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Instruction Manual For Regulating Valve: Section Title

This document provides instructions for two types of primary pressure regulating valves - the PV01 diaphragm type and PV02 piston type. It describes the specification, construction, operation, installation, adjustment, and maintenance of the valves. Key points include installing necessary accessories like stop valves and strainers, adjusting pressure by tightening or loosening the screw, and periodically inspecting valve operation and parts condition.

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320 views

Instruction Manual For Regulating Valve: Section Title

This document provides instructions for two types of primary pressure regulating valves - the PV01 diaphragm type and PV02 piston type. It describes the specification, construction, operation, installation, adjustment, and maintenance of the valves. Key points include installing necessary accessories like stop valves and strainers, adjusting pressure by tightening or loosening the screw, and periodically inspecting valve operation and parts condition.

Uploaded by

winhlaingoo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CONTROL VALVES DIRECT TYPE PRIMARY PRESSURE REGULATING VALVE

INSTRUCTION MANUAL FOR


REGULATING VALVE

CONTENTS

SECTION TITLE Page


1. SPECIFICATION 02

2. CONSTRUCTION 02

3. OPERATION 03

4. INSTALLATION 03

5. ADJUSTMENT OF PRESSURE 04

6. MAINTENANCE 04

BY
CONTROLS,INC.

February 2004 Edition


-----------------------------------------------------------------------------------------------------------------

☞ Play safe! Use only genuine BY replacement parts. Page 1/4


CONTROL VALVES DIRECT TYPE PRIMARY PRESSURE REGULATING VALVE

This manual describes important points of how to secure operation of PV01 and PV02 primary
pressure regulating valve. Customer should read this manual through carefully to ensure full
performance.

1. SPECIFICATION

Mode PV01 PV02


Item (DIAPHRAGM) (PISTON)
Applicable Hot water, kerosene,
Water and air
pressure H.F.O & M.D.O
Applicable
5 ～ 80℃ 5～150℃
temperature
0.5 ～ 5.0 ㎏ f/㎠ g Center Spring
Size 80mm and
smaller Inside + Outside
Primary side 4.0 ～ 10.0 ㎏ f/㎠ g
Spring
adjustable
pressure range 0.5 ～ 5.0 ㎏ f/㎠ g Outside Spring
Size 100mm and
larger Inside + Outside
4.0 ～ 8.0 ㎏ f/㎠ g
Spring

2. CONSTRUCTION

PV01 (Diaphragm) PV02 (Piston)

☞ Play safe! Use only genuine BY replacement parts. Page 2/4


CONTROL VALVES DIRECT TYPE PRIMARY PRESSURE REGULATING VALVE

3. OPERATION

The disc is stuck on the seat ring by the load of the adjusting spring when the valve is pressure
adjusted. The disc is kept stuck and the valve is in a closed condition if the fluid pressure at the
inlet of the valve has not reached to relieving pressure.
When the fluid pressure exceeds the relieving pressure, the load of spring and the disc is off the
seat ring to let the valve in open condition. Along with the increase of primary side pressure the
opening degree of the disc gets larger and the disc is closed when the primary side pressure
decreases. Thus, the primary side pressure can be regulated constantly.

4. INSTALLATION

4.1 Installation Example

4.2 Please install stop valves, a strainer and a bypass line as exampled above.

4.3 A space for disassembly inspection is necessary. More space than "h" in the Table
below from the center of the piping should be reserved.

Size 20 25 32 40 50 65 80 100

h 500 500 600 600 600 700 700 800

4.4 Install the valve vertically on the horizontal pipe line.

4.5 Fixing and supporting of the pipe line are necessary not to have the weight of the piping
directly on the valve.

☞ Play safe! Use only genuine BY replacement parts. Page 3/4


CONTROL VALVES DIRECT TYPE PRIMARY PRESSURE REGULATING VALVE

4.6 Most of claims on the valve at new piping are caused by the foreign materials in the
piping, and therefore, it is requested to remove foreign materials out of piping by
flushing before introduction of fluid into the valve.

4.7 When hydraulic Pressure Test of piping, conduct it as closed stop valve at both side
of the valve before the test.

5. ADJUSTMENT OF PRESSURE

All the valves are adjusted before shipment from the factory, however in case of readjustment
being required at the job site, conduct it as follows:

Remove the cap and loosen the lock nut. To raise the pressure turn the adjusting screw
clockwise to fasten and anti-clockwise to loosen to lower the pressure. After adjustment,
fasten the adjusting screw with lock nut.

6. MAINTENANCE INSPECTION

To secure the proper function of the valve, it is necessary to periodically conduct inspection
of operation and part condition to confirm no trouble.

(1) Daily inspection


Confirm if operation is proper.

(2) Periodical inspection


Disassemble and clean up the valve once a year. Inspect the working surface of disc and
seat, O-ring, seal ring and diaphragm at disassembly and cleaning

※ NOTE

It is strongly recommend that install the Oil Separator on inlet (primary) valve line if the
fluid is H.F.O.

☞ Play safe! Use only genuine BY replacement parts. Page 4/4

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