K106 Cavity Board: Insulation
K106 Cavity Board: Insulation
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Typical Constructions and U-values
2
Typical Constructions and U-values
Kingspan Kingspan
Kooltherm® K106 Kingspan Kooltherm® K103
Kooltherm® K106
Retaining
disc / clip
Wraptite
Wraptite self-adhesive Damp proof self-adhesive
breathable tape course breathable tape
Wall tie
Wall tie
Damp proof
course
Retaining
disc / clip
Figure 1 Figure 2
U-values (W/m2K) for Various Thicknesses of U-values (W/m2K) for Various Thicknesses of
Kingspan Kooltherm® K106 Kingspan Kooltherm® K106
Inner Leaf Fair Faced Blockwork Density Inner Leaf Blockwork Density
Insulant and λ-value (W/mK) Insulant and λ-value (W/mK)
Thickness Thickness
(mm) Dense Medium Lightweight (mm) Dense Medium Lightweight Aerated
(1.13) (0.51) (0.15)** (1.13) (0.51) (0.15)** (0.11)**
90 0.18 0.18 0.17 90 0.17 0.17 0.16 0.16
115 0.14 0.14 0.13 115 0.14 0.14 0.13 0.13
* Calculations assume dense block outer leaf of λ-value (1.13 W/mK). * Calculations assume dense block outer leaf of λ-value (1.13 W/mK).
** A 6.6% thermal bridging factor has been assumed for the effect of mortar joints. ** A 6.6% thermal bridging factor has been assumed for the effect of mortar joints.
*** 150 mm applies to the UK and 225 mm to the Republic of Ireland. NB Refer to local distributor or Kingspan Insulation price list for current stock and non-
stock sizes.
NB Refer to local distributor or Kingspan Insulation price list for current stock and non-
stock sizes.
3
Typical Constructions and U-values
Kingspan Retaining
disc / clip Retaining
Kooltherm® K106 disc / clip
Wraptite self-adhesive
breathable tape
Damp proof
Wraptite self-adhesive
course Wall tie
breathable tape
Wall tie
Kingspan
Kooltherm® Kingspan
10 mm polymer rendered K103 102.5 mm brick outer leaf
100 mm dense block outer leaf* Kooltherm® K103
Flexible urethane sealant
at junction
Insulation overlap min. Insulation overlap min.
150 / 225 mm**** from 150 / 225 mm*** from bottom
bottom of wall insulation to of wall insulation to top of floor
top of floor insulation upstand insulation upstand
Figure 3 Figure 4
U-values (W/m2K) for 32.5 mm thick U-values (W/m2K) for Various Thicknesses of
Kingspan Kooltherm® K118** and Various Thicknesses Kingspan Kooltherm® K106
of Kingspan Kooltherm® K106
Inner Leaf Fair Faced Blockwork Density
Inner Leaf Blockwork Density Insulant and λ-value (W/mK)
Thickness
and λ-value (W/mK) Thickness
of Kingspan Dense Medium Lightweight
(mm)
Kooltherm® Dense Medium Lightweight Aerated (1.13) (0.51) (0.15)**
K106 (mm) (1.13) (0.51) (0.15)*** (0.11)*** 90 0.18 0.18 0.17
90 0.14 0.14 0.13 0.13 115 0.14 0.14 0.14
* Calculations assume dense block outer leaf of λ-value (1.13 W/mK). ** A 6.6% thermal bridging factor has been assumed for the effect of mortar joints.
** Thickness shown = insulant thickness + 12.5 mm plasterboard. *** 150 mm applies to the UK and 225 mm to the Republic of Ireland.
*** A 6.6% thermal bridging factor has assumed for the effect of mortar joints. NB Refer to local distributor or Kingspan Insulation price list for current stock and non-
**** 150 mm applies to the UK and 225 mm to the Republic of Ireland. stock sizes.
NB Refer to local distributor or Kingspan Insulation price list for current stock and non-
stock sizes.
4
Typical Constructions and U-values
Kingspan Kingspan
Kooltherm® K103 Kooltherm® K106
Kingspan Retaining
Kooltherm® K106 disc / clip
Wraptite Wraptite self-adhesive
self-adhesive breathable tape
breathable tape Wall tie
Wall tie
Retaining
disc / clip
Kingspan
Kooltherm® K103
102.5 mm brick outer leaf
Figure 5 Figure 6
U-values (W/m2K) for Various Thicknesses of U-values (W/m2K) for 32.5 mm thick
Kingspan Kooltherm® K106 Kingspan Kooltherm® K118* and Various Thicknesses
of Kingspan Kooltherm® K106
Inner Leaf Blockwork Density
Insulant and λ-value (W/mK) Inner Leaf Blockwork Density
Thickness
Thickness and λ-value (W/mK)
Dense Medium Lightweight Aerated of Kingspan
(mm)
(1.13) (0.51) (0.15)* (0.11)* Kooltherm® Dense Medium Lightweight Aerated
K106 (mm) (1.13) (0.51) (0.15)** (0.11)**
90 0.17 0.17 0.16 0.16
115 0.14 0.14 0.13 0.13 90 0.14 0.14 0.13 0.13
* Thickness shown = insulant thickness + 12.5 mm plasterboard.
* A 6.6% thermal bridging factor has been assumed for the effect of mortar joints.
** A 6.6% thermal bridging factor has assumed for the effect of mortar joints.
NB Refer to local distributor or Kingspan Insulation price list for current stock and non-
stock sizes. *** 150 mm applies to the UK and 225 mm to the Republic of Ireland.
NB Refer to local distributor or Kingspan Insulation price list for current stock and
non-stock sizes.
5
Design Considerations
Heat Loss and Linear Thermal Bridging In order to minimise cold bridging at the edge of ground
floors, the distance between the top surface of the
Basic Principles floor insulation or perimeter insulation upstand, and the
bottom of the wall insulation must be a minimum of
Linear thermal bridging describes the additional heat losses 150 / 225* mm for a concrete floor (see Figures 1 & 4) and
or gains that occur at junctions between elements e.g. where 200 mm for a suspended timber floor (see Figures 2 & 5).
a cavity wall meets the ground or intermediate floor, or at The further appropriate wall insulation extends past the
junctions around openings in the building fabric where the floor insulation, the better the thermal performance of
thermal insulation layer is discontinuous e.g. sills, jambs and the junction between the wall and the floor.
lintels.
* 150 mm applies to the UK and 225 mm to the Republic of Ireland.
Interruptions within the insulation layer by materials with
poorer insulating properties can result in a thermal bridge, Perimeter upstand insulation is extremely important for
which in turn can lead to problems of internal surface minimising heat losses from the junction with external
condensation and mould growth, especially if there is a drop walls. This helps to increase the path of heat flow and
in surface temperature. therefore helps reduce losses through the junction.
Omitting this, or using a poorer performance insulation
The heat flow at these junctions and opening locations, for this purpose, can increase these losses.
over and above that through the adjoining plane elements,
is the linear thermal transmittance of the thermal bridge: Using better thermal performance ‘lightweight’
measured in W/mK; referred to as a `psi-value’; and expressed aggregate blockwork on the inner leaf in adjacency to the
as a `ψ-value’. junction with the floor can also assist with assuring lower
heat losses from the junction.
The lower the ψ-value, the better the performance. ψ-values
are taken into account in the calculation methodologies e.g. An internal lining of insulation on the warm side of the
the Standard Assessment Procedure (SAP) that are used to construction, such as Kingspan Kooltherm® K118, can also
assess the operational CO2 emissions and, where applicable, help to reduce heat losses.
the fabric energy efficiency of buildings. Prevention of thermal bridging should be considered when
ψ-values can comprise either, or a combination of, approved, designing sills, jambs and lintels.
calculated or assumed values. Heat-loss from junctions around window or door openings
Approved details, such as the Accredited Construction can be further reduced by insulating the reveal. The key
Details (England & Wales / Scotland / Northern Ireland) factor is the thermal resistance (R-value) of the insulation
and Acceptable Construction Details (Republic of Ireland), layer. Reveals should be designed to accommodate
collectively referred to here as ACDs, can uplift performance 32.5 mm (min.) of Kingspan Kooltherm® K118.
to provide a clear starting point towards achieving For junctions between the external walls and roof
compliance, but they are limited in scope and applicability. constructions, continuity and overlap of insulation layers
The greatest opportunity for mitigating the impact of is the key to minimising heat losses from the junctions.
linear thermal bridges can come from following accurately Refer to Kingspan Kooltherm® K107 Pitched Roof Board
‘modelled’ details that take into account the following design literature for further design considerations.
considerations.
To aid in limiting thermal bridging and uncontrolled air-
Reducing Linear Thermal Bridging leakage via junctions in cavity wall constructions, Kingspan
Insulation has had a number of the junctions incorporating
Detailing at junctions to minimise the effects of thermal
Kingspan Kooltherm® K106 modelled and ψ-values calculated
bridging and the associated risk of condensation or mould
for them - many of which are significantly better than the
growth is important and there are some simple design
approved ψ-values given in column 1 of Table K1 of SAP
considerations that can be adopted to help mitigate the risks
for the ACDs that comprise partial and full fill cavity wall
and to reduce heat losses.
constructions.
Care is required to ensure continuation of insulation
For further advice on details to reduce linear thermal bridging
wherever possible for best thermal performance. Where
please contact the Kingspan Insulation Technical Service
this is not possible, insulation layers should be overlapped
Department (see rear cover for details).
and ideally, insulation material introduced between.
In a standard cavity wall-to-ground floor junction the
main linear thermal bridge is the inner leaf of masonry.
This linear thermal bridge can be reduced by increasing
the distance that the heat has to travel through the
inner leaf of masonry. This can be achieved by means of
overlapping the partial fill cavity wall insulation and the
floor insulation. The key factor is the distance between
the bottom of the cavity wall insulation and the top of
the floor insulation (including any perimeter insulation
upstand).
6
Design Considerations
NBS Specifications
NBS users should refer to clause(s):
F30 155 (Standard and Intermediate)
F30 12 (Minor works)
Pr_25_71_63_59 Phenolic foam boards
(Uniclass 2015)
7
Sitework
Fixing Details
Kingspan Kooltherm® K106 should be held in position by
the wall ties used to tie the two skins of masonry together.
Wall ties should include a retaining disc / clip of a
thickness no greater than 10 mm. For advice on the
specification of retaining discs / clips, please refer to:
Ancon Building Products +44 (0) 1142 755 224
www.ancon.co.uk
For a solid concrete ground floor the first row of wall ties
are installed in the inner leaf at 600 mm horizontal centres Figure 7 - Wraptite Self-adhesive Breathable Tape should be Applied
a minimum of one course of blockwork below the damp
proof course, or 150 mm (for the UK) and 225 mm (for the The tape should be applied in a smooth and wrinkle-free
Republic of Ireland) below the top surface of the ground manner and should extend no less than 50 mm either side
floor perimeter insulation upstand (see ‘Linear Thermal of joints, board edges and abutting junction interfaces.
Bridging at Wall to Floor Junctions’ above), whichever is If necessary, additional layers of tape may be applied.
the lower. The seal must be maintained at protrusion locations
For a suspended timber floor the first row of wall ties are e.g. wall ties.
installed in the inner leaf at 600 mm horizontal centres a To ensure successful adhesion, all surfaces to receive tape
minimum of 200 mm below the top surface of the ground should be made clean, dry and free from grease, dust, dirt
floor perimeter insulation upstand (see ‘Linear Thermal and all other foreign matter prior to application. A gentle
Bridging at Wall to Floor Junctions’ above). pressure may also be exerted during application.
Continue constructing the inner leaf up to the next wall tie The outer leaf is then built up to the level of the top of the
course (450 mm above the first - usually 2 block courses).
boards and the process is repeated.
The next course of wall ties is positioned at the usual
When insulating a gable, insulation boards should be
900 mm horizontal centres in the UK and 750 mm
continued 200 mm beyond the height of the top storey
horizontal centres in Ireland.
ceiling and a cavity tray installed above the insulation.
The next course of blockwork is installed to secure the ties.
Excess Mortar
The first row of insulation boards should now be installed
between the two rows of wall ties, ensuring each insulation After raising each section of inner leaf, before installation
board is retained tight against the inner leaf and joints are of the insulation board, excess mortar should be removed
lightly butted. and mortar droppings cleaned from exposed edges of the
installed insulation boards.
Insulation boards should be installed with the composite
foil facer against the inner leaf, with the polypropylene Use of a cavity batten or cavity board is recommended
fleece facing exposed. to protect board edges and maintain a clear cavity
(see Figures 8 & 9) or refer to BBA Certificate 16/5299.
Each board should be secured at a minimum of three
points. Additional ties may also be required to satisfy the
structural requirements of BS EN 845-1: 2013 + A1: 2016,
BS EN 1996-1-1: 2005 + A1: 2012, BS EN 1996-2: 2006,
BS EN 1996-3: 2006, PD 6697: 2010 and / or to ensure
adequate retention of boards or cut pieces.
Wraptite, a self-adhesive breathable tape, no less than
100 mm wide, should be applied to all horizontal and
vertical joints, board edges and abutting junction
interfaces e.g. Kingspan Kooltherm® Cavity Closer.
For advice on Wraptite tape, please refer to:
A. Proctor Group Ltd. +44 (0) 1250 872 261
www.proctorgroup.com
8
Sitework
General
Cutting
Cutting should be carried out either by using a fine
toothed saw, or by scoring with a sharp knife, snapping
the board over a straight edge and then cutting the facing
on the other side.
Availability
Kingspan Kooltherm® K106 is available through specialist
insulation distributors and selected builders’ merchants
Figure 8 - Use of a Cavity Board to Protect the Cavity and throughout UK and Ireland.
Insulation Board Top Edge
Packaging and Storage
The polyethylene packaging of Kingspan Insulation
products, which is recyclable, should not be considered
adequate for outdoor protection.
9
Product Details
Thermal Conductivity
Compressive Strength
The boards achieve a thermal conductivity (λ-value) of
The compressive strength of Kingspan Kooltherm® K106 0.018 W/mK.
typically exceeds 100 kPa when tested to BS / I.S. EN 826:
2013 (Thermal insulating products for building applications.
Thermal Resistance
Determination of compression behaviour). Thermal resistance (R-value) varies with thickness and is
calculated by dividing the thickness of the board (expressed
Durability in metres) by its thermal conductivity. The resulting number
is rounded down to the nearest 0.05 (m2K/W).
If correctly installed, Kingspan Kooltherm® K106 can have
an indefinite life. Its durability depends on the supporting Insulant Thickness Thermal Resistance
structure and the conditions of its use. (mm) (m2K/W)
90 5.00
115 6.35
NB Refer to local distributor or Kingspan Insulation price list for current stock and non-stock sizes.
10
Kingspan Insulation
11
Contact Details
UK
Kingspan Insulation Ltd
Pembridge | Leominster
Herefordshire | HR6 9LA
Ireland
Kingspan Insulation Ltd
Castleblayney | County Monaghan
Kingspan Insulation Ltd reserves the right to amend product specifications without prior notice.
Product thicknesses shown in this document should not be taken as being available ex-stock and
reference should be made to the current Kingspan Insulation price-list or advice sought from Kingspan
Insulation’s Customer Service Department. The information, technical details and fixing instructions
etc. included in this literature are given in good faith and apply to uses described. Recommendations
for use should be verified for suitability and compliance with actual requirements, specifications and
any applicable laws and regulations. For other applications or conditions of use, Kingspan Insulation
offers a Technical Advisory Service, the advice of which should be sought for uses of Kingspan Insulation
products that are not specifically described herein. Please check that your copy of this literature is
current by contacting the Kingspan Insulation Marketing Department.
® Kingspan, Kingspan GreenGuard, KoolDuct, Kooltherm, nilvent, OPTIM-R , TEK and the Lion Device
are Registered Trademarks of the Kingspan Group plc in the UK, Ireland and other countries. All rights
reserved.
TM Therma is a Trademark of the Kingspan Group plc.
Kingspan Insulation Ltd is not associated with, and its products have not necessarily been tested by, the
GREENGUARD Environmental Institute.
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Herefordshire HR6 9LA UK. VAT GB428602456.
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Co. Monaghan, Ireland. VAT IE4575069I.