Service Guide SW-F2.

1 500

SERVICE GUIDE

KYE SYSTEMS CORP

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Service Guide SW-F2.1 500

SW-F2.1 500
Version:1.0

Revision History

Version Date Change

1.0 28/05/2006

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Table of Contents

Revision History 2
Table of Contents 3
Getting Started 4
Conventions Used in this Guide 4
Safety Precautions 4

Chapter 1. How to Handle Defective Returns 5

1.1 Overview 5
1.2 Problems 6
1.2.1 L/R channels no sound 7
1.2.2 Woofer channel no sound 8
1.2.3 No power 8
Chapter 2. Specifications Satellite 9
Host(Woofer) 9
Chapter 3. Block Diagram 10
Chapter 4. Exploded View Host(Woofer) 11
Satellite 12
Chapter 5. Part List 13
Chapter 6. Schematic Diagram 14
Chapter 7. Important Notes 15
7.1 Packing Requirement for Sending the PCB Assembly by post 15
7.2 Short of Spare Parts while Repairing a Speaker system 15

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Getting Started

Conventions Used in this Guide

Pay Special Attention: Instructions that are important to remember and may
prevent mistakes.

Caution: Information that, if not followed, may result in damage to the

product.

Safety Precautions

The following precautions should be observed in handling the speaker

described in this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases and
fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Disconnect the AC power cord from the AC outlet before performing any
maintenance on the speakers.
Do not perform any maintenance with wet hand.
Prevent foreign substances, such as water, other liquids or chemical, from
entering the speakers while performing maintenance procedures on the
speakers.

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Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker form customers

Verifying problems
proceeding
necessary tests

Function NG

Analyzing possible
Function NG Function OK
malfunction causes

Deciding & proceeding the

rectification methods

Replace necessary
defective parts

Proceeding tests to
verify if the speaker is
functioning normally

Function OK

Return the speakers with proper

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1.2 Problems

Item Problem Description

1.2.1 L/R channels no sound

1.2.2 Woofer channel no sound
1.2.3 NO power

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* Attention

Please follow the numbered sequence marked within parenthesis given in individual
Flow chat, in that this is the best-recommended sequence to rectify the problems.

1.2.1 L/R channels no sound

Problem L/R channels no sound

Analyze and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

U1,VR1,PhoneJK,C2,
C12,C8,C6,C16, speaker damaged
R3 ,R13

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

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1.2.2 Woofer channel no sound

Woofer channel no sound

Problem

Analyze and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

U2,CW6,CW1,CW2,C
W4,CW7,CW8,WR3 speaker damaged

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective IC or or replace defective speakers
components

1.2.3 No power

No power
Problem

Analyze and
Identify the Causes

Broken or short circuit Defective Speaker cable dis-connect or

D1~D4,C9
Power SW, speaker damaged
Transformer,

Solutions

Check solder points on Check and replace Re-connected speaker cable

PCB defective components or replace defective speakers

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Chapter 2. Specifications

Satellite – Front (AT 1KHZ):

NO Description Unit Specifications

1 Out Power at THD 10% W 3± 0.5
2 Sensitivity mV 400 ± 40
3 Freq Response (Ref:-3dB) Hz 120~20K
4 Separation dB > 30
5 S/N ratio dB > 45
6 Hum & Noise Vol:max mV <5

Host (Woofer) (AT 100Hz):

NO Description Unit Specifications

1 Out Power at THD 10% W 3.5 ± 0.5
2 Sensitivity mV 180 ± 50
3 Freq Response (Ref:-3dB) Hz 65~280
4 S/N ration dB >45
5 Hum & Noise Vol: max mV <6

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Chapter 3. Block Diagram

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Chapter 4. Exploded View

Host (Woofer)

5.Woofer box

2.Speaker 1.Net frame

3. Transformer

4.Pipe with wind

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Satellite

2.Speaker

1.Net frame 8.Rear shell

6.Phone JK PCBA

7.Input JK PCBA

3.Knob

4.Front shell 5.Big

2.Speaker

1.Net frame

4.Rear shell

3.Front shell

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Chapter 5. Part List

NO DESCRIPTION Qty UNIT Part No

1 SW-F2.1 500/BODY/SATELLITE-FL 1 PC F-000-049-0000
2 SW-F2.1 500/BODY/SATELLITE-FR 1 PC F-000-049-0000
3 SW-2.1 500/BODY/WOOFER/230V-EU 1 PC F-000-049-0000
4 SPEAKER UNIT 4” 4 OHM 15W 1 PC 3-341-100-0013
5 SPEAKER UNIT A-301-3 3”4 OHM/3W 2 PC 1-341-400-0012
6 RUBBER, Ø21.5/SATE 4 PC 5-127-210-0008
7 MANUAL, SW-2.1 500 1 PC 5-035-055-0010
8 CUSHION, SW-2.1 500 1 SET 6-008-000-0052

9 PCBA SW-F2.1 500 1 PC X-000-000-0122

10 IC 2025(SJ) 2 PC Q-000-000-0068
11 VR+SW SWITCH, B10K 1 PC 1-224-000-0043
12 CARTON, SW-F2.1 500 1 PC 6-017-078-0030
13 TRANSFORMER, 230V:10V AC / 1A 1 PC 1-296-500-0058

14 AUDIO CABLE, 1ST to 0 ST, SW-F2.1 500 1 PC 1-362-116-0005

15 AUDIO CABLE, 0to 0, SW-F2.1 500 1 PC 3-359-100-0028
16 AUDIO CABLE, 1ST to 1 ST, 30cm, SW-F2.1 500 1 PC 1-362-216-0028
17 AUDIO CABLE, 2.2M, SW-F2.1 500 1 PC 1-362-116-0026
18 POWER CORD, BLCK,EU, SW-F2.1 500 1 PC 1-372-011-0005
19 CARTON LABEL 1 PC 5-030-400-0671
20 S/N LABEL 2 PC 5-030-400-0670
21 Round Red type Label, Ф10mm 1 PC 5-130-163-0003
22 PE BAG, SW-F2.1 500(Satellite) 2 PC 6-002-000-0079
23 PE BAG,SW –F2.1 500(Woofer) 1 PC 6-002-000-0080
24 PE BAG, POWER CORD , SW-F2.1 500 1 PC 6-102-000-0012

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Chapter 6. Schematic Diagram

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Chapter 7. Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post

PCB assembly is a kind of sophisticated electronic circuit board. Well

packing will be required when sending them by post.

* Some sophisticated IC components are mounted on the PCB assembly,

hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.

* Reliable external packing is also very important when sending PCB

assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System

If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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