CMMT ST C8 1C - S0 - Manual
CMMT ST C8 1C - S0 - Manual
-S0
Servo drive
Manual | Assembly,
Installation
8154442
2021-04b
[8154444]
Translation of the original instructions
AKULON®, BISS®, CiA®, EtherCAT®, EtherNet/IP®, PI PROFIBUS PROFINET®, PHOENIX CONTACT® are
registered trademarks of the respective trademark owners in certain countries.
Table of contents
1 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Applicable documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Product variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Product labelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Specified standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.2 Permissible components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Training of qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Safety engineering approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 UL/CSA certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 System structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.1 Product design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.2 Overview of connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 Mounting clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2 EMC-compliant installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.3 Connection example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.4 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.4.1 [X1A], inputs and outputs for the higher-order PLC . . . . . . . . . . . . . . . . . . . . . . 23
7.4.2 [X1C], reference switch/limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.4.3 [X2], encoder interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.4.4 [X18], standard Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.4.5 [XF1 IN] and [XF2 OUT], real-time Ethernet (RTE) port 1 and 2 . . . . . . . . . . . . . 31
7.5 Motor connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.6 Load and logic power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.7 Cross-wiring of several servo drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.1 Diagnostics via LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.1.1 Device status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.1.2 Interface status [X18] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1.3 Device and interface status, EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
The user documentation for the product also includes the following documents:
Identifier Table of contents
Attention! Hot surface Metallic housing parts of the device can reach high temperatures during
operation.
Tab. 4: Meaning of the warning symbol
EN 60204-1:2018-09 EN 61800-3:2004+A1:2012
EN 61131-2:2007 EN 61800-5-2:2017
Tab. 5: Standards specified in the document
2 Safety
2.1 Safety instructions
General safety instructions
– Assembly and installation should only be carried out by qualified personnel.
– Only use the product if it is in perfect technical condition.
– Only use the product in original status without unauthorised modifications.
– Do not carry out repairs on the product. If defective, replace the product immediately.
– Observe labelling on the product.
– This product can generate high frequency malfunctions, which may make it necessary to implement
interference suppression measures in residential areas.
– Take into consideration the ambient conditions at the location of use.
The safety function might fail and malfunctions might occur if you do not comply with the parame-
ters required for the ambient and connection conditions.
– Never remove or insert a plug when the power is switched on.
– Install the product in a suitable control cabinet. The minimum degree of protection required for the
control cabinet is IP54.
– Prior to commissioning, ensure that the resulting movements of the connected actuator technology
cannot endanger anyone.
– During commissioning: systematically check all control functions and the communication and signal
interface between controller and servo drive.
– Keep the documentation in a safe place throughout the entire product lifecycle.
If damage is caused by unauthorised manipulation or any use other than the intended use, the
guarantee will be invalidated and the manufacturer will not be liable for damages.
If damage is caused by using unauthorised software or firmware with the device, the warranty is
invalidated, and the manufacturer is not liable for damages.
Safety instructions for the safety sub-functions of the product è Manual Safety sub-function.
Intended use of the safety sub-functions for the product è Manual Safety sub-function.
The servo drive supports motors with or without an integrated holding brake (electrical spring-oper-
ated brake). The holding brake is actuated automatically by the controller enable of the servo drive.
The actuation concept is based on the assumption that a drive that is already stationary is being held.
The actuation system is not designed for decelerating a moving drive. If a moving drive is decelerated,
this can cause excessive wear on the brake.
Motor configuration Behaviour following removal of controller enable
2.4 CE marking
The product has the CE marking.
The product-related EU directives and standards are listed in the declaration of conformity
è www.festo.com/sp.
3 Additional information
– Contact the regional Festo contact if you have technical problems è www.festo.com.
– Accessories and spare parts è www.festo.com/catalogue.
4 Product overview
4.1 Scope of delivery
Component Number
3
Fig. 3: Servo drive CMMT-ST
1 top hole for wall mounting 4 bottom slot for wall mounting
2 Retaining screw for t-rail clamp 5 Hood (right side of housing)
3 T-rail clamp
There is a hole at the back on top and a slot for wall mounting at the bottom. The t-rail clamp is
mounted in the centre of the back.
1 2
Fig. 5: Bottom
2
3
1
4
10
– Moisture
– Aggressive atmospheres
– Store and transport the product in its original packaging or installed in the control cabinet. The
original packaging offers sufficient protection from typical stresses.
6 Assembly
Dimensions
Detailed information about the required mounting clearances and any derating that may be necessary
as a function of the ambient temperature è Fig. 15
The table below shows the mounting clearances for standard output currents and ambient tempera-
tures.
Examples Ambient operating temperature
30 °C 40 °C 50 °C
Name Description
6.2 Installation
The servo drive is intended to be installed in a control cabinet with at least IP54 degree of protection.
The servo drive can be screwed onto the backwall of the control cabinet or mounted on an H-rail.
Assembly instructions
– Always install the device vertically in the control cabinet (mains supply line [X9] underneath).
– Maintain minimum distances and mounting clearance to guarantee sufficient air flow. The ambient
air in the control cabinet must be able to flow through the device from bottom to top without
hindrance. Detailed information about the required mounting clearances and any power reduction
that may be necessary as a function of the ambient temperature è Fig. 15.
– Take into account the required clearance for the wiring (connecting cables of the device must be
routed from above, from below and from the front).
– Do not mount any temperature-sensitive components near the device. The device can become very
hot during operation (switch-off temperature of the temperature monitoring function è Technical
data).
– When mounting on an H-rail: use a DIN mounting rail TH 35-7.5 or TH 35-15 in accordance with
EN 60715.
– When mounting on the backwall of the control cabinet: screw the device on vertically and flat to the
mounting surface.
Mounting the H-rail clamp
• If the H-rail clamp is not premounted, screw it on using the original screw on the back è Fig. 4.
Mounting on an H-rail
1. Attach the device by hooking the top of the H-rail clamp onto the H-rail from above.
2. Press the lower part of the device onto the H-rail until the H-rail clamp clicks into place on the
H-rail.
Wall mounting
The backwall of the device has a hole at the top and a cutout at the bottom. The device is screwed
vertically and flat to the mounting surface using the hole and the cutout.
1. If an H-rail clamp is mounted on the back, remove it.
2. Mount the servo drive on the backwall of the control cabinet with suitable screws while complying
with the assembly instructions.
7 Installation
7.1 Safety
WARNING
Danger of burns from hot housing surfaces.
Metallic housing parts can reach high temperatures during operation.
Contact with metal housing parts can cause burn injuries.
• Do not touch metallic housing parts.
• After the power supply is switched off, let the device cool down to room temperature.
A non-EMC-compliant installation can lead to signal interference on the encoder, motor or communica-
tion cables.
Laying cables
Comply with general guidelines for EMC-compliant installation, e.g.:
– Do not run signal cables parallel to power cables.
– Comply with required minimum distances between signal cables and power cables dependent on
the installation conditions. Signal cables must be physically separated from the power cables to the
maximum possible extent.
– Wherever possible, avoid crossing signal cables with power cables or running them at only a 90°
angle in relation to one another.
The encoder cable is e.g. a signal line and the motor cable is a power cable. These lines must therefore
be installed separately.
7.4 Interfaces
7.4.1 [X1A], inputs and outputs for the higher-order PLC
The I/O interface [X1A] is located on the front of the device. This interface features:
– 2 freely configurable digital outputs (parameterisable switching logic, PNP logic or NPN logic)
– 2 freely configurable digital inputs (parameterisable switching logic, PNP logic or NPN logic)
– 1 digital input for the power stage enable and reset error functions; whether or not the function
will be used can be parameterised in the plug-in (parameterisable switching logic, PNP logic or NPN
logic)
– 2 inputs for the circuitry of the safety sub-function STO (#STO-A, #STO-B)
– 2 contacts for the circuitry of the diagnostic contact of the safety sub-function STO (STA-C1, STA-C2)
Detailed information on the circuitry of the product safety sub-functions can be found in the
è Manual Safety sub-function è 1.2 Applicable documents.
The functional inputs and outputs of this I/O interface are used for coupling to a higher-order PLC,
for example. The devices connected to the CMMT-ST all need to have the same switching logic (PNP/
NPN). The configuration
PNP and NPN logic
– PNP logic means that a potential is switched.
– NPN logic means that earth is switched.
The required switching logic can be parameterised using the CMMT-ST plug-in è online help for the
CMMT-ST plug-in.
Signal Level Input Outlet
Connection examples
1 + 24 V, + 24 V DC output (fused) 1
out
2 #STO-A Control input Safe torque off, STO-A
channel A
3 #STO-B Control input Safe torque off, STO-B
channel B
4 STA-C1 Diagnostic contact STA Safe STA
5 STA-C2 torque off acknowledge
Min. conductor cross section incl. wire end sleeve with plastic 0.2 mm2
sleeve1)
Max. conductor cross section incl. plastic wire end sleeve 1.5 mm2
Max. length 25 m
1) The conductor cross section used must be suitable for the expected currents. If flexible flying leads are used with plastic wire end
sleeves, minimum cross sections of 0.14 mm² are possible.
Tab. 15: Requirements for the connecting cable
Cable requirements
Cable requirements
Max. conductor cross section incl. plastic wire end sleeve 1.5 mm2
Max. length 25 m
1) The conductor cross section used must be suitable for the expected currents.
Tab. 18: Cable requirements
1 – – 1
2 MA+ Clock line BiSS C, output 2
3 SLO+ Data transmission line BiSS C, 3
input
4 +5 V 5 V encoder supply 4
5 – – 5
6 MA– Clock line BiSS C, output inverse 6
7 SLO– Data transmission line BiSS C, 7
input inverse
8 GND Reference potential of encoder 8
supply
Tab. 20: Absolute encoders with BiSS C protocol
Obtain IP address automatically (DHCP client) The device obtains its IP configuration from a
DHCP server in the network. This method is suit-
able for networks in which a DHCP server already
exists.
Fixed IP configuration The device uses a fixed IP configuration.
The IP configuration of the device can be perma-
nently assigned manually. However, the device
can only be addressed if the assigned IP configu-
ration matches the IP configuration of the PC.
Factory setting: 192.168.0.1
Tab. 27: Options for IP configuration
Shield support requirements
• Connect the cable shield to the plug housings on both sides.
Possible connections
• Connect CMMT to your network via a hub/switch or directly to the PC.
7.4.5 [XF1 IN] and [XF2 OUT], real-time Ethernet (RTE) port 1 and 2
The real-time Ethernet interface [XF1 IN] and [XF2 OUT] is located on the top of the device. The inter-
face permits RTE communication. The following protocols are supported, depending on the product
version:
Product variant Supported protocol
CMMT-ST-...-EC EtherCAT
CMMT-ST-...-EP EtherNet/IP
CMMT-ST-...-PN PROFINET
Tab. 28: Supported protocol
The physical level of the interface fulfils the requirements according to IEEE 802.3:2012-00. The
interface is galvanically isolated and intended for use with limited cable lengths.
2 LEDs are integrated into the RJ45 bushings. The behaviour of the LEDs depends on the bus protocol.
Both LEDs are not always used.
Real-time Ethernet (RTE) port 1 and port 2
[XF2 OUT] and Pin Function Description
[XF1 IN]
1 A String A A
2 A/ String A/ A/
3 B String B B
4 B/ String B/ B/
5 Br+ Brake +24 V Br+
6 Br-/0 V Brake 0 V Br-
1 U Phase U A
2 V Phase V A/
3 W Phase W B
4 reserved do not connect B/
5 Br+ Brake +24 V Br+
6 Br-/0 V Brake 0 V Br-
Signal contacts 6
Nominal current CE: 12 A
cUL: 10 A1)
Pitch 5.08 mm
Strip length 10 mm
UL Use Group D
1) Only 10 A is permitted for the cUL approval.
Tab. 34: Mating plug requirements
WARNING
Risk of injury due to electric shock.
• For the electrical power supply with extra-low voltages, use only PELV circuits that guarantee a
reinforced isolation from the mains network.
• Observe IEC 60204-1/EN 60204-1.
Power supply
• When cross-wiring configurable inputs/outputs, observe the current rating of the cables and the
mating plugs.
Whether cross-wiring of the diagnostic contact is permissible depends on the required safety classifi-
cation.
The diagnostic contact must be evaluated separately for EC motors with the classification SIL 3, cat.
3, PL e. It is not permissible to cross-wire the diagnostic contact. In all other cases, the following rules
apply when cross-wiring several servo drives:
– Wire inputs #STO-A and #STO-B in parallel in each case.
– Wire diagnostic contacts STA-C1/C2 in series in each case.
– Wire the diagnostic contacts of a maximum of 10 servo drives in series. The maximum cable length
applies to the entire line, from the safety relay unit to the final device.
8 Malfunctions
8.1 Diagnostics via LED
The device has LEDs for displaying status information on the top and in the RJ45 bushings [XF1 IN],
[XF2 OUT] and [X18].
The following image shows an example of the LEDs on the front of product variant CMMT-ST-...-EC. The
functions of the RTE network status LEDs 2 differ by product version.
LED Meaning
LED Meaning
yellow The logic power supply is present, but the load voltage supply is not present or is
light currently being measured.
green The load voltage supply and the logic power supply are present.
light
Tab. 42: Power LED
Safety LED, functional status of the safety engineering
Malfunctions of the safety sub-function are detected and displayed in the functional device. The
following are detected:
– Safety sub-function STO requested via 1 channel (discrepancy monitoring)
– Plausibility check of STO channel switch-off
Malfunctions are externally reported by the functional part, including via the additional communica-
tion interfaces (bus, commissioning software).
LED Meaning
Flashe Error in the safety part, or a safety condition has been violated.
s red
LED Meaning
LED Meaning
Flashe Identification sequence active (for optical identification of the device in a network),
s which can be activated via the parameterisation software
alter-
nately
betwe
en
red,
yellow
and
green
Flashe Reserved for future extensions
s
yellow
Lights
up
yellow
Flashe
s
green
Lights
up
green
Tab. 44: Application status LED
Special function of the start program (bootloader) during firmware updates
When the bootloader starts the update procedure, the status LED flashes yellow at half-second
intervals. The power LED, safety LED and application status LED remain dark.
If an error occurs during a firmware update, the status LED flashes red at one-second intervals. The
frequency of flashing corresponds to the error number specified in the following table. After flashing,
there is a pause of 3 s. Then the procedure repeats.
1 The start program has detected a CRC error in the firmware after switching on.
2 The start program has detected a CRC error in the start program after switching on.
3 The start program is supposed to update the firmware but has detected an error in
the system update file.
4 The start program is supposed to update itself and the firmware but has detected a
defective start program in the system update file.
5 The start program cannot access the file system or the system update file, or the
system update file is defective.
Tab. 45: Error messages of the start program (bootloader)
Off No error –
Off No error –
1) The LED flashes during the transmission of an Ethernet packet. If packets are constantly being transmitted, the flashing changes to a
steady light.
Tab. 53: Yellow LED at XF1 IN and XF2 OUT
Off The device is switched off or has no IP Switch on device or check IP address.
address.
Flashe The device has an IP address but no CIP Eliminate configuration error.
s connection.
green It may be that the device is not assigned
to a master/scanner.
Lights Normal operating status. –
up The device is online and has a CIP con-
green nection.
Flashe Device performs a self-test. –
s red/
green
Flashe One or more I/O connections are in the Check the physical connection to the
s red time-out status. master/scanner.
Lights The IP address of the device has already Check and correct IP addresses in the
up red been assigned. network.
Tab. 55: NS LED
EtherNet/IP, LED at XF1 IN and XF2 OUT; connection status, data traffic
9 Disassembly
WARNING
Danger of burns from hot housing surfaces.
Metallic housing parts can reach high temperatures during operation.
Contact with metal housing parts can cause burn injuries.
• Do not touch metallic housing parts.
• After the power supply is switched off, let the device cool down to room temperature.
10 Technical data
Service life
Materials
Warning [°C] 85
Shutdown [°C] > 95
Tab. 68: Temperature monitoring
Fig. 15: Power reduction as a function of the ambient temperature and mounting clearance
Overvoltage category II
Pollution degree 2 (or better)
Protection class Class III (SELV/PELV)
Installation site for indoor use only
Max. installation height 2000 m
SCCR (short circuit current rating) 5000 A
Tab. 82: Electrical Data and Ambient Conditions UL/CSA
– Use 60/75 °C copper conductors only:
– [X6], motor connection
– [X9], load and logic voltage
– Use in an environment with pollution degree 2 (or better).
– Maximum surrounding air temperature: 50 °C
– With correct parameterisation of the nominal motor current, the motor is protected against over-
loading by the I²t monitoring function.
– For the load voltage supply, the use of a suitable fuse is recommended in accordance with the
following table.
Fuse requirements
Phone:
+49 711 347-0
Internet:
© 2021 all rights reserved to Festo SE & Co. KG www.festo.com