Pro_D3947_0906_GM_Reihe_uk 29.11.

2006 11:07 Uhr Seite 2

www.gildemeister.com DMG – innovative technologies

Multi-spindle automatic lathes

GM series
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 3

02 | 03 Applications and Parts

04 | 07 GM 16-6: Machine and Technology

08 | 11 GM 20-6: Machine and Technology

12 | 15 GM 35-6 / 42-6: Machine and Technology

16 | 19 Performance Diagrams / Floor Plans / Technical Data

GM series:
Best results, from simple to complex cubical
parts for single-part to small series production.
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 4

GM series Applications and Parts 02 | 03

GM series: Six-spindle automatic lathes

for advanced large-batch production.
With the GM series, GILDEMEISTER Italiana has developed a product line which
unites the entire technological know-how of the largest European manufacturer of
six-spindle automatic bar machines in one machine concept.
This is a future-oriented concept which has been successfully implemented
and further developed so that multispindle automatic lathes are still the most eco-
nomical turning machines for the production of large series. One of the reasons
for this is the remarkable reduction of cycles times brought about by powerful and
electronically controlled AC drives.
In addition to efficiency, the GM series has other convincing advantages, such
as high flexibility which allows simple and complex parts of up to 42 mm outer
diameter to be turned also for mediumbatch production. So up to 4 compound-rest
slides are used for internal and external contour turning or thread chasing. This great
variety of machining operations is designed to deliver maximum precision results.

1 2 |1| Actuator shaft, automotive industry |2| Flange, hydraulics industry

|3| Airbag component, automotive industry |4| Valve housing, automotive
industry |5| Bolt, hydraulics industry

3 4 5
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 5

GM series GM 16-6: Machine and Technology

GM 16-6: Top efficiency for small diameters.

Only efficient production ensures your businesses success. The automatic lathe
GM 16-6 complements the GM product line where maximum precision is required:
in the diameter range below 16 mm. The six-spindle machine is not only extremely
productive but also highly flexible in its production range – thanks to short traversing
paths and high speeds.
Whether it is high-speed drilling, reaming or thread cutting, synchronous or
longitudinal turning, a universal front slide with integrated tool drive permits many
machining operations. As a result some previous sections become redundant because
no additional attachment are now needed.
Shorter changeover times, higher operator convenience and more precise results –
the GM 16-6 optimizes manufacturing processes by using the latest technology.

GM 16-6:
The economical automatic lathe for
medium and large-batch production.
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 6

GM series GM 16-6: Machine and Technology 04 | 05

1 2

|1| Shortest traverse paths

for highest precision
|2| Large work area with 6 spindles

Highlights
_ Highest precision in the diameter range under 16 mm
_ Multi-spindle automatic lathes for medium and large batch sizes
_ Short traverse paths and high speeds for increased productivity
_ Minimized job and idle times due to highly dynamic AC drives
_ Integrated quick exchange system for shortest changeover times
on all collets
_ Perfect and simple positioning of the spindle drum due to Hirth
face serration
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 7

GM series GM 16-6: Machine and Technology

2 3 4

|1| Precise positioning of the spindle drum due to Hirth face serration
|2| Highly dynamic AC drives for minimized job times
|3| SACO infeed device with quick-exchange system for tool spindle
|4| Highest productivity due to modular SACO tool holder
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 8

GM series GM 16-6: Machine and Technology 06 | 07

GM 16-6: The latest technology

for more productivity.
Even for the small diameter range the GM16-6 is best designed for comfort,
safety, efficiency, and productivity.
In conjunction with seamlessly variable speed and feed changes the highly
dynamic AC motors not only reduce batch times but also minimize idle times
increasing the efficiency of the rapid traverses. Achieve highest flexibility with
independent duty stroke adjustment and with the ability to open and close the
collets during simultaneous feed on all stations. An integrated quick change sys-
tem ensures shortest changeover times in all collets.
Built as a monoblock structure it provides the ideal basis for a highly precise
output, together with the flexibility, dynamics and impressive thermal properties.

GM 16-6:
Machine designed as a monoblock structure.
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 9

GM series GM 20-6: Machine and Technology

GM 20-6: Shortest batch times with

perfect accuracy and precision.
The GM 20-6 is the best-selling machine among the six-spindle automatic lathes
from GILDEMEISTER Italiana. Up to now, more than 4,000 machines of this type
have been sold worldwide. This is a success which can be attributed to the high reli-
ability and precision of this automatic lathe.
The high sales figures have assisted this innovative machine to reach its poten-
tial and maintain its dominance in its field. Especially the supplying industry bene-
fits from this fact since this six-spindle machine is capable of efficiently producing
even medium-sized batches at short piece times thanks to its high flexibility.
Advanced design, maximum operator convenience, optimum functionality, elec-
tronic monitoring and control systems – the GM 20-6 sets standards for productivity
in the medium diameter range.

GM 20-6:
Extremely reliable at high precision.
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 10

GM series GM 20-6: Machine and Technology 08 | 09

|1| Mature technology for short piece times

Highlights
_ Machining up to diameters of 25 mm
_ Six-spindle automatic lathes for large series production
_ High chip removal rates due to maximum speeds up to 5,000 rpm
_ Electronically controlled AC drives in the standard configuration
for optimized cycle times and highest chip removal rates
_ Highest positioning precision of the spindle drum in the
micro-meter range
_ Tool holder for easy tool exchange and curve system for
highest flexibility
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 11

GM series GM 20-6: Machine and Technology

GM 20-6: Efficiency is standard

thanks to mature technology.
The demand-oriented GM 20-6 enhances the technical equipment level of the GM
series. Compared with the GM 16-6, this automatic lathe offers even more possibi-
lities with regard to flexibility and precision to optimize processes and to syste-
matically increase productivity.
In compliance with the larger diameter range, the AC motors achieve speeds
up to a maximum of 5,000 rpm and thus higher cutting capacities. In addition to
this, an integrated thread cutting drive and 4 CNC compound-rest slides for optio-
nal radial or longitudinal turning open up a wider range of machining possibilities.
This high level of flexibility does not reduce the precision of the automatic lathe;
on the contrary the positioning accuracy of the spindle drum is in the μm range.
The advanced technology of the GM 16-6 supplemented by powerful features for
more complex machining in a larger diameter range. This is the constructional
basis of the GM 20-6. A multi spindle machine for superior performance and quali-
ty output.

|1| Parts up to 25 mm diameter |2| Deep-hole drilling up to 120 bar 1 2

for small, deep holes |3| Maximum flexibility and precision for large-
batch production

3
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GM series GM 20-6: Machine and Technology 10 | 11

|4| Finish-machining in the μm range in air-conditioned rooms

|5| Oil-cooled spindles for smooth and precise operation
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 13

GM series GM 35-6 / 42-6: Machine and Technology

1 2

|1| Maximum rotational speeds up to 4,000 rpm |2| CNC compound-

rest slides permit complex operations

GM 35-6 / 42-6:
Efficient utilization already for medium
series production in the range of 35 or
42 mm bar capacity.
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 14

GM series GM 35-6 / 42-6: Machine and Technology 12 | 13

GM 35-6 / 42-6: Maximum flexibility

at large diameters.
Only flexibility helps you to adapt to growing and changing market demands.
That is why GILDEMEISTER Italiana carried out a user survey prior to starting the
development of both automatic lathes GM 35-6 and GM 42-6 and used the results
obtained as a direct input into the machine concept. So this is another reason why
the GM 35-6 / GM 42-6 face today’s machining challenges with maximum flexibility
and set new standards for the complete machining in the large diameter range.
The economical application of both six-spindle machines is guaranteed even in
the medium-batch production of highly precise lathe work. So, pieces cut from the
bar, extruded parts or chucking components can be machined if required. Optional
CNC compound-rest slides ensure not only high precision in contour machining but
also the complete machining of complex lathe work. A spacious working area and
sufficient space for additional attachments underline the user-friendliness of both
automatic lathes.

Highlights
_ Highest flexibility for machining up to 35 or 42 mm
_ Maximum productivity due to rotational speeds up to 4,000 rpm
_ Loading and unloading of completed parts due to robotic devices
operating parallel to production
_ Optionally up to four additional CNC cross slides
_ Highest precision during contour machining as well as during the
complete machining of complex parts
_ Highly precise manufacturing of parts with short job times
_ Six-spindle automatic lathes for medium and large series production
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 15

GM series GM 35-6 / 42-6: Machine and Technology

|1| Large work area for highest flexibility

Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 16

GM series GM 35-6 / 42-6: Machine and Technology 14 | 15

GM 35-6 / 42-6:
Complete machining at 4,000 rpm.
Again maximum flexibility, precision and productivity – the GM 35-6 / GM 42-6
increase the technical possibilities of the GM series where their application is
required: in the 35 and 42 mm diameter range.
High-speed drilling, reaming, thread tapping and cutting, synchronous or lon-
gitudinal turning in all stations – all this is possible at short changeover times and
high speeds up to a maximum of 4,000 rpm. High efficiency as a result of a great
variety of production processes. Thanks to the optional use of up to 4 compound-
rest slides which not only allows precise lathe work to be completely machined
for the larger diameters as well, but accurate also because the spindle drum can
be positioned for small micron ranges. Highly precise because the spindle drum
can be positioned in the μm range.
Flexible in the technical equipment and efficient in output – the six-spindle
automatic lathes of the GM series offer the most economical solution for any appli-
cation by minimizing idle times and maximizing productivity.

|2| GM 35-6: Parts up to 35 mm diameter |3| GM 42-6: Parts up to 42 mm diameter

|4| SACO multi-sided turning / thread milling device

2 4

3
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 17

GM series Performance Diagrams / Floor Plans / Technical Data

Performance Diagrams

GM 16-6 GM 20-6

Power [kW] Torque [Nm] Power [kW] Torque [Nm]

24 60 24 150
Md (S6)
Md (S6)
20 50 20 125
Md (S1)
40 Md (S1)
16 16 100

P (S6) 30 P (S6)
12 12 75
P (S1) P (S1)
8 20 8 50

4 10 4 25

0 Spindle speeds 0 Spindle speeds

[rpm] [rpm]
1,000

3,000

5,000

7,000

9,000

1,000

2,000

3,000

4,000

5,000
GM 35-6 GM 42-6

Power [kW] Torque [Nm] Power [kW] Torque [Nm]

32 45 600
Md (S6) 250
28 40 Md (S6)
500
24 Md (S1) 35
200 Md (S1)
30 400
20
P (S6)
150 25 P (S6)
16 P (S1) 300
20 P (S1)
12 100
15 200
8 10
50 100
4 5

Spindle speeds 0 Spindle speeds

0
500

1,000

1,500

2,000

2,700

[rpm] [rpm]
1,000

2,000

3,000

4,000
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 18

GM series Performance Diagrams / Floor Plans / Technical Data 16 | 17

Floor Plans

GM 16-6

1,765
1,682
2,680 1,050

5,512

GM 20-6
1,935

1,883

2,690 1,513

5,855

GM 35-6 / GM 42-6
2,056.5

2,066

3,118 2,059

6,030
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 19

GM series Performance Diagrams / Floor Plans / Technical Data

Technical Data

Machine type GM 16-6 GM 20-6 GM 35-6 GM 42-6

Max. bar diameter round mm 16 20 (25) 35 42
square mm 11 14 24 29
hexagon mm 14 17 30 36
Spindle circle diameter mm 165 180 280 280
Bar feed mm 80 (125) 100 140 140
Saddle travel mm 63 86 120 120
Travel of longitudinal guide block - 50 100 100
Side slide travel position 1 + 2 mm 28 42 60 60
position 3 + 6 mm 28 42 52 52
position 4 + 5 mm 28 42 52 52
Compound-rest slide travel, longitudinal mm 45 50 70 70
Spindle speeds, stepless rpm 600 – 9,000 420 – 5,000 500 – 4,000 300 – 2,700
Piece time, stepless s 0.9 – 50 1.4 – 60 2 – 80 2.4 – 100
Rapid-traverse rate s 0.45 0.7 1 1.2
Main drive power kW 11 11 17 22
Floor space without barfeed mm 4,400 x 1,100 3,700 x 1,500 4,560 x 2,050 4,560 x 2,050
Floor space with barfeed mm 5,550 x 1,100 5,800 x 1,500 6,030 x 2,050 6,030 x 2,050
Net weight with barfeed daN 4,800 6,000 10,150 10,150

|1| Machining with driven tool

|2| GM series: Multi-spindle automatic lathes
for medium and large batch sizes
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 20

GM series Performance Diagrams / Floor Plans / Technical Data 18 | 19

2
Pro_D3947_0906_GM_Reihe_uk 29.11.2006 11:07 Uhr Seite 1

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