Graseby 2000/2100 Syringe Pump

Technical Service Training

Manoj Patil
Service Center Manager
Smiths Medical India Pvt. Ltd
General View of Graseby 2000/ 2100

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 Graseby 2000/2100 features and benefits

Easy to use
 On-pump syringe loading guidelines to provide support to clinicians at
the bedside
 4-step programming sequence allows quick and simple programming
 Graseby™ 2100 body weight mode automatically calculates the
infusion rate to assist the clinician
Versatile
 Wide programmable infusion rate range between 0.1 and 1200ml/h
allows the pump to be used across a range of clinical settings
providing familiarity and consistency to clinical teams
 3 adjustable occlusion pressure settings allow the pumps to be
tailored to the specific requirements of the therapeutic care area.
Added Safety
 Wide range of alarms promotes clinician awareness and prompts
intervention where necessary

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Technical Parameters

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 Technical Parameters

Occlusion sensing - pressure levels

• Supported syringe brands and sizes

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 Technical Parameters

Infusion flow rates

Maximum infusion flow rates

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Power-up Self Test

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Power-up Self Test

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Electrical Structure

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 Power supply and charging circuit module

Adjust resistance to
change charging Voltage
Voltage is 22.6V
here

Battery Charge Voltage14.3V

Common mode
choke

Charging Circuit

Key measurement point in order L7818CV Input L7818CV Output D2（1N4007）Negative

22.6V 18V 14.3V
Normal value
Abnormal, how to adjust Bridge Rectifiers may go wrong ， 7818 may be damaged or short Increase or decrease the charging
advise to change another one circuit occurred voltage by adjusting R3

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 Power supply and charging circuit module

The output voltage is about 16 V after being

switched on
Battery under-voltage alarm circuit
Run-out-of-battery alarm circuit

Key measurement U5 （ LM741 ） pin U5 （ LM741 ） pin U4 （ LM741 ） pin U4 （ LM741 ） pin U7 （ 78L05 ） U8 （ 78L05 ）
point in order 3 2 3 2 output output
Normal 5V 6.8V 5V 7.9V 5V 5V

Abnormal, how to Replace D6 Adjust R18 Replace D6 Adjust R12 Replace 78L05 Replace 78L05
adjust （1N4733） adjustable-resistor （1N4733） adjustable-resistor

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Basic Structure of Graseby 2000 / 2100 Pump

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 Driving Board

Graseby 2000 / 2100 (P/n S0000011)

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 Control Board

Graseby 2000 (P/n S0000009)

Graseby 2100 (P/n S0000010)

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Drive Train Subassembly

Graseby 2000 / 2100 (P/n S0000008)

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Syringe size detection

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Syringe size detection

20 ml Syringe

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Syringe size detection

30 ml Syringe

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Syringe size detection

50 ml Syringe

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Possible Causes and Solution Checks

Fuse replacement

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Possible Causes and Solution Checks

Filter Check

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Possible Causes and Solution Checks

Transformer Check

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Occlusion pressure level check

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Calibration & Adjustment : Graseby 2000 / 2100

 Occlusion Pressure
 Linear Accuracy / Flow
 Syringe size

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 Pressure Calibration
Loosen the 5 screws of rear case and disassemble the case.

Connect the power cord and press the power button for 2 seconds to turn the
pump on.

Turn the DIP switch on the back of the control board to the position of ‘1&2’ from
‘ON’.

Press the button to change the display of the value to PXXX.

Check if the display value (pressure reference) is between P170 and P210

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 Pressure Calibration
Pressure Calibration
•if not, then modify the electric bridge circuit as follow:
1.If the value is lower than 170, then add a resistor (62K – 2M) at the position of R1A.
2.If the value is higher than 210, then add a resistor (62K – 2M) at the position of R2A.

Current "p" value Recommanded resistor to Add

R1 A R2 A
< 150 < 300kOhm
150-160 200-750KOhm
160-170 680K-2M
210-220 1M-2M
220-240 600K-1M
240-260 300K-600K
260-300 200K-500K
300-350 100-400K
350-400 50-300K
>400 <200K

•. After modifying the circuit, confirm the value is between P170 and P210. Then press the select
button to save this value.

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 Pressure Calibration
Pressure Calibration
The second step is to calibrate the 3 levels occlusion pressure.
•Prepare 20ml, 30ml and 50ml BD syringes and fill with water.
•Connect the 20ml syringe to a pressure gauge through a catheter. You can choose the
pressure gauge by yourself.

•Turn the DIP switch on the back of the control board to the position of ‘on’ from ‘1&2’.
•Set the infusion rate to 200ml/h.
•Turn the DIP switch on the back of the control board to the position of ‘1&2’ from ‘on’.
•Install the 20ml syringe on the pump.

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 Pressure Calibration
Pressure Calibration

•Press the
button to change the display of the value to LXXX.
•Press start button to run the pump.
Press the select button to save the occlusion pressure value in the pump by checking the pressure
gauge reach the pressure value. Select button should be pressed 3 times to save the L, C and H
occlusion pressure values

1.L： 0.044±0.009Mpa
2.C： 0.070±0.010Mpa
3.H： 0.110±0.015Mpa
•After saving the 3 points of pressure value, press the stop button ASAP to prevent from over
pressure.
•Change the syringe to 30ml, then 50ml, repeat the steps.

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Pressure Calibration

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 Pressure Calibration

• Syringe size Occlusion Level Min Max.

• 20 ML L 1.8 2.2
• 20 ML C 2.5 2.9
• 20 ML H 3.7 4.4
• 30 ML L 2.0 2.5
• 30 ML C 2.8 3.8
• 30 ML H 4.6 5.2
• 50 ML L 2.8 3.6
• 50 ML C 4.6 5.4
• 50 ML H 6.8 8.0

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 Linear Accuracy Test

1)Install linear accuracy gauge

2)Confirm that the syringe size displayed on the pump is 50ml.

3)Select syringe brand as BD on the pump.
4)Adjust the Flow rate 1200ml/h, set the limit of 50ml.
5)Pull the plunger as far as possible and the roll plate pops up.

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 Linear Accuracy Test

7) Reset the digital display of linear accuracy gauge and volume of the pump to zero.

Digital display

Test
Press Start key, start the pump and begin to test.

End of the test

When it comes to the limit, the pump sounds the alarm and stops, and then reads the
outcome.

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Linear Accuracy Test

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Flow Calibration

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Syringe size calibration

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Alarms : Graseby 2000 /21000

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Troubleshooting : Graseby 2000 /2100

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Troubleshooting

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Troubleshooting

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Troubleshooting

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Troubleshooting

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 Functional & Performance tests for the Graseby™
2000 and 2100 syringe pump
S/n Description Passed Failed Reading
1 Appearance Check: Check if the pump surface is complete and no defects NA

2 Functional Check: NA
- Syringe loading and alarm for mistakes
- Syringe size Identification
- Alarm function for Infusion TOTAL volume equals VIBI
- Alarm for flow rate out of range
3 Check all button for functions NA
4 Check syringe holder clamp NA
5 Check syringe plunger guide for function & ease of movement NA
6 Check power connection and power cable NA
7 Pump Self test NA
-Verify alarm beeps on power-up
-Verify all LED indicators are turned on & off during power- Up
-Verify that no self-tests fail during power-up
-Verify the display is legible and contrast is acceptable
8 Unplug the AC power cord & verify that battery indicator begins to flash NA

9 Check all indicators/ displays and alarms. NA

11 Check syringe size indicator using 20, 30, 50/60 ml syringes NA
12 Check 60 ml/hr delivery rate ( use appropriate delivery rate test equipment or pump Ml/h
to deliver 60/ ml/hr over a period of 6 Minutes and check if 6 ml have been
delivered). Tolerance +/- 2%
13 Occlusion test (L,C&H level) mmHg
14 Check “Syringe near empty “alarm. NA
15 Check “Syringe Empty “alarm. NA
16 Electrical safety according to EN 60601 NA

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Thank you