING STD API 598
M.O.C SS304
BODY ASTM A 351 Gr. CF8
ADAPTOR ASTM A 351 Gr. CF3
BALL SS304 / ASTM A 351 Gr. CF8
SPINDLE SS304
GLAND SS304
GLAND PACKING CARBON FILLED PTFE
BODY SEAL PTFE
SEAT PTFE CAVITY FILLER
FASTNERS (NUT&STUD) ASTM A 194 GR 8 & ASTM A 193 GR B8

Page 21 of 28
 QUARTER TURN, RACK & PINION, SPRING RETURN (ACTUATOR DESIGN
SHALL ENSURE THAT VALVE SHOULD BE NORMALLY CLOSED AND AIR
TO OPEN), FAIL–SAFE, NON‐NAMUR STANDARD COMPACT ACTUATOR
ACTUATOR COMPATIBLE WITH THE SPECIFIED BALL VALVE.
ACTUATOR BODY SHALL BE PROTECTED BY ANODISING INSIDE AND
OUTSIDE AND PAINTED WITH TWO COATS OF POLYURETHANE PAINT
ON THE EXTERNAL SURFACES.

TEST PRESSURE BODY 30 Kg/Cm2 (g)

(HYDRO) SEAT 21 Kg/Cm2 (g)
TEST PRESSURE
SEAT 7 Kg/Cm2 (g)
(PNEUMATIC)
SPECIAL REQUIREMENT
FABRICATION/
MANUFACTURING TO BE PROVIDED BY MANUFACTURER.
DRAWING

11.2 QUANTITY
SIZE 25 NB 40 NB
QTY 42 4

Page 22 of 28
 Consolidated Schedule of Quantity

Manufacturing, testing, inspection, packaging, supply and safe door delivery of:


Sr. Quantity
Valve Description
No. (Nos.)
1 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 8 NB 6

2 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 15 NB 461

3 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 20 NB 561

4 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 25 NB 321

5 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 40 NB 132

6 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 50 NB 89

7 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 80 NB 21

8 Manual Ball Valve (Sorf Flanged END) of 150 Class ASME B16.34, Size: 100 NB 2

9 Manual Ball Valve (Butt Weld) of 800 Class ASME B 16.25, Size: 15 NB 45

10 Manual Ball Valve (Butt Weld) of 800 Class ASME B 16.25, Size: 20 NB 53
Manual Butterfly Valve (Wafer Type Flanged END) of 150 Class ASME B 16.34,
11 57
Size: 80 NB
Manual Butterfly Valve (Wafer Type Flanged END) of 150 Class ASME B 16.34,
12 12
Size: 100 NB
Manual Butterfly Valve (Wafer Type Flanged END) of 300 Class ASME B 16.34,
13 2
Size: 80 NB
Manual Butterfly Valve (Wafer Type Flanged END) of 300 Class ASME B 16.34,
14 3
Size: 100 NB
Manual Butterfly Valve (Wafer Type Flanged END) of 300 Class ASME B 16.34,
15 4
Size: 150 NB
16 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 8 NB 24

17 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 15 NB 99

18 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 20 NB 515

19 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 25 NB 221

20 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 40 NB 28

21 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 50 NB 30

22 Manual Globe Valve (Flanged END) of 150 Class ASME B 16.34, Size: 80 NB 6

23 Manual Gate Valve (Flanged END) of 150 Class ASME B 16.34, Size: 20 NB 6

24 Manual Gate Valve (Flanged END) of 150 Class ASME B 16.34, Size: 80 NB 6

25 Manual Needle Valve (Flanged END) of 150 Class ASME B 16.34, Size: 15 NB 310

Page 23 of 28
Sr. Quantity
Valve Description
No. (Nos.)
26 Manual Needle Valve (Screwed END) of 150 Class ASME B 16.11, Size: 8 NB 102

27 Manual Needle Valve (Screwed END) of 150 Class ASME B 16.11, Size: 15 NB 274

28 Manual Needle Valve (Screwed END) of 150 Class ASME B 16.11, Size: 20 NB 4

29 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 15 NB 154

30 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 20 NB 456

31 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 25 NB 276

32 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 40 NB 33

33 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 50 NB 104

34 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 80 NB 46

35 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 100 NB 177

36 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 150 NB 24

37 Air Operated Ball Valve (Flanged END) of 150 Class ASME B 16.34, Size: 200 NB 24

38 Air Operated Ball Valve (Flanged END) of 300 Class ASME B 16.34, Size: 20 NB 23

39 Air Operated Ball Valve ( Flanged END) of 300 Class ASME B 16.34, Size: 25 NB 40

40 Air Operated Ball Valve ( Flanged END) of 300 Class ASME B 16.34, Size: 40 NB 16

41 Air Operated Ball Valve ( Flanged END) of 300 Class ASME B 16.34, Size: 50 NB 5

42 Air Operated Ball Valve ( Butt Weld END) of 800 Class ASME B 16.25, Size: 25 NB 42

43 Air Operated Ball Valve ( Butt Weld END) of 800 Class ASME B 16.25, Size: 40 NB 4

Total Valves 4818

44 Third Party Inspection (TPI) Charges per valve. 1

Page 24 of 28
 ANNEXURE-III
TYPICAL QUALITY ASSURANCE PLAN (QAP)
SS valves Manual/Pneumatic ( Flanged/Butt weld ends)

Manufacturer: -
PO No.
Date:

Customer: NRB, BARC, Department of Atomic Energy, QAP No.:

Sr. Component/ Characteristic Cate Type/Method of Extent Reference Acceptance Inspection Agency Remarks
Format of Records
No. operation Checked gory Checked of Check Document Norms
Vendor TPI NRB
As per TTS / Approved Design &
1. Design & Drawing Major P R R/A
Relevant Codes Drawings
As per TTS /
2. QA procedures Major Approved Procedures P R R/A
Relevant Codes

3. Incoming Raw Material

BW End Pieces Surface condition, Co-relatable Manufacture Test Report

Visual, Chemical &
3.1 and Companion Chemical & Major 100% As per TTS As per TTS MTC’s P W W/R /NABL lab test certificate shall be
Mechanical Properties
Flanges Mechanical Properties furnished.
Body
As per TTS
/adapter/ball/disc/b Surface condition, Co-relatable Manufacture Test Report
Visual, Chemical & As per Approved As per TTS & Manufacture Test
3.2 onnet/seat/spindle Chemical & Major P W W/R /NABL lab test certificate shall be
Mechanical Properties standard Drawing/ASTM A Standard Certificate
/Bonnet / Wedge Mechanical Properties furnished.
351
etc.
Spindle / gland /
lever for actuation ASTM A 276 Gr SS
Surface condition, As per Referred Co-relatable Manufacture Test Report
/disc/Seat(SS304) Visual,, Chemical & As per 304, n6 Finish on NABL Approved Lab
3.4 Chemical & Major Material P W W/R /NABL lab test certificate shall be
Body, Bonnet, Mechanical Properties standard surface forged, blow Test Report
Mechanical Properties Specification furnished.
Spindle(Needle out proof antistatic
valve)
Gland packing
Carbon filled PTFE
/body Visual, Dimension Visual Measurement & As per Referred
Cavity filler integral MTC/ Lab Inspection Co-relatable Manufacture Test Report
3.5 seal/seat/Steam detail of polymer used Major compatibility check for 100% Material P W W/R
seat; PTFE & as per Test Report shall be furnished.
seal/ body & hardness HNO3 Service Specification
TTS
seal/Gasket etc.
Manufacture Test
As per TTS / As per TTS/ Co-relatable Manufacture Test Report
Visual, Dimensional, Certificate & Lab
3.6 Fasteners Major Visual & others 100% Relevant ASTM Relevant ASTM P W W/R /NABL lab test certificate shall be
chemical, physical Inspection Test
Standard Standard furnished.
Report
Manufacture Test
As per TTS / As per TTS/ Co-relatable Manufacture Test Report
Visual, Dimensional, Certificate & Lab
3.7 Yoke bush Major Visual & others 100% Relevant ASTM Relevant ASTM P W W/R /NABL lab test certificate shall be
chemical, physical Inspection Test
Standard Standard furnished.
Report
Steel Inspection Test
3.8 PT,RT Major PT,RT 100% As per TTS /Code As per TTS/Code P W W/R
castings/forging Report, RT Film

4 In- Process Inspection

Manufacture’s
Visual & dim
4.1 Machining Visual & dimension Major 100% As per TTS As per TTS Inspection Test P W W/R* 10% by NRB.
Measurement
Report
Visual & DPT Test
for Body, BWE , AS per TTS &
4.2 Surface defect Major Visual, DPT 100% As per TTS P W W/R* 10% by NRB.
FE companion ASME SEC. V
Flanges

Page 25 of 28
Sr. Component/ Characteristic Cate Type/Method of Extent Reference Acceptance Inspection Agency Remarks
Format of Records
No. operation Checked gory Checked of Check Document Norms
Vendor TPI NRB

5 Pneumatic actuator

Manufacture’s Check for dimensions satisfactory

Functionally / Pneumatic Leak As per TTS &
5.1 MOC Major 100% As per TTS/Standard Inspection Test P W W/R* performance & complete Leak –
performance Detection - soap Oil. Approved Drawing
Report Tightness.

Operating Time
5.2 Operational Check Major Measurement of time 100% P W W/R*
Test

5.3 Stroke Limiting Full & Partial Travel Major 1 No of Valve / size 100% P W W/R*

Check for margin of Factor + 2 / As per Manufacture’s

1 No of Valve/ Size /
5.4 Torque Test Torque – generated & Major As per Standard TTS for leak Inspection Test P W W/R* Submit Test Procedure for Approval.
type 100%
Required tightness Report
Deviation ≤ 10% of
Torque, Leak Proof Specified Valve. Manufacture’s Check for wear/ tear & no Leak. After
1 No of Valve / size /
5.5 Life / Cyclic test after repeated 10,000 After cyclic Inspection Test P W W/R* repeated operations; Type test certificate
Major type 100% As per Standard
operations operation and as Report shall be submitted & may be accepted.
per TTS

6. Valve Assembly final Inspection & Testing

Corrosion – 65 % As per TTS & No

Valve Acid Dip Manufacture’s Insp.
6.1 boiling HNo3 for 1 Critical 1 No of Valve/ Size 100% As per TTS visible indication P W W/R* 10 % by purchaser.
Test Test report
hour of corrosion

As per TTS /
leakage & integrity As per TTS /
6.2 Hydro- test Critical Pressure test 100% Approved Insp. Test report P W/R W/R* 10 % by purchaser.
test Approved Drawing
Drawing/Approved
Procedure

As per tech specs/

leakage & integrity As per TTS / approved drawing/
6.3 Pneumatic Critical Pressure test 100% Insp. Test report P W/R W/R* 10 % by purchaser.
test Approved Drawing Approved
procedure
As per TTS /
6.4 Shell leakage test leakage test Critical Pressure test 100% Approved Drawing No leakage Insp. Test report P W/R W/R* 10 % by purchaser.

As per TTS /
6.5 Back seat test leakage test Critical Pressure test 100% Approved Drawing No leakage Insp. Test report P W/R W/R* 10 % by purchaser.

As per TTS /
6.6 Closure test No leakage Critical Pressure test 100% Approved Drawing No leakage Insp. Test report P W/R W/R* 10 % by purchaser.

Overall
Noiseless, Smooth As per TTS / Data Satisfactory Valve Testing
7 Performance/ Major Valve Operation 100% P W W/R*
Open/close Sheet Operation Insp. Rep.- Mfr.
Function al Check

Overall
As per TTS / As per Referred
8 Dimension, End Measurement Critical Entire Qty. 100% MTC’s P W W/R*
Approved Drawing Standard
connections
Functional test
Assembly of Valve Visual & Pressure As per Relevant
Workmanship &
9 And Integrated Major Test: 10% of each 100% Standard/ API P W W/R*
Overall
Operation Valve/Size/type 6D/598
suitability

Page 26 of 28
 Sr. Component/ Characteristic Cate Type/Method of Extent Reference Acceptance Inspection Agency Remarks
Format of Records
No. operation Checked gory Checked of Check Document Norms
Vendor TPI NRB
Cleaning & Cleanliness & suitably As per Clause No. 6 As per Referred
10 Major Entire Qty. 100% P W W/R*
Packing packed of Ann-I of TTS Standard
Verification of
11 Dispatch Clearance Tagging, Major Review of Documents. 100% As per TTS As per TTS Release Note P R R
Documentation

Remarks:

1) Pneumatic actuators are applicable for Air operated valves.

2) * NRB will witness 10% randomly or Review the reports, if any rejection is found; testing will be done 100% by TPI/NRB.
3) This is a sample QAP only & may change depending upon approved drawing & design changes etc.
4) If any test/stage of inspection is missing in this QAP & mentioned in tech specs/approved drawing then that will be added in revised QAP.

Synonyms:

i. A - Approval
ii. W - Witness
iii. P - Perform
iv. R - Review
v. TTS - Tender Technical Specifications

Vendor Reviewed by TPI/NRB Approved by NRB

Page 27 of 28


INTENTIONALLY LEFT BLANK

Page 28 of 28